1 Well Completions PDF
1 Well Completions PDF
1 Well Completions PDF
Chapter 1
Well Completions
Khafiz Muradov
Learning Objectives
• Describe the basic well completion design principles and decision areas involved.
• Evaluate for a given reservoir scenario the bottom hole completion options and make a recommendation based on well integrity and
reservoir management requirements.
• Identify, evaluate and recommend functional capability of completion strings for a variety of situations.
• Explain the principles of the tubing grade selection, and the calculations involved.
• Describe the purpose and generic operating principles for major completion equipment components.
• Assess well safety requirements and capabilities inherent in well design. Identify potential failure mechanisms/operational
problems with equipment.
• Outline the basic logic behind the completion installation practices, and be able to propose a conceptual installation program for a
given well completion.
• Describe the options, and their inherent constraints/advantages, for producing multiple reservoir units.
• Propose general completion options for producing two, three or more zones simultaneously.
• Assess and recommend geometrical configurations for drilled wellbores for both production and injection applications.
• Describe the requirements for and operational principles of intelligent well completions.
• Evaluate for a given reservoir scenario the advanced well completion options and make a recommendation based on reservoir
management requirements.
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‘Well Completion’
Production Engineer’s role:
ensure:
- suitable production/injection
- safety (fluids contained)
- cost-effectiveness (capex
and opex per unit produced)
- reliability and integrity
(standards)
- other?
Time
Initiate Design
Conceptual Design
Casing Well
String Detailed Performance
Design Completion Optimisation
String Design
Final Design(s)
Information Design
Reservoir understanding options
Multidisciplinary, interactive approach available
Detailed design
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Bottomhole Completion
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Openhole Completion
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Openhole Completion
Advantages Disadvantages
• No perforation, production • Liable to “sand out” as
casing & cementing whole production zone is
expenses. open to flow.
• Minimal rig time. • No selectivity for
• Full diameter hole in the production, stimulation
pay zone, which improves and workover.
productivity. • Limited ability to isolate
zones.
Commonest type of
completion because:
Wellbore stability
Inflow selectivity (if
cement seals casing
annulus)
Multi-zone completion
now possible
However:
More expensive and
complex than OH
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Advantages Disadvantages
• Introduces flexibility • Cost of casing, cementing,
allowing isolation of zones and perforating.
and selection of zones for • Rig time cost for longer
production/injection, e.g.,
where to perforate or
isolate.
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Benefits
1. Prevents wellbore collapse.
Facilitates wellbore access
Drawbacks
1. All zones open to (cross)flow,
no control
2. Screen may become plugged
Applications:
1. Reservoirs with large &
homogenous sand grains
2. Long completion intervals or
limited access e.g. horizontal
& multi-lateral wells
Advantages Disadvantages
• Assists in preventing sand • Cost of slotted liner and
production (provided the installation.
formation sand is large • Difficult to isolate zones
and homogeneous). for production control
• Prevents wellbore collapse purposes (unless packers
in OH are installed).
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Expandable sandscreen
Gravel pack
Intelligent well completion
Completion String
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(Production) Packer
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Tubing Stresses
due to
Torque,
System pressures,
Axial load
Bending
Buckling
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Corrosion
Types:
- Acidic (CO2)
Corrosion + erosion
Lining / cladding
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An Internally An Integral
Flush, Internally
premium Upset
Coupling Coupling
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Compact spool
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Annular seal:
1. Improves flow stability & production
control
2. Protects the production casing &
wellhead from produced fluids
3. Selectively isolates reservoir zones
– two or more producing zones
with different fluid properties,
GOR, pressures, etc.
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• This completion
allows Tubing
Movement
• Protects the
production casing
be seal achieved by
the polished packer
bore and
elastomeric seals at
the bottom of the
tubing
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Seal Types
Seals: elastomer
elements (O, T, V, …)
ScSSSV: Surface
controlled
SubSurface
Safety
Valve
• ScSSSV closes
‘Double-barrier’ well control policy once control line
Installation depths: scales, control line
length, etc. pressure released
Pressure equalization functionality
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Manages:
Xmas tree removal while preparing to pull tubing
Removal of valves or valve components for servicing
Accidental damage to Xmas tree
Wellhead leaks at the Xmas tree flange seals
Types:
1. Direct Controlled SSSV (SSCSV or "storm chokes“) close well when
preset pressure drops or flow rates exceeded OR
2. Surface Controlled SSSV (SCSSSV) closes well by loss of hydraulic
pressure to the downhole valve assembly.
