Foreword 180

We have pleasure in presenting the Spare Parts Catalogue for ‘Pulse 180 cc’ RHL
Motorcycle. This catalogue has been specially designed to assist you in selecting the
correct parts for procurement to maintain 100% availability.

The Bajaj spares are subjected to the stringent quality control standards to ensure
longer life of the vehicle. It is therefore necessary that only the Genuine Bajaj Spares
are used.

In a continual effort to improve Performance and Efficiency of the vehicles,

Specifications, Diagrams, Illustrations and Part Numbers can change without notice.
All information contained in this manual is based on the Consequently, the description in this Spare Parts Catalogue cannot therefore be final
latest product information at the time of publication. Bajaj and binding on us.
Auto Limited accepts no liability for any inaccuracies or
The modifications / alterations which are carried out after the issue of this catalogue,
omissions in this publication, although every possible care
will be conveyed to you through our Service Circulars. You are requested to make
has been taken to make it as complete and accurate as necessary corrections in the Parts Catalogue as per the circulars so as to keep your
possible. All procedures and specifications subject to change catalogue up-to-date. This will ensure the appropriate and speedy delivery of the
without prior notice. The right is reserved to make such Spare Parts as the order placed will bear the latest part numbers.

changes at any time without prior notice and without

In case, if you need any technical assistance contact the concerned Regional Office
incurring an obligation to make such changes to product or write to us on the following address :
manufactured previously. Contact your authorized Bajaj
Dealer for the latest information on product improvements Bajaj Auto Limited
incorporated after this manual was issued. International Marketing Department
Akurdi, Pune 411 035 India
Phone : 020-27406650
Rev. 19 June 07 Fax : 020-27407395
E-mail : aknaik@bajajauto.co.in
Instructions for using the Catalogue 180 INDEX 180

1. How to Read the Catalogue : Open the catalogue and from the pictorial index No. Description Page
No. Description Page
locate the group in which the part you want to find is present. Turn over to the No. No.
concerned page number (as given by pictorial index). Now find out the figure of 1 Cover Cylinder Head 1 34 Front Disc Brake 39
the part you wish to order. Write down the part number against that particular 2 Cylinder Head 2
figure number from the text. 3 Valve 3 35 Rear Hub 40&41
4 Camshaft / Tensioner 4 36 Rear Brake Pedal 42
In case, if you have the part number and you need the other details, the part index
can be used. The part index (at the end of the catalogue) will give you the figure 5 Cylinder & Piston 5 37 Handle Bar 43&44
and page number of the part you wish to order. 38 Front Fork 45&46
6 Crankshaft 6 39 Painted Parts & Decals 47&48
2. How to Order Spare Parts : The part number and the description of the part 7 Balancer & Balancer Idler Gear 7
required should be invariably mentioned in the order as per the catalogue text. 8 Transmission 8&9 40 Petrol Cock, Cap Tank &
9 Change Drum/ Shift Fork 10 Gauge Fuel 49
The latest part number as conveyed through our service circulars should only
appear on the order. In case of ordering painted components, colour shade of the 10 Gear Change Mechanism 11 41 Fitting - Petrol Tank,
components should be mentioned. Side Cover & Cover seat 50
11 Engine Assly & Crankcase RH 12 42 Meter Assly. 51
The quantity shown against the part number is the quantity per vehicle for that 12 Crankcase LH 13&14 43 Control Cables 52
group so that particular quantity should be multiplied by the number of sets 13 Cover RH 15&16 44 Chain Case 53
required.
14 Cover Magneto 17
3. Part Number System: We have used 8 digit system for part numbers. The model 15 Clutch 18 45 Head Lamp & Fairing 54
or hardware item is indicated by first two digits or alphanumeric, the next two or 46 Indicator Light Assly. 55
four digits indicate main group and the last four or two digits indicate serial number 16 Kick Starter Mechanism 19 47 Tail Lamp Assly/Front &
in main group or serial number or subgroup of fastener respectively. Thus the part 17 Carburettor 20 Rear No.Plate 56
numbers will be indicated by 2-2-4 or 2-4-2 digit system. Understanding this 18 Air Cleaner Comp. 21 48 Electrical Equipments 57
system will enable you to identify the spare parts easily. 19 Silencer Assly 22 49 Tool Kit 58
20 Seat Assly. / Seat Lock 23
4. Abbreviations : The following abbreviations are used in this catalogue.
50 Accessories / Grab Handle 59
assly. Assembly V Volts 21 Oil Pump 24 Kits List 60
22 Magneto/C.D.I./H.T.Coil 25&26 Amendment Sheet(Parts Added) 63
N.I. Not illustrated W Watts
23 Starter Assly (For Self Start) 27 Amendment Sheet(Parts Deleted) 64
C'case Crankcase accl. Accelerator 24 Engine Mountings 28&29 Part Index 65
Cyl Cylinder Comp. Complete 25 Frame & Frame fitting 30

o/s. Over size Fr Front 26 Swing Arm / Rear Shock Absorber 31

Std. Standard L Length 27 Rider Foot rest 32
28 Pillion Foot rest / Holder 33
A/t. Alternate Rr Rear 29 Mudguard Front & Rear 34
R.H. Right hand Hex. Hexagonal 30 Stand Assembly 35

L.H. Left hand AR As required

31 Tyre/ Tube /Rim 36
32 Front Hub (For Disc Brake) 37
33 Front Master Cylinder
(For Disc Brake) 38
 Plate No. 1 : COVER CYLINDER HEAD 180

6 8

2 4
9 7

11 2

10 3

10
‘Pulse 180 cc’ Round Head Lamp, Sliver Colour 11 1

Engine & Spoke Wheel Spare Part Catalogue

Qty/
No. Part No. Description Veh. Remarks

1 DJ 1012 29 Head Cylinder with Cover 1

2 DS 1012 61 Cover Tappet 2
3 36 DS10 01 ‘O’ Ring Kit for Cover Cyl. Head 1 Ref. page No. 60
4 DS 1011 66 Silent Bush (V) 1
5 DS 1010 96 Camshaft Cap 1

6 39 2647 15 Domed Cap Nut 4

7 DS 1010 84 Copper Washer 4
8 39 2532 04 Hex. Bolt with Flange 2
9 39 1075 04 Hex. Bolt / Flange 4
10 DH 1012 72 Plug 2

11 31 1011 06 Gasket 2

1
Plate No. 2 : CYLINDER HEAD 180 Plate No. 3 : VALVE 180

9
4 8

2
10 9
1
11 1

6 3
12

2
2
6 9 5
5

3 7
8
7
8

Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks

1 DJ 1012 29 Head Cylinder with Cover 1 1 DS 1013 35 Rocker Arm Shaft - Intake 1
2 39 1660 05 Stud (Exhaust) 2 2 DS 1013 36 Rocker Arm Shaft - Exhaust 1
3 DJ 1010 12 Gasket Cylinder Head 1 3 DS 1013 33 Rocker Arm with roller 2
4 DH 1015 08 Damper Cylinder Head 5 4 DG 1010 29 Cotter valve 4
5 DJ 1012 15 Intake Pipe 1 5 39 2017 19 Seal valve stem 2

6 39 2539 21 ‘O’ Ring (Intake Pipe) 1 6 36 DK00 05 Valve Repair Kit 1 Ref. page No. 60
7 DJ 1210 22 Carburettor Insulator 1 7 36 DJ10 04 Valve Kit 1 Ref. page No. 60
8 DH 1210 38 Clamp for Insulator 2 8 DS 1013 66 Wave washer 2
9 39 1674 04 Hex. Bolt / Flange 2 9 59 1100 02 Plain washer 4
10 DH 1110 12 Sleeve - Spark Plug 1

11 39 2608 01 Grub Screw 1 For Sleeve Spark Plug

12 36 DS10 01 ‘O’ Ring Kit for Cover Cyl. Head 1 Ref. page No. 60

2 3
Plate No. 4 : CAMSHAFT / TENSIONER 180 Plate No. 5 : CYLINDER AND PISTON 180

2
6
4

3
11 3 7 6 8 9

1
4

1
5

10 13

12 5
14

Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks

1 39 2040 21 Ring’O’ 1 1 DJ 1010 04 Gasket Cylinder 1

2 DH 1017 03 Camshaft assembly 1 2 39 2181 06 Pin dowel 4
3 39 2542 20 Bearing cam RH side 1 3 DJ 1011 58 Piston Assly. Std. 1
4 39 1880 20 Bearing cam LH side 1 4 DJ 1011 06 Ring Set Piston 1
5 36 DH10 03 Guide chain Kit 1 Ref. page No. 60 5 39 2132 17 Ring Snap 2

6 DS 1012 75 Sprocket cam Driven 1 6 DJ 1011 55 Cylinder Block / Piston Assly 1

7 DH 1014 12 Collar cam Sprocket 1
8 DH 1010 48 Special camshaft washer 1
9 39 2198 04 Hex. Soc. Head cap Bolt 1
10 DH 1010 50 Cam Chain 1

11 DJ 1011 37 Decomp Assly. 1

12 DH 1010 11 Cam chain Tensioner pivot Bolt 1
13 DS 1012 77 Tensioner Assly 1
14 39 1674 04 Hex Bolt / Flange 2

4 5
Plate No.
No. 6 : CRANK SHAFT 180 Plate No. 7 : BALANCER & BALANCER IDLER GEAR 180

14 1
18

13 4
5 3
2 10
17 8

1
9
11
5
16
15 9 8
10 7
11
6
12
7
6
2 8 4
3 7
6 5 9

Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks

1 DJ 1012 23 Crankshaft assly. comp. 1 1 DJ 1010 22 Body Balancer Assly. 1

2 DH 1011 95 Nut 1 7mm. (Height) 2 DH 1010 72 Bearing stopper 1
3 39 2200 11 Washer 1 3 39 1672 04 Bolt 1
4 36 DK00 04 Set primary driver & driven 1 Ref. page No. 60 4 DJ 1011 34 Assly. Balancer Idler Gear comp. 1
5 DS 1012 75 Sprocket cam drive 1 5 39 2152 20 Needle roller bearing 2

