Sonatest Completo

Sitescan D-10 & D-20
Users Guide
Document Number: 147320 Issue 3 October 2009

Sitescan D-10 & D-20 Users Guide
Copyright 2009 Sonatest Limited

All rights reserved. No part of this publication may be reproduced, stored in a retrieval
system or transmitted in any form or by any means, electronic, mechanical, photocopying,
recording or otherwise, without the prior written permission of Sonatest Limited.
Sonatest Limited Sonatest Inc.
Dickens Road 12775 Cogburn
Milton Keynes San Antonio
MK12 5QQ Texas
England 78249
Phone: +44 (0)1908 316345 USA
Fax: +44 (0)1908 321323 Phone: +1 (210) 697 0335
e-mail: sales@sonatest.com Fax: +1 (210) 697 0767
Web: www.sonatest.com e-mail: sonatest@sbcglobal.net
Page i
Sitescan D-10 & D-20 Users Guide ~ Contents
Contents
Contents .................................................................................................................................... ii
1 How to Use This Users Guide .......................................................................................... 1
1.1 Typographical Conventions .................................................................................. 2
2 Disclaimers and Notices .................................................................................................... 3
2.1 Specific Warnings .................................................................................................. 3
2.2 General Warnings .................................................................................................. 3
2.3 Operator Training.................................................................................................. 3
2.4 Testing Limitations ................................................................................................ 4
2.5 Critical Operating Factors ..................................................................................... 4
2.5.1 Calibration of the Sound Velocity .................................................................... 4
2.5.2 Transducer (Probe) Zero Procedure ................................................................ 4
2.5.3 Flaw Detection Calibration ............................................................................... 4
2.5.4 Effects of Temperature on Calibration ............................................................. 5
2.5.5 Transducer Condition ...................................................................................... 5
2.5.6 Use of Couplant ................................................................................................ 5
2.6 Disclaimer of Liability ............................................................................................ 6
2.7 Electromagnetic Compatibility .............................................................................. 6
3 Quick Start......................................................................................................................... 7
3.1 Front Panel ............................................................................................................ 7
3.2 Flaw Detection ..................................................................................................... 13
3.3 Thickness Gauging .............................................................................................. 15
3.4 Sitescan D-10 & D-20 Memory ............................................................................ 17
3.4.1 Reset to factory defaults ................................................................................. 17
3.4.2 Clearing the Memory ...................................................................................... 17
4 Detailed Menu Description ............................................................................................. 19
4.1 Menu Tree ........................................................................................................... 19
4.2 Main Menu ........................................................................................................... 21
4.2.1 Main Menu Selection ...................................................................................... 21
4.3 CAL Menu ............................................................................................................ 22
4.3.1 Calibration Menu ............................................................................................ 22
4.3.2 Amplifier Menu ............................................................................................... 22
4.3.3 TX Menu ......................................................................................................... 23
4.3.4 GATE1 & GATE2 Menus ................................................................................. 23
4.3.5 Auto-Cal Menu ................................................................................................ 24
4.4 MEAS Menu.......................................................................................................... 25
4.4.1 Measurement Menu ........................................................................................ 25
4.4.2 TRIG ................................................................................................................ 26
4.4.3 PROBE Menu .................................................................................................. 27
4.4.4 T-COMP .......................................................................................................... 27
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4.4.5 BSCAN (Optional Feature) ............................................................................. 27

4.4.6 AGC (Automatic Gain Control) ...................................................................... 28
4.4.7 TCG Time Corrected Gain Menu (D-20 Only) ............................................... 29
4.4.8 Distance Amplitude Correction (DAC) Menu (Optional Feature) ................. 30
4.4.9 AWS Menu (Optional Feature) ....................................................................... 31
4.4.10 API Menu (Optional Feature) ......................................................................... 32
4.4.11 DGS/AVG (Optional Feature) ......................................................................... 33
4.5 MEMORY Menu ................................................................................................... 35
4.5.1 PANEL Memory Menu ..................................................................................... 35
4.5.2 A-LOG Memory Menu ..................................................................................... 36
4.5.3 REF Menu........................................................................................................ 36
4.5.4 B-LOG Memory Menu ..................................................................................... 37
4.5.5 T-LOG Mode - Off Mode ................................................................................. 38
4.5.6 T-LOG Mode - Logging Mode ......................................................................... 38
4.5.7 T-LOG Menu - Review Mode........................................................................... 38
4.6 UTIL Menu ........................................................................................................... 39
4.6.1 MENU Menu ................................................................................................... 39
4.6.2 VIDEO Menu ................................................................................................... 39
4.6.3 MISC Menu ..................................................................................................... 40
4.6.4 PRINT Menu.................................................................................................... 40
4.6.5 CLOCK Menu .................................................................................................. 41
4.6.6 U-KEYS Menu .................................................................................................. 41
4.7 Storage & Recall of Calibration Setups................................................................ 43
4.7.1 To store a panel set: ....................................................................................... 43
4.7.2 Thumbnail Viewer .......................................................................................... 44
4.7.3 To recall a panel set:....................................................................................... 44
4.7.4 To delete a panel set: ..................................................................................... 44
4.7.5 Adding NOTES to PANEL, A-LOG and B-LOG sets ......................................... 45
4.7.6 Using the Optional Keyboard ......................................................................... 46
4.7.7 Entering License Key to Activate Options ...................................................... 47
5 Flaw Testing .................................................................................................................... 49
5.1 Basic Flaw Testing ............................................................................................... 49
5.2 Flaw Testing Calibration ...................................................................................... 50
5.3 TCG Operation (D-20 Only) ................................................................................ 54
5.4 DAC Operation (Optional Feature) ..................................................................... 56
5.5 Weld Inspection Using the AWS Menu (Optional Feature) ................................ 59
5.6 Evaluating Pipe Imperfections ~ API 5UE (Optional Feature) .......................... 62
5.7 DGS/AVG Operation (Optional Feature) ............................................................. 65
5.7.1 Theory ............................................................................................................. 65
5.7.2 DGS/AVG Frequency, NFL and ERS ................................................................ 66
5.7.3 DGS/AVG T-Loss, Ref dB and Mat dB ............................................................. 67
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5.7.4 DGS/AVG dVK, REF TYPE and REFSIZE ......................................................... 68

5.7.5 DGS/AVG Calibration (SET SIG) ..................................................................... 69
5.7.6 Adjustment...................................................................................................... 71
5.7.7 Measurement .................................................................................................. 72
5.8 Weld Inspection Using Trigonometry Mode ....................................................... 73
5.9 B-Scan Measurement Technique ......................................................................... 75
5.9.1 Overview ......................................................................................................... 75
5.9.2 Configuring B-Scan Measurement Mode ....................................................... 75
5.9.3 Using B-Scan Mode ......................................................................................... 76
5.10 Temperature Compensation ............................................................................... 78
5.10.1 Overview ......................................................................................................... 78
5.10.2 The Calculation .............................................................................................. 78
5.10.3 Configuring Temperature Compensation ...................................................... 78
5.10.4 Using Temperature Compensation ................................................................ 79
5.11 Flank Flank Measurement Mode ...................................................................... 81
5.11.1 Overview ......................................................................................................... 81
5.11.2 Setting up Flank - Flank Mode ....................................................................... 81
5.11.3 Using Flank - Flank Mode ............................................................................... 82
6 A-LOG, A-Scan Storage .................................................................................................... 83
6.1.1 To Store An A-Scan: ........................................................................................ 83
6.1.2 Thumbnail Viewer .......................................................................................... 84
6.1.3 To Recall an A-Scan: ....................................................................................... 84
6.1.4 To Delete a Stored A-Scan .............................................................................. 85
6.1.5 REF, Reference Waveform Comparisons ........................................................ 85
6.1.6 To Recall an A-Scan as a Reference Waveform: .............................................. 85
6.1.7 Peak Echo & Hold Dynamics .......................................................................... 86
7 B-Log, B-Scan Storage ..................................................................................................... 88
8 Thickness Gauging .......................................................................................................... 90
8.1 Basic Thickness Gauging ..................................................................................... 90
8.2 Auto-Cal ............................................................................................................... 93
8.3 TCG for Reliable Gauging.................................................................................... 94
8.4 Advanced Thickness Mode - Initial Overview ...................................................... 95
8.5 Thickness Logging Without Advanced Thickness................................................ 95
8.6 Using Advanced TLOG Mode .............................................................................. 96
8.6.1 Setting up an inspection plan on the DFD .................................................... 96
8.6.2 Thickness Logging ........................................................................................ 101
8.6.3 Review Mode ................................................................................................ 103
8.6.4 B-Scans ......................................................................................................... 104
8.6.5 Old Readings ................................................................................................ 105
8.6.6 Sequence Mode ............................................................................................ 106
8.6.7 Customised Row / Column Titles ................................................................. 107
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9 Upgrading to Version 3 Software .................................................................................. 108

9.1 FPGA Version: .................................................................................................... 108
9.2 Memory Stores: .................................................................................................. 108
10 Battery ........................................................................................................................... 109
10.1 Battery Cautions ................................................................................................ 109
10.2 Battery Charging ................................................................................................ 111
Charging Caution .......................................................................................................... 111
11 Interface Connections ................................................................................................... 113
11.1 USB .................................................................................................................... 113
11.2 Composite Video ............................................................................................... 113
12 Features of the Sitescan D-10 & D-20 ........................................................................... 114
Functional Testing Methods .............................................................................................. 114
13 Specifications................................................................................................................. 115
14 Warranty ........................................................................................................................ 118
Index ...................................................................................................................................... 118
Page v
Sitescan D-10 & D-20 Users Guide ~ How to Use This Users Guide
1 How to Use This Users Guide

