TSP 6500 7000 en
TSP 6500 7000 en
TSP 6500/7000
SERIES
Specifications
Turret Trucks
C TSP 6500 / 7000 Series Turret Trucks
4.38
4.20
Ø 150x50 Std
1.8 4.21 4.13 Ø 150x25 Low Profile
4.35
Minimum
Clear Aisle 4.17 1220
4.33 230
4.33a 4.27
205 205
25
1070
1016
2035
4.11
4.5
Ø 355x205
1105
4.15 23 4.32
Ø 380x180
86 mm Top of Guide 1.9 297
Wheel to Floor Std. 4.19
50 mm for Low Profile Guide Wheel 246 Battery rollers to floor
TSP 6500 Series Specifications
1.2 Model
TN / TF / TT TN / TF / TT TN / TF / TT
1.3 Power electric Volt 48
1.4 Operator Type standing / seated
1.5 Load Capacity * Q t 1.0 1.25 1.5
1.6 Load Centre c mm 600
1.8 Load Distance TN-TF / TT x mm 386 / 411
1.9 Wheel Base y mm see table 3
2.1 Weight less battery min./max. kg 6580 - 8395
3.1 Tyre Type front / rear Polyurethane / Vulkollan
3.2 front mm Ø 355 x 205
Tyres
Tyres
5.2 Lift Speed main mast TF w./w.o. load m/s 0.39 / 0.45 0.39 / 0.45 0.38 / 0.45
main mast TT w./w.o. load m/s 0.38 / 0.41 0.38 / 0.41 0.36 / 0.41
5.2a Lift Speed Auxiliary Mast auxiliary mast w./w.o. load m/s 0.41 / 0.41
5.3 Lower Speed main mast TN / TF / TT w./w.o. load m/s 0.45 / 0.45
5.3a Lower Speed auxiliary mast w./w.o. load m/s 0.41 / 0.33
Speed Pivot sec 6 - 10
Speed Traverse cm/s 10 - 30
5.10 Brake mechanically applied, electrically released
6.1 Traction Motor 60 min. rating kW 7.3
30% on time, std. TN/TF kW 16.2
6.2 Lift Motor
30% on time, high perf. TN/TF, std. TT kW 23
Motors
1.2 Model
TN / TF / TT TN / TF / TT TN / TF / TT
1.3 Power electric Volt 80
1.4 Operator Type standing / seated
1.5 Load Capacity * Q t 1.0 1.25 1.5
1.6 Load Centre c mm 600
1.8 Load Distance TN-TF / TT x mm 386 / 411
1.9 Wheel Base y mm see table 3
2.1 Weight less battery min./max. kg 6580 - 9390
3.1 Tyre Type front / rear Polyurethane / Vulkollan
3.2 front mm Ø 355 x 205
Tyres
Tyres
5.2 Lift Speed main mast TF w./w.o. load m/s 0.56 / 0.56 0.56 / 0.56 0.53 / 0.56
main mast TT w./w.o. load m/s 0.51 / 0.52 0.51 / 0.52 0.50 / 0.52
5.2a Lift Speed Auxiliary Mast auxiliary mast w./w.o. load m/s 0.41 / 0.41
5.3 Lower Speed main mast TN / TF / TT w./w.o. load m/s 0.45 / 0.45
5.3a Lower Speed auxiliary mast w./w.o. load m/s 0.41 / 0.33
Speed Pivot sec 6 - 10
Speed Traverse cm/s 10 - 30
5.10 Brake mechanically applied, electrically released
6.1 Traction Motor 60 min. rating kW 7.3
30% on time, std. TN/TF kW 16.2
6.2 Lift Motor
30% on time, high perf. TN/TF, std. TT kW 23
Motors
TSP 6500
Battery TSP 6500 TSP 6500
Compt. TSP 7000 Battery Compt.
AA B/C
TN/TF TT TN TF TT TN/TF/TT
TSP 7000 Battery TSP 7000
Battery Compt. Battery Compt.
