[go: up one dir, main page]

0% found this document useful (0 votes)
871 views184 pages

Conveyor Chains Tsubaki

Uploaded by

tepu msosa
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
871 views184 pages

Conveyor Chains Tsubaki

Uploaded by

tepu msosa
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 184

LARGE SIZE CONVEYOR

CHAINS & SPROCKETS


For a Greater Connection with Customers and the World

Tsubakimoto Advances Development with

To order 600 links (300 x 2 strands) of AT Series


Example RF10150R conveyor chain having A2 attachments on
every 3rd link, half assembled in mirror image

Ordering can now be done via single-line model numbering

RF10150R – AT– 3LA2 + 300L – PR – H 2H


Size and roller type Series Attachment Number End link Options Quantity/
spacing/type of links unit

With previous model numbering


RF10150R–AT–3LA2 600 links
When ordering, users were required to indicate chain
configuration items separately. This made ordering complex Configuration specification 300L×2H
and sometimes resulted in problems such as orders not Both ends PL–RL Half assembled in mirror image
being properly made or processed.

1
New Model Numbering and Order Methods

2
Now It’s Easy to Make the Smart Selection

Advanced Models

BASIC MODEL

DT Series Longer
life
A DVANCED
MODEL
DTA
A Series
Available sizes:
RF03 – RF36
(with F or R rollers only)

General-use
conveyor chain Has 3x the bush–roller wear resistance of the DT Series
Our most versatile chain
1 A roller normally 2
This promotes The new DTA Series
rolls atop a rail, wear and leads
and the bush to a shorter provides a
slides against chain life.
the roller. better solution

Bush–Roller Wear Resistance Wear Comparison over the Same Time Period

In-house test comparison

3
Tsubaki DTA
3x DTA Series
2 Series
Bush comparison Roller comparison

1
Japanese company A Tsubaki
DT
DT Series equiv. Series
DT Series Hole has formed
0

BASIC MODEL

AT Series Higher
strength,
longer
A DVANCED
MODEL
ATA
A Series
Available sizes:
RF08 – RF36
(with F or R rollers only)

Heavy-duty conveyor chain


life Better wear resistance and higher maximum allowable
Twice the maximum allowable load than the AT Series
load of DT Series Pin–bush wear resistance Bush–roller wear resistance Max. allowable load

1.5 x better 2 x better 1.2 x better


Pin–Bush Wear Resistance Bush–Roller Wear Resistance
In-house test comparison In-house test comparison
2.0 2
Tsubaki

2x ATA
Chain wear elongation (%)

Series

1.0
AT Series 1.5x ATA Series
1
Longer wear life Tsubaki

Japanese company A
AT Series equiv.
AT
Series

0 0
1 Operation time

Note: Wear resistance comparisons are based on in-house testing. Actual chain life may vary depending on usage conditions.

3
Tsubaki’s Advanced Models are a new series of large size conveyor chains. Compared to our
basic models, they offer improved wear resistance and support greater maximum loads.
Choose our Advanced Models to further boost productivity and reduce running costs.

BASIC MODEL

GS Series
Higher
strength,
longer
A DVANCED
MODEL
GSA
A Series
Available sizes:
RF03 – RF26

Corrosion-resistant
conveyor chain life Better wear resistance and higher maximum allowable
Stainless steel chain with load than the GS Series Max. allowable load/
better corrosion resistance Pin–bush wear resistance Bush–roller wear resistance roller allowable load*
than DT Series
1.5 x better 2 x better 1.3 x better
*F or R Rollers only

Pin–Bush Wear Resistance Bush–Roller Wear Resistance Max. Allowable Load


In-house test comparison In-house test comparison RF10 size Better corrosion resistance
2.0 2 than AT Series
Tsubaki

2x GSA
Chain wear elongation (%)

Tsubaki
1.5x Series
AT
GS Series Tsubaki Series
1.3 x 32.2kN
GSA
1.0 1
Tsubaki Tsubaki

GSA Series GS GS Series


23.0kN
Series Series
Longer wear life
17.7kN
0 0 0
Operation time

BASIC MODELS

SSA
A
General-use

A DVANCED
conveyor chain

BASIC MODEL MODEL


Series DT
SS Series
Corrosion-resistant
Longer
life Better wear resistance than
Available sizes: RF03 – RF26 Series

conveyor chain
Stainless steel chain with superb
the SS Series Higher max. allowable load
corrosion, chemical, heat, Bush–roller wear resistance Roller allowable load* and roller allowable load

and cold resistance


1.5 x better 1.3 x better
*F or R Rollers only
Heavy-duty
conveyor chain

Bush–Roller Wear Resistance


In-house test comparison
Wear Comparison over the Same Time Period
AT
Series
2

SSA Corrosion-resistant
1.5
Tsubaki Series conveyor chain

1.5x SSA
1
Tsubaki Series
Bush comparison Roller comparison
GS
Series
Better corrosion
resistance
SS
Series
SS
Series
SS
Resistance to
Hole has formed heat, cold,
0
Series chemicals

Note: Wear resistance comparisons are based on in-house testing. Actual chain life may vary depending on usage conditions.

4
Table of Contents

Before Use P56 General Use/Heavy Duty/Corrosion Resistant 27

Wide Selection of Large Size Conveyor Chains---------- 7 Basic and Advanced Models

Precautions before Use--------------------------------------- 9 Metric Pitch-- ----------------------------------------- 29

Glossary--------------------------------------------------------- 10 Imperial Pitch-- --------------------------------------- 47

Conveyor Chain Construction------------------------------- 11 Large Size Conveyor Chain Sprockets

Product Lineup------------------------------------------------- 17 Smart Series Replaceable Tooth Insert Sprockets-- ----- 51

Ordering Large Size Conveyor Chains--------------------- 19 Special Sprockets --------------------------------------------- 56

Sprocket Construction and Ordering Sprockets--------- 23

Strength Tables of Basic and Advanced Models--------- 25

Strength Tables of Function-Specific Products-- --------- 26

Selection and Handling 152

Conveyor Chain Selection and Steps---------------------- 153

Handling Conveyor Chain------------------------------------ 171

For Safe Use---------------------------------------------------- 180

Large Size Conveyor Chain Inquiry Sheet----------------- 181

◆ What the pictograms mean

Chain Chain number


No. Indicates the page explaining the chain number.
Sprockets
Indicates the page showing the corresponding
Overview

Chain
No.
p.19 p.36– p.17 p.152
sprockets.
Operating temperature range
Conveyor Chain for Shower Testers and Final Inspection Lines Roller Type: WDR/WDF

Long-life chain that uses a special plastic on the inner


Indicates the page showing the corresponding
operating temperature range.
Corrosion Resistant
General Use/Heavy Duty/

circumference of the rollers, enabling operation without


lubrication both under water showers or in the dry state.
Allows combining a shower tester line and inspection line into a
single unit, as well as providing a countermeasure against Engineering
corrosion and wear in the final inspection line.
Indicates the pages on selection, handling,
◎ : Excellent  ○ : Can be used  
troubleshooting, and more.
Industry Specific Products

Features △ : Can be used under certain conditions  × : Cannot be used

Roller type Bearing Roller Conveyor Chain Reference: RT Series


WDR/WDF Lube-free/water resistant series Standard series (base chain)
Tsubaki Eco Link
Special

Shower tester ○ ◎ × △

Inspection line ◎
△ ◎ △ The Tsubaki Group cares about the environment. That is why we have established
(Requires water lubrication) (Not exposed to water) (Requires lubrication)
Rolling friction coefficient 0.12 0.03 0.03 0.15 standards for evaluating the environmental friendliness of our products. Only
Note
Capable of wet and dry
usage without lubrication
Optimal for shower
tester applications
Not suitable for applications
with exposure to water
SUS corrosion resistant
chain
products that meet our exacting guidelines are recognized as eco-products and
certified with the Tsubaki Eco Link logo.
Wear Resistant/Heavy Duty

WDR Roller WDF Roller


Center of sprocket

Ø Ø
Center of chain Ø
Special Attachment

R Roller Inner Pin Approx. Mass Roller


R Roller F Roller Link Plate kg/m Allowable
Pitch
Size Roller Type Contact Flange Contact Off- Inner Height Load
P Dia. Dia. L1+L2 L1 L2 R F
Width Dia. Width center Z Width H kN{kgf/
R R W Roller Roller each}
E F E e
RF10125 125 8.7 9.0

5
0.98
RF10150 WDR/WDF 150 50.8 27 50.8 65 20 3 7 30.0 38.1 69 33 36 8.0 8.3
{100}
RF10200 200 6.8 7.1
RF12200 200 11.6 12.1
1.47
Special P56 Wear Resistant/Heavy Load P104

Industry Specific Products--------------------------------- 57 Function Specific Products-------------------------------- 109

Cement Industry----------------------------------------- 59 Bearing Roller Conveyor Chain----------------- 111

Flow Conveyor Chain------------------------------- 61 Standard Series---------------------------------- 113

FA Series Fly Ash Conveyor Chain--------------- 64 Anti-Dust Series---------------------------------- 115

Bucket Elevator Conveyor Chain----------------- 67 Standard Lube Free Series---------------------- 117

FB Series Conveyor Chain-- ----------------------- 69 Completely Lube Free Series-------------------- 119

Smart Series Replaceable Tooth Insert Sprockets Water Resistant Lube Free Series---------------- 121

Thermally Sprayed Block Replaceable--------- 71

Indicator Pins-- --------------------------------------- 71


Special Attachment Conveyor Chain 127
WD Series Drag Chain-- ---------------------------- 72

Steel Industry-- ------------------------------------------- 73


Related Products and Accessories P129
Block Chain--------------------------------------- 75

Block Chain for Flow Conveyors---------------- 76


Toughroller---------------------------------------- 135
Deep Link Conveyor Chain---------------------- 77
Bearings and Bearing Roller Attachments----- 142
Coil Transfer Conveyor Chain------------------- 78
Automatic Conveyor Chain Lubricator---------- 148
Biomass Power Generation--------------------------- 79
Cutting Tools-------------------------------------- 151
Waste Disposal Facilities-- ---------------------------- 81

Conveyor Chain for Waste Incineration--------- 82

Food Industry-- ------------------------------------------- 84

Flow Conveyor Chain for Grains---------------- 85

Lambda Plastic Roller Conveyor Chain--------- 86

Water Treatment Facilities---------------------------- 87

Sediment Collector Chain----------------------- 89

Dust Collector Chain----------------------------- 93

Water Screen Chain------------------------------ 97

Drive Chain------------------------------------------- 99

Automotive Industry------------------------------------ 101

Bearing Bush Conveyor Chain-------------------- 103

Double Plus Conveyor Chain-- -------------------- 105

Outboard Roller Conveyor Chain----------------- 106

Top Roller Conveyor Chain------------------------ 107

Conveyor Chain for Shower Tester and Final


Inspection Lines------------------------------------- 108

Function Specific Products

Shoulder Bush Conveyor Chain------------------ 125

6
Overview

Wide Selection of Large Size Conveyor Chains

Three types of chain to provide the best solution.

Basic and Advanced Models


Corrosion Resistant
General Use/Heavy Duty/

We’ve added advanced versions of our four basic series. Maximum allowable load varies by size and combination of
Now it’s easy to make the smart selection. materials. Always confirm the maximum allowable load when
considering any chain series.

Basic Models Advanced Models


General Use
Conveyor Chain
Special

Our most
versatile chain
DT DTA Features 3x the bush–roller
wear resistance of DT Series,

Series Series higher roller allowable load

Better wear
resistance between
bushes and rollers,
Wear Resistant/Heavy Load

higher roller allowable load


Better roller wear resistance
Higher maximum allowable load Compared to AT Series:
• Features 1.5x better wear

AT ATA
resistance between pins
Features twice the and bushes
maximum allowable • Features 2x better wear
load of DT Series
Series Better pin–bush– Series resistance between bushes
and rollers
roller wear • Features 1.2x higher
resistance, maximum allowable load
higher maximum
allowable load
Special Attachment

Heavy Duty Note: DTA and ATA Series chains are available with R and F Rollers only.
Conveyor Chains

Corrosion Resistant
Conveyor Chains

GS GSA
Features 1.5x the pin–bush
Stainless steel chain wear resistance,
2x the bush–roller wear
with better corrosion

Series Series
resistance, and 1.3x
resistance than DT Series
Accessories
Related Products &

the maximum allowable


load of GS Series
Better pin–bush–roller
wear resistance, higher
roller allowable load*,
higher max. allowable load

Stainless steel chain with


superb corrosion, chemical, SS SSA Features 1.5x the bush–roller
Selection and Handling

Series Series
wear resistance of SS Series
heat, and cold resistance
Better bush–roller wear
resistance, higher roller
allowable load*

*Higher roller allowable load applies to F or R Rollers only.


See pg. 17 for temperature ranges and pg. 170 (Table 14) for corrosion resistance.

Note: Based on in-house wear test comparisons. The amount of service life increase will vary depending on your operating conditions.

7
Overview
Our line-up of industry specific chains is based on our experience
Industry Specific Products
in specialized industries of every kind. These chains can also be used in other

Corrosion Resistant
General Use/Heavy Duty/
industries as well.

See pg. 59 See pg. 73 See pg. 79 See pg. 81

Cement Industry Steel Industry Biomass Waste Disposal Facilities


(super heavy load conveyance) Power Generation

See pg. 84 See pg. 87 See pg. 101

Special
Food Industry Water Treatment Industry Automotive Industry

We can propose a specification with a combination of materials to match your


Function Specific Products

Wear Resistant/Heavy Load


application needs. Contact a Tsubaki representative for more information.

Product Name Page


Application Features (Series)

Normal Better wear resistance between pins and bushes than DT Series CT 126

Chain elongation Heavy duty Twice the max. allowable load of CT Series BT 126
Normal/dusty
environments

resistance
Wear resistant Twice the wear resistance between pins and bushes of BT Series FB 69

Better wear resistance between bushes and rollers; can use a variety of
material combinations (only available with R/F Rollers) DB 125

Special Attachment
Bush–roller
Wear resistant
wear resistance
Three times the wear resistance between bushes and rollers of BT Series FA 64

Same max. allowable load as DT Series but with better pin–bush corrosion
Chain corrosion Normal resistance MT 126
Slightly corrosive

and wear elongation


environments

resistance Same max. allowable load as GS Series but with better pin–bush corrosion
Heavy duty resistance VT 126

Same max. allowable load as DT Series but with better pin–bush–roller


Bush–roller Normal RT 126
corrosion resistance
corrosion wear
resistance Same max. allowable load as GS Series but with better pin–bush–roller
Heavy duty corrosion resistance YT 126
Accessories
Related Products &

Chain uses unique cylindrical bearings inside the rollers to provide a low
Bush–roller wear resistance for heavy loads, Bearing Roller
coefficient of friction and higher roller allowable load. 111
energy savings, and to prevent stick-slipping Conveyor Chain
Standard, water resistant, dust resistant, and lube-free specs available.

High precision stopping applications Chain whose construction minimizes elongation; ideal for high precision Bearing Bush
(indexing conveyance) stopping/indexing applications Conveyor Chain 103

Chain that can be used without additional lubrication Lambda Plastic Roller
Clean environments (lube-free operation) 86
(Cannot be used in dusty or corrosive environments) Conveyor Chain

Note: 1. Depending on operating conditions, premature elongation may occur with GS, VT, MT, YT, and RT series chains due to seizing between C-pins and
bushings. It is recommended that lubricant be applied as an initial running-in agent before use. Tsubaki also manufactures chains with an initial
Selection and Handling

running-in agent pre-applied. Contact a Tsubaki representative for details.


2. Enter conveyor chain series in the blank .

REF In 2005, some model numbers of conveyor chains were changed. See table below.

Series Code Current Series


before 2005 Code
PT GS
ST SS

8
Overview

Precautions Before Use

Always read this catalog and make the proper selection before using your Large Conveyor Chain. Ensure that
all maintenance personnel are familiar with the related sections.
Values given in this catalog are both in SI International Units and {Gravimetric Units}.
Corrosion Resistant
General Use/Heavy Duty/

The dimensions given in this catalog are nominal dimensions and may differ from actual dimensions.

Read the Following Before Use

Caution The Large Conveyor Chain is 5. C


 orrosion and other environmental
a convenient part of factors can cause chain failure.
machinery for compact Selecting material in light of usage
conveyance, but this does conditions can help avoid this
not mean it has unlimited life. problem.

1. The conveyor chain is an expendable 6. P


 oor centering and other layout problems can
Special

item requiring periodic checks and shorten the life of your chain, leading to chain failure.
replacement. Installing equipment properly can help avoid this
problem.

2. The conveyor chain may ride up on 7. In situations where chain failure may pose a danger
Wear Resistant/Heavy Load

the sprocket or break from wear to human life or major damage to machinery, install
elongation. Lubrication will help the proper safety equipment to ensure against chain
extend the wear life of your chain. failure and potentially dangerous situations.

3. Wear between the bushings and the rollers may 8. S


 elect a chain based on any existing
cause interference between the link plates and guide regulations based on rules or
rails, increasing tension on the chain. This may lead guidelines for chain selection and the
to an increase in motor power consumption or cause maximum allowable load. The chain
chain failure. Avoid this problem with proper selected should have an ample
Special Attachment

lubrication or by using bearing rollers. amount of both.

4. Excessive tension may cause chain failure. Including 9. W


 idening plate holes, reducing the pin
inertial forces and other forces when making the diameter, or heating the chain to make
proper selection can help avoid this problem. pin insertion and removal easier will
remarkably decrease the performance
of your chain and lead to accidents.

Principles for Rationalizing Conveyance Features and Points for Chain Conveyors
Accessories
Related Products &

1. Minimize conveyance distance. Features


2. Maximize conveyor operating rate. 1. C an generally convey items of any shape or size.
3. Select the appropriate chain. 2. Can increase applicable range of conveyor length,
Selecting the optimal conveyor type direction of conveyance, and usage conditions.
can tie directly into rationalizing 3. C onveys accurately with no slippage.
conveyance. Read this catalog 4. C an maintain a high endurance and efficiency.
carefully to select the appropriate type
of chain conveyor and rationalize your Points
Selection and Handling

conveyance situation. 1. While


 no slippage is a benefit, it is
necessary to select chain in light of
shock impact resistance.
2. Fluctuations
 in speed will result
from the mechanical nature of chain
and sprocket engagement.

9
Overview
Glossary

1. Maximum Allowable Load


Limit value that takes fatigue fracture and wear into consideration, assuming use under

Corrosion Resistant
General Use/Heavy Duty/
lubricated conditions.
By determining a corrected chain tension based on a selection described in our catalog and
using the chain below this value, no anomalies will occur early in operation. However, this
does not apply when performance has deteriorated due to use under extreme environmental
conditions.

2. Minimum Tensile Strength


Minimum value determined by taking into account past breakage results.
When a given chain breaks under tension, it does not pass Tsubaki standards if it breaks under
a load lower than this value.

Special
3. Average Tensile Strength
Tensile strength determined from the calculated strengths of each component, taking into
account past results.
When tensile tests are performed, the value at failure may be higher or lower than this number,
and thus, this value is not guaranteed.

Wear Resistant/Heavy Load


4. Roller Allowable Load
Typical value that will not cause roller rotational failure or premature wear, assuming use under
lubricated conditions.
When selecting, include an extra margin of safety over allowable values according to operating
conditions (high speeds, heavy loads, long-term operation) and expected life.

Special Attachment
5. Attachment Allowable Load
Vertical load that an “A” attachment can accept. When using “K” attachments, calculate this
value by doubling the allowable load of the corresponding A attachment.
Depending on the shape and structure of attachments to be installed by the customer, force
may be generated that will cause A attachments to twist. Contact a Tsubaki representative if
you have any concerns.

6. Total Length Tolerance of Conveyor Chain


Accessories
Related Products &

The length tolerance of any individual size when subjected to a measured load is –0.25% to
+0.25% of the reference length. The reference length is calculated by multiplying the reference
pitch (P) by the number of links.

7. Pitch Circle Diameter (PCD)


Diameter of the circle circumscribing the tooth profile pitch of
Selection and Handling

the sprocket.
(JIS B 1812:2015)

10
Overview

Conveyor Chain Construction

1. Basic Structure

Attachment
Corrosion Resistant
General Use/Heavy Duty/

C-Pin (CP)

Outer Plate (round hole) (PLP-A)


Press Fit*2
(outer plate [round
hole]–C-pin Roller
Diameter
Inner Width of
Inner Link
Slip Fit*1 Pitch
(C-pin–bush) Roller (R-R)

Outer Link (PL)


Bush (B) Outer Link (PL)
Special

A set consisting of an outer


plate (round hole, flat hole),
Inner Link (RL)
C-pin, and T-pin
Press Fit*2 Press Fit*2
(inner plate–bush) (outer plate [flat hole]–C-pin)

Slip Fit*1
(roller–bush)
Wear Resistant/Heavy Load

T-pin
Inner Link (RL)
A set consisting of an inner link,
Press Fit*2 bushes, and rollers. (The photo
(inner plate–bush) Inner Plate (BLP) Outer Plate (flat hole) (PLP-B) above shows a set with F rollers.)

The Three Basic Dimensions ◆ Plate (PLP-A, PLP-B, BLP)


The plate mainly receives the tensile load along the chain's direction of travel while
The three basic dimensions of
conveyor chain are pitch, roller receiving vertical reactive forces while supporting the conveyed item. The outer plate and
diameter, and inner link inner inner plate slide against each other during chain articulation, as well as against the sides
Special Attachment

width. When these dimensions are


the same, the chain and sprocket
of the sprocket teeth during sprocket engagement. Plate holes are either round or flat.
are compatible.
◆ Attachments
For attaching items to the chain.
For Safety ◆ T-pin
Never weld additional parts onto After the outer plate is press-fitted to the
an assembled chain. Doing so may 30° or more
cause chain kinking or twisting due
C-pin, a T-pin is inserted and bent to
Bend 30° or more, or so that the end of the
to plate deformation, further prevent the C-pin from falling out. T-pin does not exceed the height of the plate.
reducing part hardness and leading
◆ C-Pin (CP)
Accessories
Related Products &

to embrittlement fracture from the


welding heat.
The most important role of the C-pin is connecting the inner link to the outer link. Along
with the plate, it receives chain tension along the direction of travel while receiving
vertical reactive forces from the conveyed items. The outer diameter of the C-pin
suffers wear from sliding against the bush inner diameter when the chain articulates.
*1 Slip Fit
When the shafts (pins and bushes) The C-pin is an essential strength-bearing part and requires high wear resistance.
and holes are fitted together, there is
a continuous loose fit. This is a fit ◆ Bush (B)
where the range of tolerance for the The bush is a strength-bearing part, receiving tension from the chain during sprocket
hole is larger than the range of
Selection and Handling

tolerance for the shaft. engagement, but its major role is as a bearing part. The outer diameter of the bush suffers
wear from sliding against the roller inner diameter during roller rotation, while the bush
*2 Press Fit inner diameter suffers wear from sliding against the outer diameter of the C-pin when the
When the shafts (pins and bushes) chain articulates. Bush inner diameter wear is directly expressible as pitch elongation.
and holes are fitted together, there is
a continuous interferential fit. This is ◆ Roller (R-R, F-R, S-R, M-R, N-R)
a fit where the range of tolerance for
Forms a slip fit with the bush. Rotates when engaging with the sprocket, while
the hole is smaller than the range of
tolerance for the shaft. alleviating the shock and wear from the teeth. Rotation also lowers running resistance.
Note: ( ) denotes codes for part names as found on drawings.

11
Overview
2. Roller Types
Tsubaki large size conveyor chains use three basic roller types.

Corrosion Resistant
General Use/Heavy Duty/
1. R Rollers
Tsubaki's most basic, versatile roller type. It
has a large allowable load and low frictional
resistance. R Roller

Roller Type Model Numbering


R :Basic R Roller
BR :Bearing roller
The outer diameter of the roller is DBR :Anti-dust bearing roller
larger than the height of the link EBR :Standard lube-free bearing roller

Special
plate. WEBR :Water-resistant lube-free bearing roller
WDR :For shower tester and final inspection line
RP :Engineering plastic roller

2. F Rollers
These rollers are a simple way to prevent side

Wear Resistant/Heavy Load


oscillation. Ideal for regular slat conveyance. Be F Roller
careful when using K attachments, as the Flange
attachment area may contact the roller flange.

Roller Type Model Numbering


F :Basic F Roller
There is a flange on the roller, T-pin
BF :Bearing roller
attached on the T-pin side, that DBF :Anti-dust bearing roller
acts as a guide. EBF :Standard lube-free bearing roller
WEBF :Water-resistant lube-free bearing roller

Special Attachment
WDF :For shower tester and final inspection line
FP :Engineering plastic roller

3. S, M, and N Rollers
Sprockets alleviate impact and wear when S, M, N Roller
engaging the chain. They have higher running
resistance than R and F Rollers, allowing them
to suffer less wear.
Accessories
Related Products &

Roller Type Model Numbering


S : Roller outer diameter is smaller than the plate width
M : Roller outer diameter is slightly larger than with S
Rollers
N : Same roller outer diameter as M rollers, with larger
pin diameters for added strength (for RF26 and
RF36 sizes only)

4. Other Roller Types Double Plus Conveyor Chain: VR Roller


Selection and Handling

Roller Type Model Numbering


VR : Large-diameter and small-diameter rollers allow
double speeds and accumulation.

12
Overview

Conveyor Chain Construction

The following shows examples of ways to guide the carry and return sides by roller type for smooth
conveyance.
R (S) Rollers F Rollers Outboard Rollers
Corrosion Resistant
General Use/Heavy Duty/

Carry Side
Special
Wear Resistant/Heavy Load
Special Attachment

Return Side
Accessories
Related Products &
Selection and Handling

Hook

13
Overview
3. Attachment Types
Attachments can be attached at any link spacing.

Corrosion Resistant
General Use/Heavy Duty/
1. Standard Attachments Standard attachments are both economical and versatile.

◆ A Attachments
A attachments have bolt holes on one side. They are referred to as A1, A2, or A3 attachments, depending on the number of bolt holes.
Rollers on the chain body can be supported by a rail on the return side.

Attachment Model Numbering


A1 :A attachment with one bolt hole
(In some cases, the center hole of an A3 attachment
may be used.)
A2 :A attachment with two bolt holes
A3 :A attachment with three bolt holes
A■RL:

Special
Indicates attachments will be attached on
the inner link when the attachment spacing is
even numbered links. A1 Attachment A2 Attachment A3 Attachment
(Enter the number of bolt holes in the box■)

◆ K Attachments
K attachments have bolt holes on both sides. They are referred to as K1, K2, or K3 attachments, depending on the number of bolt
holes. Allowable load is double that of A attachments.

Wear Resistant/Heavy Load


Attachment Model Numbering
K1 :K attachment with one bolt hole
(In some cases, the center hole of a K3 attachment may
be used.)
K2 :K attachment with two bolt holes
K3 :K attachment with three bolt holes
K■RL :Indicates attachments will be attached on
the inner link when the attachment spacing is
even numbered links. K1 Attachment K2 Attachment K3 Attachment
(Enter the number of bolt holes in the box■)

◆ GA Attachments

Special Attachment
GA attachments have flat-head bolt holes in the link plate itself on
one side. They are referred to as GA2 or GA4 attachments,
depending on the number of bolt holes.

Attachment Model Numbering


GA2 : GA attachment with two bolt holes Attachment on Attachment
GA4 :GA attachment with four bolt holes T-pin side opposite T-pin
GA2RL: Indicates attachments will be attached on
the inner link when the attachment spacing is GA2 Attachment GA4 Attachment
even numbered links.
Accessories
Related Products &

Never weld additional Attachment Positioning


parts onto a chain. Attachments will be positioned as follows unless specified elsewise.
◆ Attachments will be attached on the outer link when attached on even numbered
◆ Chain kinking or twisting due to plate links. The above instructions are required when you want to attach on inner links.
distortion. ◆ A and GA2 attachments will be attached on the T-pin side.
◆ Brittle fracture and/or strength loss from ◆ GA4 attachments will be attached opposite of T-pins.
heat. ◆ Flanges for F rollers will be attached on the A attachment side.

These attachments are used exclusively in specific industries and facilities.


2. Specialty Attachments For details, refer to Industry-Specific Products (page 57).
Selection and Handling

Flow Conveyor Chain Deep Link Outboard Roller Top Roller


Conveyor Chain Conveyor Chain Conveyor Chain

Pg. 61 Pg. 77 Pg. 106 Pg. 107

14
Overview

Conveyor Chain Construction

3. Special Attachments (Integrated Attachment Chain) See the appropriate page for more information.

SA Attachment Stay Pin


Corrosion Resistant
General Use/Heavy Duty/

Attachment can
Straight (Type: ST)
be laid directly on
attachment on stay pin, or mesh
one side can be attached
Note: See Attachment section
Pg. 130

SK Attachment Top Plate


(Type: TP □ )
Straight Prevents damage
attachment on to conveyed items
both sides Pg. 131
Note: See Attachment section
Trolley Roller Used in long
CA2 Attachment  (Type: TRO)
distance,
Used to attach a
Special

horizontal
mesh or slat with applications
Pg. 131
no spacing
Pg. 128 Outboard Roller
 (Type: OR)
AA3 Attachment Provides support
Strong type; for heavy loads
attachment fits
Wear Resistant/Heavy Load

Pg. 131
between the
plates Guide Shoe
Pg. 128 (Type: GS □ )
Prevents lateral
A2R Attachment
(w/reinforcing ribs) movement
Increased flexural
Pg. 132
rigidity over A
attachment Guide Roller
Pg. 128  (Type: GR)
Used in horizontal
MG2 Attachment applications
Allows for one Pg. 132
Special Attachment

mounted jig to
Fixed Dog
be used  (Type: KD □ )
Pg. 129 Conveys by
pushing
AS2 Attachment
Pg. 133
Uses scraper or
Dog Roller
flight attachment (Type: RD)
Conveys round
Pg. 129 items by pushing
Accessories
Related Products &

AF2 Attachment Pg. 133

Uses scraper or Tilting Dog Allows conveyed


flight attachment (Type: CD)
items coming
Pg. 129 from behind the
Pg. 134 chain to pass by
WSA0 Attachment
Prevents
Roller Tilting Dog
conveyed (Type: RCD)
Can accumulate
Selection and Handling

items from
overspilling round items
Pg. 130
Pg. 134
Extended Pin
(Type: EP □ ) Ducking Dog
Attaches easily to  (Type: DD) Conveyed item
pin end will remain in fixed
position
Pg. 130 Pg. 134

15
Overview
4. Attachment Spacing Ask a Tsubaki representative for a quote when
mounting multiple attachments in a repeating pattern.

Basic Attachment Connecting Link


Attachment Model Numbering Diagram

Corrosion Resistant
General Use/Heavy Duty/
Coding Attachment Type

Connecting link

RF12200R-1LA2 ・
・・・
・ ○LA2 A2
1L 1L 1L 1L 1L/A2 repeat
○=1
Attached every link
Connecting link

RF12200R-2LA2 ・
・・・
・ ○LA2 A2
2L 2L 2L/A2 repeat
○=2
Attached every 2nd link
Connecting link

Special
RF12200R-2LA2RL ・
・・・
・ ○LA2RL No attachment
1L 2L 2L 2L/A2 repeat
○=2
Attached every 2nd inner link Attachment on inner link
Connecting link

RF12200R-3LA2 ・
・・・
・ ○LA2 A2

Wear Resistant/Heavy Load


3L 3L 3L/A2 repeat
○=3
Attached every 3rd link

Connecting link

RF12200R-1L2LA2 ・
・・・
・ ○L△LA2 A2
1L 2L 1L 2L 1L2L/A2 repeat
○=1、△=2
1 link/2 link repeat
Connecting link

RF12200R-1L3LA2 ・
・・・
・ ○L△LA2 A2

Special Attachment
1L 3L 1L 3L 1L3L/A2 repeat
○=1、△=3
1 link/3 link repeat
Connecting link

RF12200R-2L4LA2 ・
・・・
・ ○L△LA2 A2
2L 4L 2L4L/A2 repeat
○=2、△=4
2 link/4 link repeat

Connecting link

RF12200R-2L2L4LA2 ・
・・・
・ ○L△L□LA2 A2
Accessories
Related Products &

2L 2L 4L
○=2、△=2、□=4
8L 8L/A2 repeat
2 link/2 link/4 link repeat
Connecting link

RF12200R-2L3L5LA2・
・・・
・ ○L△L□LA2 A2
2L 3L 5L
○=2、△=3、□=5
10L 10L/A2 repeat
2 link/3 link/5 link repeat

Connecting link

Selection and Handling

RF12200R-2LEP□・
・・・
・ ○LEP EP single side
○=2 2L 2L 2L 2L/EP repeat
EP□ : Extended pin (see p130) Attached every 2nd link
Connecting link

RF12200R-1L3LEP□・
・・・
・ ○L△LEP EP single side
○=2、△=3 1L 3L 1L 3L 1L3L/EP repeat
EP□ : Extended pin (see p130) 2 link/3 link repeat

16
Overview

Product Lineup

Operating
Series Application Product Name Features Temperature
Range °C
Corrosion Resistant
General Use/Heavy Duty/

General-use Conveyor
DT Series Our most versatile chain −20 to 200
Chain
DTA Series 3x the bush-roller wear resistance of DT Series −20 to 200
(available in R/F Rollers only)
Basic and Advanced Models

General use 2x the max. allowable load of DT Series. Same bush- *5


Heavy Duty Conveyor AT Series −20 to 400
Chain roller wear resistance as DTA Series
1.2x the maximum load, 1.5x the pin-bush wear
ATA Series resistance, and 2x the bush-roller wear resistance of −20 to 200
(available in R/F Rollers only) AT Series
Stainless steel chain with better corrosion resistance *3
GS Series −20 to 400
than DT Series (SUS400 series stainless steel)
1.3x the max. allowable load, 1.5x the pin-bush wear
Corrosion, cold, GSA Series resistance, and 2x the bush-roller wear resistance of −20 to 200
Corrosion Resistant GS Series
and chemical
Conveyor Chain resistance Stainless steel chain with superior corrosion, chemical, *3
SS Series −20 to 400
heat, and cold resistance (SUS300 series stainless steel)

SSA Series 1.5x the bush-roller wear resistance of SS Series −20 to 200
Special

For flow −20 to 200


*1
Flow Conveyor Chain Available with a variety of flow attachments
conveyors
Bush-roller wear
resistance on FA Series Special surface treatment for better wear resistance −20 to 200
flow conveyors
*1 *2
For bucket Attachments ensure the same buckets can be used if
−20 to 200
Bucket Elevator Conveyor Chain
elevators they are the same pitch
Uses a solid lubricant between pins and bushes and *4
To counter wear FB Series a seal mechanism between links to minimize wear −15 to 200
elongation elongation
Wear Resistant/Heavy Load

Direct −20 to 200


Deep Link Conveyor Chain Wide plates enable direct conveyance of items
conveyance
*1
Extremely highly durable chain for conveying especially
For steel mills Coil Transfer Conveyor Chain −20 to 200
heavy items
Industry Specific Chains

For waste Available in a variety of specifications ideal for conveying


−20 to 200
Waste Incineration Conveyor Chain
treatment material in various waste treatment processes
Can be used lube-free. Minimizes the generation of
Lube-free use Lambda Plastic Roller Conveyor Chain 0 to 50
metal wear debris
Specialty Conveyor
For indexing Uses needle bearings to minimize elongation. Allows
−20 to 60
Chain Bearing Bush Conveyor Chain
conveyance stopping and indexing conveyance
*1
Double Plus Conveyor Chain Can convey items at 2.3x the chain speed −20 to 200

For free flow −20 to 200


*1

use Outboard Roller Conveyor Chain Distributes loads over outboard rollers

*1
Top Roller Conveyor Chain Enables direct conveyance of items on the top rollers −20 to 200
Special Attachment

For automotive Conveyor Chain for Shower Tester Can be used lube-free in wet and dry environments 0 to 50
industry and Final Inspection Line

*3
Block Chain Extremely durable with a high tensile strength −20 to 400

Special
applications *3
Block Chain for Flow Conveyors For conveying especially wear inducing items −20 to 400

WD Series Drag Chain Exceptionally durable and wear resistant drag chain −20 to 200

Standard Bearing Roller Uses cylindrical bearings in the roller for a low
−20 to 80
Conveyor Chain (previous model) coefficient of friction and a high roller allowable load
Bush-roller wear Anti-Dust Bearing Roller
Accessories
Related Products &

For use in dusty environments −20 to 80


Heavy Load Conveyor resistance Conveyor Chain
Chain Low friction Standard Lube-Free Bearing Can be used without lubricating the rollers (bush-roller
Heavy loads −20 to 50
(Bearing Roller Conveyor Energy saving Roller Conveyor Chain joint)
Chain) Compact Completely Lube-Free Bearing Can be used without any additional lubrication −20 to 50
Function Specific Chains

operations Roller Conveyor Chain


Water Resistant Lube-Free Can be used in contact with water 0 to 50
Bearing Roller Conveyor Chain
Specialty Conveyor Bush-roller wear Shoulder Bush Conveyor Chain Uses a bush that increases the roller allowable load *1
−20 to 200
Chain resistance and wear resistance

CT Series Better pin-bush wear resistance than DT Series −20 to 200


Heavy Duty Conveyor Pin-bush wear
Chain resistance
BT Series −20 to 200
Selection and Handling

Twice the max. allowable load of CT Series

Same max. allowable load as DT Series but with better


Pin-bush MT Series −20 to 200
pin-bush corrosion resistance
corrision
resistance Same max. allowable load as GS Series but with better
VT Series −20 to 200
Corrosion Resistant pin-bush corrosion resistance
Conveyor Chain Same max. allowable load as DT Series but with better
Pin-bush-roller RT Series −20 to 200
pin-bush-roller corrosion resistance
corrision
resistance Same max. allowable load as GS Series but with better
YT Series −20 to 400
pin-bush-roller corrosion resistance

Special part surface treatments for better corrosion resistance available.


*1 Operating temperature varies by chain series. Temperatures shown are for DT Series. *2 400°C for Y Series. *3 Contact a Tsubaki representative regarding use under –20°C and over 400°C.
*4 Operating temperature range varies with construction. Contact a Tsubaki representative for more information. *5 –20°C to 200°C for RF03 size AT Series.

17
Overview
Size
Metric Pitches Imperial Pitches Page
RF03 RF05 RF08 RF10 RF12 RF17 RF26 RF36 RF52 RF60 RF90 RF120 RF280 RF360 RF440 RF430 RF204 RF450 RF650 RF214 RF205 RF6205 RF212

Corrosion Resistant
General Use/Heavy Duty/
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

✔*
5
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

✔ ✔ ✔ ✔ ✔ ✔
From
p27
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

Special
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ 61

✔ ✔ ✔ 64

✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ 67

✔ ✔ ✔ ✔ ✔ 69

Wear Resistant/Heavy Load


✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ 77

✔ 78

✔ ✔ ✔ ✔ ✔ ✔ ✔ 83

✔ ✔ 86

✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ 103

✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ 105

✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ 106

✔ ✔ ✔ ✔ ✔ ✔ ✔ 107

Special Attachment
✔ ✔ ✔ ✔ ✔ 108

NF30 NF40 NF56 NF63 NF70 NF115 NF140 NF180 NF210 NF250 NF280
75
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

✔ ✔ 76

✔ 72

✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ 113
Accessories
Related Products &
✔ ✔ ✔ ✔ ✔ 115

✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ 117

✔ ✔ ✔ ✔ ✔ ✔ 119

✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ 121

✔ ✔ ✔ ✔ ✔ 125

✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
Selection and Handling

✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
126
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

We can make chains in sizes and pitches other than those shown in this catalog. Contact a Tsubaki representative for more information.
See page 87 for water treatment conveyor chains.

18
Overview

Ordering Large Size Conveyor Chain

To order large size conveyor chain, you need to specify chain size, series, length (number of links), attachment spacing,
and formation. The following pages show general ordering examples and points to keep in mind. For custom-made chains,
please contact a Tsubaki representative.
Corrosion Resistant
General Use/Heavy Duty/

1. Basic Structure of Model Numbers


When ordering, be sure to order by model number to avoid any errors in the chain main unit, series, and number of links.
Refer to the individual product pages for chain size and other details.

1. Chains
◆ Model numbering example

RF03075 R - AT - 3L A2 + 200L - PR - H 2 (H)

① ② ③ ④ ⑤ ⑥ ⑦ ⑧ Quantity Unit (chain)


Special

Contact a Tsubaki representative for special attachments and customized specifications.

2. Individual parts, such as outer links


◆ Model numbering example: Outer link (individual connecting link)

RF03075 - AT - A2 PL 1
Wear Resistant/Heavy Load

(K)

① ③ ⑤ ⑨ Quantity Unit (piece)

◆ Model numbering example: Inner link

RF03075 R - AT - A2 RL 1 (K)

① ② ③ ⑤ ⑨ Quantity Unit (piece)

Refer to the individual product pages for Toughroller and other accessories.
Special Attachment

Indicates chain size.


Under the metric system, RF03 is the size and 075 is the chain pitch
① Size Refer to the product page
(75mm).
In inches, the numbers below RF indicate the chain configuration.

② Roller type Indicates the type of roller. See page 12

③ Series Chain series code that combines material, heat treatment, and configuration. Refer to the product page

④ Attachment spacing Indicates the spacing between the attachments. See page 16

Indicates the type of attachment.


Accessories
Related Products &

■ Attachment position can be specified as an inner link or an outer link only


when the attachment spacing is an even number of links. In general,
⑤ Attachment type See page 14
attachment will be on an outer link.
Examples: A2 when attaching an A2 attachment on outer links
A2RL when attaching an A2 attachment on inner links

⑥ Number of links Specify the number of links. (Maximum 99,999 links)

⑦ End link Indicates the configuration of the chain ends. See page 20
Selection and Handling

⑧ Options Indicates options available for user requirements. See page 20

⑨ Part name Enter the code for the part.

19
Overview
2. End Links
From the table below, select the specifications for both ends of the chain.

Corrosion Resistant
General Use/Heavy Duty/
A side B side

End Link Code A B End Link Code A B

PR RR
(previous code: PL-RL) (previous code: RL-RL)

PP POK

Special
(previous code: PL-PL) (previous code: PL-OL)

Standard lengths (3m) will feature an outer link on one end and an inner link on the other. Add additional chain lengths onto
this standard length to create the desired length. Connecting links (PL) with the PR end link configuration are shipped slightly
press fit to prevent their being lost. (See photo below.)

Wear Resistant/Heavy Load


When mounting on an outer link is not required,
order outer links separately using the end link
code RR.

Tピン
T-pin
継手部のピンを軽く
The pin of the
圧入した状態です。
connecting link
is slightly press
fit.

Note: Delivery of the chain may differ depending on chain and attachment shape.

Special Attachment
3. Options
Option
Option Name Description
Code

Attachments on a set of chains to be used in parallel are manufactured to be symmetrical. If you need
mirror-image strands in pairs (half assembled in mirror image), you will need to indicate this on your
Half
order. However, you will need to indicate when the direction of T-pin bending needs to be symmetrical
H assembled in
as well (additional fees apply; ask for a quote). Simply ordering two strands of chain (2H) does not
Accessories
Related Products &
mirror image
mean that they will be in mirror image. Page 22 shows examples when half assembled in mirror image
is applied and when not.

Large size conveyor chain lengths will vary within standard tolerance. When it is desirable to
minimize the relative difference in total chain length in a set of chains to be used in parallel, the chain
is matched and tagged in pairs.
Note: Total chain tolerance is ±0.25% per standard length. Chains half assembled in mirror image
Minimal cannot be matched and tagged in pairs.
matched When ordering minimal matched tolerance differences, the overall length of several sets of standard
tolerance lengths (3m) is measured, and without performing the match and tag process we will assemble the
Selection and Handling

K differences chain randomly based on the results of statistical and technical data. If the results are not
(Additional appropriate, we will measure the total length of all strands and assemble.
fees apply; ask When ordering matched and tagged to within XXmm (ask for a quote), total length of each standard
for a quote) length (3m) is measured and assembled within the relative difference specified.
There are limits to precision depending on chain model and size. Contact a Tsubaki representative
for more information.
Delivery: Different colored tags are attached to the left and right sides at fixed intervals (3m).
Connecting order for the chain is written on the tag.

Note: Large size conveyor chains are not coated with a rust-preventive oil when shipped. Consult a Tsubaki representative if you need rust-
preventive oil. The option code differs depending on the type of rust-preventive oil; please ask for a quote.

20
Overview

Ordering Large Size Conveyor Chain

4. Ordering Special Assembly Chain


Unlike drive chains and small size conveyor chains, large size conveyor chains are ordered in links instead of units. A chain
Corrosion Resistant
General Use/Heavy Duty/

assembled to your specified chain length (number of links), end formation, attachment spacing, etc. is considered a special
assembly.

1. Even number of links


➡ Ordering example ❶
❶ Ordering 10 strands of 8-link, AT Series RF03075R chain with A2 attachments on each link Connecting outer
link (PL)
Model Number Quantity
RF03075R-AT-1LA2+8L-PR 10H Main chain
7 links

2. Odd number of links


Special

➡ Ordering example ❷ 9 links


❷ Ordering 20 strands of 9-link, AT Series RF03075R chain with A2 attachments on each
link (inner link on both ends) (In this case, the chain cannot be made into a loop)
Model Number Quantity
RF03075R-AT-1LA2+9L-RR 20H
❸ Ordering 20 strands of 9-link, AT Series RF03075R chain with A2 attachments on each
❸ Connecting outer
Wear Resistant/Heavy Load

link (outer link on both ends) (For partial chain replacement or as a spare, or when a jig link (PL)
is attached to both sides)
Model Number Quantity
Connecting outer
RF03075R-AT-1LA2+9L-PP 20H link (PL)

❹ Ordering 20 strands of 9-link, AT Series RF03075R chain with A2 attachments on every


inner link (outer link and offset link on each end) (Note: Attachments basically cannot be
attached to offset links)
Model Number Quantity
❹ Connecting outer
link (PL)

RF03075R-AT-2LA2RL+9L-POK 20H Offset link (OL)

3. Delivery
Special Attachment

Large size conveyor chain will generally be shipped in standard lengths (3m) + extra parts based on the total number of
links in your order. Depending on chain size/pitch and attachment spacing, the chain may not be sent in 3m lengths.
Indicate if a certain shipping configuration is required.

1 Ordering RF03100R-DT-1LA2+500L-PR x 1H
Packing ➡30L
(link) (strand)
×16H (link)
+20L (strand)
×1H (link)
Total 500L (strand)
×1H

2 Ordering RF03100R-DT-1LA2+250L-PR x 2H(When 500L=250L×2H)


Packing ➡30L
(link) (strand) (link) (strand) (link) (strand)
Accessories
Related Products &

×16H +10L ×2H Total 250L ×2H

3 Ordering RF03100R-DT-4LA2+280L-PR x 1H(When not in standard length of 3m)


Packing ➡28L
(link) (strand)
×10H (link)
Total 280L (strand)
×1H

◆ Standard lengths may vary depending on chain size/pitch and attachment spacing.
NOTE
◆ Standard lengths are normally 3m.

4 RF03100R-DT-6LA2+38L-PR x 1H (When quantity is indivisible due to attachment spacing)


Selection and Handling

Ordering

Packing ➡30L
(link) (strand)
×1H +8L
(link) (strand)Attachments on 2 places (diagram) Total 38L
×1H (link) (strand)
×1H

6 links

◆ Attachments can also be on chain ends.


NOTE ◆ Indicate when attachments are not required.
◆ Consider using an easily divisible attachment spacing.

21
Overview
5 Ordering 20-link RF03100R-DT, with attachment on 9th link (special formation)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Corrosion Resistant
General Use/Heavy Duty/
Order ➡Ask for a quote for 20-link RF03100R-DT-A2 (special formation: A2 attachment on 9th link)
Packing ➡20L
(link) ×1H(strand) A2 attachment will be attached on the 9th link from the PL part.

◆ Links are numbered in order 1, 2, 3... starting from the left side.
NOTE
◆ If you indicate the link number by counting from the right side, attachments will end up being
attached in a position different from what is required.

4. Half assembled in mirror image

1 Ordering RF03100R-DT-3LA2+68L-PR x 1H (When half assembled in mirror image not specified)


Packing ➡A:30L
(link) (strand)
×2H  B:8L×1H
(attachments on 3 places)
A ×2 B ×1

Special
◆ We will assume that the chains will be used in single strands (and not in parallel).
NOTE
◆ When using two or more strands, indicate the number of links for one of the strands by model
number, and specify the number of chains by the quantity required.

2 Ordering RF03100R-DT-3LA2+34L-PR-H x 2H (When half assembled in mirror image is specified)

Wear Resistant/Heavy Load


Packing ➡A:30L(link) (strand)
×1H B:4L×1H
(attachments on 2 places)Per drawing
A’:30L
(link)
×1H(strand)
B’:4L×1H
(attachments on 2 places)Mirror image of drawing
A ×1 B ×1

A’ ×1 B’ ×1

◆ As shown above, the option code “H” is used to specify half assembled in mirror image.
NOTE
◆ If the bending direction of T-pins need to be mirror image, contact a Tsubaki representative for a
quote (additional fees apply).

Special Attachment
3 Ordering RF03100R-DT-3LA2+34L-PR x 2H (When half assembled in mirror image not specified)
Packing ➡A:30L
(link) (strand)
×2H  B:4L×2H
(attachments on 2 places)
A ×2 B ×2

◆ With this order, the chain will not be manufactured as half assembled in mirror image.
NOTE
◆ Depending on the chain configuration, not manufacturing as half assembled in mirror image may
result in problems.
Accessories
Related Products &

5. Double row chains


Double row chains (two strands of chain with scrapers, stay pins, etc. attached) are counted as a single unit.
One pitch of chain equals one link.

Example 1: Scraper every 2 links, 8 links = 8 links x 1 strand as shown in the figure below

Note: Indicate whether the scraper is to be shipped connected or separate.


Selection and Handling

Example 2: Stay pin (ST) every link, 8 links = 8 links x 1 strand as shown in the figure below

Note: Chains with stay pins (ST) are usually shipped with the stay pins separate.
Even when shipped disassembled, one pitch of double row chain is still one link.
Contact a Tsubaki representative regarding shipping the chain with stay pins connected.

22
Overview

Sprocket Configuration, Ordering Sprockets

1. Basic Structure
The sprocket teeth are given induction
Corrosion Resistant
General Use/Heavy Duty/

hardening. This increases the wear resistance


  Plate
and transmission capacity of the sprocket. (precision fusing)

(BW・CW・ Feature for all sprockets.


BW1・CW1) Uses machine-structural
carbon steel. Hardened
Hub teeth are available.

Bore finishing
possible on the Pairing the sprocket
outer dia. chucking with a selectable hub
allows for an even wider
selection of products.
Special

2. Hub Types
Wear Resistant/Heavy Load

BWBW
type BW BW type
type type BW1
BW1 type BW1
typeBW1 type type CWCW
type CW CW type
type type CW1
CW1 typeCW1
typeCW1 type

A hub is welded onto a A hub is passed through the Hubs are welded to both A hub is passed through
single side of the sprocket sprocket plate. While only sides of the sprocket plate. the sprocket plate. Both
plate. protruding from one side, sides of the hub protrude
both sides are welded. and are welded.
RF10 and below RF12 and above RF10 and below RF12 and above
Special Attachment

For For For For


RF205 and below RF6205 and above RF205 and below RF6205 and above

3. Teeth Profiles
1. Profiles S1: Teeth are rounded S2: Teeth are flat
(cross-hatching represents shape if S1 were cut)
Note: S2 type teeth are standard
when chains with K attachments
are used and slats or other items
will interfere with the sprocket
outer diameter. Indicate S2 type
teeth when using chains with K
Accessories
Related Products &

attachments or top roller chains.

2. Specifications
◆ Normal Series (Code: N)
These non-heat treated specifications are suitable for low load, low wear applications.
◆ Hardened Teeth Series (Code: Q)
The teeth have been induction hardened. Suitable for when wear resistance is required, or under heavy load conditions.
The following chart shows the usage classification for both normal (N) and hardened teeth (Q) specifications.
Selection and Handling

Usage Classification for Normal and Hardened Teeth Series


Drive Side Driven Side Drive Side Driven Side
Chain Roller Chain Roller
Series Type Normal Wear-Inducing Normal Wear-Inducing Series Type Normal Wear-Inducing Normal Wear-Inducing
Conditions Conditions Conditions Conditions Conditions Conditions Conditions Conditions
S Q Q N Q S Q Q N Q
DT/DTA AT/ATA
R N Q N N R Q Q N Q
Series Series
F N Q N N F Q Q N Q
The above classifications are based on standard usage conditions. Contact a Tsubaki representative regarding use in extremely wear-inducing,
heavy load environments.

23
Overview
4. Finished Bore Series
The bore dimensions are processed under the following specifications so that time-consuming shaft processing can be

Corrosion Resistant
General Use/Heavy Duty/
finished quickly for delivery. Does not come with a set screw.

■ Standard Bore Processing Specifications ■ Keyway and Tap Specifications and Dimensions
Keyway Width JIS Standard Key – Keyway Width Tolerance Js9 Old JIS Key Type 2 – Keyway Width Tolerance E9
Bore
Tolerance Tap Processing Keyway Keyway Keyway Keyway
Tolerance Tap Size Tap Size
(aligned with tooth) Applicable Bore Dia. Width Depth
MX
Applicable Bore Dia. Width Depth
MX
KW KH KW KH
JISB1301-1996 Two taps processed at More than 22, up to 30 8 3.3 M 6 More than 20, up to 30 7 3 M 6
Standard type Js9 120º intervals, with one
H8 of them located on the
More than 30, up to 38 10 3.3 More than 30, up to 40 10 3.5
Old JISB1301-1959
keyway More than 38, up to 44 12 3.3 M 8 More than 40, up to 50 12 3.5 M 8
Type 2 E9
More than 44, up to 50 14 3.8 More than 50, up to 60 15 5
More than 50, up to 58 16 4.3 More than 60, up to 70 18 6 M10
M10
More than 58, up to 65 18 4.4 More than 70, up to 80 20 6
M12
More than 65, up to 75 20 4.9 More than 80, up to 95 24 8
M12
More than 75, up to 85 22 5.4 More than 95, up to 110 28 9 M16
12

More than 85, up to 95 25 5.4 More than 110, up to 125 32 10

Special
0゜

M16
More than 95, up to 110 28 6.4 More than 125, up to 140 35 11
M20
More than 110, up to 130 32 7.4 More than 140, up to 160 38 12
More than 130, up to 150 36 8.4 M20 More than 160, up to 180 42 13
More than 150, up to 170 40 9.4 More than 180, up to 200 45 14
More than 170, up to 220 45 10.4 More than 200, up to 224 50 15.5 M24
M24
More than 200, up to 230 50 11.4 More than 224, up to 250 56 17.5

Inform your Tsubaki representative of the following if processing

Wear Resistant/Heavy Load


specifications other than the above are required.
Keyways are processed so that the centerline of the ・Bore shape, diameter, and tolerance ・Keyway type, size, and tolerance
sprocket tooth tip is aligned with the centerline of ・Tap size and position
the keyway. Accuracy is shown in the table below.
■ Keyway Center and Tooth Center Accuracy
Unit: mm
Outer Diameter Off-Center
Up to 400 Max. 3.0
More than 400, up to 800 Max. 4.0
More than 800 Max. 6.0
Can be used for parallel chain strands as is without changes. However,

Special Attachment
if higher accuracy is required, contact a Tsubaki representative.

5. Ordering Examples 6. Indicator Pins


Please include both the product code and model number Sprocket tooth wear is usually difficult to judge, but
when ordering to eliminate any confusion. You will find Indicator Pins let you know when to replace your sprockets
both product codes and model numbers for each with just a glance. This option is available for various
product's dimensional table. sprockets.

1) Pilot bore
Accessories
Related Products &

Model number
RF03075 R 6T-BW N
Tooth specs
Chain size N: Normal
Roller type Q: Hardened
No. of teeth Hub type

2) Finished bore Also specify bore diameter, keyway


width, tap processing, and dimensions
and ask for a quote.
Selection and Handling

Model number
RF03075 R 6T-BW N Model numbering example
Tooth specs
Chain size N: Normal
Roller type Q: Hardened RF12250S12T-BW1Q-SRK - E
No. of teeth Hub type
Indicator pins

3) Other customized products See p71 for Indicator Pins


Specify the materials, dimensions, shapes, and processing
instructions through drawings and specification sheets.

24
Overview

Basic and Advanced Models Strength Table


Unit: kN{kgf}
General Use
Series Heavy Duty Conveyor Chain Corrosion Resistant Conveyor Chain
Conveyor Chain
Chain Size
DT Series DTA Series AT Series ATA Series GS Series GSA Series SS Series SSA Series
4.20 {430} 4.20 {430} 9.95 {1010} — 5.40 {550} 7.02 {720} 2.80 {280} 2.80 {280}
Corrosion Resistant
General Use/Heavy Duty/

Max. allowable load


RF03075
RF03100 Min. tensile strength 32.4 {3300} 32.4 {3300} 65.5 {6700} — 46.8 {4800} 46.8 {4800} 32.2 {3300} 32.2 {3300}
RF05075 Max. allowable load 9.80 {1000} 9.80 {1000} 20.3 {2070} — 10.8 {1100} 14.0 {1450} 5.70 {580} 5.70 {580}
RF05100
RF05125
RF05150 Min. tensile strength 67.6 {6900} 67.6 {6900} 127 {13000} — 95.7 {9800} 95.7 {9800} 62.3 {6400} 62.3 {6400}

RF08125
Max. allowable load 11.2 {1140} 11.2 {1140} 20.3 {2070} 24.3 {2480} 12.3 {1250} 16.0 {1650} 5.70 {580} 5.70 {580}
RF08150 Min. tensile strength 74.6 {7600} 74.6 {7600} 117 {12000} 127 {13000} 108 {11000} 108 {11000} 62.3 {6400} 62.3 {6400}
RF10100 Max. allowable load 17.6 {1790} 17.6 {1790} 32.3 {3290} 38.7 {3950} 17.7 {1800} 23.0 {2350} 9.00 {920} 9.00 {920}
RF10125
RF10150 Min. tensile strength 107 {11000} 107 {11000} 169 {17000} 200 {20500} 155 {16000} 155 {16000} 98.5 {10000} 98.5 {10000}

RF12200
Max. allowable load 26.6 {2710} 26.6 {2710} 39.9 {4060} 47.8 {4880} 26.5 {2700} 34.5 {3500} 11.0 {1120} 11.0 {1120}
RF12250 Min. tensile strength 160 {16500} 160 {16500} 249 {25500} 249 {25500} 230 {23500} 230 {23500} 123 {12500} 123 {12500}
RF17200 Max. allowable load 35.0 {3570} 35.0 {3570} 55.3 {5640} 66.3 {6770} 35.8 {3650} 46.5 {4750} 15.5 {1580} 15.5 {1580}
Special

RF17250
RF17300 Min. tensile strength 213 {22000} 213 {22000} 336 {34000} 348 {35500} 308 {31500} 308 {31500} 171 {17500} 171 {17500}
RF26200 Max. allowable load 44.9 {4570} 44.9 {4570} 74.3 {7580} 89.1 {9090} 46.1 {4700} 59.9 {6100} 20.8 {2120} 20.8 {2120}
RF26250
RF26300
RF26450 Min. tensile strength 285 {29000} 285 {29000} 448 {45500} 464 {47500} 411 {42000} 411 {42000} 228 {23500} 228 {23500}
RF36250 Max. allowable load 68.0 {6930} 68.0 {6930} 97.4 {9930} 117 {11900} — — — —
Metric

RF36300
RF36450
RF36600 Min. tensile strength 457 {46500} 457 {46500} 614 {62500} 614 {62500} — — — —
Wear Resistant/Heavy Load

RF52300 Max. allowable load 71.4 {7280} — 147 {15000} — — — — —


RF52450
RF52600 Min. tensile strength 481 {49000} — 953 {97000} — — — — —
RF60300 Max. allowable load 71.4 {7280} — 149 {15200} — — — — —
RF60350
RF60400 Min. tensile strength 479 {49000} — 1010 {103000} — — — — —
RF90350 Max. allowable load 113 {11500} — 233 {23700} — — — — —
RF90400
RF90500 Min. tensile strength 754 {77000} — 1600 {163000} — — — — —

RF120400
Max. allowable load 159 {16200} — 316 {32200} — — — — —
RF120600 Min. tensile strength 1060 {108000} — 2180 {222000} — — — — —

RF280400
Max. allowable load — — 434 {44300} — — — — —
Special Attachment

RF280600 Min. tensile strength — — 2700 {276000} — — — — —

RF360400
Max. allowable load — — 519 {52900} — — — — —
RF360600 Min. tensile strength — — 3210 {328000} — — — — —

RF440400
Max. allowable load — — 637 {65000} — — — — —
RF440600 Min. tensile strength — — 3990 {407000} — — — — —
Max. allowable load 7.70 {790} 7.70 {790} 14.0 {1430} — 8.35 {850} — 4.00 {410} —
RF430
Min. tensile strength 49.7 {5100} 49.7 {5100} 89.4 {9100} — 67.4 {6900} — 44.0 {4500} —
Max. allowable load 11.2 {1140} — 20.3 {2070} — 12.3 {1250} — 5.70 {580} —
RF204
74.6 {7600} — 117 {12000} — 108 {11000} — 62.3 {6400} —
Accessories
Related Products &

Min. tensile strength

Max. allowable load 11.2 {1140} 11.2 {1140} 20.3 {2070} — 12.3 {1250} — 5.70 {580} —
RF450
Min. tensile strength 74.6 {7600} 74.6 {7600} 117 {12000} — 108 {11000} — 62.3 {6400} —
Max. allowable load 16.1 {1650} 16.1 {1650} 20.3 {2070} — 14.2 {1450} — 5.70 {580} —
RF650
115 {11700} 115 {11700} 127 {13000} — 127 {13000} — 62.3 {6400} —
Imperial

Min. tensile strength

Max. allowable load 18.1 {1850} 18.1 {1850} 34.3 {3500} — 18.6 {1900} — 10.3 {1050} —
RF214
Min. tensile strength 112 {11500} 112 {11500} 237 {24000} — 162 {16500} — 120 {12000} —
Max. allowable load 18.1 {1850} — 34.3 {3500} — 18.6 {1900} — 10.3 {1050} —
Selection and Handling

RF205
Min. tensile strength 112 {11500} — 237 {24000} — 162 {16500} — 120 {12000} —
Max. allowable load 26.6 {2710} 26.6 {2710} 39.9 {4060} — 26.5 {2700} — 11.0 {1120} —
RF6205
Min. tensile strength 160 {16500} 160 {16500} 249 {25500} — 230 {23500} — 123 {12500} —
Max. allowable load 35.0 {3570} 35.0 {3570} 55.3 {5640} — 35.8 {3650} — 15.5 {1580} —
RF212
Min. tensile strength 213 {22000} 213 {22000} 336 {34000} — 308 {31500} — 171 {17500} —
Note 1. Maximum allowable load values are guaranteed values of performance based on Tsubaki standards. When using a competitor chain with similar tensile strength,
be aware that wear, fatigue, and other conditions may cause a large difference in actual chain life to arise.
2. Contact a Tsubaki representative regarding average tensile strength.

25
Overview
Function Specific Products Strength Table
Unit: kN{kgf}
Normal/dusty Environments Slightly Corrosive Environments
Chain Corrosion Wear Elongation Chain Corrosion Wear Elongation/
Application Chain Wear Elongation Resistance
Resistance Bush-Roller Corrosion Wear Resistance
Series Code CT BT MT VT RT YT

Corrosion Resistant
General Use/Heavy Duty/
Operating Temperature Range °C −20 to 200 −20 to 200 −20 to 200 −20 to 400 −20 to 200 −20 to 400

Max. allowable load 4.20 {430} 7.30 {745} 4.20 {430} 5.40 {550} 4.20 {430} 5.40 {550}
RF03075
RF03100
Min. tensile strength 32.4 {3300} 65.5 {6700} 32.4 {3300} 65.5 {6700} 32.4 {3300} 65.5 {6700}
RF05075 Max. allowable load 9.80 {1000} 14.0 {1430} 9.80 {1000} 10.8 {1100} 9.80 {1000} 10.8 {1100}
RF05100
RF05125
RF05150 Min. tensile strength 67.6 {6900} 127 {13000} 67.6 {6900} 127 {13000} 67.6 {6900} 127 {13000}

Max. allowable load 11.2 {1140} 14.0 {1430} 11.2 {1140} 12.3 {1250} 11.2 {1140} 12.3 {1250}
RF08125
RF08150
Min. tensile strength 74.6 {7600} 127 {13000} 74.6 {7600} 127 {13000} 74.6 {7600} 127 {13000}

RF10100 Max. allowable load 17.6 {1790} 32.3 {3290} 17.6 {1790} 17.7 {1800} 17.6 {1790} 17.7 {1800}
RF10125
RF10150 Min. tensile strength 107 {11000} 200 {20500} 107 {11000} 200 {20500} 107 {11000} 200 {20500}

Special
Max. allowable load 26.6 {2710} 39.9 {4060} 26.5 {2700} 26.5 {2700} 26.5 {2700} 26.5 {2700}
RF12200
RF12250
Min. tensile strength 160 {16500} 249 {25500} 160 {16500} 249 {25500} 160 {16500} 249 {25500}

RF17200 Max. allowable load 35.0 {3570} 55.3 {5640} 35.0 {3570} 35.8 {3650} 35.0 {3570} 35.8 {3650}
RF17250
RF17300 Min. tensile strength 213 {22000} 348 {35500} 213 {22000} 348 {35500} 213 {22000} 348 {35500}
Metric

RF26200 Max. allowable load 44.9 {4570} 74.3 {7580} 44.9 {4570} 46.1 {4700} 44.9 {4570} 46.1 {4700}
RF26250

Wear Resistant/Heavy Load


RF26300
RF26450 Min. tensile strength 285 {29000} 464 {47500} 285 {29000} 464 {47500} 285 {29000} 464 {47500}
RF36250 Max. allowable load 68.0 {6930} 97.4 {9930} 68.0 {6930} 68.2 {6950} 68.0 {6930} 68.2 {6950}
RF36300
RF36450
RF36600 Min. tensile strength 457 {46500} 614 {62500} 457 {46500} 614 {62500} 457 {46500} 614 {62500}

RF52300 Max. allowable load 71.4 {7280} 147 {15000} 71.4 {7280} 80.4 {8200} 71.4 {7280} 80.4 {8200}
RF52450
RF52600 Min. tensile strength 481 {49000} 953 {97000} 481 {49000} 953 {97000} 481 {49000} 953 {97000}

RF60300 Max. allowable load 71.4 {7280} 149 {15200} 71.4 {7280} 79.9 {8150} 71.4 {7280} 79.9 {8150}
RF60350
RF60400 Min. tensile strength 479 {49000} 1010 {103000} 479 {49000} 1010 {103000} 479 {49000} 1010 {103000}

RF90350 Max. allowable load 113 {11500} 233 {23700} 113 {11500} 125 {12750} 113 {11500} 125 {12750}
RF90400

Special Attachment
RF90500 Min. tensile strength 754 {77000} 1600 {163000} 754 {77000} 1600 {163000} 754 {77000} 1600 {163000}

Max. allowable load 159 {16200} 316 {32200} 159 {16200} 179 {18250} 159 {16200} 179 {18250}
RF120400
RF120600
Min. tensile strength 1060 {108000} 2180 {222000} 1060 {108000} 2180 {222000} 1060 {108000} 2180 {222000}

Max. allowable load 7.70 {790} 9.95 {1020} 7.70 {790} 8.35 {850} 7.70 {790} 8.35 {850}
RF430
Min. tensile strength 49.7 {5100} 89.4 {9100} 49.7 {5100} 89.4 {9100} 49.7 {5100} 89.4 {9100}

Max. allowable load 11.2 {1140} 14.0 {1430} 11.2 {1140} 12.3 {1250} 11.2 {1140} 12.3 {1250}
RF204
Min. tensile strength 74.6 {7600} 127 {13000} 74.6 {7600} 127 {13000} 74.6 {7600} 127 {13000}

Max. allowable load 11.2 {1140} 14.0 {1430} 11.2 {1140} 12.3 {1250} 11.2 {1140} 12.3 {1250}
Accessories
Related Products &

RF450
Min. tensile strength 74.6 {7600} 127 {13000} 74.6 {7600} 127 {13000} 74.6 {7600} 127 {13000}

Max. allowable load 16.1 {1650} 16.1 {1650} 14.2 {1450} 14.2 {1450} 14.2 {1450} 14.2 {1450}
RF650
Min. tensile strength 115 {11700} 127 {13000} 115 {11700} 127 {13000} 115 {11700} 127 {13000}
Imperial

Max. allowable load 18.1 {1850} 34.3 {3500} 18.1 {1850} 18.6 {1900} 18.1 {1850} 18.6 {1900}
RF214
Min. tensile strength 112 {11500} 237 {24000} 112 {11500} 237 {24000} 112 {11500} 237 {24000}

Max. allowable load 18.1 {1850} 34.3 {3500} 18.1 {1850} 18.6 {1900} 18.1 {1850} 18.6 {1900}
RF205
Selection and Handling

Min. tensile strength 112 {11500} 237 {24000} 112 {11500} 237 {24000} 112 {11500} 237 {24000}

Max. allowable load 26.6 {2710} 39.9 {4060} 26.5 {2700} 26.5 {2700} 26.5 {2700} 26.5 {2700}
RF6205
Min. tensile strength 160 {16500} 249 {25500} 160 {16500} 249 {25500} 160 {16500} 249 {25500}

Max. allowable load 35.0 {3570} 55.3 {5640} 35.0 {3570} 35.8 {3650} 35.0 {3570} 35.8 {3650}
RF212
Min. tensile strength 213 {22000} 348 {35500} 213 {22000} 348 {35500} 213 {22000} 348 {35500}
Note 1. Maximum allowable load values are guaranteed values of performance based on Tsubaki standards. When using a competitor chain with similar tensile strength,
be aware that wear, fatigue, and other conditions may cause a large difference in actual chain life to arise.
2. Contact a Tsubaki representative regarding average tensile strength.

