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Boxer AR

Uploaded by

Hiten Motors
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© © All Rights Reserved
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Available Formats
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0% found this document useful (0 votes)
757 views61 pages

Boxer AR

Uploaded by

Hiten Motors
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 61

Bajaj Boxer AR

INDEX

1. CYLINDER HEAD
2. VALVE
3. CAMSHAFT / TENSIONER
4. CYLINDER AND PISTON
5. CRANK SHAFT
6. TRANSMISSION
7. CHANGE DRUM / SHIFT FORK
8. GEAR CHANGE MECH
9. CRANKCASE RH / ENGINE ASSLY.
10. CRANKCASE LH
11. PIPE OIL
12. COVER GENERATOR & COVER CHAIN
13. CLUTCH COVER
14. CLUTCH
15. KICK STARTER MECHANISM
16. CARBURETTOR
17. AIR FILTER ASSLY. & BATTERY BOX
18. SAI, BSV & PCV
19. MUFFLER
20. OIL PUMP
21. MAGNETO ASSLY. (INEL)
22. MAGNETO ASSLY. (VARROC)
23. FRAME & GRIP FRAME
24. SWING ARM / REAR SHOCK ABSORBER
25. STAND & HOLDER STEP
26. HOLDER FRONT
27. FENDER REAR
28. WHEEL RIM / SPOKES / TYRE / TUBE
29. FRONT HUB
30. REAR HUB
31. BRAKE PEDAL
32. HANDLE BAR
33. FORK FRONT
34. PAINTED PARTS

Page No.1.
Bajaj Boxer AR

35. FUEL TANK CAP & TAP ASSLY.


36. CHAIN CASE
37. FITTINGS - PETROL TANK & SIDE COVER
38. METER ASSLY.
39. CONTROL CABLES
40. HEAD LAMP ASSLY.
41. TURN SIGNAL LAMP
42. FRONT & REAR NUMBER PLATE
43. TAIL LAMP ASSLY.
44. ELECTRICAL EQUIPMENT
45. SEAT ASSLY.
46. ACCESSORIES (LEG GUARD, SAREE GUARD & MIRRORS)
47. TOOL KIT

Page No.2.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"


Plate Code: "1" Plate Description: "CYLINDER HEAD"

Page No.3.
Bajaj Boxer AR

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 36DF1001 KIT O RING FOR COVER 1 Y

2 31101006 CAP 1 Y

2 DD101332 CAP - INTAKE SIDE FOR BSV 1 Y


ARRANGEMENT

3 39167304 BOLT - FLANGE :- M6 6 Y

4 31101008 GUIDE - VALVE 2 Y

5 39102121 RING - O 2 Y

6 DD101347 BOLT 2 Y

7 DD101350 STUD - M6 2 Y

8 DD101349 BOLT 4 Y

9 DM101038 CYLINDER HEAD:100PUP SECOND. 1 Y


AIR INJECT.

10 31101007 COVER 1 Y

11 DD101351 BOLT - FLANGED :- SMALL 2 Y

12 39100006 PIN - HOLLOW DOWEL 2 Y

13 DF101024 GASKET FOR CYLINDER HEAD 1 Y

14 39101721 RING - O 1 Y

14 39128321 RING - O 1 Y

15 DM101046 PIPE ASSEMBLY - INTAKE 1 Y

16 39161211 WASHER - PLAIN 4 Y

Page No.4.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"


Plate Code: "2" Plate Description: "VALVE"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 31101021 SHAFT - ROCKER 2 Y

2 DF101055 SCREW - TAPPET (FORGED ROUTE) 2 Y

3 31101235 ARM ASSEMBLY - ROCKER 2 Y

4 31101104 STOPPER 1 Y

5 39070201 SCREW PAN CROSS - M6 2 Y

6 31101018 RETAINER - VALVE SPRING 2 Y

7 DD101211 SPRING - STIFFER 2 Y

8 36311008 KIT VALVE REPAIR 4S 1 Y

9 DD101134 VALVE - INTAKE 1 Y

10 DD101135 VALVE - EXHAUST 1 Y

Page No.5.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"


Plate Code: "3" Plate Description: "CAMSHAFT / TENSIONER"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 31101026 GUIDE - CHAIN 1 Y

2 39204021 RING - O 1 Y

3 DD101406 SCREW 2 Y

4 31101024 SPROCKET 1 Y

5 DD101063 CAMSHAFT ASY.-BR181:PIN+KEYWAY 1 Y


TYPE ASY.

6 31101033 CHAIN 1 Y

7 DD101407 TENSIONER ASSEMBLY-CLINCH 1 Y


TYPE+`O' RING

8 39107001 SCREW - HEXAGON HEAD 2 Y

9 39073212 WASHER - SPRING 2 Y

10 39019811 WASHER - PLAIN 2 Y

11 31101025 GUIDE - CHAIN 1 Y

12 39074801 SCREW PAN CROSS - M6 2 Y

13 39099906 PIN - HOLLOW DOWEL 2 Y

Page No.6.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"


Plate Code: "4" Plate Description: "CYLINDER AND PISTON"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 39100006 PIN - HOLLOW DOWEL 2 Y

2 DD101007 GASKET FOR CYLINDER BLOCK 1 Y

3 31101182 PISTON ASSEMBLY - STANDARD 1 Y

4 31101249 RING SET - STANDARD FOR SPARE 1 Y


PART

5 39098517 CIRCLIP - WIRE 2 Y

6 31101314 BLOCK - CYLINDER WITH PISTON 1 Y


ASSEMBLY

Page No.7.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"


Plate Code: "5" Plate Description: "CRANK SHAFT"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 39105515 NUT - HEXAGON WITH FLANGE :- 1 Y


