ATU X amber on CDS - A350 EPDC LRU failure leading to the loss of EPDC FDS (network information) on AFDX
signals
Reference: 24.71.00007                    Issue date: 07-OCT-2022           Last check date: 04-APR-2023                 Status: Open
A/C type/serie: A350                                                        ATA: 24-00, 24-71
Engine manufacturer:                                                        Supplier: SAFRAN ELECTRICAL & POWER
Purpose / Reason for revision: Review for harmonization
   Engineering Support                                                                   Status: Open
Applicability:
All A350-XWB aircraft.
References:
Ref. 1: SD A350-A-24-71-XX-01001-04CA-A “Electrical Power Distribution Center (EPDC) Interface”
Ref. 2: MP A350-A-24-71-XX-0A001-343A-A “BITE Test of the Electrical Power Distribution System (EPDS) (System Test)”
Ref. 3: MP A350-A-24-XX-XX-01001-132A-A “Cold Start of Electrical Power Distribution Center 2 (EPDC2)”
Ref. 4: MP A350-A-24-XX-XX-00001-132A-A “Cold Start of Electrical Power Distribution Center 1 (EPDC1)”
Ref. 5: TFU 24.71.00.019 “ENMU failures because of internal fuse blown”
Ref. 6: TFU 24.70.00.005 “Inability to operate cargo doors linked to EPDC LRU failures”
Ref. 7: ISI 24.71.00006 “DM>ELEC EMER NETWORK MANAGEMENT, DM> ELEC EMER NETWORK PROTECTION, DM> ELEC BUSBAR
or DM ELEC CB MONITORING due to EENMU failure”
Background:
EPDC (Electrical Power Distribution Center) daughter boards are electronic PCBs (Printed Circuit Board) / LRUs / boards located in
both EPDCs. Their main functions are to manage the logics, the protection and the communication of the electrical distribution
system.
This ISI focuses on the following daughter boards:
     Electrical Network Management Unit (ENMU)  ENMU-1A (1403XZ1), ENMU-1B (1403XZ2), ENMU-2A (1404XZ1) and ENMU-2B
      (1404XZ2).
     Safe Redundant Power Unit (SRPU)  SRPU-1A (1407XZ1), SRPU-1B (1407XZ2), SRPU-2A (1408XZ1) and SRPU-2B (1408XZ2).
     External Power Control Unit (EPCU)  EPCU-1 (1409XZ) and EPCU-2 (1410XZ).
     Auto Transformer Unit Protection Unit (ATUPU)  ATUPU-1 (1419XZ) and ATUPU-2 (1420XZ). Note that each ATUPU owns 2 channels to
      manage and protect its associated ATU (Auto Transformer Unit).
See SD Ref. 1 for the component description and functions of each PCB.
Description:
Some operators experienced ATA 24 EPDC daughter board failure with some A/C effects such as:
     ATU status amber crossed on the CDS (Cockpit Display System) ELEC AC SD page with no related Dispatch Messages and ECAM
      alerts. For some cases, ELEC reconfiguration can be observed between 230VAC & 115VAC normal busbars (AC1A/AC1B & AC2A/AC2B).
     EMP (Electrical Motor Pump) fault due to MCPU (Motor Control and Protection Unit) with inability to operate the cargo doors.
Indeed, the above behaviours can occur if the ENMU, ATUPU or EPCU is failed (silent or not functional).
In case of faulty SRPU, it will lead “only” to the cargo doors operations issue.
Root cause / Investigation Status:
The root cause of these failures can be separated in three cases:
       Case A  The so-called “silent phenomenon” which is affecting the ATUPU, SRPU and EPCU units due to internal component
        misbehaviour at functional FPGA level. This issue is similar to the one affecting the EENMU unit, depicted in ISI 24.71.00006.
       Case B  ENMU internal fuse blown (F6) can result with the ENMU unit detected silent. This issue is depicted in TFU Ref. 5 and
        applicable to ENMU P/N 540CE06Y07 only.
       Case C  Other specific EPDC daughter board failure modes. They are considered as single cases and can lead to electronic units to be
        detected silent by the EPDS.
Note:
       EPDC LRU is called silent when it is no longer communicating with the EPDS.
       When one channel of the ATUPU is failed, it will lead to ELEC busbar reconfiguration. Indeed, the failed channel of the ATUPU will not be
        able to manage and protect its own ATU.
Hereafter is given the rational between the ENMU, ATUPU, SRPU or EPCU failures and the reported consequences:
       The EPDS communicates with the A/C systems through its EDMU (Electrical Distribution Monitoring Unit) cards on the AFDX (Avionics Full
        Duplex Switched Ethernet) network.
       The parameters transmitted on the AFDX network are grouped by Functional Data Set (FDS).
