TEST REPORT

Report No.
Description of Sample : Design Mix Grade M 30
Discipline Mechanical Testing Group Building Material
Agreement No. :
NIT NO./PWD/E-Tendering/pro/271-2 dated 03.07.2019 Condition of Sample when received: Ok
Reference No: Packing when Received: Loose Packed
Letter No. DE/KACH/02/2019-20/203 Dated 10.07.2019 Quantity when Received: 6 Bags
Name of Client /Department Temprature 26°C Humidity 65%
Divisional Engineer, Division No. 02, Kachpura, Nagar Nigam , Jabalpur

Name of Agency Date of sample received 11.07.2019

M/s Jai Mangaleshwari Construction, Jabalpur Date of test start 12.07.2019
Project Name : Construction of road, culvert and drains infront of Dubey Fabricators in Date of Completion 09.08.2019
Bharat Colony , Yadav kirana to infront of Dr. Katiyaar and Bharat Kirana to Gupta ji's
House under Madan Mahal Ward Date of report issue 10.08.2019
1. Stipulation for Praportioning
1 Grade Designation M 30
2 Type of Cement OPC 43 Grade ACC Cement
3 Type of mineral Admixture Nil
4 Maximum Nominal Size of Aggregate 20 mm
5 Minimum Cement Content 320 Kg/m3
6 Maximum Water Cement Ratio 0.45
7 Workability (Slump ) 50-100 mm
8 Exposure condition Severe
9 Method of Placing Onsite
10 Degree of Supervision Good
11 Type of Aggregate Crushed and Angular
12 Chemical Admixture Used Nil
2. Test Data For material
A. Test Result of Cement
Cement OPC 43 Grade Ultratech Cement

S. No. Parameter Test Method Results Units of measurement Norms as per IS:8112

1 Consistency IS:4031 (Part -IV)-1988 28 % NA

2 Initial Setting Time IS:4031 (Part -V)-1988 155 Minutes >30Minutes

3 Final Setting Time IS:4031 (Part -V)-1988 270 Minutes <600Minutes

4 Compressive Strength after IS:4031 (Part -VI)-1988 26.00 MPa 22 MPa Minimum
72±1 hr
Compressive Strength after
5 168 ±2 hr IS:4031 (Part -VI)-1988 35.00 MPa 33 MPa Minimum

Compressive Strength after

6 IS:4031 (Part -VI)-1988 45.00 MPa 43 MPa Minimum
672±4 hr
7 Specific Gravity IS:4031 (Part -XI)-1988 3.15 - 3.15 Max

8 Fineness By Blain air IS:4031 (Part -II)-1988 248 m2/kg 225 m2/kg Minimum

Page 1 of 5
 9 Soundness By Le Chatlier IS:4031 (Part -III)-1988 1.00 mm 10 mm Maximum

B. Test result of Coarse AggregateSource - -

Sieve Analysis, 40 mm

[Link]. Parameters Test Value Requirement as per Test Method

Sieve Analysis % Passing IS: 383-2016

1 63 mm 100.00 100

2 40 mm 90.80 85-100 IS 2386 P -1

3 20 mm 15.62 0-20

4 10 mm 4.62 0-5

Sieve Analysis, 20 mm
[Link]. Parameters Test Value Requirement as per Test Method
Sieve Analysis % Passing IS: 383-2016
1 40mm 100.00 100
2 20mm 85.60 85-100 IS 2386 P -1
3 10mm 12.60 0-20
4 4.75mm 1.60 0-5
Sieve Analysis, 10 mm
[Link]. Parameters Test Value Requirement as per Test Method
Sieve Analysis % Passing IS: 383-2016
1 12.50 mm 100.00 100
2 10 mm 88.83 85-100 IS 2386 P -1
3 4.75 mm 10.83 0-20
4 2.36 mm 2.17 0-5
Grading of Mixed Coarse Aggregate
Fraction- I (40mm) - 50%
Fraction- II (20mm) - 30%
Fraction III (10 mm) 20%
[Link]. Parameters Test Value Requirement as per Test Method
Sieve Analysis % Passing IS: 383-2016
1 80 mm 100.00 100
2 40 mm 95.40 90-100
IS 2386 P -1
3 20 mm 53.49 30-70
4 10 mm 23.86 10-35

