Foreword

Dear Customer,
Congratulations on becoming the proud owner of a “CT110X BS VI” one of the most value for
money motorcycles in the country.
Your safety and the safety of others is extremely important. Hence, before you ride the bike,
please read this Owner's Manual carefully and familiarize yourself with the operating mechanism,
controls and maintenance requirements. This will ensure you a long and trouble free ownership
experience.
To keep your bike in perfect running condition and deliver consistent performance, we have
specially programmed the periodic maintenance services which includes 3 Free and subsequent
Paid services. We earnestly advise you to avail all these services at any of our Vehicle Dealers or
Authorised Service Dealers (ASD) as per the schedule contained in this booklet
Your “CT110X BS VI” comes with a warranty of 5 Years or 75,000 Kms. whichever occurs earlier
from the date of sale. For details please refer to “Warranty: Scope & Limits” given in this manual.
We urge you to entrust all your service needs to a Bajaj Dealer or Authorised Service Centers
only. They are well equipped with all necessary facilities / genuine parts / oil and trained
manpower will ensure the best care for your bike.
Should you require any additional information feel free to contact us on our helpline number or e-
mail us at: customerservice@bajajauto.co.in or visit the Bajaj Auto website www.bajajauto.com
Thank you for choosing a Bajaj “CT110X” & wish you unlimited miles of happy riding!!
SERVICE DEPARTMENT
BAJAJ AUTO LIMITED
 Table of Contents
Description Safety and Warning information :
1. Technical Specifications............................................ 1
2. Identification Data- (Frame No & Engine No)......... 4 Warning : This indicates that a potential hazard or
3. Location of Parts....................................................... 5 injury to you or other persons & to the vehicle can
4. Steering/Ignition lock, Tank Cap / Fuel Tap........... 6 happen if advice provided is not followed.
5. Speedometer Details................................................. 7
6. Control Switches....................................................... 8
7. Removal & Fitment of Side Cover LH.................... 10
8. Location of Battery / Tool kit / First Aid Kit........... 11 Caution : This indicates that a potential hazard that
9. Daily Safety Checks................................................. 12 could result in vehicle damage. Follow the Advice
10. How to ride your Bike.............................................. 13 provided with the caution.
11. Safe Riding Tips....................................................... 17
12. Engine Oil................................................................. 18
13. Wheels - Tyre & Instructions for customer.............. 19
Notice:
14. Periodic Maintenance Information............................ 20
15. Combined Braking System (CBS)............................ 22 The description and illustration in this booklet are not to
16. Free Service Guidelines........................................... 23 be taken as binding on the manufacturers. The essential
17. Do’s & Don’ts Matte Finish Painted Parts Cleaning 24 features of the type described and illustrated herein
18. Do’s & Don’ts - Frame Grip .................................... 25 remaining unaltered. Bajaj Auto Limited reserves the
19. Periodic Maintenance & Lubrication Chart.............. 26 right to carry out at any moment without being obliged to
20. Non Use Maintenance.............................................. 34
bring this booklet upto-date & to do modifications on the
21. Delivery Certificate.................................................... 35
vehicle, parts or accessories as may be convenient and
necessary.
22. Warranty Scope & Limit........................................... 36
23. Battery Warranty Card..............................................
Technical Specifications
Parameter CT 110X ES CT 110X KS
Engine 4 stroke, Natural air cooled 4 stroke, Natural air cooled
Bore x Stroke 50 mm x 58.8 mm 50 mm x 58.8 mm
Displacement 115.45 cc 115.45 cc
Idling Speed 1300 + 100 RPM 1300 + 100 RPM
Max. Net Power 8.6 PS @ 7500 RPM 8.6 PS @ 7500 RPM
Max. Net Torque 9.81 Nm @ 5000 RPM 9.81 Nm @ 5000 RPM
Ignition System DC DC
Starting Aid Kick & Self Kick
Spark Plug (2 nos.) Champion or BOSCH Champion or BOSCH
Spark Plug Gap 0.7 to 0.8 mm 0.7 to 0.8 mm
Transmission 4 Speed (All down) 4 Speed (All down)
Lubrication Forced Lubrication Forced Lubrication
Front Brake Drum Drum
Rear Brake Drum - With CBS Drum - With CBS
Tyre Front 2.75-17, 41P, Tube type semi knobby 2.75-17, 41P, Tube type semi knobby
Tyre Rear 3-17, 50P, Tube type semi knobby 3-17, 50P, Tube type semi knobby

1
Technical Specifications
Parameter CT 110X ES CT 110X KS
Tyre Pressure
Front 2 kgf/cm2 (28 PSI) 2 kgf/cm2 (28 PSI)
2
Rear (Solo) 2 kgf/cm (28 PSI) 2 kgf/cm2 (28 PSI)
2
Rear (Pillion) 2.25 kgf/cm (32 PSI) 2.25 kgf/cm2 (32 PSI)
Fuel Tank Full 11 Liters 11 Liters
Fuel Tank Reserve 2.3 Liters 2.3 Liters
Length 1998 mm 1998 mm
Width 753 m 753 m
Height 1098 mm 1098 mm
Wheel base 1285 mm 1285 mm
Ground Clearance 170 mm 170 mm
Electrical System DC DC
Head Lamp 35/35W with DRL 35/35W with DRL
Tail Lamp/Stop Lamp 5/10W - Bulb 5/10W - Bulb
Side Indicator 10W - 4 Nos. - Bulb 10W - 4 Nos. - Bulb
Horn 12V, 2A 12V, 2A

2
 Technical Specifications
Parameter CT 110X ES CT 110X KS
Neutral Indicator 2W - Bulb 2W - Bulb
Turn Signal Indicator 2W - Bulb 2W - Bulb
Hi-Beam Indicator 2W - Bulb 2W - Bulb
Speedometer back light 2W - Bulb 2W - Bulb
Malfunction Indicator 2W - Bulb 2W - Bulb
Fuel Level Indicator Analogue Analogue
Battery 12V 3 Ah VRLA 12V 3 Ah VRLA
Vehicle Kerb Weight 127 kg. 125.5 kg.
Vehicle Gross Weight 257 kg. 255.5 kg.

