Parts Catalog: MDKBH

Parts
Catalog
MDKBH
GEMO GmbH
Auf dem Baggersand 5
23570 Travemünde
Tel. 04502-2466
Fax 04502-2425
gemo_gmbh@t-online.de
www.gemo-online.de
Printed U.S.A. 7−2005 981−0282

To avoid errors or delay in filling your parts order, The following symbols are used in Onan manuals
always give the MODEL, SPEC NO. and SERIAL to alert users to the potentially dangerous condi-
NO. from the Onan nameplate. tions relating to maintenance of equipment and re-
placement of parts. Please read and observe.
For handy reference, insert your nameplate infor-
mation in the spaces below.
This symbol warns of immedi-
ate hazards which will result in
severe personal injury or death.
MODEL AND SPEC NO.
This symbol refers to a hazard
or unsafe practice which can re-
SERIAL NO. sult in severe personal injury or
death.
This symbol refers to a hazard
DIGITAL CONTROL SOFTWARE VERSION or unsafe practice which can re-
AND DATE (IF APPLICABLE) sult in severe personal injury or
product or property damage.
Service and repair of Onan equipment must be performed by trained, experienced personnel only. Im-
proper service or repair may result in property damage, severe personal injury or death. Do not use this
catalog as a guide to servicing your equipment. Read and follow the IMPORTANT SAFETY IN-
STRUCTIONS in the Service Manual appropriate for the equipment you are working on.
Contact with USED ENGINE OILS has been identified by a United States federal agency and some USA
state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When checking or changing engine
oils take all necessary precautions not to ingest, breathe the fumes or contact the used oil.
Contact with ASBESTOS has been identified by a United States federal agency and some USA state
agencies as causing CANCER or REPRODUCTIVE TOXICITY. When handling engine gaskets take all
necessary precautions not to ingest, breathe or contact the dust from the gaskets! Use adequate ven-
tilation and wear protective gloves, masks and clothing!
Contact with BENZINE and LEAD, found in gasoline, fuel additives and solvents has been identified
by a United States federal agency and some USA state agencies as causing CANCER or REPRODUC-
TIVE TOXICITY. When checking, draining or adding gasoline and fuel additives or using solvents take
all necessary precautions not to ingest, breathe the fumes or contact the liquids. Use adequate ventila-
tion and wear protective gloves, masks and protective clothing!
Servicing and replacement of MARINE CRITICAL PARTS must be carried out by persons trained and
experienced with marine gasoline engine−generator safety requirements!
PSP-1
Introduction
This parts catalog applies to the standard generator set listed below. Parts are arranged in groups of related items and
each illustrated part is defined by a reference number corresponding to the same reference number in the parts list.
Parts illustrations are typical. Using the model and specification number from your generator set nameplate, select
parts that apply to your set. Unless otherwise mentioned in the description or page heading, parts are interchangeable
between models. Throughout this catalog right and left sides are detemined by facing the engine end (front ) of the set.
MODEL HERTZ
4MDKBH 50
5MDKBH 60
* − The diagonal line (/) or dash (−) in the model and specification number separates generator set
characteristics from the specification number and letter. The specification number denotes customer
requested options or deviations from a standard model. The specification letter advances (A to B, B to
C, etc.) with major manufacturing changes.
WIRING DIAGRAM
630−2694
1
Index
Adapter, Engine, 17 Components, Coolant Water Pump, 35

Adapter, Intake Resonator, 32 Components, Injection Pump, 15
Adapter, Oil Drain, 46 Components, Nozzle Holder, 23
Adapter, Pressure Sender Pipe, 6 Components, Remote Fuel/Water Separator, 31
Apparatus, Idle, 13 Components, Starter, 19
Arm, Rocker, 21 Connector, Fuel Hose, 29
Assy, Rotor, 61 Connector, Raw Water Hose, 37
Assy, Stator Wound, 61 Control, 63
Coupling, Flywheel, 17
Ball, Crankshaft, 7 Coupling, Fuel Elbow Anchor, 29
Ball, Governor Gear, 10 Coupling, Raw Water Hose Union, 37
Ball, Starter Steel, 19 Cover, Breather, 24
Ball, Valve Seat, 25 Cover, Control Box, 55
Bar, Bus, 22 Cover, Control Panel Access, 55
Bearing, Coolant Water Pump, 35 Cover, Cylinder Block Hole, 6
Bearing, Crankshaft, 7 Cover, Cylinder Head, 24
Bearing, Fuel Camshaft Ball, 10 Cover, Cylinder Head , 24
Bearing, Governor Carrier Ball, 27 Cover, Enclosure, 55, 57
Bearing, Starter Ball, 19 Cover, Fuel Camshaft, 10
Belt, Drive, 17 Cover, Governor, 27
Belt, Raw Water Pump, 37 Cover, Heat Exchanger End, 41
Block, Brush, 61 Cover, Main Bearing Case, 9
Block, Cylinder, 6 Cover, Side Panel Access, 59
Block, Terminal, 47 Cover, Thermostat, 33
Box, Control, 57 Cover, Top Enclosure, 55
Bracket, Engine Generator, 49 Crankshaft, 7
Bracket, Engine Mount, 49
Bracket, Lifting, 17 Drain, Remote Water Separator, 31
Bracket, Raw Water Pump Mounting, 37 Duct, Air, 55
Bracket, Remote Fuel/Water Separator Mounting, 30 Duct, Exhaust, 59
Bracket, Rocker Arm, 21 Duct, Intake, 17
Breaker, Circuit, 63
Breather, Baffle, 24 Elbow, 90 Degree Coolant Drain, 6
Bush, Idle Gear, 8 Elbow, Exhaust, 53
Bush, Piston, 7 Elbow, Fuel Hose Female, 29
Bushing, Remote Fuel/Water Separator Pipe, 30 Elbow, Fuel Pump Pipe, 29
Elbow, Pressure Sender Pipe, 6
Camshaft, 8 Elbow, Raw Water Pump, 37
Camshaft, Fuel, 10 Elbow, Remote Fuel/Water Separator Street, 30
Cap, Coolant Recovery Tank, 39 Element, Remote Water Separator, 31
Cap, Cylinder Block, 6 Enclosure, 54
Cap, Cylinder Head, 20 Endbell, 61
Cap, Exhaust, 53 Engine, Replacement, 6
Cap, Idle Apparatus, 13 Exchanger, Heat, 41
Cap, Valve, 21
Carrier, Governor, 27 Fan, Generator, 61
Case, Governor Ball, 10 Filter, Fuel, 29
Case, Main Bearing, 9 Filter, Oil, 25, 46
Circlip, Fuel Camshaft, 10 Flange, Coolant Water Pump, 35
Circlip, Piston Pin, 7 Flange, Injection Pump Sleeve, 15
Clamp, Hose, 32 Flange, Water, 33
Clamp, Loop, 61 Flywheel, 17
Clip, Hose, 24
Gasket, 14
Clutch, Starter, 19
Gasket, Air Bleeder Screw, 22
Collar, Crankshaft, 7
Gasket, Coolant Water Pump, 35
Collar, Idle Gear, 8
Gasket, Cylinder Block Hole Cover, 6
Collar, Speed Control, 11
Gasket, Cylinder Head, 20
Collet, Valve Spring, 21
2
Index
Gasket, Delivery Valve, 15 Indicator, Oil, 45

Gasket, Exhaust, 53 Insulation, Air Duct, 55
Gasket, Gearcase, 25 Insulation, Cover, 55
Gasket, Heat Exchanger, 41 Insulation, Housing, 55, 57, 59
Gasket, Heat Exchanger End Cover, 41 Insulation, Side Panel, 55
Gasket, Idle Apparatus, 13 Insulation, Top Cover, 55
Gasket, Injection Pump, 15 Isolator, Vibration, 49
Gasket, Injector Nozzle, 22
Gasket, Inlet Manifold, 51 Joint, Injection Pump Eye, 14
Gasket, Main Bearing Case, 9 Joint, Oil Filter Pipe, 25
Gasket, Oil Pan, 46
Key, Camshaft Feather, 8
Gasket, Oil Pump, 6
Key, Crankshaft Feather, 7
Gasket, Rocker Cover, 24
Key, Fuel Camshaft Feather, 10
Gasket, Speed Control Plate, 11
Key, Oil Pump Feather, 6
Gasket, Thermostat, 33
Kit Break Siphon, 42
Gasket, Water Flange, 33
Kit, Coolant Recovery, 39
Gear, Cam, 8
Kit, Cruise, 70
Gear, Crankshaft, 7
Kit, Exhaust, 53
Gear, Idle, 8
Kit, Fuel Adapter, 29
Gear, Injection Pump, 10
Kit, Fuel Filter, 70
Gear, Oil Pump Drive, 6
Kit, Gasket, 70
Gearcase, 25
Kit, Heat Exchanger Cap, 41
Generator, 61
Kit, Isolated Ground, 48
Governor, 27
Kit, Muffler, 43, 44
Grommet, 61
Kit, Muffler/Water Separator, 43
Grommet, Air Duct, 55
Kit, Nozzle Holder, 22
Grommet, Control Box, 57
Kit, Raw Water Pump Service, 37
Grommet, Control Panel, 63
Kit, Remote Control Panel (W/Switch), 68, 69
Grommet, Enclosure, 59
Kit, Remote Fuel/Water Separator, 30
Guide, Valve, 20
Kit, Remote Fuel/Water Separator O’Ring, 31
Hanger, Coolant Recovery Tank, 39 Kit, Remote Switch Harness, 70
Harness, Battery, 47 Kit, Remote Water Separator Metal Bowl Replacement, 31
Harness, Control, 65 Kit, Resonator, 44
Harness, Customer Interface Pigtail, 67 Kit, Siphon Break, 42
Harness, Extension, 67 Kit, Water Separator, 43
Harness, Genset, 63
Label, Remote Panel (W/Switch) (Start/Preheat), 68, 69
Harness, Junction, 67
Labels, 70
Harness, Remote Panel (W/Switch), 68, 69
Latch, Cover, 55
Head, Cylinder, 20
Latch, Enclosure, 59
Head, Water Separator Replacement, 31
Lever, Engine Stop, 11, 13
Heatsink, 63
Lever, Fork, 12
Holder, Delivery Valve, 15
Lever, Governor, 11
Holder, Nozzle, 22
Lever, Speed Control, 11
Holder, Starter Brush, 19
Line, Fuel, 22
Hook, Engine, 20
Hose, Coolant, 41 Manifold, Exhaust, 53
Hose, Coolant Recovery, 39 Manifold, Inlet, 51
Hose, Exhaust, 53 Mixer, Exhaust, 53
Hose, Fuel, 29 Muffler, 43, 44, 53
Hose, Intake, 32
Hose, Raw Water Pump Coolant, 37 Neck, Exhaust Manifold Filler, 53
Hourmeter, 63 Nozzle, 22
Hub, Flywheel Flex Coupling, 17 Nozzle, Injection, 23
Impeller, Coolant Water Pump, 35 O’Ring, 24

