RAFALE DR

Service Manual
 Service Manual
COVER

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INDEX

Index

1 Technical Characteristics ................................................................... 6

1.1 Applications and Destined Use .................................................................................... 6
1.2 Compatibility ................................................................................................................... 6
1.3 Technical Characteristics .............................................................................................. 7
1.3.1 Electrical data ............................................................................................................. 7
1.3.2 Operating Characteristics ......................................................................................... 7
1.3.3 Environmental data.................................................................................................... 8
1.3.4 Radiological characteristics ...................................................................................... 8
[Link] kV - mA relationship ...................................................................................................... 9
1.3.5 Mechanical characteristics ..................................................................................... 12
1.3.6 Collimator .................................................................................................................. 13
1.3.7 Monoblock and Inverter .......................................................................................... 13

2 Installation ............................................................................................. 16
2.1 Introduction ................................................................................................................... 16
2.2 Electrical Connections ................................................................................................. 16
2.3 Acceptance Test........................................................................................................... 17
2.3.1 Checking Cables and Connectors......................................................................... 17
2.3.2 Mechanical Checks ................................................................................................. 17
2.3.3 Electrical Checks ..................................................................................................... 18
2.3.4 Adjustment of the dimensions of the x-ray field .................................................. 19

3 Maintenance .......................................................................................... 22
3.1 Ordinary Maintenance ................................................................................................. 22
3.1.1 General Recommendations ................................................................................... 22
3.1.2 Frequent Checks and Inspections......................................................................... 22
3.1.3 General Checks and Inspections .......................................................................... 23
3.1.4 Cleaning and Disinfection ....................................................................................... 23
3.2 Extraordinary Maintenance ......................................................................................... 24
3.2.1 Information for Assistance ...................................................................................... 24
3.2.2 Troubleshooting ....................................................................................................... 24
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3.2.3 Replacement of Components ................................................................................ 25

3.2.4 Service Information Checklist ................................................................................ 26
3.2.5 Programmed Maintenance Card ........................................................................... 27

4 Adjustments .......................................................................................... 30
4.1 Introduction.................................................................................................................... 30
4.2 Set-Up Procedure......................................................................................................... 30
4.3 kV Adjustments ............................................................................................................. 33
4.4 Maximum Filament Current Adjustment ................................................................... 34
4.4.1 Filament Current Adjustment ................................................................................. 34
4.5 mAs Adjustment ........................................................................................................... 37
4.6 Checking Radiographic Parameters.......................................................................... 37
4.6.1 Checking kV and mA in Radiography ................................................................... 37

5 Appendix ................................................................................................ 41
5.1 Spare Parts ................................................................................................................... 41
5.2 List of Fuses, Leds and Potentiometers ................................................................... 42

6 Electrical Diagram ............................................................................... 46

7 Revision List ......................................................................................... 47

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Technical
Characteristics

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1 TECHNICAL CHARACTERISTICS
1.1 APPLICATIONS AND DESTINED USE
The apparatus is a Mobile Radiographic Unit DR for radiography on a digital system
specifically designed for use in the plaster rooms, first aid and directly on the patient's
bed. The unit uses certified software as a support tool for diagnostic activities in the
orthopaedic, vascular and interventional field. Therefore, it is possible to acquire, display,
control, store, process and print images acquired through the mobile unit.
The following pages show all the electrical, mechanical and radiological characteristics of
the mobile stand; detailed information is also present in the equipment's User and
Technical Manuals.
And 'provided that the installation and use of the product is intended for qualified
personnel and properly trained with the necessary knowledge in the field of
radiation protection and with the necessary training in the use of X-ray equipment.

➢ The system is not used in contact with the patient - only accidental contact
with some parts of the device with the patient is possible and is contact with
the operator is foreseen.
➢ Contact with the patient is not of the invasive type.
➢ Contact with the operator is foreseen for reasons strictly linked to the
conditions of use (Operating Manoeuvres).

Device life: 10 years with a regular maintenance of the device

1.2 COMPATIBILITY
The System is supplied in a standard Configuration which cannot be implemented in the
field. External accessories cannot be interfaced.

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1.3 TECHNICAL CHARACTERISTICS

1.3.1 ELECTRICAL DATA
The information regarding the Technical data of the System is given in Tables 1.3.1

TABLE 1.3.1
Description 32kW
Voltage 230 Vac
Frequency 50 Hz/60Hz
Continuous operation < 1A
Maximum Absorbed Current
Intermitted operation 12A
Line Compensation Automatic
Line Resistance < 2.5 Ω
Power Supply Socket 230 Vac 16A
Insulation Class EN60601-1 Class I with type B parts applied
Conditions of use EN60601-1 Continuous Operation with intermittent load
2007/47/CE Directive Classification and its revised
CLASS II b
version

1.3.2 OPERATING CHARACTERISTICS

The information regarding the Technical data of the System is given in TABLE 1.3.2.
TABLE 1.3.2
Description Data
Keyboard with Touch Screen for all the operating parameters and messages
Operator interface for any possible anomalous conditions.
Managed by Microcontroller.
Selectable languages Italian, English, French, German, Spanish, Russian, Japanese
Radiography exposure control Remote control with double click and extension cable
Radiography with free Technique with 2 points (kV, mAs).
technique (optional) Technique with 3 points (Kv, mA, Sec.)
– mAmin and mAmax Safety device
– Maximum X-ray tube load safety device
– Maximum exposure time safety device
Safety devices – Temperature and Monoblock
– Max kV, min kV, max I
– Capacitor Faulty
– Microprocessor auto-test with display of the diagnostic messages..

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1.3.3 ENVIRONMENTAL DATA

The information regarding the environmental transport and operating data of the System
is given in Table 1.3.3
TABLE 1.3.3
TRANSPORT AND STORAGE OPERATION
Description Data Data
Maximum Temperature From –10 °C to 55°C From 10 °C to 40 °C
Recommended
From 0 °C to 40 °C From 10 °C to 40 °C
temperature
Relative humidity From 20% to 90% From 30% to 75%
Pressure From 500 to 1060 hPa From 700 to 1060 hPa

1.3.4 RADIOLOGICAL CHARACTERISTICS

The information regarding the environmental transport and operating data of the System
is given in Table 1.3.4.

