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Ergonomic Console and Monitor System Guide

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0% found this document useful (0 votes)
57 views35 pages

Ergonomic Console and Monitor System Guide

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

CONTROL DEVICES

1. CAB DEVICES

1) The ergonomically designed console box and suspension type seat provide the operator with com-
fort.
2) ELECTRONIC MONITOR SYSTEM
(1) The centralized electronic monitor system allows the status and conditions of the machine to be
monitored at a glance.
(2) It is equipped with a safety warning system for early detection of machine malfunction.

Horn switch Switch panel


Breaker operation sw Radio & USB player
RH control lever Air vent
Cluster Speaker
PLL

Storage box
SY
NT
HE
SIZ
ER
TU
NN
ING

Seat

Electric box assy


CAB

Fuse and relay box

Master switch

Aircon & heater switch


One touch decel switch
Power max switch
Travel lever
LH control lever
Travel pedal
Safety knob
Foot rest
210S3CD01

3-1
2. CLUSTER

1) MONITOR PANEL
The monitor panel consists of LCD and lamps as shown below, to warn the operator in case of
abnormal machine operation or conditions for the appropriate operation and inspection.
余 LCD : Indicate operating status of the machine.
余 Warning lamp : Indicate abnormality of the machine(Red).
余 Pilot lamp : Indicate operating status of the machine(Amber).
侍 The monitor installed on this machine does not entirely guarantee the condition of the
machine. Daily inspection should be performed according to chapter 6, Maintenance.
侍 When the monitor provides a warning immediately check the problem, and perform the
required action.

LCD (Refer to the page 3-3 for details)

Warning lamp Pilot lamp


(Refer to the page 3-9 (Refer to the page 3-9
for details) for details)

1607A3CD26

侍 The warming lamp lights ON and the buzzer sounds when the machine has a problem.
In this case, press the buzzer stop switch and buzzer stop, but the warming lamp lights until
# the problem is cleared.

3-2
2) LCD main operation display
Default screen Option screen
1 2 1 2 1 Time display
4 4 2 RPM display
3 5 3 3 Hydraulic oil temperature gauge
5
4 Fuel level gauge
1607A3CD02B
1607A3CD02A
5 Engine coolant temperature gauge
(1) Time display
a This displays the current time.
Refer to the page 3-7 to set time for details.
1607A3CD02C

(2) RPM display


a This displays the engine rpm.
1607A3CD02C

(3) Hydraulic oil temperature gauge


a This gauge indicates the temperature of hydraulic oil in 12
12th step
step gauge.
· 1st step : Below 30°C (86°F)
· 2nd–10th step : 30–105°C (86–221°F)
· 11th–12th step : Above 105°C (221°F)
1st step
1607A3CD02D b The gauge between 2nd and 10th steps illuminates when
operating.
c Keep idling engine at low speed until the gauge between
2nd and 10th steps illuminates, before operation of
machine.
d When the gauge of 11th and 12th steps illuminates,
reduce the load on the system. If the gauge stays in the
11th–12th steps, stop the machine and check the cause of
the problem.
(4) Fuel level gauge
1st step a This gauge indicates the amount of fuel in the fuel tank.
b Fill the fuel when the 1st step or fuel icon blinks in red.
If the gauge illuminates the 1st step or fuel icon blinks in
red even though the machine is on the normal condition,
check the electric device as that can be caused by the
1607A3CD02E poor connection of electricity or sensor.
(5) Engine coolant temperature gauge
12th step a This gauge indicates the temperature of coolant in 12 step
gauge.
· 1st step : Below 30°C (86°F)
· 2nd–10th step : 30–105°C (86–221°F)
1st step · 11th–12th step : Above 105°C (221°F)
1607A3CD02F b The gauge between 2nd and 10th steps illuminates when
operating.
c Keep idling engine at low speed until the gauge between
2nd and 10th steps illuminates, before operation of
machine.
d When the gauge of 11th and 12th steps illuminates, turn
OFF the engine, check the radiator and engine.
3-3
3) Warning of main operation screen
(1) Warning display
a Engine coolant temperature
- This lamp blinks and the buzzer sounds
when the temperature of coolant is
over the normal temperature 105°C
(221°F).
- Check the cooling system when the
lamp blinks.
b Fuel level
- This lamp blinks and the buzzer
sounds when the level of fuel is below
31再 (8.2 U.S. gal).
- Fill the fuel immediately when the
lamp blinks.
c Hydraulic oil temperature
- This warning lamp operates and the
buzzer sounds when the temperature
of hydraulic oil is over 105°C (221°F).
- Check the hydraulic oil level when the
lamp blinks.
- Check for debris between oil cooler
and radiator.
d All gauge
- This lamp blinks and the buzzer sounds
when the all gauge is abnormal.
- Check the each system when the
lamp blinks.

