INSTRUCTION BOOK

OIL-INJECTED ROTARY SCREW COMPRESSORS

G 7, G 11
Atlas Copco
Oil-injected rotary screw compressors

G 7, G 11
From following serial No. onwards: WUX 930 001

Instruction book
Original instructions

COPYRIGHT NOTICE
Any unauthorized use or copying of the contents or any part thereof is prohibited.
This applies in particular to trademarks, model denominations, part numbers and
drawings.
This instruction book is valid for CE as well as non-CE labelled machines. It meets the
requirements for instructions specified by the applicable European directives as
identified in the Declaration of Conformity.

2020 - 01
No. 2920 7160 11

www.atlascopco.com
 Instruction book

Table of contents

1 Safety precautions..........................................................................................................4

1.1 SAFETY ICONS................................................................................................................................... 4

1.2 GENERAL SAFETY PRECAUTIONS............................................................................................................4

1.3 SAFETY PRECAUTIONS DURING INSTALLATION........................................................................................... 5

1.4 SAFETY PRECAUTIONS DURING OPERATION.............................................................................................. 6

1.5 SAFETY PRECAUTIONS DURING MAINTENANCE OR REPAIR........................................................................... 7

2 General description...................................................................................................... 10

2.1 INTRODUCTION.................................................................................................................................10

2.2 FLOW DIAGRAM................................................................................................................................13

3 Controller.......................................................................................................................16

3.1 CONTROLLER...................................................................................................................................16

3.2 MENU OVERVIEW..............................................................................................................................17

3.3 NORMAL OPERATION......................................................................................................................... 18

3.4 DISPLAYING ACTUAL DATA.................................................................................................................. 18

3.5 CHANGING PARAMETERS....................................................................................................................19

3.6 CHANGING MORE PARAMETERS........................................................................................................... 20

3.7 WARNING AND ALARM MESSAGES........................................................................................................ 20

4 Installation.....................................................................................................................22

4.1 DIMENSION DRAWINGS.......................................................................................................................22

4.2 INSTALLATION PROPOSAL................................................................................................................... 22

4.3 ELECTRICAL CONNECTIONS.................................................................................................................25

4.4 PICTOGRAPHS................................................................................................................................. 26

5 Operating instructions................................................................................................. 27

5.1 STARTING AND STOPPING...................................................................................................................27

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5.2 TAKING OUT OF OPERATION................................................................................................................30

6 Maintenance.................................................................................................................. 31

6.1 PREVENTIVE MAINTENANCE SCHEDULE..................................................................................................31

6.2 OIL SPECIFICATIONS..........................................................................................................................32

6.3 STORAGE AFTER INSTALLATION........................................................................................................... 34

6.4 SERVICE KITS.................................................................................................................................. 34

6.5 DISPOSAL OF USED MATERIAL............................................................................................................. 34

7 Adjustments and servicing procedures..................................................................... 36

7.1 AIR FILTER CHANGE.......................................................................................................................... 36

7.2 OIL, OIL FILTER AND OIL SEPARATOR CHANGE ....................................................................................... 36

7.3 DRIVE MOTOR .................................................................................................................................37

7.4 COOLER MAINTENANCE......................................................................................................................38

7.5 SAFETY VALVE ................................................................................................................................38

7.6 BELT EXCHANGE AND TENSIONING....................................................................................................... 39

8 Problem solving............................................................................................................41

9 Technical data...............................................................................................................42

9.1 ELECTRIC CABLE SIZE....................................................................................................................... 42

9.2 OVERLOAD SETTINGS AND FUSES........................................................................................................ 42

9.3 REFERENCE CONDITIONS AND LIMITATIONS............................................................................................ 43

9.4 COMPRESSOR DATA..........................................................................................................................43

10 Instructions for use...................................................................................................... 47

11 Guidelines for inspection.............................................................................................48

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1 Safety precautions

1.1 Safety icons

Explanation

Danger to life

Warning

Important note

1.2 General safety precautions

1. The operator must employ safe working practices and observe all related work safety
requirements and regulations.
2. If any of the following statements does not comply with the applicable legislation, the stricter
of the two shall apply.
3. Installation, operation, maintenance and repair work must only be performed by authorized,
trained, specialized personnel. The personnel should apply safe working practices by use of
personal protection equipment, appropriate tools and defined procedures.
4. The compressor is not considered capable of producing air of breathing quality. For air of
breathing quality, the compressed air must be adequately purified according to the
applicable legislation and standards.
5. Before any maintenance, repair work, adjustment or any other non-routine checks:
• Stop the machine
• Press the emergency stop button
• Switch off the voltage
• Depressurize the machine
• Lock Out - Tag Out (LOTO):
• Open the power isolating switch and lock it with a personal lock
• Tag the power isolating switch with the name of the service technician.
• On units powered by a frequency converter, wait 10 minutes before starting any
electrical repair.
• Never rely on indicator lamps or electrical door locks before maintenance work, always
disconnect and check with measuring device.

If the machine is equipped with an automatic restart after voltage failure function and if
this function is active, be aware that the machine will restart automatically when the
power is restored if it was running when the power was interrupted!

6. Never play with compressed air. Do not apply the air to your skin or direct an air stream at
people. Never use the air to clean dirt from your clothes. When using the air to clean
equipment, do so with extreme caution and wear eye protection.
7. The owner is responsible for maintaining the unit in safe operating condition. Parts and
accessories shall be replaced if unsuitable for safe operation.
8. It is prohibited to walk or stand on the unit or on its components.

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9. If compressed air is used in the food industry and more specifically for direct food contact, it
is recommended, for optimal safety, to use certified Class 0 compressors in combination
with appropriate filtration depending on the application. Please contact your customer center
for advice on specific filtration.

1.3 Safety precautions during installation

All responsibility for any damage or injury resulting from neglecting these precautions, or
non observance of the normal caution and care required for installation, operation,
maintenance and repair, even if not expressly stated, will be disclaimed by the
manufacturer.

Precautions during installation

1. The machine must only be lifted using suitable equipment in accordance with the applicable
safety regulations. Loose or pivoting parts must be securely fastened before lifting. It is
strictly forbidden to dwell or stay in the risk zone under a lifted load. Lifting acceleration and
deceleration must be kept within safe limits. Wear a safety helmet when working in the area
of overhead or lifting equipment.
2. The unit is designed for indoor use. If the unit is installed outdoors, special precautions must
be taken; consult your supplier.
3. In case the device is a compressor, place the machine where the ambient air is as cool and
clean as possible. If necessary, install a suction duct. Never obstruct the air inlet. Care must
be taken to minimize the entry of moisture at the inlet air.
4. Any blanking flanges, plugs, caps and desiccant bags must be removed before connecting
the pipes.
5. Air hoses must be of correct size and suitable for the working pressure. Never use frayed,
damaged or worn hoses. Distribution pipes and connections must be of the correct size and
suitable for the working pressure.
6. In case the device is a compressor, the aspirated air must be free of flammable fumes,
vapors and particles, e.g. paint solvents, that can lead to internal fire or explosion.
7. In case the device is a compressor, arrange the air intake so that loose clothing worn by
people cannot be drawn in.
8. Ensure that the discharge pipe from the compressor to the aftercooler or air net is free to
expand under heat and that it is not in contact with or close to flammable materials.
9. No external force may be exerted on the air outlet valve; the connected pipe must be free of
strain.
10. If remote control is installed, the machine must bear a clear sign stating: DANGER: This
machine is remotely controlled and may start without warning.
The operator has to make sure that the machine is stopped and depressurized and that the
electrical isolating switch is open, locked and labelled with a temporary warning before any
maintenance or repair. As a further safeguard, persons switching on or off remotely
controlled machines shall take adequate precautions to ensure that there is no one checking
or working on the machine. To this end, a suitable notice shall be affixed to the start
equipment.
11. Air-cooled machines must be installed in such a way that an adequate flow of cooling air is
available and that the exhausted air does not recirculate to the compressor air inlet or
cooling air inlet.