6 DH 1010 64 Body centrifugal oil filter 1 6 DJ 1011 33 Spring torsion Balancer Idler 2
7 DH 1013 55 Cover centrifugal oil filter 1 7 39 2557 17 Circlip ext. 2
8 DH 1012 34 Gasket centrifugal oil filter 1 8 39 1686 06 Dowel Pin 2
9 39 2267 01 Oval Screw 3 9 39 1620 11 Thrust washer 2
10 DH 1010 66 Joint Oil Delivery - B 1 10 52 DH01 77 Balancer Idler Holder 1 Alt. DH 1013 59

11 DH 1010 67 Spring Oil Delivery- B 1 11 39 1674 04 Bolt 3

12 39 2199 08 Pin Oil delivery joint - B 1
13 31 1011 73 Key woodruff 1
14 39 2203 07 Parallel pin 1
15 39 2183 04 Bolt 1

16 39 2165 11 Plain washer 1

17 39 2561 20 Bearing Ball 1
18 DS 1011 54 Square Key 1
6 7
Plate No. 8 : TRANSMISSION 180 Plate No. 8 : TRANSMISSION 180

1 1
16 13 16 13
2 2
15 15
3 14 3 14
4 4
5 5
12 5 12 5
4 4
6 6
5 5
4 11 4 11
7 7
8 10 8 10
9 9
17 17

19 18 19 18

11 21 11 21
20 20
5 5
22 22
23 23
24 24

Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks

1 DK 1011 25 Shaft Input Transmission 1 16 DJ 1011 10 Gear 1st driven 1

2 39 2158 11 Washer thrust 1 17 DH 1011 13 Gear 5th Driven 1
3 DH 1010 78 Gear 4th Drive 1 18 DH 1013 19 Bush 2nd driven 1
4 DH 1010 79 Washer Spline 3 19 DH 1013 33 Gear 2nd Driven 1
5 DH 1012 35 External Circlip 4 20 DH 1013 34 Collar Sprocket 1

6 DH 1010 80 Gear 3rd Drive 1 21 30 1010 61 ‘O’ Ring Sprocket Collar 1

7 DH 1010 82 Gear 5th drive 1 22 DH 1011 17 Sprocket Drive 1
8 DH 1010 84 Gear 2nd drive 1 23 DJ 1010 63 Plate Drive Sprocket 1
9 39 2160 11 Thrust washer 1 24 39 1062 04 Bolt Drive Sprocket 2
10 DH 1014 16 Shaft output Transmission 1

11 DH 1013 36 Washer Thrust 2

12 DH 1011 08 Gear 3rd Driven 1
13 39 2159 11 Thrust Washer 1
14 DH 1011 10 Gear 4th Driven 1
15 DH 1011 11 Bush 1st driven 1

8 9
Plate No. 9 : CHANGE DRUM / SHIFT FORK 180 Plate No. 10 : GEAR CHANGE MECHANISM 180

7 8 5
2 8
4
6

10
6

9
1

4
3
2
7
10
5
2
3

Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks

1 DK 1011 59 Fork Gear Shift Input 1 1 DH 1017 05 Lever comp. Gear Shifter 1
2 DK 1011 60 Fork Gear Shift output 2 2 DH 1017 14 Spring arm reset 1
3 DH 1011 46 Shaft Gear Shift Fork 1 3 DH 1011 44 Spring Gear Shifter return 1
4 DH 1014 93 Shaft Gear Shift Fork 1 4 DH 1011 65 Lever comp. change 1 Alt. DH 1013 97
5 DK 1011 57 Drum comp. Gear Shift 1 5 31 1011 08 Damper 1
DK 1011 62 Drum comp. Gear Shift 1 From 1/03/07
6 39 2453 04 Flanged Bolt 1
6 39 2437 04 Bolt Socket 1 7 DH 1010 13 Bolt Gear Shift drum Stopper 1
7 39 2606 07 Parellel pin 1 8 DH 1015 03 Stopper gear shifter drum 1
8 DJ 1012 30 Guide Gear Shifter 1 9 DH 1015 02 Spring gear shifter drum stopper 1
DK 1011 58 Guide Gear Shifter 1 Up to 28/02/07 10 DH 1012 25 Bolt shift change 1
DK 1011 61 Guide Gear Shifter 1 From 1/03/07
9 DH 1014 96 Spacer 1
10 DK 1011 35 Bush fork gear shift 2

10 11
Plate No. 11 : ENGINE ASSLY. & CRANKCASE RH 180 Plate No. 12 : CRANKCASE LH 180

12 14
13
2
2
3 3
21
19 20
9
26
8 23 7
2

5
4
27

6 8
10
16
8
6 15 25
9 18
7
3 17 1
5
10 11
4
24

22

Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks

1 DJ 1012 47 Engine Assly. UG III pulse 1 N.I. 1 DH 1015 82 Crankcase LH 1

2 DH 1015 86 Crankcase RH 1 2 39 2531 05 Stud 2
3 39 2531 05 Stud 2 3 DH 1016 54 Guide starter Assly 1
4 39 1074 04 Bolt Flanged 1 4 39 1715 19 Oil Seal 1
5 DH 1010 06 Gasket Crankcase 1 5 DH 1014 23 'O' Ring 1

6 39 2583 20 Bearing Ball (For Input shaft) 1 6 39 0752 01 C’ Sunk Head Screw 3
7 39 2602 20 Bearing Ball (For Output shaft) 1 7 39 2603 20 Bearing Ball (For Input shaft) 1
8 39 2180 06 Dowel Pin 2 8 39 2583 20 Bearing Ball (For Output shaft) 1
9 39 2601 20 Ball Bearing 1 (For Drum Comp. Gear Shift) 9 39 2185 20 Balancer LH Bearing 1
10 DH 1014 87 Plate Stopper 1 10 39 2189 19 Oil Seal (For Output shaft) 1

11 39 2190 19 Oil Seal (For Shift lever) 1

12 DH 1012 03 Breather pipe 1
13 DH 1017 19 Rubber tube 1
14 DS 1012 34 Spring Clip 1
15 DH 1016 61 Plug (Drain Bolt) 1

12 13
Plate No.
No. 12 : CRANKCASE LH 180 Plate No. 13 : COVER RH 180

12 14
13
2 17
2 18
12 4
21 9 6
7
8 22
19 20 23
19
9
26 20
23 7
2
3
5
4 13 11
27 5
6 8
1
10
16 10

15 25
18
21
3 17 1
16
11 15
24 14

22

Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks

16 31 1011 06 Gasket (For Drain Bolt) 1 1 52 DH03 32 Cover comp RH 1

17 31 2010 81 Switch comp.(Neutral) 1 2 DH 1011 97 Grommet Breather 1
18 DH 1012 64 Gasket Neutral Switch 1 3 30 1011 42 Seal kick Shaft 1
19 DH 1012 69 Baffle 1 4 39 1041 19 Seal clutch lever 1
20 39 1414 02 Self tapping Screw 1 5 DH 1011 41 Rack 1

21 39 1845 04 Flanged Bolt 1 6 DH 1011 42 Shaft clutch release 1

22 39 1677 04 Bolt 8 7 39 2202 07 Parallel pin 1
23 39 2305 04 Bolt 1 8 DG 1014 18 Gauge 1
24 59 2000 07 Bush starter gear inner 1 9 DS 1012 15 Wire circlip 1
25 DJ 2011 40 Cable assly. (Battery to Earth) 1 10 39 1074 04 Bolt 10

26 39 2448 11 Plain Washer 1 11 39 0999 06 Pin Dowel 2

27 DH 1014 22 Damper 1 12 DH 1010 18 Bracket Clutch Cable 1
13 DH 1011 54 Gasket cover RH 1
14 DH 1210 15 Plunger Oil 1
15 DH 1210 11 Plate Plunger Oil 1

14 15
Plate No. 13 : COVER RH 180 Plate No. 14 : COVER MAGNETO 180

17
12 18 9
4
9 7 6
8 22
23
19
20

2
3

13 11
11
5 2
3
1
10
4 8
10

21
6
16 1 7
15 5
14

Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks

16 DH 1210 12 Spring Joint ‘A’ 1 1 52 DH03 33 Cover Magneto 1

17 DH 1015 44 Spring torsion clutch lever 1 2 DH 1015 63 Gasket Magneto cover 1
18 39 2443 11 Washer 1 3 39 1074 04 Bolt 7
19 36 DH10 04 Set damper 1 Ref. page No.60 4 39 0999 06 Pin Dowel 2
20 39 2208 04 Flanged Bolt 8 5 DH 1011 57 Cap Crank Center 1

21 DS 1012 52 ‘Bajaj’ Decal 1 Fitted on Cover comp. RH 6 39 1283 21 ‘O’ Ring 1 Alt to 39 2452 21
22 DS 1012 01 Bushing 1 7 DJ 1012 11 Cover LH RR with gear shifter sticker 1
23 36 DH10 05 Set of Plate 1 8 36 DH10 06 Set Damper 1
9 39 2208 04 Flanged Bolt 6
10 DS 1012 53 ‘bajaj’ Decal 1 Fitted on Cover magneto

