DG 00 006-E 06-09 Pandaros I
DG 00 006-E 06-09 Pandaros I
DG 00 006-E 06-09 Pandaros I
KG
Engine & Turbine Management
Am Haselbach 1
D-79677 Schnau
Germany
Phone
+49 7673 8208-0
Fax
+49 7673 8208-188
E-mail
info@heinzmann.com
www.heinzmann.com
V.A.T. No.:
DE145551926
HEINZMANN
Digital Speed Governors
Copyright 2009 by Heinzmann GmbH & Co. KG. All rights reserved.
This publication may not be reproduced by any means whatsoever or passed on to any third parties.
Read this entire manual and all other publications appertaining to the
work to be performed before installing, operating or servicing your
equipment.
Attention
Danger
Please note before commissioning the installation:
Before starting to install any equipment, the installation must have been
switched dead!
Caution!
High
Voltage
Danger
Danger
Attention
The examples, data and any other information contained in this manual
are intended exclusively as instruction aids and should not be used in
any particular application without independent testing and verification
by the person making the application.
Independent testing and verification are especially important in any
application where malfunction might result in personal injury or
damage to property.
Danger
HEINZMANN make no warranties, express or implied, that the
examples, data, or other information in this volume are free of error,
that they are consistent with industry standards, or that they will meet
the requirements of any particular application.
HEINZMANN expressly disclaim the implied warranties of
merchantability and of fitness for any particular purpose, even if
HEINZMANN have been advised of a particular purpose and even if a
particular purpose is indicated in the manual.
HEINZMANN also disclaim all liability for direct, indirect, incidental
or consequential damages that may result from any use of the examples,
data, or other information contained in this manual.
HEINZMANN make no warranties for the conception and engineering
of the technical installation as a whole. This is in the responsibility of
the user and of his planning staff and specialists. It is also their
responsibility to verify whether the performance features of our devices
will meet the intended purposes. The user is also responsible for correct
commissioning of the total installation.
Contents
Contents
Page
1 Safety Instructions and Related Symbols ........................................................................... 1
1.1 Basic Safety Measures for Normal Operation................................................................. 2
1.2 Basic Safety Measures for Servicing and Maintenance .................................................. 2
1.3 Before Putting an Installation into Service after Maintenance and Repair Works ......... 3
2 General ................................................................................................................................... 4
3 Functions ................................................................................................................................ 5
3.1 General Functions............................................................................................................ 5
3.2 Variation specific additional Functions........................................................................... 6
3.2.1 Variation DC 6-01 (Standard Generator) .................................................................. 6
3.2.2 Variation DC 6-02 (Standard General) ..................................................................... 6
3.2.3 Variation DC 6-03 (Extended Generator 1) .............................................................. 7
3.2.4 Variation DC 6-04 (Extended Generator 2) .............................................................. 7
3.2.5 Variation DC 6-05 (Extended General, especially vehicle)...................................... 7
4 Further Informations............................................................................................................ 9
5 Block Diagram ..................................................................................................................... 10
6 Sensors.................................................................................................................................. 11
6.1 Overview ....................................................................................................................... 11
6.2 Magnetic Pickup IA ...................................................................................................... 12
6.2.1 Technical Datas ....................................................................................................... 12
6.2.2 Installation............................................................................................................... 12
6.2.3 Tooth profile............................................................................................................ 13
6.2.4 Clearance of Magnetic Pickup ................................................................................ 13
6.2.5 Mounting Measurements......................................................................................... 14
6.3 Cooling Medium Temperature Sensor TS 01 - 28 - PT 1000 (EDV- No.: 600 00 053 00)... 14
6.4 Pressure Sensors ............................................................................................................ 15
6.4.1 Oil Pressure Sensor ................................................................................................. 15
6.4.2 Boost Pressure Sensors ........................................................................................... 16
6.4.2.1 Boost Pressure Sensor with Plug...................................................................... 17
6.4.2.2 Boost Pressure Sensor with Housing and Terminal Strip ................................ 17
Contents
Contents
Warning
This symbol is to indicate that there may exist dangers to the engine, to
the material and to the environment.
Note
This symbol does not refer to any safety instructions but offers important notes for
better understanding the functions that are being discussed. They should by all
means be observed and practiced. The respective text is printed in italics.