Note :
• All dimensions are under UNLADEN condition.
• Above information is subject to change without any notice.
• This vehicle complies to BS VI standards.
• Day Time Running Light (DRL) is as per Government regulation.

3
 Identification Data- (Frame Number & Engine Number)
The Frame and Engine serial numbers are used to register the motorcycle. They are the unique
alpha-numeric codes to identify your particular vehicle from others of the same model and type.

Engine Number Location

On LH Side Crankcase Near Gear
Change Lever (Alpha-Numeric - 11 Digits)

Frame Number Location

On Side of Steering Tube
(Alpha-Numeric - 17 Digits)

4
Location of Parts

Frame Grip Rear Shock Fuel Tank Cap Speedometer

absorber

Day Time Running

Light (DRL)
Brake Lever

Tail Lamp
Front Fork with
Rubber Bellow

Silencer

Engine Oil
Kick Lever Brake Pedal
Level Window

5
 Steering cum Ignition Lock / Fuel Tank Cap / Fuel Tap

Steering cum Fuel Tap

Ignition Lock : Fuel Tank Cap

It has three positions.

LOCK: Steering locked. Ignition OFF.

Fuel Tank Cap
OFF: Steering unlock. Ignition OFF. • To open : Insert the key in the lock and turn
it clockwise and lift fuel tank cap.
ON: Steering unlock. Ignition ON. • ‘Fuel Tank Cap’ gets locked when pushed
back into the place.
To Lock the Steering : To lock the steering, • Don’t attach metallic ‘Key chain’ as it may
turn the handle bar to the left or right. Push damage paint of petrol tank.
the key inside & turn toward ‘LOCK’ position.
Match the lock position & turn key to ‘LOCK Fuel Tap
position. Lock the steering & remove the key. Fuel tap lever has following positions.
To Unlock the Steering : To unlock steering, ON : When fuel level is above
insert the key in steering cum ignition lock & reserve position.
turn it clockwise to “OFF” or “ON” position. RES : When fuel level is below
Key : A common key is used for ‘Steering reserve position.
cum Ignition lock’, ‘Fuel tank cap’ & ‘Side OFF : When fuel supply is to be cut
cover RH lock’. off.
6
 Speedometer Details

3
1
4
2
5
6
7

1. Odometer : The Odometer shows the total 5. Neutral Indicator (Green) : When the
distance that the vehicle has accumulated. transmission is in Neutral & Ignition switch
2. Speedometer : The Speedometer pointer ‘ON’, the Neutral indicator will get ‘ON’.
shows the speed of vehicle. 6. Hi Beam Indicator (Blue) : When Headlight
3. Fuel Level Indicator : Fuel level indicator is ‘ON’ & Hi beam is selected, Hi beam
shows approximate available fuel in fuel tank. indicator will get ‘ON’.
4. Turn Signal Indicator (Green) : When Turn 7. Malfunction Indicator ( ) : It glows
signal switch is turned to Left or Right, Turn whenever any abnormality is noticed in
pilot indicator LH or RH will flash. functioning of Ignition / BS VI carburettor
components.

7
 Control Switches (LH)

D
A

Left Handle Bar Switches To stop flashing, press the switch IN.
A. High / Low Beam Switch : When C. Horn Switch : ( ) Press horn switch for
headlight is ON, High or Low beam can be sounding horn.
selected with the High / Low beam switch.
Hi beam indicator light in speedo console D. Pass Switch : ( ) Press the switch to
will glow when high beam is selected. flash the head light in high beam mode. It
is used to give signal to vehicles coming
: High Beam : Low beam from opposite side while overtaking.
B. Turn Signal Switch: When the turn signal
switch is turned to Left ( ) or Right ( ),
corresponding turn signals flash on & off.

8
 Control Switches (RH)
Day Time Running Light Feature :
F • Day time Running light is provided above headlamp.
• Day time running light gets ON (High intensity) when
ignition switch turned to ON position.
• After headlight is turned to ON position, intensity of
DRL LED’s will get reduced.•
Ignition Light High/Low
Switch Switch beam Switch Result

E ON OFF Any DRL ON high intensity

ON OFF Any+Pass Pilot ON (DRL with intensity low)

Right Handle Bar Switch sw. pressed H/L ON High beam
E. Starter Button (Applicable for ES Model only) : It ON ON Low Pilot ON (DRL with intensity low)
operates the electric starter when clutch lever is H/L ON Low beam
depressed with transmission in any gear. It is ON ON High Pilot ON (DRL with intensity low)
recommended to start engine with transmission in H/L ON High beam
neutral. Low+Pass Pilot ON (DRL with intensity low)
ON ON
F. Head Light Switch : It has 2 positions. sw. pressed H/L ON High beam
High+Pass
:.All lamps 'OFF'. DRL ON (High Intensity) ON ON Pilot ON (DRL with intensity low)
sw. pressed H/L ON High beam (No effect)
: Head lamp (High / Low beam), Tail
lamp, & Speedometer lamps, pilot ON NOTE:
(DRL with intensity low) will glow. Headlight & DRL will work in both conditions - Engine
running or Engine OFF.
9
 Removal & Fitment of Side Cover LH

G
B C
I E

F
A
H
D

Removal of Side Cover LH Fitment of Side Cover LH

• Insert the key into the cover lock (A) and • Match rear side slot (D) of ‘Side Cover’
turn the key clockwise. with bracket (E) provided on ‘Chassis’ &
slide ‘Side Cover’ backward.
• Hold cover with both hands & pull front
• Match Lug (F) provided on front side of
side first (B) & Slide rear side (C) towards
‘Side Cover’ with hole provided on ‘Fuel
front wheel side.
Tank’ (G) and press ‘Side Cover’ inside.
• Take out ‘Side cover’. • Match the ‘Side Cover’ lock (H) properly
with hole provided on ‘Chassis’ (I) & Lock
(A) the ‘Side Cover’ by rotating the key
CAUTION : Remove side cover as anti clockwise..
described above, Otherwise the lugs may CAUTION : Fit side cover as described
break. above to ensure proper fitment.
10
 Location of Battery / Tool Kit / First Aid Kit

Battery

A B
Tool Kit

Battery First Aid Kit - Location Inside Side Cover LH

• It is located inside side cover LH. • Fold the First aid kit as shown in Fig A
• Make of battery may be differ from vehicle to vehicle. • Insert the folded First aid kit in the slot above
battery.
Tool Kit
• It is located in the slot below the battery.