11 36 DH10 07 Set of Plate 1

16 3 17
Plate No. 15 : CLUTCH 180 Plate No. 16 : KICK STARTER MECHANISM 180

6 19
2
7
10
5
6 19
4
6
7 18

6
7
7 8
12
4 16
10 17
17 18 15
2
18
9 12
5 9 12
1 13 8

14 3

11 12
6 16
3 17 13
11 1
14
15

Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks

1 DH 1012 75 Special Nut 1 1 DH 1015 45 Lever Kick Starter complete 1

2 36 DK00 04 Set primary driver & driven 1 Ref. Page No. 62 2 DD 1010 97 Damper 1
3 DK 1010 75 Clutch Plate Assly 1 3 36 DH10 08 Boss Kick set 1 Ref. Page No. 60
4 DK 1010 01 Clutch Center 1 4 DH 1015 37 Ratchet Kick Starter 1
5 DK 1011 63 Plate Clutch pressure 1 5 DH 1015 31 Gear Kick Idler 1
6 DK 1011 49 Disc Clutch friction 5
DK 1011 50 Disc Clutch friction 'B' type 1 6 DH 1015 40 Spindle Kick Starter Assly 1
7 DK 1011 51 Plate Clutch 4 7 DH 1015 72 Pinion Kick Starter 1
8 DH 1017 43 Spring Clutch Capacity 4 8 DH 1011 21 Spring for Kick Starter Ratchet 1
9 39 1674 04 Bolt 1 9 39 0993 11 Washer Thrust 1
10 DK 1011 54 Bolt 4 10 39 2344 11 Plain Washer 1
11 39 1880 20 Bearing Clutch lifter thrust 1
12 DK 1013 38 Holder Clutch 1 11 DH 1015 36 Guide Kick 1
13 DH 1014 85 Rod Clutch lifter 1 12 DH 1015 48 Bolt Flanged 3
14 DK 1011 26 Spacer clutch 1 13 DH 1011 25 Spring Kick Starter Return 1
15 DH 1016 48 Nut Primary drive lock 1 LH Thread 14 DH 1013 21 Bolt flange 1
16 DH 1011 80 Lever Assly. Clutch 1 15 DH 1015 38 Stopper 1
17 39 2200 11 Washer Primary Drive Gear 1
18 DK 1011 53 Seat judder spring 1
16 39 1672 04 Bolt Flanged 1
19 DK 1011 55 Spring judder 1
17 39 2276 11 Washer 2
20 DK 1013 56 Friction clutch plate kit 1 N.I
18 39 0738 17 Circlip 2
21 39 2161 11 Washer plain 1 N.I.
22 39 2167 12 Washer conical 1 N.I. 19 DH 1015 39 Spindle kick shaft 1

18 19
Plate No. 17 : CARBURETTOR 180 Plate No. 18 : AIR CLEANER COMP 180

4
3

14

2
4
12
3 1
8 13
7
5
2
1

6 9
11
6 5

10

Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks

1 DJ 1012 32 Carburettor Assly. BS 26 with TPS 1 Make : Ucal Mikuni 1 DJ 1210 40 Air Cleaner comp 1
2 DJ 1210 51 Vaccum Piston Kit 1 2 36 DK00 08 Kit hardware air cleaner 1 Ref. Page No. 60
3 DJ 1210 52 Idling Screw Kit 1 3 DJ 1210 39 Connecting Tube 1
4 DJ 1210 44 Jet needle(JN) 1 4 AA 1210 45 Clamp 1
5 DJ 1210 53 “O” ring 1 5 36 DK00 15 Kit element air filter 1 (Fine & Coarse)
Ref. Page No.61
6 DJ 1210 54 Screw 2
7 DJ 1210 55 Float assly. 1
8 DJ 1210 56 Jet Holder Kit 1
9 DH 1211 01 Magnet Assly. 1 TPS Assly.
10 DH 2010 55 Reed Switch Assly. 1 Parts

11 39 1780 01 Pan Head Screw 2

12 DJ 1210 57 Needle Assly. 1
13 DJ 1210 58 Set Adjuster(PS) 1
14 DJ 1210 59 Set Plunger assly. 1

20 21
Plate No. 19 : SILENCER ASSLY. 180 Plate No. 20 : SEAT ASSLY. / SEAT LOCK 180

4 4
7
8
2 1
2
3
4
15
15
13
14
3

12
11
1 2
10

8
9

12

Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks

1 DH 1017 38 Silencer Assly. with CAT converter 1 1 DJ 2110 03 Seat Assly comp 1
2 DH 1013 01 Seal Shield Muffler 2 2 DJ 2110 06 Lock Assly seat 1
3 DH 1014 68 Shield Muffler 1 3 39 1902 04 Flanged bolt 2
4 DH 1013 95 Truss Screw 2 4 DK 2110 07 Damper at a seat front 1
5 DJ 1010 64 Gasket Exhaust 1

6 39 1970 15 Flanged Nut 2

7 39 1850 04 Flanged Bolt 1
8 39 0248 11 Washer 2
9 DD 1610 71 U Nut 1
10 DH 1611 55 Damper silencer 1

11 DH 1611 57 Tube silencer mounting 1

12 DG 1611 24 Damper (Main Stand) 1
13 DH 1014 81 Grommet shield 1
14 DH 1015 21 Wire Shield Assly. 1
15 DH 1016 07 Dommed Cap Nut 2

22 23
Plate No. 21 : OIL PUMP 180 Plate No. 22 : MAGNETO / C.D.I. / H.T. COIL 180

12
13

4 21
19
2 18
16

20

15 17 8 6

6 9 16
1

7
14
5
3
3
10

5
8
11 2 1

Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks

1 DH 1210 01 Oil Pump Assly 1 1 DJ 1110 18 Magneto Assly. 1

2 39 1674 04 Hex. Bolt with flange 3 2 DJ 1110 19 Stator Assly. comp 1
3 DH 1210 10 Mesh filter Oil pump 1 3 39 1674 04 Hex. Bolt with Flange 2
4 39 1686 06 Hollow dowel pin 1 4 39 0761 01 Pan Head Screw 2
5 DH 1210 35 Clip Mesh Oil filter 1 5 DH 1011 99 Stopper plate (wiring harness) 1

6 39 2194 21 ‘O’ Ring 1 6 DJ 1110 22 Rotor Assly. 1

7 39 0746 01 Screw Pan head 1
8 DG 1110 08 Spark plug 2
9 DJ 1110 23 C.D.I. Assly. 1
10 DD 1110 11 Grommet Spark Plug 1

11 DJ 2011 39 AC/DC Regulator 1 With Aluminum bracket

12 DH 1110 39 H.T. Coil LH 1
13 DH 1110 40 H.T. Coil RH 1
14 DD 1110 48 Cap Spark Plug 1
15 DH 1110 15 Cap Spark Plug 1

24 25
Plate No. 22 : MAGNETO / C.D.I. / H.T. COIL 180 Plate No. 23 : STARTER ASSEMBLY (FOR SELF START) 180

12 11
13
10
21 13
19
18
16
3
20
12
15 17 8 6

9 16
7 1

2
7 6
14 9
5 4
3 8
10 14
15
16
5
4 17

8
11 2 1

Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks

16 DD 1110 12 Grommet H.T. Cable 2 1 DH 1015 78 Body comp. starter clutch 1

17 DH 1110 13 Grommet Spark Plug 1 2 DH 1011 86 Plate roller clutch 1
18 39 1902 04 Flange Bolt 2 3 DH 1016 58 Gear starter clutch 1
19 DJ 1610 67 Bracket H.T. Coil 1 4 DH 1015 81 Plate starter clutch gear return 1
20 39 1680 04 Flange Bolt 2 5 39 1672 04 Bolt 1 For stopper plate

21 DH 1110 16 Grommet Sleeve Spark Plug 1 6 DH 1011 71 Shaft starter counter 1

7 DH 1011 72 Collar starter counter 1
8 DH 1011 88 Gear comp. starter counter assly. 1
9 39 2437 04 Bolt socket 3
10 DJ 1110 24 Motor assly. starter 1
11 39 1074 04 Bolt 2
12 DH 1013 72 Cover starter motor 1
13 39 2285 01 Slotted c’sunk screw 1
14 DH 1011 64 Spring 5
15 DJ 1011 09 Bush For Spring Starter 5
16 DH 1011 63 Roller 5
17 DH 1015 33 Bush Spring Starter Clutch 5

26 27
Plate No. 24 : ENGINE MOUNTINGS 180 Plate No. 24 : ENGINE MOUNTINGS 180

5 5

12 12
20 19 20
19

17 17
5 5

1 1 5
5 4
4

18 15 3 15 18 15
3 15

5 5
2 2
16 16
14 5 14
5
15 10 15
10 7
7
8 8 8 8
11 11
6 9 6
9
13 13

Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks

1 DH 1611 70 Bkt. Assly.eng.mtg.front 1 16 39 2310 04 Flanged bolt 2

2 DH 1611 89 Bkt. comp.LH eng.mtg.front 1 17 39 2311 04 Bolt 1
3 DH 1611 90 Bkt. comp.RH eng.mtg.front 1 18 39 2457 11 Washer 1
4 39 2312 04 Bolt Flanged 4 19 DJ 1610 88 Bracket LH Engine Hanger 1
5 39 1970 15 Nut Flanged 8 20 DJ 1610 89 Bracket RH Engine Hanger 1

6 DJ 1611 14 Bkt. comp. LH eng.mtg. lower 1

7 DJ 1611 15 Bkt. comp. RH eng.mtg. lower 1
8 39 2157 04 Bolt Flanged 3
9 39 2412 04 Bolt Flanged 1 Alt. 39 2311 04
10 39 2413 04 Bolt Flanged 1

11 DH 1612 73 Bush in frame 1

12 39 1967 04 Bolt 1
13 39 2414 04 Hex. soc. hd. cap bolt 1
14 DH 1613 01 Bkt. comp. RH eng. rear 1
15 DH 1612 45 ‘U’ Nut 3

