GROUP 3 ELECTRICAL SYSTEM

1. WHEN STARTING SWITCH IS TURNED ON, MONITOR PANEL DISPLAY DOES NOT APPEAR
ÂBefore disconnecting the connector, always turn the starting switch OFF.
ÂBefore carrying out below procedure, check all the related connectors are properly inserted and
short of fuse No.7, 11.
ÂAfter checking, insert the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
YES
Defective cluster Replace

Check voltage YES

Disconnection in Repair or replace
between CN-56
(3) and (5) wiring harness or (after clean)
Check voltage poor contact
Starting switch : ON
Voltage : 20~32V between between
NO CN- 5 (3) and (5) CN-5-CN-56
Starting switch : ON
Voltage : 20~32V Disconnection in Repair or replace
NO
wiring harness or (after clean)
poor contact
between CN-5 (3)
-GND or fuse
No.7, 11

Check voltage
YES 20~32V
NO 0V

CLUSTER FUSE
POWER(24V) 1 6
NO.7
GND 3 3
FUSE
POWER IG(24V) 5 5
NO.11
CN-56 CN-5

14W96ES01

6-25
2. COMMUNICATION ERROR FLASHES ON THE CLUSTER (HCESPN 840, FMI 2)
ÂBefore disconnecting the connector, always turn the starting switch OFF.
ÂBefore carrying out below procedure, check all the related connectors are properly inserted.
ÂAfter checking, insert the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
YES
Defective cluster Replace

YES Check voltage

between CN-56
(4, 8) and (3) Disconnection in Repair or replace
NO wiring harness or (after clean)
Starting switch : ON
Check voltage Voltage : 2V poor contact
between between CN-56
CN-5 (1) and (2) (4, 8)-CN-5 (1, 2)

Starting switch : ON
Voltage : 2V Defective MCU Replace
NO Disconnection in Repair or replace
wiring harness or (after clean)
poor contact
between CN-5 (1,
2)- CN-51(23, 33)

Check voltage
YES 2V
NO 0V

CLUSTER
GND 3 3 MCU
RS485 RX 8 2 23 RS485 TX
RS485 TX 4 1 33 RS485 RX
CN-51
CN-56 CN-5

14W96ES02

6-26
3. BATTERY CHARGING WARNING LAMP LIGHTS UP
UP(Starting switch : ON)

ÂBefore disconnecting the connector, always turn the starting switch OFF.
ÂBefore carrying out below procedure, check all the related connectors are properly inserted.
ÂAfter checking, insert the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
YES
Defective MCU Replace
YES Check voltage
between CN-51
(39) and chassis Disconnection in Repair or replace
NO
Check voltage wiring harness or (after clean)
YES Voltage : 20~32V
between CN-3 poor contact
(14) and chassis between CN-51
(39)-CN-3 (14)
Voltage : 20~32V
Check voltage Disconnection in Repair or replace
NO wiring harness or (after clean)
between alternator poor contact
terminal "L" and between CN-3 (14)
chassis alternator terminal
Engine : Running "L"
Voltage : 20~32V

Defective alternator Replace

NO

Check voltage
YES 20~32V
NO 0V

ALTERNATOR
MCU B+
G
3~
39 14 L
U

CN-74
CN-51 CN-3

210W9A6ES03

6-27
4. WHEN COOLANT OVERHEAT WARNING LAMP LIGHTS UP (engine is started)

ÂBefore disconnecting the connector, always turn the starting switch OFF.
ÂBefore carrying out below procedure, check all the related connectors are properly inserted.
ÂAfter checking, insert the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
YES
Check use HRDT Check or replace
Check resistance
YES between engine
harness connector
(15)-(38)
Spec : 180̫~160 k̫
Disconnection in Repair or replace
NO
wiring harness or (after clean)
Check resistance poor contact
between temp between temp
sensor (A)-(B)
sensor-engine
Starting switch : OFF harness connector
Spec : 180̫~160 k̫

See table

Defective coolant Replace

NO
temp sensor

Check Table
Temperature (˚C ) 0 25 50 80 95
Resistance (k̫) 30~37 9.3~10.7 3.2~3.8 1.0~1.3 0.7~0.8