11
 Daily Safety Checks
Before riding motorcycle be sure to check • Rear brake pedal free play- 20 to 30 mm.
following items. Please give proper importance
• Wear lining Indicator within usable range.
to these checks and perform all of them
No brake dragging, applicable to drum
before riding motorcycle.
brake vehicles.
If any irregularities are found during these
checks, refer to the Maintenance chapter & • Drive Chain slack of 20 to 30 mm
see your dealer for the action required to adequately lubricated.
return the motorcycle to a safe operating • Function of all lights & horn
condition.
• Clutch lever free play - 2 to 3 mm
Warning : Failure to perform these • Smooth steering movement without
checks every day before you ride may restriction.
result in serious damage or severe
• Both stand return to their fully up position.
accident.
• Correct inflation pressure in both tyres
• Enough fuel level for planned distance of Adequate tyre tread depth - no cracks /
journey. No fuel leakage in fuel lines. cuts.
• Engine oil level (between upper and lower • Correct rear viewing span adjustment of
level mark) mirror.
• Throttle cable free play of 2 to 3 mm.
Smooth operation and positive return to
closed position.
• Front brake lever free play - 2 to 3 mm.

12
 How to Ride Your Bike
Starting The Engine : This vehicle is equipped with BS VI
• Turn the fuel tap knob to or position. carburettor having Auto choke.
• Turn ignition switch key to ‘ ’ position. The control unit operates ON / OFF function
of Auto Choke. No manual operation is
• Confirm that transmission is in neutral.
required.
• Keep throttle completely closed, operate Auto choke ensures smooth starting of
self start button or apply kick (as applicable) engine in all weather conditions.
to start the engine.
• Release kick as soon as engine starts.

Auto
Note : Before starting the engine, in ignition choke
key off condition, press the clutch lever &
operate kick lever all the way down for 5-6
times. Then release the clutch lever.
This practice ensures lubrication of clutch
components for their longer life.
BS VI Carburettor

Note : Do not touch / disturb setting of idling & air screw provided on BS VI carburettor. For
any performance related issue, take the vehicle to BAL authorised workshop.

13
 How to Ride Your Bike
Shifting Gears : Recommended Speed for Shifting Down
• Close throttle & depress the clutch.
• Shift into next higher or lower gear. Gear Speed
• Open the throttle and release the clutch th rd
From 4 to 3 Gear 24 ~ 30 km/hr
lever slowly and simultaneously.
From 3rd to 2nd Gear 18 ~ 23 km/hr
From 2nd to 1st Gear 13 ~ 16 km/hr
Gear Shifting Pattern Gear Shifting Lever

Warning : When shifting down to lower

gear, do not shift at such high speed that
engine rpm jumps excessively. This may
cause engine damage, & rear wheel may
skid. Downshifting should be done at
recommended speeds as shown in table.

Braking :
• Close the throttle completely, leaving the
clutch engaged (except where shifting gears)
so that the engine braking will help slow
down the motorcycle.
• Shift down one gear at a time so that you are
in Neutral when you come to a complete stop.

14
 How to Ride Your Bike
• When stopping, always apply both brakes at Running IN
the same time. De-clutch as necessary to Proper running-in is important for the better
avoid engine stalling. life & trouble free performance of the vehicle.
• Never lock the brakes, or it will cause the
tyres to skid. When cornering, use brakes • During first 2000 kms running-in period do
judiciously & do not de-clutch. Reduce your not exceed following speed limits.
speed before you get into the corner. For
emergency braking, disregard downshifting, Kms 1st 2nd 3rd 4th
and concentrate on applying brakes as hard 0 - 1000 10 20 30 40
as possible without skidding. 1000 - 2000 15 30 40 45
Stopping the Vehicle :
• Always keep the speed below the limits
• Close the throttle completely. mentioned in the table.
• Shift the transmission into neutral. • Do not race the engine excessively.
• Bring the vehicle to complete stop. • Do not start moving or race the engine
• Turn the ignition switch off. immediately after starting. Run the engine
for a minute at idle speed to give the oil a
Parking the Vehicle : chance to workup into the engine.
• Support the motorcycle on a firm level
surface with the center or side stand.
• Lock the steering.