TABLE 1.3.4 32 kW
Frequency 100 kHz
Kv variation 40 ÷ 125 (Steps 1kV)
Exposure times 3ms a 2,1s
Rising Time ≤ 1 ms
Ripple Max ≤ 3% at maximum power
Pilotage A.T. Inverter Contlolled by IGBT
Maximum mAs (28 steps): 0,2 / 0,5 / 0,8 / 1 / 1,3 / 1,6 / 2 / 2,5 / 3,2 / 4 / 5 / 6,3 / 8 / 10 / 13 /
16 / 20 / 25 / 32 / 40 / 50 / 63 / 80 / 100 / 130 / 160 / 200 / 220
Total filtration > 2.7mm Al

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[Link] KV - MA RELATIONSHIP

The information regarding the mA-Kv relationship of the System (32kW) is given in
Tables below, Respectively for large and small focus and it’s graph.

32 kW - Large focus

mAs
220 100 / / / / / / / / / / / / / /
200 125 125 / / / / / / / / / / / / /
160 125 125 / / / / / / / / / / / / /
130 125 125 125 125 / / / / / / / / / / /
100 200 200 200 200 200 200 / / / / / / / / /
80 320 320 320 400 400 200 200 200 125 / / / / / /
63 320 320 320 400 400 320 320 320 200 200 100 100 / / /
50 320 320 320 400 400 320 320 320 320 320 200 100 100 100 100
40 320 320 320 400 400 400 400 320 320 320 250 200 200 200 200
32 320 320 320 400 400 400 400 320 320 320 320 250 250 200 200
25 320 320 320 400 400 400 400 320 320 320 320 250 250 200 200
20 320 320 320 400 400 400 400 400 320 320 320 250 250 200 200
16 320 320 320 400 400 400 400 400 320 320 320 250 250 250 200
13 320 320 320 400 400 400 400 400 320 320 320 250 250 250 200
10 320 320 320 400 400 400 400 400 320 320 320 250 250 250 200
8 320 320 320 400 400 400 400 400 320 320 320 250 250 250 200
6.3 320 320 320 400 400 400 400 400 320 320 320 250 250 250 200
5 320 320 320 400 400 400 400 400 320 320 302 250 250 250 200
4 320 320 320 400 400 400 400 400 320 320 302 250 250 250 200
3.2 320 320 320 400 400 400 400 400 320 320 320 250 250 250 200
2.5 320 320 320 320 320 320 320 320 320 320 320 250 250 250 250
2 320 320 320 320 320 320 320 320 320 320 320 250 250 250 250
1.6 320 320 320 320 320 320 320 320 320 320 320 250 250 250 250
1.3 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250
1 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250
0.8 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200
0.5 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160
0.2 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63
40- 43- 46- 51- 61- 66- 71- 82- 91- 101- 104- 111- 121-
kV 50 81
42 45 49 60 65 70 80 90 100 103 110 120 125

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11 kW - Small focus

mAs
220 100 / / / / / / / / / / / / / /
200 100 100 / / / / / / / / / / / / /
160 125 125 / / / / / / / / / / / / /
130 125 125 125 125 / / / / / / / / / / /
100 160 160 160 160 125 100 / / / / / / / / /
80 160 160 160 160 125 100 100 80 80 / / / / / /
63 160 160 160 160 125 100 100 100 80 80 80 63 / / /
50 160 160 160 160 125 125 125 100 80 80 80 63 63 50 50
40 160 160 160 160 125 125 125 100 80 80 80 63 63 63 50
32 160 160 160 160 160 125 125 100 100 100 80 80 80 63 50
25 160 160 160 200 160 125 125 100 100 100 80 80 80 63 50
20 160 160 160 200 160 125 125 100 100 100 80 80 80 63 50
16 160 160 160 200 160 125 125 100 100 100 80 80 80 80 63
13 160 160 160 200 160 125 125 125 100 100 80 80 80 80 63
10 160 160 160 200 160 125 125 125 100 100 100 80 80 80 63
8 160 160 160 200 160 160 160 125 100 100 100 80 80 80 80
6.3 160 160 160 200 160 160 160 125 100 100 100 80 80 80 80
5 160 160 160 200 160 160 160 125 100 100 100 100 100 80 80
4 160 160 160 200 160 160 160 125 100 100 100 100 100 80 80
3.2 160 160 160 200 160 160 160 125 100 100 100 100 100 80 80
2.5 160 160 160 200 160 160 160 125 100 100 100 100 100 80 80
2 160 160 160 200 160 160 160 125 100 100 100 100 100 80 80
1.6 160 160 160 200 160 160 160 125 100 100 100 100 100 80 80
1.3 160 160 160 200 160 160 160 125 125 100 100 100 100 80 80
1 160 160 160 200 160 160 160 125 125 100 100 100 100 80 80
0.8 160 160 160 200 160 160 160 125 125 100 100 100 100 80 80
0.5 160 160 160 160 160 160 160 125 125 100 100 100 100 80 80
0.2 63 63 63 63 63 63 63 63 63 63 63 63 63 36 63
40- 43- 46- 51- 61- 66- 71- 82- 91- 101- 104- 111- 121-
kV 50 81
42 45 49 60 65 70 80 90 100 103 110 120 125

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Max kV-mA ratio in radiography mode - 32 kW

440,00
400,00
360,00

320,00 49
81
mA Grafia

280,00

240,00
101 121
200,00
51
160,00
120,00 111 125
80,00 81
40,00
35 45 55 65 75 85 95 105 115 120 125
kV

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1.3.5 MECHANICAL CHARACTERISTICS

The information regarding the mechanical transport and operating characteristics of the System is
given in TABLE 1.3.5

TABLE 1.3.5

Description 32 kW

Width 620 mm
Length 1181 mm
Height 1466 mm
Focus’s Height max, with outreach 1989 mm
Diameter rear wheel 200 mm
Weight ≈ 200 kg
Handling Dead man brake
Cassette holder 35x43

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1.3.6 COLLIMATOR
The information regarding the information relative to the collimator characteristics is given in TABLE
1.3.6 .

