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Industrial Testing Report

This document provides a radiographic test report for a 16mm thick MS weld plate used in the Gadhoda-Kishorpura Pipeline Part-A project by Adani Gas Ltd. The report details the test methodology, findings, and conclusions. It finds no significant defects in the weld and confirms it meets the applicable ASME standards. The summary provides key information on the test objectives, materials evaluated, findings, and conclusions in 3 sentences.

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Arvind Sahani
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0% found this document useful (0 votes)
220 views4 pages

Industrial Testing Report

This document provides a radiographic test report for a 16mm thick MS weld plate used in the Gadhoda-Kishorpura Pipeline Part-A project by Adani Gas Ltd. The report details the test methodology, findings, and conclusions. It finds no significant defects in the weld and confirms it meets the applicable ASME standards. The summary provides key information on the test objectives, materials evaluated, findings, and conclusions in 3 sentences.

Uploaded by

Arvind Sahani
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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The Image of Perfection Since 1980

NABL-ISO/IEC 17025 Accredited, IBR & Govt. Approved Testing t boratory shed No. : 25-26, Nilkanth Avenue,
B/h. Palm Hotel, Viratnagar Cross Road,
s. P Rinq Road, odhav Ahmedabad-382415.

lt,a rY)eto,LolB', Phone t079-29292942,29292943


Off. Mobile I a866112121, 8866a12121
9925012121, 9099224444
@nterwiie E-mail : meklabgujarat@gmail.com
metalab@metalab.co.in
IGC, Coa ting Thk.. UI DP, MPT & RT. . l"lobile Spedro on Site,
Testing Facilities: . lletab aAlby: Spectro, Tensile, Bend, Impact, Hard Strand l?, og raphy, Co rrosion Test,
I'4 eta
pa rati PQ as p€ all Sta nd rd (API ASt4 & B SEN rso RU b ber PI asti
lnsitu - t4 eta ography, Onsite Ha td ness & Th ckness Mea surement PS PQ R s
lding ilaterials : Soil Investi ation, Ce A9 9regates Sand Bric ks, AAC & Paver Block, 14ix Design, N DT Test Concrete & PIT Test
PA nt ts related Test BU

Customer Name &Address Report No: ME/87 /24/49


Pratham EPC Proiects Pw Ltd. Date: 26/07 /2019

303, Abhishree Adroi! Nr.Mansi Cross Road, Letter Ref.No. PEPC/ADANI/CGD/EQTIOl

Nr.Swaminarayan Temple, trapur

Sample Details :16MM Thk.MS Weld Plate, Welder ProiecE Gadhoda-Kishorpura Pipeline Part-A. Client: Adani
Name: Sunil Shah, Welder No: 01, Weld Process: Gas Ltd. & Proiect CGD Proiect.
SMAW,Lincoln Electric 03.2mm X 350mm Long

fob: Weld Plate Technique: SWSI

Radiation Source: h 192 Material: MS

Exposure Time: 4.30 Min FiIm: Carestream AA400

Processing Time: 4To5Min Screen: Lead

Focal Spot Size: 3.15mm FIB 0.13mm

Source Stretrgth: 21.10 Ci Density 2.0 to 4.0

Procedure Ref: ASM E Sec.l I -Part -C,ED -2017

Evaluation as Perr
Acceptable std.: ASME Sec.ll-Part-C,ED -2017

STD. Remark: Density of the Radiograp hs measured & confirmed to be betvveen 2.0 to 4.0

Thk SFD
IQI Sensltivity FiIm Size Loacation
Sr.No. ldentification (mm) (inch)

A.B Porosity Accepted


1 ACL/CGD /PEPPL/EQT / 16 L6 1B 8th 4"XL2" -D7
LINCOLN/3.2mml
) 16020415/SS 'J-6
16 1B 8th 4"X12" -D7 B-C Porosiry Accepted

