Effect of Fatigue On Ultimate Load Behavior of Concrete Bridge Decks
Effect of Fatigue On Ultimate Load Behavior of Concrete Bridge Decks
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SYNOPSIS
ACI member, FELICJAN SAWKO obtained his BSc degree in civil engineering at
the University o~ Leeds, Great Britain in 1958, graduating with a ~irst class
honours degree. He stayed on at the University to study ~or his Master's degree.
In October 1959 he joined a ~irm of consulting engineers to obtain his prac-
tical experience. After 3 years he joined the Department o~ Civil Engineer-
ing, Leeds University as a lecturer in September 1962; in May 1967 he became a
reader in civil engineering and in October 1967 was appointed to the second
chair of civil engineering at the University of Liverpool.
942
•. ;
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FATIQUE EFFECTS ON BRIDGE DECKS 943
Introduction
The classical yield line approach (l) to the ultimate load analysis of floor
2 6
slabs, has in recent years been applied by several authors( - ) to various
bridge decks to investigate their ultimate load behaviour. This approach has -
have been expressed on the validity of analysis under static loading for bridge
The primary r eason for these doubts i s fatigue. Recent years have seen
concrete sections were not affected by fatigue, a modern slender prestres sed
concrete deck subjected to high working stre s ses must be. investigated more
carefully.
prestressed and reinfo rced concrete bridge s labs of different span to width
ratios , and different prestress l evels in the tran sve r se dire ction. Most of the
·.
. ~,.:
slabs were cast in pairs, one being tested under fatigue loading followed by
static loading to fa ilure, while the other under short time static loading. A
observipg the failure characteris_tics of both fatigued ·and non -fatigued slabs in
terms of failure patte rn and ultimate load for different span/width ratios and
Table 1 and Fig 1. These slabs were intended to be 1/10 scale models of
For the serie s of pre stressed concrete slabs, concrete mix of 1:1:2 with
first pair (Slab number s lA and lB), a wat e r / cement ratio of 0.4 was used,
but since s ome honeycombing was noticed the water /cement r atio was increased
to 0.45 for sub sequent prestressed s labs. Plain cold drawn steel wire of 0 . 2
a nd the wires were left unbonded . A PSC monowire jack was used for pre -
100%, 30% and O% of the longitudinal with a nominal amount of mild steel
wires were placed at the centre of the section and in the transverse direction
they were staggered top and bottom at the required intervals (Fig 1). In pre -
stres s ed concrete slabs hdes were left for the prestressing wires with 0. 3 inch
Fig 2. Wires were tensioned to 2000 lbs each before casting to keep the ducts
st r a ight. Prestressing operation was started from the middle of the slab and
prestressing. A prestress of 4250 lbs was applied to all the wires of both
longitudinal and tr~nsverse directions. The level of pres tress was measured
by directly reading the jack dial, measuring the extension of the wires and
recording the concrete strain at the points as shown in Fig 3. As the fricti on
between the slab and the wooden boa rd of the mould did not allow the full elastic
deformation of concrete due to prestress, the s lab was lifted afte r st ressing in
one dire ction to eliminate the friction effect. Due account was ta ken of the
For the r einforced conc r et e slabs , concrete mix of 1:1 !:3 with a wat e r /
cem e nt ratio of 0 . .5.5 was used . Mild ste e l bars of 3/8 inch diameter ha\·ing a
?
yi e ld stress of 46000 lb/ in- were provided in both directions.
x 20 inch pris ms and 6 - 6 inch diamet e r cylinders were ca st for each s lab ,
a nd these were neve r separat ed from the test specimens to ensure identi cal
·.
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·..: . --=----
946 CONCRETE BRIDGE DESIGN
curing . Since th~ prestressed concrete slabs were quite thin, one 20 inch x 4
inch x 1 ~ inch specimen was cast for each slab for the use as dummy in the
Instrumentation
9
The arrangement of the loading was made t o represent an abnormal vehicle ( )
the contact area of the wheas and the axle spacings being scaled down in the same
ratio as the slabs (Fig 4). Bridges having a span greater than 49 feet accommodate
the whole of the abnormal vehicle for the maximum longitudinal bending moment
and so, for the slabs of span 7 feet 6 inche s and 5 feet all the four axles of
loading were applied. The jack load wp. s applied to the slab through a system
of spreaders an<;! cross spreaders. In the case of s labs of 3 feet 9 in. span,
only two axles of the scal ed abnormal vehicle were placed on the span to cause
was used to avoid rigidity of the whol e system of the loa ding frame.