       In case a parameter within an FDS is invalid because the LRU providing this data is failed, all the other parameters within this FDS will be
        set to NCD (Non Computed Data). See Error! Reference source not found. below.
                                          Figure 1: FDS invalidation due to EPDC LRU failure
The following FDS are the information group transmitted from EPDC to the A/C systems:
     EPDC   side 1:
         o   Channel   1  FDS_EPDC1_NETWORK_INFORMATION_1.
         o   Channel   2  FDS_EPDC1_NETWORK_INFORMATION_2.
     EPDC   side 2:
         o   Channel   1  FDS_EPDC2_NETWORK_INFORMATION_1.
         o   Channel   2  FDS_EPDC2_NETWORK_INFORMATION_2.
The below table gives the parameter included in each FDS channel:
     FDS channel           FDS_EPDC1(2)_NETWORK_INFORMATION_1                        FS_FDS_EPDC1(2)_NETWORK_INFORMATION_2
                           ENMF_FAILED_SIDE1_NO_GO                                   EP_CONNECTED
                           CONSTANT_FREQUENCY                                        EP1(2)_READY
                           EMP_PWR_AVAIL                                             EP1(2)_UNDERVOLTAGE
                           NETWORK1_RECONFIGURATION                                  EP1(2)_OVERLOAD
                           EP1(2)_CONNECTED                                          EP1(2)_FAULT
                           AC_SHUTDOWN                                               ATU_1A(2A)_FAULT
                           EPDC_APU_OVERVOLTAGE                                      ATU_1B(2B)_FAULT
     Transmitted
                           ENMF_FAILED_SIDE1_GO                                      OVERLOAD_ATU1A(2A)
     parameters
                           LS1_ADIRS1                                                OVERLOAD_ATU1B(2B)
                           LS1_ADIRS3                                                UNDERLOAD_ATU1A(2A)
                           WoW_LGERS1                                                UNDERLOAD_ATU1B(2B)
                           WoW_LGERS2                                                EP1(2)_UNDERVOLTAGE_GREEN
                           EXTERNAL_POWER_FAULT_SIDE1                                EP1(2)_UNDERVOLTAGE_YELLOW
                           EDMU_GND_FLT_ERRONEOUS_CONFIG_SIDE1
                           NORM_NETWORK_FUNCTION_LOSS_SIDE1
Depending on which EPDC daughter board is failed, different A/C consequences can be seen as follow:
  Failed board     Failure mode               Invalid FDS channel   A/C consequence(s)
                                                                     CDS will receive invalid data from the EPDC1 for ATU 1A and 1B  the ELEC AC
                                                                      SD page will show ATUs status crossed AMBER X (Error! Reference source not
                                               EPDC1 channel 1
  ENMU-1A/-1B      Silent or not functional                           found.).
                                               EPDC1 channel 2
                                                                     MCPU1 that uses the ATA24 signals to protect the GREEN EMP from faults will be
                                                                      blocked  the MCPU prevents the EMP to start.
                                                                     CDS will receive invalid data from the EPDC2 for ATU 2A and 2B  the ELEC AC
                                                                      SD page will show ATUs status crossed AMBER X (similar to Error! Reference
                                               EPDC2 channel 1       source not found. but on side 2).
  ENMU-2A/-2B      Silent or not functional    EPDC2 channel 2      MCPU2 that uses the ATA24 signals to protect the YELLOW EMP from faults will
                                                                      be blocked  the MCPU prevents the EMP to start and the cargo doors cannot be
                                                                      operated electrically.
                                                                     MCPU1 that uses the ATA24 signals to protect the GREEN EMP from faults will be
  SRPU-1A/-1B      Silent or not functional    EPDC1 channel 1
                                                                      blocked  the MCPU prevents the EMP to start.
                                                                  MCPU2 that uses the ATA24 signals to protect the YELLOW EMP from faults will
  SRPU-2A/-2B     Silent or not functional    EPDC2 channel 1     be blocked  the MCPU prevents the EMP to start and the cargo doors cannot be
                                                                   operated electrically.
                                                                  CDS will receive invalid data from the EPDC1 for ATU 1A and 1B  the ELEC AC
                                                                   SD page will show ATUs status crossed AMBER X with AC ELEC busbar
                                                                   reconfiguration (Error! Reference source not found. / similar to Error!
  ATUPU-1A/-1B    Silent or not functional    EPDC1 channel 2
                                                                   Reference source not found. but on side 1).
                                                                  MCPU1 that uses the ATA24 signals to protect the GREEN EMP from faults will be
                                                                   blocked  the MCPU prevents the EMP to start.