M10

2 01100610 KEY - WOODRUFF FOR MAGNETO 1 Y

3 DD101117 CRANKSHAFT ASSEMBLY 1 Y

4 31101173 KEY -WOODRUFF FOR CRANKSHAFT 2 Y


CLUTCH SIDE

5 31101076 GEAR - PRIMARY :- HELICAL 1 Y

6 31101075 GEAR 1 Y

7 39105315 NUT - HEXAGON WITH FLANGE :- 1 Y


M14

8 DM101060 FLYWHEEL (GRAY CAST IRON) 1 Y

9 39104619 SEAL - OIL 1 Y

Page No.8.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"


Plate Code: "6" Plate Description: "TRANSMISSION"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 39099411 WASHER - PLAIN 1 Y

2 DD101092 GEAR - TRANSMISSION :- SPUR 1 Y

3 31101079 GEAR - TRANSMISSION :- SPUR 1 Y

4 39098717 RING - SNAP 2 Y

5 31101082 GEAR - TRANSMISSION :- SPUR 1 Y

6 31101219 SHAFT -TRANSMISION:INPUT FOR 1 Y


`4S' UPDATE

7 31101221 GEAR COMPLETE- TRANSMISSION :- 1 Y


SPUR

8 31101084 GEAR - TRANSMISSION :- SPUR 1 Y

9 31101083 GEAR - TRANSMISSION :- SPUR 1 Y

10 31101080 SHAFT - TRANSMISSION :- OUTPUT 1 Y

11 39098917 CIRCLIP - EXTERNAL :- TYPE C 1 Y

12 DD101136 SPROCKET - OUTPUT 1 Y

13 31101117 COLLAR 1 Y

14 39101821 RING - O 1 Y

Page No.9.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"


Plate Code: "7" Plate Description: "CHANGE DRUM / SHIFT FORK"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 31101081 FORK - SHIFT 1 Y

2 DD101300 ROD - SHIFT 2 Y

3 31101168 DRUM ASSEMBLY - CHANGE 1 Y

4 36311002 KIT DRUM CHANGE 1 Y

5 31101047 FORK - SHIFT 1 Y

Page No.10.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"


Plate Code: "8" Plate Description: "GEAR CHANGE MECH"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DM101094 LEVER 1 Y

2 DM101064 BOLT 1 Y

3 31101055 SPRING 1 Y

4 31101105 PLATE - POSITION 1 Y

5 39074601 SCREW PAN CROSS - M6 2 Y

6 DD101077 LEVER COMPLETE - CHANGE SHAFT 1 Y

7 DD101106 BOLT - FLANGED (SPECIAL) 1 Y

8 39247404 BOLT - HEXAGON HEAD WITH FLANGE 1 Y


:- M6

9 DD101071 LEVER - CHANGE 1 Y

10 31101108 DAMPER 1 Y

11 31101110 SPRING 1 Y

12 DG101129 SPACER 1 Y

13 31101054 SPRING 1 Y

Page No.11.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"


Plate Code: "9" Plate Description: "CRANKCASE RH / ENGINE ASSLY."

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 39122515 NUT - HEXAGON WITH FLANGE :- 3 Y


M10

2 39024811 WASHER - PLAIN 3 Y

3 39106804 BOLT - HEXAGON HEAD :- M10 X 2 Y


1.25

4 39105604 BOLT - HEXAGON HEAD :- M10 2 Y

5 39186420 BEARING - BALL :- 20 X 52 X 15 1 Y

6 39099906 PIN - HOLLOW DOWEL 5 Y

7 01170111 BEARING - BALL 1 Y

8 31121100 STRAINER - OIL 1 Y

9 DG101498 GASKET 1 Y

10 DD101275 PLUG (DRAIN) 1 Y

11 01170110 BEARING - BALL 1 Y

12 DM101033 ENGINE ASSLY. 100-POWER UPGRADE 1 Y


WITH SAI

13 DM101063 CRANKCASE - RH 1 Y

Page No.12.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"


Plate Code: "10" Plate Description: "CRANKCASE LH"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 01170111 BEARING - BALL 1 Y

2 39105006 PIN - HOLLOW DOWEL 3 Y

3 39106604 BOLT - FLANGED :- SMALL 1 Y

4 39104319 SEAL - OIL 1 Y

5 39108019 SEAL - OIL 1 Y

6 39100820 BEARING - NEEDLE 1 Y

7 39070201 SCREW PAN CROSS - M6 2 Y

8 31101056 GUIDE 1 Y

9 31201081 SWITCH - NEUTRAL 1 Y

10 39070311 WASHER - PLAIN 1 Y

11 39107504 BOLT - FLANGED :- SMALL 7 Y

12 30101015 GASKET 1 Y

13 DD101101 CRANKCASE - LH 1 Y

14 DD101219 TUBE - RUBBER 1 Y

Page No.13.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"


Plate Code: "11" Plate Description: "PIPE OIL"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DD121120 PIPE ASSEMBLY - OIL 1 Y

2 DD121003 PIPE - OIL 1 Y

3 31121006 GASKET 2 Y

4 39102304 BOLT 1 Y

5 39106204 BOLT - FLANGED :- SMALL 1 Y

6 39172711 GASKET 8 Y

7 DD121009 BOLT 4 Y

Page No.14.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"


Plate Code: "12" Plate Description: "COVER GENERATOR & COVER CHAIN"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 31101062 BOLT 1 Y

2 39101921 RING - O 1 Y

3 31101295 COVER - GENERATOR 1 Y

4 31101061 PLUG 1 Y

5 31101113 GASKET 1 Y

6 DD101058 GASKET (GENERATOR COVER) 1 Y

7 39107404 BOLT - FLANGED :- SMALL 5 Y

8 39099906 PIN - HOLLOW DOWEL 2 Y

9 DM101055 COVER - CHAIN ENGINE IN 1 Y


PLASTICS

10 39214704 BOLT - HEXAGON HEAD WITH FLANGE 3 Y


:- M6

Page No.15.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"


