FE3R08-12-BPT-001

Warning
Operators should read and understand this
manual and all warning labels on the
forklift before using the forklift！
Keep the manual for future reference！

Parts List
FE3R08-12 N SERIES
Battery Counterbalanced Forklift Truck

Noblelift Equipment Joint Stock Co.,Ltd

 Foreword

Welcome to use Noblelift counter balanced fork lift truck!

1、This spare parts list includes all the parts of FE3R08-12 N series fort

lift truck.

2、The user can refer the list according to the catalogue page.

3、When repairing or replacing the spare parts, please use correct spare

parts to ensure the truck quality.

4、When ordering parts, please write clearly the truck type, manufacturing

number, parts serial number and order auantity.

Note:▲Do not provide spare parts separately.

5、In order to further optimize the product, we reserve the right to change

our products. and without prior notice to you, please understand. If you

want to know the latest product information, you can get the latest

information from the company's sales and spare parts company.

1
 contents
Introduction................................................................................................. ............... 1

1 .Driver steering system (FE3R12)............................................... ................. .............. 4-5

2 Driver steering system (FE3R08-10).......................................................... ............... 6-7

3 Lifting moter and oil tank installation....................................................... ................. 8-9

4 Steering device........................................................................................... ............... 10-11

5 Battery cover and installation................................................................. .................... 12-13

6 Multiple valve cover mounting............................................................... ................. .. 14-15

7 Instrument frame guard............................................................. ................. ............. 16-17

8 Right door mounting .......................................................... ................. ................. 18-19

9 Balance weight installation......................................................................... .............. 20-21

10 Parking brake installation........................................................................... ................ 22-23

11 Roof holder and installation ........................................................................ ............. 24-25

12 Frame installation.................
installation.......................................................................................
and ........................................................................... ............. 26-27

13 Foot brake control................................................................................. ..................... 28-29

.............................................
14 Foot brake control line...................................................................... ........................ 30-31

15 Front floor and installation......... ......... ......... ......... ......... ......... ......... ......... ......... .. 32-33

16 Front wheel assembly........................................................................... ......... ..... ..... 34-35

17 Multi-way reversing valve operation (dual)........................................... ......... ......... 36-37

18 Multi-way reversing valve operation (triple).......................................... ...................... 38-39

19 Multi-way reversing valve operation (quad).......................................... ...................... 40-41

20 Hydraulic system.................................................................................. ...................... 42-43

21 Lifting pipeline (standard mast)....................................................... ...................... .... 44-45

22 Lifting pipeline (two-stage full free mast ).............................. ........ ........ ........ ........ 46-47

23 Lifting pipeline (three-stage full fre mast).............................................. ........ ........ ... 48-51

24 Side shifter and piping installation (standard mast)........................... ......................... 52-53

25 Side shifter and piping installation (two-stage full free mast).... ......................... ........ 54-57

26 Side shifter and piping installation (three-stage full free mast).................. ................. 58-61

27 Fork................................................................................................... ................. ..... 62-63

28 Fork rack (standard mast).............................................................. ................. .......... 64-65

2
29 Fork rack (two-stage full free mast)..................................... ................................... ... 66-67

30 Fork rack (three-stage full free mast)........................................................... ...... ..... . 68-69

31 Mast (standard mast)....................................................... ................................... ...... 70-73

32 Mast (two-stage full free mast)........................................ ................................... ....... 74-77

33 Mast (three-stage full free mast).............................................. .................................. 78-83

34 Lifting oil cylinder (standard mast).................................................... .......................... 84-85

35 Short lifting oil cylinder (two-stage full free mast).................................................... ... 86-87

36 Lifting oil cylinder (two-stage full free mast)........................................................... .... 88-91

37 Short lifting oil cylinder (two-stage full free mast)................................ ....................... 92-93

38 Lifting oil cylinder (three-stage full free mast).......................................... .................. 94-95

39 Tilting cylinder............................................................................................ ............... 96-97

40 Sign installation ........................................................................... .............................. 98-99

41 Data plate .................................................................................... ............................. 100-101

42 Electrical system........................................................................................ ............... 102-105

43 Electronic components (FE3R12).............................................................. ................ 106-107

44 Electronic components (FE3R08-10)......................................................... ................ 108-109

3
Drive steering system (FE3R12)

Figure 1

4
Figure1 Drive steering system (FE3R12)

NO SN Name QTY Remarks

1 920900100050 Motor (dc) z90 dpn24400-30s 1
2 910200200062 Screw GB70.1 M8x45-8.8 4
3 910400500006 Spring washer GB93-8 11
4 910400100006 The flat washer GB97.1-8-200 HV 10
5 910100300055 Bolt GB5783 M12x55-8.8 6
6 271514021002 Pad (steering motor) 1
7 910400500008 Spring washer GB93-12 2
8 910400100008 The flat washer GB97.1-12-200 HV 1
9 910200200059 Screw GB70.1 M8x30-8.8 7
10 272033510001 Approach switch rpaz092r-l1 (300mm) 2
11 271514020005 Steering pinion 1
12 271514021003 Gasket phi phi x 28 9 x2 1
13 271532511002 Electromagnetic brake 1 Optional
14 920900100074 Motor (ac)B2330111GK 1
15 271532511001 The encoder 1
16 910100100071 Bolt GB5782 M16x55-8.8 4
17 910400500010 Spring washer GB93-16 4
18 910400100010 The flat washer GB97.1-16-200 HV 4
19 271514021001 Transmission mounting plate 1
20 271514010001 The gearbox DDS35LD1 1
21 940300400013 Driving wheel Φ x140 343 1
22 216513020000 Hub bolt m14x1.5x25 6

5
Drive steering system (FE3R08-10)

Figure2

6
Figure2 Drive steering system (FE3R08-10)

NO SN Name QTY Remarks

1 271132511002 Electromagnetic brake 1 Optional

Drive steering assembly 5.53.534.0-ac-2.6 KORDEL( With
940900600004 1
KW a14)
2
Match the central
271132511001 Motor (ac) 2.5kw 1
south gearbox
3 910100300012 Bolt GB5783 M6x25-8.8 8
4 910400500005 Spring washer GB93-6 8
5 910400100005 Flat washer GB97.1-6-200 HV 8
6 910100100071 Bolt GB5782 M16x55-8.8 4
7 910400500010 Spring washer GB93-16 4
8 910400100010 The flat washer GB97.1-16-200 HV 4
271114021001 Transmission mounting plate (KORDEL) 1 KORDEL
9
271114022001 Transmission mounting plate 1 Central south
10 910100300040 Bolt GB5783 M10x45-8.8 8
11 910400500007 Spring washer GB93-10 8
12 910400100007 Flat washer GB97.1-10-200 HV 8
13 920200400007 Approach switch fi4-m12-on6l-l70 1
Drive steering assembly 5.53.534.0-ac-2.6 KORDEL( With a
940900600004 1
14 KW 2)
271114012001 The gearbox DDS25ALD1 1 Central south
15 940300400002 Driving wheel Φ x82 250-250 1
16 216513020000 Hub bolt m14x1.5x25 5
17 910100300022 Bolt GB5783 M8x20-8.8 1
18 910400500006 Spring washer GB93-8 11
19 910400100006 The flat washer GB97.1-8-200 HV 10
20 271514021003 Gasket phi phi x 28 9 x2 1
21 271114020005 Steering pinion 1
22 271114021002 Gasket (steering motor) 1
23 910100300024 Bolt GB5783 M8x30-8.8 4
24 920900100050 Motor (dc) z90 dpn24400-30s 1
25 271132511001 The encoder 1

7
Lifting motor and oil tank installation

Figure 3

8
Figure3 Lifting motor and oil tank installation

NO SN Name QTY Remarks

1 271519021008 Mounting plate (lifting motor) 1
2 910400100007 Flat washer GB97.1-10-200 HV 4
3 910400500007 Spring washer GB93-10 4
4 910100300036 Bolt GB5783 M10x25-8.8 4
Strengthen the set of 13 x 10 x18 Φ
5 271519021009 2
Φ
6 255032520003 Damping pad 2
7 255032520002 Gasket phi phi 40 x 11 x4 2
8 910400100005 Flat washer GB97.1-6-200 HV 4
9 910400500005 Spring washer GB93-6 4
10 910100300011 Bolt GB5783 M6x20-8.8 4
11 271519010002 Filler cap 1
12 910400100006 The flat washer GB97.1-8-200 HV 2
13 910400500006 Spring washer GB93-8 2
14 910100300020 Bolt GB5783 M8x16-8.8 2
15 271519011001 Tank solders 1
16 910800900001 Combined washer JB982-20 1
17 255019020015 Drain plug M20x1. 5 1
18 271598532501 The filter 1
19 271532520001 Suction tubing 1
20 271532510001 Oil pump motor (webber) 1

