Reg. Velocidade GAC ESD 5550 5570
Reg. Velocidade GAC ESD 5550 5570
G OVERNORS
Installation Adjustments
The speed control unit is rugged enough to be placed in
a control cabinet or engine mounted enclosure with other Before Starting Engine
dedicated control equipment. If water, mist, or condensation
may come in contact with the controller, it should be mount- Before starting the engine, check and/or adjust the POTs/
ed vertically. This will allow the fluid to drain away from the switches to the following settings. See Table 1 for the fac-
speed control unit. Extreme heat should be avoided. tory presets.
Start Engine
An overspeed shutdown device, independent of the gover-
nor system, should be provided to prevent loss of engine The speed control unit governed speed setting is factory set
control, which may cause personal injury or equipment dam- at approximately engine idle speed. (1000 Hz., speed sen-
age. Do not rely exclusively on the governor system electric sor signal) Crank the engine with DC power applied to the
actuator to prevent overspeed. A secondary shutoff device, governor system. The governor system should control the
such as a fuel solenoid, must be used. engine at a low idle speed. If the engine is unstable after
starting, turn the GAIN and STABILITY adjustments CCW
Wiring until the engine is stable.
Basic electrical connections are illustrated in Diagram 2 (for Adjusting Crank Termination (ESD5556 only)
the ESD5550, ESD5555 and the ESD5570) and Diagram 3
(for the ESD5556 only). Actuator and battery connections to To protect the engine from harm the CRANK TERMINATION
Terminals A, B, E, and F should be #16 AWG (1.3 mm2) or adjustment is factory set at full CCW [Lowest Setting]. To
larger. Long cables require an increased wire size to mini- adjust CRANK TERMINATION speed setting, rotate the
mize voltage drops. The battery positive (+) input, Terminal CRANK adjustment to full CW. Crank the engine and simul-
F, should be fused for 15 amps as illustrated. taneously turn the CRANK adjustment slowly CCW until the
proper crank termination speed is reached. In operation,
Magnetic speed sensor wires connected to Terminals C and when the cranking termination set point is reached, the green
D MUST BE TWISTED AND/OR SHIELDED for their entire CRANK LED will illuminate. (Cranking has terminated).
length. The speed sensor cable shield should ideally be con-
nected as shown in Diagram 2 or 3. The shield should be The ESD5556 is set for manual reset. To reinstate engine
insulated to insure no other part of the shield comes in con- cranking, battery power must be removed and then reap-
tact with engine ground, otherwise stray speed signals may plied which will recycle the control.
be introduced into the speed control unit. With the engine
stopped, adjust the gap between the magnetic speed sensor Adjusting Overspeed
and the ring gear teeth. The gap should not be any smaller
than 0.020 in. (0.45 mm). Usually, backing out the speed When the engine is running at the desired speed, push and
sensor 3/4 turn after touching the ring gear teeth will achieve hold the TEST button. Rotate the OVERSPEED adjustment
a satisfactory air gap. The magnetic speed sensor voltage CCW until the red OVERSPEED LED lights and the relay
should be at least 1 VAC RMS during cranking. energizes. Current to the actuator will be removed and the
Table 1 factory presets
Adjustment / Switch Potentiometer/Switch Setting Applicable Units
SPEED 25 turn 1470 Hz ± 50 Hz w/ min. trim all
GAIN 270° turn 50% all
STABILITY 270° turn 50% all
DROOP 270° turn 0% (CCW) all
IDLE 270° turn 1075± 75 Hz all
STARTING FUEL RAMP 270° turn 100% (CW) Maximum Fuel all
SPEED RAMP 270° turn 0% (CCW) Fastest all
OVERSPEED 25° turn 100% (CW) Highest all
CRANK TERMINATION 25° turn 0% (CCW) Lowest ESD5556 only
SWI Lead Circuit switch ON all
SW2 Soft Coupling switch OFF all
A. Rotate the GAIN adjustment CW until instability devel- Idle Speed Setting
ops. Gradually move the adjustment CCW until stability
returns. Move the adjustment one division further CCW If the IDLE speed setting was not adjusted as detailed in
to insure stable performance. ‘Starting Fuel Adjustment’ section, then place the optional
B. Rotate the STABILITY adjustment clockwise until insta- external selector switch in the IDLE position. A CW adjust-
bility develops. Gradually move the adjustment coun- ment to the IDLE adjustment control will increase the idle
terclockwise until stability returns. Move the adjustment speed set point. When the engine is at idle speed, the speed
one division further to insure stable performance (270° control unit applies droop to the governor system to insure
pot). stable operation.
