Conveyor Chains Tsubaki
Conveyor Chains Tsubaki
1
New Model Numbering and Order Methods
2
Now It’s Easy to Make the Smart Selection
Advanced Models
BASIC MODEL
DT Series Longer
life
A DVANCED
MODEL
DTA
A Series
Available sizes:
RF03 – RF36
(with F or R rollers only)
General-use
conveyor chain Has 3x the bush–roller wear resistance of the DT Series
Our most versatile chain
1 A roller normally 2
This promotes The new DTA Series
rolls atop a rail, wear and leads
and the bush to a shorter provides a
slides against chain life.
the roller. better solution
Bush–Roller Wear Resistance Wear Comparison over the Same Time Period
3
Tsubaki DTA
3x DTA Series
2 Series
Bush comparison Roller comparison
1
Japanese company A Tsubaki
DT
DT Series equiv. Series
DT Series Hole has formed
0
BASIC MODEL
AT Series Higher
strength,
longer
A DVANCED
MODEL
ATA
A Series
Available sizes:
RF08 – RF36
(with F or R rollers only)
2x ATA
Chain wear elongation (%)
Series
1.0
AT Series 1.5x ATA Series
1
Longer wear life Tsubaki
Japanese company A
AT Series equiv.
AT
Series
0 0
1 Operation time
Note: Wear resistance comparisons are based on in-house testing. Actual chain life may vary depending on usage conditions.
3
Tsubaki’s Advanced Models are a new series of large size conveyor chains. Compared to our
basic models, they offer improved wear resistance and support greater maximum loads.
Choose our Advanced Models to further boost productivity and reduce running costs.
BASIC MODEL
GS Series
Higher
strength,
longer
A DVANCED
MODEL
GSA
A Series
Available sizes:
RF03 – RF26
Corrosion-resistant
conveyor chain life Better wear resistance and higher maximum allowable
Stainless steel chain with load than the GS Series Max. allowable load/
better corrosion resistance Pin–bush wear resistance Bush–roller wear resistance roller allowable load*
than DT Series
1.5 x better 2 x better 1.3 x better
*F or R Rollers only
2x GSA
Chain wear elongation (%)
Tsubaki
1.5x Series
AT
GS Series Tsubaki Series
1.3 x 32.2kN
GSA
1.0 1
Tsubaki Tsubaki
BASIC MODELS
SSA
A
General-use
A DVANCED
conveyor chain
conveyor chain
Stainless steel chain with superb
the SS Series Higher max. allowable load
corrosion, chemical, heat, Bush–roller wear resistance Roller allowable load* and roller allowable load
SSA Corrosion-resistant
1.5
Tsubaki Series conveyor chain
1.5x SSA
1
Tsubaki Series
Bush comparison Roller comparison
GS
Series
Better corrosion
resistance
SS
Series
SS
Series
SS
Resistance to
Hole has formed heat, cold,
0
Series chemicals
Note: Wear resistance comparisons are based on in-house testing. Actual chain life may vary depending on usage conditions.
4
Table of Contents
Wide Selection of Large Size Conveyor Chains---------- 7 Basic and Advanced Models
Chain
No.
p.19 p.36– p.17 p.152
sprockets.
Operating temperature range
Conveyor Chain for Shower Testers and Final Inspection Lines Roller Type: WDR/WDF
Shower tester ○ ◎ × △
Inspection line ◎
△ ◎ △ The Tsubaki Group cares about the environment. That is why we have established
(Requires water lubrication) (Not exposed to water) (Requires lubrication)
Rolling friction coefficient 0.12 0.03 0.03 0.15 standards for evaluating the environmental friendliness of our products. Only
Note
Capable of wet and dry
usage without lubrication
Optimal for shower
tester applications
Not suitable for applications
with exposure to water
SUS corrosion resistant
chain
products that meet our exacting guidelines are recognized as eco-products and
certified with the Tsubaki Eco Link logo.
Wear Resistant/Heavy Duty
Ø Ø
Center of chain Ø
Special Attachment
5
0.98
RF10150 WDR/WDF 150 50.8 27 50.8 65 20 3 7 30.0 38.1 69 33 36 8.0 8.3
{100}
RF10200 200 6.8 7.1
RF12200 200 11.6 12.1
1.47
Special P56 Wear Resistant/Heavy Load P104
Smart Series Replaceable Tooth Insert Sprockets Water Resistant Lube Free Series---------------- 121
Drive Chain------------------------------------------- 99
6
Overview
We’ve added advanced versions of our four basic series. Maximum allowable load varies by size and combination of
Now it’s easy to make the smart selection. materials. Always confirm the maximum allowable load when
considering any chain series.
Our most
versatile chain
DT DTA Features 3x the bush–roller
wear resistance of DT Series,
Better wear
resistance between
bushes and rollers,
Wear Resistant/Heavy Load
AT ATA
resistance between pins
Features twice the and bushes
maximum allowable • Features 2x better wear
load of DT Series
Series Better pin–bush– Series resistance between bushes
and rollers
roller wear • Features 1.2x higher
resistance, maximum allowable load
higher maximum
allowable load
Special Attachment
Heavy Duty Note: DTA and ATA Series chains are available with R and F Rollers only.
Conveyor Chains
Corrosion Resistant
Conveyor Chains
GS GSA
Features 1.5x the pin–bush
Stainless steel chain wear resistance,
2x the bush–roller wear
with better corrosion
Series Series
resistance, and 1.3x
resistance than DT Series
Accessories
Related Products &
Series Series
wear resistance of SS Series
heat, and cold resistance
Better bush–roller wear
resistance, higher roller
allowable load*
Note: Based on in-house wear test comparisons. The amount of service life increase will vary depending on your operating conditions.
7
Overview
Our line-up of industry specific chains is based on our experience
Industry Specific Products
in specialized industries of every kind. These chains can also be used in other
Corrosion Resistant
General Use/Heavy Duty/
industries as well.
Special
Food Industry Water Treatment Industry Automotive Industry
Normal Better wear resistance between pins and bushes than DT Series CT 126
Chain elongation Heavy duty Twice the max. allowable load of CT Series BT 126
Normal/dusty
environments
resistance
Wear resistant Twice the wear resistance between pins and bushes of BT Series FB 69
Better wear resistance between bushes and rollers; can use a variety of
material combinations (only available with R/F Rollers) DB 125
Special Attachment
Bush–roller
Wear resistant
wear resistance
Three times the wear resistance between bushes and rollers of BT Series FA 64
Same max. allowable load as DT Series but with better pin–bush corrosion
Chain corrosion Normal resistance MT 126
Slightly corrosive
resistance Same max. allowable load as GS Series but with better pin–bush corrosion
Heavy duty resistance VT 126
Chain uses unique cylindrical bearings inside the rollers to provide a low
Bush–roller wear resistance for heavy loads, Bearing Roller
coefficient of friction and higher roller allowable load. 111
energy savings, and to prevent stick-slipping Conveyor Chain
Standard, water resistant, dust resistant, and lube-free specs available.
High precision stopping applications Chain whose construction minimizes elongation; ideal for high precision Bearing Bush
(indexing conveyance) stopping/indexing applications Conveyor Chain 103
Chain that can be used without additional lubrication Lambda Plastic Roller
Clean environments (lube-free operation) 86
(Cannot be used in dusty or corrosive environments) Conveyor Chain
Note: 1. Depending on operating conditions, premature elongation may occur with GS, VT, MT, YT, and RT series chains due to seizing between C-pins and
bushings. It is recommended that lubricant be applied as an initial running-in agent before use. Tsubaki also manufactures chains with an initial
Selection and Handling
REF In 2005, some model numbers of conveyor chains were changed. See table below.
8
Overview
Always read this catalog and make the proper selection before using your Large Conveyor Chain. Ensure that
all maintenance personnel are familiar with the related sections.
Values given in this catalog are both in SI International Units and {Gravimetric Units}.
Corrosion Resistant
General Use/Heavy Duty/
The dimensions given in this catalog are nominal dimensions and may differ from actual dimensions.
item requiring periodic checks and shorten the life of your chain, leading to chain failure.
replacement. Installing equipment properly can help avoid this
problem.
2. The conveyor chain may ride up on 7. In situations where chain failure may pose a danger
Wear Resistant/Heavy Load
the sprocket or break from wear to human life or major damage to machinery, install
elongation. Lubrication will help the proper safety equipment to ensure against chain
extend the wear life of your chain. failure and potentially dangerous situations.
Principles for Rationalizing Conveyance Features and Points for Chain Conveyors
Accessories
Related Products &
9
Overview
Glossary
Corrosion Resistant
General Use/Heavy Duty/
lubricated conditions.
By determining a corrected chain tension based on a selection described in our catalog and
using the chain below this value, no anomalies will occur early in operation. However, this
does not apply when performance has deteriorated due to use under extreme environmental
conditions.
Special
3. Average Tensile Strength
Tensile strength determined from the calculated strengths of each component, taking into
account past results.
When tensile tests are performed, the value at failure may be higher or lower than this number,
and thus, this value is not guaranteed.
Special Attachment
5. Attachment Allowable Load
Vertical load that an “A” attachment can accept. When using “K” attachments, calculate this
value by doubling the allowable load of the corresponding A attachment.
Depending on the shape and structure of attachments to be installed by the customer, force
may be generated that will cause A attachments to twist. Contact a Tsubaki representative if
you have any concerns.
The length tolerance of any individual size when subjected to a measured load is –0.25% to
+0.25% of the reference length. The reference length is calculated by multiplying the reference
pitch (P) by the number of links.
the sprocket.
(JIS B 1812:2015)
10
Overview
1. Basic Structure
Attachment
Corrosion Resistant
General Use/Heavy Duty/
C-Pin (CP)
Slip Fit*1
(roller–bush)
Wear Resistant/Heavy Load
T-pin
Inner Link (RL)
A set consisting of an inner link,
Press Fit*2 bushes, and rollers. (The photo
(inner plate–bush) Inner Plate (BLP) Outer Plate (flat hole) (PLP-B) above shows a set with F rollers.)
tolerance for the shaft. engagement, but its major role is as a bearing part. The outer diameter of the bush suffers
wear from sliding against the roller inner diameter during roller rotation, while the bush
*2 Press Fit inner diameter suffers wear from sliding against the outer diameter of the C-pin when the
When the shafts (pins and bushes) chain articulates. Bush inner diameter wear is directly expressible as pitch elongation.
and holes are fitted together, there is
a continuous interferential fit. This is ◆ Roller (R-R, F-R, S-R, M-R, N-R)
a fit where the range of tolerance for
Forms a slip fit with the bush. Rotates when engaging with the sprocket, while
the hole is smaller than the range of
tolerance for the shaft. alleviating the shock and wear from the teeth. Rotation also lowers running resistance.
Note: ( ) denotes codes for part names as found on drawings.
11
Overview
2. Roller Types
Tsubaki large size conveyor chains use three basic roller types.
Corrosion Resistant
General Use/Heavy Duty/
1. R Rollers
Tsubaki's most basic, versatile roller type. It
has a large allowable load and low frictional
resistance. R Roller
Special
plate. WEBR :Water-resistant lube-free bearing roller
WDR :For shower tester and final inspection line
RP :Engineering plastic roller
2. F Rollers
These rollers are a simple way to prevent side
Special Attachment
WDF :For shower tester and final inspection line
FP :Engineering plastic roller
3. S, M, and N Rollers
Sprockets alleviate impact and wear when S, M, N Roller
engaging the chain. They have higher running
resistance than R and F Rollers, allowing them
to suffer less wear.
Accessories
Related Products &
12
Overview
The following shows examples of ways to guide the carry and return sides by roller type for smooth
conveyance.
R (S) Rollers F Rollers Outboard Rollers
Corrosion Resistant
General Use/Heavy Duty/
Carry Side
Special
Wear Resistant/Heavy Load
Special Attachment
Return Side
Accessories
Related Products &
Selection and Handling
Hook
13
Overview
3. Attachment Types
Attachments can be attached at any link spacing.
Corrosion Resistant
General Use/Heavy Duty/
1. Standard Attachments Standard attachments are both economical and versatile.
◆ A Attachments
A attachments have bolt holes on one side. They are referred to as A1, A2, or A3 attachments, depending on the number of bolt holes.
Rollers on the chain body can be supported by a rail on the return side.
Special
Indicates attachments will be attached on
the inner link when the attachment spacing is
even numbered links. A1 Attachment A2 Attachment A3 Attachment
(Enter the number of bolt holes in the box■)
◆ K Attachments
K attachments have bolt holes on both sides. They are referred to as K1, K2, or K3 attachments, depending on the number of bolt
holes. Allowable load is double that of A attachments.
◆ GA Attachments
Special Attachment
GA attachments have flat-head bolt holes in the link plate itself on
one side. They are referred to as GA2 or GA4 attachments,
depending on the number of bolt holes.
14
Overview
3. Special Attachments (Integrated Attachment Chain) See the appropriate page for more information.
Attachment can
Straight (Type: ST)
be laid directly on
attachment on stay pin, or mesh
one side can be attached
Note: See Attachment section
Pg. 130
horizontal
mesh or slat with applications
Pg. 131
no spacing
Pg. 128 Outboard Roller
(Type: OR)
AA3 Attachment Provides support
Strong type; for heavy loads
attachment fits
Wear Resistant/Heavy Load
Pg. 131
between the
plates Guide Shoe
Pg. 128 (Type: GS □ )
Prevents lateral
A2R Attachment
(w/reinforcing ribs) movement
Increased flexural
Pg. 132
rigidity over A
attachment Guide Roller
Pg. 128 (Type: GR)
Used in horizontal
MG2 Attachment applications
Allows for one Pg. 132
Special Attachment
mounted jig to
Fixed Dog
be used (Type: KD □ )
Pg. 129 Conveys by
pushing
AS2 Attachment
Pg. 133
Uses scraper or
Dog Roller
flight attachment (Type: RD)
Conveys round
Pg. 129 items by pushing
Accessories
Related Products &
items from
overspilling round items
Pg. 130
Pg. 134
Extended Pin
(Type: EP □ ) Ducking Dog
Attaches easily to (Type: DD) Conveyed item
pin end will remain in fixed
position
Pg. 130 Pg. 134
15
Overview
4. Attachment Spacing Ask a Tsubaki representative for a quote when
mounting multiple attachments in a repeating pattern.
Corrosion Resistant
General Use/Heavy Duty/
Coding Attachment Type
Connecting link
⬇
RF12200R-1LA2 ・
・・・
・ ○LA2 A2
1L 1L 1L 1L 1L/A2 repeat
○=1
Attached every link
Connecting link
⬇
RF12200R-2LA2 ・
・・・
・ ○LA2 A2
2L 2L 2L/A2 repeat
○=2
Attached every 2nd link
Connecting link
⬇
Special
RF12200R-2LA2RL ・
・・・
・ ○LA2RL No attachment
1L 2L 2L 2L/A2 repeat
○=2
Attached every 2nd inner link Attachment on inner link
Connecting link
⬇
RF12200R-3LA2 ・
・・・
・ ○LA2 A2
Connecting link
⬇
RF12200R-1L2LA2 ・
・・・
・ ○L△LA2 A2
1L 2L 1L 2L 1L2L/A2 repeat
○=1、△=2
1 link/2 link repeat
Connecting link
⬇
RF12200R-1L3LA2 ・
・・・
・ ○L△LA2 A2
Special Attachment
1L 3L 1L 3L 1L3L/A2 repeat
○=1、△=3
1 link/3 link repeat
Connecting link
⬇
RF12200R-2L4LA2 ・
・・・
・ ○L△LA2 A2
2L 4L 2L4L/A2 repeat
○=2、△=4
2 link/4 link repeat
Connecting link
⬇
RF12200R-2L2L4LA2 ・
・・・
・ ○L△L□LA2 A2
Accessories
Related Products &
2L 2L 4L
○=2、△=2、□=4
8L 8L/A2 repeat
2 link/2 link/4 link repeat
Connecting link
⬇
RF12200R-2L3L5LA2・
・・・
・ ○L△L□LA2 A2
2L 3L 5L
○=2、△=3、□=5
10L 10L/A2 repeat
2 link/3 link/5 link repeat
Connecting link
⬇
Selection and Handling
RF12200R-2LEP□・
・・・
・ ○LEP EP single side
○=2 2L 2L 2L 2L/EP repeat
EP□ : Extended pin (see p130) Attached every 2nd link
Connecting link
⬇
RF12200R-1L3LEP□・
・・・
・ ○L△LEP EP single side
○=2、△=3 1L 3L 1L 3L 1L3L/EP repeat
EP□ : Extended pin (see p130) 2 link/3 link repeat
16
Overview
Product Lineup
Operating
Series Application Product Name Features Temperature
Range °C
Corrosion Resistant
General Use/Heavy Duty/
General-use Conveyor
DT Series Our most versatile chain −20 to 200
Chain
DTA Series 3x the bush-roller wear resistance of DT Series −20 to 200
(available in R/F Rollers only)
Basic and Advanced Models
SSA Series 1.5x the bush-roller wear resistance of SS Series −20 to 200
Special
use Outboard Roller Conveyor Chain Distributes loads over outboard rollers
*1
Top Roller Conveyor Chain Enables direct conveyance of items on the top rollers −20 to 200
Special Attachment
For automotive Conveyor Chain for Shower Tester Can be used lube-free in wet and dry environments 0 to 50
industry and Final Inspection Line
*3
Block Chain Extremely durable with a high tensile strength −20 to 400
Special
applications *3
Block Chain for Flow Conveyors For conveying especially wear inducing items −20 to 400
WD Series Drag Chain Exceptionally durable and wear resistant drag chain −20 to 200
Standard Bearing Roller Uses cylindrical bearings in the roller for a low
−20 to 80
Conveyor Chain (previous model) coefficient of friction and a high roller allowable load
Bush-roller wear Anti-Dust Bearing Roller
Accessories
Related Products &
17
Overview
Size
Metric Pitches Imperial Pitches Page
RF03 RF05 RF08 RF10 RF12 RF17 RF26 RF36 RF52 RF60 RF90 RF120 RF280 RF360 RF440 RF430 RF204 RF450 RF650 RF214 RF205 RF6205 RF212
Corrosion Resistant
General Use/Heavy Duty/
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
✔*
5
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
✔ ✔ ✔ ✔ ✔ ✔
From
p27
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
Special
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ 61
✔ ✔ ✔ 64
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ 67
✔ ✔ ✔ ✔ ✔ 69
✔ 78
✔ ✔ ✔ ✔ ✔ ✔ ✔ 83
✔ ✔ 86
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ 103
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ 105
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ 106
✔ ✔ ✔ ✔ ✔ ✔ ✔ 107
Special Attachment
✔ ✔ ✔ ✔ ✔ 108
NF30 NF40 NF56 NF63 NF70 NF115 NF140 NF180 NF210 NF250 NF280
75
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
✔ ✔ 76
✔ 72
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ 113
Accessories
Related Products &
✔ ✔ ✔ ✔ ✔ 115
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ 117
✔ ✔ ✔ ✔ ✔ ✔ 119
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ 121
✔ ✔ ✔ ✔ ✔ 125
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
Selection and Handling
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
126
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
We can make chains in sizes and pitches other than those shown in this catalog. Contact a Tsubaki representative for more information.
See page 87 for water treatment conveyor chains.
18
Overview
To order large size conveyor chain, you need to specify chain size, series, length (number of links), attachment spacing,
and formation. The following pages show general ordering examples and points to keep in mind. For custom-made chains,
please contact a Tsubaki representative.
Corrosion Resistant
General Use/Heavy Duty/
1. Chains
◆ Model numbering example
RF03075 - AT - A2 PL 1
Wear Resistant/Heavy Load
(K)
RF03075 R - AT - A2 RL 1 (K)
Refer to the individual product pages for Toughroller and other accessories.
Special Attachment
③ Series Chain series code that combines material, heat treatment, and configuration. Refer to the product page
④ Attachment spacing Indicates the spacing between the attachments. See page 16
⑦ End link Indicates the configuration of the chain ends. See page 20
Selection and Handling
19
Overview
2. End Links
From the table below, select the specifications for both ends of the chain.
Corrosion Resistant
General Use/Heavy Duty/
A side B side
PR RR
(previous code: PL-RL) (previous code: RL-RL)
PP POK
Special
(previous code: PL-PL) (previous code: PL-OL)
Standard lengths (3m) will feature an outer link on one end and an inner link on the other. Add additional chain lengths onto
this standard length to create the desired length. Connecting links (PL) with the PR end link configuration are shipped slightly
press fit to prevent their being lost. (See photo below.)
Tピン
T-pin
継手部のピンを軽く
The pin of the
圧入した状態です。
connecting link
is slightly press
fit.
Note: Delivery of the chain may differ depending on chain and attachment shape.
Special Attachment
3. Options
Option
Option Name Description
Code
Attachments on a set of chains to be used in parallel are manufactured to be symmetrical. If you need
mirror-image strands in pairs (half assembled in mirror image), you will need to indicate this on your
Half
order. However, you will need to indicate when the direction of T-pin bending needs to be symmetrical
H assembled in
as well (additional fees apply; ask for a quote). Simply ordering two strands of chain (2H) does not
Accessories
Related Products &
mirror image
mean that they will be in mirror image. Page 22 shows examples when half assembled in mirror image
is applied and when not.
Large size conveyor chain lengths will vary within standard tolerance. When it is desirable to
minimize the relative difference in total chain length in a set of chains to be used in parallel, the chain
is matched and tagged in pairs.
Note: Total chain tolerance is ±0.25% per standard length. Chains half assembled in mirror image
Minimal cannot be matched and tagged in pairs.
matched When ordering minimal matched tolerance differences, the overall length of several sets of standard
tolerance lengths (3m) is measured, and without performing the match and tag process we will assemble the
Selection and Handling
K differences chain randomly based on the results of statistical and technical data. If the results are not
(Additional appropriate, we will measure the total length of all strands and assemble.
fees apply; ask When ordering matched and tagged to within XXmm (ask for a quote), total length of each standard
for a quote) length (3m) is measured and assembled within the relative difference specified.
There are limits to precision depending on chain model and size. Contact a Tsubaki representative
for more information.
Delivery: Different colored tags are attached to the left and right sides at fixed intervals (3m).
Connecting order for the chain is written on the tag.
Note: Large size conveyor chains are not coated with a rust-preventive oil when shipped. Consult a Tsubaki representative if you need rust-
preventive oil. The option code differs depending on the type of rust-preventive oil; please ask for a quote.
20
Overview
assembled to your specified chain length (number of links), end formation, attachment spacing, etc. is considered a special
assembly.
link (outer link on both ends) (For partial chain replacement or as a spare, or when a jig link (PL)
is attached to both sides)
Model Number Quantity
Connecting outer
RF03075R-AT-1LA2+9L-PP 20H link (PL)
3. Delivery
Special Attachment
Large size conveyor chain will generally be shipped in standard lengths (3m) + extra parts based on the total number of
links in your order. Depending on chain size/pitch and attachment spacing, the chain may not be sent in 3m lengths.
Indicate if a certain shipping configuration is required.
1 Ordering RF03100R-DT-1LA2+500L-PR x 1H
Packing ➡30L
(link) (strand)
×16H (link)
+20L (strand)
×1H (link)
Total 500L (strand)
×1H
◆ Standard lengths may vary depending on chain size/pitch and attachment spacing.
NOTE
◆ Standard lengths are normally 3m.
Ordering
Packing ➡30L
(link) (strand)
×1H +8L
(link) (strand)Attachments on 2 places (diagram) Total 38L
×1H (link) (strand)
×1H
6 links
21
Overview
5 Ordering 20-link RF03100R-DT, with attachment on 9th link (special formation)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Corrosion Resistant
General Use/Heavy Duty/
Order ➡Ask for a quote for 20-link RF03100R-DT-A2 (special formation: A2 attachment on 9th link)
Packing ➡20L
(link) ×1H(strand) A2 attachment will be attached on the 9th link from the PL part.
◆ Links are numbered in order 1, 2, 3... starting from the left side.
NOTE
◆ If you indicate the link number by counting from the right side, attachments will end up being
attached in a position different from what is required.
Special
◆ We will assume that the chains will be used in single strands (and not in parallel).
NOTE
◆ When using two or more strands, indicate the number of links for one of the strands by model
number, and specify the number of chains by the quantity required.
A’ ×1 B’ ×1
◆ As shown above, the option code “H” is used to specify half assembled in mirror image.
NOTE
◆ If the bending direction of T-pins need to be mirror image, contact a Tsubaki representative for a
quote (additional fees apply).
Special Attachment
3 Ordering RF03100R-DT-3LA2+34L-PR x 2H (When half assembled in mirror image not specified)
Packing ➡A:30L
(link) (strand)
×2H B:4L×2H
(attachments on 2 places)
A ×2 B ×2
◆ With this order, the chain will not be manufactured as half assembled in mirror image.
NOTE
◆ Depending on the chain configuration, not manufacturing as half assembled in mirror image may
result in problems.
Accessories
Related Products &
Example 1: Scraper every 2 links, 8 links = 8 links x 1 strand as shown in the figure below
Example 2: Stay pin (ST) every link, 8 links = 8 links x 1 strand as shown in the figure below
Note: Chains with stay pins (ST) are usually shipped with the stay pins separate.
Even when shipped disassembled, one pitch of double row chain is still one link.
Contact a Tsubaki representative regarding shipping the chain with stay pins connected.
22
Overview
1. Basic Structure
The sprocket teeth are given induction
Corrosion Resistant
General Use/Heavy Duty/
Bore finishing
possible on the Pairing the sprocket
outer dia. chucking with a selectable hub
allows for an even wider
selection of products.
Special
2. Hub Types
Wear Resistant/Heavy Load
BWBW
type BW BW type
type type BW1
BW1 type BW1
typeBW1 type type CWCW
type CW CW type
type type CW1
CW1 typeCW1
typeCW1 type
A hub is welded onto a A hub is passed through the Hubs are welded to both A hub is passed through
single side of the sprocket sprocket plate. While only sides of the sprocket plate. the sprocket plate. Both
plate. protruding from one side, sides of the hub protrude
both sides are welded. and are welded.
RF10 and below RF12 and above RF10 and below RF12 and above
Special Attachment
3. Teeth Profiles
1. Profiles S1: Teeth are rounded S2: Teeth are flat
(cross-hatching represents shape if S1 were cut)
Note: S2 type teeth are standard
when chains with K attachments
are used and slats or other items
will interfere with the sprocket
outer diameter. Indicate S2 type
teeth when using chains with K
Accessories
Related Products &
2. Specifications
◆ Normal Series (Code: N)
These non-heat treated specifications are suitable for low load, low wear applications.
◆ Hardened Teeth Series (Code: Q)
The teeth have been induction hardened. Suitable for when wear resistance is required, or under heavy load conditions.
The following chart shows the usage classification for both normal (N) and hardened teeth (Q) specifications.
Selection and Handling
23
Overview
4. Finished Bore Series
The bore dimensions are processed under the following specifications so that time-consuming shaft processing can be
Corrosion Resistant
General Use/Heavy Duty/
finished quickly for delivery. Does not come with a set screw.
■ Standard Bore Processing Specifications ■ Keyway and Tap Specifications and Dimensions
Keyway Width JIS Standard Key – Keyway Width Tolerance Js9 Old JIS Key Type 2 – Keyway Width Tolerance E9
Bore
Tolerance Tap Processing Keyway Keyway Keyway Keyway
Tolerance Tap Size Tap Size
(aligned with tooth) Applicable Bore Dia. Width Depth
MX
Applicable Bore Dia. Width Depth
MX
KW KH KW KH
JISB1301-1996 Two taps processed at More than 22, up to 30 8 3.3 M 6 More than 20, up to 30 7 3 M 6
Standard type Js9 120º intervals, with one
H8 of them located on the
More than 30, up to 38 10 3.3 More than 30, up to 40 10 3.5
Old JISB1301-1959
keyway More than 38, up to 44 12 3.3 M 8 More than 40, up to 50 12 3.5 M 8
Type 2 E9
More than 44, up to 50 14 3.8 More than 50, up to 60 15 5
More than 50, up to 58 16 4.3 More than 60, up to 70 18 6 M10
M10
More than 58, up to 65 18 4.4 More than 70, up to 80 20 6
M12
More than 65, up to 75 20 4.9 More than 80, up to 95 24 8
M12
More than 75, up to 85 22 5.4 More than 95, up to 110 28 9 M16
12
Special
0゜
M16
More than 95, up to 110 28 6.4 More than 125, up to 140 35 11
M20
More than 110, up to 130 32 7.4 More than 140, up to 160 38 12
More than 130, up to 150 36 8.4 M20 More than 160, up to 180 42 13
More than 150, up to 170 40 9.4 More than 180, up to 200 45 14
More than 170, up to 220 45 10.4 More than 200, up to 224 50 15.5 M24
M24
More than 200, up to 230 50 11.4 More than 224, up to 250 56 17.5
Special Attachment
if higher accuracy is required, contact a Tsubaki representative.
1) Pilot bore
Accessories
Related Products &
Model number
RF03075 R 6T-BW N
Tooth specs
Chain size N: Normal
Roller type Q: Hardened
No. of teeth Hub type
Model number
RF03075 R 6T-BW N Model numbering example
Tooth specs
Chain size N: Normal
Roller type Q: Hardened RF12250S12T-BW1Q-SRK - E
No. of teeth Hub type
Indicator pins
24
Overview
RF08125
Max. allowable load 11.2 {1140} 11.2 {1140} 20.3 {2070} 24.3 {2480} 12.3 {1250} 16.0 {1650} 5.70 {580} 5.70 {580}
RF08150 Min. tensile strength 74.6 {7600} 74.6 {7600} 117 {12000} 127 {13000} 108 {11000} 108 {11000} 62.3 {6400} 62.3 {6400}
RF10100 Max. allowable load 17.6 {1790} 17.6 {1790} 32.3 {3290} 38.7 {3950} 17.7 {1800} 23.0 {2350} 9.00 {920} 9.00 {920}
RF10125
RF10150 Min. tensile strength 107 {11000} 107 {11000} 169 {17000} 200 {20500} 155 {16000} 155 {16000} 98.5 {10000} 98.5 {10000}
RF12200
Max. allowable load 26.6 {2710} 26.6 {2710} 39.9 {4060} 47.8 {4880} 26.5 {2700} 34.5 {3500} 11.0 {1120} 11.0 {1120}
RF12250 Min. tensile strength 160 {16500} 160 {16500} 249 {25500} 249 {25500} 230 {23500} 230 {23500} 123 {12500} 123 {12500}
RF17200 Max. allowable load 35.0 {3570} 35.0 {3570} 55.3 {5640} 66.3 {6770} 35.8 {3650} 46.5 {4750} 15.5 {1580} 15.5 {1580}
Special
RF17250
RF17300 Min. tensile strength 213 {22000} 213 {22000} 336 {34000} 348 {35500} 308 {31500} 308 {31500} 171 {17500} 171 {17500}
RF26200 Max. allowable load 44.9 {4570} 44.9 {4570} 74.3 {7580} 89.1 {9090} 46.1 {4700} 59.9 {6100} 20.8 {2120} 20.8 {2120}
RF26250
RF26300
RF26450 Min. tensile strength 285 {29000} 285 {29000} 448 {45500} 464 {47500} 411 {42000} 411 {42000} 228 {23500} 228 {23500}
RF36250 Max. allowable load 68.0 {6930} 68.0 {6930} 97.4 {9930} 117 {11900} — — — —
Metric
RF36300
RF36450
RF36600 Min. tensile strength 457 {46500} 457 {46500} 614 {62500} 614 {62500} — — — —
Wear Resistant/Heavy Load
RF120400
Max. allowable load 159 {16200} — 316 {32200} — — — — —
RF120600 Min. tensile strength 1060 {108000} — 2180 {222000} — — — — —
RF280400
Max. allowable load — — 434 {44300} — — — — —
Special Attachment
RF360400
Max. allowable load — — 519 {52900} — — — — —
RF360600 Min. tensile strength — — 3210 {328000} — — — — —
RF440400
Max. allowable load — — 637 {65000} — — — — —
RF440600 Min. tensile strength — — 3990 {407000} — — — — —
Max. allowable load 7.70 {790} 7.70 {790} 14.0 {1430} — 8.35 {850} — 4.00 {410} —
RF430
Min. tensile strength 49.7 {5100} 49.7 {5100} 89.4 {9100} — 67.4 {6900} — 44.0 {4500} —
Max. allowable load 11.2 {1140} — 20.3 {2070} — 12.3 {1250} — 5.70 {580} —
RF204
74.6 {7600} — 117 {12000} — 108 {11000} — 62.3 {6400} —
Accessories
Related Products &
Max. allowable load 11.2 {1140} 11.2 {1140} 20.3 {2070} — 12.3 {1250} — 5.70 {580} —
RF450
Min. tensile strength 74.6 {7600} 74.6 {7600} 117 {12000} — 108 {11000} — 62.3 {6400} —
Max. allowable load 16.1 {1650} 16.1 {1650} 20.3 {2070} — 14.2 {1450} — 5.70 {580} —
RF650
115 {11700} 115 {11700} 127 {13000} — 127 {13000} — 62.3 {6400} —
Imperial
Max. allowable load 18.1 {1850} 18.1 {1850} 34.3 {3500} — 18.6 {1900} — 10.3 {1050} —
RF214
Min. tensile strength 112 {11500} 112 {11500} 237 {24000} — 162 {16500} — 120 {12000} —
Max. allowable load 18.1 {1850} — 34.3 {3500} — 18.6 {1900} — 10.3 {1050} —
Selection and Handling
RF205
Min. tensile strength 112 {11500} — 237 {24000} — 162 {16500} — 120 {12000} —
Max. allowable load 26.6 {2710} 26.6 {2710} 39.9 {4060} — 26.5 {2700} — 11.0 {1120} —
RF6205
Min. tensile strength 160 {16500} 160 {16500} 249 {25500} — 230 {23500} — 123 {12500} —
Max. allowable load 35.0 {3570} 35.0 {3570} 55.3 {5640} — 35.8 {3650} — 15.5 {1580} —
RF212
Min. tensile strength 213 {22000} 213 {22000} 336 {34000} — 308 {31500} — 171 {17500} —
Note 1. Maximum allowable load values are guaranteed values of performance based on Tsubaki standards. When using a competitor chain with similar tensile strength,
be aware that wear, fatigue, and other conditions may cause a large difference in actual chain life to arise.