Plate Code: "13" Plate Description: "CLUTCH COVER"

Page No.16.
Bajaj Boxer AR

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DD101114 COVER ASSEMBLY - CLUTCH 1 Y

2 DM101050 LABEL FOR CLUTCH COVER 1 Y

3 DD101048 CAP 1 Y

4 39167121 RING - O 1 Y

5 39167304 BOLT - FLANGE :- M6 3 Y

6 DD121006 ELEMENT - OIL FILTER 1 Y

7 DD101057 SPRING 1 Y

8 DD121094 RUBBER - FILTER 1 Y

9 DD101050 PLATE - POSITION 1 Y

10 39106204 BOLT - FLANGED :- SMALL 2 Y

11 39104619 SEAL - OIL 1 Y

12 31101067 GAUGE 1 Y

13 39104119 SEAL - OIL 1 Y

14 30101142 SEAL - OIL 1 Y

15 DD101325 CAP - OIL FILLER 1 Y

16 39213421 RING - O 1 Y

17 DD101060 GASKET (CLUTCH) 1 Y

18 39107504 BOLT - FLANGED :- SMALL 10 Y

19 39099906 PIN - HOLLOW DOWEL 2 Y

Page No.17.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"


Plate Code: "14" Plate Description: "CLUTCH "

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DD101395 HOUSING COMPLETE - CLUTCH 1 Y

2 DD101392 PLATE ASSEMBLY - CLUTCH 1 Y

3 39105811 WASHER - PLAIN 1 Y

4 31101146 COLLAR 1 Y

5 DD101393 WHEEL - CLUTCH 1 Y

6 DD101389 PLATE - FRICTION :- ADLER 4 Y

7 30101096 PLATE - CLUTCH 3 Y

8 DD101394 HUB - CLUTCH 1 Y

9 30101098 SPRING 6 Y

10 39098004 BOLT - HEXAGON HEAD 6 Y

11 39105315 NUT - HEXAGON WITH FLANGE :- 1 Y


M14

12 39103420 BEARING - BALL :- 8 X 24 X 8 1 Y

13 31101148 ROD - PUSH 1 Y

14 31101144 LEVER ASSEMBLY COMPLETE 1 Y

Page No.18.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"


Plate Code: "15" Plate Description: "KICK STARTER MECHANISM"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 39247404 BOLT - HEXAGON HEAD WITH FLANGE 1 Y


:- M6

2 39192001 SCREW PAN CROSS - M6 2 Y

3 DD101254 GUIDE - KICK 1 Y

4 DD101327 LEVER ASSEMBLY - KICK 1 Y

5 30101154 BUSH 1 Y

6 36311027 KIT KICK LEVER REPAIR 1 Y

7 36DF1003 KIT FOR RATCHET 1 Y

8 36311020 KIT SHAFT KICK 1 Y

9 31101124 SHAFT - KICK 1 Y

10 31101040 GUIDE 1 Y

11 31101041 SPRING 1 Y

12 39099311 WASHER - PLAIN 1 Y

13 DD101330 BOSS - KICK 1 Y

Page No.19.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"


Plate Code: "16" Plate Description: "CARBURETTOR"

Page No.20.
Bajaj Boxer AR

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DM121001 CARBURETTOR ASSEMBLY 1 Y

2 DM101006 INSULATOR 1 Y

3 31121080 RING - O 1 Y

4 DM121055 NEEDLE JET 1 Y

5 DM121039 HOLDER - NEEDLE JET 1 Y

6 DF121008 MAIN JET 80 1 Y

7 DM121040 JET COMPLETE - SLOW 1 Y

8 DM121044 VALVE - FLOAT 1 Y

9 DM121047 FLOAT COMPLETE 1 Y

10 DM121051 GASKET - FLOAT CHAMBER 1 Y

11 DM121052 SCREW - WASHER 2 Y

12 DM121054 VALVE - THROTTLE 1 Y

13 DM121056 SPRING - COMPRESSION 1 Y

14 DM121058 GASKET - TOP 1 Y

15 DM121059 SCREW - STOP 1 Y

16 DM121060 SPRING - COMPRESSION 1 Y

17 DM121061 SCREW - ADJUST 1 Y

18 DM121062 SPRING - COMPRESSION 1 Y

19 DM121063 JET - BSV 1 Y

20 39195904 BOLT - FLANGED :- SMALL 2 Y

Page No.21.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"


Plate Code: "17" Plate Description: "AIR FILTER ASSLY. & BATTERY BOX"

Page No.22.
Bajaj Boxer AR

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DM121002 FILTER ASSEMBLY - AIR 1 Y

2 DM121003 CASE - AIR FILTER 1 Y

3 39098608 PIN - COTTER 1 Y

4 DM121006 DUCT 1 Y

5 31121029 ELEMENT - AIR FILTER 1 Y

6 DM121007 RING - O :- AIR FILTER 1 Y

7 DM121004 CAP 1 Y

8 01110609 WASHER - PLAIN 4 Y

9 39083001 SCREW PAN CROSS - M5 4 Y

10 DG161166 SCREW 2 Y

11 39178924 WASHER - NYLON 2 Y

12 DM121010 BAND - BATTERY 1 Y

13 31161007 DAMPER - BATTERY 2 Y

14 DM121014 TUBE - OIL DRAIN 1 Y

15 DM121026 CLAMP 1 Y

16 39168004 BOLT - FLANGE :- M6 1 Y

17 DM221001 BAND FOR TOOL KIT 1 Y

18 39071111 WASHER - PLAIN 2 Y

19 39255601 SCREW PAN CROSS - M6 2 Y

Page No.23.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"


Plate Code: "18" Plate Description: "SAI, BSV & PCV"

Page No.24.
Bajaj Boxer AR

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DD101355 PIPE WITH FLANGE 1 Y

