0 ratings0% found this document useful (0 votes) 87 views21 pagesMonitoring System
1.- Cluster, LCD, Normal Display
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[Link] SYSTEM
1. CLUSTER
The gauges panel consists of gauges and monitors as shown below, to warn the operator in case of
abnormal machine operation or conditions for the appropriate operation and inspection.
Gauges _: Indicate operating status of the machine.
Warning lamp : Indicate abnormality of the machine.
Pilotlamp Indicate operating status of the machine.
xThe monitor Installed on thls machhne does not entirely guarantee the condition of the
machine. Dally inspection should be performed according to chapter 6, MAINTENANCE.
x When the monttor provides a waming Immediately check the problem, and perform the
requked action,
Cluster ( Machine serial no. ; #1032 )
Waning np High beam pit amp
Work Ih plot igh wing pista
Leet pectin Pareystrle nea re
(Emergency) Fuel low level warning lamp
qougyrernng lamp — ‘Seat belt warning lamp
eae LU ‘1 Ti ror eanea ore
tnginet pressure TAY |S
Ere cre
Menu switch
Back switch
Next switch
}- Select switch
Hyd oil temp gauge
TIM ol temperature gauge— [___tep display
Battery volt meter ———1 L___ speadometerinacoo:
Engine coolant temperature gauge— L___~ Fuel gauge
724Cluster (Machine serial no. ; #1033- )
Waring lane Fgh boam lot mp
Wor ight peta Fig uring ot amp
Lon uring pot mp Pain rae warning limp
Preheatr warning lamp "idol tee wang lamp
Brake a waring mp ttc et tar
Steering warning lamp "Bator charging waring lam
(Emergency) Fuel low level warning lamp
eanegyrnne lamp — Seat belt warning lamp
Crna at fi leaner waring am
Erion ovat "IM err waring lary
Enna a presure
wane
Select(Enter) key
Right
Hyd oil temp gauge Escape key
TIM oil temperature gauge— ‘Main/Menu key
Battery volt meter ——_ L__spoedometer
Engine coolant temperature gauge— {________Fuel gauge
1) SPEEDOMETER,
(1) The speedometer displays the speed of machine in mph and
kmh.
7222) FUEL GAUGE,
(1) This gauge indicates the amount of fuel inthe fuel tank.
(2) Fill the fuel when the indicator moves E point, refuel as soon as
possible to avoid running out of fuel.
x If the gauge Indicates below E point even though the
machine Is on the normal condition, check the electric device
as that can be caused by the poor connection of electricity or
sensor.
3) ENGINE COOLANT TEMPERATURE GAUGE
Red
oma
range Preoes
4) TRANSMISSION OIL TE!
Red
7
wie $
(1) This indicates the temperature of coolant
+ Red range : Above 104°C (219°F)
(2) Keep idling engine at low speed until the indicator is in the
operating range,
(9) Ifthe incicatoris in the red range, turn OFF the engine, check the
raciator and engine.
MPERATURE GAUGE
(1) This range indicates the temperature of transmission cil
Red range : Above 107°C (25°F)
(2)Keep idling engine at low speed until the indicator is in the
operating range.
(3) Ifthe indicator is in the red range, it means the transmission is
range mrs overheated. Be careful that the indicator does not move into the
red range,
5) BATTERY VOLT METER.
Rea (1) This gauge indicates the voltage in the charging system when
yerow™
the engine is running,
(2)If the indicator is below 24V{Yellow range), it means that the
electri is being discharged, Ifthe indicator is above 20V(Red
range), an unusually high voltage may damage the alternator.
Chock the charging systom in both cases.
7:236) HYD OIL TEMPERATURE GAUGE
range roe
7) WARNING LAMP
8) DIRECTION PILOT LAMP
ap
9) WORK LIGHT PILOT LAMP
tm
10)HIGH BEAM PILOT LAMP
=D
(1) This range indicates the temperature of hydraulic oil
+ Red range : Above 105°C (221°F)
(@)Keep idling engine at low speed until the indicator is in the
‘operating range.
{@) Ifthe indicator isin the red range, reduce the load on the system.
