Jafurah Field Development Program

Industrial Support Facilities Pkg-06

Contract#6600050451
Job Safety Analysis Sheet (Rebar cutting, grinding and fixing)
JSA#09 New. Date 22 Mar 2023 CONTRACTOR: Sinohydro
Rev-0 Revised Contract# 6600050451
JSA Team Name Mobile #
Site Engineer. Ahmed Refaey 059-371-5159
Construction Manager Wang Yubo 055-503-0268

HSE Manager/Supervisor Muhammad Khan Danish 055-075-5255

PMT Safety Advisor Lazareno Gines 056-850-4339

Sreenath Pillai
PMT Safety Advisor 055-165-9300

LOCATION: ISF-Pkg-06 Activities: Rebar cutting, Grinding and fixing.

Reference CSM & GI’s:

SAUDI ARAMCO General Instruction
G.I.2.100-Work Permit System, G.I 7.028 Lifting types and procedure.
SAUDI ARAMCO Engineering Standards> SAES-0-119 Work Permit Procedures
SAUDI ARAMCO Safety Hand Book> SA CSM 5TH Edition, ACI SP-4 Formwork for Concrete, SHC Hazard Identification Plan, SHC CSSP, SHC ERP, SHC IRP, SHC working at height
Equipment’s & tools: Mobile Crane, Boom Truck, Forklift, drill machine, angle grinder, cutting grinder, re bar twister, steel fixing pliers, end cutting nipper, rebar
tying hook.
Personal Protective equipment’s: Safety Helmet, Safety Shoes/Rubber long shoes with steel toe, H.V. Vest/reflective, Safety Glass (dark & clear glasses) including face shield,
long sleeves shirt” & Ready to use / wear working gloves, Ear plug, and approved full body harness with double lanyards equipped with shock absorber as per CSM if working at height.
Emergency Reporting Procedure: in case of any emergency coordinate with ERAT as posted near each rest shelter.
1.SAY “THIS IS AN EMERGENCY” DESCRIBE THE INCIDENT LOCATION. 2 REPORT INJURIES IF ANY. 3.GIVE YOUR NAME AND BADGE NUMBER. 4. REPEAT THE ABOVE INFORMATION.
STAY ON THE LINE UNTIL FURTHER INSTRUCTED.

Prepared By Reviewed By Reviewed By Approved By

Wang Yubo Azhar Zafar Iqbal Yousef Al farsi Sreenath Pillai

Construction Manager HSE Manager Project Engineer Safety Advisor SAPMT
Note: Contractor will ensure that all work is in full compliance with Saudi Aramco project safety requirements.Changing Conditions and Emergency Procedures: Stop Work,
switch off all equipment’s, Supervisors must direct all personnel to the nearest Emergency Exit and Assembly point.
 Jafurah Field Development Program
Industrial Support Facilities Pkg-06
Contract#6600050451
Job Safety Analysis Sheet (Rebar cutting, grinding and fixing)

RISK ASSESSMENT MATRIX

CONSEQUENCE
RISK MATRIX 5 4 3 2 1
Catastrophic High Medium Low Insignificant

H H S M M
5
25 20 15 10 5
ALMOST CERTAIN

H H M M L
4
20 16 12 8 4
LIKELY

S
LIKELIHOOD

M M M L
3 15
12 9 6 3
POSSIBLE

2 M M M L L
UNLIKELY 10 8 6 4 2

M L L L L
1
5 4 3 2 1
RARE
 Jafurah Field Development Program
Industrial Support Facilities Pkg-06
Contract#6600050451
Job Safety Analysis Sheet (Rebar cutting, grinding and fixing)

RISK MATRIX CATEGORY DEFINITIONS

(COLOR CODE)

HIGH/UNACCEPTABLE SIGNIFICANT

JOB/TASK IS UNSAFE – STOP WORK IMMEDIATELY/ DONOT START WORK JOB/TASK HAVE SIGNIFICANT HAZARDS- WORK SHOULD NOT BE STARTED
UNTIL:
 Stop work immediately, secure area and report hazard to the superior for rectification
and control.  Hazard Controls are implemented.
 Any existing Method Statement must be reviewed and authorized before the work  Where work involves tasks in progress, urgent action is to be
commences. taken.
 If NO Method Statement exists, secure and provide MS in conjunction with JSEA for SA  Approval must be obtained from SA HSE before commencing the
approval before work commence. works.
 Approval must be obtained from SA HSE before commencing the works.