TABLE 1.3.6
Description Data
Multiple level blades parallel and perpendicular
Blade handling Manual
Dimensions of radiated field with focus-film distance of di 1 m: 43 x 43 cm
Focus-film distance indication with retractable tape measure (2m)
Light brightness (lux) >160 lux a 1 m
Inherent collimator filtration 2 mm Al

1.3.7 MONOBLOCK AND INVERTER

The technical characteristics of the Monoblock and inverter are shown in Table 1.3.7A
and 1.3.7B
TABLE 1.3.7A MONOBLOCK
Descrizione 32 kW
Model E 100 R HF
Maximum power 125 kV
Maximum current 425 mA
Thermic capacity 600 KJ
Continuous thermal dissipation 60W
Double focal spot size 0.6 mm - 1.3 mm
Min. filtration >2,7 mm Al
All other information relating to the unit and the tube can be found in the relevant manuals

TABLE 1.3.7B INVERTER

Description 32 kW
Model HF1 100
Maximum power 32 kW
Power supply voltage 230 Vac ± 10%
Power supply frequency 50/60 Hz
Digital outputs High active
Digital inputs High active
Logic circuit power supply ± 15Vdc

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Acceptance and
Installation

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ACCEPTANCE AND INSTALLATION

2 INSTALLATION

WARNING – if required, the dosimeter will be installed directly from the

! manufacturer, otherwise please make sure that the device must be in
accordance with IEC 60580

2.1 INTRODUCTION
The installation procedure consists of different operations to be carried out in the order
indicated in the flow chart given below.

Unpacking

Electrical
Connections

Acceptance Test
The different operations indicated are described in detail in the paragraphs below.

ATTENTION - The radiological system is normally pre-installed and

configured in the factory according to the specific requirements of the

! customer. However, certain Adjustments may be necessary in the case of

replacement of components . The whole adjustment procedure of the
machine parameters is described in detail in this SERVICE MANUAL (SECTION
4 AND SECTION 5).

2.2 ELECTRICAL CONNECTIONS

The apparatus must be supplied with a single-phase alternating voltage of 230 V.
The maximum absorbed current is indicated both on the UNIT label and in the technical data
(See 1.3.2) and varies according to the model of the apparatus .
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ATTENTION - To connect the apparatus to the power supply mains, only

! use 16A sockets with earth terminal

2.3 ACCEPTANCE TEST

These operations can be grouped into three general categories:
➢ checking cables and connectors;
➢ mechanical checks;
➢ electrical checks.

2.3.1 CHECKING CABLES AND CONNECTORS

Visually check each cable and connector, making sure there are no breakages and/or
crushing.
➢ Power supply cable of the mobile radiographic unit
➢ Radiography control pushbutton cable.
➢ Unit-monoblock connection cable.

2.3.2 MECHANICAL CHECKS

The mechanical checks include the following operations :
➢ HANDLING – All the foreseen movements must be possible and be carried out without
excessive force or jerking.
➢ BRAKES – The movement locking brakes must be functional and easy to activate.
➢ INTEGRITY – Check there are no and/or marks which might have jeopardised the
functionality of safety of the apparatus.

The single checking stages are listed below.

▪ Rolling the radiographic unit wheels
▪ Parking brake of the radiographic unit
▪ Correct operation of the anti-tilting groups
▪ Integrity of the control console
▪ Integrity and fixing of the casings
▪ Balancing of the pantograph arm

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2.3.3 ELECTRICAL CHECKS

Correct operation of the following is indispensable with regard to the electrical part :
➢ SAFETY DEVICES
➢ SIGNALS

! CAUTION - Remove the casings to facilitate the Electrical Checks.

The whole procedure is indicated below :

1) CHECKING THE POWER SUPPLY : Connect the radiographic unit to the mains power
supply;
2) CHECKING INITIAL TEST : Check that the initial test of the apparatus is carried out correctly;
3) CHECKING THE SOFTWARE : Check display of the software installed;

! NOTE: Do not continually turn the unit on and off

4) CHECKING PRESENCE OF THE SET-UP DATA IN THE MEMORY: Enter SET-UP and check that
the SET-UP data agrees with what was set
5) X-RAY TUBE FORMATION : When the unit is not used for a long period, before using it
normally, carry out “formation” of the X-Ray tube with a series of exposures. Use the
following data, leaving a pause of minute between one exposure and the next every kV
and mAs value .

Settings 1° 2° 3° 4° 5° 1° 2° 3° 4° 5° 6° 7° 8°
kv 60 70 80 90 100 PAUSE 40 50 60 70 80 90 100 110
mAs 10 10 10 10 10 100 80 64 64 50 50 40 40

During this formation, by means of the oscilloscope, check the values of the kV card IB18
Tp2 (+) and Tp16 (earth) ; mA card IB18 Tp25 (+) and Tp23 (earth) on the inverter.
Set the oscilloscope in the following way:

Channel A: 1V/DIV 1V read corresponds to 50 mA

Channel B: 1V/DIV 1V read corresponds to 20 kV
Time Base: 20 ms/DIV .

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WARNING - Should the wave form of the kV show high voltage discharges

! or discharges are heard inside the X-Ray tube, interrupt the sequence and
let the tube rest for at least 30 minutes, then repeat the formation from the
beginning .

6) CHECKING EXPOSURE TIME: During X-Ray exposure, check that the relative LED for
passage of X-Rays lights up and that at the end of the exposure the display shows the
effective exposure time in seconds.

