Bajaj Boxer AR

INDEX

1. CYLINDER HEAD
2. VALVE
3. CAMSHAFT / TENSIONER
4. CYLINDER AND PISTON
5. CRANK SHAFT
6. TRANSMISSION
7. CHANGE DRUM / SHIFT FORK
8. GEAR CHANGE MECH
9. CRANKCASE RH / ENGINE ASSLY.
10. CRANKCASE LH
11. PIPE OIL
12. COVER GENERATOR & COVER CHAIN
13. CLUTCH COVER
14. CLUTCH
15. KICK STARTER MECHANISM
16. CARBURETTOR
17. AIR FILTER ASSLY. & BATTERY BOX
18. SAI, BSV & PCV
19. MUFFLER
20. OIL PUMP
21. MAGNETO ASSLY. (INEL)
22. MAGNETO ASSLY. (VARROC)
23. FRAME & GRIP FRAME
24. SWING ARM / REAR SHOCK ABSORBER
25. STAND & HOLDER STEP
26. HOLDER FRONT
27. FENDER REAR
28. WHEEL RIM / SPOKES / TYRE / TUBE
29. FRONT HUB
30. REAR HUB
31. BRAKE PEDAL
32. HANDLE BAR
33. FORK FRONT
34. PAINTED PARTS

Page No.1.
Bajaj Boxer AR

35. FUEL TANK CAP & TAP ASSLY.

36. CHAIN CASE
37. FITTINGS - PETROL TANK & SIDE COVER
38. METER ASSLY.
39. CONTROL CABLES
40. HEAD LAMP ASSLY.
41. TURN SIGNAL LAMP
42. FRONT & REAR NUMBER PLATE
43. TAIL LAMP ASSLY.
44. ELECTRICAL EQUIPMENT
45. SEAT ASSLY.
46. ACCESSORIES (LEG GUARD, SAREE GUARD & MIRRORS)
47. TOOL KIT

Page No.2.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"

Plate Code: "1" Plate Description: "CYLINDER HEAD"

Page No.3.
Bajaj Boxer AR

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 36DF1001 KIT O RING FOR COVER 1 Y

2 31101006 CAP 1 Y

2 DD101332 CAP - INTAKE SIDE FOR BSV 1 Y

ARRANGEMENT

3 39167304 BOLT - FLANGE :- M6 6 Y

4 31101008 GUIDE - VALVE 2 Y

5 39102121 RING - O 2 Y

6 DD101347 BOLT 2 Y

7 DD101350 STUD - M6 2 Y

8 DD101349 BOLT 4 Y

9 DM101038 CYLINDER HEAD:100PUP SECOND. 1 Y

AIR INJECT.

10 31101007 COVER 1 Y

11 DD101351 BOLT - FLANGED :- SMALL 2 Y

12 39100006 PIN - HOLLOW DOWEL 2 Y

13 DF101024 GASKET FOR CYLINDER HEAD 1 Y

14 39101721 RING - O 1 Y

14 39128321 RING - O 1 Y

15 DM101046 PIPE ASSEMBLY - INTAKE 1 Y

16 39161211 WASHER - PLAIN 4 Y

Page No.4.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"

Plate Code: "2" Plate Description: "VALVE"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 31101021 SHAFT - ROCKER 2 Y

2 DF101055 SCREW - TAPPET (FORGED ROUTE) 2 Y

3 31101235 ARM ASSEMBLY - ROCKER 2 Y

4 31101104 STOPPER 1 Y

5 39070201 SCREW PAN CROSS - M6 2 Y

6 31101018 RETAINER - VALVE SPRING 2 Y

7 DD101211 SPRING - STIFFER 2 Y

8 36311008 KIT VALVE REPAIR 4S 1 Y

9 DD101134 VALVE - INTAKE 1 Y

10 DD101135 VALVE - EXHAUST 1 Y

Page No.5.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"

Plate Code: "3" Plate Description: "CAMSHAFT / TENSIONER"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 31101026 GUIDE - CHAIN 1 Y

2 39204021 RING - O 1 Y

3 DD101406 SCREW 2 Y

4 31101024 SPROCKET 1 Y

5 DD101063 CAMSHAFT ASY.-BR181:PIN+KEYWAY 1 Y

TYPE ASY.

6 31101033 CHAIN 1 Y

7 DD101407 TENSIONER ASSEMBLY-CLINCH 1 Y

TYPE+`O' RING

8 39107001 SCREW - HEXAGON HEAD 2 Y

9 39073212 WASHER - SPRING 2 Y

10 39019811 WASHER - PLAIN 2 Y

11 31101025 GUIDE - CHAIN 1 Y

12 39074801 SCREW PAN CROSS - M6 2 Y

13 39099906 PIN - HOLLOW DOWEL 2 Y

Page No.6.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"

Plate Code: "4" Plate Description: "CYLINDER AND PISTON"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 39100006 PIN - HOLLOW DOWEL 2 Y

2 DD101007 GASKET FOR CYLINDER BLOCK 1 Y

3 31101182 PISTON ASSEMBLY - STANDARD 1 Y

4 31101249 RING SET - STANDARD FOR SPARE 1 Y

PART

5 39098517 CIRCLIP - WIRE 2 Y

6 31101314 BLOCK - CYLINDER WITH PISTON 1 Y

ASSEMBLY

Page No.7.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"

Plate Code: "5" Plate Description: "CRANK SHAFT"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 39105515 NUT - HEXAGON WITH FLANGE :- 1 Y

M10

2 01100610 KEY - WOODRUFF FOR MAGNETO 1 Y

3 DD101117 CRANKSHAFT ASSEMBLY 1 Y

4 31101173 KEY -WOODRUFF FOR CRANKSHAFT 2 Y

CLUTCH SIDE

5 31101076 GEAR - PRIMARY :- HELICAL 1 Y

6 31101075 GEAR 1 Y

7 39105315 NUT - HEXAGON WITH FLANGE :- 1 Y

M14

8 DM101060 FLYWHEEL (GRAY CAST IRON) 1 Y

9 39104619 SEAL - OIL 1 Y

Page No.8.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"