Page 2 of 5
 IS 2386 P -1

4.75 mm 2.65 0-5

[Link]. Test Parameter Units of measurement Test Result Norms as per IS 383-2016 Test Method

1 Specific Gravity 20 mm - 2.85 - IS 2386 P -3

2 Specific Gravity 10 mm - 2.82 IS 2386 P -3

3 Water Absorption 20 mm % 0.95 2 % Max. IS 2386 P -3

4 Water Absorption 10 mm % 1.23 2 % Max. IS 2386 P -3

5 Free Surface Moisture % Nil - IS 2386 P -3

6 Aggregate Impact Value % 12.00 30 % Max. IS 2386 P -4

Combined Flakiness &

7 Elongation index % 19.00 40 % max. IS 2386 P -1

8 Aggregate Crushing Value % 16.00 30 % Max. IS 2386 P -4

9 Loss angles abrasion Value % 19.00 30 % Max. IS 2386 P -4

C. Test Result of Fine aggrgate River sand Source-

Test Result Norms % as per

S. No. Sieve Size Test Method
Passing % IS:383-2016
1 10 mm 100.00 100
2 4.75 mm 98.50 90-100
3 2.36 mm 85.90 75-100
IS 2386-P 1
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 4 1.18 mm 71.90 55-90 IS 2386-P 1
5 600 micron 44.70 35-59
6 300 micron 15.20 8-30
7 150 micron 6.20 0-10
Sand Sample Confirming to Grade Zone II

[Link]. Test Parameter Units of measurement Test Result Norms as per IS 383-2016 Test Method

1 Fineness Modulus - 2.78 2-3.5 IS 2386 Part 1

2 Specific Gravity Sand 2.65 - IS 2386 Part 3

-
3 Water Absorption Sand % 1.70 2 % Max. IS 2386 Part 3

4 Silt Content % 2.23 3 % Max. IS 2386 Part 2

5 Free surface Moisture % Nil - IS 2386 Part 3

3. Target Mean Strength of Mix Praportion

Target mean Strength , Fck’ = Fck +1.65x Standard Deviation

Where, Standard Deviation = 5 (As per IS 10262 )
Where Fck is Characteristic Compressive strength of mix, For M 30 Fck = 30 N/mm2 (As per IS:10262 )
Fck’= 30+1.65*5 = 38.25 N/mm2
As per MORTH Fck' = 42.00 N/mm2
4. Calculation
a. Selection of water Content

Maximum Water Content for 20 mm Aggregate = 186 Liter

Estimated water Content for 20 mm Aggregate for 100 mm Slump = 197 Liter
As per trial Basis adopted water Content = 163 Liter

b. Selection of Water Cement Ratio

As per trial Basis we adopt

Water Cement Ratio 0.41 < 0.45 Hence ok
Hence Cement Content = water Content/ Water Cement Ratio 398 Kg

Admixture Used = 0.00 % By Wt of Cement = 0.00 kg

c. Proportion of Coarse aggregate and Fine Aggregate

Ratio of Coarse aggregate by volume 0.62

Ratio of fine aggregate by volume 0.38

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d. Mix Calculation
1
Volume of Concrete = 1 m3
2
Volume of concrete for 1 % entrapped air = 0.99 m3
3 Volume of Cement = Cement Content /(Specific Gravity of Cement x 1000)=
0.126 m3
4 Volume of water = Water Content /Specific gravity of water x 1000=
0.163 m3
5 Volume of Admixture = Mass of admixture/Specific Gravity X 1000
0.000 m3
6 Volume of all in one Aggregate = Cl 1- Cl 2- Cl 3- Cl 4- Cl 5
0.701 m3
7 Mass of 20 mm aggregate=Cl 6 x Ratio of blending proportion x ratio of Coarse
aggregate x Specific Gravity X 1000 619 kg