The installation may be operated only by authorized persons who have been duly
trained and who are fully acquainted with the operating instructions so that they are
capable of working in accordance with them.
Before turning the installation on please verify and make sure that
- only authorized persons are present within the working range of the engine;
- nobody will be in danger of suffering injuries by starting the engine.
Before starting the engine always check the installation for visible damages and make
sure it is not put into operation unless it is in perfect condition. On detecting any faults
please inform your superior immediately!
Before starting the engine remove any unnecessary material and/or objects from the
working range of the installation/engine.
Before starting the engine check and make sure that all safety devices are working
properly!
Before performing any maintenance or repair work make sure the working area of the
engine has been closed to unauthorized persons. Put on a sign warning that
maintenance or repair work is being done.
Before performing any maintenance or repair work switch off the master switch of the
power supply and secure it by a padlock! The key must be kept by the person
performing the maintenance and repair works.
Before performing any maintenance and repair work make sure that all parts of engine
to be touched have cooled down to ambient temperature and are dead!
Keep the cabinet always closed. Access should be permitted only to authorized
persons having a key or tools.
Never use a water hose to clean cabinets or other casings of electric equipment!
1.3 Before Putting an Installation into Service after Maintenance and Repair
Works
Make sure the control linkage has been reattached and all cables have been
reconnected.
Make sure all safety devices of the installation are in perfect order and are working
properly!
2 General
2 General
The HEINZMANN Digital Governors of the PANDAROS series have been designed as
speed governors for diesel and gas engines with low and medium power. In addition to their
primary purpose of controlling speed, these governors are capable of performing some other
tasks and functions.
The control system consists of the control unit, the actuator, the setpoint adjusters, the
sensors, and the connection cables.
The control unit includes the control electronics. At the core of the control unit is a very fast
and powerful 16 bit microprocessor. The actual controller programme based on which the
processor operates is permanently stored in a FLASH-EPROM.
The current engine speed is sensed by a magnetic pickup on the flywheel or a measuring
wheel.
One temperature sensor can measure the engine temperature and can cause changings of
governor parameters or alarm messages.
The speed setpoint, additional sensor inputs and the inputs for the analogue accessory are
depending on variations. There are 5 standard variations available. More variations are
possible on customer request.
All variations are available optional with integrated programmer.
With the serial interface ISO 9141 resp. RS 232 is communication to other devices possible.
3 Functions
3 Functions
The HEINZMANN electronic governors of PANDAROS series are speed governors that
offer a small range of functions. Even so, in addition to speed regulation, there are depending
on the variation the following functions available:
3 Functions
3 Functions
4 Further Informations
4 Further Informations
This publication describes in detail the technical data and connections of the control
electronics, of the sensors, of the setpoint adjusters and of the actuators.
The functions of the different adjustment parameters and characteristics are described in
detail in the manual
Basic Information PANDAROS, Manual-No. DG 00 006-e.
The mode of operation of the communication programme DcDesk 2000 is described in detail
in the manual
Operation Instructions of Communication Program DcDesk 2000,
Manual-No. DG 00 003-e.
5 Block Diagram
5 Block Diagram
WINDOW
FUNCTION
ESCAPE
ENTER
LCD-Display
Micro Controler
Speed Sensor
Switch Inputs
Pressure Sensors
Temperature Sensor
Analogue
Synchronizer
Actuator Position
Sensing
Analogue
Load Measuring Unit
Actuator
Drive
Failure Lamp
EEPROM
Interface RS 232
ISO9141
24 V - Power Supply
5V
DC
DC
DC 6 Board
According to the different types, there are not all functions and inputs available!
10
6 Sensors
6 Sensors
6.1 Overview
Sensor
Speed
Coolant
Oil Pressure
Boost Pressure
Temperature
HZM Designation
IA ..
TS 01-28-PT1000
DSO 01-6
DSL/G 0..-2
DSO 01-10
DSL/G 0..-5
DSL/G 0..-10
Connection
SV 6-IA-2K
SV 6-IA-2K
DIN 43650 A
DIN 43650 A
2 pole
2 pole
2 Line System
2 Line System
Measuring Procedure
inductive, active
PT1000, passive
active
active
Measuring Range
50...9.000 Hz
-50...+150C
0...6 bar
0...2 bar
0...10 bar
0...5 bar
0...10 bar
Supply Voltage
Range
passive
10...34 V DC
12...36 V DC
0...10 V AC
4...20 mA
4...20 mA
Operating
Temperature Range
-55...+120C
-50...+150C
-25...+125C
-40...+100C
In order to ensure maximum flexibility with regard to the sensors, the minimum/ maximum
current values and the measuring ranges of the pressure and temperature sensors have been
provided programmable.