e Communication error
- Communication problem between
CPU controller and cluster makes the
lamp blinks and the buzzer sounds.
- Check if any fuse for CPU burnt off.
If not check the communication line
between them.
(2) Pop-up icon display
No Switch Selected mode Display No Switch Selected mode Display

1 Work mode General work 3 Auto


Light ON
switch mode deceleration
switch
Heavy duty work
Light OFF
mode

Breaker 4 Travel speed


Low speed
operation mode control switch

2 Power mode High power


High speed
switch work mode

Standard power
work mode

3-4
4) LCD

SYSTEM MENU 1 : LCD


1
Monitoring Diagnosis Management

: Escape,
Settings Display User Mode
2 Return to the previous menu

3 : Down/Left Direction

4 : Up/Right Direction
2
4 : Select (Enter)
5
3 5 Activate the currently chosen item
2507A4OP95B

(1) Main menu


1 2 3 4
1 : Menu information

: Monitoring
2
- Equipment, Switch, Output

: Diagnosis
3
- Current error, Recorded error

4 : Maintenance
5 6 7
2507A4OP94
: Settings
5 - Time set, Dual mode
- System lock (Reserved)

: Display
6 - Operation skin, Brightness,
Language

7 : User mode

3-5
(2) Display map
a Monitoring

b Diagnosis
a. Protocol type 1

(Error display)

(Recorded error delete)

3-6
b. Protocol type 2
- If there are more than 2 error codes, each one can be displayed by pressing or
switch respectively.
- 3 error codes (a SPN200200, b FMI06, c SPN6789, d FMI04, e 345) display.

No change

c Maintenance

d Setting
a. Time set

: Adjusting
: Setting

b. System lock - Reserved

3-7
c. Dual mode
- Changing the MCU mode

e Display
a. Operation skin

b. Brightness

c. Language

f User mode

Usermode (U) is not selected.

: Adjusting : Adjusting : Adjusting


: Setting : Setting : Setting

3-8
5) Warning and pilot lamp
(1) Engine oil pressure warning lamp

a This lamp blinks and the buzzer sounds after starting the
engine because of the low oil pressure.
b If the lamp blinks during engine operation, shut OFF
engine immediately. Check oil level.

21073CD07

(2) Air cleaner warning lamp

a This lamp blinks and the buzzer sounds when the filter of
air cleaner is clogged.
b Check the filter and clean or replace it.

21073CD08

(3) CPU controller check warning lamp

a If any fault code is received from CPU controller, this lamp


blinks and the buzzer sounds.
b Check the communication line between CPU controller
and cluster.

21073CD10

(4) Battery charging warning lamp

a This lamp blinks and the buzzer sounds when the starting
switch is ON, it is turned OFF after starting the engine.
b Check the battery charging circuit when this lamp blinks
during engine operation.

21073CD13

(5) Overload warning lamp

a When the machine is overload, the overload warning lamp


blinks during the overload switch is ON.

21073CD15

3-9
(6) Engine check warning lamp
a This lamp blinks and the buzzer sounds when the
communication between CPU controller and ECU on the
engine is abnormal, or if any fault code received from ECU.
b Check the communication line between them.
If the communication line is OK, then check the fault code
29073CD10 on the cluster.

(7) Power max pilot lamp (null)


a The lamp will be ON when pushing power max switch on
the LH RCV lever.

21073CD11

(8) Decel pilot lamp


a Operating auto decel or one touch decel makes the lamp
ON.
b The lamp will be ON when pushing one touch decel switch
on the LH RCV lever.

21073CD17

(9) Warming up pilot lamp


a This lamp is turned ON when the coolant temperature is
below 30°C (86°F).
b The automatic warming up is cancelled when the engine
coolant temperature is above 30°C, or when 10 minutes
have passed since starting.
21073CD18

(10) Preheat pilot lamp


a Turning the start key switch ON position starts preheating
in cold weather.
b Start the engine as this lamp is OFF.

21073CD12

3-10
6) SWITCH PANEL

Work mode switch Power mode switch

User mode switch Travel speed switch

Buzzer stop switch


Auto deceleration switch Select switch

1607A3CD19

When the switches (Work mode, Power mode, Auto decel, Travel speed control) are selected,
the pop-up icon is displayed on the LCD.
Refer to page 3-4 for details.

(1) Work mode switch


햲 This switch is to select the machine operation mode, which
shifts from general operation mode to heavy operation
mode and breaker mode in a raw by pressing the switch.
· : Heavy duty work mode
· : General work mode
21073CD20
· : Breaker operation mode
Refer to page 4-8 for details.

