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Bfp00093-002p2 (Flange & Tube Only) - 1

This document provides fabrication specifications for welding a flange to a barrel tube. It specifies that all sharp edges and burrs must be removed, welding must conform to industry standards, and welds must be continuous and of appropriate size depending on plate thickness. It also specifies that all machine surfaces must be greased or plugged prior to painting, and that 100% visual inspection of welds is required. Work instructions are provided to rough machine the barrel bore, weld the flange to the barrel using sub-arc welding, and then hone the barrel to size.

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Cenk Soysal
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42 views1 page

Bfp00093-002p2 (Flange & Tube Only) - 1

This document provides fabrication specifications for welding a flange to a barrel tube. It specifies that all sharp edges and burrs must be removed, welding must conform to industry standards, and welds must be continuous and of appropriate size depending on plate thickness. It also specifies that all machine surfaces must be greased or plugged prior to painting, and that 100% visual inspection of welds is required. Work instructions are provided to rough machine the barrel bore, weld the flange to the barrel using sub-arc welding, and then hone the barrel to size.

Uploaded by

Cenk Soysal
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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SHEET 1 OF 1 NOTE:
REMOVE ALL SHARP EDGES AND BURRS
REMOVE ALL WELD SPATTER
FABRICATION:
ALL WELDING TO CONFORM TO AS1554.1 U.N.O
ALL FABRICATION TO COMPLY WITH AS4100
ALL WELDS TO BE CONTINUOUS AS SET OUT BELOW U.N.O ALL PLATES
UP TO 6mm - WELD SIZE = PLATE THICKNESS PLATE THICKNESS
A > 6 TO 10 6mm FILLET A
> 10 TO 16 8mm FILLET
> 16 TO 20 10mm FILLET
> 20 15mm FILLET
WELD PROCEDURES AND WELDER
PRE-QUALIFICATION TO BE SUPPLIED
ALL PLATES TO BE WELDED AT POINT OF CONTACT U.N.O
ALL MACHINE SURFACES OR TAPPED HOLES GREASED OR PLUGGED PRIOR TO PAINTING
WELD TESTING:
100% VISUAL INSPECTION

ISOMETRIC VIEW
B SCALE 1:10 B

2675.00
2673.00

a 0.02 A
A FULL PENETRATION WELD

C n 0.03 A C

HONED ONCE WELDED O 250.25


250.00
D A D

1
A SECTION A-A 1
E 2 E
1

WORK INSTRUCTIONS: 2 1 FRONT FLANGE BFP00093-002-002 STEEL - AS1443-1994 1045 82.516 kg


1) ROUGH MACHINE BARREL BORE (LEAVING 1 TO 2MM IN BORE FOR WELDING)
2) WELD FLANGE TO BARREL (SUB ARC WELDING) 1 1 BARREL TUBE BFP00093-002-001 HOLLOW BAR - 20MnV6 524.400 kg
3) HONE BARREL TO REQUIRED SIZE
F IT No. QTY DESCRIPTION PART No. MATERIAL MASS F
NOTES:- TOLERANCE (UNO) THIS DRAWING IS THE PROPERTY OF BERENDSEN FLUID POWER
AND IS SUPPLIED ON THE UNDERSTANDING THAT IT IS NOT TO BE USED, CUSTOMER: BERENDSEN FLUID POWER
.XX ± 0.1
1. REMOVE ALL SHARP EDGES AND BURRS. .X ± 0.2 COPIED OR COMMUNICATED TO ANY PERSON WITHOUT THE WRITTEN
HITACHI EX3600 BUCKET CYLINDER - SERVICE EXCHANGE PROGRAM
PERMISSION OF THE PROPRIETERS.
2. ALL DRILL DEPTHS ARE TO FULL X. ± 0.5
250mm BORE x 180mm ROD x 2450mm STROKE
XX. ± 1.0 DIMENSIONS IN
DIAMETER NOT DRILL POINT. XXX. ± 2.0 FLANGE TUBE WELDMENT
P2 GFF 16/6/20 JC RELEASED FOR QUOTATION MILLIMETRES UNO. 10-18 Carbine Close,
3. SURFACE FINISH 3.2Ra UNO. P1 GFF 1/6/20 RELEASED FOR REVIEW
XXXX. ± 3.0
DO NOT SCALE. - WALLSEND NSW 2287 DRAWN GF DATE 29/05/2020 DRG No. BFP00093-002 (F&T)
.X° ± 0.1°
DRAWN TO AS1100. Tel (02) 4955 0660 Fax (02) 4955 5580
APPRVD -
REV BY DATE APP. DESCRIPTION X.° ± 0.5° CHECKED JC SCALE 1:3.33 REVISION P2 A2
1 2 3 4 5 6 7 8

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