Some of the eccentrically loaded slabs wer e prevented f rom uplift at the
far corners and provision was made for fr ee rotation at the supports in the
direction of the span. This was achieved by placing a steel bar at each end on
the top of the s labs exactly above the support bar and by clamping this to the
Deflection was measured at five equidi stant points ac r oss the transverse
section of ea ch slab. Dial gauges of 2 iqch travel r eading to 0 . 001 inch were
·.
948 CONCRETE BRIDGE DESIGN
.. tension in the case of prestressed concrete slabs and which does not exceed the
~
permissible worldng stresses in the case of r einforced concr ete slabs. In slab
number 38, first a load range of worldng load and the permissible minimum in
6
the machine was applied for 1. 93 x 10 cycles . The m achine was then stopped
and a static cycle was carried out to note the effect. The slab was then loaded
until a crack appear ed and on the cracked section the former load range was
applied. This was done to assimilate the cracldng caused by accidental over-
loading on an actual bridge deck. The repetition was continued for a further
6
0 . 79 x 10 cycles, followed by a static cycle of loading to note the effect. In
the third stage a load range of the cracking loa d a nd half of that value was
applied . The rate of increase of deflection was very high and the machine was
automatically stopped by the knock off switch of the pulsator unit. The slab
Slab numbers 4 and 5 were first tested statically up to the cracking load
and a dynamic load range with a maximum slightly below that causing cracldng
and the minimum equa l to half of thi s value was then applied . This load range
was maintained for nea rly 3 million cycle s , and was followed by s hort t e rm
loa ding to dest r uction . None of the slabs fail ed in fa tigue and a ll we r e sub -
r eadings were taken at every load increm ent and the propagation of cracks was
not ed.
,.
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FATIGUE. EFF~CTS ON BRIDGE DECKS 949
Analysis and Discussion of Results
discussed e l sewhere (lO). In the follov-ring only the results concerning the
before a nalysing the r esults of the ultimat e load fatigue mechanism of concr ete
is presented first.
in the concrete in the direction of applied stress . Although the a ction of this
creep is simila r to that under susmined loading the m e chanism differs. Under
r epeated loading the individua l particles a r e subje cted to an a lte rnating load
level. This is probably one of the r easons for the initial g r eat e r r ate of strain
deforma tion mainly occurring in the direction of the applied loading. At any
•
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.A
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R: 950 CONCRETE BRIDGE DESIGN
it • elastic, delayed e lastic and flow. The last part is not r ecoverable, so a change
of the section. This inc rea se in strength and stiffness occurs if t he fatigue
loading does not exceed som e cirtica l value . This critical load i s dependent
on both the maximum and minimum values of the fatigue load r a nge . For a
minimum load of S% the maximum load of the fatigue load r ange i s probably
When the applied load exceeds the critical load range micro -cracking of
gel structure of cement past es t akes place a nd thi s together with the micro -
.
Tensile creep m ovement causes the particles to separate, thereby
In the authors ' tests of slabs t he maximum l oad of the fatigue loading
was always below SO% of the ultimate a nd the minimum load was either half
always below the critical load r ange. A typical load -deflection relationship
of a fatigued slab together with its non -fatigued companion is shown in Fig 6
... A
[.
r 6
FATIGUE EFFECTS ON BRIDGE DECKS
Unless a bridge deck is loaded across its entire width the stress is not
constant across any section. Following the principle of creep hardening and
micro -crushing of the compressive zone and creep softening of the tensile zone,
different parts are fatigued according to the stresses developed. Hence the
effect of fatigue on the ultimate load is the combined effect of all parts along
The ultimate moments per unit length of all the te st slabs are given in
(12)
Table 3. These have been calculated by methods laid down in C. P .115 and
(13) . . (14) .
Janney et ·a l m the case of prestressed sectiOns and Hognestad et al m
the case of reinforced sections. The values specified by the code are invariably
•
conservative and unit moments obtained by Janney ana Hognestad were used for
#
the compari son of the theoretical ultimate loa~s with experimental values. The
loads for zero tension at the bottom of slabs, which have been calculated using
comparison with the ultimate loads. The results of control specimens are shown
in Table 4.