11
6 Sensors
inductive sensor
0.5 .. 0.8 mm
0 V .. 10 V AC
Sine (depending on tooth shape)
approx.. 52 Ohm
-55C up to +125C
IP 55
< 10g, 10 .. 100 Hz
< 50g, 11 ms half sine wave
SV 6 - IA - 2K (EDV- No.: 010-02-170-00)
6.2.2 Installation
The installation of the pickup has to be arranged in such a way as to obtain a frequency
as high as possible. Normally, the HEINZMANN governors of the series Pandaros are
designed for a maximum frequency of 9000 Hz. Frequency (by Hz) is calculated
according to the formula
f (Hz)
n(1 / min)* z
60
Example:
n
z
=
=
1.500
160
f
1500 *160
60
= 4.000 Hz
NB: It should be taken care that the speed can be measured by the pulse pickup
without any bias. For best results therefore, the speed pickup should take the
engine speed from the crankshaft. A suitable position for this is, e.g., the starter
gear (but not the injection pump wheel).
The pickup gear must consist of magnetic material (e.g., steel, cast iron).
12
6 Sensors
Any tooth profile is admissible. The top width of the tooth should be 2.5 mm minimum,
the gap and the depth of the gap at least 4 mm. For index plates the same dimensions are
valid.
Due to tolerances, a radial arrangement of the magnetic pickup is preferable..
The distance between the magnetic pulse pickup and the tooth top should range from
0.5 and 0.8 mm. (It is possible to screw in the magnetic pickup till it touches the tooth
and then unscrew it for about half a turn.)
4mm(at least)
2.5mm(at least)
4mm(at least)
0.5 - 0.8mm
13
6 Sensors
19
G
35
Measures
Type
01 - 38
02 - 76
03 - 102
11 - 38
12 - 76
13 - 102
L
(mm)
38
76
102
38
76
102
Remarks
M 16 x 1,5
M 16 x 1,5
M 16 x 1,5
5/8"-18UNF-2A
5/8"-18UNF-2A
5/8"-18UNF-2A
appropriate
plug
SV6-IA-2K
14
-50C up to +150C
1.5C
1000 Ohm 0.5 %
5V
3 mA
approx 1mA
approx. 13 seconds
-40C up to +105C
IP 65
< 20 g, 10 - 300 Hz
< 50 g, 11 ms half-sine wave
50 Nm 15 %
SV 6 - IA - 2K (EDV- No.: 010 02 170 00)
6 Sensors
16
17,5
28
56,5
M14x1,5
8 h7
5/8"-24
A B
SW 19
pin configuration:
A=+
B=Fig. 4: Temperature Sensor TS 01 - 28 - PT 1000
Measuring range
Over pressure
Supply voltage
Output signal
Storage temperature
Ambient temperature
Oil temperature
Protection grade
Vibration
Shock
Tightening torque
Connection
0 - 6 bar or 0 - 10 bar
15 bar resp. 20 bar
10 - 34 V DC
4 - 20 mA
-25C up to +85C
-25C up to +85C
-25C up to +125C
IP 65
< 20 g, 10 - 300 Hz
< 50 g, 11 ms half-sine wave
max. 25 Nm
DIN 43650-A, 2-line system
15
M5
19
G1/4"
27
6 Sensors
12
SW 19
22
48,8
26
Pressure Sensor
EDV- No.
DSO 01 - 6
DSO 01 - 10
600-00-058-00
600-00-058-01
Max. Operating
Pressure (bar)
6
10
The boost pressure sensors are also available in an additional housing with terminal
strip.
Measuring range
Over pressure
Supply voltage
Output signal
Storage temperature
Ambient temperature
Protection grade
Vibration
Shock
Connection
16
6 Sensors
89
SW 24
33,5
53
30,5
30
G3/8"
12
2
124,7
PG9
19
Boost Pressure
EDV- No.
DSL 01 - 2
DSL 01 - 5
DSL 01 - 10
600-00-057-00
600-00-057-01
600-00-057-02
Max. Operating
Pressure (bar rel.)