2.3.4 ADJUSTMENT OF THE DIMENSIONS OF THE X-RAY FIELD

➢ Adjust the Focus / Film distance - which can be measured using the Retractable
Meter (14) - moving the X-ray unit .
➢ Turn the COLLIMATOR light on by using the TURN COLLIMATOR LIGHT ON pushbutton on
the TOUCH SCREEN or using the TURN COLLIMATOR LIGHT ON (16) pushbutton located
on the COLLIMATOR itself.
➢ At this point, adjust the luminous field (which coincides with the X-RAY FIELD) to
centre the area to be x-rayed, by means of the LONGITUDINAL DIAPHRAGM
ADJUSTMENT (17) and TRANSVERSE DIAPHRAGM ADJUSTMENT (15) handles.

17
15 16

13 14

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Maintenance

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3 MAINTENANCE
3.1 ORDINARY MAINTENANCE
3.1.1 GENERAL RECOMMENDATIONS
The radiological system needs checks and maintenance operations carried out regularly. The
following recommendations have the aim of keeping good operating conditions and service
safety.
The System contains mechanical parts subject to wear according to use: after a prolonged
period of use the degree of safety may decrease due to wear of parts. Regular inspections and
maintenance serve above all to protect the patient and operator from hazards caused by any
breakage of mechanical parts. Correct adjustment of the electro-mechanical and electronic
modules affects operation, electrical safety and the level of exposure to radiation both medical
and paramedical personnel and the patients are subjected to. The maintenance programme
includes checks and preventive interventions which are the responsibility of the owner of the
apparatus, and which must be carried out by expressly authorised personnel.
Device life: 10 years with a regular maintenance of the device

WARNING - Should it be necessary to replace parts which may negatively affect

! the safety of the machine, only use original spare parts .

3.1.2 FREQUENT CHECKS AND INSPECTIONS

The user must see to training the operating personnel so that they are able to make the daily
checks. These checks are listed in Table 3.1 The further checks described in this charter and
the interventions described in the following chapters must only be carried out by qualified and
authorised personnel of the technical service.
TABLE 3.1.2

DAILY CHECKS
Check operation of the signals, the touch-screen and the luminous LEDs.
Check operation of the parking brake.
Check integrity of the warning and danger labels.
WEEKLY CHECKS
Check that there are no oil leaks from the Monoblock.
Check there are no unusual noises in the Monoblock during X-ray emission.
SIX-MONTHLY CHECKS

Check correct operation and the relative value of the whole earthing circuit.
Check the power supply voltage value.
Check the value of the direct voltages generated inside the system.
Check fixing and general state (dust and corrosion) of the cards.
Check centring of the monoblock-collimator group.

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ANNUAL CHECKS
Check kV and mAs (*)
Check leakage current
Safety Test Check electric strength
Check earth resistance
(*) Call the Service to carry out the safety and reproducibility tests, as indicated in the IEC 1223-2 and IEC
1223-11 standards, the other functional checks of the apparatus, as described in the programmed maintenance
plan (Service manual)

3.1.3 GENERAL CHECKS AND INSPECTIONS

Every six months, and in any case in accordance with the local regulations in force, the
procedures indicated in the ACCEPTANCE TEST REPORT must be carried out fully. The
results obtained must be noted down on the PROGRAMMED MAINTENANCE CARD along with the
description of any interventions carried out.
The following checks listed below must be added to those indicated on the Test Sheet:
• D.1 Power supply Voltage check;
• D.2 Check of DC power supplies;
• D.3 Earth Protection Check;
• D.4 Check of internal earthing connections;

3.1.4 CLEANING AND DISINFECTION

To clean the surfaces of the apparatus, products with a high content of alcohol, corrosive and/or
abrasive detergents and solvents must not be used.
To disinfect the system, only use methods in accordance with the regulations in force regarding
disinfection procedures and protection against explosions.
To carry out the cleaning and disinfection operations, follow the precautions indicated below:
• Turn the system off and disconnect the mains power supply cable;
• Make sure that no liquid enters the apparatus, in order to prevent short-circuits and
corrosion of the electrical and electro-mechanical components.

WARNING - Should products which form explosive gaseous mixtures be used

! for disinfection, make sure that the gases have dispersed before using the
apparatus again for x-ray emission, the apparatus is not suitable for use in the
presence of flammable anaesthetics, disinfection products of cleaning
products.

! For any replacement of the components of the unit (monobloc, collimator) refer
to the Service Manual - Section 3 - Maintenance

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3.2 EXTRAORDINARY MAINTENANCE

3.2.1 INFORMATION FOR ASSISTANCE

The main instruments needed for service in the case of intervention on the apparatus are listed
below.
• DIGITAL OSCILLOSCPE (2 Channels) “This must not have a GND earth connection”
• mAs TRUE RMS METER
• mA TRUE RMS METER
• TRU RMS MULTIMETER
• kVp TIME METER

3.2.2 TROUBLESHOOTING
Troubleshooting can be facilitated by the indications in TABLE 3.2.2 which illustrates the most
usual malfunctions and highlights their possible causes.

TABLE 3.2.2
N° FAULT FOUND PROBABLE CAUSE RECOMMENDED INTERVENTION
-Check Presence of Mains Power
The UNIT does not turn on
No power supply on input. supply (230 Vac).
(ON LED lit up)
-Check Fuse F230V (TR1 2AT).

1 -Check Position of Thermomagnetic

The UNIT does not turn on
No power supply on input. SW1 ON
(ON LED off)
-Check/Replace Fuse IB02/F1-4AT.
The UNIT works but does not
Fault in the RADIOGRAPHY -Check the RADIOGRAPHY
2 produce x-rays.
PUSHBUTTON. PUSHBUTTON cable and connector
(No alarm on the UNIT display)
The Touch Screen of the UNIT -Check operation of the feeder
indicates Fault at +15V or –15V of the feeder (voltages
3
“POWER SUPPLY SYSTEM of the IB02 Micro card. +15VA/-15VA/+24VA of the IB02
FAULT” Micro card)
-Check Power supplies and
Filament IB34 Card Power supply
Connections of
Absent.
The Touch Screen of the UNIT Filament IB34 Card.
4 indicates
Filament of the X-Ray tube
“FILAMENT ALARM OFF” -Replace the MONOBLOCK (*)
interrupted
Fault in the Filament IB34 Card -Replace the IB34 card
If the indication appears while X- -Turn off and on again. If the
rays are being carried out: fault in indication persists, contact the
The UNIT indicates the X-ray power circuit technical service.
5
“INVERTER ERROR ALARM” -Turn off and on again. If the
fault Inverter or monoblock indication persists, contact the
technical service.
During a radiograph the rms kV are -Turn off and on again. If the
6 The UNIT indicates “KV ERROR”
lower than 85% of the ones set: indication persists, contact the

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fault in the X-ray power circuit technical service.