Impeller, Raw Water Pump, 37 O’Ring, Crankshaft, 7
Indicator Assy, Oil, 45
3
Index
O’Ring, Cylinder Block, 6 Rack, Injection Pump Control, 15

O’Ring, Cylinder Head, 20 Regulator, Battery Charger, 63
O’Ring, Gearcase, 25 Relay, 63
O’Ring, Generator Pulley, 17 Relay (Isolated Ground), 48
O’Ring, Generator Rotor, 61 Resonator, 32, 44
O’Ring, Heat Exchanger Cover, 41 Retainer, Brush Seal, 55
O’Ring, Injection Pump, 15 Retainer, Starter, 19
O’Ring, Oil Pickup, 46 Retainer, Valve Spring, 21
O’Ring, Raw Water Pump, 37 Ring, Governor Rotor Retaining, 27
O’Ring, Speed Control, 11 Ring, Idle Gear Snap, 8
O’Ring, Starter, 19 Ring, Piston, 7
Rod, Connecting, 7
Pad, Heatsink, 63 Rod, Nozzle Holder Push, 23
Pan, Drip, 49 Rod, Push, 8
Pan, Oil, 46 Roller, Starter Clutch, 19
Panel, Control, 57 Rotor, Governor, 27
Panel, Exhaust, 59
Panel, Remote (W/Switch), 68, 69 Seal, Brush, 55
Panel, Service, 59 Seal, Coolant Water Pump Mechanical, 35
Panel, Side, 55 Seal, Cover, 55
Pin, Cylinder Block Pipe, 6 Seal, Enclosure, 49, 59
Pin, Cylinder Block Straight, 6 Seal, Fuel Pump, 29
Pin, Fork Lever Spring, 12 Seal, Gearcase Oil, 25
Pin, Injection Pump, 15 Seal, Main Bearing Case Oil, 9
Pin, Main Bearing Case, 9 Seal, Speed Control Oil, 11
Pin, Piston, 7 Seal, Valve Stem, 21
Pin, Rocker Arm Spring, 21 Seat, Injection Pump Spring, 15
Pin, Speed Control Spring, 11 Seat, Valve, 25
Pin, Start Spring, 25 Sender, Oil Pressure, 6
Pinion, Starter, 19 Sender, Water Temperature, 20
Pipe, Coolant Water Return, 35 Separator, Remote Fuel/Water, 30
Pipe, Overflow, 22 Separator, Water, 43
Pipe, Water Return, 24, 33 Shaft, Fork Lever, 12
Piston, 7 Shaft, Governor Lever, 11
Plate, Control Box, 63 Shaft, Idle Gear, 8
Plate, Injection Pump, 15 Shaft, Rocker Arm, 21
Plate, Speed Control, 11 Shim, Injection Pump, 14, 15
Plug, Control Panel Hole, 63 Sleeve, Air Intake, 32
Plug, Cylinder Block, 6 Sleeve, Crankshaft, 7
Plug, Cylinder Head, 20 Sleeve, Governor, 10
Plug, Fuel Filter, 29 Sleeve, Injection Pump Control, 15
Plug, Gearcase, 25 Slinger, Oil, 7
Plug, Glow, 22 Socket, Relay, 63
Plug, Oil Filler, 24 Spacer, Nozzle Holder, 23
Plug, Oil Gauge, 46 Spacer, Raw Water Pump, 37
Plug, Oil Pan, 46 Spring, Delivery Valve, 15
Plug, Water Flange, 33 Spring, Governor, 12, 27
Plunger, Injection Pump, 15 Spring, Injection Pump Plunger, 15
Pulley, Drive, 17 Spring, Nozzle Holder, 23
Pulley, Fan, 38 Spring, Rocker Arm, 21
Pulley, Generator, 17 Spring, Starter, 19
Pump, Coolant Water, 35 Spring, Valve, 21
Pump, Fuel, 29 Spring, Valve Seat, 25
Pump, Injection, 14 Standoff, Insulator, 57
Pump, Oil, 6 Starter, 18
Pump, Raw Water, 37 Stator, Governor, 27
Pump, Water Separator, 31 Stopper, Camshaft, 8
4
Index
Stopper, Fuel Camshaft, 10 Tensioner, Belt, 17

Strainer, Slotted, 44 Thermostat, Water, 33
Strainer, Water Pickup, 43 Tube, Breather, 24, 51
Strap, Bond, 47 Tube, Exhaust, 53
Strap, Control Box Ground, 57 Tube, Oil, 45
Switch, Exhaust Temperature, 53 Tube, Oil Fill, 45
Switch, Rocker, 63, 68, 69
Switch, Starter Magnetic, 19 Union, Vacuum Relief Hose, 42
Switch, Water Pressure, 41
Valve, 21, 24
Tank, Coolant Recovery, 39 Valve, Delivery, 15
Tape, Weather Stripping, 32 Valve, Oil Drain Ball, 46
Tappet, 8, 15
Wire, Injection Pump Retainer, 15
Tee, Fuel Hose Street, 29
5
Cylinder Block
2
1
11
32 13
3 14
9
26 4
24
30 25
8
12
2
16
31 15 10
13 3
3
4
6
2 5
21 18 23
17
20
22
6 5
27 29
12 6 28
19 7
REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
100−3941 1 Engine, Replacement 25 185−6580 1 Gasket, Hole Cover

1 110−3970 1 Block Assy, Cylinder (Includes 26 185−2388 2 Bolt
Parts Marked *) 27 502−0917 1 +Adapter, Pipe
2 185−5482 3 *Cap, Sealing 28 502−0020−01 1 +Elbow, Pipe
3 185−5483 3 *Cap, Sealing 29 ♦Sender, Oil Pressure MC
4 185−5484 2 *Cap, Sealing 193−0244 1 Standard Ground
5 185−2188 4 *Plug 193−0430−01 1 + Isolated Ground
6 185−2233 3 *Plug 30 502−1359 1 Elbow, 90° Coolant Drain
7 185−2234 1 *Plug 31 502−1360 1 Nut, Cap
8 185−5485 1 *Plug, Expansion 32 185−5489 1 Cover, Fuel Camshaft
9 185−5486 2 *Pin, Straight
10 185−5487 2 *Pin, Straight
11 185−2094 1 *Pin, Pipe WARNING ♦ MC − Are MARINE CRITICAL and
12 185−2115 2 *Pin, Pipe (Obsolete) must comply with boating safety ignition protec-
13 185−5488 2 *Pin, Pipe tion, backfire, fire resistance, exhaust system in-
14 185−2095 1 O’Ring tegrity, or other requirements established by regu-
15 184−0023 1 Plug latory agencies, such as US Coast Guard, ABYO,
16 509−0442 Washer, Sealing and ISO. When MARINE CRITICAL parts are re-
17 120−1363 1 Pump, Oil placed for any reason , use Onan parts that are iden-
18 185−5413 1 Gasket, Oil Pump tified with the part numbers in this book.
19 185−5491 3 Bolt
20 185−5414 1 Gear, Oil Pump Drive
21 185−5415 1 Key, Feather
* − Parts Included in Cylinder Block Assy.
22 185−5416 1 Nut, Flange
23 185−6039 1 Plug + − Parts Included in Isolated Ground Kit Listed on Relay
Page.
24 185−5798 1 Cover
6
MDKBH
Piston and Crankshaft
4
9
1 10
11
12
3
4
6
7
8
15
13
16
17 14
18
19
20

1 Piston 11 184−0034 2 Crankshaft (Includes Ball)

184−0032 2 Standard 12 185−5575 2 Ball
184−0033 2 +0.50mm 13 Bearing
2 Ring Assy, Piston 185−5580 1 Standard
184−0030 2 Standard 185−2026 1 −0.20mm
184−0031 2 +.050mm 185−5357 1 −0.40mm
3 185−5568 2 Pin, Piston 14 Bearing
4 185−2016 4 Circlip, Piston Pin 185−5581 1 Standard
5 114−0420 2 Rod Assy, Connecting (Includes 185−5360 1 −0.20mm
Bush, Bolt, and Bearing) 185−5361 1 −0.40mm
6 508−1255 2 Bush, Piston 15 185−2353 1 Key, Feather
7 Bearing 16 Bearing
185−5571 2 Standard 185−5577 1 Standard
185−5572 2 −0.20mm 185−5578 1 −0.20mm
185−5573 2 −0.40mm 185−5579 1 −0.40mm
8 185−5570 4 Bolt, Connecting Rod 17 185−5576 1 Gear
9 184−0046 1 Crankshaft Assy (Includes 18 185−5583 1 Slinger, Oil
Sleeve, Crankshaft and Ball) 19 184−0021 1 O’Ring
10 185−2033 1 Sleeve 20 185−7407 1 Collar, Crankshaft
7
MDKBH
Camshaft
14
13
2
10 1
9 15
11 8
12
4
6
3
7
5

1 185−5554 4 Tappet 11 185−5563 1 +Collar, Idle Gear

2 184−0028 4 Rod, Push 12 185−5564 1 +Ring, Snap
3 184−0029 1 Camshaft Assy (Includes Parts 13 185−5565 1 +Shaft, Idle Gear
Marked *) 14 185−2387 3 Bolt
4 185−5558 1 *Screw, Set 15 184−0040 1 Gear, Idle (Includes Parts
5 185−7075 1 *Gear, Cam Marked +)
6 185−5560 1 *Key, Feather
7 185−5561 1 *Stopper, Camshaft
8 185−2386 2 Bolt * − Parts Included in Camshaft Assy.
9 185−5562 1 +Gear, Idle (Includes Bush) + − Parts Included in Idle Gear Assy.
10 185−7385 1 +Bush
8
MDKBH
Main Bearing Case
6
8
7
4
10
3 1
3
11

1 184−0027 1 Case, Main Bearing (Includes 6 185−5437 1 Seal, Oil

Pins) 7 185−7383 1 Gasket
2 185−6105 2 Bolt, Flange 8 185−2559 16 Bolt
3 184−0022 2 Pin, Straight 9 185−5517 1 Case, Main Bearing
4 101−0846 1 Gasket, Bearing Case 10 185−5515 2 Bolt, Bearing Case
5 185−5516 1 Cover, Bearing Case 11 185−5519 1 Bolt, Bearing Case
9
MDKBH
Fuel Camshaft
15
2
1
10
5 14
6
7
8 2
9
10
11
13
4
12

1 184−0049 1 Camshaft Assy, Fuel (Includes 10 185−5630 1 *Gear, Injection Pump

Parts Marked *) 11 185−2386 2 Bolt
2 185−2353 1 *Key, Feather 12 185−5635 1 Stopper, Fuel Camshaft
3 185−5628 1 *Camshaft, Fuel 13 510−0299 1 Bearing, Ball
4 185−5629 1 *Bearing, Ball 14 185−5634 1 Circlip, External
5 185−2163 1 *Circlip, External 15 185−5489 1 Cover, Fuel Camshaft
6 185−5632 1 *Case, Governor Ball
7 185−2357 32 *Ball
8 185−5631 1 *Sleeve, Governor * − Parts Included in Fuel Camshaft Assy.
9 185−5633 8 *Ball
10
MDKBH
Speed Control Plate
11
10
12 2
9
8 4
7
2
6
3
5
6
A 1
15
13
14
15