SERVICE TOOL Engine ECM

CAN Lo F 21 31 ENGINE COOLANT
CN-93 TEMPERATURE SENSOR
CAN Hi E 20 21
9 17 CAN Hi 15 A
RS232 TX C 16 24
10 18 CAN Lo 38 B C
RS232 RX B 15 34
CN-2 Engine harness
P DUMP A 9 12 connector
CN-5 CN-51

2609A6ES02

6-28
5. WHEN AIR CLEANER WARNING LAMP LIGHTS UP (engine is started)

ÂBefore disconnecting the connector, always turn the starting switch OFF.
ÂBefore carrying out below procedure, check all the related connectors are properly inserted.
ÂAfter checking, insert the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
YES
Clogged air filter or Check filter or
defective switch replace switch

Does display go
off when
disconnect YES
CD-10? Short circuit in Repair or replace
Starting switch : ON wiring harness (After clean)
Engine : Start Check resistance
between CD-10-
between CN-53
NO CN-53 (23)
(23) and chassis
Starting switch : OFF
Disconnect CN-53
Defective MCU Replace
NO

Check resistance
YES MAX 1̫
NO MIN 1M̫

MCU AIR CLEANER SWITCH

Pa
23

CD-10
CN-53

21096ES05

6-29
6. WHEN ENGINE OIL PRESSURE WARNING LAMP LIGHTS UP (engine is started)

·Before disconnecting the connector, always turn the starting switch OFF.
·Before carrying out below procedure, check all the related connectors are properly inserted.
·After checking, insert the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
NO
Defective circuit, Contact Cummins.
sensor or ECM.

NO Fault code 135

active?

Starting switch : ON
Fault code 386 Voltage above Refer to engine
YES
active? normal or shorted fault code 135
to high source
Starting switch : ON
Voltage above Refer to engine
YES
normal or shorted fault code 386
to high source

Signal Return

ENGINE OIL
CN-93 PRESSURE SENSOR

9 17 13 3
Engine
38 2
10 18 ECM
SERVICE TOOL 33 1

CAN Lo F 21 31
CN-2 Engine harness
connector
CAN Hi E 20 21 +5V supply
RS232 TX C 16 24
RS232 RX B 15 34
P DUMP A 9 12
CN-5 CN-51
2609A6ES03

6-30
7. WHEN HYDRAULIC OIL TEMPERATURE WARNING LAMP LIGHTS UP (engine is started)

·Before disconnecting the connector, always turn the starting switch OFF.
·Before carrying out below procedure, check all the related connectors are properly inserted.
·After checking, insert the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
YES
High temperature Check hydraulic
Resistance system
YES between CD-1
(1, 2) is in range
of 164~151̫?
Does display go Starting switch : ON Defective temp Replace
Disconnect CD-1 NO
off when sensor
disconnect
CD-1? YES
Short circuit Repair or replace
Starting switch : ON between temp
Resistance
Engine : Start
between CN-51 sensor and MCU
NO (36, 5) is 0~1̫?

Defective controller Replace

Starting switch : OFF NO
Disconnect CN-51

Check Table
Temperature (˚C ) ~ -30 ~ -10 ~0 ~ 40 ~ 70 ~ 80 ~ 90 ~ 100 105~
22.22 8.16 5.18 1.06 0.39 0.322 0.243 0.185 0.164
Resistance (k̫)
~31.78 ~10.74 ~ 6.6 ~1.28 ~0.476 ~0.298 ~0.219 ~0.167 0.151

MCU
HYDRAULIC OIL
TEMPERATURE SENDER

36 2 C
5 1

CD-1
CN-51

21096ES07

6-31
8. WHEN COOLANT TEMPERATURE GAUGE DOES NOT OPERATE (HCESPN 304,
FMI 3 or 4)

·Before disconnecting the connector, always turn the starting switch OFF.
·Before carrying out below procedure, check all the related connectors are properly inserted.
·After checking, insert the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
YES
Check use HRDT Check or replace
Check resistance
YES between engine
harness connector
(15)-(38)
Spec : 180̫~160 k̫
Disconnection in Repair or replace
NO
wiring harness or (after clean)
Check resistance poor contact
between temp between temp
sensor (A)-(B)
sensor-engine
Starting switch : OFF harness connector
Spec : 180̫~160 k̫

