[go: up one dir, main page]

100% found this document useful (1 vote)
1K views198 pages

BT WRX 30

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
100% found this document useful (1 vote)
1K views198 pages

BT WRX 30

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 198

®

Front
Quality Parts

WRX 30
Electric Straddle Reach Stacker Truck
Effective Serial Number 31136001 - UP

WARNING Read and observe all warnings on this unit


before operating it.
WARNING DO NOT operate this equipment unless all
factory installed guards and shields are
properly secured in place.

Part no: 304956-001 Date: August 08, 2001

Return
Prime-Mover is a trademark of BT Prime-Mover Inc.,
© 2001 BT Prime-Mover Inc., Muscatine, Iowa.
All Rights Reserved.
Return
Parts Ordering
PARTS ORDERING INSTRUCTIONS
HOW TO ORDER FIELD MODIFICATIONS

The regulations imposed by OSHA make it


When you order, supply the part number, mandatory that alteration of industrial trucks be
quantity, model and serial numbers of your done only as approved in advance and in
machine. Supplying this information will assure writing by the manufacturer. Their regulations
prompt, efficient handling of your order. The apply to counter-weighting, changes in masts
pictorial reference number is not needed and when such changes affect capacity and any
including it can only add confusion. other safety modifications. It is mandatory that
nameplate and instructions be changed
Since your dealer carries many parts in stock accordingly (1910.178 (a)(4)).
and maintains up-to-date prices on all parts, he
will be able to process your order immediately.
If, for some reason, the part is not in stock, he BT Prime-Mover® will review such changes
will order it from the factory. In either event, he requested as we can properly evaluate and
maintains a current file of service manuals, rerate as to capacity. A change will be
which give all available parts ordering or evaluated upon receipt of a written request
technical information. which includes truck and mast serial number
and a deescription of all proposed changes.
All prices are FOB factory in Muscatine, Iowa.
Shipping charges are added to the price of the If the change is approved, authorization will be
part shipping from the factory. sent, as will new nameplates or other labeling
where appropriate. The new nameplates
WHERE TO ORDER should be installed over the earlier nameplate.

Always order parts from the dealer who sold The modifier should send confirmation of the
you your BT Prime-Mover®. If it is necessary change to the factory along with pictures of the
revised truck.
for the dealer to order parts from the factory,
he is able to get prompt service for you. Parts
are shipped in accordance with shipping
instructions given on the order.
EXPLANATION OF SERIAL NUMBER
INSTRUCTIONS FOR RETURNING PARTS

Under NO CIRCUMSTANCES will parts be


accepted at the factory for credit without prior
WRX 30 2 9 265 001
approval. BT Prime-Mover® cannot accept
responsibility for parts returned without Number of unit
for that day
authorization.
Day of year (365)
If you have some parts which must be
returned, contact your dealer. If he believes Year (1999)
parts should be returned, he will arrange for
authorization to return the parts. Decade (1990)

Capacity (3000)

Model (WRX)

August 07, 2001 © BT Prime-Mover, Inc. 3


Return
General
GENERAL INFORMATION RIGHT-HAND AND LEFT-HAND SIDES

INDEX The terms right-hand and left-hand used in this


parts manual indicate the right and left side of
This parts manual is arranged for easy the machine as viewed from the operator's line
identification of parts. The index at the front of of sight for proper operation of machine or
the catalog gives location of major groups and attachment.
assemblies. C
A. Right Side
ABBREVIATIONS AND TERMS B. Rear
C. Left Side
NA Not Available D. Forward D B
NSS Not Sold Separately
As Req'd Use as required A
PART LIST
K Parts of a kit
* Not shown on drawing The ITEM #, describes the item on the figure
you are looking at. The PART # is a numerical
------------ See elsewhere for further break description of the item and the part ordering
down of parts. number. The NAME is a description of the part
CHANGES number in alphabetical form. The # FOR
ASSY. is the quantity used on the figure and
When changes are made to the machine, NOT the quantity used on the machine. The
revised pages for this manual will be issued. UNIT describes the type or style of the part
These pages must be inserted in your parts used on the figure.
manual as soon as they are received. Failure
to keep your parts manuals up to date will
result in confusion and may cause you to order
wrong parts.
EXAMPLE:

ITEM # FOR
# PART # NAME ASSY. UNITS

12 30354-32 Hose assembly, 89/180 1 89/180


12 30354-33 Hose assembly, 95/198 1 95/198
12 30354-34 Hose assembly, 108/226 1 108/226
12 30354-35 Hose assembly, 111/240 1 111/240
12 30354-36 Hose assembly, 119/258 1 119/258
13 15898-03 Fitting, bulkhead 1
14 40041-00 Tube assembly 1
15 40108-00 Fuse 1
16K NSS Ring 1
17 40005-00 Pin 1
18 11205-15 Bearing 1
19 11143-03 Screw, cap 1
20 ------------------ Cylinder, freelift 1
21 52-05069-00 Hose (3 feet) As Req'd
22 ------------------ Motor, pump 1
23 200037 Pump assembly, lift 1
24K NSS Pump, lift 1
25 NA Plug 1
K 200028 Kit, seal 1
(Contains Items Marked With “K”)

4 © BT Prime-Mover, Inc. August 07, 2001


Return
Quality Parts

6120
0841 6160 Breaking these rules may cause serious

5160 or fatal injury to yourself or others

Read and understand all warnings and operating instructions


in the operator's manual before operating this truck.

Only authorized and trained operators are to operate


this machine.

0641
Keep feet clear of drive wheel and lowering frame.

Make a safty check before operating the truck and do not


operate if in need of repairs or maintenance.

Maintenance is to be performed by authorized personnel only.

This machine is designed of level floors and normal industrial


operations.

Additional operator's manuals can be obtained from your


dealer or BT Prime-Mover, Inc., Muscatine, IA 52761.

305955-000

5510 KEEP HANDS CLEAR

5330 9660
0850
Model Serial Number Cap. (Lbs.) A B C

Truck Wt. Less Battery (Lbs.) Battery Wt. Max. (Lbs.) Battery Wt. Min. (Lbs.)

0
Max. Rear Tilt
DC Voltage Type UL Class Battery Type Max. Amp. Hours(@8Hr.)

C
Mast Serial Number Attachment Load Wheel Tread Width, In.
B
A
Truck as rated at factory conforms to requirements of Part II of ASME B56.1-1993
305956-000

0820
BT Prime-Mover, Inc.
Muscatine, IA 52761

1750 6170
6100 4111 5190
6110
0640

0370 4110
3550
4180

0340

5181

3540

0300

3300

3360
1760
2550
3560
3530

August 07, 2001 © BT Prime-Mover Inc. 5


Return
Quality Parts

5310 6124 9370

6610

6620

5230 7110
5290
0 1/2 1

1
8
7170

5610 9390
9500

5192

5460 7410

6128
7240
7420

0390
5390
6125 5430
9100 10010

6126 10020

6 © BT Prime-Mover Inc. August 07, 2001


Return
Quality Parts

6220

6129
6650

6127
6660

7240

August 07, 2001 © BT Prime-Mover Inc. 7


Return
Index Quality Parts

0000
Chassis
0300-000 Frame / Chassis................................................................................................................................... 13
0340-000 Inspection covers ................................................................................................................................. 15
0342-000 Inspection covers (“EE” electrical box) ................................................................................................ 17
0370-000 Counter balance weight ....................................................................................................................... 19
0390-200 Battery compartment parts (13.3 in. [338 mm] battery) ....................................................................... 21
0640-000 Drivers controls (Two spool valve handle) ........................................................................................... 23
0641-000 Drivers controls (Speed and direction) ................................................................................................ 25
0820-000 Finger / toe guards............................................................................................................................... 27
0840-000 Driver protection (Reverser) ................................................................................................................ 29
0850-001 Signs, warnings Serial Number 31136001 - UP .................................................................................. 31

1000
Motors
1750-000 Pump motor ......................................................................................................................................... 35
1760-001 Drive motor Serial Number 27108001 - UP ......................................................................................... 37

2000
Transmission / Drive Gear
2550-000 Mechanical drive gear unit ................................................................................................................... 41

3000
Brake / Wheel System
3300-000 Parking brake system .......................................................................................................................... 45
3360-000 Brake drum/disc assembly................................................................................................................... 47
3530-000 Drive wheel .......................................................................................................................................... 49
3540-000 Support / swivel wheel ......................................................................................................................... 51
3550-000 Load wheels......................................................................................................................................... 53
3560-000 Caster assembly .................................................................................................................................. 55

4000
Steering System
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP ......................................................... 59
4111-000 Steering arm / wheel (Head) ................................................................................................................ 61
4180-000 Steering / radial bearing....................................................................................................................... 63

8 © BT Prime-Mover Inc. August 07, 2001


Return
Quality Parts

5000
Electrical System
5161-000 Horn..................................................................................................................................................... 67
5180-000 Static strap........................................................................................................................................... 69
5190-000 Battery connector ................................................................................................................................ 71
5191-000 Battery pack connector ........................................................................................................................ 73
5192-000 200 Amp system line contactor ........................................................................................................... 75
5192-100 300 Amp system line contactor ........................................................................................................... 77
5230-000 Voltage / battery indicator.................................................................................................................... 79
5290-000 Hourmeter / speedometer.................................................................................................................... 81
5310-000 Start / stop switch ................................................................................................................................ 83
5330-000 Speed controls..................................................................................................................................... 85
5390-001 Control cables / harnesses .................................................................................................................. 87
5430-000 Motor power cables ............................................................................................................................. 89
5460-000 Transistor panel ................................................................................................................................... 91
5510-000 Micro switches ..................................................................................................................................... 93
5590-000 Control cables, harness (Two stage mast) .......................................................................................... 95
5590-100 Control cables, harness (Three stage mast) ....................................................................................... 97
5610-000 Pump contactor ................................................................................................................................... 99
5910-000 Control circuit breaker ....................................................................................................................... 101
5911-000 Power circuit breaker ......................................................................................................................... 103

6000
Hydraulic System
6100-000 Hydraulic pump (Model # DM-1005).................................................................................................. 107
6100-001 Hydraulic pump (Model # DM-1006).................................................................................................. 109
6110-001 Hydraulic tank.................................................................................................................................... 111
6120-001 Hoses, pipes, connections, mounting points ..................................................................................... 113
6124-001 Two stage mast lines Serial Number 27029001 - UP........................................................................ 115
6124-100 Three stage mast lines ...................................................................................................................... 117
6125-100 Two stage mast reach supply lines ................................................................................................... 119
6125-200 Three stage mast reach supply lines ................................................................................................. 121
6126-001 Two Stage reach supply lines............................................................................................................ 123
6126-100 Three Stage reach supply lines ......................................................................................................... 125
6127-002 Reach, tilt cylinder hoses Serial Number 29125001 - UP ................................................................. 127
6128-002 Reach, sideshifter cylinder hoses Serial Number 29125001 - UP..................................................... 129
6129-001 Reach, reach cylinders hoses ........................................................................................................... 131
6160-100 Two spool control valve ..................................................................................................................... 133
6170-000 Pressure / flow control valve.............................................................................................................. 135
6220-002 Control valve with No Sideshifter Serial Number 30348001 - UP ..................................................... 137
6220-102 Control valve With Sideshifter Serial Number 30348001 - UP .......................................................... 139
6610-100 Two stage mast lift cylinder ............................................................................................................... 141
6610-200 Three stage mast staging cylinder..................................................................................................... 143
6620-200 Three stage mast freelift cylinder ...................................................................................................... 145
6650-002 Reach cylinder assembly Serial Number 29060001 - UP ................................................................. 147
6660-001 Tilt Cylinder assembly Serial Number 28257001 - UP ...................................................................... 149

August 07, 2001 © BT Prime-Mover Inc. 9


Return
Quality Parts

7000
Operating Function - Lifting Device
7110-000 Two stage mast ................................................................................................................................. 153
7110-100 Three stage mast ............................................................................................................................... 155
7170-000 Two / Three stage mast lifting gear ................................................................................................... 157
7210-001 Sideshifter assembly Serial Number 28077002 - UP......................................................................... 159
7241-003 Reach assembly Serial Number 29125001 - UP ............................................................................... 161
7410-001 Fork assembly ................................................................................................................................... 163

8000
Peripheral / Installation Equipment

9000
Options / Attachments
9370-001 Warning lights / alarm ........................................................................................................................ 169
9390-000 Positioning equipment ....................................................................................................................... 171
9500-000 Extra mechanical equipment ............................................................................................................. 173
9660-000 Electrical heater ................................................................................................................................. 175

10000
Tools
10010-000 Electrical controllers (Handset) ........................................................................................................ 179
10020-000 Special tools and lubrications .......................................................................................................... 181

11000
Alphabetical/Numerical Index
Alphabetical Index.............................................................................................................................................. 185
Numerical Index ................................................................................................................................................. 191

10 © BT Prime-Mover Inc. August 07, 2001


Return
Quality Parts

0000
Chassis
0000 Chassis

© BT Prime-Mover Inc.
Return
0300-000 Quality Parts

0300-000

4
3
6
1
2 5
13

11
12

10
9

12 © BT Prime-Mover, Inc. July 27, 1998


Return
Quality Parts 0300-000
0300-000 Frame / Chassis

ITEM # FOR
# PART # NAME ASSY. UNITS

1 301960-008 Nut 2
2 ----------------- Frame, carrier (State Model & Serial Number) 1
3 302153-000 Pocket 1
4 301922-020 Screw, flat socket head 2
5 ----------------- Frame, carrier (State Model & Serial Number) 1
6 305141-035 Screw, socket hd (Torque 147 ft/lbs [200 N•m]) 8
7 28336 Screw, cap 2
8 50000-17 Washer, flat 2
9 304659-000 Support 1
10 305633-000 Cushion 1
11 305632-000 Cushion 1
12 ----------------- Pump assembly (See Fig.# 6110-001) 1
13 305009-000 Clamp 1

July 27, 1998 © BT Prime-Mover, Inc. 13


Return
0340-000 Quality Parts

0340-000

2
1

13

12

11

10

8
9

7
3

4
6

14 © BT Prime-Mover, Inc. July 27, 1998


Return
Quality Parts 0340-000
0340-000 Inspection covers

ITEM # FOR
# PART # NAME ASSY. UNITS

1 301844-000 Console 1
2 302069-000 Bumper, door 2
3 304574-000 Latch 1
4 301922-016 Screw, flat socket head 2
5 306858-000 Panel, kick 1
6 301955-016 Screw, socket 2
7 306239-000 Door 1
8 301802-000 Latch 1
9 301652-030 Screw, locking 1
10 302060-000 Plate, latch 2
11 301652-025 Screw, cap 2
12 301882-000 Plate 1
13 301827-020 Screw 2

July 27, 1998 © BT Prime-Mover, Inc. 15


Return
0342-000 Quality Parts

0342-000

2
6

5
4

300A FUSE

16 © BT Prime-Mover, Inc. July 27, 1998


Return
Quality Parts 0342-000
0342-000 Inspection covers (“EE” electrical box)

ITEM # FOR
# PART # NAME ASSY. UNITS

1 305971-000 Box, “EE” 1 “EE”


2 305972-000 Lid, “EE” 1 “EE”
3 301825-010 Screw, cap “EE” 5 “EE”
4 301951-010 Screw, cap “EE” 1 “EE”
5 11813-15 Grommet “EE” 2 “EE”
6 11813-14 Grommet “EE” 1 “EE”
7 29410-00 Decal, 300 AMP “EE” 1 “EE”

July 27, 1998 © BT Prime-Mover, Inc. 17


Return
0370-000 Quality Parts

0370-000

18 © BT Prime-Mover, Inc. August 08, 2001


Return
Quality Parts 0370-000
0370-000 Counter balance weight

ITEM # FOR
# PART # NAME ASSY. UNITS

1 304647-000 Counterweight (90 lb [40.8 kg]) 1 90 lbs.


2 50000-15 Washer, flat 2
3 301957-035 Screw, cap 2

August 08, 2001 © BT Prime-Mover, Inc. 19


Return
0390-200 Quality Parts

0390-200

4
1

20 © BT Prime-Mover, Inc. August 08, 2001


Return
Quality Parts 0390-200
0390-200 Battery compartment parts (13.3 in. [338 mm] battery)

ITEM # FOR
# PART # NAME ASSY. UNITS

1 305042-000 Frame, battery roller 1


2 25204-09 Roller, battery 4
3 25189-02 Bearing 8
4 304783-000 Door, battery 2
5 25203-09 Shaft, roller 4

August 08, 2001 © BT Prime-Mover, Inc. 21


Return
0640-000 Quality Parts

0640-000

4
8

2
3

1 19
18 20 21 2
6

11
12 4

13
14
17
15 7

16 10
1

11

22 © BT Prime-Mover, Inc. August 07, 2001


Return
Quality Parts 0640-000
0640-000 Drivers controls (Two spool valve handle)

ITEM # FOR
# PART # NAME ASSY. UNITS

1 11073-24 Pin, roll 2


2 11695-06 Bushing, flanged 2
3 304653-000 Tube 1
4 305862-000 Boot 2
5 305858-000 Knob, lift/lower 1
6 304634-000 Bracket 1
7 304648-000 Shaft 1
8 306341-000 Knob, auxiliary (Reach & Tilt) 1
8 306342-000 Knob, auxiliary (Reach & Tilt & Sideshifter &) 1
8 306342-001 Knob, auxiliary (Reach & Tilt & 1 Aux. Function) 1
9 305861-000 Switch As Req’d.
10 304655-000 Handle 1
11 301652-030 Screw, cap 2
12 301652-025 Screw, cap 2
13 ------------------- Bushing (See Fig.# 5161-000) 1
14 ------------------- Horn (See Fig.# 5161-000) 1
15 ------------------- Screw (See Fig.# 5161-000) 1
16 ------------------- Valve assembly, two spool (See Fig.# 6160-100) 1
17 20055 Screw, cap 2
18 14813-00 Link 2
19 304633-000 Bracket 1
20 301922-014 Screw, flat head 3
21 304654-000 Tube 1

August 07, 2001 © BT Prime-Mover, Inc. 23


Return
0641-000 Quality Parts

0641-000

5
7
1 6

24 © BT Prime-Mover, Inc. August 11, 1997


Return
Quality Parts 0641-000
0641-000 Drivers controls (Speed and direction)

ITEM # FOR
# PART # NAME ASSY. UNITS

1 301964-032 Pin, roll 3


2 109631 Cam 1
3 101216 Return 1
4 46490 Spring, return 1
5 307444-000 Bushing 2
6 301780-000 Shaft, cam 1
7 301718-000 Control, thumb 2
8 301779-000 Pin, threaded 2

August 11, 1997 © BT Prime-Mover, Inc. 25


Return
0820-000 Quality Parts

0820-000
3

1 7

7
6

26 © BT Prime-Mover, Inc. August 07, 2001


Return
Quality Parts 0820-000
0820-000 Finger / toe guards

ITEM # FOR
# PART # NAME ASSY. UNITS

1 29544 Screw As Req’d.


2 306774-001 Shield, upper Three Stage Mast 1
3 306877-001 Shield, top 71/100” Two Stage Mast 1
4 306264-003 Windshield, 71/100” Two Stage Mast 1
4 306264-004 Windshield, 83/124” Two Stage Mast 1
4 306264-005 Windshield, 95/150” Two Stage Mast 1
4 306067-002 Windshield, 71/150” Three Stage Mast 1
4 306067-003 Windshield, 83/180” Three Stage Mast 1
4 306067-003 Windshield, 87/189” Three Stage Mast 1
5 306149-000 Screen, 71/100” Two Stage Mast 1
5 306150-000 Screen, 83/124” Two Stage Mast 1
5 306277-000 Screen, 95/150” Two Stage Mast 1
5 306275-000 Screen, 71/150” Three Stage Mast 1
5 306360-000 Screen, 83/180” Three Stage Mast 1
5 306360-000 Screen, 87/189” Three Stage Mast 1
6 301960-008 Nut As Req’d.
7 307334-000 Washer As Req’d.

August 07, 2001 © BT Prime-Mover, Inc. 27


Return
0840-000 Quality Parts

0840-000

28 © BT Prime-Mover, Inc. July 27, 1998


Return
Quality Parts 0840-000
0840-000 Driver protection (Reverser)

ITEM # FOR
# PART # NAME ASSY. UNITS

1 305990-000 Reverser assembly (3 Wire) 1


2 301825-010 Screw 2

July 27, 1998 © BT Prime-Mover, Inc. 29


Return
0850-001 Quality Parts

0850-001 Effective Serial Number 31136001 - UP

2 3

KEEP HANDS CLEAR

Breaking these rules may cause serious


or fatal injury to yourself or others
4
Read and understand all warnings and operating instructions
in the operator's manual before operating this truck.

Only authorized and trained operators are to operate


this machine.

Keep feet clear of drive wheel and lowering frame.


1
Make a safty check before operating the truck and do not
operate if in need of repairs or maintenance.

Maintenance is to be performed by authorized personnel only.

This machine is designed of level floors and normal industrial


operations.

Additional operator's manuals can be obtained from your


dealer or BT Prime-Mover, Inc., Muscatine, IA 52761.

305955-000

12 5

Model Serial Number Cap. (Lbs.) A B C

Truck Wt. Less Battery (Lbs.) Battery Wt. Max. (Lbs.) Battery Wt. Min. (Lbs.)

Max. Rear Tilt


DC Voltage Type UL Class Battery Type Max. Amp. Hours(@8Hr.)