It the gauge stays in the red range, stop the machine and check
the cause of the problem,
(1) When all warning lamp or faut codes are being displayed, this
‘warming lamp will fash
(2) When this warning lamp flashes, machine must be checked or
serviced as soon as possible.
(1) This lamp flashes when the signal indicator lever is moved.
(1) This lamp lights ON when work lamp switch is pressed.
(1) This lamp works when the illuminating direction is upward,
(@) This lamp comes ON when the dimmer switch is operated, e.g,
when passing another vehicle.
724,11)PARKING BRAKE WARNING LAMP
©
12)PREHEATER WARNING
Ww
(1) When the parking brake is actuated, the lamp lights ON.
» Check the lamp Is OFF before driving.
Lap
(1) This lamp lights ON when start switch is tumed clockwise to the
ON position. Light will turn off after approximately 15-45
seconds, depending on engine temperature, indicating that
preheating is completed.
(2) When the lamp goes out the operator should start cranking the
engine,
19)CLUTCH CUT OFF PILOT LAMP
(1) When the clutch cut off switch is pressed, the lamp lights ON.
14) BRAKE FAIL WARNING LAMP
“@)
(1) The lamp lights ON when the oil pressure of service brake drops
below the normal range.
(2) When the lamp is ON, stop the engine and check for ts cause,
* Do not operate until any problems are corrected.
18) ENGINE OVERHEAT WARNING LAMP
(1) This lamp is tumed ON when the temperature of cooling water is
‘over the normal temperature(104°C, 219°F)
(2) Check the cooling system when the lamp is ON.
7:2516) ENGINE OIL PRESSURE WARNING LAMP
o(e)e
(1) This lamp is comes ON after starting the engine because of the
low oil pressure,
(2) Ifthe lamp comes ON during engine operation, shut OFF engine
immediately. Check oil level
‘1 TRANSMISSION ERROR WARNING LAMP
(1) This lamp lights ON and the LCD splay show the error codes when
{an error occurs inthe transmission
(2Immediately pull the machine to a convenient stop. Stop the
‘engine. Investigate the cause,
x Consult a HYUNDAI dealer to Investigate the caus
18)AIR CLEANER WARNIN
x Do not operate until the cause has been corrected.
(G LAMP.
oy
(1) This lamp operates by the vacuum caused inside when the fiter
of air cleaner is clogged.
(2) Check the fiter and clean or replace it when the lamp is ON.
19) HYD OIL TEMPERATURE WARNING LAMP
(1) This warning lamp operates and the buzzer sounds when the
temperature of hydraulic ol is over 105°C(221"F).
(2) Check the hydraulic oll level when the lamp is turned ON.
(8) Check for debris between oil cooler and radiator.
20)BATTERY CHARGING WARNING LAMP
eS
(1) This lamp is ON when key ON, itis turned OFF after starting the
engine,
(2) Check the battery charging circuit when this lamp comes ON,
during engine operation.
72621) FUEL LOW LEVEL WARNING LAMP
ny
(1) Fill the fuel immediately when the lamp is turned ON.
22)SEAT BELT WARNING LAMP
As
(1) This lamp lights ON for the first five seconds after starting the
machine,
23) STEERING WARNING LAMP (Option)
®
(1) Primary
It the ol pressure in the steering pump drops, the lamp will ight
up. If this lamp flashes during operation, the action alarm
should sound,
» Ifthe lamp lights up, Immediately pull the machine to a safe
place and stop the machhhe,
(2) Emergency
Tris lamp will lash ithe oil pressure in the emergency steering
ump drops. The lamp notifies the operator that i the steering
system also failed at this ime, there is no emergency steering
system for backup.
x Immediately pull the machine to a convenient stop and
stop the engine.
¥ This machine Is equipped with ground driven emergency
ring pump. It Is normal for the lamp to flash after 5
seconds when the machine is stopped.
72724 LCD (Machine sertal no. ; #1082)
‘Cluster
(1) Normal display
1(Q) ted
2(@) MENU
- Display main menus
= Retum tothe normal display
BACK
Return tothe previous menu
NEXT
Move tothe net selection
SELECT
Activate the currently chosen item
res Wwe
1 a (243 2
pl]
. { ~
= L = pels
od
(BOD meta (BOD rena
ie)
gant”) | =| far) faest"} |
=m
i ry}
ve [Simba veins Reon
A:V.0_| Forward, reverse, neutral LCD type 1, Display AEB mode
| [CRN [rower eee rar [L0D pe Dy ABs
2 | Wer rete op :
2 b When operating intermittently it .
