G3520C Generator Set GZN00001-UP(SEBP3868 - 20) - Documentation Page 1 of 17

Shutdown SIS

Previous Screen

Product: GENERATOR SET

Model: G3520C GENERATOR SET GZN
Configuration: G3520C Generator Set GZN00001-UP

Troubleshooting
G3520C and G3520E Generator Set Engines
Media Number -RENR5979-10 Publication Date -01.06.2008 Date Updated -02.06.2008

i03037900

Diagnostic Trouble Codes

SMCS - 1900

Table 1 lists the diagnostic trouble codes that apply to the engines that are covered in this manual.
Use the Caterpillar Electronic Technician (ET) in order to determine the diagnostic trouble codes
that are active or logged. Then refer to the appropriate troubleshooting procedure for more
information.

Table 1

List of Diagnostic Trouble Codes

Code
Description Troubleshooting Procedure

Slave Electronic Control Module (ECM)

8 Volt DC Supply : Voltage Above
41-3 Troubleshooting, "Sensor Supply - Test"
Normal
8 Volt DC Supply : Voltage Below
41-4 Troubleshooting, "Sensor Supply - Test"
Normal
168-2 Electrical System Voltage : Erratic, Troubleshooting, "Electrical Power Supply -
Intermittent, or Incorrect Test"
301-5 Ignition Transformer Primary #1 :
Troubleshooting, "Ignition Primary - Test"
Current Below Normal
301-6 Ignition Transformer Primary #1 :
Troubleshooting, "Ignition Primary - Test"
Current Above Normal
303-5 Ignition Transformer Primary #3 :
Troubleshooting, "Ignition Primary - Test"
Current Below Normal
303-6 Ignition Transformer Primary #3 :
Troubleshooting, "Ignition Primary - Test"
Current Above Normal
305-5 Ignition Transformer Primary #5 :
Troubleshooting, "Ignition Primary - Test"
Current Below Normal

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305-6 Ignition Transformer Primary #5 :

Troubleshooting, "Ignition Primary - Test"
Current Above Normal
307-5 Ignition Transformer Primary #7 :
Troubleshooting, "Ignition Primary - Test"
Current Below Normal
307-6 Ignition Transformer Primary #7 :
Troubleshooting, "Ignition Primary - Test"
Current Above Normal
309-5 Ignition Transformer Primary #9 :
Troubleshooting, "Ignition Primary - Test"
Current Below Normal
309-6 Ignition Transformer Primary #9 :
Troubleshooting, "Ignition Primary - Test"
Current Above Normal
311-5 Ignition Transformer Primary #11 :
Troubleshooting, "Ignition Primary - Test"
Current Below Normal
311-6 Ignition Transformer Primary #11 :
Troubleshooting, "Ignition Primary - Test"
Current Above Normal
313-5 Ignition Transformer Primary #13 :
Troubleshooting, "Ignition Primary - Test"
Current Below Normal
313-6 Ignition Transformer Primary #13 :
Troubleshooting, "Ignition Primary - Test"
Current Above Normal
315-5 Ignition Transformer Primary #15 :
Troubleshooting, "Ignition Primary - Test"
Current Below Normal
315-6 Ignition Transformer Primary #15 :
Troubleshooting, "Ignition Primary - Test"
Current Above Normal
320-3
Speed/Timing Sensor short to +batt Troubleshooting, "Speed/Timing - Test"

320-8 Engine Speed/Timing signal abnormal

Troubleshooting, "Speed/Timing - Test"

401-5 Ignition Transformer Secondary #1 : Troubleshooting, "Ignition Secondary - Test"

Current Below Normal
401-6 Ignition Transformer Secondary #1 : Troubleshooting, "Ignition Secondary - Test"
Current Above Normal
401-12 Ignition Transformer Secondary #1 : Troubleshooting, "Ignition Secondary - Test"
Failure
403-5 Ignition Transformer Secondary #3 : Troubleshooting, "Ignition Secondary - Test"
Current Below Normal
403-6 Ignition Transformer Secondary #3 : Troubleshooting, "Ignition Secondary - Test"
Current Above Normal
403-12 Ignition Transformer Secondary #3 : Troubleshooting, "Ignition Secondary - Test"
Failure

405-5 Ignition Transformer Secondary #5 : Troubleshooting, "Ignition Secondary - Test"