(2) User mode switch


햲 This switch is to select the maximum power or user mode.
· M : Maximum power.
· U : Memorizing operators preferable power setting.
Refer to page 4-8 for details.

1607A3CD21

3-11
(3) Auto deceleration switch
a This switch is used to actuate or cancel the auto
deceleration function.
b When the switch actuated and all control levers and pedals
are at neutral position, engine speed will be lowered
automatically to save fuel consumption.
· Light ON : Auto deceleration function is selected.
1607A3CD22
· Light OFF : a. Auto deceleration function is cancelled
so that the engine speed increased to
previous setting value.
b. One touch decel function is available.

(4) Power mode switch


a The lamp of selected mode is turned ON by pressing the
switch( ).
· H : High power work.
· S : Standard power work.

21073CD23

(5) Travel speed control switch


a This switch is to control the travel speed which is changed
to high speed(Rabbit mark) by pressing the switch and low
speed(Turtle mark) by pressing again.

21073CD24

(6) Buzzer stop switch


a When the starting switch is turned ON first, normally the
alarm buzzer sounds for 2 seconds during lamp check
operation.
b The red lamp lights ON and the buzzer sounds when the
machine has a problem.
In this case, press this switch and buzzer stops, but the red
1607A3CD25
lamp lights until the problem is cleared.

(7) Select switch


a This switch is used to enter main menu and sub menu of
LCD.
Refer to the page 3-5 for details.

1607A3CD25A

3-12
3. SWITCHES

Accel dial Beacon switch


Breaker selection switch
Start switch

B
A
C
Switch Cab light switch
panel Travel alarm switch
Overload switch
Quick clamp switch Washer switch
Wiper switch
Main light switch

Horn switch

Breaker operation switch


Master switch

One touch decel switch


Power max switch
Emergency engine stop
switch (option)
210S3CD26A

1) STARTING SWITCH
(1) There are three positions, OFF, ON and START.
· (OFF) : None of electrical circuits activate.
· (ON) : All the systems of machine operate.
· (START) : Use when starting the engine. Release key immedi-
ately after starting.
※ If you turn ON the starting switch in cold weather, the fuel warmer is
21073CD27
automatically operated to heat the fuel by sensing the coolant tem-
perature. Start the engine in 1~2 minutes after turning ON the start-
ing switch. More time may take according to ambient temperature
(opt).
※ Key must be in the ON position with engine running maintain electri-
cal and hydraulic function and prevent serious machine damage.
3-13
2) MASTER SWITCH
(1) This switch is used to shut off the entire electrical system.
(2) I : The battery remains connected to the electrical system.
O : The battery is disconnected to the electrical system.
侍 Never turn the master switch to O (OFF) with the engine running.
Engine and electrical system damage could result.
OFF
210S3CD22

(3) ACCEL DIAL SWITCH


(1)#There are 10 dial setting.
Setting 1 is low idle (Turtle) and setting 10 is high idle (Rabbit).
余By rotating the accel dial to right : Engine speed increases
余By rotating the accel dial to left : Engine speed decreases

21073CD34

(4) MAIN LIGHT SWITCH


(1)#This switch used to operate the head light and work light.
Pilot lamp(2nd) 余Press the switch once to head light comes ON.
余Press the switch once more to work light comes ON.
余Press the switch again, return to a first step position.
F
F
O

余Press the switch more than one second to turn off lights.
Pilot lamp(1st)
50073CD28

(5) WIPER SWITCH


(1)#This switch used to operate wiper.
Pilot lamp(2nd) 余Press the switch once to intermittently operate wiper.
余Press the switch once more to operate wiper low speed.
余Press the switch again return to a first step position.
F
F
O

余Press the switch more than one second to turn off wiper.
Pilot lamp(1st)
50073CD29

(6) WASHER SWITCH


(1)#The washer liquid is sprayed and the wiper is operated only while
pressing this switch.
(2)#The indicator lamp is turned ON when operating this switch.

21073CD30

3-14
7) TRAVEL ALARM SWITCH
(1) This switch is to activate travel alarm function surrounding when the
machine travels.
·ON : The travel alarm function is activated.
·OFF : The travel alarm function is not activated.

21073CD32

8) CAB LIGHT SWITCH (OPTION)


(1) This switch turns ON the cab light on the cab.
B
A
C

21073CD33

9) OVERLOAD SWITCH
(1) When this switch turned ON, buzzer makes sound and overload
warning lamp comes ON in case that the machine is overload.
(2) When turn OFF buzzer stops and warning lamp goes out.

21073CD35

10) QUICK CLAMP SWITCH (OPTION)


(1) This switch is used for engaging or disengaging the moving hook on
quick clamp.
※ Refer to the page 8-6 for details.