Date oflnspection:25 /07 /2079 FoT, METAUTB ENTERPIRSE


( 1tl

n5 iuli\AL

)t

NSD: No Significant Defects, L/F: Lack of Fusion, L/P: Lack ofPenitration, C/P: Clustrr Porosity, U/C: under Cut (ASNT Level II)
'ba
P

orior to t6tinq. . oient hs to sp.oh€d tiE matM sp<jf@tim b€6e tedi nq. . Any c.mplaints about this Test Eport $eld be .ommuniot€d in wnting ,ihr
The Image of Pefection Since 1980
NABL-ISO/IEC 17025 Accredited, IBR & Govt. Approved Testing Laboratory Shed No. : 25-26, Nilkanth Avenue,
B/h. Palm Hotel, Viratnagar Cross Road,
@ S. P Ring Road, Odhav Ahmedabad-382415. (Gu

lllA TDCTo.LCIB Off. Mobile : 99250 12L2t, 9lJ992 2444


92OOO O6767t 9aO9O 9040
88661 12121, 48668 1212
@aterptite E-mail : metalabguiarat@gmail.com
metalab@metalab.co.in

Insitu - Metallography, Onsite Hardness & Thickness Measurement.. Preparation of wPS / PQR / wPQ as per all welding Standard (API, AWS, ASI\4E & BSEN ISO). Rubber. Plasti
Paint & its r€lated Te6t .
Building l4aterials : Soal Investigation, CemenL Aggregates, Sand, water, Bricks, AAC & Paver Blocks, l,4ix Design, NDT Test of Concrete & PfT Te

TEST REPORT

bmitted To :Pratham EPC Proiects P\d. Ltd Test Cerh'ficate No :ME/rG25


03, Abhishree Adroit, Nr Mansi Cross Road, Nr. Swaminarayan Temple, Vastrapur, Date of Certifi cate lssuei0l/Ogl211g
medabad
Date of Sample Receigr'r21/O1 12079
Letter Ref:PE PCIADAN UccDlEQr l07 Dt. 23 /07 12019 Condition of Sample/Location:Stamped 8y TUV-SUD
$mple Details:16 mm Thk. MS Weld Plate For EQI Welder Name : Sunil Shah, welder No.: 01, Weld Process : SMAW Make : Lincoln Elecric,
r. E2508R
Work Detaii: Project: CGD Projects_Adani, Client i AdaniGas Limited
Submited Size: Approx 30O rfin lWlX 450 mm Long, Test No. A, B, C, D

Test Method: lS 8811:1998 Ra.2018, ASTM E415:2018, WOPN/o1 lssue No.:04 Date of Analysisr o1l08/2019
RefStandardr: ASME SEC ll (P-C): 2017 SFA 5.1 E5010 Ma.hine lD: ME/OES/071
Test No, A
Element Name Element Code Min Value Max \ralue Result
Carbon % c 0.200 ./ 0.742.
Silicon % si 7.ON / o.!7-t .
Mangenese % 1.200 / 0_501
Sulphur % s 0.ot2
Phosphorus % 0.008
Nickel % Ni 0.300 <0.050 /
chromium % Cr O.2OO / <0.050 -
Molybdenum % Mo 0.300 / <0-O10 z
Vanadium % O.O8O / 0.006 /
Result: Confirm as per reference standard with respect of above analysed.

Witnessed By: Mr. Kalpesh Sharma(TUV S0D),Mr. layesh Prajapati(PEPCppL),Mr Chintan Authorized Signatory
shah(4At)

LV
Checked 8y: Ef,*EI
it Patel IQM)

\{
Hffi
Whlle providins rtatenent of cooformi9 unce.taint! is not taken hto .onsiderari on

,.: 0 1H AS/4

lnspector
067
l.'$

prior to

r
tstinq. . Cient hE to speiarei the fratsial sp€dfiGnon b€fore t6nnq. . Any comptaints about this T6t report shoutd be mmuniGted n
The Image of Perfection Since 1980
NABL-ISO/IEC 17025 AccrediH,IBR & covt. Approved Testing Laboratory Shed No. : 25-26, Nilkanth Avenue,
B/h. Palm Hotel. Viratnagar Cross Road.