C
Mast Serial Number Attachment Load Wheel Tread Width, In.
B
A
Truck as rated at factory conforms to requirements of Part II of ASME B56.1-1993
305956-000

BT Prime-Mover, Inc.
Muscatine, IA 52761

11

10 9

13

30 © BT Prime-Mover, Inc. August 08, 2001


Return
Quality Parts 0850-001
0850-001 Signs, warnings Serial Number 31136001 - UP

ITEM # FOR
# PART # NAME ASSY. UNITS

1 305955-000 Decal, WARNING 1


2 304597-000 Decal, NO RIDING 2
3 307500-000 Decal, WARNING 2
4 309733-000 Decal, WARNING 2
5 306419-000 Decal, Reach/Tilt 1
5 306420-000 Decal, Reach/Tilt/Sideshifter 1
5 306420-001 Decal, Reach/Tilt/Auxiliary 1
6 151847 Decal, Right BT LOGO 1 Right
7 151848 Decal, Left BT LOGO 1 Left
7 52-00279-00 Paint, BT RED As Req’d.
7 52-00257-00 Spray, BT RED As Req’d.
7 52-00220-00 Paint, BT BLACK semi gloss As Req’d.
7 52-00224-00 Spray, BT BLACK semi gloss As Req’d.
7 52-00237-00 Paint, SAFETY YELLOW As Req’d.
7 52-00260-00 Spray, SAFETY YELLOW As Req’d.
7 52-00247-00 Paint, SAFETY ORANGE As Req’d.
8 52-00276-00 Spray, SAFETY ORANGE As Req’d.
9 306418-000 Decal, Raise/Lower 1
10 305507-000 Decal, NO STEP 2
11 305023-000 Decal, WRX 1
12 NSS Plate, DATA 1
13 NSS Plate, UL 1
* 304955-000 Manual, WRX-30 Master Parts 1
* 304956-000 Manual, CSX/WSX/WRX Master Service 1
* ------------------- Manual, WRX-30 Operator’s 1
* ------------------- Manual, WRX-30 Parts 1

August 08, 2001 © BT Prime-Mover, Inc. 31


Return
Quality Parts

This page intentionally left blank

© BT Prime-Mover Inc.
Return
Quality Parts

1000
Motors
1000 Motors

© BT Prime-Mover Inc.
Return
1750-000 Quality Parts

1750-000

4
2 3
1 9

7
6
5

11 10

13

14
12

34 © BT Prime-Mover, Inc. July 27, 1998


Return
Quality Parts 1750-000
1750-000 Pump motor

ITEM # FOR
# PART # NAME ASSY. UNITS

* 306010-000 Pump Motor Assembly 1

1 200027 Band, cover 1


2 200200 Head, commutator end 1
3 200159 Thrust washer package 1
4 200310 Bearing, ball sealed 1
5 200189 Plate assembly, brush 1
6 200190 Spring set, brush 1
7 200188 Brush set 1
8 200150 Terminal stud package 1
9 306018-000 Coil, field package 1
10 306019-000 Head, drive end 1
11 200309 Bearing, ball sealed 1
12 306017-000 Armature & fan assembly 1
13 200307 Fan 1
14 305983-000 Band, “EE” cover 1 “EE”

July 27, 1998 © BT Prime-Mover, Inc. 35


Return
1760-001 Quality Parts

1760-001
Effective Serial Number
27108001 - UP

3
2

5
6 4
7

12 10 8
11
13 9

36 © BT Prime-Mover, Inc. July 30, 2001


Return
Quality Parts 1760-001
1760-001 Drive motor Serial Number 27108001 - UP

ITEM # FOR
# PART # NAME ASSY. UNITS

1 305879-000 Drive motor assembly 1


2 307628-000 Seal 1
3 307629-000 Endhead, drive 1
4 307630-000 Bearing 1
5 307631-000 Retainer 1
6 307632-000 Armature 1
7 307633-000 Kit, field coil 1
8 307635-000 Spring, brush 4
9 307636-000 Brush box assembly 1
10 307637-000 Kit, lead assembly 1
11 307630-000 Bearing 1
12 307638-000 Washer, spring 1
13 307639-000 Endhead, commutator 1

K 305981-000 Kit, coverband 1 “EE”

July 30, 2001 © BT Prime-Mover, Inc. 37


Return
Quality Parts

This page intentionally left blank

© BT Prime-Mover Inc.
Return
Quality Parts

2000
Transmission / Drive Gear
2000 Transmission / Drive
Gear

© BT Prime-Mover Inc.
Return
2550-000 Quality Parts

2550-000

Torque nut to
250 ft/lb [338 Nm]
while turning wheel. 1
2
15

14 3 6
13 4
5

10
7

12 10 8
11
NOTE! Replace axle nut with new
nut whenever drive wheel is
removed. Failure to replace
with new nut could result in
damage to drive wheel and/
or transmission. 12 9
16 6

40 © BT Prime-Mover Inc. August 03, 2001


Return
Quality Parts 2550-000
2550-000 Mechanical drive gear unit

ITEM # FOR
# PART # NAME ASSY. UNITS

* 301633-007 Transmission assembly 1

1 301580-001 Case, gear 1


2 11890-09 Pin, dowel 2
3 11844-02 Key 1
4 23006-00 Gear, pinion 1
5 301654-012 Nut, flanged (Torque 35 ft/lb [47 N•m]) 1
6 303009-025 Screw, socket head (Torque 14 ft/lb [18 N•m]) 9
7 301581-000 Cover, gear case 1
8 301653-020 Plug, drain/fill pipe 2
9 11897-05 Washer, sealing 1
10 11030-21 Bearing, ball 2
11 301665-000 Gear, idler 1
12 11205-27 Bearing 2
13 23007-00 Ring 1
14 11039-31 Seal 1
15 164046 Nut, flanged (Torque 250 ft/lb [338 N•m]) 1
16 301627-000 Gear, drive 1

August 03, 2001 © BT Prime-Mover Inc. 41


Return
Quality Parts

This page intentionally left blank

© BT Prime-Mover Inc.
Return
Quality Parts

3000
Brake / Wheel System
3000 Brake / Wheel System

© BT Prime-Mover Inc.
Return
3300-000 Quality Parts

3300-000

5
6
7
8
18
9 4
9 3 10
11
15

14
20
1 16 17
13

12
19

44 © BT Prime-Mover Inc. August 03, 2001


Return
Quality Parts 3300-000
3300-000 Parking brake system

ITEM # FOR
# PART # NAME ASSY. UNITS

1 11844-02 Key 1
2 23019-00 Drum, brake 1
3 301960-006 Nut 1
4 301944-000 Yoke assembly 1
5 301954-060 Screw, socket head 1
6 301860-000 Anchor, spring 1
7 301951-016 Screw, cap 1
8 301949-000 Bearing, handle 1
9 11695-05 Bushing 2
10 303009-000 Screw, socket head (Torque 14 ft/lb [18 N•m]) 4
11 ----------------- Transmission assembly (See Fig.# 2550-000) 1
12 ----------------- Drive motor (See Fig.# 1760-001) 1
13 ----------------- Brake assembly (See Fig.# 3360-000) 1
14 301945-006 Retainer 1
15 301754-000 Linkage, brake 1
16 305985-000 Rod, push 1
17 301954-025 Screw, socket head (Torque 14 ft/lb [18 N•m]) 2
18 301920-000 Spring 1
19 301654-012 Nut, flanged (Torque 35 ft/lb [47 N•m]) 1
20 20375 Washer 1

August 03, 2001 © BT Prime-Mover Inc. 45


Return
3360-000 Quality Parts

3360-000

2
4
3

7 6

46 © BT Prime-Mover Inc. July 27, 2001


Return
Quality Parts 3360-000
3360-000 Brake drum/disc assembly

ITEM # FOR
# PART # NAME ASSY. UNITS

1 23008-00 Brake assembly 1


2 300199-000 Cam 1
3 300200-000 Plate 1
4 300201-000 Lever 1
5 300202-000 Clip 1
6 300204-000 Spring 2
7 300203-000 Shoe 2

July 27, 2001 © BT Prime-Mover Inc. 47


Return
3530-000 Quality Parts

3530-000

2
1

48 © BT Prime-Mover, Inc. August 12, 1998


Return
Quality Parts 3530-000
3530-000 Drive wheel

ITEM # FOR
# PART # NAME ASSY. UNITS

1 302258-000 Wheel, Rubber drive 1 Rubber


1 302258-002 Wheel, Non-marking XLC drive 1 Non-marking
1 302258-003 Wheel, Traction-lug drive 1 Traction-lug
1 302258-004 Wheel, Grip Rubber Shell drive 1 Grip Rubber
1 302258-006 Wheel, Crowned Urethane 1 Crowned Poly
2 20071-01 Tire, Rubber 1 Rubber
2 20071-03 Tire, Non-marking XLC drive 1 Non-marking
2 20071-04 Tire, Traction-lug drive 1 Traction-lug
2 20071-05 Tire, Grip Rubber Shell drive 1 Grip Rubber
2 303624-000 Tire, Crowned Urethane 1 Crowned Poly
3 302247-000 Wheel, drive 1

August 12, 1998 © BT Prime-Mover, Inc. 49


Return
3540-000 Quality Parts

3540-000

14

13
12
8

11
2
4 6 10

3
9

8
4

6
7
5

50 © BT Prime-Mover, Inc. July 24, 1998


Return
Quality Parts 3540-000
3540-000 Support / swivel wheel

ITEM # FOR
# PART # NAME ASSY. UNITS

1 ------------------- Frame, carrier (State Model & Serial Number) 1


2 301652-025 Screw, cap 2
3 ------------------- Compensator cylinder assembly (See Fig.# 6120-001) 1
4 301748-000 Pivot 2
5 20616 Screw, cap 2
6 11020-41 Bushing 4
7 ------------------- Caster assembly (See Fig.# 3560-000) 2
8 301955-030 Screw, Cap 11
9 304315-001 Bar, torsion 1
10 305786-000 Spring 1
11 301788-000 Retainer, spring 1
12 304316-001 Base, spring 1
13 301960-020 Nut 1
14 301958-110 Screw, cap 1

July 24, 1998 © BT Prime-Mover, Inc. 51


Return
3550-000 Quality Parts

3550-000

Inside of Truck

1
2

3
4
5

52 © BT Prime-Mover, Inc. July 17, 1998


Return
Quality Parts 3550-000
3550-000 Load wheels

ITEM # FOR
# PART # NAME ASSY. UNITS

1 11160-09 Fitting, grease 4


2 304619-000 Axle, Standard 4
2 304619-001 Axle, Corrosion & Freezer package 4 Corrosion
3 301740-001 Screw, set 4
4 11857-20 Washer, trust 8
5 49910-02 Bearing 8
6 42136-00 Wheel, load 4

July 17, 1998 © BT Prime-Mover, Inc. 53


Return
3560-000 Quality Parts

3560-000

16

4
15

6
5
14

6
7 8

9
11
10
12

13

12

11

54 © BT Prime-Mover, Inc. July 17, 1998


Return
Quality Parts 3560-000
3560-000 Caster assembly

ITEM # FOR
# PART # NAME ASSY. UNITS

* 304583-000 Caster assembly 1

1 27796-02 Base, plate 1


2 304349-000 Bearing, thrust 1
3 27810-00 Seal, felt 1
4 302058-000 Yoke, caster 1
5 301297-000 Axle, caster 1
6 11160-11 Fitting, grease 2
7 11936-17 Washer 1
8 304348-000 Nut, slotted 1
9 11073-34 Pin, roll 1
10 27809-00 Cap, hub 1
11 301298-000 Washer, spacer 2
12 49910-01 Bearing, ball 2
13 27808-00 Wheel 1
14 11205-29 Bearing, roller 1
15 14935-01 Washer, spacer 2
16 11017-04 Screw, cap 1

July 17, 1998 © BT Prime-Mover, Inc. 55


Return
Quality Parts

This page intentionally left blank

© BT Prime-Mover Inc.
Return
Quality Parts

4000
Steering System
4000 Steering System

© BT Prime-Mover Inc.
Return
4110-001 Quality Parts

4110-001

Serial Number
27324000 - UP

21 4

22 23
24 5
6
20
25
26 7

10
19 17
18 16 9
12 11 8
13
15
14

58 © BT Prime-Mover Inc. August 03, 2001


Return
Quality Parts 4110-001
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP

ITEM # FOR
# PART # NAME ASSY. UNITS

1 ------------------- Head assembly (See Fig.# 4111-000) 1


2 302290-000 Bumper 1
3 301764-000 Baffle 1
4 301954-025 Screw, socket head 6
5 13281-02 E clip 1
6 301762-000 Pin 1
7K NSS Cap 1
8K 301922-025 Screw, flat head socket 1
9K 302096-008 Washer 1
10 302572-000 Pin, groove 1
11 301652-016 Screw, socket head 1
12 301753-000 Pivet, handle 1
13 301740-001 Screw, set 1
14 11695-12 Bushing, flanged 1
15 301922-020 Screw 1
16 14851-04 Nut, clip 1
17 15677-10 Clamp 1
18 304855-000 Spacer 1
19 301765-000 Spring 1
20 11695-12 Bearing, flanged 1
21 301766-000 Stem, handle 1
22K 301922-025 Screw, flat head socket 1
23K 302096-008 Washer 1
24K NSS Pin, handle pivot 1
25 11160-11 Fitting, grease (Cold storage) 1 (Cold storage)
26 301885-000 Pin, brake pivot 1
26 305564-000 Pin, brake pivot (Cold storage) 1 (Cold storage)
K 308439-000 Kit, pin (Contains Items Marked With “K”) 1

August 03, 2001 © BT Prime-Mover Inc. 59


Return
4111-000 Quality Parts

4111-000

18
17
16

1
2
5
15 3 4
14 10
13
12
11

1
9

8
7 6

60 © BT Prime-Mover Inc. April 01, 2001


Return
Quality Parts 4111-000
4111-000 Steering arm / wheel (Head)

ITEM # FOR
# PART # NAME ASSY. UNITS

1 301921-012 Screw, flat head 9


2 301724-000 Bracket, switch 1
3 301960-004 Nut 1
4 302080-000 Clamp, cable 1
5 301723-000 Cover 1
6 301965-026 Pin, roll 1
7 301961-010 Screw, shoulder 1
8 301721-000 Guard 1
9 301922-020 Screw, flat head locking 2 Twist
10 301781-000 Block 2 Twist
11 301954-035 Screw, socket 2
12 301777-000 Bushing 2 Twist
13 301719-000 Grip, twist 2 Twist
14 301778-000 Pin 2 Twist
15 301717-000 Housing, switch 1
16 301922-100 Screw, flat head 2 Thumb
17 301776-000 Washer 2 Thumb
18 301720-000 Grip, fixed 2 Thumb

April 01, 2001 © BT Prime-Mover Inc. 61


Return
4180-000 Quality Parts

4180-000

13
2

12

11
3

10
4

5
9

6
7

62 © BT Prime-Mover, Inc. July 17, 1998


Return
Quality Parts 4180-000
4180-000 Steering / radial bearing

ITEM # FOR
# PART # NAME ASSY. UNITS

1 ----------------- Pivot, handle (See Fig.# 4110-001) 1


2 ----------------- Frame, carrier (State Model & Serial Number) 1
3 11160-14 Fitting, 90° grease 1
4 301652-016 Screw, socket head 1
5 49709-10 Clamp 1
6 302061-000 Bracket, harness 1
7 301955-016 Screw, socket head 1
8 301960-008 Nut 1
9 ----------------- Transmission assembly (See Fig.# 2550-000) 1
10 11205-26 Bearing 1
11 301946-000 Seal, large felt 1
12 11205-30 Bearing 1
13 301946-001 Seal, small felt 1

July 17, 1998 © BT Prime-Mover, Inc. 63


Return
Quality Parts

This page intentionally left blank

© BT Prime-Mover Inc.
Return
Quality Parts

5000
Electrical System
5000 Electrical System

© BT Prime-Mover Inc.
Return
5161-000 Quality Parts

5161-000

4 5

66 © BT Prime-Mover, Inc. July 24, 1998


Return
Quality Parts 5161-000
5161-000 Horn

ITEM # FOR
# PART # NAME ASSY. UNITS

1 302129-000 Switch, horn 1


2 301917-000 Spring, return 2
3 27205 Screw, socket head 1
4 23309-01 Horn 1
5 11020-46 Bushing 1

July 24, 1998 © BT Prime-Mover, Inc. 67


Return
5180-000 Quality Parts

5180-000

3 4
2

68 © BT Prime-Mover, Inc. April 1997


Return
Quality Parts 5180-000
5180-000 Static strap

ITEM # FOR UNITS


# PART # NAME ASSY.

1 50004-03 Screw, cap 1


2 20348 Washer, flat 2
3 307567-000 Strap, static (cut to length) 1
4 301960-010 Nut 1

April 1997 © BT Prime-Mover, Inc. 69


Return
5190-000 Quality Parts

5190-000

70 © BT Prime-Mover, Inc. July 17, 1998


Return
Quality Parts 5190-000
5190-000 Battery connector

ITEM # FOR
# PART # NAME ASSY. UNITS

1 49854-01 Connector, SB-175 GRAY housing 1 GRAY


1 49854-03 Connector, SB-175 YELLOW housing 1 YELLOW
1 49854-04 Connector, SB-175 RED housing 1 RED
1 49854-08 Connector, SB-175 BLUE housing 1 BLUE
2 301952-040 Screw, cap 2
3 ---------------- Cable, NEGATIVE (See Fig.# 5430-000) 1
4 ---------------- Cable, POSITIVE (See Fig.# 5430-000) 1
5 301960-006 Nut 2

July 17, 1998 © BT Prime-Mover, Inc. 71


Return
5191-000 Quality Parts

5191-000

4
2 3
1

72 © BT Prime-Mover, Inc. July 17, 1998


Return
Quality Parts 5191-000
5191-000 Battery pack connector

ITEM # FOR
# PART # NAME ASSY. UNITS

1 49854-01 Connector, SB-175 GRAY housing 1 GRAY


1 49854-03 Connector, SB-175 YELLOW housing 1 YELLOW
1 49854-04 Connector, SB-175 RED housing 1 RED
1 49854-08 Connector, SB-175 BLUE housing 1 BLUE
2 49852-01 Connector, tip 4
3 49853-02 Bushing 4
4 49856-148 Cable, Negative 1
5 49856-148 Cable, Positive 1

July 17, 1998 © BT Prime-Mover, Inc. 73


Return
5192-000 Quality Parts

5192-000

74 © BT Prime-Mover, Inc. July 17, 1998


Return
Quality Parts 5192-000
5192-000 200 Amp system line contactor

ITEM # FOR
# PART # NAME ASSY. UNITS

1 23452-01 Contactor, line 1


* 301951-010 Screw, cap 2

July 17, 1998 © BT Prime-Mover, Inc. 75


Return
5192-100 Quality Parts

5192-100

76 © BT Prime-Mover, Inc. July 06, 2001


Return
Quality Parts 5192-100
5192-100 300 Amp system line contactor

ITEM # FOR
# PART # NAME ASSY. UNITS

1 304297-000 Contactor, 300 Amp line “E” 1 “E”


* 301951-010 Screw, cap 2

July 06, 2001 © BT Prime-Mover, Inc. 77


Return
5230-000 Quality Parts

5230-000

0 1/2 1

1 1
8 5

24 28
20 32

VOLTS
2

DATCON

3 4

78 © BT Prime-Mover, Inc. July 27, 1998


Return
Quality Parts 5230-000
5230-000 Voltage / battery indicator

ITEM # FOR
# PART # NAME ASSY. UNITS

1 301445-001 Battery discharge indicator/hourmeter 1


2 305282-001 Battery discharge indicator, BDI 1
3 306051-001 Display, BDI/Hourmeter lift interrupt 1
4 306052-000 Harness, wire 1
5 14915-01 Plug, hole 1

July 27, 1998 © BT Prime-Mover, Inc. 79


Return
5290-000 Quality Parts

5290-000

1 QUARTZ

HOURS

1
10

80 © BT Prime-Mover, Inc. October 1996


Return
Quality Parts 5290-000
5290-000 Hourmeter / speedometer

ITEM # FOR
# PART # NAME ASSY. UNITS

1 302201-000 Hourmeter 1

October 1996 © BT Prime-Mover, Inc. 81


Return
5310-000 Quality Parts

5310-000

82 © BT Prime-Mover, Inc. July 06, 2001


Return
Quality Parts 5310-000
5310-000 Start / stop switch

ITEM # FOR
# PART # NAME ASSY. UNITS

1 302016-000 Switch, key 1


* 302092-000 Keys, set of 2 1
1 304267-000 Switch, toggle 1
2 11880-09 Screw, round 2
3 20208-00 Switch, brake interlock 1
3 20323-00 Switch, brake interlock (Sealed) 1 Sealed
* 49771-02 Fitting, male tab wire 2
4 14986-03 Nut, twin 1
5 305493-000 Switch, disconnect 1

July 06, 2001 © BT Prime-Mover, Inc. 83


Return
5330-000 Quality Parts

5330-000

1
2

84 © BT Prime-Mover, Inc. December 03, 1997


Return
Quality Parts 5330-000
5330-000 Speed controls

ITEM # FOR
# PART # NAME ASSY. UNITS

1 307644-000 Potentiometer bracket assembly 1


2 119697 Gear 1
3 301825-010 Screw 2

December 03, 1997 © BT Prime-Mover, Inc. 85


Return
5390-001 Quality Parts

5390-001

9 8

12 8
7

3 2
11 4
10
5
6

86 © BT Prime-Mover Inc. August 03, 2001


Return
Quality Parts 5390-001
5390-001 Control cables / harnesses

ITEM # FOR
# PART # NAME ASSY. UNITS

1 302023-000 Harness, head 1


2 14851-04 Nut, clip 1
3 15677-10 Clamp 1
4 301922-020 Screw, flat head 1
5 307193-000 Harness, handle stem 1
6 307566-000 Harness (supplied with item number 5) 1
7 307589-000 Harness, main 1
8 49607-00 Diode 6
9 20163-102 Jumper 2
10 306215-001 Connector, plug 1
11 306216-001 Receptacle, socket 5
12 52-07933-00 Wire, 4 in. [101 mm] As Req’d.

August 03, 2001 © BT Prime-Mover Inc. 87


Return
5430-000 Quality Parts

5430-000

1
2
3

7 9

6
4
11 Route all motor cables through sleeve.
5
With motor terminals approximately 12 in.
8 [305 mm] from sleeve use plastic cable
tie to hold sleeve in place.

14
F2 A1

12
13

16

17 A2
F2

15

88 © BT Prime-Mover Inc. August 03, 2001


Return
Quality Parts 5430-000
5430-000 Motor power cables

ITEM # FOR
# PART # NAME ASSY. UNITS

1 305976-001 Cable 1
2 305976-000 Cable 1
3 305975-000 Cable 1
4 25094-04 Fuse, 300 AMP 1 300 AMP
5 ------------------- Power breaker (105 AMP) (See Fig.# 5911-000) 1 105 AMP
5 301951-016 Screw, cap 2
6 ------------------- Control breaker (See Fig.# 5910-000) 1
6 301951-010 Screw, cap 1
7 301951-010 Screw, cap 1
7 301960-006 Nut 1
7 302792-000 Washer, brass flat 1
8 305967-000 Bar, bus 1 “EE”
8 305974-004 Cable “EE” 1
9 305968-000 Bar, bus 1 “EE”
9 305969-000 Bar, bus “EE” 1
10 305966-000 Bar, bus 1
11 305975-001 Cable 1
12 52-05103-00 Sleeve, 12 in. [305 mm] As Req’d.
13 305974-003 Cable 1
14 305974-000 Cable 1
15 305974-002 Cable 1
16 305974-001 Cable 1
17 25332-01 Tie, wire 2

August 03, 2001 © BT Prime-Mover Inc. 89


Return
5460-000 Quality Parts

5460-000

V.