2 DM101043 GASKET FOR CYL.HEAD+SAI TUBE 1 Y


WITH FLANGE

3 39167304 BOLT - FLANGE :- M6 2 Y

4 DM101040 TUBE ASSEMBLY (ASV) 1 Y

5 DM121027 CLAMP 1 Y

6 DG121040 CLAMP 1 Y

7 DD101333 VALVE :- BY-PASS SWITCHING FOR 1 Y


CALIBER

8 DM121029 TUBE ASSEMBLY (BSV IN - AIR 1 Y


FILTER)

9 DM121028 TUBE ASSEMBLY (BSV IN TO 1 Y


CARBURETTOR)

10 DM121070 RING - SNAP 6 Y

11 DM121017 VALVE ASSEMBLY - AIR SUCTION 1 Y

12 39155204 BOLT - FLANGE :- M6 2 Y

13 DM121019 TUBE ASLY.:AIR FILTER ASLY. TO 1 Y


ASV VALVE

14 DM121030 TUBE ASSEMBLY (ASV - MANIFOLD) 1 Y

15 DM121031 TUBE ASSEMBLY - CARBURETTOR 1 Y


BREATHER

16 DM121025 CLAMP 1 Y

Page No.25.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"


Plate Code: "19" Plate Description: "MUFFLER"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 31101014 GASKET 1 Y

2 39019811 WASHER - PLAIN 2 Y

3 39073212 WASHER - SPRING 2 Y

4 39214515 NUT - HEXAGON :- M6 2 Y

5 DM101009 SILENCER (MUFFLER) 1 Y

6 DD101366 BOLT - FLANGE WITH DACRO 1 Y


TREATMENT

7 DF101019 SHIELD - SILENCER 1 Y

8 30151042 WASHER - A 2 Y

9 39079012 WASHER - SPRING 2 Y

10 DD101348 SCREW - HEX. HEAD :- M5 2 Y

Page No.26.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"


Plate Code: "20" Plate Description: "OIL PUMP"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 39107801 SCREW PAN CROSS - M6 2 Y

2 39075301 SCREW PAN CROSS - M6 1 Y

3 DF121003 PUMP ASSEMBLY - OIL 1 Y

4 39099906 PIN - HOLLOW DOWEL 1 Y

5 39101321 RING - O 2 Y

Page No.27.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"


Plate Code: "21" Plate Description: "MAGNETO ASSLY. (INEL)"

Page No.28.
Bajaj Boxer AR

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DF111007 MAGNETO WITH BEARING+OIL SEAL+O 1 Y


RING

2 31111001 CAP ASSEMBLY - PLUG 1 Y

3 31111021 STATOR ASY-INDIAN NIPPON 1 Y


ELECTRICAL LTD.

4 39104219 SEAL - OIL 1 Y

5 39100320 BEARING - BALL - 17 X 35 X 10 1 Y

6 39102821 RING - O 1 Y

7 39165911 WASHER - PLAIN 3 Y

8 31111022 C.D.I. 1 Y

9 31111034 COIL ASSEMBLY - PULSER (M/S 1 Y


I.N.E.L.)

10 39155304 BOLT - FLANGE :- M6 2 Y

11 DF201121 REGULATOR RECT. UNIT ASY-SEP. 1 Y


AC IN/OUT

12 DD111018 PLUG - SPARK (FOR CHAMPION P- 1 Y


RZ9HC)

13 TE006602 H.T.COIL 1 Y

14 39074501 SCREW PAN CROSS - M6 2 Y

15 DD101318 BOLT :- PRE-COATED 3 Y

16 31111033 COIL - EXCITOR (M/S I.N.E.L.) 1 Y

Page No.29.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"


Plate Code: "22" Plate Description: "MAGNETO ASSLY. (VARROC)"

Page No.30.
Bajaj Boxer AR

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DF111007 MAGNETO WITH BEARING+OIL SEAL+O 1 Y


RING

2 31111001 CAP ASSEMBLY - PLUG 1 Y

3 31111055 STATOR ASSEMBLY 1 Y

4 39104219 SEAL - OIL 1 Y

5 39100320 BEARING - BALL - 17 X 35 X 10 1 Y

6 39102821 RING - O 1 Y

7 39165911 WASHER - PLAIN 3 Y

8 31111052 CDI 1 Y

9 31111058 COIL ASSEMBLY - PULSER 1 Y

10 39155304 BOLT - FLANGE :- M6 2 Y

11 DF201121 REGULATOR RECT. UNIT ASY-SEP. 1 Y


AC IN/OUT

12 DD111018 PLUG - SPARK (FOR CHAMPION P- 1 Y


RZ9HC)

13 TE006602 H.T.COIL 1 Y

14 39074501 SCREW PAN CROSS - M6 2 Y

15 DD101318 BOLT :- PRE-COATED 3 Y

16 31111056 COIL ASSEMBLY - EXCITOR 1 Y

Page No.31.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"


Plate Code: "23" Plate Description: "FRAME & GRIP FRAME"

Page No.32.
Bajaj Boxer AR

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 39247304 BOLT - HEXAGON HEAD WITH FLANGE 1 Y


:- M6

2 31191002 CLAMP 1 Y

3 30181011 NUT 1 Y

4 DF181052 CAP - STEERING LONGER 1 Y

5 30181008 BEARING RACE 1 Y

6 30181006 BALL - STEEL 46 Y

7 39247004 BOLT - HEXAGON HEAD WITH FLANGE 3 Y


:- M8

8 39247915 NUT - FLANGE :- M8 5 Y

9 39087604 BOLT - HEXAGON HEAD 1 Y

10 DM161053 FRAME COMP.+BEARING RACE- 1 Y


SPARES:BOXER-AR

11 39246904 BOLT - HEXAGON HEAD WITH FLANGE 2 Y


:- M8

12 DM221002 GRIP -FRAME WITH TAIL 1 Y


LAMP+BLINKRES MTG.