This users guide has been designed so that a person with a good knowledge of the basics of
ultrasonic non-destructive testing may understand the operation and use of the features
offered by the Sitescan D-10 & D-20. The user is advised, however, of the important nature
of ultrasonic non-destructive testing and is referred to Section 2 for important information
on the proper use of this technology.
Section 1: How to Use This Users Guide is this section.
Section 2: Disclaimers and Notices contains important information that must be
understood by users of the Sitescan D-10 & D-20
Section 3: Quick Start provides a user familiar with ultrasonic testing a means to operate
the instruments basic functions and to quickly achieve familiarity without having
to understand all of its features in detail.
Section 4: Detailed Menu Description is an in-depth description of the menu items found
in the Sitescan D-10 & D-20 with brief descriptions of each item.
Section 5: Flaw Testing gives guidelines on performing flaw testing with examples of how
to calibrate the Sitescan D-10 & D-20 and how to set up the unit for DAC and
TCG and how to use the A-Scan storage facilities.
Section 6: A-LOG, A-Scan Storage describes the process of storing, recalling A-Scans on the
Sitescan D10 & D20. It includes loading a waveform and displaying as a
reference trace on the display.
Section 7: B-Log, B-Scan Storage describes the process of storing and recalling B-Scans on
the Sitescan D10 & D20.
Section 8: Thickness Gauging gives guidelines on performing thickness measurements
including the calibration of the Sitescan D-10 & D-20, using TCG and how to use
the thickness measurement memory functions.
Section 9: Upgrading to Version 3 Software describes the actions needed if upgrading the
D-10 & D-20 from and older version of software to version 3
Section 10: Battery describes important aspects of using and caring for the battery.
Section 11: Interface Connections is for users who desire to operate the Sitescan D-10 & D-
20 with ancillary equipment.
Section 12: Features of the Sitescan D-10 & D-20 is a quick reference listing the pertinent
characteristics of the instrument and the various functional testing methods that
may be used with the instrument.
Page 1
Sitescan D-10 & D-20 Users Guide ~ How to Use This Users Guide
The function keys are shown throughout this manual as shown in Section 3.1, Front Panel.
1.1 Typographical Conventions
When describing front panel buttons the text is ===.
When describing settings in the Sitescan D-10 & D-20 the text is. printed in this
font
Page 2
Sitescan D-10 & D-20 Users Guide ~ Disclaimers and Notices
2 Disclaimers and Notices

The following information must be read and understood by users of the Sonatest Sitescan
D-10 & D-20 ultrasonic flaw detector and thickness gauge. Failure to follow these
instructions can lead to serious errors in test results or damage to the flaw detector.
Decisions based on erroneous results can lead to property damage, personal injury or
death. Anyone using this instrument should be fully qualified by their organization in the
theory and practice of ultrasonic testing, or under the direct supervision of such a person.
2.1 Specific Warnings
The Sitescan D-10 & D-20 contains a high-energy, precision pulser allowing optimum testing
results to be obtained by matching the pulse width to the probe characteristics. This
circuitry may be damaged by voltage spikes. It is recommended that the instrument be
switched off, or the pulser stopped (by pressing the key) before changing transducers
(probes).
2.2 General Warnings
Proper use of the ultrasonic test equipment requires three essential elements:
Knowledge of the specific test or inspection and applicable test equipment.
Selection of the correct test equipment based on knowledge of the application.
Competent training of the instrument operator.
This users guide provides instruction in the basic operation of the Sitescan D-10 & D-20
flaw detector. In addition to the methods included, many other factors can affect the use of
this flaw detector. Specific information regarding these factors is beyond the scope of this
manual. The user should refer to appropriate textbooks on the subject of ultrasonic testing
and thickness gauging for more detailed information.
2.3 Operator Training
Operators must receive adequate training before using this ultrasonic flaw detector.
Operators must be trained in general ultrasonic testing procedures and in the set-up and
performance required by each specific test or inspection. Operators must understand:
Sound wave propagation theory.
Effects of the velocity of sound in the test material.
Behaviour of the sound wave at the interface of two different materials.
Sound wave spread and mode conversion.
Page 3
More specific information about operator training, qualification, certification and test
specifications can be obtained from technical societies, industry groups and government
agencies.
2.4 Testing Limitations
In ultrasonic testing, information is obtained only from within the confines of the sound
beam as it propagates into the test material. Operators must exercise great caution when
making inferences about the nature of the test material outside the limits of the sound
beam. The condition of materials can vary significantly and the results can be erratic if
operators dont exercise good judgment.
2.5 Critical Operating Factors
The following procedures must be observed by all users of this ultrasonic flaw detector in
order to obtain proper and accurate results.
2.5.1 Calibration of the Sound Velocity
An ultrasonic flaw detector operates on the principle of measuring the time of flight of a
burst of high frequency sound through the test piece as well as evaluating the amplitude of
reflected or transmitted echoes. The sound velocity of the test piece multiplies this time in
order to obtain an accurate distance or thickness reading. Since the actual sound velocity in
materials can vary from the published values, the best result is obtained when the
instrument is calibrated on a reference block made from the same material as the test piece.
This block should be flat, smooth and as thick as the maximum thickness expected of the
test piece.
Users should also be aware that the sound velocity might not be constant throughout the
test piece due to effects such as heat-treating. This must be taken into consideration when
evaluating the results of ultrasonic thickness testing. The calibration should always be
checked after testing to minimize errors.
2.5.2 Transducer (Probe) Zero Procedure
The transducer calibration procedures must be performed as described in this manual. The
calibration block must be clean, in good condition and free of noticeable wear. Failure to
perform the transducer zero and calibration procedure will cause inaccurate thickness
readings.
2.5.3 Flaw Detection Calibration
When performing flaw detection, it is important to note that the amplitude of indications is
not only related to the size of the discontinuity; the depth of a discontinuity below the test
piece surface will also have an effect on the amplitude due to characteristics of the sound
beam spread and near field zone of the transducer. In addition, the characteristics of the
discontinuity such as orientation and classification can alter the expected amplitude
Page 4
response. For these reasons, calibration should be performed on test blocks made of the
same material as the test piece with artificial discontinuities within the range of size and
depth in the material to be detected. The user is again cautioned to refer to reference
books which are beyond the scope of this manual.
2.5.4 Effects of Temperature on Calibration
The sound velocity in test pieces and the transducer wear face changes with temperature
variations. All calibrations should be performed on site with test blocks at or near the same
temperature as that expected on the test piece, to minimize errors.
2.5.5 Transducer Condition
The transducer used for testing must be in good condition, without noticeable wear of the
front surface. The specified range of the transducer must encompass the complete range of
the thickness to be tested and/or the types of discontinuities to be investigated. The
temperature of the material to be tested must be within the transducers specified
temperature range.
2.5.6 Use of Couplant
Operators must be familiar with the use of ultrasonic couplant. Testing skills must be
developed so that couplant is used and applied in a consistent manner to eliminate
variations in couplant thickness which can cause errors and inaccurate readings. Calibration
and actual testing should be performed under similar coupling conditions, using a
minimum amount of couplant and applying consistent pressure to the transducer.
Page 5
2.6 Disclaimer of Liability

All statements, technical information and recommendations contained in this manual or any
other information supplied by Sonatest Limited in connection with the use, features and
qualifications of the Sitescan D-10 & D-20 are based on tests believed to be reliable, but the
accuracy or completeness thereof is not guaranteed. Before using the product you should
determine its suitability for your intended use based on your knowledge of ultrasonic
testing and the characteristics of materials. You bear all risk in connection with the use of
the product.
You are reminded that all warranties as to merchantability and fitness for purpose are
excluded from the contract under which the product and this manual have been supplied to
you. The Sellers only obligation in this respect is to replace such quantity of the product
proved to be defective.
Neither the seller nor the manufacturer shall be liable either in contract or in tort for any
direct or indirect loss or damage (whether for loss of profit or otherwise), costs, expenses or
other claims for consequential or indirect compensation whatsoever (and whether caused
by the negligence of the company, its employees or agents or otherwise).
2.7 Electromagnetic Compatibility
This product conforms to the following European Directives:
Directive 2002/95/EC on the Restriction of the Use of certain Hazardous Substances in
Electrical and Electronic Equipment (RoHS)
Directive 2002/96/EC on Waste Electrical and Electronic Equipment (WEEE)
Low Voltage Directive (LVD) 73/23/EEC
CE Marking Directive 93/68/EEC
EMC Directive 89/336/EEC. However, in order to ensure the equipment meets the
requirements, the following should be read:
WARNING! This is a CLASS A product. In a domestic environment, this product
may cause radio interference. In which case the user may be required to
take adequate measures.
Note: This product should not be connected to cables greater than three (3)
meters in length. If this is necessary, the installation may require further
EMC testing to ensure conformity.
The Sitescan D-10 & D-20 also complies with EN 12668-1, Non-destructive testing and
verification of ultrasonic examination equipment Part 1: Instruments. For any questions
relating to the proper use of this product, please contact the manufacturer at the number
indicated on page i.
Page 6
Sitescan D-10 & D-20 Users Guide ~ Quick Start
3 Quick Start
3.1 Front Panel
The main control on the front of the unit is the scroll-wheel that is used to navigate through
the menus and to adjust parameters this, along with the lh key in the middle of the wheel
allows quick and intuitive navigation.
Moving your finger in a clockwise direction moves the top line menu selection to the right
or increases a selected parameter. Moving your finger in an anticlockwise direction moves
the top line menu selection to the left or decreases a selected parameter. The right arrow
moves the top menu selection right by one increment at a time, the left arrow moves it left
by one increment. The down arrow moves down the four parameter boxes on the right of
the display while the up arrow moves up. When a parameter is selected by a quick press of
the lh button the up and down arrows move up and down the drop-down list; if a
parameter is selected by holding the OK button down for more than 2 seconds then the up
and down arrows change the value by small increments while the right and left arrows
change the value by a bigger increment.
The sensitivity of the Scroll-Wheel is calibrated each time the D-10 or D20 is turned on and
takes into account the environment that it is in; it is important to keep your hand away from
the vicinity of the Scroll-Wheel when turning the unit on.
If the Scroll-Wheel sensitivity becomes erratic then it is possible to re-calibrate it be pressing
the HELP button; once the initial help screen is shown the calibration is complete. Press the
HELP button again to exit help and continue to operate the D-10 or D-20.
In certain circumstances it is possible to set the sensitivity to a value that constantly causes
the Scroll-Wheel to be erratic; in this instance restoring factory settings will set the
sensitivity to a workable value. See Reset to factory defaults on page 17 for details.
The remaining front panel controls consist of a series sealed, pressure sensitive, tactile
buttons that have specific functions assigned to them; the exception to this are the four
"user" buttons that can be assigned to any menu item or a list of useful features. A more
detailed description of each button is shown below followed by an overview of the front
panel:
Page 7
Sitescan D-10 & D-20 Users Guide ~Quick Start
When the term highlighted is used, it refers to text with a bright background and dark
letters which is the selected item.
Power on & off push button for switching the instrument on and off.
Operates as a toggle.
N.B Random lines or characters may be displayed for a second or two after
switch on, before the memory is initialized, this is normal.
This button is used to select one of the main menu items (CAL, MEAS,
MEMORY and UTIL) once they have been highlighted using the arrows. It is
also used to select a parameter that has been highlighted using the arrows A
short press will show the drop-down list (if available) while a long press will
select the parameter so that it can be changed using the arrows.
These buttons move the highlighted cursor along the top of the screen left
and right to the sub menu to be selected, they are also used to make large
increment changes to a selected parameter. These are momentary buttons
with no repeat. The parameter boxes along the right hand side of the screen
change as the sub menu is selected.
This button moves the selection of the parameter boxes on the right of the
screen up, it is also used make small increment changes to a selected
parameter. In the case of transducer Zero or Delay, it moves the signals to
the right. This is a momentary button with no repeat.
This button moves the selection of the parameter boxes on the right of the
screen down, it is also used make small increment changes to a selected
parameter. In the case of transducer Zero or Delay, it moves the signals to
the left. This is a momentary button with no repeat.
This button is used to navigate "up" through the menu structure. If a
parameter is selected then pressing the MENU button once will take you back
to the major menu item while pressing it twice will display the 4 main menu
levels (CAL, MEAS, MEMORY and UTIL) on the right hand side of the
screen. The jbkr button can be pressed at any time
This button takes you directly to the GATE menu and turns on the gate in
positive trigger mode and highlights the START parameter box.
This button caused the GAIN parameter to be highlighted so that the scroll-
wheel can then adjust the value. Pressing the button again highlights the
REF parameter, pressing for a third time selects the gain step size.
Page 8
Press this button once to select freeze mode for the A-Scan display. This is a
useful feature for holding an echo for evaluation. When in this mode, a box is
highlighted showing FREEZE below the graticule.
Pressing the button a second time selects peak mode, which holds and
updates all echoes on the display during inspection. This feature allows an
envelope or echo dynamic pattern to be drawn on the screen with the "live"
signal shown within, which is useful for angle beam inspection to locate the
peak signal. When in this mode, a box is highlighted showing PEAK below
the graticule as sown below:
Pressing the key again invokes the Hold mode that captures the current A-
Scan in white allowing a comparison to be made with the live A-Scan that is
shown in green. When this mode is selected a box is highlighted showing
HOLD as shown below:
Pressing the button a fourth time returns the A-Scan display to normal mode.
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This is a momentary button with no repeat action.