CAUTION : Do not park on a soft or steeply

inclined surface or the motorcycle may fall over.
15
 How to Ride Your Bike
Fuel Saving Tips : Optimum shifting speeds for best mileage
A well maintained vehicle and good driving can Gears
contribute a lot to the saving of petrol. 1st gear 0 Km/hr
Good Riding Habits : 2nd gear 14 ~ 17 km/hr
• Ride smoothly and steadily at an optimum 3rd gear 22 ~ 25 km/hr
driving speed of 40 to 50 Km/hr 4th gear 31 ~ 34 km/hr
• Avoid harsh braking. Ensure following maintenance points to get optimum
• Change the gear judiciously according to performance from your bike.
the speed and load requirement.
• Don’t overload the vehicle above the Fuel Check fuel lines & connections for
specified payload. leakage.
• Use the accelerator judiciously. For Spark Plug Inspect and clean spark plug.
maximum life of engine, never use hard Adjust electrode gap. Replace
acceleration when engine is cold spark plug as per P.M. Chart.
• Cut off the engine if you want to stop for Air Filter Clean air filter element periodically.
more than two minutes. Replace as per Periodic
• In cold condition, kick start to be preferred Maintenance Chart.
for longer one way clutch life Engine Oil Check engine oil level. Always use
How to check mileage (Fuel efficiency) recommended grade and quantity.
Best way to calculate mileage is by following Brakes Ensure that the brakes are not
the full tank to full tank method. dragging / binding.
• Fill way tank full up to small mouth (brim). Clutch Ensure correct clutch lever play.
• Run the bike for say 100 km. Tyre Air Always maintain recommended
• Fill the tank full again in same fuel filling Pressure tyre pressure.
station, probably with same fuel dispenser. Carburettor Clean float chamber bowl of the
• Divide kilometer run / fuel quantity filled. carburettor.
16
 Safe Riding Tips
Safe Riding Tips • It is suggested to customer to take appropriate care
• Always wear Helmet while driving or riding. Your in area of heavy monsoon or high rainfall area. The
helmet should conform to appropriate Indian appropriate surface preventive coat to avoid rusting /
standards. poor surface finish on account of adverse atmospheric
• Read thoroughly the instructions conditions.
given in this manual and follow • Always carry vehicle registration & insurance papers,
them carefully. and a valid driving licence with you.
• Avoid unnecessary accessories General Maintenance Tips :
for the safety of both rider and • Vehicle cleaning to be done with soft & clean wet
other motorists. cloth to avoid scratches on painted parts.
• Get familiar and follow traffic rules & regulations in • Clean & lubricate all the important parts as detailed in
your states as well as general traffic signs. a periodic maintenance chart.
• Familiarise yourself well with starting, acceleration and • Do not apply direct water jet on painted, electrical /
braking of the vehicle. electronic parts.
• When applying the brakes, use both front & rear • Do not obstruct engine cooling by adding mud
brakes simultaneously. Applying only one brake may protection sheet from front
cause the vehicle to loose control. • Drive cautiously. Start early & reach your destination
• Riding at proper speed and avoiding unnecessary safely.
acceleration and braking are important not only for • Avoid driving on loose sand or stones where vehicle
safety and low fuel consumption, but also for longer is likely to skid.
life of the vehicle. • Properly wrap-up loose clothes while driving or riding
• During monsoon, drive the vehicle more cautiously. to avoid entangling in wheel or other objects on road.
Remember vehicle skid more easily during light • Always concentrate on riding for safety.
showers.
17
 Engine Oil
A: Oil Recommended Engine Oil:
Filler Cap
Always insist on Bajaj Genuine Engine Oil
A for optimum engine performance and to
B: Oil Level
Inspection
avail warranty benefits. It is a specially
Window formulated oil for Bajaj Motorcycles.
B
C Model Recommended Grade
Engine oil
D CT110X Bajaj DTS-i 10000 10W30
ES & KS BS6 Compliant JASO MA2 API SN
Engine Oil Level Checking :
• Check engine oil level every day. Park • Engine oil replacement frequency : 1st service &
vehicle on level surface on center stand. then every 10,000 Km.
• Check oil level through oil level gauge ‘B’. • Engine oil level top-up frequency : Every 5000 km.
• Always maintain engine oil level between • For all BS6 Vehicle, BS6 compatible engine oil is
upper (C) and lower (D) mark provided on to be used only. Use of BS6 compatible engine oil
Cover RH. Top up with specified grade of will give prolonged life of catalytic converter.
oil if the oil level is below lower level mark.
CAUTION :
• It is most important to adhere to recommended
Engine Oil Capacity grade & frequency of oil change for the purpose of
Refill 1000 ml long life of critical engine components. For details
refer periodic maintenance chart.
During Overhaul 1100 ml • Do not reuse drained oil.

18
 Wheels - Tyre Pressure, & Instructions for customer
Use the recommended levers while removing Instructions for customer
the Tyre / Tube for puncture work. This will
avoid any damages to the edges / scratches • Do Not REV UP Engine in standstill condition.
on paint of the wheel.
• Don't use adulterated fuel or fuel additives as it
will result in rusting & clogging of engine parts.
Tyre Pressure :
Keep appropriate tyre pressure as mentioned • Never drive by disconnecting speedometer
below to increase life of the tyre & for better cable.
fuel consumption.
• Do not keep the cleaning cloth in the vicinity of
2
high temperature zone e.g. Engine, Silencer
Front 2 kgf/cm (28 PSI) Assembly, Catalytic convertor, Starter motor,
Rear(Solo) 2 kgf/cm2 (28 PSI) etc.
Rear (with Pillion) 2.25 kgf/cm2 (32 PSI)
Side stand down condition is interlocked
Note : Incase the motorcycle is fitted with as given below.
imported tyres. compliance to respective indian
standard & central motor vehicle rules has been Condition Result
ensured. Vehicle in ‘N’ Self start / kick start possible
but as soon as vehicle is put in
• Tyre warranty is settled by tyre manufacturer. gear, engine will get cut off.
• Decision is taken based on tyre wear and Vehicle in Gear Engine will not start by self / kick.
running of vehicle.
• BAL settles tyre warranty only for imported
tyres.
19
 Periodic Maintenance Information-Battery
• When battery is found discharged, it is
advised to get it charged immediately.
• Environment care must be taken to dispose
off used battery. It is always recommended
to hand over the same to Authorised battery
- + / Bajaj dealer for proper disposal.
How to keep battery healthy ?
• Switch ‘Off’ ignition when engine is not
running. Get battery checked / charged
during periodic services.
3 Ah VRLA Battery • Do not add extra electrical accessories
Battery : such as-Remote, bigger horn, musical
• Battery is located inside side cover LH. brake light etc. This will reduce the life of
• Warranty on Battery from the date of battery
purchase of vehicle. • If vehicle is to be stored for more than 2
12V 3 Ah VRLA : 18 months weeks disconnect battery to avoids self
• Battery make may be differ on vehicle to
discharge.
vehicle.
12V 3Ah VRLA - Battery Features CAUTION : While disconnecting always disconnect
• No topping-up is required negative (-ve) cable first. While refitting always
• Reduced self discharge, Enhance safety. connect positive (+ve) cable first.
• No vent tube open to atmosphere hence no CAUTION : Do not drive/run vehicle in battery
discharge of electrolyte through vent tube. disconnected condition. It may lead to damage of
electrical / electronic components.
20
 Periodic Maintenance Information-Spark Plug, Drive Chain

Spark Plug
• Remove spark
plug by using plug
spanner.
• Clean spark plug.
0.7 to • Adjust the gaps if Chain Adjuster LH Chain Adjuster RH
0.8 mm
incorrect by
bending outer Drive chain must be cleaned & lubricated as per
electrode carefully. periodic maintenance schedule.
Drive Chain (Non sealed type)
Drive Chain Std. Chain slackness : • Non sealed type chain should be removed &
Slackness 20~30 mm cleaned by Nylon brush & Kerosene / diesel in
• Chain top edge chain cleaning stand.
to be kept
• It should be lubricated by SAE 90 grade oil.
between two
marks during
chain slackness
adjustment.
• Chain slackness to be adjusted whenever
required.
• Std. Chain slackness : 20 ~ 30 mm
• Marking on chain adjusters should be
identically positioned on both sides. Drive Chain Cleaning Drive Chain Lubrication
21
 Combined Braking system (CBS)

