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Jsa 13 Rev-003 Steel Fixing, Cutting, Bending Work

JSA for STEEL FIXING,CUTTING,BENDING WORK Aramco approved
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0% found this document useful (0 votes)
1K views13 pages

Jsa 13 Rev-003 Steel Fixing, Cutting, Bending Work

JSA for STEEL FIXING,CUTTING,BENDING WORK Aramco approved
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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C-11, SULFUR GATE) WORK LOCATION: FADHILI ISF PACKAGE-7 (LY2, PF- JOB SAFETY ANALYSIS DATE: 03 OCT 2017 JSANO : 13 Rev.003 ‘JOB DESCRIPTIO! ‘TEL FIXING, CUTTING, BENDING WORK PREPARED BY: (Name & Sign) Randeep Kumar HSE Manager ) ww REVIEWED BY: Amr Ahmed Ali Construction Manager Be Sign & date: REVIEWED BY: Saudi Arameo PMT Sign & dat. SE QH:2F,20 12 | We ters oe/ eff a PPE. REQUIREMENTS PLANT, EQUIPMENT & TOOLS FOR JOB TAGGING & SIGNS SAECO “Check&\” “Check” “Check&)” Safety Harness | [J sca CL] tadaer | | spnatecutter | J | Men Working Above | [3] MsDs's 3 staietine — | Airline CL] Hanatoots | BQ} winch | C}] —Barviertesn | 12 | tnstruction Mtanwats | Steel Capped Boots | [2]| Air Purifying Respirator | [] Shovel Gly tempat lie Flagging Q Procedures | taraviat | 62] contaca pace Harness | CI | wetdne Machin | C1 |) ectne CO] error tocts | 1] work tstrctons | Ba Dark Safety Glasses | BJ] Gloves-Pvc | [| Compactor | 1) | PowerSource | [2] | rersonat Danger Tags | CJ. | totwork permit |] Clear Satety Gases | [J] Gloves Hynes Nitrite) |] Dei Crane | C1] Ontorservice Tags |] | tsotation Permit | C] Gogetes Ba] Gloves Leather Riggers | BJ] Grinder | J] ewe | C1] information tags | [| excavation Permit Face Shield | OD] set | O}) res | a: | > Sears Beane Sun Screen = |] C1] iretsinguister |] sesor nin | a Oo [ Hearing Protection | [7] OD] FireBtanket |) | sack Hammer | ia oO HAZARD PROMPT - “Check{X”. Identify the job hazards and assess the RISK personnel may be exposed to before safe guards are implemented: TNA BNA Radiation | DIVA CNA BINA tectrieal venices | O% | pressare | LO" | Weather ree works | | tea | Aten | Sur or | Eton Boien igh Sa) | Baiigh Oigh Height | DON/A CNA CNA BNA Chemical Fyeow | Access | Se | nactera eeaimig | ens | etyaraton ogament | EI-O% Ohi jHigh Eautigh Ohtign BR ENA TNA TA ow | Vipration | GLOW Moving | Ftow | Hot/ cold Low oe tid (Med ‘ibextion Med ~~ Equipment | [lMed Objects: Lighting Med Digh Cigh Oigh Cotigh BNA BNA faa INA i ILow ‘i ‘ow | Stip/ itting | Ctow | Overhead Low Gnsses Weight | Med Noise |] FiMed | Trip Equipment | C]Med hazards ing | Med Ctigh COintigh Brin Citi Medium (SA) Medium (5B) i High GD) Medium (4A) | Me B Me ) High (4D) High (4E) Low GA) ~ Medium (3B) ‘Medium (3C) Medium (3D) | Low @A) Low (2B) Medium (2C) | Medium (2D) Medium (2B) "Low (1A) Low (1B) Low(IC) Medium (ID) | Medium (IE) “Hazard Severity / onsequence** * Likelihood values based on table S4-1 criteria. ** Hazard Severity / Consequence values based on Table S4-2 criteria, Table S4-1 Likelihood Categories Level Frequency Description Very Low _| Never heard of in the indusiry ‘Low ‘Some incidents have occurred in the industry _ Medium | Incident has occurred in Saudi Aramco High | Has occurred several times in Saudi Aramco Very High | Has occurred several items in facility, proponent organization or project. ‘Table $4-1 Hazard Severity / C Level Frequency Description Very Low People: No injury or damage to health Environment: No or slight effect/damage within a system Slight damage and/or operational impact < $10K Reputation: No impact and or public concern People: Minor employee injury or damage to health not affecting work performance nor requiring treatment beyond first aid Environment: Minor contamination within fence; no permanent effect Economic: Equipment damage and/or operational impact < $100K ‘Reputation: Slight impact and no public concern. Public or media awareness may exist People: Serious employee injury or health effect that can result in lose time injury, restricted work or irreversible health effects Environment: Localizes effect within the plant fence with limited damage and spontaneous recovery Economic: Equipment damage and/or operational impact < $1 MM Reputation: Regional public/media attention, causing considerable reputation impact People: Single employee fatality or permanent disability, or some impact on third party Environment: Severe damage to be extensively restored with no significant lasting consequences Economic: Damage and/or operational impact < $10 MM Reputation: National public or media attention Very High People: Multiple employee or third party fatalities Environment: environmentally sensitive area(s) w/ significant consequence and loss Economic: Equipment damage and/or operational impact > $10 MM Reputation: Reputation: International public/media attention, with severe impact a Job Step Task Hazard / Risk | ,,.