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Textile Exam Guidelines

This document provides instructions and questions for a 3 hour, 70 mark exam on textile wet processing. It begins by listing the instructions for the exam and then provides 6 main questions with 3-4 sub-questions each. The questions cover topics like production calculations, energy and water requirements, chemical consumption calculations, and criteria for process house design and accident prevention. Calculations of resources needed for various wet processing steps on common textile materials are assessed.

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0% found this document useful (0 votes)
177 views3 pages

Textile Exam Guidelines

This document provides instructions and questions for a 3 hour, 70 mark exam on textile wet processing. It begins by listing the instructions for the exam and then provides 6 main questions with 3-4 sub-questions each. The questions cover topics like production calculations, energy and water requirements, chemical consumption calculations, and criteria for process house design and accident prevention. Calculations of resources needed for various wet processing steps on common textile materials are assessed.

Uploaded by

jacksparrowcom4
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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22670

21222
3 Hours / 70 Marks Seat No.
15 minutes extra for each hour

Instructions – (1) All Questions are Compulsory.


(2) Answer each next main Question on a new page.
(3) Assume suitable data, if necessary.
(4) Use of Non-programmable Electronic Pocket
Calculator is permissible.
(5) Mobile Phone, Pager and any other Electronic
Communication devices are not permissible in
Examination Hall.

Marks

1. Attempt any FIVE of the following: 10


a) State the advantages of dye house planning.
b) Write the formula for calculating production per day for
continuous machine.
c) Write the unit for BOD and COD with their norms in textile.
d) List the dyes used for dyeing of wool fibre.
e) Name any two chemicals which are used at cationic softeners.
f) State any two causes of accidents in dye house.
g) State any two fuels with their calorific value.

P.T.O.
22670 [2]
Marks
2. Attempt any THREE of the following: 12
a) Explain the method to calculate production of batch-wise
machine in wet processing.
b) Describe water quality parameters used in textile wet
processing.
c) Calculate energy required to dry 100 kg 100% cotton fabric
in wet condition.
d) Describe advantages of good lighting in textile wet processing.

3. Attempt any THREE of the following: 12


a) Describe the production norms for scouring of 100% cotton
fabric on CBR machine.
b) Calculate quantity of water required for dyeing of polyester
with disperse dye on jet machine [weight of fabric 100 kg]
c) Calculate electric energy required in unit for finishing of
100000 m on stenter machine. [L.D. = 8 m/kg]
d) Calculate the quantity of reactive dye required for dyeing
of 100000 m fabric [if linear density of fabric is 8 m/kg
and % shade is 2%]

4. Attempt any THREE of the following: 12


a) Suggest the selection criteria for selection of location for
modern process house.
b) Calculate numbers of CPB machine required for 50000 meter
per day production.
c) Describe various ways to minimize energy consumption in
Kier boiler J-box machine.
d) Calculate chemical consumption in bleaching of 100% cotton
fabric in jigger machine with Hydrogen Peroxide [weight of
fabric = 100 kg]
e) Describe types of accidents with examples in the dyehouse.
22670 [3]
Marks
5. Attempt any TWO of the following: 12
a) Suggest various tips for designing modern process house.
b) Calculate total electric energy required and cost of electric
energy for following data.
(i) quantity = 10000 m
(ii) width = 150 cm
(iii) M/C = Rotary screen printing for cotton fabric
(iv) number of colour = 8
c) Calculate cost of water and quantity of water required for
following data.
(i) quantity = 100000 m
(ii) linear density = 8 m/kg
(iii) process = reactive dyeing with 2% shade
(iv) cost of water = 16 RJ/m3

6. Attempt any TWO of the following: 12


a) Calculate number of Gas singeing machines required for
singeing of 100% cotton fabric with following data.
quantity = 100000 meter
width = 150 cm
GSM = 200 gm
b) Calculate total quantity of water and cost of water for
following data.
quality = 100% cotton
quantity = 50,000 meter cost of water 8 RS/m3
linear density = 8 m/kg
process = continuous unmercerised bleaching.
c) Calculalte cost of chemical for dyeing of 100% cotton fabric
quantity = 30,000 meter
Linear density = 12 m/kg
cost of dye = 400 RJ/Kg
cost of NaCl = 10 RJ/Kg
cost of Na2CO3 = 20 RJ/Kg

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