A
Distance ‘C’
(should be 0-1 mm)
B

CBS Working :
• When front brake lever is pressed, then only front brake will get applied.
• When Rear brake pedal is pressed then both Rear and Front brake are applied, however it is
recommended to use both brakes simultaneously for best braking performance
Brake setting guideline in case rear wheel puncture and repair done at road side garage.
• Adjust rear brake free play by tightening nut (A). After adjustment ensure gap between CBS front
brake cable 2 (B) sleeve & cam lever slot (Distance C) and do not over tighten adjuster nut (D).
• It is recommended to do setting as per guideline mentioned at authorised dealership after rear /
front wheel puncture, rear / front brake shoe replacement, CBS cable replacement, higher brake
free play at rear / front, chain play adjustment, tyre refitting, etc.
Note : For CBS setting bring the vehicle to BAL authorised workshop only.

22
Free Service Guidelines
Instruction to avail Free Service through
Digitized Free Service Coupon Periodic Service Criteria
Please follow following procedure : -
Service Days Kms
• Please provide your mobile number to Dealer at 1st Free
the time of buying of new Bajaj Vehicle. Service 30~45 500~750

2nd Free

whichever occurs earlier

• In case of change in mobile number, please Service 240 4500~5000
update to Dealer / ASD.
3rd Free
Service 360 9500~10000
• When you are at Dealership / ASD workshop for
availing Free Service, you will receive the
‘Unique Coupon Number’ (UCN) through SMS in
your mobile.
120 Days Every
Subsequent
from 5000 Km
• Please inform the UCN to Dealer / ASD at the Paid services
last Service after previous
time of Free Service. service
(ASD-Authorised Service Dealer)

Availing all Free / Paid Services, replacing mandatory periodic parts & engine oil will entitle warranty eligibility.

23
 Dos & Don’ts Matte Finish Painted Parts Cleaning

Matte Finish Painted Parts Cleaning

Fuel Tank Cap Do’s :
1. Use Colin or dish washing detergent solution for
cleaning. (1 spoon in ½ bucket water)
Remove foreign substances like insect remains, road
debris using a soft brush.
2. Use microfiber cleaning cloths Ex.- Muslin cloth for
painted parts cleaning.
• In case petrol is spilled out on white/light colour petrol
tank, it is to be immediately cleaned with clean soft
SOP to prevent fuel stains on petrol tank cotton cloth to prevent permanent stain marks on
petrol tank.
• After petrol refilling & before shutting the cap wipe the
spilled petrol from the painted areas around the cap by
Don’ts :
soft dry cotton cloth.
• Do not use any gloss enhancement products / wax /
• Shut and lock the cap fully. sprays for gloss enhancement.
• This practice needs to be followed to maintain the • Do not use products that are even mildly abrasive,
such as polishes, glazes, or rubbing compounds.
shine of white color on petrol tank. • Do not use mechanical cleaners/polishers.
• Do not use terrycloth or paper towels or shine
enhancement products.
• Do not rub the finish vigorously, this will burnish the
paint finish, causing a permanent shiny spot. Shiny
spots cannot be removed.
• No Polishing/Teflon coating on painted parts.
24
 Do’s & Don’ts - Frame Grip

• Ensure luggage is secured & will not shift while riding.

Frame Grip • Loosely secured luggage may affect riding & stability of
motorcycle.
• Do not carry excessively heavy or huge luggage on the
motorcycle.

Warning :
Please exercise utmost caution while carrying luggage
on the motorcycle. Failure to adhere to above
precaution can cause loss of control on the
motorcycle leading to potential accident resulting in
Purpose of Frame Grip serious injury to both rider & other road users besides
• Holding Grip for Pillion rider . causing severe damage to motorcycle.
• Small luggage carrier.
Note : Maximum Allowable load on Frame Grip is 7 Kg.
• Do not hang any item on frame grip which may damage
near by parts.
• Luggage should not have an overhang from Frame Grip.

25
Periodic Maintenance & Lubrication Chart

Recommended frequency - Service interval & Kms

1st 2nd 3rd
Sr. Activities / Check Servicing 4th 5th 6th 7th
(Free) (Free) (Free)
No. points
500 4500 9500 14500 19500 24500 29500
KMS ~ ~ ~ ~ ~ ~ ~
750 5000 10000 15000 20000 25000 30000

1. Servicing with water wash        

2. Engine oil (Bajaj DTSI 10000 oil) Top-up,R R Top-up R Top-up R Top-up R

3. Engine oil Filter R R R R R

4. Oil strainer CL CL CL CL CL
Air cleaner element** & air filter cover ‘O’
5. ring. Drain tube cleaning. CL CL CL CL R CL CL R
6. Fuel cock sediment bowl cleaning** CL CL CL
7. Fuel pipes for cracks. C,R C C C R C C R
8. Spark plug clean & check gap CL,A,R CL,A CL,A R
9. Valve tappet clearance C, A C, A C, A C, A C, A C, A C, A C, A
10. Carburettor float chamber cleaning** CL CL CL

Carburettor rubber duct (Sleeve) for hard

11. C,R C,R C,R C,R C,R
resulting in loose fitment.
12. Engine breather tube for cracks. C,R C,R C,R C,R C,R C,R
13. EVAP system Hoses- check for cracks C,R C,R C,R C,R C,R C,R C,R C,R
26
Periodic Maintenance & Lubrication Chart

8th 9th 10th 11th 12th 13th 14th 15th 16th

Remarks
34500 39500 44500 49500 54500 59500 64500 69500 74500
~ ~ ~ ~ ~ ~ ~ ~ ~
35000 40000 45000 50000 55000 60000 65000 70000 75000
Ensure to prevent water entry in Petrol tank, Silencer & electrical
        
Top-up R Top-up R Top-up R Top-up R Top-up Use BGO 10W30 BS6, Oil level window cleaning at every 10000 kms
by petrol spray & nylon brush
R R R R Replace oil filter in 1st service & at every 10000 Kms

CL CL CL CL Oil strainer cleaning at the time of oil change.