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Current Below Normal

405-6 Ignition Transformer Secondary #5 : Troubleshooting, "Ignition Secondary - Test"
Current Above Normal
405-12 Ignition Transformer Secondary #5 : Troubleshooting, "Ignition Secondary - Test"
Failure
407-5 Ignition Transformer Secondary #7 : Troubleshooting, "Ignition Secondary - Test"
Current Below Normal
407-6 Ignition Transformer Secondary #7 : Troubleshooting, "Ignition Secondary - Test"
Current Above Normal
407-12 Ignition Transformer Secondary #7 : Troubleshooting, "Ignition Secondary - Test"
Failure
409-5 Ignition Transformer Secondary #9 : Troubleshooting, "Ignition Secondary - Test"
Current Below Normal
409-6 Ignition Transformer Secondary #9 : Troubleshooting, "Ignition Secondary - Test"
Current Above Normal
409-12 Ignition Transformer Secondary #9 : Troubleshooting, "Ignition Secondary - Test"
Failure
411-5 Ignition Transformer Secondary #11 : Troubleshooting, "Ignition Secondary - Test"
Current Below Normal
411-6 Ignition Transformer Secondary #11 : Troubleshooting, "Ignition Secondary - Test"
Current Above Normal
411-12 Ignition Transformer Secondary #11 : Troubleshooting, "Ignition Secondary - Test"
Failure
413-5 Ignition Transformer Secondary #13 : Troubleshooting, "Ignition Secondary - Test"
Current Below Normal
413-6 Ignition Transformer Secondary #13 : Troubleshooting, "Ignition Secondary - Test"
Current Above Normal
413-12 Ignition Transformer Secondary #13 : Troubleshooting, "Ignition Secondary - Test"
Failure
415-5 Ignition Transformer Secondary #15 : Troubleshooting, "Ignition Secondary - Test"
Current Below Normal
415-6 Ignition Transformer Secondary #15 : Troubleshooting, "Ignition Secondary - Test"
Current Above Normal
415-12 Ignition Transformer Secondary #15 : Troubleshooting, "Ignition Secondary - Test"
Failure
590-9 Engine Control Module : Abnormal
Troubleshooting, "Cat Data Link - Test"
Update Rate
1501-3 Cylinder #1 Detonation Sensor :
Troubleshooting, "Detonation - Test"
Voltage Above Normal

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1501-4 Cylinder #1 Detonation Sensor :

Troubleshooting, "Detonation - Test"
Voltage Below Normal
1505-3 Cylinder #5 Detonation Sensor :
Troubleshooting, "Detonation - Test"
Voltage Above Normal
1505-4 Cylinder #5 Detonation Sensor :
Troubleshooting, "Detonation - Test"
Voltage Below Normal
1509-3 Cylinder #9 Detonation Sensor :
Troubleshooting, "Detonation - Test"
Voltage Above Normal
1509-4 Cylinder #9 Detonation Sensor :
Troubleshooting, "Detonation - Test"
Voltage Below Normal
1513-3 Cylinder #13 Detonation Sensor :
Troubleshooting, "Detonation - Test"
Voltage Above Normal
1513-4 Cylinder #13 Detonation Sensor :
Troubleshooting, "Detonation - Test"
Voltage Below Normal
1517-3 Cylinder #17 Detonation Sensor :
Troubleshooting, "Detonation - Test"
Voltage Above Normal
1517-4 Cylinder #17 Detonation Sensor :
Troubleshooting, "Detonation - Test"
Voltage Below Normal
1748-5 Ignition Transformer Secondary #17 : Troubleshooting, "Ignition Secondary - Test"
Current Below Normal
1748-6 Ignition Transformer Secondary #17 : Troubleshooting, "Ignition Secondary - Test"
Current Above Normal
1748- Ignition Transformer Secondary #17 : Troubleshooting, "Ignition Secondary - Test"
12 Failure
1750-5 Ignition Transformer Secondary #19 : Troubleshooting, "Ignition Secondary - Test"
Current Below Normal
1750-6 Ignition Transformer Secondary #19 : Troubleshooting, "Ignition Secondary - Test"
Current Above Normal
1750- Ignition Transformer Secondary #19 : Troubleshooting, "Ignition Secondary - Test"
12 Failure
1752-5 Ignition Transformer Primary #17 :
Troubleshooting, "Ignition Primary - Test"
Current Below Normal
1752-6 Ignition Transformer Primary #17 :
Troubleshooting, "Ignition Primary - Test"
Current Above Normal
1754-5 Ignition Transformer Primary #19 :
Troubleshooting, "Ignition Primary - Test"
Current Below Normal
1754-6 Ignition Transformer Primary #19 :
Troubleshooting, "Ignition Primary - Test"
Current Above Normal
Master ECM

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Fuel Shutoff Valve : Current Below

17-5 Troubleshooting, "Fuel Control - Test"
Normal
Fuel Shutoff Valve : Current Above
17-6 Troubleshooting, "Fuel Control - Test"
Normal
17-12
Fuel Shutoff Valve : Failure Troubleshooting, "Fuel Control - Test"

