SPONGE-JET DRY ABRASIVE
BLASTING TECHNOLOGY BY
PT RAINTECH INDO ENERGI
(PT REI)
RAINTECH Indo Energi, Hijau Energi
Table of
SPONGE-JET OVERVIEW
SPONGE-JET ADVANTAGES
Contents WHAT WE DOPROCESS
SPONGE-JET
SPONGE-JET BLASTING EQUIPMENT
BLASTING REQUIREMENT
SSPC AB4 STANDARD
SPONGE-JET TRACK RECORDS
CONTACT
03
SPONGE-JET OVERVIEW
Sponge-Jet technology suppresses fugitive emissions and rebound
that can lead to costly interruptions and dangerous workplace
conditions
Clean, dry, low dust and reusable surface preparation media and
equipment
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SPONGE-JET ADVANTAGES
Sponge-Jet’s low dust, low ricochet and recyclable process offers:
Less worker
Lower fugitive
Enhanced visibility exposure and
emission
fatigue
Easier staging,
Less downtime,
containment,
improved asset Dustless blasting
ventilation and
availability
clean up
High-quality
Ability for other
surface preparation Less pollution and
trades to work
in sensitive or waste generation
nearby
confined areas
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SPONGE-JET PROCESS
WELDING HABITAT PANELS
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SPONGE-JET PROCESS
WELDING HABITAT PANELS
“The heart of Sponge-
jet System is its
SPONGE MEDIA.
This technology
combines the
containment capability
of sponge and the
cleaning and cutting
power of conventional
abrasives”
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SPONGE-JET PROCESS
WELDING HABITAT PANELS
Sponge media flattens an impact, exposing Sponge cells expand, creating vacuum –
abrasive, cleaning, abrading and profiling the pulling in debris
surface.
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SPONGE-JET PROCESS
WELDING HABITAT PANELS
Media traps hazardous particles that would Sponge Media Particle and Profile Close-Up
have become airborne and rebound with low (digital imaging)
https://www.youtube.com/watch?v=jZDAriTOMZU&list=UU
energy, making cleanup and containment easy JUPs-JPZyHtN_3UEvQkcxA
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SPONGE-JET RECYCLER
Recyclers clean and classify Sponge Media for reuse, separating media from oversized
debris, and fine waste
• Oversized Waste • Up to 95%
Removes FOD recycled Sponge
(Foreign Object Media is efficiently
Debris) such as nuts recycled on site for
and bolts immediate reuse
thus minimizing
time and cost
associated with
material handling,
waste disposal
• Fine Waste
Dust, broken down
paint, rust and
hazardous
contaminants are
separated from the
Sponge Media
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PRODUCTS, TOOLS & MEDIA
170-SJ Feed Unit 470-SJ Feed Unit 135P Recycler
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PRODUCTS, TOOLS & MEDIA
100-SJ Feed Unit Silver 30 Sponge Saber Blast Nozzle
Media
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SPONGE-JET EQUIPMENT SIZES
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BLASTING REQUIREMENT
AIR SUPPLY/
COMPRESSOR OPERATING
TEMPERATURE range is 0°C
highest rated pressure for 170- (32°F) to 50°C (120°F)
SJ is 10.3bar (150psi)
BLAST HOSES
AIR SUPPLY
REQUIREMENT Extensions up to 30m (100ft)
should have minimum 38mm
170-SJ Feed Unit uses a 50mm
(1.5in) I.D. Extensions over
(2-inch) standard pipe typically
30m should have minimum
fit with a 50mm (2-inch)
50mm I.D. Blast Hose
universal 4-lug coupling
Extension.
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LIST OF EQUIPMENT
Air Compressor 2” Air Hose
After Cooler ¾” Air Hose
Sponge Jet Feed Unit 1-1/4” Blasting Hose
Sponge Jet Recycler Air Manifold
Air Stand Filter Saber Blast Nozzle
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SSPC AB4 STANDARD
“This standard provides requirement for selecting and evaluating
abrasive media encapsulated in a compressible non-uniform cellular
matrix used to blast clean steel and other surfaces prior to the
application of protective coatings.”
“ENCAPSULATED ABRASIVE MEDIA: Encapsulated abrasive
media consist of natural or manufactured abrasive grains surrounded
by a dry, compressible, open-cell material. These abrasives are used to
reduce dust generation and ricochet damage to adjacent surfaces when
Abrsive Standard No.4 blast cleaning, and to “feather” the edges of intact coating during spot
Recyclable Encapsulated Abrasive repair procedures of coatings on steel and other substrates. During the
Media recycling process, the media is cleaned to remove abrasive fines and
debris, including paint, rust, mill scale, and other contaminants.”
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PHOTO GALLERY
SPONGE-JET TRACK RECORDS
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SARAWAK OFFSHORE PLATFORM
Location: Laila Drilling – A (LADR-A)
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SARAWAK OFFSHORE PLATFORM
Location: Laila Drilling – A (LADR-A)
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SARAWAK OFFSHORE PLATFORM
Location: Baronia Jacket – K (BNJT-K)
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SARAWAK OFFSHORE PLATFORM
Location: Baronia Jacket – K (BNJT-K)
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SARAWAK OFFSHORE PLATFORM
Location: Baronia Jacket – K (BNJT-K)
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SPONGE-JET BLASTING PLATFORM
TOPSIDE
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SPONGE-JET BLASTING PLATFORM
TOPSIDE
Location: Fabrication Yard MMHE
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SPONGE-JET BLASTING PLATFORM
TOPSIDE
Location: Fabrication Yard MMHE
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SPONGE-JET BLASTING PLATFORM
TOPSIDE
Location: Fabrication Yard MMHE
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LNG REGASIFICATION UNIT, ISLAND
BERTH AND SUBSEA PIPELINE
PROJECT, LEKAS
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LNG REGASIFICATION UNIT, ISLAND BERTH AND
SUBSEA PIPELINE PROJECT, LEKAS
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LNG REGASIFICATION UNIT, ISLAND BERTH AND
SUBSEA PIPELINE PROJECT, LEKAS
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LNG REGASIFICATION UNIT, ISLAND BERTH AND
SUBSEA PIPELINE PROJECT, LEKAS
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LNG REGASIFICATION UNIT, ISLAND BERTH AND
SUBSEA PIPELINE PROJECT, LEKAS
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LNG REGASIFICATION UNIT, ISLAND BERTH AND
SUBSEA PIPELINE PROJECT, LEKAS
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BINTULU CRUDE OIL TERMINAL
(BCOT) – CRUDE OIL TANK 3
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BINTULU CRUDE OIL TERMINAL (BCOT) – CRUDE
OIL TANK 3
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BINTULU CRUDE OIL TERMINAL (BCOT) – CRUDE
OIL TANK 3
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BINTULU CRUDE OIL TERMINAL (BCOT) – CRUDE
OIL TANK 3
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BINTULU CRUDE OIL TERMINAL
(BCOT) – FIRE WATER TANK 60
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BINTULU CRUDE OIL TERMINAL (BCOT) – FIRE
WATER TANK 60
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BINTULU CRUDE OIL TERMINAL (BCOT) – FIRE
WATER TANK 60
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BINTULU CRUDE OIL TERMINAL (BCOT) – FIRE
WATER TANK 60
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Contact Us
Raintech Indo Energi ("PTRIE"), Pakuan Regency,
Cluster Subanglarang Block A8 No. 23, Dramaga,
Bogor Barat 16116 Kota Bogor - Jawa Barat, Indonesia
admin@raintechenergi.com
+62 857 9720 0 0 8 9
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THANK YOU
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Indo Energi, Hijau Energi