29073CD36

11) BREAKER SELECTION SWITCH (OPTION)


(OPTION
(1) This switch is used to select breaker.
※ The breaker operates only when this switch is selected.

21073CD37

3-15
12) BEACON SWITCH (OPTION)
(1)#This switch turns ON the rotary light on the cab.
(2) The below indicator lamp is turned ON when operating this switch.

21073CD38

13) HORN SWITCH


Horn switch
(1)#This switch is at the top of right side control lever. On pressing, the
horn sounds.

RH RCV-lever
210S3CD39

14) BREAKER OPERATION SWITCH


Breaker
(1)##On pressing this switch, the breaker operates only when the breaker
operation
switch selection switch on the switch panel is selected.

RH RCV lever
210S3CD40

15) ONE TOUCH DECEL SWITCH


One touch (1) This switch is used to actuate the deceleration function quickly.
decel switch
(2)#The engine speed is increased to previous setting value by pressing
the switch again.
#

LH RCV lever
210S3CD41

16) POWER MAX SWITCH (NULL)


(1) This switch activate power max function.
Power max When this switch is kept pressed, hydraulic power of work equipment
switch
will increased approx 110 percent during 8 seconds.
(2) After 8 seconds, function is cancelled automatically even switch is
keep pressed.
LH RCV lever 侍 Don not use for craning purposes.
210S3CD42

3-16
17) EMERGENCY ENGINE STOP SWITCH (OPTION)
(1) This switch is used to stop the engine in the event of an emergency.
Emergency ※ Be sure to return the emergency switch to the release position before
stop
trying to restart the engine.

Release
210N93CD46R

3-16-1
4. LEVERS AND PEDALS

RH control lever

BAND

push

TUNE
1

3
5

6
PLL
SY
NT
HE
SIZ
ER
TU
NN
ING

CAB

Travel lever LH control lever

Travel pedal Safety knob

210S3CD38

1) LH CONTROL LEVER
(1) This joystick is used to control the swing and the arm.
(2) Refer to operation of working device in chapter 4 for details.

210S3CD44

2) RH CONTROL LEVER
(1) This joystick is used to control the boom and the bucket.
(2) Refer to operation of working device in chapter 4 for details.

210S3CD43

3-17
4) EMERGENCY ENGINE STARTING CONNECTOR
(1) If the MCU is removed, the engine does not start.
(2) Before starting the engine, connect the connector CN-92 A with B.
※ Do not connect these connectors when the MCU is not removed.

A
B
CN-92

11073CD46

5) SAFETY KNOB
(1) All control levers and pedals are disabled from operation by locating
the safety knob to the LOCK position as shown.
※ Be sure to turn the safety knob to the LOCK position when entering
Unlock or leaving the operators seat/cabin.
Safety (2) The machine is operational by turning the safety knob to the
Safety knob
bar Lock UNLOCK position.
210S3CD45
※ Do not use the safety bar for handle when getting on or off the
machine.

6) TRAVEL LEVER
(1) This lever is mounted on travel pedal and used for traveling by hand.
The operation principle is same as the travel pedal.
(2) Refer to traveling of machine in chapter 4 for details.

210S3CD46

7) TRAVEL PEDAL
(1) This pedal is used to move the machine forward or backward.
(2) If left side pedal is pressed, left track will move.
If right side pedal is pressed, right track will move.
(3) Refer to traveling of machine in chapter 4 for details.

210S3CD47

8) SEAT AND CONSOLE BOX ADJUST LEVER


(1) This lever is used to move the seat and console box to fit the con-
tours of the operator’s body.
(2) Pull the lever to adjust forward or backward over 170 mm (6.7").

Adjust lever
21073CD47

3-18
5. AIR CONDITIONER AND HEATER

Air conditioner and heater are equipped for pleasant operation against outside temperature and defrost
on window glass.

余Location of air flow ducts

Switch panel

Inlet change over switch

Outlet change over switch


Temperature control switch
Fan speed switch
Power swttch
Air conditioner switch 210S3CD48

3-19
1) POWER SWITCH
(1) This switch makes the system and the LED simultaneously ON or OFF.
侍 Default setting values

Function Air conditioner Fan speed Temperature Outlet Inlet


Max warm OFF 1 Max cool Face Recirculation

21073CD53

2) AIR CONDITIONER SWITCH(Compressor switch)


(1)#Operating this switch turns the compressor and the LED simultane-
ously on or off.
(2) In accordance with the evaporator temperature, compressor turns on
or off automatically without changing LED stare.
侍 Air conditioner operates to remove vapor and drains water through a
drain hose. Water can be sprayed into the cab in case that the vacu-
21073CD53
um valve of drain hose has a problem.
In this case, exchange the vacuum valve.