9
Steering device

Figure 4

10
Figure4 Steering device

NO SN Name QTY Remarks

1 910300500006 Nut GB889.1 - M12-10 2
The steering wheel phi 202
2 271531511020 4
(Q70B4-10221 - j)
3 941100100009 Screw M6x12-8.8 4
4 271531521010 Instrument mask 1
Flexible retainer for hole
5 910401400011 1
GB893.1-37
6 910401300011 Axis with elastic catch GB894.1-20 1
7 940801500001 Jam nut M6 3
8 910600800002 GB1096-4 x12 - A flat key 1
9 271531511001 Direction string welding 1
Composite set of 12 x (shoulder) Φ
10 940500200028 2
Φ 14 x7 - SF - 1
11 910100100056 Bolt GB5782 M12x90-8.8 1
12 271531521006 Seal plate 1
13 921800200004 Potentiometer TY1204-1 1
14 910400100008 The flat washer GB97.1-12-200 HV 2
15 255032520002 Gasket Φ Φ 40 x 11 x4 1
16 275015010006 The adjustable handle 1
17 910700200045 Bearing GB276 rs - 61904-2 1
18 271531521011 Cover plate under instrument cover 1
19 271531521022 Transition sleeve (damper) 1
20 271531511021 Rotating damper 1
21 910600400020 pin 5x14 2
22 271531521023 Transition ring (I) 1
23 271531521021 Transition ring (lower) 1

11
Battery cover and installation

Figure 5

12
Figure5 Battery cover and installation

NO SN Name QTY Remarks

271521011002 Box cover welding (12) 1 FE3R10-12
1
271121011002 Box cover welding (08) 1 FE3R08
2 910100300024 Bolt GB5783 M8x30-8.8 4
3 910400100006 The flat washer GB97.1-8-200 HV 4
4 910400500006 Spring washer GB93-8 4
5 271521021008 Hinge plate (right) 1
6 271521021015 Adjust the pad 2
7 271521021007 Fixed plate (cover holder) 2
Composite set of 12 x (shoulder) Φ Φ
8 940500200028 2
14 x7 - SF - 1
9 271521021043 Hinge bolts M10x19 2
10 255022521093 Sealing strip (180 °)
11 910300100004 Nut GB6170 - M5-10 2
12 255021020067 Folder 4
13 910200500040 Screw GB818 M5x16-4.8 2
14 910200500056 Screw GB818 M6x35-4.8 7
15 910300500003 Nut GB889.1 - M6-10 7
16 271521021003 Top cover 1
17 271521021009 Hinge plate (left) 1
18 255021020020 The shake handshandle 1
19 910300500006 Nut GB889.1 - M12-10 1
20 255021020052 Locking tongue (roof) 1
21 255021010010 The lid lock 1
22 255021020071 Adjustment pad (cushion pad) 2
23 255021020068 Cushion 2
24 910200400019 Screw GB70.3 M6x25-8.8 2
25 910400100005 Flat washer GB97.1-6-200 HV 2
26 255021020046 Skirts Φ 35 1
27 910300100006 Nut GB6170 M8-10 2
28 940400100030 Gas spring 200 n (D620) 1
29 940400100031 Gas spring 500N(D620)- self-locking 1

13
Multiple valve cover mounting

Figure 6

14
Figure6 Multiple valve cover mounting

NO SN Name QTY Remarks

1 271521021001 Multiple valve underhood 1
2 271521011005 Control hole plate soldering 1
3 910200500040 Screw GB818 M5x16-4.8 4
4 910400100005 Flat washer GB97.1-6-200 HV 2
5 910400500005 Spring washer GB93-6 2
6 255021020051 Support (lower cover of valve) 1
7 940801500001 Jam nut M6 2
8 271521021044 Bonnet bracket (right) 1
9 910200500053 Screw GB818 M6x20-4.8 4

15
Instrument frame guard

Figure 7

16
Figure7 Instrument frame guard

NO SN Name QTY Remarks

1 271521021004 Instrument frame left cover 1
2 271521021006 Instrument frame cover 1
3 910200500053 Screw GB818 M6x20-4.8 7
4 940801500001 Jam nut M6 1
5 271521021005 Instrument frame right cover 1

17
Right door mounting

Figure 8

18
Figure8 Right door mounting

NO SN Name QTY Remarks

271521011001 Right side door welding (12) 1 FE3R10-12
1
271121011001 Right side door soldering (08) 1 FE3R08
2 910100100023 Bolt GB5782 M8x45-8.8 4
3 255012020012 Pu tube 4
4 910300100006 Nut GB6170 M8-10 4

19
Balance weight installation

Figure 9

20
Figure9 Balance weight installation

NO SN Name QTY Remarks

271523021001 Balance weight (12) 1 FE3R12N
1 271323021001 Balance weight (10) 1 FE3R10N
271123021001 Balance weight (08) 1 FE3R08N
2 255023020006 Adjustment pad (counterweight) 1
3 281223021007 Plate (weight) 2
4 910400100005 Flat washer GB97.1-6-200 HV 2
5 910400500005 Spring washer GB93-6 2
6 910100300014 Bolt GB5783 M6x35-8.8 2
7 271523021002 Balance weight back plate 1
8 941100100001 Screw M8x12-8.8 2
9 255023020007 Gasket Φ Φ 60 x 25 x6 2
10 910400500013 Spring washer GB93-24 2
11 910100100101 Bolt GB5782 M24x120-8.8 2

21
Parking brake installation

Figure 10

22
Figure10 Parking brake installation

NO SN Name QTY Remarks

1 271512011001 Hand brake 1
2 910400100006 The flat washer GB97.1-8-200 HV 4
3 910400500006 Spring washer GB93-8 4
4 910100300022 Bolt GB5783 M8x20-8.8 2
5 271512021002 Travel switch mounting plate 1
6 920200300009 Travel switch 2
7 910200500012 Screw GB818 M3x16-4.8 2
8 910400500002 Spring washer GB93-3 4
9 910300100006 Nut GB6170 M8-10 2
10 271512012001 Transition joint 2
11 271512013001 Hand brake line 2
12 271512021001 Mounting bracket (cable) 1
13 910200500010 Screw GB818 M3x8-4.8 2

23
Roof holder and installation

Figure 11

24
Figure11 Roof holder and installation

NO SN Name QTY Remarks

A 271522011001 Roof welding 1 FE3R10-12N
B 271122011001 Roof welding 1 FE3R08N
1 252022020050 Charging socket line washer 3
2 910300100008 Nut GB6170 - M12-10 4
3 910400500008 Spring washer GB93-12 8
4 910400100008 The flat washer GB97.1-12-200 HV 8
5 910100300050 Bolt GB5783 M12x30-8.8 8
6 255022020004 Tail out coil 2

25
Frame installation

Figure 12

26
Figure12 Frame installation

NO SN Name QTY Remarks

A 271521511001 Frame welded 1 FE3R10-12N
B 271121511001 Frame welded 1 FE3R08N
1 255021020059 Star handle 1
2 255021520100 Stir bar 1
3 255021520099 Insurance sales 1
4 910100300020 Bolt GB5783 M8x16-8.8 1
5 910400500005 Spring washer GB93-6 1
6 910400100006 The flat washer GB97.1-8-200 HV 1
7 271521511011 Valve stem joint 1
8 281221521092 Round steel 2
9 910100300069 Bolt GB5783 M16x35-8.8 4
10 910100300055 Bolt GB5783 M12x55-8.8 2
11 271521521091 roller 6
Composite set of 30 x Φ Φ 34 x20 -
12 940500100046 2
SF - 1
13 255021020059 Star handle 1

27
Foot brake control

Figure 13

28
Figure13 Foot brake control

NO SN Name QTY Remarks

A 271511511001 Foot brake assembly 1 Inc.1-20
1 910100300009 Bolt GB5783 M6x12-8.8 1
2 910400500005 Spring washer GB93-6 1
3 910400100005 Flat washer GB97.1-6-200 HV 1
4 255011510003 With trunnion Φ 16 x135 1
5 940500100006 Composite set of phi phi 16 x 18 x15 - SF - 1 2
6 910300100006 Nut GB6170 M8-10 1
7 910100300025 Bolt GB5783 M8x35-8.8 1
8 271511511005 Pedal welded 1
9 255011520013 Rubber pedal 1
10 275211521013 Tension spring 1
11 910600700033 Pin GB882 - B10x30x3. 2 1
12 910100300037 Bolt GB5783 M10x30-8.8 2
13 271511512001 Brake master cylinder 1
14 910600600026 Cotter pin GB91-3.2 x20 1
15 910300100007 Nut GB6170 - M10-10 2
16 910400500007 Spring washer GB93-10 2
17 940500100048 Composite set of 10 x phi phi 12 by 8 - SF - 1 1
18 271511511004 Foot brake bracket welding 1
19 910600600017 Cotter pin x16 GB91 2.5 1
20 255011520010 Cushion 1