28 29
Plate No. 25 : FRAME & FRAME FITTINGS 180 Plate No. 26 : SWING ARM / REAR SHOCK ABSORBER 180

3
4
6 9
5 10 2 2
11 19
20
8 8 4 8 13 2
4 2
7
4
6

7 6 1
18
9/10

7 4
8 5 3
1 12

2
1 15
2 17
16
14
17
16

Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks

1 DJ 1612 32 Frame Assly. comp. 1 Incl. Bush, Races & Cup rear 1 DG 1710 26 Bolt Precoated 2
2 DH 1611 12 Cup rear 2 2 39 0714 11 Plain washer 8
3 30 1810 11 Nut 1 3 DJ 1710 19 Rear Shock Absorber 2
4 DH 1810 14 Cup - Steering 1 4 DH 1710 14 Bush swing arm 4
5 36 DS18 02 Bearing Cone Kit 1 Ref. page No. 61 5 DJ 1710 32 Swing arm assly. 1
6 35 1710 33 Grease nipple 2
6 DJ 1811 15 Cage bearing steering 2 7 DH 1710 13 Collar swing arm 2
7 39 1680 04 Flanged bolt 2 8 DH 1710 15 Dust seal swing arm 4
8 DJ 1611 32 Cable Hook LH 1 9 DJ 1710 08 Chain slider 1
9 DJ 1611 33 Cable Hook RH 1 10 39 0553 02 Screw 2
11 39 0454 11 Plain washer 2
12 DJ 1710 12 Shaft swing arm 1
13 DH 1710 19 ‘U’ nut swing arm 1
14 DJ 1510 36 Adjuster chain LH 1
15 DJ 1510 37 Adjuster chain RH 1
16 DJ 1510 47 Plate Chain Adjuster 2
17 39 0292 15 Hexagon nut 4
18 39 0740 11 Plain washer(Nylon) 2
19 39 0712 15 Domed Cap Nut 2
20 39 0737 12 Spring Washer 2
21 DH 1710 12 Shaft Swing Arm 1
30 31
Plate No. 27 : RIDER FOOT REST 180 Plate No. 28 : PILLION FOOT REST / HOLDER 180

4 5
4

9 6
8 9
7 10
6
2 10
8
2 2
5

2 12 11
3
13
2 7 6
10
1
4 10
8
9
8
9
6 7
5 3

Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks

1 DJ 1611 30 Main step LH assly. comp. 1 1 DJ 1612 56 Holder LH step 1

2 39 2310 04 Flange bolt 4 2 DJ 1612 57 Holder RH step 1
3 DJ 1611 31 Main step RH assly. comp. 1 3 DJ 1611 28 Pillion step assly. comp. LH 1
4 DH 1610 53 Rubber main step 2 4 DJ 1611 29 Pillion step assly. comp. RH 1
5 DH 1611 94 Kick stopper 1 5 DJ 1611 22 Rubber pillion step 2

6 39 0963 15 Domed Cap nut 2 6 DJ 1611 86 Plate side pillion step 2

7 39 0897 04 Bolt 2 7 DH 1610 61 Pin pillion step 2
8 DH 1610 56 Plate Comp. Lower Mounting 2 8 30 1410 31 ‘O’ ring 2
9 DH 1611 00 Spacer Main Step 2 9 39 1040 11 Plain washer 2
10 DJ 1610 90 Damper Footrest 2 10 39 0784 08 Split pin 2

11 39 1069 01 Bolt 1 Stopper bolt

12 39 0292 15 Nut 1
13 39 2582 04 Bolt Hexagaon 2 Bott. Mtg. LH & RH Holder Step

32 33
Plate No. 29 : MUDGUARD FRONT & REAR 180 Plate No. 30 : STAND ASSEMBLY 180

1 2 12
14 13

3
11
5
2
4
8
7

11 4 9
3
5 10
6 1
7

6
7
10

12
8
15

Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks

1 DJ 1610 69 Nail for Cable Guide 1 1 DJ 1612 14 Stand main 1

2 DH 1612 58 Brace fender 1 2 30 1611 57 Shaft stand 1
3 DG 1810 08 Socket bolt 4 Fender front mtg. 3 39 0787 08 Pin cotter 1
4 DJ 1611 25 Cable guide 1 For cables 4 DH 1611 21 Spring main stand 1
5 DJ 1612 55 Fender rear front 1 5 DH 1611 45 Cover spring main stand 1

6 39 1672 04 Flange bolt 2 6 DJ 1612 18 Stand side 1

7 39 0711 11 Plain washer 4 7 DH 1610 66 Spring side stand 1
8 39 0798 15 Flange nut 2 8 DH 1611 46 Cover spring side stand 1
9 DJ 1612 54 Fender rear 1 9 DF 1611 02 Bolt 1
10 39 1680 04 Flange bolt 2 10 39 0422 15 Nut 1

11 DJ 1610 91 Grommet Front Fender 4 11 DJ 2011 05 Side stand switch 1

12 DJ 1612 21 Mud Cover Rear 1 DH 2010 64 Side stand switch 1 From Feb. 07
12 DH 2010 26 Screw pan cross 2 Alt. 39 1523 01
13 39 0790 12 Spring washer 2
14 30 1910 48 Band 1
15 DH 2010 65 Magneto Assly 1 From March 07

34 35
Plate No. 31 : TYRE / TUBE / RIM 180 Plate No. 32 : FRONT HUB (FOR DISC BRAKE) 180

4
2
1
3

1 3
2
2
10 5
6
12
7 11

7
6

9 10

17
9

8
16
1 15
6 5 13
4
8
14

Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks

1 16 1510 66 Nipple spoke 72 1 DJ 1510 30 Drum front assly 1

2 DS 1510 17 Spoke inner front 18 2 39 2362 20 Bearing ball 2
3 DS 1510 18 Spoke outer front 18 3 DE 1510 06 Spacer assly. 1
4 DS 1510 09 Spoke inner rear 18 4 30 1510 33 Seal oil 1
5 DS 1510 10 Spoke outer rear 18 5 DE 1510 12 Plate drive 1

6 DG 1510 22 Band rim 2 6 DE 1510 08 Seal oil 1

7 DS 1510 16 Wheel rim front 1 7 DJ 1510 14 Disc 1 Alt. DE151013
8 DS 1510 34 Wheel rim rear 1 8 DJ 1510 39 Adaptor 1
9 DS 1510 30 Rear tyre assly with tube 1 9 39 2124 15 Hex nut 1
10 DS 1510 47 Front tyre assly with tube 1 10 DH 1510 40 Hex. soc. hd. bolt 6

11 DJ 1510 57 Case meter gear assly. 1

12 DS 1510 38 Speedometer gear 1
13 DS 1510 58 Spacer 1
14 DJ 1510 41 Front Axle with head 1
15 59 1500 03 Plain Washer 1

16 39 0786 15 Hex slotted nut 1

17 39 0787 08 Pin cotter 1

36 37
3
Plate No. 33 : FRONT MASTER CYLINDER (FOR DISC BRAKE) 180 Plate No. 34 : FRONT DISC BRAKE 180

6 11
8 3 7
11A PISTON SEAL

10
11A 11B DUST SEAL

11B BLEEDER CAP

9 12A
10 9 7

10
x

10 PROTECTION BOOT

13
E
: US -4

5
NG
NI DOT3 OM
WAR NLY D FR ER
O FLUI AIN
T
INSULATOR
1
E
AK ON AP
BR D C R C NG
LE LE VI
SEA FIL MO
A AN E RE
CLE FOR
BE
9
15
5 8 4
12A CALIPER PISTON

5 6 BLEEDER SCREW
4 2
5
14 PAD SPRING

7
7 12
2

11 6
12
1
3
5

5
4

Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks

1 DJ 1910 23 Major Kit - Master Cylinder 1 1 DJ 1510 65 Disc, Front 1

2 DJ 1510 76 Hose Brake Front 1 2 DJ 1510 67 Caliper Assly. Front 1
3 DJ 1910 24 Lever Grip RH 1 3 DH 1510 40 Bolt, Disc Plate 6 Alt. 39 2038 04
4 DJ 1910 25 Banjo Bolt 2 4 39 1769 04 Bolt Flanged 2
5 DJ 1910 26 Washer Copper 4 5 DJ 1510 68 Spring Pad 1

6 DJ 1910 27 Clamp Holder RH 1 6 DJ 1510 69 Bleeder Screw 1

7 DJ 1910 28 Bolt 1 7 DJ 1510 70 Bleeder Cap 1
8 DJ 1910 29 Bolt Front Brake Lever 1 8 DJ 1510 71 Disc Pad Set 1
9 DJ 1910 30 Nut Flanged 1 9 DJ 1510 72 Insulator 1
10 DJ 1910 31 Screw 2 10 DJ 1510 73 Protection Boot 1

11 DJ 1910 32 Cylinder Master 1 11 DJ 1510 74 Minor Kit - Caliper 1

12 DJ 2011 09 Front brake switch 1 12 DJ 1510 75 Major Kit - Caliper 1
13 DJ 1910 34 Reservoir Cover 1
14 DJ 1910 35 Diaphragm 1
15 36 DH19 02 Oil Window Kit 1

16 DJ 0100 22 Disc brake kit - KBX 1 N.I.

17 36 DH19 01 Minor Kit 1 N.I.

38 39
3
Plate No. 35 : REAR HUB 180 Plate No. 35 : REAR BRAKE 180

31 31

21 21
17 17

25 16 25 16
19 19
27 27
29 21 29 21
15 15
18 18
22 22
26 26
20 20
2 2

24 24
28 28
1 1
4 5 4 5
3 23 3 23

12 30 12 30
11 11

13 13

14 14
8 9 8 9
10 10
7 6 7 6
14 14

Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks

1 DH 1510 48 Rear Brake Drum 1 16 39 2240 20 Bearing ball 1

2 39 2241 20 Bearing ball 1 17 DJ 1510 33 Sleeve 1
3 39 2242 20 Bearing ball 1 18 30 1510 82 Seal oil 1
4 30 1510 75 Collar bearing 1 19 DJ 1510 86 Chain Sprocket 43 teeth 4 rubber 1
5 DJ 1510 88 Damper 1 20 DS 1510 74 Lock washer 3

6 DH 1510 60 Panel rear brake 1 21 DS 1510 73 ‘D’ Bolt 6

7 30 1510 12 Cam brake 1 22 39 0794 15 Hex. lock nut 6
8 30 1510 38 Ring ‘O’ 1 23 DJ 1510 32 Axle 1
9 DD 1510 09 Indicator 1 24 DH 1710 19 ‘U’ nut 1
10 DJ 1510 59 Lever brake 1 25 DJ 1510 96 Chain drive (124 link) 1

11 39 2447 04 Bolt 1 26 39 0801 15 Nut 1

12 39 0798 15 Nut 1 27 DJ 1510 35 Collar 1
13 30 1511 05 Shoe brake assly. 1 28 DJ 1510 34 Collar 1
14 30 1510 69 Spring 2 29 39 2566 11 Plain washer 1
15 DS 1510 68 Coupling 1 30 39 2567 11 Plain washer 1

31 DJ 1510 53 Drive Chain lock 1

32 36 DJ40 13 Chain Sprocket kit 1 N.I.