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12. The electrical connections must correspond to the applicable codes. The machines must be
earthed and protected against short circuits by fuses in all phases. A lockable power
isolating switch must be installed near the compressor.
13. On machines with automatic start/stop system or if the automatic restart function after
voltage failure is activated, a sign stating "This machine may start without warning" must be
affixed near the instrument panel.
14. In multiple compressor systems, manual valves must be installed to isolate each
compressor. Non-return valves (check valves) must not be relied upon for isolating pressure
systems.
15. Never remove or tamper with the safety devices, guards or insulation fitted on the machine.
Every pressure vessel or auxiliary installed outside the machine to contain air above
atmospheric pressure must be protected by a pressure relieving device or devices as
required.
16. Piping or other parts with a temperature in excess of 70˚C (158˚F) and which may be
accidentally touched by personnel in normal operation must be guarded or insulated. Other
high temperature piping must be clearly marked.
17. For water-cooled machines, the cooling water system installed outside the machine has to
be protected by a safety device with set pressure according to the maximum cooling water
inlet pressure.
18. If the ground is not level or can be subject to variable inclination, consult the manufacturer.
19. If the device is a dryer and no free extinguishing system is present in the air net close to the
dryer, safety valves must be installed in the vessels of the dryer.

Also consult following safety precautions: Safety precautions during operation and
Safety precautions during maintenance.
These precautions apply to machinery processing or consuming air or inert gas.
Processing of any other gas requires additional safety precautions typical to the
application which are not included herein.
Some precautions are general and cover several machine types and equipment; hence
some statements may not apply to your machine.

1.4 Safety precautions during operation

All responsibility for any damage or injury resulting from neglecting these precautions, or
non observance of the normal caution and care required for installation, operation,
maintenance and repair, even if not expressly stated, will be disclaimed by the
manufacturer.

Precautions during operation

1. Never touch any piping or components of the machine during operation.
2. Use only the correct type and size of hose end fittings and connections. When blowing
through a hose or air line, ensure that the open end is held securely. A free end will whip
and may cause injury. Make sure that a hose is fully depressurized before disconnecting it.
3. Persons switching on remotely controlled machines shall take adequate precautions to
ensure that there is no one checking or working on the machine. To this end, a suitable
notice shall be affixed to the remote start equipment.
4. Never operate the machine when there is a possibility of taking in flammable or toxic fumes,
vapors or particles.
5. Never operate the machine below or in excess of its limit ratings.

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6. Keep all bodywork doors shut during operation. The doors may be opened for short periods
only, e.g. to carry out routine checks. Wear ear protectors when opening a door.
On machines without bodywork, wear ear protection in the vicinity of the machine.
7. People staying in environments or rooms where the sound pressure level reaches or
exceeds 80 dB(A) shall wear ear protectors.
8. Periodically check that:
• All guards are in place and securely fastened
• All hoses and/or pipes inside the machine are in good condition, secure and not
rubbing
• No leaks occur
• All fasteners are tight
• All electrical leads are secure and in good order
• Safety valves and other pressure relief devices are not obstructed by dirt or paint
• Air outlet valve and air net, i.e. pipes, couplings, manifolds, valves, hoses, etc. are in
good repair, free of wear or abuse
• Air cooling filters of the electrical cabinet are not clogged
9. If warm cooling air from compressors is used in air heating systems, e.g. to warm up a
workroom, take precautions against air pollution and possible contamination of the breathing
air.
10. On water-cooled compressors using open circuit cooling towers, protective measures must
be taken to avoid the growth of harmful bacteria such as Legionella pneumophila bacteria.
11. Do not remove any of, or tamper with, the sound-damping material.
12. Never remove or tamper with the safety devices, guards or insulations fitted on the machine.
Every pressure vessel or auxiliary installed outside the machine to contain air above
atmospheric pressure shall be protected by a pressure relieving device or devices as
required.
13. Yearly inspect the air receiver. Minimum wall thickness as specified in the instruction book
must be respected. Local regulations remain applicable if they are more strict.

Also consult following safety precautions: Safety precautions during installation and
Safety precautions during maintenance.
These precautions apply to machinery processing or consuming air or inert gas.
Processing of any other gas requires additional safety precautions typical to the
application which are not included herein.
Some precautions are general and cover several machine types and equipment; hence
some statements may not apply to your machine.

1.5 Safety precautions during maintenance or repair

All responsibility for any damage or injury resulting from neglecting these precautions, or
non observance of the normal caution and care required for installation, operation,
maintenance and repair, even if not expressly stated, will be disclaimed by the
manufacturer.

Precautions during maintenance or repair

1. Always use the correct safety equipment (such as safety glasses, gloves, safety shoes,
etc.).
2. Use only the correct tools for maintenance and repair work.

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3. Use only genuine spare parts for maintenance or repair. The manufacturer will disclaim all
damage or injuries caused by the use of non-genuine spare parts.
4. All maintenance work shall only be undertaken when the machine has cooled down.
5. A warning sign bearing a legend such as "Work in progress; do not start" shall be attached
to the starting equipment.
6. Persons switching on remotely controlled machines shall take adequate precautions to
ensure that there is no one checking or working on the machine. To this end, a suitable
notice shall be affixed to the remote start equipment.
7. Close the compressor air outlet valve and depressurize the compressor before connecting
or disconnecting a pipe.
8. Before removing any pressurized component, effectively isolate the machine from all
sources of pressure and relieve the entire system of pressure.
9. Never use flammable solvents or carbon tetrachloride for cleaning parts. Take safety
precautions against toxic vapors of cleaning liquids.
10. Scrupulously observe cleanliness during maintenance and repair. Keep dirt away by
covering the parts and exposed openings with a clean cloth, paper or tape.
11. Never weld or perform any operation involving heat near the oil system. Oil tanks must be
completely purged, e.g. by steam cleaning, before carrying out such operations. Never weld
on, or in any way modify, pressure vessels.
12. Whenever there is an indication or any suspicion that an internal part of a machine is
overheated, the machine shall be stopped but no inspection covers shall be opened before
sufficient cooling time has elapsed; this to avoid the risk of spontaneous ignition of the oil
vapor when air is admitted.
13. Never use a light source with open flame for inspecting the interior of a machine, pressure
vessel, etc.
14. Make sure that no tools, loose parts or rags are left in or on the machine.
15. All regulating and safety devices shall be maintained with due care to ensure that they
function properly. They may not be put out of action.
16. Before clearing the machine for use after maintenance or overhaul, check that operating
pressures, temperatures and time settings are correct. Check that all control and shut-down
devices are fitted and that they function correctly. If removed, check that the coupling guard
of the compressor drive shaft has been reinstalled.
17. Every time the separator element is renewed, examine the discharge pipe and the inside of
the oil separator vessel for carbon deposits; if excessive, the deposits should be removed.
18. Protect the motor, air filter, electrical and regulating components, etc. to prevent moisture
from entering them, e.g. when steam cleaning.
19. Make sure that all sound-damping material and vibration dampers, e.g. damping material on
the bodywork and in the air inlet and outlet systems of the compressor, is in good condition.
If damaged, replace it by genuine material from the manufacturer to prevent the sound
pressure level from increasing.
20. Never use caustic solvents which can damage materials of the air net, e.g. polycarbonate
bowls.
21. Only if applicable, the following safety precautions are stressed when handling
refrigerant:
• Never inhale refrigerant vapors. Check that the working area is adequately ventilated; if
required, use breathing protection.
• Always wear special gloves. In case of refrigerant contact with the skin, rinse the skin
with water. If liquid refrigerant contacts the skin through clothing, never tear off or
remove the latter; flush abundantly with fresh water over the clothing until all refrigerant
is flushed away; then seek medical first aid.