Plate Code: "6" Plate Description: "TRANSMISSION"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 39099411 WASHER - PLAIN 1 Y

2 DD101092 GEAR - TRANSMISSION :- SPUR 1 Y

3 31101079 GEAR - TRANSMISSION :- SPUR 1 Y

4 39098717 RING - SNAP 2 Y

5 31101082 GEAR - TRANSMISSION :- SPUR 1 Y

6 31101219 SHAFT -TRANSMISION:INPUT FOR 1 Y

`4S' UPDATE

7 31101221 GEAR COMPLETE- TRANSMISSION :- 1 Y

SPUR

8 31101084 GEAR - TRANSMISSION :- SPUR 1 Y

9 31101083 GEAR - TRANSMISSION :- SPUR 1 Y

10 31101080 SHAFT - TRANSMISSION :- OUTPUT 1 Y

11 39098917 CIRCLIP - EXTERNAL :- TYPE C 1 Y

12 DD101136 SPROCKET - OUTPUT 1 Y

13 31101117 COLLAR 1 Y

14 39101821 RING - O 1 Y

Page No.9.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"

Plate Code: "7" Plate Description: "CHANGE DRUM / SHIFT FORK"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 31101081 FORK - SHIFT 1 Y

2 DD101300 ROD - SHIFT 2 Y

3 31101168 DRUM ASSEMBLY - CHANGE 1 Y

4 36311002 KIT DRUM CHANGE 1 Y

5 31101047 FORK - SHIFT 1 Y

Page No.10.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"

Plate Code: "8" Plate Description: "GEAR CHANGE MECH"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DM101094 LEVER 1 Y

2 DM101064 BOLT 1 Y

3 31101055 SPRING 1 Y

4 31101105 PLATE - POSITION 1 Y

5 39074601 SCREW PAN CROSS - M6 2 Y

6 DD101077 LEVER COMPLETE - CHANGE SHAFT 1 Y

7 DD101106 BOLT - FLANGED (SPECIAL) 1 Y

8 39247404 BOLT - HEXAGON HEAD WITH FLANGE 1 Y

:- M6

9 DD101071 LEVER - CHANGE 1 Y

10 31101108 DAMPER 1 Y

11 31101110 SPRING 1 Y

12 DG101129 SPACER 1 Y

13 31101054 SPRING 1 Y

Page No.11.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"

Plate Code: "9" Plate Description: "CRANKCASE RH / ENGINE ASSLY."

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 39122515 NUT - HEXAGON WITH FLANGE :- 3 Y

M10

2 39024811 WASHER - PLAIN 3 Y

3 39106804 BOLT - HEXAGON HEAD :- M10 X 2 Y

1.25

4 39105604 BOLT - HEXAGON HEAD :- M10 2 Y

5 39186420 BEARING - BALL :- 20 X 52 X 15 1 Y

6 39099906 PIN - HOLLOW DOWEL 5 Y

7 01170111 BEARING - BALL 1 Y

8 31121100 STRAINER - OIL 1 Y

9 DG101498 GASKET 1 Y

10 DD101275 PLUG (DRAIN) 1 Y

11 01170110 BEARING - BALL 1 Y

12 DM101033 ENGINE ASSLY. 100-POWER UPGRADE 1 Y

WITH SAI

13 DM101063 CRANKCASE - RH 1 Y

Page No.12.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"

Plate Code: "10" Plate Description: "CRANKCASE LH"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 01170111 BEARING - BALL 1 Y

2 39105006 PIN - HOLLOW DOWEL 3 Y

3 39106604 BOLT - FLANGED :- SMALL 1 Y

4 39104319 SEAL - OIL 1 Y

5 39108019 SEAL - OIL 1 Y

6 39100820 BEARING - NEEDLE 1 Y

7 39070201 SCREW PAN CROSS - M6 2 Y

8 31101056 GUIDE 1 Y

9 31201081 SWITCH - NEUTRAL 1 Y

10 39070311 WASHER - PLAIN 1 Y

11 39107504 BOLT - FLANGED :- SMALL 7 Y

12 30101015 GASKET 1 Y

13 DD101101 CRANKCASE - LH 1 Y

14 DD101219 TUBE - RUBBER 1 Y

Page No.13.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"

Plate Code: "11" Plate Description: "PIPE OIL"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DD121120 PIPE ASSEMBLY - OIL 1 Y

2 DD121003 PIPE - OIL 1 Y

3 31121006 GASKET 2 Y

4 39102304 BOLT 1 Y

5 39106204 BOLT - FLANGED :- SMALL 1 Y

6 39172711 GASKET 8 Y

7 DD121009 BOLT 4 Y

Page No.14.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"

Plate Code: "12" Plate Description: "COVER GENERATOR & COVER CHAIN"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 31101062 BOLT 1 Y

2 39101921 RING - O 1 Y

3 31101295 COVER - GENERATOR 1 Y

4 31101061 PLUG 1 Y

5 31101113 GASKET 1 Y

6 DD101058 GASKET (GENERATOR COVER) 1 Y

7 39107404 BOLT - FLANGED :- SMALL 5 Y

8 39099906 PIN - HOLLOW DOWEL 2 Y

9 DM101055 COVER - CHAIN ENGINE IN 1 Y

PLASTICS

10 39214704 BOLT - HEXAGON HEAD WITH FLANGE 3 Y

:- M6

Page No.15.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"

Plate Code: "13" Plate Description: "CLUTCH COVER"

Page No.16.
Bajaj Boxer AR

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DD101114 COVER ASSEMBLY - CLUTCH 1 Y

