Effect of Silica Fume On Mechanical Properties of High-Strength Concrete
Effect of Silica Fume On Mechanical Properties of High-Strength Concrete
Effect of Silica Fume On Mechanical Properties of High-Strength Concrete
www.elsevier.com/locate/cemconcomp
a
Department of Civil Engineering, Shahid Rajaee University, Post Code 16788, P.O. Box 16785-163, Tehran, Iran
b
Civil Engineering Department, Amirkabir University, P.O. Box 15875-4413, Tehran, Iran
c
School of Civil Engineering, University of Leeds, LS2 9JT, UK
Abstract
This paper presents the results of experimental work on short- and long-term mechanical properties of high-strength concrete
containing different levels of silica fume. The aim of the study was to investigate the effects of binder systems containing different
levels of silica fume on fresh and mechanical properties of concrete. The work focused on concrete mixes having a fixed water/binder
ratio of 0.35 and a constant total binder content of 500 kg/m3 . The percentages of silica fume that replaced cement in this research
were: 0%, 6%, 10% and 15%. Apart from measuring the workability of fresh concrete, the mechanical properties evaluated were:
development of compressive strength; secant modulus of elasticity; strain due to creep, shrinkage, swelling and moisture movement.
The results of this research indicate that as the proportion of silica fume increased, the workability of concrete decreased but its
short-term mechanical properties such as 28-day compressive strength and secant modulus improved. Also the percentages of silica
fume replacement did not have a significant influence on total shrinkage; however, the autogenous shrinkage of concrete increased as
the amount of silica fume increased. Moreover, the basic creep of concrete decreased at higher silica fume replacement levels. Drying
creep (total creep basic creep) of specimens was negligible in this investigation. The results of swelling tests after shrinkage and
creep indicate that increasing the proportion of silica fume lowered the amount of expansion. Because the existing models for
predicting creep and shrinkage were inaccurate for high-strength concrete containing silica fume, alternative prediction models are
presented here.
Ó 2003 Elsevier Ltd. All rights reserved.
Keywords: High-strength concrete; Silica fume; Compressive strength; Elastic modulus; Creep; Shrinkage; Swelling
0958-9465/$ - see front matter Ó 2003 Elsevier Ltd. All rights reserved.
doi:10.1016/S0958-9465(03)00017-9
348 M. Mazloom et al. / Cement & Concrete Composites 26 (2004) 347–357
Compressive strength was determined according to product preventing further reaction of SF with calcium
BS 1881: Part 116: 1983 at various ages over a period of hydroxide beyond 90 days. In the case of the control
400 days. The apparatus and method of strain mea- concrete, hydration is at a less advanced stage and
surement used for shrinkage, swelling and creep were strength still shows significant increases. According to
those as described previously [6]. For the determination Neville and Brooks [9] the 365-day/28-day strength ratio
of total and basic creep, total and autogenous shrinkage is about 1.25 in concrete without mineral admixtures,
were treated as being additive respectively, i.e. creep is which is quite near the results of this experiment. At the
defined as the change in deformation since application age of 400 days, the compressive strength of control
of load, corrected for shrinkage of companion load-free concrete and concrete mixes containing different pro-
specimen. At the ages of 7 and 28 days, creep specimens portions of silica fume were the same. However, at the
were subjected to a sustained compressive stress of 10 age of 28 days, the strength of concrete containing 15%
MPa, which corresponded to a range of initial stress/ silica fume was about 21% more than that of control
strength ratio of 0.14 to 0.22, until the age of 400 days. concrete. Therefore, the inclusion of silica fume in con-
crete mixture, mainly affects short-term strength of
concrete. It is of interest to compare the strength of dry-
4. Results and discussion stored concrete with that of the wet-stored. The casting
programme included three specimens of each mix that
4.1. Workability of fresh concrete were cured in water for 7 days and then kept in the
control room of 20 2 °C and 50 5% relative humidity
Table 2 shows the dosage of superplasticiser which until the age of 400 days. The results of their 400-day
was necessary for mixes containing different levels of compressive strength and moist cured specimens for 400
silica fume to have a constant slump of 100 10 mm, days are compared in Table 4. It can be seen that moist
measured according to BS 1881: Part 102: 1983. It can curing has improved the compressive strength of control
be observed that the mixes incorporating higher silica concrete about 10% but it did not have any significant
fume content tended to require higher dosages of su- effects on specimens containing silica fume. It is worth
perplasticiser. The higher demand of superplasticiser adding that utilizing silica fume contributed to the
with the concrete containing silica fume can be attrib- compressive strength of dry-stored specimens by about
uted to the very fine particle size of silica fume that 9% at the age of 400 days. However, it had no influence
causes some of the superplasticiser being adsorbed on its on long-term strength of wet-stored concrete. According
surface [7]. It is worth adding that mixes incorporating to the Concrete Society [10] concrete containing silica
more silica fume were more cohesive and this is in fume should be moist cured at least for 7 days.
agreement with the findings of Khatri and Sirivivat-
nanon [7].