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Also consult following safety precautions: Safety precautions during installation and
Safety precautions during operation.
These precautions apply to machinery processing or consuming air or inert gas.
Processing of any other gas requires additional safety precautions typical to the
application which are not included herein.
Some precautions are general and cover several machine types and equipment; hence
some statements may not apply to your machine.

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2 General description

2.1 Introduction

Introduction
G 7 and G 11 are air-cooled, single-stage, oil-injected screw compressors, driven by an electric
motor.
The motor runs at fixed speed and drives the compressor by means of V belts.
The compressors are enclosed in sound-insulating bodywork.
The compressors are controlled by an electronic controller (ER), mounted on the front panel of
the control cabinet (1). The panel also includes an emergency stop button (S3).
The compressors are available as Floor mounted (FM) and as Tank mounted (TM) version.
Pack (P) versions have no dryer, while Full-Feature (FF) versions include a refrigerant dryer to
remove moisture from the compressed air.

Floor mounted models

Floor mounted models (FM) are only available as Pack version. A free standing refrigerant dryer,
matching the compressor capacity is available for each compressor size.

G 11 Pack FM, front view

Tank mounted models

Tank mounted (TM) G 7 and G 11 are supplied with an air receiver of 270 l and are available in
Pack and Full-Feature version. A 500 l tank is available as standard option.
On the Full-Feature version of Tank mounted models, the dryer (DR) is positioned aside of the
compressor.

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G 11 Pack TM, front view

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G 11 FF TM, front view

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2.2 Flow diagram

Air flow
Air, drawn in through the air filter, passes the open inlet valve of the unloading valve assembly
(UA) and is compressed by the compressor element (E), where it mixes with the injected oil (see
Oil circuit).
The mixture of compressed air and oil flows via the oil separator tank (OT) to the oil separator
element (OS), where the oil is separated from the compressed air.
Next, the compressed air passes the minimum pressure valve and flows via the aftercooler (if
fitted) into the air receiver (AR) (on tank mounted versions) or directly to the outlet valve (AV) (on
Floor mounted models).
The minimum pressure valve gets its name from the fact that it only opens from the moment a
certain minimal pressure is reached in the oil separator tank (OT). This pressure is required for
injecting the oil into the compressor element during loaded operation.

Oil circuit
In the oil separator tank (OT), most of the oil is separated from the mixture of compressed air and
oil by centrifugal action. The oil collects at the bottom of the tank. The remaining oil is removed
from the compressed air by the oil separator element (OS) and is returned to the oil circuit via a
separate line. The pressure in the oil separator tank (OT) forces the oil from the tank through oil
cooler (Co) and oil filter (OF) to the compressor element (E).

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A thermostatic bypass valve bypasses the oil cooler when the oil is cold, thus decreasing the risk
for accumulation of condense in the lubricating oil.

Cooling
The compressors are air cooled.
Cooling air, generated by the fan on the motor shaft is blown over the cooler(s) (Co).
Every compressor has an oil cooler. An air cooler is standard on the Full-Feature Tank mounted
models and available as standard option on the Pack versions.

Condensate system
Compressors with an air cooler have a manual drain valve.
On Tank mounted compressors, the air receiver serves as water separator. The air receiver is
equipped with a manual drain valve (Dm, see section Introduction).
A dryer is also equipped with a water separator with an automatic and a manual drain.

Regulating system

Regulating system principle

The compressors are equipped with an unloading valve assembly (UA) to prevent too frequent
starting and stopping in periods of fluctuating compressed air demand. When there is no demand
for compressed air, the compressor will run unloaded with reduced energy consumption.
Loaded operation
With the compressor running loaded and as long the working pressure is below the programmed
maximum pressure, solenoid valve (Y1) is energised, allowing control air from the oil separator
tank (OT) to the unloading valve (UV). The inlet valve opens completely against spring force and
the compressor runs loaded (100 % output).
Unloaded operation
When the pressure reaches the programmed maximum (unloading) pressure, solenoid valve (Y1)
is de-energised and the control air is vented to atmosphere. The inlet valve closes by spring force
and the compressor runs unloaded (0 % output).

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The electronic controller will stop the compressor after a predefined period of unloaded operation,
unless the pressure in the air net decreases within this time interval. The compressor will
automatically restart as soon the pressure drops below the programmed minimum (loading)
pressure.

Air dryer
The air dryer on Full-Feature versions reduces the water content of the compressed air by
cooling the compressed air to near the freezing point. Doing so, the water vapor condenses and
the water is drained by an automatic water separator.

Operating principle of a refrigerant dryer (typical)

Compressed air circuit

Compressed air enters heat exchanger (1) and is cooled by the outgoing, cold, dried air. Water in
the incoming air starts to condense. The air then flows through heat exchanger/evaporator (2)
where the refrigerant evaporates, causing the air to be cooled further to close to the evaporating
temperature of the refrigerant. More water in the air condenses. The cold air then flows through
the water separator (3) where the condensate is separated from the air. The condensate is
automatically drained by electronic condensate drain (9). The cold, dried air flows through heat
exchanger (1) where it is warmed up by the incoming air.
Refrigerant circuit
Compressor (4) delivers hot, high-pressure refrigerant gas which flows through condenser (6)
where the refrigerant condenses. The refrigerant flows through liquid refrigerant dryer/filter (7) to
capillary tube (8). The refrigerant leaves the capillary tube at evaporating pressure. The
refrigerant enters evaporator (2) where it withdraws heat from the compressed air by further
evaporation at constant pressure. The heated refrigerant leaves the evaporator and is sucked in
again by the compressor.
The condenser (6) pressure must be kept as constant as possible to obtain stable operation. Fan
control switch (P) therefore stops and starts the condenser cooling fan. If, under partial or no
load, the evaporator (2) pressure drops under a certain limit, the hot gas bypass valve (5) opens
and hot, high-pressure gas is fed to the evaporator circuit to prevent the evaporator pressure
from dropping any further.

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3 Controller

3.1 Controller

General

The electronic controller has following functions:

• Controlling the compressor
The controller maintains the net pressure between programmable limits by automatically
loading and unloading the compressor. A number of programmed settings, e.g. the
unloading and loading pressures, the minimum stop time and the maximum number of motor
starts are taken into account.
The regulator stops the compressor whenever possible to reduce the power consumption
and restarts it automatically when the net pressure decreases. If the expected unloading
period is too short, the compressor is kept running unloaded (see section Flow diagram,
paragraph regulating system) to prevent too short standstill periods.
• Protecting the compressor
• Protection against reversal rotation of the compressor
• Protection of the motor
• Protection against too high oil temperature
• Monitoring components subject to service

Key designations and LED's

1 LCD display
The LCD display can show a maximum of 4 text lines. Language can be chosen
between Chinese and English (see further).
2 Power LED
3 Automatic operation LED
4 Alarm LED.
5 Start button. Push to start the compressor
6 Stop button. Push to stop the compressor

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F1 Enter button
Press F1 to confirm password after entering the password or to save data into the
controller after modification of data.
↓↑→ Arrow keys
The arrow keys are used to move, scroll, increase or decrease a setting value and to
enter the next menu.
R Return/reset button
In the setting mode, press R to go back to the reading mode.
In the reading mode, press R to go to the previous menu.
When the compressor stops due to failure, press R long to reset the failure.

3.2 Menu overview

Below survey shows the different screens of the controller. For details: see next sections.