A.
CURRENT
VOLTAGE
MODEL

SERIAL
3

90 © BT Prime-Mover, Inc. July 27, 1998


Return
Quality Parts 5460-000
5460-000 Transistor panel

ITEM # FOR
# PART # NAME ASSY. UNITS

1 305878-000 Controller, 200 AMP system 1 200 AMP


2 301951-010 Screw, cap 2
3 306345-000 Panel 1

July 27, 1998 © BT Prime-Mover, Inc. 91


Return
5510-000 Quality Parts

5510-000

1
2

5
7 6
8
4 11 10
9
12

13
17 18
14

15

16

92 © BT Prime-Mover, Inc. July 20, 1998


Return
Quality Parts 5510-000
5510-000 Micro switches

ITEM # FOR
# PART # NAME ASSY. UNITS

1 301917-000 Spring, return 4


2 302130-000 Switch, lift 1
3 302130-001 Switch, lower 1
4 308518-000 Kit, forward and rearward switch 1
5 NSS Screw, machine 2
6 NSS Switch, rearward 1
7 NSS Spacer 1
8 NSS Switch, forward 1
9 NSS Bracket, forward and rearward 1
10 NSS Lockwasher 2
11 NSS Nut 2
12 301825-010 Screw 2
13 306064-000 Bracket, switch As Req’d.
14 306097-000 Switch As Req’d.
15 301950-016 Screw As Req’d.
16 11885-03 Screw As Req’d.
17 11072-14 Lockwasher As Req’d.
18 11261-11 Nut As Req’d.

July 20, 1998 © BT Prime-Mover, Inc. 93


Return
5590-000 Quality Parts

5590-000

To Truck

94 © BT Prime-Mover, Inc. July 27, 1998


Return
Quality Parts 5590-000
5590-000 Control cables, harness (Two stage mast)

ITEM # FOR
# PART # NAME ASSY. UNITS

1 306191-008 Harness, truck to mast 1


2 307107-006 Harness, mast 71/100 1 71/100
2 307107-007 Harness, mast 83/124 1 83/124
2 307107-008 Harness, mast 95/150 1 87/150
3 307111-000 Harness, carriage 1

July 27, 1998 © BT Prime-Mover, Inc. 95


Return
5590-100 Quality Parts

5590-100

3
1

To Truck

96 © BT Prime-Mover, Inc. July 27, 1998


Return
Quality Parts 5590-100
5590-100 Control cables, harness (Three stage mast)

ITEM # FOR
# PART # NAME ASSY. UNITS

1 306191-009 Harness, truck to mast 1

2 307107-003 Harness, mast 71/150 1 71/150


2 307107-004 Harness, mast 83/180 1 83/180
2 307107-005 Harness, mast 87/189 1 87/189

3 307107-000 Harness, mast 71/150 1 71/150


3 307107-001 Harness, mast 83/180 1 83/180
3 307107-002 Harness, mast 87/189 1 87/189

4 307111-000 Harness, carriage 1

July 27, 1998 © BT Prime-Mover, Inc. 97


Return
5610-000 Quality Parts

5610-000

V.

A.
CURRENT
VOLTAGE
MODEL

SERIAL

98 © BT Prime-Mover, Inc. July 27, 1998


Return
Quality Parts 5610-000
5610-000 Pump contactor

ITEM # FOR
# PART # NAME ASSY. UNITS

1 22226-01 Solenoid, pump 1


2 301951-010 Screw, cap 2

July 27, 1998 © BT Prime-Mover, Inc. 99


Return
5910-000 Quality Parts

5910-000

100 © BT Prime-Mover, Inc. May 20, 1998


Return
Quality Parts 5910-000
5910-000 Control circuit breaker

ITEM # FOR
# PART # NAME ASSY. UNITS

1 301889-000 Breaker, 12 AMP 1 12 AMP

May 20, 1998 © BT Prime-Mover, Inc. 101


Return
5911-000 Quality Parts

5911-000

Old New

102 © BT Prime-Mover, Inc. August 13, 1998


Return
Quality Parts 5911-000
5911-000 Power circuit breaker

ITEM # FOR
# PART # NAME ASSY. UNITS

1 307601-001 Breaker, 105 AMP 1 105 AMP


1 307601-000 Breaker, 150 AMP 1 150 AMP

August 13, 1998 © BT Prime-Mover, Inc. 103


Return
Quality Parts

This page intentionally left blank

© BT Prime-Mover Inc.
Return
Quality Parts

6000
Hydraulic System
6000 Hydraulic System

© BT Prime-Mover Inc.
Return
6100-000 Quality Parts

6100-000

28
1

27

26
2 3
25

23 24
22
21 4
20

5
19

18

ede d 17

per
7 s 6

S u 16
14
7
13
15 8

12

11

10

106 © BT Prime-Mover, Inc. July 24, 1998


Return
Quality Parts 6100-000
6100-000 Hydraulic pump (Model # DM-1005)

ITEM # FOR
# PART # NAME ASSY. UNITS

* 305008-000 Pump and Motor Assembly 1

1 --------------- Pump motor assembly (See Fig.# 1750-000) 1


2 202324 Coupler 1
3 305999-000 Screw, flat head 2
4 306000-000 Mounting 1
5 201450 Pin 2
6 306001-000 Cover 1
7 300947-009 Lockwasher 3
8 300947-007 Screw, cap 1
9 306002-000 Tube, 14 in. [356 mm] long 1
10 306060-000 Filter 1
11 306062-000 Clamp 1
12 306059-000 Hose 1
13 306012-000 Clamp 1
14 306061-000 Adapter 1
15
16
300947-012
306003-000

ede
Bolt d
Screw, cap 2
2
17
18
306004-000
202393

per s
Pump assembly
Seal, oil
1
1
19
20
21
22
202315
201489
NSS
201512
S u O ring
Cap, relief
O ring
Screw, relief adjuster
1
1
1
1
23 306005-000 Spring 1
24 300947-008 Ball 1
25 306009-000 Endhead 1
26 306007-000 Pin, dowel 2
27 300647-061 Lockwasher 4
28 306006-000 Screw, socket head 4

July 24, 1998 © BT Prime-Mover, Inc. 107


Return
6100-001 Quality Parts

6100-001

28
1

27

26
2 3
25

23 24
22
21 4
20

5
19

18

17

6
7

16
14
7
13
15 8

12

11

10

108 © BT Prime-Mover, Inc. July 24, 1998


Return
Quality Parts 6100-001
6100-001 Hydraulic pump (Model # DM-1006)

ITEM # FOR
# PART # NAME ASSY. UNITS

* 305008-001 Pump and Motor Assembly 1

1 --------------- Pump motor assembly (See Fig.# 1750-000) 1


2 202324 Coupler 1
3 305999-000 Screw, flat head 2
4 306000-000 Mounting 1
5 201450 Pin 2
6 306001-000 Cover 1
7 300947-009 Lockwasher 3
8 300947-007 Screw, cap 1
9 306002-000 Tube, 14 in. [356 mm] long 1
10 306060-000 Filter 1
11 306062-000 Clamp 1
12 306059-000 Hose 1
13 306012-000 Clamp 1
14 306061-000 Adapter 1
15 300947-012 Screw, cap 2
16 306670-000 Bolt 2
17 306671-000 Pump assembly (5.0 GPM) 1
18 202393 Seal, oil 1
19 202315 O ring 1
20 201489 Cap, relief 1
21 NSS O ring 1
22 201512 Screw, relief adjuster 1
23 306005-000 Spring 1
24 300947-008 Ball 1
25 306009-000 Endhead 1
26 306007-000 Pin, dowel 2
27 300647-061 Lockwasher 4
28 306006-000 Screw, socket head 4

July 24, 1998 © BT Prime-Mover, Inc. 109


Return
6110-001 Quality Parts

6110-001

9
6 3

7 4

110 © BT Prime-Mover, Inc. May 20, 1999


Return
Quality Parts 6110-001
6110-001 Hydraulic tank

ITEM # FOR
# PART # NAME ASSY. UNITS

1 ----------------- Pump & motor assembly (See Fig.# 6100-001) 1


2 ----------------- Solenoid valve assembly (See Fig.# 6170-000) 1
3 301652-090 Screw, cap 2
4 305009-000 Clamp 1
5 303872-000 Reservoir 1
6 305010-000 Breather kit 1
7 13928-00 Magnet 1
8 305716-000 Handle 1
9 49587-01 Fitting, diagnostic 1

May 20, 1999 © BT Prime-Mover, Inc. 111


Return
6120-001 Quality Parts

6120-001

4
1

5
3 13

2
12

6 To Auxiliary
9 Function
11 10

16 To Mast

17

18
19 14
21
20 From Mast to
Compensator

15

112 © BT Prime-Mover, Inc. July 27, 1998


Return
Quality Parts 6120-001
6120-001 Hoses, pipes, connections, mounting points

ITEM # FOR
# PART # NAME ASSY. UNITS

1 ----------------- Pump & tank assembly (See Fig.# 6110-001) 1


2 49656-01 Fitting, adapter 2
3 49517-17 Hose, spool valve to tank 1
4 49517-17 Hose, mast raise/lower 1
5 ----------------- Spool valve assembly (See Fig.# 6160-100) 1
6 49655-01 Fitting, adapter 1
7 49653-01 Fitting, 90º 1
8 49653-01 Fitting, 90º 1
9 49616-01 Fitting, tee 1
10 49517-18 Hose assembly 1
11 49653-01 Fitting, 90º 1
12 49656-08 Fitting, adapter 2
13 306374-002 Orifice 2
14 49654-01 Elbow, 45º 1
15 305755-000 Compensator cylinder assembly 1
16 NA Rod 1
17K NSS Ring, wiper 1
18K NSS Ring, backup 1
19K NSS O Ring 1
20 NA Cylinder 1
21K NSS Ring, retainer 1
K 305755-010 Kit, compensator seal 1

July 27, 1998 © BT Prime-Mover, Inc. 113


Return
6124-001 Quality Parts

6124-001
Serial Number
27029001 - UP

4 6
12
5

To Compensator
From Mast 11 7

10
9 8

To Control Valve

114 © BT Prime-Mover, Inc. August 09, 2001


Return
Quality Parts 6124-001
6124-001 Two stage mast lines Serial Number 27029001 - UP

ITEM # FOR
# PART # NAME ASSY. UNITS

1 ------------------- Cylinder assembly (See Fig.# 6610-100) 1


2 26907-01 Valve, flow limiting 1
3 49517-35 Hose 1
4 49615-01 Fitting, Tee 1
5 49656-12 Fitting, adaptor 1
6 301960-008 Nut 1
7 15677-15 Clamp 1
8 49653-13 Elbow, 90° 1
9 49517-34 Hose 1
10 301652-016 Screw, cap 1
11 21037-05 Regulator, flow 1
12 49517-33 Hose 1

August 09, 2001 © BT Prime-Mover, Inc. 115


Return
6124-100 Quality Parts

6124-100

10 7
2 3

8
11

11

19
To Compensator 13
From Mast 14

16
17
12
18
15

9
To Control Valve

116 © BT Prime-Mover, Inc. February 1997


Return
Quality Parts 6124-100
6124-100 Three stage mast lines

ITEM # FOR UNITS


# PART # NAME ASSY.

1 26907-01 Valve, flow limit (10 GPM) 2 10 GPM


2 49641-54 Hose assembly, 71/150 1 71/150
2 49641-55 Hose assembly, 83/180 1 83/180
2 49641-56 Hose assembly, 87/189 1 87/189
3 49634-02 Fitting, 90° bulkhead 1
4 49516-49 Hose assembly 1
5 26907-00 Valve, flow limit (16 GPM) 1 16 GPM
6 ------------------- Freelift cylinder assembly (Ses Fig.# 6620-200) 1
7 ------------------- Staging cylinder assembly (See Fig.# 6610-200) 1 1 Port
8 49624-02 Nut 1
9 26907-02 Valve, flow limit (7.5 GPM) 1 7.5 GPM
10 ----------------- Staging cylinder assembly (See Fig.# 6610-200) 1 2 Ports
11 49517-29 Hose 2
12 15677-10 Clamp 3
13 301951-016 Screw, cap 3
14 49616-01 Tee 1
15 49652-01 Tee 1
16 21037-04 Regulator, flow 1
17 49656-01 Fitting, adapter 1
18 49517-19 Hose 1
19 49517-33 Hose 1

February 1997 © BT Prime-Mover, Inc. 117


Return
6125-100 Quality Parts

6125-100

2
3

To Control Valve

118 © BT Prime-Mover, Inc. August 07, 2001


Return
Quality Parts 6125-100
6125-100 Two stage mast reach supply lines

ITEM # FOR
# PART # NAME ASSY. UNITS

1 307107-006 Hose assembly (Hose & Harness), 71/100 1 71/100


1 307107-007 Hose assembly (Hose & Harness), 83/124 1 83/124
1 307107-008 Hose assembly (Hose & Harness), 95/150 1 95/150
2 49632-00 Fitting, bulkhead 2
3 49624-00 Nut 2
4 311381-029 Hose 2

August 07, 2001 © BT Prime-Mover, Inc. 119


Return
6125-200 Quality Parts

6125-200

5
4 2

1
6

To Control Valve

120 © BT Prime-Mover, Inc. August 07, 2001


Return
Quality Parts 6125-200
6125-200 Three stage mast reach supply lines

ITEM # FOR
# PART # NAME ASSY. UNITS

1 311381-029 Hose 2
2 49624-00 Nut 2
3 301652-025 Screw, cap 2
4 306898-000 Anchor 1
5 49632-00 Fitting, adapter 2
6 307107-003 Hose assembly (Hose & Harness), 71/150 1 71/150
6 307107-004 Hose assembly (Hose & Harness), 83/180 1 83/180
6 307107-005 Hose assembly (Hose & Harness), 87/189 1 87/189
7 307107-000 Hose assembly (Hose & Harness), 71/150 1 71/150
7 307107-001 Hose assembly (Hose & Harness), 83/180 1 83/180
7 307107-002 Hose assembly (Hose & Harness), 87/189 1 87/189

August 07, 2001 © BT Prime-Mover, Inc. 121


Return
6126-001 Quality Parts

6126-001

1 1

122 © BT Prime-Mover, Inc. May 20, 1999


Return
Quality Parts 6126-001
6126-001 Two Stage reach supply lines

ITEM # FOR
# PART # NAME ASSY. UNITS

1 49656-00 Fitting, adaptor 4


2 306183-000 Hose 2
3 49656-08 Fitting, adapter 2

May 20, 1999 © BT Prime-Mover, Inc. 123


Return
6126-100 Quality Parts

6126-100

1
1

124 © BT Prime-Mover, Inc. May 20, 1999


Return
Quality Parts 6126-100
6126-100 Three Stage reach supply lines

ITEM # FOR
# PART # NAME ASSY. UNITS

1 49656-00 Fitting, adaptor 4


2 306183-001 Hose 2
3 49656-08 Fitting, adapter 2

May 20, 1999 © BT Prime-Mover, Inc. 125


Return
6127-002 Quality Parts

6127-002
Serial Number
29125001 - UP

2
1

5
3

14 4
13
12

11

10 6

4
8 7

126 © BT Prime-Mover, Inc. July 26, 2001


Return
Quality Parts 6127-002
6127-002 Reach, tilt cylinder hoses Serial Number 29125001 - UP

ITEM # FOR
# PART # NAME ASSY. UNITS

1 49656-08 Fitting, adapter 2


2 ------------------- Control valve with NO sideshifter (See Fig.# 6220-002) 1
2 ------------------- Control valve with sideshifter (See Fig.# 6220-102) 1
3 25969-05 Orifice 1
4 49656-00 Fitting, adapter 6
5 ------------------- Manifold (See Fig.# 7241-003) 1
6 311381-036 Hose assembly 1
7 ------------------- Tilt cylinder assembly (See Fig.# 6660-001) 1
8 311381-035 Hose assembly 1
9 306182-000 Hose assembly 1
10 308558-000 Hose assembly 1
11 24488 Screw 1
12 306258-000 Cover 1
13 306050-000 Clamp 1
14 301960-006 Nut 1

July 26, 2001 © BT Prime-Mover, Inc. 127


Return
6128-002 Quality Parts

6128-002
Serial Number
29125001 - UP

1
2

3 5
5

4
7

2 8
7

128 © BT Prime-Mover, Inc. December 03, 1999


Return
Quality Parts 6128-002
6128-002 Reach, sideshifter cylinder hoses Serial Number 29125001 - UP

ITEM # FOR
# PART # NAME ASSY. UNITS

1 ------------------- Control valve with sideshifter ( See Fig.# 6220-102) 1


2 49656-08 Adapter 4
* 12318-05 Plug, No Sideshifter (9/16-18) 2
3 308559-000 Hose 1
4 308557-000 Hose 1
5 49656-00 Adapter 4
* 12318-03 Plug, No Sideshifter (7/16-20) 4
6 ------------------- Manifold (See Fig.# 7241-003) 1
7 49643-39 Hose 2
8 ------------------- Sideshifter cylinder (See Fig.# 7210-001) 1

December 03, 1999 © BT Prime-Mover, Inc. 129


Return
6129-001 Quality Parts

6129-001

2
6
5
4

1
4

6 3 2
6

6
3

130 © BT Prime-Mover, Inc. June 01, 1999


Return
Quality Parts 6129-001
6129-001 Reach, reach cylinders hoses

ITEM # FOR
# PART # NAME ASSY. UNITS

1 49643-30 Hose 2
* 52-05103-00 Hose, guard As Req’d.
* 25332-04 Tie, wire 4
2 49653-08 Elbow, 90° 2
3 305629-000 Tube 2
4 49656-08 Fitting, adapter 2
5 49643-31 Hose 2
* 52-05103-00 Hose, guard As Req’d.
* 25332-04 Tie, wire 4
6 49656-00 Fitting, adapter 4

June 01, 1999 © BT Prime-Mover, Inc. 131


Return
6160-100 Quality Parts

6160-100

6 5
21 8 7 2 4

12

15
20

16
19
12

12 13 9 12
18

17 10

3
14
3 11

22

23
23

132 © BT Prime-Mover, Inc. July 27, 1998


Return
Quality Parts 6160-100
6160-100 Two spool control valve

ITEM # FOR
# PART # NAME ASSY. UNITS

1 305938-000 Control Valve Assembly, Two Spool 1


2 306120-000 Ball 1
3 306123-000 O ring 4
4 306125-000 Seat, valve 1
5 306126-000 Screw, adjustment 1
6 306127-000 Gasket 2
7 306128-000 Retainer, ball 1
8 306129-000 Spring 1
9 306130-000 Spring, load check 2
10 306131-000 Spacer 2
11 306132-000 Spring 2
12 306133-000 Plug assembly 4
13 306134-000 Poppet 2
14 306135-000 Cap, end 2
15 306143-000 Detent, spool 1
16 306467-000 Detent, spool 1
17 306136-000 Washer 4
18 306137-000 Spool, “T” 2
19 NA Body 1
20 306139-000 Nut, jam 1
21 306140-000 Cap, relief 1
22 306141-000 Plug 1
23 306142-000 Lockwasher and screw 4

July 27, 1998 © BT Prime-Mover, Inc. 133


Return
6170-000 Quality Parts

6170-000

2
11
10
9

8
3

1
6

134 © BT Prime-Mover, Inc. July 20, 1998


Return
Quality Parts 6170-000
6170-000 Pressure / flow control valve

ITEM # FOR
# PART # NAME ASSY. UNITS

* 305021-000 Solenoid Control Valve Assembly 1

1 305117-000 Valve, check 2


2 305128-000 Plug, large 6
3 305118-000 Valve, N.C. 1
* 305119-000 Kit, Seal (for item number 3) 1
4 305122-000 Coil 2
5 305127-000 Plug, small 3
6 305120-000 Valve, 3 way 2 position 1
* 305121-000 Kit, seal (for item number 6) 1
7 305123-000 Filter assembly 1
8 305124-000 Filter 1
9 305125-000 O Ring 1
10 305126-000 O Ring 1
11 NA Body 1

July 20, 1998 © BT Prime-Mover, Inc. 135


Return
6220-002 Quality Parts

6220-002
Serial Number
30348001 - UP 1

2
3

5
8

136 © BT Prime-Mover, Inc. August 07, 2001


Return
Quality Parts 6220-002
6220-002 Control valve with No Sideshifter Serial Number 30348001 - UP

ITEM # FOR
# PART # NAME ASSY. UNITS

* 310679-001 Manifold assembly (No Sideshifter) 1


2 304797-000 Coil 3
3 304795-000 Valve, BI-Directional 3
* 310526-000 Kit, seal 3
4 NA Body 1
5 310972-000 Orifice, 0.020 inch [0.508 mm] 1
6 310514-000 Valve, check 1
* 310524-000 Kit, check seal 1
7 310973-000 Plug 1
8 310810-000 Valve, relief 1
* 310842-000 Kit, seal 1

August 07, 2001 © BT Prime-Mover, Inc. 137


Return
6220-102 Quality Parts

6220-102
Serial Number 1
30348001 - UP

6
7
9
8

4
3

138 © BT Prime-Mover, Inc. August 07, 2001


Return
Quality Parts 6220-102
6220-102 Control valve With Sideshifter Serial Number 30348001 - UP

ITEM # FOR
# PART # NAME ASSY. UNITS

1 310679-000 Manifold assembly (With Sideshifter) 1


2 304797-000 Coil 3
3 304795-000 Valve, BI-Directional 3
* 310526-000 Kit, seal 3
4 304794-000 Coil 1
5 308328-000 Valve, N.C. 1
* 309694-000 Kit, seal 1
6 NA Body 1
7 310972-000 Orifice, 0.020 inch [0.508 mm] 1
8 310514-000 Valve, check 1
* 310524-000 Kit, check seal 1
9 310810-000 Valve, relief 1
* 310842-000 Kit, seal 1

August 07, 2001 © BT Prime-Mover, Inc. 139


Return
6610-100 Quality Parts

6610-100

1 2

10

16

9
15

14

13 7
8

6
12
5
11
4

140 © BT Prime-Mover, Inc. August 08, 2001


Return
Quality Parts 6610-100
6610-100 Two stage mast lift cylinder

ITEM # FOR
# PART # NAME ASSY. UNITS

* 305088-000 Cylinder assembly, 71/100 1 71/100


* 305088-001 Cylinder assembly, 83/124 1 83/124
* 305088-002 Cylinder assembly, 95/150 1 95/150

1 11897-03 Washer, seal 1


2 49548-00 Screw 1
3 305089-000 Tube cylinder, 71/100 1 71/100
3 305089-001 Tube cylinder, 83/124 1 83/124
3 305089-002 Tube cylinder, 95/150 1 95/150
4 11827-20 Ring, retainer 1
5 304106-000 Plunger assembly 1
6 29635-00 Spring 1
7K NSS Ring, guide 1
8 304112-000 Piston 2
9 23075-02 Ring, retainer 1
10 305090-000 Rod cylinder, 71/100 1 71/100
10 305090-001 Rod cylinder, 83/124 1 83/124
10 305090-002 Rod cylinder, 95/150 1 95/150
11K NSS O ring 1
12K NSS Ring, backup 1
13 305093-000 Bearing 1
14K NSS Ring, guide 1
15K NSS Seal 1
16K NSS Wiper 1
K 311418-000 Kit, seal 1
(Contains Items Marked With “K”)