2 DM101050 LABEL FOR CLUTCH COVER 1 Y

3 DD101048 CAP 1 Y

4 39167121 RING - O 1 Y

5 39167304 BOLT - FLANGE :- M6 3 Y

6 DD121006 ELEMENT - OIL FILTER 1 Y

7 DD101057 SPRING 1 Y

8 DD121094 RUBBER - FILTER 1 Y

9 DD101050 PLATE - POSITION 1 Y

10 39106204 BOLT - FLANGED :- SMALL 2 Y

11 39104619 SEAL - OIL 1 Y

12 31101067 GAUGE 1 Y

13 39104119 SEAL - OIL 1 Y

14 30101142 SEAL - OIL 1 Y

15 DD101325 CAP - OIL FILLER 1 Y

16 39213421 RING - O 1 Y

17 DD101060 GASKET (CLUTCH) 1 Y

18 39107504 BOLT - FLANGED :- SMALL 10 Y

19 39099906 PIN - HOLLOW DOWEL 2 Y

Page No.17.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"

Plate Code: "14" Plate Description: "CLUTCH "

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DD101395 HOUSING COMPLETE - CLUTCH 1 Y

2 DD101392 PLATE ASSEMBLY - CLUTCH 1 Y

3 39105811 WASHER - PLAIN 1 Y

4 31101146 COLLAR 1 Y

5 DD101393 WHEEL - CLUTCH 1 Y

6 DD101389 PLATE - FRICTION :- ADLER 4 Y

7 30101096 PLATE - CLUTCH 3 Y

8 DD101394 HUB - CLUTCH 1 Y

9 30101098 SPRING 6 Y

10 39098004 BOLT - HEXAGON HEAD 6 Y

11 39105315 NUT - HEXAGON WITH FLANGE :- 1 Y

M14

12 39103420 BEARING - BALL :- 8 X 24 X 8 1 Y

13 31101148 ROD - PUSH 1 Y

14 31101144 LEVER ASSEMBLY COMPLETE 1 Y

Page No.18.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"

Plate Code: "15" Plate Description: "KICK STARTER MECHANISM"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 39247404 BOLT - HEXAGON HEAD WITH FLANGE 1 Y

:- M6

2 39192001 SCREW PAN CROSS - M6 2 Y

3 DD101254 GUIDE - KICK 1 Y

4 DD101327 LEVER ASSEMBLY - KICK 1 Y

5 30101154 BUSH 1 Y

6 36311027 KIT KICK LEVER REPAIR 1 Y

7 36DF1003 KIT FOR RATCHET 1 Y

8 36311020 KIT SHAFT KICK 1 Y

9 31101124 SHAFT - KICK 1 Y

10 31101040 GUIDE 1 Y

11 31101041 SPRING 1 Y

12 39099311 WASHER - PLAIN 1 Y

13 DD101330 BOSS - KICK 1 Y

Page No.19.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"

Plate Code: "16" Plate Description: "CARBURETTOR"

Page No.20.
Bajaj Boxer AR

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DM121001 CARBURETTOR ASSEMBLY 1 Y

2 DM101006 INSULATOR 1 Y

3 31121080 RING - O 1 Y

4 DM121055 NEEDLE JET 1 Y

5 DM121039 HOLDER - NEEDLE JET 1 Y

6 DF121008 MAIN JET 80 1 Y

7 DM121040 JET COMPLETE - SLOW 1 Y

8 DM121044 VALVE - FLOAT 1 Y

9 DM121047 FLOAT COMPLETE 1 Y

10 DM121051 GASKET - FLOAT CHAMBER 1 Y

11 DM121052 SCREW - WASHER 2 Y

12 DM121054 VALVE - THROTTLE 1 Y

13 DM121056 SPRING - COMPRESSION 1 Y

14 DM121058 GASKET - TOP 1 Y

15 DM121059 SCREW - STOP 1 Y

16 DM121060 SPRING - COMPRESSION 1 Y

17 DM121061 SCREW - ADJUST 1 Y

18 DM121062 SPRING - COMPRESSION 1 Y

19 DM121063 JET - BSV 1 Y

20 39195904 BOLT - FLANGED :- SMALL 2 Y

Page No.21.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"

Plate Code: "17" Plate Description: "AIR FILTER ASSLY. & BATTERY BOX"

Page No.22.
Bajaj Boxer AR

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DM121002 FILTER ASSEMBLY - AIR 1 Y

2 DM121003 CASE - AIR FILTER 1 Y

3 39098608 PIN - COTTER 1 Y

4 DM121006 DUCT 1 Y

5 31121029 ELEMENT - AIR FILTER 1 Y

6 DM121007 RING - O :- AIR FILTER 1 Y

7 DM121004 CAP 1 Y

8 01110609 WASHER - PLAIN 4 Y

9 39083001 SCREW PAN CROSS - M5 4 Y

10 DG161166 SCREW 2 Y

11 39178924 WASHER - NYLON 2 Y

12 DM121010 BAND - BATTERY 1 Y

13 31161007 DAMPER - BATTERY 2 Y

14 DM121014 TUBE - OIL DRAIN 1 Y

15 DM121026 CLAMP 1 Y

16 39168004 BOLT - FLANGE :- M6 1 Y

17 DM221001 BAND FOR TOOL KIT 1 Y

18 39071111 WASHER - PLAIN 2 Y

19 39255601 SCREW PAN CROSS - M6 2 Y

Page No.23.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"

Plate Code: "18" Plate Description: "SAI, BSV & PCV"

Page No.24.
Bajaj Boxer AR

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DD101355 PIPE WITH FLANGE 1 Y