                                                                  CDS will receive invalid data from the EPDC2 for ATU 2A and 2B  the ELEC AC
                                                                   SD page will show ATUs status crossed AMBER X with AC ELEC busbar
                                                                   reconfiguration (similar to Error! Reference source not found. but on side 2 /
  ATUPU-2A/-2B    Silent or not functional    EPDC2 channel 2     Error! Reference source not found.).
                                                                  MCPU2 that uses the ATA24 signals to protect the YELLOW EMP from faults will
                                                                   be blocked  the MCPU prevents the EMP to start and the cargo doors cannot be
                                                                   operated electrically.
                                                                  CDS will receive invalid data from the EPDC1 for ATU 1A and 1B  the ELEC AC
                                                                   SD page will show ATUs status crossed AMBER X (Error! Reference source not
                                              EPDC1 channel 1
  EPCU-1          Silent                                           found.).
                                              EPDC1 channel 2
                                                                  MCPU1 that uses the ATA24 signals to protect the GREEN EMP from faults will be
                                                                   blocked  the MCPU prevents the EMP to start.
                                                                  CDS will receive invalid data from the EPDC2 for ATU 2A and 2B  the ELEC AC
                                                                   SD page will show ATUs status crossed AMBER X (similar to Error! Reference
                                              EPDC2 channel 1     source not found. but on side 2).
  EPCU-2          Silent                      EPDC2 channel 2    MCPU2 that uses the ATA24 signals to protect the YELLOW EMP from faults will
                                                                   be blocked  the MCPU prevents the EMP to start and the cargo doors cannot be
                                                                   operated electrically.
NB:
      Both MCPU use the following FDS parameters on their respective EPDC side:
          o CONSTANT_FREQUENCY.
          o EP1(2)_UNDERVOLTAGE.
          o EMP_PWR_AVAIL.
      AC ELEC busbar reconfiguration depends on A/C power configuration:
          o If A/C is supplied by external power  AC ELEC busbar reconfiguration is done between AC 230 V busbars.
          o If A/C is supplied by APU  AC ELEC busbar reconfiguration is done between AC 115 V busbars.
For failures that result with EMP (YELLOW or GREEN) inoperative, refer to TFU Ref. 6 for further details.
Figure 2: ELEC AC SD page in case of ENMU failed or EPCU failed
Figure 3: ELEC AC SD page in case of ATUPU failed (A/C supplied by external power)
                                  Figure 4: ELEC AC SD page in case of ATUPU failed (A/C supplied by APU)
Mitigation / Interim plan:
      Perform EPDS BITE Test as per MP Ref. 2.
      In case of SRPU, EPCU, ENMU, or ATUPU failure, perform a power cycle of the A/C with GPU (Ground Power Unit) not connected as per
       MP Ref. 3 and Ref. 4, depending on which side the failure is triggered. This could reset the ATA 24 EPDC LRU failure.
      In case Power cycle is not effective, apply AFI associated to the FC.
Note that in case of permanent fault (i.e A/C power cycle does not clear the fault) such as ENMU internal fuse F6 failure or single
case failure, the PCB needs to be replaced.
In case PCB unit is replaced, it is highly recommended to mention the ATA24 Fault Code in the “reason of removal” when
shipping back the unit to the supplier.
Permanent solution:
     Case A (silent phenomenon)  the SRPU, EPCU, ENMU and ATUPU will benefit from the fix that will be introduced on the next EENMU
      Part Number scheduled for Q4 – 2023 (See ISI Ref. 7 for details). The solution introduction will generate a new Part Number for each
      affected PCB. The first selected unit is the SRPU, scheduled for 2023.
     Case B (ENMU internal fuse blown)  see TFU Ref. 5 for corrective actions.
Further, the EPDS maturity package will introduce redundancy improvements through EDMU software. Indeed, in case of failure of
a single duplicated EPDC daughter board, the EDMU shall use information from the other equipment and no FDS shall be
invalidated (not applicable to EPCU and ATUPU boards).
The EPDS maturity standard is expected for Q4 - 2023.
Additional note
Here below is given the Fault Codes when EPDC daughter board is detected silent by the EPDS:
                                                                       Failure
                                              FMC       Fault Code
                                                                       description
                                              3392      24X1F2XS       ENMU1A is silent
                                              3393      24X1F2XT       ENMU1B is silent
                                              3396      24X1F2XW       SRPU1A is silent
                                              3397      24X1F2XX       SRPU1B is silent
                                              3398      24X1F2XY       EPCU1 is silent
                                              3399      24X1F2XZ       ATUPU1A is silent
                                              3400      24X1F2Y0       ATUPU1B is silent
                                              3492      24X1F30Q       ENMU2A is silent
                                              3493      24X1F30R       ENMU2B is silent
                                              3496      24X1F30U       SRPU2A is silent
                                              3497      24X1F30V       SRPU2B is silent
                                              3498      24X1F30W       EPCU2 is silent
                                              3499      24X1F30X       ATUPU2A is silent
                                              3500      24X1F30Y       ATUPU2B is silent
In the table below is given the Fault Codes when EPDC daughter board is not functional:
                    FMC      Fault Code    Failure description
                    1        24X1F001      ENMU 1A not functional (redundancy activ), and failure is latched.