8 Volt DC Supply : Voltage Above

41-3 Troubleshooting, "Sensor Supply - Test"
Normal
8 Volt DC Supply : Voltage Below
41-4 Troubleshooting, "Sensor Supply - Test"
Normal
100-3 Engine Oil Pressure Sensor : Voltage Troubleshooting, "Sensor Signal (Analog,
Above Normal Active) - Test"
100-4 Engine Oil Pressure Sensor : Voltage Troubleshooting, "Sensor Signal (Analog,
Below Normal Active) - Test"
102-3 Boost Pressure Sensor : Voltage Troubleshooting, "Sensor Signal (PWM) -
Above Normal Test"
102-8 Boost Pressure Sensor : Abnormal Troubleshooting, "Sensor Signal (PWM) -
Frequency, Pulse Width, or Period Test"
106-3 Air Inlet Pressure Sensor : Voltage Troubleshooting, "Sensor Signal (Analog,
Above Normal Active) - Test"
106-4 Air Inlet Pressure Sensor : Voltage Troubleshooting, "Sensor Signal (Analog,
Below Normal Active) - Test"
109-3 Engine Coolant Outlet Pressure Troubleshooting, "Sensor Signal (PWM) -
Sensor : Voltage Above Normal Test"
Engine Coolant Outlet Pressure
109-8 Troubleshooting, "Sensor Signal (PWM) -
Sensor : Abnormal Frequency, Pulse
Test"
Width, or Period
110-3 Engine Coolant Temperature Sensor : Troubleshooting, "Sensor Signal (Analog,
Voltage Above Normal Passive) - Test"
110-4 Engine Coolant Temperature Sensor : Troubleshooting, "Sensor Signal (Analog,
Voltage Below Normal Passive) - Test"
145-3 12 Volt DC Power Supply : Voltage
Troubleshooting, "Sensor Supply - Test"
Above Normal
145-4 12 Volt DC Power Supply : Voltage
Troubleshooting, "Sensor Supply - Test"
Below Normal
168-2 Electrical System Voltage : Erratic, Troubleshooting, "Electrical Power Supply -
Intermittent, or Incorrect Test"
172-3 Intake Manifold Air Temperature Troubleshooting, "Sensor Signal (Analog,
Sensor : Voltage Above Normal Active) - Test"

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172-4 Intake Manifold Air Temperature Troubleshooting, "Sensor Signal (Analog,

Sensor : Voltage Below Normal Active) - Test"
175-3 Engine Oil Temperature Sensor : Troubleshooting, "Sensor Signal (Analog,
Voltage Above Normal Active) - Test"
175-4 Engine Oil Temperature Sensor : Troubleshooting, "Sensor Signal (Analog,
Voltage Below Normal Active) - Test"
253-2 Personality Module : Erratic,
Troubleshooting, "ECM - Replace"
Intermittent, or Incorrect
253-11 Personality Module : Other Failure
Troubleshooting, "ECM - Replace"
Mode
Troubleshooting, "Cat Data Link - Test"
254-9 Electronic Control Module : Abnormal
Replace the Auxiliary Sensing Module (ASM)
Update Rate
if the Cat Data Link is okay.
261-13 Engine Timing Calibration :
Troubleshooting, "Timing - Calibrate"
Calibration Required
262-3 5 Volt Sensor DC Power Supply :
Troubleshooting, "Sensor Supply - Test"
Voltage Above Normal
262-4 5 Volt Sensor DC Power Supply :
Troubleshooting, "Sensor Supply - Test"
Voltage Below Normal
302-5 Ignition Transformer Primary #2 :
Troubleshooting, "Ignition Primary - Test"
Current Below Normal
302-6 Ignition Transformer Primary #2 :
Troubleshooting, "Ignition Primary - Test"
Current Above Normal
304-5 Ignition Transformer Primary #4 :
Troubleshooting, "Ignition Primary - Test"
Current Below Normal
304-6 Ignition Transformer Primary #4 :
Troubleshooting, "Ignition Primary - Test"
Current Above Normal
306-5 Ignition Transformer Primary #6 :
Troubleshooting, "Ignition Primary - Test"
Current Below Normal
306-6 Ignition Transformer Primary #6 :
Troubleshooting, "Ignition Primary - Test"
Current Above Normal
308-5 Ignition Transformer Primary #8 :
Troubleshooting, "Ignition Primary - Test"
Current Below Normal
308-6 Ignition Transformer Primary #8 :
Troubleshooting, "Ignition Primary - Test"
Current Above Normal
310-5 Ignition Transformer Primary #10 :
Troubleshooting, "Ignition Primary - Test"
Current Below Normal
310-6 Ignition Transformer Primary #10 :
Troubleshooting, "Ignition Primary - Test"
Current Above Normal

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312-5 Ignition Transformer Primary #12 :

Troubleshooting, "Ignition Primary - Test"
Current Below Normal
312-6 Ignition Transformer Primary #12 :
Troubleshooting, "Ignition Primary - Test"
Current Above Normal
314-5 Ignition Transformer Primary #14 :
Troubleshooting, "Ignition Primary - Test"
Current Below Normal
314-6 Ignition Transformer Primary #14 :
Troubleshooting, "Ignition Primary - Test"
Current Above Normal
316-5 Ignition Transformer Primary #16 :
Troubleshooting, "Ignition Primary - Test"
Current Below Normal
316-6 Ignition Transformer Primary #16 :
Troubleshooting, "Ignition Primary - Test"
Current Above Normal
320-3
Speed/Timing Sensor short to +batt Troubleshooting, "Speed/Timing - Test"

320-7 Speed/Timing Sensor improper

Troubleshooting, "Speed/Timing - Test"
response
320-8 Engine Speed/Timing signal abnormal
Troubleshooting, "Speed/Timing - Test"