Compt. A/B/C B/C/D
A
h1 h1 h2 h2 h2 h3 + h9 h4 b1 b1 b1
mm mm mm mm mm mm mm OAW min OAW min B C D OAW min
4245 3430 1825 3175 2360 7390 8460 1220 1220 1220
4395 3535 1825 3325 2460 7695 8765 1220 1220 l l l 1220
4550 3635 1825 3480 2565 8000 9070 1220 1220 l l l 1220
4700 3735 1825 3630 2665 8305 9375 1220 1220 l l l 1220
l l l
TSP 7000
4855 3840 1825 3785 2765 8610 9680 1245 1220 1220
5005 3940 1825 3935 2870 8915 9985 1270 1220 l l l 1220
5160 4040 1825 4090 2970 9220 10290 1295 1245 l l l 1220
5310 4140 1825 4240 3070 9525 10595 1320 1270 l l l 1220
5465 4245 1825 4395 3175 9830 10900 1345 1320 l l l 1245
5615 4345 1825 4545 3275 10135 11205 1370 1345 l l l 1270
5770 4445 1825 4695 3375 10435 11510 1395 l l l 1295
5920 4550 1825 4850 3475 10740 11815 1420 l l l 1320
6075 4650 1825 5000 3580 11045 12120 1475 l l l 1370
6225 4750 1825 5155 3680 11350 12425 1525 l l l 1395
6380 4855 1825 5305 3780 11655 12730 1575 l l l 1420
6530 4955 1825 3885 11960 13035 l l l 1475
6685 5055 1825 3985 12265 13335 l l l 1500
6835 5160 1825 4085 12570 13640 l l l 1550
5260 4190 12875 13945 l l 1550
5360 4290 13180 14250 l l 1575
5465 4390 13485 14555 l l 1600
5665 4595 13790 14860 l 1600
5770 4695 14095 15165 l 1600
5870 4800 14400 15470 l 1600
5970 4900 14705 15775 l 1600
6075 5000 15010 16080 l 1600
6175 5105 15315 16385 l 1625
6380 5305 15620 16690 l 1625
6480 5410 15925 16995 l 1650
6580 5510 16230 17300 l 1675
6685 5610 16535 17605 l 1675
6785 5715 16840 17910 l 1700
6885 5815 17145 18215 l 1725
TSP 6500 / 7000 Series Specifications
Table 2 – Batteries
TSP 6500 TSP 7000
1.0 1.25 1.25 / 1.5 1.0/1.25 1.25 / 1.5 1.5
compartment size AA A B C A B C D
Ampere hours Ah 700-775 840-900 980 1120 1260-1395 420-465 560-620 700-775 840-930
cells accord. to DIN43536 5 PzS 6 PzS 7 PzS 8 PzS 9 PzS 3 PzS 4 PzS 5 PzS 6 PzS
voltage V 48 48 48 48 48 80 80 80 80
cell layout B B B B A A A A A
length max mm 1130* 1130* 1130* 1130* 1130* 1130* 1130* 1130*
length recommended mm 1035 1035 1035 1035 1130* 1035 1035 1035 1035
Battery
6.3 width max mm 543 627 714 857 627 714 857 1024
Compartment
height mm 787 787 787 787 787 787 787 787
battery box – – – – – single single single single
6.5 Battery Weight minimum kg 1065 1245 1425 1610 1245 1480 1770 2070
* Contact Crown for detailed drawings
TN / TF mast
4.19 Overall Length TN /TF TN /TF 3600 3685 3770 3915 4080
1200 mm load width 800 mm load length LH 3947 4032 4117 4262 4432
4.34a Intersecting Aisle* 1200 mm load width 1200 mm load length 585 4132 4217 4302 4447 4617
800 mm load width 1200 mm load length 4071 4156 4241 4386 4556
4.19 Overall Length TN /TF 3700 3785 3870 4015 4180
1200 mm load width 800 mm load length LH 4039 4124 4209 4354 4524
4.34a Intersecting Aisle* 1200 mm load width 1200 mm load length 685 4225 4310 4395 4540 4710
800 mm load width 1200 mm load length 4168 4253 4338 4483 4653
1.9 Wheel Base TT 2040 2125 2210 2355 2525
4.20 Head Length TT 2750 2835 2920 3065 3230
4.35 Turning Radius TT 2340 2425 2510 2655 2825
4.19 Overall Length TT 3715 3800 3885 4030 4195
TT mast
1200 mm load width 800 mm load length LH 4059 4144 4229 4374 4544
4.34a Intersecting Aisle* 1200 mm load width 1200 mm load length 585 4245 4330 4415 4560 4730
800 mm load width 1200 mm load length 4185 4270 4355 4500 4670
4.19 Overall Length TT 3815 3900 3985 4130 4295
1200 mm load width 800 mm load length LH 4152 4237 4322 4467 4637
4.34a Intersecting Aisle* 1200 mm load width 1200 mm load length 685 4339 4424 4509 4654 4824
800 mm load width 1200 mm load length 4283 4368 4453 4598 4768
* Intersecting aisle dimensions include 200 mm safety distance according to VDI2198. Please add 300 mm for fast aisle changes LH = Load handler
Capacity • Removable steer wheel • Various strobe lights provide a soft backrest for a
TSP 6500-1.0 - 1.25 - 1.5t cover • Battery retainer switch standing operator. The seat also
TSP 7000-1.0 - 1.25 - 1.5t • Manual lowering valve 6. Platform has 190 mm of height
located in power unit • Extended load handler adjustability.