29
Foot brake control line

Figure 14

30
Figure14 Foot brake control line

NO SN Name QTY Remarks

1 275011520020 Brake oil cup 1
2 272011520010 Stand (oil cup) 1
3 910400100006 The flat washer GB97.1-8-200 HV 2
4 910400500006 Spring washer GB93-8 2
5 910100300024 Bolt GB5783 M8x30-8.8 1
6 911000600001 Hose hoops QC/T390 - (11-14) 2
7 900200301003 Rubber hose Φ 8 x Φ 11 1
8 271511511002 Brake steel tube 1 1
9 275211520011 Connection (tee) 3-3xm10x1 1
10 271511511003 Brake steel tube 2 1
11 275211520010 Brake tubing assembly 1
12 271511511001 Foot brake assembly 1
13 910200200142 Screw GB70.1 M10x20-12.9 4
14 910400500007 Spring washer GB93-10 4
15 910400100007 Flat washer GB97.1-10-200 HV 4

31
Front floor and installation

Figure 15

32
Figure15 Front floor and installation

NO SN Name QTY Remarks

1 271518021005 Floor mat 1
2 271518011001 Weld on left base plate 1
3 271518011002 Right bottom plate soldering 1

33
Front wheel assembly

Figure 16

34
Figure16 Front wheel assembly

NO SN Name QTY Remarks

271515520007 Brake assembly 1 1
1
271515520006 Brake assembly 2 1
2 910400100006 The flat washer GB97.1-8-200 HV 4
3 910400500006 Spring washer GB93-8 4
4 910200200058 Screw GB70.1 M8x25-8.8 4
5 910800700002 Skeleton oil seal 75x90x12 2
6 271515520001 Bushing Φ 75 x Φ x15 54 2
7 910700600017 Bearing GB297-32009 2
8 910700600016 Bearing GB297-32008 2
9 271515520004 Brake drum 2
272015510002 Tyre 13x41/2x8(solid yi shi mai) 2
10 Tyre 13x41/2x8(pressure matching
272015510007 2 Select
environmentally friendly excelsior)
11 271515520003 Gasket Φ 50 x Φ 36 x4 2
12 910300800006 Nut GB812 - M35x1. 5 2
13 271515520005 Double-headed stud m14x1.5x50 2
14 275215520008 Nut M14x1. 5 8
15 271515520002 Blocking cover 2
16 910400900006 Stop washer GB858-35 2

35
Multi-way reversing valve operation (duplex)

Figure 17
36
Figure17 Multi-way reversing valve operation (duplex)

NO SN Name QTY Remarks

1 255024520023 Handle ball (incline) 1
2 271524511005 Joystick welding (incline) 1
3 255024520022 Handle ball (lifting) 1
4 271524511004 Stick welding (lifting) 1
5 255024520065 sheath 2
6 940500100006 Composite set Φ 16 x Φ 18 x15 - SF - 1 4
7 255024510009 With trunnion Φ 16 x168 1
8 910400100005 Flat washer GB97.1-6-200 HV 9
9 910400500005 Spring washer GB93-6 7
10 910100300009 Bolt GB5783 M6x12-8.8 5
11 910400100007 Flat washer GB97.1-10-200 HV 6
12 910400500007 Spring washer GB93-10 6
13 910100300036 Bolt GB5783 M10x25-8.8 4
14 271524521017 Connecting rod 2
15 910300100006 Nut GB6170 M8-10 2
16 255025020003 joint 2
17 941100800001 Pin B4.75 x20 - c1B 4
18 910600600011 Cotter pin GB91-2 x12 4
19 271524511001 Multi-way valve (double joint) 1
20 255024520027 Bracket (travel switch) 2

37
Multi-way reversing valve control (triple)

Figure 18

38
Figure18 Multi-way reversing valve control (triple)

NO SN Name QTY Remarks

1 255025020002 Handle ball (1) 1
2 271525011006 Joystick welding (equipment 1) 1
3 255024520023 Handle ball (incline) 1
4 271524511005 Joystick welding (incline) 1
5 255024520022 Handle ball (lifting) 1
6 271524511004 Stick welding (lifting) 1
7 255024520065 sheath 3
8 940500100006 Composite set Φ 16 x Φ 18 x15 - SF - 1 6
9 255024510009 With trunnion Φ 16 x168 1
10 910400100005 Flat washer GB97.1-6-200 HV 9
11 910400500005 Spring washer GB93-6 7
12 910100300009 Bolt GB5783 M6x12-8.8 5
13 910400100007 Flat washer GB97.1-10-200 HV 6
14 910400500007 Spring washer GB93-10 6
15 910100300036 Bolt GB5783 M10x25-8.8 4
16 271524521017 Connecting rod 3
17 910300100006 Nut GB6170 M8-10 3
18 255025020003 joint 3
19 941100800001 Pin B4.75 x20 - c1B 6
20 910600600011 Cotter pin GB91-2 x12 6
21 255023510007 Joint (lock) 10 - M20x1. 5 - M16x1. 5-60 ° 1
22 281225010001 Joint (lock) 10 - M20x1. 5 - M16x1. 5-60 ° 1
23 271525011001 Multi-way valve (sanxin triad) 1
24 255024520027 Bracket (travel switch) 3

39
Multi-way reversing valve control (quad)

Figure 19

40
Figure19 Multi-way reversing valve control (quad)

NO SN Name QTY Remarks

1 255025520002 Handle ball (2) 1
2 271525511007 Stick welding (equipment 2) 1
3 255025020002 Handle ball (1) 1
4 271525011006 Joystick welding (equipment 1) 1
5 255024520023 Handle ball (incline) 1
6 271524511005 Joystick welding (incline) 1
7 255024520022 Handle ball (lifting) 1
8 271524511004 Stick welding (lifting) 1
9 255024520065 sheath 4
10 940500100006 Composite set Φ 16 x Φ 18 x15 - SF - 1 8
11 255024510009 With trunnion Φ 16 x168 1
12 910400100005 Flat washer GB97.1-6-200 HV 9
13 910400500005 Spring washer GB93-6 7
14 910100300009 Bolt GB5783 M6x12-8.8 5
15 910400100007 Flat washer GB97.1-10-200 HV 6
16 910400500007 Spring washer GB93-10 6
17 910100300036 Bolt GB5783 M10x25-8.8 4
18 271524521017 Connecting rod 4
19 910300100006 Nut GB6170 M8-10 4
20 255025020003 joint 4
21 941100800001 Pin B4.75 x20 - c1B 8
22 910600600011 Cotter pin GB91-2 x12 8
23 255023510007 Joint (lock) 10 - M20x1. 5 - M16x1. 5-60 ° 2
24 281225010001 Joint (lock) 10 - M20x1. 5 - M16x1. 5-60 ° 2
25 255024520027 Bracket (travel switch) 4
26 271525511001 Multi-way valve (four links) 1

41
Hydraulic system

Figure 20

42
Figure20 Hydraulic system

NO SN Name QTY Remarks

Bending joint (lock) 12 - M18x1. 5 - M22x1.
1 281244529001 1
5-60 °
2 281225010001 Joint (lock) 10 - M20x1. 5 - M16x1. 5-60 ° 1
3 255023510007 Joint (lock) 10 - M20x1. 5 - M16x1. 5-60 ° 1
Bending joint (lock) 12 - M20x1. 5 - M18x1.
4 271523520002 1
5-60 °
Hydraulic tube assembly (90 °) 10 - sc
5 271523520003 1
L500-1-60 °
Hydraulic tube assembly (straight) 6 - sc
6 275223521005 1
L700-1-60 °
Hydraulic hose assemblies (90 °), 6 - sc
7 275223521006 1
L700-1-60 °
8 255023510002 Joint (16 to bend) - M22x1. 5 - Φ 25 1
Hydraulic tube assembly (90 °) 10 - sc
9 271523520003 1
L500-1-60 °
10 911000600004 Hose hoops QC/T390 - 38 (34) 1
11 900200401003 Oil return hose Φ Φ x 25 to 35 1
12 271523520005 Joint (lock) 12 - G3/8 - M18x1. 5-60 ° 1

43
Lifting pipeline (standard mast)

Figure 21

44
Figure21 Lifting pipeline (standard mast)

NO SN Name QTY Remarks

1 910800100003 O-ring - inner 17x.65 2
Joint (straight) 10 - M20x1. 5 - M18x1.
2 271544029005 2
5-60 °
3 271544019001 Hydraulic steel tube assembly (left) 1
Hydraulic tube assembly (straight) 8 -
4 271544020008 1
sc L360-1-60 °
Hydraulic tube assembly (90 °) 10 -
5 271544029002 1
L800-2 sc - 60 °
6 271544029003 Speed limit valve sub 1
Pressure compensation valve
7 271544029004 1
assembly
8 910800100015 O-ring - inner 19x.65 1
9 271544019002 Hydraulic steel pipe assembly (right) 1

45
Lifting pipeline (two-stage full free mast)

Figure 22

46
Figure22 Lifting pipeline (two-stage full free mast)

NO SN Name QTY Remarks

1 255023520034 Joint (straight) 8-2 xm16x1. 5-60 ° 1
H=2500/27
271543529101 Lifting steel pipe welding L=960 1
00
H=3000/35
271543529102 Lifting steel pipe welding L=1200 1
00

