50HC-14-02SI Installation Manual

WeatherMaster®
50HC14
Single Package Rooftop Cooling Only Unit
with Puron® (R-410A) Refrigerant
Installation Instructions
50HC units for installation in the United States contain use of Carrier's Staged Air Volume (SAV™) 2-speed
indoor fan control system. This complies with the U.S. Department of Energy (DOE) efficiency standard of
2018.
50HC units for installation outside the United States may or may not contain use of the SAV 2-speed indoor
fan control system as they are not required to comply with the U.S. Department of Energy (DOE) efficiency
standard of 2018.
For specific details on operation of the Carrier SAV 2-speed indoor fan system refer to the Variable
Frequency Drive (VFD) Factory-Installed Option 2-Speed Motor Control Installation, Setup, and
Troubleshooting manual.
CONTENTS SAFETY CONSIDERATIONS

Page Improper installation, adjustment, alteration, service, main-
SAFETY CONSIDERATIONS. . . . . . . . . . . . . . . . . . . . 1-6 tenance, or use can cause explosion, fire, electrical shock or
Rated Indoor Airflow (cfm) . . . . . . . . . . . . . . . . . . . . . . ..2 other conditions which may cause personal injury or property
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-63 damage. Consult a qualified installer, service agency, or your
distributor or branch for information or assistance. The quali-
Jobsite Survey . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
fied installer or agency must use factory-authorized kits or ac-
Step 1 — Plan for Unit Location . . . . . . . . . . . . . . . . . . 6
Step 2 — Plan for Sequence of Unit Installation . 6 cessories when modifying this product. Refer to the individual
instructions packaged with the kits or accessories when
Step 3 — Inspect Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
installing.
Step 4 — Provide Unit Support . . . . . . . . . . . . . . . . . . . 7
Step 5 — Field Fabricate Ductwork. . . . . . . . . . . . . . . 9 Follow all safety codes. Wear safety glasses and work
Step 6 — Rig and Place Unit . . . . . . . . . . . . . . . . . . . . . 9 gloves. Use quenching cloths for brazing operations and have a
Step 7 — Convert to Horizontal and Connect fire extinguisher available. Read these instructions thoroughly
Ductwork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 and follow all warnings or cautions attached to the unit. Con-
Step 8 — Install Outside Air Hood . . . . . . . . . . . . . . . 11 sult local building codes and appropriate national electrical
Step 9 — Install External Condensate Trap and codes (in USA, ANSI/NFPA 70, National Electrical Code
Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 (NEC); in Canada, CSA C22.1) for special requirements.
Step 10 — Make Electrical Connections . . . . . . . . . 13 It is important to recognize safety information. This is the
Electric Heaters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 safety-alert symbol . When you see this symbol on the unit
Single Point Boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 and in instructions or manuals, be alert to the potential for per-
Humidi-MiZer® System Control Connections . . . . 22 sonal injury.
EconoMi$er® X (Factory-Installed Option) . . . . . . . 24 Understand the signal words DANGER, WARNING, CAU-
Low Ambient Control (Factory Option) . . . . . . . . . 37 TION, and NOTE. These words are used with the safety-alert
Staged Air Volume (SAV) with Variable Frequency symbol. DANGER identifies the most serious hazards which
Drive (Factory Option) . . . . . . . . . . . . . . . . . . . . . . . 37 will result in severe personal injury or death. WARNING signi-
ComfortLink Controls (Factory Option) . . . . . . . . . 37 fies hazards which could result in personal injury or death.
PremierLink Controller (Factory Option) . . . . . . . . 42 CAUTION is used to identify unsafe practices, which may re-
Supply Air Temperature Sensor . . . . . . . . . . . . . . . . . 45 sult in minor personal injury or product and property damage.
Field Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 NOTE is used to highlight suggestions which will result in en-
Economizer Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 hanced installation, reliability, or operation.
RTU Open Control System . . . . . . . . . . . . . . . . . . . . . . 52
Field Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Communication Wiring — Protocols . . . . . . . . . . . . 58 WARNING
Local Access. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Outdoor Air Enthalpy Control . . . . . . . . . . . . . . . . . . . 60 ELECTRICAL SHOCK HAZARD
Smoke Detectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Step 11 — Adjust Factory-Installed Options . . . . . 62 Failure to follow this warning could cause personal injury
Step 12 — Install Accessories. . . . . . . . . . . . . . . . . . . 62 or death.
Pre-Start and Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Before performing service or maintenance operations on
START-UP CHECKLIST . . . . . . . . . . . . . . . . . CL-1, CL-2 unit, always turn off main power switch to unit and install
lock(s) and lockout tag(s). Unit may have more than one
power switch.
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53500157-01 Printed in U.S.A. Form 50HC-14-02SI Pg 1 12-17 Replaces: 50HC-14-01SI
WARNING CAUTION
UNIT OPERATION AND SAFETY HAZARD CUT HAZARD
Failure to follow this warning could cause personal injury, Failure to follow this caution may result in personal injury.
death and/or equipment damage. Sheet metal parts may have sharp edges or burrs. Use care
Puron® (R-410A) refrigerant systems operate at higher and wear appropriate protective clothing, safety glasses and
pressures than standard R-22 systems. Do not use R-22 ser- gloves when handling parts and servicing air-conditioning
vice equipment or components on Puron refrigerant equip- equipment.
ment.
Rated Indoor Airflow (cfm) — The table below lists
the rated indoor airflow used for the AHRI efficiency rating for
the units covered in this document.
WARNING
MODEL NUMBER FULL LOAD AIRFLOW
PERSONAL INJURY AND ENVIRONMENTAL (CFM)
HAZARD 50HC*D/E/G14 4375
Failure to follow this warning could cause personal injury
or death.
Relieve pressure and recover all refrigerant before system
repair or final unit disposal.
Wear safety glasses and gloves when handling refrigerants.
Keep torches and other ignition sources away from refrig-
erants and oils.
2
Position: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Example: 5 0 H C B D 1 4 A 2 A 6 A 0 A 3 B 0
Unit Heat Type Factory Assigned

50 - Electric Heat 0 = Standard
Packaged Rooftop 1 = LTL
Model Series - WeatherMaster® Electrical Options

HC - High Efficiency A = None
B = HACR Breaker
C = Non-Fused Disconnect
Heat Options D = Thru-The-Base Connections
- - None (Field Installed Accessory) E = HACR and Thru-The-Base Connections
A = Low Electric Heat F = Non-Fused Disconnect and
B = Medium Electric Heat Thru-The-Base Connections
C = High Electric Heat G = 2-Speed Indoor Fan (VFD) Controller
H = 2-Speed Fan Controller (VFD) and HACR
J = 2-Speed Fan Controller (VFD) and
Refrig. Systems Options Non-Fused Disconnect
D = Two stage cooling models K = 2-Speed Fan Controller (VFD) and
E = Two stage cooling models with Humidi-MiZer Thru-The-Base Connections
G = Two stage cooling models with L = HACR w/ Thru-The-Base &
MotorMaster Low Ambient Controller 2-Speed Fan Controller (VFD)
M = 2-Speed Fan Controller (VFD) with
Non-Fused Disconnect and
Cooling Tons
Thru-The-Base Connections
14 - 12.5 ton
Service Options
Sensor Options
0 = None
A = None
1 = Unpowered Convenience Outlet
B = RA Smoke Detector
2 = Powered Convenience Outlet
C = SA Smoke Detector
3 = Hinged Panels
D = RA + SA Smoke Detector
4 = Hinged Panels and
E = CO2
Unpowered Convenience Outlet
F = RA Smoke Detector and CO2
5 = Hinged Panels and
G = SA Smoke Detector and CO2
Powered Convenience Outlet
H = RA + SA Smoke Detector and CO2
C = Foil Faced Insulation
D = Foil Faced Insulation with
Indoor Fan Options Unpowered Convenience Outlet
1 = Standard Static Option - Belt Dirve E = Foil Faced Insulation with
2 = Medium Static Option - Belt Drive Powered Convenience Outlet
C = High Static Option with High Efficency Motor - Belt Drive F = Foil Faced Insulation & Hinged Panels
G = Foil Faced Insulation & Hinged Panels
with Unpowered Convenience Outlet
Coil Options (RTPF) (Outdoor - Indoor - Hail Guard) H = Foil Faced Insulation & Hinged Panels
A = Al/Cu - Al/Cu with Powered Convenience Outlet
B = Precoat Al/Cu - Al/Cu
C = E-coat Al/Cu - Al/Cu
D = E-coat Al/Cu - E-coat Al/Cu Intake / Exhaust Options
E = Cu/Cu - Al/Cu A = None
F = Cu/Cu - Cu/Cu B = Temperature Economizer w/ Barometric Relief
M = Al/Cu -Al/Cu — Louvered Hail Guard F = Enthalpy Economizer w/ Barometric Relief
N = Precoat Al/Cu - Al/Cu — Louvered Hail Guard K = 2-Position Damper
P = E-coat Al/Cu - Al/Cu — Louvered Hail Guard U = Low Leak Temperature Economizer
Q = E-coat Al/Cu - E-coat Al/Cu — Louvered Hail Guard w/ Barometric Relief
R = Cu/Cu - Al/Cu — Louvered Hail Guard W = Low Leak Enthalpy Economizer w/ Barometric Relief
S = Cu/Cu - Cu/Cu — Louvered Hail Guard
Base Unit Controls
Voltage 0 = Electro-mechanical Controls Can be used with W7212
1 = 575/3/60 EconoMi$er IV (Non-Fault Detection and Diagnostic)
5 = 208-230/3/60 1 = PremierLink Controller
6 = 460/3/60 2 = RTU Open Multi-Protocol Controller
6 = Electro-mechanical with 2-speed fan and W7220
Econo controller Controls. Can be used with W7220
Design Revision EconoMi$er X (with Fault Detection and Diagnostic)
A = Factory Design Revision D = ComfortLink Controls
Fig. 1 — 50HC 14 Model Number Nomenclature (Example)
3
Fig. 2 — Unit Dimensional Drawing — 14 Size Unit
4
HORIZONTAL ECONOMIZER
VERTICAL ECONOMIZER
Fig. 2 — Unit Dimensional Drawing — 14 Size Unit (cont)
5
C
D
B
A
LOCATION DIMENSION CONDITION

48-in. (1219 mm) Unit disconnect is mounted on panel
18-in. (457 mm) No disconnect, convenience outlet option
A 18-in. (457 mm) Recommended service clearance
12-in. (305 mm) Minimum clearance
42-in. (1067 mm) Surface behind servicer is grounded (e.g., metal, masonry wall)
B 36-in. (914 mm) Surface behind servicer is electrically non-conductive (e.g., wood, fiberglass)
C 36-in. (914 mm) Side condensate drain is used
18-in. (457 mm) Minimum clearance
42-in. (1067 mm) Surface behind servicer is grounded (e.g., metal, masonry wall, another unit)
D
36-in. (914 mm) Surface behind servicer is electrically non-conductive (e.g., wood, fiberglass)
NOTE: Unit not designed to have overhead obstruction. Contact Application Engineering for guidance on any application planning overhead
obstruction or for vertical clearances.
Fig. 3 — Service Clearance Dimensional Drawing
INSTALLATION Select a unit mounting system that provides adequate height

to allow installation of condensate trap per requirements. Refer
Jobsite Survey — Complete the following checks before to Step 9 — Install External Condensate Trap and Line for re-
installation. quired trap dimensions.
1. Consult local building codes and the NEC (National ROOF MOUNT — Check building codes for weight distri-
Electrical Code) ANSI/NFPA 70 for special installation bution requirements. Unit operating weight is shown in
requirements. Table 1.
2. Determine unit location (from project plans) or select unit
location. Table 1 — Operating Weights
3. Check for possible overhead obstructions which may in- 50HC**14
terfere with unit lifting or rigging. COMPONENT UNITS LB (KG)
Base Unit 1360 (617)
Step 1 — Plan for Unit Location — Select a loca-
tion for the unit and its support system (curb or other) that pro- Economizer
vides for at least the minimum clearances required for safety. Vertical 103 (47)
This includes the clearance to combustible surfaces, unit per- Horizontal 242 (110)
formance and service access below, around and above unit as
specified in unit drawings. See Fig. 3. Humidi-MiZer System 90 (41)
NOTE: Consider also the effect of adjacent units. Powered Outlet 35 (16)
Unit may be installed directly on wood flooring or on Class Curb

A, B, or C roof-covering material when roof curb is used. 14-in. (356 mm) 180 (82)
Do not install unit in an indoor location. Do not locate air in- 24-in. (610 mm) 255 (116)
lets near exhaust vents, relief valves, or other sources of con-
taminated air. Step 2 — Plan for Sequence of Unit Installa-
Although unit is weatherproof, avoid locations that permit tion — The support method used for this unit will dictate dif-
water from higher level runoff and overhangs to fall onto the ferent sequences for the steps of unit installation. For example,
unit. on curb-mounted units, some accessories must be installed on
the unit before the unit is placed on the curb. Review the fol-
lowing for recommended sequences for installation steps.
6
CURB-MOUNTED INSTALLATION FRAME-MOUNTED INSTALLATION — Frame-mount-
Install curb ed applications generally follow the sequence for a curb instal-
lation. Adapt as required to suit specific installation plan.
Install field-fabricated ductwork inside curb
Install accessory thru-base service connection package (af- Step 3 — Inspect Unit — Inspect unit for transporta-
fects curb and unit) (refer to accessory installation instructions tion damage. File any claim with transportation agency.
for details) Confirm before installation of unit that voltage, amperage
Prepare bottom condensate drain connection to suit planned and circuit protection requirements listed on unit data plate
condensate line routing (refer to Step 9 for details) agree with power supply provided.
Rig and place unit On units with hinged panel option, check to be sure all
latches are snug and in closed position.
Install outdoor air hood
Locate the carton containing the outside air hood parts; see
Install condensate line trap and piping Fig. 11 and 12. Do not remove carton until unit has been rigged
Make electrical connections and located in final position.
Install other accessories Step 4 — Provide Unit Support
PAD-MOUNTED INSTALLATION ROOF CURB MOUNT — Accessory roof curb details and
Prepare pad and unit supports dimensions are shown in Fig. 4. Assemble and install accesso-
ry roof curb in accordance with instructions shipped with the
Check and tighten the bottom condensate drain connection curb.
plug
NOTE: The gasketing of the unit to the roof curb is critical for
Rig and place unit a watertight seal. Install gasket supplied with the roof curb as
Convert unit to side duct connection arrangement shown in Fig. 4. Improperly applied gasket can also result in
Install field-fabricated ductwork at unit duct openings air leaks and poor unit performance.
Install outdoor air hood Curb should be level. This is necessary for unit drain to
Install condensate line trap and piping function properly. Unit leveling tolerances are show in Fig. 5.
Refer to Accessory Roof Curb Installation Instructions for ad-
Make electrical connections ditional information as required.
Install other accessories
7
Fig. 4 — Roof Curb Details
8
Insulate and weatherproof all external ductwork, joints, and
roof openings with counter flashing and mastic in accordance
with applicable codes.
Ducts passing through unconditioned spaces must be insu-
lated and covered with a vapor barrier.
If a plenum return is used on a vertical unit, the return
should be ducted through the roof deck to comply with applica-
ble fire codes.
C FOR UNITS WITH ACCESSORY OR OPTIONAL ELEC-
TRIC HEATERS — All installations require a minimum
clearance to combustible surfaces of 1-in. (25 mm) from duct
for first 12-in. (305 mm) away from unit.
Outlet grilles must not lie directly below unit discharge.
A
NOTE: A 90-degree elbow must be provided in the ductwork
to comply with UL (Underwriters Laboratories) code for use
B with electric heat.
MAXIMUM ALLOWABLE DIFFERENCE IN. (MM)

A-B B-C A-C
WARNING
0.5" (13) 1.0" (25) 1.0" (25) PERSONAL INJURY HAZARD
Failure to follow this warning could cause personal injury.
Fig. 5 — Unit Leveling Tolerances For vertical supply and return units, tools or parts could
drop into ductwork and cause an injury. Install a 90-degree
Install insulation, cant strips, roofing felt, and counter flash- turn in the return ductwork between the unit and the condi-
ing as shown. Ductwork must be attached to curb and not to tioned space. If a 90-degree elbow cannot be installed, then
the unit. a grille of sufficient strength and density should be installed
to prevent objects from falling into the conditioned space.
IMPORTANT: If the unit’s electric and control wiring is to Due to electric heater, supply duct will require 90-degree
be routed through the basepan and the unit is equipped with elbow.
the factory-installed Thru-the-Base service option see the
following sections:
• Factory-Option Thru-Base Connections on page 19 CAUTION
If using the field-installed Thru-the-Base accessory follow
the instructions provided with the accessory kit. PROPERTY DAMAGE HAZARD
Failure to follow this caution may result in damage to roof-
NOTE: If electrical connection is not going to occur at this ing materials.
time, tape or otherwise cover the fittings so that moisture does
not get into the building or conduit in the interim. Membrane roofs can be cut by sharp sheet metal edges. Be
careful when placing any sheet metal parts on such roof.
SLAB MOUNT (HORIZONTAL UNITS ONLY) — Pro-
vide a level concrete slab that extends a minimum of 6 in. (150
mm) beyond unit cabinet. Install a gravel apron in front of con- Step 6 — Rig and Place Unit — When the unit is
denser coil air inlet to prevent grass and foliage from obstruct- ready to be rigged and no longer will be lifted by a fork truck,
ing airflow. the wood protector under the basepan must be removed. Re-
move 4 screws from each base rail. Wood protector will drop to
NOTE: Horizontal units may be installed on a roof curb if the ground. See instructions on the unit base rails.
required.
Keep unit upright and do not drop. Spreader bars are re-
ALTERNATE UNIT SUPPORT (IN LIEU OF CURB OR quired. Rollers may be used to move unit across a roof. Level
SLAB MOUNT) — A non-combustible sleeper rail can be by using unit frame as a reference. See Table 1 and Fig. 6 for
used in the unit curb support area. If sleeper rails cannot be additional information.
used, support the long sides of the unit with a minimum of 3
equally spaced 4-in. x 4-in. (102 mm x 102 mm) pads on each Lifting holes are provided in base rails as shown in Fig. 6.
side. Refer to rigging instructions on unit.
Step 5 — Field Fabricate Ductwork

NOTE: Cabinet return-air static pressure (a negative condition) CAUTION
shall not exceed 0.35 in. wg (87 Pa) with economizer or 0.45
in. wg (112 Pa) without economizer. UNIT DAMAGE HAZARD
For vertical ducted applications, secure all ducts to roof curb Failure to follow this caution may result in equipment dam-
and building structure. Do not connect ductwork to unit. age.
Fabricate supply ductwork so that the cross sectional di- All panels must be in place when rigging. Unit is not
mensions are equal to or greater than the unit supply duct open- designed for handling by fork truck when panels or pack-
ing dimensions for the first 18 in. (458 mm) of duct length aging are removed.
from the unit basepan.
Before setting the unit onto the curb, recheck gasketing on
curb.
9
PLACE ALL SEAL STRIP IN PLACE BEFORE PLACING
UNIT ON ROOF CURB.
36" - 54"
“B”
(914 - 1371)
“C”
DUCT END
“A” DETAIL “A”
SEE DETAIL “A”
MAX DIMENSIONS
UNIT WEIGHT A B C
lb kg in. mm in. mm in.mm
50HC**14 2105 957 116.0 2945 62.5 1590 59.5
1510
NOTES:
1. SPREADER BARS REQUIRED — Top damage will occur if spreader bars are not
used.
2. Dimensions in ( ) are in millimeters.
3. Hook rigging shackles through holes in base rail, as shown in detail “A.” Holes in base
rails are centered around the unit center of gravity. Use wooden top to prevent rigging
straps from damaging unit.
Fig. 6 — Rigging Details

POSITIONING ON CURB — For full perimeter curbs
CRRFCURB074A00 and 075A00, the clearance between the Original New Position
roof curb and the front and rear base rails should be 1/4 in. Position (moved 12.5 in.)
(6.4 mm). The clearance between the curb and the end base
rails should be 1/2 in. (13 mm). For retrofit applications with
curbs CRRFCURB003A01 and 4A01, the unit should be posi-
tioned as shown in Fig. 7. Maintain the 15.5 in. (394 mm) and
85/8 in. (220 mm) clearances and allow the 225/16 in. (567 mm)
dimension to float if necessary.
Fig. 7 — Retrofit Installation Dimensions

Fig. 8 — Alternative Condensate Drain Hole
If the alternative condensate drain location through the bot- Positions
tom of the unit is used in conjunction with a retrofit curb, the
hole in the curb must be moved 12.5 in. (320 mm) towards the
end of the unit. (See Fig. 8.) IMPORTANT: If the unit has the factory-installed Thru-
Although unit is weatherproof, guard against water from the-Base option, make sure to complete installation of the
higher level runoff and overhangs. option before placing the unit on the roof curb. See the fol-
lowing section:
• Factory-Option Thru-Base Connections on page 19
NOTE: If electrical connections are not going to occur at this
not get into the building or conduit in the interim.
Remove all shipping materials and top skid. Remove extra
center post from the condenser end of the unit so that the con-
denser end of the unit matches Fig. 18-20. Recycle or dispose
of all shipping materials.
10
Step 7 — Convert to Horizontal and Connect
Ductwork (When Required) — Unit is shipped in the
vertical duct configuration. Unit without factory-installed
economizer or return air smoke detector option may be field-
converted to horizontal ducted configuration using accessory
CRDUCTCV002A00. To convert to horizontal configuration,
remove screws from side duct opening covers and remove cov-
ers. See Fig. 9.
FILTER ACCESS PANEL
INDOOR COIL ACCESS PANEL
Fig. 10 — Typical Access Panel Locations
Fig. 9 — Horizontal Conversion Panels