Standard Equipment • 70 mm diameter battery lengths and carriage widths
1. TSP 6500 with 48-volt rollers • Telescopic or non- Controls for all operating functions
TSP 7000 with 80-volt fused • SBE 320 blue battery telescopic forks are positioned smartly in the seat
electrical system connector (TSP 6500) • Power source and mounting armrests. The controls are always
2. AC lift motors with DIN A 320 black battery brackets for WMS terminal positioned consistently for the
regenerative lowering system connector (TSP 7000) • Zone select key switch operator, regardless of seat
3. AC traction motors with • Colour-coded wiring 7. Environmental packages orientation. Armrests also pivot to
regenerative brake support • Stabiliser bars for lift height • Rear windshields permit free movement within the
system above 13485 mm • Freezer conditioning down platform. Multi-task controls are
4. Intelligent Braking System 11. Heavy-duty platform to -20° C arranged so that a wide array of
combines the optimum • Sturdy front rail and hinged Low temp freezer blended functions can occur.
amount of friction and side gates conditioning down to -40° C The right hand controls travel,
regenerative motor braking • Sculpted front rail allows in- • Enclosed cabin – heated main raise and lower and traverse
5. Vulkollan non-marking drive aisle entry/exit 8. Work Assist® Accessories functions, while the left hand
tyre • Smooth and blended control • Second work light controls auxiliary lift/lower and
6. Intelligent Steering System of travel, raise/lower, • Clip pad and hook pivot. Hands are sensed using
slows the travel speed when traverse and pivot • Plate (for RF mount) infrared light beams, while feet
in a turn and provides • Anti-fatigue floor mat • Adjustable arm mounting activate large, flat sensors in the
smooth, electronic steering • Operator fan system floor.
7. Access 1 2 3® Comprehensive • Dual, overhead LED dome 9. InfoLink® Ready System
System Control lights 10. InfoLink for Windows® Ready The spacious floorboard is
• Fully interactive, four-line • Dual, adjustable, overhead System covered with an anti-fatigue floor
display LED work lights mat for optimum comfort. Other
• Capacity Data Monitor (CDM) • Adjustable rear view mirror Optional Infrastructure operator comforts include a series
• Load weight and fork height • Key switch Equipment of Work Assist® Accessories such
indication • Horn 1. Line Driver and Guide Wire as a fan and two LED work lights
• Battery discharge indicator • 12-volt accessory outlet, 2. EAC Magnets that are located in the overhead
with lift interrupt fused, 50 Watts guard. Other Work Assist
• Steer angle display • Multiple storage bins Electrical Accessories can also be mounted
• Guidance mode display • Partial overhead Plexiglas Heavy-duty electrical power to the vertical Work Assist tube, or
• Start-up and run time shield system provides unrivalled turret either of the tubes built into the
diagnostics 12. InfoPoint™ Quick Reference order picking performance. AC overhead guard. Multiple storage
• Diagnostic history storage Guide and Maps lift and traction motors provide compartments provide abundant
• Hour meters include traction excellent low speed control and room for personal items and tools.
motor, hydraulic motor, Optional Equipment high speed performance.