August 08, 2001 © BT Prime-Mover, Inc. 141


Return
6610-200 Quality Parts

6610-200

7
3
8
1 6
2 5
4

9
10
11

12

13
14
9
16 15

142 © BT Prime-Mover, Inc. August 08, 2001


Return
Quality Parts 6610-200
6610-200 Three stage mast staging cylinder

ITEM # FOR
# PART # NAME ASSY. UNITS

* See Chart Cylinder assembly, 1 port 1 1 port

** See Chart Cylinder assembly, 2 ports 1 2 ports

1 49548-00 Screw 1
2 11897-03 Washer, seal 1
3 See Chart Tube cylinder, 1 port 1 1 port
4 See Chart Tube cylinder, 2 ports 1 2 ports
5 29830-00 Plunger assembly 1
6 29635-00 Spring 1
7 49274-10 Plug 2
8 12391-10 O ring 2
9K NSS Ring, wear 1
10 29634-00 Piston 1
11 27892-00 Ring, retainer 1
12 See Chart Rod, cylinder 1
13 11015-39 O ring 1
14 29630-00 Bearing 1
15K NSS Seal, rod 1
16K NSS Wiper 1
K 311416-000 Kit, seal 1
(Contains Items Marked With “K”)

Three Stage Mast Staging cylinder


Cylinder Tube assy. Cylinder Tube assy. Rod
assy. 1 Port 1 Port assy. 2 Ports 2 Ports cylinder
Mast height Item # * Item # 3 Item # ** Item # 4 Item # 12
71/150 304100-015 304263-015 304100-014 304263-014 304101-007
83/180 304100-017 304263-001 304100-016 304263-000 304101-008
87/189 304100-019 304263-003 304100-018 304263-002 304101-009

August 08, 2001 © BT Prime-Mover, Inc. 143


Return
6620-200 Quality Parts

6620-200

K
2
1

15

14 8

13
7
12
6
11
5

10
4

144 © BT Prime-Mover, Inc. August 08, 2001


Return
Quality Parts 6620-200
6620-200 Three stage mast freelift cylinder

ITEM # FOR
# PART # NAME ASSY. UNITS

* 304105-000 Cylinder assembly, 71/150 1 71/150


* 304105-001 Cylinder assembly, 83/180 1 83/180
* 304105-002 Cylinder assembly, 87/189 1 87/189

1 11897-03 Washer, seal 1


2 49548-00 Screw 1
3 304108-000 Tube cylinder, 71/150 1 71/150
3 304108-001 Tube cylinder, 83/180 1 83/180
3 304108-002 Tube cylinder, 87/189 1 87/189
4 11827-20 Ring, retainer 1
5 304106-000 Plunger assembly 1
6 29635-00 Spring 1
7K NSS Ring, guide 1
8 304112-000 Piston 2
9 304111-000 Rod cylinder, 71/150 1 71/150
9 304111-001 Rod cylinder, 83/180 1 83/180
9 304111-002 Rod cylinder, 87/189 1 87/189
10K NSS O ring 1
11K NSS Ring, backup 1
12 28142-00 Bearing 1
13K NSS Ring, guide 1
14K NSS Seal 1
15K NSS Wiper 1
K 311418-000 Kit, seal 1
(Contains Items Marked With “K”)

August 08, 2001 © BT Prime-Mover, Inc. 145


Return
6650-002 Quality Parts

6650-002
Serial Number
29060001 - UP

12
7
6 8
6 10
17 16 9 13
15 11
14

20
21

19
K

18

22

22

4
3

146 © BT Prime-Mover, Inc. April 12, 1999


Return
Quality Parts 6650-002
6650-002 Reach cylinder assembly Serial Number 29060001 - UP

ITEM # FOR
# PART # NAME ASSY. UNITS

1 309777-000 Reach cylinder assembly, Right 1 Right


2 309777-001 Reach cylinder assembly, Left 1 Left
3 20174 Pin, roll 4
4 300935-000 Pin, clevis 2
5 300935-001 Pin, clevis 2
6K NSS Ring, backup 2
7K NSS O ring 1
8 300654-000 Bearing 1
9K NSS Ring, Guide 1
10K NSS Seal 1
11K NSS Wiper 1
12 308057-000 Rod cylinder 1
13 302773-016 Nut 1
14 300938-000 Clevis 1
15K NSS Ring, backup 1
16K NSS O ring 1
17K NSS Ring, guide 1
18K NSS Retainer 1
19 309780-000 Tube cylinder, Right 1 Right
20 309780-001 Tube cylinder, Left 1 Left
21 308515-000 Bearing, spherical 1
22 11160-11 Fitting, grease 2
K 308058-000 Kit, seal 1
(Contains Items Marked with “K”)

April 12, 1999 © BT Prime-Mover, Inc. 147


Return
6660-001 Quality Parts

6660-001

Serial Number
28257001 - UP

13

14

12
11

9 10
8
7

5 6

1
2
3

148 © BT Prime-Mover, Inc. April 04, 2001


Return
Quality Parts 6660-001
6660-001 Tilt Cylinder assembly Serial Number 28257001 - UP

ITEM # FOR
# PART # NAME ASSY. UNITS

1 308360-000 Tilt Cylinder Assembly 1


2 49929-11 Bushing 2
3 300891-000 Retainer, cylinder 2
4 301951-016 Screw, cap 4
5K NSS Wiper 1
6K NSS Seal 1
7 308359-000 Bearing, cylinder 1
8K NSS Ring, back-up 1
9K NSS O Ring 1
10 300897-000 Rod, cylinder 1
11K NSS O Ring 1
12K NSS Ring, back-up 1
13K NSS Retainer 1
14 300893-000 Tube, cylinder 1
K 308361-000 Kit, seal 1
(Contains Items Marked with “K”)

April 04, 2001 © BT Prime-Mover, Inc. 149


Return
Quality Parts

This page intentionally left blank

© BT Prime-Mover Inc.
Return
Quality Parts

7000
Operating Function - Lifting
Device
7000 Operating Function -
Lifting Device

© BT Prime-Mover Inc.
Return
7110-000 Quality Parts

7110-000

4
5 9
1 2

7
3 8
10

6
20
17
13 15
14

16 12

19 14 13
5
7
11 1
2

18

152 © BT Prime-Mover, Inc. July 27, 1998


Return
Quality Parts 7110-000
7110-000 Two stage mast

ITEM # FOR
# PART # NAME ASSY. UNITS

1 11857-05 Shim, 0.05 in. [1.27 mm] As Req’d.


1 11857-09 Shim, 0.08 in. [2.03 mm] As Req’d.
2 21089-02 Bearing 4
3 304359-000 Anchor, chain 2
4 14835-38 Chain, lift 71/100 2 71/100
4 14835-11 Chain, lift 83/124 2 83/124
4 14835-28 Chain, lift 95/150 2 95/150
5 11157-03 Pin, cotter 8
6 305081-000 Column, Inner 71/100 1 71/100
6 305081-001 Column, Inner 83/124 1 83/124
6 305081-002 Column, Inner 95/150 1 95/150
7 30554-00 Pin, chain 4
8 ----------------- Reach assembly (See Fig.# 7241-002) 1
9 305946-001 Bar, down stop 1
10 301957-030 Screw, cap 2
11 11133-05 Pin, cotter 2
12 300758-001 Pin, cylinder anchor 2
13 301958-060 Screw, cap 6
14 50000-19 Washer, flat 6
15 ----------------- Cylinder lifting gear (See Fig.# 7170-000) 1
16 303716-020 Nut, jam 2
17 304358-020 Nut 2
18 301960-020 Nut 2
19 ----------------- Frame, straddle (State Model & Serial Number) 1
20 305495-000 Column, Outer 71/100 1 71/100
20 305495-001 Column, Outer 83/124 1 83/124
20 305495-002 Column, Outer 95/150 1 95/150

July 27, 1998 © BT Prime-Mover, Inc. 153


Return
7110-100 Quality Parts

7110-100
30
31
29 33
29 34
32
36
35 5
2 4 8 6
3 10
5 9
1 6
3 12
19 1
7

23 4
15 15
13
16
4 3
24 28
22
20 16
25 21
18 14
3
27 5
5 18 11
6 4

25 24 17
6
39 38 43 41
25
26

37 42 40

Three Stage Mast


Staging Lift Column Free Lift Column Column
Chain inner Chain Intermediate outer
Mast
height Item # 2 Item # 9 Item # 10 Item # 19 Item # 28
71/150 14835-08 303908-000 14835-83 303923-000 303974-000
83/180 14835-10 303908-001 14835-84 303923-001 303974-001
87/189 14835-70 303908-002 14835-85 303923-002 303974-002

154 © BT Prime-Mover, Inc. July 27, 1998


Return
Quality Parts 7110-100
7110-100 Three stage mast

ITEM # FOR
# PART # NAME ASSY. UNITS

1 304359-000 Anchor, chain 4


2 See Chart Chain, Staging lift 2
3 11157-03 Pin, cotter 16
4 30554-00 Pin, chain 8
5 11857-05 Shim, 0.05 in. [1.27 mm] As Req’d.
5 11857-09 Shim, 0.08 in. [2.03 mm] As Req’d.
6 21089-02 Bearing 8
7 ----------------- Staging cylinder assembly (See Fig.# 6610-200) 2
8 302772-040 Screw, button head 2
9 See Chart Column, inner 1
10 See Chart Chain, Free lift 2
11 ----------------- Cylinder lifting gear (See Fig.# 7170-000) 1
12 ----------------- Reach assembly (See Fig.# 7241-002) 1
13 300758-000 Pin, anchor 2
14 11133-05 Pin, cotter 2
15 304358-020 Nut 4
16 303716-020 Nut, jam 4
17 305567-000 Line, hydraulic 1
18 301652-016 Screw, cap 4
19 See Chart Column, Intermediate 1
20 305522-000 Bracket 1
21 50003-01 Screw, cap 2
22 50001-11 Lockwasher 2
23 305535-000 Sheave 1
24 301958-060 Screw, cap 6
25 50000-19 Washer, flat 8
26 301960-020 Nut 2
27 ----------------- Frame, straddle (State Model & Serial Number) 1
28 See Chart Column, outer 1
29 29609-00 Washer, shim 4
30 29624-00 Sheave, chain 2
31 49994-03 Bearing, roller 2
32 49993-07 Race, inner 2
33 50001-11 Lockwasher 2
34 50003-01 Screw, cap 2
35 11160-11 Fitting, grease 2
36 29637-00 Shaft 2
37 26617-03 Spacer 2
38 301837-000 Sheave, hose 1
39 301957-060 Screw, cap 1
40 304610-000 Shaft, sheave 1
41 305148-000 Sheave, hydraulic, and electrical 1
42 14935-01 Washer, flat 1
43 301652-016 Screw, cap 1

July 27, 1998 © BT Prime-Mover, Inc. 155


Return
7170-000 Quality Parts

7170-000

1
2
3
4

5
6
3 8
7

10 3

5
4
3
2
1

156 © BT Prime-Mover, Inc. May 05, 1998


Return
Quality Parts 7170-000
7170-000 Two / Three stage mast lifting gear

ITEM # FOR
# PART # NAME ASSY. UNITS

1 11160-11 Fitting, grease 2


2 304983-000 Ring, retainer 2
3 304357-000 Shim, 0.063 in. [1.58 mm] 4
4 49993-07 Race 2
5 49994-03 Bearing, roller 2
6 29624-00 Sheave, chain 2
7 304118-000 Head, sheave 1
8 305148-000 Sheave, hydraulic and electrical 1
9 304117-000 Shaft 1
9 307612-000 Shaft (Cold Storage) 1 Cold Storage
10 301740-001 Screw, set 2

May 05, 1998 © BT Prime-Mover, Inc. 157


Return
7210-001 Quality Parts

7210-001

Serial Number
28077002 - UP
1
2

25
24 21
23
22
20 19 16 26
18 17 15
14

4 5
29

9 7

28

8 6
10

27
13
12 11

158 © BT Prime-Mover, Inc. July 06, 2001


Return
Quality Parts 7210-001
7210-001 Sideshifter assembly Serial Number 28077002 - UP

ITEM # FOR
# PART # NAME ASSY. UNITS

* 307969-000 Sideshifter assembly, 4 in. [101.6 mm] Stroke 1 4 in. Stroke


* 307969-001 Sideshifter assembly, 6 in. [152.4 mm] Stroke 1 6 in. Stroke

1 308275-000 Screw 4
2 308276-000 Bracket 2
3 308277-000 Support 1
4 308278-000 Pad, upper 4
5 NA Frame, sideshifter 1
6 308279-000 Bolt, lower hook 4
7 308280-000 Bolt, stop 1
8 308281-000 Screw, lower hook set 2
9 308282-000 Washer, stop bolt 1
10 308283-000 Washer, lower hook 4
11 308284-000 Hook, lower 2
12 308285-000 Pad, lower 2
13 308286-000 Plate, lower hook 4
14 308287-000 Cap, right 1
15 308288-000 Body, cylinder 1
16K NSS Seal 1
17 308289-000 Piston, 4 in. [101.6 mm] Center Stroke 1 4 in. Stroke
17 308289-001 Piston, 6 in. [152.4 mm] Center Stroke 1 6 in. Stroke
18K NSS O ring 2
19K NSS Ring 2
20 308290-000 Bushing 2
21 308291-000 Ring, cylinder cap 2
22 308292-000 Cap, left cylinder 1
23K NSS Seal 2
24K NSS Sael 2
25 308293-000 Rod, 4 in. [101.6 mm] Center Stroke 2 4 in. Stroke
25 308293-001 Rod, 6 in. [152.4 mm] Center Stroke 2 6 in. Stroke
26 308294-000 Cylinder, 4 in. [101.6 mm] Center Stroke 1 4 in. Stroke
26 308294-001 Cylinder, 6 in. [152.4 mm] Center Stroke 1 6 in. Stroke
27 308295-000 Washer 2
28 308296-000 Screw 2
29 308297-000 Restrictor, flow 2
K 308298-000 Kit, seal 1
(Containes items marked with “K”)

July 06, 2001 © BT Prime-Mover, Inc. 159


Return
7241-003 Quality Parts

7241-003 18 19
20 7
Serial Number 17
7
29125001 - UP 6 14 15
13 22 21
2 12
5 16
1 7 11
23
8 10
4 9
3
45 46

24
43
47
23 7
42 6
26 23
36 35 25
44 34 1
41 33
40
39 35 27
36
28
38 7
37 32 29

32 31
49 50 48 30
ITEM # FOR
# PART # NAME ASSY. UNITS

1 20420 Screw, cap 4


2 308039-000 Pin 4
3 308261-000 Frame, rear (2 Stage) 1 2 Stage
3 308042-000 Frame, rear (3 Stage) 1 3 Stage
4 24600 Screw, flat head 2
5 306678-000 Arm, left 1
6 49929-13 Bushing 2
7 11160-11 Fitting, grease 8
8 49929-04 Bushing 2
9 308262-000 Arm, inner (2 Stage) 1 2 Stage
9 308236-000 Arm, inner (3 Stage) 1 3 Stage
10 ------------------- Control valve NO sideshifter (See Fig.# 6220-002) 1
10 ------------------- Control valve with sideshifter (See Fig.# 6220-102) 1
11 21424 Screw, lock 2
12 306861-000 Cover, valve 1

160 © BT Prime-Mover, Inc. August 08, 2001


Return
Quality Parts 7241-003
7241-003 Reach assembly Serial Number 29125001 - UP

ITEM # FOR
# PART # NAME ASSY. UNITS

13 306050-000 Clamp, poly 2


14 306258-000 Cover 4
15 24488 Screw 2
16 308263-000 Manifold 1
17 308263-000 Frame, forward (2 Stage) 1 2 Stage
17 308232-000 Frame, forward (3 Stage) 1 3 Stage
18 11073-17 Pin, roll 2
19 308240-001 Pin (2 Stage) 2 2 Stage
19 308240-000 Pin (3 Stage) 2 3 Stage
20 49929-09 Bushing 2
21 308041-000 Bar, fork 1
22 301652-016 Screw, cap 2
23 307009-000 Washer, thick 0.117 inch [2.98 mm] As Req’d.
23 307009-001 Washer, thin 0.094 in. [2.41 mm] As Req’d.
23 307009-002 Washer, 0.030 inch [0.76 mm] As Req’d.
24 300889-000 Washer 2
25 308039-000 Pin 2
26 306678-001 Arm, right 1
27 303717-030 Washer, flat 2
28 303716-030 Nut, jam 2
29 303707-000 Set, bearing 2
30 301922-020 Screw, flat head lock 2
31 301347-000 Cap 2
32 49832-00 Bearing 6
33 49929-05 Bushing 2
34 11047-18 Screw, socket head 6
35 49563-00 Bumper 3
36 21837-00 Shim, 0.1196 in. [3.03 mm] As Req’d.
36 21837-01 Shim, 0.060 in. [1.52 mm] As Req’d.
37 11857-10 Shim, 0.05 in. [1.27 mm] As Req’d.
37 11857-11 Shim, 0.025 in. [0.635 mm] As Req’d.
38 11854-03 Screw, cap (3 Stage) 2 3 Stage
39 306166-000 Manifold (3 Stage) 1 3 Stage
40 301652-016 Screw 2
41 15677-02 Clamp 2
42 50000-13 Washer, flat 2
43 306169-000 Bracket 1
44 302773-008 Nut 2
45 307015-000 Cap, bearing 2
46 21089-01 Bearing 2
47 301960-008 Nut 2
48 306096-000 Anchor, chain (2 Stage) 1 2 Stage
49 11135-07 Pin, yoke (2 Stage) 2 2 Stage
50 11133-05 Pin, cotter (2 Stage) 2 2 Stage

August 08, 2001 © BT Prime-Mover, Inc. 161


Return
7410-001 Quality Parts

7410-001

162 © BT Prime-Mover Inc. July 24, 2001


Return
Quality Parts 7410-001
7410-001 Fork assembly

ITEM # FOR
# PART # NAME ASSY. UNITS

3000 Lb [1360 kg]


This fork assembly is 1.50 in. [38.1 mm] thick
* 21372-00 Fork assembly, 30 inch [762 mm] 2
* 21372-01 Fork assembly, 36 inch [914 mm] 2
* 21372-02 Fork assembly, 42 inch [1066 mm] 2
* 21372-03 Fork assembly, 48 inch [1219 mm] 2

4000 Lb [1814 kg]


This fork assembly is 1.75 in. [44.45 mm] thick
* 25008-01 Fork assembly, 30 inch [762 mm] 2
* 25008-02 Fork assembly, 36 inch [914 mm] 2
* 25008-03 Fork assembly, 42 inch [1066 mm] 2
* 25008-04 Fork assembly, 48 inch [1219 mm] 2

1K NSS Knob 1
2K NSS Wedge 1
3K NSS Washer 1
4K NSS Spring 1
5K NSS Pin 1
6 NA Fork 1
K 311115-000 Kit, knob 1
(Contains Items Marked with “K”)

July 24, 2001 © BT Prime-Mover Inc. 163


Return
Quality Parts

This page intentionally left blank

© BT Prime-Mover Inc.
Return
Quality Parts

8000
Peripheral / Installation
Equipment
8000 Peripheral /
Installation Equipment

© BT Prime-Mover Inc.
Return
Quality Parts

This page intentionally left blank

© BT Prime-Mover Inc.
Return
Quality Parts

9000
Options / Attachments
9000 Options / Attachments

© BT Prime-Mover Inc.
Return
9370-001 Quality Parts

9370-001

10 11

4
8
1

1
2 3

9
4

5
7
5
6 6
7 Two Stage Mast
Two Stage Mast

11
10

4
12
Three Stage Mast 9

5
7
6

168 © BT Prime-Mover, Inc. May 02, 2000


Return
Quality Parts 9370-001
9370-001 Warning lights / alarm

ITEM # FOR
# PART # NAME ASSY. UNITS

1 49771-00 Fitting, female receptacle wire 2


2 15677-07 Clamp 2
3 11176-11 Screw, slotted 2
4 52-07907-00 Cable, 14 feet [4267 mm] As Req’d.
5 305979-000 Light, Amber flashing 1 Amber
5 306366-000 Lens, Amber 1 Amber
5 305979-001 Light, Red flashing 1 Red
5 306368-000 Lens, Red 1 Red
5 305979-002 Light, Amber strobe 1 Amber
5 306366-000 Lens, Amber 1 Amber
5 305979-003 Light, Red strobe 1 Red
5 306368-000 Lens, Red 1 Red
5 305979-004 Light, Blue flashing 1 Blue
5 306367-000 Lens, Blue 1 Blue
* 306369-000 Flashing, bulb 1 Bulb
* 303305-000 Tube, flash (strobe light) 1 Tube
6 11176-11 Screw, slotted 2
7 306186-000 Fitting, Socket wire 2
8 307069-000 Bracket 1
9 301952-016 Screw, flat head 2
10 15677-07 Clamp 1
11 11176-11 Screw, slotted 1
12 307151-000 Bracket 1

May 02, 2000 © BT Prime-Mover, Inc. 169


Return
9390-000 Quality Parts

9390-000

170 © BT Prime-Mover, Inc. July 27, 1998


Return
Quality Parts 9390-000
9390-000 Positioning equipment

ITEM # FOR
# PART # NAME ASSY. UNITS

1 301957-035 Screw, cap 3


2 306396-000 Device, pallet centering 1

July 27, 1998 © BT Prime-Mover, Inc. 171


Return
9500-000 Quality Parts

9500-000

172 © BT Prime-Mover, Inc. July 27, 1998


Return
Quality Parts 9500-000
9500-000 Extra mechanical equipment

ITEM # FOR
# PART # NAME ASSY. UNITS

1 306294-000 Backrest, 44 in. (1118mm) load (No Sideshifter) 1 44 inch


1 306294-001 Backrest, 36 in. (915mm) load (No Sideshifter) 1 36 inch
1 306294-002 Backrest, 48 in. (1219mm) load (No Sideshifter) 1 48 inch

1 305138-000 Backrest, 44 in. (1118mm) load (With Sideshifter) 1 44 inch


1 305138-001 Backrest, 36 in. (915mm) load (With Sideshifter) 1 36 inch
1 305138-002 Backrest, 48 in. (1219mm) load (With Sideshifter) 1 48 inch

2 301957-030 Screw, cap 4


3 50000-15 Washer, flat 4

July 27, 1998 © BT Prime-Mover, Inc. 173


Return
9660-000 Quality Parts

9660-000

Control Handle
Side View-Section Control Handle
Top View
2

Position heater on 4
inside of bracket.
4 3

Position heaters on inside


of cover as shown. 5
Crimp 1/4” insulated male tabs
onto heater leads and connect
leads to harness.