rnet;o,Lol9'
S. P, Ring Road, Odhav, Ahmedabad-382415. (C

lllA Off. Mobile : 99250 12L2,., 90992 244


92OOO 06767,
88661 12121, a866a 12'
9aO9O 9O4

@nterprtse E-mail : metalabgujarat@gmail.com


metalab@metalab.co.in

hsitu - lletallography Onsite Hardness & Thickness l4easurement. . Preparation of WPS / PQR / WFQ as per all Weldinq Standa rd (APl, AWS, ASI''IE & BSEN ISO) . Rubber, Plas
Paint & its related Test . Building Materials : soil Investigation. cement, Aggregates, sand, water, Bricks, Mc & paver Blocks, l,4ix Design, NDT Test of Concrete & PIT _

TEST REPORT
Submitted To :Pratham EPC ProJects Art- Ltd. Test Certiffcate No :MEficZSnO
303, Abhishree Adroit, Nr. Mansi Cross Road, Nr Swaminarayan Temple, Vastrapur,
Date ot Certificate lss !etOUOS/2O7'
Ahmedabad
Date of Sample Receiplt2'/oi 12019
Lett€r Ref: PE Bl07 /2019
PCIADAN V C6D/EAT /o7 Dr. Condltion of Sample/Location:Stamped By TUV-SUD
ample Details:16 mm Thk. MS Weld Plate For EQL Welder Name : Sunil Shah, Welder No.: 01, Weld Process : SMAW Make : Lincoln Electrig
0 3.2 mm X 350 mm Lon8, Batch No.: 1602M15, Electrode : ASME Sec ll (PC) sFA 5.1 Gr. E6010, Base Metal : lS 2062 Gr. E250BR
Work Detaill Project : CGD Blgj9.t s_Adani, Client : Adani Gas Limited.
bmited Size: Approx 300 mm (w)X 450 mm Long, Test Ng, A, B, C,

Test Method: ASME Sectioh lx: Ed.2o17 Date of Analysis: 01/08/2019


RefStandards: lS 2062:2011 (Ra2016) Gr. E250BR (<20 mm) Machine lD: ME/UTM/50T/68
Transverse Tensile Test Test No. C
Parameter Min. Value Max, Value Result/Observation
Width (mm) 19.08
rhk. (mm) 16.02
Area (mm']) 305.56
Peak Load/Ultimate Load (kN) 742.O2
UTs {N/mm2) 410 464.63
Location of Fracture Fractured at Parent
Result: Confirm as per ASME Section lX:Ed.2017 jn respect of above results.

Test Method: ASME Section ll (C) :2017 Date of Analysir: 01/08/2019


Ref Standa.ds: ASME SEC ll (P-C): 2017 SFA 5.1 E6O1O Machine lD: ME/UTM/2oTI22
All Weld Tensile Test Test No. D
Palameter Mln. \hlue Max. Value Resuh/Obsenration
Diameter {mm) 6.57
Area {mm'1} 33.92
G. Length {mm) 26
0.2 % Proof Load (kN) L3.88
Peak Load/Ultimate Load {kN) 77.30
0.2 % Proof Stress {N/mm!) 330 ,^ 409.74.
U'rS {N/mm') 430 5to.o2 .
FinalG. Length (mm) 31.90
Elongation % 22.69 ,.
Location of Fracture WGL
Result: Confirm as per above reference standard in respect of above results

Witnessed By: Mr. Kalpesh sharmaff0v SUD),Mr. Jayesh prajapati(pEpcppL),Mr Chintan Authorized Signatory
shah{AGL)
1tl :.
q^
Checked By: El'rE
Am it Patel (QM)
Hffi '-t .

Whrle prcvidins statenent of.ontorhity, uncerrarnty i5 nor laken into.ocideration.

v s
1H 45/4
La

lnspeclor
057

orior to t€nina. . C ient h4 to mil€d th. matehal skifidri.n her.