Discard the supply duct cover. Install accessory Remove Hood Parts
CRDUCTCV002A00 to cover the vertical supply duct open-
ing. Use the return duct cover removed from the end panel to
cover the vertical return duct opening. Cut Plastic Ties
(2) Places
Field-supplied flanges should be attached to horizontal duct
openings and all ductwork should be secured to the flanges. In-
Economizer
sulate and weatherproof all external ductwork, joints, and roof
or building openings with counter flashing and mastic in accor-
dance with applicable codes.
Do not cover or obscure visibility to the unit’s informative
data plate when insulating horizontal ductwork.
Step 8 — Install Outside Air Hood
ECONOMIZER HOOD REMOVAL AND SETUP —
FACTORY OPTION
1. The hood is shipped in knock-down form and located in
the return air compartment. It is attached to the economiz- Fig. 11 — Economizer Hood Package Location
er using two plastic tie-wraps.
2. To gain access to the hood, remove the filter access panel. TWO POSITION DAMPER HOOD REMOVAL AND
(See Fig. 10.) SETUP — FACTORY OPTION
3. Locate and cut the (2) plastic tie-wraps, being careful to 1. The hood is shipped in knock-down form and assembled
not damage any wiring. (See Fig. 11.) to a metal support tray using plastic stretch wrap. Located
4. Carefully lift the hood assembly through the filter access in the return air compartment, the assembly’s metal tray is
opening and assemble per the steps outlined in Econo- attached to the basepan and also attached to the damper
mizer Hood and Two-Position Hood on page 12. using two plastic tie-wraps.
2. To gain access to the hood, remove the filter access panel.
(See Fig. 10.)
3. Locate the (2) screws holding the metal tray to the base-
pan and remove. In order to remove the screws, it may be
necessary to remove the panel underneath the two-posi-
tion damper. Remove the two screws. Locate and cut the
(2) plastic tie-wraps securing the assembly to the damper.
(See Fig. 12.) Be careful to not damage any wiring or cut
tie-wraps securing any wiring.
4. Carefully lift the hood assembly (with metal tray) through
the filter access opening and assemble per the steps out-
lined in Economizer Hood and Two-Position Hood on
page 12.
11
5. If removed, reattach the panel under the damper.
SIDE
PANEL
Hood Parts RAIN DEFLECTORS
TOP
Plastic Tie Wrap PANEL
Qty (2) CAULK
HERE
INDOOR INDOOR
COIL COIL
ACCESS ACCESS
PANEL PANEL
Screws for Metal Tray

Qty (2)
Fig. 13 — Indoor Coil Access Panel Relocation
Fig. 12 — Two-Position Damper Hood Package

Location TOP
PANEL
ECONOMIZER HOOD AND TWO-POSITION HOOD

NOTE: If the power exhaust accessory is to be installed on the
unit, the hood shipped with the unit will not be used and must
be discarded. Save the aluminum filter for use in the power INDOOR COIL
exhaust hood assembly. ACCESS PANEL
1. The indoor coil access panel will be used as the top of the
hood. If the panel is still attached to the unit, remove the
screws along the sides and bottom of the panel. See
Fig. 13.
SCREW
2. Swing out indoor coil access panel and insert the hood
sides under the panel (hood top). Be careful not to lift the
panel too far as it might fall out. Use the screws provided
to attach the hood sides to the hood top. Use screws pro-
vided to attach the hood sides to the unit. See Fig. 14. LEFT
HOOD
3. Remove the shipping tape holding the economizer baro- SIDE
metric relief damper in place.
4. Insert the hood divider between the hood sides. See
Fig. 14 and 15. Secure hood divider with 3 screws on HOOD DIVIDER
each hood side. The hood divider is also used as the bot-
tom filter rack for the aluminum filter. Fig. 14 — Economizer Hood Construction
5. Attach the post that separates the filters with the screws
provided.
6. Open the filter clips which are located underneath the
hood top. Insert the aluminum filters into the bottom filter
rack (hood divider). Push the filter into position past the
open filter clips. Close the filter clips to lock the filters
into place. See Fig. 15.
7. Install the two rain deflectors on the edge of the hood top
as shown in Fig. 13. DIVIDER
8. Caulk the ends of the joint between the unit top panel and OUTSIDE
AIR
the hood top as shown in Fig. 13.
9. Replace the filter access panel. HOOD
CLEANABLE
ALUMINUM
FILTER
BAROMETRIC
RELIEF FILTER
FILTER
CLIP
Fig. 15 — Economizer Filter Installation
12
Step 9 — Install External Condensate Trap Step 10 — Make Electrical Connections
and Line — The unit has one 3/4-in. condensate drain con-
nection on the end of the condensate pan and an alternate con-
nection on the bottom. See Fig. 16. Unit airflow configuration WARNING
does not determine which drain connection to use. Either drain
connection can be used with vertical or horizontal applications. ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal
injury or death.
Unit cabinet must have an uninterrupted, unbroken electri-
cal ground to minimize the possibility of personal injury if
an electrical fault should occur. This ground may consist of
electrical wire connected to unit ground lug in control com-
partment, or conduit approved for electrical ground when
installed in accordance with NEC (National Electrical
Code); ANSI/NFPA 70, latest edition (in Canada, Cana-
dian Electrical Code CSA [Canadian Standards Associa-
tion] C22.1), and local electrical codes.
CONDENSATE PAN (SIDE VIEW)
ALTERNATE NOTE: Field-supplied wiring shall conform with the limita-
STANDARD
SIDE DRAIN
DRAIN PLUG BOTTOM DRAIN tions of minimum 63°F (3°C) rise.
(FACTORY-INSTALLED)
FIELD POWER SUPPLY — For those units without
Fig. 16 — Condensate Drain Pan (Side View) through-the-curb power, conduit must be used to route the
main power from the condenser end, via the power entry in the
When using the standard side drain connection, ensure the corner post of the unit (see Fig. 18-20) to either the factory op-
red plug in the alternate bottom connection is tight. Do this be- tion disconnect or the bottom of the control box. 1-in. conduit
fore setting the unit in place. The red drain pan can be tightened is provided wrapped around compressor. A second conduit is
with a 1/2-in. square socket drive extension. provided with factory installed powered convenience outlet.
To use the alternate bottom drain connection, remove the For those units that require conduit larger than 1-in., it must be
red drain plug from the bottom connection (use a 1/2-in. square field supplied. Figures 18-20 show the wire routings.
socket drive extension) and install it in the side drain connec- If the field disconnect is larger than 100A, it must be at-
tion. tached to the unit using accessory CRDISBKT001A00 — dis-
The piping for the condensate drain and external trap can be connect switch bracket (see Fig. 21). Follow the instructions
completed after the unit is in place. See Fig. 17. provided with this accessory. For smaller field disconnects, be
sure to use 1/2-in. screws to mount the disconnect directly to the
All units must have an external trap for condensate drain- end panel (see Fig. 22). In either case, set the disconnect verti-
age. Install a trap at least 4-in. (102 mm) deep and protect cal location on the unit so that a 90 degree fitting can be used to
against freeze-up. If drain line is installed downstream from the connect the conduit to the disconnect.
external trap, pitch the line away from the unit at 1-in. per 10 ft
(25 mm in 3 m) of run. Do not use a pipe size smaller than the
unit connection (3/4-in.).
MINIMUM PITCH
1˝ (25 mm) PER BASE RAIL
10´ (3 m) OF LINE
3˝(76 mm)
OPEN MIN
VENT
TO ROOF SEE NOTE

DRAIN
ROOF
CURB
DRAIN PLUG
Fig. 18 — Conduit into Factory Option Non-Fused
NOTE: Trap should be deep enough to offset maximum unit static Disconnect or HACR
difference. A 4 in. (102 mm) trap is recommended.
Fig. 17 — Condensate Drain Piping Details
13
Fig. 19 — Conduit into Control Box
Fig. 22 — Mounting Position for Field Disconnects

(up to 100A)
Field power wires are connected to the unit at line-side pres-
sure lugs at the main terminal block (TB1) or at factory-
installed option non-fused disconnect switch or HACR, or field
or factory-installed Single Point box for electric heat. Refer to
Table 2 for maximum wire size at connection lugs. Use copper
wire only. See Fig. 23.
Table 2 — Connection Lug Min/Max Wire Sizes
MINIMUM MAXIMUM
TB1 in unit control box #14 #1
Terminal/Fuse block in
Single Point Box for Electric #8 3/0
Heat
Fig. 20 — Conduit into Single Point Box 80A Disconnect Option #14 #4
100A Disconnect Option #8 1/0
200A Disconnect Option #4 300 kcmil
25A HACR Option #14 1/0
110A HACR Option #4 300 kcmil
NOTE: TEST LEADS — Unit may be equipped with short
leads (pigtails) on the field line connection points off the op-
tional non-fused disconnect switch or HACR. These leads
are for factory run-test purposes only; remove and discard
Fig. 21 — Mounting Position for Field Disconnects before connecting field power wires to unit connection
(over 100A) points. Make field power connections directly to line con-
nection pressure lugs only.
14
Units Without Single Point Box, Disconnect or HACR Option WARNING
TB1
11 12 13
Equip
GR Lug
FIRE HAZARD
injury, death, or property damage intermittent operation or
performance satisfaction.
Do not connect aluminum wire between disconnect switch
and air conditioning unit. Use only copper wire. (See
Disconnect
per Fig. 24.)
NEC
L1 L2 L3 Ground
(GR)
208/230-3-60
460-3-60
575-3-60
ELECTRIC
DISCONNECT
Units With Disconnect or HACR Option SWITCH
COPPER
L1 2 1 WIRE ONLY
Optional
L2 4 Disconnect 3
Switch Factory
ALUMINUM
or HACR Wiring WIRE
L3 6 5
Ground Fig. 24 — Disconnect Switch and Unit

(GR)
Equip GR Lug
ALL UNITS — All field wiring must comply with NEC and
Disconnect factory test leads; discard. all local requirements.
Size wire based on MCA (Minimum Circuit Amps) on the
unit informative plate. See Fig. 23 and the unit label diagram
for power wiring connections to the unit power terminal blocks
Units With Electric Heat Option with Single Point Box and equipment ground. Refer to Table 2 for maximum wire
and Without Disconnect or HACR Option size at connection lugs.
Single Point Box Provide a ground-fault and short-circuit over-current protec-
Terminal Block tion device (fuse or breaker) per NEC Article 440 (or local
L1 codes). Refer to unit informative data plate for MOCP (Maxi-
mum Over-current Protection) device size.
L2
Factory NOTE: Units ordered with factory installed HACR do not
L3
Wiring need an additional ground-fault and short-circuit over-current
protection device unless local codes require.
Ground (GR) Voltage to compressor terminals during operation must be
Equip GR
Lug
within voltage range indicated on unit nameplate. On 3-phase
units, voltages between phases must be balanced within 2%
— OR — and the current within 10%. Use the following formula to de-
termine the percent of voltage imbalance.
Single Point Box % Voltage imbalance
Fuse/Terminal Block max voltage deviation from average voltage
= 100 x
L1 Fuse average voltage
L2 Fuse Example: Supply voltage is 230-3-60.

Factory AB = 224 v
Wiring BC = 231 v
L3 Fuse
AC = 226 v
Ground (GR)
Equip GR
Lug
224 + 231 + 226

Average Voltage =
Fig. 23 — Power Wiring Connections 3
681
=
3
= 227
Determine maximum deviation from average voltage.
(AB) 227 – 224 = 3 v
(BC) 231 – 227 = 4 v
(AC) 227 – 226 = 1 v
Maximum deviation is 4 v.
15
Determine percent of voltage imbalance.
4
% Voltage Imbalance = 100 x 226
= 1.76%
This amount of phase imbalance is satisfactory as it is below the
maximum allowable 2%.
IMPORTANT: If the supply voltage phase imbalance is more

than 2%, contact your local electric utility company immedi-
ately.
All units except 208/230-v units are factory wired for the
voltage shown on the nameplate. If the 208/230-v unit is to be
connected to a 208-v power supply, the control transformer
must be rewired by moving the black wire with the 1/4-in. fe-
male spade connector from the 230-v connection and moving it
to the 200-v 1/4-in. male terminal on the primary side of the
transformer. Refer to unit label diagram for additional
information.
CAUTION
UNIT DAMAGE HAZARD
Failure to follow this caution may result in equipment
damage.
Operation on improper line voltage or excessive phase
imbalance constitutes abuse and may cause damage to
electrical components. Such operation would invalidate
any applicable Carrier warranty. Fig. 25 — Location of Non-Fused Disconnect
Enclosure
NOTE: Check all factory and field electrical connections for To field install the NFD shaft and handle:
tightness. 1. Remove the unit front panel (see Fig. 2).
UNITS WITHOUT FACTORY-INSTALLED NON-FUSED 2. Remove (3) hex screws on the NFD enclosure - (2) on the
DISCONNECT OR HACR — When installing units, provide face of the cover and (1) on the bottom.
a disconnect switch of adequate size per NEC (National Elec-
trical Code). Disconnect sizing data is provided on the unit in- 3. Remove the front cover of the NFD enclosure.
formative plate. Locate on unit cabinet or within sight of the 4. Make sure the NFD shipped from the factory is at OFF
unit per national or local codes. Do not cover unit informative position (the arrow on the black handle knob is at OFF).
plate if mounting the disconnect on the unit cabinet. 5. Insert the shaft with the cross pin on the top of the shaft in
UNITS WITH FACTORY-INSTALLED NON-FUSED the horizontal position.
DISCONNECT OR HACR — The factory-installed option 6. Measure the tip of the shaft to the top surface of the point-
non-fused disconnect switch (NFD) is located in a weather- er to be 3.75 to 3.88 in. (95 to 99 mm) for 80A and 100A
proof enclosure located under the main control box. The manu- NFD and 3.43 to 3.56 in. (87 to 90 mm) for 200A NFD.
al switch handle is shipped in the disconnect or HACR enclo- 7. Tighten the locking screw to secure the shaft to the NFD.
sure. Assemble the shaft and handle to the switch or HACR at
this point. Discard the factory test leads (see Fig. 23). The fac- 8. Turn the handle to the OFF position with red arrow point-
tory disconnect is a 200A disconnect on 230-3-60 units and a ing at OFF.
100A disconnect on 460-3-60 and 575-3-60 units. On units 9. Install the handle on to the painted cover horizontally
with factory installed non-fused disconnect, without factory in- with the red arrow pointing to the left.
stalled electric heat, the factory supplied load side wires may 10. Secure the handle to the painted cover with (2) screws
be of insufficient size for accessory electric heat applications. If and lock washers supplied.
so, remove the load side factory wiring. Re-size wires per unit
nameplate data provided with accessory electric heat. 11. Engaging the shaft into the handle socket, re-install (3)
hex screws on the NFD enclosure.
12. Re-install the unit front panel.
16
6. Tighten the locking screw to secure the shaft to the
HACR.
7. Turn the handle to the OFF position with red arrow point-
ing at OFF.
8. Install the handle on to the painted cover horizontally
with the red arrow pointing to the left.
9. Secure the handle to the painted cover with (2) screws
and lock washers supplied.
10. Engaging the shaft into the handle socket, re-install (3)
hex screws on the HACR enclosure.
11. Re-install the unit front panel.
Fig. 26 — Handle and Shaft Assembly for NFD
Fig. 28 — Handle and Shaft Assembly for HACR

CONVENIENCE OUTLETS
WARNING
ELECTRICAL OPERATION HAZARD
injury or death.
Units with convenience outlet circuits may use multiple
disconnects. Check convenience outlet for power status
before opening unit for service. Locate its disconnect
switch, if appropriate, and open it. Lock-out and tag-out
this switch, if necessary.
Fig. 27 — Location of HACR Enclosure Two types of convenience outlets are offered on the
50HC**14 models: non-powered and unit-powered. Both
To field install the HACR shaft and handle: types provide a 125-volt GFCI (ground-fault circuit-interrupt-
1. Remove the unit front panel (see Fig. 2). er) duplex receptacle rated at 15-A behind a hinged waterproof
2. Remove (3) hex screws on the HACR enclosure - (2) on access cover, located on the panel beneath the control box. See
the face of the cover and (1) on bottom. Fig. 29.
3. Remove the front cover of the HACR enclosure. Non-powered type: This type requires the field installation
of a general-purpose 125-volt 15-A circuit powered from a
4. Make sure the HACR shipped from the factory is at OFF source elsewhere in the building. Observe national and local
position (the white arrow pointing at OFF). codes when selecting wire size and conduit requirements, fuse
5. Insert the shaft all the way with the cross pin on the top of or breaker requirements and disconnect switch size and
the shaft in the horizontal position. location. Route 125-v power supply conductors into the bottom
of the utility box containing the duplex receptacle.
17
Pwd-CO
Fuse
NOTICE/AVIS
Switch Convenience Outlet Utilization
Maximum Intermittent Use 15 - Amps
Maximum Continuous Use 8 - Amps
Observe a 50% limit on the circuit
Loading above 8 - Amps
Utilisation de la prise utilitaire
Usage intermittent maximum 15 - Amps
Usage continu maximum 8 - Amps
Observez une limite de 50% sur le circuit
Chargement au-dessus de 8 - Amps 50HE501288 2.0
Fig. 30 — Convenience Utilization Notice
Pwd-CO
Transformer
Convenience
Outlet
GFCI
Disconnect
Access Panel
Fig. 29 — Convenience Outlet Location

Unit-powered type: A unit-mounted transformer is facto-
ry-installed to stepdown the main power suppl voltage to the
unit to 115-v at the duplex receptacle. This option also includes
a manual switch with fuse, located in a utility box and mounted
on a bracket behind the convenience outlet; access is through
the unit’s control box access panel. See Fig. 29.
The primary leads to the convenience outlet transformer are
not factory-connected. Selection of primary power source is a
customer-option. If local codes permit, the transformer primary
leads can be connected at the line-side terminals on the unit-
mounted non-fused disconnect; this will provide service power
to the unit when the unit disconnect switch is open. Other con-
nection methods will result in the convenience outlet circuit be-
UNIT CONNECT PRIMARY TRANSFORMER
ing de-energized when the unit disconnect switch is open. See VOLTAGE AS CONNECTIONS TERMINALS
Fig. 31. On a unit without a unit-mounted disconnect, connect L1: RED +YEL H1 + H3
the source leads to the main terminal block (TB1). 208,230 240
L2: BLU + GRA H2 + H4
If the convenience outlet transformer is connected to the L1: RED H1
line side of a field disconnect, the conduit provided with the 460 480 Splice BLU + YEL H2 + H3
unit must be used to protect the wire as they are routed from the L2: GRA H4
transformer to the field disconnect. The end of the conduit with 575 600
L1: RED H1
L2: GRA H2
the straight connector attaches to the field disconnect. The oth-
er end does not need to connect to the transformer; however,
the conduit must be routed so that all wiring is either in the con- Fig. 31 — Unit Powered Convenience Outlet Wiring
duit or behind the access panel.
Fuse on power type: The factory fuse is a Bussman “Fuse-
If the convenience outlet transformer is connected to the tron” T-15, non-renewable screw-in (Edison base) type plug
line side of the factory disconnect option, route the wires fuse.
through the web bushing located on the bottom of the discon-
nect box. For the load side wiring to the factory option discon-
nect, route the wires through the hole on the right side of the WARNING
disconnect. Be sure to create a drip loop at least 6-in. long.
Test the GFCI receptacle by pressing the TEST button on ELECTRICAL OPERATION HAZARD
the face of the receptacle to trip and open the receptacle. Check Failure to follow this warning could result in personal
for proper grounding wires and power line phasing if the GFCI injury or death.
receptacle does not trip as required. Press the RESET button to Using unit-mounted convenience outlets: Units with unit-
clear the tripped condition. mounted convenience outlet circuits will often require that
two disconnects be opened to de-energize all power to the
unit. Treat all units as electrically energized until the con-
venience outlet power is also checked and de-energization
is confirmed. Observe National Electrical Code Article
210, Branch Circuits, for use of convenience outlets.
Installing Weatherproof Cover: A weatherproof while-in-

use cover for the factory-installed convenience outlets is now
required by UL standards. This cover cannot be factory-mount-
18
ed due its depth; it must be installed at unit installation. For
shipment, the convenience outlet is covered with a blank cover
plate.
The weatherproof cover kit is shipped in the unit’s control
box. The kit includes the hinged cover, a backing plate and gas-
ket.
DISCONNECT ALL POWER TO UNIT AND CONVE-
NIENCE OUTLET. LOCK-OUT AND TAG-OUT ALL
POWER.
Remove the blank cover plate at the convenience outlet; dis-
card the blank cover.
Loosen the two screws at the GFCI duplex outlet, until ap-
proximately 1/2-in. (13 mm) under screw heads are exposed.
Press the gasket over the screw heads. Slip the backing plate
over the screw heads at the keyhole slots and align with the
gasket; tighten the two screws until snug (do not over-tighten).
Mount the weatherproof cover to the backing plate as
shown in Fig. 32. Remove two slot fillers in the bottom of the
cover to permit service tool cords to exit the cover. Check for
full closing and latching.
Fig. 33 — HACR Caution Label
COVER – WHILE-IN-USE RECEPTACLE
FACTORY OPTION THRU-BASE CONNECTIONS —
WEATHERPROOF NOT SHOWN This service connection kit consists of a 1/2-in. electrical bulk-
head connector and a 11/2-in. electrical bulkhead connector,
connected to an “L” bracket covering the embossed (raised)
section of the unit basepan in the condenser section. See
Fig. 34. The 1/2-in. bulkhead connector enables the low-voltage
control wires to pass through the basepan. The 11/2-in. electri-
cal bulkhead connector allows the high-voltage power wires to
pass through the basepan.
1/2” ELECTRICAL
BULKHEAD
CONNECTOR
BASE PLATE FOR