8 Mass of 10 mm aggregate = Cl 6 x Ratio of blending proportion x ratio of Coarse

aggregate x Specific Gravity X 1000 368 kg

9 Mass of River Sand =Cl 6 x ratio of Fine aggregate x Specific Gravity xBlending %
1000 706 kg

6. Design Mix Praportion

Quatity of Material per Material Required for mix

[Link]. Ingredients Ratio
m3 in SSD Condition in kg per bag of cement in kg

1 Cement 398 1.00 50.0

2 River Sand 706 1.78 88.8

Coarse Aggregate Fraction I 20 mm &

3 619 1.56 77.9
Down

4 Coarse Aggregate Fraction II 10 mm & 368 0.92 46.2

Down

5 Water 163 0.41 20.5

6 Admixture 0.00 0.00 0.0

Concrete Characteristics

[Link]. Parameter Units Result

1 Slump Initial mm 100

2 Slump Final After 30 Min . mm 55

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 3 7 Days Average Compressive Strength N/mm2 29.21

4 28 Days Average Compressive Strength N/mm2 44.15

Remarks:-1. Homogeneous and cohesive concrete mix.
5 2. Achieved specified Compressive strength in 28 days as per norms.

Note: - 1. This design mix is valid for 7 & 28 days compressive strength.
2. This design mix only valid for sources provided by customer with given cement and admixture used.
3. This design mix is based on SSD condition of aggregates, water correction should apply for site moisture correction of fine aggregate.
4. workability of concrete mix should be adjust during temprature variation due to climate condition by adding or decreasing dosage
of admixture no extra water adding during mixing at site , only some admixture adding during losing the slump.
5. Special measure shall be taken in the site at the time of mixing, placing at laying of the concrete.
Refferences :- IS 10262, IS 456, IRC 44

Verified By Authorized Signatory

Name:Ravindra Tomar
Designation : MD/QM

7. Design Mix Praportion Trail Mix 2

[Link]. Ingredients Quatity of Mterial per m3 Ratio

Material Required for mix
in SSD Condition in kg per bag of cement in kg

1 Cement 327 1.00 50.00

2 Sand 738 2.26 113.04

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 Coarse Aggregate Fraction I 20 mm &
3 777 2.38 119.01
Down
Coarse Aggregate Fraction II 10 mm &
4 Down 513 1.57 78.50

5 Water 160 0.49 24.50

6 Admixture 3.92 0.01 0.60

Concrete Characteristics

[Link]. Parameter Units Result

1 Slump Initial mm 140

2 3 Days Average Compressive Strength N/mm2 15.26

3 7 Days Average Compressive Strength N/mm2 20.74

4 28 Days Average Compressive Strength N/mm2 27.56

7. Design Mix Praportion Trail Mix 3

Page 7 of 5
 [Link]. Ingredients Quatity of Mterial per m3 Ratio
Material Required for mix
in SSD Condition in kg per bag of cement in kg

1 Cement 336 1.00 50.00

2 Sand 737 2.19 109.62

Coarse Aggregate Fraction I 20 mm &

3 Down 776 2.31 115.41

Coarse Aggregate Fraction II 10 mm &

4 512 1.52 76.13
Down

5 Water 158 0.47 23.50

6 Admixture 4.03 0.012 0.60

Concrete Characteristics

[Link]. Parameter Units Result

1 Slump Initial mm 110

2 3 Days Average Compressive Strength N/mm2 16.37

3 7 Days Average Compressive Strength N/mm2 21.33

4 28 Days Average Compressive Strength N/mm2 28.96

Note: - Quantity of water may be increased or decreased considering the free moisture of Aggregate.

Tested By Verified By Pravesh Authorized Signatory

Pawan Vishwakarma kumar Lab Name: V.K. Mishra
Testing Engineer Manager Designation: Director