2. Contact a Tsubaki representative regarding average tensile strength.
25
Overview
Function Specific Products Strength Table
Unit: kN{kgf}
Normal/dusty Environments Slightly Corrosive Environments
Chain Corrosion Wear Elongation Chain Corrosion Wear Elongation/
Application Chain Wear Elongation Resistance
Resistance Bush-Roller Corrosion Wear Resistance
Series Code CT BT MT VT RT YT
Corrosion Resistant
General Use/Heavy Duty/
Operating Temperature Range °C −20 to 200 −20 to 200 −20 to 200 −20 to 400 −20 to 200 −20 to 400
Max. allowable load 4.20 {430} 7.30 {745} 4.20 {430} 5.40 {550} 4.20 {430} 5.40 {550}
RF03075
RF03100
Min. tensile strength 32.4 {3300} 65.5 {6700} 32.4 {3300} 65.5 {6700} 32.4 {3300} 65.5 {6700}
RF05075 Max. allowable load 9.80 {1000} 14.0 {1430} 9.80 {1000} 10.8 {1100} 9.80 {1000} 10.8 {1100}
RF05100
RF05125
RF05150 Min. tensile strength 67.6 {6900} 127 {13000} 67.6 {6900} 127 {13000} 67.6 {6900} 127 {13000}
Max. allowable load 11.2 {1140} 14.0 {1430} 11.2 {1140} 12.3 {1250} 11.2 {1140} 12.3 {1250}
RF08125
RF08150
Min. tensile strength 74.6 {7600} 127 {13000} 74.6 {7600} 127 {13000} 74.6 {7600} 127 {13000}
RF10100 Max. allowable load 17.6 {1790} 32.3 {3290} 17.6 {1790} 17.7 {1800} 17.6 {1790} 17.7 {1800}
RF10125
RF10150 Min. tensile strength 107 {11000} 200 {20500} 107 {11000} 200 {20500} 107 {11000} 200 {20500}
Special
Max. allowable load 26.6 {2710} 39.9 {4060} 26.5 {2700} 26.5 {2700} 26.5 {2700} 26.5 {2700}
RF12200
RF12250
Min. tensile strength 160 {16500} 249 {25500} 160 {16500} 249 {25500} 160 {16500} 249 {25500}
RF17200 Max. allowable load 35.0 {3570} 55.3 {5640} 35.0 {3570} 35.8 {3650} 35.0 {3570} 35.8 {3650}
RF17250
RF17300 Min. tensile strength 213 {22000} 348 {35500} 213 {22000} 348 {35500} 213 {22000} 348 {35500}
Metric
RF26200 Max. allowable load 44.9 {4570} 74.3 {7580} 44.9 {4570} 46.1 {4700} 44.9 {4570} 46.1 {4700}
RF26250
RF52300 Max. allowable load 71.4 {7280} 147 {15000} 71.4 {7280} 80.4 {8200} 71.4 {7280} 80.4 {8200}
RF52450
RF52600 Min. tensile strength 481 {49000} 953 {97000} 481 {49000} 953 {97000} 481 {49000} 953 {97000}
RF60300 Max. allowable load 71.4 {7280} 149 {15200} 71.4 {7280} 79.9 {8150} 71.4 {7280} 79.9 {8150}
RF60350
RF60400 Min. tensile strength 479 {49000} 1010 {103000} 479 {49000} 1010 {103000} 479 {49000} 1010 {103000}
RF90350 Max. allowable load 113 {11500} 233 {23700} 113 {11500} 125 {12750} 113 {11500} 125 {12750}
RF90400
Special Attachment
RF90500 Min. tensile strength 754 {77000} 1600 {163000} 754 {77000} 1600 {163000} 754 {77000} 1600 {163000}
Max. allowable load 159 {16200} 316 {32200} 159 {16200} 179 {18250} 159 {16200} 179 {18250}
RF120400
RF120600
Min. tensile strength 1060 {108000} 2180 {222000} 1060 {108000} 2180 {222000} 1060 {108000} 2180 {222000}
Max. allowable load 7.70 {790} 9.95 {1020} 7.70 {790} 8.35 {850} 7.70 {790} 8.35 {850}
RF430
Min. tensile strength 49.7 {5100} 89.4 {9100} 49.7 {5100} 89.4 {9100} 49.7 {5100} 89.4 {9100}
Max. allowable load 11.2 {1140} 14.0 {1430} 11.2 {1140} 12.3 {1250} 11.2 {1140} 12.3 {1250}
RF204
Min. tensile strength 74.6 {7600} 127 {13000} 74.6 {7600} 127 {13000} 74.6 {7600} 127 {13000}
Max. allowable load 11.2 {1140} 14.0 {1430} 11.2 {1140} 12.3 {1250} 11.2 {1140} 12.3 {1250}
Accessories
Related Products &
RF450
Min. tensile strength 74.6 {7600} 127 {13000} 74.6 {7600} 127 {13000} 74.6 {7600} 127 {13000}
Max. allowable load 16.1 {1650} 16.1 {1650} 14.2 {1450} 14.2 {1450} 14.2 {1450} 14.2 {1450}
RF650
Min. tensile strength 115 {11700} 127 {13000} 115 {11700} 127 {13000} 115 {11700} 127 {13000}
Imperial
Max. allowable load 18.1 {1850} 34.3 {3500} 18.1 {1850} 18.6 {1900} 18.1 {1850} 18.6 {1900}
RF214
Min. tensile strength 112 {11500} 237 {24000} 112 {11500} 237 {24000} 112 {11500} 237 {24000}
Max. allowable load 18.1 {1850} 34.3 {3500} 18.1 {1850} 18.6 {1900} 18.1 {1850} 18.6 {1900}
RF205
Selection and Handling
Min. tensile strength 112 {11500} 237 {24000} 112 {11500} 237 {24000} 112 {11500} 237 {24000}
Max. allowable load 26.6 {2710} 39.9 {4060} 26.5 {2700} 26.5 {2700} 26.5 {2700} 26.5 {2700}
RF6205
Min. tensile strength 160 {16500} 249 {25500} 160 {16500} 249 {25500} 160 {16500} 249 {25500}
Max. allowable load 35.0 {3570} 55.3 {5640} 35.0 {3570} 35.8 {3650} 35.0 {3570} 35.8 {3650}
RF212
Min. tensile strength 213 {22000} 348 {35500} 213 {22000} 348 {35500} 213 {22000} 348 {35500}
Note 1. Maximum allowable load values are guaranteed values of performance based on Tsubaki standards. When using a competitor chain with similar tensile strength,
be aware that wear, fatigue, and other conditions may cause a large difference in actual chain life to arise.
2. Contact a Tsubaki representative regarding average tensile strength.
26
Overview
RF03075 R - AT - 1L A2 + 400L - PR - H
① ② ③ ④ ⑤ ⑥ ⑦ ⑧
Special Attachment
R, F, S, M, N
② Roller type P12
Accessories
Related Products &
Installed on the number of links you specify, such as “each link (1L)”.
④ Attachment spacing P16
There are restrictions due to the shape of the attachment.
⑤ Attachment type Several attachment types are available, including standard A, K, or G types. P14
Selection and Handling
27
Overview
Basic & Advanced Models
Corrosion Resistant
General Use/Heavy Duty/
DT/AT/GS/SS Basic Models
and
DTA/ATA/GSA/SSA Advanced Models
Special
Wear Resistant/Heavy Load
Ordering Example
Special Attachment
⑦ End link Outer link (temporary assembly)–inner link
⑧ Option Half assembled in mirror image
⑨ Quantity
How to Order
Accessories
Related Products &
RF03100R−AT−1LA2+200L−PR−H 2H
28
Overview
R Roller S Roller
F Roller
Sprocket center
P P
Special
N K
Use M8 bolts N Use M8 bolts
N
K Use M8 bolts
N K
Use M8 bolts N Use M8 bolts
P P P P
P P
GA2 Attachment
Use M6 bolts
Max. length
Accessories
Related Products &
Outer link: 26
Inner link: 18
K
P P
29
Overview
for RF03 Sprockets (BW/CW)
DH
DH
DH
DH
Dp
Dp
Do
Do
Do
Do
Dp
Dp
S2 Tooth Profile
Hardened : Q (Teeth are flat)
Normal : N
l l l l
Special
8 196.0 209 S1 18 55 83 62 4.8 SB2 56.0 SC2 31.0
RF03075R 11.9
10 242.7 259 S1 18 60 93 67 7.1 SB3 61.0 SC3 33.5
R Roller
Special Attachment
6 150.0 158 S1 18 50 73 57 3.0 SB1 51.0 SC1 28.5
8 196.0 206 S1 18 55 83 62 4.8 SB2 56.0 SC2 31.0
RF03075S 11.9
10 242.7 252 S1 18 60 93 67 7.1 SB3 61.0 SC3 33.5
S Roller
Note: The above dimensions are nominal dimensions and may differ from actual dimensions.
Selection and Handling
30
Overview
R Roller S Roller
Corrosion Resistant
General Use/Heavy Duty/
F Roller
Sprocket center
P P
4.5
Wear Resistant/Heavy Load
N K
Use M8 bolts N Use M8 bolts
4.5
N
K Use M8 bolts
N K
Use M8 bolts N Use M8 bolts
4.5
4.5
Special Attachment
P P P P P P
4.5
Inner link: 26
K K
Use M8 bolts
P P
Accessories
Related Products &
P P
31
Overview
for RF05 Sprockets (BW/CW)
DH
DH
DH
DH
Dp
Dp
Do
Do
Do
Do
Dp
Dp
S2 Tooth Profile
Hardened : Q (Teeth are flat)
Normal : N
l l l l
Special
8 261.3 273 S1 28 75 107 86 12.0 SB5 77.0 SC5 43.0
RF05100R 18
10 323.6 340 S1 33 80 117 94 17.4 SB6 85.0 SC6 47.0
12 386.4 405 S1 33 85 127 104 24.4 SB7 95.0 SC7 52.0
R Roller
Special Attachment
8 392.0 403 S2 33 85 127 98 19.2 SB7 92.0 SC7 49.0
RF05150F 11.9
10 485.4 501 S2 33 95 137 110 27.9 SB8 104.0 SC8 55.0
12 579.6 597 S2 33 95 137 110 35.2 SB8 104.0 SC8 55.0
No. of
No. of Hanging Hole Dim.
Size Hanging
Teeth A Holes
A
RF05125 12 155 1
10 160 1
RF05150
12 190 1
Note: Hanging holes are not available on
sprockets with numbers of teeth or chain
numbers not listed.
32
Overview
R Roller S Roller
Corrosion Resistant
General Use/Heavy Duty/
F Roller
Sprocket center
P P
〈6.0〉
6.3
Wear Resistant/Heavy Load
N K
Use M10 bolts N Use M10 bolts
N
N K K Use M10 bolts
Special Attachment
〈6.0〉
〈6.0〉
P P P P
P P
GA2 Attachment
Use M10 bolts
Max. length
〈6.0〉
6.3
Outer link: 45
Inner link: 31
K
Accessories
Related Products &
P P
33
Overview
for RF08 Sprockets (BW/CW)
DH
DH
DH
DH
Dp
Dp
Do
Do
Do
Do
Dp
Dp
S2 Tooth Profile
Hardened : Q (Teeth are flat)
Normal : N
l l l l
Special
8 326.6 347 S2 33 80 117 98 20.2 SB6 87.0 SC6 49.0
RF08125R 22
10 404.5 426 S1 33 85 127 108 30.0 SB7 97.0 SC7 54.0
R Roller
Special Attachment
6 250.0 270 S2 28 75 107 90 12.8 SB5 79.0 SC5 45.0
8 326.6 340 S1 33 80 117 98 20.2 SB6 87.0 SC6 49.0
RF08125S 22
10 404.5 418 S1 33 85 127 108 30.0 SB7 97.0 SC7 54.0
S Roller
Note: The above dimensions are nominal dimensions and may differ from actual dimensions.
RF08125 12 155 1
10 160 1
RF08150
Selection and Handling
12 190 1
Note: Hanging holes are not available on
sprockets with numbers of teeth or chain
numbers not listed.
34
Overview
R Roller
Roller S Roller
Roller
Corrosion Resistant
General Use/Heavy Duty/
R S
F Roller
F Roller M
M Roller
Roller
Sprocket
Sprocket center
center
〈6.0〉
6.3
Wear Resistant/Heavy Load
N K
Use M10 bolts N Use M10 bolts
〈6.0〉
6.3
N
K Use M10 bolts
N K
〈6.0〉
〈6.0〉
P P P P
P P
Max. length
〈6.0〉
6.3
6.3
Outer link: 49
Inner link: 35
K K
P P
Accessories
Related Products &
P P
35
Overview
for RF10 Sprockets (BW/CW)
DH
DH
DH
DH
Dp
Dp
Do
Do
Do
Do
Dp
Dp
S2 Tooth Profile
Hardened : Q (Teeth are flat)
Normal : N
l l l l
Special
8 261.3 282 S1 33 85 127 108 17.1 SB7 97.0 SC7 54.0
RF10100R 22
10 323.6 349 S1 33 95 137 120 24.7 SB8 109.0 SC8 60.0
12 386.4 414 S1 38 100 147 123 32.6 SB9 112.0 SC9 61.5
6 250.0 262 S2 33 85 127 108 16.3 SB7 97.0 SC7 54.0
R Roller
12 483.0 508 S1 38 110 157 126 37.3 SB10 118.5 SC10 63.0
6 300.0 310 S2 33 95 137 113 18.9 SB8 105.5 SC8 56.5
8 392.0 409 S2 38 100 147 116 26.6 SB9 108.5 SC9 58.0
RF10150F 15
Special Attachment
10 485.4 507 S2 38 110 157 126 37.5 SB10 118.5 SC10 63.0
12 579.6 601 S1 38 115 167 137 50.8 SB11 129.5 SC11 68.5
No. of
No. of Hanging Hole Dim.
Size Hanging
Teeth A Holes
A
RF10125 12 155 1
10 155 1
RF10150
12 185 1
Note: Hanging holes are not available on
sprockets with numbers of teeth or chain
numbers not listed.
36
Overview
R Roller S Roller
Corrosion Resistant
General Use/Heavy Duty/
R Roller S Roller
F Roller M Roller
F Roller Sprocket center M Roller
Sprocket center
P P P P
〈8.0〉
Wear Resistant/Heavy Load
N K
Use M12 bolts N Use M12 bolts
N
K Use M12 bolts
N K
〈8.0〉
〈8.0〉
P P
P P P P
Max. length
7.9
7.9
Outer link: 63
Inner link: 45
K
K
Use M12 bolts
P P
Accessories
Related Products &
P P
37
Overview
for RF12 Sprockets (BW1/CW1)
DH-5
DH-5
Dp
Dp
DH
DH
Dp
Dp
DH
DH
Do
Do
Tooth hardening
Do
Do
S2 Tooth Profile
Hardened : Q (Teeth are flat)
Normal : N
l l l l
Basic Sprocket Dimensions and Shape Standard Series BW1 Type CW1 Type
No. of
Size and Pitch Circle Outer Hub Total Approx. Center Center
Teeth Tooth Width Tooth Bore Dia. d Hub Hub
Roller Type Dia. Dia. Dia. Length Weight Distance Distance
N T Profile Pilot Bore Max. No. No.
Dp Do DH DL kg I I
6 400.0 418 S2 55 110 157 135 41.3 TB2 110.0 TC2 67.5
8
Special
522.6 551 S2 60 120 177 150 67.4 TB3 125.0 TC3 75.0
RF12200R 28
10 647.2 682 S2 65 130 187 160 96.6 TB4 135.0 TC4 80.0
R Roller
12 772.7 810 S2 75 145 207 180 136.9 TB5 155.0 TC5 90.0
6 500.0 515 S2 60 120 177 150 63.4 TB3 125.0 TC3 75.0
8 653.3 680 S2 65 130 187 160 97.9 TB4 135.0 TC4 80.0
RF12250R 28
10 809.0 841 S2 75 145 207 180 146.8 TB5 155.0 TC5 90.0
6 400.0 418 S2 55 110 157 135 33.0 TB2 115.0 TC2 67.5
8 522.6 551 S2 60 120 177 150 52.5 TB3 130.0 TC3 75.0
RF12200F 18
10 647.2 682 S2 65 130 187 160 72.9 TB4 140.0 TC4 80.0
F Roller
12 772.7 810 S2 75 145 207 180 102.8 TB5 160.0 TC5 90.0
6 500.0 515 S2 60 120 177 150 49.9 TB3 130.0 TC3 75.0
8 653.3 680 S2 65 130 187 160 73.8 TB4 140.0 TC4 80.0
RF12250F 18
10 809.0 841 S2 75 145 207 180 109.1 TB5 160.0 TC5 90.0
12 965.9 1002 S2 80 160 227 200 153.4 TB6 180.0 TC6 100.0
Special Attachment
6 400.0 421 S2 55 110 157 135 41.3 TB2 110.0 TC2 67.5
8 522.6 544 S1 60 120 177 150 67.4 TB3 125.0 TC3 75.0
RF12200S 28
10 647.2 668 S1 65 130 187 160 96.6 TB4 135.0 TC4 80.0
S Roller
12 772.7 794 S1 75 145 207 180 136.9 TB5 155.0 TC5 90.0
6 500.0 521 S2 60 120 177 150 63.4 TB3 125.0 TC3 75.0
8 653.3 674 S2 65 130 187 160 97.9 TB4 135.0 TC4 80.0
RF12250S 28
10 809.0 830 S1 75 145 207 180 146.8 TB5 155.0 TC5 90.0
12 965.9 987 S1 80 160 227 200 207.7 TB6 175.0 TC6 100.0
Note: The above dimensions are nominal dimensions and may differ from actual dimensions.
Accessories
Related Products &
RF12200 10 205 1
Selection and Handling
12 250 4
6 155 1
8 210 1
RF12250
10 260 4
12 315 4
Note: Hanging holes are not available on
sprockets with numbers of teeth or chain
numbers not listed.
38
Overview
R Roller S Roller
Corrosion Resistant
General Use/Heavy Duty/
F Roller M Roller
Sprocket center
N K
Use M12 bolts N Use M12 bolts
N K
〈10.0〉
〈10.0〉
P P P P
〈46.5〉
〈10.0〉
Max. length
9.5
9.5
Outer link: 81
Inner link: 61
K K
P P
V
Y
Accessories
Related Products &
P P
39
Overview
for RF17 Sprockets (BW1/CW1)
DH-5
DH-5
Dp
Dp
DH
DH
Dp
Dp
DH
DH
Do
Do
Tooth hardening
Do
Do
S2 Tooth Profile
Hardened : Q (Teeth are flat)
Normal : N
l l l l
Basic Sprocket Dimensions and Shape Standard Series BW1 Type CW1 Type
No. of
Size and Pitch Circle Outer Hub Total Approx. Center Center
Teeth Tooth Width Tooth Bore Dia. d Hub Hub
Roller Type Dia. Dia. Dia. Length Weight Distance Distance
N T Profile Pilot Bore Max. No. No.
Dp Do DH DL kg I I
6 400.0 428 S2 60 120 177 150 57.3 TB3 118.0 TC3 75.0
8 522.6 561 S2 75 145 207 180 98.1 TB5 148.0 TC5 90.0
Special
RF17200R 40
10 647.2 691 S1 75 145 207 180 134.0 TB5 148.0 TC5 90.0
12 772.7 821 S1 80 160 227 200 190.1 TB6 168.0 TC6 100.0
R Roller
6 500.0 524 S2 65 130 187 160 83.3 TB4 128.0 TC4 80.0
8 653.3 689 S2 75 145 207 180 135.9 TB5 148.0 TC5 90.0
RF17250R 40
10 809.0 851 S2 80 160 227 200 204.2 TB6 168.0 TC6 100.0
12 965.9 1013 S2 80 160 227 220 278.5 TB7 188.0 TC7 110.0
6 600.0 621 S2 75 145 207 180 119.5 TB5 148.0 TC5 90.0
6 400.0 428 S2 60 120 177 150 47.8 TB3 125.0 TC3 75.0
8 522.6 561 S2 75 145 207 180 81.0 TB5 155.0 TC5 90.0
RF17200F 28
10 647.2 691 S1 75 145 207 180 106.2 TB5 155.0 TC5 90.0
12 772.7 821 S1 80 160 227 200 149.8 TB6 175.0 TC6 100.0
6 67.4 80.0
F Roller
Special Attachment
6 600.0 621 S2 75 145 207 180 96.0 TB5 155.0 TC5 90.0
8 783.9 816 S2 80 160 227 200 152.8 TB6 175.0 TC6 100.0
RF17300F 28
10 970.8 1010 S2 80 160 227 220 214.9 TB7 195.0 TC7 110.0
12 1159.1 1204 S2 85 175 247 240 300.8 TB9 215.0 TC9 120.0
6 400.0 438 S2 60 120 177 150 57.3 TB3 118.0 TC3 75.0
8 522.6 547 S1 75 145 207 180 98.1 TB5 148.0 TC5 90.0
RF17200S 40
10 647.2 671 S1 75 145 207 180 134.0 TB5 148.0 TC5 90.0
12 772.7 797 S1 80 160 227 200 190.1 TB6 168.0 TC6 100.0
500.0 535 83.3 80.0
S Roller
10 809.0 833 S1 80 160 227 200 204.2 TB6 168.0 TC6 100.0
12 965.9 990 S1 80 160 227 220 278.5 TB7 188.0 TC7 110.0
6 600.0 633 S2 75 145 207 180 119.5 TB5 148.0 TC5 90.0
8 783.9 827 S2 80 160 227 200 194.4 TB6 168.0 TC6 100.0
RF17300S 40
10 970.8 995 S1 80 160 227 220 280.8 TB7 188.0 TC7 110.0
12 1159.1 1183 S1 85 175 247 240 395.7 TB9 208.0 TC9 120.0
Note: The above dimensions are nominal dimensions and may differ from actual dimensions.
RF17200
12 245 4
8 200 1
RF17250 10 255 4
12 310 4
6 185 1
8 250 4 Note: Hanging holes are not available on
RF17300
10 315 4 sprockets with numbers of teeth or chain
numbers not listed.
12 380 4
40
Overview
R
R Roller S Roller
Roller
Corrosion Resistant
General Use/Heavy Duty/
Roller S
F Roller
F Roller M Roller
Roller
M
Sprocket center
Sprocket center
K
Wear Resistant/Heavy Load
K2 Attachment
K
〈10.0〉
P P
GA4 Attachment
GA2 Attachment
〈49.5〉
〈10.0〉
9.5
Max. length K
9.5
Outer link: 88
Inner link: 67 Use M12 bolts
K
V
Y
P P
P P
Accessories
Related Products &
41
Overview
for RF26 Sprockets (BW1/CW1)
DH-5
DH-5
Dp
Dp
DH
DH
Dp
Dp
DH
DH
Do
Do
Tooth hardening
Do
Do
S2 Tooth Profile
Hardened : Q (Teeth are flat)
Normal : N
l l l l
Basic Sprocket Dimensions and Shape Standard Series BW1 Type CW1 Type
No. of
Size and Pitch Circle Outer Hub Total Approx. Center Center
Teeth Tooth Width Tooth Bore Dia. d Hub Hub
Roller Type Dia. Dia. Dia. Length Weight Distance Distance
N T Profile Pilot Bore Max. No. No.
Dp Do DH DL kg I I
6 500.0 536 S2 75 145 207 180 98.7 TB5 144.0 TC5 90.0
8
Special
653.3 703 S2 80 160 227 200 159.7 TB6 164.0 TC6 100.0
RF26250R 45
10 809.0 864 S1 85 175 247 240 244.1 TB9 204.0 TC9 120.0
R Roller
12 965.9 1026 S1 85 175 247 240 321.4 TB9 204.0 TC9 120.0
6 600.0 631 S2 80 160 227 220 146.7 TB7 184.0 TC7 110.0
8 783.9 829 S2 85 175 247 240 233.0 TB9 204.0 TC9 120.0
RF26300R 45
10 970.8 1025 S1 85 175 247 240 324.0 TB9 204.0 TC9 120.0
6 500.0 536 S2 75 145 207 180 79.6 TB5 150.0 TC5 90.0
8 653.3 703 S2 80 160 227 200 125.0 TB6 170.0 TC6 100.0
RF26250F 30
10 809.0 864 S1 85 175 247 240 189.3 TB9 210.0 TC9 120.0
F Roller
12 965.9 1026 S1 85 175 247 240 240.7 TB9 210.0 TC9 120.0
6 600.0 631 S2 80 160 227 220 118.2 TB7 190.0 TC7 110.0
8 783.9 829 S2 85 175 247 240 181.9 TB9 210.0 TC9 120.0
RF26300F 30
10 970.8 1025 S1 85 175 247 240 242.5 TB9 210.0 TC9 120.0
12 1159.1 1219 S1 95 190 267 270 338.8 TB11 240.0 TC11 135.0
Special Attachment
6 400.0 427 S1 75 145 207 180 73.8 TB5 144.0 TC5 90.0
8 522.6 547 S1 75 145 207 180 105.1 TB5 144.0 TC5 90.0
RF26200S 45
10 647.2 674 S1 80 160 227 200 157.5 TB6 164.0 TC6 100.0
12 772.7 800 S1 85 175 247 240 228.2 TB9 204.0 TC9 120.0
6 500.0 527 S1 75 145 207 180 98.7 TB5 144.0 TC5 90.0
S Roller
8 653.3 680 S1 80 160 227 200 159.7 TB6 164.0 TC6 100.0
RF26250S 45
10 809.0 836 S1 85 175 247 240 244.1 TB9 204.0 TC9 120.0
12 965.9 993 S1 85 175 247 240 321.4 TB9 204.0 TC9 120.0
6 600.0 648 S2 80 160 227 220 146.7 TB7 184.0 TC7 110.0
Accessories
Related Products &
8 783.9 811 S1 85 175 247 240 233.0 TB9 204.0 TC9 120.0
RF26300S 45
10 970.8 998 S1 85 175 247 240 324.0 TB9 204.0 TC9 120.0
12 1159.1 1186 S1 95 190 267 270 456.4 TB11 234.0 TC11 135.0
Note: The above dimensions are nominal dimensions and may differ from actual dimensions.
10 195 1
A
RF26200
12 235 4
8 195 1
RF26250 10 250 4
12 305 4
6 175 1
8 240 4
RF26300
10 305 4
Note: Hanging holes are not available on
12 370 4 sprockets with numbers of teeth or chain
numbers not listed.
42
Overview
R Roller S Roller
Corrosion Resistant
General Use/Heavy Duty/
66.7 12.7
66.7 12.7
68
68
146
146
56
78
78
12.7
12.7
125 50.8
F Roller M Roller
Sprocket center
66.7 12.7
66.7 12.7
68
68
42
146
146
78
78
12.7
12.7
14
125 57.2
7
150
76.2
φ 8.5 (8.1) × 45ℓ
Special
P P P P
Note: Actual diameter given inside parentheses ( ).
C
160
160
K 19 K’ K’ 19
N Use M16 bolts N Use M16 bolts
70
70
12.7
Max. length
46
60
60
150
32
P P 19
450・600 450・600
P P 19
250・300 250・300
Accessories
Related Products &
43
Overview
for RF36 Sprockets (BW1/CW1)
DH-5
DH-5
Dp
Dp
DH
DH
Dp
Dp
DH
DH
Do
Do
Tooth hardening
Do
Do
S2 Tooth Profile
Hardened : Q (Teeth are flat)
Normal : N
l l l l
Basic Sprocket Dimensions and Shape Standard Series BW1 Type CW1 Type
No. of
Size and Pitch Circle Outer Hub Total Approx. Center Center
Teeth Tooth Width Tooth Bore Dia. d Hub Hub
Roller Type Dia. Dia. Dia. Length Weight Distance Distance
N T Profile Pilot Bore Max. No. No.
Dp Do DH DL kg I I
6 600.0 653 S2 85 175 247 220 174.2 TB8 178.0 TC8 110.0
R Roller
8
Special
783.9 853 S2 95 190 267 240 276.2 TB10 198.0 TC10 120.0
RF36300R 55
10 970.8 1046 S1 95 190 267 270 398.9 TB11 228.0 TC11 135.0
12 1159.1 1234 S1 100 210 297 260 550.8 TB12 218.0 TC12 130.0
6 600.0 653 S2 85 175 247 220 135.0 TB8 188.0 TC8 110.0
F Roller
8 783.9 853 S2 95 190 267 240 204.9 TB10 208.0 TC10 120.0
RF36300F 33.7
10 970.8 1046 S1 95 190 267 270 284.5 TB11 238.0 TC11 135.0
6 500.0 530 S2 80 160 227 200 122.9 TB6 158.0 TC6 100.0
8 653.3 684 S1 85 175 247 240 203.5 TB9 198.0 TC9 120.0
RF36250S 55
10 809.0 839 S1 95 190 267 240 289.8 TB10 198.0 TC10 120.0
S Roller
12 965.9 996 S1 95 190 267 270 395.7 TB11 228.0 TC11 135.0
6 600.0 631 S1 85 175 247 220 174.2 TB8 178.0 TC8 110.0
8 783.9 814 S1 95 190 267 240 276.2 TB10 198.0 TC10 120.0
RF36300S 55
10 970.8 1001 S1 95 190 267 270 398.9 TB11 228.0 TC11 135.0
12 1159.1 1190 S1 100 210 297 260 550.8 TB12 218.0 TC12 130.0
Special Attachment
Note: The above dimensions are nominal dimensions and may differ from actual dimensions.
8 185 1
RF36250 10 240 4
12 295 4
Accessories
Related Products &
8 230 4
RF36300 10 300 4
12 365 4
44
Overview
R Roller S Roller
T
L1
L1
D D
L1+L2
L1+L2
W
W
E
L2
L2
R R
T
T
F Roller Sprocket center
M, N Roller
T
T
L1
L1
D D
L1+L2
L1+L2
W
E
L1
L2
T
R
e
T
Z
F
Special
H
P P P P
Roller Width
M between
R Roller F Roller S Roller
Wear Resistant/Heavy Load
Plate Pin Approximate Mass kg/m Standard Attachment & Roller Combinations
Size Height R F S M
H L1+L2 L1 L2 YA2 (welded) YA3 (welded) GA2
Roller Roller Roller NRoller
Accessories
Related Products &
RF52300 55 58 30 − R/F/S − −
RF52450 76.2 172 82 90 43 45 26 − R/F/S R/F R/F/S
RF52600 37 38 25 − R/F/S R/F R/F/S
RF60300 54 57 − 32 R/F/N − −
RF60350 90 160.5 77 83.5 49 51 − 30 R/F/N R/F/N −
RF60400 45 47 − 28 R/F/N R/F/N −
RF90350 − − − 49 N − −
RF90400 110 185 89.5 95.5 74 78 − 46 R/F/N − −
RF90500 65 68 − 42 R/F/N R/F/N −
RF120400 113 − − 69 R/N − −
130 211.5 103.5 108
Selection and Handling
45
Overview
■ YA2 (Welded) Attachment Dimensions
YA2 (Welded) Attachment
Additional
Roller Bolt
Size P S C X K N O Angle Used Mass/Each
Type Used
Corrosion Resistant
General Use/Heavy Duty/
C
RF52450 R/F/S 450 80 120 171.4 280 330 24 L100×100×13 M20 6.3
K O
RF52600 R/F/S 600 360 410 7.8
N
RF60300 R/F/N 300 110 170 3.2
RF60350 R/F/N 350 90 115 165 160 220 24 L100×100×13 M20 4.2
S
Special
2. Contact a Tsubaki representative if using a guide on the attachment side.
Type Used
kg
X
C
X
RF120600 R/F/N 600 220 150 220 160 400 28 L130×130×15 M24 11.5
S
P Angle Used
P Angle Used Note: 1. Angle dimensions are different for stainless steel series. Contact a Tsubaki
representative for more information.
2. Contact a Tsubaki representative if using a guide on the attachment side.
Special Attachment
Size P K T Q1 Q2 A O
Type Outer Inner Used
T
Q2
Q1
Link Link
K RF52450 R/F/S 450 200
A 16 72 54.5 38 24 125 90 M20
RF52600 R/F/S 600 300
O
Note: The above dimensions are nominal dimensions and may differ from actual dimensions.
P P
RF280400
− − 434{44300} −
RF280600
RF360400
− − 519{52900} −
RF360600
RF440400
− − 637{65000} −
RF440600
46
Overview
RF450 RF6205
Corrosion Resistant
General Use/Heavy Duty/
R Roller S Roller
T
T
L1
L1
D D
L1+L2
L1+L2
W
W
E
L2
L2
R R
T
T
F Roller M Roller
Sprocket center
T
T
L1
D
L1
L1+L2
L1+L2
W
E
L2
L2
T
R
e
T
Z
Special
H
H
P P P P
Roller Width
M between
Wear Resistant/Heavy Load
Plate Pin Approximate Mass kg/m Standard Attachment & Roller Combinations
Size Height R F S M A1(A3) A2 SA2
H L1+L2 L1 L2 GA2 GA4
Roller Roller Roller Roller K1(K3) K2 SK2
RF430 25.4 55 25.5 29.5 4.4 − 3.0 − R/S R/S R/S
RF204 28.6 65.5 31 34.5 − − 5.5 − S S
RF450 28.6 65.5 31 34.5 6.9 7.2 4.6 4.8 R/F/S R/F/S R/S
RF650 38.1 69 32.5 36.5 7.9 8.2 5.7 6.1 R/F/S/M R/F/S/M R/S/M R/F/S/M S/M
RF214 38.1 77.5 37.5 40 10.5 − 8.7 9.1 R/S/M R/S/M R/S/M
RF205 38.1 83.5 40.5 43 − − 10.3 − S S −
RF6205 44.5 83.5 40.5 43 12.2 12.6 9.2 9.5 R/F/S/M R/F/S/M R/S/M R/F/S/M S/M
RF212
Accessories
Related Products &
RF6205 26.6 {2710} 26.6 {2710} 39.9 {4060} − 26.5 {2700} − 11.0 {1120} −
RF212 35.0 {3570} 35.0 {3570} 55.3 {5640} − 35.8 {3650} − 15.5 {1580} −
RF650 10 155 1
12 190 1
10 155 1
RF6205 Note: Hanging holes are not available on
12 190 1
RF212 12 185 1 sprockets with numbers of teeth or chain
numbers not listed.
47
Overview
Imperial Pitch Dedicated Sprockets (BW/CW/BW1/CW)
DH-5
DH-5
d d
Dp
Dp
DH
DH
DH
DH
DH
DH
Dp
Dp
DH
DH
Dp
Dp
Do
Do
Do
Do
Do
Do
Do
Do
Dp
Dp
Tooth hardening
Hardened : Q S2 Tooth Profile
Normal : N (Teeth are flat)
l l l l l l l l
Available chain sizes: RF430 – RF214 Available chain sizes: RF6205 & RF212
Size and No. of Basic Sprocket Dimensions and Shape Standard Series BW1 Type CW1 Type
Roller Type Teeth Pitch Circle Dia. Outer Dia. Tooth Width Tooth Bore Dia. d Hub Dia. Total Length Approx. Weight Hub Center Distance Hub Center Distance
(Chain Pitch) N Dp Do T Profile Pilot Bore Max. DH DL kg No. I No. I
6 203.2 211 S1 18 60 93 73 7.4 SB3 64.0 SC3 36.5
RF430R 8 265.5 277 S1 18 65 98 78 11.2 SB4 69.0 SC4 39.0
18
(101.6) 10 328.8 345 S1 28 75 107 86 16.4 SB5 77.0 SC5 43.0
12 392.6 411 S1 28 75 107 86 21.5 SB5 77.0 SC5 43.0
Special
6 203.2 217 S1 28 75 107 90 10.0 SB5 79.0 SC5 45.0
RF450R 8 265.5 286 S1 28 75 107 90 13.9 SB5 79.0 SC5 45.0
22
(101.6) 10 328.8 354 S1 33 80 117 98 20.4 SB6 87.0 SC6 49.0
12 392.6 419 S1 33 85 127 108 28.7 SB7 97.0 SC7 54.0
6 304.8 321 S1 33 80 117 98 18.3 SB6 87.0 SC6 49.0
RF650R 8 398.2 422 S1 33 85 127 108 29.3 SB7 97.0 SC7 54.0
22
R Roller
(152.4) 10 493.2 521 S1 33 95 137 120 43.5 SB8 109.0 SC8 60.0
12 588.8 618 S1 33 95 137 120 57.5 SB8 109.0 SC8 60.0
6 203.2 230 S1 28 75 107 92 10.5 SB5 80.0 SC5 46.0
Special Attachment
12 392.6 419 S1 33 85 127 101 22.0 SB7 93.5 SC7 50.5
F Roller
(152.4) 10 493.2 509 S1 33 95 137 120 43.5 SB8 109.0 SC8 59.5
12 588.8 604 S1 33 95 137 120 57.5 SB8 109.0 SC8 59.5
6 203.2 222 S1 28 75 107 92 10.5 SB5 80.0 SC5 46.0
Selection and Handling
RF214S 8 265.5 285 S1 33 95 137 122 20.9 SB8 110.0 SC8 61.0
24
(101.6) 10 328.8 348 S1 33 95 137 122 26.5 SB8 110.0 SC8 61.0
12 392.6 412 S1 38 100 147 125 35.1 SB9 113.0 SC9 62.5
8 204.1 223 S1 33 80 117 104 12.9 SB6 90.0 SC6 52.0
RF205S
10 252.8 272 28 S1 33 85 127 114 18.8 SB7 100.0 SC7 54.5
(78.11)
12 301.8 321 S1 33 95 137 126 26.2 SB8 112.0 SC8 62.5
6 304.8 330 S2 50 100 147 125 27.0 TB1 100.0 TC1 62.5
RF6205S 8 398.2 432 S1 55 110 157 135 41.1 TB2 110.0 TC2 67.5
28
(152.4) 10 493.2 528 S1 60 120 177 150 62.2 TB3 125.0 TC3 75.0
12 588.8 623 S1 60 120 177 150 80.0 TB3 125.0 TC3 75.0
6 304.8 339 S1 55 110 157 135 29.8 TB2 110.0 TC2 67.5
RF212S 8 398.2 440 S1 60 120 177 150 47.6 TB3 125.0 TC3 75.0
28
(152.4) 10 493.2 535 S1 65 130 187 160 66.2 TB4 135.0 TC4 80.0
12 588.8 631 S1 75 145 207 180 93.7 TB5 155.0 TC5 90.0
Note: The above dimensions are nominal dimensions and may differ from actual dimensions.