Replace Air filter element at every 15000kms
CL CL R CL CL R CL CL R Replace air filter cover O ring along with filter element.
CL CL CL
C C R C C R C C R Replace at every 15000 Kms.
CL,A CL,A R CL,A Replace at every 30,000 Kms.
C, A C, A C, A C, A C, A C, A C, A C, A C, A
CL CL CL

C,R C,R C,R C,R C,R C,R C,R C,R C,R Replace if required

C,R C,R C,R C,R C,R C,R C,R C,R C,R Replace if required
C,R C,R C,R C,R C,R C,R C,R C,R C,R Drain EVAP "Y" connection drain tube.Replace if found cut/damaged

27
Periodic Maintenance & Lubrication Chart

Recommended frequency - Service interval & Kms

1st 2nd 3rd
Sr. Servicing 4th 5th 6th 7th
Activities / Check points (Free) (Free) (Free)
No. 500 4500 9500 14500 19500 24500 29500
KMS ~ ~ ~ ~ ~ ~ ~
750 5000 10000 15000 20000 25000 30000
14. Engine foundation silent bushes for cracks C,R C,R C,R C,R
15. Silencer drain hole cleaning CL CL CL CL CL CL
Wiring harness connections, routine & Conduit /
16. PVC sleeve inspection. C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T

Battery , connections & health by load tester. +ve

17. terminal cap fitment. C,A,L,T C,A,L,T C,A,L,T C,A,L,T C,A,L,T C,A,L,T C,A,L,T C,A,L,T

18. Ignition switch contacts cleaning CL,L CL,L CL,L CL,L CL,L CL,L
19. HT coil connections (Primary and Secondary) C,T C,T C,T C,T C,T C,T C,T
20. Starter motor & starter relay connections C,T C,T C,T C,T C,T C,T C,T
Check fault code, Clear fault history, Update
21. latest hex file if applicable C C C C C C C C

Non- sealed Drive chain wear**- Clean,

22. Lubricate & adjust. Replace if required CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A

23. Drive chain link lock R R

24. Main stand & side stand both pivot pin C,L C,L
25. Steering play C,A C,A C,A C,A C,A C,A C,A C,A
Steering stem bearing & Cap steering bearing
26. (Plastic)**
C,CL,L C,CL,L C,CL,L C,CL,L

27. Front fork oil & seal C,R C,R C,R C,R C,R C,R C,R R

28
Periodic Maintenance & Lubrication Chart

Recommended frequency - Service interval & Kms

8th 9th 10th 11th 12th 13th 14th 15th 16th

Remarks
34500 39500 44500 49500 54500 59500 64500 69500 74500
~ ~ ~ ~ ~ ~ ~ ~ ~
35000 40000 45000 50000 55000 60000 65000 70000 75000
C,R C,R C,R C,R Replace if required
CL CL CL CL CL CL CL CL CL
Damaged conduit / PVC sleeves protection by applying electrical
C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T
tape film
C,A,L,T C,A,L,T C,A,L,T C,A,L,T C,A,L,T C,A,L,T C,A,L,T C,A,L,T C,A,L,T
Apply petroleum jelly on battery terminals
Use Midronics battery tester.
CL,L CL,L CL,L CL,L CL,L CL,L CL,L CL,L CL,L Use recommended WD40 spray
C,T C,T C,T C,T C,T C,T C,T C,T C,T
C,T C,T C,T C,T C,T C,T C,T C,T C,T

C C C C C C C C C

During 1st Free Service :Use lint free cloth for cleaning & SAE 90 oil for
lubrication without removing from vehicle .
CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A
During all other services: Remove, Clean by Diesel & Lubricate using
molten chain grease.
R R Replace at every 20000 Kms.
C,L C,L Use recommended AP grease.
C,A C,A C,A C,A C,A C,A C,A C,A C,A

C,CL,L C,CL,L C,CL,L C,CL,L Replace if required.Use Limaplex grease for lubrication

C,R C,R C,R C,R C,R R C,R C,R C,R Replace oil and oil seal + dust seal in pair at every 30000kms

29
Periodic Maintenance & Lubrication Chart

Recommended frequency - Service interval & Kms

1st 2nd 3rd
Sr. Servicing 4th 5th 6th 7th
Activities / Check points (Free) (Free) (Free)
No. 500 4500 9500 14500 19500 24500 29500
KMS ~ ~ ~ ~ ~ ~ ~
750 5000 10000 15000 20000 25000 30000
30. Brake shoes (Front & Rear) for wear limit. C,R C,R C,R C,R R C,R C,R R

31. Brake cam (Front & Rear) CL,L CL,L CL,L CL,L CL,L CL,L CL,L

32. Rear sprocket fasteners for looseness. C,T C,T C,T C,T C,T
33. Rear wheel rubber shock dampers for excess play. C,R C,R C,R C,R

34. Fairing & windshield well nuts for rubber cracks C,R C,R C,R C,R C,R C,R

35. All cables free play adjustment C,A C,A C,A C,A C,A C,A C,A C,A

36. Head light focus adjustment C,A C,A C,A C,A C,A C,A C,A C,A

37. Check & confirm all bulbs / switches working. C,A C,A C,A C,A C,A C,A C,A C,A
General lubrication – Clutch lever, Front Brake
38. Lever. L L L L L L L L

39. Tyre air pressure. C,A C,A C,A C,A C,A C,A C,A C,A
40. Mirror position & joint firmness. C,A C,A C,A C,A C,A C,A C,A C,A

30
Periodic Maintenance & Lubrication Chart

Recommended frequency - Service interval & Kms

8th 9th 10th 11th 12th 13th 14th 15th 16th

Remarks
34500 39500 44500 49500 54500 59500 64500 69500 74500
~ ~ ~ ~ ~ ~ ~ ~ ~
35000 40000 45000 50000 55000 60000 65000 70000 75000

C,R C,R R C,R C,R R C,R C,R R Replace at every 15000 Kms
CL,L CL,L CL,L CL,L CL,L CL,L CL,L CL,L CL,L Use AP grease.
C,T C,T C,T C,T Use model wise torque values.
C,R C,R C,R C,R Replace rear wheel rubber shock damper if required
C,R C,R C,R C,R C,R C,R C,R C,R C,R Replace if rubber found cracked
C,A C,A C,A C,A C,A C,A C,A C,A C,A Replace cables if operation found hard.
C,A C,A C,A C,A C,A C,A C,A C,A C,A
C,A C,A C,A C,A C,A C,A C,A C,A C,A

L L L L L L L L L Use recommended AP grease.