2 DM101043 GASKET FOR CYL.HEAD+SAI TUBE 1 Y

WITH FLANGE

3 39167304 BOLT - FLANGE :- M6 2 Y

4 DM101040 TUBE ASSEMBLY (ASV) 1 Y

5 DM121027 CLAMP 1 Y

6 DG121040 CLAMP 1 Y

7 DD101333 VALVE :- BY-PASS SWITCHING FOR 1 Y

CALIBER

8 DM121029 TUBE ASSEMBLY (BSV IN - AIR 1 Y

FILTER)

9 DM121028 TUBE ASSEMBLY (BSV IN TO 1 Y

CARBURETTOR)

10 DM121070 RING - SNAP 6 Y

11 DM121017 VALVE ASSEMBLY - AIR SUCTION 1 Y

12 39155204 BOLT - FLANGE :- M6 2 Y

13 DM121019 TUBE ASLY.:AIR FILTER ASLY. TO 1 Y

ASV VALVE

14 DM121030 TUBE ASSEMBLY (ASV - MANIFOLD) 1 Y

15 DM121031 TUBE ASSEMBLY - CARBURETTOR 1 Y

BREATHER

16 DM121025 CLAMP 1 Y

Page No.25.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"

Plate Code: "19" Plate Description: "MUFFLER"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 31101014 GASKET 1 Y

2 39019811 WASHER - PLAIN 2 Y

3 39073212 WASHER - SPRING 2 Y

4 39214515 NUT - HEXAGON :- M6 2 Y

5 DM101009 SILENCER (MUFFLER) 1 Y

6 DD101366 BOLT - FLANGE WITH DACRO 1 Y

TREATMENT

7 DF101019 SHIELD - SILENCER 1 Y

8 30151042 WASHER - A 2 Y

9 39079012 WASHER - SPRING 2 Y

10 DD101348 SCREW - HEX. HEAD :- M5 2 Y

Page No.26.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"

Plate Code: "20" Plate Description: "OIL PUMP"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 39107801 SCREW PAN CROSS - M6 2 Y

2 39075301 SCREW PAN CROSS - M6 1 Y

3 DF121003 PUMP ASSEMBLY - OIL 1 Y

4 39099906 PIN - HOLLOW DOWEL 1 Y

5 39101321 RING - O 2 Y

Page No.27.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"

Plate Code: "21" Plate Description: "MAGNETO ASSLY. (INEL)"

Page No.28.
Bajaj Boxer AR

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DF111007 MAGNETO WITH BEARING+OIL SEAL+O 1 Y

RING

2 31111001 CAP ASSEMBLY - PLUG 1 Y

3 31111021 STATOR ASY-INDIAN NIPPON 1 Y

ELECTRICAL LTD.

4 39104219 SEAL - OIL 1 Y

5 39100320 BEARING - BALL - 17 X 35 X 10 1 Y

6 39102821 RING - O 1 Y

7 39165911 WASHER - PLAIN 3 Y

8 31111022 C.D.I. 1 Y

9 31111034 COIL ASSEMBLY - PULSER (M/S 1 Y

I.N.E.L.)

10 39155304 BOLT - FLANGE :- M6 2 Y

11 DF201121 REGULATOR RECT. UNIT ASY-SEP. 1 Y

AC IN/OUT

12 DD111018 PLUG - SPARK (FOR CHAMPION P- 1 Y

RZ9HC)

13 TE006602 H.T.COIL 1 Y

14 39074501 SCREW PAN CROSS - M6 2 Y

15 DD101318 BOLT :- PRE-COATED 3 Y

16 31111033 COIL - EXCITOR (M/S I.N.E.L.) 1 Y

Page No.29.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"

Plate Code: "22" Plate Description: "MAGNETO ASSLY. (VARROC)"

Page No.30.
Bajaj Boxer AR

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DF111007 MAGNETO WITH BEARING+OIL SEAL+O 1 Y

RING

2 31111001 CAP ASSEMBLY - PLUG 1 Y

3 31111055 STATOR ASSEMBLY 1 Y

4 39104219 SEAL - OIL 1 Y

5 39100320 BEARING - BALL - 17 X 35 X 10 1 Y

6 39102821 RING - O 1 Y

7 39165911 WASHER - PLAIN 3 Y

8 31111052 CDI 1 Y

9 31111058 COIL ASSEMBLY - PULSER 1 Y

10 39155304 BOLT - FLANGE :- M6 2 Y

11 DF201121 REGULATOR RECT. UNIT ASY-SEP. 1 Y

AC IN/OUT

12 DD111018 PLUG - SPARK (FOR CHAMPION P- 1 Y

RZ9HC)

13 TE006602 H.T.COIL 1 Y

14 39074501 SCREW PAN CROSS - M6 2 Y

15 DD101318 BOLT :- PRE-COATED 3 Y

16 31111056 COIL ASSEMBLY - EXCITOR 1 Y

Page No.31.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"

Plate Code: "23" Plate Description: "FRAME & GRIP FRAME"

Page No.32.
Bajaj Boxer AR

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 39247304 BOLT - HEXAGON HEAD WITH FLANGE 1 Y

:- M6

2 31191002 CLAMP 1 Y

3 30181011 NUT 1 Y

4 DF181052 CAP - STEERING LONGER 1 Y

5 30181008 BEARING RACE 1 Y

6 30181006 BALL - STEEL 46 Y

7 39247004 BOLT - HEXAGON HEAD WITH FLANGE 3 Y

:- M8

8 39247915 NUT - FLANGE :- M8 5 Y

9 39087604 BOLT - HEXAGON HEAD 1 Y

10 DM161053 FRAME COMP.+BEARING RACE- 1 Y

SPARES:BOXER-AR

11 39246904 BOLT - HEXAGON HEAD WITH FLANGE 2 Y

:- M8

12 DM221002 GRIP -FRAME WITH TAIL 1 Y

LAMP+BLINKRES MTG.