13 39222104 BOLT - FLANGED :- M8 2 Y

14 30181074 BEARING RACE - UPPER 1 Y

15 30181007 BEARING CONE 1 Y

Page No.33.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"


Plate Code: "24" Plate Description: "SWING ARM / REAR SHOCK ABSORBER"

Page No.34.
Bajaj Boxer AR

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 39071215 NUT - DOMED CAP :- M12 4 Y

2 39073712 WASHER - SPRING 4 Y

3 39071411 WASHER - PLAIN 8 Y

4 DM171001 SHOCKABSORBER :- L = 350 2 Y

5 36DF1701 KIT BUSH SHOCKER 1 Y

6 39024811 WASHER - PLAIN 2 Y

7 31171006 SHAFT - SWING ARM 1 Y

8 39020111 WASHER - PLAIN 2 Y

9 30171018 BUSHING - RUBBER 2 Y

10 39070815 HEXAGON NUT-M10 X 1.25 1 Y

11 31171001 ARM COMPLETE - SWING WITH BUSH 1 Y

12 31151033 ADJUSTER - CHAIN 1 Y

13 39071111 WASHER - PLAIN 2 Y

14 39029215 NUT - HEXAGON :- M6 X 1 4 Y

15 31151032 ADJUSTER - CHAIN 1 Y

16 39078912 WASHER - SPRING 1 Y

17 31171012 DAMPER FOR SWING ARM 1 Y

18 39045411 PLAIN WASHER 2 Y

19 39055302 SELF TAPPING SCREW 2 Y

20 15161103 SLEEVE - RUBBER 2 Y

21 DF161162 STEP IN ROUND BAR 2 Y

22 DM161025 STAY (LEFT) 1 Y

23 DM161026 STAY (RIGHT) 1 Y

24 39248104 BOLT - HEXAGON HEAD WITH FLANGE 2 Y


:- M8

25 DF161163 PIN 2 Y

26 39053511 WASHER - PLAIN 2 Y

27 39014608 PIN - SPLIT 2 Y

Page No.35.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"


Plate Code: "25" Plate Description: "STAND & HOLDER STEP"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DF161129 DAMPER - STEP :- RUBBER 2 Y

2 DM161054 HOLDER - STEP (IN BAR) 1 Y

3 39194004 BOLT - FLANGED :- M8 4 Y

4 DF161102 BOLT FOR SIDE STAND MOUNTING 1 Y

5 39042215 NUT - NYLOC :- M10 1 Y

6 DM161028 STAND - SIDE 1 Y

7 30161158 SPRING 2 Y

8 30161157 SHAFT - STAND 1 Y

9 DM161027 STAND - CENTRE 1 Y

10 39078708 PIN - COTTER 1 Y

11 DG161124 DAMPER 1 Y

Page No.36.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"


Plate Code: "26" Plate Description: "HOLDER FRONT"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 39222204 BOLT - FLANGED :- M8 4 Y

2 39247304 BOLT - HEXAGON HEAD WITH FLANGE 1 Y


:- M6

3 DF191020 CLAMP 1 Y

4 30161118 FENDER ASSEMBLY - FRONT 1 Y

5 39019711 WASHER - PLAIN 2 Y

6 22150435 BOLT 2 Y

7 31161278 MUDFLAP - FRONT 1 Y

8 39248415 NUT - FLANGE :- M5 2 Y

Page No.37.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"


Plate Code: "27" Plate Description: "FENDER REAR"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 39081715 NUT - HEXAGON WITH FLANGE :- M6 4 Y

2 39248304 BOLT - HEXAGON HEAD WITH FLANGE 4 Y


:- M6

3 39071111 WASHER - PLAIN 4 Y

4 CB161106 NUT - CLIP :- M6 2 Y

5 DF161153 BOLT - FLANGED 2 Y

6 39194404 BOLT - FLANGED 2 Y

7 31201021 CLAMP 1 Y

8 DM161009 FENDER - REAR :- FRONT 1 Y

9 DD161051 FLAP FOR FENDER - REAR :- FRONT 1 Y

10 DF161104 FENDER - REAR 1 Y

11 30201069 REFLECTOR - REFLEX 1 Y

12 39248415 NUT - FLANGE :- M5 1 Y

Page No.38.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"


Plate Code: "28" Plate Description: "WHEEL RIM / SPOKES / TYRE / TUBE"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 16151066 NIPPLE - SPOKE 72 Y

2 DF151005 SPOKE - INNER :- 3.5 DIA. 36 Y

3 DF151006 SPOKE - OUTER :- 3.5 DIA. 36 Y

4 DM151008 RIM - 1.60 X 18 FOR DIA. 3.5 1 Y


SPOKES

5 DF151010 RIM - 1.85 X 18 1 Y

6 30151018 TYRE :- 2.75-18, 4PR, RIB 1 N


PATTERN

7 30151019 TUBE :- 2.50 / 2.75 - 18 1 N

8 DM151011 TYRE (3.00-18)4PR/6PR:MTL RECR- 1 N


JUMBO GRP

9 30151108 TUBE :- 3.00 / 3.25 - 18 1 N

Page No.39.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"


Plate Code: "29" Plate Description: "FRONT HUB"

Page No.40.
Bajaj Boxer AR

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 39100620 BEARING - BALL :- 10 X 35 X 11 1 Y