40 41
3
Plate No. 36 : REAR BRAKE PADAL 180 Plate No. 37 : HANDLE BAR 180

22
3
1 20
21 2
3
5
4 5
6 23
7
1 N
O
25

I
L OF ON
9

I G N I T
KE
HO

F
C

E
SS

-R
PA H LO
PUS CK

RN
TU

10 24
4
10 12
11 9 17
16
8 12 11 19
10 16 18
13 14 8
7
19 19
13 26
15
18 20 18
15
20 21 19
18 10 14
6
17

Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks

1 DH 1910 01 Brake Pedal 1 1 DH 1810 55 Handle Bar 1

2 DJ 1910 21 Shaft assly. brake Pedal 1 2 DJ 1810 76 Holder Handle 1
3 39 1769 04 Flange bolt 1 3 39 2743 04 Flanged bolt 4
4 DH 1910 13 Spacer brake shaft assly. 1 4 DJ 2010 24 Control switch LH 1
5 DH 1910 06 Spring 1 5 DJ 2011 12 Control switch RH 1
6 39 1537 21 ‘O’ Ring 1
7 DH 1910 23 Dust Cap 1 6 DJ 1910 53 Lever assly. grip LH 1
8 DJ 1910 10 Rod assly. brake 1 7 DJ 1910 54 Holder left hand 1
9 30 1910 38 Pin 1 8 DJ 1910 55 Lever grip left 1
10 39 0219 11 Plain washer 3 9 DD 1910 85 Bolt 1
11 39 0808 08 Split pin 1 10 39 1184 15 Self locking nut 1
12 30 1910 35 Spring 1
13 15 1910 26 Pin 1 11 30 1910 24 Screw 1
14 DH 1910 45 Brake adjuster nut 1 12 30 1910 17 Nut 1
15 DJ 1510 42 Rod torque 1 13 39 0219 11 Plain washer 1
16 DH 1510 29 Hex. bolt 1 14 39 0725 04 Hex. bolt 1
17 30 1510 96 Hex. bolt 1 15 DH 1910 07 Grip LH 1
18 39 0789 12 Spring washer 2
19 39 0794 15 Nut hex. 2
20 39 0807 08 Pin snap 2
21 39 0201 11 Plain Washer 1
42 43
Plate No. 37 : HANDLE BAR 180 Plate No. 38 : FRONT FORK 180

22 12 16
3 15
8 17
20 18
21 2
33
1 19
9 32
2
5
3
23
29
10 28 26
1 25 30 20b
N
O

I
L OF ON

I G N I T
KE
HO

F
C

E
SS

-R
PA H LO
PUS CK

TU
RN
27
24
4
4/5 25
9 17

12 11 19 13 14
16 18 11
8 20a
7 26
6 22
13 26 31
15 7 23
18 24
19 21
10 14
6

Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks

16 DH 1910 08 Grip Assly. RH 1 1 DJ 1810 89 Seal dust 2

17 DS 1910 52 Boot for lever 1 2 DJ 1810 88 Ring snap 2
18 DJ 1810 11 Handle bar weight 2 3 DJ 1810 87 Oil seal 2
19 DH 1810 40 Hex. soc.hd. cap screw 2 Alt. 39 2427 04 4 DJ 1810 61 Outer Tube LH 1
20 DJ 1810 39 Pad Holder Handle 1 5 DJ 1810 62 Outer Tube RH 1
6 30 1810 26 Gasket 2
21 DJ 2210 03 Mirror assly. LH 1 7 30 1810 25 Bolt 2
22 DJ 2210 04 Mirror assly. RH 1 8 301810 53 Cylinder comp. fork 2
23 30 1910 48 Band 4 9 DJ 1810 45 Clamp for Bellow 2
24 DS 1810 22 Switch assly.ignition 1 10 DJ 1810 44 Bellow 2
25 39 1943 04 Flange bolt 2
11 DJ 1810 70 Clamp Hose Pipe 1
26 DJ 2010 35 Clutch Switch 1 12 DH 1810 09 Grommet Top 2
13 DJ 1810 86 Pipe comp. suspension inner 2
14 DE 1810 07 Spring front fork 2
15 30 1810 44 Bolt 1
16 DH 1810 15 Bolt fork 2
17 30 1810 29 ‘O’ ring 2
18 30 1810 28 Seat fork spring 2
19 DH 1810 56 Holder fork upper 1
20a DJ 1810 52 Cover Trail B 2
44 45
Plate No. 38 : FRONT FORK 180 Plate No. 39 : PAINTED PARTS & DECALS 180

12 16
5
17 15
8
18
33 3
1 19 1
9 32
2
3
29
10 28 26
30 20b
27

4/5 25

13 14 4
20a 11
6
26
6 22
31
7 23 2 7/8
24 9
21

180 DTS-i

Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks

20b DJ 1810 42 Cover Trail A 2 1 DJ 7101 X3 Fuel Tank with Decal 1 FOR BLACK
21 DJ 1811 00 Fork front 1 DJ 7101 3A Fuel Tank with Decal 1 FOR LONG BEACH BLUE
22 DJ 1810 41 Holder fork under 1 DJ 7101 2T Fuel Tank with Decal 1 FOR TIT SILVER
23 39 0789 12 Spring washer 2 DJ 7101 2V Fuel Tank with Decal 1 FOR COCKTAIL WINE RED
24 39 1813 04 Bolt 2
25 DH 1810 23 Bearing cone 1 2 DK 7301 X3 Side cover LH 1 FOR EBONY BLACK
26 DJ 1810 85 Cushion Rubber 2 DK 7301 3A Side cover LH 1 FOR LONG BEACH BLUE
27 DJ 1811 24 Lamp Shade asly. 1 DK 7301 2T Side cover LH 1 FOR TIT SILVER
28 DG 1810 08 Socket Bolt 2 DK 7301 2V Side cover LH 1 FOR COCKTAIL WINE RED
29 DS 1810 72 Guide Bush Washer 2
30 DS 1810 70 Guide Bush 2 3 DK 7302 X3 Side cover RH 1 FOR EBONY BLACK
DK 7302 3A Side cover RH 1 FOR LONG BEACH BLUE
31 DS 1810 71 Slide Bush 2 DK 7302 2T Side cover RH 1 FOR TIT SILVER
32 DM 1810 10 Washer 2 DK 7302 2V Side cover RH 1 FOR COCKTAIL WINE RED
33 DS 1810 85 Spacer Tube 2

46 47
Plate No. 39 : PAINTED PARTS & DECALS 180 Plate No. 40 : PETROL COCK, CAP TANK & GAUGE FUEL 180

3
5 1
5

3
1 2

4
6

15
4
8 14 10
6 7
13
2 9
7/8 9
12
11
180 DTS-i

Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks

4 DK 7303 X3 Seat Cowl Assly. 1 FOR EBONY BLACK 1 DH 1410 50 Cap Assly. Tank 1
DK 7303 3A Seat Cowl Assly. 1 FOR LONG BEACH BLUE 2 39 0840 01 Pan head screw 1
DK 7303 2T Seat Cowl Assly. 1 FOR TIT SILVER 3 39 2381 04 Hex. Soc Hd. cap screw 7
DK 7303 2V Seat Cowl Assly. 1 FOR COCKTAIL WINE RED 4 DJ 1410 39 Tap Assly 1
5 DH 1410 48 Rotor with key 1
5 DJ 7302 X3 Front Fender 1 FOR EBONY BLACK
DJ 7302 3A Front Fender 1 FOR LONG BEACH BLUE 6 30 1410 39 Packing 1
DJ 7302 2T Front Fender 1 FOR TIT SILVER 7 DD 1410 22 Bolt flanged 2
DJ 7302 2V Front Fender 1 FOR COCKTAIL WINE RED 8 39 0740 11 Plain Washer 2
9 DH 201013 Gauge Fuel 1
6 DH 1410 20 Seat tape 1 10 30 1410 28 Gasket fuel Gauge 1
7 DK 1611 23 Cover Side Mesh LH 1
8 DK 1611 24 Cover Side Mesh RH 1 11 30 1410 32 Bolt 4
9 59 0200 01 Self tap screw 6 12 DJ 1410 06 Tube fuel 1
13 30 1410 15 Pipe clip 1
14 DH 1410 24 Drain tube 1
15 DJ 1410 02 Clamp 1

48 49
Plate No. 41 : FITTINGS PET. TANK SI. COVER & COVER SEAT 180 Plate No. 42 : METER ASSEMBLY 180

8
4
9 2
7

4
5
7
3

2 6

12 10
1 8
3 13
11
6

4 9

Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks

1 36 DH16 01 Grommet Kit For side cover 1 Ref. Page No. 62 1 DH 1910 48 Meter Assly 1
2 DH 1410 31 Tape tank inner 2 2 DH 1910 49 Cover Meter case Upper (Black) 1
3 39 1607 01 Screw 2 Alt. DG 1611 21 3 DH 1910 52 Speedometer 1
4 DH 1810 20 Lock for side cover with key 2 4 DJ 1910 17 Techo meter 1
5 DH 1810 44 Lock Set (4 in 1) with Key 1 N.I. 5 DH 1910 28 Meter fuel 1