Any of the freeze, peak or hold modes can be exited quickly by pressing and
holding the cobwb=L=mb^h=key.
The full screen button is used to toggle between showing the A-Scan on the
full display and showing it with the menus and parameter boxes as shown
below:
Full display is useful for maximising the size of the A-Scan while performing
inspections. While in full screen mode the user can still change the gain in
the normal way and use the cobbwbLmb^h button; all other buttons are
disabled.
These four rpbo buttons can be assigned to any parameter on the Sitescan
D-10 & D-20. To use this function simply select the parameter that you want
. to assign to the button and then hold down the user button until you see the
. following message:
In addition the following quick access functions can be assigned from the
U-KEYS parameter in the UTILS menu: USER, N/A, AUTO 80, QSAVE-
A, WHEEL-LOCK, +/- 6Db, GAIN UP, GAIN DN, GAINSTEP,
SNG/DBL, CLR TMIN and CLR PEAK
This button is a shortcut to the PANEL storage list enabling the quick recall
or saving of the current panel settings .
Page 10
This button selects the help menu which overlays the display. The help menu
explains how the Sitescan D-10 & D-20 operate with a choice of three
options:
rpbo button N: Basic operation
rpbo button O: Calibration procedure
rpbo button P: Active menu
Pressing the jbkr or ebim button again at any point in the help screens
returns the display to normal mode. The help screen also displays the
instrument serial number as well as the software, FPGA, USB and keyboard
versions.
T/R BNC or LEMO connector is the transmitter and receiver socket used for single
transducers or as the transmitter only for twin or dual transducer operation.
R BNC or LEMO connector is the receiver socket used for twin or dual
transducer operation.
Page 11
Page 12
3.2 Flaw Detection

Perform the following steps to establish a basic flaw detection mode for the Sitescan D-10 &
D-20. Units shown are in inches. For inch units, select INCHES from the UTIL menu and
use the corresponding values for the parameters.
1. Select a suitable transducer, preferably a 5MHz, 10mm diameter narrow band.
2. In the CAL menu, set the following parameters:
ZERO to 0.000
VELOCITY should be set the specimen material velocity.
RANGE to 125 or other suitable value to cover the test range of interest.
DELAY to 0.000
GAIN to 50.0
3. In the AMP menu, set the following parameters:
FREQ to 5.0 MHZ (Sitescan D-20 only)
DETECT to FULL
REJECT-S to 0
SMOOTH to OFF
4. In the TX menu set the following parameters:
PRF MAX to 150Hz
DAMPING to 400
TX MODE to SINGLE
5. In the GATE1 menu, set the following parameters:
STATE to ON +VE
START to 10.0
WIDTH to 50 or other suitable value to cover the test range of interest.
LEVEL to 50.0
6. In the MEAS menu, set the following parameters:
MODE to DEPTH
TRIGGER to FLANK
HUD to OFF
T-MIN to OFF
Page 13
The Sitescan D-10 or D-20 is now configured for basic flaw detection. Using an appropriate
calibration block, adjust the GAIN parameter to establish the correct sensitivity. Adjust
other parameters as necessary to optimize the calibration. For more in-depth features of the
Sitescan D-10 & D-20, see Flaw Testing on page 46.
Page 14
3.3 Thickness Gauging

Perform the following steps to establish a basic thickness-gauging mode for the Sitescan D-
10 & D-20. Units shown are in metric. For inch units, select INCHES from the UTIL
menu and use the corresponding values for the parameters.
1. Select a suitable transducer, preferably a broadband, 5MHz, with a 10mm diameter.
2. Select an appropriate calibration block with at least three known thickness sections
covering the range to be inspected and made from the same material as the test piece.
3. In the CAL menu, set the following parameters:
ZERO can be left alone
VELOCITY should be set the specimen material velocity.
RANGE to 100 or other suitable value to cover the test range of interest.
DELAY to 0.000
GAIN to 50.0
4. In the AMP menu, set the following parameters:
FREQ to 5.0 MHZ
DETECT to +VE HW
5. In the TX menu, set PRF to 150Hz
6. In the GATE1 menu, set the following parameters:
STATE to +VE
START to 10
WIDTH to 50 or other suitable value to cover the test range of interest.
LEVEL to 25.0
7. In the MEAS menu, set the following parameters:
MODE to DEPTH
TRIGGER to FLANK
HUD to ON
T-MIN to OFF
8. Calibrate the thickness readout on the selected calibration block using the procedure in
Auto-Cal on page 93.
Page 15
The Sitescan D-10 or D-20 is now configured for basic thickness gauging. Adjust parameters
as necessary to optimize the calibration. For more in-depth features of the Sitescan D-10 &
D-20, see Advanced Thickness Mode - Initial Overview on page 88.
Page 16
3.4 Sitescan D-10 & D-20 Memory

The settings of the Sitescan D-10 & D-20 always remain in memory when the instrument is
turned off, even if the battery pack is removed. That is, whatever the settings are just prior
to turning the instrument off will be the settings in place the next time the instrument is
turned on.
At times it may be desirable to start with default settings. This is especially true when
beginning a new test procedure or going from flaw detection to a thickness gauging
procedure. Otherwise, it may be necessary to go through all of the menus to reset various
functions. A reset function is provided to facilitate the returning of all panel calibration
settings to the factory defaults.
3.4.1 Reset to factory defaults
1. Switch the instrument off.
2. Depress the ob`îi button and hold while switching the instrument on until the
reset display is seen.
3. Press the cobbwb=mb^h or crii=pòbbk button to reset the instrument to factory
defaults depending on whether imperial or metric units are required.
NOTE: Before performing this procedure, be sure to save any favourite settings to memory
by using the procedure outlined in Storage & Recall of Calibration Setups on page 41.
NOTE: When resetting to factory default settings the following dialogue is displayed
allowing the user to choose imperial or metric defaults:
NOTE: The video always defaults to PAL.

3.4.2 Clearing the Memory
The Sitescan D-10 & D-20s memory can store A-Scans, thicknesses and calibration set-ups.
Erasing these values accidentally could have serious consequences and should only be done
after suitable consideration. To erase the memory follow this sequence:
1. Switch the instrument off.
2. Depress the crii=pòbbk button and hold while switching the instrument on until
the following dialogue is displayed:
Page 17
3. Press the lh button to clear the Sitescan D-10 or D-20s memory, or the MENU button
to leave the memory alone.
4. If the choice was to delete the memory the following dialogue will be displayed:
5. Once the clear operation has completed, we have to wait for the memory to become
writable in this case the following dialogue is displayed for up to 2 minutes:
6. Once this has completed the Sitescan will ask to confirm standard settings in Metric or
Imperial, as described in section 3.4.1 Reset to factory defaults.
Page 18
Sitescan D-10 & D-20 Users Guide ~ Detailed Menu Description
4 Detailed Menu Description

Before proceeding with this section, the user should be familiar with the front panel
controls described in section 3.1 Front Panel on page 7. It is also assumed that the user has
a good understanding of the theory and practice of ultrasonic testing.
4.1 Menu Tree
This diagram represents the menu structure of the Sitescan D-10 & D-20; there are 4 main
menu items with sub-menus below. The sub-menus are described in the following section.
Page 19
Sitescan D-10 & D-20Users Guide ~ Detailed Menu Description
When The Sitescan D-10 & D-20 is switched on, an information screen is displayed
momentarily showing the instrument serial number and software version number while a
self-test is performed as shown below:
Page 20
4.2 Main Menu

After the information screen disappears the main menu selections are shown on the right
hand side of the screen. To select a particular menu use the and keys. You can
return to the main menu selection at any time by pressing the jbkr button.
4.2.1 Main Menu Selection
CAL Used to select the Calibration menu items: CAL, AMP, TX,
GATE1 and AUTO-CAL
MEAS Used to select the Measurement menu items: MEAS, TRIG,
PROBE, AGC, TCG and optionally DAC
MEMORY Used to select the Memory menu items: PANEL, A-LOG,
REF, T-FN and T-LOG.
UTIL Used to select the Utilities menu items: MENU, VIDEO, MISC,
PRINT, CLOCK and U-KEYS
Note: The REF/GAIN box always appears at the bottom right of the screen and can be
selected using the dB button and then changed using the Scroll-Wheel or the and
keys.
Throughout the Pressing the lh
menus there are button quickly shows
parameter boxes a drop-down list as
that have a thick shown here:
line underneath
Press the lh button
them as shown
again to remove the
here:
drop-down list after
the required value has
been selected.
Press and hold the lh
to select the
parameter allowing
fine adjustments to be
made.
Page 21
4.3 CAL Menu