5 ee
Fie cnet ache | ee cori sch ATO poten ave oo 362
@ Ride control mode active Ride control switch ON position,see page7-36-4_
on
GFF | isons um of [Rex vs MOLE pan se peop
'* Both type! and type are LCD modes and they can be changed each other by operators selection
7-28@) Display map
Normal Main menu Sub menu Activate item
Pros (GERUE) Poss (GCESSORMG) Poss (GRECESSORTR)
meee
| @
PNe ® | wocrssom | © | vormmenm | ©
2 =| ‘LOCK STOP WATCH ON.
Ss we | User > | ccoveren | =>
Te (BOD rr ‘ADJUSTMENT Mghaectd —
ea] DIAGNosTICs RESET
Previous =! PF°85@) provious —]P"*8*@ Previous —] Press @)
ment men ren
Main group | Subgroup Meaning Display on LCD
Tecessory me ~Weasure the varous ob be =
pot “Dress Daly ON OFF or RESET as)
~ Measures time in-seconds,
Stop watch Press @@): Start. Press @ again: Stop :
Latest |= Distance unl econt times ae)
(Odometer a
Twat | Toalatance Dn)
Conkol of LED assay aminosiy
Lgrtcortt | “Brighinass contol: :
Clock Whon 12H or 24H is selected, he curent
Time set hour appears.
@-@ hp, @ :s0ting
‘lock ONOFF 3): Clock dpa ON or OFF
1
+ Alarm sting. is possible to set 3 alarms
warm | 2
Stop staring : @ or buzzer stop sth
3
User
ns + Raise the io rpm to 1200%pm automaticaly
‘Aternate idle ‘to warm up the engine. -
Mode 1 - Automatic travelling speed is applied from 1st
(ist4th) | to 4th gear,
;
oe ‘Mode 2| ~ Automatic travelling speed is applied from
onsen] _2rato dn goat :
Modo 1] » Press ton once Salt down, press Eaton
uick — [awtbi| again shit up :
shit [Mode 2) Press barton everytime Shit loner pear 7
(Dom) | respectively
‘to. | “ON: Transmission auto condition S
Select | - OFF Transmission semi-auto condition 5
nesi ‘Clutch | - ON : Clutch cut-off is activated.
Cutoff | - OFF : Clutch cut-off is cancelled. =
7-29wangow [Subgroup Meanie Dispay on LCD Sy
a SS ee
Wipe ier ge arent inston wipe S
Inritene | "motor tretn operon 2
Regul rm
aoratoneu “roe hastens .
(crs by 2am
Pulse Press @ : Mositication. .
= Tonto eden oe wana, ,
stort
Engi spay nai
ENGIKOR: Korean : Display in Korean. -
Type ese wh sy i
Dee 12 Type 2 ees wth PN, LE
aoe Fain] rove diay ,
Diagnostios [Code _| + Refer to page 7-31
Machine ile terperatr ae ater ete see
pont] Seay mon)
Pres @ Dsay ON or OFF
Faun] oven ca ,
cade_| \ Costes delro err ote
Engine
Engine col onporatie day a
Monitor! . press @ : Display ON or OFF (Be
Faun] oreo ag
Trans [Code_[ Const dato oor eade :
Sn Tanaisson otonportxe day 7
Monitor | Press (@ : Display ON or OFF. aS
{@) Machine fault code,
When selecting the fault code menu, it shows all of the fault codes which mean abnormal
conditions of present time,
press @) button
there's no faut
¥ To go out from fauit explanation window,
(Press @ .@ to go out to frst menu)
No error willbe indicated in case thatDessiton | Code Meaning Remark
(010 | Power input votage low Boiow 18V
(017 | Power input votage high ‘Above 38
Electical [072 | Aerator vetage low Below 6V
system 013_| Altomatrvelage high ‘Above 36V
014 | Buzzer circuit open or short to ground
015. | Buzzer circuit short to poner
Hycrauie |_020_| Hydraulic ol temperature sensor open or shot o power
system (021_| Hycrauli il temperature sensor shot to ground
220_| Fuelievel sensor open oF shot to power
Engine 031_| Fuolivel sensor short to ground
system 034 | Gootng fan diving valve open or short to ground
(035 | Cooling fan crivng valve shart to power
(050_[ Auto select switch supply power open or shor to power
051_[ Ato sotoctsvtch supply power short o ground
TMgystom
252_| Chih eof supply power open or short to power
(053_[ Chuich cutoff supply power short to ground
Steering |_060_| Emergency storing relay open or shot o ground Option
system (061_| Emergency steering relay short to power Option
(070_[ NCU communication enor
CComnruricaton ["071_| TOU communication err
(072_| EM communication enor
MCU: Machine control unit ‘TCU: Transmission control unit ECM: Engine control module
731LCD ( Machine serial no. ; #1033-)
1@@ tcp
2(@) Right
Move to the next selection
3(@)_ Select(Enter)
Activate the currently chosen item
4(Q) Escape
Return tothe previous menu
5(@) Main, Menu
= Display menu
~Retum to the main display
No Meaning Remark
7 Vonioinginormaton [Job timer, Odometer, Hydraulic temperature, Battery]
voltage, Coolant temperature, TM ol temperature.