(1) Welcome screen (see section Normal operation).

(2) Main screen (display during normal operation) (see section Normal operation).
(3) Run parameter screens (see section Displaying actual data).
(4) Change parameters screen (see section Change parameters).
(5) Change factory parameters (see section Change more parameters).

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3.3 Normal operation

When the power is switched on, a welcome text is shown on the controller display:

After about 5 seconds, the normal display is shown:

(1) AIR T: Air temperature at compressor element outlet in °C

(2) AIR P: Air pressure in bar
(3) Running condition (can be AUTO LOAD, AUTO UNLOAD, MANUAL or STOPPED)
(4) Control mode (can be LOCAL or REMOTE)

To manually unload the compressor, change the Running condition (3) to Manual and push the
F1 key (see section Change parameters).

3.4 Displaying actual data

See also the survey in section Menu overview.
Starting from the Main menu:

push the ↓ key and select RUN PARAMETER.

Next, push the → key.

Following screen is displayed:

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(1) TOTAL RUN TIME

When selected, press the → key to see the total compressor running time (TOTAL RUN
TIME) or the total time the compressor has run loaded (TOTAL LOAD TIME).
(2) THIS RUN TIME
When selected, press the → key to see the compressor running time since the last start
(THIS RUN TIME) or the total time the compressor has run loaded (THIS LOAD TIME)
since the last start.
(3) MAINTAIN PARA. (total using time for air filter, oil filter, oil separator, etc.).
When replacing the part, the corresponding timer must be reset to 0.
(4) HISTORY FAULT
Gives a survey of the last faults that occurred.
(5) SERIAL NUMBER
(6) THIS FAULT
If the compressor is stopped due to a fault, the details of the fault can be found here
(e.g. wrong phase sequence, motor overload, etc.)
(7) COM STATUS
Indicates communication with a PC (RX means controller is receiving data, TX means
controller is transmitting data)

3.5 Changing parameters

To change the loading pressure or the unloading pressure, act as follows:
Starting from the main menu:

push the ↓ key and select PARAMETERS SET.

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Next, push the → key.

Following screen is displayed:

(1) Loading pressure

(2) Unloading pressure
(3) Load mode
(4) Factory parameters

Note: the factory parameters are protected by a password.

Select the item that is to be adapted and press the → key to modify. Use the ↑ or ↓ key to select
a new value.
The minimum and maximum value of each item is determined by the factory parameters and
cannot be modified in this screen.
Press F1 to save the new value.

3.6 Changing more parameters

To change more parameters, a code (password) is required.
These parameters however are programmed in the factory and do normally not require to be
changed.
Please contact Atlas Copco if you consider changing any of these parameters.

3.7 Warning and alarm messages

The compressor shuts down and the controller shows an alarm (alarm LED on, automatic
operation LED off) in case of:
• Wrong phase sequence
• Motor overload
• Air temperature too high (AIR T HIGH) (120 °C)
• Air pressure too high (AIR P HIGH)
• Temperature sensor failure (T SENSOR FAULT)
• Pressure sensor failure (P SENSOR FAULT)
The controller shows a warning (ALARM LED on), but keeps running in case of:
• High air temperature (AIR T HIGH) (113 °C)
• When the oil filter reaches the programmed service life (OIL FIL LIFE END) (4000 hrs)
• When the oil separator cartridge reaches the programmed service life (O-A FIL LIFE END)
(4000 hrs)
• When the air filter reaches programmed service life (AIR FIL LIFE END) (4000 hrs)
• When the oil has reached the programmed service life (LUBE FIL LIFE END) (4000 hrs)

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• When the belts have reached the programmed service life (BELT LIFE END) (8000 hrs)

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4 Installation

4.1 Dimension drawings

The dimension drawing can be found on the DVD or the USB which is supplied with the unit.

Model Dimension drawing number

G 7 / G 11 FM 9829 3504 80
G 7 / G 11 TM 9829 3504 81
G 7 / G 11 TM FF 9829 3504 82

References used on the dimension drawings

Text on drawing Explanation

Inlet (suction) for compressor Air inlet of the compressor
∅60 Electrical supply cable Location and dimension of the opening for the
supply cable
Oil sight Location of oil sight glass
Center of gravity and weight Location of the center of gravity and weight
indication
Dimension tolerances ± 10 Tolerance on dimensions is + or – 10 mm.
Weight tolerances (oil included)± 10 kg Tolerance on weight is 10 kg (including oil)
Compressed air outlet G 3/4”F Compressed air outlet connection G 3/4”
Compressor mounting Holes for compressor mounting
Cooling air outlet of compressor Location of cooling outlet grating of the
compressor
Cooling air inlet of compressor Location of cooling inlet grating of the
compressor
Manual drain of receiver Location of manual receiver drain
Cooling air inlet of dryer Dryer cooling air inlet
Cooling air outlet of dryer Dryer cooling air outlet
∅xx For compressor mounting Size and number of holes for fixation of the
compressor on the floor (optional)
Manual drain of receiver Manual drain valve

4.2 Installation proposal

Moving/lifting
The compressor can be moved by a lift truck using the slots in the frame. Make sure that the
forks protrude from the other side of the frame. The compressor can also be lifted after inserting
beams in the slot. Make sure that the beams cannot slide and that they protrude from the frame
equally. The chains must be held parallel to the bodywork by chain spreaders in order not to
damage the compressor. The lifting equipment must be placed in such way that the compressor
is lifted perpendicularly. Lift gently and avoid twisting.

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General instructions

• Consult section Safety precautions during installation.

• The compressor is designed for indoor installation. Avoid installation outdoor (rain).
• Install the compressor where the air is as cool and clean as possible. Avoid ambient
temperatures above 40°C. Consult section Reference conditions and limitations.
• Allow sufficient space around the compressor for maintenance (see below).
• If the compressor is installed in an enclosed room, ventilation is to be provided (see
below for details).
• All piping must be connected stress free to the compressor. Provide adequate
support to the pipes.
• When more than 2 compressors are connected to one pipe, please instal a check valve
for each compressor downstream of pipe. The valve should be active when compressor
stops . The pipe should have a slope towards the direction of the air flow to prevent
condensation remains in the pipe.
• Floor mounted compressors must be connected to an air receiver to prevent too frequent
loading and unloading of the compressor. If a dryer is installed, the dryer should be
installed downstream of the receiver.

Installation proposal

Floor mounted compressor

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Tank mounted compressor

1. Compressor unit
Install the compressor on a level floor, capable of taking the weight of the compressor.
The recommended minimum distance between top of unit and ceiling is 900 mm. Stated
distances between units and walls are minimum. A distance of 150 mm between the back of
the compressor and the wall is the minimum. 500 mm is recommended for easy access.
The air receiver may not be bolted onto the ground.
2. Position of the compressed air outlet valve.
3. Delivery pipe
The pressure drop over the air pipes can be calculated from:
Δp = (L x 450 x Qc1.85) / (d5 x P), with
d = Inner diameter of the pipe in mm
Δp = Pressure drop in bar (recommended maximum: 0.1 bar (1.5 psi))
L = Length of the pipe in m
P = Absolute pressure at the compressor outlet in bar
Qc = air flow in l/s
4. Ventilation:

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The inlet grids and ventilation fan should be installed in such a way that any recirculation of
cooling air to the compressor is avoided. The maximum air velocity through the grids is 5
m/s (16.5 ft/s). The maximum air temperature at the compressor intake is 46 °C (115 °F),
( minimum 0 °C / 32 °F ).
Ventilation alternative 1 :
The required ventilation to limit compressor can be calculated from :
Qv = 1.06 N / ΔT for Pack units
Qv = (1.06 N + 1.2)/ ΔT for Full Feature units
Qv = required cooling air flow in m3/s
N = Nominal motor power of the compressor in kW
ΔT = Temperature increase in the compressor room in °C
Ventilation alternative 2 :
The fan capacity should match the compressor fan capacity at a pressure head equal to the
pressure drop caused by cooling air ducts. The ducting for the cooling air outlet of the dryer
(4b) also should be separated from the ducting for the cooling air outlet of compressor (4a).
The maximum allowable pressure drop in ducting before or after the compressor is 30 Pa.
5. Control cubicle with monitoring panel.
6. Main cable entry.
To preserve the protection degree of the electric cubicle and to protect its components from
dust from the environment, it is absolutely necessary to use a proper cable gland when
connecting the power supply cable to the compressor.
7. Drain pipe to condensate collector. The drain pipe may not dip into the water of the collector.