C. GAIN and STABILITY adjustments may require minor Speed Droop Operation
changes after engine load is applied. Normally, ad-
justments made at no load achieve satisfactory perfor- Droop is typically used for the paralleling of engine driven
mance. A strip chart recorder can be used to further generators.
optimize the adjustments.
Place the optional external selector switch in the DROOP po-
If instability cannot be corrected or further performance sition. DROOP is increased by CW rotation of the DROOP
improvements are required, refer below to the SYSTEM adjustment control. When in droop operation, the engine
TROUBLESHOOTING section. speed will decrease as engine load increases. The percent-
age of droop is based on the actuator current change from
Starting Fuel Adjustment engine no load to full load. A wide range droop is available
with the internal control. Droop level requirements above
The engine’s exhaust smoke at start-up can be minimized by 10% are unusual.
completing the following adjustments:
If droop levels experienced are higher or lower then these
A. Place the engine in idle by connecting Terminals M & G. required, contact GAC for assistance.
B. Adjust the IDLE speed for as low a speed setting as the
application allows. After the droop level has been adjusted, the rated engine
speed setting may need to be reset. Check the engines
C. Adjust the STARTING FUEL CCW until the engine speed speed and adjust that speed setting accordingly.
When an accessory is connected to Terminal N, the speed To maintain engine stability at the minimum speed setting,
will decrease and the speed adjustment must be reset. a small amount of droop can be added turn the DROOP
adjustment CW. At the maximum speed setting the gover-
When operating in the upper end of the control unit frequen- nor performance will be near isochronous, regardless of the
cy range, a jumper wire or frequency trim control may be droop adjustment setting.
required between Terminals G & J. This increases the fre-
quency range of the speed control to over 7000 Hz. Contact GAC for assistance if difficulty is experienced in ob-
taining the desired variable speed governing performance.
Accessory Supply
The +10 VDC regulated supply, Terminal P, can be utilized
to provide power to GAC governor system accessories. Up Diagram 1 Variable Speed Pot
to 20 mA of current can be drawn from this supply. Ground
reference is Terminal G. Caution: a short circuit on Terminal
P could damage the speed control unit.
SYSTEM TROUBLESHOOTING
SYSTEM INOPERATIVE
If the engine governing system does not function, the fault may be determined by performing the voltage tests described in Steps 1, 2, 3 and 4. [+] and [-]
refer to meter polarity. Should normal values be indicated as a result of following the troubleshooting steps, the fault may be with actuator or the wiring to
the actuator. See the actual publication for testing details.
Steps Terminals Normal Reading Probable Cause of Abnormal Reading
1 F(+) & E(-) Battery Supply Voltage 12 or 1. DC battery power not connected. Check for blown fuse.
24 VDC 2. Low battery voltage.
3. Wiring error.
2 C&D 1.0 VAC RMS min., while 1. Gap between speed sensor and gear teeth too great. Check gap.
cranking. 2. Improper or defective wiring to the speed sensor. Resitance between Terminals C & D
should be should be 30 to 1200 Ω.
3 P(+) & G(-) 10 VDC, Internal Supply. 1. Short on Terminal P. (This will cause a defective unit.)
2. Defective Speed Control.
4 F(+) & A(-) 1.0 - 2.0 VDC while cranking. 1. Speed Adjustment set too low.
2. Short/open in actuator wiring.
3. Defective speed control.
4. Defective actuator. See Actuator Troubleshooting.
2. Manually hold the engine at the 1. If the voltage speed reading is 1.0 to 2.0 VDC; a.) SPEED adjustment is set above desired speed. b.) Defective
desired running speed. Measure the speed control unit.
DC voltage between Terminals A (-) & 2. If the voltage reading is above 2.0 VDC; a.) Actuator or linkage binding.
F(+) on the speed control unit. 3. If the voltage reading is below 1.0 VDC; a.) Defective speed control unit.
4. Gain set too low.
Actuator does not energize fully. 1. Measure the voltage at battery while 1. If the voltage is less than 7VDC for a 12VDC system or less than 14VDC for a 24VDC system, replace the battery if
cranking. it is weak or undersized.
Engine remains below desired 1. Measure the actuator output. 1. If voltage measurement is within approx. 2 volts of the battery supply voltage, then fuel control restricted from reach-
governed speed. Terminal a & B, while running under ing full fuel position. Possible due to interference from the mechnical governor, carburetor spring or linkage alignment.
governor control. 2. Speed setting too low.