GFCI RECEPTACLE
Fig. 32 — Weatherproof Cover Installation

HACR — The amp rating of the HACR factory-installed op- 11/2” ELECTRICAL
BULKHEAD
tion is based on the size, voltage, indoor motor and other elec- CONNECTOR
trical options of the unit as shipped from the factory. If field-in-

stalled accessories are added or changed in the field (i.e., power
exhaust), the HACR may no longer be of the proper amp rating
and therefore will need to be removed from the unit. See unit
nameplate and label on factory-installed HACR for the amp Fig. 34 — Thru-the Base Option, Shipping
rating of the HACR that was shipped with the unit from the Position
factory. See unit nameplates for the proper fuse, HACR or
maximum over-current protection device required on the unit 1. Remove the “L” bracket assembly from the unit.
with field-installed accessories. 2. Remove connector plate assembly from the “L” bracket
and discard the “L” bracket, but retain the washer head
screws and the gasket (located between the “L” bracket
and the connector plate assembly).
NOTE: Take care not to damage the gasket, as it is reused in
the following step.
3. Place the gasket over the embossed area in the basepan,
aligning the holes in the gasket to the holes in the base-
pan. See Fig. 35.
4. Install the connector plate assembly to the basepan using
8 of the washer head screws.
NOTE: If electrical connections are not going to occur at this
not get into the building or conduit in the interim.
19
cannot be directly connected to the thermostat and will require
a junction box and splice at the thermostat.
CONNECTOR
PLATE
ASSEMBLY
Typical Central
Thermostat Terminal
Connections Board
X
GASKET C C
T
G G H
E
W2 R
W2
(Note 2) M
O
W1 W1
S
Fig. 35 — Installing Thru-the Base Option T
O/B/Y2 Y2 A
Check tightness of connector lock nuts before connecting (Note 1)
electrical conduits. T
Y1 Y1
Field-supplied and field-installed liquid-tight conduit con- NOTES:
nectors and conduit may be attached to the connectors on the 1. Typical
R multi-function marking. Follow R manufacturer’s configu-
basepan. Pull correctly rated high voltage and low voltage ration instructions to select Y2. Do not configure for O output.
through appropriate conduits. Connect the power conduit to the 2. W2 connection not required on units without electric heating.
internal disconnect (if unit is so equipped) or to the external Field1:Wiring
Note Typical multi-function marking. Follow manufacturer’s configuration
disconnect (through unit side panel). Remove one of the two instructions to select Y2. Do not configure for O output.
knockouts located on the bottom left side of the unit control Note 2: W2 connection not required on units without electric heating.
box. Use this hole for the control conduit. Field Wiring
UNITS WITHOUT THRU-BASE CONNECTIONS Fig. 36 — Typical Low-Voltage Control

1. Install power wiring conduit through side panel openings. Connections
Install conduit between disconnect and control box.
UNIT WITHOUT THRU-BASE CONNECTION KIT —
2. Install power lines to terminal connections as shown in Pass the thermostat control wires through the bushing on the
Fig. 23. unit end panel. Route the wire through the snap-in wire tie and
FIELD CONTROL WIRING — The 50HC**14 unit re- up to the web bushing near the control box. Route the wire
quires an external temperature control device. This device can through the bushing and into the bottom left side of the control
be a thermostat (field-supplied) or a PremierLink™ controller box after removing one of the two knockouts in the corner of
(available as factory-installed option or as field-installed acces- the box. Using a connector at the control box to protect the
sory, for use on a Carrier Comfort Network® or as a stand alone wire as it passes into the control box. Pull the wires over to the
control) or the RTU Open Controller for Building Management terminal strip at the upper left corner of the Central Terminal
Systems using non-CCN protocols (RTU Open controller is Board (CTB). Use the connector at the control box and the
available as a factory-installed option only). wire tie to take up any slack in the thermostat wire to ensure
THERMOSTAT — Select a Carrier-approved accessory that it will not be damaged by contact with the condenser coil.
thermostat. When electric heat is installed in the 50HC unit, the See Fig. 37.
thermostat must be capable of energizing the G terminal (to en- NOTE: If thru-the-bottom connections accessory is used, refer
ergize the Indoor Fan Contactor) whenever there is a space call to the accessory installation instructions for information on
for heat (energizing the W1 terminal). The accessory thermo- routing power and control wiring.
stats listed on the unit price pages can provide this signal but
they are not configured to enable this signal as shipped.
Install the accessory thermostat according to installation in-
structions included with the accessory.
Locate the thermostat accessory on a solid wall in the condi-
tioned space to sense average temperature in accordance with
the thermostat installation instructions.
If the thermostat contains a logic circuit requiring 24-v pow-
er, use a thermostat cable or equivalent single leads of different
colors with minimum of seven leads. If the thermostat does not
require a 24-v source (no “C” connection required), use a ther-
mostat cable or equivalent with minimum of six leads. Check
the thermostat installation instructions for additional features
which might require additional conductors in the cable.
For wire runs up to 50 ft (15 m), use no. 18 AWG (Ameri-
can Wire Gage) insulated wire (35°C minimum). For 50 to
75 ft (15 to 23 m), use no. 16 AWG insulated wire (35°C mini-
mum). For over 75 ft (23 m), use no. 14 AWG insulated wire
(35°C minimum). All wire sizes larger than no. 18 AWG Fig. 37 — Thermostat Wire Routing
20
SINGLE HEATER MANUAL RESET
POINT BOX COVERS LIMIT SWITCH
DISCONNECT
MOUNTING
LOCATION
SINGLE POINT HEATER HEATER HEATER

BOX MODULE MODULE MOUNTING
MOUNTING (LOCATION 1) (LOCATION 2) BRACKET
SCREW
Fig. 38 — Typical Component Location

HEAT ANTICIPATOR SETTINGS — Set heat anticipator Point Box installation instructions for details on tap connec-
settings at 0.14 amp for the first stage and 0.14 amp for second- tions for field installed electric heat accessory.
stage heating, when available.
CONTROL
Electric Heaters — The 50HC-*14 units may be BOX
21
11
23
13
equipped with factory or field-installed electric heaters. The BUSHING

heaters are modular in design, with heater frames holding open
coil resistance wires strung through ceramic insulators, line- SINGLE
break limit switches and a control contactor. One or two heater POINT BOX
modules may be used in a unit. MOUNTING
SCREWS
Heater modules are installed in the compartment below the DRIP BOOT
indoor (supply) fan outlet. Access is through the indoor access BRACKET
panel. Heater modules slide into the compartment on tracks MOUNTING
SCREWS
along the bottom of the heater opening. See Fig. 38.
POWER
WIRES
FOAM
CAUTION BUSHING
ALLIED PA
MODEL NO.
ERIAL NO.
ISTED AIR
CORP.
OD
22.2
NDITIONING
UIP ACCESS 23 1
346N. 3
P/N 2- 5610-4 REV
HEATER
UNIT DAMAGE HAZARD RELAYS
Failure to follow this caution may result in equipment HEATER
damage. MOUNTING
SCREWS
Not all available heater modules and single point boxes
may be used in every unit. Use only those heater modules Fig. 39 — Typical Single Point Installation
that are UL listed for use in a specific size unit. Refer to the
label on the unit cabinet for the list of approved heaters and HEATER AND SUPPLEMENTARY FUSES — When the
single point boxes. unit MOCP device value exceeds 60-A, unit-mounted supple-
mentary fuses are required for each heater circuit. These fuses
are included in accessory Single Point Boxes, with power dis-
Single Point Boxes — When heaters are installed, tribution and fuse blocks.
power wiring to both heaters and the rest of the unit is connect- All fuses on 50HC-*14 units are 60-A. (Note that all heaters
ed via the single point box accessory, which will be installed are qualified for use with a 60-A fuse, regardless of actual heat-
directly under the unit control box, just to the left of the parti- er ampacity, so only 60-A fuses are necessary.)
tion separating the indoor section (with electric heaters) from
the outdoor section. The single point box has a hinged access HEATER LOW-VOLTAGE CONTROL CONNEC-
cover. See Fig. 39. The single point box also includes pigtails TIONS — One or two heaters can be installed in the unit. Use
to complete the wiring between the single point box and the the wiring procedure listed below for each heater as determined
unit’s main control box terminals. The pigtails will already be by the number of stages in the heater.
connected into the unit’s main control box on units with factory Single Stage Heaters: Single-stage heaters will have an or-
installed electric heat. Refer to the accessory heater and Single ange and a brown control wire. Connect these to the orange and
brown wires located on TB4. See Fig. 40.
21
4. Use the connector and the wire tie to reduce any slack in
the humidistat cable to ensure that it will not be damaged
by contact with the condenser coil (see Fig. 37).
5. Use wire nuts to connect humidistat cable to two PINK
leads in the low-voltage wiring as shown in Fig. 44).
To connect the Thermidistat device (33CS2PPRH-01):
1. Route the Thermidistat multi-conductor thermostat cable
(field-supplied) through the bushing in the unit’s louvered
end panel (see Fig. 37).
2. Route the cable through the snap-in wire tie and up to the
web bushing near the control box
3. Feed the cable through the bushing and into the bottom
Fig. 40 — Single Stage Heaters: TB4 Wiring left side of the control box after removing one of the two
Connections knockouts in the corner of the box. Use a connector to
protect the cable as it enters the control box.
Two Stage Heaters: Two-stage heaters will have orange, 4. Use the connector and the wire tie to reduce any slack in
violet, red and brown wires. The orange and the purple are the the thermostat cable to ensure that it will not be damaged
control wires and the red and brown wires feed the safety cir- by contact with the condenser coil (see Fig. 37).
cuit. Connect both the orange and the purple wires to the or-
ange wire locations of TB4. Connect the red and brown wires 5. The Thermidistat has dry contacts at terminals D1 and D2
to red and brown wires on TB4. If more than one heater is infor dehumidification operation (see Fig. 45). The dry con-
stalled, repeat the wiring procedure for the second heater. The 3 tacts must be wired between CTB terminal R and the
locations across the top of TB4 do allow a switch to be in- PINK lead to the LTLO switch with field-supplied wire
stalled in series with some of the heaters in order to add addi- nuts. Refer to the installation instructions included with
tional heater control. See Fig. 41. the Carrier Edge Pro Thermidistat device for more infor-
mation.
NOTE: The low voltage wiring will already be completed on
units with factory installed electric heat.
NOTE:
Optional Outdoor Temperature Control
CONTROL
8 BOARD
at One Heater Stage –
W1 Use W2 Use Move heater wire to this terminal and
connect outdoor temperature switch
between 2nd and 3rd terminals.
VIO
VIO
CONTROL
12 BOARD
% RELATIVE HUMIDITY
R Use C Use
Fig. 41 — Two Stage Heaters: TB4 Wiring

Connections
Fig. 42 — Accessory Field-Installed Humidistat
Humidi-MiZer® System Control Connections
HUMIDI-MIZER — SPACE RH CONTROLLER
NOTE: The Humidi-MiZer system is a factory-installed
option.
The Humidi-MiZer dehumidification system requires a
field-supplied and installed space relative humidity control de-
vice. This device may be a separate humidistat control (contact
closes on rise in space RH above control setpoint) or a combi-
nation thermostat-humidistat control device such as Carrier’s
Edge® Pro Thermidistat with isolated contact set for dehumidi-
fication control. The humidistat is normally used in applica-
tions where a temperature control is already provided (units
with PremierLink™ control).
To connect the Carrier humidistat (HL38MG029):
1. Route the humidistat 2-conductor cable (field-supplied)
through the bushing in the unit’s louvered end panel (see
Fig. 37).
2. Route the cable through the snap-in wire tie and up to the
web bushing near the control box. ®
3. Feed the cable through the bushing and into the bottom
left side of the control box after removing one of the two
knockouts in the corner of the box. Use a connector to Fig. 43 — Edge Pro Thermidistat
protect the cable as it enters the control box.
22
Fig. 44 — Typical Humidi-MiZer® Adaptive Dehumidification System Humidistat Wiring
23
Edge Programable Thermostat
Unit CTB
THERMOSTAT
Rc X*
Rh C
W1
G G
Y2 W2
C
O/W2/B W1
Y1
Y2
Y1
OAT R
RRS
SRTN
Humidi-MiZer™ FIOP
HUM
D1
D2
V+
Vg
*Connection not required.
Fig. 45 — Typical Rooftop Unit with Humidi-MiZer Adaptive Dehumidification System with
Edge® Pro Thermidistat Device
EconoMi$er® X (Factory-Installed Option) sensor loses communications after it has been detected, the
PRODUCT DESCRIPTION — The EconoMi$er X system W7220 economizer controller indicates a device fail error on
is an expandable economizer control system, which includes a its LCD.
W7220 economizer module (controller) with an LCD and key- SYSTEM COMPONENTS — The EconoMi$er X system in-
pad (See Fig. 46). The W7220 can be configured with optional cludes an economizer module, 20k mixed air sensor, damper
sensors. actuator, and either a 20k outdoor air temperature sensor or S-
Bus enthalpy sensors.
Economizer Module — The module is the core of the
EconoMi$er X system. The module is mounted in the unit’s
control box, and includes the user interface for the system. The
W7220 economizer module provides the basic inputs and out-
puts to provide simple economizer control. When used with the
optional sensors, the economizer module provides more ad-
vanced economizer functionality.
S-Bus Enthalpy Control Sensors — The sensor is a combi-
nation temperature and humidity sensor which is powered by
and communicates on the S-Bus. Up to three sensors may be
configured with the W7220 economizer module.
CO2 Sensor (optional) — The sensor can be added for De-
mand Controlled Ventilation (DCV).
SPECIFICATIONS
W7220 Economizer Module — The module is designed for
use with 2 to 10 Vdc or bus communicating actuator. The mod-
ule includes terminals for CO2 sensor, Mixed Air sensor, and
Fig. 46 — W7220 Economizer Module an Outdoor Dry Bulb sensor. Enthalpy and other options are
The W7220 economizer module can be used as a stand- available with bus sensors.
alone economizer module wired directly to a commercial set- User Interface — Provides status for normal operation, setup
back space thermostat and sensors to provide outside air dry- parameters, checkout tests, and alarm and error conditions with
bulb economizer control. a 2-line 16 character LCD display and four button keypad.
The W7220 economizer module can be connected to op- Electrical
tional sensors for single or differential enthalpy control. The Rated Voltage — 20 to 30 Vac RMS, 50/60 Hz
W7220 economizer module provides power and communica-
tions for the sensors. Transformer — 100 va maximum system input
The W7220 economizer module automatically detects Nominal Power Consumption (at 24 Vac, 60 Hz) — 11.5
sensors by polling to determine which sensors are present. If a VA without sensors or actuators
24
Relay Digital Output Rating at 30 Vac (maximum power ECONOMIZER MODULE WIRING DETAILS — Use
from Class 2 input only) — 1.5A run: Fig. 47 and Tables 3 and 4 to locate the wiring terminals for the
3.5A inrush at 0.45PF (200,000 cycles) or Economizer module.
7.5A inrush at 0.45PF (100,000 cycles) NOTE: The four terminal blocks are removable. You can slide
out each terminal block, wire it, and then slide it back into
External Sensors Power Output — 21 Vdc ± 5% at 48mA place.
IMPORTANT: All inputs and outputs must be Class 2
wiring.
INPUTS
Sensors MAT NA
NOTE: A Mixed Air (MA) analog sensor is required on all MAT
MA
AUX2-
NA
W7220 units; either an Outdoor Air (OA) sensor for dry bulb MA
change over or an OA bus sensor for outdoor enthalpy change OAT A2 OCC
OA
over is required in addition to the MA sensor. An additional OAT OA
OCC
E-GND
Return Air (RA) bus sensor can be added to the system for dif-
ferential enthalpy or dry bulb changeover. For differential dry S-BUS SB EX EXH1
bulb changeover a 20k ohm sensor is required in the OA and a S-BUS SB A1 AUX1-O
bus sensor in the RA. DIP switch on RA bus sensor must be
set in the RA position. SB
SB Cert Product
Dry Bulb Temperature (optional) and Mixed Air (required), California Title 24,Part 6
20k NTC SB HJW10
2-wire (18 to 22 AWG); SB www.energy.ca.gov
Temperature range -40 to 150 F (-40 to 65 C) V

Temperature accuracy -0 F/+2 F IAQ 2-10 C Y2I Y2-
R Y2O
Temperature and Humidity, C7400S1000 (optional) IAQCOM Y2-O
Y1I
S-Bus; 2-wire (18 to 22 AWG) IAQ 24V V Y1-
C Y1O
Temperature: range -40 to 150 F (-40 to 65 C) ACT 2-10 R C Y1-O
Temperature accuracy -0 F/+2 F NA
R
ACT COM C
Humidity: range 0 to 100% RH with 5% accuracy.
NOTE: Up to three (3) S-Bus sensors may be connected to the ACT 24V R
W7220 economizer module. For outdoor air (OA), return air
(RA) and discharge (supply) air (DA).
50040839-001 50048848-002
4 Binary Inputs — 1-wire 24 Vac + common GND (see page Rev. G Rev. A
27 for wiring details).
24 Vac power supply — 20 to 30 Vac 50/60Hz; 100 VA Class
2 transformer. Fig. 47 — W7220 Wiring Terminals
OUTPUTS Table 3 — Economizer Module - Left Hand
Terminal Blocks
Actuator Signal: 2-10 Vdc; minimum actuator impedance is
2k ohm; bus two-wire output for bus communicating actuators. LABEL TYPE DESCRIPTION
Exhaust fan, Y1, Y2 and AUX1 O: Top Left Terminal Block
All Relay Outputs (at 30 Vac): MAT 20k NTC Mixed Air Temperature Sensor (Polarity
MAT and COM Insensitive Connection)
Running: 1.5A maximum OAT 20k NTC Outdoor Air Temperature Sensor
Inrush: 7.5A maximum OAT and COM (Polarity Insensitive Connection)
ENVIRONMENTAL S-BUS S-BUS Enthalpy Control Sensor

S-BUS (Sylk Bus) (Polarity Insensitive Connection)
Operating Temperature: Bottom Left Terminal Block
-40 to 150 F (-40 to 65 C). IAQ 2-10 2-10 vdc
Air Quality Sensor Input (e.g. CO2
sensor)
Exception of display operation down to -4 F with full
recovery at -4 F from exposure to -40 F IAQ COM COM Air Quality Sensor Common
Storage Temperature: IAQ 24V 24 vac Air Quality Sensor 24 vac Source
-40 to 150 F (-40 to 65 C) ACT 2-10 2-10 vdc Damper Actuator Output (2-10 vdc)
Shipping Temperature: ACT COM COM Damper Actuator Output Common
-40 to 150 F (- 40 to 65 C) ACT 24v 24 vac Damper Actuator 24 vac Source
Relative Humidity:
5% to 95% RH non-condensing
25
Table 4 — Economizer Module - Right Hand Table 5 — HH57AC081 Sensor Wiring
Terminal Blocks Terminations
LABEL TYPE DESCRIPTION TERMINAL
TYPE DESCRIPTION
Top Right Terminal Blocks NUMBER LABEL
AUX2 I 24 vac IN The first terminal is not used. S-BUS
1 S-BUS S-BUS Communications
Shut Down (SD) or HEAT (W) (Enthalpy Control
Conventional only Sensor Bus)
OCC 24 vac IN and
Heat Pump Changeover (O-B) in Heat S-BUS
Pump mode. Communications
2 S-BUS S-BUS
(Enthalpy Control
E-GND E-GND Occupied/Unoccupied Input Sensor Bus)
EXH1 24 vac Exhaust Fan 1 Output
OUT Use Fig. 48 and Table 6 to set the DIP switches for the
Programmable: desired use of the sensor.
Exhaust fan 2 output
24 vac or Table 6 — HH57AC081 Sensor DIP Switch
AUX1 O
OUT ERV DIP SWITCH POSITIONS FOR SWITCHES 1, 2, AND 3
or USE
System alarm output 1 2 3
Bottom Right Terminal Blocks DA OFF ON OFF
Y2 in - Cooling Stage 2 Input from RA ON OFF OFF