13 39222104 BOLT - FLANGED :- M8 2 Y

14 30181074 BEARING RACE - UPPER 1 Y

15 30181007 BEARING CONE 1 Y

Page No.33.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"

Plate Code: "24" Plate Description: "SWING ARM / REAR SHOCK ABSORBER"

Page No.34.
Bajaj Boxer AR

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 39071215 NUT - DOMED CAP :- M12 4 Y

2 39073712 WASHER - SPRING 4 Y

3 39071411 WASHER - PLAIN 8 Y

4 DM171001 SHOCKABSORBER :- L = 350 2 Y

5 36DF1701 KIT BUSH SHOCKER 1 Y

6 39024811 WASHER - PLAIN 2 Y

7 31171006 SHAFT - SWING ARM 1 Y

8 39020111 WASHER - PLAIN 2 Y

9 30171018 BUSHING - RUBBER 2 Y

10 39070815 HEXAGON NUT-M10 X 1.25 1 Y

11 31171001 ARM COMPLETE - SWING WITH BUSH 1 Y

12 31151033 ADJUSTER - CHAIN 1 Y

13 39071111 WASHER - PLAIN 2 Y

14 39029215 NUT - HEXAGON :- M6 X 1 4 Y

15 31151032 ADJUSTER - CHAIN 1 Y

16 39078912 WASHER - SPRING 1 Y

17 31171012 DAMPER FOR SWING ARM 1 Y

18 39045411 PLAIN WASHER 2 Y

19 39055302 SELF TAPPING SCREW 2 Y

20 15161103 SLEEVE - RUBBER 2 Y

21 DF161162 STEP IN ROUND BAR 2 Y

22 DM161025 STAY (LEFT) 1 Y

23 DM161026 STAY (RIGHT) 1 Y

24 39248104 BOLT - HEXAGON HEAD WITH FLANGE 2 Y

:- M8

25 DF161163 PIN 2 Y

26 39053511 WASHER - PLAIN 2 Y

27 39014608 PIN - SPLIT 2 Y

Page No.35.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"

Plate Code: "25" Plate Description: "STAND & HOLDER STEP"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DF161129 DAMPER - STEP :- RUBBER 2 Y

2 DM161054 HOLDER - STEP (IN BAR) 1 Y

3 39194004 BOLT - FLANGED :- M8 4 Y

4 DF161102 BOLT FOR SIDE STAND MOUNTING 1 Y

5 39042215 NUT - NYLOC :- M10 1 Y

6 DM161028 STAND - SIDE 1 Y

7 30161158 SPRING 2 Y

8 30161157 SHAFT - STAND 1 Y

9 DM161027 STAND - CENTRE 1 Y

10 39078708 PIN - COTTER 1 Y

11 DG161124 DAMPER 1 Y

Page No.36.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"

Plate Code: "26" Plate Description: "HOLDER FRONT"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 39222204 BOLT - FLANGED :- M8 4 Y

2 39247304 BOLT - HEXAGON HEAD WITH FLANGE 1 Y

:- M6

3 DF191020 CLAMP 1 Y

4 30161118 FENDER ASSEMBLY - FRONT 1 Y

5 39019711 WASHER - PLAIN 2 Y

6 22150435 BOLT 2 Y

7 31161278 MUDFLAP - FRONT 1 Y

8 39248415 NUT - FLANGE :- M5 2 Y

Page No.37.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"

Plate Code: "27" Plate Description: "FENDER REAR"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 39081715 NUT - HEXAGON WITH FLANGE :- M6 4 Y

2 39248304 BOLT - HEXAGON HEAD WITH FLANGE 4 Y

:- M6

3 39071111 WASHER - PLAIN 4 Y

4 CB161106 NUT - CLIP :- M6 2 Y

5 DF161153 BOLT - FLANGED 2 Y

6 39194404 BOLT - FLANGED 2 Y

7 31201021 CLAMP 1 Y

8 DM161009 FENDER - REAR :- FRONT 1 Y

9 DD161051 FLAP FOR FENDER - REAR :- FRONT 1 Y

10 DF161104 FENDER - REAR 1 Y

11 30201069 REFLECTOR - REFLEX 1 Y

12 39248415 NUT - FLANGE :- M5 1 Y

Page No.38.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"

Plate Code: "28" Plate Description: "WHEEL RIM / SPOKES / TYRE / TUBE"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 16151066 NIPPLE - SPOKE 72 Y

2 DF151005 SPOKE - INNER :- 3.5 DIA. 36 Y

3 DF151006 SPOKE - OUTER :- 3.5 DIA. 36 Y

4 DM151008 RIM - 1.60 X 18 FOR DIA. 3.5 1 Y

SPOKES

5 DF151010 RIM - 1.85 X 18 1 Y

6 30151018 TYRE :- 2.75-18, 4PR, RIB 1 N

PATTERN

7 30151019 TUBE :- 2.50 / 2.75 - 18 1 N

8 DM151011 TYRE (3.00-18)4PR/6PR:MTL RECR- 1 N

JUMBO GRP

9 30151108 TUBE :- 3.00 / 3.25 - 18 1 N

Page No.39.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"

Plate Code: "29" Plate Description: "FRONT HUB"

Page No.40.
Bajaj Boxer AR

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 39100620 BEARING - BALL :- 10 X 35 X 11 1 Y