steer motor, and run time 1. TN Mast: The operator’s feet and right hand
(increments if any of No free lift in main mast, 1750 All truck functions are monitored only must be in the proper
previous three are active). mm free lift in auxiliary mast and controlled through the Access operating position for the travel
• Programmable speed TF Mast: 1 2 3® Comprehensive System and main raise functions to work.
curves and top travel Duplex with full free lift in main Control. Each of the eight micro- For load handler functions, the left
speeds mast, 1750 mm free lift in processor controlled modules, hand sensor must also be
• Linear speed control for auxiliary mast located throughout the truck, are activated. The gates must also be
gradual reduction in speed TT Mast: in constant communication with closed during any powered truck
as platform is raised Triple stage with full free lift in each other providing an movement. The truck can be
• Programmable lift/lower main mast, 1750 mm free lift unparalleled degree of control. stopped by activation of either of
cutouts with overrides in auxiliary mast Long-life, solid-state encoders two foot-operated, positive-action
8. MoveControl™ Seat 2. Wire guidance with 12 km/h and Hall effect sensors are utilised service brakes or by reversing the
• Fully integrated right and left top travel speed where appropriate to sense traction motor for smooth AC
hand controls 3. Rail guidance with 12 km/h operating parameters. Only three regenerative plugging.
• Requires only one hand for top travel speed contactors are needed, greatly
lift and travel operation 4. End-of-aisle control system reducing wearable items. Colour- Display
• 110° seat rotation with programmable stopping coded wiring and Crown’s The four-line, alphanumeric
• Independent seat swivel features exclusive InfoPoint™ System display (Access 1) is conveniently
• Sit or stand operation 5. Power unit / Main frame reduces downtime by providing mounted on the left upright for
• 190 mm height adjustment • “A”, “B”, “C” or “D” batteries clear direction for the service easy access. In addition to
(seat with armrests) • TSP 7000 with 72 Volt technician. providing a full diagnostic and
• Armrest position power (2 x 36V) electrical calibration interface, the display is
adjustments system with SBE 320 gray Operator Platform capable of continuously
• Integrated hand sensors connectors The multi-patented MoveControlTM displaying:
9. MonoLift™ Mast for superior • Split battery roller Seat provides unprecedented
rigidity at height and compartment (required for levels of flexibility for the operator. • Current event codes
maximum visibility 72V system) The seat can be positioned at -20, • Battery discharge indication
10. Heavy-duty power unit • Stabilizer bars for lift heights 0, 60 or 90 degrees, whichever is • Steer wheel position
• Easily removable steel doors < 13,485 mm for increase most productive for the operator. • On/off wire status
and covers residual capacity The seat bottom and backrest • Capacity Data Monitor (CDM)
• Top battery maintenance • Selectable overall width also swivel independently for an • Fork height in cm or inches
access (OAW) in 25 mm increments added degree of mobility. The • Load weight in kg or lbs
• Flashing light • Non-marking load wheels seat bottom can be lifted up to • Time of day and date
TSP 6500 / 7000 Technical Information
Series
Interactive buttons, mounted to All eight modules are in constant Traction System Load Handler
the face of the display, can be communication with each other A massive AC traction motor and The fork carriage pivots 180º
used to interrogate the truck or via a CAN (Control Area Network) associated drive unit provides for permitting pallet handling on either
adjust parameters without the bus so that real time information is unparalleled top travel speeds and side or front of the truck. Position
need for a laptop or handset. accessible to the system at all the ability to creep the truck a few of the forks is continually
State-of-the-art diagnostics are times. millimetres for precise pallet monitored to permit safe, smooth
standard equipment. Every sensor • Access 1 placement. Acceleration and and productive operation.
can be monitored in real time Interactive Display Module deceleration rates can be Fork handling functions can be
through the display and many of • Access 2 programmed to fit the application, blended together for simultaneous
the output drivers can be tested Hydraulic Control Module while direction reversals are operation which greatly improves
as well. • Access 3 smooth and immediate. Many productivity.