2 271543529103 Lifting steel tube welding L=1450 1 H=3700

H=4000/43
271543529104 Lifting steel pipe welding L=1650 1
00
271543529105 Lifting steel pipe welding L=1900 1 H=4500
271543529106 Lifting steel tube welding L=2175 1 H=5000
3 910200200035 Screw GB70.1 M6x16-8.8 1
4 910400500005 Spring washer GB93-6 1
5 951000100003 Pipe clamp YGE wrap 15 1
255030520050 Hydraulic tube assembly (straight) 8 - sc L300-1-60 ° 1 H=2500
271543529111 Hydraulic tube assembly (straight) 8 - sc L400-1-60 ° 1 H=2700
255030520008 Hydraulic tube assembly (straight) 8 - sc L360-1-60 ° 1 H=3000
255042520001 Hydraulic tube assembly (straight) 8 - sc L500-1-60 ° 1 H=3500
6 255030520008 Hydraulic tube assembly (straight) 8 - sc L360-1-60 ° 1 H=3700
255030520008 Hydraulic tube assembly (straight) 8 - sc L360-1-60 ° 1 H=4000
255042520001 Hydraulic tube assembly (straight) 8 - sc L500-1-60 ° 1 H=4300
255030520008 Hydraulic tube assembly (straight) 8 - sc L360-1-60 ° 1 H=4500
255030520008 Hydraulic tube assembly (straight) 8 - sc L360-1-60 ° 1 H=5000
7 253523510002 Joint (lock) 8 - M16x1. 5 - M16x1. 5-60 ° 1
8 271544019001 Hydraulic steel tube assembly (left) 1
9 255030520008 Hydraulic tube assembly (straight) 8 - sc L360-1-60 ° 1

10 271544029002 Hydraulic tube assembly (90 °) 10 - L800-2 sc - 60 ° 1

11 271544001902 Speed limiting valve assembly 1

12 910800100003 O-ring - inner 17x.65 2
13 271544029005 Joint (straight) 10 - M20x1. 5 - M18x1. 5-60 ° 1
14 271544019002 Hydraulic steel pipe assembly (right) 1

47
Lifting pipeline (three-stage full free mast)

Figure 23

48
Figure23 Lifting pipeline (three-stage full free mast)

NO SN Name QTY Remarks

Hydraulic tube assembly (straight) 8 - sc
271544529101 1 H=4000
L3750-1-60 °
Hydraulic tube assembly (straight) 8 - sc
255028520061 1 H=4350
L3920-1-60 °
Hydraulic tube assembly (straight) 8 - sc
271544529102 1 H=4500
L4050-1-60 °
Hydraulic tube assembly (straight) 8 - sc
1 271544529103 1 H=4800
L4250-1-60 °
Hydraulic tube assembly (straight) 8 - sc
281227511004 1 H=5000
L4500-1-60 °
Hydraulic tube assembly (straight) 8 - sc
271544529104 1 H=5500
L4630-1-60 °
Hydraulic tube assembly (straight) 8 - sc
255028520013 1 H=6000
L4970-1-60 °
2 271544529004 Pulley Φ x18 84 (single slot) 1
3 255036020007 Bushing Φ Φ x19 13 x 20 1
4 910400100008 The flat washer GB97.1-12-200 HV 1
5 910400500008 Spring washer GB93-12 1
6 910100300052 Bolt GB5783 M12x40-8.8 1
7 271544529005 Mounting plate 1
8 910400500006 Spring washer GB93-8 4
9 910400100006 The flat washer GB97.1-8-200 HV 4
10 910100300022 Bolt GB5783 M8x20-8.8 2
11 271544529001 Hose fixing block 4
12 910200200038 Screw GB70.1 M6x25-8.8 4
13 910400500005 Spring washer GB93-6 4
14 271544519001 Hydraulic steel tube assembly (left) 1
15 271544529003 The limit board 1
16 910300100006 Nut GB6170 M8-10 1
17 910400500006 Spring washer GB93-8 4
18 910400100006 The flat washer GB97.1-8-200 HV 4
19 910100300024 Bolt GB5783 M8x30-8.8 2
20 271544519002 Steel tube assembly (main) 1
21 253523510002 Joint (lock) 8 - M16x1. 5 - M16x1. 5-60 ° 1

49
Lifting pipeline (three-stage full free mast)

Figure 23

50
Figure23 Lifting pipeline (three-stage full free mast)

NO SN Name QTY Remarks

Hydraulic tube assembly (90 °) 10 -
22 271544029002 1
L800-2 sc - 60 °
23 271544001902 Speed limiting valve assembly 1
Hydraulic tube assembly (straight) 8 -
24 255030520008 1
sc L360-1-60 °
25 271544519003 Hydraulic steel pipe assembly (right) 1
Joint (straight) 10 - M20x1. 5 - M18x1.
26 271544029005 1
5-60 °

51
Side shifter and pipeline installation (standard mast)

Figure 24

52
Figure24 Side shifter and pipeline installation (standard mast)

NO SN Name QTY Remarks

1 910100300057 Bolt GB5783 M12x70-8.8 1
2 910400500008 Spring washer GB93-12 1
3 910400100008 The flat washer GB97.1-12-200 HV 1
4 271527521002 Shaft sleeve Φ 18 Φ x47 12.5 x 1
5 271527521003 Pulley Φ x46 74 (dual slot) 1
Hydraulic tube assembly (straight) 6 -
271527520001 2 H=2500
sc L2940-1-60 °
Hydraulic tube assembly (straight) 6 -
271527520002 2 H=2700
sc L3150-1-60 °
Hydraulic tube assembly (straight) 6 -
271527520003 2 H=3000
sc L3450-1-60 °
Hydraulic tube assembly (straight) 6 -
271527520004 2 H=3300
sc L3750-1-60 °
Hydraulic tube assembly (straight) 6 -
271527520005 2 H=3500
sc L3920-1-60 °
6
Hydraulic tube assembly (straight) 6 -
271527520006 2 H=3700
sc L4150-1-60 °
Hydraulic tube assembly (straight) 6 -
271527520007 2 H=4000
sc L4400-1-60 °
Hydraulic tube assembly (straight) 6 -
271527520008 2 H=4300
sc L4700-1-60 °
Hydraulic tube assembly (straight) 6 -
271527520009 2 H=4500
sc L4900-1-60 °
Hydraulic tube assembly (straight) 6 -
271527520010 2 H=5000
sc L5400-1-60 °
7 271544001101 Double pipe clamp 3
8 272042510001 Side shifter assembly (linkage) 1
9 910800100001 O-ring - internal 9.5x1.8 2
Hydraulic hose assemblies (90 °), 6 -
10 251042520001 2
sc L400-1-60 °
11 271527511001 Four-hole valve assembly 1
12 910400100006 The flat washer GB97.1-8-200 HV 2
13 910400500006 Spring washer GB93-8 2
14 910100300022 Bolt GB5783 M8x20-8.8 2
15 271527521001 Mounting bracket 1

53
Side shifter and pipeline installation(two-stage full free mast)

Figure 25

54
Figure25 Side shifter and pipeline installation(two-stage full free mast)

QT Remark
NO SN Name
Y s
1 271528511001 Four-way valve assembly (triple) 1
2 910100300022 Bolt GB5783 M8x20-8.8 3
3 910400500006 Spring washer GB93-8 10
4 910400100006 The flat washer GB97.1-8-200 HV 8
5 910200200059 Screw GB70.1 M8x30-8.8 2
6 910300100006 Nut GB6170 M8-10 2
7 910100300020 Bolt GB5783 M8x16-8.8 5
271528510101 Soldering L=570 1 H=2500
271528510102 Outer guide groove welding L=670 1 H=2700
271528510103 Outer guide groove welding L=820 1 H=3000
271528510104 Outer guide groove welding L=970 1 H=3300
271528510105 Outer guide groove welding L=1070 1 H=3500
8
271528510106 Soldering of outer guide groove L=1170 1 H=3700
271528510107 Outer guide groove welding L=1370 1 H=4000
271528510108 Soldering of outer guide groove L=1520 1 H=4300
271528510109 Outer guide groove welding L=1620 1 H=4500
271528510110 Solder L=1895 1 H=5000
271528520161 Hydraulic tube assembly (straight) 6 - sc L2050-1-60 ° 2 H=2500
271528520157 Hydraulic tube assembly (straight) 6 - sc L2250-1-60 ° 2 H=2700
271528520162 Hydraulic tube assembly (straight) 6 - sc L2550-1-60 ° 2 H=3000
271528520163 Hydraulic tube assembly (straight) 6 - sc L2850-1-60 ° 2 H=3300
271528520164 Hydraulic tube assembly (straight) 6 - sc L3150-1-60 ° 2 H=3500
9
271528520165 Hydraulic tube assembly (straight) 6 - sc L3350-1-60 ° 2 H=3700
271528520166 Hydraulic tube assembly (straight) 6 - sc L3650-1-60 ° 2 H=4000
271528520167 Hydraulic tube assembly (straight) 6 - sc L3950-1-60 ° 2 H=4300
271528520168 Hydraulic tube assembly (straight) 6 - sc L4150-1-60 ° 2 H=4500
271528520169 Hydraulic tube assembly (straight) 6 - sc L4650-1-60 ° 2 H=5000