48
Overview
A1 (A3) Attachment
Corrosion Resistant
General Use/Heavy Duty/
Additional
Roller Bolt
Size P S C X N T O Mass/Each
Type Used
kg
RF430 R/S 101.6 22 40 54 70 4.8〈5.0〉 12 M10 0.11
C C
X
N O
N O RF650 R/F/S/M 152.4 32 100 128 90 6.3〈6.0〉 12 M10 0.44
RF214 R/S/M 101.6 35 110 146 80 7.9〈8.0〉 15 M12 0.56
T
A2 Attachment ■ A2 Attachment
Additional
Roller Bolt
Size P S C X K N T O Mass/Each
Type Used
kg
4.8〈5.0〉
Special Attachment
K2 Attachment ■ K2 Attachment
Accessories
Related Products &
Additional
Roller Bolt
Size P S 2C 2X K N T O Mass/Each
Type Used
kg
RF430 R/S 101.6 22 80 108 40 70 4.8〈5.0〉 12 M10 0.22
2X
2C
Note: 1. Values in < > are for SS and SSA Series, while other values are the same for all
series. The T dimension for RF430 size GS and GSA Series is 4.5.
2. X and 2X values for A and K attachments are approximate values. Contact a
Tsubaki representative if using a guide on the A or K attachment sides.
3. Attachments written in are standard attachments.
4. A3/K3 attachments not available for RF204 and RF205.
5. The above dimensions are nominal dimensions and may differ from actual
dimensions.
49
Overview
■ SA2 Attachment
Corrosion Resistant
General Use/Heavy Duty/
Additional
Roller Bolt
Size P S1 S2 Q1 Q2 K N T O Mass/Each
Type Used
kg
T
Q2
Q1
P P
Special
SK2 Attachment ■ SK2 Attachment
Additional
Roller Bolt
Size P S1 S2 Q1 Q2 K N T O Mass/Each
Type Used
kg
T
Q2
Q1
S1
RF6205 R/S/M 152.4 55 75.7 35.5 26.5 60 100 7.9〈8.0〉 15 M12 0.66
RF212 R/S/M 152.4 60 83.6 38.5 28 60 100 9.5〈10.0〉 15 M12 0.86
P P
Q1
6.3
K RF650 R/S/M 152.4 60 28.5 21.5 20 12 49 35 M10
Special Attachment
A 〈6.0〉
7.9
RF6205 R/S/M 152.4 50 35.5 26.5 26 15 63 45 M12
〈8.0〉
O P P
6.3
RF650 S/M 152.4 110 75 70 28.5 20 12 M10 7.5 7.9
K 〈6.0〉
Accessories
Related Products &
7.9
RF6205 S/M 152.4 110 75 70 35.5 26 15 M12 11.2 11.5
A 〈8.0〉
Y
O Note: 1. Values in < > are for SS and SSA Series, while other values are the same for all
P P
series. The T dimension for RF430 size GS and GSA Series is 4.5.
2. Attachments written in are standard attachments.
3. The above dimensions are nominal dimensions and may differ from actual
dimensions.
Selection and Handling
50
Overview
Large Size Conveyor
Chain Sprockets Smart Series Replaceable Tooth Insert Sprockets
Sprocket replacement takes a lot of time and labor, and sometimes requires the shaft to be cut. And work in high places is
especially dangerous, and takes even more time. Tsubaki's Smart Series Replaceable Tooth Insert Series of sprockets is
the solution to these problems.
Basic Structure
Corrosion Resistant
General Use/Heavy Duty/
Split Type Ring Replaceable Tooth Type Block Replaceable Tooth Type
Large Size Conveyor Chain Sprockets
Type
Special
Wear Resistant/Heavy Load
Chain
RF205 to RF650 (imperial sizes) RF6205 (imperial sizes) −
Tooth Material Carbon steel for machine structural use Alloy steel for machine structural use
Hub (Mounting
Rolled steel for general structural use
Base) Material
Selection Guide
51
Overview
Large Size Conveyor
Chain Sprockets Smart Series Split Type
◆ Sprockets are split in two through the tooth roots RF10150S 10T − BW Q − S TS − E
Corrosion Resistant
General Use/Heavy Duty/
◆ Halves can also be joined together with nuts and bolts Applicable No. of Hub type Indicator pins
chain number teeth BW : Welded one side Split type
CW : Welded both sides
Smart Series
Teeth Tooth hardening
N : Normal
Q : Hardened
Bolt and spring
washer Dimensions and Models
DL DL
Hub (welded to BW t CW t
Indicator pin
DH
Dp
Do
DH
Dp
Do
Special
(see p71)
d
φ
L L
Pitch Outer Dia. Bore Dia. Tooth Total Length DL Center Distance L Approx.
No. Do Width t Hub Sprocket
Circle BW CW BW CW Mass
Model Number of Dia. Fastening
Dia. Roller Type Pilot Max. Roller Type Roller Type Roller Type Roller Type Roller Type kg
Teeth Bore DH Bolt Size
Special Attachment
12 18
RF05125□ 8T-□□-STS-E 8 326.6 338 340 38 80 147 94 88 94 130 124 130 85 82 85 65 62 65 M12 20 25
RF05125□10T-□□-STS-E 10 404.5 420 417 38 100 177 116 110 116 134 128 134 107 104 107 67 64 67 M12 35 38
RF05125□12T-□□-STS-E 12 483 499 496 38 100 177 116 110 116 134 128 134 107 104 107 67 64 67 M12 43 46
RF05150□ 6T-□□-STS-E 6 300 304 310 38 80 147 94 88 94 130 124 130 85 104 85 65 62 65 M12 19 23
RF05150□ 8T-□□-STS-E 8 392 402 405 38 100 177 116 110 116 134 128 134 107 104 107 67 64 67 M12 34 37
RF05150□10T-□□-STS-E 10 485.4 500 499 38 100 177 116 110 116 134 128 134 107 104 107 67 64 67 M12 43 46
RF05150□12T-□□-STS-E 12 579.6 596 592 38 100 177 116 110 116 134 128 134 107 104 107 67 64 67 M12 54 57
RF10100□ 8T-□□-STS-E 8 261.3 282 279 38 80 147 98 91 98 134 127 134 87 83.5 87 67 63.5 67 M12 18 22
RF10100□10T-□□-STS-E 10 323.6 349 341 38 100 177 120 113 120 138 131 138 109 105.5 109 69 65.5 69 M12 31 34
RF10100□12T-□□-STS-E 12 386.4 414 404 38 115 207 144 137 144 154 147 154 133 129.5 133 77 73.5 77 M16 49 51
RF10125□ 6T-□□-STS-E 6 250 262 267 38 80 147 98 91 98 134 127 134 87 83.5 87 67 63.5 67 M12 17 21
RF10125□ 8T-□□-STS-E 8 326.6 343 343 38 100 177 120 113 120 138 131 138 109 105.5 109 69 65.5 69 M12 31 34
RF10125□10T-□□-STS-E 10 404.5 426 422 38 115 15 22 207 144 137 144 154 147 154 133 129.5 133 77 73.5 77 M16 51 53
Accessories
Related Products &
RF10125□12T-□□-STS-E 12 483 508 500 38 115 207 144 137 144 154 147 154 133 129.5 133 77 73.5 77 M16 61 63
RF10150□ 6T-□□-STS-E 6 300 309 316 38 100 177 120 113 120 138 131 138 109 105.5 109 69 65.5 69 M12 29 32
RF10150□ 8T-□□-STS-E 8 392 408 409 38 115 207 144 137 144 154 147 154 133 129.5 133 77 73.5 77 M16 50 52
RF10150□10T-□□-STS-E 10 485.4 506 503 38 115 207 144 137 144 154 147 154 133 129.5 133 77 73.5 77 M16 61 63
RF10150□12T-□□-STS-E 12 579.6 601 597 38 115 207 144 137 144 154 147 154 133 129.5 133 77 73.5 77 M16 75 77
RF205□10T-□□-STS-E 10 252.8 ― 272 38 80 147 ― ― 104 ― ― 140 ― ― 90 ― ― 70 M12 20 24
28 ―
RF205□12T-□□-STS-E 12 301.8 ― 321 38 100 177 ― ― 126 ― ― 144 ― ― 112 ― ― 72 M12 32 35
RF214□ 8T-□□-STS-E 8 265.5 292 285 38 100 177 122 ― 122 140 ― 140 110 ― 110 70 ― 70 M12 27 30
RF214□10T-□□-STS-E 10 328.8 356 348 38 100 24 ― 177 122 ― 122 140 ― 140 110 ― 110 70 ― 70 M12 33 36
RF214□12T-□□-STS-E 12 392.6 419 412 38 115 207 146 ― 146 156 ― 156 134 ― 134 78 ― 78 M16 52 54
RF430□ 6T-□□-STS-E 6 203.2 211 215 33 60 117 73 ― 73 110 ― 110 64 ― 85 55 ― 55 M10 9 11
RF430□ 8T-□□-STS-E 8 265.5 277 277 38 80 147 94 ― 94 130 ― 130 85 ― 64 65 ― 65 M12 16 21
18 ―
RF430□10T-□□-STS-E 10 328.8 345 341 38 80 147 94 ― 94 130 ― 130 85 ― 85 65 ― 65 M12 21 25
Selection and Handling
Note: 1. Numbers of teeth, hub diameters, and so on not shown in the table above are also available. Contact a Tsubaki representative for more information.
2. Check that there is no interference between the tooth outer diameters and buckets, aprons, etc. 3. There is a gap on the tooth mating surface.
4. Enter roller type (R/F/S), hub type (BW/CW), and tooth hardening (Q/N) in the blank boxes of the model numbers.
5. Items marked with a "—" are not available. 6. Bores are finished. Minimum bore diameter is the pilot bore shown in the table +1 mm.
7. Approximate masses shown are when used with S rollers. Contact a Tsubaki representative regarding approximate masses when using other rollers.
52
Overview
Large Size Conveyor
Chain Sprockets Smart Series Ring Replaceable Type
◆ Comprises tooth insert pieces and a mounting base RF26300S 10T − BW1 Q − S RK − E
Corrosion Resistant
General Use/Heavy Duty/
◆ Just the tooth inserts can be replaced without Size and roller
type
No. of
teeth
Hub type
BW1 : Welded one side
Indicator pins
Ring type
removing the mounting base from the shaft CW1 : Welded both sides
Smart Series
Tooth hardening
N : Normal
Q : Hardened
Tooth insert
Tooth insert model number (when replacing only tooth inserts)
RF26300S 10T − RE Q − S RK − E
Bolt, spring washer, Tooth insert
Large Size Conveyor Chain Sprockets
nut
Dimensions and Models
Mounting base
(hub)
Special
DL DL
BW1 t
CW1 t
Indicator pin
(see p71)
DH-5
DH-5
DH
DH
Dp
Dp
Do
SD
Do
SD
d
φ
Wear Resistant/Heavy Load
X L X L
Pitch Outer Dia. Do Bore Dia. Tooth Width t Mounting Approx. Total
No. Hub Total Center Bolt No. of
Circle Base Mounting Hanging Mass per Approx.
Model Number of Dia. Length Distance Protrusion Tooth
Dia. Roller Type Pilot Max. Roller Type Outer Dia. Bot Size Tap Size Tooth Insert Mass
Teeth Bore DH DL L X Inserts
Dp R・F SD kg kg
S d dmax. R F S
RF10150□10T-□□-SRK-E 10 485.4 507 503 38 110 22 16 22 157 158 122 305 M16 44 2 M8 12 54
RF10150□12T-□□-SRK-E 12 579.6 601 597 38 115 22 16 22 167 169 133 405 M16 44 3 M8 10 73
RF12200□8T-□□-SRK-E 8 522.6 551 544 60 120 28 19 28 177 175 125 330 M16 51 2 M8 17 75
RF12200□10T-□□-SRK-E 10 647.2 682 668 65 130 28 19 28 187 185 135 460 M16 51 2 M8 22 106
RF12200□12T-□□-SRK-E 12 772.7 811 794 75 145 28 19 28 207 205 155 590 M16 51 3 M10 18 148
RF12250□8T-□□-SRK-E 8 653.3 680 688 65 130 28 19 28 187 185 135 450 M16 51 2 M8 24 107
Special Attachment
RF12250□10T-□□-SRK-E 10 809.0 841 830 75 145 28 19 28 207 205 155 615 M16 51 2 M10 30 159
RF12250□12T-□□-SRK-E 12 965.9 1002 987 80 160 28 19 28 227 225 175 780 M16 51 3 M10 24 222
RF17200□10T-□□-SRK-E 10 647.2 691 671 75 145 40 28 40 207 205 148 450 M20 65 2 M10 34 147
RF17200□12T-□□-SRK-E 12 772.7 821 797 80 160 40 28 40 227 225 168 580 M20 65 3 M10 28 207
RF17250□8T-□□-SRK-E 8 653.3 689 677 75 145 40 28 40 207 205 148 400 M20 65 2 M10 39 148
RF17250□10T-□□-SRK-E 10 809.0 851 833 80 160 40 28 40 227 225 168 565 M20 65 2 M10 51 220
RF17250□12T-□□-SRK-E 12 965.9 1013 990 80 160 40 28 40 227 245 188 730 M20 65 3 M12 41 297
RF17300□8T-□□-SRK-E 8 783.9 816 827 80 160 40 28 40 227 225 168 640 M20 65 2 M10 36 212
RF17300□10T-□□-SRK-E 10 970.8 1010 995 80 160 40 28 40 227 245 188 840 M20 65 2 M12 44 302
RF17300□12T-□□-SRK-E 12 1159.1 1204 1183 85 175 40 28 40 247 265 208 1035 M20 65 3 M16 35 421
RF26200□10T-□□-SRK-E 10 647.2 ― 674 80 160 ― ― 45 227 225 164 450 M24 72.5 2 M10 40 174
RF26200□12T-□□-SRK-E 12 772.7 ― 800 85 175 ― ― 45 247 265 204 580 M24 72.5 3 M12 33 250
Accessories
Related Products &
RF26250□8T-□□-SRK-E 8 653.3 703 680 80 160 45 32 45 227 225 164 400 M24 72.5 2 M10 46 175
RF26250□10T-□□-SRK-E 10 809.0 864 836 85 175 45 32 45 247 265 204 565 M24 72.5 2 M12 60 265
RF26250□12T-□□-SRK-E 12 965.9 1026 993 85 175 45 32 45 247 265 204 730 M24 72.5 3 M16 49 346
RF26300□8T-□□-SRK-E 8 783.9 829 811 85 175 45 32 45 247 265 204 520 M24 72.5 2 M12 60 253
RF26300□10T-□□-SRK-E 10 970.8 1025 998 85 175 45 32 45 247 265 204 720 M24 72.5 4 M16 46 379
RF26300□12T-□□-SRK-E 12 1159.1 1219 1186 95 190 45 32 45 267 295 234 915 M24 72.5 4 M16 46 487
RF36250□10T-□□-SRK-E 10 809.0 ― 839 95 190 ― ― 55 267 265 198 565 M30 87.5 4 M16 45 348
RF36250□12T-□□-SRK-E 12 965.9 ― 996 95 190 ― ― 55 267 295 228 730 M30 87.5 4 M16 47 429
RF36300□8T-□□-SRK-E 8 783.9 853 814 95 190 55 36 55 267 265 198 520 M30 87.5 4 M12 38 302
RF36300□10T-□□-SRK-E 10 970.8 1046 1001 95 190 55 36 55 267 295 228 720 M30 87.5 4 M16 58 471
RF36300□12T-□□-SRK-E 12 1159.1 1234 1190 100 210 55 36 55 297 285 218 915 M30 87.5 4 M16 59 593
Selection and Handling
RF6205□10T-□□-SRK-E 10 493.2 528 514 60 120 28 19 28 167 175 125 315 M16 51 2 M8 15 67
RF6205□12T-□□-SRK-E 12 588.8 623 610 60 120 28 19 28 177 175 125 415 M16 51 3 M8 13 89
Note: 1. Numbers of teeth, hub diameters, and so on not shown in the table above are also available. Contact a Tsubaki representative for more information.
2. Check that there is no interference between the tooth outer diameters and buckets, aprons, etc.
3. Check for interference between the bolt protrusion and equipment.
4. There is a gap on the mating area of each replaceable tooth.
5. Enter roller type (R/F/S), hub type (BW1/CW1, or RE for tooth inserts only), and tooth hardening (Q/N) in the blank boxes of the model numbers.
6. L dimension is DL/2 on CW1 hubs. The table above shows values for BW1 hubs.
7. Items marked with a "—" are not available.
8. Approximate masses shown are when used with S rollers. Contact a Tsubaki representative regarding approximate masses when using other rollers.
9. There are two taps for hanging on each tooth insert (each piece). Use for attaching wire ropes or eye bolts.
53
Overview
Large Size Conveyor
Chain Sprockets Smart Series Block Replaceable Type
◆ Comprises individual tooth inserts and a mounting base RF12200S 12T − BW1 Q − S BK − E
Corrosion Resistant
General Use/Heavy Duty/
◆ Just the tooth inserts can be replaced without removing Size and roller No. of Hub type Indicator pins
type teeth BW1 : Welded one side Block type
the mounting base from the shaft CW1 : Welded both sides
Smart Series
Special
teeth)
treatment to block tooth inserts to give them
Indicator pin
significantly greater wear resistance. See page
(see p71) 71 for more information.
t t
BW1 CW1
DH-5
DH-5
d
φ
Special Attachment
X L X L
RF12200S12T-□Q-SBK-E 12 772.7 804 100 210 28 297 240 210 120 12 26 1.2 177
RF17200S10T-□Q-SBK-E 10 647.2 680 95 190 40 267 270 235 135 14 24.5 1.7 163
RF17200S12T-□Q-SBK-E 12 772.7 806 100 210 40 297 260 225 130 14 24.5 1.7 207
RF17250S10T-□Q-SBK-E 10 809.0 840 100 210 40 297 260 225 130 14 24.5 1.7 214
RF17250S12T-□Q-SBK-E 12 965.9 996 100 210 40 297 260 225 130 14 24.5 1.7 254
RF26200S10T-□Q-SBK-E 10 647.2 686 100 210 45 297 260 225 130 14 28 2.4 191
RF26200S12T-□Q-SBK-E 12 772.7 810 110 225 45 317 270 235 130 14 28 2.4 240
RF26250S10T-□Q-SBK-E 10 809.0 846 110 225 45 317 270 235 135 14 28 2.4 248
RF26250S12T-□Q-SBK-E 12 965.9 1002 110 225 45 317 270 235 135 14 28 2.4 292
Selection and Handling
RF26300S10T-□Q-SBK-E 10 970.8 1007 110 225 45 317 270 235 135 14 28 2.4 292
RF26300S12T-□Q-SBK-E 12 1159.1 1195 120 235 45 337 280 245 140 14 28 2.4 379
Note: 1. Numbers of teeth, hub diameters, and so on not shown in the table above are also available. Contact a Tsubaki representative for more information.
2. Contact a Tsubaki representative when your chain uses M or N rollers.
3. Check that there is no interference between the tooth outer diameters and buckets, aprons, etc.
4. Check for interference between the bolt protrusion and equipment.
5. Enter hub type (BW1/CW1, or RE for tooth inserts only) in the blank boxes of the model numbers.
6. All models have hardened teeth.
54
Overview
Large Size Conveyor
Chain Sprockets Smart Series Handling
Before Mounting and Removing
and teeth before starting work. Also, ensure the work location is safe and 2. When attaching the tooth insert to the mounting base, ensure that the
that there is a sufficient number of people to assist. bottom of the mounting base and the tooth insert touch.
◆ When removing ring and block type tooth insert sprockets, when using a 3. Tighten the accompanying nuts and bolts once you are sure they are
torch to cut or otherwise remove stubborn bolts that will not budge due to touching.
the presence of conveyed material or sprocket corrosion, use a file or grinder Note: When using block tooth insert sprockets with bucket elevators, attach
to remove scratches, conveyed material, etc. from the mounting base seat. bolts from the inner side of the conveyor to the outer side.
Place a patch (rod) with a diameter smaller than the bolt against the bolt and 4. Use spot welding on all nuts to prevent loosening.
strike with a hammer to loosen the bolt. 5. Leave for 24 hours to allow the adhesive to dry.
◆ For especially heavy sprockets and tooth inserts, use the hanging hole and
eyebolt taps provided. Firmly secure any slings or wires used. Spot weld Direction of bolt insertion
Mounting base
◆ Thoroughly clean where the sprocket will be mounted on the shaft and the
split pieces/mounting base of the sprocket. Use a file or grinder to remove
any scratches, corrosion, conveyed material, etc. and give it a smooth finish.
Large Size Conveyor Chain Sprockets
Nut
2. Mounting bolts
Tooth Bolt
◆ When finally tightening the bolts and nuts, tighten little by little over several insert Hub
turns to ensure a uniform tightening. Finally, securely tighten the bolts and Indicator pin
Special
55
Overview
Large Size Conveyor
Chain Sprockets Special Sprockets
These sprockets have an odd number of teeth (7.5T, 12.5T, Hunting Tooth Sprocket Teeth Engagement
Corrosion Resistant
General Use/Heavy Duty/
etc.) and are half the pitch of the chain. Every time the
0 8
sprocket makes one revolution, the chain engages with
7 1
one set of teeth, ahead of the previously engaged set.
Ideal for when there are severe wear conditions acting on
the teeth. The hubs are made to order. Please contact a
Tsubaki representative. 6 No. of teeth engaged: 7.5T 2
Special
Effectively doubles the number of teeth.
■ Hunting Tooth Sprocket Number of Teeth and
Plate Dimensions Unit: mm
No. of Pitch Circle Dia. Outer Dia. Tooth Width No. of Pitch Circle Dia. Outer Dia. Tooth Width
Size and Roller Type Engaging Size and Roller Type Engaging
Teeth Dp (Do) T Teeth Dp (Do) T
Special Attachment
RF08150S RF17250S 40
12.5 603.2 617 12.5 1005.3 1029
22
7.5 307.3 322 7.5 737.6 749
RF10125S RF17300S
12.5 502.6 520 12.5 1206.3 1230
7.5 368.8 378 7.5 374.7 396
RF10150S RF6205S 22
12.5 603.2 621 12.5 612.8 634
Note: The above dimensions are nominal dimensions and may differ from actual dimensions.
Sprockets with Shaft Lock Sprockets for Large Size Conveyor Chain
Accessories
Related Products &
Tsubaki manufactures the shafts and delivers them These sprockets allow keyless tightening.
assembled together with the sprocket.
◆ The inner diameter of the sprocket
and the outer diameter of the lock
sleeve are tapered. A wedge action
will generate frictional force, which
will tightly secure the sprocket and
shaft.
56
Overview
Corrosion Resistant
General Use/Heavy Duty/
Industry/
Code See page
Application
Indicates the basic shape of the chain. Enter chain size in the .
General RF Basic conveyor chain shape
① Size
CT Coil transfer conveyor chain P78
ACP Collector (plastic) P89
ACR8 Collector (steel) P90
Water
ACS Sediment collector, conveyor P91
treatment
JAC Water screen P93
WAC Water screen P97
Selection and Handling
57
Overview
Corrosion Resistant
General Use/Heavy Duty/
Tsubaki offers a line-up of industry specific products
that have a proven track record in conveyors in a variety of industries.
Contact a Tsubaki representative about how you can put
these specifications to work in other industries as well.
Special Attachment
Industry/
Code See page
Application
Enter the series of the base chain in the .
FA FA Series P64
Cement
FB FB Series P69
Steel, other DL Deep Link conveyor chain P77
KG・KA Intake/feed conveyor P82
③ Series
Waste disposal, AG・AA/AM・AP Ash conveyor P82
biomass power
Accessories
Related Products &
58
Overview
Industry Specific Products
Cement Industry
Conveyor chains specially designed for the stockpile, firing, and finishing processes
Corrosion Resistant
General Use/Heavy Duty/
1 Stockpile Firing
4
2 8
Industry Specific Products
7
Special
5
Wear Resistant/Heavy Load
3
❸ Cake Conveyance
Dehydrated cake can cause corrosion on the chain.
Stainless steel chains are often used to counter this.
❶ Reclaimer
A chain used on reclaimers, which Better
Basic protection Advanced
continually scrape stockpiled
aggregate to supply to the next SS SSA
Special Attachment
❷ Apron Conveyor
Accessories
Related Products &
Short
conveyors Series Series
A drag chain for conveying clinker.
Long AT ATA
conveyors Series Series Conveys by pushing the conveyed
material with the leading face of the bush.
When even longer life is needed…
◆ WD Series Drag Conveyor
Bearing Roller Conveyor Chain Chain
Anti-Dust Specifications See pg. 72
See pg. 115
59
Overview
❻ Fuel Conveyance
A chain that conveys fuel such as coal, coal dust,
Corrosion Resistant
General Use/Heavy Duty/
and other highly abrasive material.
Basic
Better
protection Advanced
Finishing
GS GSA
Series Series ❾ Product Conveyance
◆ Y Series: Coal dust conveyance A chain that conveys cement products. Cement
products can infiltrate chain joints, so protection
Special
9
❼ Flow Conveyor
A chain that conveys powders in a
sealed case. Various attachments
are available for different types of
Special Attachment
conveyed material.
◆ General use: DT/AT Series
◆ Coal dust conveyance:
RT Series
Dust Collector Conveyor
See pg. 61
A conveyor chain that collects dust generated in
◆ Fly ash conveyance:
FA Series various processes.
See pg. 64 ◆ General use: CT/BT Series
◆ For corrosive environments
Accessories
Related Products &
Poor articulation protection: MT Series
Poor roller rotation protection: RT Series
❽ Bucket Elevator See pg. 126
A chain that lifts up and Tsubaki offers the ideal clearance for any material.
conveys powders in a sealed Contact a Tsubaki representative.
case. The focus is on wear
protection and fatigue strength.
Special Block Tooth Insert Sprockets
◆ General use: CT/BT Series
Selection and Handling
60
Overview
Cement Industry
Chain
Industry Specific Products No.
p.19 p.34–p.51 p.17 p.152
φR φR
T
T
2X
T W
W
T
2X
Direction Direction
of Travel of Travel
S
H
H
S
P P
Special Attachment
φR φR
T
W T
2X
2X
T
Direction Direction
of Travel of Travel
Accessories
Related Products &
S
H
S
P P U2V U2VN
Note that U2V attachments are for RF450WM and RF08125WM chains,
W Attachment
while U2VN attachments are for RF10125M chains and above.
φR
T W T
Selection and Handling
2X
C
Direction
of Travel
When a flow attachment is installed on every other link, it is
normally mounted on an inner link. In this case, append the
S
61
Overview
Former Case Roller Inner Link Plate DT Series AT Series
Size and Pitch
Chain Inner Diameter Inner Width Height Max. Allowable Load Min. Tensile Strength Max. Allowable Load Min. Tensile Strength
Roller Type P
Number Width R W H kN{kgf} kN{kgf} kN{kgf} kN{kgf}
RF450WM F4・FW4 150 101.6 25.4 27 31.8 15.4{1570} 93.5{9500} 20.3{2070} 127{13000}
Corrosion Resistant
General Use/Heavy Duty/
RF08125WM 200 125 25.4 27 31.8 15.4{1570} 93.5{9500} 20.3{2070} 127{13000}
RF10125M 200 125
31.8 30 38.1 17.6{1790} 107{11000} 32.3{3290} 200{20500}
RF10150M 270 150
RF6205M F6・FA6 270 152.4 38.1 37.1 44.5 26.6{2710} 160{16500} 39.9{4060} 249{25500}
RF12200M 350 200 38.1 37.1 44.5 26.6{2710} 160{16500} 39.9{4060} 249{25500}
RF17200M 350 200
44.5 51.4 50.8 35.0{3570} 213{22000} 55.3{5640} 336{34500}
RF17250M 450 250
RF26200M F8・FA8 410 200 44.9{4580} 285{29000} 74.3{7580} 448{45500}
Special
RF36300N − − 124{12600} 777{79000}
U2V (U2VN)
Wing L Attachment KL Attachment B Attachment W Attachment
Size and Attachment
Width
Roller Type Height Mass Height Mass Height Mass Height Mass Height Mass
2X C C
S kg/m S kg/m S kg/m S kg/m S kg/m
RF450WM 135 28.6 6.5 28.6 6.5 55 7.4 80 60 9.1 80 80 8.1
Special Attachment
RF36300M
560 70 34 70 34 200 27 290 160 40 290 160 61.3
RF36300N
Note: The above dimensions are nominal dimensions and may differ from actual dimensions.
RF17250M-DT-1LKL45+400L-PR 1 H
Note: Specify the model number and contact a Tsubaki representative for a quote.
62
Overview
Cement Industry
Chain
Industry Specific Products No.
p.19 p.36–p.51 p.17 p.152
Output
Input
Industry Specific Products
Direction
of Travel U Attachment U2 Attachment U2N Attachment
(For RF450WM) (For RF10125M and over)
2X
2X
C
H
C
P
UK (Square) Attachment UM (Round) Attachment
S
S
When a flow attachment is installed on every other link, it is normally
mounted on an inner link. In this case, append the suffix RL to the end
of the model number (example: 2LUM32RL).
Note: Specify the model number and contact a Tsubaki representative for a quote.
63
Overview
FA Series Fly Ash Conveyor Chain Series: FA
Corrosion Resistant
General Use/Heavy Duty/
Coal fly ash, a highly abrasive constituent of cement, has
seen increasing use in recent years. In order to extend the
wear life of our Fly Ash Conveyor Chain, we further improved
our popular Anti-Wear Series and implemented a special
hardening treatment that gives remarkable strength to the
rollers’ anti-wear properties, greatly increasing wear life.
Wear Limit
Special Attachment
Applications Application Example
Fly ash conveyor lines in This Flow Chain with W
cement tankers and attachments is finding use
cement factories, and on in this fly ash conveyor line.
other extremely abrasive
conveyor lines.
64
Overview
Cement Industry
Chain
Industry Specific Products No.
p.19 p.40–p.51 p.17 p.152
(Horizontal Conveyance)
Input
Output
Horizontal or incline/decline
gradient of less than 10°
Industry Specific Products
L Attachment Wing width (2X ) over 500 Wing width (2X ) under 500 2X 2X
DirectionDirection 2X 2X
φR φR of Travelof
Direction Travel
Direction
φR φR of Travelof Travel 2X
Direction
S S
S S
φR
2X 2X
2X 2X 2X
WW
WW
of Travel
H H
H H
DirectionDirection P P
S
of TravelDirection
Directionof Travel P P
W
H
2X 2X
of Travelof Travel
2X
C 2X
C
Wear Resistant/Heavy Load
H H
S S
S S
of Travelof Travel C
P P Direction
S S
S S
P P of Travel
H H
H H
H
S
S
φR φR P P U2V U2V U2VN U2VN
H
φR φR
P U2V U2VN
φR
2X 2X
2X 2X 2X
2X 2X
WW
WW
2X
C 2X
C
DirectionDirection
of TravelDirection
of Travel W Attachment C C
Direction 2X
W
of Travelof Travel
C
20° 20° Direction
S S
S S
20° 20° of Travel
H H
H H
Special Attachment
H H
H H
S S
S S
20°
S
P P P P
P P P P
H
H
S
P P
U2V(U2VN)
Wing L Attachment KL Attachment B Attachment W Attachment
Size and Attachment
Width
Roller Type Height Mass Height Mass Height Mass Height Mass Height Mass
2X C C
S kg/m S kg/m S kg/m S kg/m S kg/m
Selection and Handling
Note: The above dimensions are nominal dimensions and may differ from actual dimensions.
65
Overview
Chain
No.
p.19 p.40–p.51 p.17 p.152
Corrosion Resistant
General Use/Heavy Duty/
(Inclined Conveyance)
Output
Input
Special
(Wing width 2X: over 500) (Wing width 2X: under 500)
φR
W
70° 70°
S
S
H
Special Attachment
Roller Inner Link Plate Wing U Attachment U2(U2N) Attachment FA Series
Size and Nominal Case Inner Pitch
Diameter Inner Width Height Width Height Mass Height Mass Max. Allowable Load Min. Tensile Strength
Roller Type Size Width P C C
R W H 2X S kg/m S kg/m kN{kgf} kN{kgf}
RF17200M 41 410 200 44.5 51.4 50.8 390 220 100 27.9 220 100 30.3 55.3{5640} 348{35500}
Note: The above dimensions are nominal dimensions and may differ from actual dimensions.
Selection and Handling
66
Overview
Cement Industry
Chain
Industry Specific Products No.
p.19 p.36、p.51 p.17 p.152
GA GA4 Attachment
GA (二枚合わせ)
GA4 Attachment (double plated)
R
Special
L2
L1+L2
Q
Q
T
L1
T
K
K
A A
Wear Resistant/Heavy Load
V
Y
V
Y
O O
P P P P
200
B17200S 200
40.1 51.4 50.8 109.5 51.5 58 35.0 {3570} 55.3 {5640} 35.0 {3570} 35.8 {3650}
B17250S 250
B26200N 200
117 56
B26250N 250 50.8 57.2 63.5 61 42.7 {4350} 80.6 {8220} 42.7 {4350} 43.6 {4450}
B26300N 300 129.5* 68.5*
B36250N 250 147 69
B36300N 300 57.2 66.7 76.2 78 64.4 {6570} 127 {13000} − − 72.6 {7400}
B36350N 159* 81*
350
B60300N 300
172* 88*
B60350N 350 70 77 90 84 − − 149 {15200} − − 79.9 {8150}
Accessories
Related Products &
67
Overview
■ GA4 Attachment
Mass with Attachment
Size and
Roller Type
P V K Y T Q A O θ Bolt Used Every 2 Links
kg/m
Corrosion Resistant
General Use/Heavy Duty/
B10150S 150 110 75 70 6.3 28.5 26 15 90° M12 7.5
B12006S 152.4 110 75 70 M12 11
7.9 35.5 26 15 90°
B12200S 200 120 100 80 M14 10
B17200S 200 120 100 80 26 15 M14 14
9.5 45.5 90°
B17250S 250 150 140 100 32 19 M16 15
B26200N 200 120 100 80 26 15 M14 20
9.5 48.5 90°
B26250N 250 150 140 100 32 19 M16 19
B36250N 250 150 140 100 12.7 60 32 19 90° M16 30
Special
Mass with Attachment
Size and
Roller Type
P V K Y T Q A O θ Bolt Used Every 2 Links
kg/m
B26300N 300 200 170 140 12 60 38 24 90° M20 24
B36300N 300 200 170 140 12 72 38 24 90° M20 33
B36350N 350 240 200 170 12 72 40 28 60° M24 34
B60300N 300 200 170 140 12 77 38 24 90° M20 41
B60350N 350 240 200 170 12 77 40 28 60° M24 43
Special Attachment
Ordering Bucket Elevator Conveyor Chain (Made to Order)
Model Numbering Example Ordering Example
Note: Specify the model number and contact a Tsubaki representative for a quote.