4.3. Elastic modulus
Table 5 Table 6
7- and 28-day compressive strength and secant modulus of elasticity 400-day compressive strength and elastic modulus recovery
Kind and age of Compressive Measured Predicted Kind of concrete and Measured Compressive Predicted
concrete strength modulus modulus by age of loading modulus strength modulus by
(MPa) (GPa) Eq. (1) (GPa) (GPa) (MPa) Eq. (1) (GPa)
OPC 7 days 46 28.8 30.2 OPC 7 days 38 74 38.4
28 days 58 34.4 34 28 days 38.12
SF6 7 days 50.5 31 31.7 SF6 7 days 38.23 73 38.1
28 days 65 35.5 36 28 days 38.1
SF10 7 days 52 31.1 32.2 SF10 7 days 38.21 73 38.1
28 days 67.5 37 36.6 28 days 38.3
SF15 7 days 53 31.5 32.5 SF15 7 days 38.64 76 38.9
28 days 70 38.1 37.3 28 days 38.75
specimens properly. This is in agreement with the pre- ulus recovery. Also the ACI 318-95 [11] (Eq. (1)) could
vious findings [12]. It is worth noting that sealed and predict this modulus with acceptable accuracy.
drying specimens had similar values of secant modulus.
ACI 318-95 [11] presents the following equation to cal- 4.4. Swelling
culate elastic modulus:
Table 7 shows the swelling characteristics for the
0:5
Ec ¼ 4:7ðfc Þ ð1Þ various types of concrete with different proportions of
silica fume. These results are related to the cylindrical
where fc is the compressive strength of standard cylinder specimens of 80 270 mm and 150 300 mm height. It
specimen of 150 300 mm height in MPa and Ec is static is worth noting that the latter specimens exhibit very
modulus in GPa. little decrease in swelling. This could be explained sim-
Because 100 mm cube specimens were utilized to ply in terms of the larger diameter of the 150 300 mm
measure the compressive strength, a factor of 0.9 has height specimens, which cause more difficulties for water
been used to estimate the equivalent cylinder strength. to penetrate their internal layers and also self-desication.
This factor is greater than the usual factor of 0.8 that Increasing the silica fume replacement level decreased
is generally used for lower strength concrete, and was the swelling of concrete at all ages. Rao [14] and also
chosen after considering recent data presented by Imam Fattuhi and Al-Khaiat [15] agree with this finding. It has
et al. [13]. also been reported that increasing the level of silica fume
Elastic modulus recovery was calculated by dividing lowers the permeability of concrete [16] and, conse-
the sustained 10 MPa stress to instantaneous strain re- quently, the penetration of water decreases.
covery at the time of unloading. It should be mentioned
that the specimens loaded at the ages of 7 and 28 days, 4.5. Shrinkage
remained under the load for 396 and 376 days, respec-
tively, so that they were unloaded at the ages of 403 and Figs. 1 and 2 show the shrinkage of cylindrical
404 days, respectively. The compressive strength of specimens of 80 270 mm and 150 300 mm height,
concrete at these ages was assumed to be equal to their respectively. Also shown are the predictions by the ACI
400-day strength. Table 6 shows the measured elastic 209 [3] and the CEB-FIP 1990 [4] methods, which were
modulus recovery, compressive strength and estimated developed for drying shrinkage only, i.e. they do not
elastic modulus recovery according to the ACI 318-95 really apply to autogenous (sealed) shrinkage. Figs. 1
[11]. As shown in this table, loading age and silica fume and 2 show that at early ages both methods tend to
replacement level had no influence on the elastic mod- underestimate the shrinkage of drying specimens but, at
Table 7
Swelling of 80 270 mm and 150 300 mm high specimens in microstrain
Age (days) Concrete mixes
OPC SF6 SF10 SF15
80 270 mm 150 300 mm 80 270 mm 150 300 mm 80 270 mm 150 300 mm 80 270 mm 150 300 mm
25 128 124 112 106 96 93 64 61
100 144 140 112 108 128 124 80 78
425 168 165 152 148 152 150 128 125
M. Mazloom et al. / Cement & Concrete Composites 26 (2004) 347–357 351
OPC OPC
600
700
ACI ACI
600 500 Eq. 2 (drying)
Eq. 2 (drying)
Shrinkage
500
Shrinkage
400
400 CEB CEB
300
300
Eq. 2 (sealed) 200
200
100 100
0 0
0 200 400 600 800
0 200 400 600 800
Time (days) Time (days)
SF6 SF6
700 600
ACI ACI
600 500 Eq. 2 (drying)
Shrinkage
500
Shrinkage
Eq. 2 (drying) 400
400
CEB 300 CEB
300 Eq. 2 (sealed)
200 200
100 100
0
0 200 400 600 800 0
0 200 400 600 800
Time (days)
Time (days)
SF1 0
SF10
700 600
ACI ACI
600
Eq. 2 (drying) 500 Eq. 2 (drying)
500
Shrinkage
CEB
Shrinkage
Shrinkage
Fig. 1. Shrinkage of 80 270 mm high specimens (microstrain). Fig. 2. Shrinkage of 150 300 mm high specimens (microstrain).