55
Side shifter and pipeline installation(two-stagefull free mast)

Figure 25

56
Figure25 Side shifter and pipeline installation(two-stage full free mast)

NO SN Name QTY Remarks

271528520151 Hydraulic tube assembly (straight) 6 - sc L1500-1-60 ° 2 H=2500
271528520152 Hydraulic tube assembly (straight) 6 - sc L1600-1-60 ° 2 H=2700
271528520153 Hydraulic tube assembly (straight) 6 - sc L1750-1-60 ° 2 H=3000
271528520154 Hydraulic tube assembly (straight) 6 - sc L1900-1-60 ° 2 H=3300
271528520155 Hydraulic tube assembly (straight) 6 - sc L2000-1-60 ° 2 H=3500
10
271528520156 Hydraulic tube assembly (straight) 6 - sc L2100-1-60 ° 2 H=3700
271528520157 Hydraulic tube assembly (straight) 6 - sc L2250-1-60 ° 2 H=4000
271528520158 Hydraulic tube assembly (straight) 6 - sc L2400-1-60 ° 2 H=4300
271528520159 Hydraulic tube assembly (straight) 6 - sc L2500-1-60 ° 2 H=4500
271528520160 Hydraulic tube assembly (straight) 6 - sc L2750-1-60 ° 2 H=5000
271528510111 Inner guide groove welding L=490 1 H=2500
271528510112 Inner guide groove welding L=590 1 H=2700
271528510113 Inner guide groove welding L=740 1 H=3000
271528510114 Inner guide groove welding L=890 1 H=3300
271528510115 Inner guide groove welding L=990 1 H=3500
11
271528510116 Inner guide groove welding L=1090 1 H=3700
271528510117 Inner guide groove welding L=1240 1 H=4000
271528510118 Inner guide groove welding L=1390 1 H=4300
271528510119 Inner guide groove welding L=1490 1 H=4500
271528510120 Inner guide groove welding L=1740 1 H=5000
12 271544001101 Double pipe clamp 5
13 271530520103 Mounting plate 2
14 910100300022 Bolt GB5783 M8x20-8.8 4
15 271530520105 Shaft sleeve Φ 17 Φ x41 12.5 x 2
16 910100300055 Bolt GB5783 M12x55-8.8 1
17 910400500008 Spring washer GB93-12 1
18 910400100008 The flat washer GB97.1-12-200 HV 1
19 271527521003 Pulley Φ x46 74 (dual slot) 1

57
Side shifter and pipeline installation(three-stage full free mast)

Figure 26

58
Figure26 Side shifter and pipeline installation(three stage full free)

NO SN Name QTY Remarks

Hydraulic tube assembly (straight) 8 - sc
271530520111 2 H=4000
L3300-1-60 °
Hydraulic tube assembly (straight) 8 - sc
271530520112 2 H=4350
L3500-1-60 °
Hydraulic tube assembly (straight) 8 - sc
271530520113 2 H=4500
L3600-1-60 °
Hydraulic tube assembly (straight) 8 - sc
1 271530520114 2 H=4800
L3800-1-60 °
Hydraulic tube assembly (straight) 8 - sc
271530520115 2 H=5000
L4000-1-60 °
Hydraulic tube assembly (straight) 8 - sc
271530520116 2 H=5500
L4360-1-60 °
Hydraulic tube assembly (straight) 8 - sc
271527520008 2 H=6000
L4700-1-60 °
2 271530520104 Pulley Φ x38 54 (single slot) 1
3 271530520105 Bushing Φ Φ x33 13 x 20 1
4 910400100008 The flat washer GB97.1-12-200 HV 2
5 910400500008 Spring washer GB93-12 1
6 910100300055 Bolt GB5783 M12x55-8.8 1
7 271530520102 Hose clamp 1
8 271544001101 Double pipe clamp 5
9 910400100006 The flat washer GB97.1-8-200 HV 7
10 910400500006 Spring washer GB93-8 7
11 910100300023 Bolt GB5783 M8x25-8.8 7
Hydraulic tube assembly (straight) 8 - sc
271530520101 2 H=4000
L1960-1-60 °
Hydraulic tube assembly (straight) 8 - sc
271530520102 2 H=4350
L2050-1-60 °
Hydraulic tube assembly (straight) 8 - sc
12 271530520103 2 H=4500
L2140-1-60 °
Hydraulic tube assembly (straight) 8 - sc
271530520104 2 H=4800
L2240-1-60 °
Hydraulic tube assembly (straight) 8 - sc
271530520105 2 H=5000
L2340-1-60 °

59
Side shifter and pipeline installation(three-stage full free mast)

Figure 26

60
Figure26 Side shifter and pipeline installation(three-stage full free mast)

NO SN Name QTY Remarks

Hydraulic tube assembly (straight) 8 -
271530520106 2 H=5500
sc L2520-1-60 °
12
Hydraulic tube assembly (straight) 8 -
271530520107 2 H=6000
sc L2690-1-60 °
13 271530511001 Hydraulic steel tube assembly (triple) 1
14 271530520103 Mounting plate 1
15 271527521003 Pulley Φ x46 74 (dual slot) 3
16 271530520106 Bushing Φ Φ x41 13 x 20 1
17 910100300056 Bolt GB5783 M12x60-8.8 1
18 272042510001 Side shifter assembly (linkage) 1
19 910800100001 O-ring - internal 9.5x1.8 2
Hydraulic hose assemblies (90 °), 6 -
20 251042520001 2
sc L400-1-60 °

61
 Fork

Figure 27

62
Figure27 Fork

NO SN Name QTY Remarks

Peg 100 x35x920 Ⅱ type A
940100100001 2
pallet fork
Peg 100 x35x950 Ⅱ type A
940100100002 2
pallet fork
Peg 100 x35x1070 Ⅱ type A Inc.1-2
A 940100100003 2
pallet fork
Peg 100 x35x1150 Ⅱ type A
940100100004 2
pallet fork
Peg 100 x35x1220 Ⅱ type A
940100100005 2
pallet fork
1 ▲ The pallet fork body 2
2 253098514101 Lift pin assembly 2

63
Fork rack (standard mast)

Figure 28

64
Figure28 Fork rack (standard mast)

NO SN Name QTY Remarks

1 271540511001 Shelf welding (825x878) 1
2 910100300050 Bolt GB5783 M12x30-8.8 4
3 910400500008 Spring washer GB93-12 4
4 910400100008 The flat washer GB97.1-12-200 HV 4
5 271538011001 Fork rack (standard mast) 1
Composite roller Φ 70.6 = 52.5-56.5
6 940200300028 4
range
7 910401300018 Axis with elastic catch GB894.1-35 4

65
Fork rack (two-stage full free mast)

Figure 29

66
Figure29 Fork rack (two-stage full free mast)

NO SN Name QTY Remarks

1 271540511001 Shelf welding (825x878) 1
2 910400100008 The flat washer GB97.1-12-200 HV 4
3 910400500008 Spring washer GB93-12 4
4 910100300050 Bolt GB5783 M12x30-8.8 4
5 271538012001 Fork rack (two-stage full free mast) 1
Composite roller Φ 70.6 = 52.5-56.5
6 940200300028 4
range
7 910401300018 Axis with elastic catch GB894.1-35 4

67
Fork rack (Three-stage full free mast)

Figure 30

68
Figure30 Fork rack (three-stage full free mast)

NO SN Name QTY Remarks

1 271540511001 Shelf welding (825x878) 1
2 910400500008 Spring washer GB93-12 4
3 910400100008 The flat washer GB97.1-12-200 HV 4
4 910100300050 Bolt GB5783 M12x30-8.8 4
5 271538013001 Fork rack (three-stage full free mast) 1
6 940200300028 Composite roller Φ 70.6 = 52.5-56.5 range 4
7 910401300018 Axis with elastic catch GB894.1-35 4

69
Mast (standard mast)

Figure 31

70
Figure31 Mast (standard mast)

NO SN Name QTY Remarks

1 940200300028 Composite roller Φ 70.6 = 52.5-56.5 range 4
2 910401300018 Axis with elastic catch GB894.1-35 4
271544011001 Outside mast (2500). 1 H=2500
271544011002 Outside mast (2700). 1 H=2700
271544011003 Outside mast (3000). 1 H=3000
271544011004 Outside mast (3300). 1 H=3300
271544011005 Outside mast (3500). 1 H=3500
3
271544011006 Outside mast (3700). 1 H=3700
271544011007 Outside mast (4000). 1 H=4000
271544011008 Outside mast (4300). 1 H=4300
271544011009 Outside mast (4500). 1 H=4500
271544011010 Outside mast (5000). 1 H=5000
4 910100300035 Bolt GB5783 M10x20-8.8 2
5 910400500007 Spring washer GB93-10 2
6 910400200004 Big washer GB96.1-10-200 HV 2
7 271544010003 Tie rod 1
8 271544010001 With trunnion Φ 30 x86 2
9 940500100051 Composite set of 25 x Φ Φ 34 x20 - SF - 2 2
10 271544010002 With trunnion Φ x50 25 2
11 910400500006 Spring washer GB93-8 4
12 910400500006 Spring washer GB93-8 4
13 910400100006 The flat washer GB97.1-8-200 HV 4
14 275244020003 The hoop 2
15 275244020004 The hoop 2
16 910400100008 The flat washer GB97.1-12-200 HV 2
17 910400500008 Spring washer GB93-12 2
18 910100300051 Bolt GB5783 M12x35-8.8 2
271544012001 Inner mast (2500) 1 H=2500
19 271544012002 Inner mast (2700) 1 H=2700
271544012003 Inner mast (3000) 1 H=3000