26
Overview

General Use, Heavy Duty, and


Basic & Advanced Models
Corrosion Resistant
General Use/Heavy Duty/

Corrosion Resistant Large Size


Conveyor Chain
We’ve changed the model numbering of large size conveyor
Special

chains. Using a combination of codes, a chain can be identified


without having to specify its configuration.
Wear Resistant/Heavy Load

Model Numbering Example

RF03075 R - AT - 1L A2 + 400L - PR - H
① ② ③ ④ ⑤ ⑥ ⑦ ⑧
Special Attachment

Code See page

Metric sizes are RF03 and above. P29–


① Size
Inch sizes are RF430 and above. P47–

R, F, S, M, N
② Roller type P12
Accessories
Related Products &

May or may not be available depending on the series and size.

Basic models DT, AT, GS, SS


③ Series P7
Advanced models DTA, ATA, GSA, SSA

Installed on the number of links you specify, such as “each link (1L)”.
④ Attachment spacing P16
There are restrictions due to the shape of the attachment.

⑤ Attachment type Several attachment types are available, including standard A, K, or G types. P14
Selection and Handling

⑥ Number of links Specify the number of links. (Maximum 99,999 links)

⑦ End link Standard end link configuration is PR. P20

Select an option according to your chain configuration.


⑧ Option P20
OK to leave blank if you require no options.

27
Overview
Basic & Advanced Models
Corrosion Resistant
General Use/Heavy Duty/
DT/AT/GS/SS Basic Models
and
DTA/ATA/GSA/SSA Advanced Models

Special
Wear Resistant/Heavy Load
Ordering Example

① Size RF03100(RF03 pitch 100 mm)


② Roller type R roller
③ Series AT Series
④ Attachment spacing Attachment on every link
⑤ Attachment type A2 (horizontal attachment; plate with two bolt holes, on one side)
⑥ Number of links 400 links (two strands of 200-link chain)

Special Attachment
⑦ End link Outer link (temporary assembly)–inner link
⑧ Option Half assembled in mirror image
⑨ Quantity

How to Order
Accessories
Related Products &

Model Number Quantity

RF03100R−AT−1LA2+200L−PR−H 2H

REFERENCE: Previous ordering method

Model Number Quantity Configuration Specification


Selection and Handling

RF03100R−AT−1LA2 400 links 200 links × 2 strands


Both ends PL-RL
Half assembled in
mirror image

28
Overview

General Use/Heavy Duty/Corrosion Resistant


Basic Models and Chain
Advanced Models No.
p.19 p.17 p.152

Metric Pitches (Dimensions) RF03075・RF03100


Basic & Advanced Models
Corrosion Resistant
General Use/Heavy Duty/

R Roller S Roller

F Roller
Sprocket center

P P
Special

T-pin Nominal Diameter


φ 38 (2.6) × 15ℓ
P P Note: Actual diameter given inside parentheses ( ).

A1 (A3) Attachment A2 Attachment SA2 Attachment


Wear Resistant/Heavy Load

N K
Use M8 bolts N Use M8 bolts

K1 (K3) Attachment K2 Attachment SK2 Attachment


Special Attachment

N
K Use M8 bolts
N K
Use M8 bolts N Use M8 bolts

P P P P
P P

GA2 Attachment
Use M6 bolts
Max. length
Accessories
Related Products &

Outer link: 26
Inner link: 18
K

P P

Attachment Approximate Mass


Attachment and Roller Combinations
Pitch A・K・SA・SK GA2 kg/m A Attachment
Size
P A1 A2 SA2 Mass kg/each
N K K GA2 R Roller F Roller S Roller
K1 K2 SK2
Selection and Handling

RF03075 75 55 30 30 R/F/S R/F/S R/S R/S 2.8 2.9 1.8 0.06


RF03100 100 65 40 50 R/F/S R/F/S R/S R/S 2.4 2.5 1.6 0.07

Maximum Allowable Load kN{kgf}


Size
DT Series DTA Series AT Series ATA Series GS Series GSA Series SS Series SSA Series
RF03075
4.20{430} 4.20{430} 9.95{1010} — 5.40{550} 7.02{720} 2.80{280} 2.80{280}
RF03100
Note: 1. The mass of A attachments in the chart is the additional mass (kg) per attachment. For K attachments, multiply this number by two.
2. Contact a Tsubaki representative if using a guide on A or K attachment sides.
3. Attachments written in are standard attachments.
4. The dimensions given above are nominal dimensions and may differ from actual dimensions.

29
Overview
for RF03 Sprockets (BW/CW)

DL DL BW Type DL DLCW Type S1 Tooth Profile


RF03075 R 6T — BW NT T T T (Teeth are rounded)

Size No. of teeth Hub type

Basic & Advanced Models


Corrosion Resistant
General Use/Heavy Duty/
BW·CW
Roller type
Tooth hardening d d d d

DH

DH

DH

DH
Dp

Dp

Do

Do

Do

Do
Dp

Dp
S2 Tooth Profile
Hardened : Q (Teeth are flat)
Normal : N

l l l l

Basic Sprocket Dimensions and Shape Standard Series BW Type CW Type


No. of
Size and
Teeth Pitch Circle Outer Tooth Width Tooth Bore Dia. d Hub Total Approx.
Hub
Center
Hub
Center
Roller Type Dia. Dia. Dia. Length Weight Distance Distance
N T Profile Pilot Bore Max. No. No.
Dp Do DH DL kg I I
 6 150.0 158 S1 18 50 73 57 3.0 SB1 51.0 SC1 28.5

Special
 8 196.0 209 S1 18 55 83 62 4.8 SB2 56.0 SC2 31.0
RF03075R 11.9
10 242.7 259 S1 18 60 93 67 7.1 SB3 61.0 SC3 33.5
R Roller

12 289.8 308 S1 18 60 93 67 9.0 SB3 61.0 SC3 33.5


 6 200.0 206 S2 18 55 83 62 4.9 SB2 56.0 SC2 31.0
 8 261.3 272 S2 18 60 93 67 7.8 SB3 61.0 SC3 33.5
RF03100R 11.9
10 323.6 336 S1 18 65 98 72 11.1 SB4 66.0 SC4 36.0

Wear Resistant/Heavy Load


12 386.4 401 S1 18 65 98 72 14.4 SB4 66.0 SC4 36.0

6 150.0 158 S1 18 50 73 54 2.6 SB1 49.5 SC1 27.0


8 196.0 209 S1 18 55 83 59 4.1 SB2 54.5 SC2 29.5
RF03075F 8.9
10 242.7 259 S1 18 60 93 64 6.0 SB3 59.5 SC3 32.0
F Roller

12 289.8 308 S1 18 60 93 64 7.4 SB3 59.5 SC3 32.0


6 200.0 208 S2 18 55 83 59 4.2 SB2 54.5 SC2 29.5
8 261.3 273 S2 18 60 93 64 6.5 SB3 59.5 SC3 32.0
RF03100F 8.9
10 323.6 336 S1 18 65 98 69 9.2 SB4 64.5 SC4 34.5
12 386.4 401 S1 18 65 98 69 11.6 SB4 64.5 SC4 34.5

Special Attachment
6 150.0 158 S1 18 50 73 57 3.0 SB1 51.0 SC1 28.5
8 196.0 206 S1 18 55 83 62 4.8 SB2 56.0 SC2 31.0
RF03075S 11.9
10 242.7 252 S1 18 60 93 67 7.1 SB3 61.0 SC3 33.5
S Roller

12 289.8 299 S1 18 60 93 67 9.0 SB3 61.0 SC3 33.5


6 200.0 212 S2 18 55 83 62 4.9 SB2 56.0 SC2 31.0
8 261.3 269 S1 18 60 93 67 7.8 SB3 61.0 SC3 33.5
RF03100S 11.9
10 323.6 333 S1 18 65 98 72 11.1 SB4 66.0 SC4 36.0
12 386.4 396 S1 18 65 98 72 14.4 SB4 66.0 SC4 36.0
Accessories
Related Products &

Note: The above dimensions are nominal dimensions and may differ from actual dimensions.
Selection and Handling

30
Overview

General Use/Heavy Duty/Corrosion Resistant


Basic Models and Chain
Advanced Models No.
p.19 p.17 p.152

Metric Pitches (Dimensions) RF05075・RF05100・RF05125・RF05150


Basic & Advanced Models

R Roller S Roller
Corrosion Resistant
General Use/Heavy Duty/

F Roller
Sprocket center

P P

T-pin Nominal Diameter


φ 4 (3.6) × 20ℓ
P P Note: Actual diameter given inside parentheses ( ).
Special

A1 (A3) Attachment A2 Attachment SA2 Attachment

4.5
Wear Resistant/Heavy Load

N K
Use M8 bolts N Use M8 bolts

K1 (K3) Attachment K2 Attachment SK2 Attachment

4.5

N
K Use M8 bolts
N K
Use M8 bolts N Use M8 bolts
4.5

4.5
Special Attachment

P P P P P P

GA2 Attachment GA4 Attachment


Use M8 bolts
Max. length
 Outer link: 36
4.5

4.5

 Inner link: 26
K K

Use M8 bolts

P P
Accessories
Related Products &

P P

Attachment Approximate Mass A GA4


Attachment and Roller Combinations kg/m
Pitch A・K・SA・SK GA2 GA4 Attachment Attachment
Size
P A1 A2 SA2 Mass Mass
N K K K GA2 GA4 R Roller F Roller S Roller kg/each kg/each
K1 K2 SK2
RF05075 75 55 30 − − S S − − − − − 4.3 0.06 −
RF05100 100 65 40 40 50 R/F/S R/F/S R/S R/S S 5.2 5.4 3.8 0.07 4.6
RF05125 125 75 50 50 − R/F/S R/F/S R/S R/F/S − 4.5 4.6 3.4 0.08 −
RF05150 150 85 60 60 70 R/F/S R/F/S R/S R/F/S S 4.2 4.4 3.3 0.10 4.1
Selection and Handling

Maximum Allowable Load kN{kgf}


Size
DT Series DTA Series AT Series ATA Series GS Series GSA Series SS Series SSA Series
RF05075
RF05100
9.80{1000} 9.80{1000} 20.3{2070} — 10.8{1100} 14.0{1450} 5.70{580} 5.70{580}
RF05125
RF05150
Note: 1. The mass of A attachments in the chart is the additional mass (kg) per attachment. For K attachments, multiply this number by two.
2. The mass of the GA4 attachment in the chart is the mass (kg/m) when S Rollers are attached every other link.
3. Contact a Tsubaki representative if using a guide on A or K attachment sides.
4. Attachments written in are standard attachments.
5. The dimensions given above are nominal dimensions and may differ from actual dimensions.

31
Overview
for RF05 Sprockets (BW/CW)

DL DL BW Type DL DLCW Type S1 Tooth Profile


RF05100 R 6T — BW NT T T T (Teeth are rounded)

Size No. of teeth Hub type

Basic & Advanced Models


Corrosion Resistant
General Use/Heavy Duty/
BW·CW
Roller type
Tooth hardening d d d d

DH

DH

DH

DH
Dp

Dp

Do

Do

Do

Do
Dp

Dp
S2 Tooth Profile
Hardened : Q (Teeth are flat)
Normal : N

l l l l

Basic Sprocket Dimensions and Shape Standard Series BW Type CW Type


No. of
Size and
Teeth Pitch Circle Outer Tooth Width Tooth Bore Dia. d Hub Total Approx.
Hub
Center
Hub
Center
Roller Type Dia. Dia. Dia. Length Weight Distance Distance
N T Profile Pilot Bore Max. No. No.
Dp Do DH DL kg I I
6 200.0 205 S1 28 75 107 86 8.8 SB5 77.0 SC5 43.0

Special
8 261.3 273 S1 28 75 107 86 12.0 SB5 77.0 SC5 43.0
RF05100R 18
10 323.6 340 S1 33 80 117 94 17.4 SB6 85.0 SC6 47.0
12 386.4 405 S1 33 85 127 104 24.4 SB7 95.0 SC7 52.0
R Roller

6 250.0 258 S2 28 75 107 86 11.3 SB5 77.0 SC5 43.0


8 326.6 340 S2 33 80 117 94 17.6 SB6 85.0 SC6 47.0
RF05125R 18
10 404.5 421 S2 33 85 127 104 26.0 SB7 95.0 SC7 52.0
12 483.0 499 S1 33 95 137 116 36.4 SB8 107.0 SC8 58.0
6 300.0 306 S2 33 80 117 94 15.8 SB6 85.0 SC6 47.0

Wear Resistant/Heavy Load


8 392.0 403 S2 33 85 127 104 24.9 SB7 95.0 SC7 52.0
RF05150R 18
10 485.4 501 S2 33 95 137 116 36.7 SB8 107.0 SC8 58.0
12 579.6 597 S2 33 95 137 116 47.8 SB8 107.0 SC8 58.0

 6 200.0 205 S1 28 75 107 80 7.3 SB5 74.0 SC5 40.0


8 261.3 273 S1 28 75 107 80 9.4 SB5 74.0 SC5 40.0
RF05100F 11.9
10 323.6 340 S1 33 80 117 88 13.5 SB6 82.0 SC6 44.0
12 386.4 405 S1 33 85 127 98 18.8 SB7 92.0 SC7 49.0
F Roller

6 250.0 258 S2 28 75 107 80 9.0 SB5 74.0 SC5 40.0


8 326.6 340 S2 33 80 117 88 13.6 SB6 82.0 SC6 44.0
RF05125F 11.9
10 404.5 421 S2 33 85 127 98 19.9 SB7 92.0 SC7 49.0
12 483.0 499 S1 33 95 137 110 27.7 SB8 104.0 SC8 55.0
6 300.0 306 S2 33 80 117 88 12.4 SB6 82.0 SC6 44.0

Special Attachment
8 392.0 403 S2 33 85 127 98 19.2 SB7 92.0 SC7 49.0
RF05150F 11.9
10 485.4 501 S2 33 95 137 110 27.9 SB8 104.0 SC8 55.0
12 579.6 597 S2 33 95 137 110 35.2 SB8 104.0 SC8 55.0

8 196.0 209 S1 28 75 107 86 8.6 SB5 77.0 SC5 43.0


RF05075S 10 242.7 256 18 S1 28 75 107 86 10.9 SB5 77.0 SC5 43.0
12 289.8 303 S1 33 80 117 94 15.1 SB6 85.0 SC6 47.0
6 200.0 213 S2 28 75 107 86 8.8 SB5 77.0 SC5 43.0
8 261.3 273 S1 28 75 107 86 12.0 SB5 77.0 SC5 43.0
RF05100S 18
10 323.6 337 S1 33 80 117 94 17.4 SB6 85.0 SC6 47.0
S Roller

12 386.4 400 S1 33 85 127 104 24.4 SB7 95.0 SC7 52.0


Accessories
Related Products &
6 250.0 262 S2 28 75 107 86 11.3 SB5 77.0 SC5 43.0
8 326.6 344 S2 33 80 117 94 17.6 SB6 85.0 SC6 47.0
RF05125S 18
10 404.5 417 S1 33 85 127 104 26.0 SB7 95.0 SC7 52.0
12 483.0 496 S1 33 95 137 116 36.4 SB8 107.0 SC8 58.0
6 300.0 311 S2 33 80 117 94 15.8 SB6 85.0 SC6 47.0
8 392.0 407 S2 33 85 127 104 24.9 SB7 95.0 SC7 52.0
RF05150S 18
10 485.4 501 S2 33 95 137 116 36.7 SB8 107.0 SC8 58.0
12 579.6 592 S1 33 95 137 116 47.8 SB8 107.0 SC8 58.0
Note: RF05075R-F sprockets have a special contour. The above dimensions are nominal dimensions and may differ from actual dimensions.

■ Hanging Hole Dimensions


Selection and Handling

No. of
No. of Hanging Hole Dim.
Size Hanging
Teeth A Holes
A

RF05125 12 155 1
10 160 1
RF05150
12 190 1
Note: Hanging holes are not available on
sprockets with numbers of teeth or chain
numbers not listed.

32
Overview

General Use/Heavy Duty/Corrosion Resistant


Basic Models and Chain
Advanced Models No.
p.19 p.17 p.152

Metric Pitches (Dimensions) RF08125・RF08150


Basic & Advanced Models

R Roller S Roller
Corrosion Resistant
General Use/Heavy Duty/

F Roller
Sprocket center

P P

T-pin Nominal Diameter


φ 4 (3.6) × 20ℓ
Special

P P Note: Actual diameter given inside parentheses ( ).

A1 (A3) Attachment A2 Attachment SA2 Attachment

〈6.0〉
6.3
Wear Resistant/Heavy Load

N K
Use M10 bolts N Use M10 bolts

K1 (K3) Attachment K2 Attachment 〈6.0〉


6.3
SK2 Attachment

N
N K K Use M10 bolts
Special Attachment

〈6.0〉
〈6.0〉

Use M10 bolts N Use M10 bolts


6.3
6.3

P P P P
P P

GA2 Attachment
Use M10 bolts
Max. length
〈6.0〉
6.3

Outer link: 45
Inner link: 31
K
Accessories
Related Products &

P P

Attachment Approximate Mass


Attachment and Roller Combinations
Pitch A・K・SA・SK GA2 kg/m A Attachment
Size
P A1 A2 SA2 Mass kg/each
N K K GA2 R Roller F Roller S Roller
K1 K2 SK2
RF08125 125 80 50 − R/F/S R/F/S R/S − 5.9 6.2 4.2 0.19
RF08150 150 90 60 60 R/F/S R/F/S R/S R/F/S 5.6 5.8 4.0 0.23
Selection and Handling

Maximum Allowable Load kN{kgf}


Size
DT Series DTA Series AT Series ATA Series GS Series GSA Series SS Series SSA Series
RF08125
11.2{1140} 11.2{1140} 20.3{2070} 24.3{2480} 12.3{1250} 16.0{1650} 5.70{580} 5.70{580}
RF08150
Note: 1. The mass of A attachments in the chart is the additional mass (kg) per attachment. For K attachments, multiply this number by two.
2. Values in < > are for SS and SSA Series.
3. Contact a Tsubaki representative if using a guide on A or K attachment sides.
4. Attachments written in are standard attachments.
5. The dimensions given above are nominal dimensions and may differ from actual dimensions.

33
Overview
for RF08 Sprockets (BW/CW)

DL DL BW Type DL DLCW Type S1 Tooth Profile


RF08125 R 6T — BW NT T T T (Teeth are rounded)

Size No. of teeth Hub type

Basic & Advanced Models


Corrosion Resistant
General Use/Heavy Duty/
BW·CW
Roller type
Tooth hardening d d d d

DH

DH

DH

DH
Dp

Dp

Do

Do

Do

Do
Dp

Dp
S2 Tooth Profile
Hardened : Q (Teeth are flat)
Normal : N

l l l l

Basic Sprocket Dimensions and Shape Standard Series BW Type CW Type


No. of
Size and
Teeth Pitch Circle Outer Tooth Width Tooth Bore Dia. d Hub Total Approx.
Hub
Center
Hub
Center
Roller Type Dia. Dia. Dia. Length Weight Distance Distance
N T Profile Pilot Bore Max. No. No.
Dp Do DH DL kg I I
 6 250.0 264 S2 28 75 107 90 12.8 SB5 79.0 SC5 45.0

Special
 8 326.6 347 S2 33 80 117 98 20.2 SB6 87.0 SC6 49.0
RF08125R 22
10 404.5 426 S1 33 85 127 108 30.0 SB7 97.0 SC7 54.0
R Roller

12 483.0 508 S1 33 95 137 120 42.2 SB8 109.0 SC8 60.0


 6 300.0 312 S2 33 80 117 98 18.0 SB6 87.0 SC6 49.0
 8 392.0 410 S2 33 85 127 108 28.7 SB7 97.0 SC7 54.0
RF08150R 22
10 485.4 508 S2 33 95 137 120 42.5 SB8 109.0 SC8 60.0

Wear Resistant/Heavy Load


12 579.6 605 S2 33 95 137 120 56.1 SB8 109.0 SC8 60.0

 6 250.0 264 S2 28 75 107 83 10.2 SB5 75.5 SC5 41.5


 8 326.6 347 S2 33 80 117 91 15.7 SB6 83.5 SC6 45.5
RF08125F 15
10 404.5 426 S1 33 85 127 101 23.0 SB7 93.5 SC7 50.5
F Roller

12 483.0 508 S1 33 95 137 113 32.1 SB8 105.5 SC8 56.5


 6 300.0 312 S2 33 80 117 91 14.1 SB6 83.5 SC6 45.5
 8 392.0 410 S2 33 85 127 101 22.1 SB7 93.5 SC7 50.5
RF08150F 15
10 485.4 508 S2 33 95 137 113 32.4 SB8 105.5 SC8 56.5
12 579.6 605 S2 33 95 137 113 41.6 SB8 105.5 SC8 56.5

Special Attachment
6 250.0 270 S2 28 75 107 90 12.8 SB5 79.0 SC5 45.0
8 326.6 340 S1 33 80 117 98 20.2 SB6 87.0 SC6 49.0
RF08125S 22
10 404.5 418 S1 33 85 127 108 30.0 SB7 97.0 SC7 54.0
S Roller

12 483.0 496 S1 33 95 137 120 42.2 SB8 109.0 SC8 60.0


6 300.0 318 S2 33 80 117 98 18.0 SB6 87.0 SC6 49.0
8 392.0 403 S1 33 85 127 108 28.7 SB7 97.0 SC7 54.0
RF08150S 22
10 485.4 499 S1 33 95 137 120 42.5 SB8 109.0 SC8 60.0
12 579.6 593 S1 33 95 137 120 56.1 SB8 109.0 SC8 60.0
Accessories
Related Products &

Note: The above dimensions are nominal dimensions and may differ from actual dimensions.

■ Hanging Hole Dimensions


No. of
No. of Hanging Hole Dim.
Size Hanging
Teeth A Holes
A

RF08125 12 155 1
10 160 1
RF08150
Selection and Handling

12 190 1
Note: Hanging holes are not available on
sprockets with numbers of teeth or chain
numbers not listed.

34
Overview

General Use/Heavy Duty/Corrosion Resistant


Basic Models and Chain
Advanced Models No.
p.19 p.17 p.152

Metric Pitches (Dimensions) RF10100・RF10125・RF10150


Basic & Advanced Models

R Roller
Roller S Roller
Roller
Corrosion Resistant
General Use/Heavy Duty/

R S

F Roller
F Roller M
M Roller
Roller
Sprocket
Sprocket center
center

T-pin Nominal Diameter


φ 4 (3.6) × 25ℓ
P
P P
P P
P P
P Note: Actual diameter given inside parentheses ( ).
Special

A1 (A3) Attachment A2 Attachment SA2 Attachment

〈6.0〉
6.3
Wear Resistant/Heavy Load

N K
Use M10 bolts N Use M10 bolts

K1 (K3) Attachment K2 Attachment SK2 Attachment

〈6.0〉
6.3

N
K Use M10 bolts

N K
〈6.0〉
〈6.0〉

Use M10 bolts N Use M10 bolts


6.3
6.3
Special Attachment

P P P P
P P

GA2 Attachment GA4 Attachment


Use M10 bolts
〈6.0〉

Max. length
〈6.0〉
6.3

6.3

Outer link: 49
Inner link: 35
K K

Use M10 bolts

P P
Accessories
Related Products &

P P

Attachment Approximate Mass GA4


Attachment and Roller Combinations A Attachment
Pitch A・K・SA・SK GA2 GA4 kg/m Attachment
Size Mass
P A1 A2 SA2 Mass
N K K K GA2 GA4 R F S M kg/each
K1 K2 SK2 kg/each
Roller Roller Roller Roller
RF10100 100 70 40 30 − R/S/M R/S/M R/S/M S/M − 10 − 7.0 7.3 0.16 −
RF10125 125 80 50 40 − R/F/S/M R/F/S/M R/S/M R/S/M − 8.7 9.0 6.3 6.5 0.18 −
RF10150 150 90 60 60 75 R/F/S/M R/F/S/M R/S/M R/F/S/M S/M 8.0 8.3 5.9 6.1 0.20 (7.9)
7.7
Selection and Handling

Maximum Allowable Load kN{kgf}


Size
DT Series DTA Series AT Series ATA Series GS Series GSA Series SS Series SSA Series
RF10100
RF10125 17.6{1790} 17.6{1790} 32.3{3290} 38.7{3950} 17.7{1800} 23.0{2350} 9.00{920} 9.00{920}
RF10150
Note: 1. The mass of A attachments in the chart is the additional mass (kg) per attachment. For K attachments, multiply this number by two.
2. The mass of the GA4 attachment in the chart is the mass (kg/m) when S Rollers are attached every other link. Values in parentheses ( ) are for M Rollers.
3. Values in < > are for SS and SSA Series.
4. Contact a Tsubaki representative if using a guide on A or K attachment sides.
5. Attachments written in are standard attachments.
6. The dimensions given above are nominal dimensions and may differ from actual dimensions.

35
Overview
for RF10 Sprockets (BW/CW)

DL DL BW Type DL DLCW Type S1 Tooth Profile


RF10100 R 6T — BW NT T T T (Teeth are rounded)

Size No. of teeth Hub type

Basic & Advanced Models


Corrosion Resistant
General Use/Heavy Duty/
BW·CW
Roller type
Tooth hardening d d d d

DH

DH

DH

DH
Dp

Dp

Do

Do

Do

Do
Dp

Dp
S2 Tooth Profile
Hardened : Q (Teeth are flat)
Normal : N

l l l l

Basic Sprocket Dimensions and Shape Standard Series BW Type CW Type


No. of
Size and
Teeth Pitch Circle Outer Tooth Width Tooth Bore Dia. d Hub Total Approx.
Hub
Center
Hub
Center
Roller Type Dia. Dia. Dia. Length Weight Distance Distance
N T Profile Pilot Bore Max. No. No.
Dp Do DH DL kg I I
 6 200.0 214 S1 28 75 107 90  9.8 SB5  79.0 SC5 45.0

Special
 8 261.3 282 S1 33 85 127 108 17.1 SB7  97.0 SC7 54.0
RF10100R 22
10 323.6 349 S1 33 95 137 120 24.7 SB8 109.0 SC8 60.0
12 386.4 414 S1 38 100 147 123 32.6 SB9 112.0 SC9 61.5
 6 250.0 262 S2 33 85 127 108 16.3 SB7  97.0 SC7 54.0
R Roller

 8 326.6 343 S1 33 95 137 120 25.0 SB8 109.0 SC8 60.0


RF10125R 22
10 404.5 426 S1 38 100 147 123 34.5 SB9 112.0 SC9 61.5
12 483.0 508 S1 38 110 157 133 47.3 SB10 122.0 SC10 66.5

Wear Resistant/Heavy Load


 6 300.0 309 S2 33 95 137 120 22.7 SB8 109.0 SC8 60.0
 8 392.0 408 S2 38 100 147 123 33.2 SB9 112.0 SC9 61.5
RF10150R 22
10 485.4 506 S2 38 110 157 133 47.6 SB10 122.0 SC10 66.5
12 579.6 601 S1 38 115 167 144 65.2 SB11 133.0 SC11 72.0

 6 250.0 263 S2 33 85 127 101 13.6 SB7  93.5 SC7 50.5


 8 326.6 343 S1 33 95 137 113 20.4 SB8 105.5 SC8 56.5
RF10125F 15
10 404.5 426 S1 38 100 147 116 27.5 SB9 108.5 SC9 58.0
F Roller

12 483.0 508 S1 38 110 157 126 37.3 SB10 118.5 SC10 63.0
 6 300.0 310 S2 33 95 137 113 18.9 SB8 105.5 SC8 56.5
 8 392.0 409 S2 38 100 147 116 26.6 SB9 108.5 SC9 58.0
RF10150F 15

Special Attachment
10 485.4 507 S2 38 110 157 126 37.5 SB10 118.5 SC10 63.0
12 579.6 601 S1 38 115 167 137 50.8 SB11 129.5 SC11 68.5

6 200.0 219 S2 28 75 107  90  9.8 SB5  79.0 SC5 45.0


8 261.3 279 S1 33 85 127 108 17.1 SB7  97.0 SC7 54.0
RF10100S 22
10 323.6 341 S1 33 95 137 120 24.7 SB8 109.0 SC8 60.0
12 386.4 404 S1 38 100 147 123 32.6 SB9 112.0 SC9 61.5
6 250.0 267 S2 33 85 127 108 16.3 SB7  97.0 SC7 54.0
S Roller

8 326.6 343 S1 33 95 137 120 25.0 SB8 109.0 SC8 60.0


RF10125S 22
10 404.5 422 S1 38 100 147 123 34.5 SB9 112.0 SC9 61.5
Accessories
Related Products &
12 483.0 500 S1 38 110 157 133 47.3 SB10 122.0 SC10 66.5
6 300.0 315 S2 33 95 137 120 22.7 SB8 109.0 SC8 60.0
8 392.0 413 S2 38 100 147 123 33.2 SB9 112.0 SC9 61.5
RF10150S 22
10 485.4 503 S1 38 110 157 133 47.6 SB10 122.0 SC10 66.5
12 579.6 597 S1 38 115 167 144 65.2 SB11 133.0 SC11 72.0
Note: RF10100F sprockets have a special contour. The above dimensions are nominal dimensions and may differ from actual dimensions.

■ Hanging Hole Dimensions


Selection and Handling

No. of
No. of Hanging Hole Dim.
Size Hanging
Teeth A Holes
A

RF10125 12 155 1
10 155 1
RF10150
12 185 1
Note: Hanging holes are not available on
sprockets with numbers of teeth or chain
numbers not listed.

36
Overview

General Use/Heavy Duty/Corrosion Resistant


Basic Models and Chain
Advanced Models No.
p.19 p.17 p.152

Metric Pitches (Dimensions) RF12200・RF12250


Basic & Advanced Models

R Roller S Roller
Corrosion Resistant
General Use/Heavy Duty/

R Roller S Roller

F Roller M Roller
F Roller Sprocket center M Roller
Sprocket center

T-pin Nominal Diameter


φ 4 (3.6) × 25ℓ
P P P P
Note: Actual diameter given inside parentheses ( ).
Special

P P P P

A1 (A3) Attachment A2 Attachment SA2 Attachment

〈8.0〉
Wear Resistant/Heavy Load

N K
Use M12 bolts N Use M12 bolts

K1 (K3) Attachment K2 Attachment SK2 Attachment


〈8.0〉
7.9

N
K Use M12 bolts

N K
〈8.0〉
〈8.0〉

Use M12 bolts N Use M12 bolts


7.9
7.9
Special Attachment

P P
P P P P

GA2 Attachment GA4 Attachment


Use M12 bolts
〈8.0〉
〈8.0〉

Max. length
7.9
7.9

Outer link: 63
Inner link: 45
K
K
Use M12 bolts

P P
Accessories
Related Products &

P P

Attachment Approximate Mass GA4


Attachment and Roller Combinations A Attachment
Pitch A・K・SA・SK GA2 GA4 kg/m Attachment
Size Mass
P A1 A2 SA2 R F S M Mass
GA2 GA4 kg/each
N K K K K1 K2 SK2 Roller Roller Roller Roller kg/each
RF12200 200 120 80 80 100 R/F/S/M R/F/S/M R/S/M R/F/S/M S/M 11.6 12.1 8.3 8.6 0.44 10.3(10.6)
RF12250 250 170 125 125 − R/F/S/M R/F/S/M R/S/M R/F/S/M − 10.5 10.8 7.8 8.0 0.61 −
Selection and Handling

Maximum Allowable Load kN{kgf}


Size
DT Series DTA Series AT Series ATA Series GS Series GSA Series SS Series SSA Series
RF12200
26.6{2710} 26.6{2710} 39.9{4060} 47.8{4880} 26.5{2700} 34.5{3500} 11.0{1120} 11.0{1120}
RF12250
Note: 1. The mass of A attachments in the chart is the additional mass (kg) per attachment. For K attachments, multiply this number by two.
2. The mass of the GA4 attachment in the chart is the mass (kg/m) when S Rollers are attached every other link. Values in parentheses ( ) are for M Rollers.
3. Values in < > are for SS and SSA Series.
4. Contact a Tsubaki representative if using a guide on A or K attachment sides.
5. Attachments written in are standard attachments.
6. The dimensions given above are nominal dimensions and may differ from actual dimensions.

37
Overview
for RF12 Sprockets (BW1/CW1)

DL DL BW1 Type DL CW1


DL Type S1 Tooth Profile
RF12200 R 6T — BW1 NT T T T (Teeth are rounded)

Size No. of teeth Hub type

Basic & Advanced Models


Corrosion Resistant
General Use/Heavy Duty/
BW1· CW1
Roller type
d d d d

DH-5

DH-5
Dp

Dp

DH

DH
Dp

Dp
DH

DH

Do

Do
Tooth hardening

Do

Do
S2 Tooth Profile
Hardened : Q (Teeth are flat)
Normal : N

l l l l

Basic Sprocket Dimensions and Shape Standard Series BW1 Type CW1 Type
No. of
Size and Pitch Circle Outer Hub Total Approx. Center Center
Teeth Tooth Width Tooth Bore Dia. d Hub Hub
Roller Type Dia. Dia. Dia. Length Weight Distance Distance
N T Profile Pilot Bore Max. No. No.
Dp Do DH DL kg I I
 6 400.0 418 S2 55 110 157 135 41.3 TB2 110.0 TC2 67.5
 8

Special
522.6 551 S2 60 120 177 150 67.4 TB3 125.0 TC3 75.0
RF12200R 28
10 647.2 682 S2 65 130 187 160 96.6 TB4 135.0 TC4 80.0
R Roller

12 772.7 810 S2 75 145 207 180 136.9 TB5 155.0 TC5 90.0
 6 500.0 515 S2 60 120 177 150 63.4 TB3 125.0 TC3 75.0
 8 653.3 680 S2 65 130 187 160 97.9 TB4 135.0 TC4 80.0
RF12250R 28
10 809.0 841 S2 75 145 207 180 146.8 TB5 155.0 TC5 90.0

Wear Resistant/Heavy Load


12 965.9 1002 S2 80 160 227 200 207.7 TB6 175.0 TC6 100.0

 6 400.0 418 S2 55 110 157 135 33.0 TB2 115.0 TC2 67.5
 8 522.6 551 S2 60 120 177 150 52.5 TB3 130.0 TC3 75.0
RF12200F 18
10 647.2 682 S2 65 130 187 160 72.9 TB4 140.0 TC4 80.0
F Roller

12 772.7 810 S2 75 145 207 180 102.8 TB5 160.0 TC5 90.0
 6 500.0 515 S2 60 120 177 150 49.9 TB3 130.0 TC3 75.0
 8 653.3 680 S2 65 130 187 160 73.8 TB4 140.0 TC4 80.0
RF12250F 18
10 809.0 841 S2 75 145 207 180 109.1 TB5 160.0 TC5 90.0
12 965.9 1002 S2 80 160 227 200 153.4 TB6 180.0 TC6 100.0

Special Attachment
6 400.0 421 S2 55 110 157 135 41.3 TB2 110.0 TC2 67.5
8 522.6 544 S1 60 120 177 150 67.4 TB3 125.0 TC3 75.0
RF12200S 28
10 647.2 668 S1 65 130 187 160 96.6 TB4 135.0 TC4 80.0
S Roller

12 772.7 794 S1 75 145 207 180 136.9 TB5 155.0 TC5 90.0
6 500.0 521 S2 60 120 177 150 63.4 TB3 125.0 TC3 75.0
8 653.3 674 S2 65 130 187 160 97.9 TB4 135.0 TC4 80.0
RF12250S 28
10 809.0 830 S1 75 145 207 180 146.8 TB5 155.0 TC5 90.0
12 965.9 987 S1 80 160 227 200 207.7 TB6 175.0 TC6 100.0
Note: The above dimensions are nominal dimensions and may differ from actual dimensions.
Accessories
Related Products &

■ Hanging Hole Dimensions

No. of Hanging Hole Dim. No. of


Size
Teeth A Hanging Holes
8 160 1
A

RF12200 10 205 1
Selection and Handling

12 250 4
6 155 1
8 210 1
RF12250
10 260 4
12 315 4
Note: Hanging holes are not available on
sprockets with numbers of teeth or chain
numbers not listed.

38
Overview

General Use/Heavy Duty/Corrosion Resistant


Basic Models and Chain
Advanced Models No.
p.19 p.17 p.152

Metric Pitches (Dimensions) RF17200・RF17250・RF17300


Basic & Advanced Models

R Roller S Roller
Corrosion Resistant
General Use/Heavy Duty/

F Roller M Roller
Sprocket center

T-pin Nominal Diameter


φ 6 (5.6) × 33ℓ
P P P P
Note: Actual diameter given inside parentheses ( ).
Special

A1 (A3) Attachment A2 Attachment


Wear Resistant/Heavy Load

N K
Use M12 bolts N Use M12 bolts

K1 (K3) Attachment K2 Attachment

N K
〈10.0〉
〈10.0〉

Use M12 bolts N Use M12 bolts


9.5
9.5
Special Attachment

P P P P

GA2 Attachment GA4 Attachment


Use M12 bolts
〈10.0〉

〈46.5〉
〈10.0〉

Max. length
9.5
9.5

Outer link: 81
Inner link: 61
K K

Use M12 bolts

P P
V
Y
Accessories
Related Products &

P P

Attachment Approximate Mass A GA4


Attachment and Roller Combinations
Pitch A・K GA2 GA4 kg/m Attachment Attachment
Size
P A1 A2 YA2 R F S M Mass Mass
N K K K V Y GA2 GA4
K1 K2 (welded) Roller Roller Roller Roller kg/each kg/each
RF17200 200 120 80 70 100 120 80 R/F/S/M R/F/S/M − R/F/S/M S/M 20 21 12 13 0.64 14(15)
RF17250 250 170 125 110 140 150 100 R/F/S/M R/F/S/M − R/F/S/M S/M 17 18 11 12 0.88 15(16)
RF17300 300 220 180 150 − − − − R/F/S/M − R/F/S/M − 16 16 11 11 1.26 −
Selection and Handling

Maximum Allowable Load kN{kgf}


Size
DT Series DTA Series AT Series ATA Series GS Series GSA Series SS Series SSA Series
RF17200
RF17250 35.0{3570} 35.0{3570} 55.3{5640} 66.3{6770} 35.8{3650} 46.5{4750} 15.5{1580} 15.5{1580}
RF17300
Note: 1. The mass of A attachments in the chart is the additional mass (kg) per attachment. For K attachments, multiply this number by two.
2. The mass of the GA4 attachment in the chart is the mass (kg/m) when S Rollers are attached every other link. Values in parentheses ( ) are for M Rollers.
3. Values in < > are for SS and SSA Series.
4. Contact a Tsubaki representative if using a guide on A or K attachment sides.
5. Attachments written in are standard attachments.
6. The dimensions given above are nominal dimensions and may differ from actual dimensions.

39
Overview
for RF17 Sprockets (BW1/CW1)

DL DL BW1 Type DL CW1


DL Type S1 Tooth Profile
RF17200 R 6T — BW1 NT T T T (Teeth are rounded)

Size No. of teeth Hub type

Basic & Advanced Models


Corrosion Resistant
General Use/Heavy Duty/
BW1· CW1
Roller type
d d d d

DH-5

DH-5
Dp

Dp

DH

DH
Dp

Dp
DH

DH

Do

Do
Tooth hardening

Do

Do
S2 Tooth Profile
Hardened : Q (Teeth are flat)
Normal : N

l l l l

Basic Sprocket Dimensions and Shape Standard Series BW1 Type CW1 Type
No. of
Size and Pitch Circle Outer Hub Total Approx. Center Center
Teeth Tooth Width Tooth Bore Dia. d Hub Hub
Roller Type Dia. Dia. Dia. Length Weight Distance Distance
N T Profile Pilot Bore Max. No. No.
Dp Do DH DL kg I I
 6 400.0 428 S2 60 120 177 150  57.3 TB3 118.0 TC3  75.0
 8 522.6 561 S2 75 145 207 180  98.1 TB5 148.0 TC5  90.0

Special
RF17200R 40
10 647.2 691 S1 75 145 207 180 134.0 TB5 148.0 TC5  90.0
12 772.7 821 S1 80 160 227 200 190.1 TB6 168.0 TC6 100.0
R Roller

 6 500.0 524 S2 65 130 187 160  83.3 TB4 128.0 TC4  80.0
 8 653.3 689 S2 75 145 207 180 135.9 TB5 148.0 TC5  90.0
RF17250R 40
10 809.0 851 S2 80 160 227 200 204.2 TB6 168.0 TC6 100.0
12 965.9 1013 S2 80 160 227 220 278.5 TB7 188.0 TC7 110.0
 6 600.0 621 S2 75 145 207 180 119.5 TB5 148.0 TC5  90.0

Wear Resistant/Heavy Load


 8 783.9 816 S2 80 160 227 200 194.4 TB6 168.0 TC6 100.0
RF17300R 40
10 970.8 1010 S2 80 160 227 220 280.8 TB7 188.0 TC7 110.0
12 1159.1 1204 S2 85 175 247 240 395.7 TB9 208.0 TC9 120.0

 6 400.0 428 S2 60 120 177 150  47.8 TB3 125.0 TC3  75.0
 8 522.6 561 S2 75 145 207 180  81.0 TB5 155.0 TC5  90.0
RF17200F 28
10 647.2 691 S1 75 145 207 180 106.2 TB5 155.0 TC5  90.0
12 772.7 821 S1 80 160 227 200 149.8 TB6 175.0 TC6 100.0
 6  67.4  80.0
F Roller

500.0 524 S2 65 130 187 160 TB4 135.0 TC4


 8 653.3 689 S2 75 145 207 180 107.5 TB5 155.0 TC5  90.0
RF17250F 28
10 809.0 851 S2 80 160 227 200 159.7 TB6 175.0 TC6 100.0
12 965.9 1013 S2 80 160 227 220 213.3 TB7 195.0 TC7 110.0

Special Attachment
 6 600.0 621 S2 75 145 207 180  96.0 TB5 155.0 TC5  90.0
 8 783.9 816 S2 80 160 227 200 152.8 TB6 175.0 TC6 100.0
RF17300F 28
10 970.8 1010 S2 80 160 227 220 214.9 TB7 195.0 TC7 110.0
12 1159.1 1204 S2 85 175 247 240 300.8 TB9 215.0 TC9 120.0

6  400.0  438 S2 60 120 177 150  57.3 TB3 118.0 TC3  75.0
8  522.6  547 S1 75 145 207 180  98.1 TB5 148.0 TC5  90.0
RF17200S 40
10  647.2  671 S1 75 145 207 180 134.0 TB5 148.0 TC5  90.0
12  772.7  797 S1 80 160 227 200 190.1 TB6 168.0 TC6 100.0
 500.0  535  83.3  80.0
S Roller

6 S2 65 130 187 160 TB4 128.0 TC4


8  653.3  677 S1 75 145 207 180 135.9 TB5 148.0 TC5  90.0
RF17250S 40
Accessories
Related Products &

10 809.0 833 S1 80 160 227 200 204.2 TB6 168.0 TC6 100.0
12 965.9 990 S1 80 160 227 220 278.5 TB7 188.0 TC7 110.0
6 600.0 633 S2 75 145 207 180 119.5 TB5 148.0 TC5  90.0
8 783.9 827 S2 80 160 227 200 194.4 TB6 168.0 TC6 100.0
RF17300S 40
10 970.8 995 S1 80 160 227 220 280.8 TB7 188.0 TC7 110.0
12 1159.1 1183 S1 85 175 247 240 395.7 TB9 208.0 TC9 120.0
Note: The above dimensions are nominal dimensions and may differ from actual dimensions.

■ Hanging Hole Dimensions


Selection and Handling

No. of Hanging Hole Dim. No. of


Size
Teeth A Hanging Holes
10 200 1
A

RF17200
12 245 4
8 200 1
RF17250 10 255 4
12 310 4
6 185 1
8 250 4 Note: Hanging holes are not available on
RF17300
10 315 4 sprockets with numbers of teeth or chain
numbers not listed.
12 380 4

40
Overview

General Use/Heavy Duty/Corrosion Resistant


Basic Models and Chain
Advanced Models No.
p.19 p.17 p.152

Metric Pitches (Dimensions) RF26200・RF26250・RF26300・RF26450


Basic & Advanced Models

R
R Roller S Roller
Roller
Corrosion Resistant
General Use/Heavy Duty/

Roller S

F Roller
F Roller M Roller
Roller
M
Sprocket center
Sprocket center

T-pin Nominal Diameter


φ 6 (5.6) × 33ℓ
P P P P
P P P P Note: Actual diameter given inside parentheses ( ).
Special

A2 Attachment YA2 (welded) Attachment YA3 (welded) Attachment

K
Wear Resistant/Heavy Load

N Use M12 bolts Use M12 bolts Use M12 bolts

K2 Attachment

P Angle used P Angle used

K
〈10.0〉

N Use M12 bolts


9.5
Special Attachment

P P
GA4 Attachment
GA2 Attachment
〈49.5〉
〈10.0〉
9.5

Use M12 bolts


〈10.0〉

Max. length K
9.5

Outer link: 88
Inner link: 67 Use M12 bolts
K
V
Y

P P
P P
Accessories
Related Products &

Attachment Approximate Mass A GA4


Attachment and Roller Combinations
Pitch A・K GA2 GA4 kg/m Attachment Attachment
Size
P A2 YA2 YA3 Mass Mass
N K K K V Y GA2 GA4 R F S M
K2 (welded) (welded) kg/each kg/each
Roller Roller Roller Roller
RF26200 200 120 80 − 100 120 80 S/M − − − S/M − − 16 17 0.74 (20)
19
RF26250 250 170 125 − 140 150 100 R/F/S/M − − − S/M 26 27 15 16 1.01 (19)
18
RF26300 300 220 180 140 180 150 100 R/F/S/M − − R/F/S/M S/M 23 24 14 15 1.34 (18)
17
RF26450 450 See dwg See dwg 220 − − − − R/F/S/M R/F/S/M R/F/S/M − 19 19 13 13 3.19 −
Selection and Handling

Maximum Allowable Load kN{kgf}


Size
DT Series DTA Series AT Series ATA Series GS Series GSA Series SS Series SSA Series
RF26200
RF26250
44.9{4570} 44.9{4570} 74.3{7580} 89.1{9090} 46.1{4700} 59.9{6100} 20.8{2120} 20.8{2120}
RF26300
RF26450
Note: 1. The mass of A attachments in the chart is the additional mass (kg) per attachment. For K attachments, multiply this number by two.
2. The mass of the GA4 attachment in the chart is the mass (kg/m) when S Rollers are attached every other link. Values in parentheses ( ) are for M Rollers.
3. Values in < > are for SS and SSA Series.
4. Contact a Tsubaki representative if using a guide on A or K attachment sides.
5. Attachments written in are standard attachments.
6. The dimensions given above are nominal dimensions and may differ from actual dimensions.

41
Overview
for RF26 Sprockets (BW1/CW1)

DL DL BW1 Type DL CW1


DL Type S1 Tooth Profile
RF26200 R 6T — BW1 NT T T T (Teeth are rounded)

Size No. of teeth Hub type

Basic & Advanced Models


Corrosion Resistant
General Use/Heavy Duty/
BW1· CW1
Roller type
d d d d

DH-5

DH-5
Dp

Dp

DH

DH
Dp

Dp
DH

DH

Do

Do
Tooth hardening

Do

Do
S2 Tooth Profile
Hardened : Q (Teeth are flat)
Normal : N

l l l l

Basic Sprocket Dimensions and Shape Standard Series BW1 Type CW1 Type
No. of
Size and Pitch Circle Outer Hub Total Approx. Center Center
Teeth Tooth Width Tooth Bore Dia. d Hub Hub
Roller Type Dia. Dia. Dia. Length Weight Distance Distance
N T Profile Pilot Bore Max. No. No.
Dp Do DH DL kg I I
 6 500.0 536 S2 75 145 207 180  98.7 TB5 144.0 TC5  90.0
 8

Special
653.3 703 S2 80 160 227 200 159.7 TB6 164.0 TC6 100.0
RF26250R 45
10 809.0 864 S1 85 175 247 240 244.1 TB9 204.0 TC9 120.0
R Roller

12 965.9 1026 S1 85 175 247 240 321.4 TB9 204.0 TC9 120.0
 6 600.0 631 S2 80 160 227 220 146.7 TB7 184.0 TC7 110.0
 8 783.9 829 S2 85 175 247 240 233.0 TB9 204.0 TC9 120.0
RF26300R 45
10 970.8 1025 S1 85 175 247 240 324.0 TB9 204.0 TC9 120.0

Wear Resistant/Heavy Load


12 1159.1 1219 S1 95 190 267 270 456.4 TB11 234.0 TC11 135.0

 6 500.0 536 S2 75 145 207 180  79.6 TB5 150.0 TC5  90.0
 8 653.3 703 S2 80 160 227 200 125.0 TB6 170.0 TC6 100.0
RF26250F 30
10 809.0 864 S1 85 175 247 240 189.3 TB9 210.0 TC9 120.0
F Roller

12 965.9 1026 S1 85 175 247 240 240.7 TB9 210.0 TC9 120.0
 6 600.0 631 S2 80 160 227 220 118.2 TB7 190.0 TC7 110.0
 8 783.9 829 S2 85 175 247 240 181.9 TB9 210.0 TC9 120.0
RF26300F 30
10 970.8 1025 S1 85 175 247 240 242.5 TB9 210.0 TC9 120.0
12 1159.1 1219 S1 95 190 267 270 338.8 TB11 240.0 TC11 135.0

Special Attachment
6 400.0 427 S1 75 145 207 180  73.8 TB5 144.0 TC5  90.0
8 522.6 547 S1 75 145 207 180 105.1 TB5 144.0 TC5  90.0
RF26200S 45
10 647.2 674 S1 80 160 227 200 157.5 TB6 164.0 TC6 100.0
12 772.7 800 S1 85 175 247 240 228.2 TB9 204.0 TC9 120.0
6 500.0 527 S1 75 145 207 180  98.7 TB5 144.0 TC5  90.0
S Roller

8 653.3 680 S1 80 160 227 200 159.7 TB6 164.0 TC6 100.0
RF26250S 45
10 809.0 836 S1 85 175 247 240 244.1 TB9 204.0 TC9 120.0
12 965.9 993 S1 85 175 247 240 321.4 TB9 204.0 TC9 120.0
6 600.0 648 S2 80 160 227 220 146.7 TB7 184.0 TC7 110.0
Accessories
Related Products &

8 783.9 811 S1 85 175 247 240 233.0 TB9 204.0 TC9 120.0
RF26300S 45
10 970.8 998 S1 85 175 247 240 324.0 TB9 204.0 TC9 120.0
12 1159.1 1186 S1 95 190 267 270 456.4 TB11 234.0 TC11 135.0
Note: The above dimensions are nominal dimensions and may differ from actual dimensions.

■ Hanging Hole Dimensions

No. of Hanging Hole Dim. No. of


Size
Teeth A Hanging Holes
Selection and Handling

10 195 1
A

RF26200
12 235 4
8 195 1
RF26250 10 250 4
12 305 4
6 175 1
8 240 4
RF26300
10 305 4
Note: Hanging holes are not available on
12 370 4 sprockets with numbers of teeth or chain
numbers not listed.

42
Overview

General Use/Heavy Duty/Corrosion Resistant


Basic Models and Chain
Advanced Models No.
p.19 p.17 p.152

Metric Pitches (Dimensions) RF36250・RF36300・RF36450・RF36600


Basic & Advanced Models

R Roller S Roller
Corrosion Resistant
General Use/Heavy Duty/

66.7 12.7

66.7 12.7
68

68
146

146
56
78

78
12.7

12.7
125 50.8

F Roller M Roller
Sprocket center

66.7 12.7
66.7 12.7
68

68
42
146

146
78

78

12.7
12.7
14

125 57.2
7

150

T-pin Nominal Diameter


76.2

76.2
φ 8.5 (8.1) × 45ℓ
Special

P P P P
Note: Actual diameter given inside parentheses ( ).

YA2 (welded) Attachment YA3 (welded) Attachment


100
Wear Resistant/Heavy Load

C
160
160

K 19 K’ K’ 19
N Use M16 bolts N Use M16 bolts
70
70

P Angle used P Angle used


L100×100×10 L100×100×10

GA2 Attachment GA4 Attachment


Special Attachment

Use M16 bolts


12.7

12.7

Max. length
46

60
60

Outer link: 105


Inner link: 75 K’
K
32 Use M16 bolts
100

150

32
P P 19
450・600 450・600
P P 19
250・300 250・300
Accessories
Related Products &

Attachment Approximate Mass YA GA4


Attachment and Roller Combinations
Pitch YA2 YA3 GA2 GA4 kg/m Attachment Attachment
Size
P Mass Mass
N K K K' K K'
YA2 YA3
GA2 GA4 R F S M
(welded) (welded) kg/each kg/each
Roller Roller Roller Roller
RF36250 250 − − − − − 140 − − − S/M − − 25 26 − (30)
29
RF36300 300 160 100 − − − 180 R/F/S/M − − S/M 40 42 23 24 2.4 (28)
27
RF36450 450 330 280 330 140 220 − R/F/S/M R/F/S/M R/F/S/M − 32 33 21 21 4.9 −
RF36600 600 410 360 410 180 300 − R/F/S/M R/F/S/M R/F/S/M − 28 29 19 20 6.1 −
Selection and Handling

Maximum Allowable Load kN{kgf}


Size
DT Series DTA Series AT Series ATA Series GS Series GSA Series SS Series SSA Series
RF36250
RF36300
68.0{6930} 68.0{6930} 97.4{9930} 117{11900} − − − −
RF36450
RF36600
Note: 1. The mass of A attachments in the chart is the additional mass (kg) per attachment. For K attachments, multiply this number by two.
2. The mass of the GA4 attachment in the chart is the mass (kg/m) when S Rollers are attached every other link. Values in parentheses ( ) are for M Rollers.
3. Contact a Tsubaki representative if using a guide on A or K attachment sides.
4. The dimensions given above are nominal dimensions and may differ from actual dimensions.

43
Overview
for RF36 Sprockets (BW1/CW1)

DL DL BW1 Type DL CW1


DL Type S1 Tooth Profile
RF36300 R 6T — BW1 NT T T T (Teeth are rounded)

Size No. of teeth Hub type

Basic & Advanced Models


Corrosion Resistant
General Use/Heavy Duty/
BW1· CW1
Roller type
d d d d

DH-5

DH-5
Dp

Dp

DH

DH
Dp

Dp
DH

DH

Do

Do
Tooth hardening

Do

Do
S2 Tooth Profile
Hardened : Q (Teeth are flat)
Normal : N

l l l l

Basic Sprocket Dimensions and Shape Standard Series BW1 Type CW1 Type
No. of
Size and Pitch Circle Outer Hub Total Approx. Center Center
Teeth Tooth Width Tooth Bore Dia. d Hub Hub
Roller Type Dia. Dia. Dia. Length Weight Distance Distance
N T Profile Pilot Bore Max. No. No.
Dp Do DH DL kg I I
 6 600.0 653 S2 85 175 247 220 174.2 TB8 178.0 TC8 110.0
R Roller

 8

Special
783.9 853 S2 95 190 267 240 276.2 TB10 198.0 TC10 120.0
RF36300R 55
10 970.8 1046 S1 95 190 267 270 398.9 TB11 228.0 TC11 135.0
12 1159.1 1234 S1 100 210 297 260 550.8 TB12 218.0 TC12 130.0

 6 600.0 653 S2 85 175 247 220 135.0 TB8 188.0 TC8 110.0
F Roller

 8 783.9 853 S2 95 190 267 240 204.9 TB10 208.0 TC10 120.0
RF36300F 33.7
10 970.8 1046 S1 95 190 267 270 284.5 TB11 238.0 TC11 135.0

Wear Resistant/Heavy Load


12 1159.1 1234 S1 100 210 297 260 386.0 TB12 228.0 TC12 130.0

6 500.0 530 S2 80 160 227 200 122.9 TB6 158.0 TC6 100.0
8 653.3 684 S1 85 175 247 240 203.5 TB9 198.0 TC9 120.0
RF36250S 55
10 809.0 839 S1 95 190 267 240 289.8 TB10 198.0 TC10 120.0
S Roller

12 965.9 996 S1 95 190 267 270 395.7 TB11 228.0 TC11 135.0
6 600.0 631 S1 85 175 247 220 174.2 TB8 178.0 TC8 110.0
8 783.9 814 S1 95 190 267 240 276.2 TB10 198.0 TC10 120.0
RF36300S 55
10 970.8 1001 S1 95 190 267 270 398.9 TB11 228.0 TC11 135.0
12 1159.1 1190 S1 100 210 297 260 550.8 TB12 218.0 TC12 130.0

Special Attachment
Note: The above dimensions are nominal dimensions and may differ from actual dimensions.

■ Hanging Hole Dimensions


No. of
No. of Hanging Hole Dim.
Size Hanging
Teeth A Holes
A

8 185 1
RF36250 10 240 4
12 295 4
Accessories
Related Products &

8 230 4
RF36300 10 300 4
12 365 4

Note: Hanging holes are not available on


sprockets with numbers of teeth or chain
numbers not listed.
Selection and Handling

44
Overview

General Use/Heavy Duty/Corrosion Resistant


Basic Models and Chain
Advanced Models No.
p.19 p.17 p.152

T-pin Nominal Diameter


Metric Pitches (Dimensions) RF52 to RF440 RF52 φ 8.5 (8.1) × 50ℓ RF90 φ 10 (9.7) × 65ℓ
RF60 φ 8.5 (8.1) × 50ℓ RF120 φ 10 (9.7) × 70ℓ
Basic & Advanced Models
Corrosion Resistant
General Use/Heavy Duty/

Note: Actual diameter given inside parentheses ( ).

R Roller S Roller

T
L1

L1
D D
L1+L2

L1+L2

W
W
E
L2

L2
R R

T
T
F Roller Sprocket center
M, N Roller

T
T

L1
L1

D D
L1+L2

L1+L2

W
E

L1
L2

T
R
e

T
Z

F
Special

H
P P P P

Roller Width
M between
R  Roller F  Roller S Roller
Wear Resistant/Heavy Load

Size Roller Type Pitch P N Roller Inner Link


Dia. Contact Width Dia. Flange Dia. Contact Width Off-Center Dia. Plates
Z Dia.
R E R F E e R W
R
RF52300 R/F/S 300
RF52450 R/F/S 450 140 65 140 170 49 8 16.5 57.2 − 77
RF52600 R/F/S 600
RF60300 R/F/N 300
RF60350 R/F/N 350 140 65 140 170 49 8 16.5 − 70 77
RF60400 R/F/N 400
RF90350 N 350 − − − − − − −
RF90400 R/F/N 400 − 85 88
170 76 170 205 56 10 18
RF90500 R/F/N 500
RF120400 R/N 400 − − − − −
200 87 − 100 100
Special Attachment

RF120600 R/F/N 600 200 240 64 11.5 20.5


RF280400 N 400 − −
− − − − − − 120 120
RF280600 R/N 600 220 105
RF360400 N 400 − −
− − − − − − 130 130
RF360600 R/N 600 230 115
RF440400 N 400 − −
− − − − − − 145 145
RF440600 R/N 600 250 130
Note: Sprockets for RF52 and above are made to order. Contact a Tsubaki representative for details.

Plate Pin Approximate Mass kg/m Standard Attachment & Roller Combinations
Size Height R F S M
H L1+L2 L1 L2 YA2 (welded) YA3 (welded) GA2
Roller Roller Roller NRoller
Accessories
Related Products &

RF52300 55 58 30 − R/F/S − −
RF52450 76.2 172 82 90 43 45 26 − R/F/S R/F R/F/S
RF52600 37 38 25 − R/F/S R/F R/F/S
RF60300 54 57 − 32 R/F/N − −
RF60350 90 160.5 77 83.5 49 51 − 30 R/F/N R/F/N −
RF60400 45 47 − 28 R/F/N R/F/N −
RF90350 − − − 49 N − −
RF90400 110 185 89.5 95.5 74 78 − 46 R/F/N − −
RF90500 65 68 − 42 R/F/N R/F/N −
RF120400 113 − − 69 R/N − −
130 211.5 103.5 108
Selection and Handling

RF120600 88 92 − 59 R/F/N R/F/N −


RF280400 160 − − − 90 − − −
242 118.5 123.5
RF280600 (135) 112 − − 75 − − −
RF360400 170 − − − 112 − − −
258 126.5 131.5
RF360600 (160) 135 − − 92 − − −
RF440400 185 − − − 145 − − −
285 140 145
RF440600 (170) 175 − − 120 − − −
Note: 1. R, F, S, M, and N indicate roller types for standard attachments.
2. For H dimensions with parentheses, the dimensions for the outer and inner links differ. The value in parentheses indicates outer link dimensions.
3. The above dimensions are nominal dimensions and may differ from actual dimensions.

45
Overview
■ YA2 (Welded) Attachment Dimensions
YA2 (Welded) Attachment
Additional
Roller Bolt
Size P S C X K N O Angle Used Mass/Each
Type Used

Basic & Advanced Models


kg

Corrosion Resistant
General Use/Heavy Duty/
C

RF52300 R/F/S 300 100 160 3.1


X

RF52450 R/F/S 450 80 120 171.4 280 330 24 L100×100×13 M20 6.3
K O
RF52600 R/F/S 600 360 410 7.8
N
RF60300 R/F/N 300 110 170 3.2
RF60350 R/F/N 350 90 115 165 160 220 24 L100×100×13 M20 4.2
S

RF60400 R/F/N 400 200 260 5.0


P Angle Used
RF90350 N 350 100 180 5.2
RF90400 R/F/N 400 100 140 210 150 230 28 L130×130×15 M24 6.6
RF90500 R/F/N 500 260 340 9.8
RF120400 R/N 400 120 200 5.8
120 150 220 28 L130×130×15 M24
RF120600 R/F/N 600 320 400 11.5
Note: 1. Angle dimensions are different for stainless steel series. Contact a Tsubaki
representative for more information.

Special
2. Contact a Tsubaki representative if using a guide on the attachment side.

YA3 (Welded) Attachment ■ YA3 (Welded) Attachment Dimensions


Additional
Roller Bolt
Size P S C X K N O Angle Used Mass/Each
C

Type Used
kg
X

C
X

K K O RF52450 R/F/S 450 140 330 6.3

Wear Resistant/Heavy Load


80 120 171.4 24 L100×100×13 M20
K
N
K O RF52600 R/F/S 600 180 410 7.8
N RF60350 R/F/N 350 80 220 4.2
90 115 165 24 L100×100×13 M20
RF60400 R/F/N 400 100 260 5.0
RF90500 R/F/N 500 100 140 210 130 340 28 L130×130×15 M24 9.8
S

RF120600 R/F/N 600 220 150 220 160 400 28 L130×130×15 M24 11.5
S

P Angle Used

P Angle Used Note: 1. Angle dimensions are different for stainless steel series. Contact a Tsubaki
representative for more information.
2. Contact a Tsubaki representative if using a guide on the attachment side.

GA2 Attachment ■ GA2 Attachment Dimensions


Max. Length of
Roller Attachment Bolt Bolt

Special Attachment
Size P K T Q1 Q2 A O
Type Outer Inner Used
T

Q2
Q1

Link Link
K RF52450 R/F/S 450 200
A 16 72 54.5 38 24 125 90 M20
RF52600 R/F/S 600 300

O
Note: The above dimensions are nominal dimensions and may differ from actual dimensions.
P P

Maximum Allowable Load kN{kgf}


Size
DT Series DTA Series AT Series ATA Series
Accessories
Related Products &
RF52300
RF52450 71.4{7280} − 147{15000} −
RF52600
RF60300
RF60350 71.4{7280} − 149{15200} −
RF60400
RF90350
RF90400 113{11500} − 233{23700} −
RF90500
RF120400
159{16200} − 316{32200} −
RF120600
Selection and Handling

RF280400
− − 434{44300} −
RF280600
RF360400
− − 519{52900} −
RF360600
RF440400
− − 637{65000} −
RF440600

46
Overview

General Use/Heavy Duty/Corrosion Resistant


Basic Models and Chain
Advanced Models No.
p.19 p.17 p.152

T-pin Nominal Diameter


Imperial Pitch Chain Dimensions
RF430 RF214
RF204 RF205 φ 4 (3.6) × 25ℓ
φ 4 (3.6) × 20ℓ
Basic & Advanced Models

RF450 RF6205
Corrosion Resistant
General Use/Heavy Duty/

RF650 RF212 φ 6 (5.6) × 33ℓ


Note: Actual diameter given inside parentheses ( ).

R Roller S Roller

T
T

L1
L1

D D

L1+L2
L1+L2

W
W
E

L2
L2

R R

T
T
F Roller M Roller
Sprocket center

T
T

L1
D
L1

L1+L2
L1+L2

W
E

L2
L2

T
R
e

T
Z
Special

H
H

P P P P

Roller Width
M between
Wear Resistant/Heavy Load

R  Roller F  Roller S Roller


Size Roller Type Pitch P N Roller Inner Link
Dia. Contact Width Dia. Flange Dia. Contact Width Off-Center Dia. Plates
Z Dia.
R E R F E e R W
R
RF430 R/S 101.6 38.1 19 − − − − − 20.1 − 22.6
RF204 S 66.27 − − − − − − − 22.2 − 27
RF450 R/F/S 101.6 44.5 24 44.5 55 18 2.5 6.5 22.2 − 27
RF650 R/F/S/M 152.4 50.8 26 50.8 65 20 3 7 25.8 31.8 30.2
RF214 R/S/M 101.6 44.5 27 − − − − − 31.8 34.9 31.6
RF205 S 78.11 − − − − − − − 31.8 − 37.1
RF6205 R/F/S/M 152.4 57.2 32 57.2 70 25 3.5 9 34.9 38.1 37.1
RF212 R/S/M 152.4 69.9 32.5 − − − − − 40.1 44.5 37.1
Special Attachment

Plate Pin Approximate Mass kg/m Standard Attachment & Roller Combinations
Size Height R F S M A1(A3) A2 SA2
H L1+L2 L1 L2 GA2 GA4
Roller Roller Roller Roller K1(K3) K2 SK2
RF430 25.4 55 25.5 29.5 4.4 − 3.0 − R/S R/S R/S
RF204 28.6 65.5 31 34.5 − − 5.5 − S S
RF450 28.6 65.5 31 34.5 6.9 7.2 4.6 4.8 R/F/S R/F/S R/S
RF650 38.1 69 32.5 36.5 7.9 8.2 5.7 6.1 R/F/S/M R/F/S/M R/S/M R/F/S/M S/M
RF214 38.1 77.5 37.5 40 10.5 − 8.7 9.1 R/S/M R/S/M R/S/M
RF205 38.1 83.5 40.5 43 − − 10.3 − S S −
RF6205 44.5 83.5 40.5 43 12.2 12.6 9.2 9.5 R/F/S/M R/F/S/M R/S/M R/F/S/M S/M
RF212
Accessories
Related Products &

50.8 95.5 44.5 51 18 − 13 13 R/S/M R/S/M R/S/M


Note: The above dimensions are nominal dimensions and may differ from actual dimensions.

Maximum Allowable Load kN{kgf}


Size
DT Series DTA Series AT Series ATA Series GS Series GSA Series SS Series SSA Series
RF430 7.70 {790} 7.70 {790} 14.0 {1430} − 8.35 {850} − 4.00 {410} −
RF204 11.2 {1140} − 20.3 {2070} − 12.3 {1250} − 5.70 {580} −
RF450 11.2 {1140} 11.2 {1140} 20.3 {2070} − 12.3 {1250} − 5.70 {580} −
RF650 16.1 {1650} 16.1 {1650} 20.3 {2070} − 14.2 {1450} − 5.70 {580} −
RF214 18.1 {1850} 18.1 {1850} 34.3 {3500} − 18.6 {1900} − 10.3 {1050} −
RF205 18.1 {1850} − 34.3 {3500} − 18.6 {1900} − 10.3 {1050} −
Selection and Handling

RF6205 26.6 {2710} 26.6 {2710} 39.9 {4060} − 26.5 {2700} − 11.0 {1120} −
RF212 35.0 {3570} 35.0 {3570} 55.3 {5640} − 35.8 {3650} − 15.5 {1580} −

■ Hanging Hole Dimensions


No. of Hanging Hole Dim. No. of
Size
Teeth A Hanging Holes
8 230 1
A

RF650 10 155 1
12 190 1
10 155 1
RF6205 Note: Hanging holes are not available on
12 190 1
RF212 12 185 1 sprockets with numbers of teeth or chain
numbers not listed.