3) FAN SPEED SWITCH


(1) It is possible to control the fan to four steps.
(2)#The first step or the fourth step gives 5 times beeps.

21073CD52

4) TEMPERATURE CONTROL SWITCH


(1)#There are 9 steps to control temperature from max cool to max warm
controlled up and down by 1 step.
(2) Max cool and max warm arouse 5 times beeps.
Cool (3) For the max warm or the max cool it’s better to be configured as
following table.
Warm
21073CD50
Temperature Air conditioner Fan speed Outlet Inlet
Max cool ON 4 Face Recirculation
Max warm OFF 3 Foot Fresh

3-20
5) OUTLET CHANGE OVER SWITCH
(1) There are four steps of air flow.
Mode
Switch position

A 侐 侐
21073CD51
Outlet B 侐 侐 侐

C 侐

(2) When defroster switch operating, INLET switch turns to FRESH


mode and air conditioner switch turns ON.
(3) In case of heating range (5~Max warm), air conditioner won’t turns ON.

6) INLET CHANGE OVER SWITCH


(1)#It is possible to change the air-inlet method.
刮#Fresh
Fresh Inhaling air from the outside to pressurize cab inside.
侍 Check out the fresh air filter periodically to keep a good efficiency.
Recirculation
刯 Recirculation
It recycles the heated or cooled air to increase the energy efficien-
21073CD49
cy.
侍 Change air occasionally when using recirculation for a long time.
侍 Check out the recirculation filter periodically to keep a good effi-
ciency.
(2) Recirculation function operates when the system is OFF but it can be
changed whenever needed.

3-21
6. OTHERS

Radio & USB player


BAND

push

TUNE
1

3
5

6
PLL
SYN

Seat
THE
SIZ
ER
TUN
NIN
G

12V socket

EMERGENCY
CAB

CN-47

CN-19&19B
CN-19A

CN-92A
CN-92B

Prolix resistor
CN-47
MCU
CN-19&19A
Cigar lighter CN-19B
Emergency engine
starting connector
Service meter CN-92A
CN-92B

RS232 serial connector


Fuse box
210S3CD29

3-22
1) RADIO AND USB PLAYER

1 LCD 2

3 12

4 13

5 14

6 7 8 9 10 11 15 16

9403CD101

■FRONT
FRONT PANEL PRESENTATION

1 -------- Power ON/OFF, 10 ------- Station preset 5


Volume UP/DOWN button DIR- ----------- Directory down button
2 -------- Manual UP/DOWN Tuning, 11 ------- Station preset 6
File search, SEL button DIR+ ----------- Directory up button
3 -------- Mode button, 12 -------- Scan play button (SCAN)
Audio mute button Best station memory (BSM) button
4 ------- Radio seek up button 13 -------- Track up button

5 ------- Radio seek down button 14 -------- Track down button

6 ------- Station preset 1 15 -------- USB connector


DIS ------------- Display button
16 -------- AUX IN Jack
7 ------- Station preset 2
8 ------- Station preset 3
RPT ------------ Repeat play button
9 ------- Station preset 4
RDM ----------- Random play button

3-23
侖GENERAL
(1) Power and volume button
刮 Power ON / OFF button
Press power button (1) to turn the unit on or off.
刯 Volume UP/DOWN control knob
Turn VOL knob (1) right to increase the volume level.
Turn VOL knob (1) left to decrease the volume.
9403CD102
After 5 seconds the display will return to the previous display mode.
到 Initial volume level set up
I-VOL is the volume level the unit will play at when next turned on.
To adjust the I-VOL level, press and hold VOL button (1) for longer
than 2 seconds. The current volume level displays on the display
panel.
Then turn button (1) right or left to set the volume level as the I-VOL
level.
刱 Clock ON/OFF control
The CLOCK was default at off status. To turn CLOCK ON, press
and hold VOL button (1) for longer than 2 seconds to display I-VOL,
then short press VOL again, turn VOL knob while CLOCK OFF dis-
play, then the CLOCK ON will be displayed.
侍 Due to time tolerance, the clock display on the Audio unit might
have little difference.
刲 Clock adjustment
With CLOCK ON selected, press VOL knob again after CLOCK ON
display, the hour will blink, turn VOL knob right or left to adjust hour.
Simply press VOL again, the minute will blink, turn VOL knob to
adjust minute. Then press VOL again to confirm the clock once
finished.