4.3 Electrical connections

Always disconnect the power supply before working on the electrical circuit!
Use the hole for the supply cable (section Dimension drawings, item 5). Use a suitable
cable gland to protect the cable against mechanical damage and to prevent dust
entering the electric cubicle.

Instructions

Step Action
1 Ensure that the supply voltage matches the voltage on the data plate.
2 Install an isolating switch near the compressor and provide fuses in the supply line.
For Full-Feature compressors: install also an isolating switch near the dryer.
3 Connect the power supply cables to L1, L2 and L3 and connect the Neutral conductor (if
applicable) to the appropriate connector (N). Connect the earth connector to bolt (PE).
More details can be found on the Service diagram, included in the electric cubicle.

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4.4 Pictographs

Pictographs

Reference Designation
1 Manual condensate drain
2 Automatic condensate drain
3 Warning: voltage
4 Warning: switch off the voltage and depressurize compressor before repairing
5 Warning: before connecting compressor electrically, consult Instruction book for motor
rotation direction
6 Torques for steel (Fe) or brass (CuZn) bolts
7 Consult instruction book before replacing the oil
8 Lightly oil gasket of oil filter, screw it on and tighten by hand (approx. half a turn)

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5 Operating instructions

5.1 Starting and stopping

Safety

The operator must apply all relevant Safety precautions.

Initial start-up
• Consult the installation instructions (see section Installation proposal).
• Remove bolt(s) "A" (transport fixture).

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• Before starting, check the oil level.

• Switch on the voltage

• Push the start button (5) on the controller panel.

If the supply phases are connected correctly, the compressor will start. If the compressor
does not start, the built-in protection against rotation in the wrong direction. Switch off the
voltage and switch two of the supply cables.
• Run the compressor for a few minutes. Check that the compressor operates normally.
• Push the stop button (6) to stop the compressor.

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Starting
• Check the oil level.
• Switch on the voltage. Voltage On LED (2) lights up.
• Push the start button (5) on the controller panel. Automatic Operation LED (3) lights up. The
compressor starts. The controller will now load and unload, start and stop and protect the
compressor automatically, until the stop button (6) or the alarm button (S3) is pushed.

• In order to ensure optimal cooling, the doors must be closed during operation and
may be opened for short periods only to carry out checks.
• Compressors with an air cooler have a water separator with a manual drain valve.
Regularly release condensate during operation.
• On tank mounted compressors, the air receiver serves as water separator.
Regularly drain the air receiver by means of the manual drain valve (Dm, see
section Introduction). See also section Air receiver instructions.
When the motor is stopped but the Automatic Operation LED (3) is alight, the motor may
start automatically!
For trouble free operation, the compressor should run loaded during at least 40 % of the
running time. If this is not the case, the oil temperature risks to remain under the
condensation limit and the oil will start collecting condensate. In such case, a tropical
thermostat should be installed to minimize the risk.

Stopping
• Push the stop button (6) on the controller panel. Automatic Operation LED (3) goes out. The
compressor stops.
• Switch off the voltage.

To stop the compressor in case of emergency, press the emergency stop button (S3).
Alarm LED (4) blinks.
After remedying the problem cause, unlock the button by pulling it out again.
Do not use emergency stop button (S3) for normal stopping of the compressor!

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5.2 Taking out of operation

Warning

The operator must apply all relevant Safety precautions.

Procedure

1 Stop the compressor, press the emergency stop button and close the air outlet valve.
2 Switch off the voltage and disconnect the compressor from the mains.
3 Open the manual drain valve(s) and wait until the compressor has depressurised.
4 Shut off and depressurize the part of the air net which is connected to the outlet valve.
Disconnect the compressor air outlet pipe from the air net.
5 Drain the oil.
6 Disconnect the condensate piping from the condensate net.

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6 Maintenance

6.1 Preventive maintenance schedule

Warning

Before carrying out any maintenance, repair work or adjustments, proceed as

follows:
• Stop the compressor.
• Switch off the voltage and open the isolating switch.
• Close the air outlet valve and open the manual condensate drain valves.
• Depressurise the compressor.
For detailed instructions, see the next sections.
The operator must apply all relevant Safety precautions.

Warranty-Product Liability
Use only authorised parts. Any damage or malfunction caused by the use of unauthorised parts
is not covered by Warranty or Product Liability.

General
When servicing, replace all removed gaskets, O-rings and washers.

Intervals
Carry out maintenance at the interval which comes first. The local Atlas Copco Customer Centre
may overrule the maintenance schedule, especially the service intervals, depending on the
environmental and working conditions of the compressor.
The "longer interval" checks must also include the "shorter interval" checks.

Period (1) Running hours Operation

(1)
Daily -- Check the oil level before starting; drain the condensate after
stopping.
3-Monthly -- Check for possible leaks.
-- Clean cooling air inlet
“ 1000 (2) Inspect the cooler, clean if necessary.
“ 1000 (2) For Full-Feature versions: inspect the condenser, clean if necessary.
“ 1000 (2) Inspect the air filter. Clean or replace as necessary
“ -- Inspect the condensate trap, clean the float valve if necessary.
“ -- For compressors with DD filter: check the service indicator, replace
the filter if necessary.
“ -- For compressors with PDX filter: check the service indicator, replace
the filter if necessary.
-- 1000 Check the tension and the condition of the belts. Adjust, if necessary.
-- -- Check the oil return hole.

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Period (1) Running hours Operation

(1)
Yearly -- Have the safety valve tested.
“ -- Have the operation of sensors, electrical interlocks and components
checked.
“ -- Have the temperature shut-down switch tested.
“ 4000 (3) Replace the air filter.
“ 4000 (3) Replace the oil filter.
“ 4000 (3) Replace the oil separator.
“ 2000 For compressors with DD filter, replace the filter.
“ 2000 For compressors with PDX filter, replace the filter.
“ 4000 (3) If Atlas Copco Roto-Inject Fluid is used, change the oil.
“ 8000 (3) If Atlas Copco Roto-Extend Duty Fluid is used, change the oil.
“ -- Clean the compressor.

(1): whichever comes first.

(2): more frequently in a dusty environment
(3): The indicated exchange intervals are programmed in the controller and are valid for standard
operating conditions (see section Reference conditions and limitations) and nominal operating
pressure (see section Compressor data). Exposure of the compressor to external pollutants or
operation at high humidity combined with low duty cycles may require a shorter oil exchange
interval. Contact Atlas Copco if in doubt.

• Always consult Atlas Copco if a service timer setting has to be changed.

• For the change interval of oil and oil filter in extreme conditions, consult your Atlas
Copco Customer Centre.
• Any leakage should be attended to immediately. Damaged hoses or flexible joints
must be replaced.

6.2 Oil specifications

Avoid mixing lubricants of different brands or types as they may not be compatible and
the oil mix may have inferior properties. A label, indicating the type of oil filled ex factory,
is stuck on the air receiver/oil tank.