6 DH 1410 23 Damper 1 6 DH 1910 29 Lamp 12 V-1.4W 4

7 DJ 1410 08 Damper front 2 7 DH 1910 51 Cover meter lower (Black) 1
8 39 1556 04 Flanged Bolt 1 8 DJ 1910 51 Bracket meter 1
9 39 2424 11 Plain Washer 1 9 DH 1910 37 Lamp 12V - 3W 3
10 DH 1910 50 Cover (White) 1

11 DD 1910 31 Grommet special 2

12 DD 1911 33 Knob for trip meter 1
13 DG 1910 98 Screw for ‘Trip meter Knob’ 1
14 39 0798 15 Nut 2

50 51
Plate No. 43 : CONTROL CABLES 180 Plate No. 44 : CHAIN CASE 180

6 1

1
4 6 4 5
3
2 6

Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks

1 DJ 1910 14 Cable Accelerator 1 1 52 DH03 09 Case Chain Kit 1 Ref. page No. 62
2 DJ 1910 48 Cable Speedo meter 1 2 DH 1612 84 Rubber Pad 2
3 DJ 1910 15 Cable Clutch 1 3 15 1610 69 Rubber Cap 1
4 30 1910 67 Oil Seal 1 4 DH 1610 73 Instruction Label 1
5 DJ 1910 50 Inner cable Speedometer 1 5 39 0711 11 Plain Washer 4

6 DH 1612 83 Bolt chain cover 4

52 53
Plate No. 45 : HEAD LAMP 180 Plate No. 46 : INDICATOR LIGHT ASSEMBLY 180

4 1/2
11

6
7
5 7/8

5
13
8
3/4
9

6
10

12

Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks

1 DS 2010 26 Head light assly complete 1 1 DJ 2010 86 Blinker Front LH long stem 1
2 DG 2010 71 Lamp 12 V 60/55 W-H4 1 2 DJ 2010 87 Blinker Front RH long stem 1
3 DS 2010 47 Head Lamp Harness branch 1 3 DJ 2010 84 Blinker Rear LH flexible 1
4 DS 2010 42 Rim head light 1 4 DJ 2010 85 Blinker Rear RH flexible 1
5 DS 2010 43 Reflector with lens 1 5 06 2010 83 Bulb indicator 4

6 DD 2010 06 Screw 2 6 39 1970 15 Hex. nut with flange 4

7 DH 1910 37 Lamp 12 V 3W 1 7 DJ 2010 95 Lens for blinker LH 2
8 DS 2010 19 Collar 2 8 DJ 2010 96 Lens for blinker RH 2
9 DS 2010 20 Damper 1 2 9 DH 1612 97 Indicator Bkt. Mounting Rear 1 N.I.
10 DS 2010 21 Damper 2 2

11 DS 2010 46 Head Lamp Rubber Boot 1

12 39 1714 04 Flange Bolt 2
13 39 1970 15 Flange Nut 2

54 55
Plate No. 47 : TAIL LAMP ASSLY/ FRONT & REAR NO. PLATE 180 Plate No. 48 : ELECTRICAL EQUIPMENTS 180

4
3 2 8
1/2
5
9 10
5
4 12
3
6
15
13 1
7

11
12 7
8
13 12 14
14

9
14
6

15 10 11 6

Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks

1 DK 2010 03 Tail light with LED 1 1 DH 2010 11 Horn with LH stay 1

2 DH 1612 93 Damper 2 2 DH 2010 14 Horn with RH stay 1
3 DK 1611 53 Clip Nut 4 3 39 1507 11 Plain Washer 1
4 39 2592 01 Screw pan cross 4 4 39 1956 04 Flange Bolt 1
5 39 0705 01 Truss Screw 2 5 DJ 2011 26 Battery (12V-9A) dry 1

6 39 1972 15 Nut flange 2 6 DJ 1612 47 Band Battery 1

7 30 2010 29 Lamp 12V-4W 1 7 DJ 2011 45 Wiring Harness 1
8 DK 2010 24 No. Plate illumination 1 8 DS 2010 29 Rear Brake Switch 1
9 DJ 1610 72 Rear No. plate bkt. 1 9 DH 1910 12 Spring Brake Switch 1
10 DJ 1610 73 Number plate Rear (black) 1 10 DH 2010 19 Grommet Rear Brake Switch 1

11 39 1680 04 Hex Flanged Bolt 2 11 DS 2010 25 Assly DC flasher / damper 1

12 39 1783 01 Truss Screw 2 For Front No. Plate 12 DK 2010 16 Starter Relay / Damper 1
13 DJ 1811 13 Number plate front 1 13 30 2011 04 Fuse box Assly. 1
14 DH 1612 92 No. plate mounting bracket 1 14 30 2010 85 Fuse 1
15 39 1074 04 Bolt flange 2 15 DJ 2011 40 Cable assly. (Battery to Earth) 1

16 DJ 1610 06 Pad (I) Rubber battery bkt. 1 N.I.

56 57
Plate No. 49 : ELECTRICAL EQUIPMENTS 180 Plate No. 50 : ACCESSORIES / GRAB HANDLE 180

1
2

4 7

3 1
2

Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks

1 DH 2210 04 Tool Kit 1 1 52 DJ01 33 Leg Guard + hardware 1

* 30 2210 04 Tool Driver 1 2 DH 1611 77 Hook leg guard 2
* CB 2210 03 Tool Wrench (Box 16 mm) 1 3 DH 1611 76 Spacer leg guard 2
* 30 2210 33 Tool Wrench (10 X 13) 1 4 39 2256 15 Domed cap nut 4
* 30 2210 11 Tool Wrench (14 X 17) 1 5 DJ 1612 63 Grab Handle 1

* 30 2210 10 Plier 1 For reference only not 6 39 2310 04 Bolt Flange 4

* DH 2210 03 Tool Bag 1 to service separately 7 DJ 1610 79 Foam LH For grab 1
* 30 2210 05 Tool wrench (27 A/F) 1 8 DJ 1610 80 Foam RH For grab 1
* 30 2210 06 Tool wrench (22 A/F) 1
* 30 2210 09 Tool bar 1
* DG 2210 40 Tool wrench 1

2 DH 2110 05 Band Tool Kit 2

58 59
KIT LIST 180 KIT LIST 180

Sr. Consisting of Following Parts Consisting of Following Parts

Kit Part No. Kit Description Kit Part No. Kit Description
No. Part No. Description Qty./Kit Part No. Description Qty./Kit
1 36DS1001 Cyl.Head O Ring Kit 39239121 O Ring (Cover tappet) 2 13 36DK0015 Kit element air filter DK121002 Element air filter fine 1
39128321 O ring 2 DK121003 Element air filter coarse 1
2 36DJ1004 Valve Kit DJ101124 Valve Intake 1 14 36DK0010 Kit hardware shield DH101301 Seal shield muflar 2
DJ101125 Valve Exhaust 1 DH101302 Trust screw 2
3 36DK0005 Valve Repair Kit DS101083 Retainer valve spring 2 DH101481 Grommet shield 1
DS101110 Spring valve inner 2 15 36DK0009 Kit hardware silencer 39185004 Flange bolt 1
DS101111 Spring valve outer 2 39242511 Plain washer 1
DH101026 Seat valve spring 2 DD161071 U nut 1
4 36DH1003 Guide Chain Kit DH101017 Guide chain (Tight) 1 DH161155 Damper silencer 1
DH101010 Guide Chain (slack) 1 DH161157 Tube silencer mounting 1

5 36DK0004 Set primary drive & driven DH161028 Gear primary drive 1 16 36DK0011 Kit hardware engine mounting 39231204 Bolt flange 4
DJ101112 Driven 1 39197015 Nut flange 8

6 36DK0007 Kit centrifugal oil filter 39220011 Washer 1 39241304 Bolt flange 1

DH101234 Gasket centrifugal oil filter 1 DH161245 U Nut 3

39226701 Oval screw 1 17 36DS1802 Bearing cone kit DH181025 Bearing cone 1
DH101066 Join oil dealivery 1 DH181026 Bearing race 1
DH101067 Spring oil delivery 1 DH181024 Upper bearing race 1
39219908 Pin oil delivery joint 1 18 36DK0012 Kit bush rear shock absorber 39071411 Plain washer 8
7 36DH1004 Set Damper DH101284 Damper A 1 39071215 Dome cap nut 2
DH101285 Damper B 1 39073712 Spring washer 2
DH101286 Damper C 1 19 36DK0013 Kit hardware pillion DJ161186 Plait side pillion stape 2
DH101287 Damper D 1 DH161061 Pin pillion set 2
8 36DH1005 Set of Plate DH101288 Plate A 1 30141031 "O" ring 2
DH101289 Plate B 1 39104011 Plain washer 2
DH101290 Plate C 1 39078408 Split pin 2
DH101291 Plate D 1 20 36DK0014 Kit lever brake 30151038 "O" ring 1
9 36DH1006 Set Damper DH101282 Damper Cover Magneto 1 DD151009 Indicator 1
DH101292 Damper A Cover LH RR 1 DJ151059 Lever brake 1
DH101294 Damper B Cover LH RR 1 39244704 Lever brake 1

10 36DH1007 Set of Plate DH101283 Plate Damper 1 39079815 Nut 1

DH101293 Plate Damper Cover LH RR 1 21 36DJ4013 Chain sprocket kit DJ151086 Sprocket hub (43 T) 1

11 36DH1008 Boss Kick Set DH101185 Spring Kick Starter Arm 1 DJ151096 Chain (124 link) 1