MODERATE LOW / ACCEPTABLE

JOB/TASK IS SAFE – GO AHEAD

JOB/TASK HAS SOME MINOR HAZARDS:  Continue working using JSEA and Method of Statement.
 Control any identified hazards.
 Risk reduction measures are to be implemented within a defined period.  Record and report new hazards and control actions are already taken
 JSEA and Method Statement to be updated. prior commences work.
 Control any identified hazards.
 Record and report new hazards and control actions are already taken prior commences
work.
 Jafurah Field Development Program
Industrial Support Facilities Pkg-06
Contract#6600050451
CONSEQUENCE
Job Safety Analysis Sheet OF
(Rebar
HAZARD
cutting, grinding and fixing)
1- Minor injury
2- Medical treatment
3- LTI
4- Permanent disability
5- Fatality, large uncontained release

LIKELIHOOD
OF HAZARD OCCURING

1- Not expected to occur

2- Unlikely to occur or may have occurred once in a lifetime
3- May occur sometime or happen once per year
4- Known to occur of happens once a month
5- Certain to occur or happens daily to weekly

CONTROL
IN ORDER OF PREFERENCE

ELIMINATE – hazard / step

SUBSTITUTE – for safer method

ENGINEER - modify to make safe

ISOLATE – hazard from people

ADMINISTRATIVE MEASURES – signs, documentation

PPE – personal protective equipment

 Jafurah Field Development Program
Industrial Support Facilities Pkg-06
Contract#6600050451
Job Safety Analysis Sheet (Rebar cutting, grinding and fixing)
SN ACTIVITY HAZARD RISK RISK  CONTROL MEASURES RESIDUAL RISK LEVEL ACCEP
CONSEQUENCES EVALUATION LEVEL T
(INITIA
L)
P
Y/N?
H/M/ H/M
S P S
L /L