Selection and Handling
68
Overview
Industry Specific Products
Cement Industry
Solid lubricant
Industry Specific Products
Seal
Special
1.5 BT Series
Inner plate
1 FB Series
0.5
Bush
Solid lubricant 0
Roller Operating Time
Inner plate
Be aware that FB Series is effective against chain wear elongation, but not against roller play and other forms of bush–roller wear.
Note: Specify the model number and contact a Tsubaki representative for a quote.
69
Overview
Chain
No.
p.19 p.51, p.71 p.17 p.152
R Roller S Roller
T
L1
D D
L1
L1+L2
L1+L2
Corrosion Resistant
General Use/Heavy Duty/
W
W
E
L2
L2
R R
T
T
F Roller M Roller
Sprocket alignment
T
T
L1
D
L1
L1+L2
L1+L2
W
E
L1
L2
R R
T
e
T
Z
P P P P
Special
■ Base Chain Dimensions
Max. Inner Link Roller
Plate Pin
Roller Allowable Load Pitch Inner R Roller F Foller S Roller M Roller
Size Height
Type CT Series BT Series P Width Contact
Dia. Face Contact
Dia. Flange Dia. Face Offset Dia. Dia.
H L1+L2 L1 L2 Width Width Z
kN{kgf} kN{kgf} W R E R F E e R R
RF08125 R/F/S 125
Special Attachment
54.9 63.5 116.5 61.0 55.5 100.0 48.0 100.0 125.0 37.0 6.0 12.5 44.5 50.8
RF26300 R/F/S/M {4570} {7580} 300
RF26450 R/F/S/M 450
Note: 1. The W dimension on FB Series differs from other large size conveyor chains. FB Series can be used as is with RF conveyor chain sprockets, but be sure
that the plates do not contact the sprocket teeth. Contact a Tsubaki representative regarding connecting FB Series with other chain series.
2. Refer to the relevant product pages for more information on attachment types.
3. Sizes other than those shown above available (including inch pitches). Contact a Tsubaki representative for more information.
4. Be aware that thrust loads on the chain may cause the seal to break and promote wear.
5. Contact a Tsubaki representative regarding use when the operating temperature range is greater than 80°C.
① ②
Chain Connection Cotter pin
Hammer
Accessories
Related Products &
protrusion
(B)
PLP Tool or
Areas to Seal hammer
grease
Areas to
1. grease 2. 3. Seal 4. (A)
PLP
1. Lightly grease around the ends of the bushes (both sides) protruding from the end of the inner link plate on each chain formation.
Note: Be careful that grease does not get into the inner diameters of the bushes.
Selection and Handling
70
Overview
Industry Specific Products
Cement Industry
Previous Tooth Insert Sprockets (one year operation) Thermally Sprayed Tooth Insert Sprockets (one year operation)
1.5mm wear
6mm
6
6mmm
m we
wear
Wear Resistant/Heavy Load
9mm
9m
mm wear
m w
While normal replaceable tooth insert sprockets suffered on average 6.0 to 9.0mm of wear in one year of operation,
thermally sprayed tooth insert sprockets suffered only 1.5mm of wear.
See p51 for Smart Series
Indicator Pins
Special Attachment
Sprocket tooth wear is usually difficult to judge, but Indicator Pins let
you know when to replace your sprockets with just a glance. (Patented)
Features Specifications
Lets you know when to replace your sprockets Sprocket color : Blue lacquer
with just a glance Indicator pin : Embedded brass pin
Location : Embedded in two places on both sides
◆ Greatly reduces inspection time and labor
of the sprocket tooth at 0° and 180°.
◆ Inspections can be done safely
When shaft holes are finished, indicator
◆ No need for tooth profile gauges or other specialty tools
pins will be embedded in the tooth
above the keyway.
71
Overview
Chain
No.
p.19 p.17 p.152
Corrosion Resistant
General Use/Heavy Duty/
together. The leading face of the bush is flat so it can push conveyed
material, while the trailing face of the bush is round so it can smoothly
engage with the sprocket. It has superior tensile strength, wear
resistance, and impact resistance compared to cast iron chains, while
the chain pitch is set so as to accurately and reliably engage the
sprocket.
Applications
Special
withdrawing coal from silos
◆ Features
1. Both ends of the cotter pin are secured with a T-pin for a simple
construction.
2. Heavy Duty specs with a higher tensile strength and corrosion
resistant specs also available.
Scrapers
Better ability to scrape
up conveyed material.
Also useful in preventing
chain floating.
Special Attachment
L
Guide shoes
Minimizes wear from
adjacent chains and
H
guide rails.
P
Attachment type: GS
Size: WD480
Quantity: 400 links
WD480+400L 1 H
Note: Specify the model number and contact a Tsubaki representative for
a quote.
72
Overview
Industry Specific Products
Steel Industry
Conveyor chains that can handle massive items, heavy loads, high speeds, and
high temperatures
Corrosion Resistant
General Use/Heavy Duty/
❶ ❷ Stockyard
❸ Sintering Plant
Blast Furnace
Special
❹ Continuous Casting
Tsubaki offers chains that fit
the shape of dummy bars.
Special Attachment
Dummy bar
Block Chain
73
Overview
❶ Continuous Unloader Chains ❷ Scraper Reclaimers
A continuous unloader A chain used on reclaimers,
Corrosion Resistant
General Use/Heavy Duty/
continuously unloads loose which continually scrape
material from a ship using a stockpiled aggregate to supply to
chain with buckets attached. the next process. Heavy loads act
High unloading speeds mean on the chain, which can cause
heavy wear, so they use premature roller wear. Reclaimer
Tsubaki Unloader Chains to chains are specially designed for
minimize wear elongation. use with various materials and in
various conditions.
Contact a Tsubaki representative.
Special
A large, specially shaped
Coking Plant conveyor chain used to
convey high temperature
materials. Available in
various types to meet the
needs of conveyed materials
Ambient Temperature
(Steelmaking, hot strip mill)
Conveying billets, coils, and other heavy loads
Special Attachment
Premature roller Advanced Basic
❻ Product Yard
wear from billet and DTA ATA
steel rod onveyance Series Series
Short Heavy loads/
conveyors long lengths Accessories
Related Products &
❻ Coil Transfer
Uses cylindrical bearings between rollers
and bushes to minimize running resistance.
This allows it to convey heavy loads.
Selection and Handling
74
Overview
Steel Industry
Chain
Industry Specific Products No.
p.19 p.17 p.152
Block Chain
This chain, consisting of two outer plates, one or two inner plates, and
pins, offers structurally superior rigidity with the largest tensile strength
by chain mass for toughness. The main parts use tempered steel for
outstanding wear and heat resistance. Dogs are attached as per the
diagrams below.
Applications
1. Shuttle traction
2. Conveying high temperature items (loaded directly on chain)
Industry Specific Products
3. Draw benches
Projection ◆ Please use an outer plate support to reduce inner chain tension on the sprocket.
T
L3
L2 LL12 L1
L3
Joint (PL)
T
1. Fixed Dog
Joint (PL) The inner or outer plate is Skid Upper
Surface
heightened to push
conveyed items.
H
H
Wear Resistant/Heavy Load
P P 2. Tilting Dog
Conveyed items in front Skid Upper
P P Surface
are pushed along as with
Link Pin Outer Link Approx. Min. Tensile Strength
Pitch the fixed dog, but when
Size Height Inner Width Mass
P L1 L2 L3 kN {kgf} items come from behind
H W kg/m Skid Upper
the dog tilts forward to Surface
NF30150 150 7.0
38.1 24.5 32 49 23.3 263 {27000} allow the item to pass by.
NF30200 200 6.6
Once the item has
NF40150 150 9.0 passed, the dog
44.5 25.5 33.5 52 26.5 337 {34500}
NF40200 200 8.5 automatically returns to
NF56200 200 12.3 its former position.
54 29.5 40.5 60 29.5 471 {48000}
NF56250 250 12.0
NF63200 200 13.7 3. Ducking Dog Skid Upper
57 30.5 41.5 62 31.5 525 {53500}
Special Attachment
Note: Specify the model number and contact a Tsubaki representative for a quote.
75
Overview
Chain
No.
p.19 p.17 p.152
Corrosion Resistant
General Use/Heavy Duty/
flow conveyors added. Special alloy steel gives the chain toughness, and its high allowable wear makes it perfect for
conveying highly abrasive items, relatively damp items, and high temperature items.
◆ Please use an outer plate support to reduce inner chain tension on the sprocket.
L Attachment KL Attachment
L1
L1
2X
2X
W
L2
L2
Direction of Travel Direction of Travel
Special
S
S
H2
H1
H2
H1
P P P P
W Attachment
W
L2
2X
Direction of Travel
C
S
H2
H1
Special Attachment
When a flow attachment is installed on every
P P other link, it is normally mounted on an inner
link. In this case, append the suffix RL to the
Inner Link Outer Link end of the model number (example: 2LKL15RL).
Link Height Pin Length Outer Plate L Attachment KL Attachment W Attachment Case
Approx. Min. Tensile Wing
Pitch Inner Inner
Size Mass Strength Width Height Additional Height Additional Height Additional
P H1 H2 L1 L2 Width Mass/Each Mass/Each C Mass/Each Width
{kg/m} kN{kgf} 2X S S S
W (kg) (kg) (kg) (mm)
135 0.18 0.18 80 60 0.33 150
NFX30150 150 7.9 185 0.26 0.26 115 85 0.68 200
44.5 38.1 24.5 32 23.3 263{27000} 250 0.36 0.36 140 105 1.12 270
Accessories
Related Products &
Contact Contact
NFX30200 200 7.6 330 a Tsubaki 0.74 a Tsubaki 0.74 185 130 2.94 350
430 representative 0.98 representative 0.98 230 135 5.14 450
NFX56200 200 14.7 390 1.3 1.3 233 100 5.0 410
63.5 54.0 29.5 40.5 29.5 471{48000} 430 1.44 1.44 230 135 5.2 450
NFX56250 250 14.5 560 1.92 1.92 290 160 8.6 580
Note: The above dimensions are nominal dimensions and may differ from actual dimensions.
Note: Specify the model number and contact a Tsubaki representative for a quote.
76
Overview
Steel Industry
Chain
Industry Specific Products No.
p.19 p.30– p.17 p.152
specification.
Applications
T
T
1. Sheet or shaped steel conveyor lines at
L1
E
Special
W
steelworks.
L2
T
φR
lines, etc.
T
H1
H
H2
Wear Resistant/Heavy Load
P P
Note: Specify the model number and contact a Tsubaki representative for a quote.
77
Overview
Chain
No.
p.19 p.17 p.152
Corrosion Resistant
General Use/Heavy Duty/
especially heavy objects, such as containers, steel
structures, and cold/hot coils and slabs at steelworks.
1. Uses Tsubaki's unique bearing system of cylindrical
bearings between the roller and bush.
2. This solid chain has low running resistance (coefficient
of friction: 0.03) , and the top plate can be easily
attached or removed, making maintenance a snap.
3. Rollers are designed with extremely high fracture
resistance.
Special
Grease nipple for auto-lubrication Grease nipple
L1
L1+L2
W
E
L2
φR
Roller Inner Link Chain Height Pin Approx. Max. Allowable Roller
Pitch
Size Dia. Contact Width Inner Width Head Dia. Mass Load Tension Allowable Load
P H H1 H2 H3 L1+L2 L1 L2
R E W D1 (kg/m) kN{kgf} kN{kgf/each}
Special Attachment
CT60300 300 90
83.3 29.4
CT60400 400 125 60 65 171 42.5 108.5 20 36 165 88 77 82
{8500} {3000}
CT60500 500 78
CT90300 300 99
126 35.3
CT90400 400 135 65 79 182.5 54 115 13.5 36 179 95 84 91
{12800} {3600}
CT90500 500 87
CT130300 300 123
181 42.2
CT130400 400 150 70 84 195 61 120 14 46 197 104 93 112
{18500} {4300}
CT130500 500 105
CT160400 400 135
224 55.9
Accessories
Related Products &
CT90300+400L-PR 1 H
Note: Specify the model number and contact a Tsubaki representative for a quote.
78
Overview
Industry Specific Products
Biomass Power Generation Facilities
Conveyor chains for even the harshest biomass power generation processes
Corrosion Resistant
General Use/Heavy Duty/
Fuel supply
conveyor
Industry Specific Products
Hopper Boiler
discharge
conveyor
Special
Wear Resistant/Heavy Load
Basic
resistance
For better pin-bush See pg. 126
DT
For better corrosion
corrosion resistance and wear resistance
Corrosive environment
Conveyor chain
◆ Rust corrosion
Most versatile chain
Basic FB Series
GS
Series
See pg. 69
79
Overview
Corrosion Resistant
General Use/Heavy Duty/
Power generation
Steam turbine
Ash Conveyors
◆ For better wear
◆ Premature chain elongation
Special Attachment
resistance
Wet Ash Conveyance
See pg. 82
Conveyor Chain
FG Series ■ Uses optimal clearance
■ Effective against poor articulation
and poor roller rotation
◆ Premature chain elongation
Dry Ash Conveyance
80
Overview
Industry Specific Products
Waste Disposal Facilities
❶ Receipt/supply
conveyor
incinerator
Special
❶ Receipt/Supply Conveyor ❷ Ash Conveyor ❸ Fly Ash Conveyor ❹ Molten Slag Conveyor
The first line to convey This line conveys ash This line conveys the fly This line conveys the
the collected waste. The from the incinerator. In ash that has been slag produced by the
received waste can some instances, ash that created by the melting incinerator. The
cause impacts and high has been cooled by incinerator, boiler, etc. slag will sometimes turn
loads on the chain here. being dropped in water The chain is completely the cooling water into a
is also onveyed. enveloped in fly ash strong alkaline or acid.
Special Attachment
81
Overview
Chain
No.
p.19 p.30– p.17 p.152
Corrosion Resistant
General Use/Heavy Duty/
Features Required for Each Process
Conveyor Type Chain Series Wear Corrosion Good Good Roller
Resistance Resistance Articulation Rotation
Intake/feed conveyor KG KA ◎ ○ ○
Dry AG AA ○ ○ ○
Bottom ash conveyor AM ○ ○ ○
Wet
AP ◎ ○ ○
Normal FG ○ ◎ ○
Fly ash conveyor
◎ ◎ ○
Special
good articulation • KA and AA Series are stronger versions of the KG, AG, and AM Series.
RRRoller
Roller FFRoller
Roller A2 Attachm
Sprocket Center
T
φD
L1
C
W
X
L2
φR
T
φR
e
K
Z
φF N
S
H
P
P P P P
■ Chain Dimensions
Special Attachment
Max. Allowable Load
Roller Type Inner Plate
Roller Pitch Pin KN{kgf}
Size R Roller F Roller Width Width KG FG KA AP
Type P
W H YP
R E R F E e Z L1+L2 L1 L2 AG AM AA FP
RF03075 R/F 75 4.20 9.95 5.40
31.8 14.5 31.8 42 11 1.8 3.8 15.1 22 38 18 20
RF03100 R/F 100 {430} {1010} {550}
RF05100 R/F 100
9.80 20.3 10.8
RF05125 R/F 125 40 19 40 50 14 2.5 4.5 21 32 53.5 25 28.5
{1000} {2070} {1100}
RF05150 R/F 150
RF10100 R 100
Accessories
Related Products &
Note: The above dimensions are nominal dimensions and may differ from actual dimensions.
Selection and Handling
82
Overview
F Roller A2 A2
Attachment GA2 Attachment CA2 Attachmen
Corrosion Resistant
General Use/Heavy Duty/
Q
C
L
X
X
O
K
φR
e
K O N
φF N
K
T
φA
S
T
Industry Specific Products
P P φO P P P P
P
Special
Q
Q
L
X
O
K
Wear Resistant/Heavy Load
N
K
K
φA
S
T
V
Y
φO
P P P P
P P
■ Attachment Dimensions
Attachment A2 CA2 A2 GA4 GA2
Roller GA2
Thickness Attachment Attachment CA2 Attachment GA4
Special Attachment
Size
Type
T C X K N S C X K N S O K V Y K A O Q
RF03075 R/F 30 55 30 55 30 — — —
3.2 30 46 20 35 46 0 10 13.5 8 15.5
RF03100 R/F 40 65 40 65 50 — — —
RF05100 R/F 40 65 40 65 40 — — —
RF05125 R/F 4.5 35 47 50 75 22 40 52 50 75 3 10 50 — — — 15 10 21
RF05150 R/F 60 85 60 85 60 — — —
RF10100 R 40 70 40 70 30 — — —
RF10125 R/F 6.3 50 67 50 80 28 50 65 50 80 4 12 40 — — — 20 12 28.5
RF10150 R/F 60 90 60 90 60 110 70 75
RF12200 R/F 80 120 80 120 80 110 70 100
Accessories
Related Products &
7.9 60 79 38 60 79 5 15 26 15 35.5
RF12250 R/F 125 170 125 165 125 — — —
RF17200 R/F 80 120 80 120 70 120 80 100
9.5 75 100 45 75 98 6 15 26 15 45.5
RF17250 R/F 125 170 125 165 110 150 100 140
RF26250 R/F 125 170 125 165 — 150 100 140
9.5 80 108 55 80 105 6 15 26 15 48.5
RF26300 R/F 180 220 180 220 140 150 100 180
Note: The above dimensions are nominal dimensions and may differ from actual dimensions.
83
Overview
Industry Specific Products
Food Industry
Corrosion Resistant
General Use/Heavy Duty/
Flow Conveyor Chain 3D Overhead
for Grains Conveyor Chain for
Flow Conveyor Chains Meat
are designed not to crush Specially designed chain
the grains during to accommodate 3D
conveyance or to leave layouts. Driven by
any grains behind in the sprockets with special
case. tooth profiles.
Special
Frozen Treats / Ice Cream Food
Cold Resistant Chain Sterilizer Chain
Chain designed to Chain designed to resist
minimize wear elongation stress corrosion cracking
Special Attachment
Tunnel Oven Conveyor Bucket Elevator Chain
Chain for Refined Sugar
Chain with excellent wear Conveyance
performance between Bucket Elevator Conveyor
bushes and rollers for use Chain that minimizes
on long length, low speed rusting and metallic
conveyors at 200°C. debris from wear. Uses
clean specifications to
minimize chain grime.
Accessories
Related Products &
Contact a Tsubaki
representative. See pg. 170
84
Overview
Industry Specific Products
Food Industry p.30〜 p.152
Sweeping Board*
for grain conveying horizontal flow
φR
conveyors (incline/decline gradient
T
less than 10°).
2X
W
The sweeping board prevents material on the rail
T
from being crushed, while the cleaner prevents
Cleaner
grain from remaining in the case.
Direction of Travel Cleaner attachment spacing is every 6m.
Attachments are normally spaced every two links.
Industry Specific Products
CX
* Sweeping boards are not attached for forward and
reverse operation.
CS
S
P PP
Special
RF430S 150 101.6 20.1 22.6 25.4 135 22 145 32 3.4 7.70{790} 49.7{5100}
RF450S 150 101.6 22.2 27.0 28.6 135 25 145 34 5.0 11.2{1140} 74.6{7600}
RF08125S 200 125 22.2 27.0 28.6 185 25 195 34 5.0 11.2{1140} 74.6{7600}}
200 185 195 6.8
RF10125S 125
240 225 235 7.3
29 30.0 38.1 31.8 47 17.6{1790} 107{11000}
270 250 265 6.9
RF10150S 150
320 300 315 7.2
RF6205S 270 152.4 34.9 37.1 44.5 250 38.1 265 53 10.5 26.6{2710} 160{16500}
RF12200S 350 200 34.9 37.1 44.5 330 40 345 53 10.3 26.6{2710} 160{16500}
Special Attachment
Note: The above dimensions are nominal dimensions and may differ from actual dimensions.
Accessories
Related Products &
Note: 1. When two different types of attachments will be installed, specify the attachment spacing for each.
2. Specify the model number and contact a Tsubaki representative for a quote.
85
Overview
Chain
No.
p.19 p.30, p.32 p.17 p.152
Corrosion Resistant
General Use/Heavy Duty/
Wear life between pin-bush and bush-roller is seven times that
of DT Series while being lube-free.
2. Low noise
5-7db quieter than steel rollers. No grating sound when rollers
rotate.
Special Oil 3. Low running resistance
Impregnated Bush 55% lower than steel rollers. (Unlubricated)
4. Clean
Suppresses generation of metal wear dust.
5. Lightweight
Engineering 30% lighter than steel rollers.
Plastic Roller
6. Compatible
Special
■ Specifications ■ Max. Allowable Load Unit: kN{kgf}
Roller Sprocket Teeth 6 7 8 9 10
Material No.
Usage Rotational Chain
Sprocket
Other Temp. Coefficient Speed Chain Size kN {kgf} kN {kgf} kN {kgf} kN {kgf} kN {kgf}
Roller Bush of Friction
Parts RF03075-LMC 1.47 {150} 1.86 {190}
1.96 {200} 1.96 {200} 1.96 {200}
RF03100-LMC 1.86 {190} 1.96 {200}
Special Oil 0°C RF
■ Dimensions Base chain and attachments are the same as RF Conveyor Chain.
RP Roller FP Roller
RP Roller FP Roller
Sprocket Center
T
T
φD φD
L1
L1
L1+L2
L1+L2
Special Attachment
W
W
E
e
Z
L2
L2
φR φR
T
Chain Center
φF
H
P P P P
Note: Specify the model number and contact a Tsubaki representative for a quote.
86
Overview
Industry Specific Products
Water Treatment Plants
Diagram of Water Water screen JAC Chain Sediment collector ACS Chain
Collector
ACS Chain
ACR Chain Scum skimmer Power Cylinder
Treatment Equipment Sediment conveyor ACS Chain Sediment conveyor ACS Chain ACP Chain
Corrosion Resistant
General Use/Heavy Duty/
Sewerage
conveyors
ACS19152WT ◆ LA1 uses alloy steel. 186 {19000} 172 {17500}
ACS25152W 245 {25000} 226 {23000}
ACS35152W 343 {35000} 314 {32000}
JAC08152□-NVJ 147 {15000} 127 {13000}
JAC10152□-NVJ 216 {22000} 196 {20000}
Pin/bush: SUS400 series
NVJ JAC6205□-NVJ 275 {28000} 250 {25500}
Roller/plate: Alloy steel
JAC21152□-NVJ 382 {39000} 343 {35000}
JAC26152□-NVJ 510 {52000} 461 {47000}
JAC08152□-PJ 142 {14500} 132 {13500}
JAC10152□-PJ 167 {17000} 152 {15500}
JAC10152□-PJH 186 {19000} 172 {17500}
PJ
SUS400 series JAC6205□-PJ 235 {24000} 216 {22000}
(PJH)
JAC6205□-PJH 265 {27000} 245 {25000}
Special Attachment
87
Overview
ACS Chain Miter Gear Boxes for underwater use
RS Roller Chain ACRD Chain
Drive chains Collector chains ACR Chain Power actuators Shock Relays
BF Chain EPCD Chain
ACP Chain Shock Monitors
Corrosion Resistant
General Use/Heavy Duty/
Aeration tank Final setting basin
Using together with a plastic sprocket will result in superior wear and corrosion
Special
resistance. ○
And as plastic chains are lighter than steel chains, the lower power requirement will result ■ Collector Parts See pg. 98
in lower costs.
— Part Name Material
Flight FRP
Shoe Plastic, FCD, SCS
This chain was the first in the industry to use tempered stainless steel for increased wear Distance spacer Plastic
and corrosion resistance.
○ Note: Coatings
Also available in SUS300 series stainless steel.
The right combination of material will give you the right chain for any application.
○
NVJ Series: Most economical chain, has high strength
PJ Series: Provides excellent wear resistance
Special Attachment
SJ Series: Provides superb corrosion resistance
PJW Series: Same as the PJ Series but with alternating flanges
SJW Series: Same as the SJ Series but with alternating flanges
◆ PJW and SJW are wider than standard chains.
○
Low Noise Series: Less running noise due to plastic F Roller
◆ The rollers on attachment links are steel.
◆ Uses special sprockets. Be sure to indicate chain specifications.
Rolling contact is made possible through chain with rollers and sprockets
○
to increase wear resistance.
Selection and Handling
This special plastic drive chain for collectors combines engineering plastic and SUS300
—
series stainless steel.
88
Overview
Industry Specific Products
Water Treatment Plants
ACP Chains do not suffer corrosion wear, and in combination with Plastic Pin
Corrosion Resistant
General Use/Heavy Duty/
Note: The above dimensions are nominal dimensions and may differ from actual
dimensions. Model Numbering Example (Made to Order)
Chain ACP04152 P-20LSF4+400L
Size No. of Links
Avg. Tensile Min. Tensile Chain Attachment
Specific P: Plastic Center Pin Attachment Type
Size Strength Strength Mass Mass
Gravity No code: SUS Center Pin Attachment Spacing
kN{kgf} kN{kgf} kg/m kg/each set
Chain Attachment ACP04152P-OL
ACP04152-SF4 39.2{4000} 35.3{3600} 2.9 0.25 1.75
ACP04152P-SF4-OL
ACP04152P-SF4 29.4{3000} 24.5{2500} 2.4 0.25 1.45
Sprocket ACP04152-1C□T-□
Special Attachment
No code: Solid
Type (Square hub assembly)
No. of Teeth RK: Ring Replaceable
Teeth (D-split)
ACP Sprockets for Non-Metallic Collector Chain Note: Specify the model number and contact a Tsubaki
representative for a quote.
Solid (Square Hub Assembly) Ring Replaceable Teeth (D-split/Teeth: Plastic Hub: FCD600)
28 4 Split face
2.
15
Accessories
Related Products &
φ540.9
φ240
φ575
φ540.9
d
φ210
φ575
L L Split face
89
Overview
The Japan Sewage Works Corporation Examination for
ACR Non-Metallic Collector Chain Privately Developed Technology (Certificate No. 109)
Corrosion Resistant
General Use/Heavy Duty/
Outer Plate (round holes)
T
T
T
T
T
T
1L
L1
L1
C2
X2
2C
2C
2X
2X
2L
L2
L2
W
W
R R R Pin
Press-fit into outer plate
O O O
J J J
T T T
Bush Outer Plate (flat holes)
Press-fit into inner plate With SF4 attachment
Roller Inner Plate
S S1
S1
S
S
S2
S2
3S
’H
S3
S3
H’
H’
HB
HB
B
when designing.
Special
H
Over 35
P P P P P P
Flights that do not have standard attachment dimensions ( ※ ) can be made to order.
Avg. Tensile Min. Tensile Roller Inner Link Pin Inner Plate Outer Plate
Pitch Mass
Size Strength Strength Dia Inner Width Width Width
P L1 L2 kg/m
kN{kgf} kN{kgf} R W HB HP
Special Attachment
ACR810SS-SF4 100 140 76 155 65 70 22 14 4.5 1.0
Note: The above dimensions are nominal dimensions and may differ from actual dimensions.
Model Numbering Example (Made to Order)
Chain ACR810-SS-20LSF4+400L-PR
ACR Sprockets for Non-Metallic Collector Chain
Size End Link
Series No. of Links
Block Replaceable Teeth (Block Teeth) SS: SUS300 series Attachment Type
No code: SUS400 series Attachment Spacing
T P
Sprocket ACR810-1C□TQ-□
BK: Block Replaceable Teeth
Type
Accessories
Related Products &
(Block teeth)
No. of Teeth No code: Solid
RK: Ring Replaceable
Hardened Teeth Teeth (D-split)
DO
DH
DP
d
90
Overview
Industry Specific Products
Water Treatment Plants
2C※
2X
W
D
L2
B
O
J
T
Industry Specific Products
S 1※
S
Special
S 2※
S3
HB
HP
P P
Flight dimensions marked with ※ available in other non-
standard dimensions.
Bucket attachment for sediment collector. Bucket attachment for sediment collector.
Buckets attach easily. Buckets attach easily.
Q
C
X
TL
d
d0
T0
N O
d0
P'
TA
Special Attachment
Block Replaceable Teeth (1C) Solid (C) Ring Replaceable Teeth (D-split)
T
T P
P T P
Split face
Accessories
Related Products &
DO
DH
DO
DP
DH
φDH
DP
φDO
φDP
d
d
φd
L Split face
L
Selection and Handling
Note: Specify the model number and contact a Tsubaki representative for a quote.
91
Overview
■ ACS Main Chain
Avg. Tensile Min. Tensile Inner Link Pin Outer Plate Inner Plate Approx.
Pitch Bush Dia.
Size Strength Strength Inner Width Width Width Mass
P B L1 L2
kN{kgf} kN{kgf} W HP HB kg/m
Corrosion Resistant
General Use/Heavy Duty/
ACS13078W 78.11 5.2
ACS13103W 132{13500} 123{12500} 103.2 23 26 28 32 33 36 4.6
ACS13152W 152.4 3.6
ACS15152W 147{15000} 137{14000} 152.4 24 26 29 33 36 38 4.8
ACS19152W 152.4 26 5.8
186{19000} 172{17500} 30 32 39.5 38 44
ACS19152WT* 152.4 30 6.8
ACS25152W 245{25000} 226{23000} 152.4 29 30 35 41 44 54 7.9
ACS35152W 343{35000} 314{32000} 152.4 35 38 41 46 54 60 10.9
Note: 1. Offset links available.
Special
Attachment Dimensions Additional
Size Mass per Set
2C 2X J S S1 S2 S3 O T kg
ACS13078W-SF4 78.11 38 0.6
ACS13103W-SF4 103.2 90 131.5 52 110 35 55 28 14 5 0.7
ACS13152W-SF4 152.4 76 1.0
ACS15152W-SF4 152.4 100 143.5 76 155 65 70 35 14 5 1.2
ACS19152W-SF4
Special Attachment
ACS19152W-LA1 152.4 M12 33.5 51.5 65 90 80 24 20 16 1.2
ACS25152W-LA1 152.4 M14 36.5 53.5 65 90 80 24 20 16 1.4
ACS35152W-LA1 152.4 M16 42.5 61.5 75 102 80 26 24 19 2.0
■ ACS Sprockets
Hub Dim. Pilot Bore Max. Approx.
Chain No. of Outer Pitch Tooth
Applicable Size Dia. Shaft Type/Material Mass
Pitch Teeth Dia. Dia. Width Dia. DH Length L
d Dia kg
Selection and Handling
92
Overview
Industry Specific Products
Water Treatment Plants
NVJ Series Tsubaki’s most economical chain. Highly durable and wear resistant.
Corrosion Resistant
General Use/Heavy Duty/
S Roller F Roller
Sprocket Center Chain Center
T
R2
L1
Special
T
D
L2
L1
E
R1
T
e
L2
Z
F
T
H
Wear Resistant/Heavy Load
H
R Roller Heavy Duty Specs (Same for S, R, and F Rollers)
T
L1
D
L2
Special Attachment
HB
T
H
R2
H
Note: The following needs to be considered for FP-SJW Series (low noise type).
Use the following formula to calculate the rail reactive force R generated by chain tension T on the corner rail area.
Accessories
Related Products &
P D
Model Numbering Example
T
JAC10152F-PJH
R Mounting one A2 (type 1) attachment somewhere along the 100 links
oad
rl 1 JAC10152F-PJH-20LA2T1+20L-PR
lle
Ro
2 JAC10152F-PJH+80L-PR
r
Note: You can also specify chain configuration using a diagram.
Corner rail
Selection and Handling
Next, use the following formula to calculate the Hertz stress Q (contact compression stress) from the rail reactive force.
[E1+E2/(E1+E2)×(r−d)/(r×d)]
Q=0.591 R/L× d: Roller radius (D/2) [mm]
Q≦49[N/mm2] L: Rail width [mm]
E1: Roller Young modulus (plastic: 3.43 x 103N/mm2) E2: Rail Young modulus (SUS304: 1.89 x 105N/mm2)
93
Overview
■ Water Screen Chain Dimensional Chart
Inner S Roller R Roller F Roller Pin Plate Approx. Mass kg/m
Roller Type
Avg. Min.
Material
Link
Series
Tensile Tensile
Size Inner Dia. Dia. Contact Dia. Flange Contact Width Off- S F R
Strength Strength
Corrosion Resistant
General Use/Heavy Duty/
Width R1 Width Dia. center Z L1 L2 H HB
kN{kgf} kN{kgf} R2 R2 E E2 Roller Roller Roller
W E F e
147 127
JAC08152□-NVJ S 26.2 22.2 − − − − − − − − 31 34.5 28.6 − 3.9 − −
{15000} {13000}
216 196
JAC10152□-NVJ SRF 29.0 29.0 50.8 26 50.8 65 20 20 3 7 33 36 38.1 − 5.9 8.0 7.6
{22000} {20000}
275 250
NVJ *1 JAC6205□-NVJ SRF 35.9 34.9 65 32 65 85 24 24 4 8 40.5 43 44.5 − 9.3 14.5 13.5
{28000} {25500}
382 343
JAC21152□-NVJ SRF 35.7 40.1 70 32 70 90 24 24 4 8 44.5 51 50.8 − 12.6 18.1 17.1
{39000} {35000}
510 461
Special
JAC10152□-PJ SRF 38 − 5.6 7.9 7.5
{17000} {15500}
30 29 50.8 26 50.8 65 20 20 3 7 33 36
186 172
JAC10152□-PJH SRF 38 44 6.0 8.3 7.9
SUS400 series
{19000} {17500}
PJ 235 216
JAC6205□-PJ SRF 44.5 − 8.2 13.3 12.3
(PJH) {24000} {22000}
37.1 34.9 65 32 65 85 24 24 4 8 39.5 42
265 245
JAC6205□-PJH SRF 44.5 54 8.9 14 13
{27000} {25000}
186 172
JAC10152F-PJWH F − − 44 − 8.7 −
PJW {19000} {17500}
(PJWH) 235 216
JAC6205F-PJW F − − − − 14.4 −
{24000} {22000}
44.5 − 65 85 32 24 − 12 43 45.5 44.5
265 245
JAC6205F-PJWH F − − 54 − 15.1 −
{27000} {25000}
Special Attachment
68.6 58.8
JAC08152□-SJ S 27 22.2 − − − − − − − − 31 34.5 28.6 − 3.8 − −
{ 7000} { 6000}
108 93.2
JAC10152□-SJ SRF 30 29 50.8 26 50.8 65 20 20 3 7 33 36 38.1 − 5.6 7.9 7.5
SUS300 series
{11000} { 9500}
132 113
SJ JAC6205□-SJ SRF 37.1 34.9 65 32 65 85 24 24 4 8 40.5 43 44.5 − 9.1 14.2 13.2
{13500} {11500}
186 157
JAC21152□-SJ SRF 37.1 40.1 70 32 70 90 24 24 4 8 44.5 52 50.8 − 13.3 18.2 17.2
{19000} {16000}
250 211
JAC26152□-SJ SRF 57.2 44.5 80 52 80 95 40 40 5 15 55.5 62 63.5 − 18.8 30.0 28.7
{25500} {21500}
108 93.2
JAC10152F-SJW F 36.0 − − − 50.8 65 26 20 − 10 36 39 38.1 − − 8.3 −
{11000} { 9500}
Accessories
Related Products &
SUS300 series
132 113
JAC6205F-SJW F 44.5 − − − 65 85 32 24 − 12 44.5 46.5 44.5 − − 15.3 −
{13500} {11500}
SJW
186 157
JAC21152F-SJW F 44.5 − − − 70 90 32 24 − 12 49 55.5 50.8 − − 19.1 −
{19000} {16000}
250 211
JAC26152F-SJW F 57.2 − − − 80 95 38 26 − 13 56.5 62 50.8 63.5 − 28.6 −
{25500} {21500}
108 93.2
JAC10152FP-SJW F 36 − − − 50.8 65 26 20 − 10 36 39 38.1 − − 6.0 −
{11000} { 9500}
FP- 132 113
*2 JAC6205FP-SJW F 44.5 − − − 65 85 32 24 − 12 44.5 46.5 44.5 − − 9.5 −
SJW {13500} {11500}
Selection and Handling
186 157
JAC21152FP-SJW F 44.5 − − − 70 90 32 24 − 12 49 55.5 50.8 − − 12.2 −
{19000} {16000}
*1: NVJ Series material: Pin/bush use SUS400 series stainless steel, while roller/link plate use alloy steel. (NVJ Series is equivalent to the VJ
Series using different material for some parts.)
