XDPL8105 - Digital Flyback Controller IC: About This Document
XDPL8105 - Digital Flyback Controller IC: About This Document
XDPL8105 - Digital Flyback Controller IC: About This Document
Datasheet
Intended audience
This document is intended for customers wishing to design high-performance single-stage digital flyback AC-
DC converters for LED lighting based on the XDPL8105 controller
Revision History
Revision History
Page or Item Subjects (major changes since previous revision)
Rev. 1.0, 2016-09-28
Table of Contents
About this document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1 Pin configuration and description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2 Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2 Controller features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2.1 Primary side voltage and current sensing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2.1.1 Input current sensing via pin CS and output current calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2.1.2 Input voltage sensing via pin ZCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2.1.3 Output voltage sensing via pin ZCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2.2 Primary side control scheme for output current control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.2.3 Power factor correction (PFC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2.4 Dimming via pin DIM/UART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2.5 Isolated dimming interface with CDM10V (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.2.6 Wide output load voltage range circuit (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.2.7 Automatic output discharge circuit (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.2.8 VCC startup function combined with direct input monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.2.9 Configurable soft start and output charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.2.10 Configurable gate voltage rising slope at pin GD (Lower EMI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.3 Protection features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.3.1 Undervoltage lockout for VCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.3.2 Overvoltage protection for VCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.3.3 Over / undervoltage protection for output voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.3.4 Over / undervoltage protection for input voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.3.5 Input overcurrent detection level 1 (OCP1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.3.6 Input overcurrent protection level 2 (OCP2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.3.7 Output overcurrent protections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.3.8 Overtemperature protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.3.9 Firmware protections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.4 Configuration and support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.4.1 Configuration procedure and design-in support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.4.2 Overview configurable parameters and functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.4.3 Debug mode support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3 Electrical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.1 Package Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.2 Absolute Maximum Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.3 Operating Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.4 DC Electrical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4 Outline dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Overview
Product highlights
• Highly accurate primary side controlled output current (Line/load regulation typical within +/- 3%)
• High power quality (typical PF up to 0.99 and THD < 10%)
• High Efficiency (up to 91%)
• Configurable output current with no BOM change
• Supports universal input voltage (85 – 305 V AC)
• Supports wide output load voltage (up to 4 times of minimum output load voltage)
• Ideal for application with dimming signal from micro-controller on primary side
• Supports fully isolated 0 – 10 V dimming with Infineon CDM10V
• Supports low output current dimming.
• Low standby power
Features
• Single stage QR Flyback with PFC and high precision primary side controlled constant current output
• Excellent line and load regulation
• Supports AC input (45 ~ 65 Hz) and/or DC input voltage operation
• Integrated 600 V startup cell
• Low Bill Of Material (BOM)
• Configurable parameters, e.g. adjustable voltage and current ranges, protection modes
• Supports non-dimmed and/or dimmed applications.
• Intelligent thermal management with adaptive thermal protection
Applications
• Electronic control gear for LED luminaires (5 W to 80 W)
Description
The XDPL8105 is a high performance microcontroller-based digital single-stage flyback controller with power
factor correction (PFC) for constant output current applications. The IC is available in a DSO-8 package and
supports a wide feature set, requiring a minimum of external components. The digital engine offers the
possibility to configure operational parameters and protection modes, which helps to ease the design phase
and allows a reduced number of hardware variants in production. Accurate primary side output current
control is implemented to eliminate the need for secondary side feedback circuitry.
Table 1
Product Type Package
XDPL8105 PG-DSO-8
85 … 305 Vac
Output
External Vcc supply
VCC
Internal
HV Zero crossing ZCD
temperature
detection
sensor
Startup cell GD
control
XDPL8105 PWM
PWM
Dimming
signal
Parameters
Configuration
85 … 305 Vac
Output
VCC
Internal
HV Zero crossing ZCD
temperature
detection
sensor
Startup cell GD
control
XDPL8105 PWM
Parameters
Configuration
ZCD 1 8 GND
DIM/UART 2 7 VCC
CS 3 6 SQW
GD 4 5 HV
PG-DSO-8 (150mil)
2 Functional description
The functional description provides an overview about the integrated functions and features as well as their
relationship. The mentioned parameters and equations are based on typical values at TA = 25 °C. The
corresponding min. and max. values are shown in the electrical characteristics.