Tubing or wireline retrievable
closed
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Completion Functions
- Opening the Sliding
Side Door (SSD)
allows circulation
between tubing &
annulus
E.G. for well killing
Wireline Entry Guide
Aligning the outer & inner ports by moving the sleeve allows
circulation from tubing to annulus. E.g. for well killing
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Landing Nipples
1. Isolate the tubing string
2. Ported device for tubing & annulus communication
3. Emergency closure of tubing
4. Downhole regulation or throttling of the flow.
5. Install downhole P or T recording gauges
Two types of application
Nipples installed at various points in the string for:
(a) Plugging the tubing for:
Pressure tests, Setting Hydraulic packer & Zonal isolation
(b) Hosting a device, e.g.:
Velocity string, SSSV, gauge, …
Types of Nipples
Landing Nipple
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Tailpipe Assembly
Tailpipe Facilities
• Allows fluid to
enter when an • Provides easy
e.g. a gauge is re-entry of
installed at the
base of the tail wireline tools into
pipe tubing
Courtesy Schlumberger
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• Schematic covers
5.5" Pup Joint 4.767 5.953
5.5", 17 ppf tubing 4.767 5.953
installed equipment
X-over, 7" New Vam B x 5" Fox RS P 4.151 7.693 4000 3989
5" Pup Joint 4.151 5.364
5" Pup Joint 4.151 5.364
5" Flow Coupling 4.151 6.072
4.135" AOF Wireline Nipple 4.135 6.050 4102
• Everything
5" Flow Coupling 4.151 6.078
5" Pup Joint 4.151 5.364
5" Tubing Joint 4.151 5.364
5" Pup Joint 4.151 5.364
5" Flow Coupling 4.151 6.077
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Completion
Installed –
What’s Next?
Discuss
Examples
Advanced Wells
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IOR
Advanced Wells
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Horizontal Completions
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5 Vertical wells
required for field
development
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Smart Wells
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Intelligent Well
I-well advantages:
Monitoring downhole parameters
Controlling zonal inflow/outflow
Effective flow
control and
monitoring allows
flexibility managing
sweep, control of
unwanted fluids,
managing
uncertainty, etc.
Reactive
• Decisions are based on the
system’s current condition
• Considers Short-term (current)
objectives
Production Improvement
• Fast reaction to recognised
situations
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30 0%
(bar)
(bar)
25 10%
% = (water, gas, steam)
(bar)
20%
20
drop
drop
30%
drop
15 40%
Pressure
Pressure
50%
10
Pressure
60%
5 70%
0 80%
90%
0 20 40 60
100%
Flow rate
Flow (m3/d)
rate (m3/d)
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Smart Wells
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HP/HT Completion
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Water Breakthrough
affects the performance
of both zones in a
multilateral well via the
well’s “outflow”
performance
Learning Objectives
• Describe the basic well completion design principles and decision areas involved.
• Evaluate for a given reservoir scenario the bottom hole completion options and make a recommendation based on well integrity and
reservoir management requirements.
• Identify, evaluate and recommend functional capability of completion strings for a variety of situations.
• Explain the principles of the tubing grade selection, and the calculations involved.
• Describe the purpose and generic operating principles for major completion equipment components.
• Assess well safety requirements and capabilities inherent in well design. Identify potential failure mechanisms/operational
problems with equipment.
• Outline the basic logic behind the completion installation practices, and be able to propose a conceptual installation program for a
given well completion.
• Describe the options, and their inherent constraints/advantages, for producing multiple reservoir units.
• Propose general completion options for producing two, three or more zones simultaneously.
• Assess and recommend geometrical configurations for drilled wellbores for both production and injection applications.
• Describe the requirements for and operational principles of intelligent well completions.
• Evaluate for a given reservoir scenario the advanced well completion options and make a recommendation based on reservoir
management requirements.
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