3-24
(2) Menu Selection
刮 This button can adjust the sound effect and other things.
Each time you press this button (2), LCD displays as follows :
BAS TREB BAL L=R FAD F=R EQ LOUD ON
BEEP 2ND
9403CD103 On each setting, the level can be controlled by turning TUNE knob (2).
When the last adjustment is made, after 5 seconds, the display will
automatically return to the previous display mode.
刯 Bass control
To adjust the bass tone level, first select the bass mode by pressing
SEL button (2) repeatedly until BASS appears on the display panel.
Then turn knob (2) right or left within 5 seconds to adjust the bass
level as desired. The bass level will be shown on the display panel
from a minimum of BASS-7 to a maximum of BASS+7.
到 Treble control
To adjust the treble tone level, first select the treble mode by
pressing SEL button (2) repeatedly until TREB appears on the
display panel. Then turn knob (2) right or left within 5 seconds to
adjust the treble level as desired. The treble level will be shown on
the display panel from a minimum of TREB -7 to a maximum of
TREB +7.
刱 Balance control
To adjust the left-right speaker balance, first select the balance
mode by pressing SEL button (2) repeatedly until BAL indication
appears on the display panel. Then turn knob (2) right or left within 5
seconds to adjust the balance as desired. The balance position will
be shown by the bars on the display panel from BAL 10R (full right)
to BAL 10L (full left).
刲 Fader control
To adjust the front-rear speaker balance, first select the fader mode
by pressing SEL button (2) repeatedly until FADER indication
appears on the display panel. Then turn knob (2) right or left within 5
seconds to adjust the front-rear speaker level as desired. The fader
position will be shown by the bars on the display panel from FAD
10F (full front) to FAD 10R (full rear).
刳 EQ control
You can select an equalizer curve for 4 music types (CLASSIC,
POP, ROCK, JAZZ). Press button (2) until EQ is displayed, then turn
knob (2) right or left to select the desired equalizer curve. Each time
you turn the knob, LCD displays as follows :
EQ OFF CLASSIC POP ROCK JAZZ
侍 When the EQ mode is activated, the BASS and TREBLE modes
are not displayed.

3-25
刴 Loud control
When listening to music at low volume levels, this feature will boost
the bass and treble response. This action will compensate for the
reduction in bass and treble performance experienced at low
volume.
To select the loudness feature, press button (2) until LOUD is
displayed, then turn knob (2) right or left to activate or deactivate
loudness.
刵 Beep control
To adjust the BEEP mode, first select the BEEP mode by pressing
button (2) repeatedly until BEEP indication appears on the display
panel. Then turn knob (2) left or right within 5 seconds to select
BEEP 2ND, BEEP OFF or BEEP ON.
余 BEEP 2ND : You will only hear the beep sound when the buttons
are held down for more than 2 seconds.
余 BEEP OFF : You can not hear the sound beep when you press
the buttons.
余 BEEP ON : You can hear the beep sound each time you press
the buttons.

(3) Mute control


刮 Press and hold MUTE button (3) for over 2 seconds to mute sound output and MUTE ON will
blink on the LCD. Press the button again to cancel MUTE function and resume to normal playing
mode.

(4) Mode selection


刮 Repeat press MODE button (3) to switch between FM1, FM2, AM, USB, AUX, BT MUSIC.
侍 If there is no USB, AUX, Bluetooth Phone connected, it would not display USB, AUX, BT
when you press button (3).

3-26
侖RADIO
(1) Mode button
刮 Repeat press MODE button to select FM1, FM2 or AM.

9403CD104

(2) Manual tuning button


刮 To manually tune to a radio station, simply turn encoder TUNE (2)
left or right to increase or decrease the radio frequency.

9403CD105

(3) Auto tuning button


刮 To automatically select a radio station, simply press Seek up or
Track down button.

9403CD106

9403CD107

(4) Station preset button


刮 In radio mode, pressing buttons (6) to (11) will recall the radio
stations that are memorized. To store desired stations into any of
the 6 preset memories, in either the AM or FM bands, use the
following procedure :
a. Select the desired station.
b. Press and hold one of the preset buttons for more than 2
9403CD108 seconds to store the current station into preset memory. Six
stations can be memorized on each of FM1, FM2, and AM.

3-27
(5) Preset scan (PS) / Best station memory (BSM) button
刮 Press BSM button (12) momentarily to scan the 6 preset stations
stored in the selected band. When you hear your desired station,
press it again to listen to it.
Press BSM button (12) for longer than 2 seconds to activate the
9403CD109 Best Station Memory feature which will automatically scan and
enter each station into memory.
侍 If you have already set the preset memories to your favorite
stations, activating the BSM tuning feature will erase those
stations and enter into the new ones. This BSM feature is most
useful when travelling in a new area where you are not familiar
with the local stations.

