QuickServe Online | (4022188) ISB4.5, ISB6.7, ISD4.5, and ISD6.7... https://quickserve.cummins.

com/qs3/portal/service/manual/en/4022188/

Front

(/qs3/pubsys2/xml/en/manual
Section i - Introduction
/4022188/4022188-
Section E - Engine and System Identification titlepage.html)

Section F - Familiarization

Section TS - Troubleshooting Symptoms

Section TT - Troubleshooting Symptoms (New Format)

Section DS - Engine Disassembly - Group 00

General
Section AS - Engine Assembly - Group 00 Information
Exhaust gas
Section 0 - Product - Group 00
temperature
sensors are
Section 1 - Cylinder Block - Group 01
used to
Section 2 - Cylinder Head - Group 02 measure the
temperature of
Section 3 - Rocker Levers - Group 03 exhaust gases
for use with the
Section 4 - Cam Followers/Tappets - Group 04 aftertreatment
system.
Section 5 - Fuel System - Group 05
The
aftertreatment
Section 6 - Injectors and Fuel Lines - Group 06
temperature
Section 7 - Lubricating Oil System - Group 07 sensors are
located in the
Section 8 - Cooling System - Group 08 aftertreatment
system. The
Section 9 - Drive Units - Group 09 aftertreatment
diesel oxidation
Section 10 - Air Intake System - Group 10 catalyst inlet
temperature
Section 11 - Exhaust System - Group 11 sensor (1) is
located closest
Section 12 - Compressed Air System - Group 12
to the
turbocharger
Section 13 - Electrical Equipment - Group 13
outlet. The
Section 14 - Engine Testing - Group 14 aftertreatment
diesel
Section 16 - Mounting Adaptations - Group 16 particulate filter

1 of 11 04/08/2018, 20:45
QuickServe Online | (4022188) ISB4.5, ISB6.7, ISD4.5, and ISD6.7... https://quickserve.cummins.com/qs3/portal/service/manual/en/4022188/

inlet
Front
temperature
Section i - Introduction sensor (2) is
located
Section E - Engine and System Identification between the
aftertreatment
Section F - Familiarization diesel oxidation
catalyst and the
Section TS - Troubleshooting Symptoms aftertreatment
diesel
Section TT - Troubleshooting Symptoms (New Format) particulate filter.
The
Section DS - Engine Disassembly - Group 00 aftertreatment
diesel
Section AS - Engine Assembly - Group 00
particulate filter
outlet
Section 0 - Product - Group 00
temperature
Section 1 - Cylinder Block - Group 01 sensor (3) is
located in the
Section 2 - Cylinder Head - Group 02 outlet of the
aftertreatment
Section 3 - Rocker Levers - Group 03 diesel
particulate filter.
Section 4 - Cam Followers/Tappets - Group 04
Note :
Sensors 1
Section 5 - Fuel System - Group 05 and 3 are
identical
Section 6 - Injectors and Fuel Lines - Group 06 sensors and
have the
Section 7 - Lubricating Oil System - Group 07 same part
number.
Section 8 - Cooling System - Group 08 Sensor 2 has
a different
Section 9 - Drive Units - Group 09 connector to
prevent
Section 10 - Air Intake System - Group 10
connecting
sensors 1
and 2
Section 11 - Exhaust System - Group 11 backwards
during
Section 12 - Compressed Air System - Group 12 installation.
Make sure
Section 13 - Electrical Equipment - Group 13 that sensor 2
(light grey
Section 14 - Engine Testing - Group 14 colored
connector) is
Section 16 - Mounting Adaptations - Group 16 installed in

2 of 11 04/08/2018, 20:45
QuickServe Online | (4022188) ISB4.5, ISB6.7, ISD4.5, and ISD6.7... https://quickserve.cummins.com/qs3/portal/service/manual/en/4022188/

the correct
Front
position as
shown in the
Section i - Introduction the diagram.

Section E - Engine and System Identification Due to the

number of
Section F - Familiarization various
aftertreatment
Section TS - Troubleshooting Symptoms configurations,
this procedure
Section TT - Troubleshooting Symptoms (New Format) has been
written to be
Section DS - Engine Disassembly - Group 00 generic. Not all
illustrations
Section AS - Engine Assembly - Group 00 within this
procedure will
Section 0 - Product - Group 00
represent the
application that
Section 1 - Cylinder Block - Group 01
is being worked
Section 2 - Cylinder Head - Group 02 on.