323-3 Engine Shutdown Lamp : Voltage

Troubleshooting, "Indicator Lamp - Test"
Above Normal
324-3 Warning Lamp (Action) : Voltage
Troubleshooting, "Indicator Lamp - Test"
Above Normal
336-2 Engine Control Switch : Erratic, Troubleshooting, "Electrical Power Supply -
Intermittent, or Incorrect Test"
342-2 Secondary Engine Speed Sensor :
Troubleshooting, "Engine Speed - Test"
Erratic, Intermittent, or Incorrect
342-5 Secondary Engine Speed Sensor :
Troubleshooting, "Engine Speed - Test"
Current Below Normal
342-7 Secondary Engine Speed Sensor : Not
Troubleshooting, "Engine Speed - Test"
Responding Properly
Secondary Engine Speed Sensor :
342-8
Abnormal Frequency, Pulse Width, or Troubleshooting, "Engine Speed - Test"
Period
402-5 Ignition Transformer Secondary #2 : Troubleshooting, "Ignition Secondary - Test"
Current Below Normal
402-6 Ignition Transformer Secondary #2 : Troubleshooting, "Ignition Secondary - Test"
Current Above Normal
402-12 Ignition Transformer Secondary #2 : Troubleshooting, "Ignition Secondary - Test"
Failure

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404-5 Ignition Transformer Secondary #4 : Troubleshooting, "Ignition Secondary - Test"

Current Below Normal
404-6 Ignition Transformer Secondary #4 : Troubleshooting, "Ignition Secondary - Test"
Current Above Normal
404-12 Ignition Transformer Secondary #4 : Troubleshooting, "Ignition Secondary - Test"
Failure
406-5 Ignition Transformer Secondary #6 : Troubleshooting, "Ignition Secondary - Test"
Current Below Normal
406-6 Ignition Transformer Secondary #6 : Troubleshooting, "Ignition Secondary - Test"
Current Above Normal
406-12 Ignition Transformer Secondary #6 : Troubleshooting, "Ignition Secondary - Test"
Failure
408-5 Ignition Transformer Secondary #8 : Troubleshooting, "Ignition Secondary - Test"
Current Below Normal
408-6 Ignition Transformer Secondary #8 : Troubleshooting, "Ignition Secondary - Test"
Current Above Normal
408-12 Ignition Transformer Secondary #8 : Troubleshooting, "Ignition Secondary - Test"
Failure
410-5 Ignition Transformer Secondary #10 : Troubleshooting, "Ignition Secondary - Test"
Current Below Normal
410-6 Ignition Transformer Secondary #10 : Troubleshooting, "Ignition Secondary - Test"
Current Above Normal
410-12 Ignition Transformer Secondary #10 : Troubleshooting, "Ignition Secondary - Test"
Failure
412-5 Ignition Transformer Secondary #12 : Troubleshooting, "Ignition Secondary - Test"
Current Below Normal
412-6 Ignition Transformer Secondary #12 : Troubleshooting, "Ignition Secondary - Test"
Current Above Normal
412-12 Ignition Transformer Secondary #12 : Troubleshooting, "Ignition Secondary - Test"
Failure
414-5 Ignition Transformer Secondary #14 : Troubleshooting, "Ignition Secondary - Test"
Current Below Normal
414-6 Ignition Transformer Secondary #14 : Troubleshooting, "Ignition Secondary - Test"
Current Above Normal
414-12 Ignition Transformer Secondary #14 : Troubleshooting, "Ignition Secondary - Test"
Failure
416-5 Ignition Transformer Secondary #16 : Troubleshooting, "Ignition Secondary - Test"
Current Below Normal

416-6 Ignition Transformer Secondary #16 : Troubleshooting, "Ignition Secondary - Test"

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Current Above Normal

416-12 Ignition Transformer Secondary #16 : Troubleshooting, "Ignition Secondary - Test"
Failure
443-3 Crank Terminate Relay : Voltage
Troubleshooting, "Indicator Lamp - Test"
Above Normal
444-5 Starter Motor Relay : Current Below
Troubleshooting, "Starting - Test"
Normal
444-6 Starter Motor Relay : Current Above
Troubleshooting, "Starting - Test"
Normal
445-3
Run Relay : Voltage Above Normal Troubleshooting, "Indicator Lamp - Test"

524-3 Desired Engine Speed Sensor :

Troubleshooting, "Speed Control - Test"
Voltage Above Normal
524-4 Desired Engine Speed Sensor :
Troubleshooting, "Speed Control - Test"
Voltage Below Normal
542-3 Engine Oil Pressure Sensor - Before Analog Sensor SignalTroubleshooting,
Oil Filter : Voltage Above Normal "Sensor Signal (Analog, Active) - Test"
542-4 Engine Oil Pressure Sensor - Before Analog Sensor SignalTroubleshooting,
Oil Filter : Voltage Below Normal "Sensor Signal (Analog, Active) - Test"
1042-9
ITSM : Abnormal Update Rate Troubleshooting, "Cat Data Link - Test"