The CAL menu is the most used menu and contains those items that allow the Sitescan D-10
& D-20 to be easily calibrated. For full instruction on how to perform a calibration see Flaw
Testing Calibration on page 50
4.3.1 Calibration Menu
ZERO Used to calibrate the screen and thickness readout for zero
offsets that are inherently different for each transducer. Units
are microseconds in both mm and inch modes.
VELOCITY Used to calibrate the screen and thickness span readout
based on the velocity of sound in the test material. Units are
meters per second in mm mode and inches per microsecond
in inch mode.
RANGE Used to set the full screen width of the horizontal A-Trace in
mm, inches, or microseconds depending on the Units chosen
in the UTIL menu. The range is 5mm to 10 meters (0.25 to
400 inches).
DELAY Used to set the delay or offset of the left side of the A-Trace
for viewing of a portion of a signal. The range is 0 to 10
meters (0 to 400 inches).
4.3.2 Amplifier Menu
FREQ Used to set the centre frequency band of the amplifier to
(D-20 Only) match the transducer. Ranges are 1, 2.25 & 5MHz narrow
bands and 1.5 15MHz wide band.
DETECT Used to set the display mode for the desired rectification of
the signals from FULL (rectified full wave), RF ( un-
rectified), -VE HW (negative half-wave) and +VE HW
(positive half-wave)
REJECT Used to remove low level noise from the A-Trace. Reject is
suppressive and is adjustable from 0 up to 50% of full screen
height. The obgb`q LED is lit when a reject is active.
SMOOTH When SMOOTH is selected the signal is displayed as an
envelope. When FILL is selected the area under the trace is
filled.
Page 22
4.3.3 TX Menu
PRF MAX Used to set the maximum pulse repetition frequency.
Selectable values are from 35 to 500 in 5Hz steps. Lower
values will reduce ghosting and noise echoes.
DAMPING Used to select either 400 or 50 Ohms. Select the best to
suite the transducer and cable being used
TX MODE Select SINGLE for single crystal transducers and DOUBLE

for twin crystal transducers
4.3.4 GATE1 & GATE2 Menus

There is one gate available in the Sitescan D-10 & D-20 as standard with a second gate as an
option, when both gates are installed they have slightly different options depending on the
gate and the measurement mode chosen. The following describes the available settings for
each gate with the differences between the gates stated. The gates can be identified by the
fact that gate 1 has the number 1 above the line and gate 2 has the number 2 above it.
STATE Set the state of the gate as follows:
OFF: Switches the gate off.
+VE: The alarm triggers when an echo in the gate
exceeds the threshold level.
-VE: The alarm triggers when an echo in the gate falls
below the threshold level. Usually used to
monitor for loss of back wall echo.
EXPAND: Expands the gate width to fill the horizontal
display width. Only applies to gate 1.
START Used to set the start position of the gate .
Units are mm or inches and range is from 0 to the full time
base of the horizontal display.
WIDTH Used to set the width of the gate. Units are mm or inches and
range is from 0.02mm (0.001 inch), depending on the range
selected, to the full time base of the horizontal display.
LEVEL Used to adjust the alarm threshold level, which corresponds
to the vertical height on the A-Trace. Adjustable from 0% to
100% full screen height.
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4.3.5 Auto-Cal Menu

This menu provides automatic calibration of sound velocity and transducer zero. Gate 1 is
used to select the reference echoes. See Auto-Cal on page 93 for a full procedure.
DIST1 The actual distance to the first or thinnest reference echo in
the calibration block.
DIST2 The actual distance to the second or thickest reference echo
in the calibration block
START Used to adjust the start of the gate to ensure that the first and
second echoes are measured
ACCEPT Once the 1st echo is in the gate select the ACCEPT parameter
and press lh; the text changes to DIST2. Move the gate to
select the 2nd echo than select the ACCEPT parameter and
press lh; the text changes to CAL. Press lh to perform the
calibration.
Page 24
4.4 MEAS Menu

The menus in this section allow the various measurement techniques to be configured;
these include the general measurement set-up and specialist methods such as AGC, TCG
and DAC. Select the MEAS menu at any time by pressing the jbkr button.
4.4.1 Measurement Menu
In the measurement menu, the top selection box shows the selected measurement mode
and the remaining three selection boxes vary depending on the mode selected as follows:
MODE:
MONITOR In this mode, gates 1 & 2 act as independent monitor gates
MODE: In this mode, gate 1 functions as a depth or thickness
DEPTH monitor and displays the depth (D:) and height (H:) of the
first signal after the start of the gate that reaches or exceeds
the gate level threshold. Values are displayed in a highlighted
box below the A-Scan.
TRIGGER Used to select the depth or thickness measurement to the
FLANK (left edge) of the first echo after the start of the gate
or the PEAK measurement within the gate i.e. the largest
value in the gate.
HUD When turned ON, provides a large, Head-Up Display of the
depth or thickness reading at the top right of the A-Scan. The
button sequences the selections as follows:
DEPTH E-E TRIG
OFF OFF OFF
(Beam Path) (Beam Path) (Beam Path)
HEIGHT (Surface Distance)
(Defect Depth)
HEIGHT
MODE: In this mode, gate 1 functions as a thickness monitor and
E-E measures the thickness between the first signal in the gate
and the second signal in the gate that reaches or exceeds the
level threshold. A second bar is shown representing the
blanking (see BLANK)
Page 25
BLANK This function sets the blanking distance, as a percentage of

the total gate width, which is a blind zone after the first echo,
after which a second echo can be measured. This helps to
eliminate undesired noise in the first echo from being
measured, as thickness but will limit the minimum thickness
capability if set too large
MODE: The Trigonometry mode is used with angle beam transducers
TRIG for weld inspection to calculate the three important
measurements based on the echo position: the Beam path
distance (:), the Surface distance (:), and the Depth
distance (:) from the index point of the transducer.
MODE: Flank to Flank measurement mode provides a more dynamic
F-F echo echo measurement mode.
It is forced into flank mode, detecting the first rising flank
that passes through the gate the TRIGGER menu option is
removed.
When activated gate 2 becomes an automatic gate, used for
measuring between repeat echoes. On a correctly calibrated
Sitescan gate 2 will automatically position itself over the
repeated echo based on the position of gate 1.
It provides a number of options in the gate 2 menu to allow
fine adjustment & control over the gate.
4.4.2 TRIG
This menu allows the user to configure the parameters associated with trigonometric
features including Curved Surface Correction (CSC) and half-skip representation. In order
for the correction to be made the correct wall thickness must be selected.
SURFACE Choose FLAT for surfaces with no curvature, CONCAVE for
internal surfaces or CONVEX for external surfaces
HALFSKIP Displays dotted lines on the display representing half skip,
full skip and skip and a half. If ON + is selected then the
calculated values are displayed at the top of the half skip
lines.
THICK Set to the thickness of the material being tested to account
for multiple skips of the angled sound beam in the test
material.
Page 26
RADIUS Select the radius of the curvature.
4.4.3 PROBE Menu

ANGLE Set to the nominal refracted angle of the transducer to
calibrate the surface and depth measurements
X-OFFSET Used to enter the distance from probe emission point to
front of probe case. This is used by the TRIG function in
MEAS menu to give the surface distance.
4.4.4 T-COMP
This menu allows the user configure Temperature Compensation mode. It is used to
compensate the readings for high temperature applications.
MODE Choose between OFF or ON. ON activates temperature
compensation mode. It replaces the Beam path distance (:)
with a (TC:) in the measurement line and the HUD.
CAL Allows the user to set the temperature of the calibration
block. The units are either C in metric or F in imperial
MAT Allows the user to set the temperature of the material under
inspection. The units are either C in metric or F in imperial
k Allows the operator to set the k value temperature
coefficient of the material under inspection. The default value
is the coefficient for steel. The value is different between C
and F.
4.4.5 BSCAN (Optional Feature)
This menu allows the user to configure and control the BSCAN measurement technique.
MODE Choose between OFF or ON. ON activates the B-Scan panel
and begins collecting data to display the B-Scan.
LOS MODE This option allows the choice between STOP and
CONTINUE, it determines what the Sitescan should do when
a Loss Of Signal occurs. When set to stop the B-Scan does not
record No Reading values, whereas when set to continue it
does.
Page 27
SPEED Allows the operator to select the update rate of the B-Scan.
This value loosely represents samples per second.
N.O.S Allows the operator to select the Number Of Samples present
in the B-Scan.
4.4.6 AGC (Automatic Gain Control)
Automatic Gain Control feature is generally used in thickness logging.
By setting a percentage of full screen height (% FSH default 50%) and ensuring that the
signal is breaking gate 1, the gain will be adjusted automatically to bring the signal height to
the user defined value subject to an adjustable tolerance (+% TOL).
AGC MODE Turn AGC ON of OFF
% FSH Choose the screen height, between 10% and 90%, to which
the user wants the gain to be adjusted.
+-% TOL Choose the tolerance on the % FSH to stop the AGC
hunting due to signal height jitter. The range can be set
between 5% and 20% FSH
To Use:
Set Gate 1 +ve, to a height of, say 10% or 20% FSH and ensure that the signal will
cross the gate.
Ensure that MEAS mode is anything but MONITOR
Set the %FSH parameter to the signal height required.
Enable AGC by changing AGC Mode to ON.
For poor surface conditions, adjust the +-% TOL to increase the tolerance of
variation in the signal before the gain is adjusted
When a signal is present in Gate 1 and a suitable measurement mode is selected
the gain will be automatically adjusted to bring the signal to the specified height
on the screen.
NOTES:
Page 28
When the Sitescan D-10 & D-20 is switched on the AGC is turned OFF.
The gain value that is last set by AGC remains when AGC is switched off.
If the gate level is above the user defined %FSH, AGC is internally inhibited.
4.4.7 TCG Time Corrected Gain Menu (D-20 Only)
This menu is used to create TCG curves using a series of reference echoes. Once drawn,
the TCG curve acts as swept gain control on the amplifier to set different gain levels
relative to distance. The TCG procedure is described fully in TCG Operation on page 54
MODE: ON Activates the TCG curve to adjust the gain. Can be activated
in RF or rectified display modes.
MEAS Allows the measurements to be displayed as %FSH, dB or
%REF
MODE: Used to create the TCG curve. Cannot be drawn in RF
DRAW display mode.
CURSOR Used to move the cursor over the reference echo for which a
TCG point is being set
POINT Display only. Shows the last point created after pressing the=
lh=button.
CURSOR Allows the cursor to be changed to a thick or thin band.
Page 29
4.4.8 Distance Amplitude Correction (DAC) Menu (Optional Feature)

This menu is used to create DAC curves using a series of reference echoes. Once drawn,
the DAC curve acts as an alarm threshold level for the gate where the level varies to match
the attenuation and field characteristics of the transducer and test material combination.
The DAC procedure is described fully in DAC Operation on page 56.
MODE: Turns the DAC measurement mode off.
OFF
MODE: Used to create the DAC curve.
DRAW
CURSOR Used to move the cursor over the reference echo for which a
DAC point is being set.
POINT Display only. Shows the number of points created after
pressing the lh=button.
CURSOR Toggles the width of the selection cursor between THICK - 25
pixels (default) and THIN - 5 pixels, for more accurate
selection of peaks.
MODE: ON Displays the DAC curve on the screen
CURVE Used to display the DAC curve alone, the -6/-12dB, -6/-14dB, -
2/-6/-10dB, -2dB, -6dB or -10dB reference curves.
TRIGGER Used to set the alarm threshold for the DAC curve, -2dB, -
6dB, -10dB, -12dB or -14dB curve or the gate.
MEAS Used to select the measurement value in dB, % Full Screen
Height (FSH) or %REF for any signal that is in the curve or
gate.
Page 30
4.4.9 AWS Menu (Optional Feature)