*2: SJW Plastic Series material: F roller uses plastic, while pin/bush/link plate use SUS300 series stainless steel.
The rollers on the attachments on engineering plastic F roller chains (low noise chains) are stainless steel.
Note: 1. Offset link available.
2. Contact a Tsubaki representative regarding tensile strengths, chain pitches, and so on not shown above.
3. Enter roller type in the □ box.
4. The E dimension is the rolling contact width. E2 is the length of the roller (real rolling contact width) when there are alternating flanges (SJW, PJW).
5. The above dimensions are nominal dimensions and may differ from actual dimensions.
94
Overview
Industry Specific Products
Water Treatment Plants
Attachment type: Y
◆ For rotating-rake water screens
ℓ2
Corrosion Resistant
General Use/Heavy Duty/
Q
ℓ3
d
T0
D
Industry Specific Products
Add. Mass
Roller
Series Size d d0 D ℓ2 ℓ3 Q T0 per Set
Type
kg/set
JAC08152 S 25 M10 M20 38 120 60 30 1.1
Special
Chain Center
K O
N
S
TL
Special Attachment
Add. Mass
Roller
Series Size d0 ℓ2 C X K N S O TL per Set
Type
kg/set
NVJ/PJ/ JAC10152 R/F M12 42 60 80 65 110 19.0 15 9.5 0.6
SJ/PJH JAC6205 R/F M12 49 70 95 70 120 22.2 18 12 0.9
Sprocket Center
Chain Center
K O
N
T
S
Selection and Handling
T Add. Mass
Roller
Series Size C X K N S O NVJ PJ SJ per Set
Type
Series Series Series kg/set
NVJ/PJ/ JAC10152 R/F 50 65 60 90 32 12 6.3 6 6 0.20
SJ/PJH JAC6205 R/F 60 79 60 100 38 15 7.9 7 8 0.37
Note: The above dimensions are nominal dimensions and may differ from actual dimensions.
95
Overview
PJW/SJW Series A2 Attachment (Type 1) for JAC Chain
Attachment type: A2T1
◆ For fixed-rake water screens d0
Corrosion Resistant
General Use/Heavy Duty/
F
ℓ2
E2
L1
E
W
L2
C
X
R2
K O
N
TL
S
Duty specifications
HB
H
■ PJW Series
Size and Attachment Dimensions Contact Width Add. Mass per Set
Roller Type kg/set
■ SJW Series
Special
Size and Attachment Dimensions Contact Width Add. Mass per Set
Roller Type d0 ℓ2 C X K N S O TL E E2 kg/set
JAC10152F M12 45 63 83 65 110 19.0 15 9.5 26 20 0.6
JAC6205F M12 53 74 99 70 120 22.2 18 12 32 24 0.9
JAC21152F M16 61 80 105 70 120 25.4 23 12 32 24 1.4
JAC26152F M16 66 90 120 70 120 31.75 23 16 38 26 1.7
φDH
φDO
φDP
DP
φd
d
Special Attachment
L Split face
No. of Outer Pitch Tooth Boss Dim. Pilot Bore Max. Approx. Mass
Size and Roller Type Pitch Type/Material
Teeth Dia. Dia. Width Dia. DH Length L Dia. d Shaft Dia kg
JAC08152S 152.4 11 556 540.9 21 180 130 90 110 51
JAC10152S 11 561 540.9 24 190 130 90 115 45
152.4 10 528 493.2 170 120 80 105 36
JAC10152F 16
11 576 540.9 180 130 90 110 46
JAC6205S 11 565 540.9 30 220 170 110 135 80
152.4 10 539 493.2 180 130 90 110 47
JAC6205F 21
11 586 540.9 220 160 110 135 65
Accessories
Related Products &
96
Overview
Industry Specific Products
Water Treatment Plants
T
L2
d0
E
L1
Special
T
Th
d Distance Spacer R
Dh
Nominal Pitch
Wear Resistant/Heavy Load
H
Avg. Tensile Min. Tensile Roller Inner Plate Pin Distance Spacer Approx.
Size Strength Strength Width Mass
kN{kgf} kN{kgf} Dia. R E W T H L1 L2 Th Dh d0 d R kg/m
WAC25610 245 {25000} 216 {22000} 100 41 50 9.5 63.5 45.0 57.0 4 28 27.2 M16 130 17.0
WAC32610 314 {32000} 275 {28000} 100 41 50 12.7 63.5 51.5 65.5 4 32 27.2 M16 140 20.5
WAC45610 441 {45000} 382 {39000} 100 41 50 12.7 76.2 51.5 65.5 4 32 27.2 M16 145 23.8
Special Attachment
WAC55610 539 {55000} 461 {47000} 100 41 50 12.7 76.2 51.5 65.5 4 32 27.2 M16 140 23.8
WAC65610 637 {65000} 549 {56000} 110 41 50 16 76.2 58.7 76.3 4 38 27.2 M20 165 30.0
WAC75610 735 {75000} 628 {64000} 110 58 66.7 16 80 67.0 84.0 4 38 27.2 M20 180 34.0
WAC100610 981{100000} 834 {85000} 130 58 66.7 22 100 79.0 98.5 8 40 34 M22 210 53.1
WAC120610 1180{120000} 1000{102000} 150 62 70 22 115 80.7 100 8 46 34 M22 210 64.5
Note: Please indicate plate coating. Dimensions are for reference only. Specify dimensions in a drawing when making your inquiry.
The above dimensions are nominal dimensions and may differ from actual dimensions.
Accessories
Related Products &
Base
Chain WAC25610+400L 1 H Link WAC25610+OL 1 K
Size No. of Links Quantity Unit (strand) Size Part Quantity Unit (piece)
Note: Specify the model number and contact a Tsubaki representative for a quote.
Selection and Handling
97
Overview
Accessories for Collection Tank Chains
■ F Type Flight
Corrosion Resistant
General Use/Heavy Duty/
Specific Gravity: 1.9 Model Numbering Example
Mass: 2.4kg/m
Material: FRP
Color: Blue
AC-FL (A dimensions)-(B dimensions)-(C dimensions)-(D dimensions)
Flight Cross-section
Special
Distance
Spacer
Shoe C Shoe
D
■ Shoe
Dual Collars Model Numbering Example Single Collar Model Numbering Example
Specific Gravity: 1.14
Mass: 260g (when width is 70mm)
AC-FL-SHD82 Specific Gravity: 1.17
Mass: 290g
AC-FL-SHS82
Material: Plastic Shoe Material: Polyurethane Shoe
A B
Color: Black Dual Collars Color: Black Single Collar
Dimension Dimension
Special Attachment
82*
(72)
(62) B
Accessories
Related Products &
* Flights in 50 & 60mm widths available. A Note: Tsubaki can custom make shoes in other dimensions.
Other dimensions are the same as above. Contact a Tsubaki representative for further details.
■ Distance Spacer
Specific Gravity: 1.4 Model Numbering Example
Material: Plastic
Mass: 240g
Color: Black
AC-FL-DIS
125 Distance Spacer
Selection and Handling
100
90
65
φ13
69
Note: The above dimensions are nominal dimensions and may differ from actual dimensions.
98
Overview
Industry Specific Products
Water Treatment Plants
BF Drive Chain
All parts use tempered SUS400 series stainless steel, giving BF
T
Corrosion Resistant
General Use/Heavy Duty/
L1
D B
W
JIS roller chain sprockets
L2
L2
T
P P
can be used as is.
P
H
Model Numbering Example BF140E+100L-PR
W H kg/m
BF120N* 108 {11000} 99 {10100} 38.1 22.23 25.4 33.0 27.5 31.5 6.8
BF140* 137 {14000} 127 {13000} 38.0 9.5
44.45 25.40 25.4 29.5 37.0
BF140E 147 {15000} 132 {13500} 44.0 10.6
Special
Note: Values in parentheses ( ) are outer plate dimensions. The above dimensions are nominal dimensions and may differ from actual dimensions.
* BF120N, BF140, BF160, and BF2120 links resemble offset links and look different from the above.
D D1
R1
W
T
Special Attachment
T2
W
φB
L
T2
Link EPC78D-OL
H
P P
99
Overview
Drive Sprockets
Corrosion Resistant
General Use/Heavy Duty/
C-split (Split Solid) D-split (Ring Teeth)
T
Split face T
Split face
φDO
φDP
φDO
φDP
φDH
φd
φd
φDH
Special
Pitch Hub Dim. Pilot Bore Max. Approx.
No. of Outer Tooth
Applicable Size Pitch Circle Dia. Shaft Type/Material Mass
Teeth Dia. Width Dia. DH Length L
Dia. d Dia. kg
12 419 392.6 140 115 50 85 26
ACRD08 101.6 22
24 561 778.4 160 135 60 95 77
10 528 411 150 125 50 90 29
Special Attachment
45 568 546.19 170 130 75 105 50
11 178 157.78 100 100 40 60 8
17 350 326.44 120 100 55 70 21
BF140 35 521 495.88 150 100 50 90 45
44.45 24
BF140E 40 591 566.54 170 110 60 105 60
45 662 637.22 170 110 60 105 73
50 733 707.91 170 110 60 105 87
11 204 180.31 115 120 40 70 12
17 302 276.46 130 120 65 80 18
C, C-split : SCS2
23 400 373.07 130 120 55 80 D-split : FCD600 (hub) 29
Accessories
Related Products &
100
Overview
Industry Specific Products
Automotive Industry
Advanced
ATA
Series
Special
Inspection
Can be used without lubrication in both wet and dry conditions See pg. 108
Bearing Roller Conveyor Chain
Selection and Handling
Shower tester ○ ◎ × △
△ ◎ △
Inspection line ◎
(Requires water lubrication) (Not exposed to water) (Requires lubrication)
Rolling friction coefficient 0.12 0.03 0.03 0.15
Capable of wet and dry Optimal for shower Not suitable for applications SUS corrosion resistant
Note
usage without lubrication tester applications with exposure to water chain
◎ : Excellent ○ : Can be used △ : Can be used under certain conditions × : Cannot be used
101
Overview
index positioning, accumulation, heavy loads,
countering stick-slip (surging), and long length conveyors
Corrosion Resistant
General Use/Heavy Duty/
Coating
Special
between the pin and bush ◆ Conveyor chains for pallet
stacking (Accumulation)
See pg. 103
Free Flow Conveyor Chain
Special Attachment
Assembly
Vehicle conveyance,
manconveyors
◆ Heavy localized loads
◆ Long conveyor
Heavy bush-roller wear
◆ Stick-slipping Low productivity
Contact a Tsubaki
representative.
102
Overview
Automotive Industry
Chain
Industry Specific Products No.
p.19 p.17 p.152
T
L1
D
Special
W
L2
R
h
H
H1
P P
Wear Resistant/Heavy Load
A2 Attachment X K2 Attachment
C
C
X
C
X
O K O K
N
N
T
T
S
Special Attachment
S
P P P P
Max. Allowable Roller Allowable Roller Inner Link Plate Pin Approx.
Size, Roller Type, Tension Load Pitch
Dia. Inner Width Height Height Height Mass
Series P L1 L2
kN {kgf} kN {kgf} R W h h H1 kg/m
RF12200R-NB 9.81 {1000} 2.50 {255} 200 65 37.1 44.5 71 40 40.5 43 13.0
RF17200R-NB 12.7 {1300} 4.02 {410} 200 80 51.4 50.8 85 51 51.5 58 21.5
RF26250R-NB 19.6 {2000} 5.30 {540} 250 100 57.2 63.5 105 64 55.5 61 28.5
RF36300R-NB 24.5 {2500} 7.45 {760} 300 125 66.7 76.2 125 75 68 78 41.5
103
Overview
Bearing Bush Conveyor Chain Selection
1. R roller rotational coefficient of friction: 0.21 Wear Elongation Performance Comparison
Corrosion Resistant
General Use/Heavy Duty/
2. Chain speed: max. 30m/min
3. Operating temperature: -10℃ to 60℃
Wear Elongation
Tsubaki
4. Needles in the bearing area may fall out when pin is extracted during chain Conveyor Chain
Special
chain. Teeth are machined for minimum clearance with the roller. Tsubaki will process shaft holes and keyways
upon request. Please include the following
information in your request.
BW Type BW1 Type
1.Shaft hole diameter and clearance:
L L Hole dimensions and processing precision.
I I 2.Keyway dimensions:
New JIS (JISB1901-1976) or old JIS (JISB1901-
1959) parallel or tapered keys, processing clearance
DH
DH
d
Pitch Outer Tooth Shaft Diameter d Hub Hub Center Distance Approx.
Size, Roller Type, No. of
Series Diameter Diameter Width Diameter Length to Shaft Mass Material
Series Teeth Pilot Hole Max.
Dp Do T DH L I kg
RF03075R-NB 8 196.0 209 18 55 83 62 56 4.8
RF03075R-NB 10 BW 242.7 259 11.9 18 60 93 67 61 7.1
RF03075R-NB 12 289.8 308 18 60 93 67 61 9.0
Special Attachment
RF05100R-NB 8 261.3 272 28 75 107 86 77 12.0
RF05100R-NB 10 BW 323.6 340 18.0 33 80 117 94 85 17.4
RF05100R-NB 12 386.4 405 33 85 127 104 95 24.4
RF10150R-NB 8 392.0 408 38 100 147 123 112 33.2
RF10150R-NB 10 BW 485.4 506 22 38 110 157 133 122 47.6
RF10150R-NB 12 579.6 601 38 115 167 144 133 65.2
RF12200R-NB 8 522.6 551 60 120 177 150 125 67.4 Machine
RF12200R-NB 10 BW1 647.2 682 28 65 130 187 160 135 96.6 structural
RF12200R-NB 12 772.7 810 75 145 207 180 155 136.9 carbon steel
RF17200R-NB 8 522.6 562 75 145 207 180 148 98.1
RF17200R-NB 10 BW1 647.2 691 40 75 145 207 180 148 134.0
RF17200R-NB 12 772.7 821 80 160 227 200 168 190.1
Accessories
Related Products &
Note: Specify the model number and contact a Tsubaki representative for a quote.
104
Overview
Automotive Industry
Chain
Industry Specific Products No.
p.19 p.17 p.152
1. Conveying
Corrosion Resistant
General Use/Heavy Duty/
The frictional force between the large and small diameter rollers
cause them to rotate in unison, and the difference in the roller
diameters allow for items to be conveyed at 2.3 times the
speed of the base chain.
2. Accumulating
As there is a braking force acting on the large diameter
roller, slip occurs between the large and small diameter
rollers, allowing for free flow conveyance.
3. Energy Savings/Lower Costs
The small coefficient of friction means low required
energy, reducing necessary chain size and costs.
Industry Specific Products
4. Longer Life
Chain speed is 1/2.3 with a large roller allowable load, giving the
chain over twice the life of standard chains. (Compared to Top
T
W2
T
Roller Chain.)
Special
L1
D
5. Stable Running
L1+L2
W1
W
The height from rail to conveyed goods is low, allowing
L2
R1
◆ Cannot use standard sprockets.
Use Double Plus Conveyor Chain
Sprockets. Contact a Tsubaki
Wear Resistant/Heavy Load
P P
G
Rail Gauge
RF03075VR 75 4.7
Special Attachment
42.0 31.8 12 8.5 30 22 51.5 24.5 27 36.9 14.5 4.20 {430} 1.27 {130}
RF03100VR 100 4
RF05100VR 100 8
RF05125VR 125 53.0 40.0 16 11 39 32 70.5 33.5 37 46.5 18.5 9.80{1000} 2.35 {240} 7
RF05150VR 150 6
RF10125VR 125 14
67.0 50.8 20 14 54 38.1 93 45 48 58.9 25 17.6 {1790} 3.43 {350}
RF10150VR 150 12
RF6205VR 152.4 18
75.5 57.2 22 16 62 44.5 108.5 53 55.5 66.3 28 26.6 {2710} 4.90 {500}
RF12200VR 200 15
RF17200VR 200 86.0 65.0 25 18 69 50.8 127 60.5 66.5 75.5 31 35.0 {3570} 6.08 {620} 20
Accessories
Related Products &
Note: Contact a Tsubaki representative regarding delivery. The above dimensions are nominal dimensions and may differ from actual dimensions.
Note: Specify the model number and contact a Tsubaki representative for a quote.
105
Overview
Chain
No.
p.19 p.30– p.17 p.152
Corrosion Resistant
General Use/Heavy Duty/
conveyor chain. The sprocket engages the center S rollers,
while the outboard rollers handle running. Tsubaki can
manufacture outboard rollers for any chain series.
Applications
1. For special attachments to the plate. (Fig. 1)
2. For when supporting loads on the center S roller is difficult.
3. For when having a guide on the chain's return side is difficult.
4. For giving double speed and accumulation capabilities to R
roller outboard rollers. (Fig. 2)
Special
T
T W T
T W
Z
K
K
Z
φR φR Rail Gauge
G
A
G
A
With Double Plus/Accumulation (Fig. 2)
B Fig.2 Double Plus/Accumulation
With Double Plus/Accumulation (Fig. 2)
Double Plus Accumulation
Double Plus Accumulation
H
Special Attachment
RF05125S 125
RF05150S 150
RF450S 101.6 22.2 27 28.6 130 44.5 55 20 70.5 44.5 26 58.5 0.7 1.67{170} 2.35{240}
RF10100S 100
RF10125S 125 29 30 38.1 136 50.8 65 20 73 50.8 26 61 1.0 1.96{200} 3.24{330}
RF10150S 150
RF6205S 152.4 34.9 37.1 44.5 167 57.2 70 25 90.5 57.2 32 76.5 1.3 2.75{280} 4.61{470}
RF12200S 200
34.9 37.1 44.5 167 65 80 24 92.5 65 32 76.5 1.8 2.75{280} 4.61{470}
RF12250S 250
RF17200S 200
RF17250S 250 40.1 51.4 50.8 189 65 80 24 112.5 65 32 96.5 1.8 3.14{320} 5.30{540}
RF17300S 300
Accessories
Related Products &
RF26200S 200
RF26250S 250 44.5 57.2 63.5 230 80 100 34 124.5 80 44 104.5 3.8 4.90{500} 8.43{860}
RF26300S 300
RF36250S 250
RF36300S 300 50.8 66.7 76.2 268 100 125 38 150.5 100 50 126.5 6.9 6.57{670} 11.1{1130}
RF36450S 450
Note: 1. Outboard rollers allowable load values indicated are under lubricated conditions.
2. Basic chain specifications are the same as RF Conveyor Chain.
3. The above dimensions are nominal dimensions and may differ from actual dimensions.
Ordering Outboard Roller Conveyor Chain (Made to Order) Please indicate the following when ordering:
Selection and Handling
Note: Specify the model number and contact a Tsubaki representative for a quote.
106
Overview
Automotive Industry
Chain
Industry Specific Products No.
p.19 p.17 p.152
◆ Tsubaki can manufacture engineering plastic and bearing roller top rollers.
◆ We can also manufacture attachments to prevent toppling. (Fig. 3)
◆ Standard sprockets cannot be used as their teeth contact the top rollers.
Use only top roller sprockets.
Special
Applications
1. Chain can be run continuously, and conveyed items can be Fig. 3 Example of attachment to prevent toppling
accumulated or temporarily stopped on top of the conveyor
through the use of dogs. (Fig 1)
2. Conveying and stopping can be performed simultaneously on
top of the same chain. (Fig. 1)
Wear Resistant/Heavy Load
(RF05–RF12) (RF17)
(RF05∼RF12) (RF17)
T
T
L1
L1
T W
T W
E1
E1
E
E
L2
L2
R1 R R1 R
S
B
S
H
H
P P P P
Special Attachment
RF08150R-TR 150 44.5 24 27 28.6 31 34.5 30 40 23 72.2 5.5 0.35 0.78 {80} 1.27{130}
RF10150R-TR 150 50.8 27 30 38.1 33 36 30 50.8 27 80.8 7.9 0.56 1.13{115} 1.91{195}
RF6205R-TR 152.4 57.2 32 37.1 44.5 40.5 43 37.8 57.2 32 95 12.1 0.91 1.47{150} 2.50{255}
RF12200R-TR 200 65 32 37.1 44.5 40.5 43 45 65 32 110 11.4 1.15 1.47{150} 2.50{255}
RF17200R-TR 200 80 44 51.4 50.8 51.5 58 65 80 44 145 19 2.58 2.45{250} 4.12{420}
Note: 1. Sizes marked with * have flat plates. E1 dimensions are PL: 20 (width of roller attached to outer link), PL: 13 (width of roller attached to inner link).
2. Top roller allowable load shows values under lubricated conditions.
3. MoS2 grease is applied between top roller and top roller pin when shipped.
4. The above dimensions are nominal dimensions and may differ from actual dimensions.
Selection and Handling
Ordering Top Roller Conveyor Chain (Made to Order) Please indicate the following when ordering:
1. Chain size and base specifications
2. Top roller specifications (hardened/unhardened)
Model Numbering Example Ordering Example 3. Top roller attachment spacing
Note: Specify the model number and contact a Tsubaki representative for a quote.
107
Overview
Chain
No.
p.19 p.36– p.17 p.152
Conveyor Chain for Shower Testers and Final Inspection Lines Roller Type: WDR/WDF
Corrosion Resistant
General Use/Heavy Duty/
circumference of the rollers, enabling operation without
lubrication both under water showers or in the dry state.
Allows combining a shower tester line and inspection line into a
single unit, as well as providing a countermeasure against
corrosion and wear in the final inspection line.
Special
Shower tester ○ ◎ × △
△ ◎ △
Inspection line ◎
(Requires water lubrication) (Not exposed to water) (Requires lubrication)
Rolling friction coefficient 0.12 0.03 0.03 0.15
Capable of wet and dry Optimal for shower Not suitable for applications SUS corrosion resistant
Note
usage without lubrication tester applications with exposure to water chain
Ø Ø
Center of chain Ø
Special Attachment
R Roller Inner Pin Approx. Mass Roller
R Roller F Roller Link Plate kg/m Allowable
Pitch
Size Roller Type Contact Flange Contact Off- Inner Height Load
P Dia. Dia. L1+L2 L1 L2 R F
Width Dia. Width center Z Width H kN{kgf/
R R W Roller Roller each}
E F E e
RF10125 125 8.7 9.0
0.98
RF10150 WDR/WDF 150 50.8 27 50.8 65 20 3 7 30.0 38.1 69 33 36 8.0 8.3
{100}
RF10200 200 6.8 7.1
RF12200 200 11.6 12.1
1.47
RF12250 WDR/WDF 250 65 32 65 80 24 4 8 37.1 44.5 83.5 40.5 43 10.5 10.8
{150}
Accessories
Related Products &
Note: 1. The base chain can be selected from RT, GS, or other chain series. Refer to the base chain’s strength for maximum allowable load.
2. We can also manufacture chain with outboard rollers. Contact a Tsubaki representative for details.
3. Plate width, pin length, and attachment dimensions are the same as RF conveyor chain.
The above dimensions are nominal dimensions and may differ from actual dimensions.
Selection and Handling
Ordering Conveyor Chain for Shower Testers and Final Inspection Lines (Made to Order)
Model Numbering Example Ordering Example
RF12200WDF-GS-1L A2+400L-PR Size: RF12 Pitch: 200mm Roller Type: WDF Roller
Series: GS Series
End Link
Size Attachment Spacing/Type: A2 every link
No. of Links
Roller Type
Quantity: 400 links x 2 strands in parallel
Attachment Type
Series Attachment Spacing Chain Number Quantity Unit
RF12200WDF-GS-1LA2+400L-PR 2 H
Note: Specify the model number and contact a Tsubaki representative for a quote.
108
Overview
Function Specific Products
RF12200 BR - AT - 1L A2 + 200L - PR - H
① ② ③ ④ ⑤ ⑥ ⑦ ⑧
Function Specific Products
Wear Resistant/Heavy Duty
Installed on the number of links you specify, such as “each link (1L)”.
④ Attachment spacing P16
There are restrictions due to the shape of the attachment.
Selection and Handling
⑤ Attachment type Several attachment types are available, including standard A, K, or G types. P14
109
Overview
Tsubaki conveyor chain functions can be designed to match usage conditions.
Corrosion Resistant
General Use/Heavy Duty/
We offer material combinations and specifications
to solve customer challenges.
Special
⑤ Attachment type A2 (horizontal attachment; plate with two bolt holes, on one side)
⑥ Number of links 400 links (two strands of 200-link chain)
⑦ End link Outer link (temporary assembly)–inner link
⑧ Option Half assembled in mirror image
⑨ Quantity Two strands of 200-link chain
RF03100BR−AT−1LA2+200L−PR−H 2H
REFERENCE: Previous ordering method
Model Number Quantity Configuration Specification
Special Attachment
RL, half assembled in mirror image
How to Order
Model Number Quantity
Selection and Handling
RF10150F−DBDTA−1LA2+200L−PR 2H
REFERENCE: Previous ordering method
Model Number Quantity Configuration Specification
110
Overview
Function Specific Products
Heavy Loads
Stick Bearing
-slip! rotate
No. of strands : 2
Chain configuration : F roller A2 attachment
50m
Motor capacity
111
Overview
Chain
No.
p.19 p.30 p.17 p.152
■ Specification Details
Standard Completely Water Resistant
Standard Specs Anti-Dust Specs
Lube-Free Specs Lube-Free Specs Lube-Free Specs
Corrosion Resistant
General Use/Heavy Duty/
Roller Type BR BF DBR DBF EBR EBF AEBR AEBF WEBR WEBF
Operating –20 to 80
Temperature Range (can be manufactured to –10 to 80 –20 to 50 –20 to 50 0 to 50
°C withstand up to 150°C)
Special
RF08 4.12kN { 420kgf} − − 4.12kN { 420kgf} 4.12kN { 420kgf} 2.88kN { 290kgf}
R Roller
RF10 5.49kN { 560kgf} 5.49kN { 560kgf} 5.49kN { 560kgf} 5.49kN { 560kgf} 3.84kN { 390kgf}
RF12 8.34kN { 850kgf} 8.34kN { 850kgf} 8.34kN { 850kgf} 8.34kN { 850kgf} 5.84kN { 600kgf}
RF17 14.1 kN {1440kgf} 14.1 kN {1440kgf} 14.1 kN {1440kgf} 14.1 kN {1440kgf} 9.87kN {1010kgf}
Roller Allowable Load
RF26 19.6 kN {2000kgf} 19.6 kN {2000kgf} 19.6 kN {2000kgf} 19.6 kN {2000kgf} 13.7 kN {1400kgf}
RF36 27.5 kN {2800kgf} 27.5 kN {2800kgf} 27.5 kN {2800kgf} 27.5 kN {2800kgf} 19.3 kN {1970kgf}
RF10 3.43kN { 350kgf} 3.43kN { 350kgf} 3.43kN { 350kgf} 3.43kN { 350kgf} 2.40kN { 240kgf}
RF12 5.49kN { 560kgf} 5.49kN { 560kgf} 5.49kN { 560kgf} 5.49kN { 560kgf} 3.84kN { 390kgf}
RF17 9.81kN {1000kgf} 9.81kN {1000kgf} 9.81kN {1000kgf} 9.81kN {1000kgf} 6.87kN { 700kgf}
RF26 13.7 kN {1400kgf} 13.7 kN {1400kgf} 13.7 kN {1400kgf} 13.7 kN {1400kgf} 9.59kN { 980kgf}
RF36 18.6 kN {1900kgf} 18.6 kN {1900kgf} 18.6 kN {1900kgf} 18.6 kN {1900kgf} 13.0 kN {1330kgf}
Coefficient of Roller
0.03 0.05* 0.03 0.03 0.03
Rotation Friction
Special Attachment
6 15m/min 15m/min − − −
Chain Sprocket 8 25m/min 25m/min 15m/min 15m/min 15m/min
Allowable No. of
Speed Teeth 10 30m/min 30m/min 20m/min 20m/min 20m/min
12 30m/min 30m/min 25m/min 25m/min 25m/min
*As Anti-Dust Specs are designed for use in dusty environments, their coefficient of friction is slightly higher.
allowable roller load should be compared to that of the attachment, and the smaller value used.
If the maximum allowable load of the attachment is insufficient to meet requirements, Tsubaki can also
manufacture attachments with reinforcing ribs (for example, A2R).
Note: Values for K Attachments are double those of A Attachments.
Selection and Handling
112
Overview
Function Specific Products
Heavy Loads
Spacer B
Spacer A
Function Specific Products
Wear Resistant/Heavy Duty
Roller
Cylindrical bearing
Bush
Features
Special Attachment
5x the life
Conveyor Chain
DT Series
Standard Series and 3x the wear
Conveyor Chain
AT Series Standard Series life of AT Series without
Accessories
Related Products &
Bearing Roller
Conveyor Chain additional lubrication.
Running Time
113
Overview
Chain
No.
p.19 p.30 p.17 p.152
L1
L1+L2
W
BR Roller
E
L2
φR
Corrosion Resistant
General Use/Heavy Duty/
P P
Special
RF10125 125 30.0 69.0 33.0 36.0 50.8 26.0 5.49{560} 8.7 17.6 {1790} 23.5{2400}
RF10150 150 8.0
RF12200 200 11.6
37.1 83.5 40.5 43.0 65.0 32.0 8.34{850} 26.6 {2710} 36.3{3700}
RF12250 250 10.4
RF17200 200 20.0
RF17250 250 51.4 109.5 51.5 58.0 80.0 44.0 14.1{1440} 17.0 35.0 {3570} 54.9{5600}
RF17300 300 16.0
Sprocket center
1
2
Special Attachment
L
L 1+L
BF Roller
W
E
e
L2
φR
P P
Chain center φF
114
Overview
Function Specific Products
Heavy Loads
and seal to make it harder for dust and debris to infiltrate compared
to our Standard Series. (Patented)
These rollers have the same dimensions as
R and F Rollers on standard RF conveyor chain.
Seal board
Spacer
Seal
Side board
Function Specific Products
Wear Resistant/Heavy Duty
Roller
Cylindrical bearing
Bush
Features
Special Attachment
3x the life
Bearing Roller
Conveyor Chain
Standard Series bearing
Anti-Dust Series
Bearing Roller roller conveyor chain in
Accessories
Related Products &
Conveyor Chain
dusty environments.
Running Time
Note: Specify the model number and contact a Tsubaki representative for a quote.
115
Overview
Chain
No.
p.19 p.30 p.17 p.152
L1
L1+L2
Corrosion Resistant
General Use/Heavy Duty/
DBR Roller
W
E
L2
φR P P
Special
RF17200 200 20.0
RF17250 250 51.4 109.5 51.5 58.0 80.0 44.0 14.1{1440} 17.0 35.0{3570} 54.9{5600}
RF17300 300 16.0
RF26250 250 26.0
RF26300 300 57.2 116.5 55.5 61.0 100.0 50.0 19.6{2000} 23.0 44.9{4570} 72.6{7400}
RF26450 450 19.0
RF36300 300 40.0
Sprocket center
Special Attachment
1
2
DBF Roller
L 1+L
W
E
e
L2
φR P P
Chain center φF
116
Overview
Function Specific Products
Heavy Loads
Bearing Roller Conveyor Chain Lube-Free Series (Standard Specs) Roller Type: EBR/EBF
Spacer B
Spacer A
Special
cylindrical
Function Specific Products
bearing
Wear Resistant/Heavy Duty
Roller
Bush
Features
Special Attachment
Conveyor Chain
AT Series
Standard Series
Bearing Roller
chain and 2x the wear
Conveyor Chain
Lube-Free life of Standard Series
Bearing Roller
bearing roller conveyor
Accessories
Related Products &
Conveyor Chain
(std.)
chain without additional
lubrication.
Running Time
117
Overview
Chain
No.
p.19 p.30 p.17 p.152
L1
L1+L2
W
EBR Roller
E
L2
φR
Corrosion Resistant
General Use/Heavy Duty/
P P
Special
RF10125 125 30.0 69.0 33.0 36.0 50.8 26.0 5.49{560} 8.7 11.3{1150} 16.5{1680}
RF10150 150 8.0
RF12200 200 11.6
37.1 83.5 40.5 43.0 65.0 32.0 8.34{850} 18.6{1900} 25.4{2590}
RF12250 250 10.4
RF17200 200 20.0
RF17250 250 51.4 109.5 51.5 58.0 80.0 44.0 14.1{1440} 17.0 24.5{2500} 38.4{3920}
RF17300 300 16.0
Sprocket center
1
2
Special Attachment
L
L 1+L
EBF Roller
W
E
e
L2
φR
P P
Chain center φF
118
Overview
Function Specific Products
Heavy Loads
Bearing Roller Conveyor Chain Lube-Free Series (Completely Lube-Free Specs) Roller Type: AEBR/AEBF
Seal
Inner plate
Function Specific Products
Wear Resistant/Heavy Duty
Roller
Features
Special Attachment
• Bush–roller
2x the life (%)
2x the life 2x the wear life of
Standard Series bearing
Lube-Free roller conveyor chain without
Chain Wear Elongation
Bush–Roller Wear Life
1.5
Bearing Roller
Conveyor Chain
Lube-Free additional lubrication.
(std.) Bearing Roller
Conveyor Chain • Pin–bush
(completely lube-free) 2x the wear life of
Accessories
Related Products &
Lube-Free
Lube-Free Bearing Roller Lube-Free Series bearing
Conveyor Chain
Bearing Roller
(std./lube-free) roller conveyor chain
Conveyor Chain
(completely lube-free) (standard) without additional
Running Time Running Time lubrication.
Note: Specify the model number and contact a Tsubaki representative for a quote.
119
Overview
Chain
No.
p.19 p.30 p.17 p.152
L1
L1+L2
Corrosion Resistant
General Use/Heavy Duty/
AEBR Roller
W
E
L2
φR P P
Special
RF10100 100 10.0
RF10125 125 31.5 74.0 35.5 38.5 50.8 26.0 5.49{560} 8.7 11.3{1150} 16.5{1680}
RF10150 150 8.0
RF12200 200 11.6
37.5 87.0 42.0 45.0 65.0 32.0 8.34{850} 18.6{1900} 25.4{2590}
RF12250 250 10.4
RF17200 200 20.0
RF17250 250 51.5 113.0 53.5 59.5 80.0 44.0 14.1{1440} 17.0 24.5{2500} 38.4{3920}
Sprocket center
Special Attachment
1
2
L
L 1+L
AEBF Roller
W
E
e
L2
φR P P
Chain center φF
RF05125 125 23.0 58.0 27.0 31.0 40.0 50.0 14.0 2.5 4.5 1.96 {200} 4.6 6.86{700} 10.3{1050}
RF05150 150 4.4
RF08125 125 6.2
28.5 70.5 33.5 37.0 44.5 55.0 18.0 2.5 6.5 2.65 {270} 7.84{800} 10.3{1050}
RF08150 150 5.8
RF10125 125 9.0
31.5 74.0 35.5 38.5 50.8 65.0 20.0 3.0 7.0 3.43 {350} 11.3{1150} 16.5{1680}
RF10150 150 8.3
RF12200 200 12.1
37.5 87.0 42.0 45.0 65.0 80.0 24.0 4.0 8.0 5.49 {560} 18.6{1900} 25.4{2590}
RF12250 250 10.8
RF17200 200 21.0
Selection and Handling
RF17250 250 51.5 113.0 53.5 59.5 80.0 100.0 34.0 5.0 12.0 9.81{1000} 18.0 24.5{2500} 38.4{3920}
RF17300 300 16.0
RF26250 250 27.0
57.5 120.0 57.5 62.5 100.0 125.0 38.0 6.0 13.0 13.7 {1400} 31.4{3200} 50.8{5180}
RF26300 300 24.0
Note: 1. This chain is interchangeable with standard large size conveyor chain and can use the existing sprocket. However, the L1 + L2 dimension is
different.