2
5
10
125
29,5
113
10
4,5
14
SW 24
HEINZMANN
D-79677 Schnau/Schw.
Germany
30
Am Haselbach 1
G1/4"
G3/8"
52
80
GmbH + Co.
15
30
27,5
91
17
6 Sensors
18
Pressure Sensor
EDV- No.
DSG 04 - 2
DSG 04 - 5
DSG 04 - 10
600-00-056-00
600-00-056-01
600-00-056-02
Max. Operating
Pressure (bar rel.)
2
5
10
7Setpoint Adjuster
7 Setpoint Adjusters
With regard to the variety of applications, various setpoint adjusters are available for the
HEINZMANN digital speed governors of series Pandaros.
approx. 312
5 kOhm
-55C to + 120C
IP 00
3/8" - 32 NEF - 2A
23
27
26
9,5
Fig. 8: Potentiometer SW 01 - 1 - b
10 turns
5 kOhm
-55C to + 120C
IP 00
3/8" - 32 NEF - 2A
17
23
32
8,8
Fig. 9: Potentiometer SW 02 - 10 - b
19
7 Setpoint Adjuster
On request, the potentiometers, as specified under 6.1. and 6.2. can be supplied with
analogue adjustment knob with lock in place of the standard rotating knob. In this case,
ordering specification is SW..-..-m.
Likewise, a clamping fixture can be installed instead of the knob. The ordering
specification will then be SW ..-..-k.
For the speed setpoint value a current signal of 4 20 mA can be directly connected to the
control unit. If the signal fails, the governor will adjust minimum speed according to the
4 mA value or use a pre-programmed substitute value.
On condition that the governor is configured correctly, a digital setpoint source is possible
directly with two switch inputs (increase/decrease speed), e.g. digital synchronizing
manually or with PLC.
This unit is basically an angular position transducer that translates gas pedal positions into
a proportional current or voltage for 0 - 45 rotational displacement. The resulting output
can be used for speed setting. For more information refer to manual E 83 005 - e.
If pneumatic setpoint adjustment is desired, the boost pressure sensors may be used to
supply the signals. For detailed specifications of these sensors refer to chapter 5.5.2.
20
Supply voltage
12 V DC or 24 V DC
min. voltage
9 V DC
max. voltage
33 V DC
Current consumption
max. 7 A, and
max. 11 A for max. 60 Seconds
12 A
Storing temperature
-40C up to +85C
Operating temperature
-40C up to +80C
-10C up to +60C
optional -20C up to +70C
Humidity
up to 98% at 55C
Dynamic strength
max. 2 mm at 10 up to 20 Hz,
max. 0,24 m/s at 21 up to 63 Hz
max. 7 g at 64 up to 2000 Hz
Shock
Protection grade
IP 00
Insulation resistance
> 1 MOhm at 48 V DC
Weight
approx. 0.5 kg
EMC
EMC Directives:
according to EMC Standards:
89/33/EWG, 95/54/EWG
ISO 11452-2
ISO 7637-2
ISO 7637-3
VDE 0879-3
EN 50081-2
EN 50082-2
21
All inputs and outputs are protected against reverse-voltage and short circuit to battery
plus and minus.
Speed input
Temperature input
U = 0..5 V, Re = 100 k, fg = 15 Hz
I = 4 .. 20 mA, Re = 200 , fg = 15 Hz
or
Setpoint default digital 1
Drive output
Additional Inputs
only for DC 6 03..05
or
or
or
or
22
Ue = 0..10 V, Re = 20 k, fg = 15 Hz
Ue = 0..5 V, Re = 100 k, fg = 15 Hz
Ie = 4 .. 20 mA, Re = 200 , fg = 15 Hz
U0 < 2 V, U1 > 6.5 V, Rpd = 4.75 k
Rpu = 4.75 k oder Rpd = 150 k
8.2 Measurements
101,5
31,5
91,5
HEI NZMANN
Am Haselbach 1
D-79677 Schnau/Germany
Phone: +49 (7673) 8208-0
Fax: +49 (7673) 8208-188
6
7
8
9
10
11 12 13 14 15 16 17
240
250
18 19
18 19
DRIVE-
Actuator
10 11 12 13 14 15 16 17
DC 6
9
FB-REF
FB-MEA
7
SHIELD
FB-COM
Setpoint / MFP
STOP/DI
GND
4
GND
REF
PANDAROS
2
SHIELD
1
GND
DRIVE+
20
20
21
+ 12A
21
22 23
DRIVE+
to Actuator
24 25
DRIVE-
to DC6
22 23
DRIVEDRIVE+
CU-01
31,1
ca 34,7
12V/24V
Type-Nr.