2 State information Ride state(option), Wartring up
a When operating termite, snows an operaing time intenal
8 b Wiper dipley Wioer motor intrmitently operating
Avo Fonvard, reverse, neutral LCD ype #
RN Fonvard, reverse, neutral Lob ype?
4 Actual gear cisplay
[Link] Actual gear
P Parking brake mode active
ed [Up anc own shiting]e: Forward d Reverse
5 > Select gear cisplay Pre scloaed geo Automatic mode
6 wD Fault code display Fault code state display
7 (Oma) [Engine rpm cisplay Now engine rpm state display
[mao [Hour meter display Hour meter state display
9 | rm 12:05 | Timer & alarm display Now time & alarm state display
% Both typet and type2 are LCD modes and they can be changed each other by operator's selection.
(AclustmentDisplay, see page 7-24)
792‘Sub menu
Activate item
wangos | Swoop Wearing Daplay nod
Tames mor Wasa ho varus pote Le
seb Press @)[Link] | @
' Meni re sconds
@ pew “Bross @): Star. Prose @ again: Sop :
Latest | Distance unt ecent times or OES
Odometer
Fat | -Taatasiance c= CRE
Conte ofD deplayarinesy
Light contol Brightness cont 9 :
Cik When 12H or 24s seeded re cover
Time set hour appears.
© teat :s0tng om 22:05
Clockonore | - @ :Clockdsplay ON or OFF
1
“Alarm setng is possbto sat’ alarms
pam [2
sep tara: © &
3
User ‘Abternate |_ON | . Raise the idle 1pm to 1200rpm automatically
[A [ore | Premintare .
Wade | ~ tomate Vavaling Spee appiod Tom TH
Jano [fron | “toargoar. :
flex |Moge2] ~Atomats vaveing seats app rom
[evita | | anata sh goa :
Wada + [7 PRS BATON OnGOT SRT TOW ROE BORER
louie [Doma] _ again: shit, :
htt ode] Press bution every Wire STS ova oar
eeu | respects :
ato | ON Tansrission ato oration S
hacen [sobst | OFF Trramasinsemstoconson &
SMT Cuch | ON: Chich cutoffs activated 7
Gutel | “OFF chick euro careced
7-33Maingroup [Sub group Meaning Display on LOD
‘Adjustment Tune [MKS] Choose between metric and inch unit display
ENG Cota)
ERD [cer When using the rtermiient natn of wiper
Intermitence motor, regulates opeaton time
Regulate ile rpm,
Alternate RPM Press @): Adjust cle rpm increments -
(or decrement) by 25pm.
Pusse Press © : Modification
Teonvolsthe dak nena of he vansmission,
a8 automaticaly, [S7
, 1st ate aay stereo eno 7
English: Daplay mn English 7
ENG/KOR Korean : Display in Korean.