2. The above dimensions are nominal dimensions and may differ from actual dimensions.
120
Overview
Function Specific Products
Heavy Loads
Bearing Roller Conveyor Chain Lube-Free Series (Water Resistant Specs) Roller Type: WEBR/WEBF
Spacer
Special
cylindrical
Function Specific Products
bearing
Wear Resistant/Heavy Duty
Roller
Features
■ In-House Test Comparison (No Additional Lubrication)
Special Attachment
2x the life
Bush–Roller Wear Life
Lube-Free
Bearing Roller Series without
Conveyor Chain
(water-resistant) additional lubrication.
Accessories
Related Products &
Running Time
Rail Mounting
Size Rail Groove Depth h Size Rail Groove Depth h
When using Lube-Free Water-Resistant Series chain, be
RF03 1.6 RF12 2.1
sure to use a grooved rail. There is little difference in roller
and spacer diameters, so the groove width (U) needs to be RF05 1.6 RF17 2.1
larger than the inner link inner width (W). Recommended RF08 1.6 RF26 2.1
rail groove depth can be found in the table on the right. RF10 2.1 RF36 2.6
121
Overview
Chain
No.
p.19 p.30 p.17 p.152
L1
L1+L2
Corrosion Resistant
General Use/Heavy Duty/
WEBR Roller
W
E
L2
φR P P
Special
RF08125 125 5.9
27.0 65.5 31.0 34.5 44.5 21.0 2.88 {290} 7.84{800}
RF08150 150 5.6
RF10100 100 10.0
RF10125 125 30.0 69.0 33.0 36.0 50.8 23.0 3.84 {390} 8.7 11.3{1150}
RF10150 150 8.0
RF12200 200 11.6
37.1 83.5 40.5 43.0 65.0 28.0 5.84 {600} 18.6{1900}
RF12250 250 10.4
Sprocket center
Special Attachment
1
2
L
L 1+L
WEBF Roller
W
E
e
L2
φR P P
Chain center φF
122
Overview
Function Specific Products
Heavy Loads
Bearing
A1/K1 Attachments Size Roller Type Pitch
S C 2C X 2X N T O
Bolt
Additional
Mass/Each
P Used
R Roller F Roller kg
RF03075 ○ ○ 75 55 0.06
A1 (A3) Attachment 20 30 60 46 92 3.2 10 M8
Corrosion Resistant
General Use/Heavy Duty/
2C
Note: 1. The weight of the A attachment in the table is the additional weight per attachment. This value
should be double for K attachments.
N O
N O 2. In some cases, the center hole of an A3 attachment may be used.
3. Contact a Tsubaki representative if the A or K attachment side face requires a guide.
4. When attaching a slat or the like between two strands of chain, the slats should be attached to
TT
P P 6. The above dimensions are nominal dimensions and may differ from actual dimensions.
Wear Resistant/Heavy Duty
P P
Bearing
A2/K2 Attachments Size Roller Type Pitch
S C 2C X 2X N K T O
Bolt
Additional
Mass/Each
P Used
R Roller F Roller kg
RF03075 ○ ○ 75 55 30 0.06
A2 Attachment 20 30 60 46 92 3.2 10 M8
RF03100 ○ ○ 100 65 40 0.07
RF05100 ○ ○ 100 65 40 0.07
RF05125 ○ ○ 125 22 35 70 47 94 75 50 4.5 10 M8 0.08
RF05150 ○ ○ 150 85 60 0.10
CC
XX
N
N RF10100 ○ - 100 70 40 0.16
TT
2C
2C
Note: 1. The weight of the A attachment in the table is the additional weight per attachment. This value
should be double for K attachments.
Accessories
Related Products &
K O
K O 2. Contact a Tsubaki representative if the A or K attachment side face requires a guide.
N
N 3. When attaching a slat or the like between two strands of chain, the slats should be attached to
either outer link–outer link or inner link–inner link.
TT
5. The above dimensions are nominal dimensions and may differ from actual dimensions.
P P
P P
Bearing
YA2 (Welded) Attachments Size Roller Type Pitch
S C 2C X 2X N K O
Angle Bolt
Additional
Mass/Each
P Used Used
R Roller F Roller kg
Selection and Handling
RF26450 ○ ○ 450 55 80 160 123.5 247 320 280 15 L75×75×9 M12 3.19
Y YA2 Attachment
RF36300 ○ ○ 300 160 100 2.40
L100×100×
RF36450 ○ ○ 450 70 100 200 160 320 330 280 19 M16 4.90
10
RF36600 ○ ○ 600 410 360 6.10
C
Note: 1. When attaching a slat or the like between two strands of chain, the slats should be attached to
X
P Angle Used
123
Overview
Chain
No.
p.19 p.30 p.17 p.152
Bearing
SA2/SK2 Attachments Size Roller Type Pitch
S1 S2 Q1 Q2 N K T O
Bolt
Additional
Mass/Each
P Used
R Roller F Roller kg
RF03075 ○ - 75 55 30 0.06
SA2 Attachment 33 49 15.5 11.5 3.2 10 M8
Corrosion Resistant
General Use/Heavy Duty/
RF03100 ○ - 100 65 40 0.07
RF05100 ○ - 100 65 40 0.07
RF05125 ○ - 125 33.4 50.7 21 15.5 75 50 4.5 10 M8 0.08
TT
Q22
Q11
Q
Q
Special
TT
Q22
Q11
Q
Q
N
N O
O
K
K
SS22
SS11
Q1
Special Attachment
RF08150 150 60 6.3 27 20 20 12 45 31 M10
O RF10125 ○ - 125 40
P P 6.3 28.5 21.5 20 12 49 35 M10
RF10150 ○ ○ 150 60
RF12200 ○ ○ 200 80
7.9 35.5 26.5 26 15 63 45 M12
RF12250 ○ ○ 250 125
RF17200 ○ ○ 200 70
RF17250 ○ ○ 250 110 9.5 45.5 35 26 15 81 61 M12
RF17300 ○ ○ 300 150
RF26300 ○ ○ 300 140
9.5 48.5 38 26 15 88 67 M12
RF26450 ○ ○ 450 220
RF36450 ○ ○ 450 220
12.7 60 46 32 19 105 75 M16
RF36600 ○ ○ 600 300
Accessories
Related Products &
Note: 1. The weight of a GA2 attachment is the same as the weight of the base chain.
2. When attaching a slat or the like between two strands of chain, the slats should be
attached to either outer link–outer link or inner link–inner link.
3. Inch sizes available upon request.
4. The above dimensions are nominal dimensions and may differ from actual dimensions.
Contact a Tsubaki representative regarding attachments for Completely Lube-Free Bearing Roller Conveyor Chain.
Selection and Handling
124
Overview
Function Specific Products
Special
Rローラ Fローラ
R Roller F Roller
Special
T
L1
φD
L1+L2
Sprocket center
Z
W
E
E
Chain center
e
L2
φR φR
φF
Function Specific Products
Wear Resistant/Heavy Duty
H
P P P P
Roller
Roller Inner Pin Allowable Approx. Mass
Link Plate Load kN{kgf}
Roller Pitch R Roller F Roller
Size Inner Width
Type P
Contact Flange Contact Off- Width H DTA
Dia. Dia. W L1+L2 L1 L2 R Roller F Roller
Width Dia. Width Center Z Series
R E R F E e
RF10100 R 100 3.38 10 −
Special Attachment
RF26300 R/F 300 100 50 100 125 38 6 13 57.2 63.5 116.5 55.5 61 23 24
{1080}
RF26450 R/F 450 19 19
RF36300 R/F 300 40 42
14.4
RF36450 R/F 450 125 56 125 150 42 7 14 66.7 76.2 146 68 78 32 33
{1470}
RF36600 R/F 600 28 29
Note: 1. Roller allowable load shows values under lubricated conditions.
2. Basic chain and attachment specifications are the same as RF Conveyor Chain.
3. Confirm attachment allowable load when selecting chain.
4. The above dimensions are nominal dimensions and may differ from actual dimensions.
Selection and Handling
125
Overview
Tsubaki can provide chain functions that meet the needs of customers based on usage conditions.
The table below shows examples of chain series designed to handle specific usage conditions.
Corrosion Resistant
General Use/Heavy Duty/
Countermeasure against Wear Elongation
DT CT FBCT
Series
Upgrade Step 3
Function-specific product Industry-specific product: P69 For
conveying
AT BT FBBT
Please contact a Tsubaki
representative
Series
Special
Function-specific product Industry-specific product: P69
DT
Special Attachment
Basic Upgrade Step 1 Upgrade Step 2
DT MT FBMT
Series
Function-specific product Customized product
Higher strength
Upgrade Step 1 + Advanced
VT GSA
Accessories
Related Products &
Series
Function-specific product
DT RT DBRT
Selection and Handling
Series
Function-specific product Function-specific product: P125
Higher strength
Upgrade Step 1 + Advanced Upgrade Step 3
YT GSA DBGSA
Series
Function-specific product Function-specific product: P125
126
Overview
Special Attachment
Corrosion Resistant
General Use/Heavy Duty/
Conveyor Chain
Special
RF10150F−DT−1L CA2+400L−PR−H
Wear Resistant/Heavy Duty
Size Option
Roller Type End Link
Series Number
of Links
Attachment Spacing
Attachment Type
OR
A2R
GSA (GSK)
MG2 pg.132
Accessories
Related Products &
GR
AS2 pg.129
KD1 (KD2)
AF2 pg.133
RD
WSA0
CD
Selection and Handling
ST DD
Note: Be sure to specify “half assembled in mirror image (option code H)” when using two strands of special attachment conveyor chain in parallel.
In addition, be sure to specify “half assembled in mirror image (incl. T-pin)” when the direction of the T-pins on the two strands of chain need to
face the same direction.
127
Overview
Special Attachment Conveyor Chain
Chain
No.
p.19
RF05100 100 65 40
This attachment is for mounting a wire mesh or 40 52 4.5 10 3
RF05150 150 85 60
Corrosion Resistant
General Use/Heavy Duty/
other endless belt to an inelastic chain.
RF450 101.6 50 64 70 40 6.3 12 4
Contact a Tsubaki representative about changes to
RF10100 100 70 40
the S dimension and diagonal attachments. 50 65 6.3 12 4
RF10150 150 90 60
RF6205 152.4 60 79 100 60 7.9 15 5
RF12200 200 120 80
60 79 7.9 15 5
RF12250 250 165 125
RF17200 200 120 80
75 98 9.5 15 6
RF17250 250 165 125
C
X
Special
P P Separate instructions are needed for attaching above chain center. The
base chain is equivalent to a conveyor chain.)
Special Attachment
C
X
K O
N
T
S
S
P P
Accessories
Related Products &
P P
Note: The above dimensions are nominal dimensions and may differ from actual dimensions.
128
Overview
RF03075 75
The perfect shape for mounting scrapers and other 28.3 20 61 9 20 36 3.2
RF03100 100
attachments. Can be attached to both sides of the
RF05100 100
chain (KS2). 38.8 20 72 9 28 37 4.5
RF05150 150
Wear Resistant/Heavy Duty
φO
RF12200 200
63.9 50 132 14 40 57 6
X
K
RF12250 250
RF17200 200
M T
RF17250 250 80.8 70 175 14 46 66 9
RF17300 300
S
RF26200 200
P P
RF26250 250
Special Attachment
RF03075 75
Accessories
Related Products &
The perfect shape for mounting scrapers and other 31.3 48 20 10 40 32 9 36 3.2
RF03100 100
attachments. Especially ideal for deep scrapers.
RF05100 100
Can also be attached to both sides of the chain 36.9 53 25 14 53 32 9 37 4.5
RF05150 150
(KS2).
RF450 101.6 46.1 65 25 12.5 50 38 11 37 6
RF10100 100
47.6 67 30 17 64 38 11 47 6
RF10150 150
RF6205 152.4 57.4 80 50 20 90 44 14 57 6
RF12200 200
57.4 80 50 20 90 44 14 57 6
X RF12250 250
Selection and Handling
C
O RF17200 200
RF17250 250 70.8 96 70 23 116 50 14 70 9
S1
RF17300 300
H
K
RF26200 200
M T S RF26250 250
P P 73.7 99 100 29 158 50 14 80 9
RF26300 300
RF26450 450
RF36300 300
92.4 125 120 35 190 65 18 90 12
RF36450 450
Note: The above dimensions are nominal dimensions and may ◆ Suitable Roller Types : R / F / S
differ from actual dimensions.
◆ Attachment Type : AF2
129
Overview
Chain
No.
p.19
Corrosion Resistant
General Use/Heavy Duty/
conveyed items from spilling over.
RF10100 100 180
Normally used with CA attachments. (See pg. 128.) 80 6.3
RF10150 150 230
RF6205 152.4 100 250 7.9
RF12200 200 300
T
100 7.9
T
P P
Special
Extended Pin (EP□) Size
Pitch
P φd A B1 B2 O M
φd
RF17200 200
O
φd φd M RF17250 250 22 80 71 56 6 M20
RF17300 300
RF26250 250
RF26300 300 28 90 78 61 8 M24
Special Attachment
P P
RF26450 450
RF36300 300
30 100 85 71 10 M24
RF36450 450
Note: Contact a Tsubaki representative if the chain must be fitted with extended pins.
◆ Suitable Roller Types : R / F / S
◆ Attachment Type : EP □ □ 1: Type 1 2: Type 2 3: Type 3
RF17200 200
B
Roller
Top Plate (TP□) Size and Pitch
Dia. G J B H H1
Ref.
T
Roller Type P (H2)
R
Top Plates are welded onto Deep Link Conveyor RF03100R 100 31.8 95 5 50 41.4 25.5 4.9 4.5
Corrosion Resistant
General Use/Heavy Duty/
P P
◆ Suitable Roller Types : R
(H2)
φR
TP2 (Type 2)
T
Wear Resistant/Heavy Duty
H1
H
P P
(H2)
G Z G
RF10100R 100
60 50.8 20 75 138 1.96{200}
RF10150R 150
φA
F F RF12200R 200
70 57.2 25 90 178 2.75{280}
RF12250R 250
P P RF17200R 200
85 65 25 105 185 3.14{320}
RF17250R 250
Note: Sprocket teeth may interfere with the chain. Use a special ◆ Suitable Roller Types : R
sprocket. ◆ Attachment Type : TRO
Accessories
Related Products &
Max. Allowable
Outboard Roller (OR) Size and Pitch
A B G Z Dim. Load per Roller
Roller Type P
C kN{kgf}
An outboard roller is attached to one side of this RF10150S 150 50.8 65 20 37 72 1.77{180}
chain to support heavy loads without damaging the RF12200S 200
65 80 24 46 87 1.96{200}
pin. Bearing, anti-dust bearing, and bearing roller RF12250S 250
types are available to match your application needs. RF17200S 200
80 100 34 60 116 2.26{230}
RF17250S 250
RF26250S 250
100 125 38 65 125 3.53{360}
Selection and Handling
RF26300S 300
Z
RF36300S 300
C
A
RF36450S 450
B Note: Roller allowable load is for when attachments are added to the outboard
roller side.
◆ Suitable Roller Types : S
◆ Attachment Type : OR
P P
Note: The above dimensions are nominal dimensions and may differ from actual dimensions.
131
Overview
Chain
No.
p.19
RF03075 75
Guide shoes are used to prevent chain meandering. 50 9.5 25
RF03100 100
Corrosion Resistant
General Use/Heavy Duty/
Contact a Tsubaki representative if the shoe needs
RF430 101.6 60 13 35
tempering.
RF05100 100
60 13 34
RF05150 150
RF450 101.6 60 13 40
RF08150 150 60 13 40
C
RF10100 100
60 16 45
L RF10150 150
RF214 101.6 60 16 49
RF6205 152.4 100 19 52
RF12200 200
T
100 19 52
RF12250 250
RF17200 200
P P
RF17250 250 130 22 68
Special
RF17300 300
RF26200 200
RF26250 250
130 28 77
RF26300 300
RF26450 450
RF36250 250
Standard Guide
Guide Roller (GR) Size and Pitch Roller Allowable
D W B N L
Roller Type P Load
kN{kgf}
Guide rollers can be used to prevent meandering
Special Attachment
RF03075R 75
and as a running roller with horizontal revolving 31.8 15.5 22.6 22 53 0.54 {55}
RF03100R 100
conveyors.
RF430R 101.6 31.8 15.5 22.6 22 60 0.54 {55}
The roller can be made from various materials, and
RF05100R 100
heat treatment allows it to be used together with A, 31.8 15.5 22.6 22 59 0.54 {55}
RF05150R 150
SA, G, and other attachments and pushers. RF450R 101.6 31.8 15.5 22.6 22 65 0.54 {55}
RF10100R 100
40 19 31.0 32 76 1.03{105}
RF10150R 150
RF214R 101.6 40 19 31.0 32 80 1.03{105}
RF6205R 152.4 40 19 31.0 32 83 1.03{105}
RF12200R 200
Accessories
Related Products &
L
40 19 31.0 32 83 1.03{105}
φD
RF12250R 250
W N RF17200R 200
B RF17250R 250 44.5 23 39.6 28.6 100 1.27{130}
RF17300R 300
◆ Suitable Roller Types : R
P P
◆ Attachment Type : GR
Selection and Handling
Note: The above dimensions are nominal dimensions and may differ from actual dimensions.
132
Overview
Without Pusher
Fixed Dog (KD )
Size
Pitch With Pusher Plate (Type 2)
Plate (Type 1)
P
H1 H2 A T B H1 A
This attachment chain is used for conveying items RF03075 75
70 50 20 4.5 40 50 24.5
Corrosion Resistant
General Use/Heavy Duty/
130 100 30 9 65 90 39
RF10150 150
A
T RF6205 152.4 150 110 40 9 90 100 49
Pusher Plate (Type 2) RF12200 200
150 110 40 9 90 100 49
H2
RF12250 250
H1
RF17200 200
180 125 50 12 100 120 62
RF17250 250
RF26200 200
P P RF26250 200 210 150 60 12 110 − −
RF26300 250
Special
Direction of Travel
RF36250 250
RF36300 300 240 170 70 16 150 − −
Skid Line RF36450 450
◆ Suitable Roller Types : R / S
◆ Attachment Type : KD1: Type 1, without pusher plate attached
Direction of Travel
KD2: Type 2, with pusher plate attached
Wear Resistant/Heavy Duty
RF03075 75
This attachment chain is used to prevent damage 50 31.8 15.5
RF03100 100
on the push side when cylindrical items are being
RF05100 100
conveyed by rolling, and to reduce rolling 60 40 19
RF05150 150
resistance.
RF10100 100
70 50.8 27
RF10150 150
B
RF12250 250
RF17200 200
D 120 85 50
RF17250 250
RF26250 250
120 85 50
RF26300 300
H
RF36300 300
150 100 56
RF36450 450
P P
◆ Suitable Roller Types : R / S
◆ Attachment Type : RD
Accessories
Related Products &
Skid Line
Selection and Handling
Note: The above dimensions are nominal dimensions and may differ from actual dimensions.
133
Overview
Chain
No.
p.19
A tilting dog can push items in front of it, but when RF03100R 100 70 15 55 10 15 22
Corrosion Resistant
General Use/Heavy Duty/
items come from behind the dog tilts forward to RF05100R 100
90 20 70 13 21 32
allow the conveyed items to pass by. Once the RF05150R 150
conveyed items have passed by, the dog RF10100R 100
95 20 75 22 28 45
RF10150R 150
automatically returns to its original position.
RF6205R 152.4 130 30 100 30 35 55
A side roller can also be used as the return side, or
RF12200R 200
to prevent the dog from rising during conveyance. 130 30 100 30 35 55
RF12250R 250
RF17200R 200
160 40 120 30 50 70
RF17250R 250
RF26250R 250
B
T
195 50 145 30 55 75
RF26300R 300
A
Direction of Travel RF36300R 300
265 70 195 55 65 90
RF36450R 450
Skid Line
Special
H2
H3
Note: Sprocket teeth may interfere with the chain. Use a special
Allows for rolling conveyance of cylindrical items. It RF10150R 150 120 20 100 35 44.5 15 55
prevents items from escaping on downgrades. RF12200R 200 150 30 120 50 57.2 20 75
When there are conveyed items in front, the dog RF17250R 250 200 50 150 60 70 33 150
tilts, allowing for accumulation. ◆ Suitable Roller Types : R
◆ Attachment Type : RCD
D
Note: Contact a Tsubaki representative regarding tilting dog allowable push
strength.
Special Attachment
Rollers can also be manufactured from plastic or lined with urethane rubber.
B
A
Contact a Tsubaki representative for details.
Item
Stopper
H1
H3
Skid Line
P P
Note: Sprocket teeth may interfere with the chain. Use a special Direction of Travel
sprocket. (When accumulating)
Accessories
Related Products &
The dog conveys items on the guide rail, but when RF03100R 100 45 15 30 43 60 65 6
there is a break in the guide rail the dog ducks, RF05100R 100 55 20 35 60 50 83 9
letting conveyed items pass below. RF10100R 100
60 20 40 82 40 110 12
RF10150R 150
RF6205R 152.4 85 30 55 103 70 134 16
RF12200R 200
A
85 30 55 103 70 134 16
RF12250R 250
B RF17200R 200
100 40 60 131 100 168 19
T
RF17250R 250
Skid Line
◆ Suitable Roller Types : R
H2
Skid Line
H1
◆ Attachment Type
H3
: DD
Note: Contact a Tsubaki representative
P P
Skid Line
regarding dog allowable push
Direction of Travel
strength.
Note: Sprocket teeth may interfere with the chain. Use a special
sprocket.
Note: The above dimensions are nominal dimensions and may differ from actual dimensions.
134
Overview
Related Products
Special
Wear Resistant/Heavy Duty
Special Attachment
135
Overview
Large Size Conveyor Chain Related Products
Corrosion Resistant
General Use/Heavy Duty/
Outstanding performance when conveying, transferring,
or moving heavy items
Consisting of a frame and endless rollers, the endless rollers (roller, pin, and link plates) wrap around a center plate on the
frame. In contrast to a standard bearing, the operating principle behind Toughroller's operation is that the center plate is
the inner ring, the rollers are the balls, the link plates and pins are the ball cage, and the contact surface is the outer ring.
Construction Applications
Special
2. When items are conveyed only infrequently and do not
warrant conveyor use.
3. When efficient use of space is important.
4. As a slide guide for long items.
Special Attachment
Selection
The allowable load (vertical load) for one Toughroller varies with rail material, hardness, and usage frequency.
Use the following formula to select the appropriate size.
■ Selection Example
136
Overview
(Note 2)
N n-φO X X
C
(K ) C
K K
T
T
H
B
B
E1 E1
D
W E2
A W
A
TUF-J TUF6 to TUF65
TUF100 TUF200
Special
Note: 1. The holes marked ※ are not for attaching a handle. Handle attachments are restricted to extended side plate types.
2. K: TUF-J to TUF25 have 4 bolt holes (K); TUF40 to TUF25 have 6 bolt holes; TUF200 has 8 bolt holes.
Basic Load
Frame Top Plate Roller
Capacity Approx.
Model
Side Plate Center Plate Rollers in Mass
Number Width Length Height Space
kN {Tons} Width Width C K n-φO T D E1 E2 Contact kg
X N H B
W A w/Ground
Wear Resistant/Heavy Duty
TUF-J 14.7 1.5 135 120 51.1 72.6 85.5 5 105 90 4-10 8 15 42 − 4 2.5
TUF6 58.8 6 150 160 66 92 105 6 120 120 4-12 9 18 50 − 5 5
TUF12 118 12 200 210 85 120 133 9.5 160 160 4-15 12 24 70 − 5 11
TUF25 245 25 250 300 130 162 183 14 210 240 4-18 16 36 90 − 5 31
TUF40 392 40 300 440 164 186 210 20 240 180 6-22 19 50 100 − 5 70
TUF65 637 65 300 600 167 192 215 20 240 250 6-22 22 50 100 − 8 105
TUF100 980 100 500 500 167 362 385 20 420 200 6-26 22 50 100 268 12 160
TUF200 1961 200 730 700 240 544 574 20 640 200 8-33 28 72 150 410 12 500
Note: The above dimensions are nominal dimensions and may differ from actual dimensions.
Special Attachment
Attachment holes: 2 × φ8
Attachment bolts: M6 Truss Screws
Selection and Handling
137
Overview
Chain
No.
p.141 p.136/p.141
Corrosion Resistant
General Use/Heavy Duty/
Special
Basic Load
Frame Top Plate Roller
Capacity Approx.
Model
Side Plate Center Plate Rollers in Mass
Number Width Length Height Space
kN {Tons} Width Width C K n-φO T D E1 Contact kg
X N H B
W A w/Ground
Special Attachment
Turntable
M
Accessories
Related Products &
138
Overview
Toughroller Attachments
Model Approx.
For hand pulling or connection with other Toughrollers. L Z
No. Mass kg
TUF-J 170 17 3
TUF 6 230 17 6
L
TUF12 300 17 12
N
Z TUF25 400 22 33
TUF1P 230 17 2.4
TUF2P 300 17 6
TUF4P 400 22 19
Note: Made-to-order.
Side guide rollers can be installed on one or both sides.
2. Side Guide Roller
LR
(Attachment type: One side SGR-1, both sides SGR-2) N LC
Special
d X
E
h
R
■ Attachment Dimensions
Wear Resistant/Heavy Duty
Model No. N X H R E d h LC LR
TUF-J 120 135 51.1 38 16 14.5 20 142 180
TUF6 160 150 66 44.5 23 22 27 174 218
TUF12 210 200 85 60 38 22 40 220 280
TUF25 300 250 130 75 62 31.5 60 285 360
Note: Made-to-order.
S
Spike
T
Special Attachment
D E1
W
N X A
R
K C Spike
Model No. R S
Note: Dimensions not
TUF-J 12 7
H
W
A
Skirts can be attached to one or both sides. Skirts are normally attached to one side.
4. Skirt (Attachment type: SKT)
N X
For preventing lateral vibration and when there are lateral forces. K O C
T
U
E1
D Y
W
Selection and Handling
■ Attachment Dimensions
Skirt
Approx.
Model No. U V YMass kg
(skirts on both sides) Note: Dimensions not
TUF-J 65 14.0 56.5 3 listed here are the same
as Toughroller
TUF6 85 19.2 72 6.3 dimensions. Skirts are
TUF12 112 27.0 100 14.5 welded on and cannot
be attached later.
TUF25 166 36.0 130 37.8 Made-to-order.
Note: The above dimensions are nominal dimensions and may differ from actual dimensions.
139
Overview
Chain
No.
p.141 p.136/p.141
Corrosion Resistant
General Use/Heavy Duty/
Note: Made-to-order. attached later.
Rubber pad Note: Made-to-order.
Scraper
Special
Toughroller Options
L-shaped bar
Insert
Special Attachment
Handle
Note: Made-to-order.
P
d
O
t Q
K
N
Turntable
■ Dimensions
Selection and Handling
Mounting Approx.
Model No. φP φd Q t
Bolt Mass kg
TUF-J 90 7 10 6 M8 1.3
TUF1P TUF6 120 10 13 6 M10 2.4
TUF2P TUF12 160 14 13 9 M12 5.3
TUF4P TUF25 200 17.5 17 12 M16 12.1
Note: The turntable is attached to the top plate of the Toughroller by
bolts. Dimensions not listed above are the same as Toughroller
dimensions. Made-to-order.
Note: The above dimensions are nominal dimensions and may differ from actual dimensions.
140
Overview
cannot take thrust loads than 1.0–2.0mm when there Side Not good
surface Between 1 – 2mm
along the roller axis. If thrust is a step in rail connections. Good
loads are present, consider The rail seams should be
Not good
using the optional side guide smooth or like as shown on Upper
surface
Chock
stopping mechanism
3. When using in corrosive environments (outdoors, in the Consider installing one on
rain, etc.) wash the unit and lubricate the entire chain with
the equipment side. When
SAE30–40 oil each time. Tsubaki offers stainless steel
leaving a Toughroller in a stopped position, insert chocks
specifications for use in extremely corrosive environments.
between the side plates and rail.
Use in high temperatures will accelerate lube deterioration.
Always lube regularly.
Wear Resistant/Heavy Duty
4. Usage limits are when any of the following begins to occur: 8. When using a Toughroller
1) Center plates touch with a turntable, the
link plates manner shown in the
2)Link plates touch rails drawing on the right is
3)Side plates touch rails ideal. Attaching a bar
between two rear
5. Ensure there is no slippage Toughrollers will allow for Handle
Bar
TUF25-TTB
Size Option
HDL : Handle
TTB : Turntable
Note: 1. Refer to individual product pages for possible model (size/roller type) and attachment assemblies.
2. Contact a Tsubaki representative regarding installing attachments before shipping.
141
Overview
Overview of Axle Bearing Rollers and Bearing Rollers with Attachments
Lubed Specifications Lube-free Specifications Water Resistant Specifications Heat Resistant Specifications
Corrosion Resistant
General Use/Heavy Duty/
Bearing
Specification 1. Coefficient of Friction: 0.03 1. Coefficient of Friction: 0.03 1. Coefficient of Friction: 0.03 1. Coefficient of Friction: 0.03
2. Operating Temp: -20 to 80°C 2. Operating Temp: -20 to 50°C 2. Operating Temp: 0 to 50°C 2. Operating Temp: -20 to 150°C
3. Lubed 3. Non-lubed 3. Non-lubed 3. Heat Resistant Lube
Roller Specification (Anti-rust oil is applied (Anti-rust oil is applied (Includes grease nipple)
before shipment) before shipment)
Ambient temperatures in
Ambient temperatures Ambient temperatures High temperatures away
Usage Environment contact with water at all
away from water and dust away from water and dust from water and dust
times (away from dust)
Special
Roller Diameter: Roller Diameter: Roller Diameter: Roller Diameter:
φ31.8 to φ125 φ31.8 to φ125 φ31.8 to φ125 φ31.8 to φ125
Allowable Load: Allowable Load:- Allowable Load: Allowable Load:
1.27 to 9.81kN 1.27 to 9.81kN 1.27 to 9.81kN 1.27 to 9.81kN
JBF
Axle Bearing Rollers
Special Attachment
0.29 to 2.94kN 0.29 to 2.94kN
Operating Temperature: Operating Temperature:
JBUR 0 to 50°C 0 to 50°C
Accessories
Related Products &
142
Overview
JBR -
Axle Axle Type (1: Type 1, 2: Type 2)
Bearing Available Specs
Roller Type Lubed : No code
(R roller, F roller) Size Lube-free :N
Water Resistant : W
Heat Resistant : H
Note: Check
allowable load
JBR-1 JBR-2
M
D
M
D
d
Wear Resistant/Heavy Duty
H E T2 T2 E T2
L1 L2 L2 L2
Heat resistant grease nipple protrusion 8.5 L3 L4
M
D
F
d
d
JBF-1 JBF-2
D
M
F
H T2 E T3
E T3
L2 L2
L1 L2
L4
Heat resistant grease nipple protrusion 8.5 L3
T W T
T
Note :
Axle cannot be inserted
Attachment Plate from one side.
A
Note: 1. Allowable loads shown in ( ) are for Type 2. No ( ) indicates the same values for both Type 1 and 2.
2. Allowable rotation speeds and dimensions shown in ( ) are for lube-free and water resistant specifications. No ( ) indicates no difference
between specifications.
3. 03 and 05 sizes for Type 2 heat resistant specifications are unavailable.
4. For water resistant specifications, multiple the above allowable load values by a coefficient of 0.7.
5. Heat resistant specifications use a solid pin.
6. The above dimensions are nominal dimensions and may differ from actual dimensions.
143
Overview
Dual-Flange-Roller Axle Bearing Roller
Corrosion Resistant
General Use/Heavy Duty/
JBF F -
Axle Axle Type (1: Type 1, 2: Type 2)
Bearing Available Specs
Dual Flange Lubed : No code
Size Lube-free :N
Water Resistant : W
■ Available Specifications
Heat Resistant : H
Water Heat Size Available Bolt Length Size Available Bolt Length
Lubed Lube-free 03 14mm 12 25mm
Resistant Resistant
05 20mm 17 32mm
10 22mm
Special
JBFF-1 JBFF-2
D
M
M
F
D
M
F
d
d
d
H T3 E T3
T3 E T3
L2 L2
L1 L2 L4
Note :
Axle cannot be
Attachment Plate inserted from one side.
A
A
Do not chamfer, as there is
only slight clearance with the axle. Attachment Plate Configure roller so
Do not chamfer, as there is
only slight clearance with the axle. that attachment plate
can be removed.
Special Attachment
180 19 5 24.5 49 71 22.5
JBFF03 Type 1 Type 2 1.27 130 (120) 11.8 1.2 10 31.8 42 (16) M10 12 (7.5) (29.5) 24.5 (54) (76) 0.19 0.19 10.2 10–13 (27)
185 27 7.5 29.5 65 98 27
JBFF05 Type 1 Type 2 1.67 170 (120) 58.8 6 12 40 50 (21) M12 12 (9.5) (34) 35.5 (69.5) (102) 0.37 0.39 12.2 15–20 (31)
190 32 9 37 77 114 34
JBFF10 Type 1 Type 2 2.75 280 (120) 78.4 8 16 50.8 65 (24) M16 16 (12) (43.5) 40 (83.5) (120) 0.75 0.85 16.2 17–21 (40)
150 38 11 41.5 90 135 38
JBFF12 Type 1 Type 2 3.63 370 (100) 78.4 8 20 65 80 (27) M20 16 (15.5) (51) 48.5 (99.5) (144) 1.30 1.40 20.2 21–25 (47)
120 48 14 56.5 119 177 52
JBFF17 Type 1 Type 2 6.86 700 (80) 162 16.5 24 80 100 (30) M24 24 (20.5) (70) 62.5 (132.5) (190) 3.0 3.10 24.2 28–34 (65)
Note: 1. Allowable rotation speeds and dimensions shown in ( ) are for lube-free and water resistant specifications. No ( ) indicates no difference
between specifications.
2. 03 and 05 sizes for Type 2 heat resistant specifications are unavailable.
3. For water resistant specifications, multiple the above allowable load values by a coefficient of 0.7.
4. Heat resistant specifications use a solid pin.
Accessories
Related Products &
5. Made-to-order.
6. The above dimensions are nominal dimensions and may differ from actual dimensions.
Selection and Handling
144
Overview
Lubed Lube-free
JBT F -
Axle Axle Type (1: Type 1, 2: Type 2)
Water Heat Bearing
Available Specs
Resistant Resistant Tapered Roller Size Lubed : No code
Lube-free :N
Water Resistant : W
Heat Resistant : H
D1
D0
JBTF-1 M
JBTF-2
F
D1
D0
M
M
F
Size Available Bolt Length
d
d
E T3 T2 E T3
03 14mm
H
A
Do not chamfer, as there is
only slight clearance with the axle. Attachment Plate Note: Axle cannot be inserted from
Do not chamfer, as there is
only slight clearance with the axle. one side. Configure roller so that
attachment plate can be removed.