47
Overview
Imperial Pitch Dedicated Sprockets (BW/CW/BW1/CW)

BW Type CW Type BW1 Type CW1 Type S1 Tooth Profile


RF430 R 6T — BW N DL DL DL DL DL DL DL DL
(Teeth are rounded)
T T T T T T T T
Size No. of teeth Hub type

Basic & Advanced Models


Corrosion Resistant
General Use/Heavy Duty/
BW·CW
Roller type
d d d d d d

DH-5

DH-5
d d

Dp

Dp

DH

DH
DH

DH

DH

DH

Dp

Dp
DH

DH
Dp

Dp

Do

Do
Do

Do

Do

Do

Do

Do
Dp

Dp
Tooth hardening
Hardened : Q S2 Tooth Profile
Normal : N (Teeth are flat)
l l l l l l l l

Available chain sizes: RF430 – RF214 Available chain sizes: RF6205 & RF212

Size and No. of Basic Sprocket Dimensions and Shape Standard Series BW1 Type CW1 Type
Roller Type Teeth Pitch Circle Dia. Outer Dia. Tooth Width Tooth Bore Dia. d Hub Dia. Total Length Approx. Weight Hub Center Distance Hub Center Distance
(Chain Pitch) N Dp Do T Profile Pilot Bore Max. DH DL kg No. I No. I
6 203.2 211 S1 18 60  93 73 7.4 SB3 64.0 SC3 36.5
RF430R 8 265.5 277 S1 18 65  98 78 11.2 SB4 69.0 SC4 39.0
18
(101.6) 10 328.8 345 S1 28 75 107 86 16.4 SB5 77.0 SC5 43.0
12 392.6 411 S1 28 75 107 86 21.5 SB5 77.0 SC5 43.0

Special
6 203.2 217 S1 28 75 107 90 10.0 SB5 79.0 SC5 45.0
RF450R 8 265.5 286 S1 28 75 107 90 13.9 SB5 79.0 SC5 45.0
22
(101.6) 10 328.8 354 S1 33 80 117 98 20.4 SB6 87.0 SC6 49.0
12 392.6 419 S1 33 85 127 108 28.7 SB7 97.0 SC7 54.0
6 304.8 321 S1 33 80 117  98 18.3 SB6 87.0 SC6 49.0
RF650R 8 398.2 422 S1 33 85 127 108 29.3 SB7 97.0 SC7 54.0
22
R Roller

(152.4) 10 493.2 521 S1 33 95 137 120 43.5 SB8 109.0 SC8 60.0
12 588.8 618 S1 33 95 137 120 57.5 SB8 109.0 SC8 60.0
6 203.2 230 S1 28 75 107  92 10.5 SB5 80.0 SC5 46.0

Wear Resistant/Heavy Load


RF214R 8 265.5 292 S1 33 95 137 122 20.9 SB8 110.0 SC8 61.0
24
(101.6) 10 328.8 356 S1 33 95 137 122 26.5 SB8 110.0 SC8 61.0
12 392.6 419 S1 38 100 147 125 35.1 SB9 113.0 SC9 62.5
 6 304.8 330 S2 50 100 147 125 27.0 TB1 100.0 TC1 62.5
RF6205R  8 398.2 432 S2 55 110 157 135 41.1 TB2 110.0 TC2 67.5
28
(152.4) 10 493.2 528 S1 60 120 177 150 62.2 TB3 125.0 TC3 75.0
12 588.8 623 S1 60 120 177 150 80.0 TB3 125.0 TC3 75.0
 6 304.8 339 S1 55 110 157 135 29.8 TB2 110.0 TC2 67.5
RF212R  8 398.2 440 S1 60 120 177 150 47.6 TB3 125.0 TC3 75.0
28
(152.4) 10 493.2 535 S1 65 130 187 160 66.2 TB4 135.0 TC4 80.0
12 588.8 631 S1 75 145 207 180 93.7 TB5 155.0 TC5 90.0

6 203.2 217 S1 28 75 107  83 8.2 SB5 75.5 SC5 41.5


RF450F 8 265.5 286 S1 28 75 107  83 10.4 SB5 75.5 SC5 41.5
15
(101.6) 10 328.8 354 S1 33 80 117  91 15.7 SB6 83.5 SC6 45.5

Special Attachment
12 392.6 419 S1 33 85 127 101 22.0 SB7 93.5 SC7 50.5
F Roller

6 304.8 321 S2 33 80 117  94 16.1 SB6 85.0 SC6 47.0


RF650F 8 398.2 422 S2 33 85 127 104 25.4 SB7 95.0 SC7 52.0
18
(152.4) 10 493.2 521 S2 33 95 137 116 37.5 SB8 107.0 SC8 58.0
12 588.8 618 S1 33 95 137 116 49.0 SB8 107.0 SC8 58.0
 6 304.8 330 S2 50 100 147 125 22.6 TB1 105.0 TC1 62.5
RF6205F  8 398.2 432 S2 55 110 157 135 32.8 TB2 115.0 TC2 67.5
18
(152.4) 10 493.2 528 S1 60 120 177 150 49.1 TB3 130.0 TC3 75.0
12 588.8 623 S1 60 120 177 150 60.6 TB3 130.0 TC3 75.0

 6 203.2 215 S1 18 60  93 73 7.4 SB3 64.0 SC3 36.5


RF430S  8 265.5 277 S1 18 65  98 78 11.2 SB4 69.0 SC4 39.0
18
(101.6) 10 328.8 341 S1 28 75 107 86 16.4 SB5 77.0 SC5 43.0
12 392.6 405 S1 28 75 107 86 21.5 SB5 77.0 SC5 43.0
Accessories
Related Products &

 8 173.2 187 S1 18 65  98 82 7.5 SB4 71.0 SC4 41.0


RF204S
10 214.5 228 22 S1 28 75 107 90 10.6 SB5 79.0 SC5 45.0
(66.27)
12 256.0 269 S1 28 75 107 90 13.3 SB5 79.0 SC5 45.0
 6 203.2 217 S1 28 75 107 90 10.0 SB5 79.0 SC5 45.0
RF450S  8 265.5 279 S1 28 75 107 90 13.9 SB5 79.0 SC5 45.0
22
(101.6) 10 328.8 342 S1 33 80 117 98 20.4 SB6 87.0 SC6 49.0
12 392.6 406 S1 33 85 127 108 28.7 SB7 97.0 SC7 54.0
 6 304.8 320 S1 33 80 117  98 18.3 SB6 87.0 SC6 49.0
RF650S  8 398.2 414 S1 33 85 127 108 29.3 SB7 97.0 SC7 51.5
22
S Roller

(152.4) 10 493.2 509 S1 33 95 137 120 43.5 SB8 109.0 SC8 59.5
12 588.8 604 S1 33 95 137 120 57.5 SB8 109.0 SC8 59.5
 6 203.2 222 S1 28 75 107  92 10.5 SB5  80.0 SC5 46.0
Selection and Handling

RF214S  8 265.5 285 S1 33 95 137 122 20.9 SB8 110.0 SC8 61.0
24
(101.6) 10 328.8 348 S1 33 95 137 122 26.5 SB8 110.0 SC8 61.0
12 392.6 412 S1 38 100 147 125 35.1 SB9 113.0 SC9 62.5
 8 204.1 223 S1 33 80 117 104 12.9 SB6  90.0 SC6 52.0
RF205S
10 252.8 272 28 S1 33 85 127 114 18.8 SB7 100.0 SC7 54.5
(78.11)
12 301.8 321 S1 33 95 137 126 26.2 SB8 112.0 SC8 62.5
 6 304.8 330 S2 50 100 147 125 27.0 TB1 100.0 TC1 62.5
RF6205S  8 398.2 432 S1 55 110 157 135 41.1 TB2 110.0 TC2 67.5
28
(152.4) 10 493.2 528 S1 60 120 177 150 62.2 TB3 125.0 TC3 75.0
12 588.8 623 S1 60 120 177 150 80.0 TB3 125.0 TC3 75.0
 6 304.8 339 S1 55 110 157 135 29.8 TB2 110.0 TC2 67.5
RF212S  8 398.2 440 S1 60 120 177 150 47.6 TB3 125.0 TC3 75.0
28
(152.4) 10 493.2 535 S1 65 130 187 160 66.2 TB4 135.0 TC4 80.0
12 588.8 631 S1 75 145 207 180 93.7 TB5 155.0 TC5 90.0
Note: The above dimensions are nominal dimensions and may differ from actual dimensions.
48
Overview

General Use/Heavy Duty/Corrosion Resistant


Basic Models and Chain
Advanced Models No.
p.19 p.17 p.152

Imperial Pitch Attachment Dimensions


■ A1 (A3) Attachment
Basic & Advanced Models

A1 (A3) Attachment
Corrosion Resistant
General Use/Heavy Duty/

Additional
Roller Bolt
Size P S C X N T O Mass/Each
Type Used
kg
RF430 R/S 101.6 22 40 54 70 4.8〈5.0〉 12 M10 0.11
C C
X

RF204 S 66.27 24 45 60 35 6.3〈6.0〉 12 M10 0.07


X

N O RF450 R/F/S 101.6 28 50 64 70 6.3〈6.0〉 12 M10 0.18


N O
RF650 R/F/S/M 152.4 32 50 64 90 6.3〈6.0〉 12 M10 0.23
7.9〈8.0〉
T

RF214 R/S/M 101.6 35 55 73 80 15 M12 0.28


T

RF205 S 78.11 30 55 73 45 7.9〈8.0〉 12 M10 0.13


S
S

P P RF6205 R/F/S/M 152.4 38 60 79 100 7.9〈8.0〉 15 M12 0.37


P P RF212 R/S/M 152.4 45 65 83 100 9.5〈10.0〉 15 M12 0.47
Special

K1 (K3) Attachment ■ K1 (K3) Attachment


Additional
Roller Bolt
Size P S 2C 2X N T O Mass/Each
Type Used
kg
2C 2C
2X 2X

RF430 R/S 101.6 22 80 108 70 4.8〈5.0〉 12 M10 0.22


RF204 S 66.27 24 90 120 35 6.3〈6.0〉 12 M10 0.14
RF450 R/F/S 101.6 28 100 128 70 6.3〈6.0〉 12 M10 0.36
Wear Resistant/Heavy Load

N O
N O RF650 R/F/S/M 152.4 32 100 128 90 6.3〈6.0〉 12 M10 0.44
RF214 R/S/M 101.6 35 110 146 80 7.9〈8.0〉 15 M12 0.56
T

RF205 S 78.11 30 110 146 45 7.9〈8.0〉 12 M10 0.26


T

RF6205 R/F/S/M 152.4 38 120 158 100 7.9〈8.0〉 15 M12 0.74


S

P P RF212 R/S/M 152.4 45 130 166 100 9.5〈10.0〉 15 M12 0.94


P P

A2 Attachment ■ A2 Attachment
Additional
Roller Bolt
Size P S C X K N T O Mass/Each
Type Used
kg
4.8〈5.0〉
Special Attachment

RF430 R/S 101.6 22 40 54 40 70 12 M10 0.11


C
X

RF204 S 66.27 24 45 60 35 55 6.3〈6.0〉 12 M10 0.11


K O RF450 R/F/S 101.6 28 50 64 40 70 6.3〈6.0〉 12 M10 0.18
N RF650 R/F/S/M 152.4 32 50 64 60 90 6.3〈6.0〉 12 M10 0.22
RF214 R/S/M 101.6 35 55 73 40 80 7.9〈8.0〉 15 M12 0.28
T

RF205 S 78.11 35 60 75 30 65 7.9〈8.0〉 12 M10 0.22


S

RF6205 R/F/S/M 152.4 38 60 79 60 100 7.9〈8.0〉 15 M12 0.37


P P
RF212 R/S/M 152.4 45 65 83 60 100 9.5〈10.0〉 15 M12 0.47

K2 Attachment ■ K2 Attachment
Accessories
Related Products &

Additional
Roller Bolt
Size P S 2C 2X K N T O Mass/Each
Type Used
kg
RF430 R/S 101.6 22 80 108 40 70 4.8〈5.0〉 12 M10 0.22
2X

2C

RF204 S 66.27 24 90 120 35 55 6.3〈6.0〉 12 M10 0.22


RF450 R/F/S 101.6 28 100 128 40 70 6.3〈6.0〉 12 M10 0.36
K O RF650 R/F/S/M 152.4 32 100 128 60 90 6.3〈6.0〉 12 M10 0.44
N RF214 R/S/M 101.6 35 110 146 40 80 7.9〈8.0〉 15 M12 0.56
RF205 S 78.11 35 120 150 30 65 7.9〈8.0〉 12 M10 0.44
T
Selection and Handling

RF6205 R/F/S/M 152.4 38 120 158 60 100 7.9〈8.0〉 15 M12 0.74


S

RF212 R/S/M 152.4 45 130 166 60 100 9.5〈10.0〉 15 M12 0.94


P P

Note: 1. Values in < > are for SS and SSA Series, while other values are the same for all
series. The T dimension for RF430 size GS and GSA Series is 4.5.
2. X and 2X values for A and K attachments are approximate values. Contact a
Tsubaki representative if using a guide on the A or K attachment sides.
3. Attachments written in are standard attachments.
4. A3/K3 attachments not available for RF204 and RF205.
5. The above dimensions are nominal dimensions and may differ from actual
dimensions.

49
Overview
■ SA2 Attachment

Basic & Advanced Models


SA2 Attachment

Corrosion Resistant
General Use/Heavy Duty/
Additional
Roller Bolt
Size P S1 S2 Q1 Q2 K N T O Mass/Each
Type Used
kg
T

Q2
Q1

RF430 R/S 101.6 37.6 51.6 22 16 40 70 4.8〈5.0〉 12 M10 0.10


RF450 R/S 101.6 47.6 60.7 27 20 40 70 6.3〈6.0〉 12 M10 0.16
N O RF650 R/S/M 152.4 50 63 28.5 21.5 60 90 6.3〈6.0〉 12 M10 0.20
K
RF214 R/S/M 101.6 50 70 32.5 23.5 40 80 7.9〈8.0〉 15 M12 0.25
RF6205 R/S/M 152.4 55 75.7 35.5 26.5 60 100 7.9〈8.0〉 15 M12 0.33
S2

RF212 60 100 9.5〈10.0〉 15 M12


S1

R/S/M 152.4 60 83.6 38.5 28 0.43

P P

Special
SK2 Attachment ■ SK2 Attachment
Additional
Roller Bolt
Size P S1 S2 Q1 Q2 K N T O Mass/Each
Type Used
kg
T

Q2
Q1

RF430 R/S 101.6 37.6 51.6 22 16 40 70 4.8〈5.0〉 12 M10 0.20


N O RF450 R/S 101.6 47.6 60.7 27 20 40 70 6.3〈6.0〉 12 M10 0.32
K
RF650 R/S/M 152.4 50 63 28.5 21.5 60 90 6.3〈6.0〉 12 M10 0.40

Wear Resistant/Heavy Load


RF214 R/S/M 101.6 50 70 32.5 23.5 40 80 7.9〈8.0〉 15 M12 0.50
S2

S1

RF6205 R/S/M 152.4 55 75.7 35.5 26.5 60 100 7.9〈8.0〉 15 M12 0.66
RF212 R/S/M 152.4 60 83.6 38.5 28 60 100 9.5〈10.0〉 15 M12 0.86
P P

GA2 Attachment ■ GA2 Attachment


Max. Length of
Roller Attachment Bolt Bolt
Size P K T Q1 Q2 A O
Type Outer Inner Used
Link Link
Q2
T

Q1

6.3
K RF650 R/S/M 152.4 60 28.5 21.5 20 12 49 35 M10

Special Attachment
A 〈6.0〉
7.9
RF6205 R/S/M 152.4 50 35.5 26.5 26 15 63 45 M12
〈8.0〉
O P P

GA4 Attachment ■ GA4 Attachment


Mass for Attachment/2ℓ
Roller Bolt kg/m
Size P V K Y T Q A O
Type Used
S Roller M Roller
T

6.3
RF650 S/M 152.4 110 75 70 28.5 20 12 M10 7.5 7.9
K 〈6.0〉
Accessories
Related Products &

7.9
RF6205 S/M 152.4 110 75 70 35.5 26 15 M12 11.2 11.5
A 〈8.0〉
Y

O Note: 1. Values in < > are for SS and SSA Series, while other values are the same for all
P P
series. The T dimension for RF430 size GS and GSA Series is 4.5.
2. Attachments written in are standard attachments.
3. The above dimensions are nominal dimensions and may differ from actual
dimensions.
Selection and Handling

50
Overview
Large Size Conveyor
Chain Sprockets Smart Series Replaceable Tooth Insert Sprockets
Sprocket replacement takes a lot of time and labor, and sometimes requires the shaft to be cut. And work in high places is
especially dangerous, and takes even more time. Tsubaki's Smart Series Replaceable Tooth Insert Series of sprockets is
the solution to these problems.

Basic Structure
Corrosion Resistant
General Use/Heavy Duty/

Split Type Ring Replaceable Tooth Type Block Replaceable Tooth Type
Large Size Conveyor Chain Sprockets

Type
Special
Wear Resistant/Heavy Load

◆ Lock block type replaceable teeth with


◆ Sprockets divided into halves without ◆ Lock ring type replaceable teeth with
bolts/nuts onto the mounting base
any gaps around the shaft bore bolts/nuts onto the mounting base
◆ Just the teeth can be replaced without
◆ Can be mounted by fastening hub bolts ◆ Just the teeth can be replaced without
Features having to remove the Block Replaceable
◆ Split Sprockets can be replaced without having to remove the mounting base
Tooth from the shaft
having to remove other parts from the shaft
◆ The lightest mass per replaceable tooth,
◆ Available for all types of rollers ◆ Available for all types of rollers
with easy handling

RF03075 to RF10150 RF10150 to RF36300 RF10150 to RF26300


Applicable
Special Attachment

Chain
RF205 to RF650 (imperial sizes) RF6205 (imperial sizes) −

Roller Type* S、R、F S、R、F S

No. of Teeth 6、8、10、12 8、10、12 10、12

Tooth Material Carbon steel for machine structural use Alloy steel for machine structural use

Hub (Mounting
Rolled steel for general structural use
Base) Material

Coating Lacquer coating (blue)


Accessories
Related Products &

*Items not in bold may not be available.


*M and N rollers are also available.
Other specifications are available. Contact a Tsubaki representative for more information.

Selection Guide

Tooth wear: Low Ring replaceable type


Selection and Handling

RF10150 or larger Tooth wear: High Ring replaceable type

Tooth wear: Very high Block replaceable type

Tooth wear: Low Split type (teeth not hardened)


RF10150 or smaller
Tooth wear: High Split type (teeth hardened)

51
Overview
Large Size Conveyor
Chain Sprockets Smart Series Split Type

Construction Model Numbering

◆ Sprockets are split in two through the tooth roots RF10150S 10T − BW Q − S TS − E

Corrosion Resistant
General Use/Heavy Duty/
◆ Halves can also be joined together with nuts and bolts Applicable No. of Hub type Indicator pins
chain number teeth  BW : Welded one side Split type
 CW : Welded both sides
Smart Series
Teeth Tooth hardening
 N : Normal 
Q : Hardened
Bolt and spring
washer Dimensions and Models
DL DL
Hub (welded to BW t CW t

Large Size Conveyor Chain Sprockets


teeth)

Indicator pin

DH
Dp
Do

DH
Dp
Do

Special
(see p71)
d
φ

L L

Pitch Outer Dia. Bore Dia. Tooth Total Length DL Center Distance L Approx.
No. Do Width t Hub Sprocket
Circle BW CW BW CW Mass
Model Number of Dia. Fastening
Dia. Roller Type Pilot Max. Roller Type Roller Type Roller Type Roller Type Roller Type kg
Teeth Bore DH Bolt Size

Wear Resistant/Heavy Load


Dp R・F R・S
S d dmax. F R F S R F S R F S R F S BW CW
RF03075□ 8T-□□-STS-E 8 196 209 206 33 60 117 67 64 67 101 104 104 61 59.5 61 52 50.5 52 M10 7 9
RF03075□10T-□□-STS-E 10 242.7 259 252 33 60 117 67 64 67 101 104 104 61 59.5 61 52 50.5 52 M10 8 11
RF03075□12T-□□-STS-E 12 289.8 308 299 33 60 117 67 64 67 101 104 104 61 59.5 61 52 50.5 52 M10 10 13
RF03100□ 6T-□□-STS-E 6 200 206 210 33 60 9 12 117 67 64 67 101 104 104 61 59.5 61 52 50.5 52 M10 7 9
RF03100□ 8T-□□-STS-E 8 261.3 272 269 33 60 117 67 64 67 101 104 104 61 59.5 61 52 50.5 52 M10 9 12
RF03100□10T-□□-STS-E 10 323.6 336 333 38 80 147 88 85 88 121 124 124 82 80.5 82 62 60.5 62 M12 16 21
RF03100□12T-□□-STS-E 12 386.4 401 396 38 80 147 88 85 88 121 124 124 82 80.5 82 62 60.5 62 M12 20 24
RF05075□ 8T-□□-STS-E 8 196 ― 209 33 60 117 ― ― 73 ― ― 110 ― ― 64 ― ― 55 M12 8 11
RF05075□10T-□□-STS-E 10 242.7 ― 256 38 80 147 ― ― 94 ― ― 130 ― ― 85 ― ― 65 M12 15 19
RF05075□12T-□□-STS-E 12 289.8 ― 303 38 80 147 ― ― 94 ― ― 130 ― ― 85 ― ― 65 M12 18 22
RF05100□ 8T-□□-STS-E 8 261.3 273 273 38 80 147 94 88 94 130 124 130 85 82 85 65 62 65 M12 16 20
RF05100□10T-□□-STS-E 10 323.6 340 337 38 80 147 94 88 94 130 124 130 85 82 85 65 62 65 M12 20 24
RF05100□12T-□□-STS-E 12 386.4 405 400 38 100 177 116 88 116 130 128 134 107 104 107 67 64 67 M12 33 36
RF05125□ 6T-□□-STS-E 6 250 256 262 38 80 147 94 88 94 130 124 130 85 82 85 65 62 65 M12 16 20

Special Attachment
12 18
RF05125□ 8T-□□-STS-E 8 326.6 338 340 38 80 147 94 88 94 130 124 130 85 82 85 65 62 65 M12 20 25
RF05125□10T-□□-STS-E 10 404.5 420 417 38 100 177 116 110 116 134 128 134 107 104 107 67 64 67 M12 35 38
RF05125□12T-□□-STS-E 12 483 499 496 38 100 177 116 110 116 134 128 134 107 104 107 67 64 67 M12 43 46
RF05150□ 6T-□□-STS-E 6 300 304 310 38 80 147 94 88 94 130 124 130 85 104 85 65 62 65 M12 19 23
RF05150□ 8T-□□-STS-E 8 392 402 405 38 100 177 116 110 116 134 128 134 107 104 107 67 64 67 M12 34 37
RF05150□10T-□□-STS-E 10 485.4 500 499 38 100 177 116 110 116 134 128 134 107 104 107 67 64 67 M12 43 46
RF05150□12T-□□-STS-E 12 579.6 596 592 38 100 177 116 110 116 134 128 134 107 104 107 67 64 67 M12 54 57
RF10100□ 8T-□□-STS-E 8 261.3 282 279 38 80 147 98 91 98 134 127 134 87 83.5 87 67 63.5 67 M12 18 22
RF10100□10T-□□-STS-E 10 323.6 349 341 38 100 177 120 113 120 138 131 138 109 105.5 109 69 65.5 69 M12 31 34
RF10100□12T-□□-STS-E 12 386.4 414 404 38 115 207 144 137 144 154 147 154 133 129.5 133 77 73.5 77 M16 49 51
RF10125□ 6T-□□-STS-E 6 250 262 267 38 80 147 98 91 98 134 127 134 87 83.5 87 67 63.5 67 M12 17 21
RF10125□ 8T-□□-STS-E 8 326.6 343 343 38 100 177 120 113 120 138 131 138 109 105.5 109 69 65.5 69 M12 31 34
RF10125□10T-□□-STS-E 10 404.5 426 422 38 115 15 22 207 144 137 144 154 147 154 133 129.5 133 77 73.5 77 M16 51 53
Accessories
Related Products &
RF10125□12T-□□-STS-E 12 483 508 500 38 115 207 144 137 144 154 147 154 133 129.5 133 77 73.5 77 M16 61 63
RF10150□ 6T-□□-STS-E 6 300 309 316 38 100 177 120 113 120 138 131 138 109 105.5 109 69 65.5 69 M12 29 32
RF10150□ 8T-□□-STS-E 8 392 408 409 38 115 207 144 137 144 154 147 154 133 129.5 133 77 73.5 77 M16 50 52
RF10150□10T-□□-STS-E 10 485.4 506 503 38 115 207 144 137 144 154 147 154 133 129.5 133 77 73.5 77 M16 61 63
RF10150□12T-□□-STS-E 12 579.6 601 597 38 115 207 144 137 144 154 147 154 133 129.5 133 77 73.5 77 M16 75 77
RF205□10T-□□-STS-E 10 252.8 ― 272 38 80 147 ― ― 104 ― ― 140 ― ― 90 ― ― 70 M12 20 24
28 ―
RF205□12T-□□-STS-E 12 301.8 ― 321 38 100 177 ― ― 126 ― ― 144 ― ― 112 ― ― 72 M12 32 35
RF214□ 8T-□□-STS-E 8 265.5 292 285 38 100 177 122 ― 122 140 ― 140 110 ― 110 70 ― 70 M12 27 30
RF214□10T-□□-STS-E 10 328.8 356 348 38 100 24 ― 177 122 ― 122 140 ― 140 110 ― 110 70 ― 70 M12 33 36
RF214□12T-□□-STS-E 12 392.6 419 412 38 115 207 146 ― 146 156 ― 156 134 ― 134 78 ― 78 M16 52 54
RF430□ 6T-□□-STS-E 6 203.2 211 215 33 60 117 73 ― 73 110 ― 110 64 ― 85 55 ― 55 M10 9 11
RF430□ 8T-□□-STS-E 8 265.5 277 277 38 80 147 94 ― 94 130 ― 130 85 ― 64 65 ― 65 M12 16 21
18 ―
RF430□10T-□□-STS-E 10 328.8 345 341 38 80 147 94 ― 94 130 ― 130 85 ― 85 65 ― 65 M12 21 25
Selection and Handling

RF430□12T-□□-STS-E 12 392.6 411 405 38 80 147 94 ― 94 130 ― 130 85 ― 85 65 ― 65 M12 26 30


RF450□ 6T-□□-STS-E 6 203.2 217 217 33 60 117 77 70 77 114 107 114 66 62.5 66 57 53.5 57 M10 9 12
RF450□ 8T-□□-STS-E 8 265.6 286 279 38 80 147 98 91 98 134 127 134 87 83.5 87 67 63.5 67 M12 18 22
22 15
RF450□10T-□□-STS-E 10 328.8 354 342 38 80 147 98 91 98 134 127 134 87 83.5 87 67 63.5 67 M12 23 27
RF450□12T-□□-STS-E 12 392.6 419 406 38 100 177 120 113 120 138 131 138 109 105.5 109 69 65.5 69 M12 38 41
RF650□ 6T-□□-STS-E 6 304.8 321 320 38 80 147 98 94 98 134 130 134 87 85 87 67 65 67 M12 21 25
RF650□ 8T-□□-STS-E 8 398.2 422 414 38 100 177 120 116 120 138 134 138 109 107 109 69 67 69 M12 38 41
22 18
RF650□10T-□□-STS-E 10 493.2 521 509 38 100 177 120 116 120 138 134 138 109 107 109 69 67 69 M12 50 53
RF650□12T-□□-STS-E 12 588.8 618 604 38 100 177 120 116 120 138 134 138 109 107 109 69 67 69 M12 64 67

Note: 1. Numbers of teeth, hub diameters, and so on not shown in the table above are also available. Contact a Tsubaki representative for more information.
2. Check that there is no interference between the tooth outer diameters and buckets, aprons, etc. 3. There is a gap on the tooth mating surface.
4. Enter roller type (R/F/S), hub type (BW/CW), and tooth hardening (Q/N) in the blank boxes of the model numbers.
5. Items marked with a "—" are not available. 6. Bores are finished. Minimum bore diameter is the pilot bore shown in the table +1 mm.
7. Approximate masses shown are when used with S rollers. Contact a Tsubaki representative regarding approximate masses when using other rollers.

52
Overview
Large Size Conveyor
Chain Sprockets Smart Series Ring Replaceable Type

Construction Model Numbering

◆ Comprises tooth insert pieces and a mounting base RF26300S 10T − BW1 Q − S RK − E
Corrosion Resistant
General Use/Heavy Duty/

◆ Just the tooth inserts can be replaced without Size and roller
type
No. of
teeth
Hub type
 BW1 : Welded one side
Indicator pins
Ring type
removing the mounting base from the shaft  CW1 : Welded both sides
Smart Series
Tooth hardening
 N : Normal 
Q : Hardened

Tooth insert
Tooth insert model number (when replacing only tooth inserts)
RF26300S 10T − RE Q − S RK − E
Bolt, spring washer, Tooth insert
Large Size Conveyor Chain Sprockets

nut
Dimensions and Models
Mounting base
(hub)
Special

DL DL
BW1 t
CW1 t

Indicator pin
(see p71)

DH-5

DH-5
DH

DH
Dp

Dp
Do

SD

Do

SD
d
φ
Wear Resistant/Heavy Load

X L X L

Pitch Outer Dia. Do Bore Dia. Tooth Width t Mounting Approx. Total
No. Hub Total Center Bolt No. of
Circle Base Mounting Hanging Mass per Approx.
Model Number of Dia. Length Distance Protrusion Tooth
Dia. Roller Type Pilot Max. Roller Type Outer Dia. Bot Size Tap Size Tooth Insert Mass
Teeth Bore DH DL L X Inserts
Dp R・F SD kg kg
S d dmax. R F S
RF10150□10T-□□-SRK-E 10 485.4 507 503 38 110 22 16 22 157 158 122 305 M16 44 2 M8 12 54
RF10150□12T-□□-SRK-E 12 579.6 601 597 38 115 22 16 22 167 169 133 405 M16 44 3 M8 10 73
RF12200□8T-□□-SRK-E 8 522.6 551 544 60 120 28 19 28 177 175 125 330 M16 51 2 M8 17 75
RF12200□10T-□□-SRK-E 10 647.2 682 668 65 130 28 19 28 187 185 135 460 M16 51 2 M8 22 106
RF12200□12T-□□-SRK-E 12 772.7 811 794 75 145 28 19 28 207 205 155 590 M16 51 3 M10 18 148
RF12250□8T-□□-SRK-E 8 653.3 680 688 65 130 28 19 28 187 185 135 450 M16 51 2 M8 24 107
Special Attachment

RF12250□10T-□□-SRK-E 10 809.0 841 830 75 145 28 19 28 207 205 155 615 M16 51 2 M10 30 159
RF12250□12T-□□-SRK-E 12 965.9 1002 987 80 160 28 19 28 227 225 175 780 M16 51 3 M10 24 222
RF17200□10T-□□-SRK-E 10 647.2 691 671 75 145 40 28 40 207 205 148 450 M20 65 2 M10 34 147
RF17200□12T-□□-SRK-E 12 772.7 821 797 80 160 40 28 40 227 225 168 580 M20 65 3 M10 28 207
RF17250□8T-□□-SRK-E 8 653.3 689 677 75 145 40 28 40 207 205 148 400 M20 65 2 M10 39 148
RF17250□10T-□□-SRK-E 10 809.0 851 833 80 160 40 28 40 227 225 168 565 M20 65 2 M10 51 220
RF17250□12T-□□-SRK-E 12 965.9 1013 990 80 160 40 28 40 227 245 188 730 M20 65 3 M12 41 297
RF17300□8T-□□-SRK-E 8 783.9 816 827 80 160 40 28 40 227 225 168 640 M20 65 2 M10 36 212
RF17300□10T-□□-SRK-E 10 970.8 1010 995 80 160 40 28 40 227 245 188 840 M20 65 2 M12 44 302
RF17300□12T-□□-SRK-E 12 1159.1 1204 1183 85 175 40 28 40 247 265 208 1035 M20 65 3 M16 35 421
RF26200□10T-□□-SRK-E 10 647.2 ― 674 80 160 ― ― 45 227 225 164 450 M24 72.5 2 M10 40 174
RF26200□12T-□□-SRK-E 12 772.7 ― 800 85 175 ― ― 45 247 265 204 580 M24 72.5 3 M12 33 250
Accessories
Related Products &

RF26250□8T-□□-SRK-E 8 653.3 703 680 80 160 45 32 45 227 225 164 400 M24 72.5 2 M10 46 175
RF26250□10T-□□-SRK-E 10 809.0 864 836 85 175 45 32 45 247 265 204 565 M24 72.5 2 M12 60 265
RF26250□12T-□□-SRK-E 12 965.9 1026 993 85 175 45 32 45 247 265 204 730 M24 72.5 3 M16 49 346
RF26300□8T-□□-SRK-E 8 783.9 829 811 85 175 45 32 45 247 265 204 520 M24 72.5 2 M12 60 253
RF26300□10T-□□-SRK-E 10 970.8 1025 998 85 175 45 32 45 247 265 204 720 M24 72.5 4 M16 46 379
RF26300□12T-□□-SRK-E 12 1159.1 1219 1186 95 190 45 32 45 267 295 234 915 M24 72.5 4 M16 46 487
RF36250□10T-□□-SRK-E 10 809.0 ― 839 95 190 ― ― 55 267 265 198 565 M30 87.5 4 M16 45 348
RF36250□12T-□□-SRK-E 12 965.9 ― 996 95 190 ― ― 55 267 295 228 730 M30 87.5 4 M16 47 429
RF36300□8T-□□-SRK-E 8 783.9 853 814 95 190 55 36 55 267 265 198 520 M30 87.5 4 M12 38 302
RF36300□10T-□□-SRK-E 10 970.8 1046 1001 95 190 55 36 55 267 295 228 720 M30 87.5 4 M16 58 471
RF36300□12T-□□-SRK-E 12 1159.1 1234 1190 100 210 55 36 55 297 285 218 915 M30 87.5 4 M16 59 593
Selection and Handling

RF6205□10T-□□-SRK-E 10 493.2 528 514 60 120 28 19 28 167 175 125 315 M16 51 2 M8 15 67
RF6205□12T-□□-SRK-E 12 588.8 623 610 60 120 28 19 28 177 175 125 415 M16 51 3 M8 13 89

Note: 1. Numbers of teeth, hub diameters, and so on not shown in the table above are also available. Contact a Tsubaki representative for more information.
2. Check that there is no interference between the tooth outer diameters and buckets, aprons, etc.
3. Check for interference between the bolt protrusion and equipment.
4. There is a gap on the mating area of each replaceable tooth.
5. Enter roller type (R/F/S), hub type (BW1/CW1, or RE for tooth inserts only), and tooth hardening (Q/N) in the blank boxes of the model numbers.
6. L dimension is DL/2 on CW1 hubs. The table above shows values for BW1 hubs.
7. Items marked with a "—" are not available.
8. Approximate masses shown are when used with S rollers. Contact a Tsubaki representative regarding approximate masses when using other rollers.
9. There are two taps for hanging on each tooth insert (each piece). Use for attaching wire ropes or eye bolts.

53
Overview
Large Size Conveyor
Chain Sprockets Smart Series Block Replaceable Type

Construction Model Numbering

◆ Comprises individual tooth inserts and a mounting base RF12200S 12T − BW1 Q − S BK − E

Corrosion Resistant
General Use/Heavy Duty/
◆ Just the tooth inserts can be replaced without removing Size and roller No. of Hub type Indicator pins
type teeth  BW1 : Welded one side Block type
the mounting base from the shaft  CW1 : Welded both sides
Smart Series

◆ Tooth inserts use alloy steel for high wear resistance


Tooth hardening
Q : Hardened

◆ Lightest tooth inserts among the Smart Series


Tooth insert model number (when replacing only tooth inserts)
Tooth insert RF12200S 12T − RE Q − S BK − E
Tooth insert
Bolt and spring

Large Size Conveyor Chain Sprockets


washer
Thermally Sprayed Block Tooth Inserts
Hub (welded to
Tsubaki can also apply a special hardening

Special
teeth)
treatment to block tooth inserts to give them
Indicator pin
significantly greater wear resistance. See page
(see p71) 71 for more information.

Wear Resistant/Heavy Load


Dimensions and Models

t t
BW1 CW1
DH-5

DH-5

d
φ

Special Attachment
X L X L

Bore Dia. Center Distance Approx. Total


Pitch Tooth Total Bolt
No. of Outer Dia. Hub Dia. L Mounting Mass per Approx.
Model Number Circle Dia. Pilot Bore Max. Width Length Protrusion
Teeth Do DH Bolt Size Tooth Insert Mass
Dp d dmax. t DL X
BW CW kg kg
RF10150S10T-□Q-SBK-E 10 485.4 512 80 160 22 227 200 175 100 10 19 0.9 75
RF10150S12T-□Q-SBK-E 12 579.6 608 85 175 22 247 220 195 110 10 19 0.9 100
RF6205S10T-□Q-SBK-E 10 493.2 527 85 160 28 227 200 170 100 12 26 1.2 78
RF6205S12T-□Q-SBK-E 12 588.8 620 85 175 28 247 220 190 110 12 26 1.2 111
RF12200S10T-□Q-SBK-E 10 647.2 678 95 190 28 267 240 210 120 12 26 1.2 135
Accessories
Related Products &

RF12200S12T-□Q-SBK-E 12 772.7 804 100 210 28 297 240 210 120 12 26 1.2 177
RF17200S10T-□Q-SBK-E 10 647.2 680 95 190 40 267 270 235 135 14 24.5 1.7 163
RF17200S12T-□Q-SBK-E 12 772.7 806 100 210 40 297 260 225 130 14 24.5 1.7 207
RF17250S10T-□Q-SBK-E 10 809.0 840 100 210 40 297 260 225 130 14 24.5 1.7 214
RF17250S12T-□Q-SBK-E 12 965.9 996 100 210 40 297 260 225 130 14 24.5 1.7 254
RF26200S10T-□Q-SBK-E 10 647.2 686 100 210 45 297 260 225 130 14 28 2.4 191
RF26200S12T-□Q-SBK-E 12 772.7 810 110 225 45 317 270 235 130 14 28 2.4 240
RF26250S10T-□Q-SBK-E 10 809.0 846 110 225 45 317 270 235 135 14 28 2.4 248
RF26250S12T-□Q-SBK-E 12 965.9 1002 110 225 45 317 270 235 135 14 28 2.4 292
Selection and Handling

RF26300S10T-□Q-SBK-E 10 970.8 1007 110 225 45 317 270 235 135 14 28 2.4 292
RF26300S12T-□Q-SBK-E 12 1159.1 1195 120 235 45 337 280 245 140 14 28 2.4 379

Note: 1. Numbers of teeth, hub diameters, and so on not shown in the table above are also available. Contact a Tsubaki representative for more information.
2. Contact a Tsubaki representative when your chain uses M or N rollers.
3. Check that there is no interference between the tooth outer diameters and buckets, aprons, etc.
4. Check for interference between the bolt protrusion and equipment.
5. Enter hub type (BW1/CW1, or RE for tooth inserts only) in the blank boxes of the model numbers.
6. All models have hardened teeth.

54
Overview
Large Size Conveyor
Chain Sprockets Smart Series Handling
Before Mounting and Removing

1. Points of caution 3 . Block tooth inserts


◆ There is a risk of extreme danger if, while replacing the sprocket or tooth Mounting
inserts, gravitational balance is lost and leads to the shaft rotating or the 1. Use a spatula to apply a coat of special adhesive to the entire surface where
sprocket/teeth falling off. Always securely support or anchor the sprocket the tooth insert will be mounted.
Corrosion Resistant
General Use/Heavy Duty/

and teeth before starting work. Also, ensure the work location is safe and 2. When attaching the tooth insert to the mounting base, ensure that the
that there is a sufficient number of people to assist. bottom of the mounting base and the tooth insert touch.
◆ When removing ring and block type tooth insert sprockets, when using a 3. Tighten the accompanying nuts and bolts once you are sure they are
torch to cut or otherwise remove stubborn bolts that will not budge due to touching.
the presence of conveyed material or sprocket corrosion, use a file or grinder Note: When using block tooth insert sprockets with bucket elevators, attach
to remove scratches, conveyed material, etc. from the mounting base seat. bolts from the inner side of the conveyor to the outer side.
Place a patch (rod) with a diameter smaller than the bolt against the bolt and 4. Use spot welding on all nuts to prevent loosening.
strike with a hammer to loosen the bolt. 5. Leave for 24 hours to allow the adhesive to dry.
◆ For especially heavy sprockets and tooth inserts, use the hanging hole and
eyebolt taps provided. Firmly secure any slings or wires used. Spot weld Direction of bolt insertion
Mounting base
◆ Thoroughly clean where the sprocket will be mounted on the shaft and the
split pieces/mounting base of the sprocket. Use a file or grinder to remove
any scratches, corrosion, conveyed material, etc. and give it a smooth finish.
Large Size Conveyor Chain Sprockets

Nut

2. Mounting bolts
Tooth Bolt
◆ When finally tightening the bolts and nuts, tighten little by little over several insert Hub
turns to ensure a uniform tightening. Finally, securely tighten the bolts and Indicator pin
Special

use a torque wrench to confirm tightness.


Removing
Bolt Size M10 M12 M16 M20 M24 M30 1. When removing tooth inserts, use a grinder to remove the spot welds.
2. Remove the bolts to remove the tooth inserts. When using a torch to cut
Tightening Torque
68 118 289 568 980 1960 or otherwise remove stubborn nuts that will not budge due to the presence
[N・m] of conveyed material or sprocket corrosion, use a file or grinder to remove
Note: Use bolts and nuts having a strength grade of 12.9. scratches, conveyed material, etc. from the mounting base seat.
3. Remove the bolts to remove the tooth inserts. Be careful when doing so that
the tooth insert does not suddenly come off and fall.
Wear Resistant/Heavy Load

Steps for Mounting and Removing


Inspecting Indicator Pins
1. Split type Indicator Pins are a handy option that lets you know when to replace your
Mounting sprockets with just a glance. See page 71 for details. Follow the inspection steps
below.
1. Match the split sprocket to where it
is to be mounted on the shaft. When Alignment Tooth gap
doing so, ensure the alignment marks mark 1. Inspection steps
on the teeth are aligned.
1. Remove any material attached to the sprocket profile so that you can check
2. When matching the split sprocket,
the indicator pins.
there is no gap in the hub assembly
2. The sprocket has reached its usage limit when wear reaches the indicator
surface but there is a gap in the tooth
pins.
Special Attachment

assembly surface. There will be no


problems due to this when the chain ◆ There are two indicator pins (at roughly 0° and 180°) embedded into the
engages the sprocket. teeth of each sprocket.
3. Use the accompanying spring washers and a torque wrench to ensure a secure, ◆ The position of the indicator pins will vary by model (available chain
uniform tightening. size, sprocket no. of teeth, type). With finished bores, there will be one
4. Ensure there is no misalignment of the split sprocket faces when mounting to indicator pin located on the tooth nearest to the top of the keyway.
the shaft. 2. Points of caution
Note: The split sprocket will not loosen in normal environments as long as the
appropriate torque has been used. In situations where heavy vibrations may ◆ Wear will rapidly accelerate if the
Wear=0.2t
cause the sprocket to fall and cause injury, use a thread locking fluid or take sprocket continues to be used after
other measures to prevent loosening. wear has reached the indicator pins.
This will also adversely impact the
2 . Ring tooth inserts c h a i n . We re c o m m e n d i m m e d i a t e
replacement.
Mounting ◆ R e p l a c e y o u r s p r o c k e t i f w e a r
Accessories
Related Products &

1. E n s u r e t h e a l i g n m e n t m a r k s o n exceeds 20% of tooth width t before


t h e t o o t h i n s e r t s a re a l i g n e d a n d Alignment Tooth gap reaching the indicator pins. Review
temporarily tighten the bolts, spring mark
your sprocket's alignment before wear
washers, and nuts. exceeds 20%. t
2. A d j u s t t h e i n s e r t s s o t h a t t h e
mounting gap is uniform. The gap
should be between 1–3 mm. There will Tooth profile wear
be no problems due to this when the
chain engages the sprocket.
3. Adjust so that the heights of the tooth
insert bottoms are uniform with the heights of adjacent tooth inserts.
Ref: Formula for Sprocket Dimensions
4. Spot weld all nuts in two places to prevent loosening. The sprocket
is designed for use in harsh environments with vibration, impact, and ● Pitch circle diameter
Selection and Handling

corrosion. Securely prevent this loosening by spot welding all nuts.


Dp = P/sin(180°/N )
Removing P: Chain pitch (mm)
1. When removing tooth inserts, use a N: Sprocket number of teeth
grinder to remove the spot welds.
2. Remove the bolts to remove the tooth
Spot weld
● Outer diameter (rough)
inserts. When using a torch to cut or
otherwise remove stubborn nuts that
Precision welded teeth :Do = Dp + 0.6R
will not budge due to the presence Machine cut teeth :Do = Dp + 0.4R
of conveyed material or sprocket
corrosion, use a file or grinder to R:Chain roller diameter (mm)
remove scratches, conveyed material,
etc. from the mounting base seat.

55
Overview
Large Size Conveyor
Chain Sprockets Special Sprockets

Hunting Tooth (Double Duty) Sprockets

These sprockets have an odd number of teeth (7.5T, 12.5T, Hunting Tooth Sprocket Teeth Engagement

Corrosion Resistant
General Use/Heavy Duty/
etc.) and are half the pitch of the chain. Every time the
0 8
sprocket makes one revolution, the chain engages with
7 1
one set of teeth, ahead of the previously engaged set.
Ideal for when there are severe wear conditions acting on
the teeth. The hubs are made to order. Please contact a
Tsubaki representative. 6 No. of teeth engaged: 7.5T 2

Large Size Conveyor Chain Sprockets


5 3

Special
Effectively doubles the number of teeth.
■ Hunting Tooth Sprocket Number of Teeth and
Plate Dimensions Unit: mm
No. of Pitch Circle Dia. Outer Dia. Tooth Width No. of Pitch Circle Dia. Outer Dia. Tooth Width
Size and Roller Type Engaging Size and Roller Type Engaging
Teeth Dp (Do) T Teeth Dp (Do) T

7.5 184.4 194 7.5 249.8 260


RF03075S RF430S 18
12.5 301.6 311 12.5 408.5 421

Wear Resistant/Heavy Load


11.9
7.5 245.9 253 7.5 249.8 263
RF03100S RF450S 22
12.5 402.1 412 12.5 408.5 422
7.5 245.9 257 7.5 374.7 390
RF05100S RF650S 22
12.5 402.1 416 12.5 612.8 628
7.5 307.3 313 7.5 491.7 510
RF05125S 18 RF12200S
12.5 502.6 516 12.5 804.2 825
28
7.5 368.8 369 7.5 614.6 623
RF05150S RF12250S
12.5 603.2 616 12.5 1005.3 1026
7.5 307.3 321 7.5 491.7 516
RF08125S RF17200S
12.5 502.6 516 12.5 804.2 828
7.5 368.8 378 7.5 614.6 637

Special Attachment
RF08150S RF17250S 40
12.5 603.2 617 12.5 1005.3 1029
22
7.5 307.3 322 7.5 737.6 749
RF10125S RF17300S
12.5 502.6 520 12.5 1206.3 1230
7.5 368.8 378 7.5 374.7 396
RF10150S RF6205S 22
12.5 603.2 621 12.5 612.8 634
Note: The above dimensions are nominal dimensions and may differ from actual dimensions.

Sprockets with Shaft Lock Sprockets for Large Size Conveyor Chain
Accessories
Related Products &

Tsubaki manufactures the shafts and delivers them These sprockets allow keyless tightening.
assembled together with the sprocket.
◆ The inner diameter of the sprocket
and the outer diameter of the lock
sleeve are tapered. A wedge action
will generate frictional force, which
will tightly secure the sprocket and
shaft.

◆ No need to mount the sprocket to the Applicable Size


Selection and Handling

shaft, reducing equipment mounting


labor. RF03/RF05 size
◆ We can also assemble bearings and R/F/S rollers
drive sprockets of your choice.

How to Order How to Order


◆ Please consult with a Tsubaki representative on shaft shape and ◆ Availability depends on sprocket shape, shaft diameter, and material.
material, sprocket installation locations, and other items. If you can Please contact a Tsubaki representative.
show us a drawing of your equipment, and/or specify chain model
numbers and specifications, we can provide you with a more accurate
estimate.

56
Overview
Corrosion Resistant
General Use/Heavy Duty/

Industry Specific Products


We’ve changed the model numbering of large size conveyor
Industry Specific Products

chains. Using a combination of codes, a chain can be identified


without having to specify its configuration.
Special

Model Numbering Example


Wear Resistant/Heavy Load

RF12200 S - FBBT - 2L GA4 + 400L - PR - H


① ② ③ ④ ⑤ ⑥ ⑦ ⑧

See page 19 for ④⑥⑦⑧.


Special Attachment

Industry/
Code See page
Application
Indicates the basic shape of the chain. Enter chain size in the .
General RF Basic conveyor chain shape

B Bucket elevator conveyor chain P67


Cement
WD Drag chain P72
NF Block chain P75
Steel NFX Block chain for flow conveyors P76
Accessories
Related Products &

① Size
CT Coil transfer conveyor chain P78
ACP Collector (plastic) P89
ACR8 Collector (steel) P90
Water
ACS Sediment collector, conveyor P91
treatment
JAC Water screen P93
WAC Water screen P97
Selection and Handling

May or may not be available depending on the series and size.


Powder M Better wear resistance than S rollers
P12
conveyance N Added strength between pin–bush (RF26 and larger)
② Roller type Clean, low
RP/FP Plastic rollers P12
noise
VR Double Plus conveyor chain P105
Automotive
WDR/WDF Shower tester and final inspection line P108

57
Overview
Corrosion Resistant
General Use/Heavy Duty/
Tsubaki offers a line-up of industry specific products
that have a proven track record in conveyors in a variety of industries.
Contact a Tsubaki representative about how you can put
these specifications to work in other industries as well.

Industry Specific Products


Special
See pg. 59 See pg. 73 See pg. 79 See pg. 81

Cement Industry Steel Industry Biomass Waste Disposal Facilities


(super heavy load conveyance) Power Generation

Wear Resistant/Heavy Load


See pg. 84 See pg. 87 See pg. 101

Food Industry Water Treatment Industry Automotive Industry

Special Attachment
Industry/
Code See page
Application
Enter the series of the base chain in the .
FA FA Series P64
Cement
FB FB Series P69
Steel, other DL Deep Link conveyor chain P77
KG・KA Intake/feed conveyor P82
③ Series
Waste disposal, AG・AA/AM・AP Ash conveyor P82
biomass power
Accessories
Related Products &

generation FG/FP Fly ash conveyor P82


YP Molten slag conveyor P82
Food LMC Lambda chain (lube-free) P86
Automotive NB Bearing bush conveyor chain P103
L ・KL ・
Flow attachment (horizontal)
W ・BM ・ P61
Enter case inner width in the .
Cement, food BK , etc.
Flow attachment (inclined)
UM P63
Selection and Handling

Enter case inner width in the .


Food C・K With cleaner and sweeping board P85
⑤ Attachment type Waste disposal CA2 For pan conveyors P128
SF4 Flight attachment for collectors P89
Water treatment
LA1/LONGPIN Bucket attachment for sediment collector P91
SR Outboard rollers P106
Automotive
TR Top rollers P107

58
Overview
Industry Specific Products
Cement Industry

Conveyor chains specially designed for the stockpile, firing, and finishing processes
Corrosion Resistant
General Use/Heavy Duty/

1 Stockpile Firing

4
2 8
Industry Specific Products

7
Special

5
Wear Resistant/Heavy Load

3
❸ Cake Conveyance
Dehydrated cake can cause corrosion on the chain.
Stainless steel chains are often used to counter this.
❶ Reclaimer
A chain used on reclaimers, which Better
Basic protection Advanced
continually scrape stockpiled
aggregate to supply to the next SS SSA
Special Attachment

process. Heavy loads act on the chain, Series Series


which can cause premature roller
See pg. 4, 7
wear. Reclaimer chains are specially
designed for use with various
materials and in various conditions.
❹ Outdoor Conveyor
Contact a Tsubaki representative.
Ideal chain for use outdoors.

❷ Apron Conveyor
Accessories
Related Products &

Basic Better protection Advanced


A chain used on conveyors
that convey raw material and GS GSA
fuel on an apron. Dust can
Series Series
have a huge influence on See pg. 4, 7
roller wear.
Basic Advanced
Model Model
❺ Clinker Conveyor (Drag Conveyor)
DT DTA
Selection and Handling

Short
conveyors Series Series
A drag chain for conveying clinker.
Long AT ATA
conveyors Series Series Conveys by pushing the conveyed
material with the leading face of the bush.
When even longer life is needed…
◆ WD Series Drag Conveyor
Bearing Roller Conveyor Chain Chain
Anti-Dust Specifications See pg. 72
See pg. 115

59
Overview
❻ Fuel Conveyance
A chain that conveys fuel such as coal, coal dust,

Corrosion Resistant
General Use/Heavy Duty/
and other highly abrasive material.

Basic
Better
protection Advanced
Finishing
GS GSA
Series Series ❾ Product Conveyance

◆ Y Series: Coal dust conveyance A chain that conveys cement products. Cement
products can infiltrate chain joints, so protection

Industry Specific Products


against wear is necessary.

◆ Pin-bush wear protection:


CT Series & BT Series See pg. 126

Special
9

Wear Resistant/Heavy Load


7

❼ Flow Conveyor
A chain that conveys powders in a
sealed case. Various attachments
are available for different types of

Special Attachment
conveyed material.
◆ General use: DT/AT Series
◆ Coal dust conveyance:
  RT Series
Dust Collector Conveyor
See pg. 61
A conveyor chain that collects dust generated in
◆ Fly ash conveyance:
FA Series various processes.
See pg. 64 ◆ General use: CT/BT Series
◆ For corrosive environments
Accessories
Related Products &
Poor articulation protection: MT Series
Poor roller rotation protection: RT Series
❽ Bucket Elevator See pg. 126

A chain that lifts up and Tsubaki offers the ideal clearance for any material.
conveys powders in a sealed Contact a Tsubaki representative.
case. The focus is on wear
protection and fatigue strength.
Special Block Tooth Insert Sprockets
◆ General use: CT/BT Series
Selection and Handling

◆ Coal dust conveyance: Special sprockets


RT/YT Series used in highly wear
See pg. 67 inducing environments
or when sprocket
◆ Fly ash conveyance: replacement is difficult.
FB Series
See pg. 69 See pg. 71

60
Overview

Cement Industry
Chain
Industry Specific Products No.
p.19 p.34–p.51 p.17 p.152

Flow Conveyor Chain

■ Horizontal Flow Conveyor Chain


Corrosion Resistant
General Use/Heavy Duty/

Flow Conveyor Chain conveys powders in a sealed


case, which prevents dispersal, making it optimal for
conveying loose materials safely.
This attachment chain is designed just for flow conveyors,
and boasts Tsubaki's advanced technology and numerous
examples of success. Tsubaki offers different attachment
types to match any application requirement.
Carbon steel attachments are standard, but stainless steel
Industry Specific Products

attachments can be manufactured upon request.


The base chain is either standard conveyor chain or
reinforced AT Series, but users can select other
Special

specifications to match the nature of the conveyed material.


Input
◆ Consider replaceable tooth sprockets (p51) as well.
◆ Coal Dust Chain: T  subaki recommends the RT Series for
Output
conveying corrosive coal dust.
Horizontal, or incline/decline
gradient of less than 10° ◆ In terms of price and delivery, W attachments are
recommended over U2V and U2VN attachments.
Wear Resistant/Heavy Load

BK (Square) Attachment BM (Round) Attachment


L Attachment Wing Width (2X ) over 500 Wing Width (2X ) less than 500

φR φR
T

T
2X

T W

W
T
2X

Direction Direction
of Travel of Travel

S
H

H
S

P P
Special Attachment

U2VK (Square) Attachment U2VM (Round) Attachment


KL Attachment U2VNK (Square) Attachment U2VN (Round) Attachment
Wing Width (2X ) over 500 Wing Width (2X ) under 500

φR φR
T
W T
2X

2X
T

Direction Direction
of Travel of Travel
Accessories
Related Products &

S
H
S

P P U2V U2VN

Note that U2V attachments are for RF450WM and RF08125WM chains,
W Attachment
while U2VN attachments are for RF10125M chains and above.

φR
T W T
Selection and Handling

2X
C
Direction
of Travel
When a flow attachment is installed on every other link, it is
normally mounted on an inner link. In this case, append the
S

suffix RL to the end of the model number (example: 2LKL45RL).


H

61
Overview
Former Case Roller Inner Link Plate DT Series AT Series
Size and Pitch
Chain Inner Diameter Inner Width Height Max. Allowable Load Min. Tensile Strength Max. Allowable Load Min. Tensile Strength
Roller Type P
Number Width R W H kN{kgf} kN{kgf} kN{kgf} kN{kgf}
RF450WM F4・FW4 150 101.6 25.4 27 31.8 15.4{1570} 93.5{9500} 20.3{2070} 127{13000}

Corrosion Resistant
General Use/Heavy Duty/
RF08125WM 200 125 25.4 27 31.8 15.4{1570} 93.5{9500} 20.3{2070} 127{13000}
RF10125M 200 125
31.8 30 38.1 17.6{1790} 107{11000} 32.3{3290} 200{20500}
RF10150M 270 150
RF6205M F6・FA6 270 152.4 38.1 37.1 44.5 26.6{2710} 160{16500} 39.9{4060} 249{25500}
RF12200M 350 200 38.1 37.1 44.5 26.6{2710} 160{16500} 39.9{4060} 249{25500}
RF17200M 350 200
44.5 51.4 50.8 35.0{3570} 213{22000} 55.3{5640} 336{34500}
RF17250M 450 250
RF26200M F8・FA8 410 200 44.9{4580} 285{29000} 74.3{7580} 448{45500}

Industry Specific Products


RF26250N 450 250 50.8 57.2 63.5
− − 80.6{8220} 551{56000}
RF26300N 580 300
RF36300M 68.0{6930} 457{46500} 97.4{9440} 614{62500}
F12・FA12 580 300 57.2 66.7 76.2

Special
RF36300N − − 124{12600} 777{79000}

U2V (U2VN)
Wing L  Attachment KL  Attachment B  Attachment W  Attachment
Size and Attachment
Width
Roller Type Height Mass Height Mass Height Mass Height Mass Height Mass
2X C C
S kg/m S kg/m S kg/m S kg/m S kg/m
RF450WM 135 28.6 6.5 28.6 6.5 55 7.4 80 60 9.1 80 80 8.1

Wear Resistant/Heavy Load


RF08125WM 185 28.6 6.5 28.6 6.5 80 8.2 115 85 10.1 115 85 10.3
RF10125M 185 80 8.9 115 85 10.1 115 85 11.3
31.8 8.1 31.8 8.1
RF10150M 250 100 9.8 140 105 12 140 105 13.0
RF6205M 250 38.1 12 38.1 12 100 14.4 140 105 18.5 140 105 17.2
RF12200M 330 40 12 40 12 125 16.3 185 130 20 185 130 22.6
RF17200M 330 125 18.7 185 130 23 185 130 26.3
46 17 46 17
RF17250M 430 160 19.3 230 135 23.7 230 135 31.5
RF26200M 390 28 28 150 25 233 100 33.4 233 100 41.7
RF26250N 430 58 23 58 23 160 25 230 135 29 230 135 35.7
RF26300N 560 23 23 200 27 290 160 30.6 290 160 53.0

Special Attachment
RF36300M
560 70 34 70 34 200 27 290 160 40 290 160 61.3
RF36300N
Note: The above dimensions are nominal dimensions and may differ from actual dimensions.

■ Attachment Types and Applications


Attachment Type Application
L Conveying grain or cement
KL Conveying adhesive powder
W Conveying powder that flashes easily
Accessories
Related Products &
BM (Round) Conveying loose material like flour or cement with higher conveying efficiency than L attachments
BK (Square) Conveying massive, loose, or adhesive materials that are hard to convey with B (Round) attachments
U2VM (Round), U2VNM (Round) For use on larger or inclined conveyors
U2VK (Square), U2VNK (Square) Conveying massive, loose, or adhesive materials that are hard to convey with U2V(U2VN)M attachments

Ordering Horizontal Flow Conveyor Chain (Made to Order)


Model Numbering Example Ordering Example
Selection and Handling

Size: RF17 Pitch: 250mm Roller Type: M Roller


RF17250 M-DT-1L KL45+400L-PR Product: Standard DT Series
End Link Attachment Spacing/Type: KL every link
Case Inner Width: 450mm
Size No. of Links
Quantity: 400 links per chain
Roller Type Attachment Type

Series Attachment Spacing


Chain Number Quantity Unit

RF17250M-DT-1LKL45+400L-PR 1 H

Note: Specify the model number and contact a Tsubaki representative for a quote.

62
Overview

Cement Industry
Chain
Industry Specific Products No.
p.19 p.36–p.51 p.17 p.152

Flow Conveyor Chain

■ Inclined Flow Conveyor Chain


Corrosion Resistant
General Use/Heavy Duty/

Output
Input
Industry Specific Products

■ Attachment Types and Applications


Special

UK (Square) Attachment UM (Round) Attachment


(Wing width 2X: over 500) (Wing width 2X: under 500) Attachment Type Application
UM (Round) Conveying general loose materials
φR
UK (Square) Conveying massive, loose, or adhesive materials
T

U2M (Round), U2NM (Round) Conveying materials at a higher efficiency than UM


W

U2K (Square), U2NK (Square) Conveying materials at a higher efficiency than UK


T
Wear Resistant/Heavy Load

Direction
of Travel U Attachment U2 Attachment U2N Attachment
(For RF450WM) (For RF10125M and over)
2X
2X
C
H

C
P
UK (Square) Attachment UM (Round) Attachment
S

S
When a flow attachment is installed on every other link, it is normally
mounted on an inner link. In this case, append the suffix RL to the end
of the model number (example: 2LUM32RL).

Inner Link U Attachment U2(U2N) Attachment DT Series AT Series


Special Attachment

Case Roller Plate Wing


Size and Pitch Inner
Inner Dia. Height Width Height Mass Height Mass Max. Allowable Load Min. Tensile Strength Max. Allowable Load Min. Tensile Strength
Roller Type P Width C C
Width R H 2X S kg/m S kg/m kN{kgf} kN{kgf} kN{kgf} kN{kgf}
W
RF450WM 160 101.6 25.4 27 31.8 145 110 50 10.1 110 50 10.9 15.4{1570} 93.5{9500} 20.3{2070} 127{13000}
RF10125M 240 125 31.8 30 38.1 225 140 65 14.3 140 65 15.7 17.6{1790} 107{11000} 32.3{3290} 200{20500}
RF6205M 320 152.4 38.1 37.1 44.5 300 175 80 20.1 175 80 21.7 26.6{2710} 160{16500} 39.9{4060} 249{25500}
RF17200M 410 200 44.5 51.4 50.8 390 220 100 27.9 220 100 30.3 35.0{3570} 213{22000} 55.3{5640} 336{34500}
RF26200M 44.9{4570} 285{29000} 74.3{7580} 448{45500}
410 200 50.8 57.2 63.5 390 220 100 30.9 220 100 33.3
RF26200N − − 80.6{8220} 551{56000}
Accessories
Related Products &

500 480 260 120 42.5 260 120 44.8


RF36300M 300 57.2 66.7 76.2 68.0{6930} 457{46500} 97.4{9940} 614{62500}
600 580 305 140 47 305 140 48.1
500 480 260 120 42.5 260 120 44.8
RF36300N 300 57.2 66.7 76.2 − − 124{12600} 777{79000}
600 580 305 140 47 305 140 48.1
Note: The above dimensions are nominal dimensions and may differ from actual dimensions.

Ordering Inclined Flow Conveyor Chain (Made to Order)


Model Numbering Example Ordering Example
Selection and Handling

RF6205M-DT-1LUM32+400L-PR Size: RF6205 Pitch: 152.4mm Roller Type: M Roller


Product: Standard DT Series
Size End Link Attachment Spacing/Type: UM every link
Case Inner Width: 320mm
Roller Type No. of Links
Quantity: 400 links per chain
Series Case Inner Width
Chain Number Quantity Unit
Attachment Spacing Attachment Type
RF6205M-DT-1LUM32+400L-PR 1 H

Note: Specify the model number and contact a Tsubaki representative for a quote.

63
Overview
FA Series Fly Ash Conveyor Chain Series: FA

When Wear Is a Problem

Corrosion Resistant
General Use/Heavy Duty/
Coal fly ash, a highly abrasive constituent of cement, has
seen increasing use in recent years. In order to extend the
wear life of our Fly Ash Conveyor Chain, we further improved
our popular Anti-Wear Series and implemented a special
hardening treatment that gives remarkable strength to the
rollers’ anti-wear properties, greatly increasing wear life.

Industry Specific Products


Special
Optimal for Fly Ash Conveyance

x the chain life ◆ Bush Wear Comparison after Use

■ Chain Life Comparison (Bushing/Roller Wear)


Compared to Tsubaki BT Series

Wear Limit

Wear Resistant/Heavy Load


BT Series BT Series FA Series
Wear

Fly ash has infiltrated Fly ash has infiltrated


FA Series between bush and roller, between bush and roller,
causing abrasive wear on but the special hardening
the bush outer diameter. on the bush outer diameter
has greatly reduced wear.
Operating Time

Special Attachment
Applications Application Example
Fly ash conveyor lines in This Flow Chain with W
cement tankers and attachments is finding use
cement factories, and on in this fly ash conveyor line.
other extremely abrasive
conveyor lines.

Note: 1. Sprocket teeth must be tempered hardened steel.


Accessories
Related Products &
2. Take measures to prevent wear on rails.

Ordering Fly Ash Flow Conveyor Chain (Made to Order)


Model Numbering Example Ordering Example

RF36300N-FA-1LU2M60+400L-PR Size: RF36 Pitch: 300mm Roller Type: N Roller


Product: FA Series
Size End Link Attachment Spacing/Type: U2M every link
Case Inner Width: 600mm
Selection and Handling

Roller Type No. of Links


Quantity: 400 links per chain
Series Case Inner Width
Chain Number Quantity Unit
Attachment Spacing Attachment Type
RF36300N-FA-1LU2M60+400L-PR 1 H

Note: Please consult a Tsubaki representative.

64
Overview

Cement Industry
Chain
Industry Specific Products No.
p.19 p.40–p.51 p.17 p.152

FA Series Fly Ash Conveyor Chain Series: FA

■ FA Series Fly Ash Conveyor Chain


Corrosion Resistant
General Use/Heavy Duty/

(Horizontal Conveyance)

Input

Output
Horizontal or incline/decline
gradient of less than 10°
Industry Specific Products

When a flow attachment is installed on every other link, it is normally


mounted on an inner link. In this case, append the suffix RL to the end of the
model number (example: 2LKL45RL).

BK (Square) Attachment BM (Round) Attachment


Special

L Attachment Wing width (2X ) over 500 Wing width (2X ) under 500 2X 2X
DirectionDirection 2X 2X
φR φR of Travelof
Direction Travel
Direction
φR φR of Travelof Travel 2X
Direction

S S

S S
φR
2X 2X

2X 2X 2X

WW

WW

of Travel

H H

H H
DirectionDirection P P

S
of TravelDirection
Directionof Travel P P
W

H
2X 2X
of Travelof Travel
2X
C 2X
C
Wear Resistant/Heavy Load

Direction U2VK (Square)


P Attachment U2VM (Round) Attachment
of Travel U2VNK (Square) Attachment U2VN (Round)DirectionDirection
Attachment
of Travelof500
Travel C C
Wing width (2X ) over 500 Direction
Wing width (2X Direction
) under 2X
H H

H H
S S

S S

of Travelof Travel C
P P Direction

S S

S S
P P of Travel

H H

H H
H
S

KL Attachment U2V U2V U2VN U2VN


P P P

S
φR φR P P U2V U2V U2VN U2VN

H
φR φR
P U2V U2VN
φR
2X 2X

2X 2X 2X

2X 2X
WW

WW

2X
C 2X
C
DirectionDirection
of TravelDirection
of Travel W Attachment C C
Direction 2X
W

of Travelof Travel
C
20° 20° Direction
S S

S S
20° 20° of Travel
H H

H H
Special Attachment

H H

H H
S S

S S

20°
S

P P P P
P P P P
H
H
S

P P

Roller Inner Link FA Series


Size and Nominal Case Inner Pitch Plate Height
Diameter Inner Width Max. Allowable Load Min. Tensile Strength
Roller Type Size Width P H
R W kN{kgf} kN{kgf}
RF17200M 35 350 200
44.5 51.4 50.8 55.3{5640} 348{35500}
RF17250M 45 450 250
RF26200M 41 410 200 74.3{7580} 464{47500}
Accessories
Related Products &

RF26250N 45 450 250 50.8 57.2 63.5


80.6{8220} 551{56000}
RF26300N 58 580 300
RF36300N 58 580 300
57.2 66.7 76.2 124{12500} 777{79000}
RF36350N 75 750 350
RF60350N 75 750 350 70 77 90 149{15000} 1010{103000}

U2V(U2VN)
Wing L Attachment KL Attachment B Attachment W Attachment
Size and Attachment
Width
Roller Type Height Mass Height Mass Height Mass Height Mass Height Mass
2X C C
S kg/m S kg/m S kg/m S kg/m S kg/m
Selection and Handling

RF17200M 330 125 18.7 185 130 23 185 130 26.3


46 17 46 17
RF17250M 430 160 19.3 230 135 23.7 230 135 31.5
RF26200M 390 28 28 150 233 100 33.4 233 100 41.7
25
RF26250N 430 58 58 160 230 135 29 230 135 35.7
23 23
RF26300N 560 200 27 290 160 30.6 290 160 53.0
RF36300N 560 34 34 200 37 290 160 40 290 160 61.3
70 70
RF36350N 720 36 36 240 47 350 180 67 350 180 76.3
RF60350N 720 84 46 84 46 240 54 350 180 75 350 180 85

Note: The above dimensions are nominal dimensions and may differ from actual dimensions.

65
Overview
Chain
No.
p.19 p.40–p.51 p.17 p.152

■ FA Series Fly Ash Conveyor Chain

Corrosion Resistant
General Use/Heavy Duty/
(Inclined Conveyance)

Output
Input

Industry Specific Products


UK (Square) Attachment UM (Round) Attachment

Special
(Wing width 2X: over 500) (Wing width 2X: under 500)

φR
W

Direction U Attachment U2 Attachment U2N Attachment

Wear Resistant/Heavy Load


of Travel
2X
2X
C
C

70° 70°
S

S
H

Special Attachment
Roller Inner Link Plate Wing U Attachment U2(U2N) Attachment FA Series
Size and Nominal Case Inner Pitch
Diameter Inner Width Height Width Height Mass Height Mass Max. Allowable Load Min. Tensile Strength
Roller Type Size Width P C C
R W H 2X S kg/m S kg/m kN{kgf} kN{kgf}
RF17200M 41 410 200 44.5 51.4 50.8 390 220 100 27.9 220 100 30.3 55.3{5640} 348{35500}

RF26200M 74.3{7580} 464{47500}


41 410 200 50.8 57.2 63.5 390 220 100 30.9 220 100 33.3
Accessories
Related Products &
RF26200N 80.6{8220} 551{56000}

50 500 480 260 120 42.5 260 120 44.8


RF36300N 300 57.2 66.7 76.2 124{12600} 777{103000}
60 600 580 305 140 47 305 140 48.1

Note: The above dimensions are nominal dimensions and may differ from actual dimensions.
Selection and Handling

66
Overview

Cement Industry
Chain
Industry Specific Products No.
p.19 p.36、p.51 p.17 p.152

Bucket Elevator Conveyor Chain


Specialty chain with high wear resistance and fatigue strength.
Corrosion Resistant
General Use/Heavy Duty/

◆ Standard Wear Resistant Series························ CT or BT Series


This chain focuses on highly wear inducing cement, with optimal
part material, hardness, and spacing for cement conveyance.

◆ Coal Dust Series················································· RT or Y Series


Specially designed chain for conveying corrosive coal dust.
Y Series: Offers both strength and toughness.
Industry Specific Products

GA GA4 Attachment
GA (二枚合わせ)
GA4 Attachment (double plated)

R
Special

L2
L1+L2

Q
Q
T
L1

T
K
K

A A
Wear Resistant/Heavy Load

V
Y
V
Y

O O
P P P P

GA attachment is mounted opposite T-pins.

Roller Inner Link Plate Pin Max. Allowable Load


Pitch
Size Diameter Inner Width Height CT Series BT Series RT Series Y Series
P L1+L2 L1 L2
R W H
kN {kgf} kN {kgf} kN {kgf} kN {kgf}
B10150S 150 29 30 38.1 69 33 36 17.6 {1790} 32.3 {3290} 17.6 {1790} 17.7 {1800}
B12006S 152.4
34.9 37.1 44.5 83.5 40.5 43 26.6 {2710} 39.9 {4060} 26.5 {2700} 26.5 {2700}
B12200S
Special Attachment

200
B17200S 200
40.1 51.4 50.8 109.5 51.5 58 35.0 {3570} 55.3 {5640} 35.0 {3570} 35.8 {3650}
B17250S 250
B26200N 200
117 56
B26250N 250 50.8 57.2 63.5 61 42.7 {4350} 80.6 {8220} 42.7 {4350} 43.6 {4450}
B26300N 300 129.5* 68.5*
B36250N 250 147 69
B36300N 300 57.2 66.7 76.2 78 64.4 {6570} 127 {13000} − − 72.6 {7400}
B36350N 159* 81*
350
B60300N 300
172* 88*
B60350N 350 70 77 90 84 − − 149 {15200} − − 79.9 {8150}
Accessories
Related Products &

B60400N 400 177* 93*


B90350N 350 197.5* 102*
85 88 110 95.5 − − 233 {23700} − − 125 {12750}
B90400N 400 201.5* 106*
B120400N 400 100 100 130 227.5* 119.5* 108 − − 316 {32200} − − 179 {18250}
Note: *indicates GA4 attachment (double plated) dimensions. The above dimensions are nominal dimensions and may differ from actual dimensions.
Selection and Handling

67
Overview
■ GA4 Attachment
Mass with Attachment
Size and
Roller Type
P V K Y T Q A O θ Bolt Used Every 2 Links
kg/m

Corrosion Resistant
General Use/Heavy Duty/
B10150S 150 110 75 70 6.3 28.5 26 15 90° M12 7.5
B12006S 152.4 110 75 70 M12 11
7.9 35.5 26 15 90°
B12200S 200 120 100 80 M14 10
B17200S 200 120 100 80 26 15 M14 14
9.5 45.5 90°
B17250S 250 150 140 100 32 19 M16 15
B26200N 200 120 100 80 26 15 M14 20
9.5 48.5 90°
B26250N 250 150 140 100 32 19 M16 19
B36250N 250 150 140 100 12.7 60 32 19 90° M16 30

Industry Specific Products


■ GA4 Attachment (Double Plated)

Special
Mass with Attachment
Size and
Roller Type
P V K Y T Q A O θ Bolt Used Every 2 Links
kg/m
B26300N 300 200 170 140 12 60 38 24 90° M20 24
B36300N 300 200 170 140 12 72 38 24 90° M20 33
B36350N 350 240 200 170 12 72 40 28 60° M24 34
B60300N 300 200 170 140 12 77 38 24 90° M20 41
B60350N 350 240 200 170 12 77 40 28 60° M24 43

Wear Resistant/Heavy Load


B60400N 400 280 230 200 16 81 50 35 60° M30 46
B90350N 350 240 200 170 12 89.5 40 28 60° M24 60
B90400N 400 280 230 200 16 93.5 50 35 60° M30 64
B120400N 400 280 230 200 16 105.5 50 35 60° M30 85
Note: The above dimensions are nominal dimensions and may differ from actual dimensions.

Special Attachment
Ordering Bucket Elevator Conveyor Chain (Made to Order)
Model Numbering Example Ordering Example

B12200S-CT-2LGA4+200L-PR-H Size: B12 Pitch: 200mm Roller Type: S Roller


Product: CT Series
Size Option Attachment Spacing/Type: GA4 every 2nd link 
End Link
Quantity: 200 links x 2 parallel strands, half assembled in
Roller Type
mirror image
Accessories
Related Products &
Series No. of Links
Chain Number Quantity Unit
Attachment Spacing Attachment Type
B12200S-CT-2LGA4+200L-PR-H 2 H

Note: Specify the model number and contact a Tsubaki representative for a quote.
Selection and Handling

68
Overview
Industry Specific Products
Cement Industry

FB Series Conveyor Chain Series: FB

A solid lubricant is bonded between pin and bush, and a


Corrosion Resistant
General Use/Heavy Duty/

seal is attached between links to provide over twice the


wear elongation life of previous BT Series chain. It is
also quieter (-2dB(A)).

Solid lubricant
Industry Specific Products

Seal
Special

Construction Wear Life Comparison

Outer plate Seal 2.5


Wear Elongation (%) Life
2
Wear Resistant/Heavy Load

1.5 BT Series
Inner plate
1 FB Series

0.5
Bush
Solid lubricant 0
Roller Operating Time

Inner plate

◆ Comparison of Pins after Testing


Special Attachment

Outer plate C-pin

1. Solid lubricant ensures lubrication


2. Seal structure shuts conveyed material out
3. Seal structure retains solid lubricant BT Series FB Series

Test results show FB Series has


Can reduce conveyor
Accessories
Related Products &

TWICE the life of BT Series


chain wear elongation ◆ In-house test comparison
◆ Results may differ depending on operating
(pin–bush wear) conditions

Be aware that FB Series is effective against chain wear elongation, but not against roller play and other forms of bush–roller wear.

Ordering FB Series Conveyor Chain (Made to Order)


Model Numbering Example Ordering Example
Selection and Handling

RF12200S-FBBT-2LGA4+200L-PR-H Size: RF12 Pitch: 200mm Roller Type: S Roller


Product: FB Series (base chain BT Series)
Size Option Attachment Type/Spacing: GA4 every 2nd link
Quantity: 200 links x 2 parallel strands, half assembled
Roller Type
End Link in mirror image
Series
No. of Links Chain Number Quantity Unit
Attachment Spacing
Attachment Type RF12200S-FBBT-2LGA4+200L-PR-H 2 H

Note: Specify the model number and contact a Tsubaki representative for a quote.

69
Overview
Chain
No.
p.19 p.51, p.71 p.17 p.152

R Roller S Roller

T
L1

D D

L1
L1+L2

L1+L2

Corrosion Resistant
General Use/Heavy Duty/
W
W
E
L2

L2
R R

T
T
F Roller M Roller
Sprocket alignment

T
T

L1
D
L1

L1+L2
L1+L2

W
E

L1
L2

R R

T
e

T
Z

Industry Specific Products


H
H

P P P P

Special
■ Base Chain Dimensions
Max. Inner Link Roller
Plate Pin
Roller Allowable Load Pitch Inner R Roller F Foller S Roller M Roller
Size Height
Type CT Series BT Series P Width Contact
Dia. Face Contact
Dia. Flange Dia. Face Offset Dia. Dia.
H L1+L2 L1 L2 Width Width Z
kN{kgf} kN{kgf} W R E R F E e R R
RF08125 R/F/S 125

Wear Resistant/Heavy Load


11.2 14.0
25.6 28.6 65.5 34.5 31.0 44.5 23.0 44.5 55.0 18.0 2.5 6.5 22.2 −
RF08150 R/F/S {1140} {1430} 150
RF10100 R/S/M 100
17.6 32.3
RF10125 R/F/S/M 125 27.6 38.1 69.0 36.0 33.0 50.8 25.0 50.8 65.0 19.0 3.0 6.5 29.0 31.8
{1790} {3290}
RF10150 R/F/S/M 150
RF12200 R/F/S/M 26.6 39.9 200
34.8 44.5 83.5 43.0 40.5 65.0 30.0 65.0 80.0 23.0 4.0 7.5 34.9 38.1
RF12250 R/F/S/M {2710} {4060} 250
RF17200 R/F/S/M 200
35.0 55.3
RF17250 R/F/S/M 250 49.2 50.8 109.5 58.0 51.5 80.0 42.0 80.0 100.0 33.0 5.0 11.5 40.1 44.5
{3570} {5640}
RF17300 R/F/S/M 300
RF26200 R/S/M 200
RF26250 R/F/S/M 44.9 74.3 250

Special Attachment
54.9 63.5 116.5 61.0 55.5 100.0 48.0 100.0 125.0 37.0 6.0 12.5 44.5 50.8
RF26300 R/F/S/M {4570} {7580} 300
RF26450 R/F/S/M 450
Note: 1. The W dimension on FB Series differs from other large size conveyor chains. FB Series can be used as is with RF conveyor chain sprockets, but be sure
that the plates do not contact the sprocket teeth. Contact a Tsubaki representative regarding connecting FB Series with other chain series.
2. Refer to the relevant product pages for more information on attachment types.
3. Sizes other than those shown above available (including inch pitches). Contact a Tsubaki representative for more information.
4. Be aware that thrust loads on the chain may cause the seal to break and promote wear.
5. Contact a Tsubaki representative regarding use when the operating temperature range is greater than 80°C.

① ②
Chain Connection Cotter pin
Hammer
Accessories
Related Products &
protrusion
(B)
PLP Tool or
Areas to Seal hammer
grease

Areas to
1. grease 2. 3. Seal 4. (A)
PLP

1. Lightly grease around the ends of the bushes (both sides) protruding from the end of the inner link plate on each chain formation.
Note: Be careful that grease does not get into the inner diameters of the bushes.
Selection and Handling

2. Attach a seal to the protruding areas of the bushes (both sides).


3. Insert the inner link into the outer link of the chain you want to connect, taking care that the seal does not fall off or shift.
4. Set a tool or hammer against the cotter pin on the T-pin side as shown in the diagram above. Fix the hammer securely on the head of
the cotter pin and tap the hammer or tool on the T-pin side with the hammer to press fit the cotter pin into the link pin. Alternate tapping
cotter pins ① and ② on both sides of the link. Tap the cotter pins so that they protrude
Amount of Cotter Pin
an amount specified in the chart to the right. Size Protrusion on T-pin Side
Note: Be careful so that the seal does not fall off or shift from the impact of hammering. mm
5. Insert a T-pin and use a T-pin bending tool to bend the T-pin so that it does not fall out. RF08 / RF10 / RF12 7.5
Note: A monkey wrench can be used in place of a T-pin bending tool. RF17 / RF26 12.0

70
Overview
Industry Specific Products
Cement Industry

Smart Series Thermally Sprayed Replaceable Tooth Insert Sprockets


Ideal for sprockets used in conveying powders that
Corrosion Resistant
General Use/Heavy Duty/

are subject to severe wear


Thermally sprayed replaceable tooth insert sprockets undergo a
special hardening treatment that imparts outstanding wear resistance,
thereby dramatically extending wear life. When combined with the FB
Series, the service life of bucket elevator chains and sprockets is
significantly lengthened.
Industry Specific Products
Special

Previous Tooth Insert Sprockets (one year operation) Thermally Sprayed Tooth Insert Sprockets (one year operation)

1.5mm wear
6mm
6
6mmm
m we
wear
Wear Resistant/Heavy Load

9mm
9m
mm wear
m w

While normal replaceable tooth insert sprockets suffered on average 6.0 to 9.0mm of wear in one year of operation,
thermally sprayed tooth insert sprockets suffered only 1.5mm of wear.
See p51 for Smart Series

Indicator Pins
Special Attachment

Sprocket tooth wear is usually difficult to judge, but Indicator Pins let
you know when to replace your sprockets with just a glance. (Patented)

Ordering Indicator Pins


Ordering Example
RF12250S12T-BW1Q-SRK - E
Indicator pins
Accessories
Related Products &

Previous Inspections Inspection Using Indicator Pins

Tooth profile The sprocket has reached its usage


gauge
limit when tooth wear reaches the
(sold separately)
indicator pins

Prepare for replacement as


Measures the gap between the worn tooth and wear gets closer
the tooth profile gauge
Selection and Handling

Features Specifications
Lets you know when to replace your sprockets Sprocket color : Blue lacquer
with just a glance Indicator pin : Embedded brass pin
Location : Embedded in two places on both sides
◆ Greatly reduces inspection time and labor
of the sprocket tooth at 0° and 180°.
◆ Inspections can be done safely
When shaft holes are finished, indicator
◆ No need for tooth profile gauges or other specialty tools
pins will be embedded in the tooth
above the keyway.
71
Overview
Chain
No.
p.19 p.17 p.152

WD Series Drag Chain


Drag chains are solid steel chains with plates and bushes welded

Corrosion Resistant
General Use/Heavy Duty/
together. The leading face of the bush is flat so it can push conveyed
material, while the trailing face of the bush is round so it can smoothly
engage with the sprocket. It has superior tensile strength, wear
resistance, and impact resistance compared to cast iron chains, while
the chain pitch is set so as to accurately and reliably engage the
sprocket.

Applications

Industry Specific Products


Cement industry: Clinker conveyance
Papermaking industry: Wood chip conveyance
Power generation industry: Biomass fuel conveyance,

Special
withdrawing coal from silos

◆ Features
1. Both ends of the cotter pin are secured with a T-pin for a simple
construction.
2. Heavy Duty specs with a higher tensile strength and corrosion
resistant specs also available.

Wear Resistant/Heavy Load


3. Unique attachments also available (MTO item).

Base Chain Attachments

Scrapers
Better ability to scrape
up conveyed material.
Also useful in preventing
chain floating.

Special Attachment
L

Attachment type: SCR

Guide shoes
Minimizes wear from
adjacent chains and
H

guide rails.
P
Attachment type: GS

Pitch Average Tensile Pin Approx.


Size C H Strength Mass
P kN{kgf} L1 kg/m
Accessories
Related Products &
Note: Consult a Tsubaki representative when mounting attachments.
WD480 203.2 274 390 30
353
WD122 203.2 212.5 50.8 328.5 28
{36000}
WD120 152.4 212.5 328.5 33
WD110 152.4 227 167 312 18
38.1
WD102 127 160 {17000} 245 16.4
Ordering WD Series Drag Chain
Note: 1. Contact a Tsubaki representative regarding sprockets. (Made to Order)
2. The above dimensions are nominal dimensions and may
differ from actual dimensions.
Ordering Example
Selection and Handling

Size: WD480
Quantity: 400 links

Chain Number Quantity Unit

WD480+400L 1 H

Note: Specify the model number and contact a Tsubaki representative for
a quote.

72
Overview
Industry Specific Products
Steel Industry

Conveyor chains that can handle massive items, heavy loads, high speeds, and
high temperatures
Corrosion Resistant
General Use/Heavy Duty/

❶ ❷ Stockyard
❸ Sintering Plant

❹ Pig Iron Plant


Industry Specific Products

Blast Furnace
Special

❺ Hot Strip Mill


Wear Resistant/Heavy Load

❹ Continuous Casting
Tsubaki offers chains that fit
the shape of dummy bars.
Special Attachment

Dummy bar

Dummy Receiver Chain

Contact a Tsubaki representative. High Temp. Material


(steel mill/hot strip)
Accessories
Related Products &

Conveyed material exceeds 400°C


❺ Hot Rolling
Chains designed Tsubaki offers special conveyor
for the shape, chains for high temperatures
temperature, and using optimal clearances and
conveyance material to match the conveyed
Slab conveyance Billet conveyance environment of the material or temperature.
Direct conveyance conveyed material. Contact a Tsubaki representative.
Selection and Handling

Deep Link See pg. 77


Conveyor Chain

Block Chain

See pg. 75 Cold Mill

73
Overview
❶ Continuous Unloader Chains ❷ Scraper Reclaimers
A continuous unloader A chain used on reclaimers,

Corrosion Resistant
General Use/Heavy Duty/
continuously unloads loose which continually scrape
material from a ship using a stockpiled aggregate to supply to
chain with buckets attached. the next process. Heavy loads act
High unloading speeds mean on the chain, which can cause
heavy wear, so they use premature roller wear. Reclaimer
Tsubaki Unloader Chains to chains are specially designed for
minimize wear elongation. use with various materials and in
various conditions.
Contact a Tsubaki representative.

Industry Specific Products


Contact a Tsubaki representative.

❸ Sintered Ore Pan Conveyors

Special
A large, specially shaped
Coking Plant conveyor chain used to
convey high temperature
materials. Available in
various types to meet the
needs of conveyed materials

Wear Resistant/Heavy Load


or corrosive environments.
Contact a Tsubaki representative.

Ambient Temperature
(Steelmaking, hot strip mill)
Conveying billets, coils, and other heavy loads

Bearing Roller See pg. 111


Conveyor Chain

Special Attachment
Premature roller Advanced Basic

❻ Product Yard
wear from billet and DTA ATA
steel rod onveyance Series Series
Short Heavy loads/
conveyors long lengths Accessories
Related Products &

❻ Coil Transfer
Uses cylindrical bearings between rollers
and bushes to minimize running resistance.
This allows it to convey heavy loads.
Selection and Handling

Saddles designed to fit the shape of the


conveyed material.

Coil Transfer See pg. 78


Conveyor Chain

74
Overview

Steel Industry
Chain
Industry Specific Products No.
p.19 p.17 p.152

Block Chain

Simple, Yet Tough


Corrosion Resistant
General Use/Heavy Duty/

This chain, consisting of two outer plates, one or two inner plates, and
pins, offers structurally superior rigidity with the largest tensile strength
by chain mass for toughness. The main parts use tempered steel for
outstanding wear and heat resistance. Dogs are attached as per the
diagrams below.

Applications
1. Shuttle traction
2. Conveying high temperature items (loaded directly on chain)
Industry Specific Products

3. Draw benches
Projection ◆ Please use an outer plate support to reduce inner chain tension on the sprocket.
T

L3
L2 LL12 L1

There are many types of dogs, but the following


W W
Special

L3

outlines some of the most common ones.


T

Joint (PL)
T

1. Fixed Dog
Joint (PL) The inner or outer plate is Skid Upper
Surface
heightened to push
conveyed items.
H
H
Wear Resistant/Heavy Load

P P 2. Tilting Dog
Conveyed items in front Skid Upper
P P Surface
are pushed along as with
Link Pin Outer Link Approx. Min. Tensile Strength
Pitch the fixed dog, but when
Size Height Inner Width Mass
P L1 L2 L3 kN {kgf} items come from behind
H W kg/m Skid Upper
the dog tilts forward to Surface
NF30150 150 7.0
38.1 24.5 32 49 23.3 263 {27000} allow the item to pass by.
NF30200 200 6.6
Once the item has
NF40150 150 9.0 passed, the dog
44.5 25.5 33.5 52 26.5 337 {34500}
NF40200 200 8.5 automatically returns to
NF56200 200 12.3 its former position.
54 29.5 40.5 60 29.5 471 {48000}
NF56250 250 12.0
NF63200 200 13.7 3. Ducking Dog Skid Upper
57 30.5 41.5 62 31.5 525 {53500}
Special Attachment

NF63250 250 13.0 This dog conveys items Surface


NF70200 200 16.2 traveling on the guide
63.5 31.5 42.5 64 33.5 613 {62500} rail, but when there is a
NF70250 250 15.5 Skid Upper
NF90200 200 21.0 break in the guide rail the Surface
72 34.5 45.5 70 38 771 {78500} dog ducks and the
NF90250 250 20.0
conveyed item is
NF115250 250 25.0
76.2 38 49 77 40 952 {97000} lowered as is.
NF115300 300 24.0
NF140250 250 32.0 4. Tilting Ducking Dog
85 44 54 88 47.5 1190 {121500}
NF140300 300 31.0 This dog combines both
Skid Upper
Surface
NF180300 300 39.0 the functions of tilting and
95 48.5 58.5 97 52.5 1480 {151000}
NF180350 350 37.8 ducking dogs. Conveyed
Accessories
Related Products &

NF210300 300 50.0 items running on the Skid Upper


110 51.5 61.5 103 59 1830 {186500} guide rail are pushed
Surface
NF210350 350 48.3
NF250300 300 58.8 along, while items coming
112 58.5 68.5 117 66 2070 {211000} from behind are allowed
NF250350 350 56.7
to pass. When there is a Skid Upper
NF280300 300 66.0 Surface
122 58.5 68.5 117 67 2310 {235000} break in the guide rail the
NF280350 350 62.3 conveyed item is lowered
Note: 1. Contact a Tsubaki representative regarding delivery. as is.
2. The above dimensions are nominal dimensions and may differ from actual dimensions.

Ordering Block Chain (Made to Order)


Selection and Handling

Model Numbering Example Ordering Example


Size: NF56 Pitch: 200mm
NF56200+400L-PR Quantity: 400 links

End Link Chain Number Quantity Unit


Size Pitch No. of Links
NF56200+400L-PR 1 H

Note: Specify the model number and contact a Tsubaki representative for a quote.

75
Overview
Chain
No.
p.19 p.17 p.152

Block Chain for Flow Conveyors


Block Chain for Flow Conveyors consists of two outer plates, one inner plate, and pins, with one of various attachments for

Corrosion Resistant
General Use/Heavy Duty/
flow conveyors added. Special alloy steel gives the chain toughness, and its high allowable wear makes it perfect for
conveying highly abrasive items, relatively damp items, and high temperature items.
◆ Please use an outer plate support to reduce inner chain tension on the sprocket.

L Attachment KL Attachment
L1

L1
2X

2X

Industry Specific Products


W

W
L2

L2
Direction of Travel Direction of Travel

Special
S
S

H2

H1

H2
H1

P P P P

W Attachment

Wear Resistant/Heavy Load


L1

W
L2

2X
Direction of Travel
C
S
H2
H1

Special Attachment
When a flow attachment is installed on every
P P other link, it is normally mounted on an inner
link. In this case, append the suffix RL to the
Inner Link Outer Link end of the model number (example: 2LKL15RL).

Link Height Pin Length Outer Plate L Attachment KL  Attachment W Attachment Case
Approx. Min. Tensile Wing
Pitch Inner Inner
Size Mass Strength Width Height Additional Height Additional Height Additional
P H1 H2 L1 L2 Width Mass/Each Mass/Each C Mass/Each Width
{kg/m} kN{kgf} 2X S S S
W (kg) (kg) (kg) (mm)
135 0.18 0.18 80 60 0.33 150
NFX30150 150 7.9 185 0.26 0.26 115 85 0.68 200
44.5 38.1 24.5 32 23.3 263{27000} 250 0.36 0.36 140 105 1.12 270
Accessories
Related Products &

Contact Contact
NFX30200 200 7.6 330 a Tsubaki 0.74 a Tsubaki 0.74 185 130 2.94 350
430 representative 0.98 representative 0.98 230 135 5.14 450
NFX56200 200 14.7 390 1.3 1.3 233 100 5.0 410
63.5 54.0 29.5 40.5 29.5 471{48000} 430 1.44 1.44 230 135 5.2 450
NFX56250 250 14.5 560 1.92 1.92 290 160 8.6 580
Note: The above dimensions are nominal dimensions and may differ from actual dimensions.

Ordering Block Chain for Flow Conveyors (Made to Order)


Selection and Handling

Model Numbering Example Ordering Example

NFX30150-1LKL15+400L-PR Size: NFX30 Pitch: 150mm


Attachment Spacing/Type: KL every Link
No. of Links End Link Case Inner Width: 150mm Quantity: 400 links
Size Case Inner Width
Chain Number Quantity Unit
Attachment Type

Pitch Attachment Spacing


NFX30150-1LKL15+400L-PR 1 H

Note: Specify the model number and contact a Tsubaki representative for a quote.

76
Overview

Steel Industry
Chain
Industry Specific Products No.
p.19 p.30– p.17 p.152

Deep Link Conveyor Chain (Direct Conveyance) Series:DL

Wide link plates and R rollers with low frictional resistance


Corrosion Resistant
General Use/Heavy Duty/

are added to a base conveyor chain to allow for direct


conveyance on the chain links.
1. Tsubaki also manufactures Deep Link Conveyor Chain with
R rollers from Bearing Roller Conveyor Chains. These rollers
will give the chain a low coefficient of friction and a higher
roller allowable load, allowing users to go down two chain
sizes. (It will be necessary to check allowable tension.)
2. Tsubaki can also manufacture Deep Link Conveyor
Chains with top plates.
3. Tsubaki can manufacture Deep Link Chains to any
Industry Specific Products

specification.

Applications
T

T
1. Sheet or shaped steel conveyor lines at
L1

E
Special

W
steelworks.
L2

2. Automotive assembly lines, container assembly

T
φR
lines, etc.
T

H1
H
H2
Wear Resistant/Heavy Load

P P

Roller Allowable Load Max Allowable Load


Roller Inner Link Plate Pin
Chain Approx. kN{kgf}/each kN{kgf}
Size, Roller Type, Pitch Inner
Series P Contact Width Height Mass
Dia. H Thickness kg/m DT AT Bearing DT AT**
Width W H1 H2 L1 L2
R T Series Series Roller Series Series
E
RF03075R-DL 75 3.2
31.8 15.5 16.1 36.9 21 4.9 3.2 18 20 0.54{55} 0.88{90} 1.96{200} 4.20{430} 9.95{1010}
RF03100R-DL 100 2.8
RF05100R-DL 100 5.9
40 19 22 44 24 4 4.5 25 28.5 1.03{105} 1.72{175} 3.04{310} 9.80{1000} 20.3{2070}
Special Attachment

RF05150R-DL 150 4.9


RF08150R-DL 150 44.5 24 27 50.3 28 8 6.3 31 34.5 7.0 1.27{130} 2.11{215} 4.12{420} 11.2{1110} 20.3{2070}
RF10150R-DL 150 9.7
50.8 27 30 57.4 32 6.4 6.3 33 36 1.77{180} 2.94{300} 5.49{560} 17.6{1790} 32.3{3290}
RF10200R-DL 200 8.5
RF6205R-DL 152.4 57.2 32 37.1 63.6 35 6.1 7.9 40.5 43 14.0 2.50{255} 4.17{425} − 26.6{2710} 39.9{4060}
RF12200R-DL 200 14.9
65 32 37.1 73.5 41 10 7.9 40.5 43 2.50{255} 4.17{425} 8.34{850} 26.6{2710} 39.9{4060}
RF12250R-DL 250 13.5
RF17250R-DL 250 22.5
80 44 51.4 90 50 13.8 9.5 51.5 58 4.02{410} 6.67{680} 14.1{1440} 35.0{3570} 55.3{5640}
Accessories
Related Products &

RF17300R-DL 300 21.5


RF26300R-DL 300 85* 50 57.2 95.5 53 10.5 9.5 55.5 61 24.3 5.30{540} 8.83{900} 16.7{1700} 44.9{4570} 74.3{7580}
RF36300R-DL 300 39.0
100* 56 66.7 112 62 12 12.7 68 78 7.45{760} 12.4{1260} 22.0{2240} 68.0{6930} 97.4{9930}
RF36400R-DL 400 34.2
RF52450R-DL 450 110* 65 77 125 70 17 16 82 90 46.0 9.81{1000} 16.6{1690} − 71.4{7280} 147{15000}
Note: 1. Enter conveyor chain series in the blank . Contact a Tsubaki representative regarding delivery.
2. Roller diameters marked with*are different from RF conveyor chain diameters and require a special sprocket.
3. Refer to page 114 for the maximum allowable loads of AT Series bearing roller conveyor chain (marked with ** above).
4. The above dimensions are nominal dimensions and may differ from actual dimensions.
Selection and Handling

Ordering Deep Link Conveyor Chain (Made to Order)


Model Numbering Example Ordering Example
RF12200R-DLDT+400L−PR Size: RF12 Pitch: 200mm Roller Type: R Roller
Chain Specs: Deep Link conveyor chain (base chain DT Series)
Size No. of Links End Link
Quantity: 400 links
Roller Type Chain Specs
 DLDT : Deep Link DT Series Chain Number Quantity Unit
 DLAT : Deep Link AT Series
 DLDTA : Deep Link DTA Series RF12200R-DLDT+400L-PR 1 H
 DLATA : Deep Link ATA Series

Note: Specify the model number and contact a Tsubaki representative for a quote.
77
Overview
Chain
No.
p.19 p.17 p.152

Coil Transfer Conveyor Chain (For Low Friction/Heavy Load Applications)


This extremely rigid reinforced chain is used for conveying

Corrosion Resistant
General Use/Heavy Duty/
especially heavy objects, such as containers, steel
structures, and cold/hot coils and slabs at steelworks.
1. Uses Tsubaki's unique bearing system of cylindrical
bearings between the roller and bush.
2. This solid chain has low running resistance (coefficient
of friction: 0.03) , and the top plate can be easily
attached or removed, making maintenance a snap.
3. Rollers are designed with extremely high fracture
resistance.

Industry Specific Products


φD1

Special
Grease nipple for auto-lubrication Grease nipple
L1
L1+L2

W
E
L2

φR

Wear Resistant/Heavy Load


(H3) H1 H2
H
P P

Roller Inner Link Chain Height Pin Approx. Max. Allowable Roller
Pitch
Size Dia. Contact Width Inner Width Head Dia. Mass Load Tension Allowable Load
P H H1 H2 H3 L1+L2 L1 L2
R E W D1 (kg/m) kN{kgf} kN{kgf/each}

Special Attachment
CT60300 300 90
83.3 29.4
CT60400 400 125 60 65 171 42.5 108.5 20 36 165 88 77 82
{8500} {3000}
CT60500 500 78
CT90300 300 99
126 35.3
CT90400 400 135 65 79 182.5 54 115 13.5 36 179 95 84 91
{12800} {3600}
CT90500 500 87
CT130300 300 123
181 42.2
CT130400 400 150 70 84 195 61 120 14 46 197 104 93 112
{18500} {4300}
CT130500 500 105
CT160400 400 135
224 55.9
Accessories
Related Products &

CT160500 500 175 80 91 227 69 139.5 18.5 46 205 108 97 126


{22800} {5700}
CT160600 600 118
279 64.7
CT200600 600 180 90 102.6 225 76 135 14 50 229 119 110 141
{28500} {6600}
Note: 1. Contact a Tsubaki representative regarding delivery.
2. Roller allowable load values are when rail tensile strength is 400N/mm2{41kgf/mm2}.
3. Top plate widths over 220 available upon request. Contact a Tsubaki representative for more information.
4. The above dimensions are nominal dimensions and may differ from actual dimensions.

Ordering Coil Transfer Conveyor Chain (Made to Order)


Selection and Handling

Model Numbering Example Ordering Example

CT90300+400L-PR Size: CT90 Pitch: 300mm


Quantity: 400 links
Size Pitch No. of Links End Link
Chain Number Quantity Unit

CT90300+400L-PR 1 H

Note: Specify the model number and contact a Tsubaki representative for a quote.

78
Overview
Industry Specific Products
Biomass Power Generation Facilities

Conveyor chains for even the harshest biomass power generation processes
Corrosion Resistant
General Use/Heavy Duty/

Wood chips Shredded tires RPF Coal


Fuel Supply Related
Chain feeder

Fuel supply
conveyor
Industry Specific Products

Hopper Boiler
discharge
conveyor
Special
Wear Resistant/Heavy Load

Ash Conveyance Related


Main ash conveyor

Fuel Supply Conveyor


◆ Premature chain elongation ◆ For better wear
Special Attachment

Basic
resistance
For better pin-bush See pg. 126
DT
For better corrosion
corrosion resistance and wear resistance
Corrosive environment

*Tsubaki offers an MT Series


Series MT Series* with an optimal clearance to Advanced
AT GSA Series
combat poor articulation.

◆ Heavy bush-roller wear


Series ◆ For better wear
For better bush-roller See pg. 126
resistance
corrosion resistance *Tsubaki offers an RT Series
Over twice the wear
RT Series* with an optimal clearance to life of CT/BT Series
DT Series combat poor roller rotation.
Accessories
Related Products &

Conveyor chain
◆ Rust corrosion
Most versatile chain
Basic FB Series
GS
Series
See pg. 69

AT Series Twice the roller wear


Higher allowable load resistance of AT Series
and roller wear resistance ◆ Premature chain elongation
Advanced
Infiltration of material

For better pin-bush See pg. 126


corrosion resistance *Tsubaki offers specs with
ATA Series
CT/BT Series*
Selection and Handling

an optimal clearance to ◆ For extremely harsh


combat poor articulation. environments
◆ Heavy bush-roller wear* Triple the roller wear
resistance of AT Series
Advanced Basic
*Tsubaki offers an AT
Conveyor chain
DTA
Series
AT
Series
Series with an optimal
clearance to combat FA Series
poor roller rotation.
See pg. 64
For short conveyors For long conveyors

79
Overview
Corrosion Resistant
General Use/Heavy Duty/
Power generation

Steam turbine

Wood Chip Conveyance


Flue
Baghouse

Industry Specific Products


Special
◆ WD Series Drag Chain
Conveys by pushing material with
the leading face of the bush. Very
effective in wood chip conveyance.
Chains with better corrosion and

Wear Resistant/Heavy Load


wear resistance through a
Magnetic
separator combination of materials and heat
treatment are also available.
Contact a Tsubaki representative
Fly ash conveyor for details.
(Dust collection conveyor) Hopper
See pg. 72

Ash Conveyors
◆ For better wear
◆ Premature chain elongation

Special Attachment
resistance
Wet Ash Conveyance

For better pin-bush See pg. 126


Conveyor Chain
corrosion resistance
FBMT Series
*Tsubaki offers an MT Series ■ Material with corrosion resistance

MT Series* with an optimal clearance to


combat poor articulation.
■ Uses optimal clearance

◆ Heavy bush-roller wear


For better bush-roller See pg. 126 See pg. 82
Conveyor Chain
corrosion resistance *Tsubaki offers an RT Series AM/AP Series ■ Material with corrosion resistance
■ Uses optimal clearance
RT Series* with an optimal clearance to
Accessories
Related Products &
combat poor roller rotation.

See pg. 82
Conveyor Chain
FG Series ■ Uses optimal clearance
■ Effective against poor articulation
and poor roller rotation
◆ Premature chain elongation
Dry Ash Conveyance

For better pin-bush See pg. 126


corrosion resistance *Tsubaki offers specs with Conveyor Chain See pg. 69
CT/BT Series* an optimal clearance to
FB Series
Selection and Handling

■ Over twice the wear life of BT


combat poor articulation.
Series

◆ Heavy bush-roller wear*


■ Offers twice the bush-roller
Advanced wear resistanc of AT Series See pg. 82
Conveyor Chain
ATA*
Series
*Tsubaki offers AT/ATA Series with an
AA/AG Series
■ Uses optimal clearance
■ Effective against poor articulation
optimal clearance to combat poor
and poor roller rotation
roller rotation.

80
Overview
Industry Specific Products
Waste Disposal Facilities

The optimal conveyor chain for the harsh conditions


facing each process
Corrosion Resistant
General Use/Heavy Duty/

❶ Receipt/supply
conveyor

Boiler Melting Baghouse


Industry Specific Products

incinerator
Special

Refuse pit Incinerator


Ash Fly ash Slag
Wear Resistant/Heavy Load

❷ Dry ash conveyor ❸ Fly ash


conveyor ❹ Molten slag
conveyor

❶ Receipt/Supply Conveyor ❷ Ash Conveyor ❸ Fly Ash Conveyor ❹ Molten Slag Conveyor
The first line to convey This line conveys ash This line conveys the fly This line conveys the
the collected waste. The from the incinerator. In ash that has been slag produced by the
received waste can some instances, ash that created by the melting incinerator. The
cause impacts and high has been cooled by incinerator, boiler, etc. slag will sometimes turn
loads on the chain here. being dropped in water The chain is completely the cooling water into a
is also onveyed. enveloped in fly ash strong alkaline or acid.
Special Attachment

here. Chemically treated


fly ash is also sometimes
conveyed here.
For receipt/supply conveyors For dry ash conveyance For general fly ash conveyors For molten slag conveyors

KG/KA Series AG/AA Series FG Series YP Series


Accessories
Related Products &

◆ Conveyed material: ◆ Conveyed material: ◆ Conveyed material: ◆ Conveyed material:


Collected waste Incinerator ash Fly ash Molten slag

For wet ash conveyance For corrosive fly ash conveyance

AM/AP Series FP Series


Selection and Handling

◆ Conveyed material: ◆ Conveyed material:


Incinerator ash (wet) Fly ash directly after
treatment

81
Overview
Chain
No.
p.19 p.30– p.17 p.152

Conveyor Chains for Waste Incineration

Shoulder bush for wear resistance ■ Waste Treatment Chain Series

Corrosion Resistant
General Use/Heavy Duty/
Features Required for Each Process
Conveyor Type Chain Series Wear Corrosion Good Good Roller
Resistance Resistance Articulation Rotation
Intake/feed conveyor KG KA ◎ ○ ○
Dry AG AA ○ ○ ○
Bottom ash conveyor AM ○ ○ ○
Wet
AP ◎ ○ ○
Normal FG ○ ◎ ○
Fly ash conveyor
◎ ◎ ○

Industry Specific Products


Corrosive FP
Optimal materials for
Slag conveyor YP ◎ ◎ ○ ○
corrosion resistance
Legend ◎:Ideal ○:Suitable
Optimal clearance for • Each series has features suited to the different waste treatment processes.

Special
good articulation • KA and AA Series are stronger versions of the KG, AG, and AM Series.

RRRoller
Roller FFRoller
Roller A2 Attachm
Sprocket Center
T

φD
L1

Wear Resistant/Heavy Load


E
L2+L1

C
W

X
L2

φR
T

φR

e
K
Z

φF N

S
H

P
P P P P

■ Chain Dimensions

Special Attachment
Max. Allowable Load
Roller Type Inner Plate
Roller Pitch Pin KN{kgf}
Size R Roller F Roller Width Width KG FG KA AP
Type P
W H YP
R E R F E e Z L1+L2 L1 L2 AG AM AA FP
RF03075 R/F 75 4.20 9.95 5.40
31.8 14.5 31.8 42 11 1.8 3.8 15.1 22 38 18 20
RF03100 R/F 100 {430} {1010} {550}
RF05100 R/F 100
9.80 20.3 10.8
RF05125 R/F 125 40 19 40 50 14 2.5 4.5 21 32 53.5 25 28.5
{1000} {2070} {1100}
RF05150 R/F 150
RF10100 R 100
Accessories
Related Products &

17.6 32.3 17.7


RF10125 R/F 125 50.8 25 50.8 65 19 3 6.5 28 38.1 69 33 36
{1790} {3290} {1800}
RF10150 R/F 150
RF12200 R/F 200 26.6 39.9 26.5
65 32 65 80 24 4 8 35.1 44.5 83.5 40.5 43
RF12250 R/F 250 {2710} {4060} {2700}
RF17200 R/F 200 35.0 55.3 35.8
80 44 80 100 34 5 12 49.4 50.8 109.5 51.5 58
RF17250 R/F 250 {3570} {5640} {3650}
RF26250 R/F 250 44.9 74.3 46.1
100 50 100 125 38 6 13 55.2 63.5 116.5 55.5 61
RF26300 R/F 300 {{4570} {7580} {4700}

Note: The above dimensions are nominal dimensions and may differ from actual dimensions.
Selection and Handling

82
Overview

Waste Disposal Facilities


Chain
Industry Specific Products No.
p.19 p.30– p.17 p.152

Conveyor Chains for Waste Incineration

F Roller A2 A2
Attachment GA2 Attachment CA2 Attachmen
Corrosion Resistant
General Use/Heavy Duty/

Attachment GA2 Attachment


Sprocket Center

Q
C

L
X
X

O
K
φR
e

K O N
φF N
K
T

φA

S
T
Industry Specific Products

P P φO P P P P
P
Special

A2 Attachment CA2 Attachment


CA2 Attachment GA4 Attachment
GA4 Attachment

Q
Q

L
X

O
K
Wear Resistant/Heavy Load

N
K
K
φA
S
T

V
Y

φO
P P P P
P P

■ Attachment Dimensions
Attachment A2 CA2 A2 GA4 GA2
Roller GA2
Thickness Attachment Attachment CA2 Attachment GA4
Special Attachment

Size
Type
T C X K N S C X K N S O K V Y K A O Q
RF03075 R/F 30 55 30 55 30 — — —
3.2 30 46 20 35 46 0 10 13.5 8 15.5
RF03100 R/F 40 65 40 65 50 — — —
RF05100 R/F 40 65 40 65 40 — — —
RF05125 R/F 4.5 35 47 50 75 22 40 52 50 75 3 10 50 — — — 15 10 21
RF05150 R/F 60 85 60 85 60 — — —
RF10100 R 40 70 40 70 30 — — —
RF10125 R/F 6.3 50 67 50 80 28 50 65 50 80 4 12 40 — — — 20 12 28.5
RF10150 R/F 60 90 60 90 60 110 70 75
RF12200 R/F 80 120 80 120 80 110 70 100
Accessories
Related Products &

7.9 60 79 38 60 79 5 15 26 15 35.5
RF12250 R/F 125 170 125 165 125 — — —
RF17200 R/F 80 120 80 120 70 120 80 100
9.5 75 100 45 75 98 6 15 26 15 45.5
RF17250 R/F 125 170 125 165 110 150 100 140
RF26250 R/F 125 170 125 165 — 150 100 140
9.5 80 108 55 80 105 6 15 26 15 48.5
RF26300 R/F 180 220 180 220 140 150 100 180
Note: The above dimensions are nominal dimensions and may differ from actual dimensions.

Ordering Waste Treatment Conveyor Chain (Made to Order)


Selection and Handling

Model Numbering Example Ordering Example

RF12250F-KG-1LCA2+200L-PR-H Size: RF12 Pitch: 250mm Roller Type: F Roller


Chain Specs: KG Series Attachment Type/Spacing: A2 every link
Quantity: 400 links (200 links x 2 parallel strands, half assembled in
Size Option
mirror image
Roller Type End Link
Chain Number Quantity Unit
Series No. of Links

Attachment Spacing Attachment Type


RF12250F-KG-1LCA2+200L-PR-H 2 H
Note: Specify the model number and contact a Tsubaki representative for a quote.

83
Overview
Industry Specific Products
Food Industry

Conveyor chains that satisfy various food industry needs


Grains and Feed Meat

Corrosion Resistant
General Use/Heavy Duty/
Flow Conveyor Chain 3D Overhead
for Grains Conveyor Chain for
Flow Conveyor Chains Meat
are designed not to crush Specially designed chain
the grains during to accommodate 3D
conveyance or to leave layouts. Driven by
any grains behind in the sprockets with special
case. tooth profiles.

Industry Specific Products


Contact a Tsubaki
See pg. 85 representative.

Special
Frozen Treats / Ice Cream Food
Cold Resistant Chain Sterilizer Chain
Chain designed to Chain designed to resist
minimize wear elongation stress corrosion cracking

Wear Resistant/Heavy Load


down to -30°C. Circulates and wear elongation in
in freezers in a spiral steam, cold water, and
fashion. harsh atmospheres on long
length conveyors. They have
minimal differences when
used in parallel as a set.
Contact a Tsubaki Contact a Tsubaki
representative. representative.

Bread Making Sugar Refining

Special Attachment
Tunnel Oven Conveyor Bucket Elevator Chain
Chain for Refined Sugar
Chain with excellent wear Conveyance
performance between Bucket Elevator Conveyor
bushes and rollers for use Chain that minimizes
on long length, low speed rusting and metallic
conveyors at 200°C. debris from wear. Uses
clean specifications to
minimize chain grime.
Accessories
Related Products &

Contact a Tsubaki
representative. See pg. 170

Beverages Food Packaging


Conveyor Chain for Lambda Plastic Roller
Bottle Washers Conveyor Chain for
Chain designed to minimize Food Packaging
Selection and Handling

wear from detergents and Conveyors


contact with water. Conveyor chain that can
Customers have praised our be used without
combination of materials and additional lubrication.
heat treatments to match Helps maintain a clean
their usage environment. work environment.
Contact a Tsubaki
representative. See pg. 86

84
Overview
Industry Specific Products
Food Industry p.30〜 p.152

Flow Conveyor Chain for Grain


These chains are specially designed
Corrosion Resistant
General Use/Heavy Duty/

Sweeping Board*
for grain conveying horizontal flow
φR
conveyors (incline/decline gradient

T
less than 10°).
2X

W
The sweeping board prevents material on the rail

T
from being crushed, while the cleaner prevents
Cleaner
grain from remaining in the case.
Direction of Travel Cleaner attachment spacing is every 6m.
Attachments are normally spaced every two links.
Industry Specific Products

CX
* Sweeping boards are not attached for forward and
reverse operation.

CS
S

P PP
Special

Inner Link Attachment Cleaner DT  Series


Roller Plate Approx.
Size and Case Inner Pitch Inner
Diameter Height Wing Width Height Width Height Mass Max. Allowable Load Min. Tensile Strength
Roller Type Width P Width
R H 2X S CX CS kg/m kN{kgf} kN{kgf}
W
RF03075S 110 75 15.9 16.1 22.0 95 20 105 28 2.1 4.20{430} 32.4{3300}
Wear Resistant/Heavy Load

RF430S 150 101.6 20.1 22.6 25.4 135 22 145 32 3.4 7.70{790} 49.7{5100}
RF450S 150 101.6 22.2 27.0 28.6 135 25 145 34 5.0 11.2{1140} 74.6{7600}
RF08125S 200 125 22.2 27.0 28.6 185 25 195 34 5.0 11.2{1140} 74.6{7600}}
200 185 195 6.8
RF10125S 125
240 225 235 7.3
29 30.0 38.1 31.8 47 17.6{1790} 107{11000}
270 250 265 6.9
RF10150S 150
320 300 315 7.2
RF6205S 270 152.4 34.9 37.1 44.5 250 38.1 265 53 10.5 26.6{2710} 160{16500}
RF12200S 350 200 34.9 37.1 44.5 330 40 345 53 10.3 26.6{2710} 160{16500}
Special Attachment

350 330 345 14.0


RF17200S 200 40.1 51.4 50.8 46 58 35.0{3570} 213{22000}
450 430 445 16.0
RF26200S 450 200 44.5 57.2 63.5 430 58 445 68 21.0 44.9{4570} 285{29000}

Note: The above dimensions are nominal dimensions and may differ from actual dimensions.
Accessories
Related Products &

Ordering Flow Conveyor Chain for Grain (Made to Order)


Model Numbering Example Ordering Example
*
Selection and Handling

Size: RF12 Pitch: 200mm Roller Type: S Roller


RF12200S-DT- L35RL -CK -TK+400L-PR Chain Specs: Standard DT Series
Attachment Spacing/Type: L every 2nd link, Cleaner/sweeping
Size End Link
board every 20 link
Case Inner Width: 350mm Quantity: 400 links
Roller Type
No. of Links
Series
Chain Number Quantity Unit
Attachment Type Cleaner/Sweeping Board
RF12200S-DT- L35RL-CK -TK+400L-PR 1 H
*Attachment spacing: L35 every 2nd link, CK every link
L attachment every 2nd link, CK attachment every link

Note: 1. When two different types of attachments will be installed, specify the attachment spacing for each.
2. Specify the model number and contact a Tsubaki representative for a quote.

85
Overview
Chain
No.
p.19 p.30, p.32 p.17 p.152

Lambda Plastic Roller Conveyor Chain Series: LMC

1. Lube-free, long life

Corrosion Resistant
General Use/Heavy Duty/
Wear life between pin-bush and bush-roller is seven times that
of DT Series while being lube-free.
2. Low noise
5-7db quieter than steel rollers. No grating sound when rollers
rotate.
Special Oil 3. Low running resistance
Impregnated Bush 55% lower than steel rollers. (Unlubricated)
4. Clean
Suppresses generation of metal wear dust.
5. Lightweight
Engineering 30% lighter than steel rollers.
Plastic Roller
6. Compatible

Industry Specific Products


Dimensionally compatible with conveyor chains.
Users can switch to Lambda Plastic Roller Conveyor Chain with
no additional changes.
(It is necessary to check strength and other factors.)

Special
■ Specifications ■ Max. Allowable Load Unit: kN{kgf}
Roller Sprocket Teeth 6 7 8 9 10
Material No.
Usage Rotational Chain
Sprocket
Other Temp. Coefficient Speed Chain Size kN {kgf} kN {kgf} kN {kgf} kN {kgf} kN {kgf}
Roller Bush of Friction
Parts RF03075-LMC 1.47 {150} 1.86 {190}
1.96 {200} 1.96 {200} 1.96 {200}
RF03100-LMC 1.86 {190} 1.96 {200}
Special Oil 0°C RF

Wear Resistant/Heavy Load


Engineering 0.07 25m/min RF05100-LMC 2.65 {270} 3.33 {340} 4.21 {430}
Impregnated Steel to Standard
Plastic (lube-free) or less RF05125-LMC 3.74 {380} 4.71 {480} 5.20 {530} 5.20 {530}
Bush 50°C Sprocket 5.20 {530}
RF05150-LMC 4.90 {500} 5.20 {530}
Note: 1. Link plates are black-coated carbon steel. Note: 1. R roller max. allowable tension values shown above are for chain speeds
2. Roller coefficient of friction values assume a low under 25m/min.
dust, room temperature, indoor environment. 2. F rollers have 70% of the above values.
3. Refer to selection pages for chain tension calculations.

■ Dimensions Base chain and attachments are the same as RF Conveyor Chain.

RP Roller FP Roller
RP Roller FP Roller
Sprocket Center
T

T
φD φD
L1

L1
L1+L2

L1+L2

Special Attachment
W

W
E

e
Z
L2

L2

φR φR
T

Chain Center
φF
H

P P P P

Inner Roller Allowable


RP Roller FP  Roller Pin
Link Plate Load (each) Approx.
Pitch Attachment
Size Contact Flange Flange Off- Inner Height Mass
P Dia. Dia. Type
Width H {kgf} kg/m
Accessories
Related Products &
Width Dia. Dia. center Z L1+L2 L1 L2 kN
R R W
E F F e
RF03075-LMC 75 1.9 A
31.8 15.5 31.8 42 12 1.8 4.3 16.1 22 38 18 20 0.49 {50}
RF03100-LMC 100 1.7 K
RF05100-LMC 100 3.6 SA
RF05125-LMC 125 40 19 40 50 14 2.5 4.5 22 32 53.5 25 28.5 0.83 {85} 3.4 SK
RF05150-LMC 150 3.2 G
Note: The above dimensions are nominal dimensions and may differ from actual dimensions.

Ordering Lambda Plastic Roller Conveyor Chain (Made to Order)


Selection and Handling

Model Numbering Example Ordering Example

RF03100RP-LMC-1LK2+400L-PR Chain Size: RF03 Pitch: 100mm


Roller Type: Engineering plastic R roller
Size End Link Quantity: 400 links
Roller Type No. of Links
RP: Engineering Plastic R Roller Attachment Type
FP: Engineering Plastic F Roller Chain Number Quantity Unit
Attachment Spacing
Chain Series
LMC: Lambda Plastic Roller RF03100RP-LMC+400L-PR 1 H
     Conveyor Chain

Note: Specify the model number and contact a Tsubaki representative for a quote.

86
Overview
Industry Specific Products
Water Treatment Plants

Diagram of Water Water screen JAC Chain Sediment collector ACS Chain
Collector
ACS Chain
ACR Chain Scum skimmer Power Cylinder
Treatment Equipment Sediment conveyor ACS Chain Sediment conveyor ACS Chain ACP Chain
Corrosion Resistant
General Use/Heavy Duty/

Sewerage

Screen Setting basin Pump First setting basin


Water screen

Water Treatment Conveyor Chain


Avg. Tensile Strength Min. Tensile Strength
Application Chain Type Series Material Size Attachment Type kN{kgf} kN{kgf}
Industry Specific Products

(avg. fracture strength) (guaranteed fracture strength)


ACP04152 39.2 { 4000} 35.3 { 3600}
ACP — Engineering plastic
ACP04152P 29.4 { 3000} 24.5 { 2500}
ACR810 SF4 98.1 {10000} 88.3 { 9000}
◆ Attachment hole-
Collector
Special

ACR815 147 {15000} 132 {13500}


ACP — SUS400 series related dimensions
ACR816 can be changed. 157 {16000} 142 {14500}
(with rollers)
ACR819 186 {19000} 172 {17500}
SS SUS300 series ACR810SS 58.8 { 6000} 52.9 { 5400}
ACS13078W
ACS13103W 132 {13500} 123 {12500}
ACS13152W SF4
Sediment 147 {15000} 137 {14000}
ACS ACS15152W LA1
collectors and — SUS400 series
(bushed) ACS19152W Extended pin 186 {19000} 172 {17500}
Wear Resistant/Heavy Load

conveyors
ACS19152WT ◆ LA1 uses alloy steel. 186 {19000} 172 {17500}
ACS25152W 245 {25000} 226 {23000}
ACS35152W­ 343 {35000} 314 {32000}
JAC08152□-NVJ 147 {15000} 127 {13000}
JAC10152□-NVJ 216 {22000} 196 {20000}
Pin/bush: SUS400 series
NVJ JAC6205□-NVJ 275 {28000} 250 {25500}
Roller/plate: Alloy steel
JAC21152□-NVJ 382 {39000} 343 {35000}
JAC26152□-NVJ 510 {52000} 461 {47000}
JAC08152□-PJ 142 {14500} 132 {13500}
JAC10152□-PJ 167 {17000} 152 {15500}
JAC10152□-PJH 186 {19000} 172 {17500}
PJ
SUS400 series JAC6205□-PJ 235 {24000} 216 {22000}
(PJH)
JAC6205□-PJH 265 {27000} 245 {25000}
Special Attachment

JAC21152□-PJ 353 {36000} 324 {33000}


JAC26152□-PJ Y 490 {50000} 451 {46000}
JAC10152F-PJW A2T1 (type 1) 167 {17000} 152 {15500}
A2T2 (type 2) 186 {19000} 172 {17500}
JAC PJW JAC10152F-PJWH
Water screens SUS400 series Attachments can be
(with rollers) (PJWH) JAC6205F-PJW 235 {24000} 216 {22000}
alloy steel or
JAC6205F-PJWH SUS400/300 stainless 265 {27000} 245 {25000}
JAC08152□-SJ steel. 68.6 { 7000} 58.8 { 6000}
JAC10152□-SJ 108 {11000} 93.2 { 9500}
SJ SUS300 series JAC6205□-SJ 132 {13500} 113 {11500}
JAC21152□-SJ 186 {19000} 157 {16000}
JAC26152□-SJ 250 {25500} 211 {21500}
JAC10152F-SJW 108 {11000} 93.2 { 9500}
Accessories
Related Products &

JAC6205F-SJW 132 {13500} 113 {11500}


SJW SUS300 series
JAC21152F-SJW 186 {19000} 157 {16000}
JAC26152F-SJW 250 {25500} 211 {21500}
F roller: Plastic JAC10152FP-SJW 108 {11000} 93.2 { 9500}
SJW Pin/bush/plate: JAC6205FP-SJW 132 {13500} 113 {11500}
SUS300 series JAC21152FP-SJW 186 {19000} 157 {16000}
ACRD08 142 {14500} 132 {13500}
ACRD ACRD10 186 {19000} 172 {17500}
— SUS400 series
(with rollers) ACRD12 235 {24000} 216 {22000}
ACRD17 353 {36000} 324 {33000}
BF120N 108 {11000} 99.0 {10100}
BF140 137 {14000} 127 {13000}
Selection and Handling

BF140E 147 {15000} 132 {13500}


BF160 181 {18500} 167 {17000}
Drive
BF BF160E 233 {23800} 196 {20000}
— SUS400 series
(bushed) BF200 309 {31500} 284 {29000}
BF200E 353 {36000} 324 {33000}
BF24­­­­0 392 {40000} 363 {37000}
ACS4124 186 {19000} 167 {17000}
BF2120 147 {15000} 137 {14000}
EPC78D 19.6 { 2000} 17.7 { 1800}
EPCD — Engineering plastic
EPC90D 37.3 { 3800} 32.4 { 3300}

87
Overview
ACS Chain Miter Gear Boxes for underwater use
RS Roller Chain ACRD Chain
Drive chains Collector chains ACR Chain Power actuators Shock Relays
BF Chain EPCD Chain
ACP Chain Shock Monitors

Corrosion Resistant
General Use/Heavy Duty/
Aeration tank Final setting basin

Water Treatment Sprockets


Tsubaki provides sprockets that can
Features Coating*

Industry Specific Products


satisfy the type, material, or dimensional
Rolling contact is made possible through chains with rollers and block tooth sprockets, increasing wear requirements of any main or drive chain.

resistance. Lightening the chain will also result in cost savings by reducing the necessary drive power.

Using together with a plastic sprocket will result in superior wear and corrosion

Special
resistance. ○
And as plastic chains are lighter than steel chains, the lower power requirement will result ■ Collector Parts See pg. 98
in lower costs.
— Part Name Material
Flight FRP
Shoe Plastic, FCD, SCS
This chain was the first in the industry to use tempered stainless steel for increased wear Distance spacer Plastic
and corrosion resistance.
○ Note: Coatings
Also available in SUS300 series stainless steel.

Wear Resistant/Heavy Load


ACS19152WT uses Tokyo Specifications with a bush diameter of φ30. Chains designated with this mark ○ are
manufactured with a coating of epoxy
resin paint as standard. Contact a
Tsubaki representative if a different
coating is required.

The right combination of material will give you the right chain for any application.

NVJ Series: Most economical chain, has high strength
PJ Series: Provides excellent wear resistance

Special Attachment
SJ Series: Provides superb corrosion resistance
PJW Series: Same as the PJ Series but with alternating flanges
SJW Series: Same as the SJ Series but with alternating flanges
◆ PJW and SJW are wider than standard chains.

Low Noise Series: Less running noise due to plastic F Roller
◆ The rollers on attachment links are steel.
◆ Uses special sprockets. Be sure to indicate chain specifications.

◆ Insert the roller type code in the □ area. —


◆ NVJ Series is equivalent to VJ Series with different material for some components.
◆ Chain size –H indicates heavy duty specifications.
Accessories
Related Products &

Rolling contact is made possible through chain with rollers and sprockets

to increase wear resistance.
Selection and Handling

Uses stainless steel for increased wear and corrosion resistance.



◆ Also available in SUS300 series

This special plastic drive chain for collectors combines engineering plastic and SUS300

series stainless steel.

88
Overview
Industry Specific Products
Water Treatment Plants

ACP Non-Metallic Collector Chain SF4 Attachment

ACP Chains do not suffer corrosion wear, and in combination with Plastic Pin
Corrosion Resistant
General Use/Heavy Duty/

ultrahigh molecular polyethylene sprockets they offer unsurpassed


wear resistance. They are also lighter than steel chains (chain: 1/4−1/2
lighter, sprocket: 1/3 lighter), making them easy to handle.

Plain Link Center Pin


Industry Specific Products
Special
Wear Resistant/Heavy Load

Note: The above dimensions are nominal dimensions and may differ from actual
dimensions. Model Numbering Example (Made to Order)
Chain ACP04152 P-20LSF4+400L
Size No. of Links
Avg. Tensile Min. Tensile Chain Attachment
Specific P: Plastic Center Pin Attachment Type
Size Strength Strength Mass Mass
Gravity No code: SUS Center Pin Attachment Spacing
kN{kgf} kN{kgf} kg/m kg/each set
Chain Attachment ACP04152P-OL
ACP04152-SF4 39.2{4000} 35.3{3600} 2.9 0.25 1.75
ACP04152P-SF4-OL
ACP04152P-SF4 29.4{3000} 24.5{2500} 2.4 0.25 1.45
Sprocket ACP04152-1C□T-□
Special Attachment

No code: Solid
Type (Square hub assembly)
No. of Teeth RK: Ring Replaceable
Teeth (D-split)
ACP Sprockets for Non-Metallic Collector Chain Note: Specify the model number and contact a Tsubaki
representative for a quote.

Solid (Square Hub Assembly) Ring Replaceable Teeth (D-split/Teeth: Plastic Hub: FCD600)
28 4 Split face
2.
15
Accessories
Related Products &

φ540.9
φ240

φ575

φ540.9

d
φ210

φ575

L L Split face

Driven shaft Drive shaft


Selection and Handling

Hub Dim. Pilot Bore Approx.


Chain No. of Outer Pitch Tooth Max.
Applicable Size Dia. Type/Material Mass
Pitch Teeth Dia. Dia. Width Dia. DH Length L Shaft Dia
d kg
ACP04152 11 575 540.9 28 240 140 — — Square hub assembly —
152.4
ACP04152P 11 575 540.9 28 210 140 90 130 Ring replaceable teeth (plastic) 64
Note: 1. Indicate drive shaft diameter and key dimensions, driven shaft sleeve outer diameter, and hub dimensions when ordering.
2. Standard number of teeth is listed. Tsubaki can manufacture sprockets with teeth numbers other than listed above. Contact a Tsubaki
representative for more details.
3. Shaded items are for reference and not standard dimensions. Indicate dimensions and number of teeth on your inquiry, or attach a drawing.
4. Please indicate finished bores on square hub assembly sets. Finished bores available up to 160mm.
5. The above dimensions are nominal dimensions and may differ from actual dimensions.

89
Overview
The Japan Sewage Works Corporation Examination for
ACR Non-Metallic Collector Chain Privately Developed Technology (Certificate No. 109)

Corrosion Resistant
General Use/Heavy Duty/
Outer Plate (round holes)

Stop Pin SF4 (round holes)

T
T
T
T

T
T
1L
L1
L1

C2

X2

2C
2C
2X
2X

2L
L2
L2

Outer Plate (flat holes)


W

W
W
R R R Pin
Press-fit into outer plate
O O O
J J J
T T T
Bush Outer Plate (flat holes)
Press-fit into inner plate With SF4 attachment
Roller Inner Plate

Industry Specific Products


1S

S S1
S1
S
S

Ensure that flights do not


2S

S2
S2
3S

’H
S3
S3
H’
H’

interfere with sprockets


HP

HB
HB
B

when designing.

Special
H

Over 35
P P P P P P

Flights that do not have standard attachment dimensions ( ※ ) can be made to order.

Avg. Tensile Min. Tensile Roller Inner Link Pin Inner Plate Outer Plate
Pitch Mass
Size Strength Strength Dia Inner Width Width Width
P L1 L2 kg/m
kN{kgf} kN{kgf} R W HB HP

Wear Resistant/Heavy Load


ACR810 98.1 {10000} 88.3  {9000} 152.4 22.2 22 25 28.5 33 33 3.2
ACR815 147 {15000} 132   {13500} 152.4 22.2 27.6 31 34.5 38 38 5
ACR816 157 {16000} 142   {14500} 152.4 25 26 30 34 38 38 5
ACR819 186 {19000} 172   {17500} 152.4 29 30.6 33 36 44 38 6
ACR810SS 58.8  {6000} 52.9  {5400} 152.4 22.2 22 25 29 29 25 2.9

Attachment Dimensions Mass


Size
2C 2X J S S1 S2 S3 O T kg/each

ACR810-SF4 100 140 76 155 65 70 22 14 4.5 1.0


ACR815-SF4 100 140 76 157 65 70 22 14 6 1.4
ACR816-SF4 100 138 76 157 65 70 22 14 6 1.4
ACR819-SF4 100 142.5 76 157 65 70 22 14 6 1.4

Special Attachment
ACR810SS-SF4 100 140 76 155 65 70 22 14 4.5 1.0
Note: The above dimensions are nominal dimensions and may differ from actual dimensions.

Model Numbering Example (Made to Order)
Chain ACR810-SS-20LSF4+400L-PR
ACR Sprockets for Non-Metallic Collector Chain
Size End Link
Series No. of Links
Block Replaceable Teeth (Block Teeth) SS: SUS300 series Attachment Type
No code: SUS400 series Attachment Spacing
T P
Sprocket ACR810-1C□TQ-□
BK: Block Replaceable Teeth
Type
Accessories
Related Products &
(Block teeth)
No. of Teeth No code: Solid
RK: Ring Replaceable
Hardened Teeth Teeth (D-split)
DO
DH
DP
d

Note: Specify the model number and contact a Tsubaki


representative for a quote.

Hub Dim. Pilot Bore Approx.


Selection and Handling

Chain No. of Outer Pitch Tooth Max.


Applicable Size Dia. Type/Material Mass
Pitch Teeth Dia. Dia. Width Dia. DH Length L Shaft Dia
d kg
ACR810 11 565 540.9 18 210 140 90 130 47
ACR815 11 567 540.9 22 210 140 90 130 Block replaceable teeth: 53
SS400 or FCD600
ACR816 152.4 11 566 540.9 22 210 140 90 130 53
(arm, hub), SCS2 (teeth)
ACR819 11 570 540.9 22 210 140 90 130 Solid: SCS2 or SCS13 53
ACR810SS 11 565 540.9 18 200 130 80 125 55
Note: 1. Indicate drive shaft diameter and key dimensions, driven shaft sleeve outer diameter, and hub dimensions when ordering.
2. Standard number of teeth is listed. Tsubaki can manufacture sprockets with teeth numbers other than listed above. Contact a Tsubaki
representative for more details.
3. Chains using SUS300 Series stainless steel rollers require special sprockets.
4. Shaded items are for reference and not standard dimensions. Indicate dimensions and number of teeth on your inquiry, or attach a drawing.
5. The above dimensions are nominal dimensions and may differ from actual dimensions.

90
Overview
Industry Specific Products
Water Treatment Plants

ACS Heavy Duty Collector Chain


Corrosion Resistant
General Use/Heavy Duty/

Main Chain SF4 Attachment


Flight attachment for grit and sediment collectors.
L1

2C※
2X
W
D
L2

B
O
J

T
Industry Specific Products

S 1※
S
Special

S 2※
S3
HB
HP

P P
Flight dimensions marked with ※ available in other non-
standard dimensions.

LA1 Attachment Long Pin Attachment


Wear Resistant/Heavy Load

Bucket attachment for sediment collector. Bucket attachment for sediment collector.
Buckets attach easily. Buckets attach easily.
Q
C
X
TL

d
d0
T0

N O
d0
P'
TA
Special Attachment

ACS Sprockets for Heavy Duty Collector Chain

Block Replaceable Teeth (1C) Solid (C) Ring Replaceable Teeth (D-split)

T
T P
P T P
Split face
Accessories
Related Products &

DO
DH
DO

DP
DH

φDH
DP

φDO
φDP
d
d

φd

L Split face
L
Selection and Handling

Model Numbering Example (Made to Order)


Chain ACS13078W-20LSF4+400L-PR Sprocket ACS13078W-1C□TQ-□
Size End Link Type No code: Solid
No. of Links BK: Block Replaceable
Attachment Spacing No. of Teeth Teeth (Block teeth)
Attachment Type
SF4 : SF4 Attachment Hardened Teeth RK: Ring Replaceable
LA1 : LA1 Attachment Teeth (D-split)
LONGPIN : Longpin Attachment

Note: Specify the model number and contact a Tsubaki representative for a quote.

91
Overview
■ ACS Main Chain
Avg. Tensile Min. Tensile Inner Link Pin Outer Plate Inner Plate Approx.
Pitch Bush Dia.
Size Strength Strength Inner Width Width Width Mass
P B L1 L2
kN{kgf} kN{kgf} W HP HB kg/m

Corrosion Resistant
General Use/Heavy Duty/
ACS13078W 78.11 5.2
ACS13103W 132{13500} 123{12500} 103.2 23 26 28 32 33 36 4.6
ACS13152W 152.4 3.6
ACS15152W 147{15000} 137{14000} 152.4 24 26 29 33 36 38 4.8
ACS19152W 152.4 26 5.8
186{19000} 172{17500} 30 32 39.5 38 44
ACS19152WT* 152.4 30 6.8
ACS25152W 245{25000} 226{23000} 152.4 29 30 35 41 44 54 7.9
ACS35152W 343{35000} 314{32000} 152.4 35 38 41 46 54 60 10.9
Note: 1. Offset links available.

Industry Specific Products


2. * Indicates Tokyo specifications.
3. All sizes also available in SUS300 series stainless steel.

■ SF4 Attachment for ACS Chain

Special
Attachment Dimensions Additional
Size Mass per Set
2C 2X J S S1 S2 S3 O T kg
ACS13078W-SF4 78.11 38 0.6
ACS13103W-SF4 103.2 90 131.5 52 110 35 55 28 14 5 0.7
ACS13152W-SF4 152.4 76 1.0
ACS15152W-SF4 152.4 100 143.5 76 155 65 70 35 14 5 1.2
ACS19152W-SF4

Wear Resistant/Heavy Load


152.4 100 141.5 76 157 65 70 38 14 6 1.4
ACS19152WT-SF4
ACS25152W-SF4 152.4 100 143.5 76 154 65 70 38 14 6 1.4
ACS35152W-SF4 152.4 110 152.0 76 160 65 75 40 14 7.9 1.6

■ LA1 Attachment for ACS Chain


Attachment Dimensions Additional
Size Mass per Set
d0 ℓ1 ℓ2 C X N O TA TL kg
ACS13078W-LA1 78.11 40 0.4
M10 29.5 41.5 55 77 19 16 12
ACS13103W-LA1 103.2 56 0.6
ACS15152W-LA1 152.4 M12 30.5 44.5 55 77 68 19 16 12 0.8

Special Attachment
ACS19152W-LA1 152.4 M12 33.5 51.5 65 90 80 24 20 16 1.2
ACS25152W-LA1 152.4 M14 36.5 53.5 65 90 80 24 20 16 1.4
ACS35152W-LA1 152.4 M16 42.5 61.5 75 102 80 26 24 19 2.0

■ Long Pin Attachment for ACS Chain


Attachment Dimensions Additional
Size Mass per Set
P P' d d0 ℓ1 ℓ2 Q T0 kg
ACS13078W-LONGPIN 78.11 77.7
12 M10 28 49 24 12 0.06
ACS13103W-LONGPIN 103.2 102.8
Accessories
Related Products &
ACS15152W-LONGPIN 152.4 152.0 13 M12 29 51 25 12 0.10
ACS19152W-LONGPIN 152.4 151.9 14 M12 32 59 28 16 0.11
ACS25152W-LONGPIN 152.4 151.9 15.5 M14 35 62 29 16 0.14
ACS35152W-LONGPIN 152.4 151.8 18.5 M16 41 72 34.2 19 0.20
Note: P: Nominal dimensions P': Actual dimensions

■ ACS Sprockets
Hub Dim. Pilot Bore Max. Approx.
Chain No. of Outer Pitch Tooth
Applicable Size Dia. Shaft Type/Material Mass
Pitch Teeth Dia. Dia. Width Dia. DH Length L
d Dia kg
Selection and Handling

ACS13078W 78.11 300 277.3 140 110 60 85 15


ACS13103W 103.2 11 390 366.3 22 150 110 50 90 C, C-split:  FCD600 or SCS2 22
D-split: FCD600 (hub, arm)
ACS13152W 152.4 565 540.9 150 130 60 90 SCS2 (teeth) 36
ACS15152W 152.4 11 565 540.9 22 170 130 60 105 1C (block teeth): 44
ACS19152W 152.4 11 565 540.9 25 210 140 80 130 SS400 or FCD600 51
(hub, arm)
ACS25152W 152.4 11 570 540.9 25 210 140 80 130 SCS2 (teeth) 51
ACS35152W 152.4 11 570 540.9 32 210 140 80 130 62
Note: 1. Standard number of teeth is listed. Tsubaki can manufacture sprockets with teeth numbers other than listed above. Contact a Tsubaki
representative for more details.
2. Shaded items are for reference and not standard dimensions. Indicate dimensions and number of teeth on your inquiry, or attach a drawing.
3. The above dimensions are nominal dimensions and may differ from actual dimensions.

92
Overview
Industry Specific Products
Water Treatment Plants

JAC Water Screen Chain

NVJ Series Tsubaki’s most economical chain. Highly durable and wear resistant.
Corrosion Resistant
General Use/Heavy Duty/

PJ (PJH) Series Offers superb wear and corrosion resistance.


SJ Series Our most corrosion resistant chain.
PJW (PJWH) Series A PJ Series chain with alternating flanges, preventing chain from falling off of guide rail.
SJW Series An SJ Series chain with alternating flanges, preventing chain from falling off of guide rail.
FP-SJW Series Reduced running noise thanks to engineering plastic F rollers.
(Low Noise Series)
PJH and PJWH are heavy duty versions of PJ and PJW, respectively.
Industry Specific Products

S Roller F Roller
Sprocket Center Chain Center
T

R2
L1
Special

T
D
L2

L1

E
R1
T

e
L2

Z
F

T
H
Wear Resistant/Heavy Load

H
R Roller Heavy Duty Specs (Same for S, R, and F Rollers)
T
L1

D
L2
Special Attachment

HB
T

H
R2
H

Note: Has a wider inner plate for more strength.

Note: The following needs to be considered for FP-SJW Series (low noise type).
Use the following formula to calculate the rail reactive force R generated by chain tension T on the corner rail area.
Accessories
Related Products &

P D
Model Numbering Example
T
JAC10152F-PJH
R Mounting one A2 (type 1) attachment somewhere along the 100 links
oad
rl 1 JAC10152F-PJH-20LA2T1+20L-PR
lle
Ro
2 JAC10152F-PJH+80L-PR
r
Note: You can also specify chain configuration using a diagram.

Corner rail
Selection and Handling

Next, use the following formula to calculate the Hertz stress Q (contact compression stress) from the rail reactive force.

[E1+E2/(E1+E2)×(r−d)/(r×d)]
Q=0.591 R/L× d: Roller radius (D/2) [mm]
Q≦49[N/mm2] L: Rail width [mm]
E1: Roller Young modulus (plastic: 3.43 x 103N/mm2) E2: Rail Young modulus (SUS304: 1.89 x 105N/mm2)

93
Overview
■ Water Screen Chain Dimensional Chart
Inner S  Roller R Roller F Roller Pin Plate Approx. Mass kg/m

Roller Type
Avg. Min.
Material

Link
Series

Tensile Tensile
Size Inner Dia. Dia. Contact Dia. Flange Contact Width Off- S F R
Strength Strength

Corrosion Resistant
General Use/Heavy Duty/
Width R1 Width Dia. center Z L1 L2 H HB
kN{kgf} kN{kgf} R2 R2 E E2 Roller Roller Roller
W E F e
147 127
JAC08152□-NVJ S 26.2 22.2 − − − − − − − − 31 34.5 28.6 − 3.9 − −
{15000} {13000}
216 196
JAC10152□-NVJ SRF 29.0 29.0 50.8 26 50.8 65 20 20 3 7 33 36 38.1 − 5.9 8.0 7.6
{22000} {20000}
275 250
NVJ *1 JAC6205□-NVJ SRF 35.9 34.9 65 32 65 85 24 24 4 8 40.5 43 44.5 − 9.3 14.5 13.5
{28000} {25500}
382 343
JAC21152□-NVJ SRF 35.7 40.1 70 32 70 90 24 24 4 8 44.5 51 50.8 − 12.6 18.1 17.1
{39000} {35000}
510 461

Industry Specific Products


JAC26152□-NVJ SRF 55.6 44.5 80 52 80 95 40 40 5 15 55.5 61 63.5 − 17.8 29.3 28.0
{52000} {47000}
142 132
JAC08152□-PJ S 27 22.2 − − − − − − − − 31 34.5 38 − 5.0 − −
{14500} {13500}
167 152

Special
JAC10152□-PJ SRF 38 − 5.6 7.9 7.5
{17000} {15500}
30 29 50.8 26 50.8 65 20 20 3 7 33 36
186 172
JAC10152□-PJH SRF 38 44 6.0 8.3 7.9
SUS400 series

{19000} {17500}
PJ 235 216
JAC6205□-PJ SRF 44.5 − 8.2 13.3 12.3
(PJH) {24000} {22000}
37.1 34.9 65 32 65 85 24 24 4 8 39.5 42
265 245
JAC6205□-PJH SRF 44.5 54 8.9 14 13
{27000} {25000}

Wear Resistant/Heavy Load


353 324
JAC21152□-PJ SRF 37.1 40.1 70 32 70 90 24 24 4 8 44 50 54 − 12.8 19.0 18.1
{36000} {33000}
490 451
JAC26152□-PJ SRF 55.2 44.5 80 52 80 95 40 40 5 15 56 61.5 63.5 − 18.6 30.0 28.7
{50000} {46000}
167 152
JAC10152F-PJW F − − − − 8.3 −
{17000} {15500}
36.2 − 50.8 65 26 20 − 10 36.5 39.5 38
SUS400 series

186 172
JAC10152F-PJWH F − − 44 − 8.7 −
PJW {19000} {17500}
(PJWH) 235 216
JAC6205F-PJW F − − − − 14.4 −
{24000} {22000}
44.5 − 65 85 32 24 − 12 43 45.5 44.5
265 245
JAC6205F-PJWH F − − 54 − 15.1 −
{27000} {25000}

Special Attachment
68.6 58.8
JAC08152□-SJ S 27 22.2 − − − − − − − − 31 34.5 28.6 − 3.8 − −
{ 7000} { 6000}
108 93.2
JAC10152□-SJ SRF 30 29 50.8 26 50.8 65 20 20 3 7 33 36 38.1 − 5.6 7.9 7.5
SUS300 series

{11000} { 9500}
132 113
SJ JAC6205□-SJ SRF 37.1 34.9 65 32 65 85 24 24 4 8 40.5 43 44.5 − 9.1 14.2 13.2
{13500} {11500}
186 157
JAC21152□-SJ SRF 37.1 40.1 70 32 70 90 24 24 4 8 44.5 52 50.8 − 13.3 18.2 17.2
{19000} {16000}
250 211
JAC26152□-SJ SRF 57.2 44.5 80 52 80 95 40 40 5 15 55.5 62 63.5 − 18.8 30.0 28.7
{25500} {21500}
108 93.2
JAC10152F-SJW F 36.0 − − − 50.8 65 26 20 − 10 36 39 38.1 − − 8.3 −
{11000} { 9500}
Accessories
Related Products &
SUS300 series

132 113
JAC6205F-SJW F 44.5 − − − 65 85 32 24 − 12 44.5 46.5 44.5 − − 15.3 −
{13500} {11500}
SJW
186 157
JAC21152F-SJW F 44.5 − − − 70 90 32 24 − 12 49 55.5 50.8 − − 19.1 −
{19000} {16000}
250 211
JAC26152F-SJW F 57.2 − − − 80 95 38 26 − 13 56.5 62 50.8 63.5 − 28.6 −
{25500} {21500}
108 93.2
JAC10152FP-SJW F 36 − − − 50.8 65 26 20 − 10 36 39 38.1 − − 6.0 −
{11000} { 9500}
FP- 132 113
*2 JAC6205FP-SJW F 44.5 − − − 65 85 32 24 − 12 44.5 46.5 44.5 − − 9.5 −
SJW {13500} {11500}
Selection and Handling

186 157
JAC21152FP-SJW F 44.5 − − − 70 90 32 24 − 12 49 55.5 50.8 − − 12.2 −
{19000} {16000}
*1: NVJ Series material: Pin/bush use SUS400 series stainless steel, while roller/link plate use alloy steel. (NVJ Series is equivalent to the VJ
Series using different material for some parts.)
*2: SJW Plastic Series material: F roller uses plastic, while pin/bush/link plate use SUS300 series stainless steel.
The rollers on the attachments on engineering plastic F roller chains (low noise chains) are stainless steel.
Note: 1. Offset link available.
2. Contact a Tsubaki representative regarding tensile strengths, chain pitches, and so on not shown above.
3. Enter roller type in the □ box.
4. The E dimension is the rolling contact width. E2 is the length of the roller (real rolling contact width) when there are alternating flanges (SJW, PJW).
5. The above dimensions are nominal dimensions and may differ from actual dimensions.

94
Overview
Industry Specific Products
Water Treatment Plants

Y Attachment for JAC Chain d0

Attachment type: Y
◆ For rotating-rake water screens

ℓ2
Corrosion Resistant
General Use/Heavy Duty/

Q
ℓ3
d

T0
D
Industry Specific Products

Add. Mass
Roller
Series Size d d0 D ℓ2 ℓ3 Q T0 per Set
Type
kg/set
JAC08152 S 25 M10 M20 38 120 60 30 1.1
Special

JAC10152 R/S 35 M12 M27 42 148.5 70 40 1.9


NVJ/PJ JAC6205 R/S 40 M12 M30 49 164.5 78 44 2.7
JAC21152 S 45 M16 M36 55 174 78 46 3.2
JAC26152 S 50 M16 M45 65 204 95 50 5.1
Wear Resistant/Heavy Load

A2 Attachment (Type 1) for JAC Chain D0


Sprocket Center
Attachment type: A2T1
◆ For fixed-rake water screens C
X

Chain Center

K O
N
S
TL
Special Attachment

Add. Mass
Roller
Series Size d0 ℓ2 C X K N S O TL per Set
Type
kg/set
NVJ/PJ/ JAC10152 R/F M12 42 60 80 65 110 19.0 15 9.5 0.6
SJ/PJH JAC6205 R/F M12 49 70 95 70 120 22.2 18 12 0.9

A2 Attachment (Type 2) for JAC Chain


Accessories
Related Products &

Attachment type: A2T2


◆ For sediment conveyors
C
X

Sprocket Center
Chain Center
K O
N
T
S
Selection and Handling

T Add. Mass
Roller
Series Size C X K N S O NVJ PJ SJ per Set
Type
Series Series Series kg/set
NVJ/PJ/ JAC10152 R/F 50 65 60 90 32 12 6.3 6 6 0.20
SJ/PJH JAC6205 R/F 60 79 60 100 38 15 7.9 7 8 0.37
Note: The above dimensions are nominal dimensions and may differ from actual dimensions.

95
Overview
PJW/SJW Series A2 Attachment (Type 1) for JAC Chain
Attachment type: A2T1
◆ For fixed-rake water screens d0

Corrosion Resistant
General Use/Heavy Duty/
F

ℓ2

E2
L1

E
W
L2

C
X
R2

K O
N

HB: Inner plate width is wider on Heavy

TL
S
Duty specifications

HB
H
■ PJW Series
Size and Attachment Dimensions Contact Width Add. Mass per Set
Roller Type kg/set

Industry Specific Products


d0 ℓ2 C X K N S O TL E E2
JAC10152F M12 45 63 83 65 110 19.0 15 9.5 26 20 0.6
JAC6205F M12 51.5 74 99 70 120 22.2 18 12 32 24 0.9

■ SJW Series

Special
Size and Attachment Dimensions Contact Width Add. Mass per Set
Roller Type d0 ℓ2 C X K N S O TL E E2 kg/set
JAC10152F M12 45 63 83 65 110 19.0 15 9.5 26 20 0.6
JAC6205F M12 53 74 99 70 120 22.2 18 12 32 24 0.9
JAC21152F M16 61 80 105 70 120 25.4 23 12 32 24 1.4
JAC26152F M16 66 90 120 70 120 31.75 23 16 38 26 1.7

Wear Resistant/Heavy Load


Note: 1. Attachment dimensions are the same with plastic F rollers.
2. E dimension is the contact width. E2 dimension is roller length (actual contact width) when two flanges alternate (SJW, PJW).
3. The above dimensions are nominal dimensions and may differ from actual dimensions.

JAC Sprockets (Water Screen) C Type (Solid) D-split (Ring Teeth)


T T P
P Split face
DO
DH

φDH

φDO
φDP
DP

φd
d

Special Attachment
L Split face

No. of Outer Pitch Tooth Boss Dim. Pilot Bore Max. Approx. Mass
Size and Roller Type Pitch Type/Material
Teeth Dia. Dia. Width Dia. DH Length L Dia. d Shaft Dia kg
JAC08152S 152.4 11 556 540.9 21 180 130 90 110 51
JAC10152S 11 561 540.9 24 190 130 90 115 45
152.4 10 528 493.2 170 120 80 105 36
JAC10152F 16
11 576 540.9 180 130 90 110 46
JAC6205S 11 565 540.9 30 220 170 110 135 80
152.4 10 539 493.2 180 130 90 110 47
JAC6205F 21
11 586 540.9 220 160 110 135 65
Accessories
Related Products &

JAC21152S 11 569 540.9 30 230 170 110 140 78


152.4 10 542 493.2 170 120 80 105 C: SCS13, FCD600, or 41
JAC21152F 21 SCS2
11 590 540.9 230 170 110 140 68
JAC26152S 11 572 540.9 48 260 190 120 160 Note: Indicate sprocket 110
152.4 10 549 493.2 230 170 110 140 specs when ordering, 68
JAC26152F 24 if chain rollers are
11 597 540.9 260 190 120 160 98
SUS300 series
10 528 493.2 170 120 80 105 stainless steel or 35
JAC10152F-PJW 152.4 16
11 576 540.9 180 130 90 110 plastic. 42
10 539 493.2 180 130 90 110 43
JAC6205F-PJW 152.4 21
11 586 540.9 220 160 110 135 62
Selection and Handling

JAC10152F-SJW 10 528 493.2 170 120 80 105 35


JAC6205FP-SJW (Plastic roller)
152.4 16
11 576 540.9 180 130 90 110 42
JAC6205F-SJW 10 539 493.2 180 130 90 110 43
JAC6205FP-SJW (Plastic roller)
152.4 21
11 586 540.9 220 160 110 135 62
JAC21152F-SJW 10 542 493.2 180 120 80 110 41
JAC21152FP-SJW (Plastic roller)
152.4 21
11 590 540.9 220 160 110 135 68
Note: 1. Indicate drive shaft diameter and key dimensions, driven shaft sleeve outer diameter, and hub dimensions when ordering.
2. Standard number of teeth is listed. Tsubaki can manufacture sprockets with teeth numbers other than listed above. Contact a Tsubaki
representative for more details.
3. Sprockets must be made to order if chain rollers are SUS300 series stainless steel or plastic.
4. Shaded items are for reference and not standard dimensions. Indicate dimensions and number of teeth on your inquiry, or attach a drawing.
5. The above dimensions are nominal dimensions and may differ from actual dimensions.

96
Overview
Industry Specific Products
Water Treatment Plants

WAC Chain for Water Screens


WAC Chain for water screens is used for automatic water
Corrosion Resistant
General Use/Heavy Duty/

screens, such as those found in water intakes at thermal power


plants. The pins, bushes, and rollers use tempered SUS400 series
stainless steel, giving them the corrosion and wear resistance
necessary to operate continuously in both seawater and air. There
are special plastic bearings in the roller inner diameter, allowing
for lube-free operation in seawater for easy maintenance.
Industry Specific Products

T
L2

d0

E
L1
Special

T
Th

d Distance Spacer R
Dh

Nominal Pitch
Wear Resistant/Heavy Load

H
Avg. Tensile Min. Tensile Roller Inner Plate Pin Distance Spacer Approx.
Size Strength Strength Width Mass
kN{kgf} kN{kgf} Dia. R E W T H L1 L2 Th Dh d0 d R kg/m

WAC25610 245 {25000} 216 {22000} 100 41 50 9.5 63.5 45.0 57.0 4 28 27.2 M16 130 17.0
WAC32610 314 {32000} 275 {28000} 100 41 50 12.7 63.5 51.5 65.5 4 32 27.2 M16 140 20.5
WAC45610 441 {45000} 382 {39000} 100 41 50 12.7 76.2 51.5 65.5 4 32 27.2 M16 145 23.8
Special Attachment

WAC55610 539 {55000} 461 {47000} 100 41 50 12.7 76.2 51.5 65.5 4 32 27.2 M16 140 23.8
WAC65610 637 {65000} 549 {56000} 110 41 50 16 76.2 58.7 76.3 4 38 27.2 M20 165 30.0
WAC75610 735 {75000} 628 {64000} 110 58 66.7 16 80 67.0 84.0 4 38 27.2 M20 180 34.0
WAC100610 981{100000} 834 {85000} 130 58 66.7 22 100 79.0 98.5 8 40 34 M22 210 53.1
WAC120610 1180{120000} 1000{102000} 150 62 70 22 115 80.7 100 8 46 34 M22 210 64.5
Note: Please indicate plate coating. Dimensions are for reference only. Specify dimensions in a drawing when making your inquiry.
The above dimensions are nominal dimensions and may differ from actual dimensions.
Accessories
Related Products &

Model Numbering Example (Made to Order)

Base
Chain WAC25610+400L 1 H Link WAC25610+OL 1 K
Size No. of Links Quantity Unit (strand) Size Part Quantity Unit (piece)

Note: Specify the model number and contact a Tsubaki representative for a quote.
Selection and Handling

97
Overview
Accessories for Collection Tank Chains
■ F Type Flight

Corrosion Resistant
General Use/Heavy Duty/
Specific Gravity: 1.9 Model Numbering Example
Mass: 2.4kg/m
Material: FRP
Color: Blue
AC-FL (A dimensions)-(B dimensions)-(C dimensions)-(D dimensions)

Flight Cross-section

Industry Specific Products


B
Chain
Shoe Shoe

Special
Distance
Spacer
Shoe C Shoe
D

Wear Resistant/Heavy Load


Note: 1. Add A, B, C, D dimensions (unit: mm) to the model number when ordering flights, and ask a Tsubaki representative for a quote.
Attach the SF4 attachment, distance spacer, flight, and retainer plate, or flight and shoe, with SUS300 bolts, nuts, washers, spring washers, etc.
(Flights do not include shoes or distance spacers.)
2. Contact a Tsubaki representative when minimum order quantity is under 100m.

■ Shoe

Dual Collars Model Numbering Example Single Collar Model Numbering Example
Specific Gravity: 1.14
Mass: 260g (when width is 70mm)
AC-FL-SHD82 Specific Gravity: 1.17
Mass: 290g
AC-FL-SHS82
Material: Plastic Shoe Material: Polyurethane Shoe
A B
Color: Black Dual Collars Color: Black Single Collar
Dimension Dimension

Special Attachment
82*
(72)
(62) B
Accessories
Related Products &

* Flights in 50 & 60mm widths available. A Note: Tsubaki can custom make shoes in other dimensions.
Other dimensions are the same as above. Contact a Tsubaki representative for further details.

■ Distance Spacer
Specific Gravity: 1.4 Model Numbering Example
Material: Plastic
Mass: 240g
Color: Black
AC-FL-DIS
125 Distance Spacer
Selection and Handling

100
90
65

φ13
69

Note: The above dimensions are nominal dimensions and may differ from actual dimensions.

98
Overview
Industry Specific Products
Water Treatment Plants

BF Drive Chain
All parts use tempered SUS400 series stainless steel, giving BF

T
Corrosion Resistant
General Use/Heavy Duty/

chains high strength and resistance to pitting.


L1

L1
D B

W
JIS roller chain sprockets
L2

L2
T
P P
can be used as is.
P

H
Model Numbering Example BF140E+100L-PR

Inner Link Plate Pin Approx.


Avg. Tensile Strength Min. Tensile Strength Pitch Bush Dia.
Size Inner Width Height Mass
kN{kgf} kN{kgf} PB B L1 L2
Industry Specific Products

W H kg/m
BF120N* 108 {11000} 99 {10100} 38.1 22.23 25.4 33.0 27.5 31.5 6.8
BF140* 137 {14000} 127 {13000} 38.0 9.5
44.45 25.40 25.4 29.5 37.0
BF140E 147 {15000} 132 {13500} 44.0 10.6
Special

BF160* 181 {18500} 167 {17000} 44.0 34.5 40.5 10.9


50.8 28.58 31.7
BF160E 233 {23800} 196 {20000} 44.5 35.5 38.5 12.5
BF200 309 {31500} 284 {29000} 45.5 20.7
63.5 39.69 38.1 54.0 50.5
BF200E 353 {36000} 324 {33000} 44.0 20.9
BF240 392 {40000} 363 {37000} 76.2 47.62 47.6 63.5 53.5 57.5 27.8
ACS4124 186 {19000} 167 {17000} 103.2 43.7 37.0 44.0 37.0 39.5 10.5
BF2120* 147 {15000} 137 {14000} 76.2 22.23 26.0 38.0(36.0) 29.0 33.0 5.9
Wear Resistant/Heavy Load

Note: Values in parentheses ( ) are outer plate dimensions. The above dimensions are nominal dimensions and may differ from actual dimensions.
* BF120N, BF140, BF160, and BF2120 links resemble offset links and look different from the above.

ACRD Drive Chain


A chain with rollers made of tempered SUS400 series stainless
steel. Rolling contact with the sprockets
T
L1

D D1
R1
W

increases wear resistance.


L2

T
Special Attachment

Model Numbering Example ACRD10+100L-PR

Inner Rollew Pin Plate Approx.


Pitch Avg. Tensile Strength Min. Tensile Strength
Size Width Dia. Height Mass
P kN{kgf} kN{kgf} L1 L2
W R1 H kg/m
ACRD08 101.6 142 {14500} 132 {13500} 27.6 22.2 31 34.5 38 6
ACRD10 127 186 {19000} 172 {17500} 30.6 29 33 36 44(38) 6.4
ACRD12 152.4 235 {24000} 216 {22000} 38.9 34.9 39.4 42 44.5 8.2
ACRD17 152.4 353 {36000} 324 {33000} 38.1 40.1 44 50 54 12.8
Note: Values in parentheses ( ) are outer plate dimensions. The above dimensions are nominal dimensions and may differ from actual dimensions.
Accessories
Related Products &

EPCD Drive Chain


A plastic drive chain for collectors.
T1

T2
W

φB
L

Model Numbering Example


T1

T2

Chain Direction Base Chain EPC78D+100L


Selection and Handling

Link EPC78D-OL
H

P P

Note: This model differs from EPC chain.

Link Inner Outer Plate Approx.


Avg. Tensile Strength Min. Tensile Strength Pitch Barrel Dia.
Size Width Width Height Mass
kN{kgf} kN{kgf} P B
W L H kg/m
EPC78D 19.6 {2000} 17.7 {1800} 66.27 22.2 27.4 74.3 28.6 2.3
EPC90D 37.3 {3800} 32.4 {3300} 90 35 30 82.9 40.0 2.9
Note: 1. Plastic links are black and highly corrosion resistant.
2. The above dimensions are nominal dimensions and may differ from actual dimensions.

99
Overview
Drive Sprockets

Corrosion Resistant
General Use/Heavy Duty/
C-split (Split Solid) D-split (Ring Teeth)
T
Split face T
Split face
φDO
φDP

φDO
φDP
φDH
φd

φd
φDH

Industry Specific Products


L
Split face L Split face

Special
Pitch Hub Dim. Pilot Bore Max. Approx.
No. of Outer Tooth
Applicable Size Pitch Circle Dia. Shaft Type/Material Mass
Teeth Dia. Width Dia. DH Length L
Dia. d Dia. kg
12 419 392.6 140 115 50 85 26
ACRD08 101.6 22
24 561 778.4 160 135 60 95 77
10 528 411 150 125 50 90 29

Wear Resistant/Heavy Load


ACRD10 127 25 1C (block teeth):
18 576 731.4 180 150 70 110 74
SS400 (hub)
9 565 445.6 160 135 60 95 SCS2 (teeth) 40
ACRD12 152.4 30
15 539 733 190 160 80 115 90
9 542 445.6 180 150 70 110 45
ACRD17 152.4 30
15 590 733 230 200 100 140 110

Pitch Hub Dim. Pilot Bore Max. Approx.


No. of Outer Tooth
Applicable Size Pitch Circle Dia. Shaft Type/Material Mass
Teeth Dia. Width Dia. DH Length L
Dia. d Dia. kg
15 202 183.25 110 100 55 65 9
23 300 279.8 120 100 55 75 17
BF120N 38.10 24
40 507 485.6 170 130 80 105 49

Special Attachment
45 568 546.19 170 130 75 105 50
11 178 157.78 100 100 40 60 8
17 350 326.44 120 100 55 70 21
BF140 35 521 495.88 150 100 50 90 45
44.45 24
BF140E 40 591 566.54 170 110 60 105 60
45 662 637.22 170 110 60 105 73
50 733 707.91 170 110 60 105 87
11 204 180.31 115 120 40 70 12
17 302 276.46 130 120 65 80 18
C, C-split : SCS2
23 400 373.07 130 120 55 80 D-split : FCD600 (hub) 29
Accessories
Related Products &

25 433 405.32 190 170 80 115 SCS2 (teeth) 55


BF160 Only C Type is available
50.80 30 514 485.99 30 170 110 60 105 55
BF160E with 25 or fewer teeth.
35 595 566.71 170 110 60 105 71
40 676 647.47 200 130 70 125 98
45 757 728.25 200 130 70 125 119
50 838 809.04 200 130 70 125 142
11 254 225.39 145 120 50 85 21
24 520 486.49 160 110 70 95 61
BF200
63.50 35 744 708.39 36 250 160 90 155 150
BF200E
Selection and Handling

40 845 809.34 250 160 90 155 185


45 946 910.31 280 180 100 175 242
11 305 270.47 150 120 50 90 29
BF240 76.20 37 941 898.52 45 250 150 125 155 250
40 1014 971.21 250 160 125 155 293
Note: 1. Standard number of teeth is listed. Tsubaki can manufacture sprockets with teeth numbers other than listed above.
Contact a Tsubaki representative for more details.
2. Shaded items are for reference and not standard dimensions. Indicate dimensions and number of teeth on your inquiry, or attach a
drawing.
3. The above dimensions are nominal dimensions and may differ from actual dimensions.

100
Overview
Industry Specific Products
Automotive Industry

Conveyor chains that satisfy needs for wear resistance,


Corrosion Resistant
General Use/Heavy Duty/

Press Body Welding

Cutting, casting, forging, sheet metal presses,


plastic molding, etc.
◆ Impact on conveyor
◆ Heavy wear on bush-roller interface
Industry Specific Products

Advanced

ATA
Series
Special

◆ Better bush-roller wear resistance


◆ Longer wear life
See pg. 7
Wear Resistant/Heavy Load
Special Attachment

Inspection

Shower testers and final inspection wiping line (optional)


Shower tester/washer line Final inspection wiping line
Constantly showered with water (optional)
Poor roller rotation Heavy loads, long conveyor
Abnormal bush-roller wear Poor roller rotation
Rusting Abnormal bush-roller wear
Bearing Roller Conveyor Bearing Roller
Accessories
Related Products &

Chain Water Resistant Specs Conveyor Chain


◆ Long life in contact with ◆ Minimizes wear and stick-
water slipping
See pg. 111

Shower testers and final inspection lines Roller type: WDR/WDF

Can be used without lubrication in both wet and dry conditions See pg. 108
Bearing Roller Conveyor Chain
Selection and Handling

Roller type Reference: RT Series


WDR/WDF Lube-free/water resistant series Standard series (base chain)

Shower tester ○ ◎ × △
△ ◎ △
Inspection line ◎
(Requires water lubrication) (Not exposed to water) (Requires lubrication)
Rolling friction coefficient 0.12 0.03 0.03 0.15
Capable of wet and dry Optimal for shower Not suitable for applications SUS corrosion resistant
Note
usage without lubrication tester applications with exposure to water chain
◎ : Excellent  ○ : Can be used  △ : Can be used under certain conditions  × : Cannot be used

101
Overview
index positioning, accumulation, heavy loads,
countering stick-slip (surging), and long length conveyors

Corrosion Resistant
General Use/Heavy Duty/
Coating

Welding and assembly Coating of bodies, doors,


of roofs and body panels and other components
◆ Accurate indexing ◆ Cart traction conveyance
conveyance is required
Conveyor chains

Industry Specific Products


Bearing Bush for towing (with dogs)
Conveyor Chain
See pg. 133
◆ Features needle bearings

Special
between the pin and bush ◆ Conveyor chains for pallet
stacking (Accumulation)
See pg. 103
Free Flow Conveyor Chain

◆ Double Plus Conveyor Chain

Wear Resistant/Heavy Load


See pg. 105

◆ Outboard Roller Conveyor Chain

See pg. 106

◆ Top Roller Conveyor Chain

See pg. 107

Special Attachment
Assembly

Vehicle conveyance,
manconveyors
◆ Heavy localized loads
◆ Long conveyor
Heavy bush-roller wear
◆ Stick-slipping Low productivity

Bearing Roller Conveyor Chain


Accessories
Related Products &

◆ Uses cylindrical bearings between bushes


and rollers
◆ Better bush-roller wear resistance
◆ Stable thanks to 1/3 the coefficient of
rolling friction for saving energy when
conveying heavy loads
See pg. 111
Selection and Handling

Low-floor (less than 300mm) conveyor


chains for long conveyors and heavy
loads are also available.

Contact a Tsubaki
representative.

102
Overview

Automotive Industry
Chain
Industry Specific Products No.
p.19 p.17 p.152

Bearing Bush Conveyor Chain Series: NB

Features needle bearings between the pin and bush.


Corrosion Resistant
General Use/Heavy Duty/

Reduces wear elongation to the absolute minimum possible.


Suitable for index positioning and
tact conveyance. Bush
Needle
Roller
Industry Specific Products

T
L1

D
Special

W
L2

R
h

H
H1
P P
Wear Resistant/Heavy Load

A2 Attachment X K2 Attachment

C
C
X

C
X

O K O K
N
N
T

T
S
Special Attachment

S
P P P P

Max. Allowable Roller Allowable Roller Inner Link Plate Pin Approx.
Size, Roller Type, Tension Load Pitch
Dia. Inner Width Height Height Height Mass
Series P L1 L2
kN {kgf} kN {kgf} R W h h H1 kg/m

RF03075R-NB 2.45 {250} 0.54 { 55} 75 31.8 16.1 22 35 20 18 20 3.0


RF05100R-NB 4.90 {500} 1.03 {105} 100 40 22 32 47 26 25 28.5 5.8
RF10150R-NB 7.85 {800} 1.77 {180} 150 50.8 30 38.1 61 35 33 36 8.7
Accessories
Related Products &

RF12200R-NB 9.81 {1000} 2.50 {255} 200 65 37.1 44.5 71 40 40.5 43 13.0
RF17200R-NB 12.7 {1300} 4.02 {410} 200 80 51.4 50.8 85 51 51.5 58 21.5
RF26250R-NB 19.6 {2000} 5.30 {540} 250 100 57.2 63.5 105 64 55.5 61 28.5
RF36300R-NB 24.5 {2500} 7.45 {760} 300 125 66.7 76.2 125 75 68 78 41.5

Load Mass Per Attachment


Size, Roller Type, Pitch Attachment
kg
Series P
S C X K N T O A2 K2
RF03075R-NB 75 20 30 46 30 55 3.2 10 0.05 0.10
Selection and Handling

RF05100R-NB 100 22 35 47 40 65 4.5 10 0.08 0.16


RF10150R-NB 150 28 50 67 60 90 6.3 12 0.20 0.40
RF12200R-NB 200 38 60 79 80 120 7.9 15 0.45 0.90
RF17200R-NB 200 45 75 100 80 120 9.5 15 0.66 1.32
RF26250R-NB 250 55 80 108 125 170 9.5 15 1.07 2.14
RF36300R-NB 300 70 100 135* 150* 220* 12.7 19 1.8 3.6
Note: 1. Attachment dimensions marked with * differ from the attachment dimensions of RF Conveyor Chain.
2. Roller allowable load values given are for lubricated chain.
3. The above dimensions are nominal dimensions and may differ from actual dimensions.

103
Overview
Bearing Bush Conveyor Chain Selection
1. R roller rotational coefficient of friction: 0.21 Wear Elongation Performance Comparison

Corrosion Resistant
General Use/Heavy Duty/
2. Chain speed: max. 30m/min
3. Operating temperature: -10℃ to 60℃

Wear Elongation
Tsubaki
4. Needles in the bearing area may fall out when pin is extracted during chain Conveyor Chain

connection or other operations. Follow handling instructions carefully.


◆ The basic three dimensions (chain pitch, R roller diameter, inner link inner width)
are the same as standard conveyor chain. Tsubaki
◆ Space between pin and bush have already been lubricated. Bearing Bush Chain
◆ Plates are nickel plated.
◆ Not for use in dusty environments. Operating Time
◆ Consult a Tsubaki representative for specifications with a simple seal along the needle area.

Industry Specific Products


Sprockets for Bearing Bush Conveyor Chain
Sprocket teeth are precision machined to maximize performance of the ◆ Sprocket Hole Processing

Special
chain. Teeth are machined for minimum clearance with the roller. Tsubaki will process shaft holes and keyways
upon request. Please include the following
information in your request.
BW Type BW1 Type
1.Shaft hole diameter and clearance:
L L Hole dimensions and processing precision.
I I 2.Keyway dimensions:
New JIS (JISB1901-1976) or old JIS (JISB1901-
1959) parallel or tapered keys, processing clearance

Wear Resistant/Heavy Load


(normal or precise).
3.Used parallel in strands:
Do
Do

DH

Specify number of strands for parallel use.


DP
DP

DH
d

4.Standard processing specifications for Bearing Bush


Conveyor Chain sprockets are H7 holes and new JIS
key. Customers wishing to perform their own hole
T T processing should use the sprocket outer
circumference as a base.

Pitch Outer Tooth Shaft Diameter d Hub Hub Center Distance Approx.
Size, Roller Type, No. of
Series Diameter Diameter Width Diameter Length to Shaft Mass Material
Series Teeth Pilot Hole Max.
Dp Do T DH L I kg
RF03075R-NB 8 196.0 209 18 55 83 62 56 4.8
RF03075R-NB 10 BW 242.7 259 11.9 18 60 93 67 61 7.1
RF03075R-NB 12 289.8 308 18 60 93 67 61 9.0

Special Attachment
RF05100R-NB 8 261.3 272 28 75 107 86 77 12.0
RF05100R-NB 10 BW 323.6 340 18.0 33 80 117 94 85 17.4
RF05100R-NB 12 386.4 405 33 85 127 104 95 24.4
RF10150R-NB 8 392.0 408 38 100 147 123 112 33.2
RF10150R-NB 10 BW 485.4 506 22 38 110 157 133 122 47.6
RF10150R-NB 12 579.6 601 38 115 167 144 133 65.2
RF12200R-NB 8 522.6 551 60 120 177 150 125 67.4 Machine
RF12200R-NB 10 BW1 647.2 682 28 65 130 187 160 135 96.6 structural
RF12200R-NB 12 772.7 810 75 145 207 180 155 136.9 carbon steel
RF17200R-NB 8 522.6 562 75 145 207 180 148 98.1
RF17200R-NB 10 BW1 647.2 691 40 75 145 207 180 148 134.0
RF17200R-NB 12 772.7 821 80 160 227 200 168 190.1
Accessories
Related Products &

RF26250R-NB 8 653.3 703 80 160 227 200 164 159.7


RF26250R-NB 10 BW1 809.0 864 45 85 175 247 240 204 244.1
RF26250R-NB 12 965.9 1026 85 175 247 240 204 321.4
RF36300R-NB 8 783.9 853 95 190 267 240 198 276.2
RF36300R-NB 10 BW1 970.8 1046 55 95 190 267 270 228 398.9
RF36300R-NB 12 1159.1 1234 100 210 297 260 218 550.8
Note: 1. Tsubaki also manufactures other sprockets with hardened tooth tips besides those listed here.
2. Sprockets with a mass over 30kg may be drilled with a hanging hole near the teeth.
3. The above dimensions are nominal dimensions and may differ from actual dimensions.

Ordering Bearing Bush Conveyor Chain (Made to Order)


Selection and Handling

Model Numbering Example Ordering Example

RF05100R-NB-1LA2+400L-PR Chain Size: RF05 Pitch: 100mm Roller Type: R Roller


Series: Bearing Bush Conveyor Chain (NB)
End Link Attachment Spacing/Type: A2 every link
No. of Links Quantity: 400 links
Size
Attachment Type
Roller Type
(For R rollers only) Attachment Spacing Chain Number Quantity Unit
Series NB: Bearing Bush
Conveyor Chain
RF05100R-NB-1LA2+400L-PR 1 H

Note: Specify the model number and contact a Tsubaki representative for a quote.
104
Overview

Automotive Industry
Chain
Industry Specific Products No.
p.19 p.17 p.152

Double Plus Conveyor Chain Roller Type: VR

1. Conveying
Corrosion Resistant
General Use/Heavy Duty/

The frictional force between the large and small diameter rollers
cause them to rotate in unison, and the difference in the roller
diameters allow for items to be conveyed at 2.3 times the
speed of the base chain.
2. Accumulating
As there is a braking force acting on the large diameter
roller, slip occurs between the large and small diameter
rollers, allowing for free flow conveyance.
3. Energy Savings/Lower Costs
The small coefficient of friction means low required
energy, reducing necessary chain size and costs.
Industry Specific Products

4. Longer Life
Chain speed is 1/2.3 with a large roller allowable load, giving the
chain over twice the life of standard chains. (Compared to Top
T

W2
T
Roller Chain.)
Special

L1

D
5. Stable Running
L1+L2

W1
W
The height from rail to conveyed goods is low, allowing
L2

for stable running.


R
W2
T
T

R1
◆ Cannot use standard sprockets.
Use Double Plus Conveyor Chain
Sprockets. Contact a Tsubaki
Wear Resistant/Heavy Load

representative for more information.


B

P P

G
Rail Gauge

Roller Width Plate Pin Max. Allowable Roller Allowable Approx.


Size and Pitch
Width B G Load Load Mass
Roller Type P
R1 R W1 W2 W H L1+L2 L1 L2 kN{kgf} kN{kgf/each} (kg/m)

RF03075VR 75 4.7
Special Attachment

42.0 31.8 12 8.5 30 22 51.5 24.5 27 36.9 14.5 4.20 {430} 1.27 {130}
RF03100VR 100 4
RF05100VR 100 8
RF05125VR 125 53.0 40.0 16 11 39 32 70.5 33.5 37 46.5 18.5 9.80{1000} 2.35 {240} 7
RF05150VR 150 6
RF10125VR 125 14
67.0 50.8 20 14 54 38.1 93 45 48 58.9 25 17.6 {1790} 3.43 {350}
RF10150VR 150 12
RF6205VR 152.4 18
75.5 57.2 22 16 62 44.5 108.5 53 55.5 66.3 28 26.6 {2710} 4.90 {500}
RF12200VR 200 15
RF17200VR 200 86.0 65.0 25 18 69 50.8 127 60.5 66.5 75.5 31 35.0 {3570} 6.08 {620} 20
Accessories
Related Products &

Note: Contact a Tsubaki representative regarding delivery. The above dimensions are nominal dimensions and may differ from actual dimensions.

Ordering Double Plus Conveyor Chain (Made to Order)


Model Numbering Example Ordering Example
RF05100VR+400L-PR Size: RF05 Pitch: 100mm
Roller Type: Double Plus Conveyor Chain
End Link
Quantity: 400 links
Selection and Handling

Size No. of Links


Roller Type
Chain Number Quantity Unit
VR: Double Plus Conveyor Chain
RF05100VR+400L-PR 1 H

Note: Specify the model number and contact a Tsubaki representative for a quote.

105
Overview
Chain
No.
p.19 p.30– p.17 p.152

Outboard Roller Conveyor Chain (Free Flow Conveyance) Attachment Type: SR

This chain features an outboard roller on the S roller of a base

Corrosion Resistant
General Use/Heavy Duty/
conveyor chain. The sprocket engages the center S rollers,
while the outboard rollers handle running. Tsubaki can
manufacture outboard rollers for any chain series.
Applications
1. For special attachments to the plate. (Fig. 1)
2. For when supporting loads on the center S roller is difficult.
3. For when having a guide on the chain's return side is difficult.
4. For giving double speed and accumulation capabilities to R
roller outboard rollers. (Fig. 2)

Industry Specific Products


Outboard Roller F Type Outboard Roller R Type Fig.1 With
With Special Special
Attachment Attachment
(Fig. 1) Chain Guide
With Special Attachment (Fig. 1)
Method
G
G

Special
T
T W T

T W
Z
K
K
Z

φR φR Rail Gauge
G

A
G

A
With Double Plus/Accumulation (Fig. 2)
B Fig.2 Double Plus/Accumulation
With Double Plus/Accumulation (Fig. 2)
Double Plus Accumulation
Double Plus Accumulation
H

Wear Resistant/Heavy Load


P P P P

Outboard Roller R Additional Outboard Roller Allowable


Outboard Roller F Type Mass of Load
Roller Inner Link Plate Total Type
Size and Pitch Outboard (both sides) kN{kgf}
Dia. Inner Width Height Width
Roller Type P Rollers Outboard Outboard
R W H K
A B G Z A G Z (both sides) Rollers Rollers
kg Non-heat Treated Hardened
RF03075S 75
15.9 16.1 22 76 31.8 42 12 38 31.8 15.5 31 0.3 0.69 {70} 1.08{110}
RF03100S 100
RF430S 101.6 20.1 22.6 25.4 104 38.1 50 15 56.5 38.1 20 46.5 0.5 0.98{100} 1.57{160}
RF05075S 75
RF05100S 100
22.2 22 32 102 40 50 14 55 40 19 45 0.5 1.17{120} 1.96{200}

Special Attachment
RF05125S 125
RF05150S 150
RF450S 101.6 22.2 27 28.6 130 44.5 55 20 70.5 44.5 26 58.5 0.7 1.67{170} 2.35{240}
RF10100S 100
RF10125S 125 29 30 38.1 136 50.8 65 20 73 50.8 26 61 1.0 1.96{200} 3.24{330}
RF10150S 150
RF6205S 152.4 34.9 37.1 44.5 167 57.2 70 25 90.5 57.2 32 76.5 1.3 2.75{280} 4.61{470}
RF12200S 200
34.9 37.1 44.5 167 65 80 24 92.5 65 32 76.5 1.8 2.75{280} 4.61{470}
RF12250S 250
RF17200S 200
RF17250S 250 40.1 51.4 50.8 189 65 80 24 112.5 65 32 96.5 1.8 3.14{320} 5.30{540}
RF17300S 300
Accessories
Related Products &

RF26200S 200
RF26250S 250 44.5 57.2 63.5 230 80 100 34 124.5 80 44 104.5 3.8 4.90{500} 8.43{860}
RF26300S 300
RF36250S 250
RF36300S 300 50.8 66.7 76.2 268 100 125 38 150.5 100 50 126.5 6.9 6.57{670} 11.1{1130}
RF36450S 450
Note: 1. Outboard rollers allowable load values indicated are under lubricated conditions.
2. Basic chain specifications are the same as RF Conveyor Chain.
3. The above dimensions are nominal dimensions and may differ from actual dimensions.

Ordering Outboard Roller Conveyor Chain (Made to Order) Please indicate the following when ordering:
Selection and Handling

1. Chain size and base specifications


2. Outboard roller specifications (hardened/
Model Numbering Example Ordering Example unhardened)
3. Outboard roller attachment spacing

RF03075S-DT-1LSRFH+400L-PR Chain Size: RF17 Pitch: 200mm Roller Type: S Roller


End Link Series: AT Series Attachment Spacing: Every link
No. of Links Outboard Roller Type: Hardened F Type Outboard Roller
Size
Outboard Roller Type Quantity: 400 links
Roller Type SRFN: Outboard Roller Non-heat Treated F Type
Series
SRFH: Outboard Roller Hardened F Type Chain Number Quantity Unit
SRRN: Outboard Roller Non-heat Treated R Type
Attachment Spacing SRRH: Outboard Roller Hardened R Type RF17200S-AT-1LSRFH+400L-PR 1 H

Note: Specify the model number and contact a Tsubaki representative for a quote.

106
Overview

Automotive Industry
Chain
Industry Specific Products No.
p.19 p.17 p.152

Top Roller Conveyor Chain (Free Flow Conveyance) Attachment Type: TR

Fig. 1 Conveyed item stopped on conveyor


Corrosion Resistant
General Use/Heavy Duty/

Fig. 2 Alleviates shock impact during transfer


Top rollers are attached to a base conveyor chain between Conveyed item
pitches, allowing for direct support of conveyed items.
Tsubaki can manufacture top rollers for any chain series.
Industry Specific Products

◆ Tsubaki can manufacture engineering plastic and bearing roller top rollers.
◆ We can also manufacture attachments to prevent toppling. (Fig. 3)
◆ Standard sprockets cannot be used as their teeth contact the top rollers.
Use only top roller sprockets.
Special

Applications
1. Chain can be run continuously, and conveyed items can be Fig. 3 Example of attachment to prevent toppling
accumulated or temporarily stopped on top of the conveyor
through the use of dogs. (Fig 1)
2. Conveying and stopping can be performed simultaneously on
top of the same chain. (Fig. 1)
Wear Resistant/Heavy Load

3. Alleviates shock impact during operation. (Fig. 2)

(RF05–RF12) (RF17)
(RF05∼RF12) (RF17)

T
T

L1
L1

T W
T W

E1
E1

E
E

L2
L2

R1 R R1 R
S

B
S

H
H

P P P P
Special Attachment

Inner Top Roller Allowable Load


Roller Pin Top Roller Chain Additional
Link Plate kN{kgf/each}
Size and Pitch Approx. Mass per
Roller Type P Contact Inner Height S B
Mass Top Roller
Dia. Non-heat
Width Width H L1 L2 R1 E1 kg/m kg Hardened
R W Treated
E
*RF03075R-TR 75 PL:20 2.7
31.8 15.5 16.1 22 18 20 23.1 40 59 0.18 0.34 {35} 0.59 {60}
*RF03100R-TR 100 RL:13 2.3
RF05100R-TR 100 5.0
40 19 22 32 25 28.5 30 40 19 70 0.26 0.64 {65} 1.03{105}
RF05150R-TR 150 4.1
Accessories
Related Products &

RF08150R-TR 150 44.5 24 27 28.6 31 34.5 30 40 23 72.2 5.5 0.35 0.78 {80} 1.27{130}
RF10150R-TR 150 50.8 27 30 38.1 33 36 30 50.8 27 80.8 7.9 0.56 1.13{115} 1.91{195}
RF6205R-TR 152.4 57.2 32 37.1 44.5 40.5 43 37.8 57.2 32 95 12.1 0.91 1.47{150} 2.50{255}
RF12200R-TR 200 65 32 37.1 44.5 40.5 43 45 65 32 110 11.4 1.15 1.47{150} 2.50{255}
RF17200R-TR 200 80 44 51.4 50.8 51.5 58 65 80 44 145 19 2.58 2.45{250} 4.12{420}
Note: 1. Sizes marked with * have flat plates. E1 dimensions are PL: 20 (width of roller attached to outer link), PL: 13 (width of roller attached to inner link).
2. Top roller allowable load shows values under lubricated conditions.
3. MoS2 grease is applied between top roller and top roller pin when shipped.
4. The above dimensions are nominal dimensions and may differ from actual dimensions.
Selection and Handling

Ordering Top Roller Conveyor Chain (Made to Order) Please indicate the following when ordering:
1. Chain size and base specifications
2. Top roller specifications (hardened/unhardened)
Model Numbering Example Ordering Example 3. Top roller attachment spacing

RF17200R-AT-2LTRH+400L-PR Size: RF17 Pitch: 200mm Roller Type: R Roller


End Link Series: AT Series
Size No. of Links
Attachment Spacing: Every 2nd link
Roller Type
Attachment Type: Hardened Top Roller Quantity: 400 links
Top Roller Type
(R roller only) TRN: Top Roller Non-heat Treated Chain Number Quantity Unit
Series TRH: Top Roller Hardened
Attachment Spacing RF17200R-AT-2LTRH+400L-PR 1 H

Note: Specify the model number and contact a Tsubaki representative for a quote.
107
Overview
Chain
No.
p.19 p.36– p.17 p.152

Conveyor Chain for Shower Testers and Final Inspection Lines Roller Type: WDR/WDF

Long-life chain that uses a special plastic on the inner

Corrosion Resistant
General Use/Heavy Duty/
circumference of the rollers, enabling operation without
lubrication both under water showers or in the dry state.
Allows combining a shower tester line and inspection line into a
single unit, as well as providing a countermeasure against
corrosion and wear in the final inspection line.

◎ : Excellent  ○ : Can be used  

Industry Specific Products


Features △ : Can be used under certain conditions  × : Cannot be used

Roller type Bearing Roller Conveyor Chain Reference: RT Series


WDR/WDF Lube-free/water resistant series Standard series (base chain)

Special
Shower tester ○ ◎ × △
△ ◎ △
Inspection line ◎
(Requires water lubrication) (Not exposed to water) (Requires lubrication)
Rolling friction coefficient 0.12 0.03 0.03 0.15
Capable of wet and dry Optimal for shower Not suitable for applications SUS corrosion resistant
Note
usage without lubrication tester applications with exposure to water chain

Wear Resistant/Heavy Load


WDR Roller WDF Roller
Center of sprocket

Ø Ø
Center of chain Ø

Special Attachment
R Roller Inner Pin Approx. Mass Roller
R Roller F Roller Link Plate kg/m Allowable
Pitch
Size Roller Type Contact Flange Contact Off- Inner Height Load
P Dia. Dia. L1+L2 L1 L2 R F
Width Dia. Width center Z Width H kN{kgf/
R R W Roller Roller each}
E F E e
RF10125 125 8.7 9.0
0.98
RF10150 WDR/WDF 150 50.8 27 50.8 65 20 3 7 30.0 38.1 69 33 36 8.0 8.3
{100}
RF10200 200 6.8 7.1
RF12200 200 11.6 12.1
1.47
RF12250 WDR/WDF 250 65 32 65 80 24 4 8 37.1 44.5 83.5 40.5 43 10.5 10.8
{150}
Accessories
Related Products &

RF12300 300 9.6 9.9


RF17250 250 17 18 2.45
WDR/WDF 80 44 80 100 34 5 12 51.4 50.8 109.5 51.5 58
RF17300 300 16 16 {250}
RF26250 250 26 27 3.19
WDR/WDF 100 50 100 125 38 6 13 57.2 63.5 116.5 55.5 61
RF26300 300 23 24 {325}

Note: 1. The base chain can be selected from RT, GS, or other chain series. Refer to the base chain’s strength for maximum allowable load.
2. We can also manufacture chain with outboard rollers. Contact a Tsubaki representative for details.
3. Plate width, pin length, and attachment dimensions are the same as RF conveyor chain.
The above dimensions are nominal dimensions and may differ from actual dimensions.
Selection and Handling

Ordering Conveyor Chain for Shower Testers and Final Inspection Lines (Made to Order)
Model Numbering Example Ordering Example
RF12200WDF-GS-1L A2+400L-PR Size: RF12 Pitch: 200mm Roller Type: WDF Roller
Series: GS Series
End Link
Size Attachment Spacing/Type: A2 every link
No. of Links
Roller Type
Quantity: 400 links x 2 strands in parallel
Attachment Type
Series Attachment Spacing Chain Number Quantity Unit

RF12200WDF-GS-1LA2+400L-PR 2 H

Note: Specify the model number and contact a Tsubaki representative for a quote.
108
Overview
Function Specific Products

Function Specific Products


Corrosion Resistant
General Use/Heavy Duty/

We’ve changed the model numbering of large size conveyor


chains. Using a combination of codes, a chain can be identified
without having to specify its configuration.

Model Numbering Example


Special

RF12200 BR - AT - 1L A2 + 200L - PR - H
① ② ③ ④ ⑤ ⑥ ⑦ ⑧
Function Specific Products
Wear Resistant/Heavy Duty

Code See page

Metric sizes are RF03 and above.


① Size Product pages
Inch sizes are RF430 and above.
Special Attachment

Standard roller types: R, F, S, M, N

BR/BF : Standard Bearing Roller Conveyor Chain


② Roller type DBR/DBF : Anti-Dust Bearing Roller Conveyor Chain P12
EBR/EBF : Standard Lube-Free Bearing Roller Conveyor Chain
WEBR/WEBF : Water Resistant Lube-Free Bearing Roller Conveyor Chain
AEBR/AEBF : Completely Lube-Free Bearing Roller Conveyor Chain

DT/AT/GS/SS : Basic Models


CT/BT : Countermeasure against wear elongation
Accessories
Related Products &

MT/VT : Countermeasure against corrosion and wear elongation


P126
③ Series RT/YT : Countermeasure against corrosion, wear elongation, and bush- 
      roller corrosion wear
DB : Shoulder Bush Conveyor Chain P125
Enter base chain series in the .

Installed on the number of links you specify, such as “each link (1L)”.
④ Attachment spacing P16
There are restrictions due to the shape of the attachment.
Selection and Handling

⑤ Attachment type Several attachment types are available, including standard A, K, or G types. P14

⑥ Number of links Specify the number of links. (Maximum 99,999 links)

⑦ End link Standard end link configuration is PR. P20

Select an option according to your chain configuration.


⑧ Option P20
OK to leave blank if you require no options.

109
Overview
Tsubaki conveyor chain functions can be designed to match usage conditions.

Corrosion Resistant
General Use/Heavy Duty/
We offer material combinations and specifications
to solve customer challenges.

Bearing Roller Conveyor Chain Ordering Example


① Size RF03100(RF03 pitch 100 mm)
② Roller type Bearing roller: R roller
③ Series AT Series
④ Attachment spacing Attachment on every link

Special
⑤ Attachment type A2 (horizontal attachment; plate with two bolt holes, on one side)
⑥ Number of links 400 links (two strands of 200-link chain)
⑦ End link Outer link (temporary assembly)–inner link
⑧ Option Half assembled in mirror image
⑨ Quantity Two strands of 200-link chain

Function Specific Products


Wear Resistant/Heavy Duty
How to Order
Model Number Quantity

RF03100BR−AT−1LA2+200L−PR−H 2H
REFERENCE: Previous ordering method
Model Number Quantity Configuration Specification

RF03100BR−AT−1LA2 400 links 200 links × 2 strands, both ends PL-

Special Attachment
RL, half assembled in mirror image

Shoulder Bush Conveyor Chain Ordering Example


① Size RF010150(RF10 pitch 150 mm)
② Roller type F roller
③ Series Shoulder bush conveyor chain (DTA Series base chain)
④ Attachment spacing Attachment on every link
⑤ Attachment type
Accessories
Related Products &
A2 (horizontal attachment; plate with two bolt holes, on one side)
⑥ Number of links 400 links (two strands of 200-link chain)
⑦ End link Outer link (temporary assembly)–inner link

⑨ Quantity Two strands of 200-link chain

How to Order
Model Number Quantity
Selection and Handling

RF10150F−DBDTA−1LA2+200L−PR 2H
REFERENCE: Previous ordering method
Model Number Quantity Configuration Specification

RF10150F−DB−DTA−1LA2 400 links 200 links × 2 strands,


both ends PL-RL

110
Overview
Function Specific Products
Heavy Loads

Bearing Roller Conveyor Chain


Corrosion Resistant
General Use/Heavy Duty/

Tsubaki's Bearing Roller Conveyor Chain, with its unique


cylindrical bearings within the rollers, is able to provide
the high efficiency, reduced costs, suppression of stick-
slip phenomenon, and longer roller/rail life that existing
chains cannot.

◆ Functions and Benefits of Bearing Rollers


Bearing Roller Functions Bearing Roller Benefits
Standard conveyor chain Bearing roller
conveyor chain 1. Reduces chain running 1. Reduces chain tension and
Special

resistance (1/3 of standard required motor capacity


conveyor chain) 2. Prevents stick-slip
2. Greatly increases roller phenomenon during long-
allowable load length/low-speed conveyance
3. Reduces rail wear and stops
poor roller rotation
4. Increases wear life (bush-roller)
Function Specific Products

5. Reduces CO2 output


Wear Resistant/Heavy Duty

Stick Bearing
-slip! rotate

◆ Cost Comparison with Standard Conveyor Chains


Selection Example

1000mm Conveyor length : 50 m


Chain speed : 10 m/min
Chain pitch : 250 mm
Conveyed material : 2,000 kgf x 40 pcs
Special Attachment

No. of strands : 2
Chain configuration : F roller A2 attachment

50m

When selecting using the conditions above


For New Installations When Replacing Existing Installations
Standard conveyor chain Bearing roller conveyor chain Standard conveyor chain Bearing roller conveyor chain

Chain tensile strength Chain tensile strength


Accessories
Related Products &

RF26250F 2Chain RF26250F RF26250BF


No change in size
sizes down
size
RF12250BF Chain size

0.08 1/3 0.03


Coefficient of friction
0.08 1/3 0.03
(when lubed)

(when lubed) Coefficient of friction


31.4 kN{3200 kgf} 1/3 11.8 kN{1200 kgf}
Chain tensile strength

31.4 kN{3200 kgf} 1/3 11.8 kN{1200 kgf} 1/2.5


Chain tensile strength 13.5 kW 5.1 kW
Selection and Handling

Motor capacity

13.5 kW 1/2.5 5.1 kW


Replacement
1/3 less
Motor capacity 1 costs
Wear life
More
than 3x

Greatly increases chain life,


Smaller chain design,
allowing for less conveyor
energy savings
maintenance work and lower costs

111
Overview
Chain
No.
p.19 p.30 p.17 p.152

■ Specification Details
Standard Completely Water Resistant
Standard Specs Anti-Dust Specs
Lube-Free Specs Lube-Free Specs Lube-Free Specs

Corrosion Resistant
General Use/Heavy Duty/
Roller Type BR BF DBR DBF EBR EBF AEBR AEBF WEBR WEBF

Dust may be present Room temperature,


Room temperature, Room temperature, Room temperature,
Operating (cannot be used when in contact with water
away from water away from water away from water
Environment chain will be buried in (cannot be used in dusty
and dust and dust and dust
dust) environments)
Can be used without Packaged and shipped Packaged and shipped
Roller Lubrication Requires regular lube Requires regular lube lubricating between lubed, no further lubing lubed, no further lubing
bush and roller necessary necessary

Operating –20 to 80
Temperature Range (can be manufactured to –10 to 80 –20 to 50 –20 to 50 0 to 50
°C withstand up to 150°C)

RF03 1.96kN { 200kgf} − − 1.96kN { 200kgf} − − 1.37kN { 140kgf}


RF05 3.04kN { 310kgf} − − 3.04kN { 310kgf} 3.04kN { 310kgf} 2.13kN { 220kgf}

Special
RF08 4.12kN { 420kgf} − − 4.12kN { 420kgf} 4.12kN { 420kgf} 2.88kN { 290kgf}
R Roller

RF10 5.49kN { 560kgf} 5.49kN { 560kgf} 5.49kN { 560kgf} 5.49kN { 560kgf} 3.84kN { 390kgf}
RF12 8.34kN { 850kgf} 8.34kN { 850kgf} 8.34kN { 850kgf} 8.34kN { 850kgf} 5.84kN { 600kgf}
RF17 14.1 kN {1440kgf} 14.1 kN {1440kgf} 14.1 kN {1440kgf} 14.1 kN {1440kgf} 9.87kN {1010kgf}
Roller Allowable Load

RF26 19.6 kN {2000kgf} 19.6 kN {2000kgf} 19.6 kN {2000kgf} 19.6 kN {2000kgf} 13.7 kN {1400kgf}
RF36 27.5 kN {2800kgf} 27.5 kN {2800kgf} 27.5 kN {2800kgf} 27.5 kN {2800kgf} 19.3 kN {1970kgf}

Function Specific Products


Size

Wear Resistant/Heavy Duty


RF03 1.27kN { 130kgf} − − 1.27kN { 130kgf} − − 0.89kN { 90kgf}
RF05 1.96kN { 200kgf} − − 1.96kN { 200kgf} 1.96kN { 200kgf} 1.37kN { 140kgf}
RF08 2.65kN { 270kgf} − − 2.65kN { 270kgf} 2.65kN { 270kgf} 1.86kN { 190kgf}
F Roller

RF10 3.43kN { 350kgf} 3.43kN { 350kgf} 3.43kN { 350kgf} 3.43kN { 350kgf} 2.40kN { 240kgf}
RF12 5.49kN { 560kgf} 5.49kN { 560kgf} 5.49kN { 560kgf} 5.49kN { 560kgf} 3.84kN { 390kgf}
RF17 9.81kN {1000kgf} 9.81kN {1000kgf} 9.81kN {1000kgf} 9.81kN {1000kgf} 6.87kN { 700kgf}
RF26 13.7 kN {1400kgf} 13.7 kN {1400kgf} 13.7 kN {1400kgf} 13.7 kN {1400kgf} 9.59kN { 980kgf}
RF36 18.6 kN {1900kgf} 18.6 kN {1900kgf} 18.6 kN {1900kgf} 18.6 kN {1900kgf} 13.0 kN {1330kgf}
Coefficient of Roller
0.03 0.05* 0.03 0.03 0.03
Rotation Friction

Special Attachment
6 15m/min 15m/min − − −
Chain Sprocket 8 25m/min 25m/min 15m/min 15m/min 15m/min
Allowable No. of
Speed Teeth 10 30m/min 30m/min 20m/min 20m/min 20m/min
12 30m/min 30m/min 25m/min 25m/min 25m/min

*As Anti-Dust Specs are designed for use in dusty environments, their coefficient of friction is slightly higher.

◆ Allowable Load for Standard A Attachments


Allowable vertical load for A type attachments is as per pgs.167 and 168. Where the load works with the roller,
Accessories
Related Products &

allowable roller load should be compared to that of the attachment, and the smaller value used.
If the maximum allowable load of the attachment is insufficient to meet requirements, Tsubaki can also
manufacture attachments with reinforcing ribs (for example, A2R).
Note: Values for K Attachments are double those of A Attachments.
Selection and Handling

112
Overview
Function Specific Products
Heavy Loads

Bearing Roller Conveyor Chain Standard Series Roller Type: BR/BF

Standard Series Bearing Roller Conveyor Chain features a


Corrosion Resistant
General Use/Heavy Duty/

unique construction of cylindrical bearings


between rollers and bushes. (Patented)
These rollers have the same dimensions as
R and F Rollers on standard RF conveyor chain.

■ Roller Cross-Sectional View ■ Construction


Special

Spacer B
Spacer A
Function Specific Products
Wear Resistant/Heavy Duty

Roller

Cylindrical bearing
Bush

Features
Special Attachment

■ In-House Test Comparison (No Additional Lubrication)

5x the life

Standard 3x the life 5x the wear life of DT


Bush–Roller Wear Life

Conveyor Chain
DT Series
Standard Series and 3x the wear
Conveyor Chain
AT Series Standard Series life of AT Series without
Accessories
Related Products &

Bearing Roller
Conveyor Chain additional lubrication.

Running Time

Ordering Standard Series Bearing Roller Conveyor Chain


Selection and Handling

Model Numbering Example Ordering Example


RF03075 BR-DT-1L A2+400L-PR Size: RF03 Pitch: 75mm Roller Type: BR Roller
End Link
Series: DT Series Attachment Spacing/Type: A2 every link
No. of Links
Quantity: 400 links
Size Attachment Type
Roller Type Attachment Spacing
BR: Standard Series R roller Series
Chain Number Quantity Unit
BR: Standard Series F roller  DT: DT Series
 AT: AT Series
RF03075BR-DT-1LA2+400L-PR 1 H

113
Overview
Chain
No.
p.19 p.30 p.17 p.152

L1
L1+L2

W
BR Roller

E
L2
φR

Corrosion Resistant
General Use/Heavy Duty/
P P

Inner Link Pin R Roller Roller Max. Allowable Load


Approx.
Pitch Inner Contact Allowable
Size Diameter Mass DT Series AT Series
P Width L1+L2 L1 L2 Width Load
R kg/m kN{kgf} kN{kgf}
W E kN{kgf}/pc
RF03075 75 2.8
16.1 38.0 18.0 20.0 31.8 14.0 1.96{200} 4.20 {430} 7.85{800}
RF03100 100 2.4
RF05100 100 5.2
RF05125 125 22.0 53.5 25.0 28.5 40.0 19.0 3.04{310} 4.5 9.80{1000} 14.7{1500}
RF05150 150 4.2
RF08125 125 5.9
27.0 65.5 31.0 34.5 44.5 24.0 4.12{420} 11.2 {1140} 14.7{1500}
RF08150 150 5.6
RF10100 100 10.0

Special
RF10125 125 30.0 69.0 33.0 36.0 50.8 26.0 5.49{560} 8.7 17.6 {1790} 23.5{2400}
RF10150 150 8.0
RF12200 200 11.6
37.1 83.5 40.5 43.0 65.0 32.0 8.34{850} 26.6 {2710} 36.3{3700}
RF12250 250 10.4
RF17200 200 20.0
RF17250 250 51.4 109.5 51.5 58.0 80.0 44.0 14.1{1440} 17.0 35.0 {3570} 54.9{5600}
RF17300 300 16.0

Function Specific Products


Wear Resistant/Heavy Duty
RF26250 250 26.0
RF26300 300 57.2 116.5 55.5 61.0 100.0 50.0 19.6{2000} 23.0 44.9 {4570} 72.6{7400}
RF26450 450 19.0
RF36300 300 40.0
RF36450 450 66.7 146.0 68.0 78.0 125.0 56.0 27.5{2800} 32.0 68.0 {6930} 97.1{9900}
RF36600 600 28.0
Note: 1. Contact a Tsubaki representative for inch pitch size.
2. The above dimensions are nominal dimensions and may differ from actual dimensions.

Sprocket center
1
2

Special Attachment
L
L 1+L

BF Roller
W
E

e
L2

φR
P P
Chain center φF

Inner Link Pin F Roller Roller Max. Allowable Load


Approx.
Pitch Inner Flange Contact Off- Allowable
Size Diameter Mass DT Series AT Series
P Width L1+L2 L1 L2 Diameter Width Center Z Load
R kg/m kN{kgf} kN{kgf}
W F E e kN{kgf}/pc
RF03075 75 2.9
16.1 38.0 18.0 20.0 31.8 42.0 11.0 1.5 4.3 1.27{130} 4.20 {430} 7.85{800}
RF03100 100 2.5
RF05100 100 5.4
Accessories
Related Products &
RF05125 125 27.0 53.5 25.0 28.5 40.0 50.0 14.0 2.5 4.5 1.96{200} 4.6 9.80{1000} 14.7{1500}
RF05150 150 4.4
RF08125 125 6.2
37.1 65.5 31.0 34.5 44.5 55.0 18.0 2.5 6.5 2.65{270} 11.2{1140} 14.7{1500}
RF08150 150 5.8
RF10125 125 9.0
66.7 69.0 33.0 36.0 50.8 65.0 20.0 3.0 7.0 3.43{350} 17.6{1790} 23.5{2400}
RF10150 150 8.3
RF12200 200 12.1
37.1 83.5 40.5 43.0 65.0 80.0 24.0 4.0 8.0 5.49{560} 26.6{2710} 36.3{3700}
RF12250 250 10.8
RF17200 200 21.0
RF17250 250 51.4 109.5 51.5 58.0 80.0 100.0 34.0 5.0 12.0 9.81{1000} 18.0 35.0{3570} 54.9{5600}
Selection and Handling

RF17300 300 16.0


RF26250 250 27.0
RF26300 300 57.2 116.5 55.5 61.0 100.0 125.0 38.0 6.0 13.0 13.7{1400} 24.0 44.9{4570} 72.6{7400}
RF26450 450 19.0
RF36300 300 42.0
RF36450 450 66.7 146.0 68.0 78.0 125.0 150.0 42.0 7.0 14.0 18.6{1900} 33.0 68.0{6930} 97.1{9900}
RF36600 600 29.0
Note: 1. Contact a Tsubaki representative for inch pitch size.
2. The above dimensions are nominal dimensions and may differ from actual dimensions.

114
Overview
Function Specific Products
Heavy Loads

Bearing Roller Conveyor Chain Anti-Dust Series Roller Type: DBR/DBF

Anti-Dust Series Bearing Roller Conveyor Chain uses a labyrinth construction


Corrosion Resistant
General Use/Heavy Duty/

and seal to make it harder for dust and debris to infiltrate compared
to our Standard Series. (Patented)
These rollers have the same dimensions as
R and F Rollers on standard RF conveyor chain.

■ Roller Cross-Sectional View ■ Construction


Special

Seal board
Spacer
Seal
Side board
Function Specific Products
Wear Resistant/Heavy Duty

Roller

Cylindrical bearing
Bush

Features
Special Attachment

■ In-House Test Comparison (No Additional Lubrication)

3x the life

Standard Series 3x the wear life of


Bush–Roller Wear Life

Bearing Roller
Conveyor Chain
Standard Series bearing
Anti-Dust Series
Bearing Roller roller conveyor chain in
Accessories
Related Products &

Conveyor Chain
dusty environments.

Running Time

Ordering Anti-Dust Series Bearing Roller Conveyor Chain


Selection and Handling

Model Numbering Example Ordering Example


RF10150 DBR-DT-1L A2+400L-PR Size: RF10 Pitch: 150mm Roller Type: DBR Roller
End Link Series: DT Series Attachment Spacing/Type: A2 every link
No. of Links
Quantity: 400 links
Size Attachment Type
Roller Type Attachment Spacing
DBR: Anti-Dust Series R roller Series
Chain Number Quantity Unit
DBF: Anti-Dust Series F roller  DT: DT Series
 AT: AT Series
RF10150DBR-DT-1LA2+400L-PR 1 H

Note: Specify the model number and contact a Tsubaki representative for a quote.

115
Overview
Chain
No.
p.19 p.30 p.17 p.152

L1
L1+L2

Corrosion Resistant
General Use/Heavy Duty/
DBR Roller

W
E
L2
φR P P

Inner Link Pin R Roller Roller Max. Allowable Load


Approx.
Pitch Inner Contact Allowable
Size Diameter Mass DT Series AT Series
P Width L1+L2 L1 L2 Width Load
R kg/m kN{kgf} kN{kgf}
W E kN{kgf}/pc
RF10100 100 10.0
RF10125 125 30.0 69.0 33.0 36.0 50.8 26.0 5.49{560} 8.7 17.6{1790} 23.5{2400}
RF10150 150 8.0
RF12200 200 11.6
37.1 83.5 40.5 43.0 65.0 32.0 8.34{850} 26.6{2710} 36.3{3700}
RF12250 250 10.4

Special
RF17200 200 20.0
RF17250 250 51.4 109.5 51.5 58.0 80.0 44.0 14.1{1440} 17.0 35.0{3570} 54.9{5600}
RF17300 300 16.0
RF26250 250 26.0
RF26300 300 57.2 116.5 55.5 61.0 100.0 50.0 19.6{2000} 23.0 44.9{4570} 72.6{7400}
RF26450 450 19.0
RF36300 300 40.0

Function Specific Products


Wear Resistant/Heavy Duty
RF36450 450 66.7 146.0 68.0 78.0 125.0 56.0 27.5{2800} 32.0 68.0{6930} 97.1{9900}
RF36600 600 28.0
Note: 1. Chain cannot be used for conveyance in environments where it will be fully covered in dust.
2. Periodically lubricate the base chain using the grease nipple on the pin head.
3. Base chain is compatible with General Use Conveyor Chains and can use current sprockets.
4. Do not use in corrosive environments (exposed to or submersed in water, etc.).
5. The above dimensions are nominal dimensions and may differ from actual dimensions.

Sprocket center

Special Attachment
1
2

DBF Roller
L 1+L

W
E

e
L2

φR P P

Chain center φF

Inner Link Pin F Roller Roller Max. Allowable Load


Approx.
Pitch Inner Flange Contact Off- Allowable
Size Diameter Mass DT Series AT Series
P Width L1+L2 L1 L2 Diameter Width Center Z Load
R kg/m kN{kgf} kN{kgf}
W F E e kN{kgf}/pc
RF10125 125 9.0
30.0 69.0 33.0 36.0 50.8 65.0 20.0 3.0 7.0 3.43{350} 17.6{1790} 23.5{2400}
Accessories
Related Products &

RF10150 150 8.3


RF12200 200 12.1
37.1 83.5 40.5 43.0 65.0 80.0 24.0 4.0 8.0 5.49{560} 26.6{2710} 36.3{3700}
RF12250 250 10.8
RF17200 200 21.0
RF17250 250 51.4 109.5 51.5 58.0 80.0 100.0 34.0 5.0 12.0 9.81{1000} 18.0 35.0{3570} 54.9{5600}
RF17300 300 16.0
RF26250 250 27.0
RF26300 300 57.2 116.5 55.5 61.0 100.0 125.0 38.0 6.0 13.0 13.7{1400} 24.0 44.9{4570} 72.6{7400}
RF26450 450 19.0
Selection and Handling

RF36300 300 42.0


RF36450 450 66.7 146.0 68.0 78.0 125.0 150.0 42.0 7.0 14.0 18.6{1900} 33.0 68.0{6930} 97.1{9900}
RF36600 600 29.0
Note: 1. Chain cannot be used for conveyance in environments where it will be fully covered in dust.
2. Periodically lubricate the base chain using the grease nipple on the pin head.
3. Base chain is compatible with General Use Conveyor Chains and can use current sprockets.
4. Do not use in corrosive environments (exposed to or submersed in water, etc.).
5. The above dimensions are nominal dimensions and may differ from actual dimensions.

116
Overview
Function Specific Products
Heavy Loads

Bearing Roller Conveyor Chain Lube-Free Series (Standard Specs) Roller Type: EBR/EBF

Lube-Free Series (Standard) Bearing Roller Conveyor Chain uses special


Corrosion Resistant
General Use/Heavy Duty/

cylindrical bearings with self-lubricating functions between


the bushes and rollers. The rollers can be used
without additional lubrication.
These rollers have the same dimensions as
R and F Rollers on standard RF conveyor chain.
Note: Lubrication is required
between the pins and bushes.

■ Roller Cross-Sectional View ■ Construction


Special

Spacer B
Spacer A

Special
cylindrical
Function Specific Products

bearing
Wear Resistant/Heavy Duty

Roller

Bush

Features
Special Attachment

■ In-House Test Comparison (No Additional Lubrication)

5x the life 5x the wear life of AT


2x the life Series standard conveyor
Standard
Bush–Roller Wear Life

Conveyor Chain
AT Series
Standard Series
Bearing Roller
chain and 2x the wear
Conveyor Chain
Lube-Free life of Standard Series
Bearing Roller
bearing roller conveyor
Accessories
Related Products &

Conveyor Chain
(std.)
chain without additional
lubrication.
Running Time

Ordering Lube-Free Series (Standard) Bearing Roller Conveyor Chain


Selection and Handling

Model Numbering Example Ordering Example


RF03075 EBR-DT-1L A2+400L−PR Size: RF03 Pitch: 75mm Roller Type: EBR Roller
No. of Links End Link
Series: DT Series Attachment Spacing/Type: A2 every link
Quantity: 400 links
Size Attachment Type
Roller Type Attachment Spacing
EBR: Lube-Free Series (Standard) R roller Series
Chain Number Quantity Unit
EBF: Lube-Free Series (Standard) F roller  DT: DT Series
 AT: AT Series
RF03075EBR-DT-1LA2+400L-PR 1 H

117
Overview
Chain
No.
p.19 p.30 p.17 p.152

L1
L1+L2

W
EBR Roller

E
L2
φR

Corrosion Resistant
General Use/Heavy Duty/
P P

Inner Link Pin R Roller Roller Max. Allowable Load


Approx.
Pitch Inner Contact Allowable
Size Diameter Mass DT Series AT Series
P Width L1+L2 L1 L2 Width Load
R kg/m kN{kgf} kN{kgf}
W E kN{kgf}/pc
RF03075 75 2.8
16.1 38.0 18.0 20.0 31.8 14.0 1.96{200} 2.94{300} 5.50{560}
RF03100 100 2.4
RF05100 100 5.2
RF05125 125 22.0 53.5 25.0 28.5 40.0 19.0 3.04{310} 4.5 6.86{700} 10.3{1050}
RF05150 150 4.2
RF08125 125 5.9
27.0 65.5 31.0 34.5 44.5 24.0 4.12{420} 7.84{800} 10.3{1050}
RF08150 150 5.6
RF10100 100 10.0

Special
RF10125 125 30.0 69.0 33.0 36.0 50.8 26.0 5.49{560} 8.7 11.3{1150} 16.5{1680}
RF10150 150 8.0
RF12200 200 11.6
37.1 83.5 40.5 43.0 65.0 32.0 8.34{850} 18.6{1900} 25.4{2590}
RF12250 250 10.4
RF17200 200 20.0
RF17250 250 51.4 109.5 51.5 58.0 80.0 44.0 14.1{1440} 17.0 24.5{2500} 38.4{3920}
RF17300 300 16.0

Function Specific Products


Wear Resistant/Heavy Duty
RF26250 250 26.0
RF26300 300 57.2 116.5 55.5 61.0 100.0 50.0 19.6{2000} 23.0 31.4{3200} 50.8{5180}
RF26450 450 19.0
RF36300 300 40.0
RF36450 450 66.7 146.0 68.0 78.0 125.0 56.0 27.5{2800} 32.0 47.6{4850} 68.0{6930}
RF36600 600 28.0
Note: 1. Contact a Tsubaki representative for inch pitch size.
2. The above dimensions are nominal dimensions and may differ from actual dimensions.

Sprocket center
1
2

Special Attachment
L
L 1+L

EBF Roller
W
E

e
L2

φR
P P
Chain center φF

Inner Link Pin F Roller Roller Max. Allowable Load


Approx.
Pitch Inner Flange Contact Off- Allowable
Size Diameter Mass DT Series AT Series
P Width L1+L2 L1 L2 Diameter Width Center Z Load
R kg/m kN{kgf} kN{kgf}
W F E e kN{kgf}/pc
RF03075 75 2.9
16.1 38.0 18.0 20.0 31.8 42.0 11.0 1.5 4.3 1.27 {130} 29.4{300} 5.50{560}
RF03100 100 2.5
RF05100 100 5.4
RF05125 125 22.0 53.5 25.0 28.5 40.0 50.0 14.0 2.5 4.5 1.96 {200} 4.6 6.86{700} 10.3{1050}
Accessories
Related Products &

RF05150 150 4.4


RF08125 125 6.2
27.0 65.5 31.0 34.5 44.5 55.0 18.0 2.5 6.5 2.65 {270} 7.84{800} 10.3{1050}
RF08150 150 5.8
RF10125 125 9.0
30.0 69.0 33.0 36.0 50.8 65.0 20.0 3.0 7.0 3.43 {350} 11.3{1150} 16.5{1680}
RF10150 150 8.3
RF12200 200 12.1
37.1 83.5 40.5 43.0 65.0 80.0 24.0 4.0 8.0 5.49 {560} 18.6{1900} 25.4{2590}
RF12250 250 10.8
RF17200 200 21.0
RF17250 250 51.4 109.5 51.5 58.0 80.0 100.0 34.0 5.0 12.0 9.81{1000} 18.0 24.5{2500} 38.4{3920}
Selection and Handling

RF17300 300 16.0


RF26250 250 27.0
RF26300 300 57.2 116.5 55.5 61.0 100.0 125.0 38.0 6.0 13.0 13.7 {1400} 24.0 31.4{3200} 50.8{5180}
RF26450 450 19.0
RF36300 300 42.0
RF36450 450 66.7 146.0 68.0 78.0 125.0 150.0 42.0 7.0 14.0 18.6 {1900} 33.0 47.6{4850} 68.0{6930}
RF36600 600 29.0
Note: 1. Contact a Tsubaki representative for inch pitch size.
2. The above dimensions are nominal dimensions and may differ from actual dimensions.

118
Overview
Function Specific Products
Heavy Loads

Bearing Roller Conveyor Chain Lube-Free Series (Completely Lube-Free Specs) Roller Type: AEBR/AEBF

Completely Lube-Free Bearing Roller Conveyor


Corrosion Resistant
General Use/Heavy Duty/

Chain uses special cylindrical bearings with self-


lubricating functions between the bushes and rollers.
And it further includes a solid lubricant between the
pins and bushes to eliminate the need for additional
lubrication.

■ Roller Cross-Sectional View ■ Construction


Special

Outer plate Spacer B


Spacer A

Seal
Inner plate
Function Specific Products
Wear Resistant/Heavy Duty

Roller

Special cylindrical bearing


Bush
Solid lubricant

Features
Special Attachment

■ In-House Test Comparison (No Additional Lubrication)

• Bush–roller
2x the life (%)
2x the life 2x the wear life of
Standard Series bearing
Lube-Free roller conveyor chain without
Chain Wear Elongation
Bush–Roller Wear Life

1.5
Bearing Roller
Conveyor Chain
Lube-Free additional lubrication.
(std.) Bearing Roller
Conveyor Chain • Pin–bush
(completely lube-free) 2x the wear life of
Accessories
Related Products &

Lube-Free
Lube-Free Bearing Roller Lube-Free Series bearing
Conveyor Chain
Bearing Roller
(std./lube-free) roller conveyor chain
Conveyor Chain
(completely lube-free) (standard) without additional
Running Time Running Time lubrication.

Ordering Completely Lube-Free Series Bearing Roller Conveyor Chain


Selection and Handling

Model Numbering Example Ordering Example


RF10150 AEBR-DT-1L A2+400L-PR Size: RF10 Pitch: 150mm Roller Type: AEBR Roller
No. of Links End Link
Series: DT Series Attachment Spacing/Type: A2 every link
Quantity: 400 links
Size Attachment Type
Roller Type Attachment Spacing
AEBR: Lube-Free Series (Completely Lube-Free) R roller Series
Chain Number Quantity Unit
AEBF: Lube-Free Series (Completely Lube-Free) F roller  DT: DT Series
 AT: AT Series
RF10150AEBR-DT-1LA2+400L-PR 1 H

Note: Specify the model number and contact a Tsubaki representative for a quote.

119
Overview
Chain
No.
p.19 p.30 p.17 p.152

L1
L1+L2

Corrosion Resistant
General Use/Heavy Duty/
AEBR Roller

W
E
L2
φR P P

Inner Link Pin R Roller Roller Max. Allowable Load


Approx.
Pitch Inner Contact Allowable
Size Diameter Mass DT Series AT Series
P Width L1+L2 L1 L2 Width Load
R kg/m kN{kgf} kN{kgf}
W E kN{kgf}/pc
RF05100 100 5.2
RF05125 125 23.0 58.0 27.0 31.0 40.0 19.0 3.04{310} 4.5 6.86{700} 10.3{1050}
RF05150 150 4.2
RF08125 125 5.9
28.5 70.5 33.5 37.0 44.5 24.0 4.12{420} 7.84{800} 10.3{1050}
RF08150 150 5.6

Special
RF10100 100 10.0
RF10125 125 31.5 74.0 35.5 38.5 50.8 26.0 5.49{560} 8.7 11.3{1150} 16.5{1680}
RF10150 150 8.0
RF12200 200 11.6
37.5 87.0 42.0 45.0 65.0 32.0 8.34{850} 18.6{1900} 25.4{2590}
RF12250 250 10.4
RF17200 200 20.0
RF17250 250 51.5 113.0 53.5 59.5 80.0 44.0 14.1{1440} 17.0 24.5{2500} 38.4{3920}

Function Specific Products


Wear Resistant/Heavy Duty
RF17300 300 16.0
RF26250 250 26.0
57.5 120.0 57.5 62.5 100.0 50.0 19.6{2000} 31.4{3200} 50.8{5180}
RF26300 300 23.0
Note: 1. This chain is interchangeable with standard large size conveyor chain and can use the existing sprocket. However, the L1 + L2 dimension is
different.
2. The above dimensions are nominal dimensions and may differ from actual dimensions.

Sprocket center

Special Attachment
1
2

L
L 1+L

AEBF Roller
W
E

e
L2

φR P P

Chain center φF

Inner Link Pin F Roller Roller Max. Allowable Load


Approx.
Pitch Inner Flange Contact Off- Allowable
Size Diameter Mass DT Series AT Series
P Width L1+L2 L1 L2 Diameter Width Center Z Load
R kg/m kN{kgf} kN{kgf}
W F E e kN{kgf}/pc
RF05100 100 5.4
Accessories
Related Products &

RF05125 125 23.0 58.0 27.0 31.0 40.0 50.0 14.0 2.5 4.5 1.96 {200} 4.6 6.86{700} 10.3{1050}
RF05150 150 4.4
RF08125 125 6.2
28.5 70.5 33.5 37.0 44.5 55.0 18.0 2.5 6.5 2.65 {270} 7.84{800} 10.3{1050}
RF08150 150 5.8
RF10125 125 9.0
31.5 74.0 35.5 38.5 50.8 65.0 20.0 3.0 7.0 3.43 {350} 11.3{1150} 16.5{1680}
RF10150 150 8.3
RF12200 200 12.1
37.5 87.0 42.0 45.0 65.0 80.0 24.0 4.0 8.0 5.49 {560} 18.6{1900} 25.4{2590}
RF12250 250 10.8
RF17200 200 21.0
Selection and Handling

RF17250 250 51.5 113.0 53.5 59.5 80.0 100.0 34.0 5.0 12.0 9.81{1000} 18.0 24.5{2500} 38.4{3920}
RF17300 300 16.0
RF26250 250 27.0
57.5 120.0 57.5 62.5 100.0 125.0 38.0 6.0 13.0 13.7 {1400} 31.4{3200} 50.8{5180}
RF26300 300 24.0
Note: 1. This chain is interchangeable with standard large size conveyor chain and can use the existing sprocket. However, the L1 + L2 dimension is
different.
2. The above dimensions are nominal dimensions and may differ from actual dimensions.

120
Overview
Function Specific Products
Heavy Loads

Bearing Roller Conveyor Chain Lube-Free Series (Water Resistant Specs) Roller Type: WEBR/WEBF

Lube-Free Series Water Resistant Bearing Roller Conveyor Chain


Corrosion Resistant
General Use/Heavy Duty/

features stainless steel cylindrical bearings and special cylindrical


bearings with self-lubricating functions between
bushes and rollers. The rollers can be used without
additional lubrication, even in contact with water.

■ Roller Cross-Sectional View ■ Construction


Special

Spacer

Special
cylindrical
Function Specific Products

bearing
Wear Resistant/Heavy Duty

Roller

Stainless steel bearing


Bush

Features
■ In-House Test Comparison (No Additional Lubrication)
Special Attachment

2x the life
Bush–Roller Wear Life

2x the wear life of GS


Conveyor Chain
GS Series

Lube-Free
Bearing Roller Series without
Conveyor Chain
(water-resistant) additional lubrication.
Accessories
Related Products &

Running Time

Ordering Lube-Free Water-Resistant Series Bearing Roller Conveyor Chain


Model Numbering Example Ordering Example
RF03075 WEBR-GS-1L A2+400L-PR Size: RF03 Pitch: 75mm Roller Type: WEBR Roller
No. of Links End Link
Series: GS Series Attachment Spacing/Type: A2 every link
Quantity: 400 links
Size Attachment Type
Selection and Handling

Roller Type Attachment Spacing


Series: GS Series
Chain Number Quantity Unit
WEBR: Lube-Free Series (Water Resistant) R roller
WEBF: Lube-Free Series (Water Resistant) F roller RF03075EBR-GS-1LA2+400L-PR 1 H
Note: Chains can also be manufactured with steel link plates. Special surface treatment on steel link plates is also available for corrosion resistance.

Rail Mounting
Size Rail Groove Depth h Size Rail Groove Depth h
When using Lube-Free Water-Resistant Series chain, be
RF03 1.6 RF12 2.1
sure to use a grooved rail. There is little difference in roller
and spacer diameters, so the groove width (U) needs to be RF05 1.6 RF17 2.1
larger than the inner link inner width (W). Recommended RF08 1.6 RF26 2.1
rail groove depth can be found in the table on the right. RF10 2.1 RF36 2.6

121
Overview
Chain
No.
p.19 p.30 p.17 p.152

L1
L1+L2

Corrosion Resistant
General Use/Heavy Duty/
WEBR Roller

W
E
L2
φR P P

Inner Link Pin R Roller Roller


Approx. Max.
Pitch Inner Contact Allowable
Size Diameter Mass Allowable Load
P Width L1+L2 L1 L2 Width Load
R kg/m kN{kgf}
W E kN{kgf}/pc
RF03075 75 2.8
16.1 38.0 18.0 20.0 31.8 12.3 1.37 {140} 2.94{300}
RF03100 100 2.4
RF05100 100 5.2
RF05125 125 22.0 53.5 25.0 28.5 40.0 17.0 2.13 {220} 4.5 6.86{700}
RF05150 150 4.2

Special
RF08125 125 5.9
27.0 65.5 31.0 34.5 44.5 21.0 2.88 {290} 7.84{800}
RF08150 150 5.6
RF10100 100 10.0
RF10125 125 30.0 69.0 33.0 36.0 50.8 23.0 3.84 {390} 8.7 11.3{1150}
RF10150 150 8.0
RF12200 200 11.6
37.1 83.5 40.5 43.0 65.0 28.0 5.84 {600} 18.6{1900}
RF12250 250 10.4

Function Specific Products


Wear Resistant/Heavy Duty
RF17200 200 20.0
RF17250 250 51.4 109.5 51.5 58.0 80.0 40.0 9.87{1010} 17.0 24.5{2500}
RF17300 300 16.0
RF26250 250 26.0
57.2 116.5 55.5 61.0 100.0 46.0 13.7{1400} 31.4{3200}
RF26300 300 23.0
RF36300 300 66.7 146.0 68.0 78.0 125.0 55.0 19.3{1970} 40.0 47.6{4850}
Note: 1. Contact a Tsubaki representative for inch pitch size.
2. The above dimensions are nominal dimensions and may differ from actual dimensions.

Sprocket center

Special Attachment
1
2

L
L 1+L

WEBF Roller
W
E

e
L2

φR P P

Chain center φF

Pin F Roller Roller Max.


Inner Link Approx.
Pitch Flange Contact Off- Allowable Allowable
Size Inner Width Diameter Mass
P L1+L2 L1 L2 Diameter Width Center Z Load Load
W R kg/m
F E e kN{kgf}/pc kN{kgf}
RF03075 75 2.9
16.1 38.0 18.0 20.0 31.8 42.0 9.1 1.6 3.0 0.89 {90} 2.94{300}
Accessories
Related Products &

RF03100 100 2.5


RF05100 100 5.4
RF05125 125 22.0 53.5 25.0 28.5 40.0 50.0 13.0 2.0 4.5 1.37{140} 4.6 6.86{700}
RF05150 150 4.4
RF08125 125 6.2
27.0 65.5 31.0 34.5 44.5 55.0 17.0 2.0 6.5 1.86{190} 7.84{800}
RF08150 150 5.8
RF10125 125 9.0
30.0 69.0 33.0 36.0 50.8 65.0 18.5 2.3 7.0 2.40{240} 11.3{1150}
RF10150 150 8.3
RF12200 200 12.1
37.1 83.5 40.5 43.0 65.0 80.0 22.0 3.0 8.0 3.84{390} 18.6{1900}
Selection and Handling

RF12250 250 10.8


RF17200 200 21.0
RF17250 250 51.4 109.5 51.5 58.0 80.0 100.0 32.0 4.0 12.0 6.87{700} 18.0 24.5{2500}
RF17300 300 16.0
RF26250 250 27.0
57.2 116.5 55.5 61.0 100.0 125.0 36.0 5.0 13.0 9.59{980} 31.4{3200}
RF26300 300 24.0
RF36300 300 66.7 146.0 68.0 78.0 125.0 150.0 43.0 6.0 15.5 13.0{1330} 42.0 47.6{4850}
Note: 1. Contact a Tsubaki representative for inch pitch size.
2. The above dimensions are nominal dimensions and may differ from actual dimensions.

122
Overview
Function Specific Products
Heavy Loads

Bearing
A1/K1 Attachments Size Roller Type Pitch
S C 2C X 2X N T O
Bolt
Additional
Mass/Each
P Used
R Roller F Roller kg
RF03075 ○ ○ 75 55 0.06
A1 (A3) Attachment 20 30 60 46 92 3.2 10 M8
Corrosion Resistant
General Use/Heavy Duty/

RF03100 ○ ○ 100 65 0.07


RF05100 ○ ○ 100 65 0.07
RF05125 ○ ○ 125 22 35 70 47 94 75 4.5 10 M8 0.08
RF05150 ○ ○ 150 85 0.10
CC
XX

RF08125 ○ ○ 125 80 0.19


28 50 100 64 128 6.3 12 M10
N
N
O
O RF08150 ○ ○ 150 90 0.23
RF10100 ○ - 100 70 0.16
TT

RF10125 ○ ○ 125 28 50 100 67 134 80 6.3 12 M10 0.18


RF10150 ○ ○ 150 90 0.20
SS

P P RF12200 ○ ○ 200 120 0.44


P P 38 60 120 79 158 7.9 15 M12
RF12250 ○ ○ 250 170 0.61
RF17200 ○ ○ 200 120 0.64
K1 (K3) Attachment
RF17250 ○ ○ 250 45 75 150 100 200 170 9.5 15 M12 0.88
RF17300 ○ ○ 300 220 1.26
RF26250 ○ ○ 250 170 1.01
Special

2C

55 80 160 108 216 9.5 15 M12


2C
2X

RF26300 ○ ○ 300 220 1.34


2X

Note: 1. The weight of the A attachment in the table is the additional weight per attachment. This value
should be double for K attachments.
N O
N O 2. In some cases, the center hole of an A3 attachment may be used.
3. Contact a Tsubaki representative if the A or K attachment side face requires a guide.
4. When attaching a slat or the like between two strands of chain, the slats should be attached to
TT

either outer link–outer link or inner link–inner link.


SS

5. Inch sizes available upon request.


Function Specific Products

P P 6. The above dimensions are nominal dimensions and may differ from actual dimensions.
Wear Resistant/Heavy Duty

P P

Bearing
A2/K2 Attachments Size Roller Type Pitch
S C 2C X 2X N K T O
Bolt
Additional
Mass/Each
P Used
R Roller F Roller kg
RF03075 ○ ○ 75 55 30 0.06
A2 Attachment 20 30 60 46 92 3.2 10 M8
RF03100 ○ ○ 100 65 40 0.07
RF05100 ○ ○ 100 65 40 0.07
RF05125 ○ ○ 125 22 35 70 47 94 75 50 4.5 10 M8 0.08
RF05150 ○ ○ 150 85 60 0.10
CC
XX

RF08125 ○ ○ 125 80 50 0.19


28 50 100 64 128 6.3 12 M10
K
K
O
O RF08150 ○ ○ 150 90 60 0.23
Special Attachment

N
N RF10100 ○ - 100 70 40 0.16
TT

RF10125 ○ ○ 125 28 50 100 67 134 80 50 6.3 12 M10 0.18


RF10150 ○ ○ 150 90 60 0.20
SS

P P RF12200 ○ ○ 200 120 80 0.44


P P 38 60 120 79 158 7.9 15 M12
RF12250 ○ ○ 250 170 125 0.61
RF17200 ○ ○ 200 120 80 0.64
K2 Attachment
RF17250 ○ ○ 250 45 75 150 100 200 170 125 9.5 15 M12 0.88
RF17300 ○ ○ 300 220 180 1.26
RF26250 ○ ○ 250 170 125 1.01
55 80 160 108 216 9.5 15 M12
○ ○
2X

RF26300 300 220 180 1.34


2X

2C
2C

Note: 1. The weight of the A attachment in the table is the additional weight per attachment. This value
should be double for K attachments.
Accessories
Related Products &

K O
K O 2. Contact a Tsubaki representative if the A or K attachment side face requires a guide.
N
N 3. When attaching a slat or the like between two strands of chain, the slats should be attached to
either outer link–outer link or inner link–inner link.
TT

4. Inch sizes available upon request.


SS

5. The above dimensions are nominal dimensions and may differ from actual dimensions.
P P
P P

Bearing
YA2 (Welded) Attachments Size Roller Type Pitch
S C 2C X 2X N K O
Angle Bolt
Additional
Mass/Each
P Used Used
R Roller F Roller kg
Selection and Handling

RF26450 ○ ○ 450 55 80 160 123.5 247 320 280 15 L75×75×9 M12 3.19
Y YA2 Attachment
RF36300 ○ ○ 300 160 100 2.40
L100×100×
RF36450 ○ ○ 450 70 100 200 160 320 330 280 19 M16 4.90
10
RF36600 ○ ○ 600 410 360 6.10
C

Note: 1. When attaching a slat or the like between two strands of chain, the slats should be attached to
X

either outer link–outer link or inner link–inner link.


K O 2. Inch sizes available upon request.
N 3. The above dimensions are nominal dimensions and may differ from actual dimensions.
S

P Angle Used

123
Overview
Chain
No.
p.19 p.30 p.17 p.152

Bearing
SA2/SK2 Attachments Size Roller Type Pitch
S1 S2 Q1 Q2 N K T O
Bolt
Additional
Mass/Each
P Used
R Roller F Roller kg
RF03075 ○ - 75 55 30 0.06
SA2 Attachment 33 49 15.5 11.5 3.2 10 M8

Corrosion Resistant
General Use/Heavy Duty/
RF03100 ○ - 100 65 40 0.07
RF05100 ○ - 100 65 40 0.07
RF05125 ○ - 125 33.4 50.7 21 15.5 75 50 4.5 10 M8 0.08
TT

Q22
Q11

Q
Q

RF05150 ○ - 150 85 60 0.10


RF08125 ○ - 125 80 50 0.19
N
N O 46.1 60.7 27 20 6.3 12 M10
K
O
RF08150 ○ - 150 90 60 0.23
K
RF10100 ○ - 100 70 40 0.16
RF10125 ○ - 125 46.1 63 28.5 21.5 80 50 6.3 12 M10 0.18
SS22

RF10150 ○ - 150 90 60 0.20


SS11

RF12200 ○ - 200 120 80 0.44


55 75.7 35.5 26.5 7.9 15 M12
P
P P
P RF12250 ○ - 250 170 125 0.61
Note: 1. When attaching a slat or the like between two strands of chain, the slats should be attached to
SK2 Attachment either outer link–outer link or inner link–inner link.
2. Inch sizes available upon request.
3. The above dimensions are nominal dimensions and may differ from actual dimensions.

Special
TT

Q22
Q11

Q
Q

N
N O
O
K
K
SS22

SS11

Function Specific Products


P
P P
P

Wear Resistant/Heavy Duty


Max. Length
GA2 Attachments Bearing
of Attached
Roller Type Pitch Bolt
Size K T Q1 Q2 A O Bolt
P Used
Outer Inner
R Roller F Roller
GA2 Attachment Link Link
RF03075 ○ - 75 30
3.2 15.5 11.5 13.5 8 26 19 M6
RF03100 ○ - 100 50
RF05100 ○ - 100 40
Q2
T

Q1

RF05125 ○ ○ 125 50 4.5 21 15.5 15 10 36 26 M8


K
A RF05150 ○ ○ 150 60
○ ○

Special Attachment
RF08150 150 60 6.3 27 20 20 12 45 31 M10
O RF10125 ○ - 125 40
P P 6.3 28.5 21.5 20 12 49 35 M10
RF10150 ○ ○ 150 60
RF12200 ○ ○ 200 80
7.9 35.5 26.5 26 15 63 45 M12
RF12250 ○ ○ 250 125
RF17200 ○ ○ 200 70
RF17250 ○ ○ 250 110 9.5 45.5 35 26 15 81 61 M12
RF17300 ○ ○ 300 150
RF26300 ○ ○ 300 140
9.5 48.5 38 26 15 88 67 M12
RF26450 ○ ○ 450 220
RF36450 ○ ○ 450 220
12.7 60 46 32 19 105 75 M16
RF36600 ○ ○ 600 300
Accessories
Related Products &

Note: 1. The weight of a GA2 attachment is the same as the weight of the base chain.
2. When attaching a slat or the like between two strands of chain, the slats should be
attached to either outer link–outer link or inner link–inner link.
3. Inch sizes available upon request.
4. The above dimensions are nominal dimensions and may differ from actual dimensions.

Contact a Tsubaki representative regarding attachments for Completely Lube-Free Bearing Roller Conveyor Chain.
Selection and Handling

124
Overview
Function Specific Products
Special

Shoulder Bush Conveyor Chain Series: DB

This chain has the same base outer dimensions as a


Corrosion Resistant
General Use/Heavy Duty/

standard conveyor chain, but the larger bush diameter


increases the roller allowable load, allowing for
conveyance of heavier objects. The bush also serves as
a measure against outer diameter wear. The chain's
coefficient of running friction is 0.10 (lubricated) or 0.18
(unlubricated).

Rローラ Fローラ
R Roller F Roller
Special

T
L1

φD
L1+L2

Sprocket center

Z
W
E

E
Chain center

e
L2

φR φR
φF
Function Specific Products
Wear Resistant/Heavy Duty

H
P P P P

Roller
Roller Inner Pin Allowable Approx. Mass
Link Plate Load kN{kgf}
Roller Pitch R Roller F Roller
Size Inner Width
Type P
Contact Flange Contact Off- Width H DTA
Dia. Dia. W L1+L2 L1 L2 R Roller F Roller
Width Dia. Width Center Z Series
R E R F E e
RF10100 R 100 3.38 10 −
Special Attachment

50.8 27 50.8 65 20 3 7 30 38.1 69 33 36


RF10150 R/F 150 {345} 8 8.3
5.00
RF6205 R/F 152.4 57.2 32 57.2 70 25 3.5 9 37.1 44.5 83.5 40.5 43 12.2 12.6
{510}
RF12200 R/F 200 5.00 11.6 12.1
65 32 65 80 24 4 8 37.1 44.5 83.5 40.5 43
RF12250 R/F 250 {510} 10.4 10.8
RF17200 R/F 200 20 21
8.04
RF17250 R/F 250 80 44 80 100 34 5 12 51.4 50.8 109.5 51.5 58 17 18
{820}
RF17300 R/F 300 16 16
RF26250 R/F 250 26 27
10.6
Accessories
Related Products &

RF26300 R/F 300 100 50 100 125 38 6 13 57.2 63.5 116.5 55.5 61 23 24
{1080}
RF26450 R/F 450 19 19
RF36300 R/F 300 40 42
14.4
RF36450 R/F 450 125 56 125 150 42 7 14 66.7 76.2 146 68 78 32 33
{1470}
RF36600 R/F 600 28 29
Note: 1. Roller allowable load shows values under lubricated conditions.
2. Basic chain and attachment specifications are the same as RF Conveyor Chain.
3. Confirm attachment allowable load when selecting chain.
4. The above dimensions are nominal dimensions and may differ from actual dimensions.
Selection and Handling

Ordering Shoulder Bush Conveyor Chain (Made to Order)


Model Numbering Example Ordering Example
RF12200 F-DBDTA-1L A2+400L-PR Size: RF12 Pitch: 200mm Roller Type: F Roller
No. of Links End Link
Series: Shoulder Bush DTA Series
Attachment Spacing/Type: A2 every link Quantity: 400 links
Size Attachment Type
Roller Type Attachment Spacing
Chain Number Quantity Unit
Series: Shoulder Bush DTA Series
RF12200F-DBDTA-1LA2+400L-PR 1 H

125
Overview
Tsubaki can provide chain functions that meet the needs of customers based on usage conditions.
The table below shows examples of chain series designed to handle specific usage conditions.

Corrosion Resistant
General Use/Heavy Duty/
Countermeasure against Wear Elongation

Basic Upgrade Step 1 Upgrade Step 2

DT CT FBCT
Series
Upgrade Step 3
Function-specific product Industry-specific product: P69 For
conveying

Upgrade Step 1 Upgrade Step 2


FXBA bulk items
Basic

AT BT FBBT
Please contact a Tsubaki
representative
Series

Special
Function-specific product Industry-specific product: P69

Countermeasure against Wear between Bush and Roller

Basic Upgrade Step 1 Upgrade Step 2 Upgrade Step 3 For

DT

Function Specific Products


conveying

Wear Resistant/Heavy Duty


Bearing Roller
Series DTA DBDTA Conveyor Chain
countable
items
Advanced Model Function-specific product: P125 Function-specific product: P111

Basic Advanced Upgrade Step 3


For
AT ATA FA
conveying
bulk items
Series Series
Industry-specific product: P64

Countermeasure against Corrosion and Wear Elongation

Special Attachment
Basic Upgrade Step 1 Upgrade Step 2

DT MT FBMT
Series
Function-specific product Customized product
Higher strength
Upgrade Step 1 + Advanced

VT GSA
Accessories
Related Products &

Series
Function-specific product

Countermeasure against Corrosion and Wear between Bush and Roller

Basic Upgrade Step 1 Upgrade Step 2

DT RT DBRT
Selection and Handling

Series
Function-specific product Function-specific product: P125
Higher strength
Upgrade Step 1 + Advanced Upgrade Step 3

YT GSA DBGSA
Series
Function-specific product Function-specific product: P125

126
Overview

Special Attachment
Corrosion Resistant
General Use/Heavy Duty/

Conveyor Chain
Special

Model Numbering Example

RF10150F−DT−1L CA2+400L−PR−H
Wear Resistant/Heavy Duty

Size Option
Roller Type End Link
Series Number
of Links
Attachment Spacing
Attachment Type

■ Special Attachment List


Special Attachment

CA2 TP1 (TP2)

AA3 pg.128 TPO pg.131

OR
A2R
GSA (GSK)
MG2 pg.132
Accessories
Related Products &

GR
AS2 pg.129
KD1 (KD2)
AF2 pg.133
RD
WSA0
CD
Selection and Handling

EP1 (EP2/EP3) pg.130 RCD pg.134

ST DD

Note: Be sure to specify “half assembled in mirror image (option code H)” when using two strands of special attachment conveyor chain in parallel.
In addition, be sure to specify “half assembled in mirror image (incl. T-pin)” when the direction of the T-pins on the two strands of chain need to
face the same direction.

127
Overview
Special Attachment Conveyor Chain
Chain
No.
p.19

CA2 Attachment (CA2) Size


Pitch
P
C X N K T O S

RF05100 100 65 40
This attachment is for mounting a wire mesh or 40 52 4.5 10 3
RF05150 150 85 60

Corrosion Resistant
General Use/Heavy Duty/
other endless belt to an inelastic chain.
RF450 101.6 50 64 70 40 6.3 12 4
Contact a Tsubaki representative about changes to
RF10100 100 70 40
the S dimension and diagonal attachments. 50 65 6.3 12 4
RF10150 150 90 60
RF6205 152.4 60 79 100 60 7.9 15 5
RF12200 200 120 80
60 79 7.9 15 5
RF12250 250 165 125
RF17200 200 120 80
75 98 9.5 15 6
RF17250 250 165 125
C
X

K RF26200 200 120 80


φO N 80 105 9.5 15 6
RF26250 250 165 125
RF36300 300 100 125 180 120 12 19 8
S
T

Note: If CA attachment positioning is below chain center, T-pin insertion will be


opposite. (Basically, CA attachments are attached below chain center.

Special
P P Separate instructions are needed for attaching above chain center. The
base chain is equivalent to a conveyor chain.)

◆ Suitable Roller Types : R / F / S


◆ Attachment Type : CA2

AA3 Attachment (AA3) Pitch

Wear Resistant/Heavy Duty


Size S C X N K T O
P
RF05100 100 65 40
This bracket-shaped attachment allows for 22 35 52 4.5 10
RF05150 150 85 60
mounting both above and below the chain. Perfect
RF10100 100 70 40
for times when slight phase differences from 28 50 65 6.3 12
RF10150 150 90 60
scrapers, etc. cause a variable load on the chain
RF6205 152.4 38 60 79 100 60 7.9 15
(use the center hole), or when a strong moment of
RF12200 200 120 80
inertia is applied to the scraper. 38 60 79 7.9 15
RF12250 250 165 125

◆ Suitable Roller Types : R / F / S


◆ Attachment Type : AA3

Special Attachment
C
X

K O
N
T
S
S

P P
Accessories
Related Products &

A2R Attachment (A2R) Size


Pitch
P
S C X N K T O
Bolt
Used
RF05100 100 65 40
This attachment features a reinforcing rib on an A2 22 35 47 4.5 10 M8
RF05150 150 85 60
attachment for at least 2 times the bending strength.
RF10100 100 70 40
28 50 67 6.3 12 M10
RF10150 150 90 60
RF6205 152.4 38 60 79 100 60 7.9 15 M12
RF12200 200 120 80
38 60 79 7.9 15 M12
C

RF12250 250 170 125


X

Selection and Handling

RF17200 200 120 80


K O 45 75 100 9.5 15 M12
N RF17250 250 170 125

◆ Suitable Roller Types : R / F / S


T

◆ Attachment Type : A2R


S

P P

Note: The above dimensions are nominal dimensions and may differ from actual dimensions.

128
Overview

Special Attachment Conveyor Chain


Chain
No.
p.19

Max. Length of Att. Bolt Bolt


MG2 Attachment (MG2) Size
Roller Pitch
Type P
K T Q1 A O
Outer Link Inner Link Used
RF05100 R/S 100 40
The mounting face is flush, so only one type of 9 21 15 10 31 26 M8
RF05150 R/F/S 150 60
Corrosion Resistant
General Use/Heavy Duty/

attachment is needed (pan, apron, bolt).


RF10150 R/F/S 150 60 12.6 28.5 20 12 43 35 M10
RF6205 R/F/S 152.4 50 15.8 35.5 26 15 55 45 M12
RF12200 R/F/S 200 80
15.8 35.5 26 15 55 45 M12
φA RF12250 R/F/S 250 125
Q1
T

RF17200 R/F/S 200 70


φO
RF17250 R/F/S 250 110 19 45.5 26 15 71 61 M12
K RF17300 R/F/S 300 150
RF26300 R/F/S 300 140
19 48 26 15 78 67 M12
RF26450 R/F/S 450 220
P P
RF36450 R/F/S 450 220
25.4 59.5 32 19 92 75 M16
RF36600 R/F/S 600 300
◆ Attachment Type : MG2
Special

AS2 Attachment (AS2) Size


Pitch
P
C1 K X O S M T

RF03075 75
The perfect shape for mounting scrapers and other 28.3 20 61 9 20 36 3.2
RF03100 100
attachments. Can be attached to both sides of the
RF05100 100
chain (KS2). 38.8 20 72 9 28 37 4.5
RF05150 150
Wear Resistant/Heavy Duty

RF450 101.6 46.6 25 85 11 25 37 6


RF10100 100
54.6 30 100 11 34 47 6
RF10150 150
RF6205 152.4 63.9 50 132 14 40 57 6
C1

φO
RF12200 200
63.9 50 132 14 40 57 6
X
K

RF12250 250
RF17200 200
M T
RF17250 250 80.8 70 175 14 46 66 9
RF17300 300
S

RF26200 200
P P
RF26250 250
Special Attachment

91.7 100 215 14 58 75 9


RF26300 300
RF26450 450
RF36300 300
110 120 260 18 70 84 12
RF36450 450
◆ Suitable Roller Types : R / F / S
◆ Attachment Type : AS2

AF2 Attachment (AF2) Size


Pitch
P
C X K S1 H S O M T

RF03075 75
Accessories
Related Products &

The perfect shape for mounting scrapers and other 31.3 48 20 10 40 32 9 36 3.2
RF03100 100
attachments. Especially ideal for deep scrapers.
RF05100 100
Can also be attached to both sides of the chain 36.9 53 25 14 53 32 9 37 4.5
RF05150 150
(KS2).
RF450 101.6 46.1 65 25 12.5 50 38 11 37 6
RF10100 100
47.6 67 30 17 64 38 11 47 6
RF10150 150
RF6205 152.4 57.4 80 50 20 90 44 14 57 6
RF12200 200
57.4 80 50 20 90 44 14 57 6
X RF12250 250
Selection and Handling

C
O RF17200 200
RF17250 250 70.8 96 70 23 116 50 14 70 9
S1

RF17300 300
H
K

RF26200 200
M T S RF26250 250
P P 73.7 99 100 29 158 50 14 80 9
RF26300 300
RF26450 450
RF36300 300
92.4 125 120 35 190 65 18 90 12
RF36450 450
Note: The above dimensions are nominal dimensions and may ◆ Suitable Roller Types : R / F / S
differ from actual dimensions.
◆ Attachment Type : AF2
129
Overview
Chain
No.
p.19

WSA0 Attachment (WSA0) Size


Pitch
P
H L T

RF03100 100 60 160 3.2


One side of the plate is made taller to prevent
RF05100 100 70 170 4.5

Corrosion Resistant
General Use/Heavy Duty/
conveyed items from spilling over.
RF10100 100 180
Normally used with CA attachments. (See pg. 128.) 80 6.3
RF10150 150 230
RF6205 152.4 100 250 7.9
RF12200 200 300

T
100 7.9
T

RF12250 250 350


RF17200 200 320
120 9.5
L RF17250 250 370
◆ Suitable Roller Types : R / F / S
◆ Attachment Type : WSA0
H

P P

Special
Extended Pin (EP□) Size
Pitch
P φd A B1 B2 O M

RF03100 100 11 40 34 27 4 M10


One side of the pin is extended. There are three
RF05100 100
different types, depending on pin shape. 15 50 42 34 5 M12
RF05150 150

Wear Resistant/Heavy Duty


See pg. 16 for attachment spacing.
RF450 101.6 15 50 42 34 5 M12
RF10100 100
EP2 (Type 2) EP1 (Type 1) EP3 (Type 3) 18 60 51 40 6 M16
RF10150 150
RF6205 152.4 20 70 61 50 6 M16
RF12200 200
20 70 61 50 6 M16
RF12250 250
B2
B1
A

φd
RF17200 200
O
φd φd M RF17250 250 22 80 71 56 6 M20
RF17300 300
RF26250 250
RF26300 300 28 90 78 61 8 M24

Special Attachment
P P
RF26450 450
RF36300 300
30 100 85 71 10 M24
RF36450 450
Note: Contact a Tsubaki representative if the chain must be fitted with extended pins.
◆ Suitable Roller Types : R / F / S
◆ Attachment Type : EP □ □ 1: Type 1 2: Type 2 3: Type 3

Stay Pin (ST) Size


Pitch
P φd
A
MAX
B
DT Series Avg. Tensile
Strength kN{kgf}
RF03100 100 11 500 A-31 37.2{3800}
Accessories
Related Products &

Two strands of chain are connected by one pin.


RF05100 100
Items can be carried on top of the pin, or nets, 15 700 A-42 77.8{7900}
RF05150 150
aprons, etc. can be mounted using a CA2
RF450 101.6 15 800 A-55 85.8{8750}
attachment.
RF10100 100
18 1000 A-58 123{12500}
RF10150 150
RF6205 152.4 20 1100 A-71 183{18500}
RF12200 200
φd
20 1100 A-71 183{18500}
RF12250 250
A

RF17200 200
B

Selection and Handling

RF17250 250 22 1300 A-92 245{25000}


RF17300 300
RF26250 250
RF26300 300 28 1500 A-98 327{33500}
RF26450 450
P P RF36300 300
30 1500 A-120 526{53500}
RF36450 450
Note: Chain quantity is not in individual strands. One pitch of multiple strands of
chain is considered one link. See pg. 22 for details.
Note: The above dimensions are nominal dimensions and may ◆ Suitable Roller Types : R / F / S
differ from actual dimensions.
◆ Attachment Type : ST
130
Overview

Special Attachment Conveyor Chain


Chain
No.
p.19

Roller
Top Plate (TP□) Size and Pitch
Dia. G J B H H1
Ref.
T
Roller Type P (H2)
R
Top Plates are welded onto Deep Link Conveyor RF03100R 100 31.8 95 5 50 41.4 25.5 4.9 4.5
Corrosion Resistant
General Use/Heavy Duty/

Chain so as not to damage items placed directly on RF05100R 100 95


40 5 65 50 30 4 6
the chain. There are two different plate types. Type RF05150R 150 145
2 prevents round objects from falling into the chain. RF10150R 150 50.8 145 5 75 66.4 41 6.3 9
(Can also be manufactured as Bearing Roller RF6205R 152.4 57.2 147.5 5 90 72.6 44 6.3 9
RF12200R 200 195
Conveyor Chain.) 65 5 90 82.5 50 10 9
RF12250R 250 245
RF17250R 250 240
80 10 125 102 62 14.6 12
RF17300R 300 290
B RF26300R 300 85 290 10 125 107.5 65 10.7 12
φR
RF36300R 300 290
TP1 (Type 1) J 100 10 150 128 78 11.9 16
G RF36450R 450 440
T

Note: Contact a Tsubaki representative when using a Bearing Roller Conveyor


H1

Chain. It will be necessary to change the roller (spacer) material.


H
Special

P P
◆ Suitable Roller Types : R
(H2)

◆ Attachment Type : TP □ □ 1: Type 1 2: Type 2


G J
B

φR

TP2 (Type 2)
T
Wear Resistant/Heavy Duty

H1
H

P P
(H2)

Trolley Roller Allowable


Trolley Roller (TRO) Size and Pitch
S A G Z K Load F (Total for both sides)
Roller Type P
kN{kgf}
The roller supports the chain and heavy loads on RF03075R 75
35 31.8 12 50 88 0.69 {70}
horizontal revolving conveyors. RF03100R 100
RF05100R 100
45 40 14 60 107 1.18{120}
K RF05150R 150
Special Attachment

G Z G
RF10100R 100
60 50.8 20 75 138 1.96{200}
RF10150R 150
φA

RF6205R 152.4 70 57.2 25 85 173 2.75{280}


S

F F RF12200R 200
70 57.2 25 90 178 2.75{280}
RF12250R 250
P P RF17200R 200
85 65 25 105 185 3.14{320}
RF17250R 250

Note: Sprocket teeth may interfere with the chain. Use a special ◆ Suitable Roller Types : R
sprocket. ◆ Attachment Type : TRO
Accessories
Related Products &

Max. Allowable
Outboard Roller (OR) Size and Pitch
A B G Z Dim. Load per Roller
Roller Type P
C kN{kgf}
An outboard roller is attached to one side of this RF10150S 150 50.8 65 20 37 72 1.77{180}
chain to support heavy loads without damaging the RF12200S 200
65 80 24 46 87 1.96{200}
pin. Bearing, anti-dust bearing, and bearing roller RF12250S 250
types are available to match your application needs. RF17200S 200
80 100 34 60 116 2.26{230}
RF17250S 250
RF26250S 250
100 125 38 65 125 3.53{360}
Selection and Handling

RF26300S 300
Z

RF36300S 300
C

100 125 38 76 137 5.00{510}


G

A
RF36450S 450
B Note: Roller allowable load is for when attachments are added to the outboard
roller side.
◆ Suitable Roller Types : S
◆ Attachment Type : OR
P P

Note: The above dimensions are nominal dimensions and may differ from actual dimensions.

131
Overview
Chain
No.
p.19

Guide Shoe (GS□) Size


Pitch
P
L T C

RF03075 75
Guide shoes are used to prevent chain meandering. 50 9.5 25
RF03100 100

Corrosion Resistant
General Use/Heavy Duty/
Contact a Tsubaki representative if the shoe needs
RF430 101.6 60 13 35
tempering.
RF05100 100
60 13 34
RF05150 150
RF450 101.6 60 13 40
RF08150 150 60 13 40
C

RF10100 100
60 16 45
L RF10150 150
RF214 101.6 60 16 49
RF6205 152.4 100 19 52
RF12200 200
T

100 19 52
RF12250 250
RF17200 200
P P
RF17250 250 130 22 68

Special
RF17300 300
RF26200 200
RF26250 250
130 28 77
RF26300 300
RF26450 450
RF36250 250

Wear Resistant/Heavy Duty


RF36300 300
150 32 92
RF36450 450
RF36600 600
◆ Suitable Roller Types : R / S
◆ Attachment Type : GS □ □ A: One side K: Both sides

Standard Guide
Guide Roller (GR) Size and Pitch Roller Allowable
D W B N L
Roller Type P Load
kN{kgf}
Guide rollers can be used to prevent meandering

Special Attachment
RF03075R 75
and as a running roller with horizontal revolving 31.8 15.5 22.6 22 53 0.54 {55}
RF03100R 100
conveyors.
RF430R 101.6 31.8 15.5 22.6 22 60 0.54 {55}
The roller can be made from various materials, and
RF05100R 100
heat treatment allows it to be used together with A, 31.8 15.5 22.6 22 59 0.54 {55}
RF05150R 150
SA, G, and other attachments and pushers. RF450R 101.6 31.8 15.5 22.6 22 65 0.54 {55}
RF10100R 100
40 19 31.0 32 76 1.03{105}
RF10150R 150
RF214R 101.6 40 19 31.0 32 80 1.03{105}
RF6205R 152.4 40 19 31.0 32 83 1.03{105}
RF12200R 200
Accessories
Related Products &
L

40 19 31.0 32 83 1.03{105}
φD

RF12250R 250
W N RF17200R 200
B RF17250R 250 44.5 23 39.6 28.6 100 1.27{130}
RF17300R 300
◆ Suitable Roller Types : R
P P
◆ Attachment Type : GR
Selection and Handling

Note: The above dimensions are nominal dimensions and may differ from actual dimensions.

132
Overview

Special Attachment Conveyor Chain


Chain
No.
p.19

Without Pusher
Fixed Dog (KD )
Size
Pitch With Pusher Plate (Type 2)
Plate (Type 1)
P
H1 H2 A T B H1 A
This attachment chain is used for conveying items RF03075 75
70 50 20 4.5 40 50 24.5
Corrosion Resistant
General Use/Heavy Duty/

on skids and pushing carts. RF03100 100


RF05100 100
100 75 25 6.0 50 70 31
RF05150 150
RF10100 100
B

130 100 30 9 65 90 39
RF10150 150
A
T RF6205 152.4 150 110 40 9 90 100 49
Pusher Plate (Type 2) RF12200 200
150 110 40 9 90 100 49
H2

RF12250 250
H1

RF17200 200
180 125 50 12 100 120 62
RF17250 250
RF26200 200
P P RF26250 200 210 150 60 12 110 − −
RF26300 250
Special

Direction of Travel
RF36250 250
RF36300 300 240 170 70 16 150 − −
Skid Line RF36450 450
◆ Suitable Roller Types : R / S
◆ Attachment Type : KD1: Type 1, without pusher plate attached
Direction of Travel
KD2: Type 2, with pusher plate attached
Wear Resistant/Heavy Duty

Dog Roller (RD) Size


Pitch
P
H D B

RF03075 75
This attachment chain is used to prevent damage 50 31.8 15.5
RF03100 100
on the push side when cylindrical items are being
RF05100 100
conveyed by rolling, and to reduce rolling 60 40 19
RF05150 150
resistance.
RF10100 100
70 50.8 27
RF10150 150
B

RF6205 152.4 80 57.2 32


RF12200 200
80 65 32
Special Attachment

RF12250 250
RF17200 200
D 120 85 50
RF17250 250
RF26250 250
120 85 50
RF26300 300
H

RF36300 300
150 100 56
RF36450 450
P P
◆ Suitable Roller Types : R / S
◆ Attachment Type : RD
Accessories
Related Products &

Skid Line
Selection and Handling

Note: The above dimensions are nominal dimensions and may differ from actual dimensions.

133
Overview
Chain
No.
p.19

Tilting Dog (CD) Size and


Roller Type
Pitch
P
H1 H2 H3 A T B

A tilting dog can push items in front of it, but when RF03100R 100 70 15 55 10 15 22

Corrosion Resistant
General Use/Heavy Duty/
items come from behind the dog tilts forward to RF05100R 100
90 20 70 13 21 32
allow the conveyed items to pass by. Once the RF05150R 150
conveyed items have passed by, the dog RF10100R 100
95 20 75 22 28 45
RF10150R 150
automatically returns to its original position.
RF6205R 152.4 130 30 100 30 35 55
A side roller can also be used as the return side, or
RF12200R 200
to prevent the dog from rising during conveyance. 130 30 100 30 35 55
RF12250R 250
RF17200R 200
160 40 120 30 50 70
RF17250R 250
RF26250R 250
B
T

195 50 145 30 55 75
RF26300R 300
A
Direction of Travel RF36300R 300
265 70 195 55 65 90
RF36450R 450
Skid Line

Special
H2

◆ Suitable Roller Types : R


Skid Line
◆ Attachment Type : CD
H1

H3

Note: Contact a Tsubaki representative


regarding dog allowable push
Direction of Travel Skid Line strength.
P P

Note: Sprocket teeth may interfere with the chain. Use a special

Wear Resistant/Heavy Duty


sprocket.

Roller Tilting Dog (RCD) Size and


Roller Type
Pitch
P
H1 H2 H3 A D t B

Allows for rolling conveyance of cylindrical items. It RF10150R 150 120 20 100 35 44.5 15 55
prevents items from escaping on downgrades. RF12200R 200 150 30 120 50 57.2 20 75
When there are conveyed items in front, the dog RF17250R 250 200 50 150 60 70 33 150
tilts, allowing for accumulation. ◆ Suitable Roller Types : R
◆ Attachment Type : RCD
D
Note: Contact a Tsubaki representative regarding tilting dog allowable push
strength.

Special Attachment
Rollers can also be manufactured from plastic or lined with urethane rubber.
B

A
Contact a Tsubaki representative for details.

Skid Line Conveyed


H2

Item
Stopper
H1
H3

Skid Line

P P

Note: Sprocket teeth may interfere with the chain. Use a special Direction of Travel
sprocket. (When accumulating)
Accessories
Related Products &

Ducking Dog (DD) Size and


Roller Type
Pitch
P
H1 H2 H3 A B L T

The dog conveys items on the guide rail, but when RF03100R 100 45 15 30 43 60 65 6
there is a break in the guide rail the dog ducks, RF05100R 100 55 20 35 60 50 83 9
letting conveyed items pass below. RF10100R 100
60 20 40 82 40 110 12
RF10150R 150
RF6205R 152.4 85 30 55 103 70 134 16
RF12200R 200
A

Selection and Handling


L

85 30 55 103 70 134 16
RF12250R 250
B RF17200R 200
100 40 60 131 100 168 19
T

RF17250R 250
Skid Line
◆ Suitable Roller Types : R
H2

Skid Line
H1

◆ Attachment Type
H3

: DD
Note: Contact a Tsubaki representative
P P
Skid Line
regarding dog allowable push
Direction of Travel
strength.
Note: Sprocket teeth may interfere with the chain. Use a special
sprocket.

Note: The above dimensions are nominal dimensions and may differ from actual dimensions.

134
Overview

Large Size Conveyor Chain


Corrosion Resistant
General Use/Heavy Duty/

Related Products
Special
Wear Resistant/Heavy Duty
Special Attachment

Toughroller ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ 136 Axle Bearing Rollers,


Bearing Rollers with Attachments・ ・ 142
Accessories
Related Products &
Selection and Handling

135
Overview
Large Size Conveyor Chain Related Products

Toughroller (Endless Rollers)

Corrosion Resistant
General Use/Heavy Duty/
Outstanding performance when conveying, transferring,
or moving heavy items
Consisting of a frame and endless rollers, the endless rollers (roller, pin, and link plates) wrap around a center plate on the
frame. In contrast to a standard bearing, the operating principle behind Toughroller's operation is that the center plate is
the inner ring, the rollers are the balls, the link plates and pins are the ball cage, and the contact surface is the outer ring.

Construction Applications

Top Plate 1. Transferring/conveying heavy items.

Special
2. When items are conveyed only infrequently and do not
warrant conveyor use.
3. When efficient use of space is important.
4. As a slide guide for long items.

◆ Steel Roller Type


Basic Load Allowance: 14.7kN (1500kgf) – 1961kN (200,000kgf)

Wear Resistant/Heavy Duty


Side Plates Center Plate
 he steel roller Toughroller is a compact device with a
T
high load allowance made from a tempered center
plate and rollers.
Roller Pin Link Plate Frame
◆ Plastic Roller Type
Basic Load Allowance: 2.94kN (300kgf) – 34.3kN (3500kgf)
 lastic Toughroller uses engineering plastic for its
P
rollers, which gives it increased functionality over the
basic features of steel rollers. And Tsubaki's Plastic
Contact Surface Center Plate Endless Roller Toughroller Jr. is an economical, lightweight, simple
design for easy use.

Special Attachment
Selection

The allowable load (vertical load) for one Toughroller varies with rail material, hardness, and usage frequency.
Use the following formula to select the appropriate size.

Working load per Toughroller


≦ Basic load capacity
Rail coefficient × Frequency coefficient

■ Rail Coefficient Chart ■ Rail Frequency Coefficient Chart


Accessories
Related Products &

Rail Coefficient Frequency


Rail Material Usage Conditions
Coefficient
Steel Rollers Plastic Rollers
A) When operated 1–2 times/day, rail is replaceable 1.0
SS400{SS41} 1.0 1.0
Steel B) Between A) and C) 0.5
780N{80kgf} class high tensile rail 1.5
When operated 10 times/day and rail needs to be
Concrete − 1.0 C) 0.2
protected or rail cannot be replaced
Linoleum/vinyl tiles − 0.3
D) When using plastic rollers 1.0
Note: Do not use TUF-J on 780N{80kgf} class high tensile steel rails.
Selection and Handling

◆ Loading Position ◆ Working Load


Position the Toughroller so that the weight of the conveyed items is Calculate the working load for each Toughroller with consideration
distributed evenly, and load so that left/right and front/back are balanced. for center of gravity and rail surface unevenness.

■ Selection Example

Conditions Formula Result


Rail material: SS400 TUF12 (basic load capacity
5,000
Rail replaceable ×G/1000=98.1kN{10,000kgf} 118kN) is chosen.
Operational frequency: 4–5 times/day 1.0×0.5
Working load per unit: 5000kgf (max.) Rail coefficient Frequency coefficient

136
Overview

Large Size Conveyor Chain Related Products

Toughroller (Endless Rollers)


◆ Steel Roller Type
Corrosion Resistant
General Use/Heavy Duty/

(Note 2)
N n-φO X X
C
(K ) C
K K

T
T
H

B
B
E1 E1
D
W E2
A W
A
TUF-J TUF6 to TUF65
TUF100 TUF200
Special

Note: 1. The holes marked ※ are not for attaching a handle. Handle attachments are restricted to extended side plate types.
2. K: TUF-J to TUF25 have 4 bolt holes (K); TUF40 to TUF25 have 6 bolt holes; TUF200 has 8 bolt holes.

Basic Load
Frame Top Plate Roller
Capacity Approx.
Model
Side Plate Center Plate Rollers in Mass
Number Width Length Height Space
kN {Tons} Width Width C K n-φO T D E1 E2 Contact kg
X N H B
W A w/Ground
Wear Resistant/Heavy Duty

TUF-J 14.7 1.5 135 120 51.1 72.6 85.5 5 105 90 4-10 8 15 42 − 4 2.5
TUF6 58.8 6 150 160 66 92 105 6 120 120 4-12 9 18 50 − 5 5
TUF12 118 12 200 210 85 120 133 9.5 160 160 4-15 12 24 70 − 5 11
TUF25 245 25 250 300 130 162 183 14 210 240 4-18 16 36 90 − 5 31
TUF40 392 40 300 440 164 186 210 20 240 180 6-22 19 50 100 − 5 70
TUF65 637 65 300 600 167 192 215 20 240 250 6-22 22 50 100 − 8 105
TUF100 980 100 500 500 167 362 385 20 420 200 6-26 22 50 100 268 12 160
TUF200 1961 200 730 700 240 544 574 20 640 200 8-33 28 72 150 410 12 500
Note: The above dimensions are nominal dimensions and may differ from actual dimensions.
Special Attachment

◆ Plastic Toughroller Jr.


63

Handle for Plastic Jr.


(made-to-order)
Accessories
Related Products &

φ15 × 4 contact points

Turntable Approximate mass : 0.5kg


(made-to-order)
(受注生産品)

Attachment holes: 2 × φ8
Attachment bolts: M6 Truss Screws
Selection and Handling

Handle attachment hole φ10

Basic Load Capacity


Model Number Roller Type Approximate Mass kg
kN {Tons}
TUF-JP 2.94 0.3 Plastic roller 0.9
Note: The above dimensions are nominal dimensions and may differ from actual dimensions.

137
Overview
Chain
No.
p.141 p.136/p.141

◆ Plastic Roller Type

Corrosion Resistant
General Use/Heavy Duty/
Special
Basic Load
Frame Top Plate Roller
Capacity Approx.
Model
Side Plate Center Plate Rollers in Mass
Number Width Length Height Space
kN {Tons} Width Width C K n-φO T D E1 Contact kg
X N H B
W A w/Ground

Wear Resistant/Heavy Duty


TUF 1P 9.8 1 150 160 61 81 90 5 120 120 4-12 4.5 18 50 5 2.2
TUF 2P 19.6 2 200 210 79 112 120 9.5 160 160 4-15 6 24 70 5 5
TUF 4P 34.3 3.5 250 300 122 146 160 14 210 240 4-18 8 36 90 5 17
Note: The above dimensions are nominal dimensions and may differ from actual dimensions.

◆ Double Roller Type

Special Attachment
Turntable
M

Sleeve Turntable attachment

Accessories
Related Products &

φ36 × 6 contact points


Selection and Handling

Basic Load Capacity


Model Number Roller Type Approximate Mass kg
kN {Tons}
TUF 25W 245 25 Steel roller 42
TUF 4WP 34.3 3.5 Plastic roller 32
Note: 1. Extended side plates with a turntable attachment is standard for Steel Double Roller Types.
2. All models are made-to-order.
3. The above dimensions are nominal dimensions and may differ from actual dimensions.

138
Overview

Large Size Conveyor Chain Related Products

Toughroller Attachments

1. Extended Side Plates (Attachment type: ESP) ■ Attachment Dimensions


Corrosion Resistant
General Use/Heavy Duty/

Model Approx.
For hand pulling or connection with other Toughrollers. L Z
No. Mass kg
TUF-J 170 17 3
TUF 6 230 17 6
L
TUF12 300 17 12
N
Z TUF25 400 22 33
TUF1P 230 17 2.4
TUF2P 300 17 6
TUF4P 400 22 19
Note: Made-to-order.
Side guide rollers can be installed on one or both sides.
2. Side Guide Roller
LR
(Attachment type: One side SGR-1, both sides SGR-2) N LC
Special

d X

For preventing lateral vibration and


for when there are lateral forces.

E
h
R

■ Attachment Dimensions
Wear Resistant/Heavy Duty

Model No. N X H R E d h LC LR
TUF-J 120 135 51.1 38 16 14.5 20 142 180
TUF6 160 150 66 44.5 23 22 27 174 218
TUF12 210 200 85 60 38 22 40 220 280
TUF25 300 250 130 75 62 31.5 60 285 360
Note: Made-to-order.

3. Spikes (Attachment type: SPK) N X


R
K C

For use with wooden pallets.

S
Spike
T
Special Attachment

D E1
W
N X A
R
K C Spike

Top plate ■ Attachment Dimensions


S
T

Model No. R S
Note: Dimensions not
TUF-J 12 7
H

listed here are the same


TUF6 14 8 as Toughroller
B

Press fit dimensions.


D E1 TUF12 19 10.5 Made-to-order.
Accessories
Related Products &

W
A
Skirts can be attached to one or both sides. Skirts are normally attached to one side.
4. Skirt (Attachment type: SKT)
N X
For preventing lateral vibration and when there are lateral forces. K O C
T
U

E1
D Y
W
Selection and Handling

■ Attachment Dimensions
Skirt
Approx.
Model No. U V YMass kg
(skirts on both sides) Note: Dimensions not
TUF-J 65 14.0 56.5 3 listed here are the same
as Toughroller
TUF6 85 19.2 72 6.3 dimensions. Skirts are
TUF12 112 27.0 100 14.5 welded on and cannot
be attached later.
TUF25 166 36.0 130 37.8 Made-to-order.

Note: The above dimensions are nominal dimensions and may differ from actual dimensions.

139
Overview
Chain
No.
p.141 p.136/p.141

5. Rubber Pad (Attachment type: GPD) 6. Scraper (Attachment type: SCR)


Perfect for equally divided loads, uneven surfaces, and For use when material accumulates on rail.
preventing slippage. For use with wooden pallets. Scrapers are welded on and cannot be

Corrosion Resistant
General Use/Heavy Duty/
Note: Made-to-order. attached later.
Rubber pad Note: Made-to-order.