1 185−7080 1 Gasket 9 184−0056 1 *Lever, Speed Control

2 184−0013 4 Screw, Hex Head Cap W/Lock 10 185−5693 2 *Nut, Jam Hex
Washer (M6 x 18mm) 11 184−0059 1 *Lever, Engine Stop
3 185−2380 2 Washer, Spring 12 185−5696 1 *Pin, Spring
4 185−2284 2 Seal, Oil 13 184−0053 1 *Lever, Governor
5 184−7267 1 Plate Assy, Speed Control 14 184−0017 1 *O’Ring
(Includes Parts Marked *) 15 184−0060 1 *Shaft, Lever
6 185−0055 1 *Plate, Speed Control
7 184−0019 1 *O’Ring
8 184−0057 1 *Collar * − Parts Included in Speed Control Plate Assy.
11
MDKBH
Fork Lever
3 4 2
4
10
10
9
7 6
11 6
12 5
8

1 185−5698 1 Spring, Start 7 185−5702 1 *Lever, Outer Fork

2 184−0054 1 Spring, Governor 8 185−5703 1 *Shaft
3 150−2873 1 Lever, Fork (Includes 9 185−2173 1 *Bolt (Obsolete)
Parts Marked *) 10 185−6999 1 *Washer, Spring Lock
4 184−0052 1 *Lever, Inner Fork 11 184−5966 2 Washer, Plain
5 185−5701 1 *Lever Assy, Outer Fork 12 185−2393 2 Bolt
(Includes Pin, Fork Lever,
and Shaft)
6 185−5696 1 *Pin, Spring * − Parts Included in Fork Lever Assy.
12
MDKBH
Engine Stop Lever
6
4
3
2 5
5
1
5
8 7
10
9 11

1 185−5679 1 Apparatus Assy, Idle (Includes 7 150−2872 1 Screw, Governor

Bolt, Nuts and Gaskets) 8 185−5684 1 Nut
2 185−5680 1 Bolt Assy, Adjusting 9 185−2284 2 Gasket
3 185−2180 1 Nut (Obsolete) 10 185−6931 1 Nut
4 185−5681 1 Nut 11 150−2870 1 Gasket
5 185−2338 2 Gasket
6 185−5682 1 Cap
13
MDKBH
Injection Pump
10
11
9 3
7
6
9
5 1

1 185−5422 1 Pump Assy, Injection 5 185−5625 1 Nut

2 Shim, Injection Pump 6 185−2380 4 Washer, Spring
185−6735 1 0.20mm 7 185−5626 1 Joint, Eye
185−6736 1 0.25mm 8 185−5660 1 Screw, Follow
185−6737 1 0.30mm 9 185−5661 2 Gasket
3 185−5623 3 Bolt, Hex Socket Head 10 185−5662 1 Screw
4 185−5624 1 Stud 11 185−5663 1 Gasket
14
MDKBH
Injection Pump Components
7
8
13 9
6
10
14
5
11 4
15
3
12
16 2
1 2
27 27
26
25
24
22
17
21 23
20
19
18

1 185−5422 1 Pump Assy, Injection 15 185−5660 2 Screw, Follow

2 185−5639 2 Valve, Delivery 16 185−5661 1 O’Ring
3 185−5640 2 Spring, Delivery Valve 17 185−5649 2 Tappet
4 185−5641 2 Gasket, Delivery Valve 18 185−5655 1 Shim
5 185−5643 2 O’Ring 19 185−5654 2 Seat, Lower Spring
6 185−5642 2 Holder, Delivery Valve 20 185−5652 2 Spring, Plunger
7 185−5647 4 Screw, Round Head Machine 21 185−5653 2 Seat, Upper Spring
8 185−5648 4 Washer 22 185−5659 2 Sleeve, Control
9 185−5644 2 Flange, Sleeve 23 185−5651 1 Wire, Retainer
10 185−5645 2 Pin, Joint 24 185−5650 2 Pin
11 185−5646 4 O’Ring 25 185−5658 4 Screw, Machine
12 185−5638 2 Plunger, Pump 26 185−5657 1 Plate
13 185−5662 1 Screw 27 185−5656 1 Rack, Control
14 185−5663 1 Gasket
15
MDKBH
Flywheel
22
20 21
19
2
3 23
2
3
24
7
10
9
3
11 8
12 16
15
13 14
18
17
9
5 4
6
16
MDKBH
Flywheel

1 101−0826−02 1 Adapter, Engine 17 815−0941−04 4 Screw, Hex Thread Form

2 526−2100 8 Washer, Flat (M8) (M6 x 1 x 30mm)
3 800−2057 12 Screw, Hex Head Cap 18 405−7388 1 Duct, Intake
(M8 x 1.25 x 20mm) 19 509−0196 1 O’Ring
4 190−0757 1 Tensioner, Belt 20 403−4546−02 1 Bracket, Lifting
5 526−2120 1 Washer, Flat (M10) 21 526−2080 2 Washer, Flat (M6)
6 815−0657 1 Hex Thread Form 22 800−2033 2 Screw, Hex Head Cap
(3/8−16 x .75”) (M6 x 1 x 16mm)
7 104−1967−02 1 Flywheel Assy (Includes Ring 23 851−0045 1 Washer, Wave
Gear) 24 405−7389 1 Seal, Air Inlet
8 185−5587 5 Bolt, Flywheel
9 870−2065−02 8 Nut, Hex (M6 x 1)
10 232−4111 1 Hub, Flex Coupling WARNING ♦ MC − Are MARINE CRITICAL and
11 512−0217 1 Coupling must comply with boating safety ignition protec-
12 512−0248 1 Pulley Assy, Drive (Includes tion, backfire, fire resistance, exhaust system in-
Bearings) tegrity, or other requirements established by regu-
13 511−0196 1 ♦Belt (6 Rib) MC latory agencies, such as US Coast Guard, ABYO,
14 800−2093 1 Screw, Hex Head Cap and ISO. When MARINE CRITICAL parts are re-
(M10 x 1.5 x 60mm) placed for any reason , use Onan parts that are iden-
15 526−0017 1 Washer, Flat tified with the part numbers in this book.
16 512−0205−01 1 Pulley, Generator
17
MDKBH
Starter
3
2
4
5
REF PART QTY PART

NO. NO. USED DESCRIPTION
1 191−2229 1 Starter MC
2 850−2008 2 Washer, Lock (M8)
3 800−2515 2 Screw, Hex Head Cap
(M8 x 1.25 x 30mm)
4 526−0054 2 Washer, Flat (5/16”)
5 860−2008 2 Nut (M8 x 2.15mm)
WARNING MC − Are MARINE CRITICAL and tory agencies, such as US Coast Guard, ABYO, and
must comply with boating safety ignition protec- ISO. When MARINE CRITICAL parts are replaced
tion, backfire, fire resistance, exhaust system infor any reason , use Onan parts that are identified
tegrity, or other requirements established by regla- with the part numbers in this book.
18
MDKBH
Starter Components
1 2
1
4
6
7
8
12
11
10
9
191−2229 1 ♦Starter MC 10 191−2241 1 ♦Ball, Steel MC

1 191−2239 1 ♦O’Ring MC 11 191−2240 1 ♦Spring, Return MC
2 191−2247 1 ♦Holder Assy, Starter MC 12 191−2245 1 ♦Switch, Magnetic MC
(Includes Spring)
WARNING ♦ MC − Are MARINE CRITICAL and
3 191−2246 1 ♦Spring, Starter MC
must comply with boating safety ignition protec-
4 191−2255 1 ♦Bearing, Ball MC
tion, backfire, fire resistance, exhaust system in-
5 191−2254 1 ♦Bearing, Ball MC
tegrity, or other requirements established by regu-
6 191−2250 1 ♦Pinion, Starter MC
latory agencies, such as US Coast Guard, ABYO,
7 191−2252 1 ♦Roller, Clutch MC and ISO. When MARINE CRITICAL parts are re-
8 191−2251 1 ♦Retainer MC placed for any reason , use Onan parts that are iden-
9 191−2253 1 ♦Clutch, Starter MC tified with the part numbers in this book.
19
MDKBH
Cylinder Head
13
15 14
12
7
6 11
4 1
8 4
3
7
2 16
9
5
10

1 185−2414 2 Hook, Engine 15 193−0491 1 ♦*Sender, Water Temperature

2 185−6762 2 Bolt MC (Isolated Ground)
3 184−0024 1 Head, Cylinder (Includes Cap, 16 185−2413 1 Cap, Sealing
Plug and Guides)
4 517−0387 1 Cap, Sealing WARNING ♦ MC − Are MARINE CRITICAL and
5 185−2188 1 Plug must comply with boating safety ignition protec-
6 185−5500 2 Guide, Inlet Valve tion, backfire, fire resistance, exhaust system in-
7 185−5501 2 Guide, Exhaust Valve tegrity, or other requirements established by regu-
8 185−5503 1 Bolt, Cylinder Head latory agencies, such as US Coast Guard, ABYO,
9 184−0025 1 Gasket, Cylinder Head and ISO. When MARINE CRITICAL parts are re-
10 185−2095 1 O’Ring placed for any reason , use Onan parts that are iden-
11 185−5502 1 Plug
tified with the part numbers in this book.
12 193−0388 1 ♦Sender, Water Temperature MC
(Includes Nut and Washer)
13 871−0010 1 Nut, Hex Brass (10−32)
14 526−0049 1 Washer, Brass Flat (#10) * − Part Included in Isolated Ground Kit Listed on Relay
(Isolated Ground) Page.
(Standard Ground)
20
MDKBH
Rocker Arm
11 6
18 15 9 10 5
4
15
3
14 7
18
16
15 17 15
12
13 2 1 2
1
9
10
11

1 185−5537 2 Valve, Inlet 11 185−2386 2 Bolt

2 185−5538 2 Valve, Exhaust 12 185−5546 2 Bracket, Rocker Arm
3 185−5539 4 Spring, Valve 13 185−2351 1 Pin, Spring
4 185−5540 4 Retainer, Spring 14 185−5550 1 Spring, Rocker Arm
5 185−5541 4 Collet, Valve Spring 15 185−5551 4 Arm Assy, Rocker
6 185−5542 4 Cap, Valve 16 185−5552 4 Screw, Adjusting
7 185−5348 4 Seal, Valve Stem 17 185−5553 2 Nut
8 185−7394 1 Shaft, Rocker Arm 18 800−6372 2 Screw, Hex Flanged Head
9 185−7086 2 Washer
10 185−7395 2 Washer, Plain
21
MDKBH
Nozzle Holder
10
12 13
7 9
6 13
8 11
2
1 11
3
4
3
5
4
5