3-28
侖USB PLAYER
(1) USB playback
刮 The unit was equipped with a front USB jack and also a rear USB
Jack.
With a USB device plugged in the front USB jack, it will be detected
as front USB mode. And with a USB device plugged in the rear
9403CD110 USB jack, it will be detected as rear USB. To get to a USB mode,
press MODE (3) button momentarily or insert the USB device in
front or rear USB jack.
侍 If no mp3 or wma files in USB device, it will convert to the previ-
ous mode after display NO FILE.
(2) Track Up / Down button
刮 Press SEEK up (13) or TRACK down (14) to select the next or
previous track. Press and hold the buttons to advance the track
rapidly in the forward or backward direction.

9403CD106

9403CD107

(3) MP3 directory / File searching


刮 Button (2) is used to select a particular directory and file in the
device. Turn button (2) right or left to display the available directories.
Press button (2) momentarily when the desired directory is
displayed, then turn button (2) right or left again to display the tracks
in that directory. Press button (2) to begin playback when the
9403CD111
desired file is displayed.

(4) Directory Up / Down button


刮 During MP3/WMA playback, simply press DIR- button (10) to select
the previous directory (if available in the device); simply press DIR+
button (11) to select the next directory (if available in the device).
侍 If the USB device does not contain directories, it would play
MP3/WMA tracks at 10- file when you press DIR- button (10),
and play MP3/WMA tracks at 10+ file when you press DIR+ (11)
9403CD112
button.

3-29
(5) Track Scan Play (SCAN) button
- SCAN playback : Simply press SCAN (12) button to play the first 10
seconds of each track.
- SCAN folder : Press and hold SCAN button for longer than 2
seconds to scan play the tracks in current folder.
9403CD113 - SCAN off : Simply press it again to cancel SCAN feature.

(6) Track Repeat Play (RPT) button


- REPEAT playback : Simply press RPT (8) button to play current
track repeatedly.
- REPEAT folder : Press and hold RPT for longer than 2 seconds to
repeat play the tracks in current folder.
9403CD114 - REPEAT off : Simply press it again to cancel REPEAT feature.

(7) Track Random Play (RDM) button


- RANDOM playback : Simply press RDM (9) button to play the tracks
in the device in a random sequence.
- RANDOM folder : Press and hold RDM button for longer than 2
seconds to random play the tracks in current
9403CD115 folder.
- RANDOM off : Simply press it again to cancel RANDOM feature.

(8) ID3 v2 (DISP)


刮 While a MP3 file is playing, press DISP button (6) to display ID3
information. Repeat push DISP button (6) to show directory name /
file name and album name / performer / title.
侍 If the MP3 disc does not have any ID3 information, it will show
9403CD116
NO ID3.

- USB Information and Notice


a. Playback FILE SYSTEM and condition allowance.
- FAT, FAT12, FAT16 and FAT32 in the file system.
- V1.1, V2.2 and V2.3 in the TAG (ID3) version.
b. Display up to 32 characters in the LCD display.
c. No support any of MULTI-CAED Reader.
d. No high speed playback but only playing with normal full speed.
侍 DRM files in the USB may cause malfunction to playback in
the radio unit.
侍 The temperature below -10 Celsius, the audio unit with USB
hook up would be affected to play well.

3-30
侖AUX OPERATION
It is possible to connect your portable media player to the audio system for playback of the audio
tracks via the cab speakers.
To get the best results when connecting the portable media to the audio system, follow these steps :
- Use a 3.5 mm stereo plug cable to connect the media player headphone socket at each end as
follows.
- Adjust the portable media player to approximately 3/4 volume and start playback.
- Press the MODE button (3) on the audio unit to change into AUX mode.
- The volume and tone can now be adjusted on the audio unit to the desired level.
侍 The audio quality of your media player and the audio tracks on it may not be of the same
sound quality as the audio system is CD Player.
侍 If the sound of the media player is too low compared with the radio or CD, increase the
volume of the player.
侍 If the sound of the media player is too loud and/or distorted, decrease the volume of the
player.
侍 When in AUX mode, only the Volume, Bass, Treble, EQ and Mode functions of the audio unit
can be used.

3-31
2) SEAT
The seat is adjustable to fit the contours of the operator's body. It will reduce operator fatigue due
to long work hours and enhance work efficiency.