Scraper

Special
Toughroller Options

1. Handle (Option code: HDL) Model no. Model no.

Wear Resistant/Heavy Duty


For hand pulling. TUF-J TUF25
Handles can only be attached to Toughrollers with extended side plates. TUF6 TUF25W
TUF12 TUF4P
TUF-JP TUF4WP
TUF1P
TUF2P

With L-shaped bar With L-shaped bar


Handle
Toughroller

L-shaped bar

Insert

Special Attachment
Handle

Note: Made-to-order.

2. Turntable (Option code: TTB)


For directional travel.
Accessories
Related Products &
O
X

P
d

O
t Q

K
N

Turntable
■ Dimensions
Selection and Handling

Mounting Approx.
Model No. φP φd Q t
Bolt Mass kg
TUF-J 90 7 10 6 M8 1.3
TUF1P TUF6 120 10 13 6 M10 2.4
TUF2P TUF12 160 14 13 9 M12 5.3
TUF4P TUF25 200 17.5 17 12 M16 12.1
Note: The turntable is attached to the top plate of the Toughroller by
bolts. Dimensions not listed above are the same as Toughroller
dimensions. Made-to-order.

Note: The above dimensions are nominal dimensions and may differ from actual dimensions.

140
Overview

Large Size Conveyor Chain Related Products

Notes on Handling Toughroller


1. Standard Toughrollers 6. Ensure a gradient of less
Corrosion Resistant
General Use/Heavy Duty/

cannot take thrust loads than 1.0–2.0mm when there Side Not good
surface Between 1 – 2mm
along the roller axis. If thrust is a step in rail connections. Good
loads are present, consider The rail seams should be
Not good
using the optional side guide smooth or like as shown on Upper
surface

roller and skirt, or have a rail the right. Good

bear the thrust load. Not good

2. Except for double roller types, Ensure there are no severe


Not good
do not change directions while impacts on the rollers.
Toughroller is in motion, as this Rail
Not good
will cause a thrust load as
described in 1. above. Jack up
the Toughroller or use other Good Not good
means to change direction. 7. Toughrollers do not have a
Special

Chock
stopping mechanism
3. When using in corrosive environments (outdoors, in the Consider installing one on
rain, etc.) wash the unit and lubricate the entire chain with
the equipment side. When
SAE30–40 oil each time. Tsubaki offers stainless steel
leaving a Toughroller in a stopped position, insert chocks
specifications for use in extremely corrosive environments.
between the side plates and rail.
Use in high temperatures will accelerate lube deterioration.
Always lube regularly.
Wear Resistant/Heavy Duty

4. Usage limits are when any of the following begins to occur: 8. When using a Toughroller
1) Center plates touch with a turntable, the
link plates manner shown in the
2)Link plates touch rails drawing on the right is
3)Side plates touch rails ideal. Attaching a bar
between two rear
5. Ensure there is no slippage Toughrollers will allow for Handle
Bar

With rubber pad


between conveyed material Slippage
or spikes smooth travel.
and the Toughroller. Tsubaki
offers Toughrollers with
rubber pads and spikes for 9. After use, remove dust and the like with a brush and apply
Not good Good
Special Attachment

this purpose. See 5. and 6. a coat of lube or grease before storing.


on pg. 140.

Toughroller Ordering Example


Model Numbering Example Ordering Example

TUF25-ESP Size: TUF25


Attachment Spacing: ESP
(extended side plate)
Size Attachment Type
Accessories
Related Products &

Option: HDL (handle)


TUF□□ : □ : Basic load capacity ESP : Extended side plate Quantity: 1
TUF-J : Jr. SGR1 : Side guide roller (one side)
TUF-JP : Plastic roller Jr. SGR2 : Side guide roller (both sides) Model Number Quantity Unit

TUF□P : Plastic roller SPK : Spikes TUF25-ESP 1 K


TUF25W : Double rollers SKT : Skirt TUF25-HDL 1 K
TUF4WP : Plastic double rollers GPD : Rubber pad
SCR : Scraper
Selection and Handling

TUF25-TTB
Size Option
HDL : Handle
TTB : Turntable
Note: 1. Refer to individual product pages for possible model (size/roller type) and attachment assemblies.
2. Contact a Tsubaki representative regarding installing attachments before shipping.

141
Overview
Overview of Axle Bearing Rollers and Bearing Rollers with Attachments

Lubed Specifications Lube-free Specifications Water Resistant Specifications Heat Resistant Specifications

Corrosion Resistant
General Use/Heavy Duty/
Bearing
Specification 1. Coefficient of Friction: 0.03 1. Coefficient of Friction: 0.03 1. Coefficient of Friction: 0.03 1. Coefficient of Friction: 0.03
2. Operating Temp: -20 to 80°C 2. Operating Temp: -20 to 50°C 2. Operating Temp: 0 to 50°C 2. Operating Temp: -20 to 150°C
3. Lubed 3. Non-lubed 3. Non-lubed 3. Heat Resistant Lube
Roller Specification (Anti-rust oil is applied (Anti-rust oil is applied (Includes grease nipple)
before shipment) before shipment)

Ambient temperatures in
Ambient temperatures Ambient temperatures High temperatures away
Usage Environment contact with water at all
away from water and dust away from water and dust from water and dust
times (away from dust)

Roller Diameter: Roller Diameter: Roller Diameter: Roller Diameter:


φ31.8 to φ125 φ31.8 to φ125 φ31.8 to φ125 φ31.8 to φ125
Allowable Load: Allowable Load: Allowable Load: Allowable Load:
1.96 to 15.7kN 1.96 to 15.7kN 1.27 to 11.0kN 1.96 to 15.7kN
JBR

Special
Roller Diameter: Roller Diameter: Roller Diameter: Roller Diameter:
φ31.8 to φ125 φ31.8 to φ125 φ31.8 to φ125 φ31.8 to φ125
Allowable Load: Allowable Load:- Allowable Load: Allowable Load:
1.27 to 9.81kN 1.27 to 9.81kN 1.27 to 9.81kN 1.27 to 9.81kN
JBF
Axle Bearing Rollers

Roller Diameter: Roller Diameter: Roller Diameter: Roller Diameter:

Wear Resistant/Heavy Duty


φ31.8 to φ80 φ31.8 to φ80 φ31.8 to φ80 φ31.8 to φ80
Allowable Load: Allowable Load: Allowable Load: Allowable Load:
1.27 to 6.86kN 1.27 to 6.86kN 1.27 to 6.86kN 1.27 to 6.86kN
JBFF

Roller Diameter: Roller Diameter: Roller Diameter: Roller Diameter:


φ31.8 to φ80 φ31.8 to φ80 φ31.8 to φ80 φ31.8 to φ80
Allowable Load: Allowable Load: Allowable Load: Allowable Load:
1.27 to 6.86kN 1.27 to 6.86kN 1.27 to 6.86kN 1.27 to 6.86kN
JBTF

Roller Diameter: Roller Diameter:


φ40 to φ100 φ40 to φ100
Allowable Load: Allowable Load:

Special Attachment
0.29 to 2.94kN 0.29 to 2.94kN
Operating Temperature: Operating Temperature:
JBUR 0 to 50°C 0 to 50°C

Roller Diameter: Roller Diameter: Roller Diameter: Roller Diameter:


φ31.8 to φ125 φ31.8 to φ125 φ31.8 to φ125 φ40.0 to φ125
Allowable Load: Allowable Load:  Allowable Load: Allowable Load:
1.96 to 27.5kN 1.96 to 27.5kN 1.27 to 19.3kN 3.04 to 27.5kN
ABR

Roller Diameter: Roller Diameter: Roller Diameter: Roller Diameter:


Bearing Rollers with Attachments

Accessories
Related Products &

φ31.8 to φ125 φ31.8 to φ125 φ31.8 to φ125 φ40.0 to φ125


Allowable Load: Allowable Load: Allowable Load: Allowable Load:
1.27 to 18.6kN 1.27 to 18.6kN 1.27 to 18.6kN 3.04 to 18.6kN
ABF

Roller Diameter: Roller Diameter: Roller Diameter: Roller Diameter:


φ31.8 to φ80 φ31.8 to φ80 φ31.8 to φ80 φ40.0 to φ80
Allowable Load: Allowable Load:- Allowable Load: Allowable Load:
1.27 to 6.86kN 1.27 to 6.86kN 1.27 to 6.86kN 3.04 to 6.86kN
ABFF

Roller Diameter: Roller Diameter:


Selection and Handling

φ40 to φ100 φ40 to φ100


Allowable Load: Allowable Load:
0.29 to 2.94kN 0.29 to 2.94kN
Operating Temperature: Operating Temperature:
ABUR 0 to 50°C 0 to 50°C

Note: 1. Tsubaki can manufacture roller diameters not listed above.


2. Allowable load may differ for Type 2. Heat resistant specifications may not be available for all models. See specification pages for details.
3. L ube-free and water resistant specifications use plastic cylindrical bearings. You will need to take impact loads into account. Contact a Tsubaki
representative for more information.

142
Overview

Large Size Conveyor Chain Related Products

Standard Axle Bearing Roller

Model Numbering Example


Corrosion Resistant
General Use/Heavy Duty/

JBR -
Axle Axle Type (1: Type 1, 2: Type 2)
Bearing Available Specs
Roller Type Lubed : No code
(R roller, F roller) Size Lube-free :N
Water Resistant : W
Heat Resistant : H

Size Available Bolt Length Size Available Bolt Length

■ Available Specifications 03 14mm 17 32mm


05 20mm 26 38mm
Water Heat 10 22mm 36 44.5mm
Lubed Lube-free
Resistant Resistant 12 25mm
Special

Note: Check
allowable load

JBR-1 JBR-2
M
D

M
D

d
Wear Resistant/Heavy Duty

H E T2 T2 E T2
L1 L2 L2 L2
Heat resistant grease nipple protrusion 8.5 L3 L4

M
D
F

d
d
JBF-1 JBF-2
D

M
F

H T2 E T3
E T3
L2 L2
L1 L2
L4
Heat resistant grease nipple protrusion 8.5 L3

T W T
T
Note :
Axle cannot be inserted
Attachment Plate from one side.
A

Configure roller so that


A
Special Attachment

Do not chamfer, as there is


only slight clearance with the axle. Attachment Plate attachment plate can be
Do not chamfer, as there is
only slight clearance with the axle. removed.

Max. Bolt Approx.


Allowable Allowable
Tightening Axle Outer Flange Bolt Mass Attachment Plate
Roller Specification, Load Rotation Torque
Dia. Dia. Dia. H Dia. E T2 T3 L1 L2 L3 L4 kg
Size, Axle Type Speed
{kgf・ d D F M Type Type
kN {kgf} r/min N・m A T W
m} 1 2
180 19 2 20 44.5 67 18
JBR03 Type 1 Type 2 1.96 200 (120) 11.8 1.2 10 31.8 − (16) M10 14 (4.5) − (25) 24.5 (49.5) (72) 0.14 0.14 10.2 10–13 (23)
185 27 2.5 26.5 62 95 24
JBR05 Type 1 Type 2 3.04 310 (120) 58.8 6 12 40 − (21) M12 19 (4.5) − (31) 35.5 (66.5) (99) 0.28 0.30 12.2 15–20 (28)
190 32 3 35 75 112 32
JBR10 Type 1 Type 2 5.49 560 78.4 8 16 50.8 − M16 26 − 40 0.59 0.69 16.2 17–21
Accessories
Related Products &

(120) (24) (6) (41.5) (81.5) (118) (38)


R Roller

150 38 3 41.5 90 135 38


JBR12 Type 1 Type 2 8.34 850 (100) 78.4 8 20 65 − (27) M20 32 (7.5) − (51) 48.5 (99.5) (144) 1.15 1.23 20.2 21–25 (47)
9.81 1000 120 48 4 56.5 119 177 52
JBR17 Type 1 Type 2 (14.1) (1440) (80) 162 16.5 24 80 − (30) M24 44 (10.5) − (70) 62.5 (132.5) (190) 2.47 2.60 24.2 28–34 (65)
12.7 1300 95 55 4 63.5 137 205 58
JBR26 Type 1 Type 2 (19.6) (1000) (60) 245 25 27 100 − (34) M27 50 (10.5) − (77) 73.5 (150.5) (218) 3.60 3.80 27.2 32–39 (71)
15.7 1600 75 70 5.5 73.5 160 240 67
JBR36 Type 1 Type 2 (27.5) (2800) (50) 529 54 30 125 − (45) M30 56 (12.5) − (90) 86.5 (176.5) (254) 6.50 6.70 30.2 39–47 (81)
180 19 2 5 20 44.5 67 18
JBF03 Type 1 Type 2 1.27 130 (120) 11.8 1.2 10 31.8 42 (16) M10 11 (4.5) (7.5) (25) 24.5 (49.5) (72) 0.15 0.15 10.2 10–13 (23)
185 27 2.5 7.5 26.5 62 95 24
JBF05 Type 1 Type 2 1.96 200 (120) 58.8 6 12 40 50 (21) M12 14 (4.5) (9.5) (31) 35.5 (66.5) (99) 0.31 0.33 12.2 15–20 (28)
190 32 3 9 35 75 112 32
JBF10 Type 1 Type 2 3.43 350 (120) 78.4 8 16 50.8 65 (24) M16 20 (6) (12) (41.5) 40 (81.5) (118) 0.66 0.76 16.2 17–21 (38)
F Roller
Selection and Handling

150 38 3 11 41.5 90 135 38


JBF12 Type 1 Type 2 5.49 560 (100) 78.4 8 20 65 80 (27) M20 24 (7.5) (15.5) (51) 48.5 (99.5) (144) 1.24 1.32 20.2 21–25 (47)
6.86 700 120 48 4 14 56.5 119 177 52
JBF17 Type 1 Type 2 (9.81) (1000) (80) 162 16.5 24 80 100 (30) M24 34 (10.5) (20.5) (70) 62.5 (132.5) (190) 2.72 2.85 24.2 28–34 (65)
8.83 900 95 55 4 16 63.5 137 205 58
JBF26 Type 1 Type 2 (13.7) (1400) (60) 245 25 27 100 125 (34) M27 38 (10.5) (22.5) (77) 73.5 (150.5) (218) 3.90 4.10 27.2 32–39 (71)
9.81 1000 75 70 5.5 19.5 73.5 160 240 67
JBF36 Type 1 Type 2 (18.6) (1900) (50) 529 54 30 125 150 (45) M30 42 (12.5) (26.5) (90) 86.5 (176.5) (254) 7.0 7.20 30.2 39–47 (81)

Note: 1. Allowable loads shown in ( ) are for Type 2. No ( ) indicates the same values for both Type 1 and 2.
2. Allowable rotation speeds and dimensions shown in ( ) are for lube-free and water resistant specifications. No ( ) indicates no difference
between specifications.
3. 03 and 05 sizes for Type 2 heat resistant specifications are unavailable.
4. For water resistant specifications, multiple the above allowable load values by a coefficient of 0.7.
5. Heat resistant specifications use a solid pin.
6. The above dimensions are nominal dimensions and may differ from actual dimensions.

143
Overview
Dual-Flange-Roller Axle Bearing Roller

Model Numbering Example

Corrosion Resistant
General Use/Heavy Duty/
JBF F -
Axle Axle Type (1: Type 1, 2: Type 2)
Bearing Available Specs
Dual Flange Lubed : No code
Size Lube-free :N
Water Resistant : W

■ Available Specifications
Heat Resistant : H

Water Heat Size Available Bolt Length Size Available Bolt Length
Lubed Lube-free 03 14mm 12 25mm
Resistant Resistant
05 20mm 17 32mm
10 22mm

Special
JBFF-1 JBFF-2

D
M

M
F
D

M
F

d
d
d

H T3 E T3
T3 E T3
L2 L2
L1 L2 L4

Wear Resistant/Heavy Duty


Heat resistant grease nipple protrusion 8.5 L3
T T W T

Note : 
Axle cannot be
Attachment Plate inserted from one side.
A

A
Do not chamfer, as there is
only slight clearance with the axle. Attachment Plate Configure roller so
Do not chamfer, as there is
only slight clearance with the axle. that attachment plate
can be removed.

Max. Bolt Approx.


Allowable Allowable
Tightening Axle Outer Flange Bolt Mass Attachment Plate
Roller Specification, Load Rotation Torque Dia. Dia. Dia. H Dia. E T3 L1 L2 L3 L4 kg
Size, Axle Type Speed
r/min {kgf・ d D F M Type Type
kN {kgf} N・m A T W
m} 1 2

Special Attachment
180 19 5 24.5 49 71 22.5
JBFF03 Type 1 Type 2 1.27 130 (120) 11.8 1.2 10 31.8 42 (16) M10 12 (7.5) (29.5) 24.5 (54) (76) 0.19 0.19 10.2 10–13 (27)
185 27 7.5 29.5 65 98 27
JBFF05 Type 1 Type 2 1.67 170 (120) 58.8 6 12 40 50 (21) M12 12 (9.5) (34) 35.5 (69.5) (102) 0.37 0.39 12.2 15–20 (31)
190 32 9 37 77 114 34
JBFF10 Type 1 Type 2 2.75 280 (120) 78.4 8 16 50.8 65 (24) M16 16 (12) (43.5) 40 (83.5) (120) 0.75 0.85 16.2 17–21 (40)
150 38 11 41.5 90 135 38
JBFF12 Type 1 Type 2 3.63 370 (100) 78.4 8 20 65 80 (27) M20 16 (15.5) (51) 48.5 (99.5) (144) 1.30 1.40 20.2 21–25 (47)
120 48 14 56.5 119 177 52
JBFF17 Type 1 Type 2 6.86 700 (80) 162 16.5 24 80 100 (30) M24 24 (20.5) (70) 62.5 (132.5) (190) 3.0 3.10 24.2 28–34 (65)

Note: 1. Allowable rotation speeds and dimensions shown in ( ) are for lube-free and water resistant specifications. No ( ) indicates no difference
between specifications.
2. 03 and 05 sizes for Type 2 heat resistant specifications are unavailable.
3. For water resistant specifications, multiple the above allowable load values by a coefficient of 0.7.
4. Heat resistant specifications use a solid pin.
Accessories
Related Products &

5. Made-to-order.
6. The above dimensions are nominal dimensions and may differ from actual dimensions.
Selection and Handling

144
Overview

Large Size Conveyor Chain Related Products

Tapered-Roller Axle Bearing Roller

■ Available Specifications Model Numbering Example


Corrosion Resistant
General Use/Heavy Duty/

Lubed Lube-free
JBT F -
Axle Axle Type (1: Type 1, 2: Type 2)
Water Heat Bearing
Available Specs
Resistant Resistant Tapered Roller Size Lubed : No code
Lube-free :N
Water Resistant : W
Heat Resistant : H
D1
D0

JBTF-1 M
JBTF-2
F

D1
D0
M

M
F
Size Available Bolt Length
d

d
E T3 T2 E T3
03 14mm
H

Heat resistant grease nipple protrusion 8.5


L1
L3
L2 L2
L4
L2
05 20mm
T T W T 10 22mm
12 25mm
Attachment Plate 17 32mm
Special

A
Do not chamfer, as there is
only slight clearance with the axle. Attachment Plate Note: Axle cannot be inserted from
Do not chamfer, as there is
only slight clearance with the axle. one side. Configure roller so that
attachment plate can be removed.
Max. Bolt Approx.
Allowable Allowable Axle Outer Outer Flange Bolt Attachment
Roller Specification, Load Rotation Tightening Mass
Plate
Size, Axle Type Speed Torque Dia. Dia. Dia. Dia. H Dia. E T2 T3 L1 L2 L3 L4 kg
d D0 D1 F M
kN {kgf} r/min N・m {kgf・m} Type1 Type2 A T W
Wear Resistant/Heavy Duty

180 19 2 5 20 44.5 67 18
JBTF03 Type 1 Type 2 1.27 130 (120) 11.8 1.2 10 31.8 33.7 42 (16) M10 11 (4.5) (7.5) (25) 24.5 (49.5) (72) 0.15 0.15 10.2 10–13 (23)
185 27 2.5 7.5 26.5 62 95 24
JBTF05 Type 1 Type 2 1.96 200 (120) 58.8 6 12 40 42.5 50 (21) M12 14 (4.5) (9.5) (31) 35.5 (66.5) (99) 0.31 0.33 12.2 15–20 (28)
F Roller

190 32 3 9 35 75 112 32
JBTF10 Type 1 Type 2 3.43 350 (120) 78.4 8 16 50.8 54.3 65 (24) M16 20 (6) (12) (41.5) 40 (81.5) (118) 0.66 0.76 16.2 17–21 (38)
150 38 3 11 41.5 90 135 38
JBTF12 Type 1 Type 2 5.49 560 (100) 78.4 8 20 65 69.2 80 (27) M20 24 (7.5) (15.5) (51) 48.5 (99.5) (144) 1.24 1.32 20.2 21–25 (47.4)
6.86 700 120 48 4 14 56.5 119 177 52
JBTF17 Type 1 Type 2 (9.81) (1000) (80) 162 16.5 24 80 86.0 100 (30) M24 34 (10.5) (20.5) (70) 62.5 (132.5) (190) 2.72 2.85 24.2 28–34 (65)

Note: 1. Allowable loads shown in ( ) are for Type 2. No ( ) indicates the same values for both Type 1 and 2.
2. Allowable rotation speeds and dimensions shown in ( ) are for lube-free and water resistant specifications. No ( ) indicates no difference
between specifications. 3. 03 and 05 sizes for Type 2 heat resistant specifications are unavailable.
4. For water resistant specifications, multiple the above allowable load values by a coefficient of 0.7. 5. Heat resistant specifications use a solid pin.
6. Made-to-order. 7. The above dimensions are nominal dimensions and may differ from actual dimensions.

Urethane-Lined-Roller Axle Bearing Roller


Special Attachment

■ Available Specifications Model Numbering Example


Lubed Lube-free JBU R -
Axle Axle Type (1: Type 1, 2: Type 2)
Bearing
Available Specs
Urethane-lined Size Lubed : No code
Lube-free :N

Size Available Bolt Length


Accessories
Related Products &

M
M
D

JBUR-1 JBUR-2
d
d

03 14mm
E T2 T2 E T2
H
L1 L2 L2 L2 05 20mm
L3 L4
T W T 10 22mm
T 12 25mm
17 32mm
A

Attachment Plate Attachment Plate


Note: Axle cannot be inserted from
A

Do not chamfer, as there is Do not chamfer, as there is


only slight clearance with the axle. only slight clearance with the axle. one side. Configure roller so that
attachment plate can be removed.
Max. Bolt Approx.
Allowable Allowable Axle Outer Bolt
Rotation Tightening Mass Attachment Plate
Selection and Handling

Roller Specification, Load


Torque Dia. Dia. H Dia. E T2 L1 L2 L3 L4 kg
Size, Axle Type Speed
d D M
kN {kgf} r/min N・m {kgf・m} Type1 Type2 A T W
180 19 2 20 44.5 67
JBUR03 Type 1 Type 2 0.29 30 (120) 11.8 1.2 10 40 (16) M10 14 (4.5) (25) 24.5 (49.5) (72) 0.14 0.14 10.2 10–13 18
185 27 2.5 26.5 62 95
JBUR05 Type 1 Type 2 0.59 60 (120) 58.8 6 12 50 (21) M12 19 (4.5) (31) 35.5 (66.5) (99) 0.28 0.30 12.2 15–20 24
R Roller

190 32 3 35 75 112
JBUR10 Type 1 Type 2 0.98 100 (120) 78.4 8 16 60 (24) M16 26 (6) (41.5) 40 (81.5) (118) 0.59 0.69 16.2 17–21 32
150 38 3 41.5 90 135
JBUR12 Type 1 Type 2 1.47 150 (100) 78.4 8 20 80 (27) M20 32 (7.5) (51) 48.5 (99.5) (144) 1.15 1.23 20.2 21–25 38
120 48 4 56.5 119 177
JBUR17 Type 1 Type 2 2.94 300 (80) 162 16.5 24 100 (30) M24 44 (10.5) (70) 62.5 (132.5) (190) 2.47 2.60 24.2 28–34 52
Note: 1. Allowable rotation speeds and dimensions shown in ( ) are for lube-free specifications. No ( ) indicates no difference between specifications.
2. Made-to-order. 3. The above dimensions are nominal dimensions and may differ from actual dimensions.

145
Overview
Standard Attachment Bearing Roller

■ Available Specifications Lubed Lube-free


Water Heat

Corrosion Resistant
General Use/Heavy Duty/
Resistant Resistant

O O

ABR ABF F0

2C
2X
E

2C
2X
R R

E
Model Numbering Example
ABR
W N W N
Z

T
T
Attachment Available Specs

S
S
h

h
Lubed : No code

F
Bearing Heat resistant grease Heat resistant grease
Size Lube-free :N
nipple protrusion 8.5 L nipple protrusion 8.5 L
Roller Type Water Resistant : W
(R roller, F roller) Heat Resistant : H

Special
Allowable Allowable
Roller Approx.
Load Running
Specification, R E L h S T 2C 2X N O W F F0 Z Mass
Speed
Size kN {kgf} kg
m/min
ABR03 1.96 200 18(12) 31.8 14 28 40 24.1 3.2 50 70 32 10 17.2 7.6 − − 0.15
ABR05 3.04 310 23(15) 40 19 36.8 50 30 4.5 60 84 40 10 23 11 − − 0.33
ABR10 5.49 560 30(20) 50.8 26 48.8 64 38.6 6.3 80 110 52 12 31 14 − − 0.74
R Roller

ABR12 8.34 850 30(20) 65 32 58.4 80 47.5 7.9 90 130 70 15 37.4 15.5 − − 1.48

Wear Resistant/Heavy Duty


ABR17 14.1 1440 30(20) 80 44 76.4 100 60 9.5 130 180 80 18 51.4 18 − − 2.94
ABR26 19.6 2000 30(20) 100 50 82.6 120 70 9.5 140 200 100 21 57.6 22 − − 5.20
ABR36 27.5 2800 30(20) 125 56 98.5 145 82.5 12.7 180 240 125 24 67 25 − − 9.80
ABF03 1.27 130 18(12) 31.8 11 28 40 24.1 3.2 50 70 32 10 17.2 7.6 42 4.3 0.16
ABF05 1.96 200 23(15) 40 14 36.8 50 30 4.5 60 84 40 10 23 11 50 4.5 0.35
ABF10 3.43 350 30(20) 50.8 20 48.8 64 38.6 6.3 80 110 52 12 31 14 65 7 0.78
F Roller

ABF12 5.49 560 30(20) 65 24 58.4 80 47.5 7.9 90 130 70 15 37.4 15.5 80 8 1.60
ABF17 9.81 1000 30(20) 80 34 76.4 100 60 9.5 130 180 89 18 51.4 18 100 12 3.10
ABF26 13.7 1400 30(20) 100 38 82.6 120 70 9.5 140 200 100 21 57.6 22 125 13 5.50
ABF36 18.6 1900 30(20) 125 42 98.5 145 82.5 12.7 180 240 125 24 67 25 150 14 10.3
Note: 1. Allowable running speeds shown in ( ) are for lube-free and water resistant specifications. No ( ) indicates no difference between specifications.

Special Attachment
2. 03 size for heat resistant specifications are unavailable.
3. For water resistant specifications, multiple the above allowable load values by a coefficient of 0.7.
4. Heat resistant specifications use a solid pin.
5. The above dimensions are nominal dimensions and may differ from actual dimensions.

Dual-Flange-Roller Attachment Bearing Roller

■ Available Specifications O

Water Heat ABFF F0

Lubed Lube-free
Resistant Resistant R
Accessories
Related Products &
2C
2X

Model Numbering Example


W N

ABFF E
T

Available Specs
S

Attachment Lubed : No code


h

Bearing Lube-free :N
Dual Flange Size Water Resistant : W *Heat resistant
grease nipple protrusion 8.5 L
Heat Resistant : H

Allowable
Roller Allowable Load Approx.
Running
Specification, R E L h S T 2C 2X N O W F0 Mass
Selection and Handling

Speed
Size kN {kgf} kg
m/min
ABFF03 1.27 130 18(12) 31.8 12 32 40 24.1 3.2 50 74 32 10 21.7 42 0.20
ABFF05 1.67 170 23(15) 40 12 39.8 50 30 4.5 60 87 40 10 26 50 0.42
ABFF10 2.75 280 30(20) 50.8 16 50.8 64 38.6 6.3 80 112 52 12 33 65 0.90
ABFF12 3.63 370 30(20) 65 16 58.4 80 47.5 7.9 90 130 70 15 37.4 80 1.65
ABFF17 6.86 700 30(20) 80 24 76.4 100 60 9.5 130 180 80 18 51.4 100 3.45
Note: 1. A
 llowable running speeds shown in ( ) are for lube-free and water resistant specifications. No ( ) indicates no difference between specifications.
2. 03 size for heat resistant specifications are unavailable.
3. For water resistant specifications, multiple the above allowable load values by a coefficient of 0.7.
4. Heat resistant specifications use a solid pin. 5. Made-to-order.
6. The above dimensions are nominal dimensions and may differ from actual dimensions.

146
Overview

Large Size Conveyor Chain Related Products

Urethane-Lined-Roller Attachment Bearing Roller

■ Available Specifications O
Corrosion Resistant
General Use/Heavy Duty/

ABUR
Lubed Lube-free

2C
2X
E
R

Model Numbering Example


W N

ABUR

T
Attachment

S
Available Specs

h
Bearing Lubed : No code
Urethane-lined Size Lube-free :N

Allowable
Allowable Load Approx.
Special

Roller Running
R E L h S T 2C 2X N O W Mass
Specification, Size Speed
kN {kgf} kg
m/min
ABUR03 1.27 30 18(12) 40 14 28 44.1 24.1 3.2 50 70 32 10 17.2 0.15
ABUR05 0.59 60 23(15) 50 19 36.8 55 30 4.5 60 84 40 10 23 0.33
R Roller

ABUR10 0.98 100 30(20) 60 26 48.8 68.6 38.6 6.3 80 110 52 12 31 0.74
ABUR12 1.47 150 30(20) 80 32 58.4 87.5 47.5 7.9 90 130 70 15 37.4 1.48
ABUR17 2.94 300 30(20) 100 44 76.4 110 60 9.5 130 180 80 18 51.4 2.94
Wear Resistant/Heavy Duty

Note: 1. Allowable running speeds shown in ( ) are for lube-free specifications. No ( ) indicates no difference between specifications.
2. Made-to-order. 3. The above dimensions are nominal dimensions and may differ from actual dimensions.

Axle and Attachment Bearing Roller Applications

Name Model Features Sample Applications

Flanges are attached to both


JBFF
Dual Flange Roller sides of the F roller to prevent Rail running
ABFF
meandering.

Roller has a 5° taper so that


Special Attachment

Tapered Roller JBTF the channel taper can be used Channel running
as a rail.

Roller outer periphery is


JBUR
Urethane-lined Roller urethane lined. Low noise. Concrete floors
ABUR
Will not damage rail.

Notes on Using Axle and Attachment Bearing Rollers


1. Allowable load values are determined by roller-rail wheel contact pressure or bearing rotation strength. Use rails with
SS400 or stronger material. Do not use bearing rollers with curved rails.
Accessories
Related Products &

2. For lubed specifications, lack of lubrication will cause poor rotation. Use water resistant specifications in environments
where bearing roller may come in contact with water.
3. Be aware that precision is much coarser than with cam followers.
4. Do not use in acidic or alkaline environments.
Water resistant specifications (SUS400 series parts) may rust in certain usage environments.
5. Due to the small clearance between axle and hole, do not chamfer the attachment hole for Axle Bearing Rollers.
Be sure not to exceed the maximum screw tightening torque when attaching the nut.
6. Do not allow roller to come into contact with severe shock
Selection and Handling

7. This product does not come equipped with a brake. Consider installing one on the equipment side.
8. When re-lubricating lubed specifications, be sure to drip a few drops at a time between the roller and spacer on either
side. Once lubrication has degraded, lube every 1 to 3 months with ISO VG100–150 {SAE30–40} oil.
9. Rotational resistance of bearings and spacers will increase if worn. Be sure to replace as necessary. Use the following
to determine usage limit.
· Over 0.5mm of play between roller and bearing.
· When resin spacer has worn away.
10. All parts are coated with an anti-rust agent before shipment.

147
Overview
Accessories

Corrosion Resistant
General Use/Heavy Duty/
Accessories Automatic Conveyor Chain Lubricator
TCL Automatic Conveyor Chain Lubricator

Special
The TCL lubricator is designed for use with conveyor chains. The chain roller pushes up the checker arm on the lubricator
pump, activating the pump and causing an appropriate amount of lubrication to discharge from the nozzle. Thus, no
electric or other power source is required, making installation easy and exact, and stable lubrication possible.

◆ No Power Source Required Tsubaki's automatic


The lubricator pump is activated when the chain runs, making lubricators reduce TCL4

Wear Resistant/Heavy Duty


electric, air, or other power sources unnecessary. Installation conveyor chain wear,
and maintenance are a snap! running resistance, TCL2
and noise.
◆ Correct Lubrication
Lubrication is in tandem with chain operation for correct,
stable lubrication every time.
Discharge Pipes (steel)

◆ Compact, Low Price Nozzle Attachment Fitting Oil Tank

Lighter and more compact than existing conveyor chain Pump (4 ports)

lubricators, making it easy to handle and cost effective.


Inlet Pipe (rubber hose)

■ Lubricator Performance

Special Attachment
Type TCL4 TCL2
Nozzle
Nozzle 4 ports 2 ports

Number of Max. 3 times/sec.


Operations Refer to page 149 for allowable chain pitch Conveyor Chain

and speed.
Checker Arm

Discharge Amount Fixed: 0.05cc/shot/nozzle


■ Contents of Unit
Return side chain
direction of travel
Timing Sensor Checker arm sensor

ON/OFF Replace checker arm manually after stopping 1. Pump :1


the conveyor. 2. Oil Tank (5 liters) :1
Oil Tank 5 liters 3. Rubber Hose (2m) :1
Accessories
Related Products &

4. Steel Pipe (2m) : TCL2 : 2


Operational TCL4 : 4
Temperature -10°C to 120°C
5. Nozzle : TCL2 : 2
Note: Operational temperature is the temperature at which the nozzle tip can : TCL4 : 4
function. The operational temperature of the actual unit is -10°C to 60°C. 6. Nozzle Attachment Fitting : TCL2 : 1 set
[ Nozzle attachment board : 2 ]
Angle material : 1 TCL4 : 2 sets

Ordering Automatic Conveyor Chain Lubricator


Selection and Handling

Model Numbering Example Ordering Example

TCL4-R Type: TCL4


Chain Direction of Travel: R
Lubricator for Chain Direction of Travel
Conveyor Chain R: Right when looking at chain from checker arm side
Quantity: 1
L: Left when looking at chain from checker arm side
No. of Nozzles Model Number Quantity Unit
2: 2 nozzles
4: 4 nozzles TCL4-R 1 S

148
Overview
Accessories Automatic Conveyor Chain Lubricator

■ Allowable Chain Pitch and Speed


Chain Speed
m/min 5 10 15 20 25 30
Chain Pitch
mm
Corrosion Resistant
General Use/Heavy Duty/

75 ○ × × × × ×
100 ○ ○ *S × × ×
150 ○ ○ ○ ○ ○ *S
200 ○ ○ ○ ○ ○ *S
250~600 ○ ○ ○ ○ ○ ○
Note: 1. Boxes marked with *S mean only S rollers can be used.
2. C
 annot be used with RF03 S rollers, as the chain inner width
interferes with the checker arm.
Chain Direction of Travel Chain Direction of Travel

Pump
Special

TCL□-L TCL□-R
Wear Resistant/Heavy Duty

Fixed hole for checker arm Fixed hole for checker arm
(10 pitch x 5 holes) (10 pitch x 5 holes)
Special Attachment

M M

Chain Direction of Travel Chain Direction of Travel


Accessories
Related Products &

Note: The above dimensions are nominal dimensions and may differ from actual dimensions.
Contact a Tsubaki representative regarding replacement parts.

■ Pump
Pipe (Nuts fitted at both ends)
TCL4-R TCL2-R
Type
TCL4-L TCL2-L
Pipe Discharge Pipe Inlet Pipe
Nozzle 4 nozzles 2 nozzles
Material Copper Rubber hose (black)
Discharge Amount 0.05cc/shot/nozzle
Outer dia.φ5 Outer dia.φ16
Number of Operations Max. 3 times/sec Diameter
Selection and Handling

Inner dia.φ3 Inner dia.φ8.5


Discharge Pressure 0.196Pa {2kg/cm2}
Length 2000mm 2000mm
Color Cream
Mass 5.3kg
Accessories Bolt (M10 × 35L), nuts (2) Lubricant
Lubricants with a viscosity index of ISO VG32–100 can be
used.
Note: Lubricants with additives such as MoS2 (molybdenum disulfide)
may clog nozzles. Do not use.

149
Overview
Nozzle Attachment Plates Nozzle

When two nozzle attachment plates When one nozzle attachment

Corrosion Resistant
General Use/Heavy Duty/
are attached to the angle bar plate is attached to the angle bar

Special
Oil Tank
■ Oil Tank
4.5

20 Capacity 5 liters
4-φ11 60
30 57
111

Filter 50 mesh filters

Wear Resistant/Heavy Duty


Color Blue
14

425 Mass 5.3kg


400
363.2 φ77
Fittings Bolt (M10 x 30L), nuts (4)
37

Note: The above dimensions are nominal


dimensions and may differ from actual
30

dimensions.
60 20
100

φ8
approx 290
140

170

approx 65
15

Special Attachment
PF ¼

Notes on Usage
1. It is necessary to switch the checker arm ON to operate. Please
install in a safe working area for this purpose. Stopping Lubrication Lubrication Position

2. The pump should be installed where there is minimal lateral chain When stopping lubrication,
vibration or vertical movement, where it will be easy to install, and always stop the conveyor Lubrication Stop Position
where it will be parallel to the ground. first. Pull the knob on top
3. Attach pump (nozzle) on the chain's return side (slack side) near the of the checker arm, and tilt
Accessories
Related Products &

sprocket to ensure maximum penetration of lubricant between pin the arm 90° until it locks
and bush, and bush and roller. (See diagram on right.) into the anchor hole. Once
4. Install the oil tank parallel to the ground and 300mm or higher than you are sure that it is not
Chain Roller
the pump. touching the conveyor
chain, stop pump
5. The copper discharge pipe should be less than 3 meters long. operation.
6. Pump will not operate if chain is run backwards. This is done so that
the checker arm does not suffer any damage. (See diagram on right.)
7. Amount of required lubricant depends on chain size and usage
conditions. 2–3 shots per spot is normal. Stop lubrication once the
necessary amount of lubricant has been applied. (See diagram on Safety Feature for Reverse Chain Running
right.) Continuous operation will drastically hasten checker arm roller
Selection and Handling

wear damage. The roller of the checker arm will spring up when
chain is run in reverse. (The spring will also
8. Stopping lubrication using the oil tank plug while the pump is still in automatically return it to position.)
operation will drastically hasten wear damage on the pump and checker
arm. Always stop lubrication with the checker arm. (See diagram on
right.)
9. Be sure that the oil tank does not run out of lubrication. Operating the
lubricator with no lubricant will drastically hasten wear damage on the Lubricate between outer plate
pump. Once lubrication runs out air will enter the pump, requiring the and inner plate (pin-bush)
air to be pumped out before lubrication can begin again.
Lubricate between inner plate
10. Lubrication will reduce wear on chain parts and reduce necessary and roller (bush-roller)
power. Lubrication should generally take place more than once a
week. Clean the chain first for effective lubrication.
11. Pump piston may lock when not in use for extended periods. Start
150
lubricator up once a month to prevent locking.
Overview

Accessories
Large Size Conveyor Chain Related Products

Cutting Tools
All items are made-to-order. Refer to the Selection and Handling section for more details.
Corrosion Resistant
General Use/Heavy Duty/

◆ T-Pin Bending Tool


■ T-Pin Bending Tool and Applicable T-Pins
T-Pin Bending Applicable
T-Pin Nominal
Tool Model T-Pin Model Applicable Chain Size
Diameter
Number Number
RF-TPMK3 TP3-15 φ3(2.6)×15ℓ RF03
TP4-20 φ4(3.6)×20ℓ RF05・RF08・RF430・RF204・RF450・RF650
RF-TPMK4
TP4-25 φ4(3.6)×25ℓ RF10・RF12・RF205・RF6205・RF214
RF-TPMK5 TP6-33 φ6(5.6)×33ℓ RF17・RF212・RF26・RF26N
TP8.5-45 φ8.5(8.1)×45ℓ RF36
RF-TPMK8.5 TP8.5-50 φ8.5(8.1)×50ℓ RF36N・RF52
Special

TP8.5-65 φ8.5(8.1)×55ℓ RF60N


TP10-65 φ10(9.7)×65ℓ RF90N
RF-TPMK10
TP10-70 φ10(9.7)×70ℓ RF120N

Note: 1. Bending tools for T-pin with diameters not listed above are also available.
2. The ( ) next to the nominal diameter indicates actual diameter.
3. Applicable chain sizes in the table above indicates the part of, for example,
RF03100S.
Wear Resistant/Heavy Duty

4. N is for N rollers.
5. For stainless steel T-pins, append the suffix “SUS” to the model number above (example:
TP3-15-SUS).
◆ Holding Tool
Holding Tool
Applicable Chain Size
Model Number
RF-AK5 RF03
RF05・RF08・RF10・RF12
RF-AK7.5
RF430・RF204・RF450・RF650・RF205・RF6205・RF214
RF-AK12 RF17・RF26・RF212
RF-AK18 RF36・RF52・RF60・RF90・RF120
Special Attachment

Note: 1. Applicable chain sizes in the table above indicates the part of, for example,
RF03100S.
2. Tsubaki can also provide holding tools for chain sizes other than those shown above.
Contact a Tsubaki representative for details.
◆ Hydraulic Pin Extractor
A hydraulic pin extractor/insertion tool is also available.
Verify the model number of the chain being used, or the size, roller
type, and attachment type, and contact a Tsubaki representative.
Accessories
Related Products &

◆ Chain Vice
Dimensions
Model Number Applicable Chain Size
L L H B

CV-4 RF03 to RF17 300 135 120 to 180

Note: The above dimensions are nominal dimensions and may differ from actual dimensions.
H
Selection and Handling

151
Overview
Corrosion Resistant
General Use/Heavy Duty/
Selection and Handling

The conveyor chain selection method has changed.

Special
We have switched from the previous safety factor selection method
(based on average tensile strength) to an allowable load selection method
based on maximum allowable load, which is established by fatigue limit
and allowable surface pressure.

Wear Resistant/Heavy Duty


Special Attachment
■ Conveyor Chain Selection and Steps ■ Handling Conveyor Chain
1.Determine conveyance conditions ・ ・ ・ 153 1. Installation・ ・・・・・・・・・・・・ 171
2. Decide conveyor type ・ ・ ・ ・ ・ ・ ・ ・ ・ 154 2. Connection/disconnection・・・・・・ 172
3. Decide chain type・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ 155 3. Test operation・ ・・・・・・・・・・ 173
4. Decide roller type・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ 155 4. Adjust chain tension・・・・・・・・・ 173
5. Basic conveyor chain layout・ ・ ・ ・ ・ ・ 155 5. Lubrication・・・・・・・・・・・・・ 174
Accessories
Related Products &

6. Choose a chain series for conveying bulk materials・ ・ 157 6. Storage・ ・・・・・・・・・・・・・ 174
7. Decide chain pitch and number of sprocket teeth ・ ・ 157 7. Limits of conveyor chain use・・・・・ 174
8. Decide attachment type ・ ・ ・ ・ ・ ・ ・ ・ 158 8. Maintenance and inspection ・・・・・ 175
9. Calculate chain load ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ 158 9. Troubleshooting・・・・・・・・・・・ 176
10. Chain selection examples ・ ・ ・ ・ ・ ・ ・ 162 10. Repair parts・ ・・・・・・・・・・・ 179
11. Decide chain size・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ 164
Selection and Handling

12. Roller allowable load under lubricated conditions ・ ・ 165


13. Allowable load for standard A attachments ・ ・ 167
14. Considerations for special environments ・ ・ 169
15. Clean specifications ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ 170
16. Sprocket selection ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ 170

152
Overview

Conveyor Chain Selection and Steps

Selecting conveyor chains for chain conveyors requires comprehensive knowledge and experience.
However, the following are general points for selecting the optimum chain for your application.
Corrosion Resistant
General Use/Heavy Duty/

1. Determine Conveyance Conditions


Determine the conveyance conditions of the conveyor chain. ■ Determining Conveyor Chain Conveyance Conditions

Selection Procedure See Number: Machine :

Conveyed
Determine conveyor conditions Chart at right :
Material
Corrosion :
Decide type of chain conveyor 2
Wear :
3, 5, 6, Temp. of Material
: Room Temp. °C
Special

Decide type of chain and specification specification


selection chart
Conveyed
Dimensions of
:
Conveyed Items
Decide type of roller 4 Mass of Material
: MAX kg/each
Conveyed
Conveyed Amount
: MAX t/h
Decide chain pitch 7 (Bulk Materials)
Wear Resistant/Heavy Duty

Conveyed Amount
: MAX kg/conveyor
(Countable Item)
Decide number of sprocket teeth 7
Conveyor Length : m

Lift : m
Decide type of attachment 8
Number of
: (spaced m apart)
Chain Strands
Chain Speed : m/min
Calculate chain load 9
Max. Allowable
: kN{kgf}
Special Attachment

Load

Decide chain size 11 Chain Pitch : mm


Attachment Type
: att. every link
and Spacing
Conveyance
N : Pushed by dog, direct conveyance, other
Check roller allowable load 12 Method
Operating Time : h/d
Y
Lubrication : Yes / No
Accessories
Related Products &

N
Check standard attachment 13 Motor : AC/DC kW, r/min, unit(s)
allowable load
Number of
: NT (PCD mm)
Sprocket Teeth
Y
Sprocket Bore
: φ H8 / H7
Other points to remember 14 Diameter
Boss : Type φ × L
Selection and Handling

Selection complete Keyway : Unnecessary, JIS b ×t Parallel/beveled


Sprocket Tooth Precision Welded, Machine Cut,
:
Finishing Induction Hardened
1. We recommend using standard chain from a cost/delivery
perspective.
2. When unable to choose between a standard or specialty chain, the
materials and attachments make it a special chain with special
specifications. See sections regarding conveyor chain category and
type.

153
Overview
2. Decide Conveyor Type

Basic Conveyed Items

Corrosion Resistant
General Use/Heavy Duty/
Conveyor
Types Solid Conveyance Chain Type See Pg. Bulk Material Chain Type See Pg.
◆ Slat Conveyor RF-[BR/BF] 111 ◆ Apron/Pan Conveyor RF 29
RF-(NB) 103 RF-[DBR/DBF] 115
RF 29 RF-(KG/KA) 82

◆ Push Conveyor, Tow Conveyor, RF 29


Roller Coaster RF-(NB) 103
Top Loading Conveyance

NF 75
RF-<SR> 106

Special
◆ Free Flow Conveyor RF-[VR] 105
RF-<SR> 106
RF-<TR> 107

Wear Resistant/Heavy Duty


◆ Standard Chain Conveyor RF 29
NF 75
RF-(DL) 77
RF-(NB) 103

◆ Trolley Conveyor RF 29 ◆ Bucket Elevator RF 29


RF-<TRO> 131 B 67

◆ Tray Elevator RF-(NB) 95 ◆ Fly Ash Bucket RF-(FB) 69


RF 29 Conveyor
NF 75
Suspension Conveyance

Special Attachment
◆ Vertical Parking Tower RF 29 ◆ Bucket Type Special Chain 74
Specialty Chain Continuous Unloader

Accessories
Related Products &

◆ Push Conveyor RF 29 ◆ Scraper/Flight Conveyor RF 29


NF 75 RF-(AM/AP) 82
RF-(NB) 103 RF-(FG/FP) 82
Frictional Conveyance
Push Conveyance,

◆ Horizontal Revolving Conveyor RF 29 ◆ Flow Conveyor RF 29(61)


Selection and Handling

RF-(NB) 103 NFX 76


RF-<GR> 132

◆ Drag Chain Conveyor WD 72

Note: 1. See pg. 170, Table 1 regarding item wear and corrosion properties.
2. ( ) indicates series, [ ] roller type, and < > dedicated attachment types.

154
Overview

Conveyor Chain Selection and Steps

2) No guide on the return side


3. Decide Chain Type
Drive
When selecting conveyor chain type, it is necessary to
Corrosion Resistant
General Use/Heavy Duty/

identify the physical properties of the materials conveyed.


Method of conveyance and chain conveyor type should Take-up
then be determined, keeping cost performance in mind.
For short center distance and slow chain speed.
Three basic types of conveyor are shown on pg. 154,
The mass of the chain on the return side may cause
which can be used for determining conveyor chain type.
vibration, affecting chain operation.
Key Points in Determining Conveyor Chain Type
3) Supporting the chain on the return side with
• Adopt a loading type conveyor to reduce the running
guides or rollers
resistance of the conveyor chain when conveying
Drive
materials, which will lead to energy savings. Bearing
Roller Conveyor Conveyor Chain and Coil Transfer
Chain are ideal.
Take-up
Special

• Design layout so that powdery or liquid materials, or Rollers supporting the return side
materials that will promote chain wear, are prevented
Drive
from directly contacting the conveyor chain.
• Use a sealed conveyor, such as a flow conveyor, to
prevent loose material from flying during
Take-up
conveyance. Guide shoes supporting the return side
• When using conveyor chains to convey very
Wear Resistant/Heavy Duty

corrosive material, or in corrosive environments, Contact between chain and guide or roller may hasten
select a conveyor chain with suitable specifications. chain wear or damage chain as it articulates at the roller
(Pg. 170, Table 14) or guide. This may also cause vibration, affecting chain
operation. With a long center distance, it is practical to
divide the return side into several catenaries.

4. Decide Roller Type 4) Supporting the entire return side


Refer to “Roller Types” in the pages detailing large size
Drive
conveyor chain construction.
Special Attachment

Take-up
5. Basic Conveyor Chain Layout
The return side is entirely supported by rails, which are
5.1  Horizontal Conveyor fixed on the take-up of the driven sprocket. This method
Partial or full support by catenary on the return side absorbs all chain sag, and can also be used in reverse
(see lower part of figure below) can absorb chain operation. However, there is no catenary on the drive
elongation/shrinkage from heat or other factors. This sprocket lower side, making it necessary to regularly
arrangement can be used when chain speed is adjust chain elongation through take-up.
comparatively slow. Catenary sag should be about
Accessories
Related Products &

Caution: Excessive tension from take-up will hasten chain wear.


10% of the free span. This is not recommended for
reverse drives. 5) Return side on top

Drive
1) Making a catenary on the drive sprocket side

C
Drive Take-up
Selection and Handling

Take-up

① Catenary tension makes chain-sprocket engagement


smooth.
② Lubrication at the catenary is most effective.

155
Overview
5.2 Vertical Conveyors Key Points in Using Conveyor Chains
If the conveyor will be stopped while Drive • Lubricate chain to prevent elongation during use.
loaded, it will be necessary to install a Use a lubricant with an equivalent viscosity of ISO

Corrosion Resistant
General Use/Heavy Duty/
brake or Tsubaki Back Stop Cam VG100–150 (SAE30–40).
Clutch to prevent reverse operation. Use a drip or brush method and ensure lubricant
Caution: E
 xcessive tension from take-up will penetrates between pins, bushes, rollers, and other
hasten chain wear. areas to prevent metal-on-metal contact. (See pg.
148 for the Tsubaki Automatic Conveyor Chain
Lubricator.)
• Ensure that sprocket shafts are parallel.
• At least three sprocket teeth need to engage the
chain.
• Use take-up to adjust chain elongation.
• When using chains in parallel, be sure that sprocket

Special
teeth on both sides are aligned when engaging.
Take-up
• New chain will prematurely wear if connected to a
sprocket whose teeth have severely worn.
5.3 Inclined Conveyors
Drive

Wear Resistant/Heavy Duty


Special Attachment
Take-up

5.4 Vertical Shaft Conveyors


Drive
Accessories
Related Products &

Take-up

Installing a guide roller will help the chain run smoother.


Selection and Handling

156
Overview

Conveyor Chain Selection and Steps

6. Choose a Chain Series for Conveying Bulk Materials 7. Decide Chain Pitch and Number of Sprocket Teeth
The following table lists the chain conveyor types and 1. Smoother chain operation can be expected as the
Corrosion Resistant
General Use/Heavy Duty/

chain series used in conveying typical bulk materials, as number of sprocket teeth increases. This means that
well as our recommendations. for a sprocket with the same outer diameter, a shorter
Depending on the conveyed items, the same items listed pitch chain can operate more smoothly due to less
articulating angle of chain on the sprocket. This also
in Table 1 may differ in condition or quality. Determine
results in less wear between pin and bush and thus
conveyor type and chain series based on consideration of longer chain life.
past performance and careful investigation. 2. Longer pitch chain, though more expensive per link,
would be cheaper for a unit length of chain in general.
Table 1: Material and Chain Specifications Chain pitch for Unit Conveyors is determined by unit
size or attachment spacing.
Material Type of Conveyor (Example)  Attachment spacing = 2m
Recommended • Chain pitch = 100,  200,  250
Notes
Chain Series
Name
Abrasive- Corrosive-
Scraper Flow Apron Bucket
• Chain pitch can be selected by dividing attachment
ness ness
Special

spacing by an even number.


Activated Charcoal B C ○ △ △ DT 3. The chain pitch for Bulk Conveyors is determined not
Alumina B E △ △ CT only by material itself, but also by conveyor capacity.
Bagasse C C ○ DTA Conveyor capacity is determined by sizes of
Barley C C ○ ○ ○ DT
bucket, apron, scraper, etc. Chain pitch is in turn
Carbide B ○ ○ ○ ○ DT
determined by these sizes.
Carbon B C ○ △ △ BT
○ △ ○ △ 4. Space limitations may determine sprocket pitch circle
Wear Resistant/Heavy Duty

Cement Clinker A E CT
Cement Products B E ○ ○ CT diameter and consequently determine chain pitch.
Clinker Dust A E △ BT 5. Chain pitch relates to the number of sprocket teeth
Coal B B ○ ○ CT and chain speed shown in Table 2.
Coke A C ○ △ BT
Coke Dust A C △ BT Table 2: Chain Pitch and Allowable Chain Speed
Corn C C ○ ○ ○ DT
Dolomite B D ○ △ ○ △ DT DTA on Apron
Conveyors

Dry Ammonium Chloride C C ○ △ △ DT
Dry Ammonium Sulfate B B ○ △ △ DT N: No. of teeth
Dry Clay B C △ △ BT
Dry Incinerated Garbage
(Room Temperature) C D ○ DTA
Special Attachment

Dry Limestone B D ○ △ ○ △ DT DTA on Apron


Conveyors

Dry Sawdust C D ○ △ DT
Allowable Chain Speed (m/min)

Dry Slaked Lime C E ○ △ △ DT


Dry Unslaked Lime B E ○ △ △ DT
Dry Urea Powder C C ○ △ △ DT
Dry Wood Chips C D ○ △ DT
Foundry Sand A C ○ △ BT
Garbage B △ ○ RT
Glauber's Salt B B △ GS
Mixed Feed C B ○ △ △ DT
Polyethylene B C ○ △ △ DT
Accessories
Related Products &

Rice C C ○ ○ ○ DT
Rock Salt C C ○ △ △ DT
Scale B C ○ △ △ BT
Soda Ash B E ○ △ △ DT
Soybean C C ○ ○ ○ DT
Starch C C ○ △ △ DT
Sugar C C ○ ○ ○ SS See Note 3
Sugar Cane C C ○ ○ DTA
Synthetic Detergent B C ○ △ △ DT
Vinyl Chloride Powder B △ △ MT
Selection and Handling

Wet Coal Dust B B △ BT Chain Pitch (mm)


Wet Gypsum B A ○ ○ ○ GS, RT Note: When mounting large jigs on the chain, for example, for a
Wet Incinerated Garbage C D ○ RT bucket elevator, take into account past experience and provide a
sufficient margin for allowable speed with regard to the number
Wet Urea Powder B E ○ △ △ GS of sprocket teeth.
Wheat C C ○ ○ ○ DT
Wheat Flour C C ○ ○ ○ DT

Note: 1. Abrasiveness: A → B → C
2. Corrosiveness: A (strong acid), B (moderate acid),
C (neutral), D (moderate alkali), E (strong alkali)
3. See pg. 170 for clean specifications.
○ : Resistant     × : Not resistant
△ : Resistant depending upon conditions
157
Overview
8. Decide Attachment Type
See the pages concerning “Attachment Types” for more information.

Corrosion Resistant
General Use/Heavy Duty/
9. Calculate Chain Load
Maximum static load to chain, TMAX, during operation can 9.1 Terms
be calculated using the formulae in Table 3. The formulae Gravimetric
SI Units
are based on mass M (weight W) × coefficient of friction. Units

Inertial forces are extremely large when suddenly starting TMAX : Maximum static load on chain kN {kgf}
or stopping high speed conveyors or when rapidly T'MAX : Design chain load kN {kgf}
conveying items using push conveyors or other such T : Static load on chain kN {kgf}
systems. Bear these inertial forces in mind when
Q : Maximum conveying quantity t/h {tf/h}
calculating the load and required kW.

Special
Calculations are listed in both SI units and gravimetric V : Chain speed m/min m/min

units. H : Center distance between sprockets (vertical) m m


When calculating tension T in gravimetric units, the mass L : Center distance between sprockets (horizontal) m m
value (kgf) is the same as the mass value for SI units (kg ). C : Center distance between sprockets (inclined) m m
Mass {weight} of conveying device
M :
(Chain × strands, buckets, aprons, etc.) kg/m {kgf/m}

Wear Resistant/Heavy Duty


Coefficient of friction between chain and
f1 :
C
guide rail (Tables 5 and 6)
H Coefficient of friction between material
H(=C) f2 :
conveyed and casing (Table 7)
L(=C) f : Material loaded directly on chain: f=1

Material scraped: F= f2
L
f1
: Acceleration of gravity: 9.80665m/s2

W : Mass Conveyed Item {Weight} kg/m {kgf/m}

Bulk W=16.7*× Q {W=16.7× Q }


V V

Special Attachment
Solid Mass of Item(kg/each) Mass of Item(kg/each)
W= {W= }
Load Spacing(m) Load Spacing(m)
*: T he coefficient for calculating the mass (weight) per
meter of item conveyance is 16.7=1000/60.

9.2 Calculate Chain Load (Table 3)


SI Units { Gravimetric Units } Accessories
Related Products &

Horizontal Conveyor T
T3

T1
T2
L1
L

T 1 =1.35* 1×M×L1× 1000 …… kN T 1 =1.35×M×L 1 …… {kgf}

T 2 =(L−L 1 )×M×f1× 1000 + T1 …… kN T 2 =(L−L1)×M×f 1 +T 1 …… {kgf}


Selection and Handling

T 3 =1.1* 2×T 2 …… kN T 3 =1.1×T 2 …… {kgf}


T M A X = (W×f + M)×L×f 1× 1000 + T 3 …… kN T M AX =(W×f+M)×L×f 1 +T 3 …… {kgf}

*1: Refer to Table 4, pg. 161.


*2: 1.1 is for increased load at the driven sprocket.

158
Overview

Conveyor Chain Selection and Steps

SI Units { Gravimetric Units }

Horizontal Conveyor T
Corrosion Resistant
General Use/Heavy Duty/

T2

T1

L1
L

T1=1.35×M×L1× 1000 +0.1*×M×L× 1000 …… kN T 1 =1.35×M×L 1 +0.1*×M×L …… {k g f}

T 2 =1.1×T 1 …… kN T 2 =1.1×T 1 …… {kgf}

T MAX =(W×f+M)×L×f 1× 1000 +T 2 …… kN T MAX =(W×f+M)×L×f 1 +T 2 …… {k g f}


Special

* 0.1 is the coefficient of roller resistance at return side.

Vertical Conveyor
T
Wear Resistant/Heavy Duty

Note: In bucket elevators, 1m is added to center distance (H) to account for shock load when loading.
Special Attachment

T MAX =(W+M)×H× 1000 …… kN T MAX = (W + M)×H …… { k g f }

Inclined Conveyor T
Accessories
Related Products &

T2

T1
L
Selection and Handling

T 1 = M(Lf 1−H)× 1000 (kN) T 1 =M(Lf 1−H){k g f}

When T 1 < 0, T 2 = 0 When T 1 <0, T 2 =0

T 2 = 1.1×T 1 (kN) T 2 =1.1×T 1 {k g f}

T MAX = W(Lf 1×f + H)× 1000 + M(Lf 1 + H)× 1000 + T 2 T MAX =W(Lf 1×f+H)+M(Lf 1 +H)+T 2 …… {k g f}
…… (kN)

159
Overview
SI Units { Gravimetric Units }

Practical Example

Corrosion Resistant
General Use/Heavy Duty/
Corner Factor (Kc)
L4 L5 L6
Angle
T10 T 30° 60° 90° 120° 180°
T9
f1
T1 0.03 1.02 1.03 1.05 1.06 1.10
T2
0.10 1.05 1.11 1.17 1.23 1.37
0.15 1.08 1.17 1.27 1.37 1.60
C2

0.20 1.11 1.23 1.37 1.52 1.87


H

0.24 1.13 1.29 1.46 1.65 2.13


C1

0.30 1.17 1.37 1.60 1.87 2.57


T6 T7
T8 0.40 1.23 1.52 1.87 2.31 3.51
T3
T5 L3 T4 L2 L1
L

Special
T 1 =M×L 1×f 1× 1000 …… kN T 1 =M×L 1×f 1 {k g f}
T 2 =T 1×Kc 1 1000 …… kN T 2 =T 1×Kc 1 {k g f}
T 3 =M(L 2 f 1−H)× 1000 +T 2 …… kN T 3 =M(L 2 f 1−H)+T 2 {k g f}
T 4 = T 3×Kc 2 …… kN T 4 = T 3×Kc 2 {k g f}
When T 3 < 0, T 4 = 0 When T 3 <0, T 4 =0

Wear Resistant/Heavy Duty


T 5 = M×L 3×f 1× 1000 + T 4 …… kN T 5 =M×L 3×f 1 +T 4 {k g f}
T 6 = 1.1×T 5 …… kN T 6 =1.1×T 5 {k g f}
T 7 = (M + W×f)×L 4×f 1× 1000 + T 6 …… kN T 7 =(M+W×f)×L 4×f 1 +T 6 {k g f}
T 8 = T 7×Kc 3 …… kN T 8 =T 7×Kc 3 {k g f}
T 9 = W(L 5 f 1×f+H)× 1000 + M(L 5 f 1 +H) T 9 =W(L 5 f 1×f+H)+M(L 5 f 1 +H)+T 8 {k g f}
× 1000 + T 8 …… kN
T 10 = T 9×Kc 4 …… kN T 10 =T 9×Kc 4 {k g f}
T MAX = (M + W×f)×L 6×f 1× 1000 + T 10 …… kN T MAX =(M+W×f)×L 6×f 1 +T 10 {k g f}

Special Attachment
L1 L2
Example using Double Conveying Accumulating
Plus Chain

T MAX = 2.1M(L 1 + L 2 )f 1× 1000 + (W×L 1×f 1 ) T MAX = 2.1M(L 1 + L 2 )f 1 + (W×L 1×f 1 )


× 1000 + (W 1×L 2×f 3× 1000 ) …… kN + (W 1×L 2×f 3 ) …… {k g f}
Accessories
Related Products &
L1 : Length of conveying section (m)
L2 : Length of accumulating section
W1 : Mass of conveyed items accumulating (kg /m) {mass kg f/m}
f1 : Coefficient of friction between chain and rail at conveying material = 0.05
f3 : Coefficient of friction during accumulation = 0.2

Chain load T for calculating required power can be obtained from the following formulae:

Horizontal T = T MAX − T 1
Vertical T = T MAX − MH × 1000 T=T MAX −MH
Inclined T = T MAX − M(H − Lf 1 ) × 1000 T=T MAX −M(H−Lf 1 )
Selection and Handling

When H − Lf1 < 0, T = TMAX

■ Calculating Required Power


1kW=1kN·m/s 1kW=102kg f·m/s
T×V × T V
kW= 60 kW= 102×60

Assuming that the power loss from chain–sprocket engagement and sprocket rotational friction resistance to be 10%
(1/0.9=1.1), When the power transmission ratio of the drive section is η ,
T×V 1 × T V 1
60 ×1.1× η
kW= kW = 102×60 × 1.1 × η

160
Overview

Conveyor Chain Selection and Steps

Table 4: Catenary Load Graph

Catenary Sag and Length Catenary Sag and Load


T1 L1 T1
Corrosion Resistant
General Use/Heavy Duty/

S
M(W): Mass (Weight) of chain kg/m { kgf/m }
T1 : Chain Load kN { kgf }
S : Chain lengh at catenary (m)

δ
Special

T
Wear Resistant/Heavy Duty

■ Catenary Load ■ Chain Length at Catenary


T 1 = 1.35×M×L 1× 1000 …… kN δ S
=0.10 =1.027
L1 L1
1.35 factor in the above formula is worked out as follows: S=1.027L 1

When catenary sag is 10%,  δ= 0.1L1

Then from the graph


δ 2T1
= 0.10 = 2.7 T 1 = 1.35×M×L 1× 1000
L1 ML1
Special Attachment

Table 5: Rolling Friction Factor f1 Between Chain Table 7: Coefficient of Friction f2 Between Material
and Rail Conveyed and Casing
Lubricated Dry Apparent Apparent
Roller Diameter Material f2 Specific Material f2 Specific
(mm) R, F S, M, N R, F S, M, N Gravity (g/cc) Gravity (g/cc)
D<65 0.08 0.16 0.15 0.24 Alum 0.63 1.01 Phosphate rock 0.42 1.51
Alumina 0.55 0.83 Pitch 0.41 0.70
65 ≦ D<100 0.08 0.15 0.14 0.23 Ammonium chloride 0.79 0.67 Polyethylene 0.52 0.34
100 ≦ D 0.08 0.14 0.13 0.22 Asbestos 0.58 0.19 Pyrites 0.58 1.54
Barley 0.71 0.39 Quartz powder 0.55 1.24
RF 214(exception) 0.12 0.15 0.18 0.22
Calcium carbonate 0.49 0.88 Quicklime 0.46 1.53
Accessories
Related Products &

Note: 1. Lubricant ISO VG100–150 (SAE30–40) Calcium chloride 0.43 0.68 Red iron ore 0.47 2.99
2. Conditions: Clean and room temperature Carbon 0.53 0.30 Rice 0.4 0.77
3. The friction factor f1 between top roller and material
conveyed is the same as that of R roller in the above. Cement 0.54 0.60−0.75 Rock salt 0.57 1.09
Cement clinker 0.46 1.30 Rubber powder 0.53 0.39
Charcoal 0.41 0.44 Scale 0.67 1.54
Series f1
Chrome powder 0.51 1.14 Scrap 0.73 0.54
Plastic Roller Series          0.08 (dry) Clay 0.63 0.77 Slag 0.48 0.90
Bearing Roller Series 0.03 (lubricated) Coal 0.30−0.70 Slaked lime 0.63 0.69
Coke 0.35−0.70 Soap material 0.27 0.65
Bearing Bush Series 0.14 (lubricated) 0.21 (dry) Corn 0.4 0.71 Soda ash 0.45 0.52
Selection and Handling

EPC78 0.1 (lubricated), 0.2 (water-lubricated), 0.25 (dry) Dolomite 0.55 1.62 Soybean 0.41 0.68
Feldspar 0.55 1.36 Starch 0.57 0.71
Foundry sand 0.41 1.59 Sugar 0.47 0.68
Table 6: Sliding Coefficient of Friction f1 Between Gypsum 0.64 0.77 Sulphurated calcium 0.64 1.01
Chain and Rail Lead ore powder 0.77 3.26 Urea 0.63 0.64
Temperature of Limestone 0.47 0.35−0.55 Wheat 0.43 0.73
Lubricated Dry
Conveyed Material (°C) Magnesia 0.84 1.48 Wood chips 0.74 0.36
Room temperature~400 0.20 0.30 Mixed feed 0.5 0.55 Zinc ore powder 0.79 1.93
Nickel ore powder 0.45 0.92
400 ~ 600 0.30 0.35
Note: The above values may change depending on dryness and humidity.
600 ~ 800 0.35 0.40
800 ~1000 — 0.45

161
Overview
4)  Select motor size
10. Chain Selection Examples
T×V 1
Motor kW = 60 × 1.1 × η = ( η = 0.85)
10.1 Bearing Roller Conveyor Chain

Corrosion Resistant
General Use/Heavy Duty/
◆ Bearing Roller Conveyor Chain Required Power
Length of Conveyed Material
23.5×10 1
kW = ×1.1× 0.85 = 5.1kW
60
◆ Conveyor Chain Required Power
62.8×10 1
kW = 60 ×1.1× 0.85 = 13.5kW

■ Simplified Allowable Loading Mass Chart Unit: kg /per strand


Conveyor Length : 50m Conveyed Material : 2000kg /pc × 40pcs DT Series Allowable
Bearing Roller DT
Chain Size Series Allowable
Chain Speed : 10m/min No. of Strands : 2 Loading Mass kg
Loading Mass kg
Chain Pitch : 250, F roller, A2 attachment RF03 5400 14000
RF05 12500 33300
We will see selection examples for Bearing Roller

Special
RF08, 450 14300 36700
Conveyor Chain and Standard DT Series Conveyor Chain. RF10 20500 53300
RF12 33900 90000
1)  No. of links: n RF17 44600 116700
50000 RF26 57100 150000
n=( 250 ×2+12)×2=412×2=824 links RF36 86600 230000
RF60 91100 —
2)  Confirm roller load RF90 143800 —

Wear Resistant/Heavy Duty


Length of material 1000 RF120 201800 —
No. of rollers = Chain pitch = 250 =4
Note: Coefficient of friction on horizontal conveyor
4 rollers × 2 strands = 8 rollers Standard conveyor chain: 0.08
Bearing roller conveyor chain: 0.03
However, as there is an uneven load only four rollers
will receive the load.
1 10.2 Conveyor Type: Horizontal Slat Conveyor
Roller load = 2000× 1000 × 4 = 4.9kN{500kg f}/roller
Conveyed Material : Cardboard boxes
From Table 11, we can select the following Bearing Roller
Slat Mass : 10kg/each Conveyor Length : 30m
Conveyor Chain:
No. of Strands : 2 Loading Spacing : 1 box/m
RF12250BF-1LA2, allowable load 5.49kN{560kg f}
Sprocket : 12T Box Mass : 100kg /box
or the following RF Conveyor Chain:
Lubrication : Lubricated Chain Speed : 15m/min
RF26250F-DT-1LA2, allowable load 5.30kN{540kg f}.