Max. Bolt Approx.
Allowable Allowable Axle Outer Outer Flange Bolt Attachment
Roller Specification, Load Rotation Tightening Mass
Plate
Size, Axle Type Speed Torque Dia. Dia. Dia. Dia. H Dia. E T2 T3 L1 L2 L3 L4 kg
d D0 D1 F M
kN {kgf} r/min N・m {kgf・m} Type1 Type2 A T W
Wear Resistant/Heavy Duty
180 19 2 5 20 44.5 67 18
JBTF03 Type 1 Type 2 1.27 130 (120) 11.8 1.2 10 31.8 33.7 42 (16) M10 11 (4.5) (7.5) (25) 24.5 (49.5) (72) 0.15 0.15 10.2 10–13 (23)
185 27 2.5 7.5 26.5 62 95 24
JBTF05 Type 1 Type 2 1.96 200 (120) 58.8 6 12 40 42.5 50 (21) M12 14 (4.5) (9.5) (31) 35.5 (66.5) (99) 0.31 0.33 12.2 15–20 (28)
F Roller
190 32 3 9 35 75 112 32
JBTF10 Type 1 Type 2 3.43 350 (120) 78.4 8 16 50.8 54.3 65 (24) M16 20 (6) (12) (41.5) 40 (81.5) (118) 0.66 0.76 16.2 17–21 (38)
150 38 3 11 41.5 90 135 38
JBTF12 Type 1 Type 2 5.49 560 (100) 78.4 8 20 65 69.2 80 (27) M20 24 (7.5) (15.5) (51) 48.5 (99.5) (144) 1.24 1.32 20.2 21–25 (47.4)
6.86 700 120 48 4 14 56.5 119 177 52
JBTF17 Type 1 Type 2 (9.81) (1000) (80) 162 16.5 24 80 86.0 100 (30) M24 34 (10.5) (20.5) (70) 62.5 (132.5) (190) 2.72 2.85 24.2 28–34 (65)
Note: 1. Allowable loads shown in ( ) are for Type 2. No ( ) indicates the same values for both Type 1 and 2.
2. Allowable rotation speeds and dimensions shown in ( ) are for lube-free and water resistant specifications. No ( ) indicates no difference
between specifications. 3. 03 and 05 sizes for Type 2 heat resistant specifications are unavailable.
4. For water resistant specifications, multiple the above allowable load values by a coefficient of 0.7. 5. Heat resistant specifications use a solid pin.
6. Made-to-order. 7. The above dimensions are nominal dimensions and may differ from actual dimensions.
M
M
D
JBUR-1 JBUR-2
d
d
03 14mm
E T2 T2 E T2
H
L1 L2 L2 L2 05 20mm
L3 L4
T W T 10 22mm
T 12 25mm
17 32mm
A
190 32 3 35 75 112
JBUR10 Type 1 Type 2 0.98 100 (120) 78.4 8 16 60 (24) M16 26 (6) (41.5) 40 (81.5) (118) 0.59 0.69 16.2 17–21 32
150 38 3 41.5 90 135
JBUR12 Type 1 Type 2 1.47 150 (100) 78.4 8 20 80 (27) M20 32 (7.5) (51) 48.5 (99.5) (144) 1.15 1.23 20.2 21–25 38
120 48 4 56.5 119 177
JBUR17 Type 1 Type 2 2.94 300 (80) 162 16.5 24 100 (30) M24 44 (10.5) (70) 62.5 (132.5) (190) 2.47 2.60 24.2 28–34 52
Note: 1. Allowable rotation speeds and dimensions shown in ( ) are for lube-free specifications. No ( ) indicates no difference between specifications.
2. Made-to-order. 3. The above dimensions are nominal dimensions and may differ from actual dimensions.
145
Overview
Standard Attachment Bearing Roller
Corrosion Resistant
General Use/Heavy Duty/
Resistant Resistant
O O
ABR ABF F0
2C
2X
E
2C
2X
R R
E
Model Numbering Example
ABR
W N W N
Z
T
T
Attachment Available Specs
S
S
h
h
Lubed : No code
F
Bearing Heat resistant grease Heat resistant grease
Size Lube-free :N
nipple protrusion 8.5 L nipple protrusion 8.5 L
Roller Type Water Resistant : W
(R roller, F roller) Heat Resistant : H
Special
Allowable Allowable
Roller Approx.
Load Running
Specification, R E L h S T 2C 2X N O W F F0 Z Mass
Speed
Size kN {kgf} kg
m/min
ABR03 1.96 200 18(12) 31.8 14 28 40 24.1 3.2 50 70 32 10 17.2 7.6 − − 0.15
ABR05 3.04 310 23(15) 40 19 36.8 50 30 4.5 60 84 40 10 23 11 − − 0.33
ABR10 5.49 560 30(20) 50.8 26 48.8 64 38.6 6.3 80 110 52 12 31 14 − − 0.74
R Roller
ABR12 8.34 850 30(20) 65 32 58.4 80 47.5 7.9 90 130 70 15 37.4 15.5 − − 1.48
ABF12 5.49 560 30(20) 65 24 58.4 80 47.5 7.9 90 130 70 15 37.4 15.5 80 8 1.60
ABF17 9.81 1000 30(20) 80 34 76.4 100 60 9.5 130 180 89 18 51.4 18 100 12 3.10
ABF26 13.7 1400 30(20) 100 38 82.6 120 70 9.5 140 200 100 21 57.6 22 125 13 5.50
ABF36 18.6 1900 30(20) 125 42 98.5 145 82.5 12.7 180 240 125 24 67 25 150 14 10.3
Note: 1. Allowable running speeds shown in ( ) are for lube-free and water resistant specifications. No ( ) indicates no difference between specifications.
Special Attachment
2. 03 size for heat resistant specifications are unavailable.
3. For water resistant specifications, multiple the above allowable load values by a coefficient of 0.7.
4. Heat resistant specifications use a solid pin.
5. The above dimensions are nominal dimensions and may differ from actual dimensions.
■ Available Specifications O
Lubed Lube-free
Resistant Resistant R
Accessories
Related Products &
2C
2X
ABFF E
T
Available Specs
S
Bearing Lube-free :N
Dual Flange Size Water Resistant : W *Heat resistant
grease nipple protrusion 8.5 L
Heat Resistant : H
Allowable
Roller Allowable Load Approx.
Running
Specification, R E L h S T 2C 2X N O W F0 Mass
Selection and Handling
Speed
Size kN {kgf} kg
m/min
ABFF03 1.27 130 18(12) 31.8 12 32 40 24.1 3.2 50 74 32 10 21.7 42 0.20
ABFF05 1.67 170 23(15) 40 12 39.8 50 30 4.5 60 87 40 10 26 50 0.42
ABFF10 2.75 280 30(20) 50.8 16 50.8 64 38.6 6.3 80 112 52 12 33 65 0.90
ABFF12 3.63 370 30(20) 65 16 58.4 80 47.5 7.9 90 130 70 15 37.4 80 1.65
ABFF17 6.86 700 30(20) 80 24 76.4 100 60 9.5 130 180 80 18 51.4 100 3.45
Note: 1. A
llowable running speeds shown in ( ) are for lube-free and water resistant specifications. No ( ) indicates no difference between specifications.
2. 03 size for heat resistant specifications are unavailable.
3. For water resistant specifications, multiple the above allowable load values by a coefficient of 0.7.
4. Heat resistant specifications use a solid pin. 5. Made-to-order.
6. The above dimensions are nominal dimensions and may differ from actual dimensions.
146
Overview
■ Available Specifications O
Corrosion Resistant
General Use/Heavy Duty/
ABUR
Lubed Lube-free
2C
2X
E
R
ABUR
T
Attachment
S
Available Specs
h
Bearing Lubed : No code
Urethane-lined Size Lube-free :N
Allowable
Allowable Load Approx.
Special
Roller Running
R E L h S T 2C 2X N O W Mass
Specification, Size Speed
kN {kgf} kg
m/min
ABUR03 1.27 30 18(12) 40 14 28 44.1 24.1 3.2 50 70 32 10 17.2 0.15
ABUR05 0.59 60 23(15) 50 19 36.8 55 30 4.5 60 84 40 10 23 0.33
R Roller
ABUR10 0.98 100 30(20) 60 26 48.8 68.6 38.6 6.3 80 110 52 12 31 0.74
ABUR12 1.47 150 30(20) 80 32 58.4 87.5 47.5 7.9 90 130 70 15 37.4 1.48
ABUR17 2.94 300 30(20) 100 44 76.4 110 60 9.5 130 180 80 18 51.4 2.94
Wear Resistant/Heavy Duty
Note: 1. Allowable running speeds shown in ( ) are for lube-free specifications. No ( ) indicates no difference between specifications.
2. Made-to-order. 3. The above dimensions are nominal dimensions and may differ from actual dimensions.
Tapered Roller JBTF the channel taper can be used Channel running
as a rail.
2. For lubed specifications, lack of lubrication will cause poor rotation. Use water resistant specifications in environments
where bearing roller may come in contact with water.
3. Be aware that precision is much coarser than with cam followers.
4. Do not use in acidic or alkaline environments.
Water resistant specifications (SUS400 series parts) may rust in certain usage environments.
5. Due to the small clearance between axle and hole, do not chamfer the attachment hole for Axle Bearing Rollers.
Be sure not to exceed the maximum screw tightening torque when attaching the nut.
6. Do not allow roller to come into contact with severe shock
Selection and Handling
7. This product does not come equipped with a brake. Consider installing one on the equipment side.
8. When re-lubricating lubed specifications, be sure to drip a few drops at a time between the roller and spacer on either
side. Once lubrication has degraded, lube every 1 to 3 months with ISO VG100–150 {SAE30–40} oil.
9. Rotational resistance of bearings and spacers will increase if worn. Be sure to replace as necessary. Use the following
to determine usage limit.
· Over 0.5mm of play between roller and bearing.
· When resin spacer has worn away.
10. All parts are coated with an anti-rust agent before shipment.
147
Overview
Accessories
Corrosion Resistant
General Use/Heavy Duty/
Accessories Automatic Conveyor Chain Lubricator
TCL Automatic Conveyor Chain Lubricator
Special
The TCL lubricator is designed for use with conveyor chains. The chain roller pushes up the checker arm on the lubricator
pump, activating the pump and causing an appropriate amount of lubrication to discharge from the nozzle. Thus, no
electric or other power source is required, making installation easy and exact, and stable lubrication possible.
Lighter and more compact than existing conveyor chain Pump (4 ports)
■ Lubricator Performance
Special Attachment
Type TCL4 TCL2
Nozzle
Nozzle 4 ports 2 ports
and speed.
Checker Arm
148
Overview
Accessories Automatic Conveyor Chain Lubricator
75 ○ × × × × ×
100 ○ ○ *S × × ×
150 ○ ○ ○ ○ ○ *S
200 ○ ○ ○ ○ ○ *S
250~600 ○ ○ ○ ○ ○ ○
Note: 1. Boxes marked with *S mean only S rollers can be used.
2. C
annot be used with RF03 S rollers, as the chain inner width
interferes with the checker arm.
Chain Direction of Travel Chain Direction of Travel
Pump
Special
TCL□-L TCL□-R
Wear Resistant/Heavy Duty
Fixed hole for checker arm Fixed hole for checker arm
(10 pitch x 5 holes) (10 pitch x 5 holes)
Special Attachment
M M
Note: The above dimensions are nominal dimensions and may differ from actual dimensions.
Contact a Tsubaki representative regarding replacement parts.
■ Pump
Pipe (Nuts fitted at both ends)
TCL4-R TCL2-R
Type
TCL4-L TCL2-L
Pipe Discharge Pipe Inlet Pipe
Nozzle 4 nozzles 2 nozzles
Material Copper Rubber hose (black)
Discharge Amount 0.05cc/shot/nozzle
Outer dia.φ5 Outer dia.φ16
Number of Operations Max. 3 times/sec Diameter
Selection and Handling
149
Overview
Nozzle Attachment Plates Nozzle
Corrosion Resistant
General Use/Heavy Duty/
are attached to the angle bar plate is attached to the angle bar
Special
Oil Tank
■ Oil Tank
4.5
20 Capacity 5 liters
4-φ11 60
30 57
111
dimensions.
60 20
100
φ8
approx 290
140
170
approx 65
15
Special Attachment
PF ¼
Notes on Usage
1. It is necessary to switch the checker arm ON to operate. Please
install in a safe working area for this purpose. Stopping Lubrication Lubrication Position
2. The pump should be installed where there is minimal lateral chain When stopping lubrication,
vibration or vertical movement, where it will be easy to install, and always stop the conveyor Lubrication Stop Position
where it will be parallel to the ground. first. Pull the knob on top
3. Attach pump (nozzle) on the chain's return side (slack side) near the of the checker arm, and tilt
Accessories
Related Products &
sprocket to ensure maximum penetration of lubricant between pin the arm 90° until it locks
and bush, and bush and roller. (See diagram on right.) into the anchor hole. Once
4. Install the oil tank parallel to the ground and 300mm or higher than you are sure that it is not
Chain Roller
the pump. touching the conveyor
chain, stop pump
5. The copper discharge pipe should be less than 3 meters long. operation.
6. Pump will not operate if chain is run backwards. This is done so that
the checker arm does not suffer any damage. (See diagram on right.)
7. Amount of required lubricant depends on chain size and usage
conditions. 2–3 shots per spot is normal. Stop lubrication once the
necessary amount of lubricant has been applied. (See diagram on Safety Feature for Reverse Chain Running
right.) Continuous operation will drastically hasten checker arm roller
Selection and Handling
wear damage. The roller of the checker arm will spring up when
chain is run in reverse. (The spring will also
8. Stopping lubrication using the oil tank plug while the pump is still in automatically return it to position.)
operation will drastically hasten wear damage on the pump and checker
arm. Always stop lubrication with the checker arm. (See diagram on
right.)
9. Be sure that the oil tank does not run out of lubrication. Operating the
lubricator with no lubricant will drastically hasten wear damage on the Lubricate between outer plate
pump. Once lubrication runs out air will enter the pump, requiring the and inner plate (pin-bush)
air to be pumped out before lubrication can begin again.
Lubricate between inner plate
10. Lubrication will reduce wear on chain parts and reduce necessary and roller (bush-roller)
power. Lubrication should generally take place more than once a
week. Clean the chain first for effective lubrication.
11. Pump piston may lock when not in use for extended periods. Start
150
lubricator up once a month to prevent locking.
Overview
Accessories
Large Size Conveyor Chain Related Products
Cutting Tools
All items are made-to-order. Refer to the Selection and Handling section for more details.
Corrosion Resistant
General Use/Heavy Duty/
Note: 1. Bending tools for T-pin with diameters not listed above are also available.
2. The ( ) next to the nominal diameter indicates actual diameter.
3. Applicable chain sizes in the table above indicates the part of, for example,
RF03100S.
Wear Resistant/Heavy Duty
4. N is for N rollers.
5. For stainless steel T-pins, append the suffix “SUS” to the model number above (example:
TP3-15-SUS).
◆ Holding Tool
Holding Tool
Applicable Chain Size
Model Number
RF-AK5 RF03
RF05・RF08・RF10・RF12
RF-AK7.5
RF430・RF204・RF450・RF650・RF205・RF6205・RF214
RF-AK12 RF17・RF26・RF212
RF-AK18 RF36・RF52・RF60・RF90・RF120
Special Attachment
Note: 1. Applicable chain sizes in the table above indicates the part of, for example,
RF03100S.
2. Tsubaki can also provide holding tools for chain sizes other than those shown above.
Contact a Tsubaki representative for details.
◆ Hydraulic Pin Extractor
A hydraulic pin extractor/insertion tool is also available.
Verify the model number of the chain being used, or the size, roller
type, and attachment type, and contact a Tsubaki representative.
Accessories
Related Products &
◆ Chain Vice
Dimensions
Model Number Applicable Chain Size
L L H B
Note: The above dimensions are nominal dimensions and may differ from actual dimensions.
H
Selection and Handling
151
Overview
Corrosion Resistant
General Use/Heavy Duty/
Selection and Handling
Special
We have switched from the previous safety factor selection method
(based on average tensile strength) to an allowable load selection method
based on maximum allowable load, which is established by fatigue limit
and allowable surface pressure.
6. Choose a chain series for conveying bulk materials・ ・ 157 6. Storage・ ・・・・・・・・・・・・・ 174
7. Decide chain pitch and number of sprocket teeth ・ ・ 157 7. Limits of conveyor chain use・・・・・ 174
8. Decide attachment type ・ ・ ・ ・ ・ ・ ・ ・ 158 8. Maintenance and inspection ・・・・・ 175
9. Calculate chain load ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ 158 9. Troubleshooting・・・・・・・・・・・ 176
10. Chain selection examples ・ ・ ・ ・ ・ ・ ・ 162 10. Repair parts・ ・・・・・・・・・・・ 179
11. Decide chain size・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ 164
Selection and Handling
152
Overview
Selecting conveyor chains for chain conveyors requires comprehensive knowledge and experience.
However, the following are general points for selecting the optimum chain for your application.
Corrosion Resistant
General Use/Heavy Duty/
Conveyed
Determine conveyor conditions Chart at right :
Material
Corrosion :
Decide type of chain conveyor 2
Wear :
3, 5, 6, Temp. of Material
: Room Temp. °C
Special
Conveyed Amount
: MAX kg/conveyor
(Countable Item)
Decide number of sprocket teeth 7
Conveyor Length : m
Lift : m
Decide type of attachment 8
Number of
: (spaced m apart)
Chain Strands
Chain Speed : m/min
Calculate chain load 9
Max. Allowable
: kN{kgf}
Special Attachment
Load
N
Check standard attachment 13 Motor : AC/DC kW, r/min, unit(s)
allowable load
Number of
: NT (PCD mm)
Sprocket Teeth
Y
Sprocket Bore
: φ H8 / H7
Other points to remember 14 Diameter
Boss : Type φ × L
Selection and Handling
153
Overview
2. Decide Conveyor Type
Corrosion Resistant
General Use/Heavy Duty/
Conveyor
Types Solid Conveyance Chain Type See Pg. Bulk Material Chain Type See Pg.
◆ Slat Conveyor RF-[BR/BF] 111 ◆ Apron/Pan Conveyor RF 29
RF-(NB) 103 RF-[DBR/DBF] 115
RF 29 RF-(KG/KA) 82
NF 75
RF-<SR> 106
Special
◆ Free Flow Conveyor RF-[VR] 105
RF-<SR> 106
RF-<TR> 107
Special Attachment
◆ Vertical Parking Tower RF 29 ◆ Bucket Type Special Chain 74
Specialty Chain Continuous Unloader
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Note: 1. See pg. 170, Table 1 regarding item wear and corrosion properties.
2. ( ) indicates series, [ ] roller type, and < > dedicated attachment types.
154
Overview
• Design layout so that powdery or liquid materials, or Rollers supporting the return side
materials that will promote chain wear, are prevented
Drive
from directly contacting the conveyor chain.
• Use a sealed conveyor, such as a flow conveyor, to
prevent loose material from flying during
Take-up
conveyance. Guide shoes supporting the return side
• When using conveyor chains to convey very
Wear Resistant/Heavy Duty
corrosive material, or in corrosive environments, Contact between chain and guide or roller may hasten
select a conveyor chain with suitable specifications. chain wear or damage chain as it articulates at the roller
(Pg. 170, Table 14) or guide. This may also cause vibration, affecting chain
operation. With a long center distance, it is practical to
divide the return side into several catenaries.
Take-up
5. Basic Conveyor Chain Layout
The return side is entirely supported by rails, which are
5.1 Horizontal Conveyor fixed on the take-up of the driven sprocket. This method
Partial or full support by catenary on the return side absorbs all chain sag, and can also be used in reverse
(see lower part of figure below) can absorb chain operation. However, there is no catenary on the drive
elongation/shrinkage from heat or other factors. This sprocket lower side, making it necessary to regularly
arrangement can be used when chain speed is adjust chain elongation through take-up.
comparatively slow. Catenary sag should be about
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Drive
1) Making a catenary on the drive sprocket side
C
Drive Take-up
Selection and Handling
Take-up
155
Overview
5.2 Vertical Conveyors Key Points in Using Conveyor Chains
If the conveyor will be stopped while Drive • Lubricate chain to prevent elongation during use.
loaded, it will be necessary to install a Use a lubricant with an equivalent viscosity of ISO
Corrosion Resistant
General Use/Heavy Duty/
brake or Tsubaki Back Stop Cam VG100–150 (SAE30–40).
Clutch to prevent reverse operation. Use a drip or brush method and ensure lubricant
Caution: E
xcessive tension from take-up will penetrates between pins, bushes, rollers, and other
hasten chain wear. areas to prevent metal-on-metal contact. (See pg.
148 for the Tsubaki Automatic Conveyor Chain
Lubricator.)
• Ensure that sprocket shafts are parallel.
• At least three sprocket teeth need to engage the
chain.
• Use take-up to adjust chain elongation.
• When using chains in parallel, be sure that sprocket
Special
teeth on both sides are aligned when engaging.
Take-up
• New chain will prematurely wear if connected to a
sprocket whose teeth have severely worn.
5.3 Inclined Conveyors
Drive
Take-up
156
Overview
6. Choose a Chain Series for Conveying Bulk Materials 7. Decide Chain Pitch and Number of Sprocket Teeth
The following table lists the chain conveyor types and 1. Smoother chain operation can be expected as the
Corrosion Resistant
General Use/Heavy Duty/
chain series used in conveying typical bulk materials, as number of sprocket teeth increases. This means that
well as our recommendations. for a sprocket with the same outer diameter, a shorter
Depending on the conveyed items, the same items listed pitch chain can operate more smoothly due to less
articulating angle of chain on the sprocket. This also
in Table 1 may differ in condition or quality. Determine
results in less wear between pin and bush and thus
conveyor type and chain series based on consideration of longer chain life.
past performance and careful investigation. 2. Longer pitch chain, though more expensive per link,
would be cheaper for a unit length of chain in general.
Table 1: Material and Chain Specifications Chain pitch for Unit Conveyors is determined by unit
size or attachment spacing.
Material Type of Conveyor (Example) Attachment spacing = 2m
Recommended • Chain pitch = 100, 200, 250
Notes
Chain Series
Name
Abrasive- Corrosive-
Scraper Flow Apron Bucket
• Chain pitch can be selected by dividing attachment
ness ness
Special
Cement Clinker A E CT
Cement Products B E ○ ○ CT diameter and consequently determine chain pitch.
Clinker Dust A E △ BT 5. Chain pitch relates to the number of sprocket teeth
Coal B B ○ ○ CT and chain speed shown in Table 2.
Coke A C ○ △ BT
Coke Dust A C △ BT Table 2: Chain Pitch and Allowable Chain Speed
Corn C C ○ ○ ○ DT
Dolomite B D ○ △ ○ △ DT DTA on Apron
Conveyors
Dry Ammonium Chloride C C ○ △ △ DT
Dry Ammonium Sulfate B B ○ △ △ DT N: No. of teeth
Dry Clay B C △ △ BT
Dry Incinerated Garbage
(Room Temperature) C D ○ DTA
Special Attachment
Dry Sawdust C D ○ △ DT
Allowable Chain Speed (m/min)
Rice C C ○ ○ ○ DT
Rock Salt C C ○ △ △ DT
Scale B C ○ △ △ BT
Soda Ash B E ○ △ △ DT
Soybean C C ○ ○ ○ DT
Starch C C ○ △ △ DT
Sugar C C ○ ○ ○ SS See Note 3
Sugar Cane C C ○ ○ DTA
Synthetic Detergent B C ○ △ △ DT
Vinyl Chloride Powder B △ △ MT
Selection and Handling
Note: 1. Abrasiveness: A → B → C
2. Corrosiveness: A (strong acid), B (moderate acid),
C (neutral), D (moderate alkali), E (strong alkali)
3. See pg. 170 for clean specifications.
○ : Resistant × : Not resistant
△ : Resistant depending upon conditions
157
Overview
8. Decide Attachment Type
See the pages concerning “Attachment Types” for more information.
Corrosion Resistant
General Use/Heavy Duty/
9. Calculate Chain Load
Maximum static load to chain, TMAX, during operation can 9.1 Terms
be calculated using the formulae in Table 3. The formulae Gravimetric
SI Units
are based on mass M (weight W) × coefficient of friction. Units
Inertial forces are extremely large when suddenly starting TMAX : Maximum static load on chain kN {kgf}
or stopping high speed conveyors or when rapidly T'MAX : Design chain load kN {kgf}
conveying items using push conveyors or other such T : Static load on chain kN {kgf}
systems. Bear these inertial forces in mind when
Q : Maximum conveying quantity t/h {tf/h}
calculating the load and required kW.
Special
Calculations are listed in both SI units and gravimetric V : Chain speed m/min m/min
Material scraped: F= f2
L
f1
: Acceleration of gravity: 9.80665m/s2
Special Attachment
Solid Mass of Item(kg/each) Mass of Item(kg/each)
W= {W= }
Load Spacing(m) Load Spacing(m)
*: T he coefficient for calculating the mass (weight) per
meter of item conveyance is 16.7=1000/60.
Horizontal Conveyor T
T3
T1
T2
L1
L
158
Overview
Horizontal Conveyor T
Corrosion Resistant
General Use/Heavy Duty/
T2
T1
L1
L
Vertical Conveyor
T
Wear Resistant/Heavy Duty
Note: In bucket elevators, 1m is added to center distance (H) to account for shock load when loading.
Special Attachment
Inclined Conveyor T
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T2
T1
L
Selection and Handling
T MAX = W(Lf 1×f + H)× 1000 + M(Lf 1 + H)× 1000 + T 2 T MAX =W(Lf 1×f+H)+M(Lf 1 +H)+T 2 …… {k g f}
…… (kN)
159
Overview
SI Units { Gravimetric Units }
Practical Example
Corrosion Resistant
General Use/Heavy Duty/
Corner Factor (Kc)
L4 L5 L6
Angle
T10 T 30° 60° 90° 120° 180°
T9
f1
T1 0.03 1.02 1.03 1.05 1.06 1.10
T2
0.10 1.05 1.11 1.17 1.23 1.37
0.15 1.08 1.17 1.27 1.37 1.60
C2
Special
T 1 =M×L 1×f 1× 1000 …… kN T 1 =M×L 1×f 1 {k g f}
T 2 =T 1×Kc 1 1000 …… kN T 2 =T 1×Kc 1 {k g f}
T 3 =M(L 2 f 1−H)× 1000 +T 2 …… kN T 3 =M(L 2 f 1−H)+T 2 {k g f}
T 4 = T 3×Kc 2 …… kN T 4 = T 3×Kc 2 {k g f}
When T 3 < 0, T 4 = 0 When T 3 <0, T 4 =0
Special Attachment
L1 L2
Example using Double Conveying Accumulating
Plus Chain
Chain load T for calculating required power can be obtained from the following formulae:
Horizontal T = T MAX − T 1
Vertical T = T MAX − MH × 1000 T=T MAX −MH
Inclined T = T MAX − M(H − Lf 1 ) × 1000 T=T MAX −M(H−Lf 1 )
Selection and Handling
Assuming that the power loss from chain–sprocket engagement and sprocket rotational friction resistance to be 10%
(1/0.9=1.1), When the power transmission ratio of the drive section is η ,
T×V 1 × T V 1
60 ×1.1× η
kW= kW = 102×60 × 1.1 × η
160
Overview
S
M(W): Mass (Weight) of chain kg/m { kgf/m }
T1 : Chain Load kN { kgf }
S : Chain lengh at catenary (m)
δ
Special
T
Wear Resistant/Heavy Duty
Table 5: Rolling Friction Factor f1 Between Chain Table 7: Coefficient of Friction f2 Between Material
and Rail Conveyed and Casing
Lubricated Dry Apparent Apparent
Roller Diameter Material f2 Specific Material f2 Specific
(mm) R, F S, M, N R, F S, M, N Gravity (g/cc) Gravity (g/cc)
D<65 0.08 0.16 0.15 0.24 Alum 0.63 1.01 Phosphate rock 0.42 1.51
Alumina 0.55 0.83 Pitch 0.41 0.70
65 ≦ D<100 0.08 0.15 0.14 0.23 Ammonium chloride 0.79 0.67 Polyethylene 0.52 0.34
100 ≦ D 0.08 0.14 0.13 0.22 Asbestos 0.58 0.19 Pyrites 0.58 1.54
Barley 0.71 0.39 Quartz powder 0.55 1.24
RF 214(exception) 0.12 0.15 0.18 0.22
Calcium carbonate 0.49 0.88 Quicklime 0.46 1.53
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Note: 1. Lubricant ISO VG100–150 (SAE30–40) Calcium chloride 0.43 0.68 Red iron ore 0.47 2.99
2. Conditions: Clean and room temperature Carbon 0.53 0.30 Rice 0.4 0.77
3. The friction factor f1 between top roller and material
conveyed is the same as that of R roller in the above. Cement 0.54 0.60−0.75 Rock salt 0.57 1.09
Cement clinker 0.46 1.30 Rubber powder 0.53 0.39
Charcoal 0.41 0.44 Scale 0.67 1.54
Series f1
Chrome powder 0.51 1.14 Scrap 0.73 0.54
Plastic Roller Series 0.08 (dry) Clay 0.63 0.77 Slag 0.48 0.90
Bearing Roller Series 0.03 (lubricated) Coal 0.30−0.70 Slaked lime 0.63 0.69
Coke 0.35−0.70 Soap material 0.27 0.65
Bearing Bush Series 0.14 (lubricated) 0.21 (dry) Corn 0.4 0.71 Soda ash 0.45 0.52
Selection and Handling
EPC78 0.1 (lubricated), 0.2 (water-lubricated), 0.25 (dry) Dolomite 0.55 1.62 Soybean 0.41 0.68
Feldspar 0.55 1.36 Starch 0.57 0.71
Foundry sand 0.41 1.59 Sugar 0.47 0.68
Table 6: Sliding Coefficient of Friction f1 Between Gypsum 0.64 0.77 Sulphurated calcium 0.64 1.01
Chain and Rail Lead ore powder 0.77 3.26 Urea 0.63 0.64
Temperature of Limestone 0.47 0.35−0.55 Wheat 0.43 0.73
Lubricated Dry
Conveyed Material (°C) Magnesia 0.84 1.48 Wood chips 0.74 0.36
Room temperature~400 0.20 0.30 Mixed feed 0.5 0.55 Zinc ore powder 0.79 1.93
Nickel ore powder 0.45 0.92
400 ~ 600 0.30 0.35
Note: The above values may change depending on dryness and humidity.
600 ~ 800 0.35 0.40
800 ~1000 — 0.45
161
Overview
4) Select motor size
10. Chain Selection Examples
T×V 1
Motor kW = 60 × 1.1 × η = ( η = 0.85)
10.1 Bearing Roller Conveyor Chain
Corrosion Resistant
General Use/Heavy Duty/
◆ Bearing Roller Conveyor Chain Required Power
Length of Conveyed Material
23.5×10 1
kW = ×1.1× 0.85 = 5.1kW
60
◆ Conveyor Chain Required Power
62.8×10 1
kW = 60 ×1.1× 0.85 = 13.5kW
Special
RF08, 450 14300 36700
Conveyor Chain and Standard DT Series Conveyor Chain. RF10 20500 53300
RF12 33900 90000
1) No. of links: n RF17 44600 116700
50000 RF26 57100 150000
n=( 250 ×2+12)×2=412×2=824 links RF36 86600 230000
RF60 91100 —
2) Confirm roller load RF90 143800 —
Special Attachment
Chain: Pitch = 100, F Roller chain w/A2 attachment every link
3) Check allowable loading mass on conveyor Operating Time : 8hrs/da Operating Enviroment : Ambient temp.
Due to simplified selection, load of conveyor weight and
starting impact will not considered in the following 1) No. of links: n
procedure. 30000
n=( 100 × 2 + 12) × 2 = 612 × 2 = 1224 links
2000kg × 40pcs/2 strands = 40,000kg /strand
From the table on the right, RF10 ton size Bearing Roller 2) Chain size
Conveyor Chain (53300kg ) and RF17 ton size RF 30 cardboard boxes will be carried on the conveyor.
Conveyor Chain (44600kg ) can be selected. Thus, conveyor total loading mass is 100×30 =
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When comparing roller allowable load and allowable 3000kg , and the coefficient of friction under lubricated
loading mass, roller allowable load should be the first conditions from Table 5 is 0.08.
consideration in selection.
Required power T1 to convey the cardboard boxes only is
Bearing Roller Conveyor Chain (f1 = 0.03)
T1 = 3000 × 1000 × 0.08 = 2.35kN
T=2000kg × 1000 ×40×0.03=23.5kN{2400kg f}
{T1 = 3000 × 0.08 = 240kg f}
Standard Conveyor Chain (f = 0.08) Next, with each slat having a mass of 10kg ,
1000
T=2000kg × 1000 ×40×0.08=62.8kN{6400kg f} pitch at 100, slat mass = 10 × 100 = 100kg /m
Selection and Handling
162
Overview
RF03100F−1LA2 is 4.20kN, so
T’MAX=3.80kN<4.20kN { T3 = 15 × 2 × ( 30 + 1 ) = 930kg f}
Both roller allowable load and attachment allowable ④ Assuming the offset load of conveyed material on the
load satisfy the values in Tables 10 and 11. right and left hand chains is 6:4, chain load TMAX for
one strand of chain is
Chain Number Quantity Unit
15.2 9.12
R F03100F-DT-1LA2+612L-PR 2 H 16.3 × 0.6 + 2 + 2 = 21.9kN
Wear Resistant/Heavy Duty
1550 930
{ 1664 × 0.6 + 2 + 2 = 2238k g f }
3) Drive sprocket torque: Tr
The pitch circle diameter of a sprocket with pitch=100, We include a 1.5 leeway in light of wear life in
N = 12T is φ386.4 unlubricated conditions.
1 1 Corrected chain load T’MAX = 21.9 × Kv × KT × Ks × 1.5
Tr = 7.59 × 386.4 × 2 × 1000 = 1.47kN・m
= 21.9×1.05×1.0×1.0×1.5 = 34.5kN
1 1 { T’MAX = 2238 × 1.05 × 1.0 × 1.0 × 1.5 = 3524kg f}
{Tr = 774 × 386.4 × 2 × 1000 = 149.5kg ・ f m}
From the above, B17250S−CT−2LGA4 can be used.
4) Required kW
Special Attachment
(S roller bucket elevators) Pitch circle diameter when pitch=250, N=12T is φ965.9, so
Conveyor Capacity : 90t/h Chain Speed : 28m/min 1 1
Tr = 18.1 × 965.9 × 2 × 1000 = 8.74kN・m
Bucket Mass : 25kg/each
Sprocket : N = 12T Lubrication : None 1 1
{Tr = 1849 × 965.9 × 2 × 1000 = 893kg ・ f m}
Operating Environment : Ambient temperature
Operating Time : 8 hrs/day 4) Required kW
Configuration: Half assembled in mirror image 18.1×28 1
kW = 60 × 1.1 × 0.85 = 10.9kW
1849×28 1
1) Required number of links: n { kW = 102×60 × 1.1 × 0.85 = 10.9kW }
Selection and Handling
30000
n=( 250 × 2 + 12 ) × 2 = 252 × 2 = 504 links
2) Chain size
① Load T1 of conveyed material only
90
T1 = 16.7 × 28 × (30 + 1) × 1000 = 16.3kN
90
{T1= 16.7 × 28 × (30 + 1) = 1664k g f}
163
Overview
11. Decide Chain Size
Divide the load (TMAX) acting on the chain as found in Table 3 by the number of strands, multiply this by the chain speed
Corrosion Resistant
General Use/Heavy Duty/
and temperature factors and the operating time factor to find correct chain load T’MAX. Select a chain with a maximum
allowable load that satisfies this value. (Maximum allowable load value is a chain’s strength as calculated from Tsubaki
design standards.)