184−0035 1 Kit, Nozzle Holder (Includes 11 185−5421 2 ♦Plug, Glow (HR5) MC

Nozzle Holder and Gasket) 12 337−3782 1 Bar, Bus
1 184−0062 1 Pipe Assy, Overflow 13 185−5615 2 Nut, Flange
2 185−7082 1 Screw, Air Bleeder
3 185−2284 2 Gasket WARNING ♦ MC − Are MARINE CRITICAL and
4 185−6738 2 Holder, Nozzle must comply with boating safety ignition protec-
5 185−5337 2 Gasket tion, backfire, fire resistance, exhaust system in-
6 501−0925 1 Line, Fuel tegrity, or other requirements established by regu-
7 501−0926 1 Line, Fuel latory agencies, such as US Coast Guard, ABYO,
8 185−5612 1 Clamp, Bottom Pipe and ISO. When MARINE CRITICAL parts are re-
9 185−2345 1 Clamp, Top Pipe placed for any reason , use Onan parts that are iden-
10 185−2385 1 Screw, Pan Head Machine
22
MDKBH
Nozzle Holder Components
2
9
3
5
4

185−6738 1 Holder Assy, Nozzle 185−5381 2 1.325 mm

1 185−5616 2 Nut, Hex 185−5382 2 1.350 mm
2 185−5364 2 Washer, Adjusting 185−5383 2 1.375 mm
3 185−5617 2 Spring 185−5384 2 1.400 mm
4 185−5618 2 Spacer 185−5385 2 1.425 mm
5 185−5619 2 Rod, Push 185−5386 2 1.450 mm
6 185−6825 2 Nut, Nozzle 185−5387 2 1.475 mm
7 185−5621 2 Washer 185−5388 2 1.500 mm
8 185−5622 2 Nozzle 185−5389 2 1.525 mm
9 185−5363 2 Washer Assy, Adjusting 185−5390 2 1.550 mm
(Includes all of the following: 185−5391 2 1.575 mm
185−5364 2 0.900 mm 185−5392 2 1.600 mm
185−5365 2 0.925 mm 185−5393 2 1.625 mm
185−5366 2 0.950 mm 185−5394 2 1.650 mm
185−5367 2 0.975 mm 185−5395 2 1.675 mm
185−5368 2 1.000 mm 185−5396 2 1.700 mm
185−5369 2 1.025 mm 185−5397 2 1.725 mm
185−5370 2 1.050 mm 185−5398 2 1.750 mm
185−5371 2 1.075 mm 185−5399 2 1.775 mm
185−5372 2 1.100 mm 185−5400 2 1.800 mm
185−5373 2 1.125 mm 185−5401 2 1.825 mm
185−5374 2 1.150 mm 185−5402 2 1.850 mm
185−5375 2 1.175 mm 185−5403 2 1.875 mm
185−5376 2 1.200 mm 185−5404 2 1.900 mm
185−5377 2 1.225 mm 185−5405 2 1.925 mm
185−5378 2 1.250 mm 185−5406 2 1.950 mm
185−5379 2 1.275 mm
185−5380 2 1.300 mm
23
MDKBH
Cylinder Head Cover
9 5
10 10
2 4
3 2
1
7
11
8
12
7
6

1 134−5360 1 Cover, Cylinder Head 7 115−0516 1 Gasket, Rocker Cover

2 185−5719 1 Pipe, Water Return 8 800−6330 4 Screw, Hex Head
3 123−2301 1 Valve 9 123−2304 1 Tube, Breather
4 123−2302 1 Cover, Breather 10 185−5162 2 Clip, Hose
5 185−2384 4 Screw, with Washer 11 123−2299 1 Plug, Oil Filler
6 123−2303 1 Breather, Baffle 12 185−7426 1 O’Ring
24
MDKBH
Gearcase
6
5
2
1
3
3
8
4
7 15 17
16
13 12
11
8
10 2 14

1 184−0043 1 Gearcase (Includes Plugs and 9 185−2397 1 Bolt

Pin) 10 185−2398 1 Bolt
2 185−2234 2 Plug 11 185−2124 1 Joint, Pipe
3 185−5506 1 Pin, Start Spring 12 185−5508 1 Washer, Plain
4 184−0015 3 O’Ring 13 185−5410 1 Seal, Oil
5 185−7382 1 Gasket, Gearcase 14 185−7444 1 Filter, Oil
6 185−2389 1 Bolt 15 185−5509 1 Spring
7 185−7069 10 Bolt 16 185−5510 1 Seat, Valve
8 185−5507 1 Bolt 17 185−6711 1 Ball
25
MDKBH
“Blank Page”
26
MDKBH
Governor
6 8
5
7

1 150−2639 1 Rotor, Governor 8 815−0877 4 Screw, Socket Head Cap

2 518−0672 1 Ring, Retainer 9 150−2641 1 Cover, Governor
3 150−2630 1 ♦Stator MC
4 510−0184 1 Bearing, Ball
5 150−2643 1 Carrier (Includes Carrier
and Ball Bearing) must comply with boating safety ignition protec-
6 150−2724 1 Spring, Governor tion, backfire, fire resistance, exhaust system in-
7 740−1002 4 Washer, Flat (M5) tegrity, or other requirements established by regu-
and ISO. When MARINE CRITICAL parts are re-
placed for any reason , use Onan parts that are iden-
27
MDKBH
Fuel Pump
4
5
19
21 5
22
7 7
20
18
7 17
6 7
5
9
7
5
16
8 10 11
15
12 14
13
7 1
5
6 4 2
14
28
MDKBH
Fuel Pump

149−2651 1 Kit, Fuel Adapter (Includes 16 502−1368 1 Tee, Street (1/8 NPT)
Connectors) 17 503−2200−01 1 ♦Hose, Fuel (191.4mm) MC
1 149−2646 1 ♦Pump, Fuel MC 18 503−2200−04 1 ♦Hose, Fuel (784mm)(784mm)
2 403−3860 1 Seal, Fuel Pump MC
3 821−6002−02 2 Screw, Hex Head Sems 19 502−1224 1 Elbow, 90 Female
(M6 x 1 x 12mm) 20 503−2200−03 1 ♦Hose, Fuel (849.9mm) MC
4 502−0020 2 Elbow, Pipe 21 526−0401 1 Washer, Flat
5 502−1367−01 5 Connector, Hose 22 502−1177 1 Connector, Female
6 502−1367−02 3 Connector, Hose
7 503−2309 16 Clamp, Hose
8 503−2200−02 1 ♦Hose, Fuel (336.8mm) MC WARNING ♦ MC − Are MARINE CRITICAL and
9 870−2055 2 Nut, Lock Flange (M8 x 1.25) must comply with boating safety ignition protec-
10 149−2634−01 1 Filter Assy, Fuel (Includes Plug tion, backfire, fire resistance, exhaust system in-
and Base) tegrity, or other requirements established by regu-
11 149−2106 1 Filter, Fuel (Includes Plug) latory agencies, such as US Coast Guard, ABYO,
12 502−0028 1 Plug, Hex Head Pipe (1/8 NPT) and ISO. When MARINE CRITICAL parts are re-
13 821−6003−01 2 Screw, Hex Head Sems
(M8 x 1.25 x 16mm)
14 502−1367−03 2 Connector, Hose
15 502−1244 1 Coupling, Anchor
29
MDKBH
Remote Water Separator
2
1 4

149−2073 1 Kit, Remote Fuel/Water 2 149−2041−03 1 Bracket, Separator Mounting

Separator 3 502−0020−01 1 Elbow, Street 90° (1/4 NPT)
1 149−1908−05 1 Separator, Fuel/Water (See 4 502−0029 1 Bushing, Pipe (1/4” to 1/8”)
Separate Page for
Components)
30
MDKBH
Remote Water Separator Components
7
6
3
8

149−1908−05 1 Separator, Water 5 502−0153 1 Plug, Hex (1/4”)

1 149−2046 1 Kit, Metal Bowl Replacement 6 149−1952 1 Plug, Vent (Includes O−Ring)
(Includes Plug, O−Rings and 7 149−2047 1 Pump Assy (Includes
Drain Assy) Plunger, Retainer, Shaft,
2 149−1953 1 Drain Assy (Includes Knob Check Ball, Knob and Screw)
and Seal) 8 149−2045 1 Kit, O’Ring (Includes Seal and
3 149−1914−01 1 Element (Includes Seals) Plunger)
4 149−1949 1 Head Assy, Replacement
(Includes Vent Plug, O−Rings,
Seal, Cap, Tube and Pump
Assy)
31
MDKBH
Resonator
15
7
13
12
3
14
2
4
5
4
11 8
10 7

1 134−5261 1 Resonator, Intake 9 870−2065−02 1 Nut, Hex Flanged (M6 x 1mm)

2 503−2206 1 Hose, Intake 10 503−2192−01 1 Hose, Intake
3 134−5275−01 1 Resonator, Intake 11 895−0399 1 Tape, Weather Stripping
4 503−0429 4 Clamp, Hose 12 870−2065−01 1 Nut, Hex Flanged (M5 x 0.8mm)
5 140−2898 1 Sleeve, Air Intake 13 140−3821−02 1 Adapter, Intake Resonator
6 821−2035 1 Screw, Lock Flange 14 508−1228 2 Bushing
(M6 x 1 x 25mm) 15 800−2036 2 Screw, Hex Head Cap
7 526−2080 3 Washer, Flat (M6) (M6 x 1.0 x 30mm)
8 800−2043 1 Screw, Hex Head Cap
(M6 x 1 x 65mm)
32
MDKBH
Water Flange
12
10
11
6
9
7
7
1 2
5 4

1 184−0063 1 Flange, Water (Includes Pipe) 7 185−6667 2 Band, Pipe

2 185−5719 1 Pipe, Water Return 8 185−5826 1 Plug
3 185−7393 1 Gasket, Water Flange 9 185−5458 1 Thermostat
4 185−2388 1 Bolt 10 185−7208 1 Cover, Thermostat
5 184−0038 1 Bolt 11 185−2238 1 Gasket, Thermostat
6 184−0064 1 Pipe, Water Return 12 185−6677 2 Bolt
33
MDKBH
“Blank Page”
34
MDKBH
Coolant Water Pump
5
4
1
6
8
7

1 185−5433 1 Pump Assy, Water (Includes 7 185−5434 1 Gasket, Water Pump

Parts Marked *) 8 185−2559 2 Bolt
2 185−5712 1 *Flange 9 185−5717 2 Bolt
3 185−5713 1 *Bearing
4 185−5714 1 *Seal Assy, Mechanical
5 185−5715 1 *Impeller, Water Pump * − Parts Included in Water Pump Assy.
6 185−5716 1 *Pipe, Water Return
35
MDKBH
Raw Water Pump
7 11
6
3
12
10
9
2
5 3
6
7
8
13
16
12
17
3
14
15
36
MDKBH
Raw Water Pump

132−0415 1 Kit, Water Pump Service (M8 x 20mm)