2 DF151003 DRUM - FRONT 1 Y

3 31151004 COLLAR 1 Y

4 39100420 BEARING - BALL :- 10 X 30 X 9 1 Y

5 14151021 SEAL - OIL :- 30 X 17 X 6 1 Y

6 31151056 COLLAR ASSEMBLY - AXLE 1 Y

7 39024811 WASHER - PLAIN 1 Y

8 39099008 PIN - COTTER 1 Y

9 39098115 NUT - HEXAGON SLOTTED :- M10 X 1 Y


1.25

10 39077504 BOLT - HEXAGON :- M6 X 1 1 Y

11 DD151008 LEVER - BRAKE CAM 1 Y

12 31151036 AXLE 1 Y

13 30151038 RING - O 1 Y

14 31151039 PANEL - FRONT BRAKE 1 Y

15 31151011 CAM - BRAKE 1 Y

16 31151014 SEAL - OIL 1 Y

17 30151037 SPRING 2 Y

18 31151060 SHOE ASSEMBLY - BRAKE FOR SPARE 2 Y


PART

19 DD151005 GEAR - SPEEDOMETER :- 22 TEETH 1 Y

20 30151118 STOPPER FOR BUSHING 1 Y

21 30151119 BUSHING 1 Y

22 39101321 RING - O 1 Y

23 30151042 WASHER - A 2 Y

24 30151041 GEAR METER SCREW 1 Y

25 39090012 WASHER - SPRING 1 Y

26 39084001 SCREW PAN CROSS - M4 1 Y

27 39079815 NUT - HEXAGON WITH FLANGE :- M6 1 Y

Page No.41.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"


Plate Code: "30" Plate Description: "REAR HUB"

Page No.42.
Bajaj Boxer AR

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 31151082 CHAIN (112 LINKS) + IMPROVED 1 Y


CHAIN LIFE

2 39097804 BOLT - `D' :- M10 4 Y

3 31151029 WASHER 2 Y

4 39079415 NUT - HEXAGON FINE :- M10 X 4 Y


1.25

5 39224020 BEARING - BALL 1 Y

6 30151082 SEAL OIL 1 Y

7 DM151003 SPROCKET - 47 TEETH 1 Y

8 39098815 NUT - HEXAGON :- M18 X 1.5 1 Y

9 39236220 BEARING - BALL :- 12 X 37 X 12 1 Y

10 31151021 DAMPER - SHOCK 4 Y

11 DF151009 DRUM - REAR 1 Y

12 39239620 BEARING - BALL :- 12 X 32 X 10 1 Y

13 30151069 SPRING 2 Y

14 31151060 SHOE ASSEMBLY - BRAKE FOR SPARE 1 Y


PART

15 31151022 CAM ASSEMBLY - BRAKE 1 Y

16 31151024 PANEL - REAR BRAKE 1 Y

17 30151038 RING - O 1 Y

18 31151037 LEVER - BRAKE 1 Y

19 39077504 BOLT - HEXAGON :- M6 X 1 1 Y

20 31151001 AXLE 1 Y

21 39071411 WASHER - PLAIN 1 Y

22 39098215 NUT - HEXAGON SLOTTED :- M12 X 1 Y


1.25

23 39078708 PIN - COTTER 1 Y

24 39079815 NUT - HEXAGON WITH FLANGE :- M6 1 Y

Page No.43.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"


Plate Code: "31" Plate Description: "BRAKE PEDAL"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 39080808 PIN - SPLIT 1 Y

2 39019811 WASHER - PLAIN 2 Y

3 31191016 ROD - BRAKE 1 Y

4 30191038 PIN 1 Y

5 DM191001 LEVER - BRAKE 1 Y

6 39080511 WASHER - PLAIN 1 Y

7 39079708 PIN - COTTER 1 Y

8 30191031 SPRING 1 Y

9 30191035 SPRING 1 Y

10 39080708 PIN - SNAP 2 Y

11 39070815 HEXAGON NUT-M10 X 1.25 2 Y

12 39078912 WASHER - SPRING 2 Y

13 15191026 PIN 1 Y

14 30191036 NUT - BRAKE ADJUSTER 1 Y

15 30151095 BOLT - HEXAGON 2 Y

16 DF151016 ROD - TORQUE 1 Y

17 DD161078 DAMPER 1 Y

Page No.44.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"


Plate Code: "32" Plate Description: "HANDLE BAR"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 31181054 HANDLE 1 Y

2 30181003 HOLDER - HANDLE 2 Y

3 39171404 BOLT - FLANGED 4 Y

4 DF191045 LEVER +SWITCH ASY-LH+CHOKE 1 Y


LEVER ARRANG.

5 DF191013 LEVER WITH SWITCH ASSEMBLY - RH 1 Y

6 DF191012 LEVER - LEFT HAND 1 Y

7 39083001 SCREW PAN CROSS - M5 2 Y

8 39118415 NUT - NYLOC :- M5 X 0.8 2 Y

9 DF191026 GRIP - LEFT HAND 1 Y

10 DF191014 LEVER - RIGHT HAND 1 Y

11 DF191027 GRIP-ASSY RIGHT HAND 1 Y

12 36DF1901 KIT CABLE ADJUST.ASY 1 Y

Page No.45.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"


Plate Code: "33" Plate Description: "FORK FRONT"

Page No.46.
Bajaj Boxer AR

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DD181102 SEAL OIL FORK-1 GARTER SPR:HI- 1 Y


TECH ARAI

2 DD181010 PIPE - LEFT :- FORK - OUTER 1 Y

3 DD181014 PIPE - RIGHT :- FORK - OUTER 1 Y

4 30181026 GASKET 2 Y

5 30181025 BOLT 2 Y

6 31181015 CYLINDER COMPLETE - FORK 2 Y

7 DD181006 PIPE COMPLETE - SUSPENSION :- 2 Y


INNER

8 31181017 SPRING - FRONT FORK 2 Y

9 30181044 BOLT 1 Y

10 30181030 BOLT - FORK 2 Y

11 30181029 RING - O 2 Y

12 30181028 SEAT - FORK SPRING 2 Y

13 30181043 HOLDER - FORK :- UPPER 1 Y

14 DM181005 COVER - FORK (RIGHT) 1 Y

15 DM181004 COVER - FORK (LEFT) 1 Y

16 DL181060 HOLDER - FORK :- UNDER 1 Y

17 39078912 WASHER - SPRING 2 Y

18 39181304 BOLT -HEX. : M10X1.25 - 2 Y


ENDURANCE SYSTEM

19 DD181011 DUST SEAL 2 Y

20 30181023 RING - SNAP 2 Y

21 DM181001 FORK -FRONT:L=688 FOR DRUM 1 Y


BRAKE DIA.110

22 DD181100 BOOT - FOR FRONT FORK 2 Y

23 30181009 BEARING CONE 1 Y

24 DD181005 BAND ASSEMBLY FOR FRONT FORK 2 Y


BOOTS

Page No.47.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"