This menu is used when performing weld inspection in accordance with the American
Welding Societys Structural Welding Code, ANSI/AWS D1.1-94. It provides a convenient
method to automatically calculate the Indication Rating as defined in the code. The AWS
procedure is described fully in Weld Inspection Using the AWS Menu on page 59
MODE: Used to set up the AWS measurement mode.
SET REF
REF % Used to set the Indication reference Level.
CURSOR Used to move the cursor over the reference echo to set the
reference level.
CURSOR Toggles the width of the selection cursor between THICK (25
pixels default) and THIN (5 pixels) for a more accurate
selection of a peak.
MODE: ON Used to make measurements in accordance with the code.
Page 31
4.4.10 API Menu (Optional Feature)

This menu is used to assist users in performing tests according to the American Petroleum
Institute (API) Recommended Practice for Ultrasonic Evaluation of Pipe Imperfections
using the Amplitude Distance Differential Method (ADDM). Users are referred to the
publication: API Recommended Practice 5UE, Second Edition, June 2005 The API
procedure is described in Evaluating Pipe Imperfections ~ API 5UE (Optional Feature) on
page 62
MODE: Used to set up the API measurement mode.
SET REF
dr Depth of the reference indicator; should be set by the user
according to the size of the reference defect.
START The position of the gate that is used to set the calibration.
ACTION: Perform the calibrate action calculates the K Factor.
CAL
MODE: ON Used once the calibration has been done to make
comparative measurements.
START Used to position the start of the gate used for taking
measurements.
LEVEL Used to adjust the level of the gate used for taking
measurements.
ACTION: Used to perform the calculation of the imperfection depth
MEAS (di).
Page 32
4.4.11 DGS/AVG (Optional Feature)

This menu is used to create a DGS/AVG curve that allows flaw sizing and distance
compensation without requiring the reference standards that would be required for
establishing a DAC curve or to set up a TCG correction. The DGS/AVG procedure is
described fully in DGS/AVG Operation on page 65.
MODE: Initial mode. Turns off the display of the DGS/AVG curve
OFF
FREQ Used to set the transducer frequency taken from its
datasheet.
TBVEL Used to set the reference (test) block velocity in m/s
ERS Used to set the Equivalent Reflector Size.
MODE: Mode used to define curvature correction and probe delay
SET PRB
NFL Used to set the Near Field Length taken from the transducer
datasheet
DELAY Used to set the probe delay material velocity in m/s and is
used in conjunction with the probe zero and specimen
velocity to calculate the sound field equivalent length.
PED This parameter is internally calculated and represents the
probe effective diameter. It is not manually adjustable.
MODE: Used to set attenuation parameters
SET ATT
T-LOSS Used to set the transfer loss in dB due to surface condition,
poor coupling etc
REF dB/m Used to set the reference material attenuation in dB/m
MAT dB/m Used to set the test material attenuation in dB/m
MODE: Used to define the various reference values
SET REF
dVK Used to set the curvature correction factor in dB and is taken
from the transducer datasheet.
REF TYPE Used to select the reference reflector type: Flat Bottom Hole
(FBH), Side Drilled Hole (SDH) or Back Wall Echo (BWE)
REFSIZ Used to define the size of the reference type. If REF TYPE
is set to BWE, REFSIZE is set to INFINITE
Page 33
MODE: Mode used to perform calibration

SET SIG
CURSOR Select than use the and keys to move the selection
over the echo and press OK. The Sitescan 150 will calculate
the sensitivity and draw the curve on the screen
CURSOR Toggles the width of the selection cursor between THICK - 25
pixels (default) and THIN - 5 pixels, for more accurate
selection of peaks.
MODE: ON Mode in which DGS/AVG is on.
TRIGGER Used to select either the GATE or the CURVE as the
measurement reference
ERS Used to set the Equivalent Reflector Size.
T-LOSS Used to set the transfer loss in dB due to surface condition,

poor coupling etc
Page 34
4.5 MEMORY Menu

Press the jbkr button then use the and to select the MEMORY option. These
menus allow the user to save panel settings, A-Scans and thicknesses as well as recalling an
A-Scan to be used as a reference.
4.5.1 PANEL Memory Menu
This menu provides storage and recall of up to 100 calibration settings. The use of this
feature is described fully in Storage & Recall of Calibration Setups on page 43
STORE # Used to display the list of 100 stores and the status of each
either empty or used; if the store is used the notes label is
displayed with the date and time that the panel was stored.
The area at the bottom of the window shows the controls for
deleting, storing and recalling the panel:
NOTES Shows the notes associated with the stored calibration set.
The bottom of the window shows the controls used to
navigate around the notes and to make changes:
(See Adding NOTES to PANEL, A-LOG on page 45. for more

details)
Page 35
4.5.2 A-LOG Memory Menu

This menu provides storage and recall of up to 10,000 A-Scans with settings. The use of
this feature is described fully in A-LOG, A-Scan Storage on page 75
STORE # Used to display the storage locations (1-10000) and the status
of each either empty or used; if the store is used the notes
label is displayed with the date and time that the panel was
stored. The area at the bottom of the window shows the
controls for deleting, storing and recalling the panel:
NOTES Shows the notes associated with the stored A-Log. The
bottom of the window shows the controls used to navigate
around the notes and to make changes:

details)
4.5.3 REF Menu
This menu allows a waveform stored in A-LOG memory to be displayed as a reference on
the display. Before a waveform can be recalled, it must be stored in an A-LOG location as
described above.
STORE # Used to display the storage locations (1-10000) and the status
of each either empty or used; if the store is used the notes
label is displayed with the date and time that the panel was
ACTION Used to remove a reference waveform

REF OFF
Page 36
4.5.4 B-LOG Memory Menu

This menu provides storage and recall of up to 100 B-Scans with settings. The use of this
feature is described fully in B-Log, B-Scan Storage.
STORE # Used to display the storage locations (1-100) and the status of
each either empty or used; if the store is used the notes
label is displayed with the date and time that the B-Scan was
Note: The store option is only available in the BSCAN:

MODE is set to ON.
NOTES Shows the notes associated with the stored B-Log. The
bottom of the window shows the controls used to navigate
around the notes and to make changes:

details)
Page 37
4.5.5 T-LOG Mode - Off Mode

When TLOG Mode is switched off, it is possible to access the setup features of the advanced
T-Log mode See Section Advanced Thickness Mode on page.
MODE Used to select the T-LOG Mode.
SETUP Used to activate the setup popup menu, where it is possible
to create, load or edit inspection plans
4.5.6 T-LOG Mode - Logging Mode

Used to switch on T-Log mode and enable logging mode See Section Advanced Thickness
Mode on page.
MODE Used to select the T-LOG Mode.
NAVIGATE Used to navigate the T-LOG grid.
STORE Action parameter performs the store operation.
4.5.7 T-LOG Menu - Review Mode

Used to display a full screen grid allowing user to review stored thickness also incorporates
a thumbnail review mode, where any A or B-Logs stored with thicknesses can be reviewed.
See Section Advanced Thickness Mode on page.
NAVIGATE Used to navigate the T-LOG grid.
Page 38
4.6 UTIL Menu

Press the jbkr button then use the and to select UTIL to display these menu
options. The items in this section allow the user to configure features such as units, display
preferences, language, print options, date and time settings and to assign functions to the
user keys
4.6.1 MENU Menu
LANGUAGE Selects one of 6 languages. The languages are selectable at
time of ordering the Sitescan D-10 & D-20.
SELECT Allows the menus to be configured by switching them on or
off in the list
ADD Allows additional measurement techniques and other
featured to be installed by entering a licence key issued by
Sonatest. When selected the following dialogue is displayed:
WHEEL Allows the sensitivity of the scroll-wheel to be adjusted; 1 is

very sensitive and 5 is not sensitive.
4.6.2 VIDEO Menu
COLOUR Selects one of eight colour schemes for the display
BRIGHT Controls the display brightness. The level selected affects
the battery life. A value of 1 gives 18 hours, 10 gives 12
hours and a value of 20 will give 9 hours of operation,
assuming the battery is in good condition at 22C.
VIDEO Select NTSC (USA) or PAL (UK/Europe) composite video
output modes. The screen update rate is 50Hz in PAL and
60Hz in NTSC.
GRATICULE Selects graticule options from the following choices:
OFF: No graticule.
ON: A complete 100% graticule
SPARSE: A row of dots at 10% intervals.
50%: Divisions at 50% full screen height.
Page 39
4.6.3 MISC Menu

UNITS Selects INCHES, or METRIC measurement units.
CLICK Can be set to the following actions:
OFF No click
KEYS Click when a key is pressed
WHEEL Click when the Scroll-Wheel is used
BOTH Click when either the keys or Scroll-Wheel is
used
ALARM Can be set to the following actions:
MUTE No sound when an alarm signal is generated
AUDIBLE Sounds the internal buzzer if an alarm signal is
generated.
4.6.4 PRINT Menu
This menu allows printing of information to a suitable USB printer connected to the USB
port on the Sitescan D-10 & D-20. Please note that this requires a printer with a USB port
from the Sonatest certified list of printers.
OFF The print mode is switched OFF
DISPLAY With the print mode in DISPLAY, the screen display will be
sent to the printer when the lh=button is pressed.
CURR SET With the print mode in CURR SET, the current calibration
settings, the screen and all notes are sent to the printer when
the lh=button is pressed.
A-LOG In the A-Log print mode, all of the stored A-Scans that are
valid will be printed when the lh button is pressed, along
with the calibration settings and notes. This can take
considerable time if the A-Scans memory is full.
Page 40
4.6.5 CLOCK Menu

SET OFF Do not display the time at the bottom of the display
SET TIME Used to set the current time.
HOURS Used to set the current hour in 24 hour format
MINS Used to set the current minutes.
SET DATE Used to set the current date.(Selected by pressing the plain
grey button next to SET , then )
DATE Used to set the current day.
MONTH Used to set the current month.
YEAR Used to set the current year.
4.6.6 U-KEYS Menu
This menu allows the user to allocate actions to each of the 4 user keys. These actions are
in addition being able to select any menu item and then pressing the required user key for
a couple of seconds to allocate that menu item to the key.
Each user button can be assigned to one of the following actions:
PANEL The button has been assigned to a panel pressing the
button for a short time recalls the panel, pressing for a
longer time stores the panel.
USER The button has been defined by the user
N/A Not allocated
AUTO 80 Increases the signal crossing the gate to 80%
QSAVE-A Performs a quick save of the current A-Log
WHEEL-L Locks the Scroll-Wheel
+/- 6dB 1st click increases the gain by 6dB the second click
reduces the gain by 6dB
GAIN UP Increments the gain by the gain step
GAIN DN Reduces the gain by the gain step
GAINSTEP Scrolls through the available gain steps
SNG/DBL Switches between single and double transducers
CLR TMIN Clears the T-MIN if set
CLR PEAK Clears the peak wave form
AWS VIS Shows the HUD when in AWS mode
Page 41
API VIS Shows the HUD when in API mode