2.1 Introduction
The XDPL8105 is a digital AC/DC flyback controller with Power Factor Correction (PFC). The PFC function
enables a rectified sinusoidal input current waveform with a power factor typically up to 0.99 and THD < 10%
for a wide range of operating conditions. XDPL8105 provides primary side constant output current control that
avoids the secondary side control feedback loop circuitry usually needed in isolated power converters. This
approach supports a low part count that is necessary to build up the application. XDPL8105 has multi-mode
operations and it selects the best mode of operation based on operating conditions. The multi-mode
operation will automatically switch between quasi-resonant mode (QRM) and discontinuous mode (DCM) and
active burst mode (ABM). In addition, XDPL8105 supports both secondary side 0 - 10 V dimming and primary
side micro-controller dimming application. Digital and RF interfaces can be supported by a microcontroller
using a digital-to-analog converter.
The XDPL8105 provides a high flexibility in the design-in of the application. A graphic user interface (GUI) tool
called .dp Vision supports users to tune a set of configurable parameters. The configuration can be done via a
single pin UART interface at pin DIM/UART.
VAUX
N_a
V AUX = VOut ×
N_s
0V
N _a `
V AUX = −Vin × Valley switching
N_p
Ip Is
t + +
Vin Vout
tsample1 tsample2
- -
Is(pk) +
VAUX
Ip(pk) -
Is
Ip Ip
t
tdemag
VGD
ton
t
2.2.1.1 Input current sensing via pin CS and output current calculation
The output current Iout is determined by the primary input peak current Ip,pk which is sensed at pin CS at time
tsample1, by the duration of conduction of the output diode (tsample2 - tsample1) and by the switching period tperiod.
The result is used for the control loop and for output overcurrent protections (Chapter 2.3.7).
N_a N_p
Input
R_ZCD_1 VIN filter cap
ZCD IIV
VAUX
VINPCLN R_ZCD_2 GD
V _out_diode_drop
N _a N _s
R _ZCD_1
ZCD V Out
V AUX
R _ZCD_2
V ZCDSH
Note: Please note that the time (tsample2 - tsample1) has to be longer than 2.0 µs to ensure that the reflected output
voltage can be correctly sensed at pin ZCD!
Peak input
CS min
current detection
Intelligent
N_p R_CS
thermal
management
VIN
DIM/ Dimming
UART curve
The sampled signal VCS at pin CS and zero crossing detection at pin ZCD are used to estimate the output
current Iout as described in Chapter 2.2.1.1. The internal reference current I_out_set is weighted according to
thermal management and dimming curve. The average estimated output current is compared with the
weighted reference current to generate an error signal. The error signal is fed into a PI regulator to control the
PWM at pin GD for the power MOSFET. The coefficients of the PI regulator are configurable.
The PI regulator allows different modes of operation as shown in Figure 8:
• Quasi-resonant mode (QRM)
This mode controls the on-time and maximizes the efficiency by switching on at the 1st valley of the VAUX
signal. This ensures zero-current switching with a minimum of switching losses.
• Discontinuous mode (DCM)
This mode is used if the on-time cannot be reduced further in QRM while the output is being dimmed. The
controller will extend the switching period later than the 1st valley to control the output power.
• Active-Burst mode (ABM)
To extend the dimming range even further, XDPL8105 features an ABM which is automatically aligned with
the input frequency to avoid any undesired effects like flicker or shimmer as well as to reduce any audible
noise.
The controller will autonomously select the best mode of operation based on operation conditions like input
voltage, input frequency and dimming input voltage which defines the output power.
Power
t_on_max
On-time controlled
QRM
t_on_min
Iout Iout
I_out_set I_out_set
I_out_dim_min I_out_dim_min
VDIM/UART VDIM/UART
2.0V 2.0V
V_DIM_max
V_DIM_max
V_DIM_min
V_DIM_min
1) Patent pending
2) fixed at 1.72V
Optionally, the dim-to-off feature can be enabled by parameter EN_DIM_TO_OFF, so that the output current can
be turned off and on with DIM/UART pin voltage of V_DIM_off and V_DIM_on respectively.
Iout Iout
I_out_set I_out_set
I_out_dim_min I_out_dim_min
VDIM/UART VDIM/UART
V_DIM_max
2.0V 2.0V
V_DIM_max
V_DIM_min
V_DIM_min
V_DIM_off
V_DIM_on
V_DIM_off
V_DIM_on
Figure 10 Dimming curves based on pin DIM/UART voltage (with dim-to-off feature enabled)
Note: The dim-to-off feature requires an active voltage source to exit the dim-to-off state.
In some cases where the dimming control circuitry is on the primary side and it is using PWM control, please
use the RC low pass filter circuit which will convert the PWM dimming signal to an analog dimming voltage for
measurement on pin DIM/UART.