later ages, the CEB and ACI underestimate and over- fume percentage, esh ðtÞ ¼ shrinkage after t days of dry-
estimate total shrinkage, respectively. For the shrinkage ing.
determined in this investigation the following expression Figs. 1 and 2 demonstrate the improvements in pre-
was developed using regression analysis: dictions using Eq. (2) compared with those by the ACI
ðtÞ and CEB methods. Tables 8 and 9 compare the final
esh ðtÞ ¼ 516 y 106 ð2Þ measured shrinkage of 80 270 mm and 150 300 mm
ð0:3SF þ 12:6Þ þ ðtÞ
high specimens with the results of different predic-
where y ¼ yd ¼ 1:14 0:007ðV =SÞ P ys (for drying tion methods. According to Neville et al. [17] the error
specimens), or y ¼ ys ¼ 0:014SF þ 0:39 (for sealed coefficients of the above-mentioned models can be
specimens), V =S ¼ volume to surface ratio, SF ¼ silica compared by the following equation:
352 M. Mazloom et al. / Cement & Concrete Composites 26 (2004) 347–357
Table 8 Table 10
Shrinkage of 80 270 mm high specimens after 587 days of drying Values of total, autogenous and drying shrinkage of 80 270 mm high
(microstrain) specimens on completion of the tests (microstrain)
Concrete mixes Measured Predicted value Kind of Concrete mixes
value shrinkage
Eq. (2) ACI [3] CEB [4] OPC SF6 SF10 SF15
OPC 532 505 604 452 Total 532 528 523 512
SF6 528 504 604 412 Autogenous 198 231 264 297
SF10 523 503 604 397 Drying 334 297 259 215
SF15 512 501 604 382
Error 4.0 15.4 22.5
coefficient (%) genous shrinkage. This is in agreement with the results
of other researchers [19–23].
Generally, the levels of shrinkage of drying concrete
Table 9 seemed quite large for a water/binder ratio of 0.35. This
Shrinkage of 150 300 mm high specimens after 406 days of drying fearure can be attributed to a lower volume of aggregate
(microstrain) in the high-strength concrete, which acts as a restraint to
Concrete mixes Measured Predicted value shrinkage of the cement paste.