(Includes Impeller and O’Ring) 9 800−3017−03 2 Screw, Hex Head Cap
1 132−0430 1 Pump, Water (M6 x 16mm)
2 132−0411−01 1 Spacer, Water Pump 10 850−0114−53 2 Washer, Lock (M6)
3 502−0942 3 Elbow, 90° Hose 11 860−2008 1 Nut, Hex (M8)
(3/8 NPT x 5/8 Hose) 12 503−1135 2 Clamp, Hose
4 800−3017−29 1 Screw, Hex Head Cap 13 503−2193 1 Hose, Coolant
(M8 x 70mm) 14 502−1209 1 Coupling, Union
5 130−5188−02 1 Bracket, Mounting 15 502−0943 1 Connector, Hose
6 526−0122 2 Washer, Flat (M8) 16 132−0407 1 Impeller, Pump
7 850−2008 2 Washer, Lock (M8) 17 132−0410 1 O’Ring
8 800−3017−19 1 Screw, Hex Head Cap
37
MDKBH
Pulley

1 185−5707 1 Pulley, Fan 5 511−0197 1 ♦Belt, “V” MC

2 184−0050 1 Pulley, Fan Drive
3 185−5709 1 Bolt, Flange
4 185−2572 4 Bolt, Flange WARNING ♦ MC − Are MARINE CRITICAL and
38
MDKBH
Coolant Recovery

130−3574 1 Kit, Coolant Recovery 4 130−3572 1 Cap, Tank

1 130−3570 1 Tank, Coolant Recovery 5 130−3573 1 Hardware Package (Includes
2 130−3571 1 Hanger, Tank Mounting Hardware)
3 503−1692 1 Hose (5/16 I.D. x 120” Lg.)
39
MDKBH
Heat Exchanger
14 15
9
12 3
1
2
6
9 11
14
13
9
10
9
4 3
8
5 7
6
40
MDKBH
Heat Exchanger

130−5176 1 Kit, Cap (Includes Parts 13 503−2160 1 Hose, Coolant

Marked *) 14 503−1136 2 Clamp, Hose
1 130−5139 1 Gasket, Heat Exchanger 15 503−2161 1 Hose, Coolant
2 130−5138 1 Exchanger, Heat (Includes
Gasket, O’Ring, Cover, and WARNING ♦ MC − Are MARINE CRITICAL and
Screw ) must comply with boating safety ignition protec-
3 130−5170 1 *Gasket, End Cover tion, backfire, fire resistance, exhaust system in-
4 509−0351 1 *O’Ring tegrity, or other requirements established by regu-
5 130−5169 1 *Cover, End latory agencies, such as US Coast Guard, ABYO,
6 800−0317 1 *Screw, Hex Head (5/16−18) and ISO. When MARINE CRITICAL parts are re-
7 725−1050 4 Screw, Socket, Head Cap placed for any reason , use Onan parts that are iden-
(M8 x 20mm) tified with the part numbers in this book.
8 526−0122 4 Washer, Flat (M8)
9 503−1135 6 Clamp, Hose
10 503−2162 1 Hose, Coolant
11 503−2189 1 Hose, Coolant * − Parts Included in Heat Exchanger Cap Kit.
12 309−0667 1 ♦Switch, Pressure MC
41
MDKBH
Break Siphon Kit
4
1

541−0876−02 1 Kit, Siphon Break 8 503−2396 1 *Hose, Coolant

1 503−2352 1 Hose, Coolant 9 503−2213 2 *Hose, Coolant
2 504−0223 1 Valve, Check 10 502−1383 1 *Union, Hose (3/4” x 3/4”)
3 502−1425−02 2 Cap, Tube
4 503−2309 1 Clamp, Hose
5 502−1463 8 Connector, Hose * − Parts not shown in Assembly view are shipped loose in
6 503−0977 2 *Clamp, Hose kit.
7 155−1252 1 *Grommet
42
MDKBH
Muffler/Water Separator
3
7
5 , 7, 8
4
1
8
5
5
8
4
2
6
5
5
5
6

1 155−3217 1 Kit, Muffler/Separator (Includes 6 155−1002 1 *+Strainer, Water Pickup

Parts Marked *) 7 155−3218 1 *Separator, Water (2”)
2 155−2030 1 Kit, Muffler (Includes Parts 8 503−1139 4 *Clamp, Hose (1−1/2”)
Marked +)
3 155−3216 1 Kit, Water Separator (Includes
Parts Marked ) * − Parts Included in Muffler/Separator Kit.
4 155−2029 1 *+Muffler + − Parts Included in Muffler Kit.
5 Clamp, Hose (2”) − Parts Included in Water Separator Kit.
503−1142 8 + Muffler Kit
503−1142 4 Separator Kit
503−1142 10 * Muffler/Separator Kit
43
MDKBH
Muffler/Resonator

1 155−3147 1 Kit, Muffler (Includes Parts 5 155−2029 1 *Muffler

Marked *) 6 155−1002 1 *Strainer, Slotted
2 155−3239 1 Kit, Resonator (Includes
Resonator)
3 155−3149 1 *Resonator (2”) * − Parts Included in Marine Muffler Kit.
4 503−1142 12 *Clamp, Hose
44
MDKBH
Oil Fill Tube
REF PART QTY PART

123−2167 1 Indicator Assy, Oil

1 123−2150 1 Indicator, Oil
2 123−2152 1 Tube, Oil
3 821−6006−01 2 Screw, Hex Head Sems
(M6 x 1 x 16mm)
* − All parts included in Assembly.
45
MDKBH
Oil Pan
10
7
8
11
12
3
4
5 1
6
1 184−0047 1 Pan, Oil 7 185−6956 1 Bolt

2 184−0039 1 Gasket, Oil Pan 8 184−0048 1 Pickup, Oil
3 185−2389 10 Bolt 9 185−7421 1 O’Ring
4 184−0011 4 Bolt 10 505−2318 1 Plug, Oil Gauge
5 185−2343 1 Gasket 11 102−1485 1 Adapter, Oil Drain
6 517−0386 1 Plug 12 504−0206 1 Valve, Ball
46
MDKBH
Battery Harness
2 2
1
4 5
3,4 14
13
12
11
6
10
10
9
8

1 338−3987 1 Harness, Battery (Includes 8 860−2007 1 Nut, Hex (M6)

Terminal Block, 2 Washers 9 526−2081 1 Washer,Flat
2 Nuts, and Cables) 10 853−0013 2 Washer, Lock ET
2 332−3408 1 Block, Terminal 11 332−0142 1 Lug, Solderless
3 526−0054 2 Washer, Flat (5/16”) 12 821−6006−01 3 Screw, Hex Head Sems
4 871−0025 2 Nut, Hex (.313−18) (M6 x 1 x 16mm)
5 815−0586 1 Screw, Hex Head Cap 13 526−0054 2 Washer, Flat (5/16”)
(M10 x 1.25 x 16mm) 14 871−0025 2 Nut, Hex Brass (5/16−18)
6 856−0012 1 Washer, Lock ET
7 337−2785 1 Strap, Bond
47
MDKBH
Relay
(Isolated Ground)
1 3
REF PART QTY PART

300−5464 1 Kit, Isolated Ground (Includes Parts

Listed Above and Water Temperature
Sender Listed on Cylinder Head
Page, and Oil Pressure Sender
[with Hardware] Listed on Cylinder
Block Page)
1 307−1617 1 Relay MC
2 821−6006−01 2 Screw, Hex Head Sems (M6 x 16)
3 870−2065−02 2 Nut, Hex Flange (M6)
WARNING MC − Are MARINE CRITICAL and tory agencies, such as US Coast Guard, ABYO, and
must comply with boating safety ignition protec- ISO. When MARINE CRITICAL parts are replaced
tion, backfire, fire resistance, exhaust system infor any reason , use Onan parts that are identified
tegrity, or other requirements established by regla- with the part numbers in this book.
48
MDKBH
Drip Pan
8 7
9
10
6
11
2 6
11
6
2
3
4
5
12
12

1 403−4541−02 1 Pan, Drip 7 403−4605 1 Bracket, Engine Mount

2 402−0728−01 3 Isolator, Vibration 8 526−2120 3 Washer, Flat (M10)
3 526−0030 3 Washer, Flat (3/8”) 9 800−3006 3 Screw, Hex Head Cap
4 526−0324 3 Washer, Flat (3/8”) (M10 x 1.25 x 40mm)
5 815−0842−09 3 Screw, Hex Head Thread Form 10 403−4635−04 1 Bracket, Engine Generator
(M10 x 1.5) 11 815−0709−01 4 Screw, Hex Head Thread Form
6 821−6003−01 6 Screw, Hex Head Sems (M8 x .25 x 18mm)
(M8 x 1.25 x 16mm) 12 405−6776 8 Seal, Enclosure
49
MDKBH
“Blank Page”
50
MDKBH
Inlet Manifold
1
4
5

1 154−3205 1 Manifold Assy, Inlet (Includes 4 185−5833 1 Bolt

Gasket) 5 123−2300 1 Tube, Breather
2 185−5335 1 Gasket, Inlet Manifold
3 185−2389 2 Bolt
51
MDKBH
Muffler
2
4
1
4
6
3
7
8
2 9
11
12
10
6
13
15
14
15
16
17
18
52
MDKBH
Muffler

541−0599 1 Kit, Exhaust (Part Included 13 802−2068 3 Screw, Socket, Head

Marked *) (M6 x 1 x 20mm)
1 154−3073−01 1 ♦Manifold Assy, Exhaust 14 503−2177 1 Hose, Exhaust
(Includes Filler Neck and 15 503−1142 4 Clamp, Hose
Elbow) MC 16 155−4065 1 Tube, Exhaust
2 502−1338 1 Elbow 17 155−2033 1 Elbow, 90° Exhaust (2”)
3 185−6851 1 ♦Gasket, Exhaust Manifold MC 18 503−1353 1 Hose, Exhaust (2” x 10’)
4 130−3721 1 Cap, Radiator
5 520−1021 4 ♦Stud MC
6 740−1004 7 ♦Washer, Flat (M6) MC
7 862−0026−54 4 ♦Nut, Hex (M6 x 1) MC
8 309−0597−01 1 ♦Switch, Exhaust Temperature
MC latory agencies, such as US Coast Guard, ABYO,
9 155−3061 1 ♦Gasket, Exhaust MC
10 154−3163 1 ♦Mixer, Exhaust MC
11 850−0025 1 ♦Washer, Split Lock (#8) MC
12 860−0008 1 ♦Nut, Hex (#8−32) MC
53
MDKBH
Enclosure
4
2
1
4 5
6
7
2
3
11
9
8 10
23
11 24
22
21 12
20
16
15
19
14
11
13
11
19
18
11 16
17
54
MDKBH
Enclosure

1 405−6730 1 Cover, Enclosure (Includes Components)