The theoretical ultimate loads for slabs wer e calculated following the
. . 0)
methods described by the authors in another paper . Table 3 give s the
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calculated values (Table 2). The discrepancies noted in some are partly due
concrete strength. In the case of fatigued slab although the applied load was
below the critical, no appreciable increase in ultimate load was noted over
their non -fatigued companions. Tills could be due to the fact that since the
duct s were ungrruted and no restressing was done, the 'gi ve in' of the wedges
at the anchorage might have caused some loss of pre stressing. Even so the
results were quite close to the corresponding non -fatigued s labs. Furthermore
the fracture mode of all th~ fatigued sla bs were s imilar to those as
~ theoretically predicted. Two of the fracture modes obtained in the tests are
seems to be sm all in spite· of the fact that the maximum loa d of the fatigue load
range was slightly higher than the working load of the slab. The ultimate loads
have been calculated for both shear and flexural patterns, and these a r e almost
identical partly because of the large thickness to span rati o. In the test a
s imultaneou s shear a nd tiexur?l fan failure occurred for both s labs (Figs
9 and 10) . The failure pattern at the top surface definitely indicat es failure
by punching shea r, a nd the very wide top tensile cracks and crushing at the
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FATIGUE EFFECTS ON BRIDGE DECKS 953
.. load. This is an extreme case and unlikely to take place in actual bridge
decks subjected to moving loads over the whole widths. In spite of this no
change of fracture mode was observed. The authors' tests covered a wide
range of s labs, and it can therefore be concluded that the fracture modes can
be used as the basis for the calculation of collapse load s of slab bridges.
Conclusions
The following conclusions can be drawn from the authors' inve stigation:
Acknowledgement s
The wo rk described in the paper form s a part of the inves tigations carried
aspect s of bridge structures . All the test specimens were manufactured with
·.
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954 CONCRETE BRIDGE DESIGN
Refe r ences
bridges with edge bea m s" . Cem ent and Cone . Assoc . , London .
s upported skew sla b bridges ". Cem ent a nd Cone . Assoc . , London,
Re search Report 12 .
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FATIGUE EFFECTS ON BR I DGE DECKS 955
11. Sawko, F. and Saha, G. P. "Fatigue of concrete and its effect upon
15 . Morice, P.B. and Little , G . "Analy sis of right bridge decks subj e cted
t o abnormal loading ". Cement and Cone. A.ssoc., London, July 1956 .
. . . . , .. ·~ -~
956 CONCRETE BR IDGE DESIGN
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SLAB RANGE OF TOTAL N!!OF CR.ACKING M f)R ICE & LITTLE CALCULATED EX PER./· RATIO OF R.AT/0 OF
REF. LOADS REPETITIONS LOA D LOAD FOR ZERO ULTIMATE MENTA L (2} ( 3)
( Ktps J ( /0 - ) ( Ktp s J TENSION/ WORKING LOAD ULTII-IATE A ND AND
LOAD ( K ips ) ( Ktps ) LOAO(KifJS) (I} ( 2)
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8 F BfFOR E FA TIGUE A F AF TER FATIGU E
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Table 2 Test result s of s labs
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FATIG U E EFFECTS ON BRIDGE DECKS 957
•
SLA B
MOMENTS AS PROVIDED IN SLABS(Kipilji-Js )
END.
(2)
THEORETICAL MODE
EXPER.I-
MEN TAL (3)MO MENT
TRA NS. I
C P 1151114 JANNEY(IJ HOGNESTAD MODE OF NECESSARY
REF. CONDITIONS OF FAILURE FOR. FOR FAILURE
MTS. IN COL. (I J FAILURE
ACROSS( Ki p irYtnS) :
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AS IN
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5 0 ·982 0 · 605 I ·1 7 0· 5 2 4 TYPE I ·025 (BJ
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0 · 152
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I · 17
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0 ·388
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1· 184 (B)
I · 184 (8)
8A
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3 ·6
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2 · 99
2· 99
4 · 16
4 ·16
3 · 48
3 · 48 .... I SHEAR.
SHEAR.
12· 9
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THE t-IINI I-I UM TRA NSV E !?.SE MOMENTS NECE SS ARY SHO WN I N COL.f3.J AR.E CA L CULATED FOR. THE
A CTUAL END CONDITIONS AND FOR THE LAYOU T OF REINFORCEM ENTS AS PROVIDED IN THE SL A BS.
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Fig 1 Longitudinal section of s labs showing detail s of r einforcement
casting
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a 960 CONCRETE BRIDGE DESIGN
PR. E STR.E S S I N G
S TEEL
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! Fig 5 Equivalent secti on before and afte r fat igue
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Fig 8 Fracture pattern of s lab 7B Fig 9 Fracture pattern of slab SA (top surface)
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