1440-9 Throttle Actuator : Abnormal Update

Troubleshooting, "Throttle Actuator - Test"
Rate
1440-
Throttle Actuator invalid Troubleshooting, "Throttle Actuator - Test"
11
1440-
Throttle Actuator : Failure Troubleshooting, "Throttle Actuator - Test"
12
1446-5 Fuel Metering Module : Current Below Troubleshooting, "Fuel Metering Valve - Test"
Normal
1446-9 Fuel Metering Module : Abnormal Troubleshooting, "Fuel Metering Valve - Test"
Update Rate
1446- Troubleshooting, "Fuel Metering Valve - Test"
Fuel Metering Module : Failure
12
1446- Fuel Metering Module : Calibration Troubleshooting, "Fuel Metering Valve - Test"
13 Required
1447- Fuel Metering Sensor Module : Failure Troubleshooting, "Fuel Metering Valve - Test"
12
1502-3 Cylinder #2 Detonation Sensor :
Troubleshooting, "Detonation - Test"
Voltage Above Normal

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1502-4 Cylinder #2 Detonation Sensor :

Troubleshooting, "Detonation - Test"
Voltage Below Normal
1506-3 Cylinder #6 Detonation Sensor :
Troubleshooting, "Detonation - Test"
Voltage Above Normal
1506-4 Cylinder #6 Detonation Sensor :
Troubleshooting, "Detonation - Test"
Voltage Below Normal
1510-3 Cylinder #10 Detonation Sensor :
Troubleshooting, "Detonation - Test"
Voltage Above Normal
1510-4 Cylinder #10 Detonation Sensor :
Troubleshooting, "Detonation - Test"
Voltage Below Normal
1514-3 Cylinder #14 Detonation Sensor :
Troubleshooting, "Detonation - Test"
Voltage Above Normal
1514-4 Cylinder #14 Detonation Sensor :
Troubleshooting, "Detonation - Test"
Voltage Below Normal
1518-3 Cylinder #18 Detonation Sensor :
Troubleshooting, "Detonation - Test"
Voltage Above Normal
1518-4 Cylinder #18 Detonation Sensor :
Troubleshooting, "Detonation - Test"
Voltage Below Normal
1636-9 (Slave) Engine #2 Electronic Control
Troubleshooting, "Cat Data Link - Test"
Module : Abnormal Update Rate
1719-3 Generator Output Power Sensor : Troubleshooting, "Generator Output Power -
Voltage Above Normal Test"
1719-9 Generator Output Power Sensor : Troubleshooting, "Generator Output Power -
Abnormal Update Rate Test"
1719- Generator Output Power Sensor : Troubleshooting, "Generator Output Power -
12 Failure Test"
Turbocharger Compressor Bypass
1720-9 Troubleshooting, "Turbocharger Compressor
Valve Actuator : Abnormal Update
Bypass - Test"
Rate
1720- Turbocharger Compressor Bypass Troubleshooting, "Turbocharger Compressor
11 Valve Actuator invalid Bypass - Test"
1720- Turbocharger Compressor Bypass Troubleshooting, "Turbocharger Compressor
12 Valve Actuator : Failure Bypass - Test"
1749-5 Ignition Transformer Secondary #18 : Troubleshooting, "Ignition Secondary - Test"
Current Below Normal
1749-6 Ignition Transformer Secondary #18 : Troubleshooting, "Ignition Secondary - Test"
Current Above Normal
1749- Ignition Transformer Secondary #18 : Troubleshooting, "Ignition Secondary - Test"
12 Failure

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1751-5 Ignition Transformer Secondary #20 : Troubleshooting, "Ignition Secondary - Test"

Current Below Normal
1751-6 Ignition Transformer Secondary #20 : Troubleshooting, "Ignition Secondary - Test"
Current Above Normal
1751- Ignition Transformer Secondary #20 : Troubleshooting, "Ignition Secondary - Test"
12 Failure
1753-5 Ignition Transformer Primary #18 :
Troubleshooting, "Ignition Primary - Test"
Current Below Normal
1753-6 Ignition Transformer Primary #18 :
Troubleshooting, "Ignition Primary - Test"
Current Above Normal
1755-5 Ignition Transformer Primary #20 :
Troubleshooting, "Ignition Primary - Test"
Current Below Normal
1755-6 Ignition Transformer Primary #20 :
Troubleshooting, "Ignition Primary - Test"
Current Above Normal
2449-5 Fuel Quality Sensor : Current Below Troubleshooting, "Sensor Signal (Analog,
Normal Active) - Test"
2449-6 Fuel Quality Sensor : Current Above Troubleshooting, "Sensor Signal (Analog,
Normal Active) - Test"
Integrated Temperature Sensing Module (ITSM)
591-12 EEPROM checksum fault or ECM not Replace the ITSM. Refer to Troubleshooting,
programmed "Control Module - Replace"
Left Turbo Turbine Outlet
1489-3 Troubleshooting, "Integrated Temperature
Temperature Sensor : Voltage Above
Sensing Module - Test"
Normal
Left Turbo Turbine Outlet
1489-4 Troubleshooting, "Integrated Temperature
Temperature Sensor : Voltage Below
Sensing Module - Test"
Normal
Left Turbo Turbine Outlet
1489-5 Troubleshooting, "Integrated Temperature
Temperature Sensor : Current Below
Sensing Module - Test"
Normal
Right Turbo Turbine Outlet
1490-3 Troubleshooting, "Integrated Temperature
Temperature Sensor : Voltage Above
Sensing Module - Test"
Normal
Right Turbo Turbine Outlet
1490-4 Troubleshooting, "Integrated Temperature
Temperature Sensor : Voltage Below
Sensing Module - Test"
Normal
Right Turbo Turbine Outlet
1490-5 Troubleshooting, "Integrated Temperature
Temperature Sensor : Current Below
Sensing Module - Test"
Normal