It is strongly advised to use the recommended lubricants. See section Preventive maintenance
schedule for recommended oil change intervals.
For part numbers, consult the Spare Parts List.
Relation between operating conditions and duty type

Ambient temperature Humid Dust Duty type

Below 30 °C (86 °F) No No Mild
Below 30 °C (86 °F) Yes No Mild
Below 30 °C (86 °F) No Yes Mild

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Ambient temperature Humid Dust Duty type

Below 30 °C (86 °F) Yes Yes Demanding
Between 30 °C (86 °F) and 40 °C (104 °F) No No Demanding
Between 30 °C (86 °F)and 40 °C (104 °F) Yes No Demanding
Between 30 °C (86 °F) and 40 °C (104 °F) No Yes Demanding
Between 30 °C (86 °F) and 40 °C (104 °F) Yes Yes Extreme
Above 40 °C (104 °F) - - Extreme

Roto-Inject Fluid NDURANCE

Exchange interval for Roto-Inject Fluid Ndurance

Ambient temperature Element outlet Exchange interval * Maximum time interval

temperature *
up to 30°C (86°F) up to 95°C (203°F) 4000 1 year
from 30°C (86°F) up to from 95°C (203°F) up to 3000 1 year
35°C (95°F) (see note) 100°C (212°F)
from 35°C (95°F) up to from 100°C (212°F) up to 2000 1 year
40°C (104°F) (see note) 105°C (221°F)
above 40°C (104°F) above 105°C (221°F) use Roto Synthetic Fluid XTEND DUTY

Note: The presence of dust and/or high humidity may require a shorter exchange interval.
Consult Atlas Copco.
Atlas Copco's Roto-Inject Fluid Ndurance is a premium mineral oil based 4000 hours lubricant,
specially developed for use in single stage oil-injected screw compressors running in mild
conditions. Its specific formulation keeps the compressor in excellent condition. Roto-Inject Fluid
Ndurance can be used for compressors operating at ambient temperatures between 0 ˚C (32 ˚F)
and 40 ˚C (104 ˚F). If the compressor is regularly operating in ambient temperatures between 40
°C and 46 °C (115 °F), it is recommended to use Roto Synthetic Fluid ULTRA or Roto Synthetic
Fluid XTEND DUTY.

Roto Synthetic Fluid ULTRA

Exchange interval for Roto Synthetic Fluid Ultra

Ambient temperature Element outlet Exchange interval * Maximum time interval

temperature *
up to 35°C (95°F) up to 100°C (212°F) 6000 2 years
from 35°C (95°F) up to from 100°C (212°F) up to 4000 2 years
40°C (104°F) (see note) 105°C (221°F)
from 40°C (104°F) up to from 105°C (221°F) up to 2000 2 years
45°C (113°F) (see note) 110°C (230°F)

Note: The presence of dust and/or high humidity may require a shorter exchange interval.
Consult Atlas Copco.
Roto Synthetic Fluid ULTRA is a synthetic oil based 4000 hours lubricant, specially developed for
use in single stage oil-injected screw compressors running in demanding conditions. Roto
Synthetic Fluid ULTRA can be used for compressors operating at ambient temperatures between

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0 °C (32 °F) and 45 °C (113 °F). For more extreme conditions or when longer oil life is required, it
is recommended to use Roto Synthetic Fluid XTEND DUTY.

Roto Synthetic Fluid XTEND DUTY

Exchange interval for Roto Synthetic Xtend Duty

Ambient temperature Element outlet Exchange interval * Maximum time interval

temperature *
up to 35°C (95°F) up to 100°C (212°F) 8000 2 years
from 35°C (95°F) up to from 100°C (212°F) up to 6000 2 years
40°C (104°F) (see note) 105°C (221°F)
above 40°C (104°F) above 105°C (221°F) 5000 2 years

Note: The presence of dust and/or high humidity may require a shorter exchange interval.
Consult Atlas Copco.
Atlas Copco's Roto Synthetic Fluid XTEND DUTY is a high quality synthetic 8000 hours lubricant
for oil injected screw compressors which keeps the compressor in excellent condition. Because
of its excellent oxidation stability, Roto Synthetic Fluid XTEND DUTY can be used for
compressors operating at ambient temperatures between 0 ˚C (32 ˚F) and 46 ˚C (115 ˚F). Roto
Synthetic Fluid XTEND DUTY is the standard lubricant for oil injected screw compressors
equipped with freeze protection or Energy Recovery.

6.3 Storage after installation

If the compressor is stored without running from time to time, consult Atlas Copco as protective
measures may be necessary.

6.4 Service kits

Service kits
For overhauling and for preventive maintenance, a wide range of service kits is available. Service
kits comprise all parts required for servicing the component and offer the benefits of genuine
Atlas Copco parts while keeping the maintenance budget low.
Also a full range of extensively tested lubricants, suitable for your specific needs is available to
keep the compressor in excellent condition.
Consult the Spare Parts List for part numbers.

6.5 Disposal of used material

Used filters or any other used material (e.g. desiccant, lubricants, cleaning rags, machine parts,
etc.) must be disposed of in an environmentally friendly and safe manner, and in line with the
local recommendations and environmental legislation.

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Electronic components are subject to the EU Directive 2012/19/EC for Waste Electrical and
Electronic Equipment (WEEE). As such, these parts must not be disposed of at a municipal
waste collection point. Refer to local regulations for directions on how to dispose of this product in
an environmental friendly manner.

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7 Adjustments and servicing procedures

7.1 Air filter change

Step Action
1 Stop the compressor, close the air outlet valve and switch off the voltage.
2 Remove the cover (2).
3 Unscrew the filter cover (1) and remove the filter element. Discard the air filter element.
4 Fit the new element and screw on the filter cover.
5 Refit the front panel.

7.2 Oil, oil filter and oil separator change

Important

Never mix oils of different brands or types. A label, indicating the type of oil filled ex-
factory, is stuck on the air receiver/oil tank.
Always drain the compressor oil at all drain points. Used oil left in the compressor can
shorten the lifetime of the new oil.
If the compressor is exposed to external pollutants, is being used at high temperatures
(oil temperature above 90˚C / 194˚F) or is being used under severe conditions, it is
advisable to change the oil more frequently. Consult Atlas Copco.

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Step Action
1 Run the compressor until warm. Stop the compressor, close the air outlet valve and
switch off the voltage.
2 Remove the front panel.
3 Depressurise the compressor by unscrewing filler plug (8) one turn to permit any
pressure in the system to escape.
4 Depressurise the air receiver by opening the drain valve (tank mounted units).
5 Drain the oil by opening drain valve (5). Close the valve after draining. Deliver the spent
oil to the local oil collection service.
6 Remove the cover (1)
7 Remove oil filter (3) and oil separator (2). Clean the seats on the manifold.
8 Oil the gaskets of the new filter and separator and screw them into place. Tighten firmly
by hand.
9 Remove filler plug (8) and fill oil tank with oil until the level reaches the middle of sight-
glass (6). Ensure no dirt gets into the system. Refit and tighten filler plug (8)
10 Close the drain valve of the air receiver (tank mounted units).
11 Run the compressor for a few minutes. Check the oil level.
12 Refit the body panel and the cover (1).

7.3 Drive motor

General
Keep the outside of the electric motor clean for efficient cooling. If necessary, remove dust with a
brush and/or compressed air jet.

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7.4 Cooler maintenance

Instructions

Step Action
1 Stop the compressor, close the air outlet valve and switch off the voltage.
2 Remove the rear panel.
3 Remove any dirt from the cooler (Co) with a fibre brush. Never use a wire brush or metal
objects. Then clean using an air jet.
4 Refit the body panel.