Y2-I 24 vac IN
space thermostat OA OFF OFF OFF
24 vac Y2 out - Cooling Stage 2 Output to
Y2-O
OUT stage 2 mechanical cooling NOTE: When a S-Bus sensor is connected to an existing net-
Y1 in - Cooling Stage 2 Input from
work, it will take 60 minutes for the network to recognize and
Y1-I 24 vac IN
space thermostat auto-configure itself to use the new sensor.
24 vac Y1 out - Cooling Stage 2 Output to During the 60 minute setup period, no alarms for sensor
Y1-O failures (except SAT) will be issued and no economizing func-
OUT stage 2 mechanical cooling
C COM 24 vac Common tion will be available.
R 24 vac 24 vac Power (hot) CO2 SENSOR WIRING — When using a CO2 sensor the
black and brown common wires are internally connected and
S-BUS SENSOR WIRING — The labels on the sensors and only one is connected to “IAQ COM” on the W7220. Use the
controller are color coded for ease of installation. Orange la- power from the W7220 to power the CO2 sensor OR make sure
beled sensors can only be wired to orange terminals on the con- the ground for the power supplies are common. See Fig. 49 for
troller. Brown labeled sensors can only be wired to S-bus CO2 sensor wiring.
(brown) terminals. Use Fig. 48 and Table 5 to locate the wiring CO 2 SENSOR
terminals for each S-Bus sensor.
RED L1
Use Fig. 48 and Table 5 to locate the wiring terminals for 24V (HOT)
BLACK
each enthalpy control sensor. L2
1
+ YELLOW
ANALOG
OUT BROWN
–
ORANGE
GREEN
1 POWER SUPPLY. PROVIDE DISCONNECT

MEANS AND OVERLOAD PROTECTION
DIP AS REQUIRED.
Switch
Label Fig. 49 — CO2 Sensor Wiring
INTERFACE OVERVIEW — This section describes how to
DIP use the Economizer’s user interface for:
Switches • Keypad and menu navigation
(3) • Settings and parameter changes
• Menu structure and selection
USER INTERFACE — The user interface consists of a 2-line
LCD display and a 4-button keypad on the front of the econo-
mizer controller.
KEYPAD — The four navigation buttons (see Fig. 50) are
S-Bus S-Bus used to scroll through the menus and menu items, select menu
Terminals 2 Pin Side items, and to change parameter and configuration settings.
(1 and 2) Connector
To use the keypad when working with menus:
Fig. 48 — S-Bus Sensor DIP Switches • Press the ▲ (Up arrow) button to move to the previous
menu.
• Press the ▼ (Down arrow) button to move to the next
menu.
26
• Press the (Enter) button to display the first item in the 10. Press the (Menu Up/Exit) button to return to the previous
currently displayed menu. menu.
MENU STRUCTURE — Table 7 illustrates the complete hi-
erarchy of menus and parameters for the EconoMi$er® X sys-
tem.
The Menus in display order are:
• STATUS
• SETPOINTS
• SYSTEM SETUP
• ADVANCED SETUP
• CHECKOUT
• ALARMS
IMPORTANT: Table 7 illustrates the complete hierar-

chy. Your menu parameters may be different depending
on your configuration.
For example if you do not have a DCV (CO2) sensor,
then none of the DCV parameters appear and only MIN
POS will display. If you have a CO2 sensor, the DCV MIN
Fig. 50 — W7220 Controller Navigation Buttons and DCV MAX will appear AND if you have 2 speed fan
DCV MIN (high and low speed) and DCV MAX (high
Press the (Menu Up/Exit) button to exit a menu’s and low speed will appear).
item and return to the list of menus. To use the keypad when
working with Setpoints, System and Advanced Settings,
Checkout tests and Alarms: NOTE: Some parameters in the menus use the letters MA or
MAT, indicating a mixed air temperature sensor location
1. Navigate to the desired menu. before the cooling coil. This unit application has the control
2. Press the (Enter) button to display the first item in the cur- sensor located after the cooling coil, in the fan section, where it
rently displayed menu. is designated as (Cooling) Supply Air Temperature or SAT
3. Use the ▲ and ▼ buttons to scroll to the desired parame- sensor.
ter. SETUP AND CONFIGURATION — Before being placed
4. Press the (Enter) button to display the value of the cur- into service, the W7220 Economizer module must be setup and
rently displayed item. configured for the installed system.
5. Press the ▲ button to increase (change) the displayed pa-
rameter value. IMPORTANT: During setup, the economizer module is
live at all times.
6. Press the ▼ button to decrease (change) the displayed pa-
rameter value.
The setup process uses a hierarchical menu structure that is
NOTE: When values are displayed, pressing and holding the easy to use. Press the ▲ and ▼ arrow buttons to move forward
or button causes the display to automatically increment. and backward through the menus and press the button to select
7. Press the (Enter) button to accept the displayed value and and confirm setup item changes.
store it in nonvolatile RAM. TIME-OUT AND SCREENSAVER — When no buttons
8. “CHANGE STORED” displays. have been pressed for 10 minutes, the LCD displays a screen
9. Press the (Enter) button to return to the current menu pa- saver, which cycles through the Status items. Each Status items
rameter. displays in turn and cycles to the next item after 5 seconds.
27
Table 7 — Menu Structure
PARAMETER PARAMETER
MENU PARAMETER DEFAULT RANGE AND NOTES
VALUE INCREMENT
FIRST STAGE COOLING DEMAND (Y1–IN)
ECONO AVAIL NO YES/NO YES = economizing available; the system can use outside air for free
cooling when required
ECONOMIZING NO YES/NO FIRST STAGE COOLING RELAY OUTPUT

YES = outside air being used for 1 stage cooling
OCCUPIED
YES = OCC signal received from space thermostat or
OCCUPIED NO YES/NO unitary controller
YES = 24 Vac on terminal OCC
NO = 0 Vac on terminal OCC
HEAT PUMP MODE
COOL
HEAT PUMP N/A Displays COOL or HEAT when system is set to heat pump
HEAT
(Non-conventional)
FIRST STAGE COOLING DEMAND (Y1-IN)
Y1–I signal from space thermostat or unitary controller for cooling stage
COOL Y1—IN OFF ON/OFF 1.
ON = 24 Vac on terminal Y1–I
OFF = 0 Vac on terminal Y1–I
FIRST STAGE COOLING RELAY OUTPUT
COOL Y1—OUT OFF ON/OFF Cool stage 1 Relay Output to stage 1 mechanical cooling
(Y1–OUT terminal)
SECOND STAGE COOLING DEMAND (Y2–IN)
Y2–I signal from space thermostat our unitary controller for second
COOL Y2—IN OFF ON/OFF stage cooling.
ON = 24 Vac on terminal Y2–I
OFF = 0 Vac on terminal Y2–I
SECOND STAGE COOLING RELAY OUTPUT
COOL Y2—OUT OFF ON/OFF Cool Stage 2 Relay Output to mechanical cooling
(Y2–OUT terminal)
SUPPLY AIR TEMPERATURE, Cooling Mode
MA TEMP __._F 0 to 140 F Displays value of measured mixed air from MAT sensor.
STATUS Displays _ _ . _ F if not connected, short or out-of-range.
DISCHARGE AIR TEMPERATURE, after Heating section
Displays when Discharge Air sensor is connected and displays mea-
DA TEMP __._F 0 to 140 F sured discharge temperature.
Displays _ _ . _F if sensor sends invalid value, if not connected, short or
out-of-range.
OUTSIDE AIR TEMP
Displays measured value of outdoor air temperature.
OA TEMP __._F -40 to 140 F Displays _ _ . _F if sensor sends invalid value, short or
out-of-range.
OUTSIDE AIR RELATIVE HUMIDITY
Displays measured value of outdoor humidity from
OA HUM __% 0 to 100%
OA sensor.
Displays _ _% if not connected short, or out-of-range.
RETURN AIR TEMPERATURE
Displays measured value of return air temperature from
RA TEMP __._F 0 to 140 F RAT sensor.
Displays _ _ . _ F if sensor sends invalid value, if not connected, short or
out-of-range
RETURN AIR RELATIVE HUMIDITY
Displays measured value of return air humidity from
RA HUM __% 0 to 100% RA sensor.
Displays _ _% if sensor sends invalid value, if not connected, short or
out-of-range
SPACE/RETURN AIR CO2
IN CO2 _ _ _ ppm 0 TO 2000 ppm Displays value of measured CO2 from CO2 sensor. Invalid if not con-
nected, short or out-of-range
DEMAND CONTROLLED VENTILATION STATUS
DCV STATUS N/A ON/OFF Displays ON if above setpoint and OFF if below setpoint, and ONLY if a
CO2 sensor is connected.
DAMPER OUT 2.0v 2.0 TO 10.0v Displays voltage output to the damper actuator.
ACT POS N/A 0 to 100% Displays actual position of outdoor air damper actuator
28
Table 7 — Menu Structure (cont)
PARAMETER PARAMETER
VALUE INCREMENT
ACT COUNT N/A 1 to 65535 Displays number of times actuator has cycled.
1 cycles equals 180 deg. of actuator movement in any direction.
ACTUATOR N/A OK/Alarm (on Alarm Displays ERROR if voltage or torque is below actuator range.
menu)
EXH1 OUT OFF ON/OFF EXHAUST STAGE 1 RELAY OUTPUT
Output of EXH1 terminal:
ON = relay closed
OFF = relay open
EXH2 OUT OFF ON/OFF EXHAUST STAGE 2 RELAY OUTPUT
STATUS (CONT) Output of AUX terminal; displays only if AUX = EXH2
ERV OFF ON/OFF ENERGY RECOVERY VENTILATOR
Output of AUX terminal; displays only if AUX = ERV
MECH COOL ON 0 0, 1, or 2 Displays stage of mechanical cooling that is active.
or
HEAT STAGES ON Displays the stage of heat pump heating that is active.
FAN SPEED N/A LOW or HIGH SUPPLY FAN SPEED
Displays speed setting of fan on a 2-speed fan unit.
W (HEAT ON) N/A ON/OFF HEAT DEMAND STATUS
Displays status of heat demand on a 2-speed fan unit.
SUPPLY AIR SETPOINT
38 to 65 F; increment
MAT SET 53F Setpoint determines where the economizer will modulate the OA
by 1
damper to maintain the mixed air temperature.
-45 to 80 F; COMPRESSOR LOW TEMPERATURE LOCKOUT

LOW T LOCK 32F Setpoint determines outdoor temperature when the mechanical cooling
increment by 1
cannot be turned on. Commonly referred to as the Compressor lockout.
OA DRY BULB TEMPERATURE CHANGEOVER SETPOINT
Setpoint determines where the economizer will assume outdoor air tem-
DRYBLB SET 63F 48 to 80 F; increment perature is good for free cooling; e.g.; at 63 F unit will economize at 62 F
by 1
and below and not economize at 64 F and above. There is a 2 F dead-
band.
ES1,ES2,ES3,ES4, ENTHALPY CHANGEOVER CURVE
ENTH CURVE ES3
or ES5 Enthalpy boundary “curves” for economizing using single enthalpy.
DEMAND CONTROLLED VENTILATION
500 to 2000ppm; Displays only if CO2 sensor is connected. Setpoint for Demand Control
DCV SET 1100ppm increment by 100 Ventilation of space. Above the setpoint, the OA dampers will modulate
open to bring in additional OA to maintain a space ppm level below the
setpoint.
MIN POS 2.8 V 2 to 10 Vdc VENTILATION MINIMUM POSITION

Displays ONLY if a CO2 sensor is NOT connected.
VENTMAX 2.8 V DCV MAXIMUM DAMPER POSITION
With 2-speed fan units Displays only if a CO2 sensor is connected. Used for Vbz (ventilation
2 to 10 Vdc
VENTMAX L (low speed fan) max cfm) setpoint. Displays 2 to 10 V if <3 sensors (RA,OA, and MA). In
and VENTMAX H (high AUTO mode dampers controlled by CFM.
speed fan) settings are
required 100 to 9990 cfm; If OA, MA, RA, and CO2 sensors are connected and DCV CAL ENABLE
increment is set to AUTO mode, the OA dampers are controlled by CFM and dis-
SETPOINTS by 10 plays from 100 to 9990 CFM.
With 2-speed fan units VENT L (low speed fan) and MIN POS H (high
2 to 10 Vdc speed fan) settings are required. Default for VENTMAX L is 3.2V and
VENTMAX H is 2.8V
VENTMIN 2.25 V DCV MINIMUM DAMPER POSITION
With 2-speed 2 to 10 Vdc or 100 to Displays only if a CO2 sensor is connected. Used for Ba (ventilation min
fan units VENTMIN L (low 9990 cfm increment cfm) setpoint. Displays 2 to 10 V if <3 sensors (RA, OA, and MA). Va is
speed fan) and VENTMIN by 10 only set if DCV is used. This is the ventilation for less than maximum
H (high speed fan) set occupancy of the space. In AUTO mode dampers controlled by CFM.
100 to 9990 cfm; If OA, MA, RA, and CO2 sensors are connected and DCV CAL ENABLE
increment is set to AUTO mode, the OA dampers are controlled by CFM and dis-
by 10 plays from 100 to 9990 CFM.
With 2-speed fan units VENTMIN L (low speed fan) and MIN POS H
2 to 10 Vdc (high speed fan) settings are required. Default for VENTMIN L is 3.2V
and VENTMIN H is 2.8V
ENERGY RECOVERY VENTILATOR UNIT OUTDOOR AIR TEM-
0 to 50 F; increment
ERV OAT SP 32°F PERATURE SETPOINT
by 1
Only when AUX1 O = ERV
EXH1 SET EXHAUST FAN STAGE 1 SETPOINT
With 2-speed fan units Exh1 Setpoint for OA damper position when exhaust fan 1 is powered by the
0 to 100%;increment
L (low speed fan) and Exh1 50% economizer.
by 1
H (high speed fan) settings With 2-speed fan units Exh1 L (low speed fan) and Exh1 H (high speed
are required fan) settings are required. Default for Exh1 L is 65% and Exh1 H is 50%
EXH2 SET EXHAUST FAN STAGE 2 SETPOINT
With 2-speed fan units Exh2 Setpoint for OA damper position when exhaust fan 2 is powered by the
L (low speed fan) and Exh2 0 to 100%; increment
75% economizer. Only used when AUX1 O is set to EHX2.
H (high speed fan) settings by 1
With 2-speed fan units Exh2 L (low speed fan) and Exh2 H (high speed
are required fan) settings are required. Default for Exh2 L is 80% and Exh2 H is 75%
29
PARAMETER PARAMETER
VALUE INCREMENT
INSTALL 01/01/10 N/A Display order = MM/DD/YY
Setting order = DD, MM, then YY.
UNITS DEG F F or C Sets economizer controller in degrees Fahrenheit or Celsius
EQUIPMENT CONV Conventional or HP CONV = conventional;
HP O/B = Enable Heat Pump mode. Use AUX2 I for Heat Pump input
from thermostat or controller.
See Menu Note 7.
AUX2 IN W SD/W or HP(O)/ In CONV mode:
HP(B) SD + Enables configuration of shutdown (default);
W = Informs controller that system is in heating mode.
NOTE: If using 2-speed fan mode, you must program CONV mode for
W. Shutdown is not available in 2-speed fan mode. See Menu Note 7.
In HP O/B mode:
HP(O) = energize heat pump on Cool (default);
HP(B) = energize heat pump on heat.
FAN SPEED 2 speed 1 speed/2 speed Sets the economizer controller for operation of 1 speed or 2 speed sup-
ply fan.
NOTE: 2-speed fan option also needs Heat (W1) programmed in AUX 2
SYSTEM SETUP In. See Menu Note 7.
FAN CFM 5000cfm 100 to 15000 cfm; UNIT DESIGN AIRFLOW (CFM)
increment by 100 Enter only if using DCVAL ENA = AUTO
The value is dounf on the nameplate label for the specific unit.
AUX1 OUT NONE NONE Select OUTPUT for AUX1 O relay
ERV • NONE = not configured (output is not used)
EXH2 • ERV = Energy Recovery Ventilator
SYS • EXH2 = second damper position relay closure for second exhaust fan
• SYS = use output as an alarm signal
OCC INPUT INPUT or ALWAYS OCCUPIED MODE BY EXTERNAL SIGNAL
When using a setback thermostat with occupancy out (24 vac), the 24
vac is input “INPUT” to the OCC terminal. If no occupancy output from
the thermostat then change program to “ALWAYS” OR add a jumper
from terminal R to OCC terminal.
FACTORY DEFAULT NO NO or YES Resets all set points to factory defaults when set to YES. LCD will briefly
flash YES and change to NO but all parameters will change to the fac-
tory default values.
NOTE: RECHECK AUX2 IN and FANTYPE for required 2-speed values.
MA LO SET 45°F 35 to 55 F; SUPPLY AIR TEMPERATURE LOW LIMIT
Incremented by 10 Temperature to achieve Freeze Protection (close damper and alarm if
temperature falls below setup value).
FREEZE POS CLO CLO or MIN FREEZE PROTECTION DAMPER POSITION
Damper position when freeze protection is active (closed or MIN POS).
CO2 ZERO 0ppm 0 to 500 ppm; CO2 ppm level to match CO2 sensor start level.
Increment by 10
CO2 SPAN 2000ppm 1000 to 3000 ppm; CO2 ppm span to match CO2 sensor.
Increment by 10
STG3 DLY 2.0h 0 min, 5 min, 15 min, COOLING STAGE 3 DELAY
then 15 min intervals. Delay after stage 2 cool has been active. Turns on 2nd stage of cooling
Up to 4 hrs or OFF when economizer is 1st stage and mechanical cooling is 2nd stage.
Allows three stages of cooling, 1 economizer and 2 mechanical.
ADVANCED OFF = no Stage 3 cooling
SETUP
SD DMPR POS CLO CLO or OPN Indicates shutdown signal from space thermostat or unitary controller.
When controller receives 24 Vac input on the SD terminal in conven-
tional mode, the OA damper will open if programmed for OPN and OA
damper will close if programmed for CLO. All other controls, e.g., fans,
etc. will shut off.
DA LO ALM 45 F (7 C) 35 to 65 F; (2 to Used for alarm for when the DA air temperature is too low. Set lower
18 C) Incremented range of alarm, below this temperature the alarm will show on the dis-
by 5 deg. play.
DA HI ALM 80 F (27 C) 70 to 180 F; (21 to Used for alarm for when the DA air temperature is too high. Set upper
82 C) Incremented range of alarm, above this temperature the alarm will show on the dis-
by 5 deg. play.
DCVCAL ENA MAN MAN (manual) AUTO Turns on the DCV automatic control of the dampers. Resets ventilation
based on the RA, OA, and MA sensor conditions. Requires all 3 RA, OA,
and MA sensors.
30
PARAMETER PARAMETER
VALUE INCREMENT
MAT T CAL 0.0°F ±2.5 F SUPPLY AIR TEMPERATURE CALIBRATION
Allows for the operator to adjust for an out of calibration temperature
sensor.
OAS T CAL 0.0°F ±2.5 F OUTSIDE AIR TEMPERATURE CALIBRATION
sensor.
OA H CAL 0% RH ±10% RH OUTSIDE AIR HUMIDITY CALIBRATION
Allows for operator to adjust for an out of calibration humidity sensor.
RA T CAL 0.0°F ±2.5 F RETURN AIR TEMPERATURE CALIBRATION
ADVANCED Allows for the operator to adjust for an out of calibration temperature
SETUP (CONT) sensor.
RA H CAL 0% RH ±10% RH RETURN AIR HUMIDITY CALIBRATION
Allows for operator to adjust for an out of calibration humidity sensor.
DA T CAL 0.0°F ±2.5 F DISCHARGE AIR TEMPERATURE CALIBRATION
sensor.
2SP FAN DELAY 5 Minutes 0 to 20 minutes in 1 TIME DELAY ON 2nd STAGE ECONOMIZING
minute increments When in economizing mode this is the delay for the high speed fan to try
to satisfy the call for second stage cooling before the first stage mechan-
ical cooling is enabled.
DAMPER MINIMUM POSI- N/A N/A The checkout for the damper minimum position is based on the system.
TION See Table 8.
DAMPER OPEN N/A N/A Position damper to the full open position.
Exhaust fan contacts enable during the DAMPER OPEN test. Make
sure you pause in the mode to allow exhaust
contacts to energize due to the delay in the system.
DAMPER CLOSE N/A N/A Positions damper to the fully closed position
CHECKOUT CONNECT Y1–O N/A N/A Closes the Y1-O relay (Y1-O)
CONNECT Y2–O N/A N/A Closes the Y2-O relay (Y2-O)
CONNECT AUX1-O N/A N/A Energizes the AUX output. If Aux setting is:
• NONE — not action taken
• ERV — 24 Vac out. Turns on or signals an ERV that the conditions are
not good for economizing but are for ERV operation.
• SYS — 24 Vac out. Issues a system alarm
CONNECT EXH1 N/A N/A Closes the power exhaust fan 2 relay (EXH1)
Alarms display only when they are active. The menu title “ALARMS(#)” includes the number of active alarms in parenthesis ( ). When using SYLK
bus sensors, “SYLK” will appear on the screen, and when using 20k OA temperature sensors, “SENS T” will appear on the screen
MA T SENS ERR N/A N/A SUPPLY AIR TEMPERATURE SENSOR ERROR
Mixed air sensor has failed or become disconnected - check wiring then
replace sensor if the alarm continues.
CO2 SENS ERR N/A N/A CO2 SENSOR ERROR
CO2 sensor has failed, gone out of range or become disconnected -
check wiring then replace sensor if the alarm continues.
OA SYLK T ERR N/A N/A OUTSIDE AIR S-BUS SENSOR ERROR
Outdoor air enthalpy sensor has failed or become disconnected - check
OA SYLK H ERR N/A N/A wiring then replace sensor if the alarm continues.
RA SYLK T ERR N/A N/A RETURN AIR S-BUS SENSOR ERROR
Return air enthalpy sensor has failed or become disconnected - check
RA SYLK H ERR N/A N/A wiring then replace sensor if the alarm continues.
ALARMS
DA SYLK T ERR N/A N/A DISCHARGE AIR S-BUS SENSOR ERROR
Discharge air sensor has failed or become disconnected - check wiring
then replace sensor if the alarm continues.
OA SENS T ERR N/A N/A OUTSIDE AIR TEMPERATURE SENSOR ERROR
Outdoor air temperature sensor has failed or become disconnected -
check wiring then replace if the alarm continues.
ACT ERROR N/A N/A ACTUATOR ERROR
Actuator has failed or become disconnected - check for stall, over volt-
age, under voltage and actuator count. Replace actuator if damper is
movable and supply voltage is between 21.6 V and 26.4 V. Check actu-
ator count on STATUS menu.
FREEZE ALARM N/A N/A Check if outdoor temperature is below the LOW Temp Lockout on set-
point menu. Check if Mixed air temperature on STATUS menu is below
the Lo Setpoint on Advanced menu. When conditions are back in normal
range then the alarm will go away.
31
PARAMETER PARAMETER
VALUE INCREMENT
SHUTDOWN ACTIVE N/A N/A AUX2 IN is programmed for SHUTDOWN and 24 V has been applied to
AUX2 IN terminal.
DMP CAL RUNNING N/A N/A DAMPER CALIBRATION ROUTINE RUNNING
If DCV Auto enable has been programmed, when the W7220 is complet-
ing a calibration on the dampers, this alarm will display. Wait until the
calibration is completed and the alarm will go away. Must have OA, MA
and RA sensors for DCV calibration; set up in the Advanced setup
menu.
DA SENS ALM N/A N/A DISCHARGE AIR TEMPERATURE SENSOR ALARM
ALARMS Discharge air temperature is out of the range set in the ADVANCED
(CONT) SETUP Menu. Check the temperature of the discharge air.
SYS ALARM N/A N/A When AUX1-0 is set to SYS and there is any alarm (e.g., failed sensors,
etc.), the AUX1-0 terminal has 24 Vac out.
ACT UNDER V N/A N/A ACTUATOR VOLTAGE LOW
Voltage received by actuator is above expected range.
ACT OVER V N/A N/A ACTUATOR VOLTAGE HIGH
Voltage received by actuator is below expected range.
ACT STALLED N/A N/A ACTUATOR STALLED
Actuator stopped before achieving commanded position.
LEGEND 4. STATUS —> OCCUPIED — The factory-standard Occupancy