See table

Defective coolant Replace

NO
temp sensor

Check Table
Temperature (˚C ) 0 25 50 80 95
Resistance (k̫) 30~37 9.3~10.7 3.2~3.8 1.0~1.3 0.7~0.8

SERVICE TOOL Engine ECM

CAN Lo F 21 31 ENGINE COOLANT
CN-93 TEMPERATURE SENSOR
CAN Hi E 20 21
9 17 CAN Hi 15 A
RS232 TX C 16 24
10 18 CAN Lo 38 B C
RS232 RX B 15 34
CN-2 Engine harness
P DUMP A 9 12 connector
CN-5 CN-51

2609A6ES02

6-32
9. WHEN FUEL GAUGE DOES NOT OPERATE (HCESPN 301, FMI 5 or 6)

·Before disconnecting the connector, always turn the starting switch OFF.
·Before carrying out below procedure, check all the related connectors are properly inserted.
·After checking, insert the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
YES
Defective MCU or Replace
cluster
YES
Check resistance
between CN-51
(5) and (38)

Starting switch : OFF Disconnection in Repair or replace

Check resistance Disconnect CN-51 NO
between fuel Spec : 50~600̫ wiring harness or
sender (1) and poor contact
(2) between fuel
Starting switch : OFF sender-MCU
Spec : 50~600̫
See table
Defective fuel Replace
NO
sender

Check Table
Range Resistance (̫) Range Resistance (̫)
Full 50 5/12 400
11/12 100 4/12 450
10/12 150 3/12 500
9/12 200 2/12 550
8/12 250 1/12 600
7/12 300 Empty warning 700
6/12 350 - -

MCU

FUEL LEVEL SENDER

38 2

5 1

CD-2
CN-51

21096ES09

6-33
10. WHEN SAFETY SOLENOID DOES NOT OPERATE

ÂBefore disconnecting the connector, always turn the starting switch OFF.
ÂBefore carrying out below procedure, check all the related connectors are properly inserted and
short of fuse No.23.
ÂAfter checking, insert the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
YES
Hydraulic system Check hydraulic
YES Check operation malfunction system
of solenoid
Defective solenoid Replace
NO
Safety lever : ON-OFF

YES
Disconnect in Repair or replace
Check voltage wiring harness or (after clean)
between CN-68 poor contact
Check resistance
(1) - (2) YES between CN-4 between
(16) and chassis CN-4-CN-68
Starting switch : ON
Voltage : 20~30V YES
Safety state Starting switch : OFF Disconnect in Repair or replace
Safety state
Spec : 0̫
wiring harness or (after clean)
Disconnect CN-4 Check resistance poor contact
Check voltage
between CS-4 between
between CN-68 NO
NO (A)-(C) CN-4-CS-4
(2) and chassis
Starting switch : OFF
Safety lever : OFF Defective safety Replace
Safety switch : ON-0̫
Starting switch : ON NO
Voltage : 20~30V













OFF-∞ switch

Disconnection in Repair or replace

NO
wiring harness
between
CN-68 (2)-fuse

FUSE

NO.23
SAFETY SWITCH
B C A 14 SAFETY SOLENOID
B 15 2

A C 16 1
CS-4 CN-68
CN-4

21096ES10

6-34
11. WHEN TRAVEL SPEED 1, 2 DOES NOT OPERATE (HCESPN 167, FMI 5 or 6)

ÂBefore disconnecting the connector, always turn the starting switch OFF.
ÂBefore carrying out below procedure, check all the related connectors are properly inserted and
short of fuse No.25 .
ÂAfter checking, insert the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
YES
Disconnection in Repair or replace
wiring harness or
Check resistance poor contact
YES between CN-70 between CN-70-
(1)-(2) or CN-52 or CN-181-
CN-181(1)-(2) CN-52
Starting switch : OFF
Spec : 30̫ Defective solenoid Replace
NO
YES Check fault code Disconnect CN-70
167 active?
YES
Starting switch : ON Defective hydraulic Check hydraulic
Check voltage system system
Check if travel between CN-70
speed lamps( , NO (1)-(2) or
) change when CN-181(1)-(2)
turning the RH Starting switch : ON Disconnection in Repair or replace
Spec : 20~30 V NO wiring harness or
multifunction switch
Disconnect CN-70 poor contact
on the cluster
between CN-70-
Starting switch : ON
fuse No. 25 or CN-
181-fuse No.25
YES
Defective cluster Replace
Check MCU
Y R G
NO
Defective MCU Replace
NO
Starting switch : ON