Insulation, Seal, and Latch) 13 405−8535−03 1 Cover, Control Panel Access
2 405−6751 1 Insulation 14 508−0051 1 Grommet
3 405−6693 1 Seal (5’) 15 405−6728 1 Duct, Air Inlet (Includes Parts
4 405−5884 1 Latch Marked *)
5 405−6774 1 Support, Top (Includes 16 405−6759 1 *Insulation
Insulation) 17 405−6755 2 *Insulation
6 405−6775 1 Insulation 18 509−0359 1 *Seal, Brush
7 − Panel, Service (See Service/ 19 405−6769−02 3 *Retainer, Seal
Exhaust Panel Page for 20 405−6716 1 Panel, Side (Includes
Components) Insulation)
8 405−6767 1 Panel, Side (With Service Door) 21 405−6752 1 Insulation
(Includes Insulation) 22 − 1 Cover, Side Panel Access
9 405−6766 1 Insulation (See Service / Exhaust Panel
10 405−6713−03 1 Cover, Control Box Page for Components)
11 821−6006−01 40 *Screw, Hex Head Sems 23 800−6033 4 Screw, Hex Head Cap
(M6 x 1 x 16mm) (M6 x 1.0 x 16mm)
12 − Panel, Control (See Control Box 24 856−0006 4 Washer, ETIT Locking (1/4”)
Begin Spec B Page for
55
MDKBH
Control Box
2
1
10 6
8
16 15
14
4 10 15 12
14
3 9 9 13
5 10
9
9
18
14
17 19 12
11
56
MDKBH
Control Box

1 405−8534 1 Panel Assy, Control (Includes 17 810−0155 1 Screw, Round Head

Parts Marked *) (.25−20UNC x 1.25”)
2 405−8532−03 1 *Panel, Control) 18 337−2953 1 ♦Strap, Bond MC
3 405−6742 1 *Insulation 19 718−1020 1 Screw, Hex Head Cap
4 405−8541 1 *Insulation (M6 x 1 x 16m)
5 405−6727−03 1 *Box, Control
6 405−6750 1 *Insulation
7 405−6734−03 1 Cover, Enclosure WARNING ♦ MC − Are MARINE CRITICAL and
8 405−6749 1 Insulation must comply with boating safety ignition protec-
9 856−0006 11 Washer, EIT Lock (1/4”) tion, backfire, fire resistance, exhaust system in-
10 800−6033 4 *Screw, Hex Head Sems tegrity, or other requirements established by regu-
(M6 x 1 x 16mm) latory agencies, such as US Coast Guard, ABYO,
11 821−6006−01 2 *Screw, Hex Head Sems and ISO. When MARINE CRITICAL parts are re-
Stainless (M6 x 1 x 16mm) placed for any reason , use Onan parts that are iden-
12 821−0008 2 Screw, Lock Head
(1/4−20 x 5/16”)
13 332−2370 1 Standoff, Insulator
14 526−0052 4 Washer, Flat (1/4”)
15 871−0016 2 Nut, Hex (.25−20UNC) * − Parts Included in Control Cover.
16 508−0117 1 Grommet (1”)
57
MDKBH
“Blank Page”
58
MDKBH
Service/Exhaust Panel
2 11
1
5
11 9
10
6
9

1 405−6721 1 Cover, Side Panel Access 7 818−0194 7 *Rivet, Pop

(Includes Grommets and 8 405−6757 1 *Insulation
Insulation) 9 405−6693 1 *Seal, Enclosure (3.8ft)
2 508−1095 1 Grommet, Rubber 10 405−6758 1 *Insulation
3 508−0021 2 Grommet 11 405−6753−02 1 *Duct, Exhaust
4 405−6761 1 Insulation
5 405−6718 1 Panel, Service (Includes Parts
Marked *) * − Parts Included in Service Panel.
6 406−0961 1 *Latch, Enclosure
59
MDKBH
Generator
12 5
10
11
3
60
MDKBH
Generator

1 220−4610−05 1 ♦Assy, Stator Wound (Includes 10 526−0017 1 Washer, Flat

Leads T1−T4, Q1, Q50, Q60 11 800−2091 1 Screw, Hex Head Cap
and B1−B2) MC (M10 x 1.5 x 50mm)
2 211−0521 1 ♦Endbell MC 12 332−1356 1 Clamp, Loop (3/4”)
3 508−1167 1 Grommet
4 815−0753 3 ♦Screw, Locking Flange MC
5 201−3607−03 1 ♦Assy, Rotor (Includes Excitor
Hub Drive and Rotor Coil) MC
6 509−0196 1 O’Ring tegrity, or other requirements established by regu-
7 212−1303 1 ♦Block, Brush (Includes Brushes latory agencies, such as US Coast Guard, ABYO,
and Springs) MC and ISO. When MARINE CRITICAL parts are re-
8 815−0927−01 4 Bolt, Stator Mounting placed for any reason , use Onan parts that are iden-
9 205−0300 1 Fan, Generator tified with the part numbers in this book.
61
MDKBH
Control
12
13
6
5
8
11 7
9
10
23
1
2
4 3
24
4 14
15
25
26
27
20
16
17
28
22
21 18
19
62
MDKBH
Control

541−1195−01 1 Kit, PCB (J1939 NIM)(Includes 17 815−0974−04 2 Screw, Hex Head Cap (M6 x 20)
PCB, Cover, Harness 18 815−0792−03 1 Screw, Pan Crescent Head
and Screws) (M4 x 10)
541−1195−02 1 Kit, PCB (Smartcraft NIM) 19 856−0002 1 Washer, EIT
(Includes PCB, Cover, Harness 20 305−1006 1 ♦Regulator, Voltage MC
and Screws) (12V)
1 327−1450 1 ♦Control, PCB MC 21 363−0205 1 Pad, Heatsink
2 319−4332−03 1 Plate, Control Box 22 305−0995 1 Heatsink
3 526−2050 6 Washer, Flat (M4) 23 338−4585 1 ♦Harness, Genset (Includes
4 800−3042 6 Screw, Hex Head Machine Brush Block and Cover) MC
(M4 x 10) 24 508−1105−01 1 Grommet, Remote
5 526−2081 1 Lead, Circuit Breaker 25 ♦PCB (NIM) MC
6 320−1666−01 1 ♦Breaker, Circuit (20A, 2 Pole) 277−1444−01 1 J1939
(Uses 1/4−28 Nuts for 277−1444−02 1 Smartcraft*
Leads) MC 26 319−5748−03 1 Cover, (NIM)
7 815−0550−01 4 Screw, Cross Recessed ET 27 338−4491 1 Harness, Accessory
(#6−32 x .375”) 28 821−6001−01 4 Screw, Hex Head Sems
8 308−1101 1 ♦Switch, Rocker (SPDT) (M5 x .8 x 10mm)
(12V) MC
9 320−2315 1 ♦Breaker, Circuit MC
10 302−2048 1 ♦Hourmeter MC
11 821−6006−01 4 Screw, Hex Head Sems must comply with boating safety ignition protec-
(M6 x 1 x 16mm) tion, backfire, fire resistance, exhaust system in-
12 307−2767 1 ♦Relay, SPDT (12V) MC tegrity, or other requirements established by regu-
13 323−1563 AR Socket, Relay (K3) (Part of latory agencies, such as US Coast Guard, ABYO,
Control Harness Listed on
Separate Page)
14 508−1105 1 Grommet (Part of Control placed for any reason , use Onan parts that are iden-
Harness Listed on Separate tified with the part numbers in this book.
Page)
15 517−0136 1 Plug, Hole
16 526−2081 3 Washer,Flat
*SmartCraft is a trademark of the Brunswick Corporation.
63
MDKBH
Control Harness
4
3
10
9
11
6
5 2
1
4
4
12
13
64
MDKBH
Control Harness

338−4625 1 ♦Harness, Control (Includes 11 − 1 Grommet (See Control Page for

Cover Brush Block) MC Part Number)
1 323−1582−06 1 Plug, Black (12 Pin) (P1) 12 323−1992 1 Terminal, Receptacle (J5)
2 323−1582−07 1 Plug, Gray (12 Pin) (P2) 13 323−1505 1 Connector, Receptacle (J5)
3 323−1582−05 1 Plug, Green (12 Pin) (P3)
4 323−1583 3 Wedge, Plug (12 Pin) (P1, P2,
P3) WARNING ♦ MC − Are MARINE CRITICAL and
5 323−1504 2 Connector, Plug (2 Pin) (P6, P7) must comply with boating safety ignition protec-
6 323−1500 2 Wedge (P6, P7) tion, backfire, fire resistance, exhaust system in-
7 308−1019 1 Connector, Switch (S4) tegrity, or other requirements established by regu-
8 − 2 Socket, Relay (K3) (See Control
Page for Part Number)
9 323−1542 1 Connector, Receptacle (8 Pin) and ISO. When MARINE CRITICAL parts are re-
(J4) placed for any reason , use Onan parts that are iden-
10 323−1544 1 Wedge, Receptacle (J4) tified with the part numbers in this book.
65
MDKBH
Extension, Junction and Pigtail Harnesses
3
2
6 7
4
8
11
10
9 ,10 ,11
12
9
2 , 3 ,4 9 ,10 ,11
66
MDKBH
Extension, Junction and Pigtail Harnesses

1 Harness, Extension 8 338−4017 1 Harness, Pigtail (Customer

(Reaches From Control Interface) (8”) (Reaches from
Harness to Remote Panel Customer Extension Harness
Harness or Customer Interface to Remote Panel Harness)
Pigtail Harness) (Includes (Includes Parts Marked +)
Parts Marked #) 9 323−1544 1 °+Wedge, Lock Receptacle (8 Pin)
338−3167 1 15 feet (4.5 meters) 10 323−1491 AR °+Terminal, Pin
338−3168 1 25 feet (7.6 meters) 11 323−1542 1 °+Housing, Receptacle (8 Pin)
338−3169−00 1 45 feet (13.7 meters) 12 338−4016 1 Harness, “Y” Junction (8” x 4”)
338−3169−01 1 75 feet (22.8 meters) (Reaches from Extension
338−3169−02 1 100 feet (30.4 meters) Harness to two Remote
338−3169−03 1 150 feet (45.6 meters) Panel Harnesses) (Includes
2 323−1541 1 °#Plug (8 Pin) Parts Marked °)
3 323−1492 8 °#Terminal, Socket
4 323−1543 1 °#Wedge, Plug (8 Pin)
5 323−1542 1 #Receptacle (8 Pin) # − Parts Included in Extension Harness.
6 323−1491 8 #Terminal, Pin + − Parts Included in Pigtail (Customer Interface) Harness.
7 323−1544 1 #Wedge, Receptacle (8 Pin) ° − Parts Included in Junction Harness.
67
MDKBH
Remote Control Panel
(w/Switch)
8
5
7
6
10

300−5899−01 1 ♦Kit, Remote Panel MC 9 308−1019 1 Connector, Switch

1 319−2339−01 1 Panel, Remote (Includes Label) 10 815−0910 2 Screw, Wood (#6 x 1)
2 98−8081 1 Label, Panel (Start/Preheat)
3 308−1101 1 ♦Switch, Rocker MC
4 338−3988 1 ♦Harness, Remote Panel MC must comply with boating safety ignition protec-
(Reaches From Extension tion, backfire, fire resistance, exhaust system in-
Harness to Remote Panel) tegrity, or other requirements established by regu-
(Includes Plugs, Wedge and latory agencies, such as US Coast Guard, ABYO,
Pin)
5 323−1541 1 Plug (8 Pin) (J4)
6 323−1591 3 Plug, Connector placed for any reason , use Onan parts that are iden-
7 323−1543 1 Wedge, Plug (8 Pin) tified with the part numbers in this book.
8 323−1492 5 Pin, Contact
68
MDKBH
Remote Control Panel
(w/Switch)
2
4
8
5
7
9
10 6