71
Mast (standard mast)

Figure 31

72
Figure31 Mast (standard mast)

NO SN Name QTY Remarks

271544012004 Inner mast (3300) 1 H=3300
271544012005 Inner mast (3500) 1 H=3500
271544012006 Inner mast (3700) 1 H=3700
19 271544012007 Inner mast (4000) 1 H=4000
271544012008 Inner mast (4300) 1 H=4300
271544012009 Inner mast (4500) 1 H=4500
271544012010 Inner mast (5000) H=5000
Sprocket wheel bearing 782208 x
20 940200500005 2
782208 - Φ Φ x21 40
21 910401300020 Axis with elastic catch GB894.1-40 2
271544014001 Lifting chain lh1034-89 2 H=2500
271544014002 Lifting chain lh1034-103 2 H=2700
271544014003 Lifting chain lh1034-111 2 H=3000
271544014004 Lifting chain lh1034-129 2 H=3300
271544014005 Lifting chain lh1034-143 2 H=3500
A
271544014006 Lifting chain lh1034-155 2 H=3700
271544014007 Lifting chain lh1034-173 2 H=4000
271544014008 Lifting chain lh1034-197 2 H=4300
271544014009 Lifting chain lh1034-205 2 H=4500
271544014010 Lifting chain lh1034-237 2 H=5000
22 910900400004 Plate chain GB6074 - LH1034 2
23 271544020108 Pin 6 x28 Φ 2
24 271544020107 Chain bolt m16x1.5x142.5 1
25 910600600015 Cotter pin GB91-2 x20 2
26 910300200008 Nut GB6171 - M16x1. 5-10 2
27 910600600030 Cotter pin GB91-3.2 x32 1

73
Mast (two-stage full free mast)

Figure 32

74
Figure32 Mast (two-stage full free mast)

NO SN Name QTY Remarks

1 910100300051 Bolt GB5783 M12x35-8.8 2
2 910400500008 Spring washer GB93-12 2
3 910400100008 The flat washer GB97.1-12-200 HV 2
4 910100300024 Bolt GB5783 M8x30-8.8 4
5 910400500006 Spring washer GB93-8 6
6 910400100006 The flat washer GB97.1-8-200 HV 6
7 275244020003 The hoop 2
8 275244020004 The hoop 2
9 911200100006 Oil cup DIN71412A - M8x1 2
10 910100300022 Bolt GB5783 M8x20-8.8 4
11 271544010002 With trunnion Φ x50 25 2
12 271544010003 Tie rod 1
13 271544010001 With trunnion Φ 30 x86 2
14 940800600004 Embrace hoop Φ 80 components 1
271543512001 Inner mast (2500) 1 H=2500
271543512002 Inner mast (2700) 1 H=2700
271543512003 Inner mast (3000) 1 H=3000
271543512004 Inner mast (3300) 1 H=3300
271543512005 Inner mast (3500) 1 H=3500
15
271543512006 Inner mast (3700) 1 H=3700
271543512007 Inner mast (4000) 1 H=4000
271543512008 Inner mast (4300) 1 H=4300
271543512009 Inner mast (4500) 1 H=4500
271543512010 Inner mast (5000) 1 H=5000
271543511001 Outer mast (2500) 1 H=2500
271543511002 Outer mast (2700) 1 H=2700
271543511003 Outer mast (3000) 1 H=3000
16
271543511004 Outer mast (3300) 1 H=3300
271543511005 Outer mast (3500) 1 H=3500
271543511006 Outer mast (3700) 1 H=3700

75
Mast (two-stage full free mast)

Figure 32

76
Figure32 Mast (two-stage full free mast)

NO SN Name QTY Remarks

271543511007 Outer mast (4000) 1 H=4000
271543511008 Outer mast (4300) 1 H=4300
16
271543511009 Outer mast (4500) 1 H=4500
271543511010 Outer mast (5000) 1 H=5000
Composite roller Φ 70-70.6 = 43.5-47.5
17 940200399001 2
range Φ set figure
18 910401300020 Axis with elastic catch GB894.1-40 2
19 910900400005 Plate chain GB6074 - LH1044 1
Sprocket wheel bearing 90 x 780703 - Φ Φ
20 940200500014 1
35 x21
21 271544520002 Sprocket washer 2
22 271544520108 Pin 6 x30 Φ 2
23 532343020024 Chain bolt m16x1.5x129 1
24 910600600030 Cotter pin GB91-3.2 x 3
25 910300200008 Nut GB6171 - M16x1. 5-10 1
26 254144020066 Spherical nut m16x1.5 1
271543515001 Lifting chain lh1044-71 1 H=2500
271544515002 Lifting chain lh1044-75 1 H=2700
271543515002 Lifting chain lh1044-79 1 H=3000
271544515004 Lifting chain lh1044-81 1 H=3300
271544515005 Lifting chain lh1044-83 1 H=3500
A
271543515003 Lifting chain lh1044-91 1 H=3700
271544515007 Lifting chain lh1044-95 1 H=4000
271543515004 Lifting chain lh1044-99 1 H=4300
271543515005 Lifting chain lh1044-103 1 H=4500
271543515006 Lifting chain lh1044-111 1 H=5000

77
Mast (two-stage full free mast)

Figure 33

78
Figure33 Mast (three-stage full free mast)

NO SN Name QTY Remarks

1 271544010003 Tie rod 1
2 910400500007 Spring washer GB93-10 2
3 910400200004 Big washer GB96.1-10-200 HV 2
4 910100300035 Bolt GB5783 M10x20-8.8 2
5 271544010001 With trunnion Φ 30 x86 2
271544511001 Outer mast (4000) 1 H=4000
271544511002 Outer mast(4350) 1 H=4350
271544511003 Outer mast (4500) 1 H=4500
6 271544511004 Outer mast (4800) 1 H=4800
271544511005 Outer mast (5000) 1 H=5000
271544511006 Outer mast (5500) 1 H=5500
271544511007 Outer mast (6000) 1 H=6000
Composite roller Φ 70.6 = 43.5-47.5
7 940200300003 8
range
8 910401300020 Axis with elastic catch GB894.1-40 2
9 275244020004 The hoop 2
10 275244020003 The hoop 2
11 271544010002 With trunnion Φ x50 25 2
12 910400500006 Spring washer GB93-8 16
13 910400100006 The flat washer GB97.1-8-200 HV 16
14 910100300022 Bolt GB5783 M8x20-8.8 12
15 910400500008 Spring washer GB93-12 3
16 910400100008 The flat washer GB97.1-12-200 HV 3
17 910100300052 Bolt GB5783 M12x40-8.8 2
271544513001 Middle mast (4000) 1 H=4000
271544513002 Middle mast (4350) 1 H=4350
271544513003 Middle mast (4500) 1 H=4500
18 271544513004 Middle mast (4800) 1 H=4800
271544513005 Middle mast (5000) 1 H=5000
271544513006 Middle mast (5500) 1 H=5500
271544513007 Middle mast (6000) 1 H=6000

79
Mast (three-stage full free mast)

Figure 33

80
Figure33 Mast (three-stage full free mast)

NO SN Name QTY Remarks

Sprocket wheel bearing 782208 x
19 940200500005 2
782208 - Φ Φ x21 40
20 271544020108 Pin 6 x28 Φ 2
21 910600600030 Cotter pin GB91-3.2 x 2
22 271544020107 Chain bolt m16x1.5x142.5 1
23 910300200008 Nut GB6171 - M16x1. 5-10 2
24 910900400004 Plate chain GB6074 - LH1034 1
271544514001 Lifting chain lh1034-107 2 H=4000
271544514002 Lifting chain lh1034-114 2 H=4350
271544514003 Lifting chain lh1034-117 2 H=4500
A 271544514004 Lifting chain lh1034-123 2 H=4800
271544514005 Lifting chain lh1034-129 2 H=5000
271544514006 Lifting chain lh1034-141 2 H=5500
271544514007 Lifting chain lh1034-151 2 H=6000
271544512001 Inner mast(4000) 1 H=4000
271544512002 Inner mast (4350) 1 H=4350
271544512003 Inner mast (4500) 1 H=4500
25 271544512004 Inner mast (4800) 1 H=4800
271544512005 Inner mast (5000) 1 H=5000
271544512006 Inner mast (5500) 1 H=5500
271544512007 Inner mast (6000) 1 H=6000
26 910100300050 Bolt GB5783 M12x30-8.8 1
27 271544020006 Mounting plate (limit switch) 1
28 910400500005 Spring washer GB93-6 2
29 910400100005 Flat washer GB97.1-6-200 HV
30 910100300009 Bolt GB5783 M6x12-8.8 2