DH101068 Ball steel 1 DH101117 Sprocket drive 1

DH101131 Base kick lever 1 22 36DK0016 Kit hardware bracket pedal 39212104 flange bolt 1
DH101320 Hex. bolt with flange 1 DH191013 Sprocket brake shifter assly 1
12 36DK0008 Kit hardware air cleaner DK101162 Bracket lock 1 39153721 "O" ring 1
01110609 Plain washer 1 DH191023 Dust cap 1
39169801 Screw pan cross 1
39177304 Bolt flange 4
31121043 Coller 3
39071111 Plain washer 3
60 61
KIT LIST 180 180

Consisting of Following Parts Amendment Sheet (Parts Deleted)

Kit Part No. Kit Description
Part No. Description Qty./Kit
Sr.No. Part No. Description Qty. Page No. Fig.No.
23 36DK0017 Kit hardware rod bracket 30191038 Pin 1
39021911 Plain washer 1
39080808 Split pin 1
30191035 Spring 1
15191026 Pin 1
30191036 Brake adjustment nut 1
24 36DK0018 Kit hardware rod torque 39078912 Spring washer 2
3079415 Nut lock 2
39080708 Pin snap 2
39020111 Plain washer 1
25 36DK0019 Kit hardware holder LH 30191024 Screw 1
30191017 Nut 1
39021911 Plain washer 1
39072504 Hex bolt 1
26 36DK0020 Kit outer tube DJ181089 Seal dust 2
DJ181088 Ring snap 2
DS181072 Guide bush washer 2
DS181070 Guide bush 2
27 36DH1601 Grommet kit for side cover DH161158 Grommet side cover 4
DH161133 Grommet side cover rear 2
28 52DH0309 Chin case kit DH161274 Case chain upper assly 1
DH161275 Case chain lower assly 1
29 36DK0021 Kit hardware mounting bracket DJ181029 Coller faring mounting 6
DJ181064 Grommet fearing mounting 6
39021111 Plain washer 4
39155304 Flange bolt 4
30 36DK0022 Kit hardware leg guard DH161137 Hook leg guard 2
DH161139 Spacer leg guard 2
39227515 Dome cap nut 4
31 36DK0023 Kit hardware saree guard DH161255 Flange bolt 1
39078912 Spring washer 1
39008004 Bolt 1
59040013 Cap bolt 1
39029615 Hex nut 1
DH161144 Cap saree guard 1
DD221003 Plug 1

62 63
 180 PART INDEX 180

Amendment Sheet (Parts Deleted) Figure Page Figure Page

Part No. Part No.
No. No. No. No.
Sr.No. Part No. Description Qty. Page No. Fig.No.

06201083 5 55 30221033 1 58
15161069 3 53 30181053 8 45
15191026 13 42 31101106 11 1
16151066 1 36 31101106 16 14
30101061 21 9 31101108 5 11
30101142 3 15 31101173 13 6
30141015 13 49 31201081 17 14
30141028 10 49 35171033 6 31
30141031 8 33 36DH1003 5 4
30141032 11 49 36DH1004 19 16
30141039 6 49 36DH1005 23 16
30151012 7 40 36DH1006 8 17
30151033 4 37 36DH1007 11 17
30151038 8 40 36DH1008 3 19
30151069 14 40 36DH1601 1 50
30151075 4 40 36DH1901 17 38
30151082 18 41 36DH1902 15 38
30151096 17 42 36DJ1004 7 3
30151105 13 40 36DJ4013 32 41
30161157 2 35 36DK0004 4 6
30181011 3 30 36DK0004 2 18
30181025 7 45 36DK0005 6 3
30181026 6 45 36DK0008 2 21
30181028 18 45 36DK0015 5 21
30181029 17 45 36DS1001 3 1
30181044 15 45 36DS1001 12 2
30191017 12 43 36DS1802 5 30
30191024 11 43 39188020 4 4
30191035 12 42 39213217 5 5
30191038 9 42 39020111 21 42
30191048 14 35 39021911 10 42
30191048 23 44 39021911 13 43
30191067 4 52 39024811 8 22
30201029 7 56 39029215 17 31
30201085 14 57 39029215 12 33
30201104 13 57 39042215 10 35
30221004 1 58 39045411 11 31
30221005 1 58 39055302 10 31
30221006 1 58 39070501 5 56
30221009 1 58 39071111 7 34
30221010 1 58 39071111 5 53
30221011 1 58 39071215 19 31
64 65
PART INDEX 180 PART INDEX 180

Figure Page Figure Page Figure Page Figure Page

Part No. Part No. Part No. Part No.
No. No. No. No. No. No. No. No.

39071411 2 31 39128321 6 17 39197015 13 54 39234411 10 19

39072504 14 43 39141402 20 14 39197015 6 55 39236220 2 37
39073712 20 31 39150711 3 57 39197215 6 56 39238104 3 49
39073817 18 19 39153721 6 42 39201719 5 3 39241204 9 28
39074011 18 31 39155604 8 50 39204021 1 4 39241304 10 28
39074011 8 49 39160701 3 50 39212415 9 37 39241404 13 28
39074601 7 25 39162011 9 7 39215220 5 7 39242411 9 50
39075201 6 13 39166005 2 2 39215704 8 28 39243704 9 27
39076101 4 25 39167204 3 7 39215811 2 8 39244311 18 16
39078408 10 33 39167204 16 19 39215911 13 8 39244704 11 40
39078615 16 37 39167204 5 27 39216011 9 8 39244811 26 14
39078708 3 35 39167204 6 34 39216111 21 18 39245304 6 11
39078708 17 37 39167404 9 2 39216511 16 6 39245711 18 29
39078912 18 42 39167404 14 4 39216712 22 18 39253105 3 12
39078912 24 46 39167404 11 7 39218006 8 12 39253105 2 13
39079012 13 35 39167404 9 18 39218106 2 5 39253204 8 1
39079415 22 41 39167404 2 24 39218304 15 6 39253921 6 2
39079415 19 42 39167404 3 25 39218520 9 13 39254220 3 4
39079815 8 34 39167704 22 14 39218919 10 13 39255717 7 7
39079815 12 40 39168004 20 26 39219019 11 13 39256120 17 6
39079815 14 51 39168004 7 30 39219421 6 24 39256611 29 41
39080115 26 41 39168004 10 34 39219804 9 4 39256711 30 41
39080708 20 42 39168004 11 56 39219908 12 6 39258204 13 33
39080808 11 42 39168606 8 7 39220011 3 6 39258320 6 12
39084001 2 49 39168606 4 24 39220011 17 18 39258320 8 13
39089704 7 32 39171404 12 54 39220207 7 15 39259201 4 56
39096315 6 32 39171519 4 13 39220307 14 6 39260120 9 12
39099311 9 19 39176904 4 39 39220804 20 16 39260220 7 12
39099906 11 15 39176904 3 42 39220804 9 17 39260320 7 13
39099906 4 17 39178001 11 20 39224020 16 41 39260607 7 10
39104011 9 33 39178301 12 56 39224120 2 40 39260801 11 2
39104119 4 15 39181304 25 46 39224220 3 40 39264715 6 1
39106204 24 9 39184504 21 14 39225615 4 59 39274304 3 43
39106901 11 33 39185004 7 22 39226701 9 6 52DH0177 10 7
39107404 4 12 39188020 11 18 39227611 17 19 52DH0309 1 53
39107404 10 15 39190204 3 23 39228501 13 27 52DH0332 1 15
39107404 3 17 39190204 18 26 39230504 23 14 52DH0333 1 17
39107404 11 27 39194304 25 44 39231004 16 29 52DJ0133 1 59
39107404 15 56 39195604 4 57 39231004 2 32 59020001 9 48
39107504 9 1 39196704 12 28 39231004 6 59 59110002 9 3
39118415 10 43 39197015 6 22 39231104 17 29 59150003 15 37
39119704 6 10 39197015 5 28 39231204 4 28 59200007 24 14
66 67
PART INDEX 180 PART INDEX 180

Figure Page Figure Page Figure Page Figure Page

Part No. Part No. Part No. Part No.
No. No. No. No. No. No. No. No.