300−5725−01 1 ♦Kit, Remote Panel MC 9 308−1019 1 Connector, Switch

1 319−4996 1 Panel, Remote (Includes Label) 10 815−0910 2 Screw, Wood (#6 x 1)
2 98−8081 1 Label, Panel (Start/Preheat)
3 308−1101 1 ♦Switch, Rocker MC
4 338−3988 1 ♦Harness, Remote Panel MC must comply with boating safety ignition protec-
(Reaches From Extension tion, backfire, fire resistance, exhaust system in-
Harness to Remote Panel) tegrity, or other requirements established by regu-
(Includes Plugs, Wedge and latory agencies, such as US Coast Guard, ABYO,
Pin)
5 323−1541 1 Plug (8 Pin) (J4)
6 323−1591 3 Plug, Connector placed for any reason , use Onan parts that are iden-
7 323−1543 1 Wedge, Plug (8 Pin) tified with the part numbers in this book.
8 323−1492 5 Pin, Contact
69
MDKBH
Kits/Labels

100−3478−08 1 Kit, Cruise (Includes Parts 185−5335 1 +Gasket, Inlet Manifold

Marked *) 420−0577 1 +Wrench, Oil Filter
149−2106 2 *Filter, Fuel/Water Separator 185−5348 1 +Seal, Valve Stem
185−7444 2 *Filter, Oil
132−0415 2 *Kit, Sea Water Pump Small 541−0941−01 1 Kit, Remote Switch Harness
Service (Includes Impeller and
O’Ring Listed on Sea Water 185−5528 1 +Gasket, Head Cover
Pump Page) 185−6248 1 +O’Ring
511−0197 1 *Belt, “V” 185−7426 1 +O’Ring
417−0223 1 *Box, Cruise Kit 184−0019 1 +O’Ring
184−0017 1 +O’Ring
149−2073 1 Kit, Fuel Filter 185−2410 1 +Gasket, Oil Gauge
184−0051 1 Kit, Gasket (Includes Parts 98−8086 1 Label, Warning

Marked +) 98−7871 1 Label, Warning
184−0025 1 +Gasket, Cylinder Head 98−8372 1 Label, Warning (Service)
185−7382 1 +Gasket, Gearcase 98−4798−01 1 Label, Warning
185−5438 1 +Gasket Bearing Case 98−8371 1 Label, Information (DC)
185−7383 1 +Gasket 98−8374 1 Label, Information
185−6853 1 +Gasket, Muffler 98−7870 1 Label, Information
185−6851 1 +Gasket (Reconnection)
185−5413 1 +Gasket, Oil Pump 98−8373 1 Label, Information (Connection)
185−6580 1 +Gasket, Fuel Pump 98−8087 1 Label, (No Step)
185−7080 1 +Gasket Control Plate 98−6995 1 Label, Warning
185−5720 1 +Gasket Water Flange 98−7850 1 Label, Onan e−QD
184−0036 1 +Gasket, Water Pump 98−7472 1 Label, Warning (Fire)
185−2268 2 +Gasket, Thermostat 98−8187 1 Label, Information
184−0037 1 +Gasket
185−5513 1 +Gasket, H/M Gearcase
185−2095 1 +O’Ring
184−0015 3 +O’Ring * − Parts Included in Cruise Kit.
185−5410 1 +Seal, Oil (Front) + − Parts Included in Gasket Kit.
185−5437 1 +Seal, Oil # − Parts Included in Label Kit.
70
MDKBH
Numerical Index
Part No. Page Part No. Page Part No. Page Part No. Page
098−4798−01, 70 130−5138, 41 154−3205, 51 184−0047, 46

098−6995, 70 130−5139, 41 155−1002, 43, 44 184−0048, 46
098−7472, 70 130−5169, 41 155−1252, 42 184−0049, 10
098−7850, 70 130−5170, 41 155−2029, 43, 44 184−0050, 38
098−7870, 70 130−5176, 41 155−2030, 43 184−0051, 70
098−7871, 70 130−5188−02, 37 155−2033, 53 184−0052, 12
098−8081, 68, 69 132−0407, 37 155−3061, 53 184−0053, 11
098−8086, 70 132−0410, 37 155−3147, 44 184−0054, 12
098−8087, 70 132−0411−01, 37 155−3149, 44 184−0056, 11
098−8187, 70 132−0415, 37, 70 155−3216, 43 184−0057, 11
098−8371, 70 132−0430, 37 155−3217, 43 184−0059, 11
098−8372, 70 134−5261, 32 155−3218, 43 184−0060, 11
098−8373, 70 134−5275−01, 32 155−3239, 44 184−0062, 22
098−8374, 70 134−5360, 24 155−4065, 53 184−0063, 33
100−3478−08, 70 140−2898, 32 184−0011, 46 184−0064, 33
100−3941, 6 140−3821−02, 32 184−0013, 11 184−5966, 12
101−0826−02, 17 149−1908−05, 30, 31 184−0015, 25, 70 184−7267, 11
101−0846, 9 149−1914−01, 31 184−0017, 11, 70 185−0055, 11
102−1485, 46 149−1949, 31 184−0019, 11, 70 185−2016, 7
104−1967−02, 17 149−1952, 31 184−0021, 7 185−2026, 7
110−3970, 6 149−1953, 31 184−0022, 9 185−2033, 7
114−0420, 7 149−2041−03, 30 184−0023, 6 185−2094, 6
115−0516, 24 149−2045, 31 184−0024, 20 185−2095, 6, 20, 70
120−1363, 6 149−2046, 31 184−0025, 20, 70 185−2115, 6
123−2150, 45 149−2047, 31 184−0027, 9 185−2124, 25
123−2152, 45 149−2073, 30, 70 184−0028, 8 185−2163, 10
123−2167, 45 149−2106, 29, 70 184−0029, 8 185−2173, 12
123−2299, 24 149−2634−01, 29 184−0030, 7 185−2180, 13
123−2300, 51 149−2646, 29 184−0031, 7 185−2188, 6, 20
123−2301, 24 149−2651, 29 184−0032, 7 185−2233, 6
123−2302, 24 150−2630, 27 184−0033, 7 185−2234, 6, 25
123−2303, 24 150−2639, 27 184−0034, 7 185−2238, 33
123−2304, 24 150−2641, 27 184−0035, 22 185−2268, 70
130−2333, 53 150−2643, 27 184−0036, 70 185−2284, 11, 13, 22
130−3570, 39 150−2724, 27 184−0037, 70 185−2338, 13
130−3571, 39 150−2870, 13 184−0038, 33 185−2343, 46
130−3572, 39 150−2872, 13 184−0039, 46 185−2345, 22
130−3573, 39 150−2873, 12 184−0040, 8 185−2351, 21
130−3574, 39 154−3073−01, 53 184−0043, 25 185−2353, 7, 10
130−3721, 53 154−3163, 53 184−0046, 7 185−2357, 10
71
Numerical Index
185−2380, 11, 14 185−5381, 23 185−5484, 6 185−5565, 8

185−2384, 24 185−5382, 23 185−5485, 6 185−5568, 7
185−2385, 22 185−5383, 23 185−5486, 6 185−5570, 7
185−2386, 8, 10, 21 185−5384, 23 185−5487, 6 185−5571, 7
185−2387, 8 185−5385, 23 185−5488, 6 185−5572, 7
185−2388, 6, 33 185−5386, 23 185−5489, 6, 10 185−5573, 7
185−2389, 25, 46, 51 185−5387, 23 185−5491, 6 185−5575, 7
185−2393, 12 185−5388, 23 185−5500, 20 185−5576, 7
185−2397, 25 185−5389, 23 185−5501, 20 185−5577, 7
185−2398, 25 185−5390, 23 185−5502, 20 185−5578, 7
185−2410, 70 185−5391, 23 185−5503, 20 185−5579, 7
185−2413, 20 185−5392, 23 185−5506, 25 185−5580, 7
185−2414, 20 185−5393, 23 185−5507, 25 185−5581, 7
185−2559, 9, 35 185−5394, 23 185−5508, 25 185−5583, 7
185−2572, 38 185−5395, 23 185−5509, 25 185−5587, 17
185−5162, 24 185−5396, 23 185−5510, 25 185−5612, 22
185−5335, 51, 70 185−5397, 23 185−5513, 70 185−5615, 22
185−5337, 22 185−5398, 23 185−5515, 9 185−5616, 23
185−5348, 21, 70 185−5399, 23 185−5516, 9 185−5617, 23
185−5357, 7 185−5400, 23 185−5517, 9 185−5618, 23
185−5360, 7 185−5401, 23 185−5519, 9 185−5619, 23
185−5361, 7 185−5402, 23 185−5528, 70 185−5621, 23
185−5363, 23 185−5403, 23 185−5537, 21 185−5622, 23
185−5364, 23 185−5404, 23 185−5538, 21 185−5623, 14
185−5365, 23 185−5405, 23 185−5539, 21 185−5624, 14
185−5366, 23 185−5406, 23 185−5540, 21 185−5625, 14
185−5367, 23 185−5410, 25, 70 185−5541, 21 185−5626, 14
185−5368, 23 185−5413, 6, 70 185−5542, 21 185−5628, 10
185−5369, 23 185−5414, 6 185−5546, 21 185−5629, 10
185−5370, 23 185−5415, 6 185−5550, 21 185−5630, 10
185−5371, 23 185−5416, 6 185−5551, 21 185−5631, 10
185−5372, 23 185−5421, 22 185−5552, 21 185−5632, 10
185−5373, 23 185−5422, 14, 15 185−5553, 21 185−5633, 10
185−5374, 23 185−5433, 35 185−5554, 8 185−5634, 10
185−5375, 23 185−5434, 35 185−5558, 8 185−5635, 10
185−5376, 23 185−5437, 9, 70 185−5560, 8 185−5638, 15
185−5377, 23 185−5438, 70 185−5561, 8 185−5639, 15
185−5378, 23 185−5458, 33 185−5562, 8 185−5640, 15
185−5379, 23 185−5482, 6 185−5563, 8 185−5641, 15
185−5380, 23 185−5483, 6 185−5564, 8 185−5642, 15
72
Numerical Index
185−5643, 15 185−5719, 24, 33 191−2229, 18, 19 319−5748−03, 63