81
Mast (three-stage full free mast)

Figure 33

82
Figure33 Mast (three-stage full free mast)

NO SN Name QTY Remarks

31 920200300003 Micro switch rz-15gw2s-b3 1
32 910300100005 Nut GB6170 - M6-10 2
33 910400500005 Spring washer GB93-6 2
34 910400100004 Flat washer GB97.1-5-200 HV 2
35 910201200001 Screw GB71 M6x20-45 h 2
36 271544520003 Sprocket wheel rack 1
37 910900400005 Plate chain GB6074 - LH1044 1
Sprocket wheel bearing 90 x 780703 -
38 940200500014 1
Φ Φ 35 x21
271544515001 Lifting chain lh1044-73 1 H=4000
271544515002 Lifting chain lh1044-81 1 H=4350
271544515003 Lifting chain lh1044-77 1 H=4500
B 271544515004 Lifting chain lh1044-81 1 H=4800
271544515005 Lifting chain lh1044-89 1 H=5000
271544515005 Lifting chain lh1044-89 1 H=5500
271544515006 Lifting chain lh1044-105 1 H=6000

83
Lifting cylinder (standard mast)

Figure 34

84
Figure34 Lifting cylinder (standard mast)

NO SN Name QTY Remarks

271544016001 Oil cylinder Φ 40 x 35 x1245 Φ 2 H=2500
271544016002 Oil cylinder Φ 40 x 35 x1345 Φ 2 H=2700
271544016003 Oil cylinder Φ 40 x 35 x1495 Φ 2 H=3000
271544016004 Oil cylinder Φ 40 x 35 x1645 Φ 2 H=3300
271544016005 Oil cylinder Φ 40 x 35 x1745 Φ 2 H=3500
A
271544016006 Oil cylinder Φ 40 x 35 x1845 Φ 2 H=3700
271544016007 Oil cylinder Φ 40 x 35 x1995 Φ 2 H=4000
271544016008 Oil cylinder Φ 40 x 35 x2145 Φ 2 H=4300
271544016009 Oil cylinder Φ 40 x 35 x2245 Φ 2 H=4500
271544016010 Oil cylinder Φ 40 x 35 x2495 Φ 2 H=5000
1 ▲ DH35x43x5x6. 5 1
2 ▲ Catch 35 x45x3 1
3 ▲ Shaft with 35 x45x6 1
4 ▲ Cylinder head 1
5 ▲ O-rings D45x3. 1 1
6 ▲ The piston rod 1
7 ▲ spring 1
8 ▲ Buffer core 1
9 ▲ The piston 1
10 ▲ Guide screw 1
11 ▲ Bearing ring C35X40X14 1
12 ▲ cylinder 1
13 ▲ o-rings 1
14 ▲ Explosion-proof valve 1
including
A 271598510001 Seal package 1
1/3/5/11

85
Short lift cylinder (two-stage full free mast)

Figure 35

86
Figure35 Short lift cylinder (two-stage full free mast)

NO SN Name QTY Remarks

271543518001 Oil cylinder (M) Φ x497 Φ 76 x 63 1 H=2500
271543518002 Oil cylinder (M) Φ x597 Φ 76 x 63 1 H=2700
271543518003 Oil cylinder (M) Φ x747 Φ 76 x 63 1 H=3000
271543518004 Oil cylinder (M) Φ x897 Φ 76 x 63 1 H=3300
271543518005 Oil cylinder (M) Φ x997 Φ 76 x 63 1 H=3500
A
271543518006 Oil cylinder (M) Φ x1097 Φ 76 x 63 1 H=3700
271543518007 Oil cylinder (M) Φ x1247 Φ 76 x 63 1 H=4000
271543518008 Oil cylinder (M) Φ x1397 Φ 76 x 63 1 H=4300
271543518009 Oil cylinder (M) Φ x1497 Φ 76 x 63 1 H=4500
271543518010 Oil cylinder (M) Φ x1747 Φ 76 x 63 1 H=5000
1 ▲ Shaft with 40 x 50 x 6 _11 1
2 ▲ DH40 x 48 x 5 x 6.5 1
3 ▲ Built-in cylinder head 1
4 ▲ Built-in cylinder 1
5 ▲ 53 x63x3 block slice 1
6 ▲ The bottom right 1
7 ▲ The piston rod 1
8 ▲ The piston 1
9 ▲ Bearing ring 58 x63x13 1
10 ▲ Steel back bearing 40X44X20 1
11 ▲ O-rings D68X3. 1 1
12 ▲ Hole with 53 * 63 * 6 _11 1
A 271598510002 Seal repair kit (middle cylinder) 1 Inc.1/2/9/11/12

Note: components are not provided separately

87
Lift cylinder (two-stage full free mast)

Figure 36
88
Figure36 Lift cylinder(two-stage full free mast)

NO SN Name QTY Remarks

271543516001 Oil cylinder (R) Φ 40 x 30 x1245 Φ 1 H=2500
271543516002 Oil cylinder (R) Φ 40 x 30 x1345 Φ 1 H=2700
271543516003 Oil cylinder (R) Φ 40 x 30 x1495 Φ 1 H=3000
271543516004 Oil cylinder (R) Φ 40 x 30 x1645 Φ 1 H=3300
271543516005 Oil cylinder (R) Φ 40 x 30 x1745 Φ 1 H=3500
A
271543516006 Oil cylinder (R) Φ 40 x 30 x1845 Φ 1 H=3700
271543516007 Oil cylinder (R) Φ 40 x 30 x1995 Φ 1 H=4000
271543516008 Oil cylinder (R) Φ 40 x 30 x2145 Φ 1 H=4300
271543516009 Oil cylinder (R) Φ 40 x 30 x2245 Φ 1 H=4500
271543516010 Oil cylinder (R) Φ 40 x 30 x2495 Φ 1 H=5000
271543517001 Oil cylinder (L) Φ 40 x 30 x1245 Φ 1 H=2500
271543517002 Oil cylinder (L) Φ 40 x 30 x1345 Φ 1 H=2700
271543517003 Oil cylinder (L) Φ 40 x 30 x1495 Φ 1 H=3000
271543517004 Oil cylinder (L) Φ 40 x 30 x1645 Φ 1 H=3300
271543517005 Oil cylinder (L) Φ 40 x 30 x1745 Φ 1 H=3500
B
271543517006 Oil cylinder (L) Φ 40 x 30 x1845 Φ 1 H=3700
271543517007 Oil cylinder (L) Φ 40 x 30 x1995 Φ 1 H=4000
271543517008 Oil cylinder (L) Φ 40 x 30 x2145 Φ 1 H=4300
271543517009 Oil cylinder (L) Φ 40 x 30 x2245 Φ 1 H=4500
271543517010 Oil cylinder (L) Φ 40 x 30 x2495 Φ 1 H=5000
1 ▲ Cylinder block 2
2 ▲ Hexagon socket head screw 2
3 ▲ Combination gasket 2
4 ▲ Shaft seal 30 x40x6 2
5 ▲ DH30X38X5 2
6 ▲ Retaining ring 2
7 ▲ Cylinder head 2
8 ▲ Steel back bearing 30X34X25 2

Note: components are not provided separately

89
Lift cylinder(two-stage full free mast)

Figure 36

90
Figure36 Lift cylinder (two-stage full free mast)

NO SN Name QTY Remarks

9 ▲ O-rings D45X3. 1 2
10 ▲ Retaining ring 2
11 ▲ Right the piston rod 1
Supporting ring for bore
12 ▲ 2
35X40X10
13 ▲ The left cylinder joint 1
14 ▲ O-ring rubber 1
15 ▲ Left the piston rod 1
16 ▲ Steel body 1
A 271598510003 Seal repair kit (lifting cylinder) 2 Inc.4/5/9/12

Note: components are not provided separately

91
Short lift cylinder (three-stage full free mast)

Figure 37

92
Figure37 Short lift cylinder (three-stage full free mast)

NO SN Name QTY Remarks

271544518001 Oil cylinder (M) Φ 56 x 45 x497 Φ 1 H=4000
271544518002 Oil cylinder (M) Φ 56 x 45 x597 Φ 1 H=4350
271544518003 Oil cylinder (M) Φ Φ 56 x747 56 x 1 H=4500
A 271544518004 Oil cylinder (M) Φ 56 x 45 x897 Φ 1 H=4800
271544518005 Oil cylinder (M) Φ 56 x 45 x997 Φ 1 H=5000
271544518006 Oil cylinder (M) Φ 56 x 45 x1097 Φ 1 H=5500
271544518007 Oil cylinder (M) Φ 56 x 45 x1247 Φ 1 H=6000
1 ▲ Shaft with 45 * 55 * 6 1
2 ▲ DH45 53 x 5 x 6.5 x 1
3 ▲ Built-in cylinder head 1
4 ▲ Built-in cylinder 1
5 ▲ 53 x63x3 block slice 1
6 ▲ The bottom right 1
7 ▲ The piston rod 1
8 ▲ The piston 1
9 ▲ 51 x56x20 bearing ring 1
10 ▲ Steel back bearing 45X49X30 1
11 ▲ O-rings D60X3. 1 1
12 ▲ Hole with 45 * 56 * 7 1
Inc.1/2/9/11/
A 271598510004 Seal repair kit (middle cylinder) 1
12