CLO — Compressor Lockout signal originates with a thermostat or other controller call for
indoor fan operation at CTB terminal G. This signal passes
ERV — Energy Recovery Ventilator through the Central Terminal Board’s OCCUPIED jumper JMP1
LCD — Liquid Crystal Display to the ECONO connector and to the W7220’s OCC input termi-
MA — Mixed Air nal. An external timeclock or relay is required to implement an
Occupancy schedule on the economizer damper position.
MAT — Mixed Air Temperature 5. STATUS —> MA TEMP, SETPOINTS —> MAT SET — The
N/A — Not Applicable W7220 menu parameters and labels include designations MA,
MAT and Mixed Air for the economizer cooling control sensor.
OA — Outdoor Air On these rooftop units, the economizer control sensor is
OAT — Outdoor Air Temperature located downstream of the evaporator/indoor coil in the supply
OCC — Occupied fan section where this sensor is designated as Supply Air Tem-
perature (SAT) sensor.
RA — Return Air 6. SETPOINTS —> DRYBLB SET — This point is not displayed if
RAT — Return Air Temperature a Return Air (differential) temperature sensor or an Outdoor Air
RTU — Rooftop Unit enthalpy sensor is connected.
7. SYSTEM SETUP parameters must be configured as noted for
SYS — System 2-Speed unit operation:
EQUIPMENT = CONV
NOTES: AUX2 IN = W
1. Table 7 illustrates the complete hierarchy. Your menu parame- FAN SPEED = 2SPEED
ters may be different depending on your configuration. For
example if you do not have a DCV (CO2) sensor, then none of
the DCV parameters appear.
2. When values are displayed, pressing and holding the or
button causes the display to automatically increment.
3. ERV Operation: When in cooling mode AND the conditions are
NOT OK for economizing - the ERV terminal will be energized.
In the Heating mode, the ERV terminal will be energized when
the OA is below the ERV OAT setpoint in the setpoint menu.
For damper minimum position settings and checkout menu

readings, see Table 8. For dry bulb operation with a 1 speed in-
door fan, with or without DCV, see Tables 9 and 10. For enthal-
py operation with a 1 speed indoor fan, with or without DCV,
see Tables 11 and 12. For dry bulb operation with a 2 speed in-
door fan, with or without DCV, see Tables 13 and 14. For en-
thalpy operation with a 2 speed indoor fan, with or without
DCV, see Tables 15 and 16.
32
Table 8 — Damper Minimum Position Settings and Readings on Checkout Menu
DEMAND CONTROLLED
VENTILATION FAN SPEED SETPOINTS CHECKOUT
(CO2 SENSOR)
MIN POS VMAX–HS
1
N/A N/A
NO
MIN POS H VMAX–HS
2
MIN POS L VMAX–LS
VENT MIN VMAX–HS
1
VENT MAX VMAX–HS
VENT MIN H VMAX–HS
YES
VENT MAX H VMAX–LS
2
VENT MIN L N/A
VENT MAX L N/A
Table 9 — Dry Bulb Operation No DCV (CO2 Sensor) — 1 Speed Fan

DEMAND OUTSIDE AIR FAN
CONTROLLED GOOD TO Y1-I Y2-I Y1-O Y2-O OCCUPIED UNOCCUPIED
VENTILATION (DCV) ECONOMIZE SPEED
OFF OFF HIGH 0v/Off 0v/Off MIN POS Closed

NONE NO ON OFF HIGH 24v/On 0v/Off MIN POS Closed
ON ON HIGH 24v/On 24v/On MIN POS Closed
ON OFF HIGH 0v/Off 0v/Off MIN POS to Full Closed to Full-Open

NONE YES Open
ON ON HIGH 24v/On 0v/Off* MIN POS to Full Closed to Full-Open

Open
*With stage 3 delay (STG3 DLY) in Advanced setup menu can turn on second stage of mechanical cooling Y2-O after the delay if the call for
Y1-I and Y2-I have not been satisfied.
Table 10 — Dry Bulb Operation With DCV (CO2 Sensor) — 1 Speed Fan
OFF OFF HIGH 0v/Off 0v/Off VENTMIN Closed

No ON OFF HIGH 24v/On 0v/Off VENTMIN Closed
ON ON HIGH 24v/On 24v/On VENTMIN Closed
Below CO2 Set OFF OFF HIGH 0v/Off 0v/Off VENTMIN Closed
ON OFF HIGH 0v/Off 0v/Off VENTMIN to Closed to Full-Open

Yes Full-Open
ON ON HIGH 24v/On 0v/Off VENTMIN to Closed to Full-Open

Full-Open
OFF OFF HIGH 0v/Off 0v/Off VENTMIN to Closed

VENTMAX
No ON OFF HIGH 24v/On 0v/Off VENTMIN to Closed

VENTMAX
ON ON HIGH 24v/On 24v/On VENTMIN to Closed

VENTMAX
Above CO2 Set
VENTMAX
Yes ON OFF HIGH 0v/Off 0v/Off VENTMIN to Closed to Full-Open

Full-Open
ON ON HIGH 24v/On 0v/Off* VENTMIN to Closed to Full-Open

Full-Open
33
Table 11 — Enthalpy Operation No DCV (CO2 Sensor) — 1 Speed Fan

NONE NO ON OFF HIGH 24v/On 0v/Off MIN POS Closed
ON OFF HIGH 0v/Off 0v/Off MIN POS to Full Closed to Full-Open

NONE YES Open
ON ON HIGH 24v/On 0v/Off* MIN POS to Full Closed to Full-Open

Open
Table 12 — Enthalpy Operation With DCV (CO2 Sensor) — 1 Speed Fan

DEMAND OUTSIDE AIR
FAN
CONTROLLED GOOD TO Y1-I Y2-I SPEED Y1-O Y2-O OCCUPIED UNOCCUPIED
VENTILATION (DCV) ECONOMIZE
OFF OFF HIGH 0v/Off 0v/Off VENTMIN Closed
No ON OFF HIGH 24v/On 0v/Off VENTMIN Closed
Below CO2 Set OFF OFF HIGH 0v/Off 0v/Off VENTMIN Closed
VENTMIN to
ON OFF HIGH 0v/Off 0v/Off Closed to Full-Open
Yes Full-Open
VENTMIN to
ON ON HIGH 24v/On 0v/Off Closed to Full-Open
Full-Open

VENTMAX
No ON OFF HIGH 24v/On 0v/Off VENTMIN to Closed

VENTMAX

VENTMAX
Above CO2 Set
VENTMAX
Yes ON OFF HIGH 0v/Off 0v/Off VENTMIN to Closed to Full-Open

Full-Open

Full-Open
Table 13 — Dry Bulb Operation No DCV (CO2 Sensor) — 2 Speed Fan

DEMAND OUTSIDE AIR
FAN
CONTROLLED GOOD TO Y1-I Y2-I SPEED Y1-O Y2-O OCCUPIED UNOCCUPIED
OFF OFF LOW 0v/Off 0v/Off MIN POS Closed
NONE NO ON OFF LOW 24v/On 0v/Off MIN POS Closed
MIN POS to Full
ON OFF LOW 0v/Off 0v/Off Closed to Full-Open
NONE YES Open
MIN POS to Full
ON ON HIGH 24v/On 0v/Off* Closed to Full-Open
Open
34
Table 14 — Dry Bulb Operation With DCV (CO2 Sensor) — 2 Speed Fan
OFF OFF LOW 0v/Off 0v/Off VENTMIN Closed

No ON OFF LOW 24v/On 0v/Off VENTMIN Closed
Below CO2 Set OFF OFF LOW 0v/Off 0v/Off VENTMIN Closed
VENTMIN to
ON OFF LOW 0v/Off 0v/Off Closed to Full-Open
Yes Full-Open
ON ON HIGH 24v/On 0v/Off VENTMIN to Closed to Full-Open

Full-Open
VENTMIN to
OFF OFF LOW 0v/Off 0v/Off VENTMAX Closed
VENTMIN to
No ON OFF LOW 24v/On 0v/Off Closed
VENTMAX

VENTMAX
Above CO2 Set
VENTMIN to
OFF OFF LOW 0v/Off 0v/Off VENTMAX Closed
VENTMIN to
Yes ON OFF LOW 0v/Off 0v/Off Closed to Full-Open
Full-Open

Full-Open
*With stage 3 delay (STG3 DLY) in Advanced setup menu can turn on second stage of mechanical cooling Y2-O after the delay if the call for Y1-I and
Y2-I have not been satisfied.
Table 15 — Enthalpy Operation No DCV (CO2 Sensor) — 2 Speed Fan

DEMAND OUTSIDE AIR
CONTROLLED GOOD TO Y1-I Y2-I FAN Y1-O Y2-O OCCUPIED UNOCCUPIED
SPEED
NO ON OFF LOW 24v/On 0v/Off MIN POS Closed
NO CO2 SENSOR OFF OFF LOW 0v/Off 0v/Off MIN POS Closed
ON OFF LOW 0v/Off 0v/Off MIN POS to Full Closed to Full-Open
YES Open
MIN POS to Full
ON ON HIGH 24v/On 0v/Off* Open Closed to Full-Open
Table 16 — Enthalpy Operation With DCV (CO2 Sensor) — 2 Speed Fan

DEMAND OUTSIDE AIR
CONTROLLED GOOD TO Y1-I Y2-I FAN Y1-O Y2-O OCCUPIED UNOCCUPIED
SPEED
OFF OFF LOW 0v/Off 0v/Off VENTMIN Closed
No ON OFF LOW 24v/On 0v/Off VENTMIN Closed
Below CO2 Set OFF OFF LOW 0v/Off 0v/Off VENTMIN Closed
ON OFF LOW 0v/Off 0v/Off VENTMIN to Closed to Full-Open

Yes Full-Open
VENTMIN to
ON ON HIGH 24v/On 0v/Off Full-Open Closed to Full-Open
VENTMIN to
OFF OFF LOW 0v/Off 0v/Off Closed
VENTMAX
No ON OFF LOW 24v/On 0v/Off VENTMIN to Closed

VENTMAX
VENTMIN to
ON ON HIGH 24v/On 24v/On VENTMAX Closed
Above CO2 Set
VENTMIN to
OFF OFF LOW 0v/Off 0v/Off Closed
VENTMAX
Yes ON OFF LOW 0v/Off 0v/Off VENTMIN to Closed to Full-Open

Full-Open
VENTMIN to
ON ON HIGH 24v/On 0v/Off* Full-Open Closed to Full-Open
35
ECONOMIZING
DUAL ENTHALPY
AVAILABLE HIGH LIMIT
NOT AVAILABLE
) SINGLE ENTHALPY
EN
TH RH
AL (%
P Y UM P2 (T,RH)
ABSOLUTE HUMIDITY
H
RA
P1
(T,RH)
RA TEMP
ES5 ES4 ES3 ES2 ES1 HL
TEMPERATURE
Fig. 51 — Single Enthalpy Curve Boundaries

Table 17 — Single Enthalpy and Dual Enthalpy High Limit Curves
POINT P1 POINT P2
ENTHALPY TEMP. DRY TEMP. ENTHALPY
CURVE BULB (F) DEWPOINT (F) (btu/lb/da) HUMIDITY HUMIDITY
TEMP. (F) TEMP. (F)
(%RH) (%RH)
ES1 80 60 28.0 80 36.8 66.3 80.1
ES2 75 57 26.0 75 39.6 63.3 80.0
ES3 70 54 24.0 70 42.3 59.7 81.4
ES4 65 51 22.0 65 44.8 55.7 84.2
ES5 60 48 20.0 60 46.9 51.3 88.5
HL 86 66 32.4 86 38.9 72.4 80.3
ENTHALPY SETTINGS — When the OA temperature, en- The W (heating mode) is not controlled by the W7220 but it
thalpy and dew point are below the respective setpoints, the requires the status to know where to position the OA damper
Outdoor Air can be used for economizing. Fig. 51 shows the for minimum position for the fan speed.
new single enthalpy boundaries in the W7220. There are 5 The 2 speed fan delay is available when the system is pro-
boundaries (setpoints ES1 through ES5), which are defined by grammed for 2 speed fan (in the System Setup menu item). The
dry bulb temperature, enthalpy and dew point. 2 speed fan delay is defaulted to 5 minutes and can be changed
Refer to Table 17 for ENTH CURVE setpoint values. in the Advanced Setup menu item. When the unit has a call for
The W7220 calculates the enthalpy and dew point using the Y1 In and in the free cooling mode and there is a call for Y2 In,
OA temperature and humidity input from the OA enthalpy sen- the 2-speed fan delay starts and the OA damper will modulate
sor. When the OA temperature, OA humidity and OA dew 100% open, the supply fan should be set to high speed by the
point are all below the selected boundary, the economizer sets unit controller.
the economizing mode to YES, economizing is available. After the delay one of two actions will happen:
When all of the OA conditions are above the selected • The Y2 In call will be satisfied with the damper 100%
boundary, the conditions are not good to economize and the open and fan on high speed and the call will turn off
mode is set to NO. OR
Fig. 51 shows the 5 current boundaries. There is also a high • If the call for additional cooling in the space has not been
limit boundary for differential enthalpy. The high limit bound- satisfied then the first stage of mechanical cooling will
ary is ES1 when there are no stages of mechanical cooling en- be enabled through Y1 Out or Y2 Out.
ergized and HL (high limit) when a compressor stage is ener-
gized. CHECKOUT — Inspect all wiring connections at the
economizer module’s terminals, and verify compliance with
Table 17 provides the values for each boundary limit. the installation wiring diagrams.
TWO-SPEED FAN OPERATION — The W7220 controller For checkout, review the Status of each configured parame-
has the capability to work with a system using a 2-speed supply ter and perform the Checkout tests.
fan. The W7220 does not control the supply directly but uses
the following input status to determine the speed of the supply NOTE: For information about menu navigation and use of the
fan and controls the OA damper to the required position, see keypad see Interface Overview on page 26.
Table 18.
Table 18 — Fan Speed
STATE FAN SPEED
OCC Low
Y1 Low
Y2 High
W High
36
TROUBLESHOOTING
WARNING Alarms — The economizer module provides alarm messages
that display on the 2-line LCD.
Failure to follow this warning could result in personal NOTE: Upon power up, the module waits 60 minutes before
injury, property damage, or death. checking for alarms. This allows time for all the configured
Before performing service or maintenance operations on devices (e.g. sensors, actuator) to become operational. The
unit, always turn off main power switch to unit and install exception is the SAT sensor which will alarm immediately.
lock(s) and lockout tag(s). Unit may have more than one If one or more alarms are present and there has been no key-
power switch. Ensure electrical service to rooftop unit pad activity for at least 5 minutes, the Alarms menu displays
agrees with voltage an amperage listed on the unit rating and cycles through the active alarms.
plate.
You can also navigate to the Alarms menu at any time.
If any wiring changes are required, first be sure to re-
move power from the Economizer module before starting Clearing Alarms — Once the alarm has been identified and
work. Pay particular attention to verifying the power con- the cause has been removed (e.g. replaced faulty sensor) the
nection (24 Vac). alarm can be cleared from the display.
To clear an alarm, perform the following:
Power Up — After the W7220 module is mounted and wired, 1. Navigate to the desired alarm.
apply power. 2. Press the button.
Initial Menu Display — On initial start up, Honeywell dis- 3. ERASE? displays.
plays on the first line and economizer W7220 on the second 4. Press the button.
line. After a brief pause, the revision of the software appears on
the first line and the second line will be blank. 5. ALARM ERASED displays.
Power Loss (Outage or Brownout) — All setpoints and ad- 6. Press the (Menu up/Exit) button to complete the action
vanced settings are restored after any power loss or interrup- and return to the previous menu.
tion. NOTE: If the alarm still exists after you clear it, it is redis-
NOTE: All settings are stored in non-volatile flash memory. played within 5 seconds.
Status — Use the Status menu (see Table 7) to check the pa-
rameter values for the various devices and sensors configured. CAUTION
NOTE: For information about menu navigation and use of the Failure to follow this caution may result in damage to
keypad see Interface Overview on page 26. equipment. Be sure to allow enough time for compressor
start-up and shutdown between checkout tests so that you
Checkout Tests — Use the Checkout menu (on page 31) to do not short-cycle the compressors.
test the damper operation and any configured outputs. Only
items that are configured are shown in the Checkout menu. Low Ambient Control (Factory Option) — If the
NOTE: For information about menu navigation and use of unit comes with Electro-Mechanical (EM) control, then no ad-
the keypad see Interface Overview on page 26. justment is necessary.
To perform a Checkout test: If the unit comes with PremierLink™ or RTU Open control
1. Scroll to the desired test in the Checkout menu using option, then refer to its installation control manual for details
on adjusting “Cooling Lock-Out” setting and configure for
the ▲ and ▼ buttons. your specific job requirements.
2. Press the button to select the item.
Staged Air Volume (SAV™) with Variable Fre-
3. RUN? appears. quency Drive (Factory Option) — For details on
4. Press the button to start the test. operating 50HC 2 stage cooling units equipped with the facto-
5. The unit pauses and then displays IN PROGRESS. ry-installed Staged Air Volume option, refer to the Variable
6. When the test is complete, DONE appears. Frequency Drive (VFD) Installation, Start-Up and Service In-
structions.
7. When all desired parameters have been tested, press the
(Menu Up) button to end the test. ComfortLink Controls (Factory Option) — For
details on operating 50HC units equipped with the factory-in-
The Checkout tests can all be performed at the time of installed ComfortLink controls option, refer to Controls, Start-
stallation or at any time during the operation of the system as a Up, Operation and Troubleshooting for 48/50HC 04-28 Single
test that the system is operable. Package Rooftop Unit with ComfortLink Controls.
37
Fig. 52 — 50HC14 Control Box Component Locations with ComfortLink Controls
38
Fig. 53 — 50HC14 ComfortLink Control Wiring Diagram
39
Fig. 54 — 50HC14 ComfortLink Power Wiring Diagram
40
Fig. 55 — 50HC14 ComfortLink with Humidi-MiZer® Power Wiring Diagram
41
PremierLink™ Controller (Factory Option)
Fig. 56 — PremierLink™ Controller