(1) Forward/Backward adjustment (A)


刮 Pull lever A to adjust seat forward or backward.
刯 The seat can be moved forward and backward
over 170 mm (6.7") in 13 steps.
(2) Upward/Downward adjustment (B)
刮 Pull lever B to adjust seat upward or downward.
刯 Forward or backward side adjustment only can be
made, tilting to one side, by moving lever B
respectively.
B (3) Reclining adjustment (C)
Pull lever C to adjust seat back rest.
(4) Arm rest adjustment (E)
This can be adjusted by pushing the button E to
D right and left.
(5) Head rest adjustment (D)
This is adjustable vertically to fit operator's require-
ments.
(6) Cushion adjustment (F)
E Adjust the handle to the operator's weight.
Always check the condition of the seat belt and
mounting hardware before operating the machine.
C
Replace the seat belt at least once every three
F
A
years, regardless of appearance.
95W33CD16

3) CIGAR LIGHTER
(1) This can be used when the engine starting switch is ON.
(2) The lighter can be used when it springs out in a short while after
being pressed down.
侍 Service socket
13033CD69 Use cigar lighter socket when you need emergency power.
Do not use the lighter exceeding 24V, 100W.

4) 12V SOCKET(Option)
(1)#Utilize the power of 12V as your need and do not exceed power of
12V, 30W.
V
12

29073CD60

3-32
5) FUSE BOX
(1) The fuses protect the electrical parts and wiring
20A 10A 5A
SPARE
HOLDER
from burning out.
SPARE

SPARE
FUSE
(2) The fuse box cover indicates the capacity of each
fuse and circuit it protects.

30A
30A

20A

10A
START KEY START/ALT WIPER MOTOR FUEL F/PUMP

※ Replace a fuse with another of the same capacity.


30A

20A
10A

10A
ROOM LAMP FUEL HEATER HEAD LAMP SOLENOID3
Before replacing a fuse, be sure to turn OFF the
starting switch.

10A
20A
30A

5A

AC & HEATER ECM WORK LAMP SAFETY SOL


30A

20A

10A
10A

ECM CPU BEACON LAMP SOLENOID 1


10A

10A
10A
10A

WIPER MOTOR SWITCH PANEL BEACON LAMP TRAVEL


20A
10A

10A

10A

CPU B+ CONVERTOR AC & HEATER PRE-HEAT


10A

10A

10A

20A

CLUSTER C/RADIO HORN CIGAR LIGHT

POWER RY AC COMP RY HORN RY

CR - 35 CR - 7 CR - 2

ANTI- PRE-
RESTART RY HEATER RY

CR - 5 CR - 36

21N5-30141A

6) MCU (machine control unit)


(1) To match the engine torque with the pump absorption torque, MCU
LED controller varies EPPR valve output pressure, which control pump dis-
charge amount whenever feedbacked engine speed drops under the
Y
reference rpm of each mode set.
R
G
(2) Three LED lamps on the MCU display as below.
MO
PA DEL
RT :
NO
: LED lamp Trouble Service
G is turned Normal -
ON
20W03CD18A
G and R are Trouble on MCU or · Change the controller
turned ON ROM

G and Y are Trouble on serial · Check if serial communication


turned ON communication line lines between MCU and clust-
er are connected
Three LED Trouble on MCU · Check if the input power wire
are power (24V, GND) of MCU is discon-
turned OFF nected
· Check the fuse
G : green, R : red, Y : yellow

3-33
7) PROLIX RESISTOR (Option)
(1) This resistor is used to continuous working in case of malfunction of
the MCU.
Prolix
resistor ※ Never connect connector CN-19 with connector CN-19B when MCU
CN-19
CN-19B
is in normal operation.
CN-19A
·Normal : CN-19 connect with connector CN-19A
50073CD45 ·Emergency : CN-19 connect with connector CN-19B

8) SERVICE METER
(1) This meter shows the total operation hours of the machine.
(2) Always ensure the operating condition of the meter during the machine
operation. Inspect and service the machine based on hours as indicat-
ed in chapter 6, maintenance.
13033CD72

9) RS232 SERIAL CONNECTOR


(1) MCU communicates the machine data with Lap top computer
through RS232 connector.

29073CD59

10) UPPER WINDSHIELD


(1) Perform the following procedure in order to open the upper windshield.
① Release both latches(1) in order to release the upper windshield.
② Hold both grips that are located at the bottom of the windshield
frame and at the top of the windshield frame push the windshield
upward.
③ Hold both grips that are provided on the windshield frame and back
into the storage position until auto lock latch(2) is engaged, move
the levers of both latches(1) into the locked position. Push the levers
toward the rear of the cab in order to hold the windshield in storage
14073CD70
position.
When working, without having locked the windshield by the auto
lock (by pushing the windshield to the rear untill it's completely
fixed), please be careful as it can cause personal injury if the wind-
shield is not fixed or falls off.

(2) Perform the following procedure in order to close the upper windshield.
Latch 2
① Move the lever of the auto lock latch(2) in the direction of the arrow
in order to release the auto lock latch.
② Reverse step ① through step ③ in order to close the upper
windshield.

29073CD71

3-34

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