1491-3 Right Turbo Turbine Inlet Troubleshooting, "Integrated Temperature

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Temperature Sensor : Voltage Above Sensing Module - Test"

Normal
Right Turbo Turbine Inlet
1491-4 Troubleshooting, "Integrated Temperature
Temperature Sensor : Voltage Below
Sensing Module - Test"
Normal
Right Turbo Turbine Inlet
1491-5 Troubleshooting, "Integrated Temperature
Temperature Sensor : Current Below
Sensing Module - Test"
Normal
1492-3 Left Turbo Turbine Inlet Temperature Troubleshooting, "Integrated Temperature
Sensor : Voltage Above Normal Sensing Module - Test"
1492-4 Left Turbo Turbine Inlet Temperature Troubleshooting, "Integrated Temperature
Sensor : Voltage Below Normal Sensing Module - Test"
1492-5 Left Turbo Turbine Inlet Temperature Troubleshooting, "Integrated Temperature
Sensor : Current Below Normal Sensing Module - Test"
Engine Cylinder #1 Exhaust Port
1531-3 Troubleshooting, "Integrated Temperature
Temperature Sensor : Voltage Above
Sensing Module - Test"
Normal
Engine Cylinder #1 Exhaust Port
1531-4 Troubleshooting, "Integrated Temperature
Temperature Sensor : Voltage Below
Sensing Module - Test"
Normal
Engine Cylinder #1 Exhaust Port
1531-5 Troubleshooting, "Integrated Temperature
Temperature Sensor : Current Below
Sensing Module - Test"
Normal
Engine Cylinder #2 Exhaust Port
1532-3 Troubleshooting, "Integrated Temperature
Temperature Sensor : Voltage Above
Sensing Module - Test"
Normal
Engine Cylinder #2 Exhaust Port
1532-4 Troubleshooting, "Integrated Temperature
Temperature Sensor : Voltage Below
Sensing Module - Test"
Normal
Engine Cylinder #2 Exhaust Port
1532-5 Troubleshooting, "Integrated Temperature
Temperature Sensor : Current Below
Sensing Module - Test"
Normal
Engine Cylinder #3 Exhaust Port
1533-3 Troubleshooting, "Integrated Temperature
Temperature Sensor : Voltage Above
Sensing Module - Test"
Normal
Engine Cylinder #3 Exhaust Port
1533-4 Troubleshooting, "Integrated Temperature
Temperature Sensor : Voltage Below
Sensing Module - Test"
Normal
Engine Cylinder #3 Exhaust Port
1533-5 Troubleshooting, "Integrated Temperature
Temperature Sensor : Current Below
Sensing Module - Test"
Normal

Engine Cylinder #4 Exhaust Port

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G3520C Generator Set GZN00001-UP(SEBP3868 - 20) - Documentation Page 13 of 17

1534-3 Temperature Sensor : Voltage Above Troubleshooting, "Integrated Temperature

Normal Sensing Module - Test"
Engine Cylinder #4 Exhaust Port
1534-4 Troubleshooting, "Integrated Temperature
Temperature Sensor : Voltage Below
Sensing Module - Test"
Normal
Engine Cylinder #4 Exhaust Port
1534-5 Troubleshooting, "Integrated Temperature
Temperature Sensor : Current Below
Sensing Module - Test"
Normal
Engine Cylinder #5 Exhaust Port
1535-3 Troubleshooting, "Integrated Temperature
Temperature Sensor : Voltage Above
Sensing Module - Test"
Normal
Engine Cylinder #5 Exhaust Port
1535-4 Troubleshooting, "Integrated Temperature
Temperature Sensor : Voltage Below
Sensing Module - Test"
Normal
Engine Cylinder #5 Exhaust Port
1535-5 Troubleshooting, "Integrated Temperature
Temperature Sensor : Current Below
Sensing Module - Test"
Normal
Engine Cylinder #6 Exhaust Port
1536-3 Troubleshooting, "Integrated Temperature
Temperature Sensor : Voltage Above
Sensing Module - Test"
Normal
Engine Cylinder #6 Exhaust Port
1536-4 Troubleshooting, "Integrated Temperature
Temperature Sensor : Voltage Below
Sensing Module - Test"
Normal
Engine Cylinder #6 Exhaust Port
1536-5 Troubleshooting, "Integrated Temperature
Temperature Sensor : Current Below
Sensing Module - Test"
Normal
Engine Cylinder #7 Exhaust Port
1537-3 Troubleshooting, "Integrated Temperature
Temperature Sensor : Voltage Above
Sensing Module - Test"
Normal
Engine Cylinder #7 Exhaust Port
1537-4 Troubleshooting, "Integrated Temperature
Temperature Sensor : Voltage Below
Sensing Module - Test"
Normal
Engine Cylinder #7 Exhaust Port
1537-5 Troubleshooting, "Integrated Temperature
Temperature Sensor : Current Below
Sensing Module - Test"
Normal
Engine Cylinder #8 Exhaust Port
1538-3 Troubleshooting, "Integrated Temperature
Temperature Sensor : Voltage Above
Sensing Module - Test"
Normal
Engine Cylinder #8 Exhaust Port
1538-4 Troubleshooting, "Integrated Temperature
Temperature Sensor : Voltage Below
Sensing Module - Test"
Normal