The PremierLink controller (see Fig. 56) is compatible with the PremierLink controller. The factory-installed PremierLink
Carrier Comfort Network® (CCN) devices. This control is de- controller includes the supply-air temperature (SAT) sensor.
signed to allow users the access and ability to change factory- The outdoor air temperature (OAT) sensor is included in the
defined settings, thus expanding the function of the standard FIOP/accessory EconoMi$er 2 package.
unit control board. CCN service access tools include System The PremierLink controller requires the use of a Carrier
Pilot™, Touch Pilot™ and Service Tool. (Standard tier display electronic thermostat or a CCN connection for time broadcast
tools Navigator™ and Scrolling Marquee are not suitable for to initiate its internal timeclock. This is necessary for broadcast
use with latest PremierLink controller (Version 2.x).) of time of day functions (occupied/unoccupied).
The PremierLink controller is factory-mounted in the NOTE: PremierLink controller is shipped in Sensor mode.
50HC**14 unit’s main control box to the left of the Central To be used with a thermostat, the PremierLink controller
Terminal Board (CTB) (see Fig. 57). Factory wiring is com- must be configured to Thermostat mode. Refer to Premier-
pleted through harnesses connected to the CTB thermostat. Link Configuration instructions for Operating Mode.
Field connections are made at a 16-pole terminal block (TB3)
located on the bottom shelf of the unit control box in front of
Fig. 57 — 50HC**14 Control Box Component Locations — PremierLink Controller Location
42
Fig. 58 — PremierLink Wiring Schematic
43
Fig. 59 — PremierLink™ Wiring Schematic with Humidi-MiZer® System Option
44
Supply Air Temperature (SAT) Sensor — On NOTE: Refer to PremierLink Controller Installation, Start-up,
FIOP-equipped 50HC**14 units, the unit is supplied with a and Configuration Instructions for complete PremierLink con-
supply-air temperature (SAT) sensor (33ZCSENSAT). This troller configuration, operating sequences and troubleshooting
sensor is a tubular probe type, approx 6-inches (152 mm) in information. Have a copy of this manual available at unit set-
length. It is a nominal 10k ohm thermistor. up.
The SAT is factory-wired. The SAT probe is wire-tied to the NOTE: The sensor must be mounted in the discharge airstream
supply-air opening (on the horizontal opening end) in its ship- downstream of the cooling coil and any heating devices. Be
ping position. Remove the sensor for installation. Re-position sure the probe tip does not come in contact with any of the
the sensor in the flange of the supply-air opening or in the sup- unit’s heater surfaces.
ply air duct (as required by local codes). Drill or punch a 1/2-in. OUTDOOR AIR TEMPERATURE (OAT) SENSOR —
hole in the flange or duct. Use the template provided in the unit The OAT is factory-mounted in the EconoMi$er2 (FIOP or
control box. Use two field-supplied, self-drilling screws to se- accessory). It is a nominal 10k ohm thermistor attached to an
cure the sensor probe in a horizontal orientation. See Fig. 60. eyelet mounting ring.
ECONOMI$ER2 — The PremierLink controller is used with
EconoMi$er2 (option or accessory) for outdoor air manage-
ment. The damper position is controlled directly by the Pre-
mierLink controller; EconoMi$er2 has no internal logic device.
Outdoor air management functions can be enhanced with
field-installation of these accessory control devices:
Enthalpy control (outdoor air or differential sensors)
Space CO2 sensor
Outdoor air CO2 sensor
Refer to Table 19 for accessory part numbers.
Field Connections — Field connections for accessory
SUPPLY AIR
TEMPERATURE ROOF sensor and input devices are made at the 16-pole terminal block
SENSOR SUPPLY AIR RETURN AIR
CURB (TB3) located beneath the PremierLink controller (See
Fig. 58). Some input devices also require a 24-vac signal
source; connect at CTB terminal R at “THERMOSTAT” con-
nection strip for this signal source. See connections figures on
following pages for field connection locations (and for contin-
ued connections at the PremierLink controller board inputs).
Fig. 60 — Typical Mounting Location for Supply Route wires to control box as indicated in Fig. 37.
Air Temperature (SAT) Sensor on Small Rooftop
Units Table 20 provides a summary of field connections for units
equipped with Space Sensor. Table 21 provides a summary of
field connections for units equipped with Space Thermostat.
Table 19 — PremierLink Controller Sensor Usage
OUTDOOR AIR RETURN AIR OUTDOOR AIR RETURN AIR
APPLICATION TEMPERATURE TEMPERATURE
SENSOR SENSOR ENTHALPY SENSOR ENTHALPY SENSOR
Differential Dry Bulb Temperature Included — Required —
with PremierLink (PremierLink 33ZCT55SPT or — —
requires 4-20 mA Actuator) CRTEMPSN001A00 equivalent
Single Enthalpy with PremierLink Requires —
(PremierLink requires 4-20mA Included — Not Used — —
Actuator) 33CSENTHSW
Differential Enthalpy with Requires — Requires —
PremierLink (PremierLink requires Included — Not Used — 33CSENTHSW or 33CSENTSEN or
4-20mA Actuator) equivalent equivalent
NOTES: 33ZCT55CO2 — Space temperature and CO2 room sensor with
CO2 Sensors (Optional): override.
33ZCSENCO2 — Room sensor (adjustable). Aspirator box is 33ZCT56CO2 — Space temperature and CO2 room sensor with
required for duct mounting of the sensor. override and setpoint.
33ZCASPCO2 — Aspirator box used for duct-mounted CO2 room
sensor.
45
Table 20 — Space Sensor Mode
TB3 TERMINAL FIELD CONNECTION INPUT SIGNAL
1 T55—SEN/T56—SEN Analog (10k thermistor)
2 RMTOCC Discrete, 24VAC
3 T55—SEN/T56—SEN Analog (10k thermistor)
4 CMPSAFE Discrete, 24VAC
5 T56—SET Analog (10k thermistor)
6 FSD Discrete, 24VAC
7 LOOP—PWR Analog, 24VDC
8 SPS Discrete, 24VAC
9 IAQ—SEN Analog, 4-20mA
10 FILTER Discrete, 24VAC
11 IAQ—COM/OAQ—COM/RH—COM Analog, 4-20mA
12 CCN + (RED) Digital, 5VDC
13 OAQ—SEN/RH—SEN Analog, 4-20mA
14 CCN Gnd (WHT) Digital, 5VDC
15 AUX OUT(Power Exhaust) (Output) Discrete 24VAC
16 CCN —(BLK) Digital, 5VDC
LEGEND
CCN — Carrier Comfort Network (communication bus)
CMPSAFE — Compressor Safety
FILTER — Filter Switch
FSD — Fire Shutdown
IAQ — Indoor Air Quality (CO2)
OAQ — Outdoor Air Quality (CO2)
RH — Relative Humidity
SFS — Supply Fan Status
T55 — Space Temperature Sensor
T56 — Space Temperature Sensor
Table 21 — Thermostat Mode
TB3 TERMINAL FIELD CONNECTION INPUT SIGNAL
1 RAT SEN Analog (10k thermistor)
2 G Discrete, 24VAC
3 RAT SEN Analog (10k thermistor)
4 Y1 Discrete, 24VAC
5 — —
6 Y2 Discrete, 24VAC
7 LOOP—PWR Analog, 24VDC
8 W1 Discrete, 24VAC
9 IAQ—SEN Analog, 4-20mA
10 W2 Discrete, 24VAC
11 IAQ—COM/OAQ—COM/RH—COM Analog, 4-20mA
12 CCN + (RED) Digital, 5VDC
13 OAQ—SEN/RH—SEN Analog, 4-20mA
14 CCN Gnd (WHT) Digital, 5VDC
15 AUX OUT (Power Exhaust) (Output) Discrete 24VAC
16 CCN — (BLK) Digital, 5VDC
LEGEND
CCN — Carrier Comfort Network (communication bus)
G — Thermostat Fan
IAQ — Indoor Air Quality (CO2)
OAQ — Outdoor Air Quality (CO2)
RAT — Return Air Temperature
RH — Relative Humidity
W1 — Thermostat Heat Stage 1
W2 — Thermostat Heat Stage 2
Y1 — Thermostat Cool Stage 1
Y2 — Thermostat Cool Stage 2
46
SPACE SENSORS — The PremierLink™ controller is
factory-shipped configured for Space Sensor Mode. A Carrier
T-55 or T-56 space sensor must be used. T-55 space tempera-
ture sensor provides a signal of space temperature to the Pre-
mierLink controller. T-56 provides same space temperature sig-
nal plus it allows for adjustment of space temperature setpoints
from the face of the sensor by the occupants.
1 2 3 4 5 6
RED(+)
WHT(GND) CCN COM
BLK(-)
SEN SET
SW1
BLK
(T56)
BRN (GND) SENSOR WIRING
1 2 3 4 5 6
RED(+) BLU (SPT)
WHT(GND) CCN COM
BLK(-)
JUMPER
SEN
TERMINALS
AS SHOWN
SW1
BRN (GND) SENSOR WIRING

BLU (SPT)
Cool Warm
Fig. 63 — T-56 Internal Connections
TB3 PL
SEN 1 J6-7
Fig. 61 — T-55 Space Temperature Sensor Wiring TB3 PL
Connect T-55 — See Fig. 61 for typical T-55 internal connec- SEN 3 J6-6
tions. Connect the T-55 SEN terminals to TB3 terminals 1 and
3 (see Fig. 62). Jumper
SET
TB3 PL
SEN 1 J6-7 SET 5 J6-5
SEN 3 J6-6 Fig. 64 — PremierLink Controller T-56 Sensor
CONNECT THERMOSTAT — A 7-wire thermostat con-
Fig. 62 — PremierLink Controller T-55 Sensor nection requires a 24-v power source and a common connec-
Connect T-56 — See Fig. 63 for T-56 internal connections. In- tion. Use the R and C terminals on the CTBT’s THERMO-
stall a jumper between SEN and SET terminals as illustrated. STAT connection strip for these. Connect the thermostat’s Y1,
Connect T-56 terminals to TB3 terminals 1, 3 and 5 (see Y2, W1, W2 and G terminals to PremierLink TB3 as shown in
Fig. 64). Fig. 65.
If the 50HC**14 unit is equipped with factory-installed
smoke detector(s), disconnect the factory BLU lead at TB3-6
(Y2) before connecting the thermostat. Identify the BLU lead
originating at CTB-DDC-1; disconnect at TB3-6 and tape off.
Confirm that the second BLU lead at TB3-6 remains connected
to PremierLink J4-8.
47
SPACE CTB
THERMOSTAT THERMOSTAT
R R
TB3 PL
G 2 J4-12
Y1 4 J4-10
+ 0-10VDC
Y2 6 J4-8 - SIG COM
+ 4-20mA
W1 8 J4-6 ALARM
W2 10 J4-4
NC
}
COM RELAY
NO CONTACTS
H G 24 VAC
C C CTB OR
+ - 24 VDC
THERMOSTAT 2 1 8765432 1
J3 J4
Fig. 65 — Space Thermostat Connections
If the 50HC**14 unit has an economizer system and free-
cooling operation is required, a sensor representing Return Air
Temperature must also be connected (field-supplied and in-
stalled). This sensor may be a T-55 Space Sensor (see Fig. 61)
installed in the space or in the return duct, or it may be sensor Fig. 66 — Indoor/Outdoor Air Quality (CO2) Sensor
P/N 33ZCSENSAT, installed in the return duct. Connect this (33ZCSENCO2) — Typical Wiring Diagram
sensor to TB3-1 and TB3-3 per Fig. 62.
Do not mount the IAQ sensor in drafty areas such as near
CONFIGURE THE UNIT FOR THERMOSTAT supply ducts, open windows, fans, or over heat sources. Allow
MODE — Connect to the CCN bus using a CCN service tool at least 3 ft (0.9 m) between the sensor and any corner. Avoid
and navigate to PremierLink Configuration screen for Operat- mounting the sensor where it is influenced by the supply air;
ing Mode. Default setting is Sensor Mode (value 1). Change the sensor gives inaccurate readings if the supply air is blown
the value to 0 to reconfigure the controller for Thermostat directly onto the sensor or if the supply air does not have a
Mode. chance to mix with the room air before it is drawn into the re-
When the PremierLink controller is configured for Thermo- turn airstream.
stat Mode, these functions are not available: Fire Shutdown
(FSD), Remote Occupied (RMTOCC), Compressor Safety Wiring the Indoor Air Quality Sensor — For each sensor, use
(CMPSAFE), Supply Fan Status (SFS), and Filter Pressure two 2-conductor 18 AWG (American Wire Gage) twisted-pair
Switch (FILTER). cables (unshielded) to connect the separate isolated 24 vac
power source to the sensor and to connect the sensor to the con-
Economizer Controls trol board terminals.
INDOOR AIR QUALITY (CO2) SENSOR — The indoor To connect the sensor to the control, identify the positive (4
air quality sensor accessory monitors space carbon dioxide to 20 mA) and ground (SIG COM) terminals on the sensor. See
(CO2) levels. This information is used to monitor IAQ levels. Fig. 66. Connect the 4-20 mA terminal to terminal TB3-9 and
Several types of sensors are available, for wall mounting in the connect the SIG COM terminal to terminal TB3-11. See
space or in return duct, with and without LCD display, and in Fig. 67.
combination with space temperature sensors. Sensors use infra-
red technology to measure the levels of CO2 present in the
space air. IAQ Sensor
TB3 PL
The CO2 sensors are all factory set for a range of 0 to 2000 SEN 9 J5-5
ppm and a linear mA output of 4 to 20. Refer to the instructions TB3
supplied with the CO2 sensor for electrical requirements and COM 11 J5-3
terminal locations. See Fig. 66 for typical CO2 sensor wiring 24 VAC
schematic.
To accurately monitor the quality of the air in the condi- Fig. 67 — Indoor CO2 Sensor (33ZCSENCO2)
tioned air space, locate the sensor near a return-air grille (if Connections
present) so it senses the concentration of CO2 leaving the Refer to PremierLink Controller Installation, Start-up, and
space. The sensor should be mounted in a location to avoid di- Configuration Instructions, for detailed configuration informa-
rect breath contact. tion.
OUTDOOR AIR QUALITY SENSOR (P/N 33ZCSENCO2
PLUS WEATHERPROOF ENCLOSURE) — The outdoor
air CO2 sensor is designed to monitor carbon dioxide (CO2)
levels in the outside ventilation air and interface with the venti-
lation damper in an HVAC system. The OAQ sensor is pack-
aged with an outdoor cover. See Fig. 68. The outdoor air CO2
sensor must be located in the economizer outside air hood.
48
CAUTION
UNIT DAMAGE HAZARD
Failure to follow this caution may result in permanent dam-
age to the sensor.
DO NOT clean or touch the sensing element with chemical
solvents as they can permanently damage the sensor.
IMPORTANT: UNIT PERFORMANCE HAZARD

Failure to follow this caution will result in inaccurate
sensor readings.
DO NOT mount the sensor in drafty areas such as near
heating or air-conditioning ducts, open windows, fans, or
over heat sources such as baseboard heaters, radiators, or
wall-mounted dimmers. Sensors mounted in those areas
will produce inaccurate readings.
COVER REMOVED SIDE VIEW
If the sensor is installed directly on a wall service, install the
humidity sensor using 2 screws and 2 hollow wall anchors
Fig. 68 — Outdoor Air Quality Sensor Cover (field supplied). Do not over tighten screws. See Fig. 70.
Wiring the Outdoor Air CO2 Sensor — A dedicated power
supply is required for this sensor. A two-wire cable is required
to wire the dedicated power supply for the sensor. The two
wires should be connected to the power supply and terminals 1
and 2.
To connect the sensor to the control, identify the positive (4 MOUNTING
to 20 mA) and ground (SIG COM) terminals on the OAQ sen- HOLES
WIRING
sor. See Fig. 66. Connect the 4 to 20 mA terminal to the TB3- Io Vin Gnd Vo OPENING
13 terminal of the 50HC**14. Connect the SIG COM terminal
to the TB3-11 terminal of the 50HC**14. See Fig. 69.
OAQ Sensor
TB3 PL
SEN 13 J5-2
TB3
SW2
COM 11 J5-3 6 5 4 3 2 1
24 VAC ON
Fig. 69 — Outdoor CO2 Sensor Connections

SPACE RELATIVE HUMIDITY SENSOR OR HUMIDI-
STAT CONNECTIONS
Space Relative Humidity Sensor connections — The acces- Fig. 70 — Space Relative Humidity Sensor
sory space relative humidity sensor (33ZCSENSRH-01) is in- Installation
stalled on an interior wall to measure the relative humidity of
the air within the occupied space. The sensor must be mounted vertically on the wall. The
The use of a standard 2 X 4 inch electrical box to accommo- Carrier logo should be orientated correctly when the sensor is
date the wiring is recommended for installation. The sensor can properly mounted.
be mounted directly on the wall, if acceptable by local codes. Avoid corner locations. Allow at least 4 ft between the sen-
sor and any corner. Airflow near corners tends to be reduced,
resulting in erratic sensor readings. The sensor should be verti-
cally mounted approximately 5 ft up from the floor, beside the
space temperature sensor.
For wiring distances up to 500 feet, use a 3-conductor, 18 or
20 AWG cable. A CCN communication cable can be used, al-
though the shield is not required. The shield must be removed
from the sensor end of the cable if this cable is used. See
Fig. 71 for wiring details.
49
BRN Filter Switch (NO, close on rising pressure (high drop))
CTB
Thermostat
BLU R
TB3 PL
10 J4-4
BLACK
RED
Fig. 72 — PremierLink Controller Filter Switch
Connection
Io Vin Gnd Vo When the filter switch’s NO contact set closes as filter pres-
sure drop increases (indicating dirt-laden filters), the input sig-
nal to the PremierLink controller causes the filter status point to
read “DIRTY.”
Using Filter Timer Hours — Refer to the PremierLink Con-
troller Installation, Start-up, and Configuration Instructions for
instructions on using the PremierLink Configuration screens
and on unit alarm sequence.
Fig. 71 — Space Relative Humidity Sensor
Connection SUPPLY FAN STATUS SWITCH — The PremierLink
controller can monitor supply fan operation through a field-
The power for the sensor is provided by the PremierLink™ supplied/installed differential pressure switch. This sequence
controller on terminal J5-4 (+33 to +35vdc). will prevent (or interrupt) operation of unit cooling, heating
To wire the sensor: and economizer functions until the pressure switch contacts are
closed indicating proper supply fan operation.
1. At the sensor, remove 4 inches of the jacket from the ca-
ble. Strip 1/4 inch of insulation from each conductor. Install the differential pressure switch in the supply fan sec-
Route the cable through the wire clearance opening in the tion according to switch manufacturer’s instructions. Arrange
center of the sensor. See Fig. 70. the switch contact to be open on no flow and to close as pres-
sure rises indicating fan operation.
2. Connect a field-supplied BLACK wire to the sensor
screw terminal marked Vin. Connect one side of the switch’s NO contact set to CTB’s
THERMOSTAT-R terminal. Connect the other side of the NO
3. Connect a field-supplied RED wire into the sensor screw contact set to TB3-8. Setpoint for Supply Fan Status is set at
terminal marked Io. the switch. See Fig. 73.
4. Connect the field-supplied RED wire from the sensor to
TB3-13.
Fan (Pressure) Switch (NO, close on rise in pressure)
5. Connect the field-supplied BLACK wire from the sensor
to TB3-7. CTB
Thermostat
Humidistat connections: A humidistat can not be directly
connected to the PremierLink controller. Follow the instruc- R
tions on pages 22-24 to connect a humidistat or a thermostat as
an electromechanical device. TB3 PL
8 J4-6
SMOKE DETECTOR/FIRE SHUTDOWN (FSD) — This
function is available only when the PremierLink controller is
configured for (Space) Sensor Mode. The unit is factory-wired Fig. 73 — PremierLink Controller Wiring Fan
for PremierLink FSD operation when the PremierLink control- Pressure Switch Connection
ler is factory-installed.
On 50HC**14 units equipped with factory-installed Smoke REMOTE OCCUPIED SWITCH — The PremierLink con-
Detector(s), the smoke detector controller implements the unit troller permits a remote timeclock to override the control’s on-
shutdown through its NC contact set connected to the unit’s board occupancy schedule and place the unit into Occupied
CTB input. The FSD function is initiated via the smoke detec- mode. This function may also provide a “Door Switch” time
tor’s Alarm NO contact set. The PremierLink controller com- delay function that will terminate cooling and heating functions
municates the smoke detector’s tripped status to the CCN after a 2 to 20 minute delay.
building control. See Fig. 58, typical PremierLink controller Connect one side of the NO contact set on the timeclock to
wiring schematic. CTB’s THERMOSTAT-R terminal. Connect the other side of
FILTER STATUS SWITCH — This function is available the timeclock contact to the unit’s TB3-2 terminal (see Fig. 74).
only when the PremierLink controller is configured for (Space)
Sensor Mode. LCTB
Remote Occupied
PremierLink controller can monitor return filter status in Thermostat
two ways: By monitoring a field-supplied/installed filter pres- R
sure switch or via supply fan runtime hours. Time Clock TB3 PL
Using switch input: — Install the dirty filter pressure switch 2 J4-12
according to switch manufacturer’s instructions, to measure
pressure drop across the unit’s return filters. Connect one side Fig. 74 — PremierLink Controller Wiring Remote
of the switch’s NO contact set to CTB’s THERMOSTAT-R ter- Occupied
minal. Connect the other side of the NO contact set to TB3-10.
Setpoint for Dirty Filter is set at the switch. See Fig. 72.
50
Refer to the PremierLink™ Controller Installation, Start-up, NOTE: Conductors and drain wire must be at least 20 AWG,
and Configuration Instructions for additional information on stranded, and tinned copper. Individual conductors must be
configuring the PremierLink controller for Door Switch timer insulated with PVC, PVC/nylon, vinyl, Teflon, or polyeth-
function. ylene. An aluminum/polyester 100% foil shield and an outer
POWER EXHAUST (OUTPUT) — Connect the accessory jacket of PVC, PVC/nylon, chrome vinyl, or Teflon with a
Power Exhaust contactor coil(s) per Fig. 75. minimum operating temperature range of –20°C to 60°C is
required. Do not run communication wire in the same conduit
as or next to any AC voltage wiring.
Power Exhaust The communication bus shields must be tied together at
TB3 PL each system element. If the communication bus is entirely
PEC GRA 15 J8-3 within one building, the resulting continuous shield must be
connected to ground at only one single point. If the communi-
CTB cation bus cable exits from one building and enters another
THERMOSTAT building, the shields must be connected to the grounds at a
TAN C lightning suppressor in each building (one point only).
Fig. 75 — PremierLink Controller Power Exhaust Connecting CCN Bus
Output Connection NOTE: When connecting the communication bus cable, a
color code system for the entire network is recommended to
CCN COMMUNICATION BUS — The PremierLink con- simplify installation and checkout. See Table 23 for the recom-
troller connects to the bus in a daisy chain arrangement. Nega- mended color code.
tive pins on each component must be connected to respective
negative pins, and likewise, positive pins on each component Table 23 — Color Code Recommendations
must be connected to respective positive pins. The controller
CCN BUS WIRE CCN PLUG PIN
signal pins must be wired to the signal ground pins. Wiring SIGNAL TYPE
COLOR NUMBER
connections for CCN must be made at the 3-pin plug. + Red 1
At any baud (9600, 19200, 38400 baud), the number of con- GROUND White 2
trollers is limited to 239 devices maximum. Bus length may not – Black 3
exceed 4000 ft, with no more than 60 total devices on any
1000-ft section. Optically isolated RS-485 repeaters are re- Connect the CCN (+) lead (typically RED) to the unit’s
quired every 1000 ft. TB3-12 terminal. Connect the CCN (ground) lead (typically
NOTE: Carrier device default is 9600 baud. WHT) to the unit’s TB3-14 terminal. Connect the CCN (–)
lead (typically BLK) to the unit’s TB3-16 terminal. See
Communications Bus Wire Specifications — The CCN Fig. 76.
Communication Bus wiring is field-supplied and field-
installed. It consists of shielded 3-conductor cable with drain
(ground) wire. The cable selected must be identical to the CCN CCN Bus
Communication Bus wire used for the entire network. TB3 PL
See Table 22 for recommended cable. + (RED) 12 J2-1
Table 22 — Recommended Cables TB3
MANUFACTURER CABLE PART NO. GND (WHT) 14 J2-2
Alpha 2413 or 5463 TB3
American A22503 – (BLK) 16 J2-3
Belden 8772
Columbia 02525
Fig. 76 — PremierLink Controller CCN Bus
Connections
51
RTU Open Controller System — The RTU Open and control through communication with several Building Au-
controller is factory-mounted in the 50HC**14 unit’s main tomation Systems (BAS) through popular third-party network
control box, to the left of the CTB. See Fig. 78. Factory wiring systems. The available network systems are BACnet* MP/TP,
is completed through harnesses connected to the CTB. Field- Modbus† and Johnson N2. Communication with LonWorks**
connections for RTU Open controller sensors will be made at is also possible by adding an accessory interface card to the
the Phoenix connectors on the RTU Open board. The factory- RTU Open. Selection of the communication protocol and baud
installed RTU Open controller includes the supply-air tempera- rate are made at on-board DIP switches.
ture (SAT) sensor. The outdoor air temperature (OAT) sensor is Refer to Table 24, RTU Open Controller Inputs and Outputs
included in the FIOP/accessory EconoMi$er2 package. for locations of all connections to the RTU Open controller
The RTU Open controller, see Fig. 77, provides expanded board.
stand-alone operation of the HVAC system plus connection
Input _8 (Enthalpy)
Board Power
Input_1 (CO2/RH)
Input_2 (CO2/RH)
Input_5 (SMK)
AO-1 (ECON)
Input_4 (R)
Input_3 (X)
BO-1 (G)
BO-2 (W2)
BO-3 (W1)
BO-4 (Y2)
BO-5 (Y1)
24 VAC IN
+24 VDC
+24 VDC
Configurable - Input_3
24 VAC
Input_9 (Humidistat)
(OAT)
(SAT)
(AO-1)
Gnd
Gnd
Gnd
Gnd
Gnd
0-10VDC
J4
J3
24 VAC
24 VAC
24 VAC
24 VAC
J1 J2 4-20mA
J5 J5
BO-1 BO-2 BO-3 BO-4 BO-5
J22
J22 VFD Output
AO-2 BO-6
GND
(2-10V) J11
3-Volt BO-7 BO-6
Lithium (H) Humidimizer
Battery BO-7
(Reversing Valve/High Speed Fan/Y3)
J13
BO-8 BO-8
(Power Exhaust)
J12
LonWorks
Option Card
Port
J17
Network Comm
J15 J14
Example set for
BACnet MS/TP J20 J19
and 76.8K baud
(1, 2, and 4 ON)
Recommended for all Protocol Selector *Remove SPT (temp input) BACnet, Modbus, or N2
i-Vu Open installations both for 0-5V SPT (common) (LON connection J15)
SPT (offset input)
Fig. 77 — RTU Open Multi-Protocol Controller Board
* BACnet is a registered trademark of ASHRAE (American Society