Plate Code: "34" Plate Description: "PAINTED PARTS"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DM710122 TANK FUEL/DCL-JT BLK 1 Y

1 DM7101M5 F.TANK (DEC & LAQ) BX AR P/UP 1 Y


CW R

2 DM141008 DECAL LH-TANK:JET BLAK BOXER- 1 Y


AR+KAWASAKI

2 DM141011 DECAL LH-TANK:WINE RED BOXER- 1 Y


AR+KAWASAKI

3 DM141009 DECAL RH-TANK:JET BLAK BOXER- 1 Y


AR+KAWASAKI

3 DM141012 DECAL RH-TANK:WINE RED BOXER- 1 Y


AR+KAWASAKI

4 DM161045 COVER -LH + DECAL FOR JET 1 Y


BLACK:BOXER-AR

4 DM161049 COVER - LH+DECAL FOR WINE RED:- 1 Y


BOXER-AR

5 DM161046 COVER -RH + DECAL FOR JET 1 Y


BLACK:BOXER-AR

5 DM161050 COVER - RH+DECAL FOR WINE RED:- 1 Y


BOXER-AR

Page No.48.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"


Plate Code: "35" Plate Description: "FUEL TANK CAP & TAP ASSLY."

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DM121020 TUBE - FUEL 1 Y

2 DD141122 ROTOR WITH KEY FOR SPARE PART 1 Y

2 DF181043 LOCK SET-P.TANK,SIDE 1 Y


COVER,ST.CUM DC-IGN

3 DF141120 CAP ASSEMBLY - TANK WITH 1 Y


PLASTIC HUB

4 DF141160 TAP ASSEMBLY - FUEL WITH BRASS 1 Y


OUTLET

5 30141039 PACKING 1 Y

6 DD141016 CLAMP FOR FUEL GAUGE TUBE 2 Y

7 30141052 PACKING 1 Y

8 39076101 SCREW PAN CROSS - M5 2 Y

9 DD141022 BOLT - FLANGED 2 Y

10 30141031 RING - O 2 Y

Page No.49.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"


Plate Code: "36" Plate Description: "CHAIN CASE"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 30161271 PAD - RUBBER 1 Y

2 DM161012 CASE CHAIN ASSEMBLY - UPPER 1 Y

3 39021911 WASHER - PLAIN 2 Y

4 15161069 CAP - RUBBER 1 Y

5 39247504 BOLT - HEXAGON HEAD WITH FLANGE 2 Y


:- M6

6 39247304 BOLT - HEXAGON HEAD WITH FLANGE 2 Y


:- M6

7 DM161015 CASE CHAIN ASSEMBLY - LOWER 1 Y

8 DL161023 TRIM FOR CASE CHAIN 1 Y

Page No.50.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"


Plate Code: "37" Plate Description: "FITTINGS - PETROL TANK & SIDE
COVER"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 36DF1412 KIT DAMPER P.TANK 1 Y

2 30161169 GROMMET 2 Y

3 39178924 WASHER - NYLON 1 Y

4 DG161121 SCREW 1 Y

5 31161018 DAMPER 1 Y

6 31161171 LOCK FOR SIDE COVER 1 Y

7 DL141035 BOLT - SOCKET HEAD WITH FLANGE 1 Y

8 39105411 WASHER - PLAIN 1 Y

9 30211001 DAMPER 2 Y

Page No.51.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"


Plate Code: "38" Plate Description: "METER ASSLY."

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DF191048 SPEEDOMETER +LMP W/O 1 Y


DMPR,F.GAUG,TRP MTR

2 DL191020 LAMP :- 12V - 3W, WITHOUT CAP 4 Y

3 39081715 NUT - HEXAGON WITH FLANGE :- M6 2 Y

4 DF181043 LOCK SET-P.TANK,SIDE 1 Y


COVER,ST.CUM DC-IGN

4 DF201092 SWITCH - IGNITION + KEY FOR 1 Y


`BOXER-GOLD'

5 39194304 BOLT - FLANGED 2 Y

6 DF191040 SPEEDOMETER (MACHINE) VDO-BOXER 1 Y


CT DELUX

7 DF191041 COVER -METER UP SPARE VDO-BOXER 1 Y


CT DELUX

8 DF191042 COVER -METER LOW SPAR VDO-BOXER 1 Y


CT DELUX

9 DF191043 CASE -INNER(WHIT)SPAR VDO:BOXER 1 Y


CT DELUX

10 DL191037 PACKING (SPEEDOMETER) FOR SPARE 1 Y


PART

Page No.52.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"


Plate Code: "39" Plate Description: "CONTROL CABLES"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DF191010 CABLE -BRAKE WITH INNER CABLE 1 Y


DIA.2.5 MM

2 30191070 SPRING 1 Y

3 30191069 SEAL - DUST 1 Y

4 30191071 ROD END 1 Y

5 30191072 NUT - ADJUSTING 1 Y

6 DF191009 CABLE - CLUTCH 1 Y

7 31191003 CABLE - SPEEDOMETER 1 Y

8 30191067 SEAL - OIL 1 Y

9 31191004 CABLE - INNER :- SPEEDOMETER 1 Y

10 DF191019 CABLE -THROTL:BOXER- 1 Y


CT+INTEG.CONTRL SWIH

11 DM191002 CABLE - STARTER 1 Y

Page No.53.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"


Plate Code: "40" Plate Description: "HEAD LAMP ASSLY."