Engine Cylinder #8 Exhaust Port

1538-5 Temperature Sensor : Current Below Troubleshooting, "Integrated Temperature

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G3520C Generator Set GZN00001-UP(SEBP3868 - 20) - Documentation Page 14 of 17

Normal Sensing Module - Test"

Engine Cylinder #9 Exhaust Port
1539-3 Troubleshooting, "Integrated Temperature
Temperature Sensor : Voltage Above
Sensing Module - Test"
Normal
Engine Cylinder #9 Exhaust Port
1539-4 Troubleshooting, "Integrated Temperature
Temperature Sensor : Voltage Below
Sensing Module - Test"
Normal
Engine Cylinder #9 Exhaust Port
1539-5 Troubleshooting, "Integrated Temperature
Temperature Sensor : Current Below
Sensing Module - Test"
Normal
Engine Cylinder #10 Exhaust Port
1540-3 Troubleshooting, "Integrated Temperature
Temperature Sensor : Voltage Above
Sensing Module - Test"
Normal
Engine Cylinder #10 Exhaust Port
1540-4 Troubleshooting, "Integrated Temperature
Temperature Sensor : Voltage Below
Sensing Module - Test"
Normal
Engine Cylinder #10 Exhaust Port
1540-5 Troubleshooting, "Integrated Temperature
Temperature Sensor : Current Below
Sensing Module - Test"
Normal
Engine Cylinder #11 Exhaust Port
1541-3 Troubleshooting, "Integrated Temperature
Temperature Sensor : Voltage Above
Sensing Module - Test"
Normal
Engine Cylinder #11 Exhaust Port
1541-4 Troubleshooting, "Integrated Temperature
Temperature Sensor : Voltage Below
Sensing Module - Test"
Normal
Engine Cylinder #11 Exhaust Port
1541-5 Troubleshooting, "Integrated Temperature
Temperature Sensor : Current Below
Sensing Module - Test"
Normal
Engine Cylinder #12 Exhaust Port
1542-3 Troubleshooting, "Integrated Temperature
Temperature Sensor : Voltage Above
Sensing Module - Test"
Normal
Engine Cylinder #12 Exhaust Port
1542-4 Troubleshooting, "Integrated Temperature
Temperature Sensor : Voltage Below
Sensing Module - Test"
Normal
Engine Cylinder #12 Exhaust Port
1542-5 Troubleshooting, "Integrated Temperature
Temperature Sensor : Current Below
Sensing Module - Test"
Normal
Engine Cylinder #13 Exhaust Port
1543-3 Troubleshooting, "Integrated Temperature
Temperature Sensor : Voltage Above
Sensing Module - Test"
Normal
Engine Cylinder #13 Exhaust Port
1543-4 Troubleshooting, "Integrated Temperature
Temperature Sensor : Voltage Below
Sensing Module - Test"
Normal

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G3520C Generator Set GZN00001-UP(SEBP3868 - 20) - Documentation Page 15 of 17

