Tsubaki Large Size Conveyor Chains and Sprockets en PDF
Tsubaki Large Size Conveyor Chains and Sprockets en PDF
           Shoulder Bush
           Chain                                  Large Size
                                                  Conveyor Chains &
                                                  Sprockets
Philosophy                                              Policy
The Tsubaki Chain group recognizes that the             ●Always be aware of the environmental effects of business activities,
protection of the global environment is one of the       products, and services, and strive to reduce the related environmental
                                                         load from the perspective of global environmental protection.
chief responsibilities of all mankind. It is our goal
                                                        ●Streamline our organization for environmental protection and continually
to show consideration for the environment in all of      improve our environmental management systems.
our business activities in order to contribute to a     ●Comply with environmental laws, regulations, and agreements.
better tomorrow.                                        ●Help the entire workforce understand our basic environmental policy, and
                                                         enhance their awareness of global environmental protection via environmental
                                                         education, awareness campaigns within the company, activities, etc.
                                                            1
             Power
               to the
               World!
           Ecology and Economy (ECO & ECO) ‒ Driving the Future
                       Tsubaki Large Size Conveyor Chains combine Made In Japan quality
                        with proven conveying power to support your ECO & ECO needs.
                                                                   2
Large Size Conveyor Chain Overview
General Use, Wear Resistant/Heavy Duty, and Corrosion Resistant Large Size Conveyor Chains & Sprockets
                                  3
Bucket Elevator Conveyor Chain・・・・・・・・・・・・・・・・・・・・・・ 77
FB Series Bucket Elevator Conveyor Chain・・・・・・・・・・・・・・・・ 79
Shoulder Bush Chain・・・・・・・・・・・・・・・・・・・・・・・・・・ 80
Waste Treatment Conveyor Chain・・・・・・・・・・・・・・・・・・・・・ 81
Block Chain・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 84
Block Chain for Flow Conveyor・・・・・・・・・・・・・・・・・・・・                                                       85
Toughroller・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 112
Bearing and Bearing Roller Attachments・・・・・・・・・・・・・・・・・・ 118
Accessories
                                                                     4
Large Size Conveyor Chain Overview
Always read this catalog and make the proper selection before using your Large Conveyor Chain. Ensure that
all maintenance personnel are familiar with the related sections.
Values given in this catalog are both in SI International Units and {Gravimetric Units}.
   2.	The conveyor chain may ride up on the                               3.	Wear between the bushings and the rollers may cause
     sprocket or break from wear elongation.                                 interference between the link plates and guide rails,
     Lubrication will help extend the wear life                              increasing tension on the chain. This may lead to an
     of your chain.                                                          increase in motor power consumption or cause chain
                                                                             failure. Avoid this problem with proper lubrication or
                                                                             by using bearing rollers.
   4.	Excessive tension may cause chain failure. Including                5.	Corrosion and other environmental
     inertial forces and other forces when making the                        factors can cause chain failure.
     proper selection can help avoid this problem.                           Selecting material in light of usage
                                                                             conditions can help avoid this
                                                                             problem.
   6.	Poor centering and other layout problems can shorten                7.	In situations where chain failure may pose a danger to
     the life of your chain, leading to chain failure. Installing            human life or major damage to machinery, install the
     equipment properly can help avoid this problem.                         proper safety equipment to ensure against chain
                                                                             failure and potentially dangerous situations.
   8.	Select a chain based on any existing                                9.	Widening plate holes, reducing the
     regulations based on rules or                                           pin diameter,or heating the chain to
     guidelines for chain selection and the                                  make pin insertion and removal
     safety factor. The chain selected                                       easier will remarkably decrease the
     should have an ample amount of both.                                    performance of your chain and lead
                                                                             to accidents.
Principles for Rationalizing Conveyance                                     Features and Points for Chain Conveyors
1.	Minimize conveyance distance.                                           Features
2.	 Maximize conveyor operating rate.                                       1.	Can generally convey items of any shape or size.
3.	Select the appropriate chain.                                           2.	Can increase applicable range of conveyor length,
    Selecting the optimal conveyor type is                                      direction of conveyance, and usage conditions.
    can tie directly into rationalizing                                     3.	 Conveys accurately with no slippage.
    conveyance. Read this catalog
                                                                            4.	 Can maintain a high endurance and efficiency.
    carefully to select the appropriate
                                                                            Points
    type of chain conveyor and rationalize
    your conveyance situation.                                              1.	While no slippage is a benefit, it is
                                                                                necessary to select chain in light
                                                                                of shock impact resistance.
                                                                            2.	Fluctuations in speed will result
                                                                                from the mechanical nature of
                                                                                chain and sprocket engagement.
 大形コンベヤチェーン・スプロケットの取扱いを詳しく書いた取扱説明書が別冊としてございます。
 Refer to Tsubaki's Installation and Maintenance catalog or contact a Tsubaki representative
 必要時には、
 for            チェーン CS センターにご請求ください。
     more information.
                                                                       5
                                                                                                                                    Large Size Conveyor Chain Overview
Construction
                                                                                                                                                                               Overview
 The three basic dimensions of conveyor chain are pitch, roller diameter, and inner link inner width. When these dimensions
 are the same, the chain and sprocket are compatible. (1 pitch = 1 link)
Attachment
        Press Fit
   (inner plate-bush)
                                                                                                                                                             Outer Link (PL)
          Slip Fit
       (roller-bush)
T-pin
                                   Press Fit    Inner   Plate (BLP)       Outer Plate (flat hole) (PLP-B)                                                    Inner Link (RL)
                               (inner plate-bush)
                                                                            6
Large Size Conveyor Chain Overview
Roller Types
1. R Rollers
                                             Tsubaki's most basic, versatile roller type. It has a
                                             large allowable load and low frictional resistance.
                                                                                                                    R Roller
2. F Rollers
                                              Flange rollers are a simple way to prevent side                        F Roller
                                              oscillation. They are perfect for rough usage                            Flange
                                              conditions and regular slat conveyance. Be careful
                                              when using K attachments, as the attachment area
                                              may contact the roller flange.
3. S, M, and N Rollers
                                             These rollers are effective in alleviating the shock and               S, M, N Roller
                                             wear the chain would normally suffer during sprocket
                                             engagement.
                                             S Rollers : The outer diameter of the roller is smaller
                                                            than the height of the link plate.
                                             M Rollers : The outer diameter of the M Roller is
                                                            slightly larger than that of the S Roller.
                                             N Rollers : The roller diameter of the M and N rollers
                                                            are the same, but the pin diameter is
                                                            larger, increasing its strength. (RF26200N
                                                            and above)
Bearing Rollers
                                             Tsubaki Bearing Roller Conveyor Chain, with its unique cylindrical bearings in the
                                             rollers, is able to provide longer wear life and suppression of stick-slip phenomenon,
                                             and reduce required power. R, F, and S roller types available. See pg. 51 for more
                                             information.
                                                                     7
                                                                                                        Large Size Conveyor Chain Overview
The following are examples of different guide methods by roller type used on the travel side/return side to provide for smooth running.
                                                                                                                                             Overview
              R Roller (S Roller) Chains          F Roller Chains                               Outboad Roller Chains
Travel Side
Return Side
Hook
                                                                 8
Large Size Conveyor Chain Overview
Attachment Types
Attachments can be attached at any link spacing. Refer to Pg. 16 Attachment Spacing for more information.
K Attachments
K attachments have a bent link plate
on both ends. They are referred to as
K1 or K2 attachments, depending on
the number of bolt holes.
GA Attachments
GA attachments have holes in the link
plate itself. They are referred to as
GA2 or GA4 attachments, depending
on the number of bolt holes.
 ■ Attachment Positioning
      Attachments will be positioned as follows unless specified elsewise.
      1) Attachments will be attached on the outer link when attached on even numbered links.
      2) A and GA2 attachments will be attached on the T-pin side. (See pg. 23.)
      3) GA4 attachments will be attached on the T-pin of opposing sides. (See pg. 25.)
      4) Flanges for F rollers will be attached on the T-pin side. (See pg. 23.)
2. Specialty Attachments
See other sections of this catalog for more information.
                                                                       9
                                                                                      Large Size Conveyor Chain Overview
Attachment Types
                                                                                                                           Overview
See the appropriate page for more information.
 SA Attachment                                               Stay Pin                         Attachment can be
                                                             (Type: TN)
                                   Straight attachment                                        laid directly on stay
                                   on one side                                                pin, or mesh can be
                                                               Pg. 89                         attached
   Note: See Attachment section
                                                        10
Large Size Conveyor Chain Overview
                                                                                                                                                                                                                 Ambient
              Series                     Product Name                                  Features/Application                                                Special Features                                    Temperature
                                                                                                                                                                                                                  Range
General Use DT Series Economical general-use series Heat treated pin and bush -20°C to 200°C
                                GT Series                                 Increased wear life between roller–bush                        Higher roller load capacity than DT Series                             -20°C to 200°C
                                                                                                                                         Approx. two times the tensile strength of
                                AT Series                                 Increased tensile strength, compact design                     the DT Series with a higher roller load                                -60°C to 400°C
Wear Resistant/Heavy Duty                                                                                                                capacity
                                CT Series                                 Increased wear life between pin and bush                       Special heat treatment on pin and bush                                 -20°C to 200°C
BT Series Optimal for conveying loose materials Approx. two times the tensile strength of the CT Series -20°C to 200°C
                                Standard Series (anti-dust specs) Used in environments with dust or airborne particulates                                                                                       -20°C to 80°C
Wear Resistant/Heavy Duty                                                                                                                Cylindrical bearings inside the roller
Conveyor Chain                                                                                                                           lowers the coefficient of friction and
Bearing Roller Conveyor Chain                                             Lube-free version of standard series.                          increases roller load capacity
                                Lube Free Series                          Perfect for direct conveyance of heavy items.
                                                                                                                                                                                                                -20°C to 50°C
                                (standard specs)                          Reduces necessary chain size, provides energy
                                                                          and space savings. Used for item conveyance.
Lube Free Series (water-resistant specs) Perfect for environments where chain is exposed to water 0°C to 50°C
Corrosion Resistant Series MT Series Pin and bush are SUS400 -20°C to 200°C
VT Series Slightly water resistant Twice the tensile strength of MT Series -20°C to 400°C
                                YT Series                                 Perfect for fly ash conveyance                                 Approx. two times the tensile strength of RT Series                    -20°C to 400°C
                                                                                                                                         The combination of large and small
                                Double Plus Conveyor Chain                                                                               diameter rollers allows items to be                                    -20°C to 200°C
                                                                          Can convey as a free flow conveyor chain,                      conveyed 2.3 times the chain speed
                                                                          as well as accumulate
                                Top Roller Conveyor Chain                                                                                Direct conveyance of items on top rollers                            *1-20°C to 200°C
                                Outboard Roller Conveyor Chain                                                                           Sprocket engages the chain in the center of the S roller             *1-20°C to 200°C
                                Deep Link Conveyor Chain                  Items to be conveyed can be placed directly on the tall plates Equipped with an R roller with little frictional resistance          *1-20°C to 200°C
                                Coil Transfer Conveyor Chain              Extremely high stiffness for conveying heavy loads             Uses Tsubaki’s unique cylindrical bearings in the rollers              -20°C to 200°C
Lambda Plastic Roller Conveyor Chain Perfect for use in clean environments Uses a specially lubricated bush (lube-free) 0°C to 50°C
                                Flow Conveyor Chain                       Perfect for conveyance in hermetically sealed cases Great wear resistance, wide variety of attachment types available               *1-20°C to 200°C
Specialty Conveyor Chains       FA Series Fly Ash Flow Conveyor Chain Perfect for fly ash conveyance                                     Features a special surface treatment for increased wear resistance   *1-20°C to 200°C
                                Bucket Elevator Conveyor                  Specialty chain focusing on wear                               Uses an ideal combination of materials
                                                                                                                                                                                                                -20°C to 200°C*2
                                Chain                                     resistance and fatigue strength                                for wear inducing environments
Shoulder Bush Conveyor Chain Can convey heavier items than RF Conveyor Chain Large bush outer diameter, increased roller load capacity *1-20°C to 200°C
                                                                          Perfect for conveying material from waste                      Increased wear/corrosion resistance thanks to
                                Waste Treatment Conveyor Chain
                                                                          treatment processes                                            the right combination of component materials                         *1-20°C to 200°C
                                                                          Superior structural stiffness and high                         Uses two outer plates and one or two
                                                                                                                                                                                                                -60°C to 400°C
                                Block Chain                               tensile strength                                               inner plates and pins
Block Chain for flow conveyors Used for conveyance in extreme wear environments -60°C to 400°C
*1: Usage temperature will change depending on chain specification. The temperature shown is for the DT Series.
*2: Y Series is 400°C.
Note: For RF03075 and RF03100 chains, their bushes and S rollers use 600 Series stainless steel.
                                                                                                   11
                                                                                                 Large Size Conveyor Chain Overview
Chain Size
                                                                                                                                      Overview
                                      Meter Pitch                                                    Inch Pitch
RF03 RF05 RF08 RF10 RF12 RF17 RF26 RF36 RF52 RF60 RF90 RF120 RF280 RF360 RF440 RF430 RF204 RF450 RF650 RF214 RF205 RF6205 RF212
● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ●
● ● ● ● ●
● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ●
● ●
● ● ● ● ● ● ● ● ●
● ● ●
● ● ● ● ● ● ● ●
● ● ● ● ● ●
● ● ● ● ● ●
● ● ● ● ● ● ●
NF30 NF40 NF56 NF63 NF70 NF90 NF115 NF140 NF180 NF210 NF250 NF280
● ● ● ● ● ● ● ● ● ● ● ●
● ●
                                                             12
Large Size Conveyor Chain Overview
You will need to provide information on chain size and series, as well as chain length (number of links), attachment
positioning, and formation when ordering. The following lists the common ordering method and points to note.
1. Sample Order
Use the Tsubaki product code and chain number when ordering to ensure there are no mistakes regarding chain size or
attachment type. See the relevant dimension pages for product code and chain number.
Attachment Spacing
Chain Series
Roller Type
                                         Attachment Type
    Chain Size
Attachment Spacing
Roller Type
                                                              13
                                                                                                                                  Large Size Conveyor Chain Overview
                                                                                                                                                                       Overview
2. Specific Ordering Examples for Large Size Conveyor Chain
Unlike drive chains and light duty conveyor chains, large size conveyor chains are ordered in links instead of units.
   2.1 Chain assembly when ordering with total number of links
       1) In general, your large size conveyor chain will be delivered in standard lengths (~3m) + extra parts based on the total
           number of links in your order. Your chain may not be provided in standard lengths (~3m) depending on its size, pitch,
           or attachment spacing. Please notify us with any specific packing requests.
         Ex. 1) When ordering RF03100R-DT-1LA2 500L
                 (Packing) 30L × 16H + 20L × 1H (total 500L)
         Ex. 2) When ordering RF03100R-DT-1LA2 500L (250L×2H)
                 (Packing) 30L × 16H + 10L × 2H (total 500L)
         Ex. 3) When ordering RF03100R-DT-4LA2 280L (standard length is not 3m)
                 (Packing) 28L × 10H (total 280L)
                  Caution
                  Standard length will vary depending on chain size, pitch, and attachment spacing.
                  We will try to deliver in ~3m standard lengths.
         Ex. 4) When ordering RF03100R-DT-6LA2 38L (when quantity is indivisible due to attachment spacing)
                (Packing) 30L x 1H + 8L x 1H (w/2 att.) (total 38L)
                                                              6 links
                  Caution
                  Attachments can be attached to extra parts as well. Please indicate if attachments are not needed.
                  Try to ensure that attachment spacing allows for a evenly divisible quantity.
         Ex. 5) When ordering RF03100R-DT-A2 20L (special assembly: A2 att. every 9th link)
                 1   2   3   4   5     6    7     8    9 10 11 12 13 14 15 16 17 18 19 20
                  Caution
                  Count links from the left hand side, starting at “one.”
                  Instructions to start counting from the right may lead to incorrect attachment positioning.
       2) One end of a standard length (~3m) will be the outer link, while the other end with be the inner link. Add addition chain lengths
           onto this standard length to create a longer chain. The connecting link is delivered with a loose press fit. (See photo below.)
T-pin
                  When using an odd number of links, be sure to specify the end formation                                   PL                  OL
                   as per a) – c) above. C) requires a separate fee for an offset link.
                                                                                                                         (c)
                                                                                   14
Large Size Conveyor Chain Overview
                          Caution
                          When ordering chain, we will assume that the chains will be used in single strands (and not in parallel). Please
                          indicate when two or more strands will be used, or when half assembled in mirror image is required.
A’ ×1 strand B’ ×1 strand
                          Caution
                          We will only manufacture chains as per Ex. 2 when instructed to half assemble in mirror image.
                  Ex. 3) RF03100R-DT-3LA2 68L (34L x 2H) (when not indicating half assembled in mirror image)
                           Shipped as A: 30L x 2H, B: 4L x 2H (w/2 att.)
                     A                                                                                    ×2 strands    B        ×2 strands
                          Caution
                          We will arrange the number of links so that there are two strands, but it will not be manufactured as half assembled in
                          mirror image. There are applications where not manufacturing half assembled in mirror image will result in problems.
3. Attachment Spacing
                                                                                                                                                                          Overview
      Numbering Example          Basic Attachment Coding Connecting Link Att. Type                                         Diagram
 RF12200R-1LA2
                                 ○ LA2                     A2
                          ○ =1                                                       1L 1L 1L 1L                          1 L / A 2 repeat
 RF12200R-2LA2
                                 ○ LA2                     A2
                          ○ =2                                                         2L           2L                    2 L / A 2 repeat
 RF12200R-2LA2RL
                                 ○ LA2RL                   No attachment
                          ○ =2                                                       1L     2L           2L                 2 L / A 2 repeat
 RF12200R-3LA2
                                 ○ LA2                     A2
                          ○ =3                                                            3L                  3L                3 L / A 2 repeat
 RF12200R-1L2LA2
                                 ○ L △ LA2                 A2
                   ○ =1, △ =2                                                        1L     2L      1L         2L          1 L 2 L / A 2 repeat
 RF12200R-1L3LA2
                                 ○ L △ LA2                 A2
                   ○ =1, △ =3                                                        1L        3L         1L         3L                1 L 3 L / A 2 repeat
 RF12200R-2L4LA2
                                 ○ L △ LA2                 A2
                   ○ =2, △ =4                                                          2L                4L                 2 L 4 L / A 2 repeat
 RF12200R-2L2L4LA2
                                 ○ L △ L □ LA2             A2
             ○ =2, △ =2, □ =4                                                          2L           2L              4L
                                                                                                         8L                            Below 8L/A2 repeat
 RF12200R-2L3L5LA2
                                 ○ L △ L □ LA2             A2
             ○ =2, △ =3, □ =5                                                          2L            3L                    5L
                                                                                                               10L                                 Below 10L/A2 repeat
 RF12200R-2LEP
                          ○ =2   ○ LEP                     EP single side
 EP:Extended pin (see pg. 89)                                                          2L           2L         2L                   2 L / E P repeat
 RF12200R-1L3LEP
                   ○ =1, △ =3    ○ L △ LEP                 EP both sides
 EP:Extended pin (see pg. 89)                                                        1L        3L         1L         3L                  1 L 3 L / E P repeat
                                                                             16
Large Size Conveyor Chain Overview
  Chain Size                      DT               AT            GT           CT           BT            DS           GS            SS            MT           VT            RT           YT
                RF03075
                               29.4{3000}       69.6{7100}    29.4{3000}   29.4{3000}   51.0{5200}    29.4{3000}   53.9{5500}    33.3{3400}    29.4{3000}   69.6{7100}    29.4{3000}   69.6{7100}
                RF03100
                RF05075
                RF05100
                               68.6{7000}       142{14500}    68.6{7000}   68.6{7000}   98.1{10000}   68.6{7000}   108{11000}    68.6{7000}    68.6{7000}   142{14500}    68.6{7000}   142{14500}
                RF05125
                RF05150
                RF08125
                               78.5{8000}       142{14500}    78.5{8000}   78.5{8000}   98.1{10000}   78.5{8000}   123{12500}    68.6{7000}    78.5{8000}   142{14500}    78.5{8000}   142{14500}
                RF08150
                RF10100
                RF10125       113{11500}        226{23000}    123{12500}   123{12500}   226{23000}    113{11500}   177{18000}    108{11000}    123{12500}   226{23000}    123{12500}   226{23000}
                RF10150
                RF12200
                              186{19000}        279{28500}    186{19000}   186{19000}   279{28500}    167{17000}   265{27000}    132{13500}    186{19000}   279{28500}    186{19000}   279{28500}
                RF12250
                RF17200
                RF17250       245{25000}        387{39500}    245{25000}   245{25000}   387{39500}    221{22500}   358{36500}    186{19000}    245{25000}   387{39500}    245{25000}   387{39500}
                RF17300
                RF26200
                RF26250
                              314{32000}        520{53000}    314{32000}   314{32000}   520{53000}    294{30000}   461{47000}    250{25500}    314{32000}   520{53000}    314{32000}   520{53000}
                RF26300
Meter Lengths
RF26450
                RF36250
                RF36300
                              476{48500}        682{69500}    476{48500}   476{48500}   682{69500}      —            —             —           476{48500}   682{69500}    476{48500}   682{69500}
                RF36450
                RF36600
                RF52300
                RF52450       500{51000} 1030{105000} 500{51000}           500{51000} 1030{105000}      —            —             —           500{51000} 1030{105000} 500{51000} 1030{105000}
                RF52600
                RF60300
                RF60350       500{51000} 1040{106000} 500{51000}           500{51000} 1040{106000}      —            —             —           500{51000} 1040{106000} 500{51000} 1040{106000}
                RF60400
                RF90350
                RF90400       789{80500} 1630{166000} 789{80500}           789{80500} 1630{166000}      —            —             —           789{80500} 1630{166000} 789{80500} 1630{166000}
                RF90500
                RF120400
                         1110{113000} 2210{225000} 1110{11300} 1110{11300} 2210{225000}                 —            —             —          1110{113000} 2210{225000} 1110{113000} 2210{225000}
                RF120600
                RF280400
                                 —             3040{310000}     —            —            —             —            —             —             —            —             —            —
                RF280600
                RF360400
                                 —             3630{370000}     —            —            —             —            —             —             —            —             —            —
                RF360600
                RF440400
                                 —             4460{455000}     —            —            —             —            —             —             —            —             —            —
                RF440600
                RF430          53.9{5500}      98.1{10000}    53.9{5500}   53.9{5500}   69.6{7100}    52.0{5300}   83.4{8500}    48.1{4900}    53.9{5500}   98.1{10000}   53.9{5500}   98.1{10000}
                RF204          78.5{8000}       142{14500}    78.5{8000}   78.5{8000}   98.1{10000}   78.5{8000}   123{12500}    68.6{7000}    78.5{8000}   142{14500}    78.5{8000}   142{14500}
                RF450          78.5{8000}       142{14500}    78.5{8000}   78.5{8000}   98.1{10000}   78.5{8000}   123{12500}    68.6{7000}    78.5{8000}   142{14500}    78.5{8000}   142{14500}
Inch Lengths
                RF650          78.5{8000}       142{14500}    113{11500}   113{11500}   98.1{10000}   78.5{8000}   142{14500}    68.6{7000}    113{11500}   142{14500}    113{11500}   142{14500}
                RF214         127{13000}        240{24500}    127{13000}   127{13000}   240{24500}    118{12000}   186{19000}    123{12500}    127{13000}   240{24500}    127{13000}   240{24500}
                RF205         127{13000}        240{24500}    127{13000}   127{13000}   240{24500}    118{12000}   186{19000}    123{12500}    127{13000}   240{24500}    127{13000}   240{24500}
                RF6205        186{19000}        279{28500}    186{19000}   186{19000}   279{28500}    167{17000}   265{27000}    132{13500}    186{19000}   279{28500}    186{19000}   279{28500}
                RF212         245{25000}        387{39500}    245{25000}   245{25000}   387{39500}    221{22500}   358{36500}    186{19000}    245{25000}   387{39500}    245{25000}   387{39500}
Note:	1. A
          verage tensile strength values are based on Tsubaki design standards, and represent calculated strength. Especially, as long as there are no
         constraints, average tensile strength is used in Large Size Conveyor Chain selection. Values differ by maker and do not represent guaranteed values
		 2. Minimum tensile strength is 85% of the average tensile strength.
                                                                                                        17
                                                                                                                                         Large Size Conveyor Chain Sprocket Overview
                                                                                                                                                                                                      Overview
The unique material used for the plate has                                                                                                                 (precision fusing)
allowed us to give our sprockets the
                                                                                                  (BW・CW・                                                 Feature for all sprockets.
optimal induction hardening treatment. This                                                       BW1・CW1)                                                Uses TS400 SC steel to
has increased the wear resistance and                                                                 Hub
                                                                                                                                                          make tooth hardening
                                                                                                                                                          possible.
transmission capacity of the sprocket while
                                                                                                  Bore finishing
lowering its cost.                                                                                possible on the                                          Pairing the sprocket
                                                                                                  outer dia. chucking                                      with a selectable hub
                                                                                                                                                           allows for an even wider
                                                                                                                                                           selection of products.
1. Types
       BW
        BW  BW
          type BW
             type typetype                                     BW1
                                                                BW1BW1
                                                                   typeBW1
                                                                      type typetype                                        CW
                                                                                                                            CW CW
                                                                                                                              type CW
                                                                                                                                 type typetype                                  CW1
                                                                                                                                                                                 CW1
                                                                                                                                                                                   CW1 CW1
                                                                                                                                                                                    type
                                                                                                                                                                                       type typetype
A hub is welded onto a single                     A hub is passed through the                         Hubs are welded to both sides                   A hub is passed through the
side of the sprocket plate.                       sprocket plate. While only                          of the sprocket plate. Suitable                 sprocket plate. Both sides
Suitable for RF10150 chain                        protruding from one side, both                      for RF205 chain and below                       of the hub protrude and are
and below (meter pitch).                          sides are welded. Suitable                          (inch pitch).                                   welded. Suitable for RF6205
                                                  for RF12200 chain and above                                                                         chain and above (inch pitch).
                                                  (meter pitch).
2. Teeth Profiles
2-1 Profile
S1: Teeth are rounded                                                 S2: Teeth are flat (cross-hatching represents shape if S1 were cut)
Chains with K attachments should use S2 teeth profiles if there is a possibility of interference with the sprocket outer diameter.
2-2 Specifications
● Normal series (Code: N)
 These non-heat treated specifications are suitable for low load, low wear applications.
DT Series R N Q N N AT Series R Q Q N Q
                 F             N                Q                 N                 N                                  F             Q                Q                  N                 Q
The above classifications are based on standard usage conditions. Contact a Tsubaki representative regarding use in extremely wear-inducing,
heavy load environments.
                                                                                             18
Overview of Large Size Conveyor Chain Sprockets
3. Series
3-1 Finished Bore Series
The bore dimensions are processed under the following specifications so that time-consuming shaft processing can be
finished quickly for delivery. Does not come with a set screw. See pg. 47 for more details.
3-3 Keyway
The keyway is processed so that the tooth center of the sprocket coincides with the keyway center. Chains can be used in
parallel without modifying the keyway. If further precision is required, contact your Tsubaki representative.
Sprocket Ordering
Please include both the product code and model number when ordering to eliminate any confusion. You will find both product
codes and model numbers for each product in the dimensional tables.
1) If a product code is provided
    Model number
    RF03075R 6T-BW N
                                                   Tooth specs
       Chain size
                                                       Normal: N
          Roller type                                   Strong: Q
         No. of teeth                       Type
                                                                                         19
General Use,
Wear Resistant/Heavy Duty,
RF03075R-AT-1LA2
      Chain Size
      Roller Type                                             Attachment Type
                                                              Attachment Spacing
Chain Series
    ● Ordering Example
       Chain Size= RF03, Pitch= 75mm, Roller Type= R
       Material Specification= AT Series
       Attachment Spacing/Type= A2 every link
       Quantity= 400 links
                                     20
Tsubaki's Wide Selection of Large Size Conveyor Chains
Tsubaki Conveyor Chain is made from carbon steel, high tensile structural steel, or stainless steel (300/400
Series) components to satisfy any application.
      General            DT Series
       Use
                                Our most versatile chain.
     Conveyor
      Chains
                                     Increased Functionality                                           Increased Tensile Strength
        Wear
     Resistant/                            GT Series                                                       AT Series
     Heavy Duty
      Conveyor                                  Wear resistance between the bush                                Twice the tensile strength of the DT
       Chains                                   and roller is better than the DT                                Series, with wear resistance between
                                                Series.                                                         bush and roller, wear resistant link plates.
                                           CT Series                                                       BT Series
                                                Increased wear resistance between pin                           Increased tensile strength and pin-bush
                                                and bush. Ideal for conveying cement                            wear resistance. Ideal for conveying
                                                and other wear inducing materials.                              cement and other wear inducing materials.
                                           RT Series                                                       YT Series
                                                Pin, bush, and roller are made of SUS400                        The pin, bush, and roller are made of SUS400 stainless steel for
                                                stainless steel, increasing corrosion resistance.               increased corrosion resistance. The link plate is made of high
                                                Link plates are made of carburized steel.                       tensile structural steel. Higher tensile strength than the RT Series.
                                           DS Series                                                       GS Series
                                           (formerly NT Series)                                             (formerly PT Series)
                                                High wear resistance thanks to the                              Has 1.6x the tensile strength of the
                                                anti-corrosion/hardening properties                             NT Series.
                                                of SUS400 stainless steel.
                                                                             SS Series
                                                                               (formerly ST Series)
                                                                                    Corrosion, heat, and cold resistance
                                                                                    thanks to 300 Series stainless steel.
    Specifications employing a special surface treatment on all components for increased corrosion
    resistance are also available.
 Note: For RF03075 and RF03100 chains using 400 Series stainless steel, their bushes and S rollers use 600 Series stainless steel.
                                                                                    21
Tsubaki's Wide Selection of Large Size Conveyor Chains
We offer a line-up of chains that offer various functions and features besides just material and heat-treatment
combinations to solve your needs, as well as chains for special applications.
Specification Details
                                                                                                                                                      Operating
    Applications                       Product Name                                                    Features                                      Environment       Page
                                                                                                                                                     Temperature
                        Shoulder Bush Conveyor Chain                    Large bush outer diameter, increased roller load capacity                   −20°C to 200°C     80
   Bush–Roller Wear
      Resistance                                                        Features a special surface treatment for increased wear
                        FA Series Conveyor Chain                                                                                                    −20°C to 200°C     74
                                                                        resistance
                                              Standard Series           Cylindrical bearings inside the rollers lower the coefficient of
                                                                                                                                                     −20°C to 80°C     53
                                              (standard specs)          friction and increase roller load capacity
                                              Standard Series
                                                                        Used in environments with dust or airborne particulates                      −20°Cto 80°C      53
                                              (anti-dust specs)
  Bush–Roller Wear
      Resistance,                                                       Special cylindrical bearings with self-lubricating function
                                              Lube-Free Series
     Heavy Load         Bearing Roller                                  between the bush and roller                                                  −20°C to 50°C     55
                                              (standard specs)
    Conveyance,         Conveyor Chain                                  Can be used without lubricating the rollers
   Energy Savings,
                                              Lube-Free Series          Special cylindrical bearings with self-lubricating function
 Smaller Chain Design
                                              (completely               between the bush and roller, and pin and bush                                −20°C to 50°C     57
                                              lube-free specs)          Can be used without additional lubrication
                                              Lube-Free Series
                                                                        Perfect for environments where the chain is exposed to water                  0°C to 50°C      55
                                              (water-resistant specs)
                                                                                                                                                      Operating
    Applications                       Product Name                                                    Features                                      Environment       Page
                                                                                                                                                     Temperature
    Bucket Elevator                                                     This specialty chain features high wear resistance and fatigue
                        Bucket Elevator Conveyor Chain                                                                                              −20°C to 200°C*2   77
     Conveyance                                                         strength.
                                                                        Tsubaki has recognized the kinds of wear found in each waste treatment
   Waste Treatment      Waste Treatment Conveyor Chain                                                                                              −20°C to 200°C     81
                                                                        facility process and has created this chain especially for this industry.
*1: The operating temperature varies with the chain series. The temperatures given here are the operating temperatures for the DT Series.
*2: The operating temperature for the Y Series is 400°C.