value
Eq. (2) ACI [3] CEB [4] Table 10 shows total shrinkage, autogenous shrink-
age and also the difference between them, which is
OPC 468 445 554 409
SF6 462 443 554 373 drying shrinkage, for the 80 270 mm high specimens
SF10 446 442 554 359 after 587 days of drying. As it can be seen, there is sig-
SF15 435 441 554 346 nificant increase in autogenous shrinkage at high levels
Error 3.1 23.3 18.2 of silica fume. In fact, inclusion of 10% and 15% silica
coefficient (%)
fume increases the autogenous shrinkage of concrete by
33% and 50%, respectively. The effect of silica fume on
" #0:5 autogenous shrinkage can be explained by its influence
1 X ½CmðtÞ CpðtÞ2 on the pore structure and pore size distribution of
M¼ 100 ð3Þ concrete as well as its pozzolanic reaction. According to
CavðtÞ n
Sellevold [24] the inclusion of silica fume at high re-
where M ¼ error coeficient, CmðtÞ ¼ observed shrinkage placement levels significantly increases the autogenous
or creep after time t, CpðtÞ ¼ predicted shrinkage or shrinkage of concrete due to the refinement of pore size
creep after time t, CavðtÞ ¼ mean observed shrinkage or distribution that leads to a further increase in capillary
creep for a number of observations n. tension and more contraction of the cement paste. Pre-
As shown in these tables, the error coefficients of Eq. vious experimental results [25] on the pore structure of
(2) are much less than those of the ACI and CEB pre- mortars using mercury porosimetry technique showed
diction methods. The ACI and CEB prediction equa- that as silica fume content increased, the pore size dis-
tions are: tribution was shifted toward a finer distribution, the
average pore size reduced and the porosity decreased. It
esh ðtÞ ¼ t=ð35 þ tÞ esh ðuÞ ðACI209-92Þ
was found that the addition of silica fume and also the
where esh ðuÞ ¼ ultimate shrinkage and dosage of silica fume greatly influence the self-desicca-
0:5 tion and autogenous shrinkage of cement paste. In ad-
esh ðtÞ ¼ ½t=ðbsh þ tÞ esh ðuÞ ðCEB-FIP1990Þ
dition, the pozzolanic reaction of silica fume, which was
where bsh ¼ shape function of the specimen. found to be less sensitive to self-desiccation, also leads to
Also Figs. 1 and 2 show that silica fume did not have an increase in autogenous shrinkage [26].
considerable influence on drying specimens (total The high level of autogenous shrinkage of the high-
shrinkage). The average amount of total shrinkage after strengh concrete mixes reported here has practical im-
587 days of drying for the 80 270 mm and 150 300 plications. Autogenous shrinkage of concrete occurs as a
mm specimens was 524 and 450 microstrain, respec- result of chemical reactions during the hydration of ce-
tively, with corresponding standard deviations of 7.5 mentitious materials and is not related to moisture
and 14.2, respectively. It should be noted that Bisson- movement from concrete to the atmosphere. This means
nette et al. [18] disagree with this finding and believe the large sizes of structural elements or painting the surface
ultimate deformation does not differ much from one of them do not reduce this kind of shrinkage. Conse-
specimen size to the other and only the rate of drying is quently, any restraint to the deformation can induce
affected by the size of the specimen. Figs. 1 and 2 also tension stress and cracking in concrete members. For
show silica fume to considerably affect the shrinkage of instance, the reinforcement bars of structural elements
sealed specimens. It is clear that the general effect of [27] or stiff structural supports or even adjacent struc-
increasing the silica fume inclusion is to increase auto- tural members can resist autogenous shrinkage and
M. Mazloom et al. / Cement & Concrete Composites 26 (2004) 347–357 353
Specific creep
mentioned that Loukili et al. [29] believe this shrinkage 60
in very high-strength concrete stops after 10 days. 50 Eq. 4 Drying
This investigation shows one of the ways to minimize 40 Sealed
30
autogenous shrinkage and also the cracking probability
20
of high-strength concrete is to add not more than 10% 10
silica fume to the mix. Some other researches believe 0
that fiber reinforced concrete is very useful in this field 0 200 400 600
Time (days)
[30–34]. Of course, new recommendations of RILEM
[35] should be considered in steel fibers. Some investi- SF6
80
gators recommend utilizing expansive admixtures to CEB
70 ACI
compensate autogenous shrinkage [36,37]. Another
Specific creep
60 Eq. 4
method is to use lightweight aggregates in concrete [38] 50
Drying
because their water adsorption is high and the internal 40
Sealed
water lost by self-desiccation of cement paste is imme- 30
diately replaced by moisture from the lightweight ag- 20
creep tests and the stress/strength ratios were less than SF15
0.3. The basic creep of sealed specimens can be com- 80
70 CEB
pared to the total creep of drying specimens. It can be
Specific creep
60
observed that the difference in creep of unsealed and AC
50
sealed specimens is small in the control concrete and Drying
40
almost zero in specimens containing silica fume. This Eq. 4 Sealed
30
implies that there is no interaction between creep and
20
shrinkage and also factors affecting the rate of drying,
10
which are specimen size and the relative humidity of
0
atmosphere, had no influence on the creep of the high- 0 200 400 600
strength concrete specimens investigated here. Time (days)
The predictions by the ACI [3] and CEB [4] methods
Fig. 3. Specific creep of specimens loaded at the age of 7 days
are compared to the results of this investigation in Figs. (microstrain/MPa).