RVCCreg
CVCCreg
ZDVCCreg
VCC
CVCC
GND
1) fixed at 3
(Chapter 2.2.2) takes over and the pin CS maximum voltage limit will be changed from V_start_OCP1 to V_OCP1
level.
Voltage Startup
Soft start phase Output charging Output current
phase Regulated Mode Vout
V_out_dim_min
V_out_start
Control loop
initialization
V_OCP1 CS pin max voltage limit
Startup Check V_start_OCP1
(e.g. input voltage,
IC temperature)
V GD
10.5V
I _GD_pk
=118m A
I _GD_pk
= 30m A
t
Figure 14 Configurable gate voltage rising slope for lower EMI
Latch mode
When latch mode is activated, the power MOSFET switching at pin GD is immediately stopped. The HV startup-
cell is switched on and off in order to keep the VCC between VUVLO and VOVLO thresholds. The device stays in this
state until input voltage is completely removed and the VCC voltage drops below the VUVLO threshold. The IC
can then be re-started by applying input voltage.
1) After t_auto_restart, the VCC will be charged to VVCCon again(see Chapter 2.2.8). Therefore, the effective auto-restart time is longer
than t_auto_restart
2) This feature can be disabled for applications with externally supplied VCC.
Vout
Start of control-loop
V_out_dim_min
V_out_start
Turn-on
time
Startup Regulated Mode Auto-restart
protection
The undervoltage protection reaction is fixed as auto-restart and its detection threshold V_outUV is fixed at 50%
of the configurable fully dimmed minimum output load voltage parameter, V_out_dim_min. Output undervoltage
protection is disabled during the startup phase.
Vout
Output short
Start of control-loop
V_out_dim_min Output UVP
V_out_start triggered after
t_Vout_blank
V_outUV
Turn-on
time
Startup Regulated Mode
In case of output short/undervoltage, the auxiliary winding cannot provide power to VCC during startup
because the output voltage stays below V_out_start or V_outUV. Therefore, the startup output undervoltage
protection is triggered if the output voltage has not reached V_out_start before a configurable timeout of
t_start_max occurs during the startup phase. To ensure that the startup undervoltage protection is in auto-
restart reaction, the pin VCC capacitance has to be high enough to maintain the VCC above VUVOFF threshold
long enough until the timeout of t_start_max occurs during the startup phase.
Vout
Startup Output
UVP triggered
V_out_dim_min
V_out_start
V_outUV
Turn-on
time
t_start_max
Figure 17 Voltage and timing threshold for startup output undervoltage protection
Figure 18 shows an exemplary setting of both over- and undervoltage thresholds together with configurable
startup thresholds V_in_start_min and V_in_start_max to create hysteresis for flicker-free operation at auto-restart.
V in
Shut-off
V_inOV
V_in_start_max
Turn-on
Turn-on Turn-on
Note: Please note that the internal temperature sensor may not be able to sense and protect the temperature
of external components (e.g. power MOSFET, VCC regulator) without sufficient thermal coupling.
Iout
Latch Reset
TJ
T_start T_critical
Or below
Iout Iout
I _out_red I _out_red
TJ = T_hot T_hot <TJ<T_critical T_hot =TJ<T_critical TJ<T_hot TJ =T_hot
Latch Reset
TJ time
T_start T_hot T_critical
Or below
For project development, a graphic user interface called .dp Vision guides the designer through the
configuration of parameters. Further information on .dp Vision can be found in the .dp Vision User Manual
provided by Infineon.
For production and end user configuration, a simpler graphic user interface called XDP™ GUI is also available.
The configurable parameters and configuration range of each parameter in the XDP™ GUI can be customized
using the XDP™ GUI Builder software provided by Infineon. Please refer the user manual of this GUI Builder for
more details.
The dimensioning of the application design(e.g. transformer design, BOM selection, IC parameterization) can
be done easily with an excel tool named XDPL8105 system simulation & design creation tool. A XDPL8105
reference design with CDM10V is available from Infineon to demonstrate the features and performance. The
design guide presents the dimensioning process while the reference design application note presents the
board performance, fine tuning guide, debugging guide and frequently asked questions.
Please kindly refer the application note for details on the necessary setup & procedures to read out the
firmware status code in debug mode.
3 Electrical Characteristics
All signals are measured with respect to ground (pin 8). The voltage levels are valid if other ratings are not
violated.
4 Outline dimensions
Figure 23 PG-DSO-8
Notes
1. You can find all of our packages, sorts of packing and others in our Infineon Internet Page “Products”:
http://www.infineon.com/products.
2. Dimensions in mm
www.infineon.com