                                                                               22
General Use/Heavy Duty/Corrosion Resistant Large Size Conveyor Chain
RF03
           メートル系ピッチ(寸法)
           Meter Pitch (Dimensions)
                   RF03075・RF03100
R Roller S Roller
                                                     F Roller
                                                                    Sprocket Center
P P
P P
                                                                                           K
                   N                                                                   N                   Uses M8 Bolts
                                          Uses M8 Bolts
                                                                                                                                                    N
                                                                                                                                                    K                Uses M8 Bolts
                    N                                                                      K
                                          Uses M8 Bolts                                    N                Uses M8 Bolts
                   P                           P                                               P                 P
                                                                                                                                                    P                       P
              GA2 Attachment
                                                           Uses M6 Bolt
                                                           Maximum Length
                                                             For Outer Link: 26
                                                             For Inner Link: 19
              K
P P
                                                                                                      23
                                                                  Sprockets for RF03 Chain (BW/CW)
                                                                                                                                                                                        Corrosion Resistant
                              Normal : N
                                                                                      24
General Use/Heavy Duty/Corrosion Resistant Large Size Conveyor Chain
RF05
R Roller S Roller
                                                            F Roller
                                                                       Sprocket Center
P P
P P
                    N                                                                          K
                                           Uses M8 Bolts                                       N                Uses M8 Bolts
                                                                                                                                                                N
                                                                                                                                                                K             Uses M8 Bolts
                    N                                                                              K
                                               Uses M8 Bolts                                   N                Uses M8 Bolts
P P P P P P
Uses M8 Bolts
P P
P P
                                                                                                          25
                                                                    Sprockets for RF05 Chain (BW/CW)
                                                                                                                                                                                                    Corrosion Resistant
                                Normal : N
                                                                                                       10           160              1
                                                                                     RF05150
                                                                                                       12           190              1
Caution: H
          anging holes are not available on sprockets with
         numbers of teeth or for chain numbers not listed.
                                                                                          26
General Use/Heavy Duty/Corrosion Resistant Large Size Conveyor Chain
RF08
R Roller S Roller
                                                            F Roller
                                                                         Sprocket Center
P P
P P
                 N                                                                                 K
                                       Uses M10 Bolts                                              N            Uses M10 Bolts
                                                                                                                                                                 N
                 N                                                                                 K                                                             K           Uses M10 Bolts
                                        Uses M10 Bolts                                             N            Uses M10 Bolts
                 P                          P                                                      P                  P
                                                                                                                                                                 P                  P
                           GA2 Attachment
                                                                       Uses M10 Bolt
                                                                       Maximum Length
                                                                         For Outer Link: 45
                                                                         For Inner Link: 31
                      K
P P
                                                                                                          27
                                                                    Sprockets for RF08 Chain (BW/CW)
                                                                                                                                                                                               Corrosion Resistant
                                Normal : N
                                                                                 RF08125           12            155            1
                   A
                                                                                                   10            155            1
                                                                                 RF08150
                                                                                                   12            190            1
Caution: H
          anging holes are not available on
         sprockets with numbers of teeth or
         for chain numbers not listed.
                                                                                        28
General Use/Heavy Duty/Corrosion Resistant Large Size Conveyor Chain
RF10
R Roller S Roller
                                             F Roller                                                                  M Roller
                                                         Sprocket Center
P P P P
                   N                                                            K
                                  Uses M10 Bolts                                N          Uses M10 Bolts
                                                                                                                                            N
                                                                                                                                            K           Uses M10 Bolts
                   N                                                            K
                                  Uses M10 Bolts                                N          Uses M10 Bolts
                                                                                P              P                                            P                   P
                   P                P
                           GA2 Attachment                                                                              GA4 Attachment
                                                         Uses M10 Bolt
                                                         Maximum Length
                                                           For Outer Link: 49
                                                           For Inner Link: 35
                       K                                                                                          K
P P
P P
                                                                                      29
                                                                    Sprockets for RF10 Chain (BW/CW)
                                                                                                                                                                                               Corrosion Resistant
                                Normal : N
                                  12         483.0            508                         S1            38         110         157          126    37.3    SB10     118.5   SC10    63.0
                                   6         300.0            309                         S2            33           95        137          113    18.9    SB8      105.5   SC8     56.5
             RF10150F              8         392.0            408                         S2            38         100         147          116    26.6    SB9      108.5   SC9     58.0
                                                                          15  0
                                                                             -0.8
              (150)               10         485.4            506                         S2            38         110         157          126    37.5    SB10     118.5   SC10    63.0
                                  12         579.6            601                         S1            38         115         167          137    50.8    SB11     129.5   SC11    68.5
             RF10125S              8         326.6            343                         S1            33           95        137          120    25.0    SB8      109.0   SC8     60.0
                                                                          22  0
                                                                             -1.0
              (125)               10         404.5            422                         S1            38         100         147          123    34.5    SB9      112.0   SC9     61.5
                                  12         483.0            500                         S1            38         110         157          133    47.3    SB10     122.0   SC10    66.5
                                   6         300.0            316                         S2            33           95        137          120    22.7    SB8      109.0   SC8     60.0
             RF10150S              8         392.0            409                         S2            38         100         147          123    33.2    SB9      112.0   SC9     61.5
                                                                          22  0
                                                                             -1.0
              (150)               10         485.4            503                         S1            38         110         157          133    47.6    SB10     122.0   SC10    66.5
                                  12         579.6            597                         S1            38         115         167          144    65.2    SB11     133.0   SC11    72.0
                                                                                 RF10125           12            155            1
                   A
                                                                                                   10            155            1
                                                                                 RF10150
                                                                                                   12            185            1
Caution: H
          anging holes are not available on
         sprockets with numbers of teeth or for
         chain numbers not listed.
                                                                                        30
General Use/Heavy Duty/Corrosion Resistant Large Size Conveyor Chain
RF12
RF12200・RF12250
R Roller S Roller
                                                       F Roller                                                                       M Roller
                                                                  Sprocket Center
P P P P
                   N                                                                         K
                                          Uses M12 Bolts                                 N            Uses M12 Bolts
                                                                                                                                                             N
                                                                                                                                                             K           Uses M12 Bolts
                   N                                                                     K
                                          Uses M12 Bolts                                 N            Uses M12 Bolts
P P P P P P
                              GA2 Attachment                                                                                        GA4 Attachment
                                                                  Uses M12 Bolt
                                                                  Maximum Length
                                                                    For Outer Link: 63
                                                                    For Inner Link: 45
                        K                                                                                                   K
P P
P P
                                                                                                 31
                                                           Sprockets for RF12 Chain (BW1/CW1)
                                                                                                                                                                                                 Corrosion Resistant
                                  Normal : N
                                                          Basic Sprocket Dim. and Shape                                     Standard Series                     BW1 Type        CW1 Type
                   TSUBAKI        No. of
                Chain Number      Teeth                                                                    Bore Dia. d                     Total    Approx.         Center           Center
                                            Pitch Circle Dia. Outer Dia.   Tooth Width    Tooth                                Hub Dia.
                 (Chain Pitch)      N                                                                                                     Length    Weight Hub No. Distance Hub No. Distance
                                                   Dp            Do             T         Profile     Pilot Bore     Max.        DH
                                                                                                                                            DL        kg               I                I
                                    6          400.0            418                         S2             55        110         157          135    41.3     TB2     110.0   TC2      67.5
                RF12200R            8          522.6            551                         S2             60        120         177          150    67.4     TB3     125.0   TC3      75.0
                                                                            28  0
                                                                               -1.0
                  (200)            10          647.2            682                         S2             65        130         187          160    96.6     TB4     135.0   TC4      80.0
 R Roller
                                   12          772.7            810                         S2             75        145         207          180   136.9     TB5     155.0   TC5      90.0
                                    6          500.0            515                         S2             60        120         177          150    63.4     TB3     125.0   TC3      75.0
                RF12250R            8          653.3            680                         S2             65        130         187          160    97.9     TB4     135.0   TC4      80.0
                                                                            28  0
                                                                               -1.0
                  (250)            10          809.0            841                         S2             75        145         207          180   146.8     TB5     155.0   TC5      90.0
                                   12          965.9           1002                         S2             80        160         227          200   207.7     TB6     175.0   TC6     100.0
                                    6          400.0            418                         S2             55        110         157          135    33.0     TB2     115.0   TC2      67.5
                 RF12200F           8          522.6            551                         S2             60        120         177          150    52.5     TB3     130.0   TC3      75.0
                                                                            18  0
                                                                               -0.8
                  (200)            10          647.2            682                         S2             65        130         187          160    72.9     TB4     140.0   TC4      80.0
 F Roller
                                   12          772.7            810                         S2             75        145         207          180   102.8     TB5     160.0   TC5      90.0
                                    6          500.0            515                         S2             60        120         177          150    49.9     TB3     130.0   TC3      75.0
                 RF12250F           8          653.3            680                         S2             65        130         187          160    73.8     TB4     140.0   TC4      80.0
                                                                            18  0
                                                                               -0.8
                  (250)            10          809.0            841                         S2             75        145         207          180   109.1     TB5     160.0   TC5      90.0
                                   12          965.9           1002                         S2             80        160         227          200   153.4     TB6     180.0   TC6     100.0
                                    6          400.0            421                         S2             55        110         157          135    41.3     TB2     110.0   TC2      67.5
                RF12200S            8          522.6            544                         S1             60        120         177          150    67.4     TB3     125.0   TC3      75.0
                                                                            28  0
                                                                               -1.0
                  (200)            10          647.2            668                         S1             65        130         187          160    96.6     TB4     135.0   TC4      80.0
 S Roller
                                   12          772.7            794                         S1             75        145         207          180   136.9     TB5     155.0   TC5      90.0
                                    6          500.0            521                         S2             60        120         177          150    63.4     TB3     125.0   TC3      75.0
                RF12250S            8          653.3            674                         S2             65        130         187          160    97.9     TB4     135.0   TC4      80.0
                                                                            28  0
                                                                               -1.0
                  (250)            10          809.0            830                         S1             75        145         207          180   146.8     TB5     155.0   TC5      90.0
                                   12          965.9            987                         S1             80        160         227          200   207.7     TB6     175.0   TC6     100.0
                                                                                                       8           160            1
            A
                                                                                   RF12200           10            205            1
                                                                                                     12            250            4
                                                                                                       6           155            1
                                                                                                       8           210            1
                                                                                   RF12250
                                                                                                     10            260            4
Caution: H
          anging holes are not available on                                                         12            315            4
         sprockets with numbers of teeth or for
         chain numbers not listed.
                                                                                          32
General Use/Heavy Duty/Corrosion Resistant Large Size Conveyor Chain
RF17
R Roller S Roller
                                                F Roller                                                                                M Roller
                                                                Sprocket Center
P P P P
A1(A3) Attachment A2 Attachment
                                    N                                                                                                   K
                                                     Uses M12 Bolts                                                                     N              Uses M12 Bolts
K1(K3) Attachment K2 Attachment
                                    N                                                                                               K
                                                     Uses M12 Bolts                                                                 N                 Uses M12 Bolts
P P P P
                                   GA2 Attachment                                                                                   GA4 Attachment
                                                                 Uses M12 Bolt
                                                                 Maximum Length
                                                                   For Outer Link: 81
                                                                   For Inner Link: 61
                            K                                                                                            K
                            P               P
                                                                                                                                            V
                                                                                                                        Y
P P
                                                                                                 33
                                                           Sprockets for RF17 Chain (BW1/CW1)
                                                                                                                                                                                                 Corrosion Resistant
                                  Normal : N
                                                          Basic Sprocket Dim. and Shape                                     Standard Series                     BW1 Type        CW1 Type
                   TSUBAKI        No. of
                Chain Number      Teeth                                                                    Bore Dia. d                     Total    Approx.         Center           Center
                                            Pitch Circle Dia. Outer Dia.   Tooth Width    Tooth                                Hub Dia.
                 (Chain Pitch)      N                                                                                                     Length    Weight Hub No. Distance Hub No. Distance
                                                   Dp            Do             T         Profile     Pilot Bore     Max.        DH
                                                                                                                                            DL        kg               I                I
                                    6          400.0            426                         S2            60         120         177          150    57.3     TB3     118.0   TC3      75.0
                RF17200R            8          522.6            562                         S2            75         145         207          180    98.1     TB5     148.0   TC5      90.0
                                                                            40  0
                  (200)            10          647.2            691            -1.2
                                                                                            S1            75         145         207          180   134.0     TB5     148.0   TC5      90.0
                                   12          772.7            821                         S1            80         160         227          200   190.1     TB6     168.0   TC6     100.0
                                    6                                                                                                                83.3                              80.0
 R Roller
                                    6          400.0            426                         S2            60         120         177          150    47.8     TB3     125.0   TC3      75.0
                 RF17200F           8          522.6            562                         S2            75         145         207          180    81.0     TB5     155.0   TC5      90.0
                                                                            28  0
                  (200)            10          647.2            691            -1.0
                                                                                            S1            75         145         207          180   106.2     TB5     155.0   TC5      90.0
                                   12          772.7            821                         S1            80         160         227          200   149.8     TB6     175.0   TC6     100.0
                                    6                                                                                                                67.4                              80.0
 F Roller
                                    6          400.0            424                         S2            60         120         177          150    57.3     TB3     118.0   TC3      75.0
                RF17200S            8          522.6            547                         S1            75         145         207          180    98.1     TB5     148.0   TC5      90.0
                                                                            40  0
                  (200)            10          647.2            671            -1.2
                                                                                            S1            75         145         207          180   134.0     TB5     148.0   TC5      90.0
                                   12          772.7            797                         S1            80         160         227          200   190.1     TB6     168.0   TC6     100.0
                                               500.0            524                                                                                  83.3                              80.0
 S Roller
12 245 4
Caution: H
          anging holes are not available on
         sprockets with numbers of teeth or
         for chain numbers not listed.
                                                                                          34
General Use/Heavy Duty/Corrosion Resistant Large Size Conveyor Chain
RF26
R Roller S Roller
                                                        F Roller                                                                                   M Roller
                                                                      Sprocket Center
P P P P
                     K
                     N                 Uses M12 Bolts                                                           Uses M12 Bolts                                                            Uses M12 Bolts
K2 Attachment
                   K
                   N                   Uses M12 Bolts
                   P                       P
                                                                                                                                                   GA4 Attachment
GA2 Attachment
P P P P
                                                                                                         35
                                                            Sprockets for RF26 Chain (BW1/CW1)
                                                                                                                                                                                                  Corrosion Resistant
                                   Normal : N
                                                           Basic Sprocket Dim. and Shape                                     Standard Series                     BW1 Type        CW1 Type
                    TSUBAKI        No. of
                 Chain Number      Teeth                                                                    Bore Dia. d                     Total    Approx.         Center           Center
                                             Pitch Circle Dia. Outer Dia.   Tooth Width    Tooth                                Hub Dia.
                  (Chain Pitch)      N                                                                                                     Length    Weight Hub No. Distance Hub No. Distance
                                                    Dp            Do             T         Profile     Pilot Bore     Max.        DH
                                                                                                                                             DL        kg               I                I
                                     6           500.0           535                         S2            75         145         207          180    98.7    TB5      144.0   TC5      90.0
                 RF26250R            8           653.3           703                         S2            80         160         227          200   159.7    TB6      164.0   TC6     100.0
                                                                             45 ±1.3
                   (250)            10           809.0           864                         S1            85         175         247          240   244.1    TB9      204.0   TC9     120.0
 R Roller
                                    12           965.9          1026                         S1            85         175         247          240   321.4    TB9      204.0   TC9     120.0
                                     6           600.0           631                         S2            80         160         227          220   146.7    TB7      184.0   TC7     110.0
                 RF26300R            8           783.9           829                         S2            85         175         247          240   233.0    TB9      204.0   TC9     120.0
                                                                             45 ±1.3
                   (300)            10           970.8          1025                         S1            85         175         247          240   324.0    TB9      204.0   TC9     120.0
                                    12         1159.1           1219                         S1            95         190         267          270   456.4    TB11     234.0   TC11    135.0
                                     6           500.0           535                         S2            75         145         207          180    79.6    TB5      150.0   TC5      90.0
                  RF26250F           8           653.3           703                         S2            80         160         227          200   125.0    TB6      170.0   TC6     100.0
                                                                             30  0
                                                                                -1.0
                   (250)            10           809.0           864                         S1            85         175         247          240   189.3    TB9      210.0   TC9     120.0
 F Roller
                                    12           965.9          1026                         S1            85         175         247          240   240.7    TB9      210.0   TC9     120.0
                                     6           600.0           631                         S2            80         160         227          220   118.2    TB7      190.0   TC7     110.0
                  RF26300F           8           783.9           829                         S2            85         175         247          240   181.9    TB9      210.0   TC9     120.0
                                                                             30  0
                                                                                -1.0
                   (300)            10           970.8          1025                         S1            85         175         247          240   242.5    TB9      210.0   TC9     120.0
                                    12         1159.1           1219                         S1            95         190         267          270   338.8    TB11     240.0   TC11    135.0
                                     6           400.0           427                         S1            75         145         207          180    73.8    TB5      144.0   TC5      90.0
                 RF26200S            8           522.6           547                         S1            75         145         207          180   105.1    TB5      144.0   TC5      90.0
                                                                             45 ±1.3
                   (200)            10           647.2           674                         S1            80         160         227          200   157.5    TB6      164.0   TC6     100.0
                                    12           772.7           800                         S1            85         175         247          240   228.2    TB9      204.0   TC9     120.0
 S Roller 
                                     6           500.0           527                         S1            75         145         207          180    98.7    TB5      144.0   TC5      90.0
                 RF26250S            8           653.3           680                         S1            80         160         227          200   159.7    TB6      164.0   TC6     100.0
                                                                             45 ±1.3
                   (250)            10           809.0           836                         S1            85         175         247          240   244.1    TB9      204.0   TC9     120.0
                                    12           965.9           993                         S1            85         175         247          240   321.4    TB9      204.0   TC9     120.0
                                     6           600.0           627                         S2            80         160         227          220   146.7    TB7      184.0   TC7     110.0
                 RF26300S            8           783.9           811                         S1            85         175         247          240   233.0    TB9      204.0   TC9     120.0
                                                                             45 ±1.3
                   (300)            10           970.8           998                         S1            85         175         247          240   324.0    TB9      204.0   TC9     120.0
                                    12         1159.1           1186                         S1            95         190         267          270   456.4    TB11     234.0   TC11    135.0
                                                                                                      10            195            1
             A
                                                                                    RF26200
                                                                                                      12            235            4
Caution: H
          anging holes are not available on
         sprockets with numbers of teeth or
         for chain numbers not listed.
                                                                                           36
General Use/Heavy Duty/Corrosion Resistant Large Size Conveyor Chain
RF36 – RF440
                   Meter Pitch
            (Attachment Dimensions)
              RF36250 − RF120600
R Roller S Roller
                                                                                                                                                                                    T
                         L1
D D
                                                                                                                        L1
                 L1+L2
L1+L2
                                                                                                                                                                                    W
                                                                                         W
                                              E
                         L2
                                                                                                                        L2
                                                                                R                                                                                             R
                                                                                                                                                                                    T
                                                                                         T
                                       F Roller                  Sprocket Center                                                        M, N Roller
                                                                                                                                                                                    T
                                                                                         T
                                                                                                                                        D
                                                                                                                        L1
                                   D
                         L1
                                                                                                                L1+L2
                 L1+L2
                                                                                                                                                                                    W
                                              E
                                                                                                                        L1
                         L2
R R
                                                                                                                                                                                    T
                                                                 e
                                                                                         T
                                        Z
                                                                                                                                                                                    H
                                                                                         H
P P P P
                       Plate                              Pin                                Approximate Mass kg/m                                   Standard Attachment & Roller Combinations
  Chain Size      Height Thickness       Dia.                                              R          F         S            M                A2                A3
                                                   L1+L2         L1        L2                                                  Roller                                         GA2                GA4
                    H        T            D                                              Roller     Roller    Roller         N              (Welded)          (Welded)
RF36250                                                                                    −            −      25              26                                                                S/M
RF36300                                                                                   40           42      23              24        R/F/S/M                                                 S/M
                   76.2       12.7       25.4       146         68        78
RF36450                                                                                   32           33      21              21        R/F/S/M              R/F/S/M       R/F/S/M
RF36600                                                                                   28           29      19              20        R/F/S/M              R/F/S/M       R/F/S/M
RF52300                                                                                   55           58      30               −         R/F/S
RF52450            76.2       16         31.8       172         82        90              43           45      26               −         R/F/S                 R/F          R/F/S
RF52600                                                                                   37           38      25               −         R/F/S                 R/F          R/F/S
RF60300                                                                                   54           57      −               32         R/F/N
RF60350              90       12.7       35.0      160.5        77        83.5            49           51      −               30         R/F/N               R/F/N
RF60400                                                                                   45           47      −               28         R/F/N               R/F/N
RF90350                                                                                    −            −      −               49           N
RF90400            110        16         42.0       185         89.5      95.5            74           78      −               46         R/F/N
RF90500                                                                                   65           68      −               42         R/F/N               R/F/N
RF120400                                                                                 113            −      −               69          R/N
                   130        19         50.0      211.5 103.5            108
RF120600                                                                                  88           92      −               59         R/F/N               R/F/N
RF280400           160                                                                     −            −      −               90
                              19         56.0       242     118.5 123.5
RF280600          (135)                                                                  112            −      −               75
RF360400           170                                                                    −            −       −              112
                              22         61.0       258     126.5 131.5
RF360600          (160)                                                                  135           −       −               92
RF440400           185                                                                    −            −       −              145
                              25         68.0       285         140       145
RF440600          (170)                                                                  175           −       −              120
Note	 1. R, F, S, M, and N denote roller types for standard attachments.
	2.      Inner link and outer link dimensions are different for H. Sizes in ( ) represent outer link dimensions.
                                                                                                        37
                           Sprockets for RF36 – RF440 Chain (BW1/CW1)
                                                                                                                                                                                                 Corrosion Resistant
                                  Normal : N
                                                          Basic Sprocket Dim. and Shape                                     Standard Series                     BW1 Type        CW1 Type
                   TSUBAKI        No. of
                Chain Number      Teeth                                                                    Bore Dia. d                     Total    Approx.         Center           Center
                                            Pitch Circle Dia. Outer Dia.   Tooth Width    Tooth                                Hub Dia.
                 (Chain Pitch)      N                                                                                                     Length    Weight Hub No. Distance Hub No. Distance
                                                   Dp            Do             T         Profile     Pilot Bore     Max.        DH
                                                                                                                                            DL        kg               I                I
                                    6           600.0           653                         S2             85        175         247          220   174.2    TB8      178.0   TC8     110.0
 R Roller
                RF36300R            8           783.9           853                         S2             95        190         267          240   276.2    TB10     198.0   TC10    120.0
                                                                             55 ±1.3
                  (300)            10           970.8          1046                         S1             95        190         267          270   398.9    TB11     228.0   TC11    135.0
                                   12         1159.1           1234                         S1           100         210         297          260   550.8    TB12     218.0   TC12    130.0
                                    6           600.0           653                         S2             85        175         247          220   135.0    TB8      188.0   TC8     110.0
 F Roller
                 RF36300F           8           783.9           853                         S2             95        190         267          240   204.9    TB10     208.0   TC10    120.0
                                                                           33.7  0
                                                                                -1.2
                  (300)            10           970.8          1046                         S1             95        190         267          270   284.5    TB11     238.0   TC11    135.0
                                   12         1159.1           1234                         S1           100         210         297          260   386.0    TB12     228.0   TC12    130.0
                                    6           500.0           530                         S2             80        160         227          200   122.9    TB6      158.0   TC6     100.0
                RF36250S            8           653.3           684                         S1             85        175         247          240   203.5    TB9      198.0   TC9     120.0
                                                                             55 ±1.3
                  (250)            10           809.0           839                         S1             95        190         267          240   289.8    TB10     198.0   TC10    120.0
 S Roller
                                   12           965.9           996                         S1             95        190         267          270   395.7    TB11     228.0   TC11    135.0
                                    6           600.0           631                         S1             85        175         247          220   174.2    TB8      178.0   TC8     110.0
                RF36300S            8           783.9           814                         S1             95        190         267          240   276.2    TB10     198.0   TC10    120.0
                                                                             55 ±1.3
                  (300)            10           970.8          1001                         S1             95        190         267          270   398.9    TB11     228.0   TC11    135.0
                                   12         1159.1           1190                         S1           100         210         297          260   550.8    TB12     218.0   TC12    130.0
                                                                                                       8           185            1
            A
                                                                                   RF36250           10            240            4
                                                                                                     12            295            4
Caution: H
          anging holes are not available on
         sprockets with numbers of teeth or
         for chain numbers not listed.
                                                                                          38
General Use/Heavy Duty/Corrosion Resistant Large Size Conveyor Chain
RF36 – RF440
                     Meter Pitch
              (Attachment Dimensions)
                RF36250 − RF120600
                                                                                                                C
 RF36450      R/F/S/M 450         70   100 160 280 330        19   L100×100×10      M16       4.9
 RF36600      R/F/S/M 600                      360 410                                        6.1
                                                                                                         X
 RF52300      R/F/S         300                100 160                                        3.1                  K       O
 RF52450      R/F/S         450   80   120 172 280 330        24   L100×100×13      M20       6.3                  N
 RF52600      R/F/S         600                360 410                                        7.8
                                                                                                                S
 RF60350      R/F/N         350   90   115 165 160 220        24   L100×100×13      M20       4.2
 RF60400      R/F/N         400                200 260                                        5.0                  P       Angle Used
Note	 1. Angle dimensions are different for stainless steel series. Contact a Tsubaki representative
          for more information.                                                                                    P       Angle Used
	2.       Contact a Tsubaki representative if using a guide on the attachment side.
                                                                                    39
                                                                                                    General Use/Heavy Duty/Corrosion Resistant Large Size Conveyor Chain
RF36 – RF440
GA2 Attachment
                                                                                                                                                          Q2
                                                                                                                                        Q1
RF36450      R/F/S/M       450   220
                                             12.7     60   46          32       19     105         75    M16
RF36600      R/F/S/M       600   300                                                                                                      K
RF52450      R/F/S         450   200                                                                                  A
                                             16       72   54.5        38       24     125         90    M20
RF52600      R/F/S         600   300
                                                                                                                      O                   P                P
GA4 Attachment
                                                                                        Mass for Attachment/2R                          GA4 Attachment
TSUBAKI Chain Number                                                                             kg/m
                                                                                Bolt
                            P    V       K        Y   T    Q      A         O
                                                                                Used
Chain Size   Roller Type                                                                S Roller    M Roller
                                                                                                                                        Q
                               150     100 12.7 60                32        19 M16
RF36300      S/M           300     180                                                     27            28
                                                                                                                                          K
                                                                                                                                                       V
                                                                                                                          O
P P
                                                                                        40
General Use/Heavy Duty/Corrosion Resistant Large Size Conveyor Chain
Inch Sizes
                    Inch Pitch
                (Chain Dimensions)
R Roller S Roller
                                                                                                                                                                                  T
                                                                                    T
                                                                                                                       L1
                                                                                                                                   D
                           L1
                                                                                                               L1+L2
                   L1+L2
                                                                                                                                                                                  W
                                                                                    W
                                                 E
                                                                                                                       L2
                           L2
R R
                                                                                                                                                                                  T
                                                                                    T
                                                     F Roller                                                                                     M Roller
                                                                 Sprocket Center
                                                                                                                                                                                  T
                                                                                    T
                                                                                                                                   D
                                                                                                                       L1
                                      D
                           L1
                                                                                                               L1+L2
                   L1+L2
                                                                                                                                                                                  W
                                                 E
                                                                                                                       L2
                           L2
R R
                                                                                                                                                                                  T
                                                                 e
                                                                                    T
                                          Z
                                                                                                                                                                                  H
                                                                                    H
P P P P
                                                                                     RF650                10            155             1
                                                                                                          12            190             1
                                                                                                          10            155             1
                                                                                     RF6205
                                                                                                          12            190             1
                                                                                     RF212                12            185             1
Caution: H
          anging holes are not available on
         sprockets with numbers of teeth or
         for chain numbers not listed.
                                                                                                  41
                                 Sprockets for Inch Sizes (BW/CW/BW1/CW)
                                                                                                                                                                                           Corrosion Resistant
                         Normal : N
                                              Available chain sizes: RF430 – RF214                Available chain sizes: RF6205 & RF212
                                                       Basic Sprocket Dim. and Shape                                  Standard Series                    BW1 Type        CW1 Type
                 TSUBAKI        No. of
              Chain Number      Teeth                                                                 Bore Dia. d                    Total    Approx.         Center           Center
                                         Pitch Circle Dia. Outer Dia.   Tooth Width     Tooth                            Hub Dia.
               (Chain Pitch)      N                                                                                                 Length    Weight Hub No. Distance Hub No. Distance
                                                Dp            Do             T          Profile   Pilot Bore   Max.        DH         DL        kg               I                I
                                  6          203.2           211                         S1          18         60          93        73        7.4   SB3      64.0    SC3     36.5
                RF430R            8          265.5           277             0           S1          18         65          98        78       11.2   SB4      69.0    SC4     39.0
                                                                         18 -0.8
               (101.6)           10          328.8           345                         S1          28         75         107        86       16.4   SB5      77.0    SC5     43.0
                                 12          392.6           411                         S1          28         75         107        86       21.5   SB5      77.0    SC5     43.0
                                  6          203.2           217                         S1          28         75         107        90       10.0   SB5      79.0    SC5     45.0
                RF450R            8          265.5           286                         S1          28         75         107        90       13.9   SB5      79.0    SC5     45.0
                                                                         22  0
                                                                            -1.0
               (101.6)           10          328.8           354                         S1          33         80         117        98       20.4   SB6      87.0    SC6     49.0
                                 12          392.6           419                         S1          33         85         127       108       28.7   SB7      97.0    SC7     54.0
                                  6          304.8           321                         S1          33         80         117        98       18.3   SB6      87.0    SC6     49.0
                RF650R            8          398.2           422                         S1          33         85         127       108       29.3   SB7      97.0    SC7     54.0
                                                                         22  0
R Roller
                                 10          493.2           521            -1.0         S1          33         95         137       120       43.5   SB8     109.0    SC8     60.0
               (152.4)
                                 12          588.8           618                         S1          33         95         137       120       57.5   SB8     109.0    SC8     60.0
                                  6          203.2           230                         S1          28         75         107        92       10.5   SB5      80.0    SC5     46.0
                RF214R            8          265.5           292                         S1          33         95         137       122       20.9   SB8     110.0    SC8     61.0
                                                                         24  0
                                                                            -1.0
               (101.6)           10          328.8           356                         S1          33         95         137       122       26.5   SB8     110.0    SC8     61.0
                                 12          392.6           419                         S1          38        100         147       125       35.1   SB9     113.0    SC9     62.5
                                  6          304.8           330                         S2          50        100         147       125       27.0   TB1     100.0    TC1     62.5
               RF6205R            8          398.2           432                         S1          55        110         157       135       41.1   TB2     110.0    TC2     67.5
                                                                         28  0
                                                                            -1.0
               (152.4)           10          493.2           528                         S1          60        120         177       150       62.2   TB3     125.0    TC3     75.0
                                 12          588.8           623                         S1          60        120         177       150       80.0   TB3     125.0    TC3     75.0
                                  6          304.8           339                         S1          55        110         157       135       29.8   TB2     110.0    TC2     67.5
                RF212R            8          398.2           440                         S1          60        120         177       150       47.6   TB3     125.0    TC3     75.0
                                                                         28  0
                                                                            -1.0
               (152.4)           10          493.2           535                         S1          65        130         187       160       66.2   TB4     135.0    TC4     80.0
                                 12          588.8           631                         S1          75        145         207       180       93.7   TB5     155.0    TC5     90.0
                                                                         22 -1.0
               (152.4)           10          493.2           509                         S1          33         95         137          120    43.5    SB8     109.0    SC8       59.5
                                 12          588.8           604                         S1          33         95         137          120    57.5    SB8     109.0    SC8       59.5
                                  6          203.2           222                         S1          28         75         107           92    10.5    SB5      80.0    SC5       46.0
                RF214S            8          265.5           285             0           S1          33         95         137          122    20.9    SB8     110.0    SC8       61.0
                                                                         24 -1.0
               (101.6)           10          328.8           348                         S1          33         95         137          122    26.5    SB8     110.0    SC8       61.0
                                 12          392.6           412                         S1          38        100         147          125    35.1    SB9     113.0    SC9       62.5
                RF205S            8          204.1           223                         S1          33         80         117          104    12.9    SB6      90.0    SC6       52.0
                                                                             0
                                 10          252.8           272         28 -1.0         S1          33         85         127          114    18.8    SB7     100.0    SC7       54.5
               (78.11)           12          301.8           321                         S1          33         95         137          126    26.2    SB8     112.0    SC8       62.5
                                  6          304.8           330                         S2          50        100         147          125    27.0    TB1     100.0    TC1       62.5
               RF6205S            8          398.2           432             0           S1          55        110         157          135    41.1    TB2     110.0    TC2       67.5
                                                                         28 -1.0
               (152.4)           10          493.2           528                         S1          60        120         177          150    62.2    TB3     125.0    TC3       75.0
                                 12          588.8           623                         S1          60        120         177          150    80.0    TB3     125.0    TC3       75.0
                                  6          304.8           339                         S1          55        110         157          135    29.8    TB2     110.0    TC2       67.5
                RF212S            8          398.2           440             0           S1          60        120         177          150    47.6    TB3     125.0    TC3       75.0
                                                                         28 -1.0
               (152.4)           10          493.2           535                         S1          65        130         187          160    66.2    TB4     135.0    TC4       80.0
                                 12          588.8           631                         S1          75        145         207          180    93.7    TB5     155.0    TC5       90.0
                                                                                        42
General Use/Heavy Duty/Corrosion Resistant Large Size Conveyor Chain
Inch Sizes
               Inch Pitch
        (Attachment Dimensions)
                                                                                                                     C
                                                                                                            X
RF204         S             66.27   24    45          60        35         〈6.0〉 12
                                                                         6.3            M10      0.07
RF450         R/F/S         101.6   28    50          64        70         〈6.0〉 12
                                                                         6.3            M10      0.18                N                 O
                                                                                                            T
RF205         S             78.11   30    55          73        45        7.9      12   M10      0.13
                                                                                                                     S
RF6205 R/F/S/M 152.4                38    60          79        100       7.9      15   M12      0.37
                                                                                                                     P                 P
RF212         R/S/M         152.4   45    65          83        100        〈10.0〉 15
                                                                         9.5            M12      0.47
Note: A3 attachment not available for RF204 & RF205.
                                                                                                                  K1 (K3) Attachment
K1 (K3) Attachment
 TSUBAKI Chain Number                                                                   Bolt   Additional
                              P      S    2C          2X        N          T       O           Mass/Each
                                                                                                                     2C
 Chain Size   Roller Type                                                               Used      kg
                                                                                                            2X
RF430         R/S           101.6   22    80      108           70         〈5.0〉 12
                                                                         4.8            M10      0.22
RF204         S             66.27   24    90      120           35         〈6.0〉 12
                                                                         6.3            M10      0.14
RF450         R/F/S         101.6   28    100     128           70         〈6.0〉 12
                                                                         6.3            M10      0.36                 N                O
A2 Attachment
 TSUBAKI Chain Number                                                                        Additional
                                                                                        Bolt
                              P     S    C        X        K         N         T    O        Mass/Each
                                                                                                                     C
                                                                                        Used
                                                                                                            X
K2 Attachment
 TSUBAKI Chain Number                                                                   Bolt Additional
                              P     S    2C      2X        K         N         T    O        Mass/Each
                                                                                                            2X
                                                                                        Used
                                                                                                                     2C
                                                                                        43
                                                                                                              General Use/Heavy Duty/Corrosion Resistant Large Size Conveyor Chain
Inch Sizes
SA2 Attachment
                                                                                                                                                                                       Corrosion Resistant
TSUBAKI Chain Number                                                                                  Additional
                                                                                                 Bolt
                            P       S1   S2       Q1           Q2       K     N     T          O      Mass/Each
Chain Size   Roller Type                                                                         Used    kg
                                                                                                                                                                   Q2
                                                                                                                                                 Q1
RF430        R/S                            〈22.5〉 16〈16.5〉 40 70 4.8〈5.0〉 12 M10
                           101.6 37.6 51.6 22                                                                     0.10
RF450        R/S           101.6 47.6 60.7 27〈26.5〉 20〈19.5〉 40 70 6.3〈6.0〉 12 M10                                0.16
RF650        R/S/M         152.4 50 63 28.5〈28〉 21.5〈21〉 60 90 6.3〈6.0〉 12 M10                                    0.20                             N         O
                                                                                                                                                    K
RF214        R/S/M         101.6 50 70            32.5     23.5         40 80      7.9         15 M12             0.25
RF6205 R/S/M               152.4 55 75.7          35.5     26.5         60 100     7.9         15 M12             0.33
RF212        R/S/M         152.4 60 83.6 38.5〈39.5〉 28
                                                     〈28.5〉 60 100 9.5〈10.0〉 15 M12                               0.43
S2
                                                                                                                                                 S1
                                                                                                                                                    P              P
                                                                                                                                                 SK2 Attachment
SK2 Attachment
TSUBAKI Chain Number                                                                                 Bolt Additional
                            P       S1   S2       Q1           Q2       K     N     T          O          Mass/Each
Chain Size   Roller Type                                                                             Used   kg
                                                                                                                                                                  Q2
                                                                                                                                                    Q1
RF430        R/S                                                     〈5.0〉 12 M10
                           101.6 37.6 51.6 22〈22.5〉 16〈16.5〉 40 70 4.8                                            0.20
RF450        R/S           101.6 47.6 60.7 27〈26.5〉 20〈19.5〉 40 70 6.3〈6.0〉 12 M10                                0.32                              N        O
                                                                                                                                                     K
RF650        R/S/M         152.4 50 63 28.5〈28〉 21.5〈21〉 60 90 6.3〈6.0〉 12 M10                                    0.40
RF214        R/S/M         101.6 50 70            32.5     23.5         40 80      7.9         15 M12             0.50               S2
RF6205 R/S/M 152.4 55 75.7 35.5 26.5 60 100 7.9 15 M12 0.66
                                                                                                                                                   S1
RF212        R/S/M         152.4 60 83.6 38.5〈39.5〉 28〈28.5〉 60 100 9.5〈10.0〉 15 M12                              0.86
                                                                                                                                                     P                P
                                                                                                                                                 GA2 Attachment
GA2 Attachment
                                                                                                Max. Length of
TSUBAKI Chain Number                                                                            Attachment Bolt     Bolt
                                P        K         T           Q1           Q2     A     O                                                                        Q2
                                                                                                                                     T
Q1
O P P
                                                                                                                                                 GA4 Attachment
GA4 Attachment
TSUBAKI Chain Number                                                                         Mass for Attachment/2ℓ
                                                                                   Bolt                kg/m
                                P        V    K        Y   T        Q   A      O
                                                                                                                                     T
P P
Note	 1. Numbers in < > denote SUS300 Series stainless steel, while other numbers are the same for all series.
	2. Attachments written in        are standard attachments.
                                                                                              44
Large Size Conveyor Chain Sprockets
Lock Series
            T
                LB         L1                           L1
                                                                  T
                                                                      LB
                                                                                                               LC                      ● Model Number
                                                                                                               T
                                                                                                   LC/2               LC/2
                                                                                                                                         RF03075R8T BW Q S38 A
                                                                                                                                                Chain no.                                              Bore dia.                 Sleeve mounting type
                                                                                                                                                                                                   Q: Hardened teeth             A or B
                                                                                                                                            Sprocket type                     BW or CW             N: Normal teeth               (For BW sprockets only)
    Do
Do
                                                                                            Do
                                                                                            Dp
    Dp
Dc
Dh
Dp
Dc
Dh
Dc
                                                                                                                     Dh
                                                                                                                      d
                          d
Df
Df
                                                                                                                     Df
                                            d
                                                                                                                                                   ■ Sleeve Dimensions
      BW Type A                                  BW Type B                                                CW
                                                                                                                                                                                                                                                       Bolt Size   Tightening Torque
                                                                                                                                                                                          Sleeve No.              Df        Dc             L1
                                                                                                                                                                                                                                                         M×L              N・m
S6 80 68 21 M6×25 16.8
■ F Roller
                                                                                                                                                              Sleeve No.            S4                           S5                                        S6
                                                                                              With S4 Sleeve          With S5 Sleeve        With S6 Sleeve
                                                             Pitch                                                                                             Bore Dia. d    28    30        32       35         38      40          42         45        48       50       55
                                No.              Tooth                 Outer
  Product            TSUBAKI            Chain                Circle               Tooth
                                 of              Width                  Dia.                                                                                      Max.                                                             1302         1395      1488     1550     1705
   Code               Chain              Pitch                Dia.                Profile   Hub      BW   CW        Hub      BW   CW     Hub     BW     CW
                                Teeth              T                    Do                                                                                      Permissible
                      Number                                  Dp                            Dia.                    Dia.                 Dia.                                 462   495      528       771        837     881      1627         1743      1860     1937     2131
                                                                                                                                                               Transmission
                                                                                            Dh       LB    LC       Dh       LB    LC    Dh      LB      LC   Torque [N・m]
                                                                                                                                                                              616   661      705       963      1046     1101      1953         2092      2232     2325     2557
                RF03075          6        75     8.9         150.00        158        S1     83      34    59
                                 8        75     8.9         195.98        209        S1     83      34    59       107      38    67    117     54     100                                                                           *         *          *       *         *
                                10        75     8.9         242.71        259        S1                            107      38    67    137     58     107                                                                                     *          *       *         *
                                12        75     8.9         289.78        308        S1                            127      40    70    177     55     100                                                                                     *          *       *         *
                RF03100          6       100     8.9         200.00        206        S2    117      40    71       107      38    67
                                 8       100     8.9         261.31        272        S2                            107      38    67    137     58     107                                                                                                *       *         *
   G39                                                                                                                                                        Applicable
                                10       100     8.9         323.61        336        S1                            127      40    70    137     58     107     range                                                                                              *         *
                                12       100     8.9         386.37        401        S1                                                 137     58     107
                RF05100          8       100     11.9        261.31        273        S1                                                 137     61     110
                                10       100     11.9        323.61        340        S1                                                 177     58     103
                RF05125          6       125     11.9        250.00        256        S2                                                 137     61     110
                                 8       125     11.9        326.64        338        S2                                                 177     58     103
                RF05150          6       150     11.9        300.00        304        S2                                                 177     58     103
■ S Roller
                                                                                                                                                              Sleeve No.            S4                           S5                                        S6
                                                                                              With S4 Sleeve          With S5 Sleeve        With S6 Sleeve
                                                             Pitch                                                                                             Bore Dia. d    28    30        32       35         38      40          42         45        48       50       55
                                No.              Tooth                 Outer
  Product            TSUBAKI            Chain                Circle               Tooth
   Code               Chain
                                 of
                                         Pitch
                                                 Width
                                                              Dia.
                                                                        Dia.
                                                                                  Profile                                                                         Max.                                                             1302         1395      1488     1550     1705
                                Teeth              T                    Do                  Hub      BW   CW        Hub      BW   CW     Hub     BW     CW      Permissible
                      Number                                  Dp                            Dia.                    Dia.                 Dia.                                 462   495      528       771        837     881      1627         1743      1860     1937     2131
                                                                                                                                                               Transmission
                                                                                            Dh       LB    LC       Dh       LB    LC    Dh      LB      LC   Torque [N・m]    616   661      705       963      1046     1101      1953         2092      2232     2325     2557
                RF03075          6        75     11.9        150.00        158        S1     83      37    62
                                 8        75     11.9        195.98        206        S1     83      37    62       107      41    70    117     57     103                                                                           *         *          *       *         *
                                10        75     11.9        242.71        252        S1                            107      41    70    137     61     110                                                                                     *          *       *         *
                                12        75     11.9        289.78        299        S1                            127      43    73    177     58     103                                                                                     *          *       *         *
                RF03100          6       100     11.9        200.00        210        S2    107      41    70       107      41    70
                                 8       100     11.9        261.31        269        S2                            107      41    70    137     61     110                                                                                                *       *         *
    G39                         10       100     11.9        323.61        333        S1                            127      43    73    137     61     110                                                                                                        *         *
                                                                                                                                                              Applicable
                                12       100     11.9        386.37        396        S1                                                 137     61     110     range
                RF05075         10        75     18.0        242.71        256        S1                                                 137     67     116
                                12        75     18.0        289.78        303        S1                                                 177     64     109
                RF05100          8       100     18.0        261.31        273        S1                                                 137     67     116
                                10       100     18.0        323.61        337        S1                                                 177     64     109
                RF05125          6       125     18.0        250.00        262        S2                                                 137     67     116
                                 8       125     18.0        326.64        340        S2                                                 177     64     109
                RF05150          6       150     18.0        300.00        310        S2                                                 177     64     109
Hanging holes available for some sizes. Refer to pgs. 23 – 41 for details.
                                                                                                                                       45
                                 Selecting Hub Specifications & Dimensions
Dedicated selectable hubs are in stock and designed for conveyor sprockets. The following section provides information on
the standard bore diameters, key specifications, and tap specifications for these hubs. Hubs in dimensions other than the
standard dimensions specified in the catalog can be chosen freely.
1. Hub Selection
        The standard bore diameter for each selectable hub is listed below. Select the desired standard bore
        diameter from the corresponding hub number.
                                                                                   -5
Bore Processing Range                  *Bore processing      *Keyway processing                *Set screw tap (two points at 120º intervals)
                                                                                                     Note: No set screws are provided.
BW Selectable Hub
           Max.      Pilot     Hub     Hub     Tap    Weight                                            Standard Bore Dia.
  Hub
         Bore Dia. Bore Dia.   Dia.   Length Position                                        Finished Bore Dia. d      Tolerance H8
  No.
           d max      d        HD       HL      a      (kg)  25   28   30    35   38    40    45   50   55   60   65   70   75    80     85   90   95 100 110 115
 SB1        50        18        73      45     12      1.4
 SB2        55        18        83      50     15      2.0
 SB3        60        18        93      55     15      2.8
 SB4        65        18        98      60     15      3.4
 SB5        75        28       107      68     18      4.5
 SB6        80        33       117      76     18      5.9
 SB7        85        33       127      86     18      8.0
 SB8        95        33       137      98     24     10.7
 SB9       100        38       147     101     24     12.6
 SB10      110        38       157     111     24     15.9
 SB11      115        38       167     122     30     19.9
CW Selectable Hub
           Max.      Pilot     Hub     Hub     Tap    Weight                               Standard Bore Dia.
  Hub
         Bore Dia. Bore Dia.   Dia.   Length Position                           Finished Bore Dia. d      Tolerance H8
  No.
           d max      d        HD       HL      a      (kg)  25 28 30 35 38 40 45 50 55 60 65 70 75 80 85 90 95 100 110 115 120 130
 SC1        50        18        73    22.5      8      0.7
 SC2        55        18        83    25.0     10      1.0
 SC3        60        18        93    27.5     10      1.4
 SC4        65        18        98    30.0     10      1.7
 SC5        75        28       107    34.0     12      2.2
 SC6        80        33       117    38.0     12      3.0
 SC7        85        33       127    43.0     12      4.0
 SC8        95        33       137    49.0     16      5.3
 SC9       100        38       147    50.5     16      6.3
 SC10      110        38       157    55.5     16      7.9
 SC11      115        38       167    61.0     20      9.9
 SC12      130        38       187    70.5     20     14.6
Note: Two hubs are used for each sprocket
BW1 Selectable Hub
           Max.      Pilot     Hub     Hub     Tap    Weight                                Standard Bore Dia.
  Hub
         Bore Dia. Bore Dia.   Dia.   Length Position                            Finished Bore Dia. d      Tolerance H8
  No.
           d max      d        HD       HL      a      (kg)  50 55 60 65 70 75 80 90 95 100 110 120 130 140 145 150 160 170 175 180 190 200 210
 TB1       100        50       147     125     24     14.7
 TB2       110        55       157     135     24     18.0
 TB3       120        60       177     150     30     25.6
 TB4       130        65       187     160     30     30.3
 TB5       145        75       207     180     30     41.3
 TB6       160        80       227     200     30     55.6
 TB7       160        80       227     220     30     61.2
 TB8       175        85       247     220     36     72.9
 TB9       175        85       247     240     36     79.5
 TB10      190        95       267     240     36     92.1
 TB11      190        95       267     270     36    103.6
 TB12      210       100       297     260     36    125.3
                                                                            46
Selecting Hub Specifications & Dimensions
2. Keyway and Tap Specifications 	                                              JIS Standard Key – Keyway Width Tolerance Js9
                                                                                                      Keyway Keyway
                                                                                                                        Tap Size
                                                                                                                                   Old JIS Key Type 2 – Keyway Width Tolerance E9
                                                                                                                                                          Keyway Keyway
                                                                                                                                                                            Tap Size
	 and Dimensions                                                               Applicable Bore Dia.    Width
                                                                                                        KW
                                                                                                               Depth
                                                                                                                 KH
                                                                                                                          MX
                                                                                                                                  Applicable Bore Dia.     Width
                                                                                                                                                            KW
                                                                                                                                                                   Depth
                                                                                                                                                                    KH
                                                                                                                                                                              MX
                                                                              More than 22, up to 30     8       3.3      M 6    More than 20, up to 30      7      3         M 6
        ■ Keyway tolerance                                                    More than 30, up to 38        10         3.3            More than 30, up to 40     10      3.5
          JIS key	            (JISB1301-1996)                                 More than 38, up to 44        12         3.3      M 8   More than 40, up to 50     12      3.5    M 8
             Standard key type	          (Js9)                                More than 44, up to 50        14         3.8            More than 50, up to 60     15      5
          Old JIS	            (JISB1301-1959)                                 More than 50, up to 58        16         4.3            More than 60, up to 70     18      6      M10
             Parallel key type 2	         (E9)                                                                                  M10
                                                                              More than 58, up to 65        18         4.4            More than 70, up to 80     20      6
                                                                                                                                                                                M12
        ■ Keyway phase                                                        More than 65, up to 75        20         4.9
                                                                                                                                M12
                                                                                                                                      More than 80, up to 95     24      8
                                                                              More than 75, up to 85        22         5.4            More than 95, up to 110    28      9      M16
          Phase alignment processing of tooth center
                                                                              More than 85, up to 95        25         5.4            More than 110, up to 125   32     10
          and key center.                                                                                                       M16
                                                                              More than 95, up to 110       28         6.4            More than 125, up to 140   35     11
                                                                                                                                                                                M20
        ■ Tap holes for set screws                                            More than 110, up to 130      32         7.4            More than 140, up to 160   38     12
          Open the tap holes at 120º intervals.                               More than 130, up to 150      36         8.4      M20   More than 160, up to 180   42     13
          One of the holes must be located on the                             More than 150, up to 170      40         9.4            More than 180, up to 200   45     14
          keyway. Refer to the list of selectable hub                         More than 170, up to 220      45        10.4            More than 200, up to 224   50     15.5    M24
                                                                                                                                M24
          specifications and dimensions for size “a” in                       More than 200, up to 230      50        11.4            More than 224, up to 250   56     17.5
          the direction of the shaft.
          Note: No set screws are provided.
                                                                                                            hen selecting a hub, select an outer diameter smaller than
                                                                                                           W
                                                                                                           those listed below to avoid interference between the hub outer
                                                                                                           diameter and the chain link plates or plate balance holes.
                                                                                                                      No. of Teeth
                                                                                                                                        6T             8T         10T          12T
                                                          12
                                                                                        47
                                                                                                      Large Size Conveyor Chain Sprockets
Special Sprockets
                                                                                                                                              Corrosion Resistant
  Thanks to a deep quench hardened
  layer using unique Tsubaki know-
  how, these replaceable tooth insert
  sprockets are highly wear resistant,
  keeping wear to a minimum. Any worn
  teeth can be pulled from the sprocket
  and replaced individually for added
  convenience.                                                                                                      Tooth insert
                                                              Any worn teeth can be pulled from the
                                                              sprocket and replaced individually
Tooth insert
 ● Split sprockets
  The sprocket itself can be split,
  allowing it to be easily mounted and
  removed from the shaft or replaced
  as a whole. We can also provide ring-
  tooth type split sprockets where the
  section around the shaft remains the
  same while just the teeth are split.
                                                            48
Special Sprockets
● Hunting Tooth (Double Duty) Sprockets Hunting Tooth Sprocket Number of Teeth and Plate Dimensions Unit : mm
                                                                ● Pitch diameter
                                                                          Dp = P/sin (180°/N )
                                                                               P = Chain pitch (mm)
                                                                               N = Sprocket number of teeth
                                                               49
Wear Resistant/
Heavy Duty Conveyor Chain
                RF03075BR-DT-1LA2
 Chain Size                                                           Attachment Type
 Bearing Roller                                                       Attachment Spacing
  B : Standard Specs
                                                             Chain Type
  DB : Anti-dust Specs
                                                              DT : General Use Series
  EB : Lube-free Specs                         Roller Type
                                                              AT : Wear Resistant/Heavy Duty Series
  WEB : Water-resistant Specs                   R : R Roller
                                                                   (Water-resistant Specifications have no code)
                                                F : F Roller
                                                S : S Roller
 ● Ordering Example
        Chain Size: RF10, Pitch: 150mm
        Bearing Roller Type: Standard Series, Current Specs, F roller
        Chain Type: General Use (DT Series)
        Attachment Spacing/Type: A2 every link
        Quantity: 400 links
RF10150BF-DT-1LA2 400 L
                                               50
Wear Resistant/Heavy Duty Conveyor Chain
     RF26250F 2Chain
                                                                                                                         No change in size
                                                                                                    RF26250F                                         RF26250BF
                sizes down
                      size
                                                            RF12250BF                                                      Chain size
                                                                                                             0.08
                                                                                                                                1/3                  0.03
                                                                                                                         Coefficient of friction
                                    1/3                                                                 (when lubed)
                   0.08                                   0.03                                                                  1/3
              (when lubed)    Coefficient of friction
                                                                                               31.4 kN{3200 kgf}         Chain tensile strength
                                                                                                                                                     11.8 kN{1200 kgf}
                                    1/3
      31.4 kN{3200 kgf}
                              Chain tensile strength
                                                          11.8 kN{1200 kgf}
                                                                                               13.5 kW                      1/2.5                      5.1 kW
                                                                                                                       Motor capacity
                                1/2.5                                                                                  Replacement
                                                                                                                                       1/3 less
      13.5 kW                Motor capacity
                                                            5.1 kW                                            1        costs
                                                                                                                                                       More than      3x
                                                                                                                           Wear life
                                                                                          51
                                                                                                                                                         Wear Resistant/Heavy Duty Conveyor Chain
■ Specification Details
                                                                           Standard Series                                                      Lube-Free Series
     Series Specification
                                                              Standard Specs           Anti-Dust Specs                   Standard Specs      Completely Lube-Free Specs    Water Resistant Specs
Type
                         Operating                         Room temperature,          Dust may be present            Room temperature,         Room temperature,             Room temperature,
                         Environment                        away from water          (cannot be used when             away from water           away from water             in contact with water
                                                               and dust            chain will be buried in dust)         and dust                  and dust
                                                                                                                                                                                                              Wear Resistant/
                                                         (can be manufactured to        –10°C to 80°C                    –20°C to 50°C            –20°C to 50°C                  0°C to 50°C
                         Temperature                      withstand up to 150°C)
                                                  RF03     1.96kN      { 200kgf}                                    1.96kN       { 200kgf}                                  1.37kN       { 140kgf }
                                                  RF05     3.04kN      { 310kgf}                                    3.04kN       { 310kgf}    3.04kN       { 310kgf}        2.13kN       { 220kgf }
                                                  RF08     4.12kN      { 420kgf}                                    4.12kN       { 420kgf}    4.12kN       { 420kgf}        2.88kN       { 290kgf }
                         R Roller
                                                  RF10     5.49kN      { 560kgf}     5.49kN        { 560kgf}        5.49kN       { 560kgf}    5.49kN       { 560kgf}        3.84kN       { 390kgf }
                                                  RF12     8.34kN      { 850kgf}     8.34kN        { 850kgf}        8.34kN       { 850kgf}    8.34kN       { 850kgf}        5.84kN       { 600kgf }
                                                  RF17     14.1kN      {1440kgf}     14.1kN        {1440kgf}        14.1kN       {1440kgf}    14.1kN       {1440kgf}        9.87kN       {1010kgf }
 Roller Allowable Load
                                                  RF26     19.6kN      {2000kgf}     19.6kN        {2000kgf}        19.6kN       {2000kgf}    19.6kN       {2000kgf}        13.7kN       {1400kgf }
                                     Chain Size
                                                  RF36     27.5kN      {2800kgf}     27.5kN        {2800kgf}        27.5kN       {2800kgf}    27.5kN       {2800kgf}        19.3kN       {1970kgf }
                                                  RF03     1.27kN      { 130kgf}                                    1.27kN       { 130kgf}                                  0.89kN       {   90kgf }
                                                  RF05     1.96kN      { 200kgf}                                    1.96kN       { 200kgf}    1.96kN       { 200kgf}        1.37kN       { 140kgf }
                                                  RF08     2.65kN      { 270kgf}                                    2.65kN       { 270kgf}    2.65kN       { 270kgf}        1.86kN       { 190kgf }
                                                  RF10     3.43kN      { 350kgf}     3.43kN        { 350kgf}        3.43kN       { 350kgf}    3.43kN       { 350kgf}        2.40kN       { 240kgf }
                         F Roller
                                                  RF12     5.49kN      { 560kgf}     5.49kN        { 560kgf}        5.49kN       { 560kgf}    5.49kN       { 560kgf}        3.84kN       { 390kgf }
                                                  RF17     9.81kN      {1000kgf}     9.81kN        {1000kgf}        9.81kN       {1000kgf}    9.81kN       {1000kgf}        6.87kN       { 700kgf }
                                                  RF26     13.7kN      {1400kgf}     13.7kN        {1400kgf}        13.7kN       {1400kgf}    13.7kN       {1400kgf}        9.59kN       { 980kgf }
                                                  RF36     18.6kN      {1900kgf}     18.6kN        {1900kgf}        18.6kN       {1900kgf}    18.6kN       {1900kgf}        13.0kN       {1330kgf }
       Coefficient of Roller
                                                                    0.03                       0.05*                          0.03                     0.03                          0.03
        Rotation Friction
                                                                15m/min                      15m/min
  Chain Sprocket                                                25m/min                      25m/min                       15m/min                  15m/min                       15m/min
Allowable No. of
  Speed    Teeth                                                30m/min                      30m/min                       20m/min                  20m/min                       20m/min
                                                                30m/min                      30m/min                       25m/min                  25m/min                       25m/min
*As Anti-Dust Specs are designed for use in dusty environments, their coefficient of friction is slightly higher. Contact a Tsubaki representative when selecting.
Allowable Load for A Attachments kN{kgf}/pc Allowable Load for A Attachments kN{kgf}/pc
Chain Size Standard Series DT Standard Series AT Chain Size Standard Series DT Standard Series AT
                                                                                                                   52
Wear Resistant/Heavy Duty Conveyor Chain
■ Standard Series
〈Standard Specs〉                                                                 ・ Features cylindrical bearings between rollers and bushes.
 • BR/BF Type                                                                    ・ Same dimensions as standard R and F rollers on RF Conveyor Chains.
                                                                                                                      Standard Series
                                                                                                                                                                    3x the life
                                                                                                                                         Standard Series
                                                                                                                            DT
                                                                                                                                                                             Standard Series
                                                                                                                  3x the life                                                 Bearing Roller
                                                                                                                                                                             Conveyor Chain
Running Time
                     Inner     Bush Spacer Cylindrical Roller                            5x the wear life of DT Series and 3x the wear
                      Plate                 Bearing
                                                                                         life of AT Series, without additional lubrication.
〈Anti-dust Specs〉
 • DBR/DBF Type                                                                  ・Exhibits the same performance and efficiency of the Bearing Roller 		
                                                                                             	Conveyor Chain, even in dusty environments.
     DBR Type                                                                    ・ Same dimensions as standard R or F rollers on RF Conveyor Chains.
    ■Construction
                         Roller                      Grease Nipple
                                                                                                                                                                                           Running Time
      Shuts out
      dust!
         Special Construction                          Seal
                                                                                    3x the wear life of Bearing Roller Conveyor
                                                                                    Chain Standard Specs.
                                                                                                                 53
                                                                                                                                                   Wear Resistant/Heavy Duty Conveyor Chain
BR Roller
                                 L1
                        L1+L2
                                                                                                         W
                                                        E
    DBR Roller
                                 L2
                                                                                            φR                                            P                       P
                                                                                                                                                                                                       Wear Resistant/
                                                27.0              65.5        31.0          34.5          44.5      24.0           4.12{420}                          10.8{1100}    14.7{1500}
    RF08150                      150                                                                                                                   5.6
    RF10100                      100                                                                                                               10.0
    RF10125                      125            30.0              69.0        33.0          36.0          50.8      26.0           5.49{560}           8.7            15.7{1620}    23.5{2400}
    RF10150                      150                                                                                                                   8.0
    RF12200                      200                                                                                                               11.6
                                                37.1              83.5        40.5          43.0          65.0      32.0           8.34{850}                          26.5{2700}    36.3{3700}
    RF12250                      250                                                                                                               10.4
    RF17200                      200                                                                                                               20.0
    RF17250                      250            51.4          109.5           51.5          58.0          80.0      44.0       14.1{1440}          17.0               34.3{3500}    54.9{5600}
    RF17300                      300                                                                                                               16.0
    RF26250                      250                                                                                                               26.0
    RF26300                      300            57.2          116.5           55.5          61.0         100.0      50.0       19.6{2000}          23.0               44.1{4500}    72.6{7400}
    RF26450                      450                                                                                                               19.0
    RF36300                      300                                                                                                               40.0
    RF36450                      450            66.7          146.0           68.0          78.0         125.0      56.0       27.5{2800}          32.0               67.7{6900}    97.1{9900}
    RF36600                      600                                                                                                               28.0
Note: 1. Contact a Tsubaki representative for inch pitch size.
      2. DBR roller types available for RF10–RF36 chains.
                                                                                     Sprocket center
     BF Roller
                                 L1
                       L 1+L 2
                                                                                                      W
                                                                               e
    DBF Roller
                                 L2
φR P P
Chain center φF
                                                                                                      54
Wear Resistant/Heavy Duty Conveyor Chain
■ Lube-Free Series
〈Standard Specs〉                                                                               Tsubaki’s Lube-Free Series uses special cylindrical bearings with self-lubricating functions
 •EBR/EBF Type                                                                                 between the bush and roller. Can be used without lubricating the rollers.
                                                                                               Note: RT Series: P in, bush, and roller are SUS 400 series for greater corrosion resistance.
Plastic bearing
Spacer A
Roller
                                                                                                                                                                Steel bearing
                                                                                                                                                         Bush
                                                              5x the life
                                                                                                                 Has 5x the wear life of Standard
           Bush–Roller Wear Life
                                         AT Series
                                       Conveyor Chain
                                                                                 2x the life                     Conveyor Chain DT Series and 2x
                                                               Standard Series                                   the wear life of Bearing Roller
                                                                                                                 Conveyor Chain Standard Specs
                                                                Bearing Roller
                                                               Conveyor Chain           Lube-Free
                                                                                      Bearing Roller
                                                                                    Conveyor Chain (std.)        without additional lubrication.
Running Time
〈Water Resistant Specs〉                                                                        Tsubaki’s Lube-Free Series uses special cylindrical bearings with self-lubricating
 •WEBR/WEBF Type                                                                               functions between the bush and roller. Can be used without lubricating the rollers.
                                            Roller sectional view                                                                              Construction
Plastic bearing
Spacer
Roller
Bush
                                                                             2x the life
  Bush–Roller Wear Life
                                               GS Series
                                             Conveyor Chain
                                                                                                                 2x the wear life of Standard
                                                                                      Lube-Free
                                                                                     Bearing Roller
                                                                                                                 Conveyor Chain RT Series without
                                                                                    Conveyor Chain               additional lubrication.
                                                                                    (water-resistant)
Running Time
                                              Rail mounting
                                                                                                                                                                                           Chain size   Rail groove depth h
                                   When using Lube-free Series Water                                                                                                                         RF03               1.6
                                   Resistant Specs, be sure to use a grooved                                                                                                                 RF05               1.6
                                   rail. There is little difference in roller and                                                                                                            RF08               1.6
                                                                                                                                                                                             RF10               2.1
                                   spacer diameters, so the groove width (U)
                                                                                                                                                                                             RF12               2.1
                                   needs to be larger than the inner link inner
                                                                                                                                                                                             RF17               2.1
                                   width (W). Recommended rail groove depth
                                                                                                                                                                                             RF26               2.1
                                   can be found in the table on the right.                                                                                                                   RF36               2.6
                                                                                                                                         55
                                                                                                                                                                  Wear Resistant/Heavy Duty Conveyor Chain
EBR Roller
                                           L1
                                 L1+L2
                                                                                                W
                                                          E
   WEBR Roller
                                           L2
                                                                                       φR                                                    P                         P
                                                      Inner Link                    Pin                         R Roller                Roller Allowable               Approx.            Max. Allowable Tension
                                           Pitch                                                                                                                        Mass
         Chain Size                                  Inner Width                                                     Contact                  Load
                                            P                                                            Diameter                                                                        AT Series     WZBR Series
                                                          W                L1+L2      L1        L2                    Width                kN{kgf}/pc
                                                                                                            R              E                                               kg/m          kN{kgf}        kN{kgf}
         RF03075                            75                                                                        14.0                1.96{200}                         2.8
                                                        16.1                38.0    18.0      20.0         31.8      (12.3)                                                               5.50{560}      2.88{290}
         RF03100                           100                                                                                           (1.37{140})                        2.4
         RF05100                           100                                                                                                                              5.2
         RF05125                           125          22.0                53.5    25.0      28.5         40.0       19.0                3.04{310}                         4.5          10.3{1050}      6.87{700}
                                                                                                                     (17.0)              (2.13{220})
         RF05150                           150                                                                                                                              4.2
         RF08125                           125                                                                        24.0                4.12{420}                         5.9
                                                        27.0                65.5    31.0      34.5         44.5                                                                          10.3{1050}      7.56{770}
         RF08150                           150                                                                       (21.0)              (2.88{290})                        5.6
                                                                                                                                                                                                                          Wear Resistant/
                                                                                                                     (23.0)              (3.84{390})
         RF10150                           150                                                                                                                              8.0
         RF12200                           200                                                                        32.0                8.34{850}                        11.6
                                                        37.1                83.5    40.5      43.0         65.0                                                                          25.4{2590}    18.6{1900}
         RF12250                           250                                                                       (28.0)              (5.84{600})                       10.4
         RF17200                           200                                                                                                                             20.0
         RF17250                           250          51.4               109.5    51.5      58.0         80.0       44.0               14.1{1440}                        17.0          38.4{3920}    24.0{2450}
                                                                                                                     (40.0)             (9.87{1010})
         RF17300                           300                                                                                                                             16.0
         RF26250                           250                                                                                                                             26.0
         RF26300                           300          57.2               116.5    55.5      61.0       100.0        50.0               19.6{2000}                        23.0          50.8{5180}    30.9{3150}
                                                                                                                     (46.0)             (13.7{1400})
         RF26450                           450                                                                                                                             19.0
         RF36300                           300                                                                                                                             40.0
         RF36450                           450          66.7               146.0    68.0      78.0       125.0        56.0               27.5{2800}                        32.0          68.0{6930}    47.4{4830}
                                                                                                                     (55.0)             (19.3{1970})
         RF36600                           600                                                                                                                             28.0
Note: 1. Contact a Tsubaki representative for inch pitch size. 2. Numbers in ( ) are when WEBR roller type is used. 3. WEBR roller types not available for RF26450, RF36450, and RF36600.
                                                                                   Sprocket center
                                           L1
     EBF Roller
                                 L 1+L 2
                                                                                                W
                                                                              e
                                           L2
WEBF Roller φR P P
Chain center φF
                                                                                                 56
Wear Resistant/Heavy Duty Conveyor Chain
Plastic bearing
                                                                                                                                           Seal
                                                                                                                                     Inner plate
                                                                                                                                                                                                  Spacer A
Roller
                                                                                                                                                                         Steel bearing
                                                                                                                                                                  Bush
Solid lubricant
                                                       2 x the life
                                                                                                                                                   • Bush–roller
                                                                                     (%)
                                                                                                                                                   2x the wear life of Bearing Roller
        Bush–Roller Wear Life
                                                                                                                    57
                                                                                                                                                   Wear Resistant/Heavy Duty Conveyor Chain
                                 L1
                        L1+L2
AEBR Roller
                                                                                                         W
                                                        E
                                 L2
φR P P
                                                                                                                                                                                                       Wear Resistant/
    RF05150                      150                                                                                                                   4.2
    RF08125                      125                                                                                                                   5.9
                                                28.5              70.5        33.5          37.0          44.5      24.0           4.12{420}                           7.56{770}    10.3{1050}
    RF08150                      150                                                                                                                   5.6
    RF10100                      100                                                                                                                  10.0
    RF10125                      125            31.5              74.0        35.5          38.5          50.8      26.0           5.49{560}           8.7            11.0{1120}    16.5{1680}
    RF10150                      150                                                                                                                   8.0
    RF12200                      200                                                                                                                  11.6
                                                37.5              87.0        42.0          45.0          65.0      32.0           8.34{850}                          18.6{1900}    25.4{2590}
    RF12250                      250                                                                                                                  10.4
    RF17200                      200                                                                                                                  20.0
    RF17250                      250            51.5          113.0           53.5          59.5          80.0      44.0       14.1{1440}             17.0            24.0{2450}    38.4{3920}
    RF17300                      300                                                                                                                  16.0
    RF26250                      250                                                                                                                  26.0
                                                57.5          120.0           57.5          62.5         100.0      50.0       19.6{2000}                             30.9{3150}    50.8{5180}
    RF26300                      300                                                                                                                  23.0
Note: This chain is interchangeable with standard large size conveyor chain and can use the existing sprocket. However, the L1 + L2 dimension is different.
                                                                                      Sprocket center
                                 L1
                       L 1+L 2
  AEBF Roller
                                                        E
                                                                                                      W
                                                                               e
                                 L2
φR P P
Chain center φF
                                                                                                      58
Wear Resistant/Heavy Duty Conveyor Chain
                                                                                                                                                 C
                                                                                                                                      X
  Number                                                                                                                    kg
               Roller Roller Roller                                                                                                               N           O
  RF03075        ○     ○      −       75                                                      55                            0.06
                                            20          30       60        46        92               3.2      10   M8
  RF03100        ○     ○      −      100                                                      65                            0.07
                                                                                                                                      T
  RF05100        ○     ○      −      100                                                      65                            0.07
                                                                                                                                                 S
  RF05125        ○     ○      −      125    22          35       70        47        94       75      4.5      10   M8      0.08
                                                                                                                                                  P           P
  RF05150        ○     ○      −      150                                                      85                            0.10
  RF08125        ○     ○      −      125                                                      80                            0.19
                                            28          50       100       64     128                 6.3      12   M10
  RF08150        ○     ○      −      150                                                      90                            0.23              (K3)
                                                                                                                                             K1  Attachment
  RF10100        ○     −      ○      100                                                      70                            0.16
  RF10125        ○     ○      ○      125    28          50       100       67     134         80      6.3      12   M10     0.18
                 ○     ○      ○
                                                                                                                                                 2C
  RF10150                            150                                                      90                            0.20
                                                                                                                                      2X
  RF12200        ○     ○      ○      200                                                      120                           0.44
                                            38          60       120       79     158                 7.9      15   M12
  RF12250        ○     ○      ○      250                                                      170                           0.61
  RF17200        ○     ○      −      200                                                      120                           0.64                 N            O
                                                                                                                                      T
  RF17300        ○     ○      −      300                                                      220                           1.26
                 ○     ○      −
                                                                                                                                                 S
  RF26250                            250                                                      170                           1.01
                                            55          80       160    108       216                 9.5      15   M12
  RF26300        ○     ○      −      300                                                      220                           1.34                 P            P
Note:	 1. The weight of the A attachment in the table is the additional weight per attachment. This value should be double for K attachments.
	      2. Please contact a Tsubaki representative if the A or K attachment side face requires a guide.
	      3. When attaching a slat or the like between two strands of chain, the slats should be attached to either outer link – outer link or inner link – inner link.
	      4. Inch sizes available upon request.
  Number                                                                                                                    kg
               Roller Roller Roller                                                                                                              K       O
  RF03075        ○     ○      −      75                                               55       30                          0.06                  N
                                            20       30      60        46       92                     3.2     10   M8
  RF03100        ○     ○      −     100                                               65       40                          0.07
                                                                                                                                      T
2C
Note:	 1. The weight of the A attachment in the table is the additional weight per attachment. This value should be double for K attachments.
	      2. Please contact a Tsubaki representative if the A or K attachment side face requires a guide.
	      3. When attaching a slat or the like between two strands of chain, the slats should be attached to either outer link – outer link or inner link – inner link.
	      4. Inch sizes available upon request.
                 R      F      S      P                                                                             Used
  Number                                                                                                                    kg
               Roller Roller Roller                                                                                                               K      O
RF26450 ○ ○ − 450 55 80 160 123.5 247 320 280 15 L75 × 75 × 9 M12 3.19 N
Note:	 1. When attaching a slat or the like between two strands of chain, the slats should be attached to either outer link – outer link or inner link – inner link.
	      2. Inch sizes available upon request.
                                                                                                       59
                                                                                                                           Wear Resistant/Heavy Duty Conveyor Chain
                                                                                                                                                    Q2
                                                                                                                                   Q1
                 R      F      S      P                                                         Used
  Number                                                                                                kg
               Roller Roller Roller
  RF03075       ○      −      −      75                                55    30                         0.06
                                            33    49     15.5 11.5                 3.2    10    M8                                 N            O
  RF03100       ○      −      −     100                                65    40                         0.07
                                                                                                                                   K
  RF05100       ○      −      −     100                                65    40                         0.07
  RF05125       ○      −      −     125 33.4 50.7        21     15.5   75    50    4.5    10    M8      0.08
                                                                                                                  S2
  RF05150       ○      −      −     150                                85    60                         0.10
S1
                                                                                                                                                                           Wear Resistant/
  RF08150       ○      −      −     150                                90    60                         0.23                       P                 P
  RF10100       ○      −      ○     100                                70    40                         0.16
  RF10125       ○      −      ○     125 46.1      63     28.5 21.5     80    50    6.3    12    M10     0.18
                                                                                                                                 SK2 Attachment
  RF10150       ○      −      ○     150                                90    60                         0.20
  RF12200       ○      −      ○     200                                120   80                         0.44
                                            55    75.7 35.5 26.5                   7.9    15    M12
  RF12250       ○      −      ○     250                                170   125                        0.61
                                                                                                                                                    Q2
                                                                                                                                   Q1
Note:	 1. When attaching a slat or the like between two strands of chain, the slats should be attached
           to either outer link – outer link or inner link – inner link.
	      2. Inch sizes available upon request.                                                                                       N            O
                                                                                                                                    K
S2
                                                                                                                                   S1
                                                                                                                                       P             P
GA2 Attachments
                     Bearing                                                       Max. Length of                               GA2 Attachment
  TSUBAKI
                   Roller Type      Pitch                                           Attached Bolt     Bolt
   Chain                                     K     T     Q1     Q2     A     O
                 R      F      S      P                                            Outer Inner        Used
  Number
               Roller Roller Roller                                                Link     Link
                                                                                                                                                         Q2
                                                                                                                           T
Q1
  RF03075       ○      −      −      75     30                                                                                              K
                                                  3.2    15.5 11.5 13.5       8     26         19      M6
  RF03100       ○      −      −     100     50                                                                    A
  RF05100       ○      −      −     100     40
  RF05125       ○      ○      −     125     50    4.5    21     15.5   15    10     36         26      M8              O                    P            P
  RF05150       ○      ○      −     150     60
  RF08150       ○      ○      −     150     60    6.3    27     20     20    12     45         31     M10
  RF10100       −      −      ○     100     30
  RF10125       ○      −      ○     125     40    6.3    28.5 21.5     20    12     49         35     M10
  RF10150       ○      ○      ○     150     60
  RF12200       ○      ○      ○     200     80
                                                  7.9    35.5 26.5     26    15     63         45     M12
  RF12250       ○      ○      ○     250     125
  RF17200       ○      ○      −     200     70
  RF17250       ○      ○      −     250     110   9.5    45.5   35     26    15     81         61     M12
  RF17300       ○      ○      −     300     150
  RF26300       ○      ○      −     300     140
                                                  9.5    48.5   38     26    15     88         67     M12
  RF26450       ○      ○      −     450     220
  RF36450       ○      ○      −     450     220
                                                  12.7   60     46     32    19     105        75     M16
  RF36600       ○      ○      −     600     300
Note:	 1. The weight of a GA2 attachment is the same as the weight of the base chain.
	      2. When attaching a slat or the like between two strands of chain, the slats should be attached to either
           outer link – outer link or inner link – inner link.
	      3. Inch sizes available upon request.
                                                                                   60
Specialty Conveyor Chains
                                                              61
                                                                                                                                                  Specialty Conveyor Chains
                                                                                        1. Conveying
                                                                                           The frictional force between the large and small diameter rollers cause
                                                                                           them to rotate in unison, and the difference in the roller diameters allow
                                                                                           for items to be conveyed at 2.3 times the speed of the base chain.
                                                                                        2. Accumulating
                                                                                           As there is a braking force acting on the large diameter roller,
                                                                                           slip occurs between the large and small diameter rollers,
                                                                                           allowing for free flow conveyance.
                                                                                        3. Energy Savings/Lower Costs
                                                                                           The small coefficient of friction means low required energy,
                                                                                           reducing necessary chain size and costs.
                                                                                        4. Longer Life
                                                                                           Chain speed is 1/2.3 with a large roller allowable load, giving the chain
                                                                                           over twice the life of standard chains. (Compared to Top Roller Chain.)
                                                                                        5. Stable Running
                                                                                           The height from rail to conveyed goods is low, allowing for
                                                                                           stable running.
             TT
                                                                                  W2
                                                                                  W
                                                                                  T
                        D
           LL1
                       φD
      +LL22
                                                                                  W11
                                                                                  W
                                                                                  W
   LL11+
                                                                                                                                                                                 Conveyor Chains
        LL22
                                                                                                                                                                                    Specialty
                                                                     R
                                                                                  W22
                                                                    φR
                                                                                   TT
                                                                                  W
             TT
                                                                     R11
                                                                    φR
                                                        BB
                                                                                  H
                                                                                  H
P P
                                                                                                      G
                                                                                                Rail Gauge
  RF03075VR         75                                                                                                                                                 4.7
                            42.0      31.8   12      8.5       30   3.2       22      8.0     51.5    24.5      27    36.9   14.5    4.12{420}     1.27{130}
  RF03100VR        100                                                                                                                                                  4
  RF05100VR        100                                                                                                                                                  8
  RF05125VR        125      53.0      40.0   16      11        39   4.5       32      11.3    70.5    33.5      37    46.5   18.5   9.81{1000}     2.35{240}            7
  RF05150VR        150                                                                                                                                                  6
  RF10125VR        125                                                                                                                                                  14
                            67.0      50.8   20      14        54   6.3      38.1     14.5     93         45    48    58.9   25     15.7{1600}     3.43{350}
  RF10150VR        150                                                                                                                                                  12
  RF6205VR        152.4                                                                                                                                                 18
                        75.5          57.2   22      16        62   7.9      44.5     15.9 108.5          53   55.5   66.3   28     26.5{2700}     4.90{500}
  RF12200VR        200                                                                                                                                                  15
RF17200VR 200 86.0 65.0 25 18 69 9.5 50.8 19.1 127 60.5 66.5 75.5 31 34.3{3500} 6.08{620} 20
RF05100VR 400 L
                                                                                      62
Special Application
Specialty Conveyor Chains
                    Conveyor Chain
ベアリングローラコンベヤチェーン
Top Roller Conveyor Chain (Free Flow Conveyance)
                                                                                                                                                                                                               T
                                                                                            T
                                                                                                           L1
 L1
                                                                                                                                                                                                           T W
                                                                                                                                                                                        E1
                                                                                      T W
                                                                       E1
                                                                                                                                                                                                             E
                                                                                        E
                                                                                                            L2
 L2
                                                                      R1         R                                                                                                     R1          R
                                                                                                         S
                                                                                                                                                                                                               B
 S
                                                                                                                                                                                                           H
                                                                                       H
P P P P
                                          Roller     Inner Link   Plate                    Pin                   Top Roller                       Chain Additional Top Roller Allowable Load
     TSUBAKI                Pitch                      Inner                                                                                     Approx. Mass per        kN{kgf/each}
                                                                                                        S                           B       Type
   Chain Number               P         Dia. Contact Width Height Thickness                                                                       Mass Top Roller
                                             Width      W                             L1         L2               R1     E1                      kg/m      kg       Untreated     Hardened
                                         R     E                H       T
      RF08150R-TR            150        44.5    23     27       28.6       6.3       31      34.5       30       40      23       72.2        Ⅰ         5.5       0.35         0.78{80}            1.27{130}
      RF10150R-TR            150        50.8    27     30       38.1       6.3       33          36     30       50.8    27       80.8        Ⅰ         7.9       0.56        1.13{115}            1.91{195}
      RF6205R-TR           152.4 57.2           32    37.1      44.5       7.9       40.5        43    37.8      57.2    32        95         Ⅰ        12.1       0.91        1.47{150}            2.50{255}
      RF12200R-TR            200        65      32    37.1      44.5       7.9       40.5        43     45       65      32       110         Ⅰ        11.4       1.15        1.47{150}            2.50{255}
      RF17200R-TR            200        80      44    51.4      50.8       9.5       51.5        58     65       80      44       145         Ⅱ         19        2.58        2.45{250}            4.12{420}
Note 1. Sizes marked with * have flat plates. E1 dimensions are PL: 20 (width of roller attached to outer link), PL: 13 (width of roller attached to inner link).
     2. Top roller allowable load is shown under lubricated conditions.
     3. MoS2 grease is applied between top roller and top roller pin when shipped.
                                                                                                      63
                                                                                                                                                                    Specialty Conveyor Chains
                                                                                       Applications
                                                                                       1.	 For special attachments to the plate. (Fig. 1)
                                                                                       2.	 For when supporting loads on the center S roller is difficult.
                                                                                       3.	 For when having a guide on the chain's return side is difficult.
                                                                                       4.	 For giving double plus and accumulation capabilities to R
                                                                                           roller outboard rollers. (Fig. 2)
                                                           G
    G
                                                                                                       T
                                                T W T
                                                                                                       T W
                                                         Z
                                                         K
 K
 Z
                                           φR                                                     φR
    G
          A                                                       A
                                                           G
          B
                                                                                                               With Double Plus/Accumulation (Fig. 2)
                                                                                                                                                                                                           Conveyor Chains
                                                H
                                                                                                       H
                                                                                                                       Double Plus                  Accumulation                  Rail Gauge
                                                                                                                                                                                                              Specialty
                  P               P                                      P               P
                                                                                       64
Specialty Conveyor Chains
                                                                                                                                        T
                                 L1
                                                                                                                                        W
                                 L2
                                                                                                                                   R
                                      h
                                                                                                                                              H
                                                                                                                                        H1
                                                          P                     P
A2 Attachment X K2 Attachment
                                                                                                                                                                      C
                                                                 C
            X
                                                                                                                                                                      C
                                                                                                               X
                  O         K                                                                                       O          K
                            N
                                                                                                                               N
           T
                                                                                                               T
                                                                 S
                                                                                                                                                                      S
                            P                       P                                                                          P                        P
                                                                                          65
                                                                                                                                                          Specialty Conveyor Chains
                                                                                                            Wear Elongation
                                                                                                                                                              Tsubaki
     4. Needles in the bearing area may fall out when pin is extracted during chain                                                                          Conveyor Chain
         connection or other operations. Follow handling instructions carefully.
        ■ The basic three dimensions (chain pitch, R roller diameter, width 		
           	between inner linkplates) are the same as standard conveyor chain.
                                                                                                                                                Tsubaki
        ■ Space between pin and bush have already been lubricated.                                                                             Bearing Bush Chain
        ■ Plates are nickel plated.
        ■ Not for use in dusty environments.                                                                                                   Operating Time
                                                                                                                                                                                        Conveyor Chains
                                       I                          I                                                 New JIS (JISB1901-1976) or old JIS
                                                                                                                                                                                           Specialty
                                                                                                                    (JISB1901-1959) parallel or tapered keys,
                                                                                                                    processing clearance (normal or precise).
                                                                                                    ・Used parallel in strands :
                                                                                                                    Specify number of strands for parallel use.
                                                      Do
                         Do
DH
                                                      DP
                         DP
                                                                            DH
                                           d
                                                                                    66
Specialty Conveyor Chains
                                                                                                       1. T
                                                                                                           subaki also manufactures Deep Link Conveyor Chain
                                                                                                          with R rollers from Bearing Roller Conveyor Chains.
                                                                                                          These rollers will give the chain a low coefficient of
                                                                                                          friction and a higher roller allowable load, allowing users
                                                                                                          to go down two chain sizes. (It will be necessary to
                                                                                                          check allowable tension.)
                                                                                                       2. T
                                                                                                           subaki can also manufacture Deep Link Conveyor
                                                                                                          Chains with top plates.
Applications                                                                                           3. T
                                                                                                           subaki can manufacture Deep Link Chains to any
1. Sheet or shaped steel conveyor lines at steelworks.                                                   specification.
2. A utomotive assembly lines, container assembly lines,
    others
                                                                                                                                                                           T
                                                                             L1
                                                                                                                                                                           W
                                                                             L2
                                                                                                                                                                           T
                                                                                                                                                                     φR
                                                                                                                                                                           H1
                                                                                                                                                                                H
                                                                             H2
P P
    RF03075R-DL        75                                                                                          3.2
                                 31.8     15.5     16.1      36.9       21   4.9      3.2        18          20                0.54{55}     0.88{90}    1.96{200}    29.4{3000}     69.6{7100}
    RF03100R-DL       100                                                                                          2.8
RF08150R-DL 150 44.5 23 27 50.3 28 8 6.3 31 34.5 7.0 1.27{130} 2.11{215} 4.12{420} 78.5{8000} 142{14500}
RF6205R-DL 152.4 57.2 32 37.1 63.6 35 6.1 7.9 40.5 43 14.0 2.50{255} 4.17{425} − 186{19000} 279{28500}
RF26300R-DL 300 85 * 50 57.2 95.5 53 10.5 9.5 55.5 61 24.3 5.30{540} 8.83{900} 16.7{1700} 314{32000} 520{53000}
                                                                                                 67
                                                                                                                                                          Specialty Conveyor Chains
φD1
                                                                                                                                                                 T
                                    φD
                                                                                                                                                                                                 Conveyor Chains
                    L1
            L1+L2
                                                                                                                                                                 W
                                                                                                                                                            E
                                                                                                                                                                                                    Specialty
                    L2
φR
                                                                                                                                                                 T
                                                                                                                                                                 H2
                                                                                                                                                                           H
                                                                                                                                                                 (H3) H1
                                              P                                     P
                                    Roller             Inner Link   Plate           Chain Height                     Pin              Approx. Max. Allowable      Roller       Average
    TSUBAKI              Pitch
  Chain Number             P     Dia.   Contact Width Inner Width Thickness                               Dia. Head                    Mass      Tension     Allowable Load Tensile Strength
                                                          W           T       H         H1    H2    H3         Dia. L1+L2   L1   L2   (kg/m)    kN{kgf} kN{kgf/each} kN{kgf}
                                  R          E                                                             D    D1
    CT60300              300                                                                                                            90
                                                                                                                                                   83.3           29.4                  588
    CT60400              400     125       60          65         12.7        171 42.5 108.5        20     28   36   165    88   77     82
                                                                                                                                                  {8500}         {3000}               {60000}
    CT60500              500                                                                                                            78
    CT90300              300                                                                                                            99
                                                                                                                                                   126            35.3                  883
    CT90400              400     135       65          79         12.7 182.5            54   115 13.5      30   36   179    95   84     91
                                                                                                                                                 {12800}         {3600}               {90000}
    CT90500              500                                                                                                            87
    CT130300             300                                                                                                           123
                                                                                                                                                   181            42.2                  1270
    CT130400             400     150       70          84          16         195       61   120    14     38   46   197 104     93    112
                                                                                                                                                 {18500}         {4300}               {130000}
    CT130500             500                                                                                                           105
    CT160400             400                                                                                                           135
                                                                                                                                                   224            55.9                  1570
    CT160500             500     175       80          91          16         227       69   139.5 18.5    41   46   205 108     97    126
                                                                                                                                                 {22800}         {5700}               {160000}
    CT160600             600                                                                                                           118
                                                                                                                                                   279            64.7                  1960
    CT200600             600     180       90        102.6         19         225       76   135    14     45   50   229 119 110       141
                                                                                                                                                 {28500}         {6600}               {200000}
Note:	1. Contact a Tsubaki representative regarding delivery.
	     2. Roller allowable load values are when rail tensile strength is 400N/mm2{41kgf/mm2}.
	     3. Top plate sizes over 220 available upon request. Contact a Tsubaki representative for more information.
           Chain Size
                                              Pitch                                                                         Chain Number                    Quantity           Unit
CT90300 400 L
                                                                                               68
Specialty Conveyor Chains
■ Specifications Unit : kN{kgf}
                                                          RP Roller                                                                                                                              FP Roller
                                                                                                                                                                                                                  Sprocket Center
                                                                                                  T
                                                                                                                                                                                                                                  T
                                           φD                                                                                                                                  φD
                                                                                                                                                                   L1
                              L1
                        L1+L2
L1+L2
                                                                                                                                                                                                                                  W
                                                                                                  W
                                                  E
                                                                                                                                                                                                              e
                                                                                                                                                                                    Z
                                                                                                                                                                   L2
                      L2
φR φR
                                                                                                                                                                                                                                  T
                                                                                                  T
                                                                                                                                                                                    Chain Center
                                                                                                                                                                                                                          φF
                                                                                                  H
P P P P
                                                                                                                                                                                                              Roller Allowable
                                            RP Roller                                  FP  Roller                         Inner Link          Plate                                  Pin                                       Approx.
  TSUBAKI    Pitch                                                                                                                                                                                              Load (each)            Attachment
                                                                                                                         Inner Width                                                                                                  Mass
Chain Number   P                           Dia.       Contact Width   Dia.    Flange Dia. Flange Dia. Off-center                       Height Thickness            Dia.                                                                            Type
                                                                                                                             W                                                L1+L2         L1         L2      kN         {kgf}     kg/m
                                            R              E           R          F           F           e        Z                     H        T                 D
 RF03075-LMC                       75                                                                                                                                                                                                 1.9          A
                                           31.8        15.5           31.8       42          12         1.8        4.3    16.1           22         3.2            8.0         38           18         20     0.49        {50}
 RF03100-LMC                   100                                                                                                                                                                                                    1.7          K
 RF05100-LMC                   100                                                                                                                                                                                                    3.6          SA
 RF05125-LMC                   125          40           19           40         50          14         2.5        4.5       22          32         4.5        11.3           53.5          25        28.5    0.83        {85}        3.4          SK
 RF05150-LMC                   150                                                                                                                                                                                                    3.2          G
                                                                                                                             69
                                                                                                                                       Specialty Conveyor Chains
                                                                                                                                                                   Conveyor Chains
                 Horizontal, or incline/
                                                                                                                                                                      Specialty
                 decline gradient of less than 10°
                                                     φR                                                                     φR
                                                          T
                                                                                                                                 T
            2X
T W
                                                                                                                                 W
                                                                                                                                 T
                                                                                                                                               2X
                                                     Direction                                                             Direction
                                                     of Travel                                                             of Travel
                                                                                                                                                          S
                                                          H
                                                                                                                                 H
    S
        P                                                                  P
             L Attachment
                                                                      BK (Square) Attachment            BM (Round) Attachment
                                                                      Wing Width (2x) over 500          Wing Width (2x) less than 500
                                                     φR                                                                     φR
                                                                                                                                 T
                                                          T
            2X
                                                                                                                                 W
                                                          W
                                                                                                                                               2X
                                                          T
                                                     Direction                                                             Direction
                                                     of Travel                                                             of Travel
                                                                                                                                                          S
                                                          H
   S
        P                                                                   P                                                            U2V        U2VN
             KL Attachment
                                                                         U2VK (Square) Attachment           U2VM (Round) Attachment
                                                                         U2VNK (Square) Attachment          U2VN (Round) Attachment
                                                                         Wing Width (2x) over 500           Wing Width (2x) under 500
                                                     φR
                                                                                     (                                                                )
                                                                                         Note that U2V attachments are for RF450WM and RF08125WM
                                                          T W T
                                                                                2X
                                                                                C
                                                     Direction
                                                     of Travel
                                                                  S
                                                          H
        P
                          W Attachment
                                                                         70
Specialty Conveyor Chains
                                                                                                                              U2V(U2VN)
                            Wing         L  Attachment                  KL  Attachment             B  Attachment                                            W  Attachment
                                                                                                                                 Attachment
   TSUBAKI Chain Number     Width
                                      Height            Mass          Height           Mass      Height        Mass       Height            Mass        Height                 Mass
                             2X                                                                                                       C                            C
                                        S               kg/m            S              kg/m        S           kg/m         S               kg/m          S                    kg/m
        RF450WM              135                         6.5                            6.5        55           7.4        80         60      9.1         80       80          8.1
        RF08125WM            185                         6.5                            6.5        80           8.2        115        85     10.1        115       85          10.3
        RF10125M             185                                                                   80           8.9        115        85     10.1        115       85          11.3
                                                         8.1                            8.1
        RF10150M             250                                                                  100           9.8        140       105      12         140       105         13.0
        RF6205M              250                         12                             12        100          14.4        140       105     18.5        140       105         17.2
        RF12200M             330      Contact a          12           Contact a         12        125          16.3        185       130      20         185       130         22.6
        RF17200M             330       Tsubaki                         Tsubaki                    125          18.7        185       130      23         185       130         26.3
                                                         17                             17
        RF17250M             430    representative                  representative                160          19.3        230       135     23.7        230       135         31.5
        RF26200M             390                         28                             28        150           25         233       100     33.4        233       100         41.7
        RF26250N             430                         23                             23        160           25         230       135      29         230       135         35.7
        RF26300N             560                         23                             23         200          27         290       160     30.6        290       160         53.0
        RF36300M
                             560                         34                             34         200          27         290       160      40         290       160         61.3
        RF36300N
RF17250M-DT-1LKL45 400 L
                                                                                          71
                                                                                                                                                        Specialty Conveyor Chains
                                                                  T
                                                                                                              The sweeping board prevents material on the rail
                  2X
                                                                  W
                                                                                                              from being crushed, while the cleaner prevents grain
                                                                  T
                                    Cleaner                                                                   from remaining in the case.
                                                                                                              Cleaner attachment spacing is every 6m.
                                                      Direction of Travel                                     Attachments are normally spaced every two links.
                                                                                                   CX         * Sweeping boards are not attached for forward and
                                                                                                              reverse operation.
                                                                          CS
                  S
P PP
                                                           Roller   Inner Link      Plate           Attachment                            Cleaner       Approx.   Average Tensile Strength
                                              Pitch
                                                                                                                                                                                             Conveyor Chains
   TSUBAKI                 Case Inner
                                                          Diameter Inner Width Height Thickness Wing Width Height                      Width   Height    Mass        DT  Series
 Chain Number                Width              P
                                                                                                                                                                                                Specialty
                                                             R         W         H        T        2X        S                          CX      CS       kg/m       kN      {kgf}
 RF03075S                     110              75          15.9         16.1                22.0        3.2     95                     105      28        2.1      29.4        {3000}
 RF430S                       150             101.6        20.1         22.6                25.4        4.8     135                    145      32        3.4      53.9        {5500}
 RF450S                       150             101.6        22.2         27.0                28.6        6.3     135                    145      34        5.0      78.5        {8000}
 RF08125S                     200             125          22.2         27.0                28.6        6.3     185                    195      34        5.0      78.5        {8000}
 RF6205S                      270             152.4        34.9         37.1                44.5        7.9     250                    265      53       10.5       186       {19000}
 RF12200S                     350             200          34.9         37.1                44.5        7.9     330                    345      53       10.3       186       {19000}
RF26200S 450 200 44.5 57.2 63.5 9.5 430 445 68 21.0 314 {32000}
          RF12200S-DT-2LL35 -20LCK                                                                      Chain Size: RF12, Pitch: 200mm, Roller Type: S Roller
                                                                                                        Chain Specs: Standard DT Series
                                                                   Cleaner/Sweeping Board
                                                                   Cleaner/Sweeping Board               Attachment Spacing/Type: L Attachment every 2nd Link
                                                                   Spacing
                                                      Inner Case Width
                                                                                                        Inner Case Width: 350mm, Quantity: 400 links
              Chain Size
            Roller Type                               Attachment Type
                                                      Attachment Spacing                                                  Chain Number                          Quantity Unit
                                                      Chain Series                                                                             *
          ※ Indicate if cleaners or sweeping boards are required in the  area above.                      RF12200S-DT-2LL35-20LCK                                 400         L
                                                                                             72
Specialty Conveyor Chains
                                                                                                      2X
                                                         Direction of Travel                                                                   2X
                                                                                                      C
                                                                                                                                                C
                                                                                                                   S
                                                                                                                                                            S
                                                                       H
          P
                                                                                               U Attachment                  U2 Attachment          U2N Attachment
                                                                                                                             (For RF450WM)          (For RF10125M and over)
      UK (Square) Attachment              UM (Round) Attachment
      (Wing width 2x: over 500)           (Wing width 2x: under 500)
                                          Roller Inner Link     Plate        Wing      U Attachment    U2(U2N) Attachment Average Tensile Strength kN{kgf}
   TSUBAKI    Case Inner          Pitch
                                           Dia. Inner Width Height Thickness Width Height        Mass Height         Mass
 Chain Number   Width               P                                                        C                 C            DT Series         AT Series
                                            R       W         H        T      2X     S           kg/m   S            kg/m
 RF450WM                    160   101.6   25.4     27       31.8           6.3   145   110       50        10.1      110      50      10.9     108{11000}          142{14500}
 RF10125M                   240   125     31.8     30       38.1           6.3   225   140       65        14.3      140      65      15.7     113{11500}          226{23000}
 RF6205M                    320   152.4   38.1    37.1      44.5           7.9   300   175       80        20.1      175      80      21.7     186{19000}          279{28500}
 RF17200M                   410   200     44.5    51.4      50.8           9.5   390   220      100        27.9      220     100      30.3     245{25000}          387{39500}
 RF26200M                                                                                                                                      314{32000}          520{53000}
                            410   200     50.8    57.2      63.5           9.5   390   220      100        30.9      220     100      33.3
 RF26200N                                                                                                                                      299{30500}          564{57500}
                            500                                                  480   260      120        42.5      260     120      44.8
 RF36300M                         300     57.2    66.7      76.2       12.7                                                                    476{48500}                 −
                            600                                                  580   305      140        47        305     140      48.1
                            500                                                  480   260      120        42.5      260     120      44.8
 RF36300N                         300     57.2    66.7      76.2       12.7                                                                           −            868{88500}
                            600                                                  580   305      140        47        305     140      48.1
                                                                                       73
                                                                                                                                    Specialty Conveyor Chains
                                                                                                                                                                Conveyor Chains
                                                                                                                                                                   Specialty
       ■ Chain Life Comparison           (Bushing/Roller Wear)                                           Bush wear comparison after use
                                                        Compared to Tsubaki BT Series
Wear Limit
                             BT Series
Wear
 Note:
  • Sprocket teeth must be tempered hardened steel.
  • Take measures to prevent wear on rails.
                                                                                   74
Specialty Conveyor Chains
                                                                                                                                                          Horizontal or incline/decline
                                                                                                                                                          gradient of less than 10°
                                                                                                                                                                              2X
                                                                                                                                             Direction of Travel
                                                            φR
                                                                     W T
                                                                                                                                                                                          S
                   2X
                                                                                                                                                           H
                                                                                              P
                                                                     T
                                                         Direction of Travel
                                                                                   BK (Square) Attachment             BM (Round) Attachment                                 2X
                                                                                   Wing width (2x) over 500           Wing width (2x) under 500
                                                                                                                                                                            C
                                                                                                                                         Direction of Travel
                                                                     H
      S
                                                                                                                                                                                            S
                        L Attachment
                                                                                                                                                           H
                                                                                              P                                                                     U2V            U2VN
                                                            φR
                                                                                   U2VK (Square) Attachment           U2VM (Round) Attachment
                                                                                   U2VNK (Square) Attachment          U2VN (Round) Attachment
                                                                     W T
                                                                                   Wing width (2x) over 500           Wing width (2x) under 500
                  2X
                                                                                                                                                                                   2X
                                                                                                                                                                                   C
                                                                     T
Direction of Travel
20°
                                                                                                                                                               S
                                                                                                                                                          H
                                                                     H
     S
          P                                                                                   P
                        KL Attachment                                                                            W Attachment
                                                                                                                                     U2V(U2VN)
                             Wing            L Attachment                      KL Attachment              B Attachment                                                     W Attachment 
                                                                                                                                        Attachment
   TSUBAKI Chain Number      Width
                                          Height           Mass            Height           Mass        Height       Mass        Height            Mass             Height                   Mass
                              2X                                                                                                             C                                     C
                                            S              kg/m              S              kg/m          S          kg/m          S               kg/m               S                      kg/m
        RF17200M              330                                                                        125         18.7         185        130         23             185        130       26.3
                                                             17                              17
        RF17250M              430                                                                        160         19.3         230        135         23.7           230        135       31.5
        RF26200M              390                            28                              28          150         25           233        100         33.4           233        100       41.7
                                           Contact                          Contact
        RF26250N              430                            23                              23          160         25           230        135         29             230        135       35.7
                                          a Tsubaki                        a Tsubaki
        RF26300N              560                            23                              23          200         27           290        160         30.6           290        160       53.0
                                        representative                   representative
        RF36300N              560                            34                              34          200         37           290        160         40             290        160       61.3
        RF36350N              720                            36                              36          240         47           350        180         67             350        180       76.3
        RF60350N              720                            46                              46          240         54           350        180         75             350        180       85
                                                                                                  75
                                                                                                                                   Specialty Conveyor Chains
                                                               φR
                                                                      T
                                                                                                                                                                   Conveyor Chains
                                                                      W
                                                                                                                                                                      Specialty
                                                                      T
                                                            Direction of Travel
                                                                                              2X
                                                                                                                                  2X
                                                                                               C
                                                                                                                                   C
70° 70° S
                                                                                                                                                S
                                                                      H
               P
                                                                                          U Attachment                U 2 Attachment     U 2N Attachment
            UK (Square) Attachment            UM (Round) Attachment
            (Wing width 2x: over 500)         (Wing width 2x: under 500)
                                                Roller Inner Link     Plate        Wing      U Attachment    U2(U2N) Attachment        Average Tensile Strength
  TSUBAKI    Nominal Case Inner Pitch
                                                 Dia. Inner Width Height Thickness Width Height        Mass Height         Mass                FA Series
Chain Number  Size     Width      P                                                                C                 C
                                                  R       W         H        T      2X     S           kg/m   S            kg/m           kN               {kgf}
 RF17200M          41        410        200     44.5    51.4   50.8        9.5    390   220   100   27.9       220   100   30.3          387          {39500}
                                                                                 76
Specialty Conveyor Chains
                                                           R
                                                                  T
        L2
    L1+L2
                                                                  W
                        Q
                                                                                                      Q
    T
   L1
                                                                                          T
                                                                  T
K K
                                                                             A                                                                            A
                                                                 H
                                          V
                        Y
                                                                                                                               V
                                                                                                         Y
                                                                                 O                                                                            O
                            P                   P
                                                                                                         P                         P
                                                                                 77
                                                                                                                                              Specialty Conveyor Chains
■ GA4 Attachment
     TSUBAKI                                                                                                                                   Mass with Attachment
                             P     V           K             Y              T          Q           A          O            θ      Bolt Used
   Chain Number                                                                                                                                Every 2 Links kg/m
      B10150S               150    110         75           70             6.3        28.5        26         15            90°        M12                 7.5
      B12006S              152.4   110         75           70                                                                        M12                 11
                                                                           7.9        35.5        26         15            90°
      B12200S              200     120        100           80                                                                        M14                  10
      B17200S              200     120        100           80                                    26         15                       M14                  14
                                                                           9.5        45.5                                 90°
      B17250S              250     150        140          100                                    32         19                       M16                  15
      B26200N              200     120        100           80                                    26         15                       M14                  20
                                                                           9.5        48.5                                 90°
      B26250N              250     150        140          100                                    32         19                       M16                  19
      B36250N              250     150        140          100          12.7           60         32         19            90°        M16                  30
                                                                                                                                                                          Conveyor Chains
      B36300N              300     200        170          140             12          72         38         24            90°        M20                  33
                                                                                                                                                                             Specialty
      B36350N              350     240        200          170             12          72         40         28            60°        M24                  34
      B60300N              300     200        170          140             12          77         38         24            90°        M20                  41
      B60350N              350     240        200          170             12          77         40         28            60°        M24                  43
      B60400N              400     280        230          200             12          81         50         35            60°        M30                  46
      B90350N              350     240        200          170             16         89.5        40         28            60°        M24                  60
      B90400N              400     280        230          200             16          93.5       50         35            60°        M30                  64
     B120400N              400     280        230          200             16         105.5       50         35            60°        M30                  85
■ Connecting Link
                                                                                                                                                     Snap Ring
The following chains come with an easy to assemble/disassemble
                                                                                                                                                     Washer
connecting link, which greatly reduces attachment time. A special bush is
press-fitted into the pin hole of the connecting link plate, creating a slip-fit
                                                                                                                  L2
                                                                                                                       T
                                                                                                          L1+L2
B12200S-CT-2LGA4 400 L
                                                                                 78
Specialty Conveyor Chains
FB Series Bucket Elevator Conveyor Chain & Thermally Sprayed Replaceable Tooth Insert Sprockets
Over twice the wear life of previous bucket elevator chains and sprockets
■ FB Series Conveyor Chain (RF10 – 26, RF205, and RF6205 sizes only)
                                                                                 A solid lubricant is bonded between pin and bush, and an
                                                                                 O ring is attached between links to provide over twice the
                                                                                 wear elongation life of previous bucket elevator conveyor
               O ring
                                                                                 chain. It is also quieter (-2dB(A)).
                                                                                         Wear Life Comparison Graph between BT and FB Series (in-house test comparison)
                                                                                                         *BT Series: Higher tensile strength and better pin – bush wear resistance than standard conveyor chain.
                                                                                                                                                   1.5mm wear
                                                  6mm wear
9mm wear
We gave the tooth inserts the same hardening found on FA Series conveyor chain to increase the surface hardness and double the wear life
over the previous series. Contact a Tsubaki representative regarding thermally sprayed replaceable tooth insert sprockets.
                               Ordering FB Series Conveyor Chain & Thermally Sprayed Replaceable Tooth Insert Sprockets
    ● Chain Numbering Example                                               ● Ordering Example
            RF10150 S -FB-2L GA4                                                 Chain size = RF10, Pitch = 150mm, Roller type = S roller
                                                                                 Chain series = FB Series
                                                      Attachment Type            Attachment type/spacing = GA4 attachment every 2L
              Chain Size
                                                      Attachment Spacing         Quantity = 400 links
              Roller Type
                                                      Chain Series
                                                                                                                   Chain Number                                           Quantity Unit
           RF10150 S 8T-BW-TK
                                 No. of               Special Processing
                                 Teeth Hub Type
              Chain Size                             Note: Be sure to indicate thermally sprayed replaceable tooth insert sprockets.
                 Roller Type
                                                                            79
                                                                                                                                                                                   Specialty Conveyor Chains
                                          R Roller                                                                                                      F Roller
                t
                                                                                                         T
           L1
                           φD
                                                                                                                                   φD                                  Sprocket center
      L1+L2
                                                                                                                                                                                                     Z
                                                                                                    W
                                                                                                                                                                                                    E
                                                                                                    E
Chain center
                                                                                                                                                                                     e
         L2
                                                                                                                                                                                                                        Conveyor Chains
                                                                                                         T
                                                                                          φR                                                                                                 φR
                t
                                                                                                                                                                                                                           Specialty
                                                                                                                                                                                             φF
                                                                                                      H
                                                                                                                                                                                                      H
                                     P                              P                                                                           P                            P
                                                                                                               80
Specialty Conveyor Chains
                            Intake/feed
          Garbage pit        conveyor
Incinerator
Fly ash
                                       Incinerator ash
                                                                          3                                                                 3
                                                2
                                                                                  Fly ash                4                                       Fly ash
                                                                                                                     Slag                       conveyor
                                                    Bottom ash                   conveyor
                                                     conveyor
                                                                                                                    Slag
                    Flow of material                                                                              conveyor
    1 Intake/feed conveyor                      2 Bottom ash conveyor                3 Fly ash conveyor                                 4 Slag conveyor
    This first line in a waste                  Conveys bottom ash after             Conveys fly ash (and                               Conveys the slag from the
    treatment facility conveys                  incineration. Sometimes              occasionally treated fly ash)                      slag furnace. Slag will
    collected waste. Often                      conveys bottom ash that              from the incinerator or                            sometimes turn the water
                                                                                                                                        highly alkaline or highly
    subject to heavy loads and                  has been dropped through             boiler. Chain is often coated
                                                                                                                                        acidic.
    impacts.                                    a water screen to cool.              with the substance.
    For intake/feed conveyors:                                   For bottom ash                                For fly ash (general)    For slag conveyors
     KG/K A Series                                               (dry) conveyors                               conveyors                YP Series
                                                                  AG/AA Series                                  FG Series
                                                ●   Conveyed mat.: Wet bottom        ●   Conveyed mat.: Fly ash after treatment in
                                                                   ash                                  a cooling tower, etc.
                                                                                    81
                                                                                                                                                          Specialty Conveyor Chains
                                                                                                                                                                                             Conveyor Chains
                                            R Roller
                                                                                                                                                                                                Specialty
                                                                                                                                 F Roller                                                           A2
                                                                                                                                                    Sprocket Center
                                                                                        T
                            φD
              L1
                                       E
        L2+L1
                                                                                                                                                                                         X
      L2
                                                                              φR
                                                                                        T
φR
                                                                                                                                                     e
                                                                                                                        Z
φF
                                                                                                                                                                                         T
                                                                                        H
P P P P
Chain Dimensions
                                                                              Roller Type                           Inner
     TSUBAKI                 Roller       Pitch                                                                                       Plate                           Pin
                                                    R Roller                            F Roller                    Width
   Chain Number              Type           P
                                                   R           E        R          F        E      e        Z         W           H            T     D        L1+L2          L1     L2
      RF03075                 R.F          75
                                                  31.8        14.5     31.8       42        11     1.8     3.8      15.1         22           3.2   8.0        38           18     20
      RF03100                 R.F         100
      RF05100                 R.F         100
      RF05125                 R.F         125     40          19       40         50        14     2.5     4.5          21       32           4.5   11.3      53.5          25     28.5
      RF05150                 R.F         150
      RF10100                  R          100
      RF10125                 R.F         125     50.8        25       50.8       65        19     3       6.5          28       38.1         6.3   14.5       69           33     36
      RF10150                 R.F         150
      RF12200                 R.F         200
                                                  65          32       65         80        24     4        8       35.1         44.5         7.9   14.5      83.5          40.5   43
      RF12250                 R.F         250
      RF17200                 R.F         200
                                                  80          44       80        100        34     5        12      49.4         50.8         9.5   15.9     109.5          51.5   58
      RF17250                 R.F         250
      RF26250                 R.F         250
                                                  100         50       100       125        38     6        13      55.2         63.5         9.5   19.1     116.5          55.5   61
      RF26300                 R.F         300
                                                                                        82
           Specialty Conveyor Chains
                                                                                                                               Q
                                              C
                                                                                                                                                                                            L
                                                                                                                                                                        X
                                 X
                                                                                                                                                                                                     O
                                                                                                                                                                                                K
               φR
      e
                                              K               O                                                                                                                                 N
               φF                             N
                                                                                                                                K
                                 T
φA
                                                                                                                                                                                          S
                                                                                                                                                                                          T
                                              S
                                              P                     P                                        φO                 P                  P                                             P
      P
                                                                                                                                Q
                                              L
                                X
                                                       O
                                              K
                                              N
                                                                                                                                   K
                                                                                                        φA
                                            S
                                            T
                                                                                                                                                V
                                                                                                                                Y
                                                                                                             φO
              P                               P                     P
                                                                                                                                   P                   P
           Attachment Dimensions
                                                               A2                                      CA2                       A2                 GA4                           GA2
                TSUBAKI              Roller                                                                                         GA2
                                                           Attachment                               Attachment                  CA2              Attachment                       GA4
              Chain Number           Type
                                                  C    X       K         N      S         L    X        K    N        S    T     O   K         V      Y     K               A      O       Q
                  RF03075            R, F                     30        55                          30       55                          30    —           —       —
                                                30    46                        20     35     46                      0   3.2       10                                  13.5          8   15.5
                  RF03100            R, F                     40        65                          40       65                          50    —           —       —
                  RF05100            R, F                     40        65                          40       65                          40     —          —       —
                  RF05125            R, F       35    47      50        75      22     40     52    50       75       3   4.5       10   50     —          —       —        15     10      21
                  RF05150            R, F                     60        85                          60       85                          60     —          —       —
                  RF10100             R                        40       70                           40       70                          30    —          —       —
                  RF10125            R, F       50    67       50       80      28     50     65     50       80      4   6.3       12    40    —          —       —        20     12     28.5
                  RF10150            R, F                      60       90                           60       90                          60   110         70      75
                  RF12200            R, F                      80       120                          80      120                          80   110         70     100
                                                60    79                        38     60     79                      5   7.9       15                                      26     15     35.5
                  RF12250            R, F                     125       170                         125      165                         125   —           —       —
                  RF17200            R, F                      80       120                          80      120                          70   120          80    100
                                                75    100                       45     75     98                      6   9.5       15                                      26     15     45.5
                  RF17250            R, F                     125       170                         125      165                         110   150         100    140
                  RF26250            R, F                     125       170                         125      165                          —    150         100    140
                                                80    108                       55     80     105                     6   9.5       15                                      26     15     48.5
                  RF26300            R, F                     180       220                         180      220                         140   150         100    180
                                                                                                   83
                                                                                                                                                          特殊大形コンベヤチェーン
                                                                                                                                                           Specialty Conveyor Chains
                                                       ベアリングローラコンベヤチェーン
                                                                  Block Chain
                                                                            ■Please use an outer plate support to reduce inner chain tension on the
                                                            Projection          sprocket. Contact a Tsubaki representative for more information.
                   T
                                                               T
                                            L3
                                                                                                                  There are many types of dogs, but the following outlines some of
   L2 L1L2 L1
T WT TW
L3
                                                                                                                  ①Fixed Dog
                  Joint                                                                                              The inner or outer plate       Skid Upper Surface
                   T
                                                                                                                     is heightened to push
                  Joint                                                                                              conveyed items.
                                                                                                                                                                                       Conveyor Chains
                                                                                                                                                                                          Specialty
                                                                                                      H
                                                                                                                  ②Tilting Dog
                                                                                                                     Conveyed items in front
                                                                                                      H
                     P                      P
                                                                                                                     are pushed along as with Skid Upper Surface
                     P                      P                                                                        the fixed dog, but when
                              Link
                                                 Pin
                                                             Outer Plate Outer Link Approx.   Average Tensile        items come from behind
  TSUBAKI    Pitch                                                                               Strength
                             Height                          Thickness Inner Width Mass                              the dog tilts forward to
Chain Number   P                                                                                                                                Skid Upper Surface
                               H       L1        L2    L3        T         W        kg /m     kN       {kgf }        allow the item to pass by.
  NF30150         150                                                               7.0                              Once the item has
                             38.1     24         32    49      7.9       23.3                 309    {31500}         passed, the dog
  NF30200         200                                                               6.6
                                                                                                                     automatically returns to
  NF40150         150                                                               9.0
                             44.5     25.5 33.5        52      7.9       26.5                 397    {40500}         its former position.
  NF40200         200                                                               8.5
  NF56200         200                                                              12.3
                              54      29.5 40.5        60      9.5       29.5                 554    {56500}      ③Ducking Dog                       Skid Upper Surface
  NF56250         250                                                              12.0                              This dog conveys items
  NF63200         200                                                              13.7                              traveling on the guide
                              57      30.5 41.5        62      9.5       31.5                 618    {63000}
  NF63250         250                                                              13.0                              rail, but when there is a       Skid Upper Surface
                                                                                              84
Specialty Conveyor Chains
Block Chain for Flow Conveyors consists of two outer plates, one inner plate, and pins, with one of various
attachments for flow conveyors added. Special alloy steel gives the chain toughness, and its high allowable
wear makes it perfect for conveying highly abrasive items, relatively damp items, and high temperature items.
■ Please use an outer plate support to reduce inner chain tension on the sprocket.
         L Attachment                                                                                     KL Attachment
         L1
                                                                                                          L1
                                                 2X
                                                                                                                                                        2X
               T
                                                                                                                  T
              W
                                                                                                                  W
         L2
                                                                                                          L2
               T
                                                                                                                  T
            Direction of Travel                                                                                Direction of Travel
                                                                 H2
                                                                                                                                                                          H2
              H1
                                                                                                                  H1
                                S
                                                                                                                                  S
                                    P                 P                                                                                     P                P
        W Attachment
         L1
               T
               W
         L2
                                                                                         2X
            Direction of Travel
                                                                                          C
                                                                             S
               H1
H2
P P
  TSUBAKI                  Link Height   Pin Length Outer Plate Outer Plate Approx. Average Wing     L Attachment       KL  Attachment         W Attachment
                   Pitch                                                                                                                                         Case Inner
                                                                                     Tensile                Additional          Additional            Additional
   Chain                                            Thickness Inner Width Mass               Width Height              Height              Height                  Width
                     P     H1       H2    L1    L2                                  Strength               Mass/Each           Mass/Each          C Mass/Each (mm)
  Number                                                T          W        {kg/m} kN{kgf} 2X        S        (kg)       S        (kg)       S          (kg)
                                                                                             135              0.18                0.18      80 60       0.33       150
                                                                                         185                     0.26                           0.26   115   85     0.68          200
 NFX30150        150                                                   7.9         309
                           44.5 38.1 24.5 32          7.9     23.3                       250                     0.36                           0.36   140 105      1.12          270
 NFX30200        200                                                   7.6       {31500}         Contact                      Contact
                                                                                         330                     0.74                           0.74   185 130      2.94          350
                                                                                                a Tsubaki                    a Tsubaki
                                                                                          430                    0.98                           0.98   230 135      5.14          450
                                                                                              representative               representative
                                                                                          390                     1.3                           1.3    233 100          5.0       410
 NFX56200        200                                                   14.7        554
                           63.5 54.0 28.5 39.5        9.5     29.5                       430                     1.44                           1.44   230 135          5.2       450
 NFX56250        250                                                   14.5      {56500}
                                                                                         560                      1.92                          1.92   290 160          8.6       580
                                                                                       85
Special Attachment
              Conveyor Chain
                                                                                                                                      Special Attachment
                                                                                                                                       Conveyor Chain
CA2 Attachment ・ ・  ・  ・  ・  ・  ・  ・  ・  ・  ・  ・  ・  ・ 87             Guide Shoe (GS) ・ ・  ・  ・  ・  ・  ・  ・  ・  ・  ・  ・  ・  ・ 91
AA3 Attachment ・ ・  ・  ・  ・  ・  ・  ・  ・  ・  ・  ・  ・  ・ 87             Guide Roller (GR)・ ・  ・  ・  ・  ・  ・  ・  ・  ・  ・  ・  ・  ・ 91
A2R Attachment ・ ・  ・  ・  ・  ・  ・  ・  ・  ・  ・  ・  ・  ・ 87             Fixed Dog (KD) ・ ・  ・  ・  ・  ・  ・  ・  ・  ・  ・  ・  ・  ・  ・ 92
MG2 Attachment ・ ・  ・  ・  ・  ・  ・  ・  ・  ・  ・  ・  ・  ・ 88             Dog Roller (RD)・ ・  ・  ・  ・  ・  ・  ・  ・  ・  ・  ・  ・  ・  ・ 92
AS2 Attachment・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ 88                          Tilting Dog (CD)・ ・  ・  ・  ・  ・  ・  ・  ・  ・  ・  ・  ・  ・  ・ 93
AF2 Attachment・ ・  ・  ・  ・  ・  ・  ・  ・  ・  ・  ・  ・  ・  ・ 88           Roller Tilting Dog (RCD) ・ ・  ・  ・  ・  ・  ・  ・  ・  ・ 93
WSAO Attachment ・ ・  ・  ・  ・  ・  ・  ・  ・  ・  ・  ・  ・ 89               Ducking Dog (DD)・ ・  ・  ・  ・  ・  ・  ・  ・  ・  ・  ・  ・  ・ 93
Extended Pin (EP)・ ・  ・  ・  ・  ・  ・  ・  ・  ・  ・  ・  ・  ・ 89
Stay Pin (TN) ・ ・  ・  ・  ・  ・  ・  ・  ・  ・  ・  ・  ・  ・  ・  ・ 89
Top Plate (TP)・ ・  ・  ・  ・  ・  ・  ・  ・  ・  ・  ・  ・  ・  ・  ・ 90
Trolley Roller (TRO)・ ・  ・  ・  ・  ・  ・  ・  ・  ・  ・  ・  ・ 90
Outboard Roller (OR)・ ・  ・  ・  ・  ・  ・  ・  ・  ・  ・  ・ 90
                                                                 86
Special Attachment Conveyor Chain
                        CA2 Attachment                  TSUBAKI
                                                      Chain Number
                                                                        Pitch
                                                                          P
                                                                                  C          X         N         K          T       O      S
                                                        RF05100         100                           65         40
This attachment is for mounting a wire mesh or                                    40      52                               4.5      10     3
                                                        RF05150         150                           85         60
other endless belt to an inelastic chain.
                                                        RF450          101.6      50      64          70         40        6.3      12     4
Contact a Tsubaki representative about changes to       RF10100         100                           70         40
                                                                                  50      65                               6.3      12     4
the S dimension and diagonal attachments.               RF10150         150                           90         60
                                                        RF6205         152.4      60      79         100         60        7.9      15     5
                                                        RF12200         200                          120          80
                                                                                  60      79                               7.9      15     5
                                                        RF12250         250                          165         125
                                                        RF17200         200                          120          80
                         C
                                                                                  75      98                               9.5      15     6
                        X
                        AA3 Attachment                  TSUBAKI
                                                      Chain Number
                                                                        Pitch
                                                                          P
                                                                                  S          C         X         N         K         T     O
                                                        RF05100         100                                      65        40
This bracket-shaped attachment allows for                                         22      35          52                            4.5   10
                                                        RF05150         150                                      85        60
mounting both above and below the chain. Perfect
                                                        RF10100         100                                      70        40
for times when slight phase differences from                                      28      50          65                            6.3   12
                                                        RF10150         150                                      90        60
scrapers, etc. cause a variable load on the chain       RF6205         152.4      38      60          79         100       60       7.9   15
(use the center hole), or when a strong moment of       RF12200         200                                      120        80
                                                                                  38      60          79                            7.9   15
inertia is applied to the scraper.                      RF12250         250                                      165       125
                             K       O
                             N
           T
    S
    S
P P
                        A2R Attachment                   TSUBAKI
                                                        Chain Size
                                                                        Pitch
                                                                          P
                                                                                  S      C       X         N           K        T    O
                                                                                                                                          Bolt
                                                                                                                                          Used
                                                        RF05100         100                                65         40
This attachment features a supporting rib on an A2                               22     35       47                         4.5     10    M8
                                                        RF05150         150                                85         60
attachment for 2-3 times the bending strength.
                                                        RF10100         100                                70         40
                                                                                 28     50       67                         6.3     12    M10
                                                        RF10150         150                                90         60
                                                        RF6205         152.4     38     60       79        100        60    7.9     15    M12
                                                        RF12200         200                                120        80
       C
   X
                                                         87
                                                                Special Attachment Conveyor Chain
                       AS2 Attachment                                    TSUBAKI
                                                                       Chain Number
                                                                                       Pitch
                                                                                        P
                                                                                                   C1           K            X        O         S           M             T
                                                                        RF03075         75
The perfect shape for mounting scrapers and other                                              28.3             20           61       9        20          36           3.2
                                                                        RF03100        100
attachments. Can be attached to both sides of the
                                                                        RF05100        100
chain (KS2).                                                                                   38.8             20           72       9        28          37           4.5
                                                                        RF05150        150
(KS2 type).                                                             RF450         101.6    46.6             25           85       11       25          37             6
                                                                        RF10100        100
                                                                                               54.6             30           100      11       34          47             6
                                                                        RF10150        150
                                                                                                                                                                                    Special Attachment
                                                                                                                                                                                     Conveyor Chain
                                                                        RF6205        152.4    63.9             50           132      14       40          57             6
                                                                        RF12200        200
                      C1
                                                                                               63.9             60           132      14       40          57             6
                                      φO                                RF12250        250
                  X
                      K
                                                                        RF17200        200
                  M               T                                     RF17250        250     80.8             70           175      14       46           66            9
                                                                        RF17300        300
                                                                        RF26200        200
                      S
                              P                P                        RF26250        250
                                                                                               91.7             100          215      14       58           75            9
                                                                        RF26300        300
                                                                        RF26450        450
                                                                        RF36300        300
                                                                                                110             120          260      18       70           84           12
                                                                        RF36450        450
                                                                      Suitable Roller Types: R/F/S
                                                                      Chain Numbering Example: RF03075F−DT−2LAS2
                          AF2 Attachment                                 TSUBAKI
                                                                       Chain Number
                                                                                    Pitch
                                                                                      P
                                                                                               C        X            K        S1     H     S         O           M         T
                                                                        RF03075        75
The perfect shape for mounting scrapers and other                                         31.3          48          20        10     40    32         9         36       3.2
                                                                        RF03100       100
attachments.
                                                                        RF05100       100
Especially ideal for deep scrapers.                                                       36.9          53          25        14     53    32         9         37       4.5
                                                                        RF05150       150
                                                                        RF450         101.6 46.1        65          25       12.5    50    38        11         37         6
                                                                        RF10100       100
                                                                                          47.6          67          30        17     64    38        11         47         6
                                                                        RF10150       150
                                                                        RF6205        152.4 57.4        80          50        20     90    44        14         57         6
                                                                X
                                                                        RF12200       200
                                                                                          57.4          80          50        20     90    44        14         57         6
                                                                C       RF12250       250
                                                                O
                                                                        RF17200       200
                                                       S1
                                                                        RF17300       300
                                                       K
      M       T
                                                                        RF26200       200
                                                            S
                  P                        P
                                                                        RF26250       250
                                                                                          73.7          99       100          29     158   50        14         80         9
                                                                        RF26300       300
                                                                        RF26450       450
                                                                        RF36300       300
                                                                                          92.4 125               120          35     190   65        18         90        12
                                                                        RF36450       450
                                                                      Suitable Roller Types: R/F/S
                                                                      Chain Numbering Example: RF03075R−DT−2LAF2
                                                                       88
Special Attachment Conveyor Chain
                                                      T
                                                                                                                 100                              7.9
       T
P P
                                                                            RF17200         200
                               A
                                                      φd
                                                                     A
                               O
                                                                            RF17250         250         22     80        71        56        6         M20
               φd                          φd             M
                    EP2                         EP1
                                                                            RF17300         300
                                                              EP3
                                                                            RF36250         250
                                                                            RF36300         300         28     90        78        61        8         M24
                                                                            RF26450         450
           P                       P
                                                                            RF36300         300
                                                                                                        30     100       85        71       10         M24
                                                                            RF36450         450
                                                                             89
                                                                  Special Attachment Conveyor Chain
                                                                                                               Roller
                     Top Plate (TP)                                                    TSUBAKI
                                                                                     Chain Number
                                                                                                      Pitch
                                                                                                        P
                                                                                                                Dia.     G         J             B          H   H1
                                                                                                                                                                       Cleavance
                                                                                                                                                                          H2
                                                                                                                                                                                    T
                                                                                                                 R
                                                                                        RF03100R       100     31.8      95        5            50      41.4    25.5     4.9       4.5
Top Plates are welded onto Deep Link Conveyor
Chain so as not to damage items placed directly on                                      RF05100R       100               95
                                                                                                                40                 5            65         50   30        4        6
the chain.                                                                              RF05150R       150              145
There are two different plate types. Type 2 prevents                                    RF10150R       150     50.8     145        5            75      66.4    41       6.3       9
round objects from falling into the chain.                                              RF6205R       152.4 57.2 147.5             5            90      72.6    44       6.3       9
(Can also be manufactured as Bearing Roller                                             RF12200R       200              195
Conveyor Chain.)                                                                                                65                 5            90      82.5    50       10        9
                                                                                        RF12250R       250              245
TP Type 1                                                                               RF17250R       250              240
                                                                                                                80                 10           125     102     62      14.6       12
                                                          B                             RF17300R       300              290
                                                                                        RF26300R       300      85      290        10           125    107.5    65      10.7       12
                                                     φR
                                                                                        RF36300R       300              290
                                                                                                               100                 10           150     128     78      11.9       16
                                 J
                                                                                        RF36450R       450              440
                                             G
                                                          T
                                                              φR
                                                                     T
                                                                                                                                                                                         Special Attachment
                                                                      H1
                                                                                                                                                                                          Conveyor Chain
                                                                             H
                         P                       P
                                                                      (H2)
                                                                                        RF10150R       150
S
                                                                                                                                                     Max.          Allowable
                 Outboard Roller (OR)                                                   TSUBAKI        Pitch
                                                                                                                 A       B     G            Z        Dims.       Load per Roller
                                                                                      Chain Number       P
                                                                                                                                                       C            kN{kgf}
An outboard roller is attached to one side of this chain                                RF10150S       150     50.8     65    20         37           72           1.77{180}
to support heavy loads without damaging the pin.                                        RF12200S       200
                                                                                                                 65     80    24         46           87             1.96{200}
Bearing, anti-dust bearing, and bearing roller types                                    RF12250S       250
are available to match your application needs.                                          RF17200S       200
                                                                                                                 80     100   34         60           116            2.26{230}
                                                                                        RF17250S       250
                                                                                        RF26250S       250
                                                                                                                100 125       38         65           125            3.53{360}
                                                                                        RF26300S       300
         Z
                                                                                        RF36300S       300
     C
                                                                                        RF36450S       450
                 A
                 B                                                                   Note: Roller Allowable Load is for when attachments are added to the outboard
                                                                                           roller side.
                                                                                     Chain Numbering Example: RF10150S−DT−2LOR
P P
                                                                                     90
Special Attachment Conveyor Chain
                                                         RF03075              75
Used to prevent chain meandering.                                                                50                 9.5               25
                                                         RF03100            100
Contact a Tsubaki representative if the shoe needs
                                                         RF430           101.6                   60                 13                35
tempering.                                               RF05100            100
                                                                                                 60                 13                34
When a shoe is attached on one side of the chain it      RF05150            150
is referred to as GSA, and when attached to both         RF450           101.6                   60                 13                40
sides it is GSK.                                         RF08150            150                  60                 13                40
                                                         RF10100            100
                                                                                                 60                 16                45
                                                         RF10150            150
                                                         RF214           101.6                   60                 16                49
                                                         RF6205          152.4                 100                  19                52
                C
                                                         RF12200            200
                L                                                                              100                  19                52
                                                         RF12250            250
                                                         RF17200            200
                                                         RF17250            250                130                  22                68
                    T
                                                         RF17300            300
                                                         RF26200            200
                                                         RF26250            250
                P              P                                                               130                  28                77
                                                         RF26300            300
                                                         RF26450            450
                                                         RF36250            250
                                                         RF36300            300
                                                                                               150                  32                92
                                                         RF36450            450
                                                         RF36600            600
                                                                                                                                Standard Guide
              Guide Roller (GR)                           TSUBAKI     Pitch
                                                                                    D     W            B      N            L    Roller Allowable
                                                         Chain Size     P
                                                                                                                                 Load kN{kgf}
Guide rollers can be used to prevent meandering          RF03075R      75
                                                                                   31.8   15.5        22.6   22           53       0.54{55}
and as a running roller with horizontal revolving        RF03100R     100
conveyors.                                               RF430R       101.6        31.8   15.5        22.6   22           60       0.54{55}
The roller can be made from various materials, and       RF05100R     100
                                                                                   31.8   15.5        22.6   22           59       0.54{55}
                                                         RF05150R     150
heat treatment allows it to be used together with A,
                                                         RF450R       101.6        31.8   15.5        22.6   22           65       0.54{55}
SA, G, and other attachments and pushers.
                                                         RF10100R     100
                                                                                   40     19          31.0   32           76      1.03{105}
                                                         RF10150R     150
                                                         RF214R       101.6        40     19          31.0   32           80      1.03{105}
                                                         RF6205R      152.4        40     19          31.0   32           83      1.03{105}
                                                         RF12200R     200
                        L
                                                                                   40     19          31.0   32           83      1.03{105}
φD
                                                         RF12250R     250
       W                             N                   RF17200R     200
       B                                                 RF17250R     250          44.5   23          39.6   28.6         100     1.27{130}
                                                         RF17300R     300
                                                          91
                                                                     Special Attachment Conveyor Chain
                                                                             RF26200       200
   H1
Direction of Travel
                                                                                                                                                                                    Special Attachment
                                                                                                                                                                                     Conveyor Chain
                   Dog Roller (RD)                                            TSUBAKI
                                                                            Chain Number
                                                                                               Pitch
                                                                                                 P
                                                                                                                       H                  D                      B
                                                                             RF03075              75
This attachment chain is used to prevent damage                                                                        50                31.8                 15.5
                                                                             RF03100             100
on the push side when cylindrical items are being
                                                                             RF05100             100
conveyed by rolling, and to reduce rolling                                                                             60                40                     19
                                                                             RF05150             150
resistance.                                                                  RF10100             100
                                                                                                                       70                50.8                   27
                                                                             RF10150             150
                                                   B
                                                                             RF36300             300
                                                                                                                       150               100                    56
                                                                             RF36450             450
             P                            P
                                                                           Suitable Roller Types: R / S
                                                                           Chain Numbering Example: RF03075R−DT−10LRD
Skid Line
                                                                            92
Special Attachment Conveyor Chain
                                                                                                              195      50       145       30      55        75
                                                                                    RF26300R         300                                                          20.6{2100} 8.63{880}
                                     A                                              RF36300R         300                                                          36.3{3700} 8.53{870}
                                                         Direction of Travel                                  265      70       195       55      65        90
                                                                                    RF36450R         450                                                          25.5{2600} 12.8{1310}
                                                     Skid Line                  Chain Numbering Example: RF03100R−DT−30LCD
                    H2
               H1
H3
Skid Line
                                                                                                                                                                                          Tilting Dog
              Roller Tilting Dog (RCD)                                               TSUBAKI          Pitch
                                                                                                                  H1           H2        H3      A          D          t         B      Allowable Push
                                                                                    Chain Size          P
                                                                                                                                                                                       Strength kN{kgf }
Allows for rolling conveyance of cylindrical items. It                              RF10150R          150        120           20        100     35       44.5        15        55     2.94{300}
prevents items from escaping on downgrades, and                                     RF12200R          200        150           30        120     50       57.2        20        75     4.90{500}
when there are conveyed items in front the dog                                      RF17250R          250        200           50        150     60         70        33       150     8.83{900}
tilts, allowing for accumulation.
                                                                                Chain Numbering Example: RF10150R−DT−30LRCD
                                                          D
                                             B
                                                              A                                                Conveyed Item
                                                                                   Stopper
              Skid Line
                                                                     H2
                                                                                                                                                          Skid Line
                                                                          H1
                                                                     H3
                                                                                                                                                                                       Dog Allowable
                    Ducking Dog (DD)                                               TSUBAKI            Pitch
                                                                                                                  H1           H2        H3      A          B          L         T     Push Strength
                                                                                 Chain Number           P
                                                                                                                                                                                         kN{kgf }
The dog conveys items on the guide rail, but when                                   RF03100R          100        45            15        30      43         60        65         6     3.43{350}
there is a break in the guide rail the dog ducks,                                   RF05100R          100        55            20        35      60         50        83         9     6.86{700}
                                                                                    RF10100R          100
letting conveyed items pass below.                                                                               60            20        40      82         40        110       12     8.83{900}
                                                                                    RF10150R          150
                                                                                    RF6205R           152.4      85            30        55     103         70        134       16     10.8{1100}
                                                                                    RF12200R          200
                                                                                                                 85            30        55     103         70        134       16     10.8{1100}
                                                                                    RF12250R          250
                                                                                    RF17200R          200
         A
    L
                                                         Skid Line
                                                                                                              Skid Line             Direction of Travel                    Skid Line
    H1
H3
P P
                                                                                      93
Chains and Sprockets for
                 Water Treatment
                                                                                               Ex:
   Line 1	    Tsubaki Chain No. (Main chain)	               No. of links                       ACR15152W	                          376 links
   Line 2 	   Tsubaki Chain No. (Attachment)	               No. of links                       ACR15152W-SF4	                      20 links
   Line 3	    Tsubaki Chain No. (Offset link)	              No. of links                       ACR15152W-OL	                       2 links
   Line 4	    Chain formation                                                                  18 strands × 20 links (one link w/SF4),
   Other	     Special specifications (Coating, etc.)                                           2 strands × 18 links (one link w/SF4) ,
                                                                                               extra OL (2 strands × 1 link), Epoxy resin, black
                                                                                   Ex. 1:                                   Ex. 2:
  Line 1	 Tsubaki Chain No. (Main chain), type (code), no. of teeth, amount        ACS15152W-C-11T                          JAC10152F-PJWH-C-11T
  Line 2	Specifications (material, hub diameter × hub length × shaft hole         One strand   SCS2 φ200×140L×φ100         FCD600 φ200×140L×φ110H7
          diameter                                                                 Oiles #500, w/seal                       New JIS keyway, w/tap
  Other	 Indicate pilot holes by ▽ , prepared holes by code)                       Zinc rich primer, single Epoxy plastic
                                                                              94
Chains and Sprockets for Water Treatment
■ Chains
          Application       Chain Type                    Specification                  Material     Chain Size
                                                                                                      ACR810
                                                                                                      ACR815
                                   ACR          With rollers                 SUS 400 series
                                                                                                      ACR816
 Collector                                                                                            ACR816
                                                                                                      ACP04152
                                   ACP          Non-Metallic Chain           Engineering plastic
                                                                                                      ACP04152P
                                   ACR          Stainless steel              SUS 300 series           ACR810SS
                                                                                                      ACS13078W
                                                                                                      ACS13103W
                                                                                                      ACS13152W
                                                Standard material
 Collector                         ACS                                       SUS 400 series           ACS13152W
                                                (bushed type)
                                                                                                      ACS19152W
                                                                                                      ACS25152W
                                                                                                      ACS35152W
                                                                                                      JAC08152□-PJ
                                                                                                      JAC10152□-PJ
                                                Standard material                                     JAC10152□-PJ-H
                                          PJ    (bushed type)                SUS 400 series           JAC6205□-PJ
                                                S, F rollers                                          JAC6205□-PJ-H
                                                                                                      JAC21152□-PJ
                                                                                                      JAC26152□-PJ
                                                                                                      JAC10152F-PJW
                                                                                                      JAC10152F-PJW-H
                                          PJW   Alternating F rollers        SUS 400 series
                                                                                                      JAC6205F-PJW
                                                                                                      JAC6205F-PJW-H
 Water Screen              JAC
                                                                                                      JAC08152□-SJ
                                                                                                      JAC10152□-SJ
                                          SJ    SUS S, F rollers             SUS 300 series           JAC6205□-SJ
                                                                                                      JAC21152□-SJ
                                                                                                      JAC26152□-SJ
                                                                                                      JAC10152F-SJW
                                          SJW   Alternating F rollers        SUS 300 series           JAC6205F-SJW
                                                                                                      JAC21152F-SJW
                                                                             F roller: Plastic        JAC10152FP-SJW
                                                Plastic F rollers
                                          —                                  Pin, bush, link plate:   JAC6205FP-SJW
                                                (Low noise type)             SUS 300 series           JAC21152FP-SJW
                                                                                                      ACRD08
                                                                                                      ACRD10
                                 ACRD           With roller                  SUS 400 series
                                                                                                      ACRD12
                                                                                                      ACRD17
                                                                                                      BF120
                                                                                                      BF140
                                                                                                      BF140-TK
 Drive Chains
                                                Standard material (bushed                             BF160
                                    BF                                       SUS 400 series
                                                type)                                                 BF160-TK
                                                                                                      BF200
                                                                                                      BF200-TK
                                                                                                      BF240
                                                                                                      EPC78D
                                   EPCD         Plastic                      Engineering plastic
                                                                                                      EPC90D
■ Sprockets
Tsubaki provides sprockets that can satisfy the type, material, or dimensional requirements of any main or drive chain.
Scraper Parts
          Part Name                Material
 Flight                  FRP
 Shoe                    Plastic, FCD, SCS
 Distance Block          Plastic
                                                                            95
                                                                                                                                                                  Chains and Sprockets for Water Treatment
                                                                                                         96
Chains and Sprockets for Water Treatment
                                                                                                                                T
           L1
                                                                                2C
                                                                     2X
           L2
                                                                                                                                W
                                                                                                                      R
                                                                                           O
                Flights that do not have standard attachment                           J
                dimensions (※) can be made to order.                               T
                                                                                                                                                   Over 35
                                                                     S1
                                                                 S
                                                                     S2
                                                   S3
                                                                                                                                H
                                                                                                                                                   with sprockets when designing.
P P
                        Ave. Tensile    Min. Tensile                      Roller            Inner Link                    Pin                                Inner Plate       Outer Plate
   Tsubaki Chain                                           Pitch                                                                                                                                 Mass
                         Strength        Strength                          Dia             Inner Width
      Number                                                 P                                                                                                                                   kg/m
                         kN{kgf}         kN{kgf}                            R                  W               D           L1          L2                T            H        T          H
     ACR810            98.1{10000}      88.3  {9000}       152.4          22.2               22               11.3        25          28.5          4.5               33   4.5            33      3.2
     ACR815            147  {15000} 132  {13500}           152.4          22.2               27.6             11.3        31          34.5          6                 38   6              38      5
     ACR816            157  {16000} 142  {14500}           152.4          25                 26               12.7        30          34            6                 38   6              38      5
     ACR819            186  {19000} 172  {17500}           152.4          29                 30.6             14.5        33          36            6                 44   6              38      6
    ACR810SS           58.8  {6000}     52.9  {5400}       152.4          22.2               22               11.3        25          28.5          4.5               29   4.5            25      2.5
                                                                                       Attachment Dimensions
   Tsubaki Chain                                                                                                                                                                                Mass
      Number                                                                                                                                                                                   kg/each
                           2C             2X               J                    S                        S1                S2                 S3                     O             T
     ACR Chain
                                                                                                                           Outer Plate (round holes)
                                                                                                    97
                                                                                                                 Chains and Sprockets for Water Treatment
ACP Chains do not suffer corrosion wear, and in combination with ultrahigh molecular polyethylene sprockets they offer
unsurpassed wear resistance. They are also lighter than steel chains (chain: 1/4 − 1/2 lighter, sprocket: 1/3 lighter), making
them easy to handle.
■ SF4 Attachment
                                                                                                                                         T
                                                                                                                 L1
                                                                                                                        D
                                                                                                                                                                                  2C
                                                                                                                                                                         2X
                                                                                                                 L2
                                                                                                                                                                                                O
                                                                                                                      Flights that do not have standard attachment                        J
                                                                                                                      dimensions (※) can be made to order.                         T
                                                                                                                                                                         S1
                                                                                                                                                                     S
                                                                                                                                                                         S2
                                                                                                                                                         S3
                                                                                                                                     P                   P
※ ※
    ACP Chain
                                                                                    SF4 Attachment
Plastic Pin
                                                                          98
Chains and Sprockets for Water Treatment
■ Main Chain
                          TP
                                                                        TB
   L1
                                                                        W
            D
   L2
                                                                        TB
                          TP
                                                                        HB
       HP
P P
                          Ave. Tensile      Min. Tensile                              Inner Link                   Pin                           Inner Plate                          Approx.
                                                                                                                                                                            Outer Plate
   Tsubaki Chain                                              Pitch    Bush Dia.
                           Strength          Strength                                Inner Width                                                                                       Mass
      Number                                                    P         B
                           kN{kgf}           kN{kgf}                                     W           Dia. D        L1              L2   Thickness TB Height HP Thickness TP Height HP kg/m
                                                                                                                                                                                         T
                                                                              L1
                                                                                     D                                                                2C
                                                                                                                                            2X
■ SF4 Attachment
                                                                              L2
                                                                                                                                                                                         W
                                                    Flight attachment for sediment conveyors and collectors                                                                     R
                                                                                                                                                              O
                                                                                   Flights that do not have standard attachment                           J
                                                                                   dimensions (※) can be made to order.                               T
                                                                                                                                                                                                        Over 35
                2C※
                 2X
                                                                                                                                            S1
                                                                                                                                        S
                                O
                                                                                                                                            S2
                                                                                                                         S3
                            J
                                                                                                                                                                                                        Ensure that flights do
                                                                                                                                                                                         H
                                                                                              99
                                                                                                                          Chains and Sprockets for Water Treatment
                                          C
                                               X
      dO                             TL
                      N          O
                           TA
■ Long Pin Attachment Bucket attachment for sediment collector. Buckets attach easily.
      d
                 T0
                 d0
                      P'
                                                                                   100
Chains and Sprockets for Water Treatment
■ NVJ Series	                              Tsubaki’s most economical chain. Highly durable and wear resistant.
■ PJ Series	                               Offers superb wear and corrosion resistance.
■ SJ Series	                               Our most corrosion resistant chain.
■ PJW Series	                              A PJ Series chain with alternating flanges, preventing chain from falling off of guide rail.
■ SJW Series	                              An SJ Series chain with alternating flanges, preventing chain from falling off of guide rail.
■ FP-SJW Series	                           Reduced running noise thanks to engineering plastic F rollers.
    (Low Noise Series)
   S Roller                                                                               R Roller
                                                    T
    L1
                                                                                                                                T
                                                    W
                                                                                          L1
           D
                                                                                                                                W
    L2
                                                                                                                                               E
                                                                                                D
                                                                                          L2
                                                               R1
                                                    T
                                                                                                                                T
                                                                                                                                          R2
                                                                        H
                                                                                                                                               H
   F Roller                                                                               Heavy Duty Specs (Same for S, R, and F rollers)
                                                                                                                                                    HB
                                                                                                                                                H
                                                               R2
                                                    T
    L1
           D
                                 e
    L2
Note: The following needs to be considered for FP-SJW Series (low noise type).
Use the following formula to calculate the rail reactive force R generated by chain tension T on the corner rail area.
P D
                                                T
                                                        R
                                 o ad
                              rl
                         l  le                                                   θ
                      Ro                                                    2Tsin  =R
                                                                    r            2
                                                                               θ    P/2
                                                                            sin =
                                                                               2 r+D/2
              Rail corner                                                             P
                                                                            ∴R=2T×
                                                                                    2r+D
Next, use the following formula to calculate the Hertz stress Q (contact compression stress) from the rail reactive force.
  Q=0.591 R/L×[E1+E2/
                    (E1+E2)
                          ×(r−d)
                               /(r×d)
                                    ] d: Roller radius (D/2) [mm]
  Q≦49 [N/mm2]                                                               L: Rail width [mm]
  E1: Roller Young modulus (plastic: 3.43 x                 103N/mm2)       E2: Rail Young modulus (SUS304: 1.89 x 105N/mm2)
                                                                                    101
                                                                                                                                                  Chains and Sprockets for Water Treatment
*1: NVJ Series material: Pin/bush use SUS400 Series stainless steel, while roller/link plate use alloy steel.
*2: SJW Plastic Series material: F roller uses plastic, while pin/bush/link plate use SUS300 Series stainless steel.
Note: 1. Offset link available. 2. Contact a Tsubaki representative regarding tensile strengths, chain pitches, and so on not shown above.
	     3. Insert roller type in the □ box. 4. The rollers on the attachments on engineering plastic F roller chains (low noise chains) are stainless steel.
	     5. The E dimension is the rolling contact width. E2 is the length of the roller (real rolling contact width) when there are alternating flanges (SJW, PJW).
	     6. NVJ Series is equivalent to the VJ Series using different material for some parts.
                                                                                                 102
Chains and Sprockets for Water Treatment
■ Attachment Dimensions d0
Y Attachment
For rotating-rake Water Screens
                                                                                     Q
                                                                                                                      d
                                                                                     T0
                                                                                                                D
                                                                                                                                                          Add. Mass
                   Tsubaki Chain     Roller
     Series                                     d         d0          D              ℓ2             ℓ3                     Q                T0             per Set
                      Number         Type                                                                                                                  kg /set
                     JAC08152          S        25        M10        M20             38            120                     60               30                1.1
                     JAC10152              c    35        M12        M27             42            148.5                   70               40                1.9
       PJ            JAC6205          R/S       40        M12        M30             49            164.5                   78               44                2.7
                     JAC21152          S        45        M16        M36             55            174                     78               46                3.2
                     JAC26152          S        50        M16        M45             65            204                     95               50                5.1
A2 Attachment (Type 1)                                                                        d0
                                                                                                                                                 Sprocket Center
For fixed rake Water Screens
                                                                                C
                                                                            X
Chain Center
                                                                                                        K                      O
                                                                                                        N
                                                                            S
                                                                                TL
                                                                                                                                                           Add. Mass
                   Tsubaki Chain     Roller
     Series                                    d0    ℓ2         C          X              K        N                  S              O            TL        per Set
                      Number         Type                                                                                                                   kg /set
                     JAC10152         R/F      M12   42         60         80         65           110              19.0            15      	9.5                0.6
     PJ・SJ
                     JAC6205          R/F      M12   49         70         95         70           120              22.2            18      	12                 0.9
A2 Attachment (Type 2)
For sediment conveyors
                                                                                     C
                                                                                                                                            Sprocket Center
                                                                                X
                                                                                                                                     Chain Center
                                                                                                            K                O
                                                                                                            N
                                                                                     T
                                                                                S
                                                                                                                                     T                     Add. Mass
                   Tsubaki Chain     Roller
     Series                                    C     X          K          N              S        O                 VJ              PJ         SJ          per Set
                      Number         Type                                                                                                                   kg /set
                                                                                                                    Series         Series     Series
                     JAC10152         R/F      50    65         60         90         32           12                6.3             6             6            0.20
     PJ・SJ
                     JAC6205          R/F      60    79         60        100         38           15                7.9             7             8            0.37
                                                                     103
                                                                                                                   Chains and Sprockets for Water Treatment
                                                                            d0
                                                                                                                       F
                                                                                                          E
                   L1
                                                                                                                                     E1
                             D
                                                                                                                                 Z
                                                           W
                   L2
                                                           T
                                                                                                                       R2
                                                                                          C
                                                                                     X
                                                                                          K           O
                                                                                     TL
                                                                                          S
                                                                                                                                     HB
                                                                                                                                 H
                                                                                              HB: Inner plate width is wider on Heavy Duty specifications
SJW Series
                                                                     Attachment Dimensions                                                       Add. Mass
 Tsubaki Chain
                                                                                                                                                  per Set
    Number
                        d0         ℓ2             C             X                K             N              S             O             TL      kg/set
                                                                         104
Chains and Sprockets for Water Treatment
Chain life can be greatly affected by the choice of sprocket. Tsubaki has developed a block tooth sprocket with anti-wear/corrosion
properties in mind. We can also manufacture made to order products using different materials and/or dimensions.
                                                                               105
                                                                                               Chains and Sprockets for Water Treatment
■ ACR Sprockets
                          IC Type (Block tooth)
       T                                          P
                        DO
                        DH
                        DP
                    d
                                                                                    φDO
                                                                                    φDP
                                                                                    φDH
                          d
φd
                                              d
                         240
                                                                              L                                   Split face
                    L
Note:
1. Indicate prepared hole for a square hub assembly on ACP sprockets
2. Maximum shaft diameter for prepared hole is 160mm.
                                                                       106
Chains and Sprockets for Water Treatment
Drive Chains
■ BF Chain
                                                                                                                                   Uses a thick pin for high wear resistance. All parts
                                                                                                                                   use tempered SUS400 series stainless steel, giving
                                                                      T
                                                                      T
                                                                                 L1
     L1
     L1
                                                                                        L1
              D D           B B
                                                                                                                                   BF chains high strength and resistance to pitting.
                                                                      W
                                                                      W
                                                                                 L2
                                                                                                                                   JIS roller chain sprockets can be used as is.
     L2
     L2
                                                                                        L2
                                                                      T
                                                                      T
                      P P         P P                                                                P          P
                                                                                                                             H
                                                                      H
                                                                                                                        H
                                                                                                                      Inner Link             Plate                   Pin
  Tsubaki Chain           Ave. Tensile Strength   Min. Tensile Strength         Pitch                                                                                                      Approx. Mass
                                                                                               Bush Dia. B           Inner Width  
     Number                    kN{kgf}                 kN{kgf}                    P                                                Thickness T Height H    Dia D     L1            L2         kg/m
                                                                                                                          W
      BF120                 108 {11000}                  99 {10100}            38.10                 22.23              25.4             5         33.0    12.70   27.5        31.5            6.8
      BF140                 137 {14000}              127 {13000}                                                                                 38.0                                          9.5
                                                                               44.45                 25.40              25.4             6                 14.45   29.5        37.0
      BF140-TK              147 {15000}              132 {13500}                                                                                 44.0                                         10.6
      BF160                 181 {18500}              167 {17000}                                                                         6       44.0      15.78   34.5        40.5           10.9
                                                                               50.80                 28.58              31.7
      BF160-TK              233 {23800}              196 {20000}                                                                         7       44.5      14.29   35.5        38.5           12.5
      BF200                 309 {31500}              284 {29000}                                                                                           22.10   45.5        50.5           20.7
                                                                               63.50                 39.69              38.1             9       54.0
      BF200-TK              353 {36000}              324 {33000}                                                                                           19.10   44.0        50.5           20.9
      BF240                 392 {40000}              363 {37000}               76.20                 47.62              47.6            10       63.5      25.27   53.5        57.5           27.8
■ ACRD Chain
                                                                                                                                   Uses an all-stainless steel chain with rollers and
                                                                                                                                   block tooth sprockets.
                                                                                                T
               D
         L1
                                  D1
                                                                                                W
         L2
  Tsubaki Chain               Pitch          Ave. Tensile Strength    Min. Tensile Strength       Inner Width           Rollew Dia.               Pin                      Plate           Approx. Mass
     Number                     P                 kN{kgf}                  kN{kgf}                     W                     B          Dia  D    L1        L2        T            H          kg/m
      ACRD 08                101.6             142 {14500}                132 {13500}                    27.6               22.2        11.3      31        34.5      6            38          6
                                                                                                                                                                      6            38
      ACRD 10                 127              186 {19000}                172 {17500}                    30.6               29          14.5      33        36                                 6.4
                                                                                                                                                                      6            44
      ACRD 12                152.4             235 {24000}                216 {22000}                    38.9               34.9        15.9      39.4      42        7            44.5        8.2
      ACRD 17                152.4             353 {36000}                324 {33000}                    38.1               40.1        19.1      44        50        9            54          12.8
Note: ACRD10 outer plate: 6t × 38, inner plate: 6t × 44
T2
                                       φD
                                                                                  W
                                  L
                                                                     φB
                                      T1
T2
                                                                         Chain Direction
                                                                                  H
P P
 Tsubaki Chain Ave. Tensile Strength Min. Tensile Strength Allowable Tensile Strength        Pitch       Bush Dia. Link Inner Width Pin Dia. Outer Width   Plate Thickness    Plate Height Approx. Mass
    Number          kN{kgf}               kN{kgf}               kN{kgf}                        P             B            W            D          L          T1       T2           H         kg/m
      EPC78D            19.6 {2000}          17.7 {1800}             3.24 {330}              66.27            22.2          27.4      11.3       74.3       16         7            28.6           2.3
      EPC90D            37.3 {3800}          32.4 {3300}             6.18 {630}              90               35            30        12.7       82.9       16       10             40.0           2.9
Note: Chain should be selected by Allowable Tensile Strength
                                                                                                              107
                                                                                                                                   Chains and Sprockets for Water Treatment
Drive Chains
   Tsubaki Chain                 Chain   No. of                            Tooth           Hub Dim.              Pilot Bore Dia.   Max.                                  Approx. Mass
                                                  Outer Dia. Pitch Dia.                                                                           Type/Material
      Number                     Pitch   Teeth                             Width    Dia. DH        Length L             d        Shaft Dia.                                  kg
                                          12        419           392.6     22       140            115                 50          85                                        26
     ACRD08                      101.6
                                          24        803           778.4     22       160            135                 60          95                                        77
                                          10        433           411       25       150            125                 50          90                                        29
     ACRD10                      127
                                          18        751           731.4     25       180            150                 70        110           SS400 (Hub)                   74
                                           9        480           445.6     30       160            135                 60          95          SCS2 (Teeth)                  40
     ACRD12                      152.4
                                          15        765           733       30       190            160                 80        115                                         90
                                           9        476           445.6     30       180            150                 70        110                                         45
     ACRD17                      152.4
                                          15        760           733       30       230            200               100         140                                       110
   Tsubaki Chain                 Chain   No. of                            Tooth           Hub Dim.              Pilot Bore Dia.   Max.                                  Approx. Mass
                                                  Outer Dia. Pitch Dia.                                                                           Type/Material
      Number                     Pitch   Teeth                             Width    Dia. DH        Length L             d        Shaft Dia.                                  kg
                                          15        202           183.25    24       110            100                 55          65                                         9
                                          23        300           279.8     24       120            100                 55          75                                        17
     BF120                       38.10
                                          40        207           485.6     24       170            130                 80        105                                         49
                                          45        568           546.19    24       170            130                 75        105                                         50
                                          11        178           157.78    24       100            100                 40          60                                         8
                                          23        350           326.44    24       120            100                 55          70                                        21
                                          35        521           495.88    24       150            100                 50          90                                        45
     BF140                       44.45
                                          40        591           566.54    24       170            110                 60        105                                         60
                                          45        662           637.22    24       170            110                 60        105                                         73
                                          50        733           707.91    24       170            110                 60        105                                         87
                                          11        204           180.31    30       115            120                 40          70                                        12
                                          17        302           276.46    30       130            120                 62          80        C, C-split: SCS2                18
                                          23        400           373.07    30       130            120                 55          80        D-split: FCD600 (Hub)           29
                                          25        433           405.32    30       190            170                 80        112                SCS2 (teeth)             55
     BF160                       50.80    30        514           485.99    30       170            110                 60        105         Only C Type is available        55
                                          35        595           566.71    30       170            110                 60        105         with 25 or fewer teeth.         71
                                          40        676           647.47    30       200            130                 70        125                                         98
                                          45        757           728.25    30       200            130                 70        125                                       119
                                          50        838           809.04    30       200            130                 70        125                                       142
      T                                                                                       T                                                   Split face
                                                     Split face
                                                                                                                      φDO
                                                                                                                φDP
                           φDO
                     φDP
                                                                                                          φDH
               φDH
                                                                                                     φd
          φd
                                                                                   108
Chains and Sprockets for Water Treatment
                        D                  d0
                                                                    W
                                                                                     E
     L1
          T
     Th
                                      d      Distance Spacer                     R
                  Dh
                                 Nominal Pitch
                                                                                     Dimensions for WAC100610 and above are given in ( ).
                                                                                                                                             H
                  Ave. Tensile       Min. Tensile      Roller       Inner        Plate                       Pin               Distance Spacer   Approx.
 Tsubaki Chain                                                      Width
                   Strength           Strength                                                                                                    Mass
    Number
                   kN{kgf}            kN{kgf}       Dia. R      E     W      T           H   Dia. D    L1    L2     Th   Dh   d0     d      ℓ    kg/m
 WAC25610         245 {25000}        216 {22000} 100           41   50       9.5     63.5    22.2     45.0   57.0   4    28   27.2 M16     130   17.0
 WAC32610         314 {32000}        275 {28000}    100        41   50      12.7     63.5    26.1     51.5   65.5   4    32   27.2 M16     140   20.5
 WAC45610         441 {45000}        382 {39000}    100        41   50      12.7     76.2    26.1     51.5   65.5   4    32   27.2 M16     145   23.8
 WAC55610         539 {55000}        461 {47000}    100        41   50      12.7     76.2    26.1     51.5   65.5   4    32   27.2 M16     140   23.8
 WAC65610         637 {65000}        549 {56000}    110        41   50      16       76.2    31.8     58.7   76.3   4    38   27.2 M20     165   30.0
 WAC75610         735 {75000}        628 {64000}    110        58   66.7    16       80      31.8     67.0   84.0   4    38   27.2 M20     180   34.0
 WAC100610        981{100000}        834 {85000}    130        58   66.7    22       100     35.0     79.0   98.5   8    40   34   M22     210   53.1
 WAC120610       1180{120000}       1000{102000}    150        62   70      22       115     40.0     80.7 100      8    46   34   M22     210   64.5
                                                                            109
                                                                                                                       Chains and Sprockets for Water Treatment
■ F Type Flight
Specific Gravity: 1.9
Mass: 2.4kg/m
Material: FRP
Color: Blue
Flight Cross-section
                                                                A
                                                                 B
                                                                C
                                                                D
■ Distance Spacer
Specific Gravity: 1.4
Material: Plastic
Mass: 240g
Color: Black
                                                                             110
Large Size Conveyor Chain
Related Products
                                                                111
                                                                                                                      Large Size Conveyor Chain Related Products
Construction                                                                             Applications
                                                                                         1. Transferring/conveying heavy items.
             Top Plate                                                                   2. When items are conveyed only infrequently and do not
                                                                                            warrant conveyor use.
                                                                                         3. When efficient use of space is important.
                                                                                         4. As a slide guide for long items.
                                                                                   112
Large Size Conveyor Chain Related Products
■ Dimensional Chart
                                                                            (Note 1)
                                      N                                 n-φO                                       X                                                         X
                         K                        K                                                                C                                                         C
                                                                                                                                           T
                                                                                       T
                                                                         H
                                                                                                                                                   B
                                                                                            B
                                                                                                                   E1                                           E1
                                                  D
                                                                                                                   W                                                         E2
                                                                                                                   A                                                         W
                                                                                                                                                                             A
                                                                                                        TUF-J, TUF6 – TUF65
                                                                                                                                                                     TUF100, TUF200
  Note 1: Contact a Tsubaki representative regarding hole positioning (n-φO) for TUF-J to TUF25 and TUF200.
  	    2: The holes marked ※ are not for attaching a handle. Handle attachments are restricted to extended side plate types.
                                                                                                    Attachment holes: 2 × φ8
                                                                                                    Attachment bolts: M6 Truss Screws
                                                                                                               Handle attachment hole φ10
                                                                                                           113
                                                                                                                                      Large Size Conveyor Chain Related Products
Turntable M
                                                                                      114
Large Size Conveyor Chain Related Products
Toughroller Attachments (Optional)
   For hand pulling, directional travel, and connection with other Toughrollers.                             N
                                                                                                                                               Z
                                                                                      Attachment Dimensions
                                                                                                                                                               Approximate
                                                                                          Model No.                       L                        Z
                                                                                                                                                                 Mass kg
                                                                                         TUF-J                         170                         17               3
                                                                                         TUF 6                         230                         17                       6
                                                                                         TUF12                         300                         17                       12
                                                                                         TUF25                         400                         22                       33
                                                                                         TUF1P                         230                         17                    2.4
                                                                                         TUF2P                         300                         17                       6
                                                                                         TUF4P                         400                         22                       19
                                                                                      Made-to-order.
2. Handle                                           Handles can only be attached to Toughrollers with extended side plates.
   For hand pulling and directional travel
                                                                                                             Model no.                                             Model no.
                                                                                                                 TUF-J                                             TUF25
                                                                                                                 TUF6                                              TUF25W
                                                                                                                 TUF12                                             TUF4P
                                                                                                                 TUF-JP                                            TUF4WP
                                                                                                                 TUF1P
          Handle
                                                                                                                 TUF2P
Toughroller
L-shaped bar
Insert
Handle
Made-to-order.
3. Turntable
   For directional travel
                                                                                          O
                                                                                      X
                                                                                                                                                                   P
                                                                                                                                                                        d
                                                                                                         O
                                                                                                                                          t Q
                                                                                                                 K
                                                                                                                 N
                                        Turntable
                                                                                      Attachment Dimensions
                                                                                                                                                                       Approximate
                                                                                          Model No.              φP φd         Q           t       Mounting Bolt
                                                                                                                                                                         Mass kg
                                                                                          TUF-J                  90       7    10          6            M8                1.3
                                                                                          TUF1P, TUF6            120     10    13          6            M10                  2.4
                                                                                          TUF2P, TUF12           160     14    13          9            M12                  5.3
                                                                                          TUF4P, TUF25           200 17.5      17         12            M16                 12.1
                                                                                      The turntable is attached to the top plate of the Toughroller by bolts.
                                                                                      Dimensions not listed above will be the same as the Toughroller
                                                                                      dimensions.
                                                                                      Note: Made-to-order.
                                                                             115
                                                                                                                            Large Size Conveyor Chain Related Products
Toughroller Attachments (Optional)
    4. Side guide roller                                              Side guide rollers can be installed on one or both sides.
                                                                                                                                                                    LR
       For preventing lateral vibration and for when there are lateral forces.
                                                                                                    N                                                               LC
                                                                                                     d                                                               X
                                                                                                                              E
                                                                                                                                h
                                                                                                    R
                                                                                               Attachment Dimensions
                                                                                                Model No.    N      X           H       R           E         d          h        LC    LR
                                                                                                 TUF-J      120    135        51      38            16       14.5    20           142   180
                                                                                                 TUF6       160    150        66    44.5            23       22      27           174   218
                                                                                                 TUF12      210    200        85      60            38       22      40           220   280
                                                                                                 TUF25      300    250      130       75            62       31.5    60           285   360
                                                                                               Note: Made-to-order.
    5. Spikes                                                                                                N                                                               X
                                                                                                                                                                                                                            R
       For use with wooden pallets                                                                           K                                                               C
Spike
                                                                                                                                                                                               S
                                                                                                                                                    T
                                                                                                                                    H
                                                                                                                                                         B
                                                                                                                                                                                            Press fit
                                                                                                                            D                                                E1
                                                                                                                                                                             W
N                                         X
                                                                  R
                                                                                               Attachment Dimensions                                                         A
K                                         C                                  Spike
                                                                                                   Model No.              R                     S
                                                                                 Top plate           TUF-J                12                    7
                                                         S
                              T
                                                                                                     TUF6                 14                    8
                                                                                                     TUF12                19                10.5
                       H
                                                                                                                                                                             E1
                                                                                                                          D                                                  Y
                                                                                                                                                                             W
                                                                                               Attachment Dimensions                                                         A
                                                                                                                                    Approx. Mass
               Skirt
                                                                                                Model No.    U       V          Y        kg
                                                                                                                                    (skirts on both sides)
Scraper
                                                                                 116
Large Size Conveyor Chain Related Products
■ Notes on Handling
1.	 Standard Toughrollers cannot                                                                     6.	 Ensure a gradient of less than
    take thrust loads along the roller                                                                   1.0–2.0mm when there is a             Side
                                                                                                                                               surface                    Between 1 – 2mm
    axis. If thrust loads are present,                                                                   step in rail connections. The
    consider using the optional side                                                                     rail seams should be smooth
    guide roller and skirt, or have a                                                                    or like as shown on the right.        Upper
                                                                                                                                               surface
    rail bear the thrust load.
    40 oil each time. Tsubaki offers stainless steel specifications                                      chocks between the side
    for use in extremely corrosive environments. Use in high                                             plates and rail.
    temperatures will accelerate lube deterioration. Always lube
    regularly.                                                                                       8.	 When using a Toughroller
                                                                                                         with a turntable, the manner
4.	 Usage limits are when any of the following begins to occur:                                          shown in the drawing on the
	 ● Center plates touch                                                                                 right is ideal. Attaching a bar
      link plates                                                                                        between two rear
	 ● Link plates touch rails                                                                             Toughrollers will allow for
	 ● Side plates touch rails                                                                             smooth travel.                                                                     Bar
                                                                                                                                                    Handle
                 Note: Refer to individual sections for possible model (size/roller type) and attachment assemblies.       TUF4P                            1     K
                 Contact a Tsubaki representative regarding installing attachments before shipping.
                                                                                                                            TUF4P-TTB                        1     K
                                                                                                   117
                                                                                                                                                         Large Size Conveyor Chain Related Products
■ Series Overview
                                                                      Lubed Specifications             Non-lubed Specifications          Water Resistant Specifications     Heat Resistant Specifications
                                          Bearing Specification
                                                                                                     1. Coefficient of Friction: 0.03   1. Coefficient of Friction: 0.03
                                                                                                                                                                           1. Coefficient of Friction: 0.03
                                                                  1. Coefficient of Friction: 0.03   2. Operating Temp: -20 to 50℃      2. Operating Temp: 0 to 50℃
                                                                                                                                                                           2. Operating Temp: -20 to 150℃
                                                                  2. Operating Temp: -20 to 80℃      3. Non-lubed                       3. Non-lubed
          Roller Specification                                                                                                                                             3. Heat resistant lube
                                                                  3. Lubed                           (However, an anti-rust oil is      (However, an anti-rust oil is
                                                                                                                                                                                        (Includes grease nipple)
                                                                                                     applied during shipping.)          applied during shipping.)
                                                                  Ambient temperatures away          Ambient temperatures away            Ambient temperatures in          Ambient temperatures away
                                     Usage Environment
                                                                    from water and dust                from water and dust                  contact with water               from water and dust
                                                                                                             118
Large Size Conveyor Chain Related Products
 [Available Specifications]
                                                                                                                                                          Size               Available Bolt Length                                       Size                     Available Bolt Length
            Lubed                    Non-lubed                           Water                                      Heat                                     03                         14mm                                                 17                            32mm
                                                                        Resistant                                  Resistant
                                                                                                                                                             05                         20mm                                                 26                            38mm
                                                                    Note: Check allowable load
                                                                                                                                                             10                         22mm                                                 36                         44.5mm
● Dimensions/Specifications                                                                                                                                  12                         25mm
            ■ JBR-1                                                                                                                           ■ JBR-2
                                                                                                              M
                                                           D
                                                                                                                                                                                                                                                          M
                                                                                                                                                                                   D
                                                                                                                                                                                                                                   d
                                                H                       E          T2                                                                                                                         T2         E         T2
                                                                      L1                         L2                                                                                                 L2                                       L2
            *Heat resistant grease nipple protrusion 8.5                          L3                                                                                                                                     L4
            ■ JBF-1                                                                                                                           ■ JBF-2
                                                                                                                                                                                  M
                                                                                                                                                                                                                                                              M
                                                                                                                                                                                  D
                                                                                                                                                                                  F
                                                                                                                                                                                                                                         d
                                                                                                                                                                                                              d
                                                               D
                                                                                                           M
                                                           F
                                            H                                                                                                                                                                      T2         E         T3
                                                                        E               T3
                                                                                                                                                                                                         L2                                       L2
                                                                            L1                   L2
                                                                                                                                                                                                                              L4
                   *Heat resistant grease nipple protrusion 8.5                        L3
                                                                                                                                                                                                T         W              T
                                                                                             T
                                         Attachment Plate
                                                                                                      A
                                                                                                                                                                                                                                         Note : A
                                                                                                                                                                                                                                                 xle cannot be inserted from one side.
                                                                                                                                                                                                                                   A
Note:
1. Allowable loads shown in ( ) are for Type 2. No ( ) indicate the same values for both Type 1 and 2.
2. Values for allowable no. of rotations shown in ( ) are for non-lubed and water resistant specifications. No ( ) indicate no difference between specifications.
3. 03 and 05 sizes for Type 2 heat resistant specifications are unavailable.
4. The allowable load values above for JBR water resistant specifications are multiplied by a coefficient of 0.7.
5. Stock Items ◎ Lubed Specifications: Type 1 JBR03 − 17, JBF03 − 17
                  ◎ Non-lubed Specifications: Type 1 JBR03N − 12N, JBF03N − 12N
     All other models are made-to-order.
                                                                                                                                        119
                                                                                                                                                             Large Size Conveyor Chain Related Products
● Dimensions/Specifications
     ■ JBFF-1                                                                                                  ■ JBFF-2
                                                                                                                                               D
                                                                                                                                               M
                                                                                                                                                                                                      M
                                                                                                                                               F
                                                                                                                                                                                      d
                                                                                                                                                                     d
                                                 D
                                                                                   M
                                                 F
                                                                                                                                                                          T3    E     T3
                                  H
                                                       T3      E     T3                                                                                              L2                        L2
                                                              L1              L2
                                                                                        Size          Available Bolt Length                                                     L4
        *Heat resistant grease nipple protrusion 8.5                 L3
                                                                                        03                    14mm                                                        T      W         T
                                                                          T
                                                                                        05                    20mm
                                                                                        10                    22mm
                              Attachment Plate
                                                                                                                                                                                                A
                                                                                        12                    25mm                 Attachment Plate
                                                                               A
                                                                                                     120
Large Size Conveyor Chain Related Products
            ■ JBTF-1                                                                                                                                ■ JBTF-2
                                                         D1
                                                         D0
                                                                                                                                                                                            D0
                                                                                                                                                                                            D1
                                                                                                                                                                                            M
                                                                                                    M
                                                                                                                                                                                                                                                       M
                                                         F
                                                                                                                                                                                                                                       d
                                                                                  d
                                                                       E          T3                                                                                                                               T3        E      T3
                                                H
                                                                       L1                  L2
                                                                                                                     Size           Available Bolt Length                                                    L2                             L2
                *Heat resistant grease nipple protrusion 8.5                 L3                                                                                                                                              L4
                                                                                                                      03                   14mm                                                                    T         W         T
                                                                                       T
                                                                                                                      05                   20mm
                                    Attachment Plate
                                                                                                                      10                   22mm
                                                                                                                                                                                                                                             A
                                                                                                                      12                   25mm
                                                                                                A
                                    Do not chamfer, as there is                                                                                                            Attachment Plate                                                       Note: Axle cannot be inserted from one side.
                                    only slight clearance with the axle.                                                                                                   Do not chamfer, as there is                                                Configure roller so that attachment plate
                                                                                                                      17                   32mm                            only slight clearance with the axle.                                       can be removed.
                                                 190                                                                                       32                         3   9     35                                  75   112                                                            32
            JBTF10       Type 1 Type 2 3.43 350 (120) 78.4                                          8         16 50.8 54.3 65             (24)     M16 20            (6) (12) (41.5)                  40          (81.5)(118) 0.66                     0.76 16.2 17~21                 (38)
                                                                    150                                                                    38                         3    11    41.5                               90   135                                             38
            JBTF12       Type 1 Type 2 5.49 560                    (100) 78.4                       8         20     65 69.2 80           (27)     M20 24           (7.5)(15.5) (51)                48.5          (99.5)(144) 1.24                     1.32 20.2 21~25 (47.4)
                                                     6.86    700   120                                                                     48                         4     14    56.5                     119   177                                                                    52
            JBTF17       Type 1 Type 2              (9.81) (1000) (80)            162 16.5 24                        80 86.0 100          (30)     M24 34           (10.5)(20.5) (70)               62.5 (132.5)(190) 2.72 2.85 24.2 28~34                                             (65)
Note:
1. Allowable loads shown in ( ) are for Type 2. No ( ) indicate the same values for both Type 1 and 2.
2. Values for allowable no. of rotations shown in ( ) are for non-lubed and water resistant specifications. No ( ) indicate no difference between specifications.
3. 03 and 05 sizes for Type 2 heat resistant specifications are unavailable.
4. Made-to-order item.
● Dimensions/Specifications
            ■JBUR-1                                                                                                                                  ■ JBUR-2                                                                                                  Sprocket Center
                                                                                                                 T
                                                L1
                                                          φD
                                      L 1+L 2
                                                                                                                                                                                                                                                                                  T
                                                                   E
                                                L2
L1
                                                                                                                                                                                                          φD
                                                                                                                                                                                  L 1+L 2
                                                                                                        φR
                                                                                                                 T
                                                                                                                                                                                                                                                                                  W
                                                                                                                                                                                                                                                       e
                                                                                                                                                                                            L2
                                                                                                                      03                   14mm                                                                                                                      φF
                                                                                                                 H
                                                                                                                      17                   32mm
                                                                                                                                                                                                                       P                                P
                                                                             190                                                     32                             3    35                           75    112
            JBUR10        Type 1 Type 2 0.98 100                            (120)               78.4         8       16      60     (24)   M16            26       (6) (41.5)                40     (81.5) (118)                   0.59 0.69 16.2 17~21                                  32
                                                                             150                                                     38                              3    41.5                        90    135
            JBUR12        Type 1 Type 2 1.47 150                            (100)               78.4         8       20      80     (27)   M20            32       (7.5) (51)               48.5    (99.5) (144)                   1.15 1.23 20.2 21~25                                  38
                                                                             120                                                     48                          4     56.5                          119   177
            JBUR17        Type 1 Type 2 2.94 300                            (80)                162 16.5             24     100     (30)   M24            44   (10.5) (70)                  62.5   (132.5)(190)                    2.47 2.60 24.2 28~34                                  52
Note:
1. Values for allowable no. of rotations shown in ( ) are for non-lubed and water resistant specifications. No ( ) indicate no difference between specifications.
2. Made-to-order item.
                                                                                                                                       121
                                                                                                                                                                                                                 Large Size Conveyor Chain Related Products
                                                                          Water                                 Heat
                                                                         Resistant                            Resistant
● Dimensions/		                                                           Note: Check allowable load
                                                                                                                                                                                       ● Model Numbering Example
 	Specifications                                               O                                                                                O
               ■ABR                                                                      ■ABF                                                                        F0
                                                                                                                                                                                                                    ABR
                                                                                                                                                                                             Attachment
                                                                                                                                                                                             Bearing
                                                                            2C
                                                                                  2X
                                                                             E
                                                                                                                                                                     2C
                                                                                                                                                                              2X
                                                                     R                                                                                   R
                                                                                                                                                                      E
                                                                                                                                                                                                                                  Lubed: No code
                                                                                                                                                                                             Roller Type
                                                                                                                                                                                                                                  Non-lubed: N
                                                                                                                                                                                             (R roller, F roller)         Size
                                               W                    N                                                         W                         N                                                                         Water Resistant: W
                                                                                                                                   Z
                                                                                                                                                                     T
                                                                            T
Heat Resistant: H
                                                                                                                                                                          S
                                                                              S
                                                                                  h
                                                                                                                                                                              h
                                                     F
                                                                                                                                       F
               *Heat resistant grease nipple                                             *Heat resistant grease nipple
                protrusion 8.5                                                            protrusion 8.5                       L
                                       Allowable                                                                                                                                                                                                            Approx.
Roller Specification, Allowable Load
                                     Running Speed                                        R               E               L             h                   S                     T    2C      2X          N         O     W       F       Fo           Z    Mass
        Size           kN     {kgf}                                                                                                                                                                                                                           kg
                                        m/min
              ABR03                  1.96          200         18(12)                  31.8             14               28            40               24.1                  3.2      50      70          32        10    17.2   7.6      −            −   0.15
              ABR05                  3.04          310         23(15)                    40             19               36.8          50               30                    4.5      60      84          40        10    23     11       −            −   0.33
              ABR10                  5.49          560         30(20)                  50.8             26               48.8          64               38.6                  6.3      80     110          52        12    31     14       −            −   0.74
 R Roller
              ABR12                  8.34          850         30(20)                    65             32               58.4          80               47.5                  7.9      90     130          70        15    37.4   15.5     −            −   1.48
              ABR17                 14.,1      1440            30(20)                    80             44               76.4          100              60                    9.5      130    180          80        18    51.4   18       −            −   2.94
              ABR26                  19.6      2000            30(20)                   100             50               82.6          120              70                    9.5      140    200         100        21    57.6   22       −            −   5.20
              ABR36                  27.5      2800            30(20)                   125             56               98.5          145              82.5              12.7         180    240         125        24    67     25       −            −   9.80
              ABF03                  1.27          130         18(12)                  31.8             11               28            40               24.1                  3.2      50      70          32        10    17.2   7.6      42         4.3   0.16
              ABF05                  1.96          200         23(15)                    40             14               36.8          50               30                    4.5      60      84          40        10    23     11       50         4.5   0.35
              ABF10                  3.43          350         30(20)                  50.8             20               48.8          64               38.6                  6.3      80     110          52        12    31     14       65           7   0.78
 F Roller
              ABF12                  5.49          560         30(20)                    65             24               58.4          80               47.5                  7.9      90     130          70        15    37.4   15.5     80           8   1.60
              ABF17                  9.81          1000 30(20)                           80             34               76.4          100              60                    9.5      130    180          80        18    51.4   18      100         12    3.10
              ABF26                  13.7          1400 30(20)                          100             38               82.6          120              70                    9.5      140    200         100        21    57.6   22      125         13    5.50
              ABF36                  18.6          1900 30(20)                          125             42               98.5          145              82.5              12.7         180    240         125        24    67     25      150         14    10.3
Note:
1. Allowable running speeds shown in ( ) are for non-lubed and water resistant specifications. No ( ) indicate no difference between specifications.
2. 03 size for heat resistant specifications are unavailable.
3. The allowable load values above for ABR water resistant specifications are multiplied by a coefficient of 0.7.
4. Stock Items       ◎Lubed Specifications: ABR03-17          ◎Non-lubed Specifications: ABR03N-012N
                                                Water                               Heat
                                                                                                                                                                F0
                                               Resistant                          Resistant
                                                                                                                                                                                       ● Model Numbering Example
                                                                                                                                                        R
                                                                                                                                                                     2C
                                                                                                                                                                          2X
                                                                                                                                                                                             Bearing
                                                                                                                                                                                                                                    Lubed: No code
                                                                                                                                                                     S
                                                                                                                                                                                             Dual Flange
                                                                                                                                                                                                                                    Non-lubed: N
                                                                                                                                                                          h
                                                                                                                                                                                                                           Size
                                                                                                                                                                                                                                    Water Resistant: W
                                                         *Heat resistant grease nipple protrusion 8.5             L                                                                                                                 Heat Resistant: H
                                       Allowable                                                                                                                                                                                          Approx.
Roller Specification, Allowable Load
                                     Running Speed                                          R               E              L               h                 S                     T    2C       2X          N       O       W     Fo      Mass
        Size           kN     {kgf}     m/min                                                                                                                                                                                               kg
            ABFF03                     1.27        130             18(12)                31.8             12              32            40              24.1                   3.2      50       74         32       10    21.7    42      0.20
            ABFF05                     1.67        170             23(15)                  40             12             39.8           50                  30                 4.5      60       87         40       10     26     50      0.42
            ABFF10                     2.75        280             30(20)                50.8             16             50.8           64              38.6                   6.3      80      112         52       12     33     65      0.90
            ABFF12                     3.63        370             30(20)                  65             16             58.4           80              47.5                   7.9      90      130         70       15    37.4    80      1.65
            ABFF17                     6.86        700             30(20)                  80             24             76.4          100                  60                 9.5     130      180         80       18    51.4    100     3.45
Note:
1. Allowable running speeds shown in ( ) are for non-lubed and water resistant specifications. No ( ) indicates no difference between specifications.
2. 03 size for heat resistant specifications are unavailable.
3. Made-to-order item.
                                                                                                                                        122
Large Size Conveyor Chain Related Products
                                          ■ ABUR
                                                                                                                      ● Model Numbering Example
                                                                                                                                           ABUR
● Dimensions/
 	Specifications
                                                                                                                              Attachment
                                                                                                2C
                                                                                                     2X
                                                                                                 E
                                                                                       R
                                                                                                                              Bearing
                                                                                                                                                                    Lubed: No code
                                                                                                                              Urethane-lined            Size        Non-lubed: N
W N
                                                                                                T
                                                                                                S
                                                                                                     h
                                    Allowable Load     Allowable                                                                                                                     Approx.
 Roller Specification, Size                          Running Speed    R        E            L             h     S        T        2C           2X      N       O          W           Mass
                                     kN     {kgf}       m/min                                                                                                                          kg
                 ABUR10             0.98     100      30(20)         60       26           48.8       68.6     38.6     6.3       80           110     52      12         31         0.74
                 ABUR12             1.47     150      30(20)         80       32           58.4       87.5     47.5     7.9       90           130     70      15        37.4        1.48
                 ABUR17             2.94     300      30(20)         100      44           76.4       110      60       9.5      130           180     80      18        51.4        2.94
Note:
1. Allowable running speeds shown in ( ) are for non-lubed and water resistant specifications. No ( ) indicate no difference between specifications.
2. Made-to-order item.
■ Applications
                   Name                              Model                                  Features                                                 Applications
■ Notes on Use
1)Allowable load values are determined by roller-rail wheel contact pressure or bearing rotation strength. Use rails with SS400
   or stronger material. Do not use bearing rollers with curved rails.
2)For lubed specifications, lack of lubrication will cause poor rotation. Use non-lubed or water resistant specifications in
   environments where bearing roller may come in contact with water.
3)Be aware that precision is much coarser than with cam followers.
4)Do not use in acidic or alkaline environments.
  Water resistant specifications (SUS400 Series parts) may rust in certain usage environments.
5)Due to the small clearance between axle and hole, do not chamfer the attachment hole for Axle Bearing Rollers. Be sure not
   to exceed the maximum screw tightening torque when attaching the nut.
6)Do not allow roller to come into contact with severe shock
7)This product does not come equipped with a brake. Consider installing one on the equipment side.
8)When re-lubricating lubed specifications, be sure to drip a few drops at a time between the roller and spacer on either side.
   Once lubrication has degraded, lube every 1-3 months with ISO VG100-150 {SAE30-40} oil.
9)Rotational resistance of bearings and spacers will increase if worn. Be sure to replace as necessary. Use the following to
   determine usage limit.
    ・Over 0.5mm of play between roller and bearing.
    ・When resin spacer has worn away.
10)All parts are coated with an anti-rust agent before shipment.
                                                                                                123
Accessories
Accessories
                                                                                                                                                           Pump (4 ports)
  lubricators, making it easy to handle and cost effective.
■ Lubricator Performance                                                                                                                                             Inlet Pipe (rubber hose)
Timing Sensor Checker arm sensor Contents of Set Return side chain direction of travel
                                                                                                [    
                                                                                                 Nozzle Attachment Board: 2 ]
                                                                                                                                                                                                                        Accessories
function. The operational temperature of the actual unit is -10°C to 60°C. Angle material: 1 TCL4: 2 sets
TCL4-R 1 S
                                                                                    124
Accessories
  Fixed hole for checker arm                                                                                                                                Fixed hole for checker arm
  (10 pitch x 5 holes)                                                                                                                                       (10 pitch x 5 holes)
                                                    M
                                                                                                                            M
Pump
                                                           TCL4-R                           TCL2-R
                 Type
                                                           TCL4-L                           TCL2-L
               Nozzle                                     4 nozzles                        2 nozzles
    Discharge Amount                                              0.05cc/shot/nozzle
 Number of Operations                                               Max. 3 times/sec
    Discharge Pressure                                            0.196Pa {2kg/cm2}
                Color                                                        Cream
                 Mass                                                         5.3kg
               Fittings                                 Attachment bolts (M10 × 35L), nuts (2)
                                                                                                              125
                                                                                                                                                                                  Accessories
Oil Gauge
■ Notes on Usage
•It is necessary to switch the checker arm ON to operate. Ensure a safe working area for this purpose.
•The pump should be installed where there is minimal lateral chain vibration or vertical movement, where it will be easy to install, and where it will be
   parallel to the ground.
•Attach pump (nozzle) on the chain's return side (slack side) near the sprocket to ensure maximum penetration of lubricant between pin and bush
   and bush and roller. (See diagram below.)
•Install oil tank 300mm or higher than the pump.
•Install the oil tank parallel to the ground and 300mm or higher than the pump.
•Pump will not operate if chain is run backwards. This is done so that the checker arm does not suffer any damage.  (See diagram below.)
•Amount of lubrication necessary depends on chain size and usage conditions. 2–3 shots per spot is normal. Stop lubrication once the necessary
  amount of lubricant has been applied. (See diagram below.) Continuous operation will drastically hasten checker arm roller wear damage.
•Stopping lubrication using the oil tank plug while the pump is still in operation will drastically hasten wear damage on the pump and checker arm.
   Always stop lubrication with the checker arm. (See diagram below.)
                                                                                                                                                                                                Accessories
•Be sure that the oil tank does not run out of lubrication. Operating the lubricator with no lubricant will drastically hasten wear damage on the pump.
   Once lubrication runs out air will enter the pump, requiring the air to be pumped out before lubrication can begin again.
•Lubrication will reduce wear on chain parts and reduce necessary power. Lubrication should generally take place more than once a week. Clean
   the chain first for effective lubrication.
•Pump piston may lock when not in use for extended periods. Start lubricator up once a month to prevent locking.
    Stopping Lubrication                                                               Lubrication Position          Safety Feature for Reverse Chain Running
 When stopping                                                                                                      The roller of the checker arm will spring up
 lubrication, always stop                        Lubrication Stop Position                                          when chain is run in reverse. (The spring will
 the conveyor first. Pull the
                                                                                                                    also automatically return it to position.)
 knob on top of the
 checker arm, tilt the arm
 90°until it locks into the
 anchor hole. Once you                                  Chain Roller                                                                         Lubricate between outer plate
                                                                                                                                             and inner plate (pin-bush)
 are sure that it is not
 touching the conveyor                                                                                                                       Lubricate between inner plate
 chain, stop pump                                                                                                                            and roller (bush-roller)
 operation.
                                                                                                              126
Accessories
Cutting Tools
All items are made to order items. Refer to the Selection and Handling section for more details.
② Holding Tool
    Contact a Tsubaki representative with chain size.
④ Chain Vice
 Product                                                    Dimensions
                      Applicable Chain
 Number                                                 L        H          B
                                                                         120
  CV-4                    RF03-RF17                   300       135
                                                                         -180
                                                                                  127
                     Selection and Handling
                                                              128
Selection and Handling
                                                                            Chain Speed                   : 	                 m/min
          Decide number of sprocket teeth                  7
                                                                            Average Tensile Strength      : 	                 kN{kgf}
Calculate chain tension 9 Conveyance Method : Pushed by dog, direct conveyance, other
                        Y
                                                                            Sprocket Bore Diameter        : φ	            H8 / H7
     N
             Check standard attachment                    13                Boss                          : Type	         φ    ×    L
                   allowable load
                                                                      129
                                                                                           Selection and Handling
                                                                       RF          20
        Top Loading Conveyance
NF 84
Note: See pg. 143, Table 13 regarding item wear and corrosion properties.
                                                                                130
Selection and Handling
5. Basic Conveyor Chain Layout                                    should be about 10% of the free span. This is not
                                                                  recommended for reverse drives.
5.1  Horizontal Conveyor
1) Making a catenary on the drive sprocket side                   4) Supporting the entire return side
                            C
                                                        Drive                                                           Drive
  Take-up                                                             Take-up
① C atenary tension makes chain-sprocket engagement              The return side is entirely supported by rails, which are
   smooth.                                                        fixed on the take-up of the driven sprocket. This method
② Lubrication at the catenary is most effective.                 absorbs all chain sag, and can also be used in reverse
                                                                  operation. However, there is no catenary on the drive
                                                                  sprocket lower side, making it necessary to regularly adjust
                                                                  chain elongation through take-up.
                                                                  Caution: E
                                                                            xcessive tension from take-up will hasten chain
                                                                           wear.
                                                                131
                                                                           Selection and Handling
Take-up
Drive
             Take-up
                                                                                                                                    Selection and Handling
Drive
Take-up
                                                                  132
Selection and Handling
6. Choosing a Chain Series for Conveying Loose Materials                                                   7. Chain Pitch and Number of Sprocket Teeth
The following table lists the chain conveyor types and chain                                               1)	 Smoother chain operation can be expected as the
series used in conveying typical loose materials, as well as                                                   number of sprocket teeth increases. This means that
our recommendations.                                                                                           for a sprocket with the same outer diameter, a shorter
Depending on the conveyed items, the same items listed in                                                      pitch chain can operate more smoothly due to a
Table 1 may differ in condition or quality. Determine                                                          reduction in the polygonal speed fluctuation or less
conveyor type and chain series based on consideration of                                                       articulating angle of chain on the sprocket. This also
past performance and careful investigation.                                                                    results in less wear between pin and bush.
Mixed Feed                 C       B       ○       △               △          〃
Polyethylene               B       C       ○       △               △          〃
Rice                       C       C       ○       ○               ○          〃
Rock Salt                  C       C       ○       △               △          〃
Scale                      B       C       ○       △               △          BT
Soda Ash                   B       E       ○       △               △          DT
Soybean                    C       C       ○       ○               ○          〃
Starch                     C       C       ○       △               △          〃
Sugar                      C       C       ○       ○               ○          SS            See 3.
Sugar Cane                 C       C       ○               ○                  GT
Synthetic Detergent        B       C       ○       △               △          DT
Vinyl Chloride Powder      B                       △               △          MT
Wet Coal Dust              B       B               △                          BT
Wet Gypsum                 B       A       ○       ○               ○         GS, RT
Wet Incinerated Garbage    C       D       ○                                  RT
Wet Urea Powder            B       E       ○       △               △          DS
Wheat                      C       C       ○       ○               ○          DT
Wheat Flour                C       C       ○       ○               ○          〃
Note	 1. Abrasiveness: ABC
	     2. Corrosiveness: A (Strong acid), B (Moderate acid),                                                                                   Chain Pitch (mm)
          C (Neutral), D (Moderate alkali), E (Strong alkali)
	     3. See pg. 143 for clean specifications.
                                                                                                         133
                                                                                                            Selection and Handling
     Horizontal Conveyor
                                                                                                                       T
                                                                  T3
                                                                                                                 T1
                                                                  T2
                                                                                                                       L1
                                                                                             L
     T 1 =1.35 *1 ×M×L 1 ×
                                        1000
                                                 …… kN                                                    T 1 =1.35 × M × L 1 ……{k g f }
                                                                                                                                                                                           Selection and Handling
     T 2 =(L−L 1 )
                 ×M×f 1 ×
                                        1000
                                                  +T 1 …… kN                                              T 2 =(L − L 1 )× M × f 1 +T 1 ……{k g f }
     T 3 =1.1 *2 ×T 2 …… kN                                                                               T 3 =1.1 × T 2 ……{k g f }
     T MAX =(W×f+M)×L×f 1 ×
                                                 1000
                                                           +T 3 …… kN                                                      × L × f 1 +T 3 …… {k g f }
                                                                                                          T M AX =(W × f+M )
                                                                                         134
Selection and Handling
    Horizontal Conveyor                                                                           T
                                               T2
T1
                                                         L1
                                                                              L
* *
T2=1.1×T1 …… kN                                                                                     {k g f }
                                                                                        T 2=1.1×T1 ……
Vertical Conveyor
                                                                    T
                                                                                    H
Note: In bucket elevators, 1m is added to center distance (H) to account for shock load when loading.
T MA X =(W+M)
            × H× 1000 …… kN                                                                          ×H ……{k g f }
                                                                                        T M AX =(W+M )
    Inclined Conveyor                                                                     T
                                                                    C
T2
                                                              T1
                                                                          L
          × 1000(kN)
T1=M(Lf1−H)                                                                                        {k g f }
                                                                                        T 1=M(Lf1−H)
T2=1.1×T(kN)
        1                                                                               T2=1.1×T{k
                                                                                                1  gf}
                                                                              135
                                                                                                         Selection and Handling
                                           T3
                 T5        L3    T4                      L2                    L1
                                                     L
                                                                                             136
Selection and Handling
                                                                                                                                                     S
                                                                                                                                       M(W): Mass (Weight) of chain kg/m { kgf/m }
                                                                                                                                         T1 : Chain tension kN { kgf }
                                                                                                                                          S : Chain lengh at catenary (m)
                                                                                                                Table 7: C
                                                                                                                          oefficient of Friction f2 Between Material
Table 5: Rolling Friction Factor f1 Between Chain and Rail                                                              Conveyed and Casing
                                          Lubricated                              Dry                                                             Apparent                                      Apparent
 Roller Diameter                                                                                                     Material              f2      Specific          Material           f2       Specific
      (mm)                         R, F           S, M, N               R, F            S, M, N                                                 Gravity (g/cc)                                Gravity (g/cc)
       D < 65                     0.08             0.16                 0.15              0.24                    Alum                 0.63         1.01         Phosphate rock        0.42      1.51
                                                                                                                  Alumina              0.55         0.83         Pitch                 0.41      0.7
 65 ≦ D < 100                     0.08             0.15                 0.14              0.23                    Ammonium chloride    0.79         0.67         Polyethylene          0.52      0.34
      100 ≦ D                     0.08             0.14                 0.13              0.22                    Asbestos             0.58         0.19         Pyrites               0.58      1.54
                                                                                                                  Barley               0.71         0.39         Quartz powder         0.55      1.24
RF 214(exception)                 0.12             0.15                 0.18              0.22
                                                                                                                  Calcium carbonate    0.49        0.88          Quicklime             0.46      1.53
Note	 1. Conditions: Clean and room temperature                                                                   Calcium chloride     0.43        0.68          Red iron ore          0.47      2.99
	     2. Lubricant ISO VG100 (SAE30-40)                                                                           Carbon               0.53         0.3          Rice                  0.4       0.77
     	3. The friction factor f1 between top roller and material conveyed is
        the same as that of R roller in the above.                                                                Cement               0.54     0.60−0.75        Rock salt             0.57      1.09
                                                                                                                  Cement clinker       0.46         1.3          Rubber powder         0.53      0.39
                                                                                                                  Charcoal             0.41        0.44          Scale                 0.67      1.54
                       Series                                                f1
                                                                                                                  Chrome powder        0.51        1.14          Scrap                 0.73      0.54
 Plastic Roller Series / Plastic Sleeve Series                                    0.08(DRY)                       Clay                 0.63        0.77          Slag                  0.48      0.9
             Bearing Roller Series                     0.03(Lubricated)                                           Coal                          0.30−0.70        Slaked lime           0.63      0.69
                                                                                                                  Coke                          0.35−0.70        Soap material         0.27      0.65
             Bearing Bush Series                       0.14(Lubricated)           0.21(DRY)                       Corn                 0.4          0.71         Soda ash              0.45      0.52
                       EPC78                            0.1(Lubricated),0.2(Water-Lubricated),0.25(Dry)           Dolomite             0.55         1.62         Soybean               0.41      0.68
                                                                                                                  Feldspar             0.55         1.36         Starch                0.57      0.71
Table 6: S
          liding Coefficient of Friction f1 Between Chain and Rail                                               Foundry sand         0.41         1.59         Sugar                 0.47      0.68
                                                                                                                  Gypsum               0.64         0.77         Sulphurated calcium   0.64      1.01
Temperature of Conveyed Material (°C)         Lubricated                            Dry                           Lead ore powder      0.77         3.26         Urea                  0.63      0.64
  Room temperature − 400                         0.20                              0.30                           Limestone            0.47     0.35−0.55        Wheat                 0.43      0.73
                                                                                                                  Magnesia             0.84        1.48          Wood chips            0.74      0.36
        400 − 600                                0.30                              0.35
                                                                                                                  Mixed feed           0.5         0.55
        600 − 800                                0.35                              0.40                           Nickel ore powder    0.45        0.92
800 − 1000 - 0.45 Note: The above values may change depending on dryness and humidity.
                                                                                                          137
                                                                                     Selection and Handling
               T×V      1
Motor kW = 54.5 × η =(η=0.85)                                                T2=2.1×20×30× 1000 ×0.15=1.85kN
Bearing Roller Conveyor Chain (f1 = 0.03)                                                           {T2=2.1×20×30×0.15=189kgf}
T=2000kg× 1000 ×40×0.03=23.5kN{2400kgf}                                      T1+T2=1.77+1.85 = 3.62kN
                                                                                                          {T1+T2=180+189=369kgf}
    23.5×10     1
kW=   54.5  × 0.85 =5.1kW                                                    RF03100F−DT (2 strands) can be tentatively selected
Standard Conveyor Chain (f1 = 0.08)                                          owing to its average tensile strength of 29kN×2=58kN
                                                                             {6000g}.
T=2000kg× 1000 ×40×0.08=62.8kN{6400kgf}                                      With RF03100F-DT-1LA2, the required power T3 to move
    62.8×10     1                                                            the chain only is
kW=   54.5  × 0.85 =13.6kW
                                                                       138
Selection and Handling
Chain Mass Add.           Mass from Att.      2 Strands           ② Tension T2 of bucket only
                 0.06                                                 With a chain pitch of 250 and buckets attached every 2 links,
T3=2.1×(2.4×2+          ×2)×30×      ×0.15=0.56kN
               100/1000         1000
                                                                      bucket mass is 25kg×2=50kg/m.
            2 Strands     Pitch 100   Convert to m
                                                                             2 strands
3)  Drive sprocket torque: Tr
The pitch diameter of a sprocket with pitch = 100,                    T3=15×2×(30+1)
                                                                                   × 1000 =9.12kN
N = 12T isφ386.4                                                                              {T3=15×2×(30+1)
                                                                                                            =930kgf}
                                                                  ④ T=T1+T2+T3=18.1+15.2+9.12=42.4kN
Tr=4.18×386.4× 1 × 1 =0.81kN・m
                2   1000                                              {T=T1+T2+T3=1849+1550+930=4329kgf}
{Tr=426×386.4× 1 × 1 =82.3kgf・m}                                      With B17250−S with a GA4 att. every two links, chain
                  2  1000
                                                                      strength is 245×2=490kN {25000×2=50000kgf}, so
4)  Required kW
kW= 4.18 × 15 × 1 =1.35kW                                             Safety Factor: Sf= 490 =11.6 {Sf= 50000 =11.6}
       54.5     0.85                                                                     42.4                 4329
                                                                      Thus, B17250-S with a GA4 att. every two links can be
               {kW= 426 × 15 × 1 =1.35kW}                             selected.
                      5565    0.85
10.3 Conveyor Type: Continuous Vertical Bucket Elevator           3)  Drive sprocket torque: Tr
                                                                      With a vertical bucket elevator, the mass of the chain
 Lift Distance : 30m                                                  and bucket are counterbalanced. Thus, tension related
 Chain : Pitch = 250, GA4 att. every 2 links                          to torque and kW is only tension T1 from the conveyed
                        (S roller bucket elevators)                   material.
 Conveyor Capacity : 100t/h                                           Pitch diameter when pitch=250, N=12T is φ965.9, so
 Chain Speed : 28m/min
 Bucket Mass : 25kg/pc                                                Tr=18.1×965.9× 1 × 1 =8.74kN・m
                                                                                     2  1000
 Sprocket : N = 12T                                                         {Tr=1849×965.9× 1 × 1 =893kgf・m}
                                                                                             2 1000
1) Required number of links 2) Chain size at safety factor 10
3) Drive sprocket torque 4) Required kW                           4)  Required kW
                                                                139
                                                                                            Selection and Handling
     Notes:
     1) When there are any regulations, guidelines, etc. effecting chain selection, select chain based on the regulations and
        the Safety Factor Selection explained below. Then take the larger or stronger chain.
     2) When a conveyor consists of multiple strands of chain, correct the number of strands in the above formula to allow
        for uneven loading of the chain.
     3) In the following applications, chain life is reduced to 1/2 to 1/10. Determine safety factor referring to clause P142.
        Considerations for Special Environments
        1. Short distance conveyance of heavy loads
        2. Exposure of chain to abrasive, adhesive, and corrosive material
        3. High temperature environments
        4. High humidity
        5. No lubrication
Table 8: Chain Speed-Temperature Safety Factor Kv conditions: Clean environment and well lubricated
                    Chain Series
                                      Standard Series              Reinforced Series           Stainless Steel 400 Series         Stainless Steel 300 Series
                 Tem
                     per
                           atu        Under      100 to    Under   100 to 200 to 300 to     Under     100 to 200 to 300 to    Under   100 to 200 to 300 to
                              re °
                                  C   100          200     100       200    300    400      100         200    300    400     100       200    300    400
Chain Speed m/min
    Over 50-Under 60 (incl.)            10                  10                               14                                16
    Over 40-Under 50 (incl.)            9                   9                                13                                15
    Over 30-Under 40 (incl.)            8         10        8        10                      12        12                      14       14
    Over 20-Under 30 (incl.)            7          9        7         9       10             11        11      12              13       13
        Under 20 (incl.)                7          8        7         8        9       10    10        10      10       10     12       12        12       12
       Tension TMAX on Bearing Roller, Plastic Sleeve, and Bearing Bush Chains should be under the maximum
       allowable load.
                                                                               140
Selection and Handling
12. Allowable Roller Load under Lubricated Conditions                                                 Reaction Force of Rail (R)
                                                                                                                  P                 D
Table 10: Allowable Roller Load under Lubricated Conditions kN{kgf}/pc Table 11: Allowable Load for A Attachments kN{kgf}/pc
                                                                                    141
                                                                              Selection and Handling
When chain is used at low temperatures, the following                       (Please contact a Tsubaki representative)
should be considered.                                                    14.4 Corrosiveness
                                                                         When chain is exposed to corrosive material:
1)Low temperature brittleness of material
                                                                         1)Chain parts get thin, accelerating wear.
In general, steel materials become brittle at low
                                                                         2)Rust affects roller rotation and chain articulation.
temperatures depending on chemical composition, etc.
                                                                         3)Special considerations should be made for stress corrosion
RF Conveyor Chain should not be used at temperatures
                                                                           and intergranular corrosion when chains are used in acidic
lower than those specified in Table 12.
                                                                           or alkaline environments.
Table12: Applicable Lowest Temperature
          RF Conveyor Chain              Lowest Temperature (ºC)
                                                                         Please refer to Table 13 when selecting chain. It shows the
Standard Series (DT)                              -20                    corrosion resistance of chain material to various kinds of
Reinforced Series (AT)                            -60                    solvents. Chain parts made of SUS 400 stainless steel may
400 Stainless Series (DS, GS)                     -70                    rust depending upon conditions.
300 Stainless Series (SS)                        -100                    Specifications against stress corrosion are available.
                                                                         (Please contact a Tsubaki representative.) Please inform
2)Chain Freezing
                                                                         your Tsubaki representative of the material used for
Freezing between pin and bush, inner and outer link plates,
                                                                         accessories and related equipment. For example, when the
or bush and roller will cause an excessive load on chain
                                                                         chain is used in a tank, the material of the tank is important.
and drive unit. Freezing should be avoided by generally
filling gaps between parts with lubricant that does not
freeze at the temperature the chain is used in. For this
purpose, silicon grease is recommended.
   expansion coefficients.
③ In environments over 400℃ , heat expansion and
   clearance must be considered.
④ Creep breakage
⑤ High temperature brittleness
⑥ Carbide precipitation brittleness
⑦ Effects of fluctuating temperature
 (cooling and expansion)
2)Points Concerning Lubricant
 Silicon, graphite and molybedenum disulphide oil have
 Superior heat resistance.
                                                                   142
Selection and Handling
Table 13: Corrosion Resistance to Various Kinds of Solvent                                   15. Clean Specifications
When selecting your chain, please check whether or not the
material is fully corrosion resistant by referring to this table.
This table shows properties of material at 20℃ and is only                                       Class         For            Cleanliness     Application Anti-rust Packaging
                                                                                                                                                            Oil
to be taken as a guide. To determine final specifications of
( Methyl-, Ethyl-,
                         )                    ○         ○           ○            ○
                                                                                           143
                                                                                                                       Selection and Handling
1.1.1 Find the levelness of the shaft using a level.                                                              2) Remove any welding spatter or scales.
Adjust precision to within ±1/300.
                                                                                                                  3) Test operation with a lubed chain with no load, and check
Dia. 1 Measuring shaft parallelism
                                                                                                                    condition of chain and rail.
                                                            Level
                                                                               Shaft                              Rail connecting area
Level Shaft
                                                                                                                                                                       Clearance
                                                                                                                                  Rail Width
                                   Measure with a piano wire,
                                   scale, or transit                                                                                                             Rail Width
                                                                                                                                Along Rail Height
                                                                                                                                                                        Gap
                                                                                                    Shaft
            1000                                                                 Sprocket
                                                                                                            144
 Selection and Handling
       Caution on Handling
   Whether the conveyor is parallel, slanted, or vertical,
   always attach a chain block or piano wire to the area
   to be connected/disconnected to ensure there is no
   tension on the chain.
                                                                                                            2) Connecting Two
                                                                                                            Strands of Chain
                                                                                                            Draw the two ends
                              T-pin
                                                                                               Outer link   together and connect with
                 T-pin Tool
                                                                                                            outer plates.
 Place a holding tool against the inner link and hit the pin
 with a hammer to remove as shown in the photo below.               3) Pin Insertion
                                                                    Hold the concave portion of a pin tool against the pin on
                                                                    the T-pin side. Hit pin head with a hammer until the pin
                                                                    pokes out through the T-pin hole on the outer plate. The
                                                                    pin can be inserted easily by using a chain breaker. Check
                        Setting tool                                the chain at this point to ensure that it articulates smoothly.
                                                                  145
                                                                              Selection and Handling
                                                                      in an overload condition.
                               Chain slack ( δ ) ≒ 0.1L
                                                                146
Selection and Handling
5.2 When to Avoid Lubrication                                                  If there is a curve in the rail then there will be less wear
■When chain is buried within the items conveyed.                              allowance for the corresponding S dimension only as per
■When conveying powders in pan conveyors, apron 	                             the diagram below. Special care is needed in compared to
 	conveyors, etc, or when powders may adhere to the 	                          flat conveyance.
 	chain and cause problems during lubrication.                                 7.1.2 S・M・N Roller
■ When the chain is used in high temperature 		                               When roller thickness wears to 40%.
 environments.                                                                 Roller wear
                          Daphne                〃               〃
   Idemitsu Kosan       Mechanics Oil
                            100                150             220
                         Teresso 100       Teresso 150          —              7.1.3 Bush
    Exxon Mobile                            DTE Extra
                        DTE Heavy Oil                       DTE BB Oil         When bush thickness wears to 40%.
                                            Heavy Oil
                          Tellus Oil           〃                〃              7.1.4 Measuring Plate Width or Height Wear
    Showa Shell
                            C100              C150             C220
                                                                               Wear will develop from abrasion between plates and roller
                           FBK Oil             〃                〃
                           RO100             RO150            RO220            and plate contact at (A) and (B) below. Chain strength will
       ENEOS
                        Diamond Lube           〃                〃              be insufficient when wear exceeds 1/3 of the plate's normal
                           RO100             RO150            RO220
                                                                               thickness. If items are conveyed directly on the plate as
                            Panol               〃               〃
    Tonen General
                             100               150             220             with flow conveyors, or if they slide on top of steel plates,
Manufacturer names are listed in no particular order.                          then chain life will have been reached when plate height is
                                                                               worn by 1/8 as per the diagram below.
                                                                             147
                                                                                     Selection and Handling
                                                                                3) Fixing Parts
                                                                                The nuts of buckets, aprons, slats, and other items that are
                                       B                                        bolted to the chain can come loose and fall off due to chain
                              A                                                 vibration during operation. Spot weld them or take other
                                                                                action to ensure they do not loosen.
Measure as many links as possible (at least four links) as                      4) Amount of Chain Slack
per the diagram above. Measure from:                                            Regularly inspect and adjust chain slack.
(A) center of pin to center of pin
                                                                                5) Temperature and Freezing
(B) end of pin to end of pin
                                                                                Conveyors may freeze when there is a difference in
2) Chain elongation (%)                                                         temperature, such between day and night temperatures in
   Measure chain using one of the above methods,                                winter. Lubricate chain and inspect often while paying
   compare to standard length, and determine chain                              attention to temperature changes when conveying liquid
   elongation (%).                                                              items. Condensation may form when conveying high
                      Measuring method−Standard length                          temperature items in a case conveyor.
   Chain Elongation =                                  ×100(%)
              Standard length
                                                                                6) Storing Extra Chain
   The photo bellows shows measurement from pin end to
                                                                                Tsubaki recommends having extra chain on hand in the
   pin end using a Pitch Elongation Scale.
                                                                                event of chain failure. Store extra chain indoors where there
7.1.6 Wear on Sprocket Teeth Face or Sides                                      is low humidity. Apply an anti-rust oil when storing for
Worn sprocket teeth may accelerate chain wear during                            extended periods.
engagement. Regularly inspect both sprockets and chains.                        It may be convenient to attach a tag to the chain with the
2) W
    ear limits for sprocket teeth surfaces are roughly                         chain name, drawing number, date of purchase, equipment
   shown in the diagram below.                                                  name, and other pertinent information.
Tooth surface wear                             Tooth side surface wear          7) Preventative Maintenance for the Conveyor
                                                      Wear
                                                      Wear amount=
                                                           amount= 0.2T
                                                                   0.2T         In addition to the above maintenance and inspection,
                                                                                create a conveyor history log and periodically record
                                                                                conveyor capacity, conveyor speed, main shaft rotation
                                                                                speed, current, voltage, power, actual operating time,
                                                                                actual conveyance load, inspection/lubrication days,
                       Wear
                       Wear amount
                            amount == 3−6
                                      3−6 mm
                                          mm                 TT
                                                                                accidents, etc. This can help prevent unexpected accidents
2) T
    subaki recommends replacing the sprocket when teeth                        and facilitate repairs.
   are worn. Avoid flipping the sprocket over and                               8) Cleaning
   continuing to use sprockets with worn teeth bottoms.                         Periodically clean chain and rail if in contact with foreign
                                                                                                                                                Selection and Handling
   W
    hen performing welding repairs, use a tooth gauge to                       matter or conveyed items.
   check the tooth profile.
                                                                          148
Selection and Handling
9. Troubleshooting
Refer to the table below if you experience problems with your conveyor chain or sprocket, which should be replaced with new
products as necessary.
9.1 Chain and Sprocket Problems
      Problem                              Possible Cause                                                              Solution
                         Chain and sprocket do not match.                        Replace chain or sprocket with the correct size.
Chain rides up on        Total arc of contact with the chain on the              Have total arc of contact be at least three teeth on the sprocket.
sprocket                 sprocket is insufficient.
                         Excessive load.                                         Reduce the load (ex. install a shock absorber).
                         Inadequate back tension.                                Adjust the catenary of take-up idler, or install a tensioner.
                         Excessive chain elongation due to wear.                 Replace with a new chain.
                         Distance between the center of the chain and Inspect and correct.
                         sprocket do not match S≠S’ .
                         Too much slack in chain.                                Adjust the chain length or distance between axles, or install a tensioner.
Chain winds on
                         Excessively worn sprocket, or chain and                 Replace chain and/or sprocket with the correct sized part.
sprocket
                         sprocket do not match.
                         Inadequate lubrication to the contacting                Provide sufficient lubrication.
                         portions of the pin and bush.
                         Inadequate lubrication to the contacting                Provide sufficient lubrication. Use a bearing roller or plastic roller.
                         portions of the bushing and roller.
                         Winding or riding on the sprocket.                      See above.
                         Loose chain casing or axle bearing.                     Tighten all nuts and bolts.
Unusual noises           Interference of the casing with the chain or            Inspect and correct.
                         other moving part.
                         Excessive wear in the chain or sprocket.                Replace the chain or sprocket (replace all connect chains).
                         Improper setting of the guide rail.                     Inspect and correct.
                                                            Rail step
Excessive wear at the Improper centering of the sprocket.                        Remove the chain and correct the centering of the drive and driven sprockets.
inside of the
                      Chain is being pushed to the side.                         Remove the cause of the push and/or install a guide roller.
chain's link
plates or the         Vibration caused by the inaccurate finishing               Check and correct the faulty locations and replace the sprocket
teeth surfaces        of the sprocket's shaft hole.                              with a new part.
                         Excessively worn chain.                                 Replace both the chain and the sprocket.
                         Insufficient number of teeth.                           Increase the number of teeth.
Excessive wear of the
                         BF Chain being used (no rollers).                       Change to an RF Chain (w/rollers).
sprocket teeth valleys
                         Tooth hardness is insufficient with respect to the      Use a sprocket with hardened or changeable teeth.
and drive sides
                         load and conveyed materials or foreign particles.
                         Chain and sprocket do not match.                        Replace chain or sprocket with correct sized parts.
                         Rusting or corrosion.                                   ●   Install a partition to protect the chain.
                                                                                 ●   Select a suitable chain (MT series, etc.).
                         Particles of conveyed material have                     ●   Install a partition to protect the chain.
                         contaminated the pins, rollers, or bushes, or           ● Select   a chain with large clearance between pin, bush, and roller.
                         contamination from foreign particles.                   ●   Use Chesterton #601 or #610.
Poor articulation
                         Deformation of the chain from improper installation. Inspect and correct installation of the sprockets and shafts.
                         Inadequate lubrication.                                 Inspect the lubrication or look into wear resistant chain (CT/BT specifications, etc.).
                         Operation in extremely high temperatures (over 400℃).   Provide adequate clearance.
                         Seizure from excessive loads.                           Lubricate regularly, reduce load.
                         Pin bending due to excessively high loading. Reduce load.
                                                                                 149
                                                                                                    Selection and Handling
9.1 Plate
           Problem                                    Possible Cause                                                   Solution
                                         Excessive load, too much tension on take-up.   ● Eliminate the cause of overloading.
                                                                                        ● Install a safety device (ex a Tsubaki Shock Relay).
                                                                                        ● Increase chain size.
                                         Weakening of chain caused by excessive         ● Replace with a new part. Install a cover to protect the chain.
                                                                                                                                                                          Selection and Handling
Deformed link plate holes Excessive load.                               Eliminate the cause of overloading and replace chain with a larger size.
and poor pin rotation
(The pin is shifted from  Improper installation of the connecting link. Replace connecting link with a new one.
its normal position)
                                         Excessive load and inadequate lubrication. Replace with a new chain and improve the lubrication and loading conditions.
                                         Seizure of the pin and bush, poor          ● Increase the chain size.
                                         articulation.                              ● Use a chain with a larger clearance between pin and bush.
                                                                                    150
Selection and Handling
②Corrosion stress crack      The chain is being used in an acidic or            ●   Install a cover to protect the chain from the environment.
                             alkaline environment.                                  Replace with a new part.
                             (Crack not caused by a repetitive load.)           ●   Use a chain with a high resistance to corrosion stress cracks.
(Bow-shaped crack in
heat treated metal plates)
9.3 Pin
          Problem                          Possible Cause                                                                Solution
①Pin fatigue fracture        The factor of safety used for calculation of       Recheck the size of the peak load and eliminate its cause.
                             the peak load versus the breakage load was         Replace the chain with a larger size (larger pin diameter).
                             too small. The peak load acted like a
                             repetitive load on the chain.
                             The pin was subjected to a tensile load            ●   Recheck the size of the peak load, and eliminate its cause.
                             at the side of the fracture origin, from               Replace the chain with a larger size (larger pin diameter).
                             whence the break then progresses.
②Pin corrosive fatigue                                                              Use a cover to protect the chain.
                             Chain is especially susceptible to this when
                             the pin surface is corroded and weak against       ●   Use a pin made of an anti-corrosion material.
                             bending stresses.
③Pin brittle fracture        Poor environment.                                  Use an appropriate pin material.
④Pin sudden fracture         Excessive load.                                    Eliminate the cause of overloading and replace the chain with a larger size.
                                                                            151
                                                                              Selection and Handling
10.2 Sprockets
 1)	 Chain size. (Ex: RF03075R)
 2)	 Roller type and dimensions.
	      (Ex: R roller, φ 31.8 diameter, 15.5 contact width)
 3)	 Number of sprocket teeth. (Ex: 6)
 4)	 Type. (BW, CW, BW1, CW1)
 5)	 Tooth tip hardness. (Ex: Normal N specs, Wear Resistant H specs)
 6)	 Shaft hole diameter and key dimensions. (Ex: φ 40H8, parallel key 12 × 8)
    7)	 Parallel use.
    8)	 Once the above is known, it can be referred to as follows.
	RF03075R6T-BWQ-TK
	      Shaft hole = φ 40H8, Parallel key 12 × 8
	      Parallel use.
9)	 Indicate differences from standard sprockets for special specifications.
10)	Provide the Tsubaki drawing number when known.
In addition to information 2) − 10) above, indicate tooth width (T), radius of tooth valley (DB), and distance between tooth
                                                                  valleys (DC) if there are an odd number of teeth.
                                                               152
Large Size Conveyor Chain Inquiry Sheet
Specify the following when ordering Large Size Conveyor Chain.
Chain Speed m/min Tooth Finishing Precision fused Machine cut Induction hardened
Simple diagram of conveyor and chain: Include conveyor configuration, intake, discharge methods, rail configuration, return side uptake, etc.
                                                                                   153
                           For Your Safety When Using the Chain
          Warning To avoid danger, observe the following rules.
  ● Do not use chain or chain accessories for any purpose other than their originally intended use.
  ● Never perform additional work on chain.
   ・Do not anneal any chain parts.
   ・Do not clean chain with acids or alkalis. These may cause cracking.
   ・Never attempt to electroplate chain or chain parts. This may cause hydrogen embrittlement.
   ・Do not weld chain. Heating effects will cause weakening and cracking.
   ・When a torch is used to heat or cut chain, remove the links on each side and do not reuse them.
  ● When replacing a worn or damaged part, do not replace just the worn or damaged part. Replace all parts with new parts.
  ● If a material that causes hydrogen embrittlement (acid, strong alkali, battery fluid, etc.) comes in contact with the chain,
    immediately stop using the chain and replace it with new chain.
  ● When using chain in a lifting device, set up a safety barrier and do not allow anyone to go under the equipment.
  ● Always install safety equipment (safety covers, etc.) on chain and sprockets.
  ● Strictly observe the general guidelines listed in Section 1, Chapter 1, 2nd Edition of the Japanese Occupational Safety and
    Health Regulations as well as rules and regulations concerning occupational safety and health in your region/country.
  ● When installing, removing, inspecting, maintaining and oiling chain,
   ・Perform the work as instructed in the manual, catalog or other documentation that was provided with the product.
   ・Before starting work, turn off the power switch and take measures to prevent it from being turned on accidentally.
   ・Secure the chain and parts to prevent them from moving freely.
   ・Use a press tool or other special tools to separate or connect chain, and follow the correct procedures.
   ・Remove and insert pins and rivets in the correct direction.
   ・Wear clothing and protective gear (safety glasses, gloves, safety shoes, etc.) that are appropriate for the work.
   ・Only experienced personnel should perform chain replacement.
  Warranty
  1. LIMITED WARRANTY                                                           consequential, special or incidental damages, including,
     Products manufactured by Seller: (a) conform to the design                 but not limited to, damages resulting from personal injury,
     and specifications, if any, expressly agreed to in writing by              death or damage to or loss of use of property.
     Seller; and (b) are free of defects in workmanship and                 (d) Repair, alteration, neglect or misuse of the products shall
     materials at the time of shipment. The warranties set forth in             void all applicable warranties.
     the preceding sentence are exclusive of all other warranties,
     express or implied, and extend only to Buyer and to no other         4. INDEMNIFICATION
     person. ALL WARRANTIES OF MERCHANTABILITY OR                            Buyer will indemnify, defend and hold Seller harmless from
     FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY                             all loss, liability, damage and expense, including attorneys’
     EXCLUDED.                                                               fees, arising out of any claim (a) for infringement of any
                                                                             patent, trademark, copyright, misappropriation of trade
  2. NON-RELIANCE                                                            secrets, unfair competition or similar charge by any products
     Buyer is not relying upon any advice, representations or                supplied by Seller in accordance with the design or
     warranties (except the warranties expressly set forth above)            specifications furnished by Buyer, or (b) arising out of or
     of Seller, or upon Seller’s skill or judgment regarding the             connected with the products or any items into which the
     Seller’s products.                                                      products are incorporated, including, but not limited to, any
     Buyer is solely responsible for the design and specifications           claim for product liability (whether or not based on
     of the products, including without limitation, the                      negligence or strict liability of Seller), breach of warranty,
     determination of suitability for Buyer’s application of the             breach of contract or otherwise.
     products.
                                                                          5. ENTIRE AGREEMENT
  3. CLAIMS                                                                  These terms and conditions constitute the entire agreement
     (a)Any claim relating to quantity or type shall be made to              between Buyer and Seller and supersede any inconsistent
         Seller in writing within 7 days after receipt of the products;      terms and conditions, whether contained in Buyer’s
         any such claim made thereafter shall be barred.                     purchase order or otherwise, and whether made heretofore
     (b)Any claim under the above-stated Limited Warranty shall              or hereafter.
         be made to Seller in writing within three (3) months after          No statement or writing subsequent to the date hereof which
         receipt of the products; any such claim made thereafter             purports to modify or add to the terms and conditions hereof
         shall be barred.                                                    shall be binding unless consented to in writing, which makes
     (c) Seller’s liability for breach of warranty or otherwise is           specific reference hereto, and which has been signed by the
         limited to repair or replacement, at Seller’s option, of            party against which enforcement thereof is sought. Seller
         non-conforming or defective products. Buyer waives all              reserves the right to change these terms and conditions
         other remedies, including, but not limited to, all rights to        without prior notice.
Note: The logos, brand names, or product names in this catalog are trademarks or registered trademarks of Tsubakimoto Chain Co.
      in Japan, the US, and other countries.
                                                                    154
TSUBAKIMOTO CHAIN CO.
Japan                              Headquarters                                                                        +81 6-6441-0011              http://tsubakimoto.com
AMERICAS
United States of America           U.S. TSUBAKI POWER TRANSMISSION, LLC                                                +1 847-459-9500              http://www.ustsubaki.com/
Brazil                             TSUBAKI BRASIL EQUIPAMENTOS INDUSTRIAIS LTDA.                                       +55 11-3253-5656             http://tsubaki.ind.br/
Canada                             TSUBAKI of CANADA LIMITED                                                           +1 905-676-0400              http://tsubaki.ca/
EUROPE
Netherlands                        TSUBAKI EUROPE B.V.                                                                 +31 78-6204000               http://tsubaki.eu/
France                             KABELSCHLEPP FRANCE S.A.R.L.                                                        +33 1-34846365               http://kabelschlepp.fr/
Germany                            TSUBAKI DEUTSCHLAND GmbH                                                            +49 8105-7307100             http://tsubaki.de/
                                   TSUBAKI KABELSCHLEPP GmbH                                                           +49 2762-4003-0              http://kabelschlepp.de/
Italy                              KABELSCHLEPP ITALIA S.R.L.                                                          +39 0331-350962              http://kabelschlepp.it/
Russia                             OOO TSUBAKI KABELSCHLEPP                                                            +7 499-4180212               http://kabelschlepp.ru/
United Kingdom                     TSUBAKIMOTO U.K. LTD.                                                               +44 1623-688-700             http://tsubaki.eu/
EAST ASIA
Korea                              TSUBAKIMOTO KOREA CO., LTD.                                                         +82 2-2183-0311              http://tsubakimoto-tck.co.kr/
Taiwan                             TAIWAN TSUBAKIMOTO CO.                                                              +886 33-293827/8/9           http://tsubakimoto.com.tw/
CHINA
China                              TSUBAKIMOTO CHAIN (SHANGHAI) CO., LTD.                                              +86 215396-6651/2            http://tsubaki.cn/
            The Tsubaki Eco Link logo is used only on products that satisfy the
            standards for environmental friendliness set by the Tsubaki Group.
               Note: In accordance with the policy of TSUBAKIMOTO CHAIN CO. to constantly improve its products, the specifications in this catalog are subject to change without notice.
                                                                                              Catalog No. ME1610 ©2016/10 TSUBAKIMOTO CHAIN CO. Printed in Japan 2,000