| Control Methods and Monitoring Ala ° | Describe the job step by | What are the hazards with each ee ‘What hazard safe guards will be use? ons ie step? job step? ¢_| How will the effectiveness of the controls be determined? | SCF | Py Inspection & ongoing monitoring ) Mobilization of manpower a) Lack of site awareness i. i. Require Safety induction to new workers prior t and equipment on the site start any work at field, ii, Train all employees on traffic management plan and | requirements, iii, Interphase co-ordination with adjacent facility b)Interaction with Light & contractor. | Heavy vehicles iv. i:Pollow speed limit 80 km on temporary access road internal project access road 40 km/hr and 4D AMC site and laydown 20km/r. 3c | AMC Head lights to be turn on when on the move. iii, Hazard lights to be turn on when vehicle is temporary stopped along the side of the highway. | iv) No reverse parking allowed all equipment’s and e)Adverse road condition vehicles to be parked “in” and “out” system. i, Not to take any unwanted risk during shifting. ii, Plan ahead for the route and always be alert for any sequences. |. Get a map and use alternative route for better road condition. iv. Presence of mind while behind the wheel & expect the unexpected. Make eye contact with other commuters. ¥. Vehicle/equipment check pre-star, First aid kit, ‘warning triangle, spare tire, jack & communication device. . Identification sticker and ID Cards for all vehicle and employees. Delivery trucks has to be escorted from the gate. )Intrusion Escort the vehicle as required. i, Barricade the area with hard barricade. Y | ii, Place safety warning signs in the area. Delivery of Steel materials: a) Unsecured load i. Inspect all binding equipment’s and ensure all are in 00d condition, b) Road condition 8) Load shall be secured properly at the starting point. 3c. 1c | AMC ¢) Over speeding i. Driver should follow the required speed limit in the road as well as on the construction site, fi, Escort to be provided to the trailers. Welfare a) Heat stress i. Cool drinking water station shall be available with regular water supply. ii. Provide heat stress shelter and cool area. Heat stress b)Sanitary waste ‘management trainings and awareness. 3c 2c i. Toilet facilities with proper disposal of sanitary waste. AMC ©)General waste TiHand wash facilities. 4)No proper prayer area ©) Improper parking i, General waste to be collected in designated area and disposed properly. 1, Prayer area shall be provided with proper signs. No prayer allowed in non-designated areas in site. i,Proper parking area shall be provided. Ub Remoteness ‘@)No Proper Transport b) Venomous insect or snake ©) Vehicle stuck Sand storm ) Heat stress 1) Alone worker 2) Interface 3C i No employees are allowed to walk ouiside the site, supervisor to arrange transportation as needed, i. Awareness to the employees to be far from the snakes | and updated emergency contact numbers which include THABATIISF C11 medical clinic and ambulance to use in case of emergency. i, Do not drive in unauthorised area and use 4x4 vehicle to drive on sand. Vehicle shall be equipped with emergency numbers and route map. i. Use dust mask and keep vehicle standby. iii, Ample cold-water storage should be available, drink plenty of water. iv. Proper shade or vehicle standby. v. Rest shelter and cool facility. Buddy system to be followed Only approved road shall be used for access. .. Work area to be isolated, ‘No other contractor traffic is allowed in the barricaded area, iv. Proper interface meetings and communication shall be done prior to start any activity in new area. v. Full time HSE coverage is required in the area while people are working. vi. Do not use other contractor area or outside battery limit. All employee need to be communicated about the site logistic and JSA. 2c AMC Unloading of Rebar’s material at site © Use of crane/boom truck a)Stored Energy b)No proper access ©) Damage lifting gears 4d)Improper position of erane e) Unauthorised entry £) Wind speed ) Swinging of suspended load 3c i, Inspect