Section 3 - Rocker Levers - Group 03

Section 4 - Cam Followers/Tappets - Group 04

Section 5 - Fuel System - Group 05 Preparatory Steps

WARNING
Section 6 - Injectors and Fuel Lines - Group 06

Section 7 - Lubricating Oil System - Group 07 Batteries can

emit
Section 8 - Cooling System - Group 08 explosive
gases. To
Section 9 - Drive Units - Group 09
reduce the
possibility of
Section 10 - Air Intake System - Group 10
personal
Section 11 - Exhaust System - Group 11 injury, always
ventilate the
Section 12 - Compressed Air System - Group 12 compartment
before
Section 13 - Electrical Equipment - Group 13 servicing the
batteries. To
Section 14 - Engine Testing - Group 14 reduce the
possibility of
Section 16 - Mounting Adaptations - Group 16 arcing,

3 of 11 04/08/2018, 20:45
QuickServe Online | (4022188) ISB4.5, ISB6.7, ISD4.5, and ISD6.7... https://quickserve.cummins.com/qs3/portal/service/manual/en/4022188/

remove the
Front
negative (-)
Section i - Introduction battery cable
first and
Section E - Engine and System Identification attach the
negative (-)
Section F - Familiarization battery cable
last.
Section TS - Troubleshooting Symptoms

Section TT - Troubleshooting Symptoms (New Format) Disconnect the

vehicle battery
Section DS - Engine Disassembly - Group 00 cables. Refer to
Procedure
Section AS - Engine Assembly - Group 00 013-009 in
Section 13.
Section 0 - Product - Group 00 (/qs3/pubsys2
/xml/en
Section 1 - Cylinder Block - Group 01 /procedures
/31/31-013-009.html)
Section 2 - Cylinder Head - Group 02

Section 3 - Rocker Levers - Group 03

Section 4 - Cam Followers/Tappets - Group 04

Section 5 - Fuel System - Group 05

Remove
CAUTION
Section 6 - Injectors and Fuel Lines - Group 06
If the
Section 7 - Lubricating Oil System - Group 07 temperature
sensor wire
Section 8 - Cooling System - Group 08 connectors
are not
Section 9 - Drive Units - Group 09 connected to
the proper
Section 10 - Air Intake System - Group 10 locations after
installation,
Section 11 - Exhaust System - Group 11 aftertreatment
system
Section 12 - Compressed Air System - Group 12
damage can
result.
Section 13 - Electrical Equipment - Group 13

Section 14 - Engine Testing - Group 14

Note : A
numbered tag
Section 16 - Mounting Adaptations - Group 16

4 of 11 04/08/2018, 20:45
QuickServe Online | (4022188) ISB4.5, ISB6.7, ISD4.5, and ISD6.7... https://quickserve.cummins.com/qs3/portal/service/manual/en/4022188/

can be
Front
present on
each of the
Section i - Introduction temperature
sensor wire
Section E - Engine and System Identification harness
connections.
Section F - Familiarization The canister
into which
Section TS - Troubleshooting Symptoms each
temperature
Section TT - Troubleshooting Symptoms (New Format) sensor is
threaded can
possibly have
Section DS - Engine Disassembly - Group 00
a welded tag
labeling the
Section AS - Engine Assembly - Group 00 corresponding
number. If
Section 0 - Product - Group 00 either of
these
Section 1 - Cylinder Block - Group 01 markings no
longer exists,
Section 2 - Cylinder Head - Group 02 mark each of
the wire
Section 3 - Rocker Levers - Group 03 connectors
prior to
disconnecting
Section 4 - Cam Followers/Tappets - Group 04
the
temperature
Section 5 - Fuel System - Group 05 sensors from
the wire
Section 6 - Injectors and Fuel Lines - Group 06 harness.
Slide the
Section 7 - Lubricating Oil System - Group 07
locking tab on
Section 8 - Cooling System - Group 08 the top side of
the connector
Section 9 - Drive Units - Group 09 to the unlock
position.
Section 10 - Air Intake System - Group 10
Press down on
the tab near the
Section 11 - Exhaust System - Group 11
end of the
Section 12 - Compressed Air System - Group 12 harness
connector
Section 13 - Electrical Equipment - Group 13 where the
harness wires
Section 14 - Engine Testing - Group 14 lead into the
connector.
Section 16 - Mounting Adaptations - Group 16

5 of 11 04/08/2018, 20:45
QuickServe Online | (4022188) ISB4.5, ISB6.7, ISD4.5, and ISD6.7... https://quickserve.cummins.com/qs3/portal/service/manual/en/4022188/

Pull outward on
Front
the connector
Section i - Introduction away from the
sensor to
Section E - Engine and System Identification disconnect.