FUSE TRAVEL HIGH SPEED SOLENOID

2
NO.25
1
MCU CN-70
TRAVEL LOW SPEED SOLENOID
2

8 1
CN-181

CN-52
14W96ES11

6-35
12. WHEN ENGINE DOES NOT START ( lights up condition)

ÂBefore disconnecting the connector, always turn the starting switch OFF.
ÂBefore carrying out below procedure, check all the related connectors are properly inserted and
START KEY SW
short of fuse No. 1, 4, 9, 20. CN-2 CN-93 H BR ACC ST C

5
6
2
3
4
H0 I
ÂAfter checking, insert the disconnected connectors again immediately unless otherwise specified. 11 3 KEY SW "ON"
15 12 BATTERY(+)
16 11 BATTERY(+) 0, I

1
Cause Remedy 2 BATTERY(+) B

CN-125

CS-2
1 BATTERY(+)

3
2

6
1

4
5
YES
Defective ECM or Replace ENGINE ECM
Check voltage
YES CN-93 (3) and battery
CN-5
chassis
Disconnection in Repair or replace 35
NO wiring harness or 59
YES Check voltage Key switch : ON 60
CN-2 (11) and Spec : 20~30V poor contact 36
chassis between CN-2
CR-45
(11) -CN-93 (3)
1
4 5 1
Starting switch : ON NO.9 2
Spec : 20~30V Defective ECM Replace 3
NO
power relay CR-45 NO.1
4
5 3 2

Check operation YES

Defective magnet Replace ECM POWER RY
Check voltage CR-35
start motor of start motor
NO.4
YES between starter 30
87a 87 85
magnet coil and 86
Starting switch : START chassis Defective start relay Replace 87
NO 85
Starting switch : START 87a
30 86

Check operation Spec : 20~30V YES NO.20

YES Check voltage ͽ POWER RY
of start relay between CN-3
NO
CR-23 (1) and chassis Disconnection in Repair or replace
CS-74
NO 1
Starting switch : START wiring harness or 2
Starting switch : START poor contact CN-95
Check operation Spec : 20~30V between CN-3 (1) 2
of anti-restart -CR-5 (5) 1 MASTER SW
NO relay CR-5 CIRCUIT BREAKER FUSIBLE LINK
MANUAL RESET
2
YES 1
Starting switch : ON Defective anti- Replace
Check voltage CN-60
restart relay CR-1
between CR-5 BATTERY
NO
(1, 2)
ⓑ
NO
Starting switch : START
Spec : 20~30V BATT RY
DO-3
2
YES 1
Check voltage Defective start relay Replace
DIODE
ͽ between CR-23
and chassis Disconnection in Repair or replace CN-52
NO
wiring harness or ANTI-RESTART RY 15
Starting switch : START poor contact MCU
Spec : 20~30V between CN-3 (1)- CR-5
CR-5 (5) 1 5 4
1
2
CN-45
3
CN-3 CR-23 M
YES 4 M
Disconnection in Repair or replace 2 3 5 1 2
wiring harness or ANTI-RESTART RY 6 1
Check voltage B+
poor contact
ⓑ between CR-5 between CN-52 START RY START MOTOR
(2) and chassis (15)-CR-5 (1)
Starting switch : START NO Disconnection in Repair or replace
Spec : 20~30V wiring harness or
poor contact
between CS-2 (6)- 210W9A6ES12

CR-5 (2)

6-36
13. WHEN STARTING SWITCH ON DOES NOT OPERATE

ÂBefore disconnecting the connector, always turn the starting switch OFF. START KEY SW
CN-2 CN-93 H BR ACC ST C
ÂBefore carrying out below procedure, check all the related connectors are properly inserted, master

5
6
2
3
4
H0 I
11 3 KEY SW "ON"
switch ON and check open circuit of fusible link (CN-60). 15 12 BATTERY(+)
16 11 BATTERY(+) 0, I
ÂAfter checking, insert the disconnected connectors again immediately unless otherwise specified.