Page 8 of 5
Results

28

155

270

26

35

45

3.15

248

Page 9 of 5
 1

Wt of Sample 5000 20 mm

Sieve Size Wt ret %wt ret Cum % Ret % Passing norms

100
63 mm 0 0 0 100.00 100
90-100
40 460 9.2 9.2 90.80 85-100

20 3759 75.18 84.38 15.62 0-20

10 550 11 95.38 4.62 0-5

Wt of Sample 5000 20 mm

Sieve Size Wt ret %wt ret Cum % Ret % Passing norms

40mm 0 0 0 100.00 100

20 mm 720 14.4 14.4 85.60 85-100

10 mm 3650 73 87.4 12.60 0-20

4.75 mm 550 11 98.4 1.60 0-5

Wt of Sample 3000 10 mm

Sieve Size Wt ret %wt ret Cum % Ret % Passing norms

12.50 mm 0 0 0 100.00 100

10 mm 335 11.1666666666667 11.1666666666667 88.83 85-100

4.75 mm 2340 78 89.1666666666667 10.83 0-20

2.36 mm 260 8.66666666666667 97.8333333333334 2.17 0-5

Wt of Sample 5000 Blending Aggregate (20 mm And Down)

Sieve Size 40 20 10 50% 30% 20% Total norms

80 100.00 100 100 50 30 20 100.00 100

40 90.80 100 100 45.4 30 20 95.40 90-100

20 15.62 85.60 100 7.81 25.68 20 53.49 30-70

10 4.62 12.60 88.83 2.31 3.78 17.7666666666667 23.86 10-35

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 4.75 0 1.60 10.83 0 0.479999999999998 2.16666666666667 2.65 0-5

Wt of Sample 1000 Sand

Sieve Size Wt ret %wt ret Cum % Ret % Passing II III

10 mm 0 0 0 100.00 100 100
4.75 mm 15 1.5 1.5 98.50 90-100 90-100

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 2.36 mm 126 12.6 14.1 85.90 75-100 85-100
1.18 mm 140 14 28.1 71.90 55-90 75-100
600Mic 272 27.2 55.3 44.70 35-59 60-79
300 mic 295 29.5 84.8 15.20 8-30 12-40
150 mic 90 9 93.8 6.20 0-10 0-10
Total 938 Fm 2.776

As per MORTH Fck' = 42 N/mm2

Chartestic Strength 30
SD 5 12
TMS 38.25
42 42

For pumpable concrete the Volume of coarse aggregate is reduced by 10%

hence
Ratio of Coarse aggregate by volume 0.56
Ratio of fine aggregate by volume 0.44

62%
38%

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 Cement 398
Wc 0.41
Water 163

1 C vol 1

2 air entrapped 0.99

3 cemnt vol 0.126

4 water vol 0.163

5 admix vol 0.000

6 all agg 0.701

7 20mm 619

8 10 mm 368
9 sand 705.7

10 Crushed SANd #REF!

slump 65
load strenggth avg

3 day 490.00 21.78

470.00 20.89 21.19

470.00 20.89

7day 687.00 30.53

640.00 28.44 29.21

645.00 28.67

28 day 985.20 43.79

995.00 44.22 44.15

1000.00 44.44

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 Cement 327 AD

Wc 0.49

Water 160

Page 14 of 5
 1 C vol 1

2 cemnt vol 0.104

3 water vol 0.16

4 admix vol 0.003

5 all agg 0.733

6 20mm 777

7 10 mm 513

8 sand 738.2

slump 140

load strenggth avg

3 day 330 14.66666666667
350 15.55555555556 15.26
350 15.55555555556

7day 450 20
460 20.44444444444 20.740740741
490 21.77777777778
28 day 620 27.55555555556
610 27.11111111111 27.555555556
630 28

Page 15 of 5
Cement 336

wc 0.47 Slump 110

load strength
water 158
16
ad 4.0340425532 3 day 360
16.66666667
375
C vol 16.44444444
1 370
cemnt vol 20.88888889
0.107 7day 470
water vol 21.33333333
0.158 480
admix vol 21.77777778
0.0033617021 490
all agg 28.88888889
0.732 28 day 650
20mm 27.77777778
776 625
10 mm 30.22222222
512 680
sand
737

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100
100
55
10

Page 17 of 5
3.918367347

Page 18 of 5
 avg

16.37037037

21.33333333

28.96296296

Page 19 of 5
 Monthly Vehicle Expense Details of Site.
Name of employee : Pravesh Kumar Kachhawaha

Designation : Technical Manager

Month : Jun-20

Submission date Date : 01.07.2020

[Link]. Date Area of Working Distance travel Expense Othes Exp. Total
1