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Cold Cutting Safety Guidelines

This Job Safety Analysis sheet provides information for safely performing cold cutting work. Potential hazards include exposure to flammable vapors, fire and explosions. Personal protective equipment like hard hats, safety shoes, coveralls, safety goggles and gloves are required. Precautions must be taken to isolate and depressurize equipment, ensure a hazard-free work area, and comply with permit and safety procedures. During cutting, risks include burns, leaks, flying chips and dust requiring precautions like cooled cutting areas and respiratory protection. Power tools require proper grounding and cables to prevent electric shocks. The worksite must maintain proper organization and storage of unused equipment.

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0% found this document useful (0 votes)
555 views1 page

Cold Cutting Safety Guidelines

This Job Safety Analysis sheet provides information for safely performing cold cutting work. Potential hazards include exposure to flammable vapors, fire and explosions. Personal protective equipment like hard hats, safety shoes, coveralls, safety goggles and gloves are required. Precautions must be taken to isolate and depressurize equipment, ensure a hazard-free work area, and comply with permit and safety procedures. During cutting, risks include burns, leaks, flying chips and dust requiring precautions like cooled cutting areas and respiratory protection. Power tools require proper grounding and cables to prevent electric shocks. The worksite must maintain proper organization and storage of unused equipment.

Uploaded by

gurumoorthy
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Job Safety Analysis Sheet

JOB DESCRIPTION: Cold Cutting JSA Ref. No. JSA / KOC / 18


Facility: Work Area / Equipment:
Permit No.
Date:
PERSONAL PROTECTIVE EQUIPMENT & TOOLS: Hard Hat, Safety Shoes, Coverall, Safety Goggles, Hand
Gloves (Cotton & Leather), Multi Gas Detector.
SEQUENCE OF Yes /
POTENTIAL HAZARDS PRECAUTIONS
BASIC JOB STEPS No

 Ensure the pipeline / equipment to be cold cut is isolated,


depressurized, drained, flushed, or purged as required for safe
Presence of Flammable / Toxic execution of the job.
Vapor or Liquid
 Ensure the worksite is free from flammable / toxic vapor or
liquid.

 Use of tools suitable to hazardous area classification.


Fire & Explosion
 Keep the fire extinguishers & fire hoses in ready condition.
Planning
Non – compliance of KOC F & S  Refer HSEMS Procedures - Doc. No. SA.KOC.004 “Permit to
Regulations and HSE MS Work” and Chapter -15 “Power & Hand Tool” of KOC F & S
Procedures Regulations.

Unintended Shutdown of Facility /  Asses the risk & Identify the safety override (Pressure
Equipment Switches – High / Low) required for the work.

Unauthorized Work  Take a Cold Work Permit and other associated permits from
Asset Owner.

Defective Tools  Ensure the hand tools (such as portable / electrical operated
cutting saw) are free from defect.

Flying Particles / Metallic Chips  Wear the safety goggles

Exposure to Harmful Dust  Wear suitable respiratory protection.

 Do not touch the portion being cut.


Cut or Burn  Use Suitable hand gloves (such as Leather)
 Keep the cutting location cooled.
Cold Cutting
 Stop the cold cutting immediately in case of leak / spill from the
pipe being cut.
Leak & Spill
 Check isolation valve integrity and continue flushing / purging
the line during cold cut activity.

 Use properly insulated & suitably rated cables & extension wire
for powered tools.
Electric Shock  Ensure the proper grounding for powered tools.
 Do not leave the power tools in unattended condition.
 Isolate the power supply when tools not in use.

 Ensure proper wind up & housekeeping at worksite.


Windup &
Scattered Material  The accessories (tools, cables & sockets / terminals) not being
Housekeeping
used must be disconnected and stored separately.

Additional Hazards
(Other than indicated
above)

Name: Designation:
KOC / ID. No. Company:
JSA Done By
Controlling Team: Contract No.(If Applicable):
Signature: Date:

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