Traction Control Module speed selectable programmes
Power Unit • Access 4 can be chosen to maximise safety The Auto-Pivot feature will
The heavy-duty power unit was Vehicle Control Module and productivity. automatically traverse and pivot
designed to evenly disperse load • Access 5 the forks, all while keeping the
stresses during pallet retrieval and Steering Control Module Many factors such as direction of pallet centred in the aisle. Fork
put away. Steel doors and covers • Access 6 travel, height of the platform, spread is incrementally adjustable
protect the electrical and hydraulic Guidance Control Module position of the forks, and whether while two choices of forks are
system components from the • Access 7 operating in a guided mode will available – telescopic or non-
operating environment and Accessory Control Module have an influence on speed. telescopic.
intrusion. All covers can be easily • Access 8 Top travel speed is achieved in
removed with only a few tools. Operator Control Module the power unit direction with the Telescopic forks automatically
Sturdy skid bars can be easily seat in the 90 degree position. extend during the traverse
adjusted and replaced. Stabiliser Simplifed Hydraulic System Top speeds will be diminished function or can be manually
bars (standard for lift heights The hydraulic system has been gradually as the platform is raised. extended using the standard
>13485 mm) increase capacity at designed with a simplified approach override button. Programmable
height. Batteries are serviced that incorporates fewer parts, fewer Intelligent Braking height limits are also available for
through the top battery access connections and fewer hoses. The patented Intelligent Braking raise and lower. Lower and raise
panel, which pivots easily out of The mast/outriggers (main frame) System combines variable limits can be overridden by the
the way. The removable centre can be completely separated from regenerative motor braking with a operator, if desired.
section steer tyre skirt simplifies the power unit without discon- three-step friction brake to
tyre replacement. necting any hydraulic connections. optimise safety and comfort for Lift cylinder, hydraulic hoses and
Not only is it easier to dismantle the operator. Operating conditions electrical cables are protected
MonoLift™ Mast the truck for transport, but the such as speed of the truck, within the profile of the structure
Elevated load sway and side hydraulic system is isolated from direction of travel, height and or behind removable covers.
bowing are minimised through the the electrical system so that oil weight on the forks and weight of Vertical side alignment of the
use of an exclusive closed cross- and other contaminants will not the truck are taken into account auxiliary mast is maintained by
section mast construction. Rolled affect operation. All hydraulic func- when the brakes are applied. In rack and pinion gears.
“I-beams” continuously welded to tions are controlled by only two addition, friction brake use is
a formed plate create a full length, manifold blocks – one in the main minimised, which prolongs brake Wheels and Tyres
deep cross-section mast capable frame, and one in the load handler. life. Large, high-load capacity
of resisting front and side loading polyurethane press-on load
equally well. Lift cylinders, hoses, One large AC motor provides Although the service brake is wheels are 355 mm diameter x
cable and chain within the mast plenty of power for main lift, always available to the operator 205 mm wide. The Vulkollan®
are protected from the operating auxiliary lift, traverse, pivot and through two floor pedals, the drive tyre is 406 mm diameter x
environment, but are readily fork extension. The hydraulic and operator can choose to bring the 170 mm wide. Guide wheels for
accessible for service. Built-in electrical systems work together truck to a controlled stop by rail guidance are 150 mm
sensors in the primary mast to allow excellent control of the reversing the direction of the travel diameter x 50 mm wide.
detect chain slack and shut down load handler for smooth and safe control (plugging).
primary lower, auxiliary lower, manipulation of loads. Safety Regulations
pivot and traverse functions. Acceleration rates and top Intelligent Steering Conforms to European safety
A glass window in the rear of the functional speeds can be pro- Full electronic steering provides standards. Dimensions and per-
platform provides additional grammed to suit the application. smooth and easy manoeuvring for formance data given may vary due
visibility above staging. the operator. Top travel speed of to manufacturing tolerances.
The regenerative lowering system the truck is decreased when the Performance is based on an
Access 1 2 3® reclaims energy upon every lower. steered wheel is turned more than average size vehicle and is affected
The Comprehensive Access 1 2 3 This improves shift life and ten degrees. Further speed by weight, condition of truck, how
System Control is a modular requires fewer battery charges. reductions occur as the amount of it is equipped and the conditions
communications and control A manual lowering valve, steering is increased. This of the operating area. Crown
system. It monitors all on-board positioned in the power unit, will intelligent approach provides a products and specifications are
sensors, makes decisions based allow the platform to be lowered maximum degree of safety and subject to change without notice.
on the sensor readings, and from the ground. Forks can be comfort for the operator.
subsequently, controls all system returned to the home position
movements safely and smoothly. prior to lowering.
European Manufacturing: