RIGGER III
Certification Study Guide
Job Skills Curriculum & Testing Unit
Program Development & Evaluation Division
Training & Development
April 2019
                        © Copyright Saudi Aramco, 2019.
All rights reserved. No portion of this book may be reproduced, by any process
       or technique, without the express written consent of Saudi Aramco.
RIGGER III
Certification Study Guide
Table of Contents
 Introduction to the Rigger III Written Certification Test............ 1
 Introduction to the Rigger III Performance Certification Tests.... 2
 Introduction to the Rigger III Re-Certification Test.................... 3
 Introduction to the Study Guide.................................................. 6
 Written Certification Test (Pre-Test)............................................ 7
 Performance Test........................................................................ 27
                                                             INFORMATION SHEET
INTRODUCTION TO THE RIGGER III
WRITTEN CERTIFICATION TESTS
Purpose
The purpose of the Rigger III written certification test
is to determine if the Saudi Aramco or contractor
employee has the necessary theoretical knowledge to
satisfy Rigger III requirements.
Description
The Rigger III written certification test is an online,
computer-based test consisting of approximately 50
theoretical questions, which covers safety equipment,
equipment inspection, hitch arrangements, lifting
equipment capacities, calculations, formulas and crane
hand signals.
Who Should Apply?
An applicant for the Rigger III written certification test
should be a Saudi Aramco or contractor employee who
does not have a Saudi Aramco Rigger III certificate, or
who requires a Saudi Aramco Rigger III re-certificate
(an applicant applying for re-certification should apply
approximately one (1) month before the expiry of his
certificate).
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INFORMATION SHEET
                    INTRODUCTION TO THE RIGGER
                    III PERFORMANCE CERTIFICATION
                    TESTS
                    Purpose
                    The purpose of the Rigger III performance certification
                    test it to determine if the Saudi Aramco or contractor
                    employee has the practical performance skills that are
                    set out in G.I. 7.025 Rigger III certificate requirements.
                    Description
                    The Rigger III performance certification test provides
                    individual assessment of each candidate’s rigging
                    capabilities on different load types.
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                                                                   INFORMATION SHEET
INTRODUCTION TO THE RIGGER III
RE-CERTIFICATION TEST
Purpose
The purpose of the Rigger III re-certification test is to
determine if the Saudi Aramco or contractor employee
has retained the practical performance skills that are
set out in G.I. 7.025 Rigger III certificate requirements.
Description
The Rigger III re-certification test consists of a
(theoretical) online, computer-based test and a (practical)
performance test.
Who Should Apply?
An applicant for the Rigger III re-certification test should
be a Saudi Aramco or contractor employee who has
approximately one (1) month before the expiry of his
certificate.
Note: Line organizations are responsible for tracking expiration
dates and submitting employees’ nominations with sufficient lead
time to prevent a lapse in certification validity.
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4
                                                                                                       RIGGER III (THEORITICAL) WRITTEN CERTIFICATION FLOW CHART
April 2019	
                                                                              Initial (first) test                 Second re-test                        Third re-test
                                                                                                                                                                                                                     INFORMATION SHEET
                                                                                                              Candidate fails first Rigger III   Candidate fails second Rigger III       Candidate who fails his
                                                                           Candidate takes Rigger III          written certification test and    written certification re-test and is     third test must wait 12
                                                                            written certification test        is allowed a second test after     allowed a third test if he submits        months before being
                                                                                                                         30 days                     proof of remedial training         allowed another Rigger III
                                                                                     Fails                               Fails                                                                certification test
                                                                                                                                                              Fails
                                                                                    Passes                              Passes                               Passes
              Rigger III (Theoretical) Written Certification Flow Chart
                                                                           Candidate takes Rigger III          Candidate takes Rigger III          Candidate takes Rigger III
                                                                          performance certification test      performance certification test      performance certification test
                                                                                    Passes                              Passes                               Passes
                                                                              Rigger III certificate               Rigger III certificate               Rigger III certificate
                                                                                    Issued                               Issued                              Issued
Rigger III
                                                                                                                RIGGER III (PRACTICAL) PERFORMANCE CERTIFICATION FLOW CHART
Certification Study Guide	
                                                                                              Initial (first) test              Second re-test                         Third re-test
                                                                                                                            Candidate fails first Rigger III   Candidate fails second Rigger III
                                                                                                                            performance certification test      performance certification test
                                                                                            Candidate takes Rigger III        and is allowed a second            and is allowed a third if he      Candidate who fails his third test
                                                                                           performance certification test         test after 30 days              submits proof of remedial         must wait 12 months before
                                                                                                                                                                            training               being allowed another Rigger III
                             Rigger III (Practical) Performance Certification Flow Chart
                                                                                                                                                                                                           certification test
                                                                                                     Fails                             Fails                                Fails
                                                                                                    Passes                            Passes                               Passes
                                                                                               Rigger III certificate           Rigger III certificate               Rigger III certificate
                                                                                                     Issued                           Issued                              Issued
April 2019
5
                                                                                                                                                                                                                                        INFORMATION SHEET
INFORMATION SHEET
                    INTRODUCTION TO THE STUDY GUIDE
                    Purpose
                    This study guide is designed to prepare a Saudi Aramco
                    or contractor employee for the Saudi Aramco Rigger
                    III written and performance certification tests. It will:
                      •	 inform you of what topics and skills are covered
                         on the tests
                      •	 give you (theoretical) written sample questions
                    Note: All candidate must have sufficient computer skills and
                    understanding of English to be able to undertake the Saudi Aramco
                    Rigger III certification test. For any further information, please contact
                    the Heavy Equipment supervisor.
                    Test Duration and Contents
                    The Saudi Aramco Rigger III certification test consists
                    of a (theoretical) online, computer-based test and a
                    (practical) performance test. Successful completion of
                    the (theoretical) online, computer-based test qualifies
                    the candidate to take the (practical) performance test
                    The duration of the Saudi Aramco Rigger III online,
                    computer-based test is one hour and 30 minutes (90
                    minutes) and consists of approximately 50 questions.
                    The Saudi Aramco Rigger III performance certification
                    test is conducted over a period of one (1) day for
                    two candidates and two (2) days for four candidates.
                    Candidates are tested individually on different rigging
                    tasks.
                    The Saudi Aramco Rigger III re-certification test is the
                    same as the initial certification test.
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                                                           INFORMATION SHEET
WRITTEN CERTIFICATION TEST
(PRE-TEST)
Introduction
In the written certification test (pre-test) you will be
asked to do the following:
  •	 identify personal and work safety practices
  •	 identify rigging equipment and its applications
  •	 inspect rigging equipment
  •	 identify basic hitch arrangements
  •	 determine sling sizes
  •	 determine hitch capacities
  •	 identify crane hand signals
  •	 identify types of cranes and their major parts
The following section includes some sample questions
for each of the topics on which you will be tested.
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 INFORMATION SHEET
Figure 1
Safety Poster
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                                                              INFORMATION SHEET
Sample Questions
Personal and Work Safety Practices
1.	     When hand carrying a load, how should it be
        carried? Select the correct answer below.
        a.	     close to your body
        b.	     away from your body
        c.	     under your arm
        d.	     on your shoulder
2.	     If you find a fire exit blocked by a wooden pallet,
        what should you do? Select the correct answer
        below.
        a.	     leave it
        b.	     move it at quitting time
        c.	     move it immediately
        d.	     wait for someone else to move it
3.	     What should you do to your hard hat at least
        once a month? Write your answer in the space
        provided.
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INFORMATION SHEET
                    4.	   Who is responsible for keeping the work area
                          clean? Write your answer in the space provided.
                    5.	   Why should you look for possible pinch points?
                          Write your answer in the space provided.
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                                                   INFORMATION SHEET
Identify Rigging Equipment
1.	     What is the name of the pictured rigging
        equipment? Select the correct answer.
        a.	     chain hoist
        b.	come-along
        c.	     hand-operated winch
        d.	     plate clamp
Figure 2
Chain Hoist
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 INFORMATION SHEET
                      2.	   What is the name of the pictured rigging
                            equipment? Select the correct answer.
                            a.	   wire rope clip
                            b.	shackle
                            c.	   eye bolt
Figure 3
Wire Rope Clip
                            d.	   beam clamp
                      3.	   What must you do with all items of rigging
                            hardware before use? Write your answer in the
                            space provided.
                      4.	   What is the purpose of centering the load before
                            lifting it? Write your answer in the space provided.
                      5.	   What must be stamped on all detached hooks?
                            Write your answer in the space provided.
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                                                             INFORMATION SHEET
6.	     What can be used to increase or decrease tension
        in a sling or line? Write your answer in the space
        provided.
Uses of Rigging Equipment
1.	     What is a beam clamp used for? Select the correct
        answer.
        a.	     lifting steel plates
        b.	     connecting slings
        c.	     temporary overhead support
        d.	     lifting I-beams
2.	     What are eye bolts used for? Select the correct
        answer.
        a.	     turnbuckles to be attached
        b.	     hooks to be attached
        c.	     slings to be attached
        d.	     ropes to be attached
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INFORMATION SHEET
                    3.	   What are three applications for which you can
                          use a come-along? Write your answer in the space
                          provided.
                    4.	   What chain do you pull to raise a load attached
                          to a spur gear chain hoist? Write your answer in
                          the space provided.
                    5.	   Why would a belt sling be used instead of a
                          wire-rope sling? Write your answer in the space
                          provided
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                                                         INFORMATION SHEET
Damage to Rigging Equipment
1.	     What damage would you check for on a synthetic
        fiber sling? Select the correct answer.
        a.	     broken stiches
        b.	     cut wires
        c.	kinks
        d.	     broken links
2.	     What damage would you check for on a shackle?
        Select the correct answer.
        a.	     broken safety latch
        b.	     distorted handle
        c.	     cracked U-bolt
        d.	     damaged threads
3.	     When inspecting a belt sling you see red yarn
        showing through, what does this suggest?
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INFORMATION SHEET
                    Identify Basic Hitches
                    1.	   What is the name of the following hitch
                          arrangement? Select the correct answer.
                          a.	   double-wrap basket hitch
                          b.	   two-leg bridle hitch
                          c.	   single-choker hitch
                          d.	   double-wrap choker hitch
                    Figure 4
                    Hitch Arrangement
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                                                              INFORMATION SHEET
2.	     Refer to the picture and identify the correct hitch
        arrangement for each of the loads shown. Write
        your answer in the space provided.
        1.	
        2.	
        3.	
        4.	
        5.	
        6.	
        7.	
        8.	
               Figure 5                         Figure 6             Figure 7
               Figure 8                         Figure 9            Figure 10
              Figure 11                         Figure 12
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INFORMATION SHEET
                    Identify Hitch Required
                    1.	   What is the best hitch arrangement for the below
                          load? Select the correct answer.
                          a.	   double-choker hitch
                          b.	   double-wrap choker hitch
                          c.	   two-leg bridle hitch
                          d.	   double-basket hitch
                    Figure 13
                    Best Hitch Arrangement
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                                                                            INFORMATION SHEET
2.	     Refer to the picture and identify each of the hitches
        shown. Write your answer in the space provided.
        1.	
        2.	
        3.	
        4.	
        5.	
        6.	
        7.	
              Figure 14               Figure 15               Figure 16               Figure 17
                          Figure 18               Figure 19               Figure 20
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INFORMATION SHEET
                    Sling Size Requirements
                    1.	    Using a sling chart for 6 × 19 FC wire rope slings,
                           what is the correct sling size for the below load
                           using a double choker hitch? Write your answer
                           in the space provided.
                    Figure 21
                    Sling Size
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                                                              INFORMATION SHEET
Hitch Capacity
1.	     Using a sling chart for 6 × 19 FC wire rope slings,
        what is the capacity of the hitch below? Write
        your answer in the space provided.
Figure 22
Hitch Capacity
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 INFORMATION SHEET
                     Crane Hand Signals
                     1.	   What is the meaning of the hand signal shown?
                           Select the correct answer.
                           a.	   lower the load
                           b.	   lower the beam
                           c.	   lower the load slowly
                           d.	   lower the whip line
Figure 23
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                                                        INFORMATION SHEET
2.	     What is the meaning of the hand signal shown?
        Select the correct answer.
        a.	stop
        b.	     dog everything
        c.	     emergency stop
        d.	     swing the boom
Figure 24
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INFORMATION SHEET
                    Types of Crane and Their Parts
                    1.	   What type of crane is shown here? Select the
                          correct answer.
                          a.	   crawler crane
                          b.	   mobile lattice crane
                          c.	   tower crane
                          d.	   mobile hydraulic crane
                    Figure 25
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                                                       INFORMATION SHEET
2.	     What type of crane is shown here? Select the
        correct answer.
        a.	     whip line
        b.	     main hoist
        c.	boom
        d.	counterweight
Figure 26
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 INFORMATION SHEET
                     3	   Name the crane part indicated by the arrow. Select
                          the correct answer.
                          a.	counterweight
                          b.	   main hoist
                          c.	   main block
                          d.	outrigger
Figure 27
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                                                               INFORMATION SHEET
PERFORMANCE TEST
Introduction
For the performance section of the Rigger III certification,
you will be required to perform two (2) separate rigging
tasks.
Using the correct procedures and equipment, you will
rig, lift and move the loads to a pre-designated area.
Sample of Loads
  •	 valves
  •	 electrical motor
  •	 pipe spool
  •	 pumps
  •	 pump covers
  •	 gear box
  •	 vessels
  •	 skid assembly
  •	 actuator
Task Skills
You will be required to perform the following skills
when given a load to lift.
  •	 calculate the correct rigging equipment to lift the
     load
  •	 select the correct hitch arrangement
  •	 inspect the rigging equipment before use
  •	 attach the rigging equipment to the crane correctly
  •	 use the correct hand signals to move the load
  •	 lift and move the load to a designated area
  •	 take all necessary safety precautions while lifting
     the load
  •	 remove, re-inspect and return all rigging equipment
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 INFORMATION SHEET
                     Sling Chart
                     The lifting capacity (SWL) of a sling can change based
                     on the hitch arrangement.
                     To calculate the (SWL) of a hitch arrangement you
                     must be able to select the correct chart and locate the
                     information that you need.
                     Sling charts list the sizes and capacities for a number
                     of slings.
Figure 28
Wire Rope Sling
                     To select the correct chart for the hitch arrangement
                     you must know the sling type, hitch arrangement, sling
                     angle, and the weight of the load being lifted.
                     Each sling material has its own sling chart. Make sure
                     the chart is for the sling material you want to use.
                     For wire rope slings, you must also know the classification
                     group, type of steel, and type of core used to make
                     the wire rope.
                     For nylon slings, you must know the type of sling material
                     and its capacity per inch of width. This information is
                     stamped on the sling end fittings or printed on the
Figure 29
Nylon Sling
                     sling itself.
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                                                               INFORMATION SHEET
How to Read a Sling Chart
  STEP                          PROCEDURE
     1         Finde the correct table for the type and
               material of sling.
     2         Find the column listing that matches the type
               of hitch.
     3         Look down the middle of the column until
               you find the first number greater than the
               load weight.
     4         On the far left side of the table, find the
               mainimum required diameter or width of the
               sling you must use.
Figure 30
Example Single Vertical Calculation
The capacity of a single vertical hitch made with a ½”
wire rope sling (6 × 19 IWFC) is 4400 lb
Wire Rope Sling Chart
Figure 31
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INFORMATION SHEET
                    How to Find Hitch Arrangement SWL
                    To find the capacities of single vertical, single choker,
                    single basket (vertical or inclined legs), or two-leg bridle
                    (60°/45°/30°) hitches, simply refer to the relevant columns
                    of the sling chart.
                     STEP                        PROCEDURE
                       1        Find the correct table for the type and material
                                of the sling.
                       2        Find the column for the type of hitch
                                arrangement.
                    Wire Rope Sling Chart
                    Figure 32
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                                                            INFORMATION SHEET
Example of a Two-leg Choker
To calculate the capacity of a two-leg choker hitch, you
must refer to the chart listing for a two-leg bridle with
the same sling angle and multiply this figure by 0.75.
Hitch Arrangement SWL Examples
Figure 33
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 INFORMATION SHEET
                     Example Double Basket
                     To find the capacity for a double basket hitch, refer to
                     the chart for single basket with the same sling angle
                     and multiply this figure by 2.
                     Example Four-leg Bridle
                     To calculate the capacity for a four-leg bridle hitch, first
                     check if it is for a rigid or flexible load. For a rigid load,
                     calculate as for a two-leg bridle. For a flexible load,
                     calculate as for a two-leg bridle, then multiply by 2.
                                                Sling Angle
                                                When bridle, basket or double
                                                choker hitches are attached to
                                                a single lifting hook, the sling
                                                legs are not vertical. This sling
                                                angle has an important effect
                                                on the capacity of the sling.
                                                For these hitches, you must look
                                                in one of the three columns at
                                                the far right of the sling chart
                                                to find the sling/hitch capacity.
Figure 34
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                                                                       INFORMATION SHEET
Sling Angles and Capacity
Sling angles are always between 0º and 90º. Lifting
capacity decreases as sling angle decreases.
For example, the capacity of a basket hitch with 60ºlegs
is much lower than for the same hitch with vertical
(90º) legs. This is why, when possible, you must use
sling angles greater than 60º.
Adjustment of Sling Capacities
Sling chart capacities are based on assumptions about
the type of slings or hitches used. The actual capacity
of the sling you use may be more or less than shown
on the chart.
                                                           Figure 35
Capacity depends on the
sling construction, the hitch
arrangement and the number
of slings used to lift the load.
Notes at the bottom of the
sling chart tell you how to
adjust sling capacities.
Sling diameters (or widths) are
on the left side of the chart.
For a given load weight, find
the sling capacity shown on
the chart that is equal to or
greater than the load weight.
                                   Figure 36
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INFORMATION SHEET
                    Sample Problem
                    If you adjust sling/hitch capacity, re-check the capacity
                    of the sling after selecting a size. You must make sure
                    the sling size is strong enough to support the load in
                    the specified hitch arrangement. Compare the adjusted
                    capacity of the sling to the load weight. If the adjusted
                    sling capacity is less than the load weight, try the next
                    larger sling size. Adjust the capacity of the larger sling
                    size as required for the hitch and re-check the capacity.
                    Do this until you find a sling size with a capacity equal
                    to or greater than the load weight. The capacity of
                    the sling/hitch arrangement must be equal or greater
                    than the load weight after all required adjustments
                    have been made.
                    Figure 37
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                                                             INFORMATION SHEET
Activity
Calculate the capacity of a ½” wire rope with a hand-
tucked eye splice. Assume a single vertical hitch is used.
Classification is 6 × 37 fiber core.
Lifting capacity = 90% of 4000 lb = 3600 lb
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INFORMATION SHEET
                    Saudi Aramco Rigger III Certification
                    Process
                    1.	   Saudi Aramco or contractor employee submits his
                          certification request to a Saudi Aramco initiator
                    2.	   Saudi Aramco initiator uploads the request onto
                          the Certification Tracking System (CTS)
                    3.	   Candidate is scheduled for his written certification
                          test.
                    4.	   Successful written test candidates are scheduled
                          for their performance test.
                    5.	   Successful candidates are issued Saudi Aramco
                          Rigger III certificates.
                    Note: As per TOI 07-05 requirements, a candidate who fails his initial
                    certification online or performance test must wait 30 days before
                    being allowed a second test.
                    A candidate who fails his second certification online or performance
                    test must submit proof of remedial training (Saudi Aramco employees
                    must complete an ITC refresher course) to be allowed a third
                    certification test.
                    A candidate who fails his third certification online or performance
                    test must wait 12 months before being allowed another certification
                    test.
                    G.I.7.025 Rigger III Definition
                    A certified Rigger III can rig loads up to 10 tons, except
                    loads that require a Rigger I.
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                             INFORMATION SHEET
Figure 38
Certification Study Guide	         April 2019   37
 INFORMATION SHEET
Figure 39
  38 April 2019	     Rigger III
                                                                   INFORMATION SHEET
     STOCK DIAMETER          INSIDE WIDTH AT   MAX. SAFE WORKING MAX. SAFE WORKING
        (INCHES)               PIN (INCHES)       LOAD SINGLE       LOAD SINGLE
            A                        B           VERTICAL PULL   VERTICAL  PULL (kg)
                                                    (POUNDS)
                3/16                 3/8              665                302
                1/4               15/32              1,000               454
                5/16              17/32              1,500               680
                3/8               21/32              2,000               907
                7/16              23/32              2,000               1,361
                1/2               13/16              4,000               1,814
                5/8               1 1/16             6,500               2,948
                3/4               1 1/4              9,500               4,309
                7/8               1 7/16            13,000               5,897
                 1               1   11/16          17,000               7,711
               1 1/8             1   13/16          19,000               8,618
               1 1/4              2 1/32            24,000              10,886
               1 3/8              2 1/4             27,000              12, 247
               1 1/2              2 3/8             34,000              15,422
               1 3/4              2 7/8             50,000              22,680
                 2                3 1/4             70,000              31,751
               2 1/2              4 1/8             100,000             45,359
                 3                   5              150,000             68,038
               3 1/2              5 3/4             200,000             90,718
                 4                6 1/2             260,000             117,933
Figure 40
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 INFORMATION SHEET
  EYE BOLTS
  —SHOULDER TYPE ONLY
  —FORGED CARBON STEEL
   STOCK        SAFE WORKING LOADS (LBS) CORRESPONDING TO ANGLE OF FULL
 DIAMETER VERTICAL      75°            60°          45°       LESS THAN 45°
 (INCHES)
      1/4           500
     5/16           800
      3/8          1,200
      1/2          2,200
      5/8          3,500      REDUCE           REDUCE           REDUCE
                             VERTICAL         VERTICAL         VERTICAL            NOT
                             LOADS BY         LOADS BY         LOADS BY        RECOMMENDED
      3/4          5,200       45%              65%              75%
      7/8          7,200
       1           10,000
     1 1/4         15,200
     1 1/2         21,400
  Note:	 S.W.L. for plain (shoulderless) eyebolts are the same as for shoulder bolts under
         vertical load angular loading is not recommended.
Figure 41
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                                                            INFORMATION SHEET
Conversion Chart
    IF YOU KNOW THE          MULTIPLY BY     TO FIND
        FIGURE IN
        tons (metric)           2200        pounds (lb)
        tons (metric)           1000       kilograms (kg)
       kilograms (kg)            2.2        pounds (lb)
          meters (m)            3.28          feet (ft)
          meters (m)            39.37        inches (“)
            feet (ft)            12          inches (“)
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42 April 2019	   Rigger III