 Joint site inspection to be carried out by

Failure to properly Supervisor and Permit receiver to address
communicate to all hazards and other relevant issue regarding
involved personnel the tasks to be perform.
the necessary Injury of  Method statement to be explained to all
Prepare MS and personnel employees and copy made available at the
control measures
other pertinent and site.
and approved work  Risk assessment hazards and control
1 safety documents, damaged to 3 2 6 2 2 4 y
method can result measures communicated to all personnel
obtain approval and in communication property
communicate involved in the job.
lapses and serious  Engineer/supervisor should communicate
requirements to the incident during the to his crew appropriate control measures
work forces through execution of the outlined in the approved MS/Risk
specific toolbox talk. work. assessment and proper sequence of work
through task-specific TBT prior to
commencing of work.
Failure to obtain
approved work
permit can result in Damage to  Obtain PTW prior to the commencement
Obtain Permit to property and of the work and hard copy to be kept at
serious incidents.
2 Work (PTW) 3 3 9 the work site. 1 3 3 y
personnel
PTW violation.  Do not start any work preparation until
injury
signed permit is in the hand.
 Jafurah Field Development Program
Industrial Support Facilities Pkg-06
Contract#6600050451
Job Safety Analysis Sheet (Rebar cutting, grinding and fixing)
Falling or Dropped Personnel  Crane must be certified.
loads Injury  Operator must be certified for the specific
crane and model.
 Rigger must be certified.
3 3 4 12  Rigging equipment must be certified and 1 4 4 Y
Overturning of pre-checklist shall be maintained
machine  SWL Properly displayed.
Fatality.  Setup crane on solid and level ground.
Improper Rigging  All rigging gears must be inspected and
Damaged current month color code must be applied.
Damaged, Worn or to  Lifting radius must be barricaded and
Transportation and unusable rigging equipment warning signage’s shall be displayed.
Loading unloading equipment  Tag lines shall be used to control the load.
of material. Fracture’s
 Don’t allow peoples to stay/walk under
People struck by suspended load.
suspended or  Supervisor must ensure that the area is
swinging load properly barricaded and warning
signage’s are posted.
 Counter check must be carried by
supervisor to ensure compliance.
4 3 3 9  Avoiding unnecessary handling 2 2 4 Y
Manual Handling
 Identifying, before work is begun,
Sprained and Spinal operations, which involve either lifting
Strained injury heavy or awkward loads, or repetitive
lifting operation. Finding ways of either
muscles and joints Muscular avoiding the operational together, or use
disorder. mechanical aids minimize the amounts of
Torn tendons and
manual handling
ligaments Backache
 Sharing heavy or awkward loads, which
Slipped discs have to be lifted by hand. Remember
some workers are stronger than others and
Hernias no one is immune from injury.
 Positioning load by machine and planning
Cuts, Abrasions to reduce the height from which they have
and Splinters to be lifted and distance over which they
 Jafurah Field Development Program
Industrial Support Facilities Pkg-06
Contract#6600050451
Job Safety Analysis Sheet (Rebar cutting, grinding and fixing)
Crushed fingers, have to be carried.
Hands and Feet.  Training workers in safe lifting method
and sensible handling of loads.
5 Use of hand and Personnel 4 4 16  All the power tools/machines shall be 1 4 4 Y
power tools injury inspected by competent person.
Usage of air blower Hand and  Pre use inspection of the power
Steel fixing work figure injury tools/machine shall be conducted by
and Manual handling competent person.
preparation/installa Fracture  Only trained and competent person
tion Handling shutter