2 DF151003 DRUM - FRONT 1 Y

3 31151004 COLLAR 1 Y

4 39100420 BEARING - BALL :- 10 X 30 X 9 1 Y

5 14151021 SEAL - OIL :- 30 X 17 X 6 1 Y

6 31151056 COLLAR ASSEMBLY - AXLE 1 Y

7 39024811 WASHER - PLAIN 1 Y

8 39099008 PIN - COTTER 1 Y

9 39098115 NUT - HEXAGON SLOTTED :- M10 X 1 Y

1.25

10 39077504 BOLT - HEXAGON :- M6 X 1 1 Y

11 DD151008 LEVER - BRAKE CAM 1 Y

12 31151036 AXLE 1 Y

13 30151038 RING - O 1 Y

14 31151039 PANEL - FRONT BRAKE 1 Y

15 31151011 CAM - BRAKE 1 Y

16 31151014 SEAL - OIL 1 Y

17 30151037 SPRING 2 Y

18 31151060 SHOE ASSEMBLY - BRAKE FOR SPARE 2 Y

PART

19 DD151005 GEAR - SPEEDOMETER :- 22 TEETH 1 Y

20 30151118 STOPPER FOR BUSHING 1 Y

21 30151119 BUSHING 1 Y

22 39101321 RING - O 1 Y

23 30151042 WASHER - A 2 Y

24 30151041 GEAR METER SCREW 1 Y

25 39090012 WASHER - SPRING 1 Y

26 39084001 SCREW PAN CROSS - M4 1 Y

27 39079815 NUT - HEXAGON WITH FLANGE :- M6 1 Y

Page No.41.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"

Plate Code: "30" Plate Description: "REAR HUB"

Page No.42.
Bajaj Boxer AR

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 31151082 CHAIN (112 LINKS) + IMPROVED 1 Y

CHAIN LIFE

2 39097804 BOLT - `D' :- M10 4 Y

3 31151029 WASHER 2 Y

4 39079415 NUT - HEXAGON FINE :- M10 X 4 Y

1.25

5 39224020 BEARING - BALL 1 Y

6 30151082 SEAL OIL 1 Y

7 DM151003 SPROCKET - 47 TEETH 1 Y

8 39098815 NUT - HEXAGON :- M18 X 1.5 1 Y

9 39236220 BEARING - BALL :- 12 X 37 X 12 1 Y

10 31151021 DAMPER - SHOCK 4 Y

11 DF151009 DRUM - REAR 1 Y

12 39239620 BEARING - BALL :- 12 X 32 X 10 1 Y

13 30151069 SPRING 2 Y

14 31151060 SHOE ASSEMBLY - BRAKE FOR SPARE 1 Y

PART

15 31151022 CAM ASSEMBLY - BRAKE 1 Y

16 31151024 PANEL - REAR BRAKE 1 Y

17 30151038 RING - O 1 Y

18 31151037 LEVER - BRAKE 1 Y

19 39077504 BOLT - HEXAGON :- M6 X 1 1 Y

20 31151001 AXLE 1 Y

21 39071411 WASHER - PLAIN 1 Y

22 39098215 NUT - HEXAGON SLOTTED :- M12 X 1 Y

1.25

23 39078708 PIN - COTTER 1 Y

24 39079815 NUT - HEXAGON WITH FLANGE :- M6 1 Y

Page No.43.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"

Plate Code: "31" Plate Description: "BRAKE PEDAL"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 39080808 PIN - SPLIT 1 Y

2 39019811 WASHER - PLAIN 2 Y

3 31191016 ROD - BRAKE 1 Y

4 30191038 PIN 1 Y

5 DM191001 LEVER - BRAKE 1 Y

6 39080511 WASHER - PLAIN 1 Y

7 39079708 PIN - COTTER 1 Y

8 30191031 SPRING 1 Y

9 30191035 SPRING 1 Y

10 39080708 PIN - SNAP 2 Y

11 39070815 HEXAGON NUT-M10 X 1.25 2 Y

12 39078912 WASHER - SPRING 2 Y

13 15191026 PIN 1 Y

14 30191036 NUT - BRAKE ADJUSTER 1 Y

15 30151095 BOLT - HEXAGON 2 Y

16 DF151016 ROD - TORQUE 1 Y

17 DD161078 DAMPER 1 Y

Page No.44.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"

Plate Code: "32" Plate Description: "HANDLE BAR"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 31181054 HANDLE 1 Y

2 30181003 HOLDER - HANDLE 2 Y

3 39171404 BOLT - FLANGED 4 Y

4 DF191045 LEVER +SWITCH ASY-LH+CHOKE 1 Y

LEVER ARRANG.

5 DF191013 LEVER WITH SWITCH ASSEMBLY - RH 1 Y

6 DF191012 LEVER - LEFT HAND 1 Y

7 39083001 SCREW PAN CROSS - M5 2 Y

8 39118415 NUT - NYLOC :- M5 X 0.8 2 Y

9 DF191026 GRIP - LEFT HAND 1 Y

10 DF191014 LEVER - RIGHT HAND 1 Y

11 DF191027 GRIP-ASSY RIGHT HAND 1 Y

12 36DF1901 KIT CABLE ADJUST.ASY 1 Y

Page No.45.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"

Plate Code: "33" Plate Description: "FORK FRONT"

Page No.46.
Bajaj Boxer AR

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DD181102 SEAL OIL FORK-1 GARTER SPR:HI- 1 Y

TECH ARAI

2 DD181010 PIPE - LEFT :- FORK - OUTER 1 Y

3 DD181014 PIPE - RIGHT :- FORK - OUTER 1 Y

4 30181026 GASKET 2 Y

5 30181025 BOLT 2 Y

6 31181015 CYLINDER COMPLETE - FORK 2 Y

7 DD181006 PIPE COMPLETE - SUSPENSION :- 2 Y

INNER

8 31181017 SPRING - FRONT FORK 2 Y

9 30181044 BOLT 1 Y

10 30181030 BOLT - FORK 2 Y

11 30181029 RING - O 2 Y

12 30181028 SEAT - FORK SPRING 2 Y

13 30181043 HOLDER - FORK :- UPPER 1 Y

14 DM181005 COVER - FORK (RIGHT) 1 Y

15 DM181004 COVER - FORK (LEFT) 1 Y

16 DL181060 HOLDER - FORK :- UNDER 1 Y

17 39078912 WASHER - SPRING 2 Y

18 39181304 BOLT -HEX. : M10X1.25 - 2 Y

ENDURANCE SYSTEM

19 DD181011 DUST SEAL 2 Y

20 30181023 RING - SNAP 2 Y

21 DM181001 FORK -FRONT:L=688 FOR DRUM 1 Y

BRAKE DIA.110

22 DD181100 BOOT - FOR FRONT FORK 2 Y

23 30181009 BEARING CONE 1 Y

24 DD181005 BAND ASSEMBLY FOR FRONT FORK 2 Y

BOOTS

Page No.47.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"