“ype 1 Idlate with the symbol
Display 2 “ype 2 neat wh et A
Diagnostics Faut | ~ Eor code display. 7
Jeode_| : Reterto page 7-35,
Machine rule temperature and battery volage
S Monitor] aeelay Owens ancbaten/vekaae | qrsNT—EETD
tor one exe Cas
Press @): Display ON or OFF eee
Fault | ~ Eror code display. 7
Jcode_| : Consulta Hyundai dealer toeror code
Engine
itor |“ Ene coolant temperature display. erat
Monter| ress @): Display ON or OFF = D
Faut | ~ Eror code display. :
Transms- |code _| - Consulta Hyundai dealer to eror code.
sion TTansmission ol temperature splay ——
[Monitor | Press @) : Display ON or OFF =
Version
Disolay the controlleMICU) and cluster version,(@) Machine fault code
When selecting the fault code menu, it shows all of the fault codes which mean abnormal
conditions of present tie.
TAOS TAROT TAOS
icine id
MONITOR. > | smn 72 > | teu conmuneston eter
289 St.
+ To go out from fault explanation window, press @ button
(Press © ,@ to go out to main)
» No error willbe indicated in case that there's no faut
Description | Code Meaning Remark
O10 | Power input volage low Below 18V
(O17 | Power input vtage high ‘Above 38V
Electical [012 | Altemator vege ow Below SV
system, 013 | Altemator voltage high ‘Above 36V
O14 | Buzzer circuit open or short to round
075 | Buzzer cut short to power
Hiycrauio | 020_| Hyckauli ol tomperatur sensor open or short to power
system, 021_| Hydraulic oil temperature sensor short to ground
220_| Fuelevel sensor open or short o power
Engine (037_| Fuel level sensor short to ground
system {@34_[ Cooling fan crivng valve open or shor to ground
(035 | Cooling fan criving valve short to powor
(050_| Auto solct sich supply power open or shart to power
251_| Ato soloct switch supply powershot o ground
TM system 052_| Clutch cutoff supply power open or short to power
053_[ Clutch cutoff supply power short to ground
‘Steering (060 [Emergency steering relay open or short to ground ‘Option
system 061 | Emergency steering relay short to power Option
(070_| MCU communication enor
CComnruricaton [O71 | TCU communication err
(072_[ ECM communication enor
MCU: Machine control unit TCU: Transmission control unit ECM: Engine control module
7-35@ Transmission waming
‘Symbol
Meaning
Remarks
LAIR
Limp home gear
FIR/AIY flashing
Direction For R selected while turbine
speed is too high, CAUTION gear will
engage i turbine speed drops
Ciltemperature too low, no gear avaliable
‘Warm up engine / transmission
ws
Warning sump temperature
Changes between actual geardirecion
wile diving, in neutral only displayed if no
faultis detected
Warning torque converter temperature
Changes between actual geardiection
wile driving, in neutral only displayed ito
faults detected
WE
Warning high engine speed
Changes between actual geardiection
ile driving, in neutral ony displayed ito
faults detected2, SWITCHES:
Beacon switch(option)
Buzzer stop switch
Li
6 A Starting switen Parking brake switch
OO | serine heh aia
5 Rice contol switeh(option) — Work lamp swith
wise ‘auto seloet srtch
Clutch cut off steh
Kick down switch .
Hom button \
Mult function switch —, S
Hazard switeh
Kick down switch
1) STARTING SWITCH
(1) There are three positions, OFF, ON and START.
+ O(OFF) — :None of electrical circuits activate.
(ON) _:Allthe systems of machine operate.
+ E\(START) : Use when starting the engine.
Release key immediately after starting
Ss + Key must be In the ON position with enghne running malntaln
ae electrical and hydraulle functlon and prevent serlous machine
damage.
7-3642) HAZARD SWITCH
OFF
(1) Use for parking, or roading machine.
» If the switch Is left ON for a long time, the battery may be
discharged.
9) CLUTCH CUT OFF SWITCH
(1) This switch is pressed, twill cutoff the clutch when brake operates.
'% Be careful not to use this switch when driving on a skope.
(@) When the switch failure occurs, it willbe able to operate a clutch off
function from LOD.
= Refer to page 7-29,33.
SWITCH
(1) This switch is pressed, the parking brake wil start to operate and the
gauge panel warning lamp wil comes ON.