Special Attachment
Chain: Pitch = 100, F Roller chain w/A2 attachment every link
3)  Check allowable loading mass on conveyor Operating Time : 8hrs/da Operating Enviroment : Ambient temp.
Due to simplified selection, load of conveyor weight and
starting impact will not considered in the following 1)  No. of links: n
procedure. 30000
n=( 100 × 2 + 12) × 2 = 612 × 2 = 1224 links
2000kg × 40pcs/2 strands = 40,000kg /strand
From the table on the right, RF10 ton size Bearing Roller 2)  Chain size
Conveyor Chain (53300kg ) and RF17 ton size RF 30 cardboard boxes will be carried on the conveyor.
Conveyor Chain (44600kg ) can be selected. Thus, conveyor total loading mass is 100×30 =
Accessories
Related Products &

When comparing roller allowable load and allowable 3000kg , and the coefficient of friction under lubricated
loading mass, roller allowable load should be the first conditions from Table 5 is 0.08.
consideration in selection.
Required power T1 to convey the cardboard boxes only is
Bearing Roller Conveyor Chain (f1 = 0.03)
T1 = 3000 × 1000 × 0.08 = 2.35kN
T=2000kg × 1000 ×40×0.03=23.5kN{2400kg f}
{T1 = 3000 × 0.08 = 240kg f}
Standard Conveyor Chain (f = 0.08) Next, with each slat having a mass of 10kg ,
1000
T=2000kg × 1000 ×40×0.08=62.8kN{6400kg f} pitch at 100, slat mass = 10 × 100 = 100kg /m
Selection and Handling

Required power T2 to convey slats only


◆ Bearing Roller Conveyor Chain
Chain Number Quantity Unit T2 = 2.1 × 100 × 30 × 1000 × 0.08 = 4.94kN
R F12250BF-DT-1LA2 + 412L-PR 2 H {T2 = 2.1 × 100 × 30 × 0.08 = 504kg f}
◆ Standard Conveyor Chain T1 + T2 = 2.35 + 4.94 = 7.29kN
Chain Number Quantity Unit
{T1 + T2 = 240 + 504 = 744kg f}
R F26250F-DT-1LA2 + 412L-PR 2 H
Maximum allowable load of RF03100F-DT (2 strands) is
4.20kN × 2 strands = 8.40kN{860kg f} and so can be used.

162
Overview

Conveyor Chain Selection and Steps

With RF03100F-DT-1LA2, the required power T3 to ②  Load T2 of bucket only


move the chain only is With a chain pitch of 250 and buckets attached every
Chain mass Mass from att. 2 strands two links, bucket mass is 25kg×2=50kg /m.
Corrosion Resistant
General Use/Heavy Duty/

0.06 T2 = 50 × 1000 × ( 30 + 1 ) = 15.2kN


T3=2.1×(2.4×2+ 100/1000 ×2)×30× 1000 ×0.08=0.30kN
{ T2 = 50 × ( 30 + 1 ) = 1550kg f }
2 strands Pitch 100 Convert to m
③  T1 + T2 = 16.3 + 15.2 = 31.5kN
0.06
{T3=2.1×(2.4×2+ ×2)×30×0.08=30.2kg f} { T1 + T2 = 1664 + 1550 = 3214k g f }
100/1000
TMAX=T1+T2+T3=2.35+4.94+0.30=7.59kN We tentatively select B17250S (maximum allowable
{TMAX=T1+T2+T3=240+504+30.2=774kg f} load: 35kN) as a chain that can satisfy the maximum
Assuming the load acting on both strands is the same, allowable load requirements with two strands. The
then corrected chain load T’MAX for one strand mass of B17250S with a GA4 attachment every two
links is 15kg /m.
T’MAX=7.59/2 strands ×Kv×KT×Ks=7.59/2×1.0×1.0×1.0=3.80kN
2 strands
Maximum allowable load for one strand of
T3 = 15 × 2 × ( 30 + 1 ) × 1000 = 9.12kN
Special

RF03100F−1LA2 is 4.20kN, so
T’MAX=3.80kN<4.20kN { T3 = 15 × 2 × ( 30 + 1 ) = 930kg f}

Both roller allowable load and attachment allowable ④  Assuming the offset load of conveyed material on the
load satisfy the values in Tables 10 and 11. right and left hand chains is 6:4, chain load TMAX for
one strand of chain is
Chain Number Quantity Unit
15.2 9.12
R F03100F-DT-1LA2+612L-PR 2 H 16.3 × 0.6 + 2 + 2 = 21.9kN
Wear Resistant/Heavy Duty

1550 930
{ 1664 × 0.6 + 2 + 2 = 2238k g f }
3) Drive sprocket torque: Tr
The pitch circle diameter of a sprocket with pitch=100, We include a 1.5 leeway in light of wear life in
N = 12T is φ386.4 unlubricated conditions.
1 1 Corrected chain load T’MAX = 21.9 × Kv × KT × Ks × 1.5
Tr = 7.59 × 386.4 × 2 × 1000 = 1.47kN・m
= 21.9×1.05×1.0×1.0×1.5 = 34.5kN
1 1 { T’MAX = 2238 × 1.05 × 1.0 × 1.0 × 1.5 = 3524kg f}
{Tr = 774 × 386.4 × 2 × 1000 = 149.5kg ・ f m}
From the above, B17250S−CT−2LGA4 can be used.
4) Required kW
Special Attachment

7.95×15 1 Chain Number Quantity Unit


kW = × 1.1 × 0.85 = 2.46kW B 17250S-CT-2LGA4+252L-PR-H 2 H
60
774 15 1 Note: The offset load between two strands of chain differs depending
{kW =
102 × 60 ×
1.1 ×
0.85 =
2.46kW}
on conveyance conditions. Use a value that corresponds to
actual usage conditions.

3) Drive sprocket torque: Tr


10.3 Conveyor Type: Continuous Vertical Bucket Elevator
With a vertical bucket elevator, the mass of the chain and
Lift Distance : 30m bucket are counterbalanced. Thus, load related to torque
Chain : Pitch = 250, GA4 attachment every 2 links and kW is only load T1 from the conveyed material.
Accessories
Related Products &

(S roller bucket elevators) Pitch circle diameter when pitch=250, N=12T is φ965.9, so
Conveyor Capacity : 90t/h Chain Speed : 28m/min 1 1
Tr = 18.1 × 965.9 × 2 × 1000 = 8.74kN・m
Bucket Mass : 25kg/each
Sprocket : N = 12T Lubrication : None 1 1
{Tr = 1849 × 965.9 × 2 × 1000 = 893kg ・ f m}
Operating Environment : Ambient temperature
Operating Time : 8 hrs/day 4) Required kW
Configuration: Half assembled in mirror image 18.1×28 1
kW = 60 × 1.1 × 0.85 = 10.9kW
1849×28 1
1) Required number of links: n { kW = 102×60 × 1.1 × 0.85 = 10.9kW }
Selection and Handling

30000
n=( 250 × 2 + 12 ) × 2 = 252 × 2 = 504 links
2) Chain size
①  Load T1 of conveyed material only
90
T1 = 16.7 × 28 × (30 + 1) × 1000 = 16.3kN
90
{T1= 16.7 × 28 × (30 + 1) = 1664k g f}

part: 1 m is added to sprocket center distance to account for shock


load when loading (see page 159).

163
Overview
11. Decide Chain Size
Divide the load (TMAX) acting on the chain as found in Table 3 by the number of strands, multiply this by the chain speed

Corrosion Resistant
General Use/Heavy Duty/
and temperature factors and the operating time factor to find correct chain load T’MAX. Select a chain with a maximum
allowable load that satisfies this value. (Maximum allowable load value is a chain’s strength as calculated from Tsubaki
design standards.)

Chain Load 1 Speed Factor Temp. Factor Operating Time Max. Allowable Load
× × × × ≦
TMAX: kN(kgf) No. of Strands (KV) (Table 8) (KT) (Table 9) Factor (KS) (Table 10) kN(kg f)

1) When there are any regulations, guidelines, etc. affecting chain selection, select using that method and the allowable
load selection method and choose the chain with more leeway.

2) When a conveyor consists of multiple strands of chain, correct the number of strands in the above formula to allow for
uneven loading of the chain.

Special
3) In the following applications, chain life will be greatly reduced. Determine the chain referring to page 165.
1. Short distance conveyance of heavy loads
2. Exposure of chain to abrasive, adhesive, and corrosive material
3. High temperature/humidity environments
4. No lubrication

Wear Resistant/Heavy Duty


4) Of the above considerations, when using a chain without lubrication be sure to include a leeway of 1.3 to 1.5 in light of
wearlife.

Table 8: C
 hain Speed Factor Kv Table 9: Chain Temperature Factor KT
Chain Speed m/min Speed Factor KV Temperature Factor KT
Chain Temperature °C GS, GSA
20 (inclusive) 1.00 DT, DTA AT, ATA
SS, SSA
20 to 30 (incl.)  1.05 100 (inclusive) 1.00 1.00 1.00
30 to 40 (incl.)  1.15 100 to 200 (incl.) 1.25 1.20 1.00
40 to 50 (incl.)  1.30 200 to 300 (incl.) − 1.35* 1.10

Special Attachment
50 to 60 (incl.)  1.45 300 to 400 (incl.) − 1.50* 1.15*
Note: Your criteria should be suitable operating
conditions (clean with good lubrication).

◆ Chain life will remarkably shorten when using chain in high temperatures at high speeds. (Marked with * in Table 9.)
◆ Contact a Tsubaki representative when using outside these parameters.
◆ Contact a Tsubaki representative when Kv x KT is 1.5x DT, DTA, AT, and ATA values.
◆ Contact a Tsubaki representative when Kv x KT is 1.2x GS, GSA, SS, SSA values.
◆ See page 15 for chain operating temperature.
Accessories
Related Products &

Table 10: O
 perating Time Factor Ks
Operating Time h/day Ks
Less than 10 hours 1.0
10 to 24 hours 1.2
Selection and Handling

164
Overview

Conveyor Chain Selection and Steps

12. Roller Allowable Load under Lubricated Conditions


Allowable load per roller under lubricated conditions in loading type conveyors is as per Table 11. When using A
Corrosion Resistant
General Use/Heavy Duty/

attachments, the smaller allowable load should be used. You will need a guide rail with a tensile strength of at least
400Nmm{41kgf/mm2}. Check the roller load when corner rails are used as well. Service life will drop appreciably when the
chain is used without lubrication.

Table 11: Roller Allowable Load When Lubricated Unit: kN{kg f}/each

DT DTA AT ATA GS GSA SS SSA Bearing Bush


Special

Chain Size
R and F Rollers R Roller
0.54 0.88 0.88 0.54 0.70 0.27 0.35 0.54
RF03 —
{55.0} {90.0} {90.0} {55.0} {70.0} {30.0} {35.0} {55.0}
1.03 1.72 1.72 1.03 1.34 0.52 0.67 1.03
RF05 —
{105} {175} {175} {105} {135} {55.0} {70.0} {105}
1.27 2.11 2.11 2.53 1.27 1.65 0.64 0.83
Wear Resistant/Heavy Duty

RF08 —
{130} {215} {215} {260} {130} {170} {65.0} {85.0}
1.77 2.94 2.94 3.53 1.77 2.30 0.89 1.15 1.77
RF10
{180} {300} {300} {360} {180} {235} {90.0} {115} {180}
2.50 4.17 4.17 5.00 2.50 3.25 1.25 1.63 2.50
RF12
{255} {425} {425} {510} {255} {330} {125} {165} {255}
4.02 6.67 6.67 8.04 4.02 5.23 2.01 2.61 4.02
RF17
{410} {680} {680} {820} {410} {535} {205} {265} {410}
5.30 8.83 8.83 10.6 5.30 6.89 2.65 3.45 5.30
RF26
{540} {900} {900} {1080} {540} {705} {270} {350} {540}
7.45 12.4 12.4 14.9 7.54
RF36 — — — —
{760} {1260} {1260} {1520} {760}
Special Attachment

9.81 16.6
RF52 — — — — — — —
{1000} {1690}
10.8 18.1
RF60 — — — — — — —
{1100} {1850}
15.2 25.5
RF90 — — — — — — —
{1550} {2600}
19.6 33.3
RF120 — — — — — — —
{2000} {3400}
0.93 1.57 1.57 0.93 0.47
RF430 — — — —
{95.0} {160} {160} {95.0} {45.0}
Accessories
Related Products &

RF204 — — — — — — — — —

1.27 2.11 2.11 1.27 0.64


RF450 — — — —
{130} {215} {215} {130} {65.0}
1.42 2.35 2.35 1.42 0.71
RF650 — — — —
{145} {240} {240} {145} {72.0}
2.11 3.58 3.58 2.11 1.06
RF214 — — — —
{215} {356} {356} {215} {110}

RF205 — — — — — — — — —
Selection and Handling

2.50 4.17 4.17 2.50 1.25


RF6025 — — — —
{255} {425} {425} {255} {125}
2.89 4.85 4.85 2.89 1.45
RF212 — — — —
{295} {495} {495} {295} {145}

165
Overview
Reaction Force of Rail (R)
P D
Load

Corrosion Resistant
General Use/Heavy Duty/
T

d
oa
R

rl
le
l
Ro
r
Roller load Roller load

Roller allowable load Corner rail

Table 11: Roller Allowable Load When Lubricated Unit: kN{kg f}/each
Bearing Roller Conveyor Chain Bearing Roller
(standard, anti-dust, lube-free, Conveyor Chain DT AT GS GSA SS SSA

Special
Chain Size completely lube-free) (lube-free water-resistant)
R Roller F Roller R Roller F Roller S, M, and N Rollers
1.96 1.27 1.37 0.89 0.54 0.54 0.32 0.32 0.16 0.16
RF03
{200} {130} {140} {90} {55.0} {55.0} {35.0} {35.0} {17.0} {17.0}
3.04 1.96 2.13 1.37 1.03 1.03 0.62 0.62 0.31 0.31
RF05
{310} {200} {220} {140} {105} {105} {65.0} {65.0} {32.0} {32.0}

Wear Resistant/Heavy Duty


4.12 2.65 2.88 1.86 1.27 1.27 0.76 0.76 0.38 0.38
RF08
{420} {270} {290} {190} {130} {130} {80.0} {80.0} {40.0} {40.0}
5.49 3.43 3.84 2.40 1.77 1.77 1.06 1.06 0.53 0.53
RF10
{560} {350} {390} {240} {180} {180} {110} {110} {55.0} {55.0}
8.34 5.49 5.84 3.84 2.50 2.50 1.50 1.50 0.75 0.75
RF12
{850} {560} {600} {390} {255} {255} {155} {155} {75.0} {75.0}
14.1 9.81 9.87 6.87 4.02 4.02 2.41 2.41 1.21 1.21
RF17
{1440} {1000} {1010} {700} {410} {410} {245} {245} {125} {125}
19.6 13.7 13.7 9.59 5.30 5.30 3.81 3.81 1.59 1.59
RF26
{2000} {1400} {1400} {980} {540} {540} {325} {325} {160} {160}
27.5 18.6 19.3 13.0 7.45 7.45
RF36 — — — —
{2800} {1900} {1970} {1330} {760} {760}

Special Attachment
9.81 9.81
RF52 — — — — — — — —
{1000} {1000}
10.8 10.8
RF60 — — — — — — — —
{1100} {1100}
15.2 15.2
RF90 — — — — — — — —
{1550} {1550}
19.6 19.6
RF120 — — — — — — — —
{2000} {2000}
0.93 0.93 0.56 0.28
RF430 — — — — — —
{95.0} {95.0} {60.0} {30.0}
Accessories
Related Products &

1.27 1.27 0.76 0.38


RF204 — — — — — —
{130} {130} {80.0} {40.0}
1.27 1.27 0.76 0.38
RF450 — — — — — —
{130} {130} {80.0} {40.0}
1.42 1.42 0.85 0.43
RF650 — — — — — —
{145} {145} {85.0} {45.0}
2.11 2.11 1.27 0.63
RF214 — — — — — —
{215} {215} {130} {65.0}
2.50 2.50 1.50 0.75
RF205 — — — — — —
Selection and Handling

{255} {255} {155} {75.0}


2.50 2.50 1.50 0.75
RF6025 — — — — — —
{255} {255} {155} {75.0}
2.89 2.89 1.73 0.87
RF212 — — — — — —
{295} {295} {175} {90.0}

166
Overview

Conveyor Chain Selection and Steps

13. Allowable Load for Standard A Attachments


Allowable vertical load (generated by conveyed items or slat mass) for A attachments is as per Table 12. Where the load
Corrosion Resistant
General Use/Heavy Duty/

works with the roller, allowable roller load should be contrasted to that of the attachment, and the smaller value used.
Note: K attachments have twice the allowable load of A attachments.

Table 12: A Attachment Allowable Load Unit: kN{kg f}/each


R, S, M and N Rollers
Chain
Pitch
Size DT DTA AT ATA GS GSA SS SSA
75 0.89 {90.0} 0.89 {90.0} 1.39 {140} 1.36 {140} 1.36 {140} 0.93 {95.0} 0.93 {95.0}
RF03
100 1.05 {105} 1.05 {105} 1.65 {170} 1.61 {165} 1.61 {165} 1.10 {105} 1.10 {105}
75 1.19 {120} 1.19 {120} 1.87 {190} 1.83 {185} 1.83 {185} 1.26 {130} 1.26 {130}

100 1.41 {145} 1.41 {145} 2.21 {225} 2.16 {220} 2.16 {220} 1.48 {150} 1.48 {150}
RF05
125 1.62 {165} 1.62 {165} 2.55 {260} 2.49 {255} 2.49 {255} 1.71 {175} 1.71 {175}
Special

150 1.84 {185} 1.84 {185} 2.89 {295} 2.83 {290} 2.83 {290} 1.94 {200} 1.94 {200}
125 2.68 {275} 2.68 {275} 4.23 {430} 6.05 {615} 4.13 {420} 4.13 {420} 2.60 {265} 2.60 {265}
RF08
150 3.02 {310} 3.02 {310} 4.75 {485} 6.80 {695} 4.64 {475} 4.64 {475} 2.92 {300} 2.92 {300}
100 2.21 {225} 2.21 {225} 3.48 {355} 4.98 {510} 3.40 {350} 3.40 {350} 2.14 {220} 2.14 {220}
RF10 125 2.53 {260} 2.53 {260} 3.98 {405} 5.69 {580} 3.88 {395} 3.88 {395} 2.45 {250} 2.45 {250}
Wear Resistant/Heavy Duty

150 2.84 {290} 2.84 {290} 4.47 {455} 6.40 {655} 4.37 {445} 4.37 {445} 2.75 {280} 2.75 {280}
200 4.54 {465} 4.54 {465} 7.14 {730} 10.2 {1040} 6.98 {715} 6.98 {715} 4.89 {500} 4.89 {500}
RF12
250 6.43 {655} 6.43 {655} 10.1 {1030} 14.5 {1480} 9.88 {1010} 9.88 {1010} 6.93 {705} 6.93 {705}
200 5.18 {530} 5.18 {530} 8.16 {830} 11.7 {1190} 7.97 {815} 7.97 {815} 5.98 {610} 5.98 {610}
RF17 250 7.34 {750} 7.34 {750} 11.6 {1180} 16.5 {1690} 11.3 {1120} 11.3 {1120} 8.47 {865} 8.47 {865}
300 9.50 {970} 9.50 {970} 15.0 {1530} 21.4 {2180} 14.6 {1490} 14.6 {1490} 11.0 {1120} 11.0 {1120}
200 4.85 {495} 4.85 {495} 7.63 {780} 10.9 {1110} 7.45 {760} 7.45 {760} 5.59 {570} 5.59 {570}
250 6.87 {700} 6.87 {700} 10.8 {1100} 15.5 {1580} 10.6 {1080} 10.6 {1080} 7.92 {805} 7.92 {805}
RF26
300 8.89 {905} 8.89 {905} 14.0 {1430} 20.0 {2040} 13.7 {1400} 13.7 {1400} 10.2 {1040} 10.2 {1040}
450 8.34 {850} 8.34 {850} 8.34 {850} 8.34 {850} — — — —
Special Attachment

300 4.22 {430} 4.22 {430} 4.22 {430} 4.22 {430} — — — —


RF36 450 8.70 {885} 8.70 {885} 8.70 {885} 8.70 {885} — — — —
600 10.8 {1100} 10.8 {1100} 10.8 {1100} 10.8 {1100} — — — —
300 5.89 {600} — 5.89 {600} — — — — —
RF52 450 12.1 {1240} — 12.1 {1240} — — — — —
600 15.1 {1540} — 15.1 {1540} — — — — —
300 6.86 {700} — 6.86 {700} — — — — —
RF60 350 8.88 {905} — 8.88 {905} — — — — —
Accessories
Related Products &

400 10.5 {1070} — 10.5 {1070} — — — — —


350 8.14 {830} — 8.14 {830} — — — — —
RF90 400 10.4 {1060} — 10.4 {1060} — — — — —
500 15.4 {1570} — 15.4 {1570} — — — — —
400 7.91 {805} — 7.91 {805} — — — — —
RF120
600 15.8 {1610} — 15.8 {1610} — — — — —
RF430 1.62 {165} 1.62 {165} 2.55 {260} — 2.49 {255} 2.49 {255} 1.71 {175} 1.71 {175}
A1 1.17 {120} — 1.85 {185} — 1.81 {185} 1.81 {185} 1.14 {115} 1.14 {115}
Selection and Handling

RF204
A2 1.85 {190} — 2.91 {295} — 2.84 {290} 2.84 {290} 1.79 {180} 1.79 {180}
RF450 2.35 {240} 2.35 {240} 3.70 {375} — 3.61 {370} 3.61 {370} 2.27 {230} 2.27 {230}
RF650 2.83 {290} 2.83 {290} 4.46 {455} — 4.35 {445} 4.35 {445} 2.74 {280} 2.74 {280}
RF214 3.58 {365} 3.58 {365} 5.63 {575} — 5.50 {565} 5.50 {565} 3.86 {395} 3.86 {395}
RF205 2.65 {270} — 4.17 {425} — 4.07 {415} 4.07 {415} 2.86 {290} 2.86 {290}
RF6205 4.07 {415} 4.07 {415} 6.41 {655} — 6.26 {640} 6.26 {640} 4.40 {450} 4.40 {450}
RF212 5.23 {535} 5.23 {535} 8.23 {840} — 8.04 {825} 8.04 {825} 6.03 {615} 6.03 {615}

167
Overview
Load Load

Corrosion Resistant
General Use/Heavy Duty/
Unit: kN{kg f}/each
F Roller
Chain
Pitch
Size DT DTA AT ATA GS GSA SS SSA
75 0.75 {75.0} 0.75 {75.0} 1.19 {120} 1.16 {120} 1.16 {120} 0.80 {80.0} 0.80 {80.0}
RF03
100 0.89 {90.0} 0.89 {90.0} 1.40 {145} 1.37 {140} 1.37 {140} 0.94 {95.0} 0.94 {95.0}
75 1.02 {105} 1.02 {105} 1.61 {165} 1.58 {160} 1.58 {160} 1.08 {110} 1.08 {110}

100 1.21 {125} 1.21 {125} 1.91 {195} 1.86 {190} 1.86 {190} 1.28 {130} 1.28 {130}
RF05
125 1.40 {145} 1.40 {145} 2.20 {225} 2.15 {220} 2.15 {220} 1.48 {150} 1.48 {150}

Special
150 1.58 {160} 1.58 {160} 2.49 {255} 2.43 {250} 2.43 {250} 1.67 {170} 1.67 {170}
125 2.40 {245} 2.40 {245} 3.78 {385} 5.41 {550} 3.69 {380} 3.69 {380} 2.33 {235} 2.33 {235}
RF08
150 2.70 {275} 2.70 {275} 4.26 {435} 6.09 {620} 4.16 {425} 4.16 {425} 2.62 {265} 2.62 {265}
100 1.95 {200} 1.95 {200} 3.07 {315} 4.39 {450} 3.00 {305} 3.00 {305} 1.89 {190} 1.89 {190}
RF10 125 2.23 {225} 2.23 {225} 3.51 {360} 5.02 {510} 3.43 {350} 3.43 {350} 2.16 {220} 2.16 {220}

Wear Resistant/Heavy Duty


150 2.51 {255} 2.51 {255} 3.95 {405} 5.65 {575} 3.85 {395} 3.85 {395} 2.43 {245} 2.43 {245}
200 4.04 {410} 4.04 {410} 6.36 {650} 9.09 {925} 6.21 {635} 6.21 {635} 4.35 {445} 4.35 {445}
RF12
250 5.72 {580} 5.72 {580} 9.00 {920} 12.9 {1310} 8.79 {900} 8.79 {900} 6.17 {630} 6.17 {630}
200 4.74 {485} 4.74 {485} 7.47 {760} 10.7 {1090} 7.29 {745} 7.29 {745} 5.47 {560} 5.47 {560}
RF17 250 6.72 {685} 6.72 {685} 10.6 {1080} 15.1 {1540} 10.3 {1060} 10.3 {1060} 7.75 {790} 7.75 {790}
300 8.70 {885} 8.70 {885} 13.7 {1400} 19.6 {2000} 13.4 {1370} 13.4 {1370} 10.0 {1020} 10.0 {1020}
200 4.35 {445} 4.35 {445} 6.84 {700} 9.80 {1000} 6.68 {685} 6.68 {685} 5.01 {510} 5.01 {510}
250 6.16 {630} 6.16 {630} 9.69 {990} 13.9 {1410} 9.46 {970} 9.46 {970} 7.10 {725} 7.10 {725}
RF26
300 7.97 {815} 7.97 {815} 12.5 {1280} 17.9 {1830} 12.2 {1250} 12.2 {1250} 9.19 {935} 9.19 {935}
450 7.61 {775} 7.61 {775} 7.61 {775} 7.61 {775} — — — —

Special Attachment
300 3.95 {405} 3.95 {405} 3.95 {405} 3.95 {405} — — — —
RF36 450 8.15 {830} 8.15 {830} 8.15 {830} 8.15 {830} — — — —
600 10.1 {1030} 10.1 {1030} 10.1 {1030} 10.1 {1030} — — — —
300 5.49 {560} — 5.49 {560} — — — — —
RF52 450 11.3 {1155} — 11.3 {1155} — — — — —
600 14.1 {1430} — 14.1 {1430} — — — — —
300 6.39 {650} — 6.39 {650} — — — — —
RF60 350 8.28 {845} — 8.28 {845} — — — — —
Accessories
Related Products &

400 9.78 {995} — 9.78 {995} — — — — —


350 7.44 {760} — 7.44 {760} — — — — —
RF90 400 9.51 {970} — 9.51 {970} — — — — —
500 14.1 {1430} — 14.1 {1430} — — — — —
400 7.23 {735} — 7.23 {735} — — — — —
RF120
600 14.5 {1470} — 14.5 {1470} — — — — —
RF430 — — — — — — — —
A1 — — — — — — — —
Selection and Handling

RF204
A2 — — — — — — — —
RF450 2.06 {210} 2.06 {210} 3.25 {325} — 3.17 {325} 3.17 {325} 2.00 {205} 2.00 {205}
RF650 2.47 {250} 2.47 {250} 3.89 {390} — 3.80 {390} 3.80 {390} 2.39 {245} 2.39 {245}
RF214 — — — — — — — —
RF205 — — — — — — — —
RF6205 3.68 {375} 3.68 {375} 5.79 {580} — 5.65 {580} 5.65 {580} 3.97 {405} 3.97 {405}
RF212 — — — — — — — —

168
Overview

Conveyor Chain Selection and Steps

1) Points Concerning Hot Chain


14. Considerations for Special Environments
① Friction factor increases more than usual.
“Special environments” are anything but ambient ② There is a possibility of heat fatigue when different
Corrosion Resistant
General Use/Heavy Duty/

temperatures and clean conditions: e.g. low/high materials have been welded, due to the difference
temperatures, humidity, dust, and chemical reactive in heat expansion coefficients.
environments. Conveyor chains are often used in these
③ In environments over 400°C, heat expansion and
types of complex conditions, so it is vital that chains with
clearance must be considered.
just the right combination of part materials are selected to
ensure a long service life. ④ Creep breakage
⑤ High temperature brittleness
14.1 Low Temperatures ⑥ Carbide precipitation brittleness
When chain is used in freezers and cold regions, the
⑦ Repeated thermal shock (cooling and expansion)
following should be considered.
1) Low Temperature Brittleness of Material 2) Lubricants
Special

In general materials become brittle at low Silicone-based and fluorine-based greases containing
temperatures, and their impact strength drops. The graphite and MoS2 have excellent heat resistance.
amount of drop varies with the material. Usage limits
with this in mind can be found in Table 13 below. 14.3 Abrasiveness
Table 13: Applicable Lowest Temperature Points concerning abrasive conditions
Conveyor Chain Lowest Temperature (ºC) ① Select a conveyor that will not allow highly abrasive
Wear Resistant/Heavy Duty

DT, DTA, and ATA Series −20


material to fall onto the chain. Install a cover.

AT Series −60 ② Slow down chain speed as much as possible.


GS and GSA Series −70 ③ Increase the chain size to reduce pin-bush bearing
SS and SSA Series −100 pressure.
Note: Contact a Tsubaki representative regarding use under -20°C. ④ Lubricate using a grease nipple.

2) Poor Articulation and Poor Roller Rotation from Freezing


14.4 Corrosiveness
Using chain at low temperatures will allow water to
When chain is exposed to corrosive material:
infiltrate between pin-bush, plate-plate, and roller-
① Chain parts get thinner.
Special Attachment

bush to freeze, or for condensation to form, resulting


in poor chain articulation, poor roller rotation, and ② Wear from corrosion accelerates wear in general.
chain-rail freezing. This will put an excessive load on ③ Rust will cause chain bending failures and roller
the chain and drive equipment. Freezing should be rotation failures.
avoided by generally filling gaps between parts with a
④ In environments such as acid or alkaline
lube that will not freeze at the operating temperature. atmospheres, problems may occur such as stress
A silicone grease is recommended for this purpose. corrosion and intergranular corrosion that will
require particular attention.
14.2 High Temperatures (Over 400ºC)
Accessories
Related Products &

The strength of the chain decreases as the temperature Refer to Table 14 for the corrosion resistance of chain
of the chain increases from the heat of the material material to various kinds of solvents. GS and GSA Series
conveyed or the environment. Usage limits for each chain (SUS400 Series) parts can rust depending on conditions.
are determined by the temperature of the chain and Specifications against stress corrosion are available.
material. Please inform your Tsubaki representative of the material
used for accessories and related equipment (e.g. rails,
tanks, etc.).
Selection and Handling

169
Overview
Table 14: Corrosion Resistance to Various Kinds of Solvent 15. Clean Specifications
When selecting your chain, please check whether or not the
material is fully corrosion resistant by referring to this table. Anti-rust
Class For Cleanliness Application Packaging

Corrosion Resistant
General Use/Heavy Duty/
This table shows properties of material at 20°C and is only Oil

to be taken as a guide. To determine final specifications of

Wrapped in a sheet, boxed in


heavy duty paper and plastic
the chain, please consider all conditions together. No extraneous

Pharmaceuticals or other materials come in direct contact with chain


matter (oil, grime,
All stainless
○ : Resistant     × : Not resistant Class
steel parts
scale) or burrs,
△ : Resistant depending upon conditions    − : Unknown 1
(SS Series)
wiped with a clean
cloth to remove
DT/DTA/AT/ATA GS/GSA SS/SSA dirt.
Solvent
Series, etc. Series Series

Acetic Acid 10% × ○ ○


Acetone − ○ ○

Anti-atmospheric rust agent added to packaging.


Alcohol All stainless

Boxed in heavy duty paper and plastic.*1


( )
Methyl-, Ethyl- ○ ○ ○ steel parts
No extraneous
Propyl-, Butyl Class (GS Series, or a
matter (oil, grime, No
2 combination of

Special
Ammonia Gas (Cold) − − − scale) or burrs.
GS and SS
Ammonia Gas (Hot) − − − Series)
Ammonia Water △ ○ ○
Beer × ○ ○
Benzene ○ ○ ○
Boric Acid 5% × ○ ○
Butyric Acid 20°C − ○ ○ After assembly,
Calcium Hydroxide 20% Boil − ○ ○ chain is wiped of

Wear Resistant/Heavy Duty


Some or all
Calcium Hypochlorite × × ○ Class oil and cleaned to
parts regular
3 remove oil and
Carbolic (Phenol) 20°C − ○ ○ steel
grime. Scale still
Carbon Tetrachloride remains.
(Dry) 20°C
− ○ ○

Carbon Tetrachloride
− − −
(Water Cont. 1%) Boil
Note: 1: Oil may be present on the chain from the manufacturing
Carbonated Water × ○ ○ process. Contact a Tsubaki representative regarding other
Caustic Soda 25% − ○ ○ clean specifications not shown above.
Chlorine Gas (Wet) 20°C × × × 2: Material surfaces are generally black (oxide film), but some
reddish scale may be evident on some chain models. Contact
Citric Acid 50% × ○ ○ a Tsubaki representative regarding long-term storage.
Formic Acid Aldehyde ○ ○ ○
Formic Acid 50% × ○ ○

Special Attachment
Gasoline ○ ○ ○
Glycerin 20°C ○ ○ ○ 16. Sprocket Selection
Hydrogen Peroxide 30% − △ ○
Hydrochloric Acid (2%) × × × Select a sprocket model using the following steps. The
Iodine − − −
maximum bore diameter and length of standard sprockets
Kerosene ○ ○ ○
Lactic Acid 10% 20°C × △ ○ strike the proper strength balance with AT Series chain, and
Milk × ○ ○ are set to efficient dimensions. Please contact a Tsubaki
Nitric Acid 5% × △ ○
representative should a larger or smaller hub be required.
Oil (Vegetable, Mineral) ○ ○ ○
Oxalic Acid 10% 20°C × △ ○
Paraffin ○ ○ ○ Select chain number
Accessories
Related Products &

Petroleum 20°C ○ ○ ○
Phosphoric Acid 10% × △ △
Select roller type
Potassium Permanganate
(Saturation) 20%
− ○ ○
Sea Water × × △ Decide number of teeth
Soap Solution × ○ ○
Sodium Bicarbonate 20°C − ○ ○
Sodium Carbonate
Teeth tempering Calculate req. bore dia.
(Saturation) Boiling Point
− ○ ○
Sodium Chloride × △ ○ Decide hub shape Req. sprocket length
Sodium Hypochlorite 10% × × ×
Selection and Handling

Sodium Sulfate Saturation 20°C − ○ ○


Soft Drinks × ○ ○
NO
Sulphuric Acid 5% × × ×
Check max. bore
Sulphurous Acid Gas (Dry) 20°C − − − See “Selecting Hubs”
dia. and length
Sulphurous Acid Gas (Wet) 20°C × × ○
Tartaric Acid 10% 20°C × ○ ○
Vegetable Juice × ○ ○ YES
Vinegar × × △
Water × ○ ○ Decide sprocket model no.
Whiskey × ○ ○
Wine × ○ ○

170
Overview

Handling Conveyor Chain

1.1.4 Lock the sprockets.


1. Installation
Lock the properly installed sprocket to the shaft with a
Proper installation of the sprocket has a major influence key. Sprockets used in parallel strands should be fixed
Corrosion Resistant
General Use/Heavy Duty/

on smooth conveyance and will affect chain life as well. so that two teeth above the shaft center are in phase.
Follow the instructions below for proper sprocket Tsubaki can also supply keyless locking sprockets.
installation.

1.1 Installation Accuracy of the Shafts 1.2 Rails for Conveyor Chains
1.1.1 Check the levelness of the shaft using a level. 1) Rail connecting areas should be smooth and free of any
Adjust to within a tolerance of ±1/300. edges, clearances, or gaps. (See figure below.)

Fig. 1 Measuring shaft levelness 2) Remove any welding spatter or scales.


3) Test operation with a lubed chain with no load, and check
Level
Shaft condition of chain and rail.
Special

Rail connecting area


Level Shaft
Wear Resistant/Heavy Duty

1.1.2 Check the parallelism of the shaft.


Use a scale to adjust the parallelism of the shaft to ±1mm. Rail connecting area

Fig. 2 Measuring shaft parallelism


Good Bad
Rail Width Rail Width

Clearance
Measure with a piano wire, Rail Width
scale, or transit

Rail Width
Special Attachment

Along Rail Height


Gap
1.1.3 Align the sprocket axis to match.
◆ Distance between shafts up to 1m: ±1mm or less
◆ Distance between shafts from 1m–10m: 4) Chain enter/exit point
± Distance between shafts (mm) or less Ensure there is a curve to the guide rail for smooth chain
1000
running.
◆ Distance between shafts over 10m: ± 10mm or less
Guide rail where chain enters/exits conveyor
Accessories
Related Products &

Fig. 3 Measuring sprocket misalignment

Shaft
Sprocket

Use a straight edge for short distances


Use a piano wire for long distances
Selection and Handling

Use a leveling line or piano wire


for vertical shafts Guide Rail
R
Difference

171
Overview
4) Specialty Tools
2. Connection/Disconnection
Pins can be safely and quickly inserted and removed
(1) When connecting or disconnecting the chain, always begin without affecting chain performance by using a cutting

Corrosion Resistant
General Use/Heavy Duty/
by attaching or removing the outer plate on the T-pin side. tool (see page 151). The photo below shows a chain
(2) Loosen the take-up so that there is no tension on the chain. being disconnected using a chain vice.

Caution Whether the conveyor is parallel, slanted,


or vertical, always attach a chain block or
piano wire to the area to be connected/
disconnected to ensure there is no tension
on the chain.

Chain vice
2.1 Disconnecting Chain
2.2 Connecting Chain

Special
1) Remove the T-pin
Use a T-pin tool or monkey wrench to bend the T-pin
1) Preparation
straight before removal. Always use a new T-pin.
With a new chain, remove the outer plate on the outer
Never reuse straightened T-pins.
link on the T-pin side. Refer to the previous section for
pin removal.

Wear Resistant/Heavy Duty


Caution Widening the plate holes or narrowing the
pin diameter to make pin insertion or
removal easier will lead to dramatic loss of
chain performance and accidents.

2) Connecting Two
T-pin Strands of Chain
T-pin Tool Draw the two ends
Outer link together and connect
2) Alternate Hitting Two Pins

Special Attachment
with outer plates.
Place a holding tool against the inner link and hit the pin
Inner link
with a hammer to remove as shown in the photo below.

3) Pin Insertion
Hold the concave portion of a pin tool against the pin
on the T-pin side. Hit pin head with a hammer until the
pin pokes out through the T-pin hole on the outer
Setting
tool
plate. The pin can be
inserted easily by using
Accessories
Related Products &

Hit pin from Hit pin from


a chain breaker. Check
one side other side the chain at this point
to ensure that it
3) Remove the Outer Link Alternate hitting articulates smoothly.
pin heads
Remove the outer plate along with the two pins as
shown in the photo below.
4) Bend the T-pin
Insert the T-pin into the pin and bend the tip 30
Selection and Handling

degrees or more with a T-pin tool or monkey wrench


so that it will not come
out.
Once a T-pin is used,
Outer link bending it back will
result in cracking. Do not
Pin reuse T-pins.

172
Overview

Handling Conveyor Chain

Chain slack
3. Test Operation
Drive

Perform a test operation after attaching the chain and


Corrosion Resistant
General Use/Heavy Duty/

Take-up
before actual operation. Use the following checkpoints as A slight amount of slack is
needed. (A basic layout with
a guide. a guide on the return side.)

Drive

3.1 Before Beginning Test Operation


1. Is the T-pin on the connecting link properly attached? Slack
2. Does the chain have the proper amount of catenary?
3. Does the chain have the proper amount of lubrication? Take-up

4. Does the chain hit the case or cover?


5. Have all the bolts and nuts been tightened? 4.2 Frequency of Adjustment
The chain will undergo initial elongation when first
3.2 Test Operation
used, as well as elongation resulting from wear
Special

1. Are there any abnormal noises? between pin and bush after operation. Therefore, it is
2. Does the chain vibrate? necessary to regularly adjust the chain through take-
3. Does the chain ride up on the sprocket? up to ensure proper chain tension. A chain operated
4. Does the chain wind up on the sprocket? for eight hours per day should be checked and
5. Are the rail(s) and sprocket(s) properly installed? adjusted as per the following chart. It becomes easier
6. Are the rollers rotating smoothly? to neglect take-ups the longer the chain is used, which
Wear Resistant/Heavy Duty

7. Does the entire chain articulate smoothly? leads to chain catenary and accidents. Thus,
8. Does the chain list or snake when viewed from above? performing regular checks is essential.

Within one week after initial operation Once/day Shorten interval


Caution 1. Test operation after installation should consist of between checks if
repeatedly starting and stopping the conveyor Within one month after initial operation Twice/week chain speed is fast or
chain operating time
with no load, followed by continuous operation Over one month after initial operation Twice/month per day is over eight
with no load. Lubricate chain before test operation hours.

so that parts wear in.


4.3 Adjustment Frequency
2. Even if lubrication cannot be done, do a run-in.
3. When slats or apron buckets are installed on chain 4.3.1. When Chain Cannot Be Adjusted by Take-up Alone
Special Attachment

attachments, do a test run with bolts and nuts If there is still some slack in the chain, despite taking
provisionally tightened. Then, prior to the actual up the chain as much as possible, remove two (2) links
start of operation, fully tighten all bolts and nuts. from the chain and shorten the overall length. See our
guide to connecting and disconnecting chain.
4. Adjust Chain Tension 4.3.2 Even Adjustment of Take-up on Both Sides
Take-up the chain to ensure proper operation of the When two parallel chains are adjusted by two
conveyor. As a guide, chain should be adjusted 1.5−2 independently operated take-ups, care must be taken to
pitches. ensure even stroke on both the left and right sides. For
Accessories
Related Products &

The correct amount of slack is essential. Wear will this, we will assume that the length of the left and right
advance on chains with too much tension, while chains chains is roughly equal. Therefore, it may be necessary to
with too much slack will ride up on the sprocket, causing insert chain lengths at times to align the two lengths.
accidents. (This is unnecessary with continuous or balance take-up.)
An uneven adjustment will cause the link plate and the
4.1 Chain Slack side of the sprocket teeth to interfere with each other and
result in an overload condition.
In a basic layout, a small amount of slack ( δ ) is
needed on the return side as shown in the figure below.
Selection and Handling

Too much tension will promote chain wear, and too


much slack will cause the chain to ride up on the
sprocket teeth and cause damage.
Drive

Chain slack (δ) ≒ 0.1L

173
Overview
5. Lubrication 7. Limits of Conveyor Chain Use
Lubrication is essential to ensure long life for your chain. As usage limits for each component of the conveyor

Corrosion Resistant
General Use/Heavy Duty/
chain are noted below, check the degree of wear of each
5.1 Lubricating component on a regular basis. These usage limits are
Lubricating your chain will reduce the wear on all chain values determined based on the performance of the
parts as well as reduce required drive. Generally, conveyor chain itself. If there is a usage limit for the
lubricate once per week with ISO VG100–VG150 conveyor body, use this as the base value.
(SAE30–40) oil by drip method or brush. Lubrication Replace the chain and sprockets at the same time.
points are indicated by the figure below. Ensure that
chain is clean for maximum lubrication effectiveness. 7.1 Part Usage Limit
7.1.1 R Roller, F Roller
Lubrication points
The plate has reached its limit when the bottom of the
Lubricate between outer and inner plate
plate begins to touch the rail due to wear on the
(between pin and bushing)

Special
contact surface or the sliding area with the bush.
Lubricate between inner plate and roller
(between bushing and roller) R and F roller limits
Note: Lubrication on the roller outer Roller Bush Plate
diameter may lead to uneven roller wear.
Take care when lubricating the chain.

Wear Resistant/Heavy Duty


Rail
5.2 When to Avoid Lubrication Normal Usage limit

◆ When chain is buried within the items conveyed If there is a curve in the rail then there will be less wear
(bulk material conveyance). allowance for the corresponding S dimension only as
◆ When conveying powders in pan conveyors, apron per the figure below. Special care is needed compared
conveyors, etc, or when powders may adhere to to flat conveyance.
the chain and cause problems during lubrication.
◆ When the chain is used in high temperature environments.
Less wear allowance

5.3 Commercially Available Lubricants

Special Attachment
S

(As of Oct. 2017)

Lubricant
Manufacturer
ISOVG100(SAE30) ISOVG150(SAE40) ISOVG220(SAE50) 7.1.2 S, M, and N Rollers
Daphne Daphne Daphne When roller thickness wears to 40%.
Idemitsu Kosan Mechanics Oil Mechanics Oil Mechanics Oil
100 150 220 7.1.3 Bush
Teresso 100 Teresso 150 —
EMG Lubricants
When bush thickness wears to 40%.
DTE Heavy Oil Vacuoline 528 Vacuoline 533
7.1.4 C-Pins
FBK Oil FBK Oil FBK Oil
RO100 RO150 RO220 When wear has reduced the pin diameter to 85% of
Accessories
Related Products &

JXTG Energy
Super Mulpus Super Mulpus Super Mulpus original value (cannot be visually inspected).
100 150 220
Tellus Oil Tellus Oil Tellus Oil 7.1.5 Measuring Plate Thickness or Height Wear
Showa Shell
C100 C150 C220
Wear will develop from abrasion between plates and
Note: Manufacturer names are listed in no particular order.
roller and plate contact at (A) and (B) below. Chain
strength will be insufficient when wear exceeds 1/3 of
6. Storage the plate's normal thickness. If items are conveyed
directly on the plate as with flow conveyors, or if they
Do not store chains or sprockets in Sprocket anti-rust
slide on top of steel plates, then chain life will have
Selection and Handling

areas where they will be exposed to, treatment


been reached when plate height is worn by 1/8 as per
or risk exposure to, dust or water.
the figure below.
Carefully brush lubrication on the edge
face of the boss and sprocket holes Plate wear
especially to prevent rusting.
Chains are not treated with an anti-
rust treatment when delivered. Apply
an anti-rust treatment when storing and check periodically.

174
Overview

Handling Conveyor Chain

7.1.6 Measuring Chain Wear Elongation


8. Maintenance and Inspection
A chain articulates when it engages the sprocket or
along the curved portion of a rail, at which time a chain 1. Conveyor Downtime
Corrosion Resistant
General Use/Heavy Duty/

will elongate due to sliding wear between the bush and Always remove load from conveyors before stopping.
pin. The chain elongation limit is 2% (2mm of Starting with load may cause overloading. Inspect
elongation on one link if pitch is 100mm) of a standard chain before starting a conveyor that has been
basic length (pitch × no. of links). stopped for extended periods.
1) Measuring chain length (measured dimensions) 2. Lubrication
Measuring dimensions Always regularly lubricate the chain.

3. Fixing Parts
The nuts of buckets, aprons, slats, and other items
that are bolted to the chain can come loose and fall off
B
due to chain vibration during operation. Spot weld
A
Special

them or take other action to ensure they do not


loosen.
Measure as many links as possible (at least four links)
4. Amount of Chain Slack
as per the figure above. Measure from:
Regularly inspect and adjust chain slack.
(A) center of pin to center of pin
(B) end of pin to end of pin 5. Temperature and Condensation
Wear Resistant/Heavy Duty

When there are temperature differences such as


2) Chain elongation (%) between daytime and nighttime during winter, or if a
Measure chain using one of the above methods, case conveyor intermittently conveys items that are at
compare to standard length, and determine chain a higher temperature than the ambient temperature,
elongation (%). there is a risk of condensation forming, causing water
Measuring dimension−Standard length to accumulate in the conveyor. This may lead to
Chain Elongation= Standard length ×100(%) corrosion of the chain, shortening its life. If the
conveyor is used for wet items or materials, or if water
accumulates in the conveyor, remove any water,
7.1.7 Wear on Sprocket Teeth Face or Sides
reapply lubricant, and perform an inspection.
Special Attachment

Worn sprocket teeth may accelerate chain wear during


engagement. Regularly inspect both sprockets and 6. Storing Extra Chain
chains. Tsubaki recommends having extra chain on hand in
1) Wear limits for sprocket teeth surfaces are roughly the event of chain failure. Store extra chain indoors
shown in the figure below. where there is low humidity. Apply an anti-rust oil
Tooth surface wear Tooth side surface wear when storing for extended periods.
It may be convenient to attach a tag to the chain with
Wear
Wear amount=
amount= 0.2T
0.2T
the chain name, drawing number, date of purchase,
equipment name, and other pertinent information.
Accessories
Related Products &

7. Preventative Maintenance for the Conveyor


Wear TT In addition to the above maintenance and inspection,
Wear amount
amount == 3−6
3−6 mm
mm
create a conveyor history log and periodically record
2) Tsubaki recommends replacing the sprocket when conveyor capacity, conveyor speed, main shaft
teeth are worn. Avoid flipping the sprocket over and rotation speed, current, voltage, power, actual
continuing to use sprockets with worn teeth operating time, actual conveyance load, inspection/
bottoms. lubrication days, accidents, etc. This can help prevent
Selection and Handling

unexpected accidents and facilitate repairs.

8. Cleaning
Periodically clean chain and rail if in contact with
foreign matter or conveyed items.

175
Overview
9. Troubleshooting
Refer to the table below if you experience problems with your conveyor chain or sprocket, which should be replaced with new products as necessary.

Corrosion Resistant
General Use/Heavy Duty/
9.1 Chain and Sprocket
Problem Possible Cause Solution

Chain and sprocket do not match. Replace chain or sprocket with the correct size.

Total arc of contact with the chain on Have total arc of contact be at least three teeth on the sprocket.
the sprocket is insufficient. Install a tensioner.
Chain rides up on
sprocket
Excessive load. Reduce the load (e.g. install a shock absorber).

Inadequate back tension. Adjust the catenary of take-up idler, or install a tensioner.

Excessive chain elongation due to wear. Replace with a new chain.

Distance between the center of the


Inspect and correct.
chain and sprocket do not match S≠S’.

Special
Too much slack in chain. Adjust the chain length or distance between axles, or install a tensioner.
Chain winds on
sprocket Excessively worn sprocket, or chain and
Replace chain and/or sprocket with the correct sized part.
sprocket do not match.

Inadequate lubrication to the contacting


Provide sufficient lubrication.
portions of the pin and bush.

Inadequate lubrication to the contacting

Wear Resistant/Heavy Duty


Provide sufficient lubrication. Use a bearing roller or plastic roller.
portions of the bushing and roller.

Winding or riding on the sprocket. See above.

Loose chain casing or axle bearing. Tighten all nuts and bolts.

Interference of the casing with the chain


Unusual noises Inspect and correct.
or other moving part.

Excessive wear in the chain or sprocket. Replace the chain or sprocket (replace all connect chains).

Improper setting of the guide rail.


Rail step

Inspect and correct.

Special Attachment
Return radius Rail incline
Snag

Improper centering of the sprocket. Remove the chain and correct the centering of the drive and driven sprockets.
Excessive wear at
the inside of the
Chain is being pushed to the side. Remove the cause of the push and/or install a guide roller.
chain's link
plates or the
Vibration caused by the inaccurate Check and correct the faulty locations and replace the sprocket with a
teeth surfaces
finishing of the sprocket's shaft hole. new part.

Excessively worn chain. Replace both the chain and the sprocket.

Insufficient number of teeth. Increase the number of teeth.


Accessories
Related Products &

Excessive wear of the BF Chain being used (no rollers). Change to an RF Chain (w/rollers).
sprocket teeth valleys
and drive sides Tooth hardness is insufficient with
respect to the load and conveyed Use a sprocket with hardened or block replaceable teeth.
materials or foreign particles.

Chain and sprocket do not match. Replace chain or sprocket with correct sized parts.

◆ Install a partition to protect the chain.


Rusting or corrosion.
◆ Select a suitable chain (e.g. GS Series).

Particles of conveyed material have ◆ Install a partition to protect the chain.


Selection and Handling

contaminated the pins, rollers, or bushes, ◆ Select a chain with large clearance between pin, bush, and roller.
or contamination from foreign particles. ◆ Remove particles or contamination, or apply penetrating oil.

Deformation of the chain from improper


Inspect and correct installation of the sprockets and shafts.
Poor articulation installation.

Inadequate lubrication. Inspect the lubrication or look into wear resistant chain (e.g. CT/BT Series).

Operation in extremely high


Provide adequate clearance.
temperatures (over 400°C).

Seizure from excessive loads. Reduce load. Lubricate regularly (e.g. install a lubricator).

Pin bending due to excessively high loading. Reduce load. Lubricate regularly (e.g. install a lubricator).

176
Overview

Handling Conveyor Chain

Problem Possible Cause Solution

◆ Clean and lubricate moving parts with Tsubaki oil.


Change the rolling friction coefficient of (Contact a Tsubaki representative.)
the chain. ◆ Replace sprocket.
Corrosion Resistant
General Use/Heavy Duty/

◆ Switch to Bearing Roller Conveyor Chain.


The chain sticks and slips The conveyor speed is too slow. Increase conveyor speed.

Insufficient rigidity in the frame. ◆ Increase the frame rigidity; increase the chain model number.
This can be caused The conveyor chain is small compared
by a combination of many to the device. ◆ Decrease the slack in the drive roller chain.
problems; therefore, the
listed remedies may not ◆ Lubricate between the guide rail and chain.
solve the problem. The force of friction is excessively large.
◆ Switch to Bearing Roller Conveyor Chain.

The machine is too long. Divide the conveyor system into sections to decrease the length.

Inconsistent speeds due to movement


Use a 12 or more toothed drive sprocket, or reinforce the sprocket.
along a polygonal path.

Excessive wear on the


◆ Attach a supporting block to the sprocket.
Special

inside link and pin on one Increased internal tension when


side of an NF Block Chain engaging the sprocket. ◆ Reduce load, and lubricate the chain and sprocket.
or BF Chain (no roller)

Select a more suitable chain material. Protect the chain from the
Inappropriate selection of material.
environment. Apply a rust inhibitor (lubrication, cover).
Chain is rusting
Eliminate the temperature difference between the inside and outside of the
Condensation
conveyor (e.g. using insulation). Install a drain to remove water.
Wear Resistant/Heavy Duty

Excessive wear caused by


The chain is contaminated with ◆ Prevent material from falling onto the chain.
the
especially abrasive materials, such as
conveyed ◆ Use a wear-resistant chain.
mineral powders, etc., and the chain
material → Contact a Tsubaki representative.
surface is being worn away.

Excessive wear from The chain is exposed to acidic or


corrosion alkaline substances and therefore ◆ Use a chemical-resistant material.
becomes more susceptible to machine ◆ Use a wear-resistant material for the machine-worn parts.
wear, which then progresses much → Contact a Tsubaki representative.
faster.

Excessive wear from


When the chain is covered with water ◆ Use a chemical-resistant material.
electro-chemical
or passes through a solvent, the
corrosion ◆ Use a wear-resistant material for the machine-worn parts.
portions in contact suffer galvanic
Special Attachment

corrosion. → Contact a Tsubaki representative.

9.2 Plate
Problem Possible Cause Solution

◆ Eliminate the cause of overloading.


Excessive load, too much tension on
◆ Install a safety device (e.g. a Tsubaki Shock Relay).
take-up.
◆ Increase chain size.
Accessories
Related Products &

◆ Replace with a new part. Install a cover to protect the chain.


Weakening of chain caused by
Sudden fracture of link ◆ Lubricate regularly.
excessive wear or corrosion.
plate ◆ Select a chain with the proper specs for the application.

The link plates are ◆ Check and correct the installation


pressed outward ◆ Check for excessively worn chain or sprocket, and replace as
by the sprocket. necessary.
◆ Check if the chain and sprocket match, and correct as necessary.

◆ Eliminate the cause of overloading.


Deformed link plate holes Excessive load.
◆ Replace chain with a larger size.
and pin rotation
Selection and Handling

(The pin is shifted from Improper installation of the connecting


its normal position) Replace connecting link with a new one.
link.

Excessive load and inadequate Replace with a new chain and improve the lubrication and loading
lubrication. conditions.

◆ Replace chain with a larger size.


Seizure of the pin and bush, poor
◆ Use a chain with a larger clearance between pin and bush.
articulation.
◆ Lubricate between the pins and bushes with penetrating oil.

177
Overview
Problem Possible Cause Solution

Crack in the link plate Excessive load, or excessive take-up


Eliminate overloading or large repetitive loads.
① Fatigue breakage tension. Excessively large repetitive load.

Corrosion Resistant
General Use/Heavy Duty/
Load greater than maximum allowable ◆ Increase the size or specs of the chain to raise maximum allowable load.
load on the chain. ◆ Replace with a new chain.

◆ Eliminate overloading or large repetitive loads.


Repetitive load on attachment. ◆ Increase the chain size to increase the allowable load of the
attachment.

② Corrosion stress crack

The chain is being used in an acidic or ◆ Install a cover to protect the chain from the environment.
alkaline environment. Replace with a new part.
(Crack not caused by a repetitive load.) ◆ Use a chain with a high resistance to corrosion stress cracks
(Bow-shaped crack in
heat treated metal plates)
There is scale on the base plate
Red pattern found on plates ◆ Can continue to be used as is (DT, DTA, AT, etc.).
material.

Special
9.3 Pin
Problem Possible Cause Solution

① Pin fatigue fracture


The factor of safety used for calculation
of the peak load versus the breakage ◆ Recheck the size of the peak load and eliminate its cause.

Wear Resistant/Heavy Duty


load was too small. The peak load ◆ Replace the chain with a larger size (larger pin diameter).
acted like a repetitive load on the
chain.

The pin was subjected to a tensile load


at the side of the fracture origin, from ◆ Install a cover on the chain. (See 9.2 Plate ▶ Crack in the link plate
whence the break then progresses. ▶ ② Corrosion stress crack)
② Pin corrosive fatigue Chain is especially susceptible to this
when the pin surface is corroded and ◆ Use a pin made of an anti-corrosion material (e.g. MT).
weak against bending stresses.
③ Pin brittle fracture Poor environment. ◆ Switch to anti-corrosive pins.

④ Pin sudden fracture Excessive load. ◆ Replace chain with a larger size.

Special Attachment
9.4 Roller, Bush
Problem Possible Cause Solution

Provide sufficient lubrication between the bushes and rollers. Consider


Excessive load on roller.
bearing roller or DTA Series.
Particles of conveyed material, or other
foreign particles, have gotten between Clean regularly, and install a partition to protect the chain.
bush and roller.
Particles of conveyed material, or other
Clean regularly and install a partition to minimize buildup.
foreign particles, have built up on the rail.
Accessories
Related Products &

Lubricant is falling on the roller surface and


rail without entering between the bush and Select an appropriate lubricant and lubrication method.
Improper roller rotation roller or between roller and link plate.
and uneven roller wear
Roller/bush rust. Select an appropriate specification (e.g. RT).

Inner plate is moving sidewards. Replace with a new chain. Re-inspect the installation and load conditions.

Bush is cracked. Reduce the load and lower the speed of rotation.
The side surface of the roller is
contacting the side of the link plate due Eliminate the cause of the thrust load.
to a thrust load.
Selection and Handling

The chain and sprocket do not match,


Check for tooth deformation.
or excessively worn teeth.
Reduce the load, provide adequate lubrication, and remove any large
Roller is opening up Excessive load.
steps in the rail. Loosen take-up.

Excessive load. Reduce the load and provide adequate lubrication. Loosen take-up.
Roller or bush is split
(falling off)
Too few teeth with respect to conveyor speed. Increase the number of teeth or decrease the speed.

Excessive load or inadequate Increase the lubrication, improve the loading conditions, and replace the
The roller is becoming lubrication. chain with a new one.
hourglass-shaped
Excessively worn rail. Correct or replace the rail.

178
Overview

Handling Conveyor Chain

10. Repair Parts


Indicate the following when inquiring about or ordering repair parts.
Corrosion Resistant
General Use/Heavy Duty/

10.1 Conveyor Chain


1) Chain size (e.g. RF03075R)
2) Attachment type and spacing (e.g. A2 attachment every 2 links)
3) Total chain length (e.g. 250 links× 2 strands)
4) Specification name for Standard, Heavy Duty, or Corrosion Resistant chain (e.g. AT Series large size conveyor chain)
5) Once the above are indicated, the chain can be referred to as below.
Model number: RF03075R-AT-2LA2+250L-PR 2H
6) Indicate differences from standard chain for special specifications.
Provide the Tsubaki drawing number when known.
Special

7) If chain size or chain drawing number are unknown, please provide the following information.
① Chain pitch
② Roller diameter and type
③ Inner link inner width
④ Plate width and height
⑤ Pin type
Wear Resistant/Heavy Duty

⑥ Attachment type and dimensions


⑦ Material and hardness if used in special applications

9.1 Sprocket
1) Size (e.g. RF03075R)
2) Roller type and dimensions (e.g. R roller, φ31.8 diameter, 15.5 contact width)
3) Number of sprocket teeth (e.g. 6)
4) Type (BW, CW, BW1, CW1)
5) Hub type and dimensions
Special Attachment

6) Tooth hardening (N: no tooth hardening, Q: hardened)


7) Shaft hole diameter and key dimensions (e.g. φ40H8, Js9)
8) Used in parallel or not (or parallel specs)
9) Once the above are indicated, the sprocket can be referred to as below.
RF03075R6T-BWQ
Parallel use, φ40H8, JS9
10) Indicate differences from standard sprockets for special specifications.
11) Provide the Tsubaki drawing number when known.
Accessories
Related Products &

When chain size is unknown


In addition to information 2) to 10) above, indicate tooth width (T), radius of tooth valley (DB), and distance between
tooth valleys (DC) if there are an odd number of teeth.
Selection and Handling

179
MEMO

180
Large Size Conveyor Chain Inquiry Sheet
Specify the following when ordering Large Size Conveyor Chain.

If you are entering tensile


Conveyor Name Max. Allowable Load kN{kg f} strength, be sure to let us know
that you are doing so.

Items Conveyed Chain Pitch mm

Corrosion Resistance Attachment every   link

Wear Resistance Conveyance Method Pushed by Dog Direct Conveyance Other

Temp. of Items Temp. °C Operating Time h/d

Dimensions of Items Running Method Continuous, Intermittent, Reverse (yes/no)

Mass of Items MAX kg /each Lubrication Can/cannot use

MAX t/h (bulk items) Motor AC/DC  kW ×  r/min ×  motor(s)


Amt. Conveyed
kg /conveyor (countable items) Sprocket No. of Teeth NT (PCD mm)

Conveyor Length m Sprocket Shaft Hole Dia. φ H8・H7

Lifting Height m Hub Type(   ) φ   ×    L

No. of Strands strands (spacing m) Keyway No(  )JIS・b × t  parallel

Chain Speed m/min Tooth Finishing Precision fused Machine cut Induction hardened

Simple diagram of conveyor and chain: Include conveyor configuration, intake, discharge methods, rail configuration, return side uptake, etc.

Co. Name: Division or Department:


Name: Tel:
Date: Fax:

181
For Safe Use
Warning Observe the following points to prevent hazardous situations.

● Do not use chains or accessories (peripheral devices and parts) for anything other than their original purpose.
● Never perform additional work on the chain.
・Do not anneal the various parts of the chain.
・Do not clean the chain with acids or alkalis, as they may cause cracking.
・Never electroplate the chain or its parts, as this may cause cracking due to hydrogen embrittlement.
・Do not weld the chain, as the heat may cause cracking or a reduction in strength.
・When heating or cutting the chain with a torch, remove the links immediately adjacent and do not use them again.
● When there is a need to replace a damaged (fractured) portion of a chain, always replace the whole chain with a new product rather than replacing
only the damaged or fractured portion.
● When using a chain and sprocket on suspension equipment, establish a safety fence and strictly prevent entry to the area directly below the
suspended object.
● Always install hazard protection devices (safety covers, etc.) for the chain and sprocket.
● Immediately stop using the chain if it comes into contact with a substance that can cause embrittlement cracking (acid, strong alkali, battery fluid,
etc.) and replace with a new chain.
● When installing, removing, inspecting, maintaining, and lubricating the chain:
・Perform the work according to the instruction manual or this catalog.
・Always turn off the power switch to the equipment beforehand and make sure that it cannot be turned on accidentally.
・Secure the chain and sprocket so that they cannot move freely.
・Use a press or other special tool to cut and connect chain, and cut and connect using the proper procedures.
・Wear clothing and protective gear (safety glasses, gloves, safety shoes, etc.) that are appropriate for the work.
・Only experienced personnel should replace chains and sprockets.
● Install hazard protection devices (safety equipment, etc.) on suspension equipment using Leaf Chain to prevent hazard or injury in the event of chain failure.
● Install protection equipment for safety on the equipment side when using chain on personnel transport devices or lifting equipment.

Caution Observe the following points to prevent accidents.

● Only handle chains and sprockets after thoroughly understanding their structure and specifications.
● When installing chains and sprockets, inspect them in advance to confirm that they have not been damaged in transport.
● Always regularly inspect and maintain your chains and sprockets.
● Chain strength varies according to manufacturer. When selecting a chain based on a Tsubaki catalog always use the corresponding Tsubaki product.
● Minimum tensile strength refers to the failure point when a load is applied to the chain once and does not refer to the allowable operational load.
● Lubricate connecting links (CL/OL) before assembling onto the base chain.
● Always ensure that the final customer receives the instruction manual.
・If you do not have the instruction manual, contact a Tsubaki representative with the product name, series name, and chain/model number to
receive the appropriate manual.
● The product information given in this catalog is mainly for selection purposes. Thoroughly read the instruction manual before actually using this
product, and use the product properly.

Warranty
1. Warranty Period 3. Out of Warranty Service and Repair
Products manufactured by Tsubakimoto Chain Co. (“Products”) are Regardless of the warranty period, Tsubakimoto Chain will provide
warranted against defects in materials and workmanship for eighteen investigation, repair, and/or manufacture of the Products for a fee should the
(18) months from the date of shipment from the factory or twelve (12) Products experience problems or anomalies under the following situations.
months from the date the Products are first placed into operation
(calculated from the date the Products have been installed on the (1) Placement, installation (including connecting and disconnecting),
customer’s equipment), whichever comes first. lubrication, or maintenance of the Products not in accordance with
Tsubakimoto Chain’s catalogs, installation manuals (including
2. Scope of Warranty documents specially prepared and provided to the customer), or the like.
During the warranty period, if defects arise in the Products when (2) Use of the Products (including operating conditions, environment, and
installed, used, and maintained correctly in accordance to allowances) not in accordance with Tsubakimoto Chain’s catalogs,
Tsubakimoto Chain’s catalogs, installation manuals (including any installation manuals (including documents specially prepared and
documents specially prepared and provided to the customer) and the provided to the customer), or the like.
like, Tsubakimoto Chain will repair or replace such defective (3) Inappropriate disassembly, modification, or processing of the
Products thereof free of charge upon confirmation of said defect by Products by the customer.
Tsubakimoto Chain. This warranty shall only apply to Products (4) Use of the Products with damaged or worn products.
received, and Tsubakimoto Chain shall not be liable for the following (Example: Use of the Products with a worn sprocket, drum, rail,
costs and/or damages (including installation manuals or other or the like.)
documents specially prepared and provided to the customer): (5) When the operating conditions exceed the performance of the
Products as selected using the Tsubakimoto Chain selection method.
(1) Costs required for removing the defective Products from or (6) Use of the Products in conditions other than what have been
re-installing the replacement Products on the customer’s discussed.
equipment for replacement or repair of the defective Product, as (7) When consumables such as bearings, oil seals, and lubricant in the
well as any associated installation costs. Products deplete, wear, or degrade.
(2) Costs required to transport the customer’s equipment, if (8) When secondary damage occurs to the Products due to initial or
needed, to a repair shop or the like. primary damage or failure to the customer’s equipment.
(3) Any consequential or indirect damages or loss of profits or (9) Damage or failure of the Products due to forces majeure such as
benefits the customer may incur due to the defects or repair of natural disasters.
the Products. (10) Damage or failure of the Products due to unlawful conduct by third parties.
(11) Damage or failure of the Products due to causes not attributable to
Tsubakimoto Chain

The logos, brand names, or product names in this catalog are trademarks or registered trademarks of
Tsubakimoto Chain Co. in Japan and other countries.
The Tsubaki Eco Link logo is used only on products that satisfy the
standards for environmental friendliness set by the Tsubaki Group.

Note: In accordance with the policy of TSUBAKIMOTO CHAIN CO. to constantly improve its products, the specifications in this catalog are subject to change without notice.
Catalog No. ME2102 ©2021/1 TSUBAKIMOTO CHAIN CO.

You might also like