C,A C,A C,A C,A C,A C,A C,A C,A C,A Ensure model wise tyre air pressure.
C,A C,A C,A C,A C,A C,A C,A C,A C,A

31
 Periodic Maintenance & Lubrication Chart

Recommended frequency - Service interval & Kms

1st 2nd 3rd
Sr. Servicing 4th 5th 6th 7th
Activities / Check points (Free) (Free) (Free)
No. 500 4500 9500 14500 19500 24500 29500
KMS ~ ~ ~ ~ ~ ~ ~
750 5000 10000 15000 20000 25000 30000

All fasteners tightness,

41. few are, Front & rear axle,Swing arm axle,Engine C,T C,T C,T C,T C,T C,T C,T C,T
foundation, Rider foot rest,Pillion stay

*** More frequent cleaning may be required while driving in dusty environment.
C : Check, A : Adjust, CL : Clean, R : Replace, T : Tighten, L : Lubricate
Note : Periodic parts, Oil, Filters, All types of greases, Cleaning agents, Cables, Wear & tear parts, Rubber ‘O’ rings / oil
seals / pipes, Gaskets to be replaced as per Periodic Maintenance and Lubrication Chart are mandatory and the same
are chargeable to customer.

32
Periodic Maintenance & Lubrication Chart

Recommended frequency - Service interval & Kms

8th 9th 10th 11th 12th 13th 14th 15th 16th

Remarks
34500 39500 44500 49500 54500 59500 64500 69500 74500
~ ~ ~ ~ ~ ~ ~ ~ ~
35000 40000 45000 50000 55000 60000 65000 70000 75000

C,T C,T C,T C,T C,T C,T C,T C,T C,T Use model wise torque values.

26
33
 Non-Use Maintenance
Non-use maintenance is necessary if a vehicle wheels.
remains off road for a longer duration (more • Do not apply oil on front brake disc, to
than 15 days**). The correct and careful non- prevent rusting. If the front brake disc rusts
use maintenance carried out before storing during storage, do not attempt to clean it
the vehicle will prevent the vehicle from with soap water. The rust will go off
rusting and from such other non-operational automatically during first few application of
damages like fire hazards. brake.
• Clean the entire vehicle thoroughly. ** For Battery :
• Empty the fuel from the fuel tank and a. Remove battery and keep it on wooden
carburettor float bowl (if fuel is left in for a plank, in properly ventilated area.
longer time, the fuel will break and gummy b. Before taking the vehicle for use.
substance could clog the carburettor). • Get the battery recharged from the
• Remove spark plug & put several drops of Authorised Service Center / Battery Dealer.
engine oil into the cylinder. Kick engine • Apply petroleum jelly on battery terminals.
over slowly a few times to coat cylinder
wall with oil & install back spark plug. Preparation for regular use after storage :
• Set the vehicle on a box or a stand so that • Follow daily safety checks.
both wheels are raised off the ground.
• Spray oil on all unpainted metal surfaces to
prevent rusting. Avoid getting oil on rubber
parts or brake liners.
• Cover entire vehicle neatly. Make sure that
storage area is well ventilated & free from
any source of flames or spark.
• Fill 10% excess air pressure in both
34
 Delivery Certificate
FRAME NO. :

ENGINE NO. : Sold on.:

Customer’s Name Mr/Mrs/Miss :

Address : Contact No.:

I have taken possesion of motorcycle along with the following items.

1. Owner's Manual 5. Standard Accessories

2. 2 nos of key 6. Battery Make ___________ Sr. No. ____________
3. Set of tools 7. Tyre Fr Make ___________ Sr. No. ____________
4. First Aid Kit Rr Make ___________ Sr. No. ____________
The Vehicle has been delivered to my satisfaction & I have understood all terms and conditions of
warranty, service schedules & maintenance tips and shall abide by them.