The Image of Perfection Since 1 980
NABr.-ISO/IEC 170 25 Accredited, I8R & covt. Approved Testing Laborato
ry Shed No. : 25-26, Nilkanth Avenue,
B/h. Palm Hotel, Viratnagar Cross Road,

tIlA rnexaLoB'
@nterprise
S._P Ring Road, Odhav Ahmedabad-38241!, (Gr
Off. Mobile : 99250 1212,., 90992 244
92OOO .J6767, 98090 9O4t
8a661 12121, aa66a 12r.:
E-mail : metalabgujarat@gmail.com
Testing Facilitiea I . M€tals &Alloy: Spectro, Tensile, Bend, Impact, Hardness metalab@metalab.co.in
Strand Wire. I4etallography, Corrosion Test, IGC, Coating Th k., UI DPI MPr & RI .
Insitu - Metallog raphy Onsite Hardness & Thickness Measurement_ Preparation . Mobite Spectro on Sii
Paint & its related Test. Building Mat€rials :
of WPS PQR WpQ as per / / a .
Wetding Standard (Apt, AWS, ASME & BSEN ISO) Rubber, ptast
Soil Investigation, Cement, Aggregates, Sand. Water. Brick, AAC & %ver Bl ock, Mix Design, NDT Test of Concrete & pIT T(
TEST REPORT
ubmitted To :Pratham EpC prolects Art. ttd
Test Certiltcate t{o :MEf G2
03, Abhishree Adroit, Nr. Mansicross Road, Nr, Swaminarayan Temple,
Vastrapuc Date of Certificate
Ahmedabad lss uet0l/Oa/217g
Date of Sample Receiqtt2sl}7 /2079
Letter Ref: PE PCIADAN
lccD/EAT/ot Dt.23 /o712079
I
Condition of Sample/[ocation:stampeo 8y TUV-SU
mple Details:16 mm Thk. MS Weld plate For EQL Welder Name I Sunil Shah, Welder
No.: 01, Weld Process : SMAW Make : Lincoln Electric,
0 3.2 mm X 350 mm Lo hg, Batch No.: 16020415, Electrode : ASME Sec lt (PC)SFA 5.1 Gr E6010,
Base Metat : lS 2062 cr_ E250BR
Work Detail: P roiect : CGD
,lrrs*:
Client : AdaniGas Limited.
b mited Size: Approx 30O mm (W) X 4SO mm Lon
c, Test No. A, B, C,
Test Method: ASME Section I {C) :2017
Date of Analysis: 01/08/2019
Ref Standardsi ASME SEC P-c): 2017 SFA 5.1 E6010
Mashine lD: ME/AIMP/48
Test Test No.
Parameter Min. Value Max.llalue Resuh/Observation
ecimen Size {r,im)
10x10
Temperature {"C)
-30' c
rR1(J) 20) .. 74/
rR2 (J) 20J 44.
lR3 u)
Avg- Value {.i)
20J 54/
27J 57.33
Result Confirm as per above Reference standard in respects of
above results
Remarks: Discard of Two Values, Min. Value:30J & Max. Value: 78
J

Witnessed B$ Mr. Kalpesh Sharma(TUv S0D),Mr. Jayesh prajapati(pEpcppL),Mr.


Chintan Authorized Signatory
shah(AGL)

Che kd E[*E]
ffi
Whl,e p@vidins natenehr of conformny, u.e.rarnq is hot rakeh tnro .ohsrderatd
Ashok ),/Anit Patet (QM)
/

PR +\J 1H 4 L
i: IW
lnspector
o67

xote r Sampte (S) not drawn by HETALAB E TERPRISE : . The R€su[r reported in this
. are rct meant tor public adtranion or as an akte@ in teg6t dispute, .
This Te$ rcport shatt not be qcept in tull, widDut winen appmti-oh us. . Tn€ Repo.t s only refets to parti@iaG
report must be venfied by tie us with odginaltest repod . TIE
pnor to tEtjng. . client hs ro sledfed dE matedal<k6.arhn d*rd- sahpte (s) wi be dlspDsed ofi within 15 &ys
-^-,,

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