1
6

Thermostat Location

174 © BT Prime-Mover, Inc. July 27, 1998


Return
Quality Parts 9660-000
9660-000 Electrical heater

ITEM # FOR
# PART # NAME ASSY. UNITS

1 49831-00 Thermostat 1
2 302224-000 Bracket, heater 1
3 49771-09 Fitting, male tab wire 4
4 49506-03 Heater 2
5 302231-000 Harness, heater 2
6 301825-010 Screw 2

July 27, 1998 © BT Prime-Mover, Inc. 175


Return
Quality Parts

This page intentionally left blank

© BT Prime-Mover Inc.
Return
Quality Parts

10000
Tools
10000 Tools

© BT Prime-Mover Inc.
Return
10010-000 Quality Parts

10010-000

178 © BT Prime-Mover, Inc. January 21, 1998


Return
Quality Parts 10010-000
10010-000 Electrical controllers (Handset)

ITEM # FOR
# PART # NAME ASSY. UNITS

1 306415-000 Kit, handset 1


2 306416-000 Cable, handset 1

January 21, 1998 © BT Prime-Mover, Inc. 179


Return
10020-000 Quality Parts

10020-000

180 © BT Prime-Mover, Inc. January 21, 1998


Return
Quality Parts 10020-000
10020-000 Special tools and lubrications

ITEM # FOR UNITS


# PART # NAME ASSY.

1 202154 Adapter, flush and hard to reach 1


2 300128-000 Lifter, battery pack 1
3 300129-000 Tool, bearing installing 1
4 300161-000 Socket, Relief Valve 1
5 49670-00 Lubricant, lift truck 1
6 200025 Lubricant, 2 oz. Molykote 1
* 301582-000 Loctite tube, #RC680 1
* 301583-000 Loctite spray can, N primer (for #RC680) 1
* 301584-000 Loctite, 50 ML tube #515 gasket eliminator 1

January 21, 1998 © BT Prime-Mover, Inc. 181


Return
Quality Parts

This page intentionally left blank

© BT Prime-Mover Inc.
Return
Quality Parts

11000
Alphabetical/Numerical
Index
11000 Alphabetical/
Numerical Index

© BT Prime-Mover Inc.
Return
© BT Prime-Mover, Inc.
Return
Alphabetical Index WRX30 ELECTRIC TRUCK

Alphabetical Index

This Alphabetical Index gives part numbers and figure numbers on which they are listed. Item
numbers have also been listed for easier location of part numbers.

Description Part# FIG.# Item# Description Part# FIG.# Item#


Adapter 202154 10020-000 1 Bolt, stop 308280-000 7210-001 7
Adapter 306061-000 6100-000 14 Boot 305862-000 0640-000 4
Adapter 306061-000 6100-001 14 Box, EE 305971-000 0342-000 1
Adapter 49656-00 6128-002 5 Bracket 304633-000 0640-000 19
Adapter 49656-08 6128-002 2 Bracket 304634-000 0640-000 6
Anchor 306898-000 6125-200 4 Bracket 305522-000 7110-100 20
Anchor, chain 304359-000 7110-000 3 Bracket 306169-000 7241-003 43
Anchor, chain 304359-000 7110-100 1 Bracket 307069-000 9370-001 8
Anchor, chain 306096-000 7241-003 48 Bracket 307151-000 9370-001 12
Anchor, spring 301860-000 3300-000 6 Bracket 308276-000 7210-001 2
Arm, inner 308236-000 7241-003 9 Bracket, harness 302061-000 4180-000 6
Arm, inner 308262-000 7241-003 9 Bracket, heater 302224-000 9660-000 2
Arm, left 306678-000 7241-003 5 Bracket, switch 301724-000 4111-000 2
Arm, right 306678-001 7241-003 26 Bracket, switch 306064-000 5510-000 13
Armature 307632-000 1760-001 6 Brake assembly 23008-00 3360-000 1
Armature & fan assembly 306017-000 1750-000 12 Breaker 301889-000 5910-000 1
Axle 304619-000 3550-000 2 Breaker 307601-000 5911-000 1
Axle 304619-001 3550-000 2 Breaker 307601-001 5911-000 1
Axle, caster 301297-000 3560-000 5 Breather kit 305010-000 6110-001 6
Backrest 305138-000 9500-000 1 Brush box assembly 307636-000 1760-001 9
Backrest 305138-001 9500-000 1 Brush set 200188 1750-000 7
Backrest 305138-002 9500-000 1 Bumper 302290-000 4110-001 2
Backrest 306294-000 9500-000 1 Bumper 49563-00 7241-003 35
Backrest 306294-001 9500-000 1 Bumper, door 302069-000 0340-000 2
Backrest 306294-002 9500-000 1 Bushing 11020-41 3540-000 6
Baffle 301764-000 4110-001 3 Bushing 11020-46 5161-000 5
Ball 300947-008 6100-000 24 Bushing 11695-05 3300-000 9
Ball 300947-008 6100-001 24 Bushing 301777-000 4111-000 12
Ball 306120-000 6160-100 2 Bushing 307444-000 0641-000 5
Band, EE cover 305983-000 1750-000 14 Bushing 308290-000 7210-001 20
Band, cover 200027 1750-000 1 Bushing 49853-02 5191-000 3
Bar, bus 305966-000 5430-000 10 Bushing 49929-04 7241-003 8
Bar, bus 305967-000 5430-000 8 Bushing 49929-05 7241-003 33
Bar, bus 305968-000 5430-000 9 Bushing 49929-09 7241-003 20
Bar, bus 305969-000 5430-000 9 Bushing 49929-11 6660-001 2
Bar, down stop 305946-001 7110-000 9 Bushing 49929-13 7241-003 6
Bar, fork 308041-000 7241-003 21 Bushing, flanged 11695-06 0640-000 2
Bar, torsion 304315-001 3540-000 9 Bushing, flanged 11695-12 4110-001 14
Base, plate 27796-02 3560-000 1 Cable 305974-000 5430-000 14
Base, spring 304316-001 3540-000 12 Cable 305974-001 5430-000 16
Battery discharge indicator, BDI 305282-001 5230-000 2 Cable 305974-002 5430-000 15
Battery discharge indicator/hourmeter 301445-001 5230-000 1 Cable 305974-003 5430-000 13
Bearing 11205-26 4180-000 10 Cable 305974-004 5430-000 8
Bearing 11205-27 2550-000 12 Cable 305975-000 5430-000 3
Bearing 11205-30 4180-000 12 Cable 305975-001 5430-000 11
Bearing 21089-01 7241-003 46 Cable 305976-000 5430-000 2
Bearing 21089-02 7110-000 2 Cable 305976-001 5430-000 1
Bearing 21089-02 7110-100 6 Cable 52-07907-00 9370-001 4
Bearing 25189-02 0390-200 3 Cable, handset 306416-000 10010-000 2
Bearing 28142-00 6620-200 12 Cable, Negative 49856-148 5191-000 4
Bearing 29630-00 6610-200 14 Cable, Positive 49856-148 5191-000 5
Bearing 300654-000 6650-002 8 Cam 109631 0641-000 2
Bearing 305093-000 6610-100 13 Cam 300199-000 3360-000 2
Bearing 307630-000 1760-001 4 Cap 301347-000 7241-003 31
Bearing 307630-000 1760-001 11 Cap, bearing 307015-000 7241-003 45
Bearing 49832-00 7241-003 32 Cap, end 306135-000 6160-100 14
Bearing 49910-02 3550-000 5 Cap, hub 27809-00 3560-000 10
Bearing, ball 11030-21 2550-000 10 Cap, left cylinder 308292-000 7210-001 22
Bearing, ball 49910-01 3560-000 12 Cap, relief 201489 6100-000 20
Bearing, ball sealed 200309 1750-000 11 Cap, relief 201489 6100-001 20
Bearing, ball sealed 200310 1750-000 4 Cap, relief 306140-000 6160-100 21
Bearing, cylinder 308359-000 6660-001 7 Cap, right 308287-000 7210-001 14
Bearing, flanged 11695-12 4110-001 20 Case, gear 301580-001 2550-000 1
Bearing, handle 301949-000 3300-000 8 Caster assembly 304583-000 3560-000 *
Bearing, roller 11205-29 3560-000 14 Chain, Free lift 14835-83 7110-100 10
Bearing, roller 49994-03 7110-100 31 Chain, Free lift 14835-84 7110-100 10
Bearing, roller 49994-03 7170-000 5 Chain, Free lift 14835-85 7110-100 10
Bearing, spherical 308515-000 6650-002 21 Chain, lift 14835-11 7110-000 4
Bearing, thrust 304349-000 3560-000 2 Chain, lift 14835-28 7110-000 4
Block 301781-000 4111-000 10 Chain, lift 14835-38 7110-000 4
Body, cylinder 308288-000 7210-001 15 Chain, Staging lift 14835-08 7110-100 2
Bolt 306003-000 6100-000 16 Chain, Staging lift 14835-10 7110-100 2
Bolt 306670-000 6100-001 16 Chain, Staging lift 14835-70 7110-100 2
Bolt, lower hook 308279-000 7210-001 6 Clamp 15677-02 7241-003 41

August 09, 2001 © BT Prime-Mover, Inc. 185


Return
WRX30 ELECTRIC TRUCK

Alphabetical Index

Description Part# FIG.# Item# Description Part# FIG.# Item#


Clamp 15677-07 9370-001 2 Cylinder assembly 305088-000 6610-100 *
Clamp 15677-07 9370-001 10 Cylinder assembly 305088-001 6610-100 *
Clamp 15677-10 4110-001 17 Cylinder assembly 305088-002 6610-100 *
Clamp 15677-10 5390-000 3 Decal, 300 AMP EE 29410-00 0342-000 7
Clamp 15677-10 5390-001 3 Decal, Left BT LOGO 151848 0850-001 7
Clamp 15677-10 6124-100 12 Decal, NO RIDING 304597-000 0850-001 2
Clamp 15677-15 6124-001 7 Decal, NO STEP 305507-000 0850-001 10
Clamp 305009-000 0300-000 13 Decal, Raise/Lower 306418-000 0850-001 9
Clamp 305009-000 6110-001 4 Decal, Reach/Tilt 306419-000 0850-001 5
Clamp 306012-000 6100-000 13 Decal, Reach/Tilt/Auxiliary 306420-001 0850-001 5
Clamp 306012-000 6100-001 13 Decal, Reach/Tilt/Sideshifter 306420-000 0850-001 5
Clamp 306050-000 6127-002 13 Decal, Right BT LOGO 151847 0850-001 6
Clamp 306062-000 6100-000 11 Decal, WARNING 305955-000 0850-001 1
Clamp 306062-000 6100-001 11 Decal, WARNING 307500-000 0850-001 3
Clamp 49709-10 4180-000 5 Decal, WARNING 309733-000 0850-001 4
Clamp, cable 302080-000 4111-000 4 Decal, WRX 305023-000 0850-001 11
Clamp, poly 306050-000 7241-003 13 Detent, spool 306143-000 6160-100 15
Clevis 300938-000 6650-002 14 Detent, spool 306467-000 6160-100 16
Clip 300202-000 3360-000 5 Device, pallet centering 306396-000 9390-000 2
Coil 304794-000 6220-102 4 Diode 49607-00 5390-000 8
Coil 304797-000 6220-002 2 Diode 49607-00 5390-001 8
Coil 304797-000 6220-102 2 Display, BDI/Hourmeter lift interrupt 306051-001 5230-000 3
Coil 305122-000 6170-000 4 Door 306239-000 0340-000 7
Coil, field package 306018-000 1750-000 9 Door, battery 304783-000 0390-200 4
Column, inner 303908-000 7110-100 9 Drive motor assembly 305879-000 1760-001 1
Column, inner 303908-001 7110-100 9 Drum, brake 23019-00 3300-000 2
Column, inner 303908-002 7110-100 9 E clip 13281-02 4110-001 5
Column, Inner 305081-000 7110-000 6 Elbow, 45½ 49654-01 6120-001 14
Column, Inner 305081-001 7110-000 6 Elbow, 90½ 49653-08 6129-001 2
Column, Inner 305081-002 7110-000 6 Elbow, 90½ 49653-13 6124-001 8
Column, Intermediate 303923-000 7110-100 19 Endhead 306009-000 6100-000 25
Column, Intermediate 303923-001 7110-100 19 Endhead 306009-000 6100-001 25
Column, Intermediate 303923-002 7110-100 19 Endhead, commutator 307639-000 1760-001 13
Column, outer 303974-000 7110-100 28 Endhead, drive 307629-000 1760-001 3
Column, outer 303974-001 7110-100 28 Fan 200307 1750-000 13
Column, outer 303974-002 7110-100 28 Filter 305124-000 6170-000 8
Column, Outer 305495-000 7110-000 20 Filter 306060-000 6100-000 10
Column, Outer 305495-001 7110-000 20 Filter 306060-000 6100-001 10
Column, Outer 305495-002 7110-000 20 Filter assembly 305123-000 6170-000 7
Compensator cylinder assembly 305755-000 6120-001 15 Fitting, 90? grease 11160-14 4180-000 3
Connector, plug 306215-001 5390-000 10 Fitting, 90½ 49653-01 6120-001 7
Connector, plug 306215-001 5390-001 10 Fitting, 90½ 49653-01 6120-001 8
Connector, SB-175 BLUE housing 49854-08 5190-000 1 Fitting, 90½ 49653-01 6120-001 11
Connector, SB-175 BLUE housing 49854-08 5191-000 1 Fitting, 90½ bulkhead 49634-02 6124-100 3
Connector, SB-175 GRAY housing 49854-01 5190-000 1 Fitting, adapter 49632-00 6125-200 5
Connector, SB-175 GRAY housing 49854-01 5191-000 1 Fitting, adapter 49655-01 6120-001 6
Connector, SB-175 RED housing 49854-04 5190-000 1 Fitting, adapter 49656-00 6127-002 4
Connector, SB-175 RED housing 49854-04 5191-000 1 Fitting, adapter 49656-00 6129-001 6
Connector, SB-175 YELLOW housing 49854-03 5190-000 1 Fitting, adapter 49656-01 6120-001 2
Connector, SB-175 YELLOW housing 49854-03 5191-000 1 Fitting, adapter 49656-01 6124-100 17
Connector, tip 49852-01 5191-000 2 Fitting, adapter 49656-08 6120-001 12
Console 301844-000 0340-000 1 Fitting, adapter 49656-08 6126-001 3
Contactor 304297-000 5192-100 1 Fitting, adapter 49656-08 6126-100 3
Contactor, line 23452-01 5192-000 1 Fitting, adapter 49656-08 6127-002 1
Control Valve Assembly, Two Spool 305938-000 6160-100 1 Fitting, adapter 49656-08 6129-001 4
Control, thumb 301718-000 0641-000 7 Fitting, adaptor 49656-00 6126-001 1
Controller 305878-000 5460-000 1 Fitting, adaptor 49656-00 6126-100 1
Counterweight 304647-000 0370-000 1 Fitting, adaptor 49656-12 6124-001 5
Coupler 202324 6100-000 2 Fitting, bulkhead 49632-00 6125-100 2
Coupler 202324 6100-001 2 Fitting, diagnostic 49587-01 6110-001 9
Cover 301723-000 4111-000 5 Fitting, female receptacle wire 49771-00 9370-001 1
Cover 306001-000 6100-000 6 Fitting, grease 11160-09 3550-000 1
Cover 306001-000 6100-001 6 Fitting, grease 11160-11 3560-000 6
Cover 306258-000 6127-002 12 Fitting, grease 11160-11 4110-001 25
Cover 306258-000 7241-003 14 Fitting, grease 11160-11 6650-002 22
Cover, gear case 301581-000 2550-000 7 Fitting, grease 11160-11 7110-100 35
Cover, valve 306861-000 7241-003 12 Fitting, grease 11160-11 7170-000 1
Cushion 305632-000 0300-000 11 Fitting, grease 11160-11 7241-003 7
Cushion 305633-000 0300-000 10 Fitting, male tab wire 49771-02 5310-000 *
Cylinder 308294-000 7210-001 26 Fitting, male tab wire 49771-09 9660-000 3
Cylinder 308294-001 7210-001 26 Fitting, Socket wire 306186-000 9370-001 7
Cylinder assembly 304100-014 6610-200 ** Fitting, Tee 49615-01 6124-001 4
Cylinder assembly 304100-015 6610-200 * Fitting, tee 49616-01 6120-001 9
Cylinder assembly 304100-016 6610-200 ** Flashing, bulb 306369-000 9370-001 *
Cylinder assembly 304100-017 6610-200 * Fork assembly 21372-00 7410-001 *
Cylinder assembly 304100-018 6610-200 ** Fork assembly 21372-01 7410-001 *
Cylinder assembly 304100-019 6610-200 * Fork assembly 21372-02 7410-001 *
Cylinder assembly 304105-000 6620-200 * Fork assembly 21372-03 7410-001 *
Cylinder assembly 304105-001 6620-200 * Fork assembly 25008-01 7410-001 *
Cylinder assembly 304105-002 6620-200 * Fork assembly 25008-02 7410-001 *

186 © BT Prime-Mover, Inc. August 09, 2001


Return
WRX30 ELECTRIC TRUCK

Alphabetical Index

Description Part# FIG.# Item# Description Part# FIG.# Item#


Fork assembly 25008-03 7410-001 * Hose assembly 49517-18 6120-001 10
Fork assembly 25008-04 7410-001 * Hose assembly 49641-54 6124-100 2
Frame, battery roller 305042-000 0390-200 1 Hose assembly 49641-55 6124-100 2
Frame, forward 308232-000 7241-003 17 Hose assembly 49641-56 6124-100 2
Frame, forward 308263-000 7241-003 17 Hose, guard 52-05103-00 6129-001 *
Frame, rear 308042-000 7241-003 3 Hose, guard 52-05103-00 6129-001 *
Frame, rear 308261-000 7241-003 3 Hose, mast raise/lower 49517-17 6120-001 4
Fuse, 300 AMP 25094-04 5430-000 4 Hose, spool valve to tank 49517-17 6120-001 3
Gasket 306127-000 6160-100 6 Hourmeter 302201-000 5290-000 1
Gear 119697 5330-000 2 Housing, switch 301717-000 4111-000 15
Gear, drive 301627-000 2550-000 16 Jumper 20163-102 5390-000 9
Gear, idler 301665-000 2550-000 11 Jumper 20163-102 5390-001 9
Gear, pinion 23006-00 2550-000 4 Key 11844-02 2550-000 3
Grip, fixed 301720-000 4111-000 18 Key 11844-02 3300-000 1
Grip, twist 301719-000 4111-000 13 Keys, set of 2 302092-000 5310-000 *
Grommet EE 11813-14 0342-000 6 Kit 308518-000 5510-000 4
Grommet EE 11813-15 0342-000 5 Kit, check seal 310524-000 6220-002 *
Guard 301721-000 4111-000 8 Kit, check seal 310524-000 6220-102 *
Handle 304655-000 0640-000 10 Kit, compensator seal 305755-010 6120-001 K
Handle 305716-000 6110-001 8 Kit, coverband 305981-000 1760-001 K
Harness 304775-000 5390-000 6 Kit, field coil 307633-000 1760-001 7
Harness 306191-008 5590-000 1 Kit, handset 306415-000 10010-000 1
Harness 306191-009 5590-100 1 Kit, knob 311115-000 7410-001 K
Harness 307107-000 5590-100 3 Kit, lead assembly 307637-000 1760-001 10
Harness 307107-001 5590-100 3 Kit, pin 308439-000 4110-001 K
Harness 307107-002 5590-100 3 Kit, Seal 305119-000 6170-000 *
Harness 307107-003 5590-100 2 Kit, seal 305121-000 6170-000 *
Harness 307107-004 5590-100 2 Kit, seal 308058-000 6650-002 K
Harness 307107-005 5590-100 2 Kit, seal 308298-000 7210-001 K
Harness 307107-006 5590-000 2 Kit, seal 308361-000 6660-001 K
Harness 307107-007 5590-000 2 Kit, seal 309694-000 6220-102 *
Harness 307107-008 5590-000 2 Kit, seal 310526-000 6220-002 *
Harness 307111-000 5590-000 3 Kit, seal 310526-000 6220-102 *
Harness 307111-000 5590-100 4 Kit, seal 310842-000 6220-002 *
Harness 307566-000 5390-001 6 Kit, seal 310842-000 6220-102 *
Harness, handle stem 305881-000 5390-000 5 Kit, seal 311416-000 6610-200 K
Harness, handle stem 307193-000 5390-001 5 Kit, seal 311418-000 6610-100 K
Harness, head 302023-000 5390-000 1 Kit, seal 311418-000 6620-200 K
Harness, head 302023-000 5390-001 1 Knob, auxiliary 306341-000 0640-000 8
Harness, heater 302231-000 9660-000 5 Knob, auxiliary 306342-000 0640-000 8
Harness, main 305935-000 5390-000 7 Knob, auxiliary 306342-001 0640-000 8
Harness, main 307589-000 5390-001 7 Knob, lift/lower 305858-000 0640-000 5
Harness, wire 306052-000 5230-000 4 Latch 301802-000 0340-000 8
Head, commutator end 200200 1750-000 2 Latch 304574-000 0340-000 3
Head, drive end 306019-000 1750-000 10 Lens, Amber 306366-000 9370-001 5
Head, sheave 304118-000 7170-000 7 Lens, Amber 306366-000 9370-001 5
Heater 49506-03 9660-000 4 Lens, Blue 306367-000 9370-001 5
Hook, lower 308284-000 7210-001 11 Lens, Red 306368-000 9370-001 5
Horn 23309-01 5161-000 4 Lens, Red 306368-000 9370-001 5
Hose 306059-000 6100-000 12 Lever 300201-000 3360-000 4
Hose 306059-000 6100-001 12 Lid, EE 305972-000 0342-000 2
Hose 306183-000 6126-001 2 Lifter, battery pack 300128-000 10020-000 2
Hose 306183-001 6126-100 2 Light, Amber flashing 305979-000 9370-001 5
Hose 308557-000 6128-002 4 Light, Amber strobe 305979-002 9370-001 5
Hose 308559-000 6128-002 3 Light, Blue flashing 305979-004 9370-001 5
Hose 311381-029 6125-100 4 Light, Red flashing 305979-001 9370-001 5
Hose 311381-029 6125-200 1 Light, Red strobe 305979-003 9370-001 5
Hose 49517-19 6124-100 18 Line, hydraulic 305567-000 7110-100 17
Hose 49517-29 6124-100 11 Link 14813-00 0640-000 18
Hose 49517-33 6124-001 12 Linkage, brake 301754-000 3300-000 15
Hose 49517-33 6124-100 19 Lockwasher 11072-14 5510-000 17
Hose 49517-34 6124-001 9 Lockwasher 300647-061 6100-000 27
Hose 49517-35 6124-001 3 Lockwasher 300647-061 6100-001 27
Hose 49643-30 6129-001 1 Lockwasher 300947-009 6100-000 7
Hose 49643-31 6129-001 5 Lockwasher 300947-009 6100-001 7
Hose 49643-39 6128-002 7 Lockwasher 50001-11 7110-100 22
Hose assembly 306182-000 6127-002 9 Lockwasher 50001-11 7110-100 33
Hose assembly 307107-000 6125-200 7 Lockwasher and screw 306142-000 6160-100 23
Hose assembly 307107-001 6125-200 7 Loctite spray can, N primer 301583-000 10020-000 *
Hose assembly 307107-002 6125-200 7 Loctite tube 301582-000 10020-000 *
Hose assembly 307107-003 6125-200 6 Loctite, gasket eliminator 301584-000 10020-000 *
Hose assembly 307107-004 6125-200 6 Lubricant 200025 10020-000 6
Hose assembly 307107-005 6125-200 6 Lubricant, lift truck 49670-00 10020-000 5
Hose assembly 307107-006 6125-100 1 Magnet 13928-00 6110-001 7
Hose assembly 307107-007 6125-100 1 Manifold 306166-000 7241-003 39
Hose assembly 307107-008 6125-100 1 Manifold 308263-000 7241-003 16
Hose assembly 308558-000 6127-002 10 Manifold assembly 310679-000 6220-102 1
Hose assembly 311381-035 6127-002 8 Manifold assembly (No Sideshifter) 310679-001 6220-002 *
Hose assembly 311381-036 6127-002 6 Manual, CSX/WSX/WRX Master Service 304956-000 0850-001 *
Hose assembly 49516-49 6124-100 4 Manual, WRX-30 Master Parts 304955-000 0850-001 *