-Repeat the radiograph. If the
During a radiograph the mA values
7 The UNIT indicates “MA ERROR” indication persists, contact the
is lower than the permitted limit
technical service.
-Do not carry out X-rays and let the
Monoblock overheated Monoblock
cool down.
The UNIT indicates “MONOBLOC
8 -Replace the thermal sensor
THERMAL ALARM”
positioned on the MONOBLOCK and/or
Breakage of the thermal sensor
check relative cabling with
the IB02 card.
During a radiograph with cassette,
The UNIT indicates “MAN X-RAY
9 the X-ray control pushbutton was -Repeat the radiograph.
STOP”
released early.
Radiography time was higher than -Check correctness of mA.
10 The UNIT indicates “MAX TIME” the maximum time allowed for -Check mA reading on IB18 Card
exposure Tp25(+) and Tp23(-).
The UNIT indicates Fault in the X-ray control -Check/Replace the X-ray control
11
“X-RAY CONTROL ALREADY PRESSED” pushbutton pushbutton.
-Turn off and on again. If the
The UNIT indicates The Exposure Time is not
12 indication persists, contact the
“WATCH DOG INTERVENTION” Controlled by the Microprocessor
technical service.
Check if Inverter Fuses F1 and F2 -Turn off and on again. If the
The UNIT indicates
13 are faulty, and Inverter power indication persists, contact the
“NO X-RAYS”
supplies. technical service.
During exposure the anode does Check fuses card IB06 F1 and F2.
The UNIT indicates
14 not rotate. Probable fault in Starter If the indication persists, contact the
“ANODE STARTER FAULT”
IB06 Card technical service.
The UNIT indicates
15 “CAPACITOR FAULT” Fault in the Power circuit Contact the technical service.
(Version 32-15KW)
3.2.3 REPLACEMENT OF COMPONENTS
Replacement of a component can mean the need to carry out checks and Adjustments in order
to restore correct operation of the radiological unit. TABLE 3.2.3 indicates the typical situations
when an adjustment operation is required (the references to paragraphs are those in this
SERVICE MANUAL).

TABLE 3.2.3
COMPONENT REPLACED REGULATIONS AND CONTROLS REFERENCE
FILAMENT IB34 CARD Calibration verification of mA Set Up SECT.5
MONOBLOCK S214 CARD Verification of kV and mA SECT.5
INVERTER IB18 CARD Verification of kV and mA SECT.5
kV Maximum Control SECT.5
MICRO IB02 CARD Control maximum time of exposure SECT.5
Verification of kV and mA SECT.5
TOUCH SCREEN IB07 CARD Contrast Control LCD Touch Screen /
STARTER IB06 CARD Verification Anode Rotation SECT.5

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WARNING - Before carrying out monoblock replacement, carry out the following operations:
▪ Add some counter-weight on the front part of the unit to prevent the unit tilting.
▪ Secure the pantograph arm to the base of the unit (using ropes) to prevent the arm
! making undesired movements caused by the lack of weight which will occur when the
monoblock is removed.

3.2.4 SERVICE INFORMATION CHECKLIST

There are two tables given below which are useful for service, giving all the information
regarding technical interventions, during the lifetime of the unit.
EQUIPMENT:
INSTALLATION DATE:
TYPE:
SERIAL N°:

Service Implemented Remark

Information
Date Signature
N°

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3.2.5 PROGRAMMED MAINTENANCE CARD

Unit Model: S/N°:

Place of Installation: Date of installation:
Dept: Maintenance date:

General Checks (Visual Checks) Result

Checking presence of all the Signalling and Registration labels. □ POSITIVE □ NEGATIVE
Checking the good state of all the cables and sheaths. □ POSITIVE □ NEGATIVE
Checking oil leakage from the monoblock. □ POSITIVE □ NEGATIVE
Checking the good state of the casings. □ POSITIVE □ NEGATIVE
Checking general presence of screws and bolts. □ POSITIVE □ NEGATIVE
Checking the painting. □ POSITIVE □ NEGATIVE
Test of Mechanical Operation Result
Checking Touch Screen operation. □ POSITIVE □ NEGATIVE
Checking Arm Balance and sliding. □ POSITIVE □ NEGATIVE
Checking rotation and balance of the Monoblock-Collimator Group. □ POSITIVE □ NEGATIVE
Checking Mobility of the Wheels. □ POSITIVE □ NEGATIVE
Checking Operation of the Brakes. □ POSITIVE □ NEGATIVE
Checking fixing of the Suspended parts (Monoblock, Collimator). □ POSITIVE □ NEGATIVE
Checking General Tightening of screws and bolts. □ POSITIVE □ NEGATIVE
Radiological Checks Result
Checking resistance of the earth protection □ POSITIVE □ NEGATIVE
Checking the current dispersed to earth and into the housing. □ POSITIVE □ NEGATIVE

User Signature Signature of Technician

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4 ADJUSTMENTS
4.1 INTRODUCTION
The radiological system is entirely regulated in the factory: it is therefore only
necessary to install it to be able to use it. All the information contained in this SECTION 4
and in SECTION 5 should be used when an Extraordinary Maintenance operation becomes
necessary.

WARNING - In the case of intervention, it is essential for the adjustment

! operations to be carried out in the sequence indicated.

Table 4.1 indicates the Potentiometers which do not require any further adjustments since
they have already been adjusted and sealed in the factory.