load prior to loosening holding straps. i, Use ladder to access into the trailer bed and maintain three points of contact when climbing the ladder. ii.Do not move around on top of load. i. Use certified lifting gear, do not exceed the specified SWL. ii. Regular inspection, reporting and replacing damage lifting gears, i, Position the crane should be in properly compacted surface, fi, Outrigger to be used properly with outrigger pad. Determine the safe work load. iv. Use SA approved rigger and operator for crane i, Barricade the area, proved waming signage and flagman, i, No lifting activities if wind speed is higher than 32km/hr. i, Use tag line to control the load. fi. Never stand or walk under suspended load. iii, No lifting in winds higher than 32km/h, 2c NA Manual handling a)Improper technique i, Use proper lifiing technique don’t bent your back. by Strain i, Use more man power for heavy load. 3B fi, Work rotation or rest to be provided at regular 2c ©) Sharp edges intervals. i, Wear cut resistant gloves. ii, Use minimum 3 people for long rebars. Steel cutting * Use of manual cutter | a)Pinch point i. Keep your body parts away from the pinch point. # Use of power tools or | _a)Damage machine/tools or i, Regular inspection of machine to be done by machine cable. 4E b) Loud noise c) Wheel burst competent person prior to use. 3c fi, Check the cable if any damage prior to start. iii, Keep away the machine from wet surface, iv, Good cable management to be maintained. ¥. Use right tools for the right job. i, Wear ear protection(Ear Plug/Muf) i, Wear proper face protection (Face shield). fi, Competent person shall do the job, |. Use correct wheel.(with higher RPM as compare the machine motor RPM) Vi [8. ] Steel Bending © Use of rebar bender a) Pinch point i. Keep your body parts away from pinch point. b) Sharp edges i, Wear cut resistant gloves. ‘© Use of Electric rebar | a) Damage machine or cable. | i. Regular inspection of machine to be dne by 4D competent person. 3B | AMC ii, Check the cable if any damage prior to start. Keep away the machine from water. Good cable management to be maintained. bender ) No prohibition i. Area shall be barricaded for any unauthorised entry. ii, Only competent person shall do the job. Wa VA Steel Form work Tightening of binding wire ‘* Use of hand cutter a)Protruded nails or rebar’s b)Sharp edges ©)Pinch point Heavy load a) Damage tools, b)Eye injury 3c i,Use all required PPEs like hard hat, safety glass, safety shoes and cut resistant hand gloves. i.Protect all protruding rebars with cap. fi, Use wooden planks to stand on rebars, i.Maintain good housekeeping. i.Use manpower for manual shifting if long rebar ‘minimum 3 people should hold it. i. Use right tools for the right job ii, Monthly inspection shall be done and put monthly inspected colour code, Do not use improvised tools. Always wear safety glass, Handle it carefully while opening it. 2c | AMC skip. 10] Work at Height a) No proper platform i. Scaffold or other standard platform to be provided. ea b) No tie off 4E i. 100% tie off required life line shall be provided. 3c | AMC ©) No trained workers i, Workers shall be trained for work at height. TT | Confined space a) Lack of oxygen or presence 1. Take Confined space entry permit prior to entry. of any toxic gas 3E Gas test to be done iii, Proper ventilation shall be provided. 2c | AMC | iv. Standby personnel shall be available. v. Workers shall be trained for confined space. vi. Emergency rescue plan shall be available and communicated. b) Improper access i, Proper access shall be provided. 12 | Housekeeping ‘improper storage of 1. Material storage area to be provided with barricade material. and signage. fi. Never over stack the material. 2B 1a | AMC ¢) Scattered binding wire i, Waste wire pieces shall be collected in a separate pieces. ‘bucket or wooden box and put in the waste NOTE: All site personnel are required to wear PPE/ be specific coveralls, Safety helmet, safety Glasses, Gloves and Safety shoes. Conduct toolbox safety meeting prior to every work activity. 3 | Explain to key personnel the purpose of the JSA and enforce the implementation of the content. 4 | Use the JSA to identify hazaids and list the precautions on the work permit, 5 | Garbage’s shall be disposed properly on a daily basis 6 fan injury or near miss oveirs, the ISA. shall be reviewed immediately to determine whether chanzes are needed in the job procedures | t

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