August 09, 2001 © BT Prime-Mover, Inc. 187


Return
WRX30 ELECTRIC TRUCK

Alphabetical Index

Description Part# FIG.# Item# Description Part# FIG.# Item#


Mounting 306000-000 6100-000 4 Pin, roll 20174 6650-002 3
Mounting 306000-000 6100-001 4 Pin, roll 11073-17 7241-003 18
Nut 11261-11 5510-000 18 Pin, roll 11073-24 0640-000 1
Nut 301960-004 4111-000 3 Pin, roll 11073-34 3560-000 9
Nut 301960-006 3300-000 3 Pin, roll 301964-032 0641-000 1
Nut 301960-006 5190-000 5 Pin, roll 301965-026 4111-000 6
Nut 301960-006 5430-000 7 Pin, threaded 301779-000 0641-000 8
Nut 301960-006 6127-002 14 Pin, yoke 11135-07 7241-003 49
Nut 301960-008 0300-000 1 Piston 29634-00 6610-200 10
Nut 301960-008 0820-000 6 Piston 304112-000 6610-100 8
Nut 301960-008 4180-000 8 Piston 304112-000 6620-200 8
Nut 301960-008 6124-001 6 Piston 308289-000 7210-001 17
Nut 301960-008 7241-003 47 Piston 308289-001 7210-001 17
Nut 301960-010 5180-000 4 Pivet, handle 301753-000 4110-001 12
Nut 301960-020 3540-000 13 Pivot 301748-000 3540-000 4
Nut 301960-020 7110-000 18 Plate 300200-000 3360-000 3
Nut 301960-020 7110-100 26 Plate 301882-000 0340-000 12
Nut 302773-008 7241-003 44 Plate assembly, brush 200189 1750-000 5
Nut 302773-016 6650-002 13 Plate, latch 302060-000 0340-000 10
Nut 304358-020 7110-000 17 Plate, lower hook 308286-000 7210-001 13
Nut 304358-020 7110-100 15 Plug 306141-000 6160-100 22
Nut 49624-00 6125-100 3 Plug 310973-000 6220-002 7
Nut 49624-00 6125-200 2 Plug 49274-10 6610-200 7
Nut 49624-02 6124-100 8 Plug assembly 306133-000 6160-100 12
Nut, clip 14851-04 4110-001 16 Plug, drain/fill pipe 301653-020 2550-000 8
Nut, clip 14851-04 5390-000 2 Plug, hole 14915-01 5230-000 5
Nut, clip 14851-04 5390-001 2 Plug, large 305128-000 6170-000 2
Nut, flanged 164046 2550-000 15 Plug, No Sideshifter 12318-03 6128-002 *
Nut, flanged 301654-012 2550-000 5 Plug, No Sideshifter 12318-05 6128-002 *
Nut, flanged 301654-012 3300-000 19 Plug, small 305127-000 6170-000 5
Nut, jam 303716-020 7110-000 16 Plunger assembly 29830-00 6610-200 5
Nut, jam 303716-020 7110-100 16 Plunger assembly 304106-000 6610-100 5
Nut, jam 303716-030 7241-003 28 Plunger assembly 304106-000 6620-200 5
Nut, jam 306139-000 6160-100 20 Pocket 302153-000 0300-000 3
Nut, slotted 304348-000 3560-000 8 Poppet 306134-000 6160-100 13
Nut, twin 14986-03 5310-000 4 Potentiometer bracket assembly 307644-000 5330-000 1
O ring 202315 6100-000 19 Pump and Motor Assembly 305008-000 6100-000 *
O ring 202315 6100-001 19 Pump and Motor Assembly 305008-001 6100-001 *
O ring 11015-39 6610-200 13 Pump assembly 306004-000 6100-000 17
O ring 12391-10 6610-200 8 Pump assembly 306671-000 6100-001 17
O Ring 305125-000 6170-000 9 Pump Motor Assembly 306010-000 1750-000 *
O Ring 305126-000 6170-000 10 Race 49993-07 7170-000 4
O ring 306123-000 6160-100 3 Race, inner 49993-07 7110-100 32
Orifice 25969-05 6127-002 3 Reach cylinder assembly 309777-000 6650-002 1
Orifice 306374-002 6120-001 13 Reach cylinder assembly 309777-001 6650-002 2
Orifice, 0.020 inch [0.508 mm] 310972-000 6220-002 5 Receptacle, socket 306216-001 5390-000 11
Orifice, 0.020 inch [0.508 mm] 310972-000 6220-102 7 Receptacle, socket 306216-001 5390-001 11
Pad, lower 308285-000 7210-001 12 Regulator, flow 21037-04 6124-100 16
Pad, upper 308278-000 7210-001 4 Regulator, flow 21037-05 6124-001 11
Paint, BT BLACK semi gloss 52-00220-00 0850-001 7 Reservoir 303872-000 6110-001 5
Paint, BT RED 52-00279-00 0850-001 7 Restrictor, flow 308297-000 7210-001 29
Paint, SAFETY ORANGE 52-00247-00 0850-001 7 Retainer 301945-006 3300-000 14
Paint, SAFETY YELLOW 52-00237-00 0850-001 7 Retainer 307631-000 1760-001 5
Panel 306345-000 5460-000 3 Retainer, ball 306128-000 6160-100 7
Panel, kick 306858-000 0340-000 5 Retainer, cylinder 300891-000 6660-001 3
Pin 201450 6100-000 5 Retainer, spring 301788-000 3540-000 11
Pin 201450 6100-001 5 Return 101216 0641-000 3
Pin 301762-000 4110-001 6 Reverser assembly (3 Wire) 305990-000 0840-000 1
Pin 301778-000 4111-000 14 Ring 23007-00 2550-000 13
Pin 308039-000 7241-003 2 Ring, cylinder cap 308291-000 7210-001 21
Pin 308039-000 7241-003 25 Ring, retainer 11827-20 6610-100 4
Pin 308240-000 7241-003 19 Ring, retainer 11827-20 6620-200 4
Pin 308240-001 7241-003 19 Ring, retainer 23075-02 6610-100 9
Pin, anchor 300758-000 7110-100 13 Ring, retainer 27892-00 6610-200 11
Pin, brake pivot 301885-000 4110-001 26 Ring, retainer 304983-000 7170-000 2
Pin, brake pivot 305564-000 4110-001 26 Rod 308293-000 7210-001 25
Pin, chain 30554-00 7110-000 7 Rod 308293-001 7210-001 25
Pin, chain 30554-00 7110-100 4 Rod cylinder 304111-000 6620-200 9
Pin, clevis 300935-000 6650-002 4 Rod cylinder 304111-001 6620-200 9
Pin, clevis 300935-001 6650-002 5 Rod cylinder 304111-002 6620-200 9
Pin, cotter 11133-05 7110-000 11 Rod cylinder 305090-000 6610-100 10
Pin, cotter 11133-05 7110-100 14 Rod cylinder 305090-001 6610-100 10
Pin, cotter 11133-05 7241-003 50 Rod cylinder 305090-002 6610-100 10
Pin, cotter 11157-03 7110-000 5 Rod cylinder 308057-000 6650-002 12
Pin, cotter 11157-03 7110-100 3 Rod, cylinder 300897-000 6660-001 10
Pin, cylinder anchor 300758-001 7110-000 12 Rod, cylinder 304101-007 6610-200 12
Pin, dowel 11890-09 2550-000 2 Rod, cylinder 304101-008 6610-200 12
Pin, dowel 306007-000 6100-000 26 Rod, cylinder 304101-009 6610-200 12
Pin, dowel 306007-000 6100-001 26 Rod, push 305985-000 3300-000 16
Pin, groove 302572-000 4110-001 10 Roller, battery 25204-09 0390-200 2

188 © BT Prime-Mover, Inc. August 09, 2001


Return
WRX30 ELECTRIC TRUCK

Alphabetical Index

Description Part# FIG.# Item# Description Part# FIG.# Item#


Screen, 71/100 Two Stage Mast 306149-000 0820-000 5 Screw, flat head 301952-016 9370-001 9
Screen, 71/150 Three Stage Mast 306275-000 0820-000 5 Screw, flat head 305999-000 6100-000 3
Screen, 83/124 Two Stage Mast 306150-000 0820-000 5 Screw, flat head 305999-000 6100-001 3
Screen, 83/180 Three Stage Mast 306360-000 0820-000 5 Screw, flat head lock 301922-020 7241-003 30
Screen, 87/189 Three Stage Mast 306360-000 0820-000 5 Screw, flat head locking 301922-020 4111-000 9
Screen, 95/150 Two Stage Mast 306277-000 0820-000 5 Screw, flat head socket 301922-025 4110-001 8K
Screw 24488 6127-002 11 Screw, flat head socket 301922-025 4110-001 22K
Screw 24488 7241-003 15 Screw, flat socket head 301922-016 0340-000 4
Screw 29544 0820-000 1 Screw, flat socket head 301922-020 0300-000 4
Screw 11885-03 5510-000 16 Screw, lock 21424 7241-003 11
Screw 301652-016 7241-003 40 Screw, locking 301652-030 0340-000 9
Screw 301825-010 0840-000 2 Screw, lower hook set 308281-000 7210-001 8
Screw 301825-010 5330-000 3 Screw, relief adjuster 201512 6100-000 22
Screw 301825-010 5510-000 12 Screw, relief adjuster 201512 6100-001 22
Screw 301825-010 9660-000 6 Screw, round 11880-09 5310-000 2
Screw 301827-020 0340-000 13 Screw, set 301740-001 3550-000 3
Screw 301922-020 4110-001 15 Screw, set 301740-001 4110-001 13
Screw 301950-016 5510-000 15 Screw, set 301740-001 7170-000 10
Screw 301951-010 5610-000 2 Screw, shoulder 301961-010 4111-000 7
Screw 301954-025 3300-000 17 Screw, slotted 11176-11 9370-001 3
Screw 303009-000 3300-000 10 Screw, slotted 11176-11 9370-001 6
Screw 303009-025 2550-000 6 Screw, slotted 11176-11 9370-001 11
Screw 305141-035 0300-000 6 Screw, socket 301954-035 4111-000 11
Screw 308275-000 7210-001 1 Screw, socket 301955-016 0340-000 6
Screw 308296-000 7210-001 28 Screw, socket head 27205 5161-000 3
Screw 49548-00 6610-100 2 Screw, socket head 11047-18 7241-003 34
Screw 49548-00 6610-200 1 Screw, socket head 301652-016 4110-001 11
Screw 49548-00 6620-200 2 Screw, socket head 301652-016 4180-000 4
Screw, adjustment 306126-000 6160-100 5 Screw, socket head 301954-025 4110-001 4
Screw, button head 302772-040 7110-100 8 Screw, socket head 301954-060 3300-000 5
Screw, cap 20055 0640-000 17 Screw, socket head 301955-016 4180-000 7
Screw, cap 20420 7241-003 1 Screw, socket head 306006-000 6100-000 28
Screw, cap 20616 3540-000 5 Screw, socket head 306006-000 6100-001 28
Screw, cap 28336 0300-000 7 Seal 11039-31 2550-000 14
Screw, cap 11017-04 3560-000 16 Seal 307628-000 1760-001 2
Screw, cap 11854-03 7241-003 38 Seal, felt 27810-00 3560-000 3
Screw, cap 300947-007 6100-000 8 Seal, large felt 301946-000 4180-000 11
Screw, cap 300947-007 6100-001 8 Seal, oil 202393 6100-000 18
Screw, cap 300947-012 6100-000 15 Seal, oil 202393 6100-001 18
Screw, cap 300947-012 6100-001 15 Seal, small felt 301946-001 4180-000 13
Screw, cap 301652-016 6124-001 10 Seat, valve 306125-000 6160-100 4
Screw, cap 301652-016 7110-100 18 Set, bearing 303707-000 7241-003 29
Screw, cap 301652-016 7110-100 43 Shaft 29637-00 7110-100 36
Screw, cap 301652-016 7241-003 22 Shaft 304117-000 7170-000 9
Screw, cap 301652-025 0340-000 11 Shaft 304648-000 0640-000 7
Screw, cap 301652-025 0640-000 12 Shaft 307612-000 7170-000 9
Screw, cap 301652-025 3540-000 2 Shaft, cam 301780-000 0641-000 6
Screw, cap 301652-025 6125-200 3 Shaft, roller 25203-09 0390-200 5
Screw, cap 301652-030 0640-000 11 Shaft, sheave 304610-000 7110-100 40
Screw, cap 301652-090 6110-001 3 Sheave 29624-00 7170-000 6
Screw, cap 301951-010 5192-000 * Sheave 305148-000 7110-100 41
Screw, cap 301951-010 5192-100 * Sheave 305148-000 7170-000 8
Screw, cap 301951-010 5430-000 6 Sheave 305535-000 7110-100 23
Screw, cap 301951-010 5430-000 7 Sheave, chain 29624-00 7110-100 30
Screw, cap 301951-010 5460-000 2 Sheave, hose 301837-000 7110-100 38
Screw, cap 301951-016 3300-000 7 Shield, top 71/100 Two Stage Mast 306877-001 0820-000 3
Screw, cap 301951-016 5430-000 5 Shield, upper Three Stage Mast 306774-001 0820-000 2
Screw, cap 301951-016 6124-100 13 Shim, 0.025 in. [0.635 mm] 11857-11 7241-003 37
Screw, cap 301951-016 6660-001 4 Shim, 0.05 in. [1.27 mm] 11857-05 7110-000 1
Screw, cap 301952-040 5190-000 2 Shim, 0.05 in. [1.27 mm] 11857-05 7110-100 5
Screw, Cap 301955-030 3540-000 8 Shim, 0.05 in. [1.27 mm] 11857-10 7241-003 37
Screw, cap 301957-030 7110-000 10 Shim, 0.060 in. [1.52 mm] 21837-01 7241-003 36
Screw, cap 301957-030 9500-000 2 Shim, 0.063 in. [1.58 mm] 304357-000 7170-000 3
Screw, cap 301957-035 0370-000 3 Shim, 0.08 in. [2.03 mm] 11857-09 7110-000 1
Screw, cap 301957-035 9390-000 1 Shim, 0.08 in. [2.03 mm] 11857-09 7110-100 5
Screw, cap 301957-060 7110-100 39 Shim, 0.1196 in. [3.03 mm] 21837-00 7241-003 36
Screw, cap 301958-060 7110-000 13 Shoe 300203-000 3360-000 7
Screw, cap 301958-060 7110-100 24 Sideshifter assembly 307969-000 7210-001 *
Screw, cap 301958-110 3540-000 14 Sideshifter assembly 307969-001 7210-001 *
Screw, cap 50003-01 7110-100 21 Sleeve 52-05103-00 5430-000 12
Screw, cap 50003-01 7110-100 34 Socket, Relief Valve 300161-000 10020-000 4
Screw, cap 50004-03 5180-000 1 Solenoid 22226-01 5610-000 1
Screw, cap EE 301825-010 0342-000 3 Solenoid Control Valve Assembly 305021-000 6170-000 *
Screw, cap EE 301951-010 0342-000 4 Spacer 26617-03 7110-100 37
Screw, flat head 24600 7241-003 4 Spacer 304855-000 4110-001 18
Screw, flat head 301921-012 4111-000 1 Spacer 306131-000 6160-100 10
Screw, flat head 301922-014 0640-000 20 Spool, T 306137-000 6160-100 18
Screw, flat head 301922-020 5390-000 4 Spray, BT BLACK semi gloss 52-00224-00 0850-001 7
Screw, flat head 301922-020 5390-001 4 Spray, BT RED 52-00257-00 0850-001 7
Screw, flat head 301922-100 4111-000 16 Spray, SAFETY ORANGE 52-00276-00 0850-001 8

August 09, 2001 © BT Prime-Mover, Inc. 189


Return
WRX30 ELECTRIC TRUCK

Alphabetical Index

Description Part# FIG.# Item# Description Part# FIG.# Item#


Spray, SAFETY YELLOW 52-00260-00 0850-001 7 Valve, N.C. 308328-000 6220-102 5
Spring 29635-00 6610-100 6 Valve, relief 310810-000 6220-002 8
Spring 29635-00 6610-200 6 Valve, relief 310810-000 6220-102 9
Spring 29635-00 6620-200 6 Washer 20375 3300-000 20
Spring 300204-000 3360-000 6 Washer 11936-17 3560-000 7
Spring 301765-000 4110-001 19 Washer 300889-000 7241-003 24
Spring 301920-000 3300-000 18 Washer 301776-000 4111-000 17
Spring 305786-000 3540-000 10 Washer 302096-008 4110-001 9K
Spring 306005-000 6100-000 23 Washer 302096-008 4110-001 23K
Spring 306005-000 6100-001 23 Washer 306136-000 6160-100 17
Spring 306129-000 6160-100 8 Washer 307009-000 7241-003 23
Spring 306132-000 6160-100 11 Washer 307009-001 7241-003 23
Spring set, brush 200190 1750-000 6 Washer 307009-002 7241-003 23
Spring, brush 307635-000 1760-001 8 Washer 307334-000 0820-000 7
Spring, load check 306130-000 6160-100 9 Washer 308295-000 7210-001 27
Spring, return 46490 0641-000 4 Washer, brass flat 302792-000 5430-000 7
Spring, return 301917-000 5161-000 2 Washer, flat 20348 5180-000 2
Spring, return 301917-000 5510-000 1 Washer, flat 14935-01 7110-100 42
Stem, handle 301766-000 4110-001 21 Washer, flat 303717-030 7241-003 27
Strap, static 307567-000 5180-000 3 Washer, flat 50000-13 7241-003 42
Support 304659-000 0300-000 9 Washer, flat 50000-15 0370-000 2
Support 308277-000 7210-001 3 Washer, flat 50000-15 9500-000 3
Switch 305861-000 0640-000 9 Washer, flat 50000-17 0300-000 8
Switch 306097-000 5510-000 14 Washer, flat 50000-19 7110-000 14
Switch, brake interlock 20208-00 5310-000 3 Washer, flat 50000-19 7110-100 25
Switch, brake interlock 20323-00 5310-000 3 Washer, lower hook 308283-000 7210-001 10
Switch, disconnect 305493-000 5310-000 5 Washer, seal 11897-03 6610-100 1
Switch, horn 302129-000 5161-000 1 Washer, seal 11897-03 6610-200 2
Switch, key 302016-000 5310-000 1 Washer, seal 11897-03 6620-200 1
Switch, lift 302130-000 5510-000 2 Washer, sealing 11897-05 2550-000 9
Switch, lower 302130-001 5510-000 3 Washer, shim 29609-00 7110-100 29
Switch, toggle 304267-000 5310-000 1 Washer, spacer 14935-01 3560-000 15
Tee 49616-01 6124-100 14 Washer, spacer 301298-000 3560-000 11
Tee 49652-01 6124-100 15 Washer, spring 307638-000 1760-001 12
Terminal stud package 200150 1750-000 8 Washer, stop bolt 308282-000 7210-001 9
Thermostat 49831-00 9660-000 1 Washer, trust 11857-20 3550-000 4
Thrust washer package 200159 1750-000 3 Wheel 27808-00 3560-000 13
Tie, wire 25332-01 5430-000 17 Wheel, Crowned Urethane 302258-006 3530-000 1
Tie, wire 25332-04 6129-001 * Wheel, drive 302247-000 3530-000 3
Tie, wire 25332-04 6129-001 * Wheel, Grip Rubber Shell drive 302258-004 3530-000 1
Tilt Cylinder Assembly 308360-000 6660-001 1 Wheel, load 42136-00 3550-000 6
Tire, Crowned Urethane 303624-000 3530-000 2 Wheel, Non-marking XLC drive 302258-002 3530-000 1
Tire, Grip Rubber Shell drive 20071-05 3530-000 2 Wheel, Rubber drive 302258-000 3530-000 1
Tire, Non-marking XLC drive 20071-03 3530-000 2 Wheel, Traction-lug drive 302258-003 3530-000 1
Tire, Rubber 20071-01 3530-000 2 Windshield, 71/100 Two Stage Mast 306264-003 0820-000 4
Tire, Traction-lug drive 20071-04 3530-000 2 Windshield, 71/150 Three Stage Mast 306067-002 0820-000 4
Tool, bearing installing 300129-000 10020-000 3 Windshield, 83/124 Two Stage Mast 306264-004 0820-000 4
Transmission assembly 301633-007 2550-000 * Windshield, 83/180 Three Stage Mast 306067-003 0820-000 4
Tube 304653-000 0640-000 3 Windshield, 87/189 Three Stage Mast 306067-003 0820-000 4
Tube 304654-000 0640-000 21 Windshield, 95/150 Two Stage Mast 306264-005 0820-000 4
Tube 305629-000 6129-001 3 Wire 52-07933-00 5390-000 12
Tube 306002-000 6100-000 9 Wire 52-07933-00 5390-001 12
Tube 306002-000 6100-001 9 Yoke assembly 301944-000 3300-000 4
Tube cylinder 304108-000 6620-200 3 Yoke, caster 302058-000 3560-000 4
Tube cylinder 304108-001 6620-200 3
Tube cylinder 304108-002 6620-200 3
Tube cylinder 304263-000 6610-200 4
Tube cylinder 304263-001 6610-200 3
Tube cylinder 304263-002 6610-200 4
Tube cylinder 304263-003 6610-200 3
Tube cylinder 304263-014 6610-200 4
Tube cylinder 304263-015 6610-200 3
Tube cylinder 305089-000 6610-100 3
Tube cylinder 305089-001 6610-100 3
Tube cylinder 305089-002 6610-100 3
Tube cylinder 309780-000 6650-002 19
Tube cylinder 309780-001 6650-002 20
Tube, cylinder 300893-000 6660-001 14
Tube, flash (strobe light) 303305-000 9370-001 *
Valve, 3 way 2 position 305120-000 6170-000 6
Valve, BI-Directional 304795-000 6220-002 3
Valve, BI-Directional 304795-000 6220-102 3
Valve, check 305117-000 6170-000 1
Valve, check 310514-000 6220-002 6
Valve, check 310514-000 6220-102 8
Valve, flow limit 26907-00 6124-100 5
Valve, flow limit 26907-01 6124-100 1
Valve, flow limit 26907-02 6124-100 9
Valve, flow limiting 26907-01 6124-001 2
Valve, N.C. 305118-000 6170-000 3

190 © BT Prime-Mover, Inc. August 09, 2001


Return
Numerical Index WRX30 ELECTRIC TRUCK

Numerical Index

This Numerical Index gives part numbers and figure numbers on which they are listed. Item
numbers have also been listed for easier location of part numbers.