TABLE 4.1
CARD POT. DESCRIPTION
TR1 Manual setting of the Filament Current
IB34 Filament TR2 Limit of the mA large focus adjustment
TR3 Limit of the mA small focus adjustment
P1
Return of the kV +
P2
S 214 (MONOBLOCK)
P3
Return of the kV -
P4
P1 Maximum current IGBT
IB18
P2 Frequency setting
IB02 PT1 Maximum exposure time anticlockwise.

4.2 SET-UP PROCEDURE

In the following parts of this chapter, reference is made to the SET-UP PROCEDURE of the
system.
To access this mode, only work from the UNIT console with specific application(Ibis APR
setup) already installed on PC.
In order to enter in the Set-up application proceed as illustrated below.

• Exit to the VXvue software

• Login with administrator windows account
• Insert password: Ibis@xray

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• Open the application Ibis APR setup

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• Now Digit password “1441” by using virtual keyboard that will appear and click
“validate”

• Select the correct COM port(Different in based of the PC) and click “open” and subsequently
“calibration”

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• The window that will appear will be the follow

4.3 KV ADJUSTMENTS
The SET kV voltage is supplied by the microprocessor and must be adjusted
according to the ratio kv/20 (1V=20 kV).

• Press the “Set 40 kV” field. Set kV ADJ a 40 kV

• Connect the probes of a digital multimeter in Vdc on the IB18 6,00 V

+ -
card between CP3-2(-) and CP3-10(+); CP 3-10 CP 3-2

• Using the push button”+” and “-“ to adjust the value read on the
digital multimeter until you obtain a value of 2Vdc.
Set kV ADJ a 110 kV
• Press the “Set 120 kV” field. 6,00 V

• Connect the probes of a digital multimeter in Vdc on the IB18 + -

CP3 -10 CP3 -2

card between CP3-2(-) and CP3-10(+);
• Using the the push button “+” and “-“ to adjust the value read on
the digital multimeter until you obtain a value of 6Vdc.
• To confirm press the “SAVE” push button
make sure you hear the “beep” save confirmation

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4.4 MAXIMUM FILAMENT CURRENT ADJUSTMENT

4.4.1 FILAMENT CURRENT ADJUSTMENT

WARNING - By FILAMENT CURRENT, the current passing through the primary

! winding of the power supply transformer of the filament itself is meant
(COOLIDGE TRANSFORMER).

A) MEASUREMENTS
• To measure the FILAMENT CURRENT, connect the probes of a amperometer in
series between terminal CP6-2 of board IB34. Set the scale value to 1A AC.
• To measure the anode mA in RADIOGRAPHY, connect the probe of an 1V=50mA

oscilloscope between test points TP25(+) and TP23(-) of the IB18 card. + -

TP25 TP23
Correspondence in reading is 1V=50mA, whereas between test points
1V=20kV
TP2(+) and TP24(-) of the IB18 card to display the kV wave form.
+ -
Correspondence in reading is 1V=20kV ;
TP2 TP24

Note: ibis suggests not reaching 100% of the indicated value, but only 90%, in
order to safeguard the life of the tube

B) ADJUSTMENT OF THE LARGE FOCUS CURRENT

Activate the SET UP procedure;
• Select “50 KV 400mA” ;
Adjust the set value of the “DAC” by means of the “+” and “-“ push button
until you obtain a filament current, displayed on the oscilloscope, which is the
same as the one indicated in table 4.4.1A. (E.g. for 50 kV - 400 mA - Typical
DAC 1350).
Command X-Ray and check that the anode mA are 400; if necessary re-adjust the
SET UP until you obtain the desired value;
• Select “80 KV 100mA”.
Adjust the set value of the “DAC”, again by means of the “+” and “-“ push
button, until you obtain a filament current, displayed on the oscilloscope,
which is the same as the one indicated in table 4.4.1A. (E.g. for 80 kV - 100
mA - Typical DAC 1150).
Command X-Ray and check that the anode mA are 100 mA; if necessary re-adjust
the SET UP until you obtain the desired value;
• Select “80 KV 400mA”
Adjust the set value of the “DAC”, again by means of the “+” and “-“ push
button until you obtain a filament current, displayed on the oscilloscope,
which is the same as the one indicated in table 4.4.1A. (E.g. for 80 kV - 400
mA - Typical DAC 1310).

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Command X-Ray and check that the anode mA are 400 mA. If necessary re-adjust
the SET UP until you obtain the desired value.

C) ADJUSTMENT OF THE SMALL FOCUS CURRENT

Activate the SET UP procedure ;
• Select “40 KV 125mA ”
Adjust the set value of the “DAC” by means of the “+” and “-“ push button until you
obtain a filament current, displayed on the oscilloscope, which is the same as the
one indicated in table 4.4.1A. (E.g. for 40 kV - 125 mA - Typical DAC 1200).
Command X-Ray and check that the anode mA are 125; if necessary re-adjust the SET
UP until you obtain the desired value ;
• Select “80 KV 50mA”.
Adjust the set value of the “DAC”, again by means of the “+” and “-“ push button until
you obtain a filament current, displayed on the oscilloscope, which is the same as
the one indicated in table 4.4.1A. (E.g. for 80 kV - 50 mA - Typical DAC 1100).
Command X-Ray and check that the anode mA are 50 mA; if necessary re-adjust the
SET UP until you obtain the desired value;
• Select “80 KV 125mA”
Adjust the set value of the “DAC” by means of the “+” and “-“ push button until you
obtain a filament current, displayed on the oscilloscope, which is the same as the
one indicated in table 4.4.1A. (E.g. for 80 kV - 125 mA - Typical DAC 1200).
Command X-Ray and check that the anode mA are 125; if necessary re-adjust the SET
UP until you obtain the desired value .

Table 4.4.1A Dac Range

Adjustments Settings Minimum Maximum Sample
40 kV 300 600 415
Set kV
120 kV 1000 1500 1240
50kV 400 mA 800 1800 1350

Set mA 80kV 100 mA 700 1600 1150

32 kW
80kV 400 mA 600 1700 1310
50kV 125 mA 700 1700 1200

Set mA 11 kW 80kV 50 mA 600 1700 1100

80kV 125 mA 500 1700 1200
Set mAs 20 mAs 400 600 490

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1V=100 mA

1V=20 kV

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4.5 MAS ADJUSTMENT

A) MEASUREMENT
• Remove the bridge between terminals CP2-1 and CP2-3 of the IB18 card.
• Connect a mAs meter between the above terminals.