of Heating, Refrigerating and Air-Conditioning Engineers).
† Modbus is a registered trademark of Schneider Electric.
** LonWorks is a registered trademark of Echelon Corporation.
52
Fig. 78 — RTU Open System Control Wiring Diagram
53
Fig. 79 — RTU Open System Control Wiring Diagram with Humidi-MiZer® System Option
54
Table 24 — RTU Open Controller Inputs and Outputs
BACNET OBJECT CONNECTION PIN
POINT NAME TYPE OF I/O CHANNEL DESIGNATION
NAME NUMBER(S)
DEDICATED INPUTS
Space Temp / Zone Temp zone_temp AI (10K Thermistor) J20—1 & 2 Analog Input 10
Supply Air Temperature sa_temp AI (10K Thermistor) J2—1 & 2 Analog Input 6
Outside Air Temperature oa_temp AI (10K Thermistor) J2—3 & 4 Analog Input 7
Space Temperature Offset Pot stpt_adj_offset AI (100K Potentiometer) J20—3 & 4 Analog Input 11
Safety Chain Feedback safety_status BI (24 VAC) J1—9 Binary Input 4
Compressor Safety Status (1) comp_status BI (24 VAC) J1—2 Binary Input 3
Fire Shutdown Status firedown_status BI (24 VAC) J1—10 Binary Input 5
Enthalpy Status enthalpy_status BI (24 VAC) J2—6 & 7 Binary Input 8
Humidistat Input Status humstat_status BI (24 VAC) J5—7 & 8 Binary Input 9
Zone Temperature N/A N/A J13—1—4 Rnet
CONFIGURABLE INPUTS(4)
Indoor Air CO2 iaq AI (4-20 mA) Analog Input 2
Outdoor Air CO2 oaq AI (4-20 mA) J4—2 & 3 or J4—5 & 6 Analog Input 1
Space Relative Humidity space_rh AI (4-20 mA) Analog Input 10
Binary Input 3, 5, 8, or 9, except
Supply Fan Status (2) sfan_status BI (24 VAC) where intrinsic input is used
filter_status BI (24 VAC) Binary Input 3, 5, 8, or 9, except
Filter Status (2) where intrinsic input is used
J5—1 & 2 or J5—3 & 4, Binary Input 3, 5, 8, or 9, except
Door Contact (2) door_contact_status BI (24 VAC)
J5—5 & 6 or J5—7 & 8 (3) where intrinsic input is used
Binary Input 3, 5, 8, or 9, except
Remote Occupancy input (2) occ_contact_status BI (24 VAC)
where intrinsic input is used
Binary Input 9. Mandatory input
IGC input (2) igcovr_status BI (24 VAC) on gas heat units.
OUTPUTS
Economizer Output econ_output AO (4-0mA) J2—5 Analog Output 1
Supply Fan VFD vfd_output AO (2-10Vdc) J22—1 & 2 Analog Output 2
Supply Fan Relay sfan BO Relay (24VAC, 1A) J1—4 Binary Output 1 (G)
Cool 1 Relay State comp_1 BO Relay (24VAC, 1A) J1—8 Binary Output 5 (Y1)
Cool 2 Relay State comp_2 BO Relay (24VAC, 1A) J1— 7 Binary Output 4 (Y2)
Cool 3 Relay State comp_3 BO Relay (24VAC, 1A) J11—5 & 6 Binary Output 7 (Y3)
Heat 1 Relay State heat_1 BO Relay (24VAC, 1A) J1—6 Binary Output 3 (W1)
Heat 2 Relay State heat_2 BO Relay (24VAC, 1A) J1—5 Binary Output 2 (W2)
Power Exhaust Relay State pexh BO Relay (24VAC, 1A) J11—2 & 3 (N.O.) Binary Output 8 (PE)
Dehumidification Relay dehum BO Relay (24VAC, 1A) J11—7 & 8 (N.O.) Binary Output 6
LEGEND (2)These inputs are configurable. If installed, they take the place of
AI — Analog Input the default input on the specific channel. See appropriate Input Con-
AO — Analog Output figuration Section for wiring and setup instructions.
BI — Binary Input (3)Parallel pins J5—1 = J2—6, J5—3 = J1—10, J5—5 = J1—2 are
BO — Binary Output used for field installation.
(4)Refer to the input configuration and accessory sections of the
(1)Safety Chain Feedback: 24Vac required at this terminal to provide RTU Open Multi-Protocol Controller Controls, Start-Up, Operation
“Run Enable” status. See Input/Output section for additional instruc- and Troubleshooting manual for more detail.
tions.
The RTU Open controller requires the use of a Carrier space hole in the flange or duct. Use two field-supplied, self-drilling
sensor. A standard thermostat cannot be used with the RTU screws to secure the sensor probe in a horizontal orientation.
Open system. See Fig. 60.
SUPPLY AIR TEMPERATURE (SAT) SENSOR — On OUTDOOR AIR TEMPERATURE (OAT) SENSOR —
FIOP-equipped 50HC**14 unit, the unit is supplied with a sup- The OAT is factory-mounted in the EconoMi$er2 (FIOP or
ply-air temperature (SAT) sensor (33ZCSENSAT). This sensor accessory). It is a nominal 10k ohm thermistor attached to an
is a tubular probe type, approx 6-inches (152 mm) in length. It eyelet mounting ring.
is a nominal 10k ohm thermistor. ECONOMI$ER2 — The RTU Open controller is used with
The SAT is factory-wired. The SAT probe is wire-tied to the EconoMi$er2 (factory-installed option or field-installed acces-
supply-air opening (on the horizontal opening end) in its ship- sory) for outdoor air management. The damper position is con-
ping position. Remove the sensor for installation. Re-position trolled directly by the RTU Open controller; EconoMi$er2 has
the sensor in the flange of the supply-air opening or in the sup- no internal logic device.
ply air duct (as required by local codes). Drill or punch a 1/2-in.
55
Outdoor air management functions can be enhanced with
field-installation of these accessory control devices:
Enthalpy control (outdoor air or differential sensors) SEN J20-1
Space CO2 sensor
Outdoor air CO2 sensor
SEN J20-2
Field Connections — Field connections for accessory
sensors and input devices are made the RTU Open controller, at Jumper
plugs J1, J2, J4, J5, J11 and J20. All field control wiring that
connects to the RTU Open controller must be routed as shown SET
in Fig. 37. The routing provides the UL required clearance be-
tween high and low-voltage wiring. Connect to the wires to the
removable Phoenix connectors and then reconnect the connec- SET J20-3
tors to the board.
SPACE TEMPERATURE (SPT) SENSORS — There are Fig. 81 — RTU Open Controller T-56 Sensor
two types of SPT sensors available from Carrier, resistive input Connections
non-communicating (T55, T56, and T59) and Rnet communi- Connect T-59 — The T-59 space sensor requires a separate,
cating (SPS, SPPL, SPP, and SPPF) sensors. Each type has a isolated power supply of 24 VAC. See Fig. 82 for internal con-
variety of options consisting of: timed override button, set nections at the T-59. Connect the SEN terminal (BLU) to the
point adjustment, a LCD screen, and communication tie in. RTU Open controller at J20-1. Connect the COM terminal
Space temperature can be also be written to from a building (BRN) to J20-2. Connect the SET terminal (STO or BLK) to
network or zoning system. However, it is still recommended J20-3.
that return air duct sensor be installed to allow stand-alone op-
eration for back-up. Refer to the configuration section for de-
tails on controller configurations associated with space sensors. BLK (STO)
J20-3
Field connections to T-55, T-56 and T-59 are provided as
examples.
BRN (COM) SENSOR
• 33ZCT55SPT, space temperature sensor with override J20-2
WIRING
button (T-55)
• 33ZCT56SPT, space temperature sensor with override BLU (SPT)
button and setpoint adjustment (T-56) J20-1
• 33ZCT59SPT, space temperature sensor with LCD (liq-
uid crystal display) screen, override button, and setpoint
OR SET SEN
adjustment (T-59)
Use 20 gauge wire to connect the sensor to the controller.
The wire is suitable for distances of up to 500 ft. Use a three-
conductor shielded cable for the sensor and setpoint adjustment
connections. If the setpoint adjustment (slidebar) is not re- OPB COM- PWR+
quired, then an unshielded, 18 or 20 gauge, two-conductor,
twisted pair cable may be used.
Connect T-55 — See Fig. 61 for typical T-55 internal connec-
tions. Connect the T-55 SEN terminals to the RTU Open con- POWER
troller at J20-1 and J20-2. See Fig. 80. 24 VAC WIRING
NOTE: Must use a separate isolated transformer.
SEN J20-1 Fig. 82 — Space Temperature Sensor Typical

Wiring (33ZCT59SPT)
INDOOR AIR QUALITY (CO2) SENSOR — The indoor
air quality sensor accessory monitors space carbon dioxide
(CO2) levels. This information is used to monitor IAQ levels.
SEN J20-2 Several types of sensors are available, for wall mounting in the
space or in return duct, with and without LCD display, and in
combination with space temperature sensors. Sensors use infra-
Fig. 80 — RTU Open Controller T-55 Sensor red technology to measure the levels of CO2 present in the
Connections space air.
Connect T-56 — See Fig. 63 for T-56 internal connections. In- The CO2 sensors are all factory set for a range of 0 to 2000
stall a jumper between SEN and SET terminals as illustrated. ppm and a linear mA output of 4 to 20. Refer to the instructions
Connect T-56 terminals to the RTU Open controller at J20-1, supplied with the CO2 sensor for electrical requirements and
J20-2 and J20-3 per Fig. 81. terminal locations. See Fig. 66 for typical CO2 sensor wiring
schematic.
To accurately monitor the quality of the air in the condi-
tioned air space, locate the sensor near a return-air grille (if
present) so it senses the concentration of CO2 leaving the space.
The sensor should be mounted in a location to avoid direct
breath contact.
56
Do not mount the IAQ sensor in drafty areas such as near SPACE RELATIVE HUMIDITY SENSOR OR HUMIDI-
supply ducts, open windows, fans, or over heat sources. Allow STAT
at least 3 ft (0.9 m) between the sensor and any corner. Avoid
mounting the sensor where it is influenced by the supply air; Humidi-MiZer® System Control Wiring — In units equipped
the sensor gives inaccurate readings if the supply air is blown with the Humidi-MiZer option there are two pink (PNK) wires
directly onto the sensor or if the supply air does not have a loose in the control box used to control the dehumidification
chance to mix with the room air before it is drawn into the re- function of the unit. These pink wires are meant to be tied to a
turn airstream. space humidistat or thermidistat on an electromechanical unit.
On RTU Open controller equipped units these pink wires must
Wiring the Indoor Air Quality Sensor — For each sensor, be connected to J11-7 and 8 to allow the Open board to operate
use two 2-conductor 18 AWG (American Wire Gage) twisted- the dehumidification function for the unit. Disconnect the J11
pair cables (unshielded) to connect the separate isolated 24 vac Phoenix style connector from the board and use the plug
power source to the sensor and to connect the sensor to the con- screws to secure the pink wires in pins 7 and 8, reconnect the
trol board terminals. plug to the board at J11.
To connect the sensor to the control, identify the positive (4 Relative Humidity Sensors (Space or Duct Mounted) — The
to 20 mA) and ground (SIG COM) terminals on the sensor. See
Fig. 66. Connect the 4-20 mA terminal to the RTU Open con- accessory space humidity sensor (33ZCSENSRH-01) or duct
humidity sensor (33ZCSENDRH-01) is used to measure the
troller at J4-2 and connect the SIG COM terminal to the RTU
Open controller at J4-3. See Fig. 83. relative humidity of air within the space or return air duct. The
RH reading is used to control the Humidi-MiZer option of the
rooftop unit. For wiring distances up to 500 ft (152 m), use a 3-
conductor, 18 or 20 AWG shielded cable. The shield must be
IAQ Sensor removed from the sensor end of the cable and grounded at the
unit end. The current loop power for sensor is provided by the
SEN J4-2 RTU Open controller as 24vdc. Refer to the instructions sup-
plied with the RH sensor for the electrical requirements and
terminal locations. RTU Open controller configurations must
COM J4-3 be changed after adding an RH sensor. See Fig. 85 and 86 for
24 VAC typical RH sensor wiring.
• J4—1 or J4—4 = 24vdc loop power
Fig. 83 — RTU Open Controller/Indoor CO2 Sensor • J4—2 or J4—5 = 4-20mA signal input
(33ZCSENCO2) Connections NOTE: The factory default for dehumidification control is nor-
mally open humidistat.
OUTDOOR AIR QUALITY SENSOR (P/N 33ZCSENCO2
PLUS WEATHERPROOF ENCLOSURE) — The outdoor
air CO2 sensor is designed to monitor carbon dioxide (CO2)
levels in the outside ventilation air and interface with the venti-
lation damper in an HVAC system. The OAQ sensor is pack-
aged with an outdoor cover. See Fig. 68. The outdoor air CO2
sensor must be located in the economizer outside air hood. MOUNTING
HOLES
Wiring the Outdoor Air CO2 Sensor — A dedicated power WIRING
supply is required for this sensor. A two-wire cable is required Io Vin Gnd Vo OPENING
to wire the dedicated power supply for the sensor. The two
wires should be connected to the power supply and terminals 1
and 2.
To connect the sensor to the control, identify the positive (4
to 20 mA) and ground (SIG COM) terminals on the OAQ sen-
sor. See Fig. 66. Connect the 4 to 20 mA terminal to the RTU
Open controller at J4-5. Connect the SIG COM terminal to the
RTU Open controller at J4-6. See Fig. 84.
6 5 4 3 SW2
2 1
ON
OAQ Sensor/RH Sensor
SEN J4-5
COM J4-6 Vin - J4-1 or J4-4 24Vdc

Io - J4-2 or J4-5 -20mA output
24 VAC
Fig. 85 — Space Relative Humidity Sensor Typical
Fig. 84 — RTU Open Controller/Outdoor CO2 Wiring
Sensor (33ZCSENCO2) Connections
57
Fan Status — The fan status accessory is a field-installed ac-
J4-1 or J4-4 + 24 VDC cessory. This accessory detects when the indoor fan is blowing
SUPPLY VOLTAGE air. When installing this accessory, the unit must be configured
J4-2 or J4-5 (-)4 to 20 mA Current for fan status by setting MENUConfigInputsinput 3,
LOOP OUTPUT TO RTU OPEN 5, 8, or 9 to Fan Status and normally open (N/O) or normally
RELATIVE HUMIDITY SENSOR closed (N/C). Input 8 or 9 is recommended for ease of installa-
SPAN
(POLARIZED MALE CONNECTOR) tion. Refer to Fig. 77 and Fig. 78 or 79 for wire terminations at
ZERO J5.
4-20 VAC GND 0-5V
mA or
VDC
or
0-10V
Remote Occupancy — The remote occupancy accessory is a
field-installed accessory. This accessory overrides the unoccu-
pied mode and puts the unit in occupied mode. When installing
this accessory, the unit must be configured for remote occupan-
1 2 3 4 5 6
cy by setting MENUConfigInputsinput 3, 5, 8, or 9 to
Remote Occupancy and normally open (N/O) or normally
ON
closed (N/C).
Also set MENUSchedulesoccupancy source to DI on/
off. Input 8 or 9 is recommended for ease of installation. Refer
Fig. 86 — Duct Relative Humidity Sensor Typical to Fig. 77 and Table 24 for wire terminations at J5.
Wiring
Power Exhaust (output) — The relay used by the RTU Open
Humidistat — The accessory humidistat provides the RTU controller board to control power exhaust is a dry contact
Open controller insight to the relative humidity in the space. which means it does not have 24vac. This 24vac must be con-
The humidistat reads the RH level in the space and compares it nected to the relay to allow it to operate the power exhaust re-
to its setpoint to operate a dry contact. The humidistat is a dedi- lay in the PE accessory. A 24vac source must be provided to
cated input on the configurable input 9 and tells the RTU Open J11-2 on the RTU Open controller board. This can be provided
controller when the RH level is HIGH or LOW. The normal by the unit’s transformer from various sources. The “R” termi-
condition for humidity is LOW. A normally open humidistat is nal on the unit’s central terminal board (CTB) is a logical
the factory default control for the Humidi-MiZer system source. Refer to Fig. 77 and Fig. 78 or 79 for wire terminations
option. at J11.
To wire in the field:
• J5—8 = 24 VAC source for dry contact Communication Wiring — Protocols
• J5—7 = Signal input GENERAL — Protocols are the communication languages
SMOKE DETECTOR/FIRE SHUTDOWN (FSD) — On spoken by control devices. The main purpose of a protocol is to
50HC**14 units equipped with factory-installed Smoke Detec- communicate information in the most efficient method possi-
tor(s), the smoke detector controller implements the unit shut- ble. Different protocols exist to provide different kinds of infor-
down through its NC contact set connected to the unit’s CTB mation for different applications. In the BAS application, many
input. The FSD function is initiated via the smoke detector’s different protocols are used, depending on manufacturer. Proto-
Alarm NO contact set. The RTU Open controller communi- cols do not change the function of a controller; just make the
cates the smoke detector’s tripped status to the BAS building front end user different.
control. See Fig. 78, (RTU Open Controller wiring diagrams). The RTU Open controller can be set to communicate on
The Fire Shutdown Switch configuration, MENUCon- four different protocols: BACnet, Modbus, N2, and LonWorks.
figInputsinput 5, identifies the normally open status of Switch 3 (SW3) on the board is used to set protocol and baud
this input when there is no fire alarm. rate. Switches 1 and 2 (SW1 and SW2) are used to set the
board’s network address. See Fig. 87 and 88 for protocol
CONNECTING DISCRETE INPUTS switch settings and address switches. The third party connec-
tion to the RTU Open controller is through plug J19. See
Filter Status — The filter status accessory is a field-installed Fig. 89 for wiring.
accessory. This accessory detects plugged filters. When install-
ing this accessory, the unit must be configured for filter status NOTE: Power must be cycled after changing the SW1-3
by setting MENUConfigInputsinput 3, 5, 8, or 9 to switch settings.
Filter Status and normally open (N/O) or normally closed Refer to the RTU Open Controller Integration Guide for
(N/C). Input 8 or 9 is recommended for ease of installation. Re- more detailed information on protocols, third party wiring, and
fer to Fig. 77 and Fig. 78 or 79 for wire terminations at J5. networking.
58
SW3 Protocol Selection
PROTOCOL DS8 DS7 DS6 DS5 DS4 DS3 DS2 DS1
BACnet MS/TP (Master) Unused OFF OFF OFF ON OFF Select Select Baud
Baud
Select
Modbus (Slave) Unused OFF OFF ON ON OFF Select Baud
Baud
N2 (Slave) Unused OFF OFF OFF ON ON OFF OFF
LonWorks Unused ON ON OFF ON OFF OFF ON
NOTE:
DS = Dip Switch
BACnet MS/TP SW3 example shown COMM
Baud Rate Selections OPTION
PORT SET TO
SET TO MSTP 38.4k
UNUSED
BAUD RATE DS2 DS1 (MASTER) BAUD
9600 OFF OFF
19,200 ON OFF
(OFF)
38,400 OFF ON
76,800 ON ON (ON)
PROTOCOL SELECTOR DIP SWITCHES
Fig. 87 — RTU Open Controller SW3 Dip Switch Settings