Fire operate the power tools.
Debris and material  All the power tools i.e, drill machine,
causing slip, trip, & Burn and angle grinder, cutting grinder shall be
Fall. disability damaged free and double insulated.
Fall hazard Fatality  Power tools cable shall be free from
damaged.
Entanglement Eyes injury  Steel cutting machine shall be
Hand & finger Slip trip and properly guarded and inspected.
injury fall hazards.  Bending bar machine shall be
properly guarded.
Electrocution  All the hand tools i.e re bar
Electric shock twister ,steel fixing pliers, end cutting
nipper, rebar tying hook shall free
U safe access and from damaged.
egress.  Inspection shall be conduct prior to
start the work.
 Homemade tools are not allowed to
use.
 All the hand tools i.e re bar twister,
steel fixing pliers, end cutting nipper,
rebar tying hook shall be kept clean
and teddy and properly stored at
 Jafurah Field Development Program
Industrial Support Facilities Pkg-06
Contract#6600050451
Job Safety Analysis Sheet (Rebar cutting, grinding and fixing)
designated place after use.
 No loose clothing shall be worn.
 Provision of lifting aids when practical
and break the load into manageable
portions.
 Lift with your legs not with your back.
 Use buddy system to lift the heavy
loads.
 Provide pictorial sign boards with
correct lifting positions.
 Material shall be stack properly and
walk way shall be maintained.
 Proper elevated platform shall be
used to perform work at height
activity.
 Pinch point shall be avoided.
 All electrical tools and equipment’s
shall be GFCI Controlled and power
source ie. Portable generator and
tower lights must have RCDs 10mA as
per CSM.
 All equipment’s shall be disconnected
from power at the end of the shifts.
 Dead man switch and emergency
shutoff switch must be operatable.
 Manufacturer safe operating must be
posted near by the machine at visible
location.
 Supervisor shall ensure the
compliance.
 Jafurah Field Development Program
Industrial Support Facilities Pkg-06
Contract#6600050451
Job Safety Analysis Sheet (Rebar cutting, grinding and fixing)
 Use face shield prior to end of the air
blowing.
 Provide adequate fire extinguisher at
the location.
 Safe access shall be properly
identified and provided for the
elevated work using planks etc.
6 Hand & Power Electrocution Personnel 4 3 12  All the power tools shall be inspected 1 3 3 Y
Tools operation injury and color coded by competent
Electric shock person.
Entanglement Hand and  Pre use inspection of the power
figure tools/machine shall be conducted by
Contact with injury competent person.
moving parts of  Only trained and competent person
power tools Fire
operate the power tools.
Burn and  All the power tools i.e, drill machine,
disability angle grinder, portable cutter shall be
damaged free and double insulated.
 Power tools cable shall be free from
damaged.
 All the hand tools shall free from
damaged.
 Inspection shall be conduct prior to
start the work.
 Home made tools are not allowed to
use.
 All tools must be double insulated
and connection must be proper.
 All power tools must be equipped
with GFCI.
 Jafurah Field Development Program
Industrial Support Facilities Pkg-06
Contract#6600050451
Job Safety Analysis Sheet (Rebar cutting, grinding and fixing)
 All power tools must be equipped
with dead man switch and 3 pin plug.
 Personnel shall be trained for the
safe use of hand and power tools.
 Adequate PPE’s must be used e.g.
(Helmet, Face shield/Google, Hand
Gloves, apron, etc.)
 Always maintain the good
housekeeping prior to end of the job.
Hand and  Never leave trash, garbage, or debris
7 Housekeeping Slip, trip and fall 3 4 12 haphazardly around your work area. 1 4 4 Y
body injury
 Clean up any spills or leaks
immediately to eliminate any hazard
of slip, or fall injuries.