Serial No.
84,5
Note:
The terminals 1 to 3 are not available at the standard versions DC 6-01 and
DC 6-02.
23
101,5
31,5
91,5
H EI NZMANN
Am Haselbach 1
D-79677 Schnau/Germany
Phone: +49 (7673) 8208-0
Fax: +49 (7673) 8208-188
MFP
GND
4
5
9
10
11 12 13 14 15 16 17
240
ENTER
250
SHIELD
18 19
Drive
18 19
Actuator
Feedback
10 11 12 13 14 15 16 17
GND
STOP / DI
GND
7
8
REF
Function
Escape
Window
Setpoint / MFP
SHIELD
20
20
21
+ 12A
21
PANDAROS
DC 6-PG
22 23
DRIVE+
to Actuator
24 25
DRIVE-
to DC6
22 23
DRIVEDRIVE+
CU-01
31,1
ca 34,7
12V/24V
Type-Nr.
Serial No.
84,5
Note:
24
The terminals 1 to 3 are not available at the standard versions DC 6-01 and
DC 6-02.
Digital Governor Basic System PANDAROS I
8.3 Mounting
When selecting the location, care should be taken for easy access in order to facilitate readout of the failure indication and replacement of the device under field conditions. Any
mounting position is admissible. When fitting the device directly on the engine, it should
be mounted using vibration absorbers.
25
9 Actuators
9 Actuators
9.1 Design and Mode of Operation
feedback probe
feedback cam
governor output shaft
gearbox
dc disk armature
motor
The actuator torque is generated by a DC disk armature motor and transmitted to the
governor output shaft by way of a gearbox.
The use of special materials and long-time lubricants assures maintenance-free operation
and long working life of the actuators.
A feedback cam is mounted on the governor output shaft which is scanned contactlessly by
a probe, thus transmitting the precise position of the output shaft to the control unit.
26
9 Actuators
If the actuator strikes against a stop, as may occur, e.g., under parallel mains operation or
may be caused by engine overload or cylinder failure, the current limitation will take effect
after approx. 20 seconds; by this the current to the actuator is reduced to a value that
cannot harm the motor.
Altogether, this type of actuator provides the following advantages:
- High regulation power working in both directions.
- Extremely low current consumption during steady state and relatively low current
consumption on change of load.
- Indifference to slow voltage changes of the supply; abrupt voltage changes cause governor
disturbances.
9.2 Installation
The actuator must be mounted firmly on the engine by means of reinforced brackets.
Unstable arrangements, as caused by weak bracket material or missing stiffenings, have to
be avoided by all means; they are bound to intensify vibrations, which will lead to
premature wear of the actuator and the connecting linkage!
Generally any mounting position is possible; however, the actuators should not be
mounted with the plug connection pointing straight upward.
27
9 Actuators
9.3 Specification
StG 6 - 01
StG 6 - 02 - V
36
36
approx. 4 Nm
approx. 6 Nm
Holding moment in
current limitation
approx. 2 Nm
approx. 3 Nm
approx. 70 ms
approx. 75 ms
Current consumption of
whole governor:
in steady state condition
on change of load
max. current
in current limitation
approx. 1 A
approx. 3 - 4 A
approx. 4.5 A
approx. 2.5 A
approx. 1 A
approx. 3 - 4 A
approx. 4.5 A
approx. 2.5 A
Storage temperature
Ambient temperature
in operation
-25C up to +90C
-25C up to +90C
Ambient temperature
special version
-40C up to +90C
-40C up to +90C
up to 100 %
up to 100 %
IP 44
IP 44
approx. 3.5 kg
approx. 3.5 kg
Humitity
Protection grade:
Weight
28
9 Actuators
StG 10 - 01
36
approx. 10 Nm
Holding moment in
current limitation
approx. 5 Nm
approx. 80 ms
Current consumption of
whole governor:
in steady state condition
on change of load
max. current
in current limitation
approx. 1 A
approx. 3 - 4 A
approx. 4.5 A
approx. 2.5 A
Storage temperature
-55C to +110C
Ambient temperature
in operation
-25C to +90C
Ambient temperature
special version
-40C to +90C
Humitity
Protection grade:
Weight
up to 100 %
IP 44
approx. 4.3 kg
29
9 Actuators
9.4 Measurements
125
94
36
83
173
1 00
Fllung
0
50
Fuel Combustible
5,5
133
151
182,5
23
123
100
75
80
95
110
30
9 Actuators
125
36
94
83
23
50
5,5
155
193
173
202
10 0
143
100
75
80
95
110
31
10 Regulating Linkage
10 Regulating Linkage
10.1 Length of Lever Arm
The length of the lever arm is determined in such a way that approx. 90 % of the governor
output shaft adjustment angle can be used. Based on this, the rack length L of governors
with 36 adjustment angle is calculated as L = 1.8 a, "a" being the travel distance of the
injection pump or the carburettor.