3 and 4, which in fact show that both methods overes-
timate the creep. Consequently, for this investigation, a
satisfactory model is expressed using regression analysis As shown in Figs. 3 and 4, Eq. (4) presents the creep
as follows: of concrete containing different levels of silica fume
ðtÞ
0:6 much better than the ACI and CEB models. The error
CðtÞ ¼ 0:6
ð103 3:65SFÞ y 106 coefficients of Eq. (4), ACI [3] and CEB [4] prediction
ð26:5 SFÞ þ ðtÞ
methods for specimens loaded at the age of 7 days were
ð4Þ 6%, 36.6% and 52.6%, and also for specimens loaded at
where y ¼ 1:08 0:0114t0 (correction factor according the age of 28 days were 8.9%, 27.2% and 47.8%,
to the loading age t0 ), SF ¼ silica fume percentage, respectively. The ACI and CEB prediction equations
CðtÞ ¼ specific creep after t days of loading. are:
354 M. Mazloom et al. / Cement & Concrete Composites 26 (2004) 347–357
OPC Table 11
70
Values of creep of 80 270 mm high specimens on completion of the
BCE
60 tests (microstrain)
ACI
Specific creep
50 Age of
Eq. 4 Concrete mixes
40 Drying loading
OPC SF6 SF10 SF15
30 Sealed (days)
20 7 595 510 459 417
28 413 407 381 328
10
0
0 100 200 300 400
Time (days) values for specimens loaded at the ages of 7 and 28 days
SF6
are shown in Table 11. As the proportion of silica fume
60 increased to 15%, the creep of concrete decreased by
CEB
50 ACI 20–30%. This finding is in agreement with the results
Specific creep
40
of other investigators [7,41].
Eq. 4 Drying
30
Sealed
20 4.7. Moisture movement
10
Moisture movement under alternating wetting and
0 drying cycles is a common occurrence in practice. The
0 100 200 300 400
Time (days) magnitude of this cyclic moisture movement clearly
depends upon the duration of the wetting and drying
SF10
60 periods but since drying is very much slower than wet-
CE
50
ting, the consequence of prolonged dry weather can be
ACI
reversed by a short period of rain. The movement also
Specific creep
40
Eq. 4 depends upon the range of relative humidity and the
Drying
30 composition of the concrete, as well as the degree of
Sealed
20 hydration at the onset of initial drying. Experiments
were conducted to investigate the influence of silica fume
10
content on the moisture movement of high-strength
0
0 100 200 300 400
concrete.
Time (days)
40
ACI of 60 days. Afterwards, they were removed and stored in
Drying a controlled environment of 20 2 °C and 50 5%
30 Eq. 4
Sealed relative humidity for 60 days. The results of these tests
20
are shown in Table 12. The general effect of silica fume
10 inclusion is to decrease moisture movement on the first
0 wetting cycle, e.g. the SF15 mix recovered 34.2% of the
0 200 400
587 day-shrinkage compared with 37.6% for the OPC
Time (days)
mix. The shrinkage of all specimens in the second drying
Fig. 4. Specific creep of specimens loaded at the age of 28 days cycle was similar for all mixes, and lower than their
(microstrain/MPa). swelling in the second stage of the experiment. This
could have been due to further hydration occurring
5. Conclusions
Table 13
Moisture movement of creep specimens loaded at the age of 7 days
From the results presented in this paper, using con-
under alternating wetting and drying (microstrain)
crete containing 0–15% silica fume, the main conclu-
Method of storage Concrete mixes sions are:
OPC SF6 SF10 SF15
396 days under load 595 510 459 417 1. In concrete mixtures with a constant slump of
130 days after 180 160 138 130 100 10 mm, those incorporating higher silica fume
unloading replacement levels tended to require more dosages
60 days in water 230 224 224 220
of superplasticiser.
2. The compressive strength of concrete mixtures con-
taining silica fume did not increase after the age of
Table 14 90 days.
Moisture movement of creep specimens loaded at the age of 28 days 3. The modulus of elasticity–compressive strength rela-
under alternating wetting and drying (microstrain)
tionship was similar to that of the ACI method.
Method of storage Concrete mixes The modulus of elasticity at unloading the creep spec-
OPC SF6 SF10 SF15 imens was independent of silica fume content.
376 days under load 413 407 381 328 4. Silica fume did not affect the total shrinkage; how-
130 days after 125 122 114 100 ever, as the proportion of silica fume increased, the
unloading autogenous shrinkage of high-strength concrete in-
60 days in water 210 200 190 185
creased and its drying shrinkage decreased.
356 M. Mazloom et al. / Cement & Concrete Composites 26 (2004) 347–357
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