B) PROCEDURE
• Activate the SET UP procedure;
• Select “MAS ADJ”;
• Command X-Ray;
20mAs
• On the instrument, check that the mAs value is really the one set (20 mAs – Typ.
DAC 0490); CP2-1 CP2-3

if necessary re-adjust the SET UP until you obtain the desired value;
• exit SET UP.

4.6 CHECKING RADIOGRAPHIC PARAMETERS

After having completed the operations indicated in the previous paragraphs, it is
necessary to check the values of the proportional signals at the kV and mA which arrive
at the INVERTER. The kV signal tolerance is ± 5%, whereas for the mA it is ± 15%.

WARNING - If the kV value is incorrect, it is necessary to repeat the SET kV

! adjustment.
WARNING - For the following checks, an oscilloscope with two channels is
required.

4.6.1 CHECKING KV AND MA IN RADIOGRAPHY

Connect the probe of the oscilloscope as indicated below:
• CHANNEL A: TP2(+) – TP24(-) of the IB18 card (kV AT THE TUBE);
• TIME BASE: 20 ms

If necessary, connect the probe of the oscilloscope as follows :

• CHANNEL B: TP25(+) – TP23(-) of the IB18 card (mA) ;
• TIME BASE: 20 ms
Set the minimum value of the kV (50 kV – 400 mA);
Command X-Ray and check that the values read on the oscilloscope correspond with
those given in TABLE 4.6.1; repeat the previous operations setting the kV values at 80 kV
and 100 kV and 120kV.

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TABLE 4.6.1A LARGE FOCUS – RADIOGRAPHIC

32 kW 15kW 6kW
PARAMETERS

kV mAs mA T(sec) mA T(sec) mA T(sec)

Range of
Range of
acceptance
Set Set acceptance Theoretic Theoretic Theoretic Theoretic Theoretic Theoretic
IB18: TP2 – TP24
(+/- 10%)
[1V = 20 kV]
40 38 ÷ 42 20 17.5 ÷ 22.5 320 0.062 320 0.0625 150 0.133
80 76 ÷ 84 20 17.5 ÷ 22.5 400 0.050 200 0.100 63 0.317
100 96÷104 20 17.5 ÷ 22.5 320 0.062 160 0.125 63 0.317
125 96÷104 20 17.5 ÷ 22.5 200 0.100 125 0.160 50(120Kv) 0.400

TABLE 4.6.1B SMALL FOCUS – RADIOGRAPHIC

11 kW 7.5 kW 3 kW
PARAMETERS

kV mAs mA T(sec) mA T(sec) mA T(sec)

Range of
Range of
acceptance
Set Set acceptance Theoretic Theoretic Theoretic Theoretic Theoretic Theoretic
IB18: TP2 – TP24
(+/- 10%)
[1V = 20 kV]
40 38 ÷ 42 20 17.5 ÷ 22.5 160 0.125 160 0.125 50 0.400
80 76 ÷ 84 20 17.5 ÷ 22.5 125 0.160 125 0.160 40 0.500
100 96÷104 20 17.5 ÷ 22.5 100 0.200 100 0.200 32 0.625
125 96÷104 20 17.5 ÷ 22.5 80 0.250 80 0.250 25(120kv) 0.800

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5 APPENDIX
5.1 SPARE PARTS
Should it be necessary to replace parts which may affect the safety of the machine in a negative
way, only use original spare parts.

ATTENTION - When requesting Spare Parts, it is necessary to provide not only

! the code of the piece, but also the serial number of the unit .

Table 5.1 indicate the electronic and mechanical components which can become faulty or worn
and which must therefore be replaced:

TABLE 5.1 – LISTA PARTI DI RICAMBIO

N° DESCRIZIONE CODICE NOTE
1 MONOBLOCCO E 100 R (32-15kW Version) [Link]
2 INVERTER HF1 100/2 (32-15kW Version) [Link]
3 SCHEDA IB02 MICROPROCESSORE [Link]
4 SCHEDA FILAMENTO IB34 [Link]
5 SCHEDA ROTAZIONE IB06 [Link]
6 SCHEDA CARICA CONDENSATORI IB04 [Link]
7 SCHEDA CONTROLLO INVERTER IB18 [Link]
8 SCHEDA TOUCH SCREEN IB07 [Link]
9 FILTRO DI LINEA [Link]
10 COLLIMATORE R104/243/A [Link]
11 TRASFORMATORE TR1 [Link]
12 CONDENSATORE C130MF (ROTAZIONE) [Link]
13 CONDENSATORI 22.000MF [Link]
14 VENTOLA [Link]
15 COMANDO MANUALE X-RAY [Link]
16 KIT FUSIBILI [Link]
17 CARTER MONOBLOCK [Link]
18 CAVO MONOBLOCK [Link]

ATTENTION - For the parts not indicated in table 5.1 please contact the
! technical assistance service.

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5.2 LIST OF FUSES, LEDS AND POTENTIOMETERS

TABLE 5.2A FUSIBILI

POSITION FUSE VALUE NOTE

INVERTER F1 100A 690V Inverter protection
F230V 3.15AT
F24V 3.15AT
TR1 F12V 10 AT Transformer protection
F135V 2AT
F60V 2AT
IB02 MICROPROCESSOR BOARD F1 4 AT Diode bridge protection BD1 24Vac
IB06 STARTER BOARD F1 8 AT Power line protection 230 Vac
IB06 STARTER BOARD F2 8 AT Power line protection 60 Vac
IB15 DRIVERS IGBT BOARD F1 200 mAT Power line protection
IB04 CAPACITOR CONTROL F1 6 AT Power line protection
IB04 CAPACITOR CONTROL F4 6 AT ac-dc converter protection
IB04 CAPACITOR CONTROL F5, F6 0.3 AT Transformer protection