BSCAN ON Toggles B-Scan panel on and off
CLR BSCAN Clears the B-Scan
A-ZERO When T-COMP is active performs an auto probe zero
QSAVE-B Performs a quick save of the current B-Log
Page 42
4.7 Storage & Recall of Calibration Setups

After the Sitescan D-10 & D-20 has been properly calibrated for a particular testing scheme,
it is possible to store all of the panel settings for subsequent recall when performing the
same test at a later time. Although the last panel settings are remembered by the Sitescan
D-10 & D-20s memory, this feature is useful when the instrument is being used for many
different tests requiring substantially different panel calibration settings. In addition to the
panel settings, a freeform note can be stored with the panel set that includes provision for a
label, an operator name or number, a location identifier, and a transducer identifier. It is
possible to store up to 100 sets of panel settings; each assigned a set number from 1 to 100.
A set of panel settings can be printed after the set is recalled to active memory by using the
LIST CPY function in the PRINT menu.
4.7.1 To store a panel set:
Press the jbkr button then use the and to select the MEMORY option to
access the Memory menu.
Use the and buttons to highlight the PANEL menu.
Select the STORE # box and by pressing the lh=button and a list of all the available
panel memory is displayed as below:
Pressing the RECALL key here will cause the Panel to be recalled as normal otherwise
scrolling up and down or pressing the MENU key will remove the thumbnail view.
Use the Scroll-Wheel or the and to select a desired STORE number from 1 to
100. Note that if a store is empty it has a label of ** STORE EMPTY **, if it is in
use then it has the notes label displayed.
Press the lh button to store the panel settings; the following dialogue is displayed
asking for confirmation:
Page 43
Press lh again to store or jbkr to quit

Following confirmation, the NOTES window is displayed see below.
4.7.2 Thumbnail Viewer
The functionality of the Panel menu has been extended to include a thumbnail view.
When scanning down the list of stored Panels, if the user pauses for a couple of seconds the
thumbnail view is activated showing the full notes stored with the Panel this enables the
user to have a quick look at the notes without actually having to recall the panel. This can be
seen below:
4.7.3 To recall a panel set:

Follow the above procedure but press the ob`îi=button instead of the lh button. The
following dialogue is displayed confirming that the panel has been recalled:
4.7.4 To delete a panel set:

Follow the above procedure but press the cobbwb=mb^h=button. The following dialogue
is displayed asking for confirmation of the delete action:
Page 44
4.7.5 Adding NOTES to PANEL, A-LOG and B-LOG sets

When storing panel calibration settings or waveforms, it is often useful to add some notes to
the set so it can later be identified, or to help the user recall the correct set. This is possible
in the PANEL, A-LOG and B-LOG menus by using the EDIT NOTES feature.
When a panel calibration or waveform is to be stored, first calibrate the instrument as
desired, or capture the waveform by pressing the cobbwb=mb^h button. Then select the
EDIT NOTES box in the menu and notice that the window shown below overlays the
display area.
Each line is 25 characters long, the final NOTES field is 3 lines of 25 characters allowing a
total 75 characters.
The and buttons are used to move the cursor from right to left along a line of text.
The and buttons are used to advance the cursor down to the next line.
To delete a character, position the cursor over it and press the cobbwb=mb^h button.
To insert a character space, position the cursor to the right of the desired insert location
and press the crii=pòbbk button.
To select a character from the character map below the notes use the Scroll-Wheel, pressing
the lh button to add the highlighted character to the currently selected position in the
notes.
Once the desired notes have been added or edited, press the jbkr button. The text is
now entered but not stored. It is now necessary to store the notes using the methods
outlined in the PANEL and A-LOG sections.
If a stored panel or A-LOG is recalled, its notes will be loaded into the window. The notes
can then be viewed and edited using the same procedure detailed above.
The following shows a completed notes window:
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4.7.6 Using the Optional Keyboard

The Sitescan D-10 and D-20 support a standard 102 104 key USB keyboard. A Sonatest
USB adapter lead is required to connect the keyboard. The British keyboard layout is used.
The external keyboard can be used to fully control the Sitescan D-10 and D-20 using the
arrow keys, enter and escape to navigate the menus. The function keys (F1 F12) provide a
method to activate certain features.
Pressing enter on a parameter that has a popup box associated with it will activate the
popup box, pressing shift + enter together will select the parameter for free adjustment
using the arrow keys.
It is possible to use the keyboard to type in new values (using the Insert key) for numeric
parameters, rather than use the arrows to increment and decrement in this operation the
Sitescan pops up an entry panel for the user to input the value, if the value is accepted the
new value will appear in the parameter box, if an incorrect value is entered an error
message displayed.
Caps Lock and Num Lock keys operate as expected. The unit will display CAPSL and / or
NUM-L in the information line to indicate to the user that it is active. The keyboard driver is
unable to activate any of the LEDs that may be present on the keyboard.
It is also possible to use the keyboard normally to type notes into the notes pages. The shift
keys are available to obtain capital letters (when caps lock is switched off)
Page 46
External Keyboard Key-press Action

Escape Same operation as the front panel Menu Key
Arrow Keys (incl. Num-pad Arrows) Same operation as the front panel D-Pad
Quick access to right hand menu bar, F1 = Top
F1 F4
menu / parameter, F4 = Bottom menu / parameter
F5 Same as front panel Help Key
F6 Same as front panel Recall Key
F7 Same as front panel Freeze / Peak Key
F8 Same as front panel Full Screen Key
F9 F12 Same as user keys, F9 = User 1, F12 = User 4
D/d Same as front panel dB key
F/f Same as front panel Freeze / Peak Key
G/g Same as front panel Gate Key
H/h Same as front panel Help Key
R/r Same as front panel Recall Key
S/s Single / Double (toggles TX Mode)
X/x Gain Step function (increments gain step value)
Page Up Adjust Gain Up
Page Down Adjust Gain Down
Enter (incl. Num-pad Enter) Same as front panel OK key
Shift+Enter (incl. Num-pad Enter) Same as press & hold front panel OK key
Insert Allows free entry of numeric parameters.
Backspace Operates as Menu Key.
4.7.7 Entering License Key to Activate Options
The Sitescan software contains the optional features as standard but require a license key in
order to enable them.
License keys can be obtained for the (paid for) optional features by contacting your local
distributor.
The MENU menu can be found under the UTIL menu. Pressing the OK button on the ADD:
OPTION parameter will activate the license key entry panel as shown below:
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Use the scroll wheel to select characters from the key map, pressing the OK key to add to
the currently selected character to the license key entry field.
The user key 1 and user key 2 toggle the navigation mode, 1 is used to navigate they key
map and 2 is used to navigate the entry field. The highlight indicates which is currently
active.
Pressing the HELP key will clear all characters and return the cursor to the beginning of the
field. The FREEZE / PEAK key will delete the character currently under the cursor and the
FULL SCREEN key will insert a space at the currently selected position.
Pressing the MENU key when complete will exit the license key entry panel displaying a
confirmation message whether the license key was accepted or not. If the license key is
accepted the Sitescan will return the main menu and the new option will be available in the
menu system.
The bottom section of the license key entry panel shows the options that are currently
enabled.
Page 48
Sitescan D-10 & D-20 Users Guide ~ Flaw Testing
5 Flaw Testing
5.1 Basic Flaw Testing
Reliable flaw detection requires three important considerations:
Proper transducer selection
An accurate reference block of the same material as that being tested with reference
holes representing the orientation and sensitivity desired
Proper calibration of the instrument.
Transducers used for flaw detection are usually of the narrow band variety to provide the
best possible sensitivity to the anticipated discontinuities. In some cases, broadband
varieties are chosen to optimize near or far surface resolution the ability to separate
discontinuities from the front surface or back surface echo. In either case, the frequency is
chosen so that the wavelength in the material is optimized for the orientation and size of
expected discontinuities. The single element contact transducer is used for general-purpose
flaw detection. The angle beam transducer is used for weld inspection, which is covered in
Weld Inspection Using Trigonometry Mode on page 73. Other specialty transducers
including dual and surface wave can be used but these topics are beyond the scope of the
manual.
The next requirement for reliable flaw detection is a calibration or reference block. This
block should be made of the same material as the parts to be inspected. In other words, it
should have the same sound velocity and attenuation characteristics. The calibration block
should have surfaces that mimic the parts to be inspected so that attenuation and sensitivity
characteristic is similar. Most importantly, the calibration block should have a series of
fabricated discontinuities representing those expected to found in the test piece. That is,
the size and orientation of the fabricated discontinuities should match the expected natural
discontinuities in the test piece. In some cases this may mean flat bottom holes
perpendicular to the test surface, side drilled holes parallel to the testing surface, or in some
cases, narrow notches representing planar surfaces parallel or perpendicular to the testing
surface. Fabricated discontinuities must also be placed near the front and back surface of
the calibration block to verify resolution of the transducer and instrument setting
combination.
Finally, it is necessary to establish the proper calibration of the Sitescan D-10 & D-20 in
order to assure reliable flaw detection.
Page 49
Sitescan D-10 & D-20Users Guide ~ Flaw Testing
5.2 Flaw Testing Calibration

