Agar Textile Power House O&M by DESCON Power

Solution

About DESCON Power Solutions (DPS):

Operations & Maintenance provider for power plants.
ISO 9001,14001 & OHSAS 18001 Certified.
Thirteen different sites with a cumulative capacity of around
1300 MW.
DPS is one of the market leader in O&M sector of Pakistan
Operating and maintaining
Reciprocating Engines
Open Cycle and Combined Cycle Power Plants( Gas Turbines, Steam
Turbines)
Wind Turbine Generators.
 Its 14 MW power house Compromise of Natural Gas
based7x2MW Gensets (MWM Germany).
Engine# 1~6 Engine #7
Manufacturer MWM Manufacturer MWM

Model TCG 2020v20 Model TCG 2020v20

Year of Manufacture 2012 Year of Manufacture 2013

Rated Power 1957 KW Rated Power 1986 KW

Engine # 1~6 Engine # 7
 Eng # Major Failure and Root Cause RH Date
Eng # 01 Engine brake down due to 16210 21 Jul 2017
broken of connecting rod bolts
Eng# 02 Engine brake down due to 16718 11 Aug 2016
broken of connecting rod bolts
Eng# 03 Engine brake down due to 12668 25 Mar 2016
broken of connecting rod bolts
Eng# 04 Engine brake down due to 16032 20 Jul 2016
broken of connecting rod bolts
Eng# 05 Engine brake down due to 17324 14 Sep 2016
broken of connecting rod bolts
Eng# 06 Engine Parts replaced for 17709 29 Sep 2016
prevention of any break down
Eng# 07 Nil - -
Replaced Engine Major parts with upgraded Parts
of Engines (As upgraded in Engine#7) on MWM
recommendation.
1. Liners (20 Each Engine)
2. Liner O-Rings (60 Each Engine)
3. Piston (20 Each Engine)
4. Piston rings (20 set Each Engine)
5. Connecting Rods (20 Each Engine)
6. Connecting Rod Bolts (40 Each Engine)
7. CAM Shaft (2 Each Engine)
8. CRANK Shaft (01 Each Engine)
9. Cylinder Head Gasket Set (20 set Each Engine)
10. Roller Tappet (40 Each Engine)
11. Short Block of Engine (Only for Engine #5)
12. Repair the Engine block from local venders (As per MWM
recommendation)
Power Assembly Connecting Rod Piston with Rings Bolt of Connecting Rods Liner

Cylinder Head Gasket Set Tappet Roller Liner O-Rings

 Crank Shaft
CAM Shaft Repaired Block
Sr# Part Name Part No. Qty
1 Thrust Bearing (Shim) 1230 2134 2 Set
2 Main Bearing 1245 2207 11 No
3 Slip Ring 1213 7125 2 No
4 Rot Shaft lip seal 1202 9427 1 No
5 Rot Shaft lip seal 1203 1068 1 No
6 Crank Shaft 1230 0185 1 No
7 Gasket 1230 7445 10
8 Piston Cool Nozzle 1245 2148 As per condition
9 Gasket 1230 2404 10
10 Cheese Head screw 0115 1503 As per condition
11 Parallel Pin 0110 5134 2
12 Plan Washer 0110 7548 As per condition
13 Gasket 1202 8087 1
14 Gasket 1202 8088 1
Sr# Part Name Part No. Qty
15 Gasket 1230 0718 2
16 Packing Compound 1009 0885 2
17 Gasket 1230 4077 1
18 Cylinder liner 1245 2794 20
19 Piston Complete (with Rings) 1245 3016 20
20 Connecting Rod 1245 2423 20
21 Big End Bearing 1242 0916 20
22 Locating Pin 1230 2640 20
23 Cylinder Head Kit 1245 2011 20
24 Cork Scraper Ring 1245 2795 20
25 Hexagon Nut 0117 6614 2
26 Gasket 1230 0812 2
27 Gasket 0116 7556 1
28 Cylinder Head GSeal 1221 1586 20
Sr# Part Name Part No. Qty
29 Gasket 1202 8085 1
30 OSeal 0115 3845 1
31 OSeal 0115 3814 2
32 OSeal 0121 2509 1
33 OSeal 0115 3807 2
34 OSeal (for Liners) 0118 3301 60
35 OSeal 0116 6170 4
36 OSeal 0116 0620 4
37 Gasket 1230 2184 9
38 Gasket 1227 8839 2
39 Flange gasket 1230 1404 2
40 Hexagon bolt 0113 7213 4
41 OSeal 0117 3375 2
42 Flat gasket 1230 1387 2
Sr# Part Name Part No. Qty
43 Flange gasket 01167550 6
44 OSeal 01181982 4
45 Flat gasket 1230 1342 4
46 OSeal 0116 0622 8
47 Air Filter 1240 9797 4
48 OSeal 0118 0270 4
49 Roller Tappet 12453142 40
50 Gasket 12300812 4
51 Plain Washer 1151000 2
52 Straight Pin 1139185 1
53 Gasket Set (ASS15) 12211901 1
54 OSeal 1171113 7
55 OSeal 1177727 5
56 Gasket 12302352 3
Sr# Part Name Part No. Qty
57 Flange gasket 12300802 4
58 Gasket 12301441 2
59 Gasket 12305008 2
60 Shaped Pin Gasket 12163454 2
71 Hexagon Bolt 1111337 2
72 Hatch Cover 11302310 1
73 Hexagon Bolt 1148233 9
74 Charge Air Cooler (Core) 12422519 2
75 Cleaner Element 12409797 4
76 Spark Plug 12452828 20
77 Lube Oil Filter 12128936 8
78 Breather Filter 12142723 1
79 Breather Filter 12142724 1
80 Gasket 12300802 4
Sr# Part Name Part No. Qty
81 Gasket 12300810 4
82 Gasket 12420368 4
83 Gasket 12420369 4
84 Connecting rod bolts (Big end bolts) 12304262 40
85 CAM Shaft B Side 12452412 1
86 CAM S A Side 12454213 1
Engine # Engine Up Engines Engine RH Major issue on
gradation Current (After the Up engine after Engine
RH RH gradation) up gradation
Engine# 1 16210 23714 7504 Nil
Engine# 2 16718 20371 3653 Nil
Engine# 3 12668 22672 10004 Nil
Engine# 4 16032 22818 6786 Nil
Engine# 5 17324 22849 5525 Nil
Engine# 6 17709 24684 6975 Nil
 Engine # 1 ~ 6 has been upgraded with new
parts ( As per Engine # 07,having more capacity
than older parts) and we are running them
under limits because MWM have not
recommended to increase the load.

After the up gradation of Engine #1 ~6, the

all seven Engines are running smoothly without
any major issue.
Any Question??