TABLE 5.2B POTEZIOMETRI

POSITION POT. VALUE NOTE
IB02 MICROPROCESSOR BOARD PT1 200 KΩ Exposition Max Time
IB34 FILAMENT BOARD TR1 5 KΩ Manual Set I filament
IB34 FILAMENT BOARD TR2 5 KΩ Max I large focus
IB34 FILAMENT BOARD TR3 5 KΩ Max I small focus
IB18 INVERTER LOGIC BOARD P1 2KΩ I Max
IB18 INVERTER LOGIC BOARD P2 2KΩ Frequency
S 214 MONOBLOC BOARD P1 20 KΩ Feedback kv+
S 214 MONOBLOC BOARD P2 20 KΩ Feedback kv+
S 214 MONOBLOC BOARD P3 20 KΩ Feedback kv -
S 214 MONOBLOC BOARD P4 20 KΩ Feedback kv -
IB07 DISPLAY BOARD RT1 10 KΩ Display contrast
IB07 DISPLAY BOARD RT3 2 KΩ Buzzer intensity
IB04 CAPACITOR CONTROL PT2 10 KΩ Capacitor voltage adjustment
IB04 CAPACITOR CONTROL PT3 10 KΩ V referring adjustment

TABLE 5.2C LISTA LED

POSITION COMPONENT VALUE SHOW
IB34 FILAMENT BOARD DL4 YELLOW ON small focus selected
IB34 DL3 GREEN 24Vdc present
IB34 DL6 GREEN ON Filament OK
IB34 DL5 RED ON Max I filament
IB02 MICROPROCESSOR BOARD LD2 GREEN ON Voltage 24Vac General
IB02 LD3 GREEN Watch Dog not active
IB02 LD4 GREEN ON RX Preparation
IB02 LD5 GREEN ON Commando RX

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IB02 LD6 GREEN ON RX Preparation

IB02 LD8 GREEN ON emergency circuit
IB02 LD9 GREEN Watch Dog active
IB02 LD10 GREEN ON RX Preparation
IB02 LD11 GREEN ON RX Preparation
IB02 LD12 GREEN NU
IB02 LD13 GREEN NU
IB02 LD15 GREEN NU
IB02 LD16 GREEN NU
IB02 LD17 GREEN ON collimator command light ON
IB02 LD18 GREEN NU
IB02 LD19 GREEN ON Stand-by
IB02 LD21 GREEN NU
IB02 LD22 GREEN NU
IB02 LD23 GREEN ON thermic safety OK
IB02 LD24 GREEN ON Filament OK
IB02 LD27 GREEN NU
IB02 LD28 GREEN NU
IB02 LD29 GREEN NU
IB02 LD30 GREEN ON KV>85%
IB02 LD31 GREEN ON Inverter Fault
IB18 INVERTER LOGIC BOARD LD8 GREEN +15v p.s.
IB18 LD9 GREEN +5v p.s.
IB18 LD10 GREEN -15v p.s.
IB18 LD4 YELLOW Watch dog
IB18 LD6 RED Inverter fault
IB18 LD7 YELLOW Fault info
IB18 LD1 GREEN Enable x-ray
IB18 LD5 YELLOW X-ray ON
IB18 LD11 GREEN KV >85%
IB18 LD12 GREEN Order X-ray
IB06 STARTER BOARD DL1 GREEN ON Power OK
IB06 DL2 GREEN ON Filament preparation
IB07 DISPLAY BOARD DL1 GREEN
IB07 DL2 GREEN Power supply present 230 Vac
IB07 DL3 GREEN
IB07 DL4 YELLOW
IB07 DL5 YELLOW x-ay pass
IB07 DL6 YELLOW
IB06 STARTER BOARD DL3 GREEN ON starter preparation
IB06 DL4 YELLOW ON Starter OK
IB06 DL5 YELLOW ON Starter OK
IB07 DISPLAY BOARD DL1,2,6 GREEN ON power supply present
IB07 DL3,4,5 YELLOW ON X-ray on
IB04 CAPACITOR CONTROL DL1 GREEN ON power supply present +15V

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IB04 DL2 GREEN ON power supply present -15V

IB04 DL3 RED ON discharge phase active
IB04 DL4, DL8 YELLOW ON PWM ON
IB04 DL5 YELLOW ON power supply present
IB04 DL6, DL6A YELLOW ON charge done

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Electrical Diagrams

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6 ELECTRICAL DIAGRAM
Electric diagrams 32-15kW
Description Doc. N°
Power Connection 002794
Interconnections 002708
X-Ray Power Circuit 002704
Driver IGBT IB15 board 002010-002011

Logic circuit 1 IB18 board 002013

Logic circuit 2 IB18 board 002705
Filament Supply IB34 board 002191-002192-002193

IB02 board Power supply ON/OFF 002709

WD-Inverter Int. IB02 board 002015
Microcontroller1 IB02 Board 001451
Microcontroller2 IB02 Board 001452
Microcontroller ANA IN/OUT IB02 Board 001453
Microcontroller3 IB02 Board 001454
Touch Screen and Keyboard1 IB07 Board 001455
Touch Screen and Keyboard2 IB07 Board 001456
Starter Circuit IB06 Board 001457
Capacitor Control1 IB04 Board 001458
Capacitor Control2 IB04 Board 001459
Capacitor Control3 IB04 Board 001460
Capacitor Control4 IB04 Board 001461
ION. Chamber1 Con. IB09 board 001462
ION. Chamber2 Con. IB09 board 001463
Layout 32-15kW
Monoblock S214 board 002698
Inverter Layout 002018
Driver IB15 board 002019
Inverter IB18 Board 002020
Microcontroller IB02 Board 001469
Touch Screen and Keyboard IB07 Board 001470
Banck Capacitor IB04 board 001471
Filament Supply IB34 board 002194
Starter Circuit IB06 Board 001473

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7 REVISION LIST
Revisions are handled with the change in the document number that is indicated by the IRIS
corporate management

DOCUMENT REVIEW DATE MODIFIED

NUMBER
003146 REV 00 01/03/2012 I° emission

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