1
2 BATTERY(+) B

CN-125

CS-2
1 BATTERY(+)

3
2

6
1

4
5
ENGINE ECM

CN-5
Cause Remedy 35
YES 59
Disconnection in Repair or replace 60
wiring harness or (after clean) 36
poor contact CR-45
YES Check voltage between DO-3 (2)- 1
between DO-3 CR-1 or defective NO.9 2
4 5 1
(2) and chassis battery relay 3
4
Voltage : 20~30V NO.1 5 3 2
Disconnection in Repair or replace
YES Check voltage NO wiring harness or (after clean) ECM POWER RY
between CS-2 NO.4 CR-35
poor contact 30
(2) and chassis 87a 87 85
between CS-2 (2)- 86

Voltage : 20~30V CN-5(60)- DO-3 (2) 87

85
Starting switch : ON 87a
30 86
Defective start Replace NO.20
NO POWER RY
YES Check voltage switch
between CS-2 CS-74
(1) and chassis YES
Disconnection in Replace 1
wiring harness or 2
Voltage : 20~30V CN-95
poor contact
2
between CS-2 (1)- MASTER SW
Check voltage 1
CN-5 (36)
between CN-5 CIRCUIT BREAKER FUSIBLE LINK
NO MANUAL RESET
Check voltage (36) and chassis YES 2
Disconnection in Charge or replace 1
and specific wiring harness or (after clean)
Voltage : 20~30V CN-60
gravity of battery poor contact CR-1
Check voltage BATTERY
Specific gravity : MIN 1.28 between CS-74 between CS-74 (1)
Voltage : MIN 24V NO -CN-5 (36)
(1) and chassis
Voltage : 20~30V BATT RY
ⓐ
NO DO-3
2
1
Battery capacity Charge or replace DIODE
NO too low (after clean)
CN-52
ANTI-RESTART RY 15
YES MCU
Defective master Replace
Check voltage CR-5
ͽ switch
between CS-74 1 5 4
1
2
(2)- chassis CN-45
NO
Disconnection in Charge or replace 3
CR-23
wiring harness or (after clean) CN-3 M
Voltage : 20~30V 4 M
2 3 5 1
poor contact 2
ANTI-RESTART RY 6 1
between CS-74 (2) B+
-CR-1 START RY START MOTOR

210W9A6ES13

6-37
14. WHEN STARTING SWITCH IS TURNED ON, WIPER MOTOR DOES NOT OPERATE

ÂBefore disconnecting the connector, always turn the starting switch OFF.
ÂBefore carrying out below procedure, check all the related connectors are properly inserted and the fuse
No. 6, 17 and 18 is not blown out.
ÂAfter checking, insert the disconnected connectors again immediately unless otherwise specified. CN-21
3 1
Cause Remedy 2
NO 5 3 CN-5
Defective wiper Replace
4 4
cut switch
5
NO
Short circuit in Repair or replace 6 M 2 6
Check operation wiring harness or (after clean)
wiper cut switch poor contact FUSE
WIPER MOTOR
between CN-141 18
NO.6
Front sliding door
Check valtage (11)- CS-53 CN-141
open-close
between CN-141 YES FEED BACK 1
YES (11) and chassis Defective Replace MOTOR DRIVE SIG 2 CN-17
multifunction
NO Check voltage MOTOR DRIVE- 3 1
Front sliding door-close between CN-97 switch
Voltage : 4~5V MOTOR DRIVE+ 4 2
(7) and chassis
Check operation 1)Recheck fuse Replace GND 5 3
FUSE
Starting switch : ON NO 6 4 24
YES of multifunction No.17 VCC
SW Vottage : 20~30V 2)Disconnection in Repair or replace CONTINUE 24V 7 5 NO.18
wiring harness or (after clean) CN-22
WASHER P/P 8 6
Starting switch : ON ͽ poor contact 2 M
Turn wiper switch YES WASHER SIG. 9 7
between INT. SIG 10 8 19 1
CN-97(7)-Fuse
WIPER CUT SW 11 WASHER PUMP
N.C 12
Check voltage between NO FEED BACK 13 CN-98 (2) INT
Defective Replace
CN-5 (23) and chassis multifunction WIPER MOTOR CONTROLLER
1 (1) COM
43 5 2
Intermittent switch 3 (4) HO