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DF201124 LAMP (LIGHT)-HEAD COMP.+LAMP:- 1 Y


BOXER-AT

2 DF201003 LAMP (LIGHT) - HEAD WITH RIM 1 Y

3 DF201006 HOLDER ASSEMBLY - LAMP 1 Y

4 DF201007 HOUSING - HEAD LIGHT 1 Y

5 DF201008 DAMPER - HEAD LIGHT 2 Y

6 DF201019 WASHER - CUP 2 Y

7 39088601 SCREW PAN CROSS - M5 2 Y

8 36DF2002 KIT BRACKET HEAD LMP 1 Y

9 DF201164 LAMP :- 12V - 35 / 35W 1 Y

10 DD201009 DAMPER 2 Y

11 DD201010 DAMPER 2 Y

12 39069415 NUT - HEXAGON LOCK :- M8 X 1.25 2 Y

12 DF201009 COLLAR - HEAD LIGHT 2 Y

13 39139404 BOLT - FLANGED 2 Y

14 DF201158 COLLAR - HEAD LIGHT 1 Y

Page No.54.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"


Plate Code: "41" Plate Description: "TURN SIGNAL LAMP"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DF201175 LAMP -SIGNAL:FR-LH+LMP BASE 1 Y


BLK+MFR LENS

2 DF201177 LAMP -SIGNAL:FR-RH+LMP BASE 1 Y


BLK+MFR LENS

3 DF201179 LAMP -SIGNAL:RR-LH+LMP BASE 1 Y


BLK+MFR LENS

4 DF201181 LAMP -DIR.IND:RR-RH+LMP BAS 1 Y


BLK,MFR LENS

5 06201083 LAMP :- 12V - 10W 4 Y

6 DF201183 LENS - INDICATOR (MFR) 4 Y

7 39122515 NUT - HEXAGON WITH FLANGE :- 4 Y


M10

8 DG201077 SCREW FOR SIGNAL LIGHT 4 Y

Page No.55.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"


Plate Code: "42" Plate Description: "FRONT & REAR NUMBER PLATE"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DP161144 PLATE -NO.:FR-SAME AS SECURITY 1 Y


PLATE,RTO

2 DF181097 BRACKET FOR PLATE - NUMBER :- 1 Y


FRONT

3 39178301 SCREW - TRUSS :- M5 X 0.8 X 10 2 Y

4 39155304 BOLT - FLANGE :- M6 2 Y

5 DP161145 PLATE -NO.:RR-SAME AS SECURITY 1 Y


PLATE,RTO

6 DF161248 BRACKET FOR REAR NUMBER PLATE 1 Y

7 39247604 BOLT - HEXAGON HEAD WITH FLANGE 2 Y


:- M6

8 39247504 BOLT - HEXAGON HEAD WITH FLANGE 2 Y


:- M6

Page No.56.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"


Plate Code: "43" Plate Description: "TAIL LAMP ASSLY."

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DF201186 LAMP ASSEMBLY - TAIL WITH LAMP 1 Y

2 30201006 LAMP :- 12V - 21/5W 1 Y

3 DF201188 LENS - TAIL LIGHT 1 Y

4 30201011 DAMPER 2 Y

5 30201010 COLLAR 2 Y

6 30201003 GASKET 1 Y

7 39071801 SCREW PAN CROSS - M4 2 Y

8 39106301 SCREW - HEXAGON HEAD 2 Y

Page No.57.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"


Plate Code: "44" Plate Description: "ELECTRICAL EQUIPMENT"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 39194004 BOLT - FLANGED :- M8 1 Y

2 DF201140 HORN :- 12V - DC 1 Y

3 31201079 SWITCH - REAR BRAKE 1 Y

4 30201074 SPRING - BRAKE SWITCH 1 Y

5 DF201185 HARNESS - WIRING FOR BOXER-AR 1 Y

6 31201027 BATTERY 1 Y

7 30201060 FUSE ASSEMBLY 1 Y

8 30201085 FUSE - 15 AMPS 1 Y

9 DF201132 FLASHER ASY.-D/C(SOLID 1 Y


STATE):BOXER-GOLD

10 31201082 CAPACITOR - ELECTROLYTIC 1 Y

11 39247304 BOLT - HEXAGON HEAD WITH FLANGE 1 Y


:- M6

Page No.58.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"


Plate Code: "45" Plate Description: "SEAT ASSLY."

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DM211006 SEAT ASY+DAMPR:BOXR AT-FLAT 1 Y


FOM+HOT STMP

2 39194504 BOLT - FLANGED :- M8 2 Y

3 31211004 DAMPER 6 Y

4 DF211036 BRACKET - SEAT :- SINGLE PIECE 1 Y

5 39212415 NUT - HEXAGON WITH FLANGE :- M6 4 Y


X 1

Page No.59.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"


Plate Code: "46" Plate Description: "ACCESSORIES (LEG GUARD, SAREE
GUARD & MIRRORS)"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DF221033 GUARD - LEG 1 Y

2 DF221007 MIRROR ASSEMBLY - RH 1 Y

3 DF221037 MIRROR ASSEMBLY - LEFT HAND 1 Y

4 39194004 BOLT - FLANGED :- M8 2 Y

5 DF221004 GUARD-SARI 1 Y

6 DF221006 PLUG 1 Y

7 39160804 BOLT - HEXAGON SOCKET HEAD :- 1 Y


M10 X 1.5

8 39155604 BOLT - FLANGE 2 Y

Page No.60.
Bajaj Boxer AR

Model Code: "001MC614" Model Name: "Bajaj Boxer AR"


Plate Code: "47" Plate Description: "TOOL KIT"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 31221001 TOOL-KIT 1 Y

Page No.61.

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