Section F - Familiarization
WARNING
Section TS - Troubleshooting Symptoms
The
Section TT - Troubleshooting Symptoms (New Format) aftertreatment
system will
Section DS - Engine Disassembly - Group 00
stay hot to
touch for long
Section AS - Engine Assembly - Group 00
periods of
Section 0 - Product - Group 00 time after the
engine has
Section 1 - Cylinder Block - Group 01 been shut
down. To
Section 2 - Cylinder Head - Group 02 reduce the
possibility of
Section 3 - Rocker Levers - Group 03 personal
injury, avoid
Section 4 - Cam Followers/Tappets - Group 04 direct contact
of hot
Section 5 - Fuel System - Group 05 components
with your
Section 6 - Injectors and Fuel Lines - Group 06
skin.

Section 7 - Lubricating Oil System - Group 07

Loosen the
Section 8 - Cooling System - Group 08 retaining nut
and remove the
Section 9 - Drive Units - Group 09 aftertreatment
temperature
Section 10 - Air Intake System - Group 10
sensor from the
aftertreatment
Section 11 - Exhaust System - Group 11
system.
Section 12 - Compressed Air System - Group 12

Section 13 - Electrical Equipment - Group 13

Section 14 - Engine Testing - Group 14

Clean and Inspect
Section 16 - Mounting Adaptations - Group 16 for Reuse

6 of 11 04/08/2018, 20:45
QuickServe Online | (4022188) ISB4.5, ISB6.7, ISD4.5, and ISD6.7... https://quickserve.cummins.com/qs3/portal/service/manual/en/4022188/

Visually inspect
Front
the exhaust
Section i - Introduction gas
temperature
Section E - Engine and System Identification sensors for
damaged or
Section F - Familiarization exposed wires,
bent or broken
Section TS - Troubleshooting Symptoms pins, damaged
connectors, or
Section TT - Troubleshooting Symptoms (New Format) damaged
threads.
Section DS - Engine Disassembly - Group 00
Visually inspect
Section AS - Engine Assembly - Group 00 the tip of the
exhaust gas
Section 0 - Product - Group 00 temperature
sensor for
Section 1 - Cylinder Block - Group 01 cracks, dents,
kinks, and
Section 2 - Cylinder Head - Group 02 carbon buildup.

Section 3 - Rocker Levers - Group 03 Replace the

sensor if
Section 4 - Cam Followers/Tappets - Group 04 damage is
found.
Section 5 - Fuel System - Group 05

Section 6 - Injectors and Fuel Lines - Group 06

Section 7 - Lubricating Oil System - Group 07

Install
Section 8 - Cooling System - Group 08
Apply a coating
Section 9 - Drive Units - Group 09 of Loctite™
80209, 51002,
Section 10 - Air Intake System - Group 10 76732 Copper
or Silver Grade
Section 11 - Exhaust System - Group 11 anti-seize, or
equivalent to
Section 12 - Compressed Air System - Group 12 the exhaust
gas
Section 13 - Electrical Equipment - Group 13
temperature
sensor threads
Section 14 - Engine Testing - Group 14
prior to
Section 16 - Mounting Adaptations - Group 16 assembly.

7 of 11 04/08/2018, 20:45
QuickServe Online | (4022188) ISB4.5, ISB6.7, ISD4.5, and ISD6.7... https://quickserve.cummins.com/qs3/portal/service/manual/en/4022188/

Install the
Front
exhaust gas
Section i - Introduction temperature
sensor.
Section E - Engine and System Identification Tighten the nut
that secures
Section F - Familiarization
the sensor to
the
Section TS - Troubleshooting Symptoms
aftertreatment
system.
Section TT - Troubleshooting Symptoms (New Format)
Torque
Section DS - Engine Disassembly - Group 00 Value: 30 n•m
[ 22 ft-lb ]
Section AS - Engine Assembly - Group 00

Section 0 - Product - Group 00 CAUTION

If the
Section 1 - Cylinder Block - Group 01
temperature
sensor wire
Section 2 - Cylinder Head - Group 02
connectors
Section 3 - Rocker Levers - Group 03 are not
connected to
Section 4 - Cam Followers/Tappets - Group 04 the proper
locations after
Section 5 - Fuel System - Group 05 installation,
aftertreatment
Section 6 - Injectors and Fuel Lines - Group 06 system
damage can
Section 7 - Lubricating Oil System - Group 07 result.