NO 1) Recheck fuse Replace

4
7 WA
Check voltage CN-97 No.6 CS-53
ͽ 1 Hi
(10) and chassis 2) Disconnection Repair or replace
Washing Check operation in wiring harness (after clean)
8 COM

of wiper motor or poor contact 4 1

6 WI
Check voltage CN-98 and controller between 23 3 2
3
(5) and chassis check voltage CN-141(7)-Fuse, WIPER CUT SW 4
2 Lo
YES CN-141 (7) and
Sarting switch : ON
CN-21(4)-Fuse 5
6
4 COM

Voltage : 0~1V
chassis, CN-21 7
5 Lo

(4) and chassis NO CN-97 8

1) Recheck fuse Replace 9
Starting switch : OFF No.18 37 10 10
Voltage : 20~30V Check voltage 2) Disconnection Repair or replace 11 3 Hi
CN-141 (6) and 7 12
YES chassis CN-141(6)-Fuse (after clean) 12 B+
9 L

10 COM

Starting switch : ON ; 11 R
Check continuity YES
Voltage : 20~30V
NO
between Disconnection in Repair or replace MULTIFUNCTION SWITCH-LH
CN-141 (2)-CN-98 (3), wiring harness or (after clean)
CN-141 (9)-CN-97 (10), poor contact FUSE
;
CN-141 (10)-CN-98 (5),
NO
CN-141 (5)-Chassis , Check wiper Defective wiper Replace NO.17
CN-141 (1)-CN-21 (5), motor resistance motor
CN-141 (3)-CN-21 (6),
YES between CN-21
CN-141 (4)-CN-21 (2), (2)-CN-21 (6) Defective wiper Replace
CN-141 (13)-CN-21 (3) YES motor controller
Resistance : 3~4̫

14W96ES14

6-38
15. WHEN STARTING SWITCH IS TURNED ON, HEAD LAMP DOES NOT LIGHTS UP

ÂBefore disconnecting the connector, always turn the starting switch OFF.
ÂBefore carrying out below procedure, check all the related connectors are properly inserted and
short of fuse No.17.
ÂAfter checking, insert the disconnected connectors again immediately unless otherwise specified. FUSE
CN-151
NO.17 1 CABIN LAMP RY(COIL)
2 CABIN LAMP RY
3 CABIN LAMP RY
4
Cause Remedy INT (2)
1 5
WORK LAMP RY(COIL)
WORK LAMP RY
YES COM (1) 2 6 WORK LAMP RY
Defective bulb Replace 3 7 RELAY EARTH
Check voltage HO (4)
4 8 HEAD LMP RY HI
YES between CL-4(2) CN-97 9 HEAD LMP RY HI(COIL)
and chassis,CL- WA 7 10 HEAD LMP RY LO
7 11 NC
3(2) and chassis Disconnection in Repair or replace
Hi 1
12 OUTRINGER RY

Voltage : 20~30V NO
wiring harness or (after clean) COM 8 12 HARNESS RY
poor contact CN-152
Check voltage between CN-151 WI 6
1 1 FUEL HEAT RY(COIL)
YES 2 CN-98 2 FUEL HEAT RY
between CN-151 (8)-CL-4 (1) or 3 3 HEAD LMP RY LO(COIL)
Lo 2
(8) and chassis CN-151(8)-CL-3(2) 4 1 4 HEAD LMP RY(COIL)
COM 4 5 2 5 REAR LH RY