Note:
With the actuator StG 6 - 02 - V the lever arm will already be mounted on the actuator
shaft and must not be ordered seperately.
32
10 Regulating Linkage
The length of the connecting linkage is adjusted in such a way that with the governor in
stop position the injection pump is set to 0 - 2 fuel marks. (Travel of the injection pump
control rack is limited by the governor.)
stop
displacement
angle
0 - 2 fuel mark
injection pump
pressure elastic member
(only if needed)
100
Fllung
0
50
Fuel Combustible
actuator
The resistance of the pressure elastic link is overcome when the control rack has reached
the full load stop and the speed continues to decrease (overload). Furthermore, the elastic
link is overcome when stopping via the emergency switch.
33
10 Regulating Linkage
For carburettor or gas engines, the length of the connecting linkage is adjusted in such a
way that with the governor in full load position the throttle valve is completely open. In
idling speed position, the elastic link must be slightly overcome. This allows adjustment of
the idle screw without changing the governor adjustment.
displacement
angle
no load position
throttle valve
opened completely
full load position
Fllung
0
50
Fuel Combustible
actuator
If carburettor or injektion pump are to the left of the governor as opposed to their position
on the drawings, then the direction of motion of the elastic link must also be reversed.
34
11 Electrical Connection
11 Electrical Connection
The electrical connection possibilities are depending on the variation of the control unit.
Control Unit
DC .. 6-01
4 5 6 7 8 9 10 11 12 13 14 15 16 17
CU-01
18 19
20 21
Temperature Sensor
22 23
24 25
Governor
on
Fuse
12 A
24V
Battery
Actuator
Increase Speed
C
B
D
A
E
Decrease Speed
Common Alarm
StG 6 .. 10 - 01
B
A
Magnetic Pickup IA ..
35
11 Electrical Connection
Control Unit
DC .. 6-02
CU-01
4 5 6 7 8 9 10 11 12 13 14 15 16 17
18 19
20 21
Temperature Sensor
Fuse
12 A
24V
cw
out
k
min.
24 25
Governor
on
Setpoint Potentiometer
max.
22 23
Battery
ccw
Actuator
C
B
D
A
E
Fixed Speed
Common Alarm
StG 6 .. 10 - 01
B
A
Magnetic Pickup IA ..
36
11 Electrical Connection
Control Unit
DC .. 6-03
CU-01
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
18 19
20 21
Auxiliary Contact
Generator Breaker
22 23
24 25
Governor
on
Fuse
12 A
24V
15
16
14
Battery
Temperature Sensor
Actuator
C
B
Increase Speed
D
A
E
Decrease Speed
StG 6 .. 10 - 01
Common Alarm
B
A
Magnetic Pickup IA ..
37
11 Electrical Connection
Control Unit
DC .. 6-04
CU-01
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
18 19
20 21
22 23
24 25
Governor
on
16 A
17
Synchronizer
SyG 02
Fuse
12 A
24V
15
16
14
Battery
Temperature Sensor
Actuator
C
B
Setpoint Potentiometer
max.
min.
D
A
E
out
cw
ccw
StG 6 .. 10 - 01
Selector Switch
Analogue Accessory Units/
Setpoint Potentiometer
Common Alarm
B
A
Magnetic Pickup IA ..