Section 8 - Cooling System - Group 08

Make sure the
Section 9 - Drive Units - Group 09 exhaust gas
temperature
Section 10 - Air Intake System - Group 10 sensors are
connected to
Section 11 - Exhaust System - Group 11 the correct
positions on the
Section 12 - Compressed Air System - Group 12 OEM wiring
harness.
Section 13 - Electrical Equipment - Group 13
Swapped inlet
and outlet
Section 14 - Engine Testing - Group 14
temperature
Section 16 - Mounting Adaptations - Group 16 sensors will

8 of 11 04/08/2018, 20:45
QuickServe Online | (4022188) ISB4.5, ISB6.7, ISD4.5, and ISD6.7... https://quickserve.cummins.com/qs3/portal/service/manual/en/4022188/

result in active
Front
fault codes.
Section i - Introduction A numbered
tag should be
Section E - Engine and System Identification present on
each of the
Section F - Familiarization
temperature
sensor wire
Section TS - Troubleshooting Symptoms
harness
connections.
Section TT - Troubleshooting Symptoms (New Format)
The canister
Section DS - Engine Disassembly - Group 00 into which each
temperature
Section AS - Engine Assembly - Group 00 sensor is
threaded may
Section 0 - Product - Group 00 have a welded
tag labeling the
Section 1 - Cylinder Block - Group 01 corresponding
number.
Section 2 - Cylinder Head - Group 02 Connect the
exhaust gas
Section 3 - Rocker Levers - Group 03
temperature
sensor wiring
Section 4 - Cam Followers/Tappets - Group 04
harness
connections as
Section 5 - Fuel System - Group 05
noted during
Section 6 - Injectors and Fuel Lines - Group 06 removal.

Connect the
Section 7 - Lubricating Oil System - Group 07 exhaust gas
temperature
Section 8 - Cooling System - Group 08
sensor to the
aftertreatment
Section 9 - Drive Units - Group 09
wiring harness.
Section 10 - Air Intake System - Group 10 Push the
connectors
Section 11 - Exhaust System - Group 11 together until
they lock.
Section 12 - Compressed Air System - Group 12
Slide the
Section 13 - Electrical Equipment - Group 13 locking tab to
the lock
Section 14 - Engine Testing - Group 14 position.

Section 16 - Mounting Adaptations - Group 16

9 of 11 04/08/2018, 20:45
QuickServe Online | (4022188) ISB4.5, ISB6.7, ISD4.5, and ISD6.7... https://quickserve.cummins.com/qs3/portal/service/manual/en/4022188/

Front

Section i - Introduction
Finishing Steps
Section E - Engine and System Identification
WARNING
Section F - Familiarization
Batteries can
Section TS - Troubleshooting Symptoms emit
explosive
Section TT - Troubleshooting Symptoms (New Format)
gases. To
reduce the
Section DS - Engine Disassembly - Group 00
possibility of
Section AS - Engine Assembly - Group 00 personal
injury, always
Section 0 - Product - Group 00 ventilate the
compartment
Section 1 - Cylinder Block - Group 01 before
servicing the
Section 2 - Cylinder Head - Group 02 batteries. To
reduce the
Section 3 - Rocker Levers - Group 03 possibility of
arcing,
Section 4 - Cam Followers/Tappets - Group 04 remove the
negative (-)
Section 5 - Fuel System - Group 05
battery cable
first and
Section 6 - Injectors and Fuel Lines - Group 06
attach the
Section 7 - Lubricating Oil System - Group 07 negative (-)
battery cable
Section 8 - Cooling System - Group 08 last.

Section 9 - Drive Units - Group 09

Connect the
vehicle battery
Section 10 - Air Intake System - Group 10
cables. Refer to
Section 11 - Exhaust System - Group 11 Procedure
013-009 in
Section 12 - Compressed Air System - Group 12 Section 13.
(/qs3/pubsys2
Section 13 - Electrical Equipment - Group 13 /xml/en
/procedures
Section 14 - Engine Testing - Group 14 /31/31-013-009.html)

Section 16 - Mounting Adaptations - Group 16

10 of 11 04/08/2018, 20:45
QuickServe Online | (4022188) ISB4.5, ISB6.7, ISD4.5, and ISD6.7... https://quickserve.cummins.com/qs3/portal/service/manual/en/4022188/

Front

Section i - Introduction
Last Modified: 20-Jan-2009
Section E - Engine and System Identification

Section F - Familiarization

Section TS - Troubleshooting Symptoms

Section TT - Troubleshooting Symptoms (New Format)

Section DS - Engine Disassembly - Group 00

Section AS - Engine Assembly - Group 00

Section 0 - Product - Group 00

Section 1 - Cylinder Block - Group 01

Section 2 - Cylinder Head - Group 02

Section 3 - Rocker Levers - Group 03

Section 4 - Cam Followers/Tappets - Group 04

Section 5 - Fuel System - Group 05

Section 6 - Injectors and Fuel Lines - Group 06

Section 7 - Lubricating Oil System - Group 07

Section 8 - Cooling System - Group 08

Section 9 - Drive Units - Group 09

Section 10 - Air Intake System - Group 10

Section 11 - Exhaust System - Group 11

Section 12 - Compressed Air System - Group 12

Section 13 - Electrical Equipment - Group 13

Section 14 - Engine Testing - Group 14

Section 16 - Mounting Adaptations - Group 16

11 of 11 04/08/2018, 20:45