The essence of this calibration is to set the pulser, amplifier and gate parameters to provide
the necessary sensitivity and resolution. The Sitescan D-10 & D-20 has an automatic
calibration technique that sets the necessary parameters by using a calibration block that has
known thicknesses; see Auto-Cal on page 93 for details.
Alternatively a manual method can be used to perform the calibration and the following are
the essential steps for basic flaw detection:
Select the appropriate single element contact transducer and calibration block that
matches the material and expected discontinuities under test.
In the CAL menu, select the proper RANGE and DELAY so that several echoes from
the expected material depth can be viewed.
From the AMP menu, set the FREQ to the nominal value of the transducer (D-20 Only)
and set the DETECT parameter to FULL.
From the TX menu set the transducer to SINGLE.
Couple the transducer to the calibration block and obtain an echo from a fabricated
discontinuity or the back surface and adjust the GAIN to set the peak of the echo to
about 80% screen height.
Adjust the gain to set a reference echo from mid thickness of the calibration block to
about 80% amplitude.
From the MEAS menu, set the MODE parameter to E-E and the TRIGGER parameter
to PEAK.
From the GATE1 menu, set the gate to ON +VE and adjust the START, WIDTH and
LEVEL so that the gate covers several echoes and set the BLANK in the MEAS menu
so that the 6th backwall is selected. For example a 25mm thick calibration block was
being used with the gate set on the first backwall echo and the blanking set so that the
6th backwall echo is selected giving a distance between them of 125mm as shown
below:
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The distance between the echoes is shown in the E-E measurement at the bottom of the
display (in this case 125.96). It is unlikely that the value will be exactly correct as the
velocity of sound in the material will not match one of the preset values. Select a
velocity that is close to the material then adjust it so that the exact distance is obtained
as shown below:
Next the calibration needs to take account of the distance between the transducer
crystal and the front face of the transducer by setting the correct ZERO value: From the
MEAS menu change the MODE to DEPTH.
From the GATE1 menu change the START, WIDTH and LEVEL values so that the
gate covers the 6th peak as shown below:
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The distance measurement is shown at the bottom of the display (in this case 151.37).
From the CAL menu adjust the ZERO value until the correct distance is shown as
below:
As a final check move the gate across the other echoes to ensure that the correct
distances are shown; From the GATE1 menu adjust the START and LEVEL
parameters so that the gate covers each echo in turn. Check that the correct values are
shown as below:
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Now that the Sitescan D-10 & D-20 has been calibrated it can be used to perform
inspections using any of the techniques described in the following sections.
For weld inspection using an angle beam transducer, follow the instructions in Weld
Inspection Using Trigonometry Mode on page 73.
For storage and printing of A-Scans, refer to A-LOG, A-Scan Storage on page 75
Page 53
5.3 TCG Operation (D-20 Only)

The Time Corrected Gain feature provides a means of creating an attenuation curve that sets
the gain in a swept manner as a function of transit time. A properly constructed TCG curve
will compensate for material attenuation and sound beam characteristics so that
discontinuities of equal relative size at different depths in the test piece will give an equal
amplitude response on the display.
Proper use of the TCG feature requires a reference block made from the same material as
that being examined, with flat-bottom or side-drilled holes of the desired size placed at
depths covering the range to be inspected.
To establish a TCG curve, follow the following instructions:
Establish the basic calibration of the Sitescan D-20 using the desired transducer and the
proper reference block.
From the MEAS menu, select the TCG feature.
Select the MODE parameter by pressing the lh button then use the and keys
to select the select DRAW then press lh again to enter draw mode The other
parameters will now be CURSOR and POINT.
The TCG system is now ready to accept reference points. Position the transducer to
give a maximum echo from the first or topmost reference hole in the reference block.
Be careful to use a consistent amount of coupling and transducer pressure.
Use the Scroll-Wheel to position the bright cursor bar over the echo from the reference
hole.
Press the lh=button to accept the point. The POINT parameter will then increment to
indicate the next point. As each point is entered, the gain will change to place the
echoes at about 80% amplitude as shown below:
Page 54
Repeat steps 5 and 6 for each additional reference hole in the reference block, being
careful to be consistent with the amount of coupling and transducer pressure. A
maximum of 10 points can be recorded for a TCG curve.
Press jbkr to come out of the adjust parameter then use the key to move to the
MODE box, use the lh button to display the drop down list then use the to select
ON mode then lh again to actually turn TCG on.
NOTE: A TCG curve cannot be drawn while in RF display mode. It should be noted that the
range of TCG is limited by the dynamic range of 40dB.
Page 55
5.4 DAC Operation (Optional Feature)

Distance Amplitude Correction curves act as monitoring gate triggering thresholds to
compensate for attenuation and sound beam characteristics. When properly established,
the DAC curve will provide consistent alarming from discontinuities of equal relative size at
different depths in the test piece. Functionality is provided to automatically draw 6dB and
14dB or 6dB and 12dB reference curves below the calibrated curve.
It should be noted that since the DAC function only provides a dynamic alarm threshold
capability, the dynamic range is limited to about 16dB. Therefore, for materials that
attenuate more than 16dB over the depth range of interest, DAC should not be used.
Instead, the TCG function may be more applicable. See TCG Operation on page 54 for the
use of the Time Corrected Gain feature.
Proper use of the DAC feature requires a reference block made from the same material as
that being examined, with flat-bottom or side-drilled holes of the desired size placed at
depths covering the range to be inspected.
To establish a DAC curve, follow the following instructions:
Establish the basic calibration of the Sitescan D-10 & D-20 using the desired transducer
and the proper reference block. From the MEAS menu, select the DAC feature.
Select the MODE parameter by pressing the lh button then use the and keys
to select the select DRAW then press lh again to enter draw mode The other
parameters will now be CURSOR and POINT.
The DAC system is now ready to accept reference points. Position the transducer to
give a maximum echo from the first or topmost reference hole in the reference block.
Be careful to use a consistent amount of coupling and transducer pressure.
Use the Scroll-Wheel to position the bright cursor bar over the echo from the reference
hole.
Press the lh=button to accept the point. The POINT parameter will then increment to
indicate the next point. A small square will appear as a reference point on the display
showing the peak of the signal just recorded.
Repeat steps 4 and 5 for each additional reference hole in the reference block, being
careful to be consistent with the amount of coupling and transducer pressure. A
maximum of 10 points can be recorded for a DAC curve.
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Press jbkr to come out of the adjust parameter then use the key to move to the
MODE box, use the lh button to display the drop down list then use the to select
ON mode then lh again to actually turn DAC on. The DAC curve will now be
displayed and the other parameters will change to CURVE, TRIGGER and MEAS
Use the lh button to show the drop-down list of available combinations of the DAC
reference curves as shown below:
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These additional, automatically generated, reference curves provide a method for

helping to evaluate discontinuities smaller than those in the reference block.
Use the TRIGGER parameter to select the alarm trigger from Gate 1, the DAC curve, or
any of the additional curves listed in the curve parameter above that are currently
selected.
The MEAS parameter allows the measurements to be displayed as %FSH (percentage
of Full Screen Height) dB (as referenced to the DAC curve) or %REF (percentage of
DAC curve)
To turn off the DAC feature, select the MODE parameter from the DAC menu and press the
lh to display the drop-down list then use the and keys the button until OFF is
indicated, finally press lh again to turn DAC off
Page 58
5.5 Weld Inspection Using the AWS Menu (Optional Feature)

The AWS menu provides a means for evaluating discontinuities when inspecting welds in
accordance with the American Welding Societys Structural Welding Code, ANSI/AWS D1.1-
94. The user is referred to the AWS standard for full details of the method.
The AWS menu provides a convenient method of automatically calculating the Indication
Rating (IR) as defined by the standard. The AWS menu can be used in conjunction with the
trigonometry mode which will simultaneously indicate beam path, surface distance and
depth distance at the bottom of the graticule. The AWS menu will not operate with any of
DAC, TCG, AVG, API or T-LOG mode switched on.
To set up the AWS measurements, perform the following:
1. Calibrate the Sitescan D-10 or D-20 for weld testing and set up the trigonometry mode
by following the steps in Weld Inspection Using Trigonometry Mode on page 73.
2. From the MEAS menu, select AWS and place the MODE to SET REF.
3. Highlight REF % on the menu and set to the desired reference level, usually 80% of
full screen height.
4. Place the probe on the test block and obtain the maximum signal from the reference
indication.
5. Place the cursor over the indication by selecting CURSOR: ADJUST and using the
scroll-wheel.
6. With the signal maximized, press the lh key whilst the ACTION: CAL parameter is
highlighted.
The Sitescan D-10 or D-20 is now calibrated to make Indication Rating measurements in
accordance with AWS D1.1-94. To use the AWS mode, do the following:
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1. On the AWS menu, highlight MODE and select ON. Switching AWS on will enable the
AWS HUD at the top of the display, where the live measurements will be displayed.
2. Ensure that the gate and measurement (TRIG) function are operative and properly
adjusted.
3. When the AWS menu is selected and a signal is in the gate, the HUD will show the
resulting AWS measurements as follows:
IR IL RG AF
(Indication Rating = Indication level Reference Gain Attenuation Factor)
Where:
IL: Indication Level The dB setting required to bring an indication to the
reference level.
RG: Reference Gain The dB setting of the calibrated reference indication as a
function of the reference standard and probe being
employed.
AF: Attenuation Factor The attenuation factor required by the AWS standard and is:
Depth in inches minus 1, multiply by 2 and then rounded to
the nearest dB.
IR: Indication Rating The difference in dB between the indication and the
reference gain with attenuation factor correction.
It is not necessary to bring the indication to the reference level to obtain the correct
measurement information as the Sitescan D-10 and D-20 adjusts for gain offset. However,
to ensure the best accuracy of calculation, it is advised to adjust the indication to be above
40% and below 100% of full screen height. In addition, in the AWS mode, gain offset is
shown as +/- dB from reference as opposed to absolute gain.
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Once AWS has been switch to ON mode it is no longer possible to adjust the reference gain.
AWS can be operated in full screen mode, as shown below:
With AWS active it is possible to maximise the screen height by pressing and holding the
FULL SCREEN key, this will remove the HUD but leave AWS active. It is possible to toggle
the screen mode in both normal and full screen modes.
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5.6 Evaluating Pipe Imperfections ~ API 5UE (Optional Feature)

The Sitescan D-10 and D-20 is able to assist the user in making measurements in accordance
with the American Petroleum Institute (API) Recommended Practice for Ultrasonic
Evaluation of Pipe Imperfections using the Amplitude Distance Differential Method (ADDM).
Users are referred to the publication: API Recommended Practice 5UE, Second Edition,
June 2005
The ADDT employs a combination of amplitude comparison and 6dB drop techniques to
determine the radial depth of an imperfection. The technique is based on the premise that
radial depth of an imperfection affects both the amplitude of the received echo signal and
the differential time of flight of the transmitted ultrasonic wave as it passes over the
imperfection.
The first step is to perform standardisation using a reference indicator such as a notch at a
known depth or a through drilled hole. It is assumed that the Sitescan D-10 or D-20 has
been setup with the correct values for the transducer and specimen under inspection.
First turn on GATE1 from the CAL menu and position it on the display so that it will cover
the signal that will be produced by the reference indicator; the height of the gate is not
important. Ensure that the signal will be between 5% and 100% of full screen height. Select
API from the MEAS menu and select ACTIVE PEAK MODE by pressing the button
twice then capture the reference signal and the following display should be shown:
Once the desired signal is obtained press the lh button whilst the ACTION: CAL
parameter is highlighted and the K factor (a derived factor for calculating depth) is
calculated and displayed as shown:
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Pressing the MENU button will cancel the calibration and return to previous screen this
will also clear the peak envelope. Pressing the OK button will accept the K Factor that has
been calculated and automatically switch the API MODE parameter to ON and puts the API
facility into measurement mode as shown below. The K Factor value is displayed but cannot
be changed.
To take measurements select PEAK mode by pressing the button (a single press is all
that is required when in API mode) and capture the echo dynamic signal; once the desired
signal has been captured press the OK button whilst the ACTION: MEAS parameter is
highlighted. The Imperfection Depth (di) value is calculated and displayed as shown below:
Page 63
The Sitescan D-10 or D-20 is automatically put into FREEZE mode once a measurement has
been taken. The resulting di value is shown highlighted in the HUD if it was unable to
calculate the di value, dashes are shown. Once the measurement has been taken, pressing
the lh button releases FREEZE mode and removes the highlight from the di value to
show that it is no longer valid. To take the next measurement select PEAK mode by
pressing the button and repeat the above process.
It is possible to operate API when in FULL SCREEN mode. Whilst in the API menu press
the button; the FREEZE / PEAK button and the OK button work as expected.
With API active it is possible to maximise the screen height by pressing and holding the
FULL SCREEN key, this will remove the HUD but leave API active. It is possible to toggle the
screen mode in both normal and full screen modes. If the table is not shown taking a
measurement will show the table in order to see the result of the measurements, once
freeze mode is released the HUD will disappear again.
Page 64
5.7 DGS/AVG Operation (Optional Feature)