                    16       24X1F00G      ENMU 1B not functional (redundancy activ), and failure is latched.
                    31       24X1F00X      ENMU 2B not functional (redundancy activ), and failure is latched.
                    46       24X1F01C      ENMU 2A not functional (redundancy activ), and failure is latched.
                    501      24X1F0ER      EPCU 1 not functional, and failure is latched.
                    502      24X1F0ES      EPCU 1 not functional, and failure is not latched.
                    511      24X1F0F1      EPCU 2 not functional, and failure is latched.
                    512      24X1F0F2      EPCU 2 not functional, and failure is not latched.
                    531      24X1F0FM      SRPU 1A not functional (redundancy activ), and failure is latched.
                                           SRPU 1A not functional (redundancy activ), and failure is not
                    532      24X1F0FN
                                           latched.
                    541      24X1F0FX      SRPU 1B not functional (redundancy activ), and failure is latched.
                                           SRPU 1B not functional (redundancy activ), and failure is not
                    542      24X1F0FY
                                           latched.
                    561      24X1F0GH      SRPU 2B not functional (redundancy activ), and failure is latched.
                                           SRPU 2B not functional (redundancy activ), and failure is not
                    562      24X1F0GJ
                                           latched.
                    571      24X1F0GT      SRPU 2A not functional (redundancy activ), and failure is latched.
                                           SRPU 2A not functional (redundancy activ), and failure is not
                    572      24X1F0GU
                                           latched.
                    601      24X1F0HP      ATUPU1 not functional, and failure is latched.
                    602      24X1F0HQ      ATUPU1 not functional, and failure is not latched.
                                           ATUPU1 has a failure. ATUPU1 is not fully functional. Failure is
                    603      24X1F0HR
                                           Latched.
                    621      24X1F0J9      ATUPU2 not functional, and failure is latched.
                    622      24X1F0JA      ATUPU2 not functional, and failure is not latched.
                 ATUPU2 has a failure. ATUPU2 is not fully functional. Failure is
623   24X1F0JB
                 Latched.
                  Survey for the Engineering Support section
 Annex
General Information
      Potential impact: Maintenance, Operational Reliability
      Key information:
      Solution benefit:
        First issue date: 04-MAR-2019                          Issue date: 07-OCT-2022            Last check date: 04-APR-2023
Technical parameters
                  ATA: 24-00, 24-71
        A/C type/serie: A350
               Engine:
Engine manufacturer:
                        ATUPU-1(1419XZ), ATUPU-1(1419XZ), ATUPU-1(1419XZ), ATUPU-1(1419XZ), ATUPU-1(1419XZ), ATUPU-2(1420XZ), ATUPU-
                        2(1420XZ), ATUPU-2(1420XZ), ATUPU-2(1420XZ), ATUPU-2(1420XZ), ENMU-1A(1403XZ1), ENMU-1A(1403XZ1), ENMU-
      Fault code/ECAM 1B(1403XZ2), ENMU-1B(1403XZ2), ENMU-2A(1404XZ1), ENMU-2A(1404XZ1), ENMU-2B(1404XZ2), ENMU-2B(1404XZ2), EPCU-
               warning: 1(1409XZ), EPCU-1(1409XZ), EPCU-1(1409XZ), EPCU-2(1410XZ), EPCU-2(1410XZ), EPCU-2(1410XZ), SRPU-1A(1407XZ1), SRPU-
                        1A(1407XZ1), SRPU-1A(1407XZ1), SRPU-1B(1407XZ2), SRPU-1B(1407XZ2), SRPU-1B(1407XZ2), SRPU-2A(1408XZ1), SRPU-
                        2A(1408XZ1), SRPU-2A(1408XZ1), SRPU-2B(1408XZ2), SRPU-2B(1408XZ2), SRPU-2B(1408XZ2)
                  FIN: 1403XZ1, 1403XZ2, 1404XZ1, 1404XZ2, 1407XZ1, 1407XZ2, 1408XZ1, 1408XZ2, 1409XZ, 1410XZ, 1419XZ, 1420XZ
         Part Number:
              Supplier: SAFRAN ELECTRICAL & POWER
Attachments
N/A
Links
 Other articles (ISI/TFU):
  - 24.70.00.005, 24.70.00.005, 24.70.00.005, 24.71.00.019, 24.71.00006
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