Specifications
PERFORMANCE ENVIRONMENTAL
Isochronous Operation/Steady State Stability ...................±0.25% or better Ambient Operating Temperature Range.......-40° to +180°F (-40° to +85°C)
Speed Range/Governor……………………………....1K-7.5K Hz continuous Relative Humidity .........................................................................up to 95%
Speed Drift with Temperature................................................±1% Maximum All Surface Finishes.........................Fungus Proof and Corrosion Resistant
Idle Adjust CW...................................................................60% of set speed RoHS Regulation...........................................................................Compliant
Idle Adjust CCW.............................................................Less than 1200 Hz.
Crank Termination Adjustment Range.....................................300-2200 Hz. RELIABILITY
Droop Range.................................................................... 1 - 5% regulation*
Droop Adj. Max. (K-L Jumpered) ..........400 Hz., ± 75 Hz. per 1.0 A change Vibration...........................................................................1G @ 20 -100 Hz.
Droop Adj. Min. (K-L Jumpered)................15 Hz., ± 6 Hz. per 1.0 A change Testing .................................................................100% Functionally Tested
Speed Trim Range ........................................................................± 200 Hz.
Remote Variable Speed Range .................500 - 7.5 Hz. or any part thereof PHYSICAL
Speed Switch Adjustment Range........................................1000-10000 Hz. Dimensions .........................................................See Outline (DIAGRAM 1)
Terminal Sensitivity Weight ...........................................................................1.8 lbs. (820 grams)
J ...............................100 Hz., ± 15 Hz / Volt @ 5.0 K Impedance Mounting---------------------------------------------Any Position, Vertical Preferred
L ................................735 Hz., ± 60 Hz / Volt @ 65 K Impedance
N.............................148 Hz., ± 10 Hz / Volt @ 1 Meg Impedance COMPLIANCE / STANDARDS
P.....................................................10 VDC Supply @ 20 ma Max
Speed Switch Adjustment Range........................................1000-10000 Hz. Agency…...........................................................................CE Requirements
INPUT POWER
O.S.
TEST
1 OFF ON 2
LEAD SOFT
CIRCUIT COUPLING
OVERSPEED ON OFF
C OVERSPEED
STABILITY
6.50 6.00 OVER
(165) (152) STARTING SPEED SPEED
FUEL RAMPING
DEAD TIME
CAUTION DROOP
COMPENSATION
ENGINE SPEED CONTROL
COMPONENT. WHEN INSTALLING
JUMPER
OR SERVICING, REFER TO
PRODUCT PUBLICATION
PICK-UP - + IDLE
ACTUATOR BATTERY 10V
AUX OUTPUT
A B C D E F G H J K L MN P
CW GROUND REFERENCE
MAGNETIC
CLOSE FOR DROOP
PICK-UP
SPEED TRIM
_ CONTROL - 5K CLOSE FOR IDLE
+ S1
FUSE
BATTERY 15A MAX
6.00
(152)
5.25
Ø0.27 (7) (133)
O.S.
CRANK TEST
OVERSPEED
O.S.
RESET
GA 1 2 3 4 5 6 1 OFF 2
C
ON
LEAD SOFT
CIRCUIT COUPLING
ON OFF
STABILITY OVER
6.50 6.00
(165) (152)
SPEED
STARTING SPEED
FUEL RAMPING
DEAD TIME
CAUTION DROOP
COMPENSATION
ENGINE SPEED CONTROL
COMPONENT. WHEN INSTALLING
JUMPER
OR SERVICING, REFER TO
PRODUCT PUBLICATION
PICK-UP - + IDLE
ACTUATOR BATTERY 10V
AUX OUTPUT
A B C D E F G H J K L MN P
CW GROUND REFERENCE
MAGNETIC
CLOSE FOR DROOP
PICK-UP
SPEED TRIM
_ CONTROL - 5K CLOSE FOR IDLE
+
FUSE
BATTERY 15A MAX
I, the undersigned, hereby declare that the equipment specified above conforms to the above
Directive and Standards.
In order to be in compliance with the above directives, the installer is obligated to install the equipment in strict accordance with the
following special instructions and guidelines.
1. The speed control unit must be mounted against the metal ground plane with four bolts, which make positive electrical
connections between the case and the back plane.
2. The magnetic pickup must be connected to the speed control using shielded cable as shown in the wiring diagram.
3. All shielded cable connections to the speed control must be connected to the case at the corner threaded connections per the wiring diagram.
4. Shielded cable for the actuator is recommended to minimize the actuator’s slight movement during fast high voltage
transients. The installer’s choice of not using shielded cable may cause the actuator to move more than slightly during
these transients. However, no failures should be experienced.
5. The installer must refer to the wiring diagram in the literature for proper electrical connections.