Starting switch : ON
YES 6 6 REAR RH RY
Defective Replace Lo 5
7 7 FRONT LH RY
Head lamp switch : ON
Voltage : 20~30V
multifunction 8 8 FUEL HEAT RY
Check voltage switch
9 9 FRONT RH RY
10 10
between CN-98 REAR LH RY(COIL)
NO Hi 3 11 11 REAR RH RY(COIL)
(2) and chassis 12 12 FRONT LH RY(COIL)
B+ 12
13
Disconnection in Repair or replace L 9
FRONT RH RY(COIL)
Starting switch : ON NO
14 HEAD LMP RY
Check voltage Head lamp switch : ON wiring harness or (after clean) COM 10 15 HEAD LMP POWER RY
between CN-152 Voltage : 20~30V poor contact R 11 HARNESS RY
(14) and chassis, between CN-98
CN-152 (15) and CN-5
CL-4
chassis (2)-CN-151 (9) MULTIFUNCTION SW-LH 1 Lo
2 Hi
Starting switch : ON CN-116 3 E
Voltage : 20~30V ILL 1
YES HEAD LAMP-RH
Head lamp switch : ON Disconnection in Repair or replace HEAD LAMP 2 49
WORK LAMP 3
wiring harness or (after clean) CL-3
CABIN LAMP 4 1 Lo
poor contact PRE-HEAT 5
2 Hi
Front/ Left 6
between CN-152 Front/ Right 7
3 E

(14) and chassis or Rear/ Left 8 HEAD LAMP-LH

Rear/ Right 9
CN-152 (15)- POWER 10
chassis GND 11
Check voltage DOZER PS 12
between CN-5 SWITCH PANEL
NO (49) and chassis
Recheck fuse Replace
No. 17
Starting switch : ON
Voltage : 20~30V
Head lamp switch : ON YES 14W96ES15
Defective switch Replace
panel
Check voltage
between CN-116
NO
(2) and chassis
Starting switch : ON
Disconnection in Repair or replace
NO wiring harness or (after clean)
Head lamp switch :
ON-OFF poor contact
between CN-5(49)
and CN-116(2)

6-39
16. WHEN STARTING SWITCH IS TURNED ON, WORK LAMP DOES NOT LIGHTS UP

ÂBefore disconnecting the connector, always turn the starting switch OFF.
ÂBefore carrying out below procedure, check all the related connectors are properly inserted and
short of fuse No.15.
ÂAfter checking, insert the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
YES
Defective bulb Replace

YES
Check voltage
between CL-5 (2) FUSE
and chassis
NO.15
Disconnection in Repair or replace CN-5
NO wiring harness or (after clean) CN-151
poor contact 1 CABIN LAMP RY(COIL)
between CN-151 2
YES Check voltage
CABIN LAMP RY
3 CABIN LAMP RY
between CN-151 (5)-CL-5 (2)
4 WORK LAMP RY(COIL)
(5) and chassis 5 WORK LAMP RY
6 WORK LAMP RY
Starting switch : ON 7 RELAY EARTH
Work lamp switch : ON 8 HEAD LMP RY HI
Voltage : 20~30V YES CN-116 9 HEAD LMP RY HI(COIL)
Defective switch Replace 10 HEAD LMP RY LO
ILL 1
panel 2
11 NC
Check voltage HEAD LAMP
Check voltage 12 OUTRINGER RY
between CN-151 between CN-116 WORK LAMP 3 50
HARNESS RY
(6) and chassis, NO CABIN LAMP 4
(3) and chassis
PRE-HEAT 5
CN-151(4) chassis Front/ Left 6
Starting switch : ON Starting switch : ON Disconnection in Repair or replace
Voltage : 20~30V Work lamp switch : ON NO wiring harness or (after clean)
Front/ Right 7
CN-12 CL-5
Voltage : 20~30V Rear/ Left 8
poor contact Rear/ Right 9 2 1
between CN-151 POWER 10 2
1
(5)-CN-116 (3) GND 11
DOZER PS 12
WORK LAMP
SWITCH PANEL
Disconnection in Repair or replace 1
NO
wiring harness or (after clean)
poor contact 2
between CN-151 CL-6
(6) and chassis or
CN-151 (4) and
chassis

Recheck fuse Replace

No.15

14W96ES16

6-40