Note: components are not provided separately

93
Lifting cylinder(three-stage full free mast)

Figure 38

94
Figure38 Lifting cylinder(three-stage full free mast)

NO SN Name QTY Remarks

271544516001 Oil cylinder Φ 35 x 40 x1295 Φ 2 H=4000
271544516002 Oil cylinder Φ 35 x 40 x1425 Φ 2 H=4350
271544516003 Oil cylinder Φ 35 x 40 x1475 Φ 2 H=4500
A 271544516004 Oil cylinder Φ 35 x 30 x1575 Φ 2 H=4800
271544516005 Oil cylinder Φ 35 x 40 x1625 Φ 2 H=5000
271544516006 Oil cylinder Φ 35 x 40 x1785 Φ 2 H=5500
271544516007 Oil cylinder Φ 35 x 40 x1950 Φ 2 H=6000
1 ▲ DH35x43x5x6. 5 1
2 ▲ Catch 35 x45x3 1
3 ▲ Shaft with 35 x45x6 1
4 ▲ Cylinder head 1
5 ▲ O-rings D45x3. 1 1
6 ▲ The piston rod 1
7 ▲ spring 1
8 ▲ Buffer core 1
9 ▲ The piston 1
10 ▲ Guide screw 1
11 ▲ Bearing ring C35X40X14 1
12 ▲ cylinder 1
13 ▲ o-rings 1
14 ▲ Explosion-proof valve 1
A 271598510001 Seal repair kit 2 Inc.1/3/5/11

Note: components are not provided separately

95
Tilting cylinder

Figure 39

96
Figure39 Tilting cylinder

NO SN Name QTY Remarks

271520511001 Tilting cylinder 1 H<4000
A
271520511002 Tilting cylinder 1 H≥4000
1 ▲ GIHR - K30D0 earrings 2 1
▲ Straight through type pressure
2 1
injector nozzle M10
3 ▲ 5 x6 DH28x36x4. 1
4 ▲ Guide sleeve 1
5 ▲ Steel back bearing 28x32x15 1
6 ▲ DH28x36x6 1
7 ▲ Block slice 28 x38x3 1
8 ▲ Retaining ring 47 1
9 ▲ O-rings d60x3. 55 1
10 ▲ The piston rod 1
11 ▲ Flat washer 1
12 ▲ Spring washer 1
13 ▲ screw 1
14 ▲ Joint bearing 30ES 1
15 ▲ Retaining ring 1
16 ▲ Hole with 50 x60x6 1
17 ▲ Bearing ring 55 x60x10 1
18 ▲ Hole with 50 x60x6 1
19 ▲ Cylinder liner 1
20 ▲ Steel back bearing 30x34x38 1
Seal package (inclined oil
B 271598510005 1 Inc.3\6\16\17\18
cylinder)

Note: components are not provided separately

97
Sign installation

Figure 40

98
Figure40 Sign installation

NO SN Name QTY Remarks

271547001002 Label assembly 1 Inc.1-16
A 271347001002 Label assembly FE3R10N
271147001002 Label assembly 1 FE3R08N
1 941200300011 Label (warning read) 1
2 255047020013 It is forbidden for a 1
3 941200300001 Label (lifting point) 3
4 255047020008 Lifting signs are prohibited 2
5 255047020018 Novartis force logo 2
6 271547020001 Product model mark 2
7 271547020002 Hydraulic oil label 1
8 255047020012 Belt label 1
9 255047020009 Prohibited to climb 1
10 941200100004 Label (stacked warning) 2
11 255047020019 The vehicle assembly 1
12 255047020007 Battery maintenance tips 1

99
Data nameplate

Figure 41

100
Figure41 Data nameplate

NO SN Name QTY Remarks

1 255047520002 nameplate 1
2 910500600002 Rivet GB827-3 x10 4
3 255047520005 Label with side shift minus 1
weight
4 271547520003 Load curve (sticker) 1

101
Electrical system

Figure 42

102
Figure42 Electrical system

NO SN Name QTY Remarks

1 920200300009 Micro switch rv-166-1c25 1
2 910400100003 The flat washer GB97.1-4-200 HV 2
3 922000100001 Lamp PDL - LXZM - 1 2
4 922000100002 Lamp PDL - LXXD - 1 2
5 921800200004 Potentiometer TY1204-1 1
6 920200200002 Key switch KEYA 1
7 920200800019 Tilt-plate switch yb-nuol-002 1
8 920200700003 Button switch gq16h-10 1
9 921100100038 Instrument 8 3140-12-4 v 1
10 920200300003 Micro switch rz-15gw2s-b3 1
11 920200300004 Micro switch rz-15gq22-b3 1
12 922000100003 Lamp PDL - LXHW - 2 2
13 922000100004 Lamp PDL - LXJD - 01 y 1
14 922000100001 Lamp PDL - LXZM - 1 1
15 920200100002 Emergency stop switch ce4t-10r-01 1
16 920201100003 Rocker switch fnr-001 1
17 920200800021 Tilt-plate switch yb-nuol-004 1
18 920200800020 Tilt-plate switch yb-nuol-003 1
19 921900100004 Converter DC24V to 5V 1 optional

271533010001 Body wiring harness (1232E+1220E) 1

20
271133010001 Body wiring harness (f2-a +1220E) 1
21 271533010010 Mains harness 1
22 922000100005 24 v lights SG252 - 1 flasher

23 272033510001 Approach switch rpaz092r-l1 (300mm) 1

24 920500100002 Speaker buzzer dJB-24b 1
Electronic control module
271533010002 1 FE3R12
(1232E+1220E)
25
Electronic control module (f2-a
271133010002 1 FE3R08-10
+1220E)
26 271533010003 Cable - U1 - the 25-6-8-400 1
27 271533010004 Cable - V1 - the 25-6-8-400 1

103
Electrical system

Figure 42

104
Figure42 Electrical system

NO SN Name QTY Remarks

28 271533010005 Cable - W1-25-6-8-400 1
29 920500100001 The horn 125 - DC24V 1
30 920201000002 Foot switch JK231 1
921000200031 Charger SN24V55A(subcenter) 1 with 420Ah

921000200032 Charger SN24V55A(yaying) 1 with 420Ah

921000200033 Charger SN24V55A(Europe) 1 with 420Ah

921000200034 Charger SN24V55A(macau) 1 with 420Ah

921000200035 Charger SN24V55A(GB) 1 with 420Ah

921000200036 Charger SN24V55A(USA) 1 with 420Ah

921000200073 Charger SN24V60A(subcenter) 1 with 480Ah

921000200074 Charger SN24V60A(a-ying) 1 with 480Ah

921000200075 Charger SN24V60A(Europe) 1 with 480Ah

31
921000200076 Charger SN24V60A(macau) 1 with 480Ah

921000200077 Charger SN24V60A(GB) 1 with 480Ah

921000200078 Charger SN24V60A(USA) 1 with 480Ah

921000200061 Charger SN24V80A(subcenter) 1 with 540Ah

921000200062 Charger SN24V80A(a-ying) 1 with 540Ah

921000200063 Charger SN24V80A(Europe) 1 with 540Ah

921000200064 Charger SN24V80A(macau) 1 with 540Ah

921000200065 Charger SN24V80A(GB) 1 with 540Ah

921000200066 Charger SN24V80A(USA) 1 with 540Ah

105
Electronic components (FE3R12)

Figure 43

106
Figure43 Electronic components (FE3R12)

NO SN Name QTY Remarks

1 921400100077 The controller 1220E-2401 1
2 920100100007 Fuse 150A(plastic) 1
3 920100400002 Fuse holder SYY 1
4 920100100008 Fuse 200A(plastic) 1
5 921400100005 The controller 1232E - 1232 1
6 920700100002 Contactor DC24V SW180B - 4 1

107
Electronic components (FE3R08-10)

Figure 44

108
Figure44 Electronic components(FE3R08-10)

NO SN Name QTY Remarks

1 921400100077 The controller 1220 E - 2401 1
2 920100100007 Fuse 150A(plastic) 1
3 920100400002 Fuse holder SYY 1
4 920100100008 Fuse 200A(plastic) 1
5 921400100064 Controller in AC - F2-24-200 - A - 200 1
6 920700100002 Contactor DC24V SW180B - 4 1

109
NOBLELIFT INTELLIGENT EQUIPMENT CO.,LTD.
Service hotline：4008-836115
Wechat：nuolijixie
Postcode：313100 email address: info@noblelift.com
Website：www.noblelift.com
Version：Sep,2018

110