® When operating the gear selector lever, be sure to release the
parking brake, If the machine Is operated with the parking
brake engaged, the brake will overheat and may cause the
brake system to go out of order.
5) MAIN LIGHT SWITCH
(1) This switch use to operates the clearance lamp and head light by
two step.
First step: Clearance lamp and cluster illumination lamp comes
ON. Also, all indicator lamp of switches come ON.
‘Second step : Head lght comes ON.
6) WORK LAMP SWITCH
(1) This switch use to operates the front and rear work lamps by two
step.
First step __: Front work lamp located on the cab comes ON.
‘Second step : Rear work lamp located on the cowl comes ON.
796-27) REAR WIPER AND WASHER SWITCH
8) BUZZER STOP SWITCH
(1) The switch use to operates the rear wiper and washer by two step.
First step = The rear wiper operates.
+ Second step : The washer liquid is sprayed and the rear wiper is
‘operated only while pressing. If release the switch,
return to the first step postion
(1) The red lamp on the cluster lights ON and the buzzer sounds when
the machine has a problem.
In this case, if the switch is pressed, the buzzer willbe stopped. Be
‘sure to check machine for problems,
(2) Wait until the lamp is tumed OFF, if the red lamp lights ON after the
buzzer stopped.
If not, stop engine and check the system which the lamp is ON.
(1) Manual mode()
Press the top of the switch for the manual mode of the autoshift
function. The operator selects the desited speed and the desired
direction in the manual mode with the gear selector lever
@ Automatic mode(2)
Press the bottom of the switch for the autoshift function in the
‘automatic mode, Press the bottom of the switch prior to shifting the
transmission into forward or raverso in order to activate the autoshit
function.
¥ The operator can select two kinds of automatic modes.
(1st 4th, and ++ ath)
x When the switch fallure occurs, It will be able to operate a auto
‘select function from LCD.
¥ Refer to page 7-29,33.
10)BEACON SWITCH (Option)
(1) This switch turns ON the rotary ight on the cab.
7-363‘11)RIDE CONTROL SWITCH (Option)
AUTO
12) HORN BUTTON
Hom button
(1) AUTO position
Push in the top of the ride control switch in order to turn on the
automatic ride control. The automatic ride control automatically
turns on when the travel speed exceeds a preset speed of
approximately 9.5kmin. The automatic ride control automatically
shuts off during low speed 8h travel mode,
@)ON position
Push in the bottom of the ride control switch in order to tum on the
system for ride control regardless speed, The tide control will
smooth the ride ofthe machine during travel
(@) MIDDLE position
Push the ride control switch tothe middle postion in order to turn off
the system for the ride contro
(1) you press the button on the top of the multifunction switch, the
hon wil sound.
(1) This switch turns ON the cab room lamp.
736-414 KICK DOWN SWITCH
Kick down switch
(1) Manual mode
Itis effective 2nd speed to 1st speed only and recover to 2nd speed
‘Quickly when push the switch one more time,
(@) Automatic mode
) Mode 1(Down'Up)
It shifts down quickly from current gear to one step lower speed by
pushing the switch and recover to original speed quickly when push
the switch one more time.
@ Mode 2(D0wn)
It shits down from current gear to one step lower speed when push
the switch every time.
x Refer to page 7-29,33.
18) MULTI FUNCTION SWITCH
Ost
Ng
Right uring
(1) Front wiper and washer switch
@ When the switch isin J positon, the wiper moves intermitently
® When placed in I or I postion, the wiper moves continuously.
@ If you push the grip ofthe lever, washer liquid will be sprayed and
the wiper willbe activated 2-3 times.
Check the quantity of washer iquid in the tank. Ifthe level of
the washer liquld Is LOW, add the washer Iquld (In cold, winter
days) or water. The capacky of the tank Is 1 Iter.
(2) Dimmer switch
© This switch is used to turn the head lights direction,
.® Switch positions
Up = Tofash for passing
+ Middle : Head lights low beam ON
Down : Head lights high beam ON
@ If you release the switch when its in up position, the switch will
return to middle
(@) Tuming switch
This switch is used to war or signal the turning direction of the
machine to other vehicles or equipment.
@ Push the lever up for turning left, pull the lever down for tuming
right
7:36-5