AA121045 4 21 DH101082 7 8 DH101395 4 22 DH111012 10 2

CB221003 1 58 DH101084 8 8 DH101412 7 4 DH111013 17 26
DD101097 2 19 DH101108 12 8 DH101416 10 8 DH111015 15 25
DD111011 10 25 DH101110 14 8 DH101422 27 14 DH111016 21 26
DD111012 16 26 DH101111 15 8 DH101423 5 13 DH111039 12 25
DD111048 14 25 DH101113 17 9 DH101468 3 22 DH111040 13 25
DD141022 7 49 DH101117 22 9 DH101481 13 22 DH121001 1 24
DD151009 9 40 DH101121 8 19 DH101485 13 18 DH121010 3 24
DD161071 9 22 DH101125 13 19 DH101487 10 12 DH121011 15 15
DD191031 11 51 DH101141 5 15 DH101493 4 10 DH121012 16 16
DD191085 9 43 DH101142 6 15 DH101496 9 10 DH121015 14 15
DD191133 12 51 DH101144 3 11 DH101502 9 11 DH121035 5 24
DD201006 6 54 DH101146 3 10 DH101503 8 11 DH121038 8 2
DE151006 3 37 DH101154 13 15 DH101508 4 2 DH121101 9 20
DE151008 6 37 DH101157 5 17 DH101521 14 22 DH141020 6 48
DE151012 5 37 DH101163 16 27 DH101531 5 19 DH141023 6 50
DE181007 14 45 DH101164 14 27 DH101533 17 27 DH141024 14 49
DF161102 9 35 DH101165 4 11 DH101536 11 19 DH141031 2 50
DG101029 4 3 DH101171 6 27 DH101537 4 19 DH141048 5 49
DG101418 8 15 DH101172 7 27 DH101538 15 19 DH141050 1 49
DG111008 8 25 DH101180 16 18 DH101539 19 19 DH151029 16 42
DG151022 6 36 DH101186 2 27 DH101540 6 19 DH151040 10 37
DG161124 12 22 DH101188 8 27 DH101544 17 16 DH151040 3 39
DG171026 1 31 DH101195 2 6 DH101545 1 19 DH151048 1 40
DG181008 3 34 DH101197 2 15 DH101548 12 19 DH151060 6 40
DG181008 29 46 DH101199 5 25 DH101563 2 17 DH161053 4 32
DG191098 13 51 DH101203 12 13 DH101572 7 19 DH161056 8 32
DG201071 2 54 DH101225 10 11 DH101578 1 27 DH161061 7 33
DG221040 1 58 DH101234 8 6 DH101581 4 27 DH161066 7 35
DH101006 5 12 DH101235 5 8 DH101582 1 13 DH161073 4 53
DH101011 12 4 DH101264 18 14 DH101586 2 12 DH161100 9 32
DH101013 7 11 DH101269 19 14 DH101607 15 22 DH161112 2 30
DH101018 12 15 DH101272 10 1 DH101648 15 18 DH161121 4 35
DH101048 8 4 DH101275 1 18 DH101654 3 13 DH161145 5 35
DH101050 10 4 DH101301 2 22 DH101658 3 27 DH161146 8 35
DH101064 6 6 DH101319 18 9 DH101661 15 13 DH161155 10 22
DH101066 10 6 DH101321 14 19 DH101703 2 4 DH161157 11 22
DH101067 11 6 DH101333 19 9 DH101705 1 11 DH161170 1 28
DH101072 2 7 DH101334 20 9 DH101714 2 11 DH161176 3 59
DH101078 3 8 DH101336 11 8 DH101719 13 13 DH161177 2 59
DH101079 4 8 DH101355 7 6 DH101738 1 22 DH161189 2 28
DH101080 6 8 DH101372 12 27 DH101743 8 18 DH161190 3 28
68 69
PART INDEX 180 PART INDEX 180

Figure Page Figure Page Figure Page Figure Page

Part No. Part No. Part No. Part No.
No. No. No. No. No. No. No. No.

DH161194 5 32 DH201011 1 57 DJ121044 4 20 DJ151096 25 41

DH161245 15 28 DH201013 9 49 DJ121051 2 20 DJ161006 16 57
DH161258 2 34 DH201014 2 57 DJ121052 3 20 DJ161067 19 26
DH161273 11 28 DH201019 10 57 DJ121053 5 20 DJ161069 1 34
DH161283 6 53 DH201026 12 35 DJ121054 6 20 DJ161072 9 56
DH161284 2 53 DH201055 10 20 DJ121055 7 20 DJ161073 10 56
DH161292 14 56 DH201064 11 35 DJ121056 8 20 DJ161079 7 59
DH161293 2 56 DH201065 15 35 DJ121057 12 20 DJ161080 8 59
DH161297 9 55 DH211005 2 58 DJ121058 13 20 DJ161088 19 29
DH161301 14 28 DH221003 1 58 DJ121059 14 20 DJ161089 20 29
DH171012 21 31 DH221004 1 58 DJ141002 15 49 DJ161090 10 32
DH171013 7 31 DJ201109 12 38 DJ141006 12 49 DJ161091 11 34
DH171014 4 31 DJ010022 16 38 DJ141008 7 50 DJ161114 6 28
DH171015 8 31 DJ101004 1 5 DJ141039 4 49 DJ161115 7 28
DH171019 13 31 DJ101012 3 2 DJ151014 7 37 DJ161122 5 33
DH171019 24 41 DJ101022 1 7 DJ151030 1 37 DJ161125 4 34
DH181009 12 45 DJ101063 23 9 DJ151032 23 41 DJ161128 3 33
DH181014 4 30 DJ101064 5 22 DJ151033 17 41 DJ161129 4 33
DH181015 16 45 DJ101106 4 5 DJ151034 28 41 DJ161130 1 32
DH181020 4 50 DJ101109 15 27 DJ151035 27 41 DJ161131 3 32
DH181023 26 46 DJ101110 16 9 DJ151036 14 31 DJ161132 8 30
DH181040 19 44 DJ101133 6 7 DJ151037 15 31 DJ161133 9 30
DH181044 5 50 DJ101134 4 7 DJ151039 8 37 DJ161186 6 33
DH181055 1 43 DJ101137 11 4 DJ151041 14 37 DJ161214 1 35
DH181056 19 45 DJ101155 6 5 DJ151042 15 42 DJ161218 6 35
DH191001 1 42 DJ101158 3 5 DJ151047 16 31 DJ161221 12 34
DH191006 5 42 DJ101211 7 17 DJ151053 31 41 DJ161232 1 30
DH191007 15 43 DJ101215 5 2 DJ151057 11 37 DJ161247 6 57
DH191008 16 44 DJ101223 1 6 DJ151059 10 40 DJ161254 9 34
DH191012 9 57 DJ101229 1 1 DJ151065 1 39 DJ161255 5 34
DH191013 4 42 DJ101229 1 2 DJ151067 2 39 DJ161256 1 33
DH191023 7 42 DJ101230 8 10 DJ151068 5 39 DJ161257 2 33
DH191028 5 51 DJ101232 1 20 DJ151069 6 39 DJ161263 5 59
DH191029 6 51 DJ101247 1 12 DJ151070 7 39 DJ161302 15 35
DH191037 9 51 DJ111018 1 25 DJ151071 8 39 DJ171008 9 31
DH191037 7 54 DJ111019 2 25 DJ151072 9 39 DJ171012 12 31
DH191045 14 42 DJ111022 6 25 DJ151073 10 39 DJ171019 3 31
DH191048 1 51 DJ111023 9 25 DJ151074 11 39 DJ171032 5 31
DH191049 2 51 DJ111024 10 27 DJ151075 12 39 DJ181011 18 44
DH191050 10 51 DJ121022 7 2 DJ151076 2 38 DJ181039 20 44
DH191051 7 51 DJ121039 3 21 DJ151086 19 41 DJ181041 23 46
DH191052 3 51 DJ121040 1 21 DJ151088 5 40 DJ181042 20b 46
70 71
PART INDEX 180 PART INDEX 180

Figure Page Figure Page Figure Page Figure Page

Part No. Part No. Part No. Part No.
No. No. No. No. No. No. No. No.

DJ181044 10 45 DJ201085 4 55 DK101356 20 18 DS151016 7 36

DJ181045 9 45 DJ201086 1 55 DK161123 7 48 DS151017 2 36
DJ181052 20a 45 DJ201087 2 55 DK161124 8 48 DS151018 3 36
DJ181061 4 45 DJ201095 7 55 DK161153 3 56 DS151030 9 36
DJ181062 5 45 DJ201096 8 55 DK201003 1 56 DS151034 8 36
DJ181070 11 45 DJ201105 11 35 DK201016 12 57 DS151038 12 37
DJ181076 2 43 DJ201112 5 43 DK201024 8 56 DS151047 10 36
DJ181085 27 46 DJ201126 5 57 DK211007 4 23 DS151058 13 37
DJ181086 13 45 DJ201139 11 25 DK73012T 2 47 DS151068 15 40
DJ181087 3 45 DJ201140 25 14 DK73012V 2 47 DS151073 21 41
DJ181088 2 45 DJ201140 15 57 DK73013A 2 47 DS151074 20 41
DJ181089 1 45 DJ201145 7 57 DK7301X3 2 47 DS181022 24 44
DJ181100 22 46 DJ211003 1 23 DK73022T 3 47 DS181070 31 46
DJ181113 13 56 DJ211006 2 23 DK73022V 3 47 DS181071 32 46
DJ181115 6 30 DJ221003 21 44 DK73023A 3 47 DS181072 30 46
DJ181124 28 46 DJ221004 22 44 DK7302X3 3 47 DS181085 34 46
DJ191010 8 42 DJ71012T 1 47 DK73032T 4 48 DS191052 17 44
DJ191014 1 52 DJ71012V 1 47 DK73032V 4 48 DS201019 8 54
DJ191015 3 52 DJ71013A 1 47 DK73033A 4 48 DS201020 9 54
DJ191017 4 51 DJ7101X3 1 47 DK7303X3 4 48 DS201021 10 54
DJ191021 2 42 DJ73022T 5 48 DK7303X4 4 48 DS201025 11 57
DJ191023 1 38 DJ73022V 5 48 DK7303X6 4 48 DS201026 1 54
DJ191024 3 38 DJ73023A 5 48 DM181010 33 46 DS201029 8 57
DJ191025 4 38 DJ7302X3 5 48 DS101084 7 1 DS201042 4 54
DJ191026 5 38 DK101001 4 18 DS101096 5 1 DS201043 5 54
DJ191027 6 38 DK101075 3 18 DS101154 18 6 DS201046 11 54
DJ191028 7 38 DK101125 1 8 DS101166 4 1 DS201047 3 54
DJ191029 8 38 DK101126 14 18 DS101201 22 16
DJ191030 9 38 DK101135 10 10 DS101215 9 15
DJ191031 10 38 DK101149 6 18 DS101234 14 13
DJ191032 11 38 DK101151 7 18 DS101252 21 16
DJ191034 13 38 DK101153 18 18 DS101253 10 17
DJ191035 14 38 DK101154 10 18 DS101261 2 1
DJ191048 2 52 DK101155 19 18 DS101275 6 4
DJ191050 5 52 DK101157 5 10 DS101275 5 6
DJ191051 8 51 DK101158 8 10 DS101277 13 4
DJ191053 6 43 DK101159 1 10 DS101333 3 3
DJ191054 7 43 DK101160 2 10 DS101335 1 3
DJ191055 8 43 DK101161 8 10 DS101336 2 3
DJ201024 4 43 DK101162 5 10 DS101366 8 3
DJ201035 26 44 DK101163 5 18 DS151009 4 36
DJ201084 3 55 DK101338 12 18 DS151010 5 36
72 73