7.5 Safety valve

General
The oil separator vessel is protected by a safety valve. A separate safety valve protects the air
receiver on tank mounted units.

Operation
From time to time, operate the safety valve, depending on the type of valve:
• By unscrewing the cap one or two turns and retightening it
• By pulling the valve lifting lever

Testing
The safety valve can be tested on a separate compressed air line.
Before removing the valve, stop the compressor (see section Starting and stopping).
On a Full-Feature unit also stop the dryer.
Close the air outlet valve, switch off the voltage, open drain valves (if applicable) and unscrew the
oil filler plug one turn to permit any remaining pressure in the system to escape.

If the valve does not open at the set pressure stamped on the valve, replace the valve.
No adjustments are allowed. Never run the compressor without a safety valve.

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7.6 Belt exchange and tensioning

Read the warning in the Preventive maintenance schedule section.

Tensioning

Step Action
1 Stop the compressor, close the air outlet valve and switch off the voltage.
2 Remove the front panel and the right panel.
3 Loosen locking nuts (1) and bolts (2) by one turn.
4 Adjust the belt tension by turning tensioning nut (1).
The tension is correct when a force of between 18 N and 22 N, applied at the midpoint
of the belt causes a deflection of 5 mm.
5 Retighten locking nuts (1) and bolts (2).
6 Refit the bodywork panels.

Belt replacement

The belts must always be replaced as a set, even if only one of the belts is worn. Only
use genuine Atlas Copco belts.

Step Action
1 Stop the compressor, close the air outlet valve and switch off the voltage.
2 Remove the front panel and the right panel.

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Step Action
3 Loosen locking nuts (1) and bolts (2) by one turn. Release the belt tension by loosening
tensioning nut (1).
4 Replace the belts and then tension them as described above.
5 Rotate the belts a few times by hand to equalise the belt tension.
6 Refit the bodywork panel.
7 Check the belt tension after 50 running hours.

Alternative tensioning method:

Instead of measuring the deflection, it is also possible to tension the belts based on the
frequency:

Compressor type Normal tension (Hz) Initial tension (Hz)

G7 90 100
G 11 100 110

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8 Problem solving
Use only authorised parts. Any damage or malfunction caused by the use of
unauthorised parts is not covered by Warranty or Product Liability.
Apply all relevant Safety precautions during maintenance or repair.
Stop the compressor and the dryer before carrying out any maintenance or repair work
on the compressor.
Open the isolating switch to prevent an accidental start.
Close air outlet valve and depressurise the compressor by opening the oil filler plug one
turn. Open the manual condensate drain valves (if present).

Faults and remedies

Condition Fault Remedy

Compressor starts Loading solenoid valve (Y1) out of order Replace valve
running, but does not Inlet valve (unloader) stuck in closed position Have valve checked
load after a delay
time Leak in control air hoses Replace leaking hose
Minimum pressure valve (Vp) leaking (when Have valve checked
net is depressurised)
Compressor air Air consumption exceeds air output of Check equipment connected
output or pressure compressor
below normal Clogged air inlet filter element (AF) Replace filter element
Solenoid valve (Y1) malfunctioning Replace valve
Leak in control air flexibles Replace leaking flexible
Inlet valve (IV) does not fully open Have valve checked
Oil separator (OS) clogged Replace separator element
Safety valves leaking Replace valves
Air outlet temperature Insufficient cooling air or cooling air Check for cooling air restriction or
above normal temperature too high improve ventilation of compressor
room. Avoid recirculation of cooling
air. If installed, check capacity of
compressor room fan
Oil level too low Check and correct as necessary
Cooler clogged Clean cooler
Temperature switch malfunctioning Have switch tested
Compressor element (E) out of order Consult Atlas Copco

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9 Technical data

9.1 Electric cable size

• The voltage on the compressor terminals must not deviate more than 10% of the
nominal voltage.
It is however highly recommended to keep the voltage drop over the supply cables
at nominal current below 5% of the nominal voltage (IEC 60204-1).
• If cables are grouped together with other power cables, it may be necessary to use
cables of a larger size than those calculated for the standard operating conditions.
• Use the original cable entry. See section Dimension drawings.
To preserve the protection degree of the electric cubicle and to protect its
components from dust from the environment, it is mandatory to use a proper
cable gland when connecting the supply cable to the compressor.
• Local regulations remain applicable if they are stricter than the values proposed
below.

Type V Hz Approva I dryer (A) Itot max (A) Fuse (A) Cable
l
G7 200 50 IEC 2.065 39.0 50 5 x 16 mm²
G7 200 60 IEC 2.64 39.6 50 5x 16 mm²
G7 230 60 IEC 2.64 34.8 50 5x 10 mm²
G7 380 60 IEC 2.64 22.3 40 5 x 6 mm²
G7 400 50 IEC 2.065 20.4 25 5 x 6 mm²
G7 440 60 IEC 2.64 19.6 25 5 x 6 mm²
G7 460 60 IEC 2.64 18.9 25 5 x 6 mm²
G11 200 50 IEC 3.348 55.7 50 5x 16 mm²
G11 200 60 IEC 4.73 57.2 50 5 x 16 mm²
G11 230 60 IEC 4.73 50.4 50 5 x 16 mm²
G11 380 60 IEC 4.73 32.6 50 5 x 10 mm²
G11 400 50 IEC 3.348 29.4 40 5 x 10 mm²
G11 440 60 IEC 4.73 28.9 40 5 x 10 mm²
G11 460 60 IEC 4.73 27.9 40 5 x 10 mm²

The suggested cable size is valid for PVC insulated cables with copper conductors (maximum
conductor temperature 70 °C) and is calculated according to standard 60364-5-52 - electrical
installations of buildings part 5 - selection and erection equipment and section 52 - current
carrying capacities in wiring systems for installation method B2 and ambient temperatures up to
45 °C.

9.2 Overload settings and fuses

Frequency Voltage G7 G7 G 11 G 11
(Hz) (V) Overload relay Main fuses Overload relay Main fuses
(A) (A) (A) (A)
50 200 21.2 50 30 50

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Frequency Voltage G7 G7 G 11 G 11
(Hz) (V) Overload relay Main fuses Overload relay Main fuses
(A) (A) (A) (A)
60 200 21.2 50 30 50
60 230 18.4 50 26.1 50
60 380 11.2 40 15.8 50
50 400 11.0 25 14.9 40
60 440 9.7 25 13.7 40
60 460 9.2 25 13.1 40

Fuse calculations for IEC are done according to 60364-4-43 electrical installations of buildings,
part 4: protection for safety- section 43: protection against overcurrent. Fuse sizes are calculated
in order to protect the cable against short circuit. Fuse type aM is recommended but gG/gL is
also allowed.