Dealer Code :
Dealer Name :
Address :
Contact No. :
Customer's Signature (To be filled in by the dealer)
Imp - "Do not detach this page from Owner's Manual" 35
 Warranty : Scope & Limit
Bajaj Auto Limited provides the following warranty in though their dealer, however Bajaj Dealers will provide full
respect of the “CT110X BSVI” motorcycle assistance in referring such claims with respective
manufactured by us. manufacturer.
Every possible care and precaution has been taken to Bajaj Auto Limited undertake no liability in the matter of
ensure quality in respect of the material & workmanship in consequential loss or damage caused due to the failure of
the vehicles manufactured by us. Bajaj Auto Limited will the parts. Delay, if any, at the repairing workshop in
repair or replace at their Authorised Workshops, free of carrying out repair to vehicle shall not be a ground for
charge, part or parts there of as may be found, on extending the warranty period, nor shall it give any right to
examination, to have manufacturing defect within a period the customer for claiming any compensation for damages.
of 5 Years or 75,000 Kms., whichever is earlier from Bajaj Auto Limited reserves the right either to repair or
the date of sale subject to fulfillment of conditions replace the defective parts.
stipulated in part A, B & C given here under Where a defective part can be replaced by part/s of
Note : Warranty is applicable for only first owner of alternative brand/s, which are normally used by Bajaj
vehicle. Auto Limited in the course of manufacture, Bajaj Auto
Limited reserves the right to carry out the replacement
Part A: by a part or parts of any such alternative brand/s.
Warranty claims in respect of such items like shock This warranty and any claim arising there,is subject to
absorbers, speedometers etc. though claimed through us, Pune jurisdiction only.
are subject to acceptance of the respective manufacturers.
In all such cases the decision of the respective Part B:
manufacturer will be final and binding. No claim for exchange or repair can be considered
Proprietory parts like tyres, tubes, battery are warranted by unless the customer :
their respective manufacturers and should be claimed on a. Ensures that immediately upon detection of the
them directly by the customer. Bajaj Auto Limited shall not defect, he approaches any nearest Authorised Bajaj
be Liable to replace them Vehicle Dealers & Recommended Authorised Service
Dealers with the concerned vehicle and enables him
36
 Warranty : Scope & Limit
to remove and despatch the part / parts attributing to Part C :
the manufacturing defect to the Company. Further this warranty is NOT applicable to :
b. Produces the Owner's Manual, in original, to enable 1. Normal maintenance operations like brake & clutch
that dealer to verify the details. adjustments, cleaning of fuel system, engine tune-up or
It must be expressly understood that claims forwarded such other adjustments.
directly to us by the owner / customer will not be 2. Parts subjected to normal wear & tear like Clutch
entertained at all and such defective part/parts thus Plates, Brake Shoes, Chain, Sprockets, Fork Oil Seal,
forwarded by them will lie at our factory at their own risk, Spark Plug, Control Cables, Brake Pads.
and this warranty shall not be enforceable.
3. Replacement of bulbs & rubber components like
To avail benefits of warranty, following are mandatory grommets, ‘O’ rings, bellows as well as filters,
1. Availing of Initial 3 Free Services without lapse. packings, gaskets, fasteners etc.
2. Availing paid services at subsequent 5000 kms. or
4. Painted parts. Only blistering or peeling off of paint film
120 days from last service whichever is earlier
are covered under warranty. Any defect arising out due
without any lapse. to external damages or due to usage of protective
3. Availing of all services at the Authorised Vehicle covers /additional protective coatings adverse
Dealers & Recommended Authorised Service Dealers. atmospheric conditions etc. are not allowed like under
4. Usage of only recommended engine oil warranty.
“Bajaj DTS-i 10000” at specified frequency for drain 5. All consumables like Engine oil, Fork oil, Brake Oil,
interval of 10,000 kms. & engine oil level top-up at Grease etc. are chargeable to customer.
5000 kms. 6. Any defect arising due to above consumables not
5. Replacing mandatory periodic parts such as air filter, changed as per scheduled or if used other than the
oil filter etc. as per periodic maintenance schedule. recommended one.
7. Never drive your bike through flooded roads or a
flooded patch, as damages to the engine parts due to
water entry is not covered under warranty.
37
 Warranty : Scope & Limit
8. All chrome plated parts are prone to rust or corrosion 12. V e h i c l e s w h i c h a r e n o t b e i n g s e r v i c e d a t
in coastal area or in acidic environment or due to recommended dealers as per the service schedule
neglected cleaning etc. However chrome film peeling described or which have not been operated or
is covered under warranty in general a t m o s p h e r i c maintained in accordance with the instructions
conditions. Blue/ Yellow colouration of silencer near maintained in the Owner’s Manual.
exhaust port is permissible and hence not covered 13. Vehicles used for any competition or race and/or for
under warranty. attempting to set up any kind of record.
9. Oxidation of unpainted/painted crankcase, cylinder 14. Any failure arising due to use of adulterated or bad quality
fuel.
block, cylinder head etc. in acidic environment or in a
coastal area. Parts affected due to bad fuel quality are not covered
Under warranty.
10. Parts of the vehicle that have been subjected to
15. If additional electrical accessories such as - Remote,
misuse, accident, negligent treatment OR which have Bigger horn, Musical brake light etc. fitted on vehicle.
been used in conjunction with parts & an equipment
not manufactured or recommended for use by Bajaj 16. If the vehicle has been used for commercial purpose
like Taxi or any other means of commercial
Auto Limited, if found is the sole judgement of Bajaj transportation.
Auto Limited, such use prematurely affects the
Bajaj Auto Limited reserves the right to make any changes in
performance and reliability of the vehicle. design or to add any improvements on the vehicle at any time
11. Parts of the vehicle that have been altered and without incurring any obligation to install the same on a
modified or replaced in unauthorized manner like use vehicle previously supplied and sold. Also, the conditions of
this warranty are subject to alteration without any notice.
of wider tyres, loud silencers etc and which in the
sole judgement of the Bajaj Auto Limited affects its This warranty is the entire written warranty given by Bajaj
performance and reliability. Auto Limited for “CT110X BSVI” motorcycle’ and no
other dealer or its or his agent or employee is authorised to
extend or enlarge this warranty.

38
 BATTERY WARRANTY CARD
MAKE OF BATTERY : ........................ MFG. CODE OF BATTERY :
BATTERY SR. NO.: BATTERY CHARGING DATE :
TYPE OF BATTERY : VEHICLE SALE DATE :
NAME OF OWNER AND ADDRESS :

TYPE OF VEHICLE : REG. NO.:

FRAME NO.: ENGINE NO.:

SERVICE RECORD
Sr. Age Specific Dealer’s Stamp * Code For Remarks:
Date Gravity Voltage Remarks & Signature * Code
No. Mths. LL : Low electrolyte level.
1 AE : Electrical system needs attention.
2 IR : Insufficient running of vehicle.
3 CB : Cover broken.
4 BC : Broken Container.
5 PM : Poor maintenance.
6 BA : Battery abused.

Note : Customer should insist that “Service Record" must be filled by respective authorised battery dealer as proof of specified
maintenance for easy settlement of claim, if any.
 TO BE FILLED IN BY BATTERY DEALERS / DISTRIBUTORS
IN CASE OF CLAIM
Name of Dealer & Code :____________________________________________________________________
____________________________________________________________________________________________
Date of claim :________________________________________________Battery Type :_________________
Serial No. :__________________________________________________Date of Fitment :________________

Failure Mode (Please tick as applicable)

• Loose connection • Overcharge / Undercharge
• Internal Short • Reverse Charge
• Plate Shedding • High Specific Gravity Electrolyte
• Intercell Connection • Electrolyte Contamination
• Does not Hold Charge • Electrolyte Level not Maintained
• Wrong Assembly • Left Lying Idle
• Wrong Application
• Terminal Corroded

# Claim Accepted ## Claim Rejected

Details of Repair, if any_____________________________________________________________________________

Note:
Please contact nearest respective authorised battery dealer for details immediately after purchase of
vehicle.
Notes
Notes