Plate Code: "34" Plate Description: "PAINTED PARTS"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DM710122 TANK FUEL/DCL-JT BLK 1 Y

1 DM7101M5 F.TANK (DEC & LAQ) BX AR P/UP 1 Y

CW R

2 DM141008 DECAL LH-TANK:JET BLAK BOXER- 1 Y

AR+KAWASAKI

2 DM141011 DECAL LH-TANK:WINE RED BOXER- 1 Y

AR+KAWASAKI

3 DM141009 DECAL RH-TANK:JET BLAK BOXER- 1 Y

AR+KAWASAKI

3 DM141012 DECAL RH-TANK:WINE RED BOXER- 1 Y

AR+KAWASAKI

4 DM161045 COVER -LH + DECAL FOR JET 1 Y

BLACK:BOXER-AR

4 DM161049 COVER - LH+DECAL FOR WINE RED:- 1 Y

BOXER-AR

5 DM161046 COVER -RH + DECAL FOR JET 1 Y

BLACK:BOXER-AR

5 DM161050 COVER - RH+DECAL FOR WINE RED:- 1 Y

BOXER-AR

Page No.48.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"

Plate Code: "35" Plate Description: "FUEL TANK CAP & TAP ASSLY."

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DM121020 TUBE - FUEL 1 Y

2 DD141122 ROTOR WITH KEY FOR SPARE PART 1 Y

2 DF181043 LOCK SET-P.TANK,SIDE 1 Y

COVER,ST.CUM DC-IGN

3 DF141120 CAP ASSEMBLY - TANK WITH 1 Y

PLASTIC HUB

4 DF141160 TAP ASSEMBLY - FUEL WITH BRASS 1 Y

OUTLET

5 30141039 PACKING 1 Y

6 DD141016 CLAMP FOR FUEL GAUGE TUBE 2 Y

7 30141052 PACKING 1 Y

8 39076101 SCREW PAN CROSS - M5 2 Y

9 DD141022 BOLT - FLANGED 2 Y

10 30141031 RING - O 2 Y

Page No.49.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"

Plate Code: "36" Plate Description: "CHAIN CASE"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 30161271 PAD - RUBBER 1 Y

2 DM161012 CASE CHAIN ASSEMBLY - UPPER 1 Y

3 39021911 WASHER - PLAIN 2 Y

4 15161069 CAP - RUBBER 1 Y

5 39247504 BOLT - HEXAGON HEAD WITH FLANGE 2 Y

:- M6

6 39247304 BOLT - HEXAGON HEAD WITH FLANGE 2 Y

:- M6

7 DM161015 CASE CHAIN ASSEMBLY - LOWER 1 Y

8 DL161023 TRIM FOR CASE CHAIN 1 Y

Page No.50.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"

Plate Code: "37" Plate Description: "FITTINGS - PETROL TANK & SIDE
COVER"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 36DF1412 KIT DAMPER P.TANK 1 Y

2 30161169 GROMMET 2 Y

3 39178924 WASHER - NYLON 1 Y

4 DG161121 SCREW 1 Y

5 31161018 DAMPER 1 Y

6 31161171 LOCK FOR SIDE COVER 1 Y

7 DL141035 BOLT - SOCKET HEAD WITH FLANGE 1 Y

8 39105411 WASHER - PLAIN 1 Y

9 30211001 DAMPER 2 Y

Page No.51.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"

Plate Code: "38" Plate Description: "METER ASSLY."

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DF191048 SPEEDOMETER +LMP W/O 1 Y

DMPR,F.GAUG,TRP MTR

2 DL191020 LAMP :- 12V - 3W, WITHOUT CAP 4 Y

3 39081715 NUT - HEXAGON WITH FLANGE :- M6 2 Y

4 DF181043 LOCK SET-P.TANK,SIDE 1 Y

COVER,ST.CUM DC-IGN

4 DF201092 SWITCH - IGNITION + KEY FOR 1 Y

`BOXER-GOLD'

5 39194304 BOLT - FLANGED 2 Y

6 DF191040 SPEEDOMETER (MACHINE) VDO-BOXER 1 Y

CT DELUX

7 DF191041 COVER -METER UP SPARE VDO-BOXER 1 Y

CT DELUX

8 DF191042 COVER -METER LOW SPAR VDO-BOXER 1 Y

CT DELUX

9 DF191043 CASE -INNER(WHIT)SPAR VDO:BOXER 1 Y

CT DELUX

10 DL191037 PACKING (SPEEDOMETER) FOR SPARE 1 Y

PART

Page No.52.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"

Plate Code: "39" Plate Description: "CONTROL CABLES"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DF191010 CABLE -BRAKE WITH INNER CABLE 1 Y

DIA.2.5 MM

2 30191070 SPRING 1 Y

3 30191069 SEAL - DUST 1 Y

4 30191071 ROD END 1 Y

5 30191072 NUT - ADJUSTING 1 Y

6 DF191009 CABLE - CLUTCH 1 Y

7 31191003 CABLE - SPEEDOMETER 1 Y

8 30191067 SEAL - OIL 1 Y

9 31191004 CABLE - INNER :- SPEEDOMETER 1 Y

10 DF191019 CABLE -THROTL:BOXER- 1 Y

CT+INTEG.CONTRL SWIH

11 DM191002 CABLE - STARTER 1 Y

Page No.53.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"

Plate Code: "40" Plate Description: "HEAD LAMP ASSLY."