Sr No. Sequence of Basic Job Steps Potential hazards Precaution/Control Measures

 Jafurah Field Development Program
Industrial Support Facilities Pkg-06
Contract#6600050451
Job Safety Analysis Sheet (Rebar cutting, grinding and fixing)
1 Work Site Preparation.  Miss communication / understanding.
 Issuer and receiver shall conduct Joint Site Inspection
(JSI) prior to start any activity.
 Obtain Work Permit according to GI 2.100 and
 Improper welfare facilities. approved SHC Work Permit Procedure.

 Sufficient numbers of Rest Shelters shall be provided at

site.
 Sufficient Numbers of Drinking Water shall be available
at site.
 Sufficient numbers of Toilet shall be available at site.
Medical Arrangements such as First aid room, Ambulance/
Male Nurse & ambulance Driver shall be available at site
according to the Manpower and as per SA MMSR.
2 Mobilization of employees.  Accident or incident due to improper working practices.  All employees must be inducted by SINOHYDRO.
 Assigned only trained people for the job.
 Provide safe access on the work location.

Housekeeping before and after work.

3 Manual Handling.  Slips, Trips,  Ensure the area is free from tripping/slipping hazard
Manual material lifting & shifting  Falling And Personnel Injury  Proper housekeeping should be done before, during
 Supervisor unfamiliar with Hazard Identification and after the work.
and lack of knowhow.  Use fall protection where appropriate/when required.
 Personnel hand injury, cut , pinch point,  Supervisor must be familiar with his work, safety
 Ergonomic – awkward body posture – body strain requirements of the job.
 Interfacing with other workers – struck other  Reinforced training to be imparted by Area Safety.
people.  Ensure the work circulation area is free from tripping
 Drop load – foot injury Interfacing with moving hazards.
equipment.  Focus on the path you are walking through.
 Use mandatory PPE requirement in the site. Use
appropriate gloves. Be aware of pinch point location.
 Exercise proper manual technique. Manual handling
 Jafurah Field Development Program
Industrial Support Facilities Pkg-06
Contract#6600050451
Job Safety Analysis Sheet (Rebar cutting, grinding and fixing)
training required. Personnel shall not exceed their
lifting capabilities.
 To carry long/lengthy load at least two workers
position themselves at both end. Alert other workers
close the vicinity about the shifting task/activity
 Limit load 20 kgs per person. Ensure workers are
using safety shoes.
 Stay away from moving equipment.
4 Cutting, grinding and fixing of  Faulty equipment.  Follow manufacturer’s instructions while changing
rebar.  Sparks. grinding wheel.
 Flying particles.  Wheel mounting shall be done by properly trained
 Fire. and authorized person only.
 Noise exposure.  Check grade of the wheel.
 Electrical shock.  RPM of disc shall be greater than the rpm of the
grinder.
 Deploy trained and experienced worker.
 Inspect the grinding disc for any cracks or worn-out
prior work start.
 Use eye protection (face shield and safety
spectacles).
 Check the electric cables and plugs for any defects
or exposed wire to be remove immediately on site.
 Never allow to work on wet, Remove combustible
material from the area.
 Keep fire extinguisher ready with dedicated fire
watchman.
 Do not stand in front of grinding wheel till it attain the
maximum speed.
 Use eye protection (Safety glass with face shield)
and ear protection when noise level exceeds 85 dB
(A).
 Cutting area shall be free from combustible material.
 Cutting area shall be covered around with fire
blanket.
 Check the electric cables and plugs for any defects
or exposed wire to be remove immediately on site.
5 Use of hand , power tools and  Injury Due to Defective Tools, sharp edges of saw and  All the power tools shall be inspected and color
Rebar Cutting and bar bending Wrong Usage of Tools. coded by competent person.
 Jafurah Field Development Program
Industrial Support Facilities Pkg-06
Contract#6600050451
Job Safety Analysis Sheet (Rebar cutting, grinding and fixing)
machine.  Crushing/ caught between.  Pre use inspection of the power tools shall be
(Angle Grinder, Portable Cutter).  Cut and bruises. conducted by competent person.
 Electric shock,  Only trained and competent person operate the
 Eye injury, power tools.
 All the power tools i.e angle grinder, portable cutter,
shall be damaged free and double insulated.
 Bar bending machine, bar cutting machine sahll be
properly grounded, guarded and inspected by the
competent person.
 Power tools cable shall be free from damaged.
 All the hand tools shall free from damaged.
 Inspection shall be conduct prior to start the work.
 Homemade tools are not allowed to use.
 All the hand tools i.e re bar twister, steel fixing
pliers, end cutting nipper, rebar tying hook shall free
from damaged clean and teddy and properly stored
at designated place after use.
 All power tools must be equipped with GFCI.
 All power tools must be equipped with dead man
switch and 3 pin plug.
 All the electric power source i.e., Portable
generators, tower light’s must be equipped with
Rcds 10mA.
 Personnel shall be trained for the safe use of hand
and power tools.
 Adequate PPE’s must be used e.g. (Helmet, Face
shield/Google, Hand Gloves, apron, etc.)