Chain Load 1 Speed Factor Temp. Factor Operating Time Max. Allowable Load
× × × × ≦
TMAX: kN(kgf) No. of Strands (KV) (Table 8) (KT) (Table 9) Factor (KS) (Table 10) kN(kg f)
1) When there are any regulations, guidelines, etc. affecting chain selection, select using that method and the allowable
load selection method and choose the chain with more leeway.
2) When a conveyor consists of multiple strands of chain, correct the number of strands in the above formula to allow for
uneven loading of the chain.
Special
3) In the following applications, chain life will be greatly reduced. Determine the chain referring to page 165.
1. Short distance conveyance of heavy loads
2. Exposure of chain to abrasive, adhesive, and corrosive material
3. High temperature/humidity environments
4. No lubrication
Table 8: C
hain Speed Factor Kv Table 9: Chain Temperature Factor KT
Chain Speed m/min Speed Factor KV Temperature Factor KT
Chain Temperature °C GS, GSA
20 (inclusive) 1.00 DT, DTA AT, ATA
SS, SSA
20 to 30 (incl.) 1.05 100 (inclusive) 1.00 1.00 1.00
30 to 40 (incl.) 1.15 100 to 200 (incl.) 1.25 1.20 1.00
40 to 50 (incl.) 1.30 200 to 300 (incl.) − 1.35* 1.10
Special Attachment
50 to 60 (incl.) 1.45 300 to 400 (incl.) − 1.50* 1.15*
Note: Your criteria should be suitable operating
conditions (clean with good lubrication).
◆ Chain life will remarkably shorten when using chain in high temperatures at high speeds. (Marked with * in Table 9.)
◆ Contact a Tsubaki representative when using outside these parameters.
◆ Contact a Tsubaki representative when Kv x KT is 1.5x DT, DTA, AT, and ATA values.
◆ Contact a Tsubaki representative when Kv x KT is 1.2x GS, GSA, SS, SSA values.
◆ See page 15 for chain operating temperature.
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Table 10: O
perating Time Factor Ks
Operating Time h/day Ks
Less than 10 hours 1.0
10 to 24 hours 1.2
Selection and Handling
164
Overview
attachments, the smaller allowable load should be used. You will need a guide rail with a tensile strength of at least
400Nmm{41kgf/mm2}. Check the roller load when corner rails are used as well. Service life will drop appreciably when the
chain is used without lubrication.
Table 11: Roller Allowable Load When Lubricated Unit: kN{kg f}/each
Chain Size
R and F Rollers R Roller
0.54 0.88 0.88 0.54 0.70 0.27 0.35 0.54
RF03 —
{55.0} {90.0} {90.0} {55.0} {70.0} {30.0} {35.0} {55.0}
1.03 1.72 1.72 1.03 1.34 0.52 0.67 1.03
RF05 —
{105} {175} {175} {105} {135} {55.0} {70.0} {105}
1.27 2.11 2.11 2.53 1.27 1.65 0.64 0.83
Wear Resistant/Heavy Duty
RF08 —
{130} {215} {215} {260} {130} {170} {65.0} {85.0}
1.77 2.94 2.94 3.53 1.77 2.30 0.89 1.15 1.77
RF10
{180} {300} {300} {360} {180} {235} {90.0} {115} {180}
2.50 4.17 4.17 5.00 2.50 3.25 1.25 1.63 2.50
RF12
{255} {425} {425} {510} {255} {330} {125} {165} {255}
4.02 6.67 6.67 8.04 4.02 5.23 2.01 2.61 4.02
RF17
{410} {680} {680} {820} {410} {535} {205} {265} {410}
5.30 8.83 8.83 10.6 5.30 6.89 2.65 3.45 5.30
RF26
{540} {900} {900} {1080} {540} {705} {270} {350} {540}
7.45 12.4 12.4 14.9 7.54
RF36 — — — —
{760} {1260} {1260} {1520} {760}
Special Attachment
9.81 16.6
RF52 — — — — — — —
{1000} {1690}
10.8 18.1
RF60 — — — — — — —
{1100} {1850}
15.2 25.5
RF90 — — — — — — —
{1550} {2600}
19.6 33.3
RF120 — — — — — — —
{2000} {3400}
0.93 1.57 1.57 0.93 0.47
RF430 — — — —
{95.0} {160} {160} {95.0} {45.0}
Accessories
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RF204 — — — — — — — — —
RF205 — — — — — — — — —
Selection and Handling
165
Overview
Reaction Force of Rail (R)
P D
Load
Corrosion Resistant
General Use/Heavy Duty/
T
d
oa
R
rl
le
l
Ro
r
Roller load Roller load
Table 11: Roller Allowable Load When Lubricated Unit: kN{kg f}/each
Bearing Roller Conveyor Chain Bearing Roller
(standard, anti-dust, lube-free, Conveyor Chain DT AT GS GSA SS SSA
Special
Chain Size completely lube-free) (lube-free water-resistant)
R Roller F Roller R Roller F Roller S, M, and N Rollers
1.96 1.27 1.37 0.89 0.54 0.54 0.32 0.32 0.16 0.16
RF03
{200} {130} {140} {90} {55.0} {55.0} {35.0} {35.0} {17.0} {17.0}
3.04 1.96 2.13 1.37 1.03 1.03 0.62 0.62 0.31 0.31
RF05
{310} {200} {220} {140} {105} {105} {65.0} {65.0} {32.0} {32.0}
Special Attachment
9.81 9.81
RF52 — — — — — — — —
{1000} {1000}
10.8 10.8
RF60 — — — — — — — —
{1100} {1100}
15.2 15.2
RF90 — — — — — — — —
{1550} {1550}
19.6 19.6
RF120 — — — — — — — —
{2000} {2000}
0.93 0.93 0.56 0.28
RF430 — — — — — —
{95.0} {95.0} {60.0} {30.0}
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166
Overview
works with the roller, allowable roller load should be contrasted to that of the attachment, and the smaller value used.
Note: K attachments have twice the allowable load of A attachments.
150 1.84 {185} 1.84 {185} 2.89 {295} 2.83 {290} 2.83 {290} 1.94 {200} 1.94 {200}
125 2.68 {275} 2.68 {275} 4.23 {430} 6.05 {615} 4.13 {420} 4.13 {420} 2.60 {265} 2.60 {265}
RF08
150 3.02 {310} 3.02 {310} 4.75 {485} 6.80 {695} 4.64 {475} 4.64 {475} 2.92 {300} 2.92 {300}
100 2.21 {225} 2.21 {225} 3.48 {355} 4.98 {510} 3.40 {350} 3.40 {350} 2.14 {220} 2.14 {220}
RF10 125 2.53 {260} 2.53 {260} 3.98 {405} 5.69 {580} 3.88 {395} 3.88 {395} 2.45 {250} 2.45 {250}
Wear Resistant/Heavy Duty
150 2.84 {290} 2.84 {290} 4.47 {455} 6.40 {655} 4.37 {445} 4.37 {445} 2.75 {280} 2.75 {280}
200 4.54 {465} 4.54 {465} 7.14 {730} 10.2 {1040} 6.98 {715} 6.98 {715} 4.89 {500} 4.89 {500}
RF12
250 6.43 {655} 6.43 {655} 10.1 {1030} 14.5 {1480} 9.88 {1010} 9.88 {1010} 6.93 {705} 6.93 {705}
200 5.18 {530} 5.18 {530} 8.16 {830} 11.7 {1190} 7.97 {815} 7.97 {815} 5.98 {610} 5.98 {610}
RF17 250 7.34 {750} 7.34 {750} 11.6 {1180} 16.5 {1690} 11.3 {1120} 11.3 {1120} 8.47 {865} 8.47 {865}
300 9.50 {970} 9.50 {970} 15.0 {1530} 21.4 {2180} 14.6 {1490} 14.6 {1490} 11.0 {1120} 11.0 {1120}
200 4.85 {495} 4.85 {495} 7.63 {780} 10.9 {1110} 7.45 {760} 7.45 {760} 5.59 {570} 5.59 {570}
250 6.87 {700} 6.87 {700} 10.8 {1100} 15.5 {1580} 10.6 {1080} 10.6 {1080} 7.92 {805} 7.92 {805}
RF26
300 8.89 {905} 8.89 {905} 14.0 {1430} 20.0 {2040} 13.7 {1400} 13.7 {1400} 10.2 {1040} 10.2 {1040}
450 8.34 {850} 8.34 {850} 8.34 {850} 8.34 {850} — — — —
Special Attachment
RF204
A2 1.85 {190} — 2.91 {295} — 2.84 {290} 2.84 {290} 1.79 {180} 1.79 {180}
RF450 2.35 {240} 2.35 {240} 3.70 {375} — 3.61 {370} 3.61 {370} 2.27 {230} 2.27 {230}
RF650 2.83 {290} 2.83 {290} 4.46 {455} — 4.35 {445} 4.35 {445} 2.74 {280} 2.74 {280}
RF214 3.58 {365} 3.58 {365} 5.63 {575} — 5.50 {565} 5.50 {565} 3.86 {395} 3.86 {395}
RF205 2.65 {270} — 4.17 {425} — 4.07 {415} 4.07 {415} 2.86 {290} 2.86 {290}
RF6205 4.07 {415} 4.07 {415} 6.41 {655} — 6.26 {640} 6.26 {640} 4.40 {450} 4.40 {450}
RF212 5.23 {535} 5.23 {535} 8.23 {840} — 8.04 {825} 8.04 {825} 6.03 {615} 6.03 {615}
167
Overview
Load Load
Corrosion Resistant
General Use/Heavy Duty/
Unit: kN{kg f}/each
F Roller
Chain
Pitch
Size DT DTA AT ATA GS GSA SS SSA
75 0.75 {75.0} 0.75 {75.0} 1.19 {120} 1.16 {120} 1.16 {120} 0.80 {80.0} 0.80 {80.0}
RF03
100 0.89 {90.0} 0.89 {90.0} 1.40 {145} 1.37 {140} 1.37 {140} 0.94 {95.0} 0.94 {95.0}
75 1.02 {105} 1.02 {105} 1.61 {165} 1.58 {160} 1.58 {160} 1.08 {110} 1.08 {110}
—
100 1.21 {125} 1.21 {125} 1.91 {195} 1.86 {190} 1.86 {190} 1.28 {130} 1.28 {130}
RF05
125 1.40 {145} 1.40 {145} 2.20 {225} 2.15 {220} 2.15 {220} 1.48 {150} 1.48 {150}
Special
150 1.58 {160} 1.58 {160} 2.49 {255} 2.43 {250} 2.43 {250} 1.67 {170} 1.67 {170}
125 2.40 {245} 2.40 {245} 3.78 {385} 5.41 {550} 3.69 {380} 3.69 {380} 2.33 {235} 2.33 {235}
RF08
150 2.70 {275} 2.70 {275} 4.26 {435} 6.09 {620} 4.16 {425} 4.16 {425} 2.62 {265} 2.62 {265}
100 1.95 {200} 1.95 {200} 3.07 {315} 4.39 {450} 3.00 {305} 3.00 {305} 1.89 {190} 1.89 {190}
RF10 125 2.23 {225} 2.23 {225} 3.51 {360} 5.02 {510} 3.43 {350} 3.43 {350} 2.16 {220} 2.16 {220}
Special Attachment
300 3.95 {405} 3.95 {405} 3.95 {405} 3.95 {405} — — — —
RF36 450 8.15 {830} 8.15 {830} 8.15 {830} 8.15 {830} — — — —
600 10.1 {1030} 10.1 {1030} 10.1 {1030} 10.1 {1030} — — — —
300 5.49 {560} — 5.49 {560} — — — — —
RF52 450 11.3 {1155} — 11.3 {1155} — — — — —
600 14.1 {1430} — 14.1 {1430} — — — — —
300 6.39 {650} — 6.39 {650} — — — — —
RF60 350 8.28 {845} — 8.28 {845} — — — — —
Accessories
Related Products &
RF204
A2 — — — — — — — —
RF450 2.06 {210} 2.06 {210} 3.25 {325} — 3.17 {325} 3.17 {325} 2.00 {205} 2.00 {205}
RF650 2.47 {250} 2.47 {250} 3.89 {390} — 3.80 {390} 3.80 {390} 2.39 {245} 2.39 {245}
RF214 — — — — — — — —
RF205 — — — — — — — —
RF6205 3.68 {375} 3.68 {375} 5.79 {580} — 5.65 {580} 5.65 {580} 3.97 {405} 3.97 {405}
RF212 — — — — — — — —
168
Overview
temperatures and clean conditions: e.g. low/high materials have been welded, due to the difference
temperatures, humidity, dust, and chemical reactive in heat expansion coefficients.
environments. Conveyor chains are often used in these
③ In environments over 400°C, heat expansion and
types of complex conditions, so it is vital that chains with
clearance must be considered.
just the right combination of part materials are selected to
ensure a long service life. ④ Creep breakage
⑤ High temperature brittleness
14.1 Low Temperatures ⑥ Carbide precipitation brittleness
When chain is used in freezers and cold regions, the
⑦ Repeated thermal shock (cooling and expansion)
following should be considered.
1) Low Temperature Brittleness of Material 2) Lubricants
Special
In general materials become brittle at low Silicone-based and fluorine-based greases containing
temperatures, and their impact strength drops. The graphite and MoS2 have excellent heat resistance.
amount of drop varies with the material. Usage limits
with this in mind can be found in Table 13 below. 14.3 Abrasiveness
Table 13: Applicable Lowest Temperature Points concerning abrasive conditions
Conveyor Chain Lowest Temperature (ºC) ① Select a conveyor that will not allow highly abrasive
Wear Resistant/Heavy Duty
The strength of the chain decreases as the temperature Refer to Table 14 for the corrosion resistance of chain
of the chain increases from the heat of the material material to various kinds of solvents. GS and GSA Series
conveyed or the environment. Usage limits for each chain (SUS400 Series) parts can rust depending on conditions.
are determined by the temperature of the chain and Specifications against stress corrosion are available.
material. Please inform your Tsubaki representative of the material
used for accessories and related equipment (e.g. rails,
tanks, etc.).
Selection and Handling
169
Overview
Table 14: Corrosion Resistance to Various Kinds of Solvent 15. Clean Specifications
When selecting your chain, please check whether or not the
material is fully corrosion resistant by referring to this table. Anti-rust
Class For Cleanliness Application Packaging
Corrosion Resistant
General Use/Heavy Duty/
This table shows properties of material at 20°C and is only Oil
Special
Ammonia Gas (Cold) − − − scale) or burrs.
GS and SS
Ammonia Gas (Hot) − − − Series)
Ammonia Water △ ○ ○
Beer × ○ ○
Benzene ○ ○ ○
Boric Acid 5% × ○ ○
Butyric Acid 20°C − ○ ○ After assembly,
Calcium Hydroxide 20% Boil − ○ ○ chain is wiped of
Carbon Tetrachloride
− − −
(Water Cont. 1%) Boil
Note: 1: Oil may be present on the chain from the manufacturing
Carbonated Water × ○ ○ process. Contact a Tsubaki representative regarding other
Caustic Soda 25% − ○ ○ clean specifications not shown above.
Chlorine Gas (Wet) 20°C × × × 2: Material surfaces are generally black (oxide film), but some
reddish scale may be evident on some chain models. Contact
Citric Acid 50% × ○ ○ a Tsubaki representative regarding long-term storage.
Formic Acid Aldehyde ○ ○ ○
Formic Acid 50% × ○ ○
Special Attachment
Gasoline ○ ○ ○
Glycerin 20°C ○ ○ ○ 16. Sprocket Selection
Hydrogen Peroxide 30% − △ ○
Hydrochloric Acid (2%) × × × Select a sprocket model using the following steps. The
Iodine − − −
maximum bore diameter and length of standard sprockets
Kerosene ○ ○ ○
Lactic Acid 10% 20°C × △ ○ strike the proper strength balance with AT Series chain, and
Milk × ○ ○ are set to efficient dimensions. Please contact a Tsubaki
Nitric Acid 5% × △ ○
representative should a larger or smaller hub be required.
Oil (Vegetable, Mineral) ○ ○ ○
Oxalic Acid 10% 20°C × △ ○
Paraffin ○ ○ ○ Select chain number
Accessories
Related Products &
Petroleum 20°C ○ ○ ○
Phosphoric Acid 10% × △ △
Select roller type
Potassium Permanganate
(Saturation) 20%
− ○ ○
Sea Water × × △ Decide number of teeth
Soap Solution × ○ ○
Sodium Bicarbonate 20°C − ○ ○
Sodium Carbonate
Teeth tempering Calculate req. bore dia.
(Saturation) Boiling Point
− ○ ○
Sodium Chloride × △ ○ Decide hub shape Req. sprocket length
Sodium Hypochlorite 10% × × ×
Selection and Handling
170
Overview
on smooth conveyance and will affect chain life as well. so that two teeth above the shaft center are in phase.
Follow the instructions below for proper sprocket Tsubaki can also supply keyless locking sprockets.
installation.
1.1 Installation Accuracy of the Shafts 1.2 Rails for Conveyor Chains
1.1.1 Check the levelness of the shaft using a level. 1) Rail connecting areas should be smooth and free of any
Adjust to within a tolerance of ±1/300. edges, clearances, or gaps. (See figure below.)
Clearance
Measure with a piano wire, Rail Width
scale, or transit
Rail Width
Special Attachment
Shaft
Sprocket
171
Overview
4) Specialty Tools
2. Connection/Disconnection
Pins can be safely and quickly inserted and removed
(1) When connecting or disconnecting the chain, always begin without affecting chain performance by using a cutting
Corrosion Resistant
General Use/Heavy Duty/
by attaching or removing the outer plate on the T-pin side. tool (see page 151). The photo below shows a chain
(2) Loosen the take-up so that there is no tension on the chain. being disconnected using a chain vice.
Chain vice
2.1 Disconnecting Chain
2.2 Connecting Chain
Special
1) Remove the T-pin
Use a T-pin tool or monkey wrench to bend the T-pin
1) Preparation
straight before removal. Always use a new T-pin.
With a new chain, remove the outer plate on the outer
Never reuse straightened T-pins.
link on the T-pin side. Refer to the previous section for
pin removal.
2) Connecting Two
T-pin Strands of Chain
T-pin Tool Draw the two ends
Outer link together and connect
2) Alternate Hitting Two Pins
Special Attachment
with outer plates.
Place a holding tool against the inner link and hit the pin
Inner link
with a hammer to remove as shown in the photo below.
3) Pin Insertion
Hold the concave portion of a pin tool against the pin
on the T-pin side. Hit pin head with a hammer until the
pin pokes out through the T-pin hole on the outer
Setting
tool
plate. The pin can be
inserted easily by using
Accessories
Related Products &
172
Overview
Chain slack
3. Test Operation
Drive
Take-up
before actual operation. Use the following checkpoints as A slight amount of slack is
needed. (A basic layout with
a guide. a guide on the return side.)
Drive
1. Are there any abnormal noises? between pin and bush after operation. Therefore, it is
2. Does the chain vibrate? necessary to regularly adjust the chain through take-
3. Does the chain ride up on the sprocket? up to ensure proper chain tension. A chain operated
4. Does the chain wind up on the sprocket? for eight hours per day should be checked and
5. Are the rail(s) and sprocket(s) properly installed? adjusted as per the following chart. It becomes easier
6. Are the rollers rotating smoothly? to neglect take-ups the longer the chain is used, which
Wear Resistant/Heavy Duty
7. Does the entire chain articulate smoothly? leads to chain catenary and accidents. Thus,
8. Does the chain list or snake when viewed from above? performing regular checks is essential.
attachments, do a test run with bolts and nuts If there is still some slack in the chain, despite taking
provisionally tightened. Then, prior to the actual up the chain as much as possible, remove two (2) links
start of operation, fully tighten all bolts and nuts. from the chain and shorten the overall length. See our
guide to connecting and disconnecting chain.
4. Adjust Chain Tension 4.3.2 Even Adjustment of Take-up on Both Sides
Take-up the chain to ensure proper operation of the When two parallel chains are adjusted by two
conveyor. As a guide, chain should be adjusted 1.5−2 independently operated take-ups, care must be taken to
pitches. ensure even stroke on both the left and right sides. For
Accessories
Related Products &
The correct amount of slack is essential. Wear will this, we will assume that the length of the left and right
advance on chains with too much tension, while chains chains is roughly equal. Therefore, it may be necessary to
with too much slack will ride up on the sprocket, causing insert chain lengths at times to align the two lengths.
accidents. (This is unnecessary with continuous or balance take-up.)
An uneven adjustment will cause the link plate and the
4.1 Chain Slack side of the sprocket teeth to interfere with each other and
result in an overload condition.
In a basic layout, a small amount of slack ( δ ) is
needed on the return side as shown in the figure below.
Selection and Handling
173
Overview
5. Lubrication 7. Limits of Conveyor Chain Use
Lubrication is essential to ensure long life for your chain. As usage limits for each component of the conveyor
Corrosion Resistant
General Use/Heavy Duty/
chain are noted below, check the degree of wear of each
5.1 Lubricating component on a regular basis. These usage limits are
Lubricating your chain will reduce the wear on all chain values determined based on the performance of the
parts as well as reduce required drive. Generally, conveyor chain itself. If there is a usage limit for the
lubricate once per week with ISO VG100–VG150 conveyor body, use this as the base value.
(SAE30–40) oil by drip method or brush. Lubrication Replace the chain and sprockets at the same time.
points are indicated by the figure below. Ensure that
chain is clean for maximum lubrication effectiveness. 7.1 Part Usage Limit
7.1.1 R Roller, F Roller
Lubrication points
The plate has reached its limit when the bottom of the
Lubricate between outer and inner plate
plate begins to touch the rail due to wear on the
(between pin and bushing)
Special
contact surface or the sliding area with the bush.
Lubricate between inner plate and roller
(between bushing and roller) R and F roller limits
Note: Lubrication on the roller outer Roller Bush Plate
diameter may lead to uneven roller wear.
Take care when lubricating the chain.
◆ When chain is buried within the items conveyed If there is a curve in the rail then there will be less wear
(bulk material conveyance). allowance for the corresponding S dimension only as
◆ When conveying powders in pan conveyors, apron per the figure below. Special care is needed compared
conveyors, etc, or when powders may adhere to to flat conveyance.
the chain and cause problems during lubrication.
◆ When the chain is used in high temperature environments.
Less wear allowance
Special Attachment
S
Lubricant
Manufacturer
ISOVG100(SAE30) ISOVG150(SAE40) ISOVG220(SAE50) 7.1.2 S, M, and N Rollers
Daphne Daphne Daphne When roller thickness wears to 40%.
Idemitsu Kosan Mechanics Oil Mechanics Oil Mechanics Oil
100 150 220 7.1.3 Bush
Teresso 100 Teresso 150 —
EMG Lubricants
When bush thickness wears to 40%.
DTE Heavy Oil Vacuoline 528 Vacuoline 533
7.1.4 C-Pins
FBK Oil FBK Oil FBK Oil
RO100 RO150 RO220 When wear has reduced the pin diameter to 85% of
Accessories
Related Products &
JXTG Energy
Super Mulpus Super Mulpus Super Mulpus original value (cannot be visually inspected).
100 150 220
Tellus Oil Tellus Oil Tellus Oil 7.1.5 Measuring Plate Thickness or Height Wear
Showa Shell
C100 C150 C220
Wear will develop from abrasion between plates and
Note: Manufacturer names are listed in no particular order.
roller and plate contact at (A) and (B) below. Chain
strength will be insufficient when wear exceeds 1/3 of
6. Storage the plate's normal thickness. If items are conveyed
directly on the plate as with flow conveyors, or if they
Do not store chains or sprockets in Sprocket anti-rust
slide on top of steel plates, then chain life will have
Selection and Handling
174
Overview
will elongate due to sliding wear between the bush and Always remove load from conveyors before stopping.
pin. The chain elongation limit is 2% (2mm of Starting with load may cause overloading. Inspect
elongation on one link if pitch is 100mm) of a standard chain before starting a conveyor that has been
basic length (pitch × no. of links). stopped for extended periods.
1) Measuring chain length (measured dimensions) 2. Lubrication
Measuring dimensions Always regularly lubricate the chain.
3. Fixing Parts
The nuts of buckets, aprons, slats, and other items
that are bolted to the chain can come loose and fall off
B
due to chain vibration during operation. Spot weld
A
Special
8. Cleaning
Periodically clean chain and rail if in contact with
foreign matter or conveyed items.
175
Overview
9. Troubleshooting
Refer to the table below if you experience problems with your conveyor chain or sprocket, which should be replaced with new products as necessary.
Corrosion Resistant
General Use/Heavy Duty/
9.1 Chain and Sprocket
Problem Possible Cause Solution
Chain and sprocket do not match. Replace chain or sprocket with the correct size.
Total arc of contact with the chain on Have total arc of contact be at least three teeth on the sprocket.
the sprocket is insufficient. Install a tensioner.
Chain rides up on
sprocket
Excessive load. Reduce the load (e.g. install a shock absorber).
Inadequate back tension. Adjust the catenary of take-up idler, or install a tensioner.
Special
Too much slack in chain. Adjust the chain length or distance between axles, or install a tensioner.
Chain winds on
sprocket Excessively worn sprocket, or chain and
Replace chain and/or sprocket with the correct sized part.
sprocket do not match.
Loose chain casing or axle bearing. Tighten all nuts and bolts.
Excessive wear in the chain or sprocket. Replace the chain or sprocket (replace all connect chains).
Special Attachment
Return radius Rail incline
Snag
Improper centering of the sprocket. Remove the chain and correct the centering of the drive and driven sprockets.
Excessive wear at
the inside of the
Chain is being pushed to the side. Remove the cause of the push and/or install a guide roller.
chain's link
plates or the
Vibration caused by the inaccurate Check and correct the faulty locations and replace the sprocket with a
teeth surfaces
finishing of the sprocket's shaft hole. new part.
Excessively worn chain. Replace both the chain and the sprocket.
Excessive wear of the BF Chain being used (no rollers). Change to an RF Chain (w/rollers).
sprocket teeth valleys
and drive sides Tooth hardness is insufficient with
respect to the load and conveyed Use a sprocket with hardened or block replaceable teeth.
materials or foreign particles.
Chain and sprocket do not match. Replace chain or sprocket with correct sized parts.
contaminated the pins, rollers, or bushes, ◆ Select a chain with large clearance between pin, bush, and roller.
or contamination from foreign particles. ◆ Remove particles or contamination, or apply penetrating oil.
Inadequate lubrication. Inspect the lubrication or look into wear resistant chain (e.g. CT/BT Series).
Seizure from excessive loads. Reduce load. Lubricate regularly (e.g. install a lubricator).
Pin bending due to excessively high loading. Reduce load. Lubricate regularly (e.g. install a lubricator).
176
Overview
Insufficient rigidity in the frame. ◆ Increase the frame rigidity; increase the chain model number.
This can be caused The conveyor chain is small compared
by a combination of many to the device. ◆ Decrease the slack in the drive roller chain.
problems; therefore, the
listed remedies may not ◆ Lubricate between the guide rail and chain.
solve the problem. The force of friction is excessively large.
◆ Switch to Bearing Roller Conveyor Chain.
The machine is too long. Divide the conveyor system into sections to decrease the length.
Select a more suitable chain material. Protect the chain from the
Inappropriate selection of material.
environment. Apply a rust inhibitor (lubrication, cover).
Chain is rusting
Eliminate the temperature difference between the inside and outside of the
Condensation
conveyor (e.g. using insulation). Install a drain to remove water.
Wear Resistant/Heavy Duty
9.2 Plate
Problem Possible Cause Solution
Excessive load and inadequate Replace with a new chain and improve the lubrication and loading
lubrication. conditions.
177
Overview
Problem Possible Cause Solution
Corrosion Resistant
General Use/Heavy Duty/
Load greater than maximum allowable ◆ Increase the size or specs of the chain to raise maximum allowable load.
load on the chain. ◆ Replace with a new chain.
The chain is being used in an acidic or ◆ Install a cover to protect the chain from the environment.
alkaline environment. Replace with a new part.
(Crack not caused by a repetitive load.) ◆ Use a chain with a high resistance to corrosion stress cracks
(Bow-shaped crack in
heat treated metal plates)
There is scale on the base plate
Red pattern found on plates ◆ Can continue to be used as is (DT, DTA, AT, etc.).
material.
Special
9.3 Pin
Problem Possible Cause Solution
④ Pin sudden fracture Excessive load. ◆ Replace chain with a larger size.
Special Attachment
9.4 Roller, Bush
Problem Possible Cause Solution
Inner plate is moving sidewards. Replace with a new chain. Re-inspect the installation and load conditions.
Bush is cracked. Reduce the load and lower the speed of rotation.
The side surface of the roller is
contacting the side of the link plate due Eliminate the cause of the thrust load.
to a thrust load.
Selection and Handling
Excessive load. Reduce the load and provide adequate lubrication. Loosen take-up.
Roller or bush is split
(falling off)
Too few teeth with respect to conveyor speed. Increase the number of teeth or decrease the speed.
Excessive load or inadequate Increase the lubrication, improve the loading conditions, and replace the
The roller is becoming lubrication. chain with a new one.
hourglass-shaped
Excessively worn rail. Correct or replace the rail.
178
Overview
7) If chain size or chain drawing number are unknown, please provide the following information.
① Chain pitch
② Roller diameter and type
③ Inner link inner width
④ Plate width and height
⑤ Pin type
Wear Resistant/Heavy Duty
9.1 Sprocket
1) Size (e.g. RF03075R)
2) Roller type and dimensions (e.g. R roller, φ31.8 diameter, 15.5 contact width)
3) Number of sprocket teeth (e.g. 6)
4) Type (BW, CW, BW1, CW1)
5) Hub type and dimensions
Special Attachment
179
MEMO
180
Large Size Conveyor Chain Inquiry Sheet
Specify the following when ordering Large Size Conveyor Chain.
Chain Speed m/min Tooth Finishing Precision fused Machine cut Induction hardened
Simple diagram of conveyor and chain: Include conveyor configuration, intake, discharge methods, rail configuration, return side uptake, etc.
181
For Safe Use
Warning Observe the following points to prevent hazardous situations.
● Do not use chains or accessories (peripheral devices and parts) for anything other than their original purpose.
● Never perform additional work on the chain.
・Do not anneal the various parts of the chain.
・Do not clean the chain with acids or alkalis, as they may cause cracking.
・Never electroplate the chain or its parts, as this may cause cracking due to hydrogen embrittlement.
・Do not weld the chain, as the heat may cause cracking or a reduction in strength.
・When heating or cutting the chain with a torch, remove the links immediately adjacent and do not use them again.
● When there is a need to replace a damaged (fractured) portion of a chain, always replace the whole chain with a new product rather than replacing
only the damaged or fractured portion.
● When using a chain and sprocket on suspension equipment, establish a safety fence and strictly prevent entry to the area directly below the
suspended object.
● Always install hazard protection devices (safety covers, etc.) for the chain and sprocket.
● Immediately stop using the chain if it comes into contact with a substance that can cause embrittlement cracking (acid, strong alkali, battery fluid,
etc.) and replace with a new chain.
● When installing, removing, inspecting, maintaining, and lubricating the chain:
・Perform the work according to the instruction manual or this catalog.
・Always turn off the power switch to the equipment beforehand and make sure that it cannot be turned on accidentally.
・Secure the chain and sprocket so that they cannot move freely.
・Use a press or other special tool to cut and connect chain, and cut and connect using the proper procedures.
・Wear clothing and protective gear (safety glasses, gloves, safety shoes, etc.) that are appropriate for the work.
・Only experienced personnel should replace chains and sprockets.
● Install hazard protection devices (safety equipment, etc.) on suspension equipment using Leaf Chain to prevent hazard or injury in the event of chain failure.
● Install protection equipment for safety on the equipment side when using chain on personnel transport devices or lifting equipment.
● Only handle chains and sprockets after thoroughly understanding their structure and specifications.
● When installing chains and sprockets, inspect them in advance to confirm that they have not been damaged in transport.
● Always regularly inspect and maintain your chains and sprockets.
● Chain strength varies according to manufacturer. When selecting a chain based on a Tsubaki catalog always use the corresponding Tsubaki product.
● Minimum tensile strength refers to the failure point when a load is applied to the chain once and does not refer to the allowable operational load.
● Lubricate connecting links (CL/OL) before assembling onto the base chain.
● Always ensure that the final customer receives the instruction manual.
・If you do not have the instruction manual, contact a Tsubaki representative with the product name, series name, and chain/model number to
receive the appropriate manual.
● The product information given in this catalog is mainly for selection purposes. Thoroughly read the instruction manual before actually using this
product, and use the product properly.
Warranty
1. Warranty Period 3. Out of Warranty Service and Repair
Products manufactured by Tsubakimoto Chain Co. (“Products”) are Regardless of the warranty period, Tsubakimoto Chain will provide
warranted against defects in materials and workmanship for eighteen investigation, repair, and/or manufacture of the Products for a fee should the
(18) months from the date of shipment from the factory or twelve (12) Products experience problems or anomalies under the following situations.
months from the date the Products are first placed into operation
(calculated from the date the Products have been installed on the (1) Placement, installation (including connecting and disconnecting),
customer’s equipment), whichever comes first. lubrication, or maintenance of the Products not in accordance with
Tsubakimoto Chain’s catalogs, installation manuals (including
2. Scope of Warranty documents specially prepared and provided to the customer), or the like.
During the warranty period, if defects arise in the Products when (2) Use of the Products (including operating conditions, environment, and
installed, used, and maintained correctly in accordance to allowances) not in accordance with Tsubakimoto Chain’s catalogs,
Tsubakimoto Chain’s catalogs, installation manuals (including any installation manuals (including documents specially prepared and
documents specially prepared and provided to the customer) and the provided to the customer), or the like.
like, Tsubakimoto Chain will repair or replace such defective (3) Inappropriate disassembly, modification, or processing of the
Products thereof free of charge upon confirmation of said defect by Products by the customer.
Tsubakimoto Chain. This warranty shall only apply to Products (4) Use of the Products with damaged or worn products.
received, and Tsubakimoto Chain shall not be liable for the following (Example: Use of the Products with a worn sprocket, drum, rail,
costs and/or damages (including installation manuals or other or the like.)
documents specially prepared and provided to the customer): (5) When the operating conditions exceed the performance of the
Products as selected using the Tsubakimoto Chain selection method.
(1) Costs required for removing the defective Products from or (6) Use of the Products in conditions other than what have been
re-installing the replacement Products on the customer’s discussed.
equipment for replacement or repair of the defective Product, as (7) When consumables such as bearings, oil seals, and lubricant in the
well as any associated installation costs. Products deplete, wear, or degrade.
(2) Costs required to transport the customer’s equipment, if (8) When secondary damage occurs to the Products due to initial or
needed, to a repair shop or the like. primary damage or failure to the customer’s equipment.
(3) Any consequential or indirect damages or loss of profits or (9) Damage or failure of the Products due to forces majeure such as
benefits the customer may incur due to the defects or repair of natural disasters.
the Products. (10) Damage or failure of the Products due to unlawful conduct by third parties.
(11) Damage or failure of the Products due to causes not attributable to
Tsubakimoto Chain
The logos, brand names, or product names in this catalog are trademarks or registered trademarks of
Tsubakimoto Chain Co. in Japan and other countries.
The Tsubaki Eco Link logo is used only on products that satisfy the
standards for environmental friendliness set by the Tsubaki Group.
Note: In accordance with the policy of TSUBAKIMOTO CHAIN CO. to constantly improve its products, the specifications in this catalog are subject to change without notice.
Catalog No. ME2102 ©2021/1 TSUBAKIMOTO CHAIN CO.