Local Access
WALL MOUNTED EQUIPMENT TOUCH INTER-
FACE — The Equipment Touch interface is a wall mounted
MSB LSB interface used to connect to the RTU Open controller to access
the control information, read sensor values, and maintenance.
901 901
This is an accessory interface that does not come with the RTU
Open controller. You wire the Equipment Touch interface to
2 3
2 3
7 8
7 8
the RTU Open controller’s J13 local access port. There are 2
456 456 password protected levels in the display (User and Admin). See
the Equipment Touch Installation and Setup Guide for more in-
formation. See Appendix A for navigation and screen content.
FIELD ASSISTANT — Field Assistant is a computer pro-
SW1 SW2 gram included with the purchase of the Tech Tool Kit (USB-
TKIT). This is a field Tech Tool to set-up, service, or download
application software to the RTU Open controller and includes a
Fig. 88 — RTU Open Controller Address Switches USB Link Cable. The link cable connects a USB port to the
J12 local access port. The Field Assistant’s menu structure is
similar and functions the same as i-Vu® controller. See Fig. 90.
RTU OPEN CONTROLLER TROUBLESHOOTING
Communication LEDs — The LEDs indicate if the controller
SHLD
NET+
is speaking to the devices on the network. The LEDs should re-

NET-
flect communication traffic based on the baud rate set. The

higher the baud rate the more solid the LEDs will appear. See
Table 25.
J19
NOTE: Refer to the RTU Open Multi-Protocol Controller
Controls, Start-Up, Operation and Troubleshooting manual for
complete configuration of the RTU Open controller, operating
sequences and troubleshooting information. Refer to the RTU
Open v3 Integration Guide for details on configuration and
troubleshooting of connected networks. Have a copy of these
manuals available at unit start-up.
Fig. 89 — Network Wiring
59
Access
Port P1 P1
J12
P5 P5 LOCAL
ACCESS
PORT RNET J13
Connect to - + +12 DVC
MSB LSB Rnet-
computer’s CR2032
Rnet+
GND
USB port J12
SW1 SW2
OPTION
COMM
RX TX
*Therm
*Therm
mA
mA
GND
GND
J15 SW3
Connect to UI-10
J20
on
the Local UI-11
USB Link Kit Access port

RTU Open Controller
Fig. 90 — PC Running Field Assistant

Table 25 — LEDs
The LEDs on the RTU Open Control Board (see Fig. 77) show the status of certain functions
If this LED is on... Status is...
Power The RTU Open controller has power
Rx The RTU Open controller is receiving data from the network segment
Tx The RTU Open controller is transmitting data over the network segment
BO# The binary output is active
The Run and Error LEDs indicate control module and network status
If Run LED shows... And Error LED shows... Status is...
2 flashes per second Off Normal
2 flashes per second 2 flashes, alternating with Run LED Five minute auto-restart delay after system error
2 flashes per second 3 flashes, then off Control module has just been formatted
4 flashes, then pause Two or more devices on this network have the same
2 flashes per second MSTP network address
Exec halted after frequent system errors or control pro-
2 flashes per second On
grams halted
5 flashes per second On Exec start-up aborted, Boot is running
5 flashes per second Off Firmware transfer in progress, Boot is running
7 flashes per second 7 flashes per second, alternating with Run LED Ten second recovery period after brownout
14 flashes per second, alternating with Run
14 flashes per second LED Brownout
Failure. Try the following solutions:
· Turn the RTU Open controller off, then on.
On On · Format the RTU Open controller.
· Download memory to the RTU Open controller.
· Replace the RTU Open controller.
Outdoor Air Enthalpy Control (P/N

33CSENTHSW) — The enthalpy control
(33CSENTHSW) is available as a field-installed accessory to Enthalpy
48TC
Switch
be used with the EconoMi$er2 damper system. The outdoor air 24V RED PL6-1 (24-V)
enthalpy sensor is part of the enthalpy control. (The separate
GND BLK PL6-4 (COM)
field-installed accessory return air enthalpy sensor
(33CSENTSEN) is required for differential enthalpy control.
See Fig. 91.) LOW GRA 7 CTB ECON
Locate the enthalpy control in the economizer next to the (P’LINK: to J4-2) or
Actuator Motor. Locate two GRA leads in the factory harness (RTU Open: to J2-6)
and connect the gray lead labeled “ESL” to the terminal labeled FACTORY WIRING HARNESS
“LOW.” See Fig. 92. Connect the enthalpy control power input
terminals to economizer actuator power leads RED (connect to Fig. 91 — Enthalpy Switch (33CSENTHSW)
24V) and BLK (connect to GND). Connections
The outdoor enthalpy changeover setpoint is set at the en-
thalpy controller.
60
DIFFERENTIAL ENTHALPY CONTROL — Differential board may be necessary to complete the unit and smoke detec-
enthalpy control is provided by sensing and comparing the out- tor configuration to meet project requirements.
side air and return air enthalpy conditions. Install the outdoor Units equipped with factory-optional Return Air smoke de-
air enthalpy control as described above. Add and install a re- tectors require a relocation of the sensor module at unit installa-
turn air enthalpy sensor. tion. See Fig. 93 for the as shipped location.
RETURN AIR ENTHALPY SENSOR — Mount the return- Completing Installation of Return Air Smoke Sensor:
air enthalpy sensor (33CSENTSEN) in the return-air section of
the economizer. The return air sensor is wired to the enthalpy 1. Unscrew the two screws holding the Return Air Smoke
controller (33CSENTHSW). See Fig. 92. Detector assembly. See Fig. 94, Step 1. Save the screws.
2. Turn the assembly 90 and then rotate end to end. Make
sure that the elbow fitting is pointing down. See Fig. 94,
24V RED PL6-1 (24-V)
Step 2.
– 4-20 3. Screw the sensor and detector plate into its operating po-
MAIN GND BLK PL6-4 (COM) sition using screws from Step 1. See Fig. 94, Step 3.
+ VDC
OUT LOW GRA 7 CTB ECON 4. Connect the flexible tube on the sampling inlet to the
(P’LINK: to J4-2) or
(RTU Open: to J2-6) sampling tube on the basepan.
OUTSIDE AIR
ENTHALPY SWITCH
Return Air
Smoke Detector
(as shipped)
+ 24-36 RETURN AIR
VDC IN ENTHALPY
– 4-20 MAIN SENSOR
OUT
Fig. 92 — Outside and Return Air Enthalpy Sensor

Wiring
To wire the return air enthalpy sensor, perform the follow-
ing:
1. Use a 2-conductor, 18 or 20 AWG, twisted pair cable to
connect the return air enthalpy sensor to the enthalpy
controller.
2. Connect the field-supplied RED wire to (+) spade con-
nector on the return air enthalpy sensor and the (+) termi-
nal on the enthalpy controller. Connect the BLK wire to
(–) spade connector on the return air enthalpy sensor and
the (–) terminal on the enthalpy controller.
Smoke Detectors — Smoke detectors are available as Fig. 93 — Return Air Smoke Detector, Shipping
factory-installed options on 50HC**14 models. Smoke detec- Position
tors may be specified for Supply Air only or for Return Air
without or with economizer or in combination of Supply Air ADDITIONAL APPLICATION DATA — Refer to the Ap-
and Return Air. Return Air smoke detectors are arranged for plication Data sheet titled Factory Installed Smoke Detectors
vertical return configurations only. All components necessary for Small and Medium Rooftop Units 2 to 25 Tons for discus-
for operation are factory-provided and mounted. The unit is sions on additional control features of these smoke detectors
factory-configured for immediate smoke detector shutdown including multiple unit coordination.
operation; additional wiring or modifications to unit terminal
Step 1 Step 2 Step 3

Fig. 94 — Completing Installation of Return Air Smoke Sensor
61
Unit Without Economizer or
Economizer 2 Position Damper
2 Position Damper
Fig. 95 — EconoMi$er® IV Wiring

Step 11 — Adjust Factory-Installed Options • Head pressure control
SMOKE DETECTORS — Smoke detector(s) will be con- • Programmable setback thermostat
nected at the Controls Connections Board, at terminals marked • Electrical/Mechanical thermostat and subbase
“Smoke Shutdown.” Cut jumper JMP 3 when ready to ener- • Thermidistat device
gize unit. • Humidistat
• Thermostat / Sensors
ECONOMI$ER IV OCCUPANCY SWITCH — Refer to • CO2 sensor
Fig. 95 for general EconoMi$er IV wiring. External occupancy • DDC interface (PremierLink controller)
control is managed through a connection on the Controls Con- • Louvered hail guard
nections Board. • Phase monitor control
If external occupancy control is desired, connect a time Refer to separate installation instructions for information on
clock or remotely controlled switch (closed for Occupied, open installing these accessories.
for Unoccupied sequence) at terminals marked OCCUPANCY.
Cut jumper JMP 2 to complete the installation. Pre-Start and Start-Up — This completes the mechan-
ical installation of the unit. Refer to the unit’s Service Manual
Step 12 — Install Accessories — Available acces- for detailed Pre-Start and Start-Up instructions. Download the
sories include: latest versions from HVAC Partners (www.hvacpartners.com).
• Roof Curb (must be installed before unit)
• Thru-base connection kit (must be installed before unit is
set on curb)
• Manual outside air damper
• Two-Position motorized outside air damper
• EconoMi$er IV (with control and integrated barometric
relief)
• EconoMi$er2 (without control/for external signal and
integrated barometric relief)
• Barometric relief
• Power Exhaust
• Differential dry-bulb sensor (EconoMi$er IV)
• Outdoor enthalpy sensor
• Differential enthalpy sensor
• Time Guard II compressor anti-cycle control
• Outdoor coil protector grille
© Carrier Corporation 2017
Catalog No. 04-53500157-01 Printed in U.S.A. Form 50HC-14-02SI Pg 62 12-17 Replaces: 50HC-14-01SI
START-UP CHECKLIST
(Remove and use for job file)
NOTE: To avoid injury to personnel and damage to equipment or

property when completing the procedures listed in this start-up
checklist, use good judgment, follow safe practices, and adhere to
the safety considerations/information as outlined in preceding sec-
tions of this Installation Instructions document.
MODEL NO.: ____________________________________________ SERIAL NO.: ____________________________
I. PRE-START-UP
 VERIFY THAT ALL PACKAGING MATERIALS HAVE BEEN REMOVED FROM UNIT
 VERIFY INSTALLATION OF OUTDOOR AIR HOOD
 VERIFY INSTALLATION OF FLUE EXHAUST AND INLET HOOD
 VERIFY THAT CONDENSATE CONNECTION IS INSTALLED PER INSTRUCTIONS
 VERIFY THAT ALL ELECTRICAL CONNECTIONS AND TERMINALS ARE TIGHT
 CHECK THAT INDOOR-AIR FILTERS ARE CLEAN AND IN PLACE
 CHECK THAT OUTDOOR AIR INLET SCREENS ARE IN PLACE
 VERIFY THAT UNIT IS LEVEL
 CHECK FAN WHEELS AND PROPELLER FOR LOCATION IN HOUSING/ORIFICE AND VERIFY
SETSCREW IS TIGHT
 VERIFY THAT FAN SHEAVES ARE ALIGNED AND BELTS ARE PROPERLY TENSIONED
 VERIFY THAT SCROLL COMPRESSORS ARE ROTATING IN THE CORRECT DIRECTION
 VERIFY INSTALLATION OF THERMOSTAT
II. START-UP
ELECTRICAL
SUPPLY VOLTAGE L1-L2 ____________ L2-L3 _____________ L3-L1 ___________
COMPRESSOR AMPS 1 L1 ____________ L2 _____________ L3 ___________
COMPRESSOR AMPS 2 L1 ____________ L2 _____________ L3 ___________
SUPPLY FAN AMPS L1 ____________ L2 _____________ L3 ___________
TEMPERATURES
OUTDOOR-AIR TEMPERATURE _____________ °F DB (DRY BULB)
RETURN-AIR TEMPERATURE _____________ °F DB _____________ °F WB (WET BULB)
COOLING SUPPLY AIR TEMPERATURE _____________ °F
PRESSURES
REFRIGERANT SUCTION CIRCUIT A _____________ PSIG
CIRCUIT B _____________ PSIG
REFRIGERANT DISCHARGE CIRCUIT A _____________ PSIG
CIRCUIT B _____________ PSIG
 VERIFY REFRIGERANT CHARGE USING CHARGING CHARTS
GENERAL
 ECONOMIZER MINIMUM VENT AND CHANGEOVER SETTINGS TO JOB REQUIREMENTS (IF EQUIPPED)
 VERIFY SMOKE DETECTOR UNIT SHUTDOWN BY UTILIZING MAGNET TEST
Catalog No. 04-53500157-01 Printed in U.S.A. Form 50HC-14-02SI Pg CL-1 12-17 Replaces: 50HC-14-01SI
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - - - - - - - - - -
III. HUMIDI-MIZER SYSTEM START-UP
STEPS
 1. CHECK CTB FOR JUMPER 5, 6, 7
JUMPER 5, 6, 7 MUST BE CUT AND OPEN
 2. OPEN HUMIDISTAT CONTACTS
 3. START UNIT IN COOLING (CLOSE Y1)
OBSERVE AND RECORD
A. SUCTION PRESSURE _____________ PSIG
B. DISCHARGE PRESSURE _____________ PSIG
C. ENTERING AIR TEMPERATURE _____________ °F
D. LIQUID LINE TEMPERATURE
AT OUTLET OR REHEAT COIL _____________ °F
E. CONFIRM CORRECT ROTATION FOR COMPRESSOR
F. CHECK FOR CORRECT RAMP-UP OF OUTDOOR FAN MOTOR AS CONDENSER COIL WARMS
 4. CHECK UNIT CHARGE PER CHARGING CHART
 5. SWITCH UNIT TO HIGH-LATENT MODE (SUBCOOLER) BY CLOSING HUMIDISTAT WITH Y1 CLOSED
OBSERVE
 A. REDUCTION IN SUCTION PRESSURE (5 TO 7 PSI EXPECTED)
 B. DISCHARGE PRESSURE UNCHANGED
CUT ALONG DOTTED LINE

 C. LIQUID TEMPERATURE DROPS TO 50 TO 55°F RANGE
 D. LIQUID SOLENOID VALVE (LSV) ENERGIZED (VALVE CLOSES)
 6. SWITCH UNIT TO DEHUMID (REHEAT) BY OPENING Y1
OBSERVE
 A. SUCTION PRESSURE INCREASES TO NORMAL COOLING LEVEL
 B. DISCHARGE PRESSURE DECREASES (35 TO 50 PSI)
 C. LIQUID TEMPERATURE RETURNS TO NORMAL COOLING LEVEL
 D. LIQUID SOLENOID VALVE (LSV) ENERGIZED (VALVE CLOSES)
 E. DISCHARGE SOLENOID VALVE (DSV) ENERGIZED, VALVE OPENS
 7. WITH UNIT IN DEHUMID MODE CLOSE W1
COMPRESSOR AND OUTDOOR FAN STOP; LSV AND DSV SOLENOIDS DE-ENERGIZED
 8. OPEN W1 RESTORE UNIT TO DEHUMID MODE
 9. OPEN HUMIDISTAT INPUT
COMPRESSOR AND OUTDOOR FAN STOP; LSV AND DSV SOLENOIDS DE-ENERGIZED
 10. RESTORE SETPOINTS FOR THERMOSTAT AND HUMIDISTAT
REPEAT PROCESS FOR 2 COMPRESSOR SYSTEMS
CUT ALONG DOTTED LINE
© Carrier Corporation 2017
Catalog No. 04-53500157-01 Printed in U.S.A. Form 50HC-14-02SI Pg CL-2 12-17 Replaces: 50HC-14-01SI

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WeatherMaster®

CONTENTS SAFETY CONSIDERATIONS

Unit Heat Type Factory Assigned

Model Series - WeatherMaster® Electrical Options

Fig. 1 — 50HC 14 Model Number Nomenclature (Example)

Fig. 2 — Unit Dimensional Drawing — 14 Size Unit (cont)

LOCATION DIMENSION CONDITION

Fig. 3 — Service Clearance Dimensional Drawing

INSTALLATION Select a unit mounting system that provides adequate height

Unit may be installed directly on wood flooring or on Class Curb

MAXIMUM ALLOWABLE DIFFERENCE IN. (MM)

Step 5 — Field Fabricate Ductwork

Fig. 6 — Rigging Details

Fig. 7 — Retrofit Installation Dimensions

FILTER ACCESS PANEL

INDOOR COIL ACCESS PANEL

Fig. 10 — Typical Access Panel Locations

Fig. 9 — Horizontal Conversion Panels

Hood Parts RAIN DEFLECTORS

Screws for Metal Tray

Fig. 12 — Two-Position Damper Hood Package

ECONOMIZER HOOD AND TWO-POSITION HOOD

Fig. 15 — Economizer Filter Installation

TO ROOF SEE NOTE

Fig. 17 — Condensate Drain Piping Details

Fig. 22 — Mounting Position for Field Disconnects

Ground Fig. 24 — Disconnect Switch and Unit

L2 Fuse Example: Supply voltage is 230-3-60.

224 + 231 + 226

IMPORTANT: If the supply voltage phase imbalance is more

Fig. 26 — Handle and Shaft Assembly for NFD

Fig. 28 — Handle and Shaft Assembly for HACR

Fig. 30 — Convenience Utilization Notice

Fig. 29 — Convenience Outlet Location

Installing Weatherproof Cover: A weatherproof while-in-

BASE PLATE FOR

Fig. 32 — Weatherproof Cover Installation

trical options of the unit as shipped from the factory. If field-in-

UNITS WITHOUT THRU-BASE CONNECTIONS Fig. 36 — Typical Low-Voltage Control

SINGLE POINT HEATER HEATER HEATER

Fig. 38 — Typical Component Location

equipped with factory or field-installed electric heaters. The BUSHING

Fig. 41 — Two Stage Heaters: TB4 Wiring

*Connection not required.

Temperature range -40 to 150 F (-40 to 65 C) V

Exhaust fan, Y1, Y2 and AUX1 O: Top Left Terminal Block

ENVIRONMENTAL S-BUS S-BUS Enthalpy Control Sensor

Bottom Right Terminal Blocks DA OFF ON OFF

Y2 in - Cooling Stage 2 Input from RA ON OFF OFF

1 POWER SUPPLY. PROVIDE DISCONNECT

IMPORTANT: Table 7 illustrates the complete hierar-

ECONOMIZING NO YES/NO FIRST STAGE COOLING RELAY OUTPUT

-45 to 80 F; COMPRESSOR LOW TEMPERATURE LOCKOUT

MIN POS 2.8 V 2 to 10 Vdc VENTILATION MINIMUM POSITION

LEGEND 4. STATUS —> OCCUPIED — The factory-standard Occupancy

For damper minimum position settings and checkout menu

Table 9 — Dry Bulb Operation No DCV (CO2 Sensor) — 1 Speed Fan

OFF OFF HIGH 0v/Off 0v/Off MIN POS Closed

ON OFF HIGH 0v/Off 0v/Off MIN POS to Full Closed to Full-Open