This document provides disassembly instructions for output transfer gears on a 966F Series II Wheel Loader. It describes using various tools to remove over 20 components of the transfer gears including bearing cages, seals, shafts and gears.
This document provides disassembly instructions for output transfer gears on a 966F Series II Wheel Loader. It describes using various tools to remove over 20 components of the transfer gears including bearing cages, seals, shafts and gears.
This document provides disassembly instructions for output transfer gears on a 966F Series II Wheel Loader. It describes using various tools to remove over 20 components of the transfer gears including bearing cages, seals, shafts and gears.
This document provides disassembly instructions for output transfer gears on a 966F Series II Wheel Loader. It describes using various tools to remove over 20 components of the transfer gears including bearing cages, seals, shafts and gears.
Model: 966F II WHEEL LOADER 1SL Configuration: C7 Engine Emissions Retrofit Repower Tier III For 815B Compactor, 966D/E/F, And 966F Series II Wheel Loader 1SL00001-UP (MACHINE)
Disassembly and Assembly
966F Series II Wheel Loader Power Train Media Number -SENR5923-05 Publication Date -01/10/2004 Date Updated -07/10/2004
i00978384
Output Transfer Gears - Disassemble
SMCS - 3075-015
Disassembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty 1P-0520 Driver Group 1 A 1P-2322 Puller Assembly 1 8B-7556 Adapter 2 8B-7548 Push-Puller 1 B 8B-7560 Step Plate 1 8H-0684 Ratchet Box Wrench 1 C 8B-7551 Bearing Puller Attachment 1
Start By:
A. Separate the output transfer gears from the planetary group. Refer to Disassembly and Assembly, "Transmission from Output Transfer Gears - Separate".
Note: Cleanliness is an important factor. Before disassembly, the exterior of the case should be thoroughly cleaned in order to prevent dirt and debris from entering the internal mechanism. During disassembly, all parts should be thoroughly cleaned in cleaning fluid. Then allow the parts to air dry. Wiping cloths or rags should not be used to dry the parts. Lint may be deposited on the parts. This may cause later trouble. Illustration 1 g00497940
1. Use a hoist to put the transfer gears on wood blocks, as shown. The weight of the transfer gears is 245 kg (540 lb).
2. Remove cover (1) and plate (2) from the back of the bearing cage.
Illustration 2 g00497946
Note: Keep the shim pack together for assembly purposes.
3. Remove bolts (3). Use two 3/8 - 16 NC forcing screws in order to loosen bearing cage (4). Remove the bearing cage and the shims. Keep the shim pack together for assembly purposes. Remove the O-ring seal from the bearing cage.
Illustration 3 g00497947
4. Remove O-ring seal (6) and bearing cup (5) from bearing cage (4) . Illustration 4 g00497950
5. Use a hoist to remove transfer gear (7) and the bearing cones. The combined weight of the transfer gear and the bearing cones is 27 kg (60 lb).
Illustration 5 g00497952
6. Use Tooling (A) to remove the bearing cone from each side of transfer gear (7) .
Illustration 6 g00497954
7. Remove bearing cup (8) from the transfer gear case.
Illustration 7 g00497996
Typical Example
8. Use a hoist to place the transfer gear case in a vertical position, as shown. The weight of the transfer gear case is 193 kg (425 lb).
9. Remove nuts (9) and the washers. Use two 3/8" - 16 NC forcing screws to loosen bearing cage (10). Remove bearing cage (10) .
Illustration 8 g00498021
Typical Example
10. Remove O-ring seal (13), lip type seal (11) and outer bearing race (12) from bearing cage (10) . Illustration 9 g00498024
Typical Example
11. Remove spacer (14) from the output shaft.
Illustration 10 g00498025
12. Remove the bolt, the retainer, the O-ring seal and the yoke from the output shaft. Remove the dirt guard from the output shaft.
13. Remove bearing retainer (15) .
Illustration 11 g00498026
14. Remove lip type seal (16) from bearing retainer (15) . Illustration 12 g00498028
15. Install two 3/8" - 16 NC guide bolts through the bearing cage (17), as shown.
Illustration 13 g00498030
16. Fasten a lifting strap and a hoist to transfer gear (18), as shown. Use a soft faced hammer to push shaft (20) out of transfer gear (18) and the bearing cage. Remove bearing (19). Remove output shaft (20) and bearing cage (17) from the opposite side of the transfer gear case.
Illustration 14 g00498240
17. Remove O-ring seal (21) from bearing cage (17) .
Illustration 15 g00498260
18. Use a press to push output shaft (20) out of bearing cage (17) .
Illustration 16 g00498284
19. Use Tooling (B) and a press to push the bearings out of bearing cage (17) .
Illustration 17 g00498285
20. Remove transfer gear (18) from the transfer gear case. Illustration 18 g00498286
21. Remove covers (23) and the gaskets from both sides of the transfer gear case.
22. Remove cover (22) and the gasket from the transfer gear case.
Illustration 19 g00498287
23. Remove screen tube assembly (25) and screen (24) .
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