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DF201124 LAMP (LIGHT)-HEAD COMP.+LAMP:- 1 Y

BOXER-AT

2 DF201003 LAMP (LIGHT) - HEAD WITH RIM 1 Y

3 DF201006 HOLDER ASSEMBLY - LAMP 1 Y

4 DF201007 HOUSING - HEAD LIGHT 1 Y

5 DF201008 DAMPER - HEAD LIGHT 2 Y

6 DF201019 WASHER - CUP 2 Y

7 39088601 SCREW PAN CROSS - M5 2 Y

8 36DF2002 KIT BRACKET HEAD LMP 1 Y

9 DF201164 LAMP :- 12V - 35 / 35W 1 Y

10 DD201009 DAMPER 2 Y

11 DD201010 DAMPER 2 Y

12 39069415 NUT - HEXAGON LOCK :- M8 X 1.25 2 Y

12 DF201009 COLLAR - HEAD LIGHT 2 Y

13 39139404 BOLT - FLANGED 2 Y

14 DF201158 COLLAR - HEAD LIGHT 1 Y

Page No.54.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"

Plate Code: "41" Plate Description: "TURN SIGNAL LAMP"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DF201175 LAMP -SIGNAL:FR-LH+LMP BASE 1 Y

BLK+MFR LENS

2 DF201177 LAMP -SIGNAL:FR-RH+LMP BASE 1 Y

BLK+MFR LENS

3 DF201179 LAMP -SIGNAL:RR-LH+LMP BASE 1 Y

BLK+MFR LENS

4 DF201181 LAMP -DIR.IND:RR-RH+LMP BAS 1 Y

BLK,MFR LENS

5 06201083 LAMP :- 12V - 10W 4 Y

6 DF201183 LENS - INDICATOR (MFR) 4 Y

7 39122515 NUT - HEXAGON WITH FLANGE :- 4 Y

M10

8 DG201077 SCREW FOR SIGNAL LIGHT 4 Y

Page No.55.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"

Plate Code: "42" Plate Description: "FRONT & REAR NUMBER PLATE"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DP161144 PLATE -NO.:FR-SAME AS SECURITY 1 Y

PLATE,RTO

2 DF181097 BRACKET FOR PLATE - NUMBER :- 1 Y

FRONT

3 39178301 SCREW - TRUSS :- M5 X 0.8 X 10 2 Y

4 39155304 BOLT - FLANGE :- M6 2 Y

5 DP161145 PLATE -NO.:RR-SAME AS SECURITY 1 Y

PLATE,RTO

6 DF161248 BRACKET FOR REAR NUMBER PLATE 1 Y

7 39247604 BOLT - HEXAGON HEAD WITH FLANGE 2 Y

:- M6

8 39247504 BOLT - HEXAGON HEAD WITH FLANGE 2 Y

:- M6

Page No.56.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"

Plate Code: "43" Plate Description: "TAIL LAMP ASSLY."

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DF201186 LAMP ASSEMBLY - TAIL WITH LAMP 1 Y

2 30201006 LAMP :- 12V - 21/5W 1 Y

3 DF201188 LENS - TAIL LIGHT 1 Y

4 30201011 DAMPER 2 Y

5 30201010 COLLAR 2 Y

6 30201003 GASKET 1 Y

7 39071801 SCREW PAN CROSS - M4 2 Y

8 39106301 SCREW - HEXAGON HEAD 2 Y

Page No.57.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"

Plate Code: "44" Plate Description: "ELECTRICAL EQUIPMENT"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 39194004 BOLT - FLANGED :- M8 1 Y

2 DF201140 HORN :- 12V - DC 1 Y

3 31201079 SWITCH - REAR BRAKE 1 Y

4 30201074 SPRING - BRAKE SWITCH 1 Y

5 DF201185 HARNESS - WIRING FOR BOXER-AR 1 Y

6 31201027 BATTERY 1 Y

7 30201060 FUSE ASSEMBLY 1 Y

8 30201085 FUSE - 15 AMPS 1 Y

9 DF201132 FLASHER ASY.-D/C(SOLID 1 Y

STATE):BOXER-GOLD

10 31201082 CAPACITOR - ELECTROLYTIC 1 Y

11 39247304 BOLT - HEXAGON HEAD WITH FLANGE 1 Y

:- M6

Page No.58.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"

Plate Code: "45" Plate Description: "SEAT ASSLY."

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DM211006 SEAT ASY+DAMPR:BOXR AT-FLAT 1 Y

FOM+HOT STMP

2 39194504 BOLT - FLANGED :- M8 2 Y

3 31211004 DAMPER 6 Y

4 DF211036 BRACKET - SEAT :- SINGLE PIECE 1 Y

5 39212415 NUT - HEXAGON WITH FLANGE :- M6 4 Y

X 1

Page No.59.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"

Plate Code: "46" Plate Description: "ACCESSORIES (LEG GUARD, SAREE
GUARD & MIRRORS)"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DF221033 GUARD - LEG 1 Y

2 DF221007 MIRROR ASSEMBLY - RH 1 Y

3 DF221037 MIRROR ASSEMBLY - LEFT HAND 1 Y

4 39194004 BOLT - FLANGED :- M8 2 Y

5 DF221004 GUARD-SARI 1 Y

6 DF221006 PLUG 1 Y

7 39160804 BOLT - HEXAGON SOCKET HEAD :- 1 Y

M10 X 1.5

8 39155604 BOLT - FLANGE 2 Y

Page No.60.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"

Plate Code: "47" Plate Description: "TOOL KIT"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 31221001 TOOL-KIT 1 Y

Page No.61.