6 Extended working hours/Night  Shadows due to improper positioning of light.

work.  Electric shock / Fire  Position light such a way that to eliminate shadows
 Glare of light. (not less than 50 lux)
 Electric shock / Fire  Position light in sufficient distance to avoid glare.
Avoid shining objects or cover shining objects.
 Check cables and connectors for damage and
insulation.
 Avoid over loading by providing sufficient junction
boxes.
 Provide safety devices (GFCI) to protect the circuit
from overloading.
 Jafurah Field Development Program
Industrial Support Facilities Pkg-06
Contract#6600050451
Job Safety Analysis Sheet (Rebar cutting, grinding and fixing)
 Remove all flammable materials from near to the
light point.
 Provide adequate fire extinguishers.
 Supervisor and safety coverage will be provided.
7 Housekeeping.  Slips, trips, falls  Use caution for moving equipment
Once work task is complete, place all  Lack of housekeeping and dispose of the waste  Barricades and warning signs.
equipment/materials back into proper material  Presence of mind at all times.
storage area.  Housekeeping all the area before leave.
 All the waste must be removed by the approved
waste transporter.
 Protruding rebars shall be removed or protect
immediately. All the material shall be stacked
properly at designated area.
8 Working in Extreme Weather  Heat related illness  Foreman/Supervisor shall conduct TBT, explain
Heat Cramps .Heat Stress about heat related illness and syndromes, ensure
Heat Stroke that workers are understood.
 Rainy, lightning and foggy and sandy weather  Temporary shed shall be arranged for rest.
 Cool drinking water shall be provided at work place.
 Do not allow anybody to work alone at high
elevation use buddy system always.
 Advice workers to drink plenty of cool water with
short intervals.
 During a sand storm/ thunderstorm, avoid working
or standing in upland areas or on the roofs of
buildings under construction.
 Lightning may cause fire. Prepare the appropriate
firefighting equipment.
 Use face mask to protect from the dust.
 Dust control system shall be implemented always
to control the dust.
9 Environment Health, and Safety.  General instruction  Safety Officer to check all the related manpower,
tools and equipment’s are according to projects
requirements.
 Welfare facilities should be within a walking
distance from the work area.
 The Work permit and JSA should be always on site
at all times.
 A Permit to Work should be secured and signed off,
 Jafurah Field Development Program
Industrial Support Facilities Pkg-06
Contract#6600050451
Job Safety Analysis Sheet (Rebar cutting, grinding and fixing)
according to the approved PTW system.
 All equipment working near any pedestrian should
equipment with PWAS, holding a valid SAG and the
required operation certificates.
 All ladders and step ladders should follow the
requirements of CSM Chapter II-3, Ladders and
Stepladders, following but not limited to:
 Ladders shall be inspected on daily basis.
 Before climbing a ladder, workers should ensure
that their shoes are free from any oil, grease or
mud.
 When a mechanical equipment is used to unload,
install and load any material, the slings should be
inspected. Any damaged slings shall be removed
from site immediately.

10 Emergencies - All possible serious physical injuries.  Readily availability of medical staff,
- Project delay. paramedics and medical facilities in any kind
- Fatality of emergency.
 Safety personnel at the site at all times.

 Ambulance response and treatment by
SINO HYDRO doctor and or hospital.
 Availability of emergency contact numbers
before on-site work begins.
 Make emergency-response units aware of the
job specifications at the site and any factors
that may slow response time.
 Document the rescue plan and make sure it’s
posted at the worksite.
 Post emergency responder phone numbers
and addresses at the worksite.
 Mark the worksite with signs and note the
easiest access routes in and out of the site.
 Identify on-site equipment that can be used for
rescue and retrieval. Examples: lifts and
 Jafurah Field Development Program
Industrial Support Facilities Pkg-06
Contract#6600050451
Job Safety Analysis Sheet (Rebar cutting, grinding and fixing)
ladders.
 Reevaluate and update the emergency-
response plan if on-site work tasks change.

Crew Supervisor responsible for explaining contents of this JSA.

Name: Signature: Date:
Emergency Response Preparedness:
Nearest Emergency Assembly Point location?
Nearest Fire Extinguishers?
Nearest Spill Kit? If required
Nearest First Aid Kit?
Method of communicating an Radio Channel Phone Air horn? Yes: No:
emergency? No: No:
 Jafurah Field Development Program
Industrial Support Facilities Pkg-06
Contract#6600050451
Job Safety Analysis Sheet (Rebar cutting, grinding and fixing)

Pre-Task Brief Meeting Attendance Sheet

I, THE UNDERSIGNED HEREBY ACKNOWLEDGE THAT THIS JOB SAFETY ENVIRONMENTAL ANALYSIS HAS BEEN DISCUSSED WITH ME AND THAT I UNDERSTAND
THE CONTENTS AND THE RISKS INVOLVED IN THE TASK TO BE PERFORMED. I HAVE ALSO BEEN INSTRUCTED ON THE SAFE METHODS TO PERFORM THIS TASK.

NAME DESIGNATION EMP. NO. SIGNATURE

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