Part# Description FIG.# Item# Part# Description FIG.# Item#


20055 Screw, cap 0640-000 17 11205-29 Bearing, roller 3560-000 14
20174 Pin, roll 6650-002 3 11205-30 Bearing 4180-000 12
20348 Washer, flat 5180-000 2 11261-11 Nut 5510-000 18
20375 Washer 3300-000 20 11695-05 Bushing 3300-000 9
20420 Screw, cap 7241-003 1 11695-06 Bushing, flanged 0640-000 2
20616 Screw, cap 3540-000 5 11695-12 Bushing, flanged 4110-001 14
21424 Screw, lock 7241-003 11 11695-12 Bearing, flanged 4110-001 20
24488 Screw 6127-002 11 11813-14 Grommet EE 0342-000 6
24488 Screw 7241-003 15 11813-15 Grommet EE 0342-000 5
24600 Screw, flat head 7241-003 4 11827-20 Ring, retainer 6610-100 4
27205 Screw, socket head 5161-000 3 11827-20 Ring, retainer 6620-200 4
28336 Screw, cap 0300-000 7 11844-02 Key 2550-000 3
29544 Screw 0820-000 1 11844-02 Key 3300-000 1
46490 Spring, return 0641-000 4 11854-03 Screw, cap 7241-003 38
101216 Return 0641-000 3 11857-05 Shim, 0.05 in. [1.27 mm] 7110-000 1
109631 Cam 0641-000 2 11857-05 Shim, 0.05 in. [1.27 mm] 7110-100 5
119697 Gear 5330-000 2 11857-09 Shim, 0.08 in. [2.03 mm] 7110-000 1
151847 Decal, Right BT LOGO 0850-001 6 11857-09 Shim, 0.08 in. [2.03 mm] 7110-100 5
151848 Decal, Left BT LOGO 0850-001 7 11857-10 Shim, 0.05 in. [1.27 mm] 7241-003 37
164046 Nut, flanged 2550-000 15 11857-11 Shim, 0.025 in. [0.635 mm] 7241-003 37
200025 Lubricant 10020-000 6 11857-20 Washer, trust 3550-000 4
200027 Band, cover 1750-000 1 11880-09 Screw, round 5310-000 2
200150 Terminal stud package 1750-000 8 11885-03 Screw 5510-000 16
200159 Thrust washer package 1750-000 3 11890-09 Pin, dowel 2550-000 2
200188 Brush set 1750-000 7 11897-03 Washer, seal 6610-100 1
200189 Plate assembly, brush 1750-000 5 11897-03 Washer, seal 6610-200 2
200190 Spring set, brush 1750-000 6 11897-03 Washer, seal 6620-200 1
200200 Head, commutator end 1750-000 2 11897-05 Washer, sealing 2550-000 9
200307 Fan 1750-000 13 11936-17 Washer 3560-000 7
200309 Bearing, ball sealed 1750-000 11 12318-03 Plug, No Sideshifter 6128-002 *
200310 Bearing, ball sealed 1750-000 4 12318-05 Plug, No Sideshifter 6128-002 *
201450 Pin 6100-000 5 12391-10 O ring 6610-200 8
201450 Pin 6100-001 5 13281-02 E clip 4110-001 5
201489 Cap, relief 6100-000 20 13928-00 Magnet 6110-001 7
201489 Cap, relief 6100-001 20 14813-00 Link 0640-000 18
201512 Screw, relief adjuster 6100-000 22 14835-08 Chain, Staging lift 7110-100 2
201512 Screw, relief adjuster 6100-001 22 14835-10 Chain, Staging lift 7110-100 2
202154 Adapter 10020-000 1 14835-11 Chain, lift 7110-000 4
202315 O ring 6100-000 19 14835-28 Chain, lift 7110-000 4
202315 O ring 6100-001 19 14835-38 Chain, lift 7110-000 4
202324 Coupler 6100-000 2 14835-70 Chain, Staging lift 7110-100 2
202324 Coupler 6100-001 2 14835-83 Chain, Free lift 7110-100 10
202393 Seal, oil 6100-000 18 14835-84 Chain, Free lift 7110-100 10
202393 Seal, oil 6100-001 18 14835-85 Chain, Free lift 7110-100 10
11015-39 O ring 6610-200 13 14851-04 Nut, clip 4110-001 16
11017-04 Screw, cap 3560-000 16 14851-04 Nut, clip 5390-000 2
11020-41 Bushing 3540-000 6 14851-04 Nut, clip 5390-001 2
11020-46 Bushing 5161-000 5 14915-01 Plug, hole 5230-000 5
11030-21 Bearing, ball 2550-000 10 14935-01 Washer, spacer 3560-000 15
11039-31 Seal 2550-000 14 14935-01 Washer, flat 7110-100 42
11047-18 Screw, socket head 7241-003 34 14986-03 Nut, twin 5310-000 4
11072-14 Lockwasher 5510-000 17 15677-02 Clamp 7241-003 41
11073-17 Pin, roll 7241-003 18 15677-07 Clamp 9370-001 2
11073-24 Pin, roll 0640-000 1 15677-07 Clamp 9370-001 10
11073-34 Pin, roll 3560-000 9 15677-10 Clamp 4110-001 17
11133-05 Pin, cotter 7110-000 11 15677-10 Clamp 5390-000 3
11133-05 Pin, cotter 7110-100 14 15677-10 Clamp 5390-001 3
11133-05 Pin, cotter 7241-003 50 15677-10 Clamp 6124-100 12
11135-07 Pin, yoke 7241-003 49 15677-15 Clamp 6124-001 7
11157-03 Pin, cotter 7110-000 5 20071-01 Tire, Rubber 3530-000 2
11157-03 Pin, cotter 7110-100 3 20071-03 Tire, Non-marking XLC drive 3530-000 2
11160-09 Fitting, grease 3550-000 1 20071-04 Tire, Traction-lug drive 3530-000 2
11160-11 Fitting, grease 3560-000 6 20071-05 Tire, Grip Rubber Shell drive 3530-000 2
11160-11 Fitting, grease 4110-001 25 20163-102 Jumper 5390-000 9
11160-11 Fitting, grease 6650-002 22 20163-102 Jumper 5390-001 9
11160-11 Fitting, grease 7110-100 35 20208-00 Switch, brake interlock 5310-000 3
11160-11 Fitting, grease 7170-000 1 20323-00 Switch, brake interlock 5310-000 3
11160-11 Fitting, grease 7241-003 7 21037-04 Regulator, flow 6124-100 16
11160-14 Fitting, 90? grease 4180-000 3 21037-05 Regulator, flow 6124-001 11
11176-11 Screw, slotted 9370-001 3 21089-01 Bearing 7241-003 46
11176-11 Screw, slotted 9370-001 6 21089-02 Bearing 7110-000 2
11176-11 Screw, slotted 9370-001 11 21089-02 Bearing 7110-100 6
11205-26 Bearing 4180-000 10 21372-00 Fork assembly 7410-001 *
11205-27 Bearing 2550-000 12 21372-01 Fork assembly 7410-001 *

August 09, 2001 © BT Prime-Mover, Inc. 191


Return
WRX30 ELECTRIC TRUCK

NUMERICAL INDEX

Part# Description FIG.# Item# Part# Description FIG.# Item#


21372-02 Fork assembly 7410-001 * 301581-000 Cover, gear case 2550-000 7
21372-03 Fork assembly 7410-001 * 301582-000 Loctite tube 10020-000 *
21837-00 Shim, 0.1196 in. [3.03 mm] 7241-003 36 301583-000 Loctite spray can, N primer 10020-000 *
21837-01 Shim, 0.060 in. [1.52 mm] 7241-003 36 301584-000 Loctite, gasket eliminator 10020-000 *
22226-01 Solenoid 5610-000 1 301627-000 Gear, drive 2550-000 16
23006-00 Gear, pinion 2550-000 4 301633-007 Transmission assembly 2550-000 *
23007-00 Ring 2550-000 13 301652-016 Screw, socket head 4110-001 11
23008-00 Brake assembly 3360-000 1 301652-016 Screw, socket head 4180-000 4
23019-00 Drum, brake 3300-000 2 301652-016 Screw, cap 6124-001 10
23075-02 Ring, retainer 6610-100 9 301652-016 Screw, cap 7110-100 18
23309-01 Horn 5161-000 4 301652-016 Screw, cap 7110-100 43
23452-01 Contactor, line 5192-000 1 301652-016 Screw, cap 7241-003 22
25008-01 Fork assembly 7410-001 * 301652-016 Screw 7241-003 40
25008-02 Fork assembly 7410-001 * 301652-025 Screw, cap 0340-000 11
25008-03 Fork assembly 7410-001 * 301652-025 Screw, cap 0640-000 12
25008-04 Fork assembly 7410-001 * 301652-025 Screw, cap 3540-000 2
25094-04 Fuse, 300 AMP 5430-000 4 301652-025 Screw, cap 6125-200 3
25189-02 Bearing 0390-200 3 301652-030 Screw, locking 0340-000 9
25203-09 Shaft, roller 0390-200 5 301652-030 Screw, cap 0640-000 11
25204-09 Roller, battery 0390-200 2 301652-090 Screw, cap 6110-001 3
25332-01 Tie, wire 5430-000 17 301653-020 Plug, drain/fill pipe 2550-000 8
25332-04 Tie, wire 6129-001 * 301654-012 Nut, flanged 2550-000 5
25332-04 Tie, wire 6129-001 * 301654-012 Nut, flanged 3300-000 19
25969-05 Orifice 6127-002 3 301665-000 Gear, idler 2550-000 11
26617-03 Spacer 7110-100 37 301717-000 Housing, switch 4111-000 15
26907-00 Valve, flow limit 6124-100 5 301718-000 Control, thumb 0641-000 7
26907-01 Valve, flow limiting 6124-001 2 301719-000 Grip, twist 4111-000 13
26907-01 Valve, flow limit 6124-100 1 301720-000 Grip, fixed 4111-000 18
26907-02 Valve, flow limit 6124-100 9 301721-000 Guard 4111-000 8
27796-02 Base, plate 3560-000 1 301723-000 Cover 4111-000 5
27808-00 Wheel 3560-000 13 301724-000 Bracket, switch 4111-000 2
27809-00 Cap, hub 3560-000 10 301740-001 Screw, set 3550-000 3
27810-00 Seal, felt 3560-000 3 301740-001 Screw, set 4110-001 13
27892-00 Ring, retainer 6610-200 11 301740-001 Screw, set 7170-000 10
28142-00 Bearing 6620-200 12 301748-000 Pivot 3540-000 4
29410-00 Decal, 300 AMP EE 0342-000 7 301753-000 Pivet, handle 4110-001 12
29609-00 Washer, shim 7110-100 29 301754-000 Linkage, brake 3300-000 15
29624-00 Sheave, chain 7110-100 30 301762-000 Pin 4110-001 6
29624-00 Sheave 7170-000 6 301764-000 Baffle 4110-001 3
29630-00 Bearing 6610-200 14 301765-000 Spring 4110-001 19
29634-00 Piston 6610-200 10 301766-000 Stem, handle 4110-001 21
29635-00 Spring 6610-100 6 301776-000 Washer 4111-000 17
29635-00 Spring 6610-200 6 301777-000 Bushing 4111-000 12
29635-00 Spring 6620-200 6 301778-000 Pin 4111-000 14
29637-00 Shaft 7110-100 36 301779-000 Pin, threaded 0641-000 8
29830-00 Plunger assembly 6610-200 5 301780-000 Shaft, cam 0641-000 6
300128-000 Lifter, battery pack 10020-000 2 301781-000 Block 4111-000 10
300129-000 Tool, bearing installing 10020-000 3 301788-000 Retainer, spring 3540-000 11
300161-000 Socket, Relief Valve 10020-000 4 301802-000 Latch 0340-000 8
300199-000 Cam 3360-000 2 301825-010 Screw, cap EE 0342-000 3
300200-000 Plate 3360-000 3 301825-010 Screw 0840-000 2
300201-000 Lever 3360-000 4 301825-010 Screw 5330-000 3
300202-000 Clip 3360-000 5 301825-010 Screw 5510-000 12
300203-000 Shoe 3360-000 7 301825-010 Screw 9660-000 6
300204-000 Spring 3360-000 6 301827-020 Screw 0340-000 13
300647-061 Lockwasher 6100-000 27 301837-000 Sheave, hose 7110-100 38
300647-061 Lockwasher 6100-001 27 301844-000 Console 0340-000 1
300654-000 Bearing 6650-002 8 301860-000 Anchor, spring 3300-000 6
300758-000 Pin, anchor 7110-100 13 301882-000 Plate 0340-000 12
300758-001 Pin, cylinder anchor 7110-000 12 301885-000 Pin, brake pivot 4110-001 26
300889-000 Washer 7241-003 24 301889-000 Breaker 5910-000 1
300891-000 Retainer, cylinder 6660-001 3 301917-000 Spring, return 5161-000 2
300893-000 Tube, cylinder 6660-001 14 301917-000 Spring, return 5510-000 1
300897-000 Rod, cylinder 6660-001 10 301920-000 Spring 3300-000 18
300935-000 Pin, clevis 6650-002 4 301921-012 Screw, flat head 4111-000 1
300935-001 Pin, clevis 6650-002 5 301922-014 Screw, flat head 0640-000 20
300938-000 Clevis 6650-002 14 301922-016 Screw, flat socket head 0340-000 4
300947-007 Screw, cap 6100-000 8 301922-020 Screw, flat socket head 0300-000 4
300947-007 Screw, cap 6100-001 8 301922-020 Screw 4110-001 15
300947-008 Ball 6100-000 24 301922-020 Screw, flat head locking 4111-000 9
300947-008 Ball 6100-001 24 301922-020 Screw, flat head 5390-000 4
300947-009 Lockwasher 6100-000 7 301922-020 Screw, flat head 5390-001 4
300947-009 Lockwasher 6100-001 7 301922-020 Screw, flat head lock 7241-003 30
300947-012 Screw, cap 6100-000 15 301922-025 Screw, flat head socket 4110-001 22K
300947-012 Screw, cap 6100-001 15 301922-025 Screw, flat head socket 4110-001 8K
301297-000 Axle, caster 3560-000 5 301922-100 Screw, flat head 4111-000 16
301298-000 Washer, spacer 3560-000 11 301944-000 Yoke assembly 3300-000 4
301347-000 Cap 7241-003 31 301945-006 Retainer 3300-000 14
301445-001 Battery discharge indicator/hourmeter 5230-000 1 301946-000 Seal, large felt 4180-000 11
301580-001 Case, gear 2550-000 1 301946-001 Seal, small felt 4180-000 13

192 © BT Prime-Mover, Inc. August 09, 2001


Return
WRX30 ELECTRIC TRUCK

NUMERICAL INDEX

Part# Description FIG.# Item# Part# Description FIG.# Item#


301949-000 Bearing, handle 3300-000 8 303624-000 Tire, Crowned Urethane 3530-000 2
301950-016 Screw 5510-000 15 303707-000 Set, bearing 7241-003 29
301951-010 Screw, cap EE 0342-000 4 303716-020 Nut, jam 7110-000 16
301951-010 Screw, cap 5192-000 * 303716-020 Nut, jam 7110-100 16
301951-010 Screw, cap 5192-100 * 303716-030 Nut, jam 7241-003 28
301951-010 Screw, cap 5430-000 6 303717-030 Washer, flat 7241-003 27
301951-010 Screw, cap 5430-000 7 303872-000 Reservoir 6110-001 5
301951-010 Screw, cap 5460-000 2 303908-000 Column, inner 7110-100 9
301951-010 Screw 5610-000 2 303908-001 Column, inner 7110-100 9
301951-016 Screw, cap 3300-000 7 303908-002 Column, inner 7110-100 9
301951-016 Screw, cap 5430-000 5 303923-000 Column, Intermediate 7110-100 19
301951-016 Screw, cap 6124-100 13 303923-001 Column, Intermediate 7110-100 19
301951-016 Screw, cap 6660-001 4 303923-002 Column, Intermediate 7110-100 19
301952-016 Screw, flat head 9370-001 9 303974-000 Column, outer 7110-100 28
301952-040 Screw, cap 5190-000 2 303974-001 Column, outer 7110-100 28
301954-025 Screw 3300-000 17 303974-002 Column, outer 7110-100 28
301954-025 Screw, socket head 4110-001 4 304100-014 Cylinder assembly 6610-200 **
301954-035 Screw, socket 4111-000 11 304100-015 Cylinder assembly 6610-200 *
301954-060 Screw, socket head 3300-000 5 304100-016 Cylinder assembly 6610-200 **
301955-016 Screw, socket 0340-000 6 304100-017 Cylinder assembly 6610-200 *
301955-016 Screw, socket head 4180-000 7 304100-018 Cylinder assembly 6610-200 **
301955-030 Screw, Cap 3540-000 8 304100-019 Cylinder assembly 6610-200 *
301957-030 Screw, cap 7110-000 10 304101-007 Rod, cylinder 6610-200 12
301957-030 Screw, cap 9500-000 2 304101-008 Rod, cylinder 6610-200 12
301957-035 Screw, cap 0370-000 3 304101-009 Rod, cylinder 6610-200 12
301957-035 Screw, cap 9390-000 1 304105-000 Cylinder assembly 6620-200 *
301957-060 Screw, cap 7110-100 39 304105-001 Cylinder assembly 6620-200 *
301958-060 Screw, cap 7110-000 13 304105-002 Cylinder assembly 6620-200 *
301958-060 Screw, cap 7110-100 24 304106-000 Plunger assembly 6610-100 5
301958-110 Screw, cap 3540-000 14 304106-000 Plunger assembly 6620-200 5
301960-004 Nut 4111-000 3 304108-000 Tube cylinder 6620-200 3
301960-006 Nut 3300-000 3 304108-001 Tube cylinder 6620-200 3
301960-006 Nut 5190-000 5 304108-002 Tube cylinder 6620-200 3
301960-006 Nut 5430-000 7 304111-000 Rod cylinder 6620-200 9
301960-006 Nut 6127-002 14 304111-001 Rod cylinder 6620-200 9
301960-008 Nut 0300-000 1 304111-002 Rod cylinder 6620-200 9
301960-008 Nut 0820-000 6 304112-000 Piston 6610-100 8
301960-008 Nut 4180-000 8 304112-000 Piston 6620-200 8
301960-008 Nut 6124-001 6 304117-000 Shaft 7170-000 9
301960-008 Nut 7241-003 47 304118-000 Head, sheave 7170-000 7
301960-010 Nut 5180-000 4 304263-000 Tube cylinder 6610-200 4
301960-020 Nut 3540-000 13 304263-001 Tube cylinder 6610-200 3
301960-020 Nut 7110-000 18 304263-002 Tube cylinder 6610-200 4
301960-020 Nut 7110-100 26 304263-003 Tube cylinder 6610-200 3
301961-010 Screw, shoulder 4111-000 7 304263-014 Tube cylinder 6610-200 4
301964-032 Pin, roll 0641-000 1 304263-015 Tube cylinder 6610-200 3
301965-026 Pin, roll 4111-000 6 304267-000 Switch, toggle 5310-000 1
302016-000 Switch, key 5310-000 1 304297-000 Contactor 5192-100 1
302023-000 Harness, head 5390-000 1 304315-001 Bar, torsion 3540-000 9
302023-000 Harness, head 5390-001 1 304316-001 Base, spring 3540-000 12
302058-000 Yoke, caster 3560-000 4 304348-000 Nut, slotted 3560-000 8
302060-000 Plate, latch 0340-000 10 304349-000 Bearing, thrust 3560-000 2
302061-000 Bracket, harness 4180-000 6 304357-000 Shim, 0.063 in. [1.58 mm] 7170-000 3
302069-000 Bumper, door 0340-000 2 304358-020 Nut 7110-000 17
302080-000 Clamp, cable 4111-000 4 304358-020 Nut 7110-100 15
302092-000 Keys, set of 2 5310-000 * 304359-000 Anchor, chain 7110-000 3
302096-008 Washer 4110-001 23K 304359-000 Anchor, chain 7110-100 1
302096-008 Washer 4110-001 9K 304574-000 Latch 0340-000 3
302129-000 Switch, horn 5161-000 1 304583-000 Caster assembly 3560-000 *
302130-000 Switch, lift 5510-000 2 304597-000 Decal, NO RIDING 0850-001 2
302130-001 Switch, lower 5510-000 3 304610-000 Shaft, sheave 7110-100 40
302153-000 Pocket 0300-000 3 304619-000 Axle 3550-000 2
302201-000 Hourmeter 5290-000 1 304619-001 Axle 3550-000 2
302224-000 Bracket, heater 9660-000 2 304633-000 Bracket 0640-000 19
302231-000 Harness, heater 9660-000 5 304634-000 Bracket 0640-000 6
302247-000 Wheel, drive 3530-000 3 304647-000 Counterweight 0370-000 1
302258-000 Wheel, Rubber drive 3530-000 1 304648-000 Shaft 0640-000 7
302258-002 Wheel, Non-marking XLC drive 3530-000 1 304653-000 Tube 0640-000 3
302258-003 Wheel, Traction-lug drive 3530-000 1 304654-000 Tube 0640-000 21
302258-004 Wheel, Grip Rubber Shell drive 3530-000 1 304655-000 Handle 0640-000 10
302258-006 Wheel, Crowned Urethane 3530-000 1 304659-000 Support 0300-000 9
302290-000 Bumper 4110-001 2 304775-000 Harness 5390-000 6
302572-000 Pin, groove 4110-001 10 304783-000 Door, battery 0390-200 4
302772-040 Screw, button head 7110-100 8 304794-000 Coil 6220-102 4
302773-008 Nut 7241-003 44 304795-000 Valve, BI-Directional 6220-002 3
302773-016 Nut 6650-002 13 304795-000 Valve, BI-Directional 6220-102 3
302792-000 Washer, brass flat 5430-000 7 304797-000 Coil 6220-002 2
303009-000 Screw 3300-000 10 304797-000 Coil 6220-102 2
303009-025 Screw 2550-000 6 304855-000 Spacer 4110-001 18
303305-000 Tube, flash (strobe light) 9370-001 * 304955-000 Manual, WRX-30 Master Parts 0850-001 *