9.3 Reference conditions and limitations

Reference conditions

Air inlet pressure (absolute) bar 1

Air inlet temperature ˚C 20
Relative humidity % 0
Working pressure bar(e) See Compressor data

Limitations

Maximum working pressure bar(e) See Compressor data

Minimum working pressure bar(e) 4
Maximum air inlet temperature ˚C 46
Minimum ambient temperature ˚C 0

9.4 Compressor data

G7

Unit 7.5 bar 8.5 bar 10 bar 13 bar

Frequency Hz 50 50 50 50
Maximum (unloading) pressure bar(e) 7.5 8.5 10 13
Maximum (unloading) pressure, Full-
Feature units bar(e) 7.25 8.25 9.75 12.75
Nominal working pressure bar(e) 7 8 9.5 12.5
Pressure drop over dryer, Full-Feature
units bar(e) 0.25 0.25 0.25 0.25
Motor shaft speed r/min 2940 2940 2940 2940

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Unit 7.5 bar 8.5 bar 10 bar 13 bar

Set point, thermostatic valve ˚C 83 83 83 83
Temperature of air leaving outlet valve
(approx.) Floor Mounted with Air Cooler ˚C 35 35 35 35
Temperature of air leaving outlet valve
(approx.) Tank Mounted with Air Cooler ˚C 30 30 30 30
Temperature of air leaving outlet valve
(approx.), Full-Feature units ˚C 25 25 25 25
Nominal motor rating kW 7.5 7.5 7.5 7.5
Power consumption (dryer at full load),
Full-Feature units kW 0.28 0.28 0.28 0.28
Refrigerant type, Full-Feature units R134A R134A R134A R134A
Total amount (refrigerant type), Full-
Feature units kg 0.48 0.48 0.48 0.48
Oil capacity l 4 4 4 4
Sound pressure level, according to ISO
2151 (2004) dB(A) 66 66 66 66

Unit 100 psi 125 psi 150 psi 175 psi

Frequency Hz 60 60 60 60
Maximum (unloading) pressure psig 107 137 157 181
Maximum (unloading) pressure, Full-
Feature units psig 104 128 153 178
Nominal working pressure psig 100 125 150 175
Pressure drop over dryer, Full-Feature
units psig 3.63 3.63 3.63 3.63
Motor shaft speed r/min 3480 3480 3480 3480
Set point, thermostatic valve ˚C 83 83 83 83
Temperature of air leaving outlet valve
(approx.) Floor Mounted with Air Cooler ˚C 35 35 35 35
Temperature of air leaving outlet valve
(approx.) Tank Mounted with Air Cooler ˚C 30 30 30 30
Temperature of air leaving outlet valve
(approx.), Full-Feature units ˚C 25 25 25 25
Nominal motor rating kW 7.5 7.5 7.5 7.5
Power consumption (dryer at full load),
Full-Feature units kW 0.58 0.58 0.58 0.58
Refrigerant type, Full-Feature units R134A R134A R134A R134A
Total amount (refrigerant type), Full-
Feature units kg 0.45 0.45 0.45 0.45
Oil capacity l 4 4 4 4
Sound pressure level, according to ISO
2151 (2004) dB(A) 66 66 66 66

G 11

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Unit 7.5 bar 8.5 bar 10 bar 13 bar

Frequency Hz 50 50 50 50
Maximum (unloading) pressure bar(e) 7.5 8.5 10 13
Maximum (unloading) pressure, Full-
Feature units bar(e) 7.25 8.25 9.75 12.75
Nomial working pressure bar(e) 7 8 9.5 12.5
Pressure drop over dryer, Full-Feature
units bar(e) 0.2 0.2 0.2 0.25
Motor shaft speed r/min 2940 2940 2940 2940
Set point, thermostatic valve ˚C 83 83 83 53
Temperature of air leaving outlet valve
(approx.) Floor Mounted with Air Cooler ˚C 35 35 35 35
Temperature of air leaving outlet valve
(approx.) Tank Mounted with Air Cooler ˚C 30 30 30 30
Temperature of air leaving outlet valve
(approx.), Full-Feature units ˚C 25 25 25 25
Nominal motor rating kW 11 11 11 11
Power consumption (dryer at full load),
Full-Feature units kW 0.53 0.53 0.53 0.28
Refrigerant type, Full-Feature units R410A R410A R410A R134A
Total amount (refrigerant type), Full-
Feature units kg 0.33 0.33 0.33 0.48
Oil capacity l 4.5 4.5 4.5 4.5
Sound pressure level, according to ISO
2151 (2004) dB(A) 67 67 67 67

Unit 100 psi 125 psi 150 psi 175 psi

Frequency Hz 60 60 60 60
Maximum (unloading) pressure psig 107 137 157 181
Maximum (unloading) pressure, Full-
Feature units psig 104 128 153 178
Nominal working pressure psig 100 125 150 175
Pressure drop over dryer, Full-Feature
units psig 4.64 4.64 4.64 3.63
Motor shaft speed r/min 3480 3480 3480 3480
Set point, thermostatic valve ˚C 83 83 83 83
Temperature of air leaving outlet valve
(approx.) Floor Mounted with Air Cooler ˚C 35 35 35 35
Temperature of air leaving outlet valve
(approx.) Tank Mounted with Air Cooler ˚C 30 30 30 30
Temperature of air leaving outlet valve
(approx.), Full-Feature units ˚C 25 25 25 25
Nominal motor rating kW 11 11 11 11
Power consumption (dryer at full load),
Full-Feature units kW 1.04 1.04 1.04 0.58
Refrigerant type, Full-Feature units R404A R4044A R404A R134A

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 Instruction book

Unit 100 psi 125 psi 150 psi 175 psi

Total amount (refrigerant type), Full-
Feature units kg 0.4 0.4 0.4 0.45
Oil capacity l 4.5 4.5 4.5 4.5
Sound pressure level, according to ISO
2151 (2004) dB(A) 66 66 66 66

46 2920 7160 11
Instruction book

10 Instructions for use

Oil separator vessel

1 The vessel can contain pressurised air. This can be potentially dangerous if the
equipment is misused.
2 This vessel must only be used as a compressed air/oil separator tank and must be
operated within the limits specified on the data plate.
3 No alterations must be made to this vessel by welding, drilling or other mechanical
methods without the written permission of the manufacturer.
4 The pressure and temperature of this vessel must be clearly indicated.
5 The safety valve must correspond with pressure surges of 1.1 times the maximum
allowable operating pressure. It should guarantee that the pressure will not permanently
exceed the maximum allowable operating pressure of the vessel.
6 Use only oil as specified by the manufacturer.

Air receiver (on tank-mounted units)

1 Corrosion must be prevented: depending on the conditions of use, condensate

may accumulate inside the tank and must be drained every day. This may be done
manually by opening the drain valve, or by means of the automatic drain, if fitted to the
tank. Nevertheless, a weekly check of correct functioning of the automatic valve is
needed. This has to be done by opening the manual drain valve and check for
condensate. Verify that no rust obstructions affect the drain system.
2 Yearly service inspection of the air receiver is needed, as internal corrosion can
reduce the steel wall thickness with the consequent risk of bursting. Local rules
need to be respected, if applicable. The use of the air receiver is forbidden once the wall
thickness reaches the minimum value as indicated in the service manual of the air
receiver (part of the documentation delivered with the unit).
3 Lifetime of the air receiver mainly depends on the working environment. Installing the
compressor in a dirty and corrosive environment is not allowed, as this can reduce the
vessel lifetime dramatically.
4 Do not anchor the vessel or attached components directly to the ground or fixed
structures. Fit the pressure vessel with vibration dampers to avoid possible fatigue
failure caused by vibration of the vessel during use.
5 Use the vessel within the pressure and temperature limits stated on the nameplate and
the testing report.
6 No alterations must be made to this vessel by welding, drilling or other mechanical
methods.

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11 Guidelines for inspection

Guidelines
On the Declaration of Conformity / Declaration by the Manufacturer, the harmonised and/or other
standards that have been used for the design are shown and/or referred to.
The Declaration of Conformity / Declaration by the Manufacturer is part of the documentation that
is supplied with this compressor.
Local legal requirements and/or use outside the limits and/or conditions as specified by the
manufacturer may require other inspection periods as mentioned below.

48 2920 7160 11
 No. 2920 7160 11 / 2020 - 01 - Printed in Belgium Atlas Copco Airpower NV. All rights reserved. Designs and specifications are subject to change without notice or obligation.
COMMITTED TO SUSTAINABLE PRODUCTIVITY
We stand by our responsibilities towards our customers, towards the
environment and the people around us. We make performance stand
the test of time. This is what we call — Sustainable Productivity.

www.atlascopco.com