185−5644, 15 185−5720, 70 191−2239, 19 320−1666−01, 63
185−5645, 15 185−5798, 6 191−2240, 19 320−2315, 63
185−5646, 15 185−5826, 33 191−2241, 19 323−1491, 67
185−5647, 15 185−5833, 51 191−2245, 19 323−1492, 67, 68, 69
185−5648, 15 185−6039, 6 191−2246, 19 323−1500, 65
185−5649, 15 185−6105, 9 191−2247, 19 323−1504, 65
185−5650, 15 185−6248, 70 191−2250, 19 323−1505, 65
185−5651, 15 185−6580, 6, 70 191−2251, 19 323−1541, 67, 68, 69
185−5652, 15 185−6667, 33 191−2252, 19 323−1542, 65, 67
185−5653, 15 185−6677, 33 191−2253, 19 323−1543, 67, 68, 69
185−5654, 15 185−6711, 25 191−2254, 19 323−1544, 65, 67
185−5655, 15 185−6735, 14 191−2255, 19 323−1563, 63
185−5656, 15 185−6736, 14 193−0244, 6 323−1582−05, 65
185−5657, 15 185−6737, 14 193−0388, 20 323−1582−06, 65
185−5658, 15 185−6738, 22, 23 193−0430−01, 6 323−1582−07, 65
185−5659, 15 185−6762, 20 193−0491, 20 323−1583, 65
185−5660, 14, 15 185−6825, 23 201−3607−03, 61 323−1591, 68, 69
185−5661, 14, 15 185−6851, 53, 70 205−0300, 61 323−1992, 65
185−5662, 14, 15 185−6853, 70 211−0521, 61 327−1450, 63
185−5663, 14, 15 185−6931, 13 212−1303, 61 332−0142, 47
185−5679, 13 185−6956, 46 220−4610−05, 61 332−1356, 61
185−5680, 13 185−6999, 12 232−4111, 17 332−2370, 57
185−5681, 13 185−7069, 25 277−1444−01, 63 332−3408, 47
185−5682, 13 185−7075, 8 277−1444−02, 63 337−2785, 47
185−5684, 13 185−7080, 11, 70 300−5464, 48 337−2953, 57
185−5693, 11 185−7082, 22 300−5725−01, 69 337−3782, 22
185−5696, 11, 12 185−7086, 21 300−5899−01, 68 338−3167, 67
185−5698, 12 185−7208, 33 302−2048, 63 338−3168, 67
185−5701, 12 185−7382, 25, 70 305−0995, 63 338−3169−00, 67
185−5702, 12 185−7383, 9, 70 305−1006, 63 338−3169−01, 67
185−5703, 12 185−7385, 8 307−1617, 48 338−3169−02, 67
185−5707, 38 185−7393, 33 307−2767, 63 338−3169−03, 67
185−5709, 38 185−7394, 21 308−1019, 65, 68, 69 338−3987, 47
185−5712, 35 185−7395, 21 308−1101, 63, 68, 69 338−3988, 68, 69
185−5713, 35 185−7407, 7 309−0597−01, 53 338−4016, 67
185−5714, 35 185−7421, 46 309−0667, 41 338−4017, 67
185−5715, 35 185−7426, 24, 70 319−2339−01, 68 338−4491, 63
185−5716, 35 185−7444, 25, 70 319−4332−03, 63 338−4585, 63
185−5717, 35 190−0757, 17 319−4996, 69 338−4625, 65
73
Numerical Index
363−0205, 63 406−0961, 59 503−2192−01, 32 526−0030, 49

402−0728−01, 49 417−0223, 70 503−2193, 37 526−0049, 20
403−3860, 29 420−0577, 70 503−2200−01, 29 526−0052, 57
403−4541−02, 49 501−0925, 22 503−2200−02, 29 526−0054, 18, 47
403−4546−02, 17 501−0926, 22 503−2200−03, 29 526−0122, 37, 41
403−4605, 49 502−0020, 29 503−2200−04, 29 526−0324, 49
403−4635−04, 49 502−0020−01, 6, 30 503−2206, 32 526−0401, 29
405−5884, 55 502−0028, 29 503−2213, 42 526−2050, 63
405−6693, 55, 59 502−0029, 30 503−2309, 29, 42 526−2080, 17, 32
405−6713−03, 55 502−0153, 31 503−2352, 42 526−2081, 47, 63
405−6716, 55 502−0917, 6 503−2396, 42 526−2100, 17
405−6718, 59 502−0942, 37 504−0206, 46 526−2120, 17, 49
405−6721, 59 502−0943, 37 504−0223, 42 541−0599, 53
405−6727−03, 57 502−1177, 29 505−2318, 46 541−0876−02, 42
405−6728, 55 502−1209, 37 508−0021, 59 541−0941−01, 70
405−6730, 55 502−1224, 29 508−0051, 55 541−1195−01, 63
405−6734−03, 57 502−1244, 29 508−0117, 57 541−1195−02, 63
405−6742, 57 502−1338, 53 508−1095, 59 718−1020, 57
405−6749, 57 502−1359, 6 508−1105, 63 725−1050, 41
405−6750, 57 502−1360, 6 508−1105−01, 63 740−1002, 27
405−6751, 55 502−1367−01, 29 508−1167, 61 740−1004, 53
405−6752, 55 502−1367−02, 29 508−1228, 32 800−0317, 41
405−6753−02, 59 502−1367−03, 29 508−1255, 7 800−2033, 17
405−6755, 55 502−1368, 29 509−0196, 17, 61 800−2036, 32
405−6757, 59 502−1383, 42 509−0351, 41 800−2043, 32
405−6758, 59 502−1425−02, 42 509−0359, 55 800−2057, 17
405−6759, 55 502−1463, 42 509−0442, 6 800−2091, 61
405−6761, 59 503−0429, 32 510−0184, 27 800−2093, 17
405−6766, 55 503−0977, 42 510−0299, 10 800−2515, 18
405−6767, 55 503−1135, 37, 41 511−0196, 17 800−3006, 49
405−6769−02, 55 503−1136, 41 511−0197, 37, 70 800−3017−03, 37
405−6774, 55 503−1139, 43 512−0205−01, 17 800−3017−19, 37
405−6775, 55 503−1142, 43, 44, 53 512−0217, 17 800−3017−29, 37
405−6776, 49 503−1353, 53 512−0248, 17 800−3042, 63
405−7388, 17 503−1692, 39 517−0136, 63 800−6033, 55, 57
405−7389, 17 503−2160, 41 517−0386, 46 800−6330, 24
405−8532−03, 57 503−2161, 41 517−0387, 20 800−6372, 21
405−8534, 57 503−2162, 41 518−0672, 27 802−2068, 53
405−8535−03, 55 503−2177, 53 520−1021, 53 810−0155, 57
405−8541, 57 503−2189, 41 526−0017, 17, 61 815−0550−01, 63
74
Numerical Index
815−0586, 47
815−0657, 17
815−0709−01, 49
815−0753, 61
815−0792−03, 63
815−0842−09, 49
815−0877, 27
815−0910, 68, 69
815−0927−01, 61
815−0941−04, 17
815−0974−04, 63
818−0194, 59
821−0008, 57
821−2035, 32
821−6001−01, 63
821−6002−02, 29
821−6003−01, 29, 49
821−6006−01, 45, 47, 48,
55, 57, 63
850−0025, 53
850−0114−53, 37
850−2008, 18, 37
851−0045, 17
853−0013, 47
856−0002, 63
856−0006, 55, 57
856−0012, 47
860−0008, 53
860−2007, 47
860−2008, 18, 37
862−0026−54, 53
870−2055, 29
870−2065−01, 32
870−2065−02, 17, 32, 48
871−0010, 20
871−0016, 57
871−0025, 47
75

Parts Catalog: MDKBH

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Parts

Printed U.S.A. 7−2005 981−0282

Adapter, Engine, 17 Components, Coolant Water Pump, 35

Gasket, Delivery Valve, 15 Indicator, Oil, 45

Impeller, Coolant Water Pump, 35 O’Ring, 24

O’Ring, Cylinder Block, 6 Rack, Injection Pump Control, 15

Stopper, Fuel Camshaft, 10 Tensioner, Belt, 17

REF PART QTY PART REF PART QTY PART

100−3941 1 Engine, Replacement 25 185−6580 1 Gasket, Hole Cover

REF PART QTY PART REF PART QTY PART

1 Piston 11 184−0034 2 Crankshaft (Includes Ball)

REF PART QTY PART REF PART QTY PART

1 185−5554 4 Tappet 11 185−5563 1 +Collar, Idle Gear

REF PART QTY PART REF PART QTY PART

1 184−0027 1 Case, Main Bearing (Includes 6 185−5437 1 Seal, Oil

REF PART QTY PART REF PART QTY PART

1 184−0049 1 Camshaft Assy, Fuel (Includes 10 185−5630 1 *Gear, Injection Pump

REF PART QTY PART REF PART QTY PART

1 185−7080 1 Gasket 9 184−0056 1 *Lever, Speed Control

REF PART QTY PART REF PART QTY PART

1 185−5698 1 Spring, Start 7 185−5702 1 *Lever, Outer Fork

REF PART QTY PART REF PART QTY PART

1 185−5679 1 Apparatus Assy, Idle (Includes 7 150−2872 1 Screw, Governor

REF PART QTY PART REF PART QTY PART

1 185−5422 1 Pump Assy, Injection 5 185−5625 1 Nut

REF PART QTY PART REF PART QTY PART

1 185−5422 1 Pump Assy, Injection 15 185−5660 2 Screw, Follow

REF PART QTY PART REF PART QTY PART

1 101−0826−02 1 Adapter, Engine 17 815−0941−04 4 Screw, Hex Thread Form

REF PART QTY PART

191−2229 1 ♦Starter MC 10 191−2241 1 ♦Ball, Steel MC

REF PART QTY PART REF PART QTY PART

1 185−2414 2 Hook, Engine 15 193−0491 1 ♦*Sender, Water Temperature

REF PART QTY PART REF PART QTY PART

1 185−5537 2 Valve, Inlet 11 185−2386 2 Bolt

REF PART QTY PART REF PART QTY PART

184−0035 1 Kit, Nozzle Holder (Includes 11 185−5421 2 ♦Plug, Glow (HR5) MC

REF PART QTY PART REF PART QTY PART

185−6738 1 Holder Assy, Nozzle 185−5381 2 1.325 mm

REF PART QTY PART REF PART QTY PART

1 134−5360 1 Cover, Cylinder Head 7 115−0516 1 Gasket, Rocker Cover

REF PART QTY PART REF PART QTY PART

1 184−0043 1 Gearcase (Includes Plugs and 9 185−2397 1 Bolt

REF PART QTY PART REF PART QTY PART

1 150−2639 1 Rotor, Governor 8 815−0877 4 Screw, Socket Head Cap

REF PART QTY PART REF PART QTY PART

REF PART QTY PART REF PART QTY PART

149−2073 1 Kit, Remote Fuel/Water 2 149−2041−03 1 Bracket, Separator Mounting

REF PART QTY PART REF PART QTY PART

149−1908−05 1 Separator, Water 5 502−0153 1 Plug, Hex (1/4”)

REF PART QTY PART REF PART QTY PART

1 134−5261 1 Resonator, Intake 9 870−2065−02 1 Nut, Hex Flanged (M6 x 1mm)

REF PART QTY PART REF PART QTY PART

1 184−0063 1 Flange, Water (Includes Pipe) 7 185−6667 2 Band, Pipe

REF PART QTY PART REF PART QTY PART

1 185−5433 1 Pump Assy, Water (Includes 7 185−5434 1 Gasket, Water Pump

REF PART QTY PART REF PART QTY PART

132−0415 1 Kit, Water Pump Service (M8 x 20mm)