August 09, 2001 © BT Prime-Mover, Inc. 193


Return
WRX30 ELECTRIC TRUCK

NUMERICAL INDEX

Part# Description FIG.# Item# Part# Description FIG.# Item#


304956-000 Manual, CSX/WSX/WRX Master Service 0850-001 * 305974-004 Cable 5430-000 8
304983-000 Ring, retainer 7170-000 2 305975-000 Cable 5430-000 3
305008-000 Pump and Motor Assembly 6100-000 * 305975-001 Cable 5430-000 11
305008-001 Pump and Motor Assembly 6100-001 * 305976-000 Cable 5430-000 2
305009-000 Clamp 0300-000 13 305976-001 Cable 5430-000 1
305009-000 Clamp 6110-001 4 305979-000 Light, Amber flashing 9370-001 5
305010-000 Breather kit 6110-001 6 305979-001 Light, Red flashing 9370-001 5
305021-000 Solenoid Control Valve Assembly 6170-000 * 305979-002 Light, Amber strobe 9370-001 5
305023-000 Decal, WRX 0850-001 11 305979-003 Light, Red strobe 9370-001 5
305042-000 Frame, battery roller 0390-200 1 305979-004 Light, Blue flashing 9370-001 5
305081-000 Column, Inner 7110-000 6 305981-000 Kit, coverband 1760-001 K
305081-001 Column, Inner 7110-000 6 305983-000 Band, EE cover 1750-000 14
305081-002 Column, Inner 7110-000 6 305985-000 Rod, push 3300-000 16
305088-000 Cylinder assembly 6610-100 * 305990-000 Reverser assembly (3 Wire) 0840-000 1
305088-001 Cylinder assembly 6610-100 * 305999-000 Screw, flat head 6100-000 3
305088-002 Cylinder assembly 6610-100 * 305999-000 Screw, flat head 6100-001 3
305089-000 Tube cylinder 6610-100 3 306000-000 Mounting 6100-000 4
305089-001 Tube cylinder 6610-100 3 306000-000 Mounting 6100-001 4
305089-002 Tube cylinder 6610-100 3 306001-000 Cover 6100-000 6
305090-000 Rod cylinder 6610-100 10 306001-000 Cover 6100-001 6
305090-001 Rod cylinder 6610-100 10 306002-000 Tube 6100-000 9
305090-002 Rod cylinder 6610-100 10 306002-000 Tube 6100-001 9
305093-000 Bearing 6610-100 13 306003-000 Bolt 6100-000 16
305117-000 Valve, check 6170-000 1 306004-000 Pump assembly 6100-000 17
305118-000 Valve, N.C. 6170-000 3 306005-000 Spring 6100-000 23
305119-000 Kit, Seal 6170-000 * 306005-000 Spring 6100-001 23
305120-000 Valve, 3 way 2 position 6170-000 6 306006-000 Screw, socket head 6100-000 28
305121-000 Kit, seal 6170-000 * 306006-000 Screw, socket head 6100-001 28
305122-000 Coil 6170-000 4 306007-000 Pin, dowel 6100-000 26
305123-000 Filter assembly 6170-000 7 306007-000 Pin, dowel 6100-001 26
305124-000 Filter 6170-000 8 306009-000 Endhead 6100-000 25
305125-000 O Ring 6170-000 9 306009-000 Endhead 6100-001 25
305126-000 O Ring 6170-000 10 306010-000 Pump Motor Assembly 1750-000 *
305127-000 Plug, small 6170-000 5 306012-000 Clamp 6100-000 13
305128-000 Plug, large 6170-000 2 306012-000 Clamp 6100-001 13
305138-000 Backrest 9500-000 1 306017-000 Armature & fan assembly 1750-000 12
305138-001 Backrest 9500-000 1 306018-000 Coil, field package 1750-000 9
305138-002 Backrest 9500-000 1 306019-000 Head, drive end 1750-000 10
305141-035 Screw 0300-000 6 306050-000 Clamp 6127-002 13
305148-000 Sheave 7110-100 41 306050-000 Clamp, poly 7241-003 13
305148-000 Sheave 7170-000 8 306051-001 Display, BDI/Hourmeter lift interrupt 5230-000 3
305282-001 Battery discharge indicator, BDI 5230-000 2 306052-000 Harness, wire 5230-000 4
305493-000 Switch, disconnect 5310-000 5 306059-000 Hose 6100-000 12
305495-000 Column, Outer 7110-000 20 306059-000 Hose 6100-001 12
305495-001 Column, Outer 7110-000 20 306060-000 Filter 6100-000 10
305495-002 Column, Outer 7110-000 20 306060-000 Filter 6100-001 10
305507-000 Decal, NO STEP 0850-001 10 306061-000 Adapter 6100-000 14
305522-000 Bracket 7110-100 20 306061-000 Adapter 6100-001 14
305535-000 Sheave 7110-100 23 306062-000 Clamp 6100-000 11
30554-00 Pin, chain 7110-000 7 306062-000 Clamp 6100-001 11
30554-00 Pin, chain 7110-100 4 306064-000 Bracket, switch 5510-000 13
305564-000 Pin, brake pivot 4110-001 26 306067-002 Windshield, 71/150 Three Stage Mast 0820-000 4
305567-000 Line, hydraulic 7110-100 17 306067-003 Windshield, 83/180 Three Stage Mast 0820-000 4
305629-000 Tube 6129-001 3 306067-003 Windshield, 87/189 Three Stage Mast 0820-000 4
305632-000 Cushion 0300-000 11 306096-000 Anchor, chain 7241-003 48
305633-000 Cushion 0300-000 10 306097-000 Switch 5510-000 14
305716-000 Handle 6110-001 8 306120-000 Ball 6160-100 2
305755-000 Compensator cylinder assembly 6120-001 15 306123-000 O ring 6160-100 3
305755-010 Kit, compensator seal 6120-001 K 306125-000 Seat, valve 6160-100 4
305786-000 Spring 3540-000 10 306126-000 Screw, adjustment 6160-100 5
305858-000 Knob, lift/lower 0640-000 5 306127-000 Gasket 6160-100 6
305861-000 Switch 0640-000 9 306128-000 Retainer, ball 6160-100 7
305862-000 Boot 0640-000 4 306129-000 Spring 6160-100 8
305878-000 Controller 5460-000 1 306130-000 Spring, load check 6160-100 9
305879-000 Drive motor assembly 1760-001 1 306131-000 Spacer 6160-100 10
305881-000 Harness, handle stem 5390-000 5 306132-000 Spring 6160-100 11
305935-000 Harness, main 5390-000 7 306133-000 Plug assembly 6160-100 12
305938-000 Control Valve Assembly, Two Spool 6160-100 1 306134-000 Poppet 6160-100 13
305946-001 Bar, down stop 7110-000 9 306135-000 Cap, end 6160-100 14
305955-000 Decal, WARNING 0850-001 1 306136-000 Washer 6160-100 17
305966-000 Bar, bus 5430-000 10 306137-000 Spool, T 6160-100 18
305967-000 Bar, bus 5430-000 8 306139-000 Nut, jam 6160-100 20
305968-000 Bar, bus 5430-000 9 306140-000 Cap, relief 6160-100 21
305969-000 Bar, bus 5430-000 9 306141-000 Plug 6160-100 22
305971-000 Box, EE 0342-000 1 306142-000 Lockwasher and screw 6160-100 23
305972-000 Lid, EE 0342-000 2 306143-000 Detent, spool 6160-100 15
305974-000 Cable 5430-000 14 306149-000 Screen, 71/100 Two Stage Mast 0820-000 5
305974-001 Cable 5430-000 16 306150-000 Screen, 83/124 Two Stage Mast 0820-000 5
305974-002 Cable 5430-000 15 306166-000 Manifold 7241-003 39
305974-003 Cable 5430-000 13 306169-000 Bracket 7241-003 43

194 © BT Prime-Mover, Inc. August 09, 2001


Return
WRX30 ELECTRIC TRUCK

NUMERICAL INDEX

Part# Description FIG.# Item# Part# Description FIG.# Item#


306182-000 Hose assembly 6127-002 9 307500-000 Decal, WARNING 0850-001 3
306183-000 Hose 6126-001 2 307566-000 Harness 5390-001 6
306183-001 Hose 6126-100 2 307567-000 Strap, static 5180-000 3
306186-000 Fitting, Socket wire 9370-001 7 307589-000 Harness, main 5390-001 7
306191-008 Harness 5590-000 1 307601-000 Breaker 5911-000 1
306191-009 Harness 5590-100 1 307601-001 Breaker 5911-000 1
306215-001 Connector, plug 5390-000 10 307612-000 Shaft 7170-000 9
306215-001 Connector, plug 5390-001 10 307628-000 Seal 1760-001 2
306216-001 Receptacle, socket 5390-000 11 307629-000 Endhead, drive 1760-001 3
306216-001 Receptacle, socket 5390-001 11 307630-000 Bearing 1760-001 4
306239-000 Door 0340-000 7 307630-000 Bearing 1760-001 11
306258-000 Cover 6127-002 12 307631-000 Retainer 1760-001 5
306258-000 Cover 7241-003 14 307632-000 Armature 1760-001 6
306264-003 Windshield, 71/100 Two Stage Mast 0820-000 4 307633-000 Kit, field coil 1760-001 7
306264-004 Windshield, 83/124 Two Stage Mast 0820-000 4 307635-000 Spring, brush 1760-001 8
306264-005 Windshield, 95/150 Two Stage Mast 0820-000 4 307636-000 Brush box assembly 1760-001 9
306275-000 Screen, 71/150 Three Stage Mast 0820-000 5 307637-000 Kit, lead assembly 1760-001 10
306277-000 Screen, 95/150 Two Stage Mast 0820-000 5 307638-000 Washer, spring 1760-001 12
306294-000 Backrest 9500-000 1 307639-000 Endhead, commutator 1760-001 13
306294-001 Backrest 9500-000 1 307644-000 Potentiometer bracket assembly 5330-000 1
306294-002 Backrest 9500-000 1 307969-000 Sideshifter assembly 7210-001 *
306341-000 Knob, auxiliary 0640-000 8 307969-001 Sideshifter assembly 7210-001 *
306342-000 Knob, auxiliary 0640-000 8 308039-000 Pin 7241-003 2
306342-001 Knob, auxiliary 0640-000 8 308039-000 Pin 7241-003 25
306345-000 Panel 5460-000 3 308041-000 Bar, fork 7241-003 21
306360-000 Screen, 83/180 Three Stage Mast 0820-000 5 308042-000 Frame, rear 7241-003 3
306360-000 Screen, 87/189 Three Stage Mast 0820-000 5 308057-000 Rod cylinder 6650-002 12
306366-000 Lens, Amber 9370-001 5 308058-000 Kit, seal 6650-002 K
306366-000 Lens, Amber 9370-001 5 308232-000 Frame, forward 7241-003 17
306367-000 Lens, Blue 9370-001 5 308236-000 Arm, inner 7241-003 9
306368-000 Lens, Red 9370-001 5 308240-000 Pin 7241-003 19
306368-000 Lens, Red 9370-001 5 308240-001 Pin 7241-003 19
306369-000 Flashing, bulb 9370-001 * 308261-000 Frame, rear 7241-003 3
306374-002 Orifice 6120-001 13 308262-000 Arm, inner 7241-003 9
306396-000 Device, pallet centering 9390-000 2 308263-000 Manifold 7241-003 16
306415-000 Kit, handset 10010-000 1 308263-000 Frame, forward 7241-003 17
306416-000 Cable, handset 10010-000 2 308275-000 Screw 7210-001 1
306418-000 Decal, Raise/Lower 0850-001 9 308276-000 Bracket 7210-001 2
306419-000 Decal, Reach/Tilt 0850-001 5 308277-000 Support 7210-001 3
306420-000 Decal, Reach/Tilt/Sideshifter 0850-001 5 308278-000 Pad, upper 7210-001 4
306420-001 Decal, Reach/Tilt/Auxiliary 0850-001 5 308279-000 Bolt, lower hook 7210-001 6
306467-000 Detent, spool 6160-100 16 308280-000 Bolt, stop 7210-001 7
306670-000 Bolt 6100-001 16 308281-000 Screw, lower hook set 7210-001 8
306671-000 Pump assembly 6100-001 17 308282-000 Washer, stop bolt 7210-001 9
306678-000 Arm, left 7241-003 5 308283-000 Washer, lower hook 7210-001 10
306678-001 Arm, right 7241-003 26 308284-000 Hook, lower 7210-001 11
306774-001 Shield, upper Three Stage Mast 0820-000 2 308285-000 Pad, lower 7210-001 12
306858-000 Panel, kick 0340-000 5 308286-000 Plate, lower hook 7210-001 13
306861-000 Cover, valve 7241-003 12 308287-000 Cap, right 7210-001 14
306877-001 Shield, top 71/100 Two Stage Mast 0820-000 3 308288-000 Body, cylinder 7210-001 15
306898-000 Anchor 6125-200 4 308289-000 Piston 7210-001 17
307009-000 Washer 7241-003 23 308289-001 Piston 7210-001 17
307009-001 Washer 7241-003 23 308290-000 Bushing 7210-001 20
307009-002 Washer 7241-003 23 308291-000 Ring, cylinder cap 7210-001 21
307015-000 Cap, bearing 7241-003 45 308292-000 Cap, left cylinder 7210-001 22
307069-000 Bracket 9370-001 8 308293-000 Rod 7210-001 25
307107-000 Harness 5590-100 3 308293-001 Rod 7210-001 25
307107-000 Hose assembly 6125-200 7 308294-000 Cylinder 7210-001 26
307107-001 Harness 5590-100 3 308294-001 Cylinder 7210-001 26
307107-001 Hose assembly 6125-200 7 308295-000 Washer 7210-001 27
307107-002 Harness 5590-100 3 308296-000 Screw 7210-001 28
307107-002 Hose assembly 6125-200 7 308297-000 Restrictor, flow 7210-001 29
307107-003 Harness 5590-100 2 308298-000 Kit, seal 7210-001 K
307107-003 Hose assembly 6125-200 6 308328-000 Valve, N.C. 6220-102 5
307107-004 Harness 5590-100 2 308359-000 Bearing, cylinder 6660-001 7
307107-004 Hose assembly 6125-200 6 308360-000 Tilt Cylinder Assembly 6660-001 1
307107-005 Harness 5590-100 2 308361-000 Kit, seal 6660-001 K
307107-005 Hose assembly 6125-200 6 308439-000 Kit, pin 4110-001 K
307107-006 Harness 5590-000 2 308515-000 Bearing, spherical 6650-002 21
307107-006 Hose assembly 6125-100 1 308518-000 Kit 5510-000 4
307107-007 Harness 5590-000 2 308557-000 Hose 6128-002 4
307107-007 Hose assembly 6125-100 1 308558-000 Hose assembly 6127-002 10
307107-008 Harness 5590-000 2 308559-000 Hose 6128-002 3
307107-008 Hose assembly 6125-100 1 309694-000 Kit, seal 6220-102 *
307111-000 Harness 5590-000 3 309733-000 Decal, WARNING 0850-001 4
307111-000 Harness 5590-100 4 309777-000 Reach cylinder assembly 6650-002 1
307151-000 Bracket 9370-001 12 309777-001 Reach cylinder assembly 6650-002 2
307193-000 Harness, handle stem 5390-001 5 309780-000 Tube cylinder 6650-002 19
307334-000 Washer 0820-000 7 309780-001 Tube cylinder 6650-002 20
307444-000 Bushing 0641-000 5 310514-000 Valve, check 6220-002 6

August 09, 2001 © BT Prime-Mover, Inc. 195


Return
WRX30 ELECTRIC TRUCK

NUMERICAL INDEX

Part# Description FIG.# Item# Part# Description FIG.# Item#


310514-000 Valve, check 6220-102 8 49709-10 Clamp 4180-000 5
310524-000 Kit, check seal 6220-002 * 49771-00 Fitting, female receptacle wire 9370-001 1
310524-000 Kit, check seal 6220-102 * 49771-02 Fitting, male tab wire 5310-000 *
310526-000 Kit, seal 6220-002 * 49771-09 Fitting, male tab wire 9660-000 3
310526-000 Kit, seal 6220-102 * 49831-00 Thermostat 9660-000 1
310679-000 Manifold assembly 6220-102 1 49832-00 Bearing 7241-003 32
310679-001 Manifold assembly (No Sideshifter) 6220-002 * 49852-01 Connector, tip 5191-000 2
310810-000 Valve, relief 6220-002 8 49853-02 Bushing 5191-000 3
310810-000 Valve, relief 6220-102 9 49854-01 Connector, SB-175 GRAY housing 5190-000 1
310842-000 Kit, seal 6220-002 * 49854-01 Connector, SB-175 GRAY housing 5191-000 1
310842-000 Kit, seal 6220-102 * 49854-03 Connector, SB-175 YELLOW housing 5190-000 1
310972-000 Orifice, 0.020 inch [0.508 mm] 6220-002 5 49854-03 Connector, SB-175 YELLOW housing 5191-000 1
310972-000 Orifice, 0.020 inch [0.508 mm] 6220-102 7 49854-04 Connector, SB-175 RED housing 5190-000 1
310973-000 Plug 6220-002 7 49854-04 Connector, SB-175 RED housing 5191-000 1
311115-000 Kit, knob 7410-001 K 49854-08 Connector, SB-175 BLUE housing 5190-000 1
311381-029 Hose 6125-100 4 49854-08 Connector, SB-175 BLUE housing 5191-000 1
311381-029 Hose 6125-200 1 49856-148 Cable, Negative 5191-000 4
311381-035 Hose assembly 6127-002 8 49856-148 Cable, Positive 5191-000 5
311381-036 Hose assembly 6127-002 6 49910-01 Bearing, ball 3560-000 12
311416-000 Kit, seal 6610-200 K 49910-02 Bearing 3550-000 5
311418-000 Kit, seal 6610-100 K 49929-04 Bushing 7241-003 8
311418-000 Kit, seal 6620-200 K 49929-05 Bushing 7241-003 33
42136-00 Wheel, load 3550-000 6 49929-09 Bushing 7241-003 20
49274-10 Plug 6610-200 7 49929-11 Bushing 6660-001 2
49506-03 Heater 9660-000 4 49929-13 Bushing 7241-003 6
49516-49 Hose assembly 6124-100 4 49993-07 Race, inner 7110-100 32
49517-17 Hose, spool valve to tank 6120-001 3 49993-07 Race 7170-000 4
49517-17 Hose, mast raise/lower 6120-001 4 49994-03 Bearing, roller 7110-100 31
49517-18 Hose assembly 6120-001 10 49994-03 Bearing, roller 7170-000 5
49517-19 Hose 6124-100 18 50000-13 Washer, flat 7241-003 42
49517-29 Hose 6124-100 11 50000-15 Washer, flat 0370-000 2
49517-33 Hose 6124-001 12 50000-15 Washer, flat 9500-000 3
49517-33 Hose 6124-100 19 50000-17 Washer, flat 0300-000 8
49517-34 Hose 6124-001 9 50000-19 Washer, flat 7110-000 14
49517-35 Hose 6124-001 3 50000-19 Washer, flat 7110-100 25
49548-00 Screw 6610-100 2 50001-11 Lockwasher 7110-100 22
49548-00 Screw 6610-200 1 50001-11 Lockwasher 7110-100 33
49548-00 Screw 6620-200 2 50003-01 Screw, cap 7110-100 21
49563-00 Bumper 7241-003 35 50003-01 Screw, cap 7110-100 34
49587-01 Fitting, diagnostic 6110-001 9 50004-03 Screw, cap 5180-000 1
49607-00 Diode 5390-000 8 52-00220-00 Paint, BT BLACK semi gloss 0850-001 7
49607-00 Diode 5390-001 8 52-00224-00 Spray, BT BLACK semi gloss 0850-001 7
49615-01 Fitting, Tee 6124-001 4 52-00237-00 Paint, SAFETY YELLOW 0850-001 7
49616-01 Fitting, tee 6120-001 9 52-00247-00 Paint, SAFETY ORANGE 0850-001 7
49616-01 Tee 6124-100 14 52-00257-00 Spray, BT RED 0850-001 7
49624-00 Nut 6125-100 3 52-00260-00 Spray, SAFETY YELLOW 0850-001 7
49624-00 Nut 6125-200 2 52-00276-00 Spray, SAFETY ORANGE 0850-001 8
49624-02 Nut 6124-100 8 52-00279-00 Paint, BT RED 0850-001 7
49632-00 Fitting, bulkhead 6125-100 2 52-05103-00 Sleeve 5430-000 12
49632-00 Fitting, adapter 6125-200 5 52-05103-00 Hose, guard 6129-001 *
49634-02 Fitting, 90½ bulkhead 6124-100 3 52-05103-00 Hose, guard 6129-001 *
49641-54 Hose assembly 6124-100 2 52-07907-00 Cable 9370-001 4
49641-55 Hose assembly 6124-100 2 52-07933-00 Wire 5390-000 12
49641-56 Hose assembly 6124-100 2 52-07933-00 Wire 5390-001 12
49643-30 Hose 6129-001 1
49643-31 Hose 6129-001 5
49643-39 Hose 6128-002 7
49652-01 Tee 6124-100 15
49653-01 Fitting, 90½ 6120-001 7
49653-01 Fitting, 90½ 6120-001 8
49653-01 Fitting, 90½ 6120-001 11
49653-08 Elbow, 90½ 6129-001 2
49653-13 Elbow, 90½ 6124-001 8
49654-01 Elbow, 45½ 6120-001 14
49655-01 Fitting, adapter 6120-001 6
49656-00 Fitting, adaptor 6126-001 1
49656-00 Fitting, adaptor 6126-100 1
49656-00 Fitting, adapter 6127-002 4
49656-00 Adapter 6128-002 5
49656-00 Fitting, adapter 6129-001 6
49656-01 Fitting, adapter 6120-001 2
49656-01 Fitting, adapter 6124-100 17
49656-08 Fitting, adapter 6120-001 12
49656-08 Fitting, adapter 6126-001 3
49656-08 Fitting, adapter 6126-100 3
49656-08 Fitting, adapter 6127-002 1
49656-08 Adapter 6128-002 2
49656-08 Fitting, adapter 6129-001 4
49656-12 Fitting, adaptor 6124-001 5
49670-00 Lubricant, lift truck 10020-000 5

196 © BT Prime-Mover, Inc. August 09, 2001


Return
Return
Back Cover

BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A


Tel (563) 262-7700 • Fax (563) 262-7600

Return

You might also like