Engine Cylinder #13 Exhaust Port

1543-5 Troubleshooting, "Integrated Temperature
Temperature Sensor : Current Below
Sensing Module - Test"
Normal
Engine Cylinder #14 Exhaust Port
1544-3 Troubleshooting, "Integrated Temperature
Temperature Sensor : Voltage Above
Sensing Module - Test"
Normal
Engine Cylinder #14 Exhaust Port
1544-4 Troubleshooting, "Integrated Temperature
Temperature Sensor : Voltage Below
Sensing Module - Test"
Normal
Engine Cylinder #14 Exhaust Port
1544-5 Troubleshooting, "Integrated Temperature
Temperature Sensor : Current Below
Sensing Module - Test"
Normal
Engine Cylinder #15 Exhaust Port
1545-3 Troubleshooting, "Integrated Temperature
Temperature Sensor : Voltage Above
Sensing Module - Test"
Normal
Engine Cylinder #15 Exhaust Port
1545-4 Troubleshooting, "Integrated Temperature
Temperature Sensor : Voltage Below
Sensing Module - Test"
Normal
Engine Cylinder #15 Exhaust Port
1545-5 Troubleshooting, "Integrated Temperature
Temperature Sensor : Current Below
Sensing Module - Test"
Normal
Engine Cylinder #16 Exhaust Port
1546-3 Troubleshooting, "Integrated Temperature
Temperature Sensor : Voltage Above
Sensing Module - Test"
Normal
Engine Cylinder #16 Exhaust Port
1546-4 Troubleshooting, "Integrated Temperature
Temperature Sensor : Voltage Below
Sensing Module - Test"
Normal
Engine Cylinder #16 Exhaust Port
1546-5 Troubleshooting, "Integrated Temperature
Temperature Sensor : Current Below
Sensing Module - Test"
Normal
Engine Cylinder #17 Exhaust Port
1547-3 Troubleshooting, "Integrated Temperature
Temperature Sensor : Voltage Above
Sensing Module - Test"
Normal
Engine Cylinder #17 Exhaust Port
1547-4 Troubleshooting, "Integrated Temperature
Temperature Sensor : Voltage Below
Sensing Module - Test"
Normal
Engine Cylinder #17 Exhaust Port
1547-5 Troubleshooting, "Integrated Temperature
Temperature Sensor : Current Below
Sensing Module - Test"
Normal
Engine Cylinder #18 Exhaust Port
1548-3 Troubleshooting, "Integrated Temperature
Temperature Sensor : Voltage Above
Sensing Module - Test"
Normal

Engine Cylinder #18 Exhaust Port

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G3520C Generator Set GZN00001-UP(SEBP3868 - 20) - Documentation Page 16 of 17

1548-4 Temperature Sensor : Voltage Below Troubleshooting, "Integrated Temperature

Normal Sensing Module - Test"
Engine Cylinder #18 Exhaust Port
1548-5 Troubleshooting, "Integrated Temperature
Temperature Sensor : Current Below
Sensing Module - Test"
Normal
Engine Cylinder #19 Exhaust Port
1549-3 Troubleshooting, "Integrated Temperature
Temperature Sensor : Voltage Above
Sensing Module - Test"
Normal
Engine Cylinder #19 Exhaust Port
1549-4 Troubleshooting, "Integrated Temperature
Temperature Sensor : Voltage Below
Sensing Module - Test"
Normal
Engine Cylinder #19 Exhaust Port
1549-5 Troubleshooting, "Integrated Temperature
Temperature Sensor : Current Below
Sensing Module - Test"
Normal
Engine Cylinder #20 Exhaust Port
1550-3 Troubleshooting, "Integrated Temperature
Temperature Sensor : Voltage Above
Sensing Module - Test"
Normal
Engine Cylinder #20 Exhaust Port
1550-4 Troubleshooting, "Integrated Temperature
Temperature Sensor : Voltage Below
Sensing Module - Test"
Normal
Engine Cylinder #20 Exhaust Port
1550-5 Troubleshooting, "Integrated Temperature
Temperature Sensor : Current Below
Sensing Module - Test"
Normal
Auxiliary Sensing Module
106-3 Air Inlet Pressure Sensor : Voltage Troubleshooting, "Sensor Signal (Analog,
Above Normal Active) - Test"
106-4 Air Inlet Pressure Sensor : Voltage Troubleshooting, "Sensor Signal (Analog,
Below Normal Active) - Test"
145-3 12 Volt DC Power Supply : Voltage
Troubleshooting, "Sensor Supply - Test"
Above Normal
145-4 12 Volt DC Power Supply : Voltage
Troubleshooting, "Sensor Supply - Test"
Below Normal
168-2 Electrical System Voltage : Erratic, Troubleshooting, "Electrical Power Supply -
Intermittent, or Incorrect Test"
253-11 Personality Module : Other Failure Replace the Auxiliary Sensing Module (ASM)
Mode Refer to Troubleshooting, "ECM - Replace"
262-3 5 Volt Sensor DC Power Supply :
Troubleshooting, "Sensor Supply - Test"
Voltage Above Normal
262-4 5 Volt Sensor DC Power Supply :
Troubleshooting, "Sensor Supply - Test"
Voltage Below Normal

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G3520C Generator Set GZN00001-UP(SEBP3868 - 20) - Documentation Page 17 of 17

1719-3 Generator Output Power Sensor : Troubleshooting, "Generator Output Power -

Voltage Above Normal Test"
2852-3 Compressor Discharge Pressure Troubleshooting, "Sensor Signal (Analog,
Sensor : Voltage Above Normal Active) - Test"
2852-4 Compressor Discharge Pressure Troubleshooting, "Sensor Signal (Analog,
Sensor : Voltage Below Normal Active) - Test"

Copyright 1993 - 2011 Caterpillar Inc. Mon Oct 31 11:09:29 UTC+0600 2011
All Rights Reserved.
Private Network For SIS Licensees.

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