38
11 Electrical Connection
Control Unit
DC .. 6-05
CU-01
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
18 19
20 21
22 23
24 25
Governor
on
Fuse
12 A
24V
Temperature Sensor
Battery
Setpoint Potentiometer
max.
out
k
min.
cw
ccw
Actuator
C
B
Fixed Speed
D
A
E
Common Alarm
StG 6 .. 10 - 01
B
A
Magnetic Pickup IA ..
39
11 Electrical Connection
11.6 Harness
Important: It is not possible to use all offered signals at the same time, because some
inputs have to be assigned differently depending on the variation.
L1
L5
Battery
Sensors
L2
1 00
F l u
l ng
50
Fu e l
L6
Co m bu s ti bl e
Switch Inputs
Actuator
40
30
50
60
70
20
80
10
0
L3
L7
90
100
Setpoint Adjuster
Error Messages
L4
Magnetic Pickup
L10
Communication
40
11 Electrical Connection
The allowed length and necessary cross-sections of the cables to connect are as follows:
L1
Power supply
max. 15 m
2 x 2.50 mm
up to 10 m
over 10 - 20 m
3 x 0.75 mm
2 x 2.50 mm
2 x 4.00 mm
L 3.1
L 3.2
L 3.3
L 3.4
L 3.5
Setpoint potentiometer
4 - 20 mA input
0-5V
Synchronizer
Load measuring unit
3 x 0.75 mm
2 x 0.75 mm
2 x 0.75 mm
2 x 0.75 mm
2 x 0.75 mm
L4
Magnetic pickup
2 x 0.75 mm
2 x 0.75 mm
2 x 0,75 mm
2 x 0.75 mm
1 x 0.75 mm
1 x 0.75 mm
1 x 0.75 mm
1 x 0.75 mm
L7
Error message
1 x 0.75 mm
(the error lamp has to be supplied with battery plus, ground is switched)
41
12 Parametrization Possibilities
12 Parametrization Possibilities
The software for the HEINZMANN series Pandaros has been designed in a way that will
allow programming both at the HEINZMANN factory and by the engine manufacturer.
Since erroneous programming can cause considerable damages, full use should be made of
the level structure and the user masks.
As a principle, first programming should always be conducted by experienced personnel and
must be checked before first commissioning the engine. If possible, a HEINZMANN
specialist should be consulted when first programming is performed.
The following sections describe the possibilities of parametrizing the control unit:
12 Parametrization Possibilities
Besides, the PC programme permits to save and download the operational data to and from
diskettes.
43
13.2
Check program with respect to relevant parameters: number of teeth, speed, etc.
13.3
13.4
13.5
13.6
Start engine and run it up to nominal speed using the set point potentiometer.
13.7
13.8
13.9
Gain-correction (P-correction) for gas engines resp. for variable speed governors
with larger speed ranges; adjust map if necessary.
13.10 Checking the remaining program items, e.g., starting fuel injection, ramp time, etc.
44
14 Order Information
14 Order Information
Control Unit:
Designation DC X .6 - 0Y - (PG)
X = used actuator type
6, 6V or 10
Y = application variation
1 .. 5 (refer to the connection diagrams)
PG = when integrated Programmer is required, only
Before delivery, the control unit will be conformed on the hardware side to the application
variation inclusive the actuator type. While doing so, the analogue inputs are calibrated, if
necessary. The included software correspond to the application. All further adjustments as
e.g. teeth number, speed range, limitation curves, dynamic parameters, start procedure etc.
have to be set by the customer himself.
Actuator:
Here an actuator designation has to be given, as listed in chapter 8.
Magnetic Pickup:
Here an magnetic pickup designation has to be given, as listed in chapter 5.2.5.
Additional Sensors:
If additional sensors or a setpoint adjuster is necessary, the order informations can be taken
from the corresponding chapters.
Harness:
Generally it is recommended to produce the harness at HEINZMANN. Therefore the needed
cable length for each connections has to be given.
The wiring to the actuator and to the magnetic pickup has to be done by HEINZMANN
generally, because here plugs from HEINZMANN are used where the conntacts of the cables
have to be soldered.
The order designation of each cable can be taken from the chapter 10.6.
45
15 Download or Manuals
15 Download of Manuals
Technical manuals can be downloaded in pdf-format from our homepage:
www.heinzmann.com
If the desired manual should not be available there, send an e-mail to:
info@heinzmann.de
or write to:
We would be pleased to receive your comments about the contents and presentation of our
publications. Send your comments to the e-mail or address shown above please.
46