The DGS (Distance Gain Size) method, often known by its German acronym AVG
(Amplituden Vergleichs Gre), allows a theoretical model to be used for assessment of
ultrasonic echoes.
The DGS/AVG method allows flaw sizing and distance compensation without requiring the
large range of reference standards for each test which would be required in order to
establish a measured DAC curve, or to set up a TCG correction.
The relative response from Equivalent reflectors of different sizes at different distances can
be predicted mathematically from the probe effective diameter, frequency and near field
length (a function of the first two). Probe sensitivity can be calibrated from a single
measurement (usually the back wall echo)
DGS/AVG has several limitations:
It is a predicative method, so only works in standard configurations where the
mathematical model is valid
It must be applied with care using non-circular probe elements as we have to
approximate an effective diameter
It does not work well on broadband probes, where the frequency is not well
defined.
It should only be applied to single element probes, as dual element probes have an
inherent focus.
Corrections may be required for several factors:
Internal time delays within the probe
Attenuation with distance, both within the material to be tested and the reference
block, if significant over the distances involved.
Transfer correction, e.g. if the tested material has a significantly rougher surface
than the reference block
When using an angle probe and calibrating on a curved reflector (e.g. V1 or V2
Block) a correction must be applied.
5.7.1 Theory
For a naturally focussed probe of given frequency and size, the general beam profile can be
defined in terms of a normalised standard curve, scaled by the Probe effective diameter
and near field length.
The near field length is defined by the equation:
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2
DEFF 2
N
4
Where DEFF is the probe effective diameter and is the wavelength (Velocity/Frequency)
The echo height from a small (much less than sound field width) reflector will be
proportional to its size.
The echo height from a given reflector in the far field (distance from the probe greater than
2-3 Near Field Lengths (NFL)) will be inversely proportional to the square of its distance
from the probe.
It is therefore possible to define a standard relationship, knowing the basic probe
parameters, which only need be corrected for the sensitivity of the probe by measuring the
response from a known reflector.
The picture shows a general DGS/AVG diagram plotted on logarithmic scales, relative gain
in dB, distance as a multiple of Near Field Lengths, The various curves represent the signal
from an Equivalent Reflector Size (ERS) expressed as a multiple of the effective probe
diameter.
Note that the signal from the back wall echo (infinite reflector) falls off with distance,
rather than with the square of distance.
5.7.2 DGS/AVG Frequency, NFL and ERS
Select the AVG menu, its MODE parameter should be OFF.
Set FREQ and TBVEL from the OFF menu, NFL and DELAY from the SET PRB
menu (It is recommended that figures from specific probe test results, rather than generic
data sheets, be used where possible, as typical manufacturing variations are sufficient to
affect the accuracy of the results.)
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Desired test sensitivity (ERS) may also be set now (This can be adjusted later).
DELAY Probe Delay Velocity, in meters per second
This is the velocity of compressive sound waves in the material of the probe wedge. It is
used mostly in angle probes but also in zero degree compression probes which have a delay
line. This wedge material is typically Perspex, which has a compressive sound wave velocity
of 2700 m/s.
TBVEL Reference (Calibration) Block Velocity, in meters per second
Reference (Calibration) Block Velocity, in meters per second. This parameter is used
internally. It will take the same range of values as the Velocity parameter.
NOTE: This parameter MUST be entered. The Wavelength, which is calculated from this
velocity and the Probe frequency, is critical to the DGS/AVG calculations.
5.7.3 DGS/AVG T-Loss, Ref dB and Mat dB

Change MODE to SET ATT. This menu allows the operator to enter attenuation parameters
relating to the materials of the Calibration Block and the item under test, these parameters
being:
T-LOSS Transfer Loss, in dB.
This is the loss due to surface roughness, poor coupling etc between the probe and the
object under test. Generally it can be assumed that the Reference block will have a clean
surface , but this may not apply to the object under test, methods exist for measuring this,
experienced based rules of thumb are also commonly used.
REF dB/m Reference Material Attenuation, in dB per meter
Attenuation of ultrasound in the Reference (Calibration) block material in dB per Meter
MAT dB/m Test Material attenuation, in dB per meter
Page 67
Attenuation of Ultrasound in the material of the object under test in dB per Meter
The REF dB/m and MAT dB/m are used where the ultrasound attenuation in these
materials is such that it would cause a disparity in signal heights between similar reflectors
in these materials. At long path lengths these factors become very important.
5.7.4 DGS/AVG dVK, REF TYPE and REFSIZE

Change MODE to SET REF
dVK (VK) Curvature Correction Factor in dB
This value allows the use of a curved surface to provide a back wall echo for use as a
reference signal, thus the same reference block can be used irrespective of probe angle.
The amplitude correction factor shows by how many dB the echo from the cylindrical
surface is larger or smaller than the echo from a flat backwall, normal to the probe field axis
at the same distance.
This value is subtracted from the gain to compensate for the focusing effect of the curved
reference reflector. It should be entered as a positive or negative value as expressed in the
probe data sheets.
Probe datasheets typically express thus value as VK1, for use with the K1/V1 calibration
block, or VK2 for use with the K2/V2 calibration block. These calibration blocks are
specified in standards EN12223 / DIN54122 / BS2704
It is used, in conjunction with the probe zero and the specimen velocity, to calculate the
Sound field equivalent length, this being the effective distance of the crystal to the test
piece/wedge interface.
REF TYPE Reference Reflector Type
The user can select one of a number of different reference reflectors.
Page 68
In this implementation, these have been derived from EN 583-2:2001 Annex B.

These reflector types are:
BWE Back Wall Echo
FBH Flat Bottom Hole
SDH Side Drilled Hole
Reference type SDH is converted internally to the equivalent DSR diameter according to the
formulae in EN 583-2:2001 Annex B.
When using reference reflectors of type SDH, it is essential to select the correct calibration
block velocity (TBVEL). This is because the calculations for the equivalent DSR use the
wavelength of sound that is calculated from the Calibration Block velocity and the probe
frequency.
REFSIZ Reference Reflector Size, diameter in mm
Allows the user to enter the diameter of the reference reflector. The reflector type is set
using the REF TYPE parameter above.
The set will automatically compensate for the varying reflectivity of different reflector types
as specified by the REF TYPE parameter. Thus a 3 mm side drilled hole should be
entered as REF TYPE: SDH and REFSIZ: 3.0
In this implementation, a diameter of 0 (zero) is used to represent a reflector of infinite size
and is expressed as BACKWALL or INFINITE.
5.7.5 DGS/AVG Calibration (SET SIG)

The calibration of the DGS/AVG system sets the Probes absolute sensitivity based on the
response from the reference block.
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Changing any parameters relating to the reference echo will invalidate the calibration, which
must then be repeated. The current version of the software does not enforce this it is the
responsibility of the operator.
Set MODE to SET SIG
Place probe on reference block and maximise echo, select CUSROR ADJUST and use
scroll wheel to centre the selection bar over the echo. Press and hold lh to accept the
echo.
The instrument will adjust gain as necessary to get a good echo reference and then perform
the necessary sensitivity calculations; the curve will then be drawn and DGS/AVG will
automatically be switched on.
Once DGS/AVG has been switched on it is possible to adjust the curve ERS level (the
instrument will redraw the curve, but a new calibration is not required) and select either the
Curve or Gate as the measurement reference. It is also possible to make adjustments to the
transfer loss parameter (T-LOSS).
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5.7.6 Adjustment
When the DGS/AVG has been calibrated it is possible to leave the DGS/AVG menus and
adjust other settings of the instrument, for example range and gate settings.
Gain may be adjusted with understanding Changing the Gain setting will remove the
correlation with the DGS/AVG curve, so should only be done in accordance with a
specification , for example to compensate for varying material conditions (better done with
the T-LOSS function).
If it is desired to change the gain to give a larger signal (for example at long range) the REF
gain should be adjusted. This will change the curve by an equivalent amount and preserve
the measurement accuracy.
Increasing REF Gain by 6dB moves curve and preserves measurement.
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Decreasing Gain by 6dB returns to original height, but loses measurement.

The Reference gain may be selected by pressing the obcLd^fk Button. (DGS/AVG is only
appropriate for Single probe mode)
When the Display Range or REF Gain is changed the DGS/AVG curve will recalculate at each
step. If the settings must be changed by more than one or two steps it may be more
convenient to Switch DGS/AVG off, Change REF gain and range etc as needed, and then
switch DGS/AVG on again. This will not invalidate the curve provided the following are not
changed:
FREQ, NFL, dVK, DELAY, REF dB/m, TBVEL, REF TYPE, REFSIZ, (new
REFERENCE Entered), Probe Zero, Filter, Contour or Probe Angle.
The following should not be used in DGS/AVG Mode:
Detect Modes other than Full Wave, non-zero REJECT, Dual probe mode, Smoothing,
AUTO-CAL (other than for initial setup before using DGS/AVG), DAC, AWS, API or AGC
5.7.7 Measurement
Having set up the DGS/AVG system, it is possible to use the measurement system to
calculate an Equivalent Reflector Size for the flaw.
This is achieved by using Gate 1 to identify the flaw indication and the DEPTH measurement
mode to calculate its equivalent size. This Equivalent Size is calculated as the Test Sensitivity
(ERS value) multiplied by the Ratio of the Signal height to the DGS/AVG curve height at that
distance. It is displayed in place of the signal amplitude (%FSH) as a diameter, in mm.
It is also possible to size the flaw in terms of dB with respect to the DGS/AVG curve. This is
achieved by increasing, or decreasing, the set gain until the peak of the flaw signal lies on
the DGS/AVG curve. The difference in Gain required can then be read directly from the
displayed Gain Value.
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5.8 Weld Inspection Using Trigonometry Mode

The trigonometry mode provides a convenient method for measuring the location of
discontinuities when inspecting welds with angle beam transducers. Essentially, the
trigonometry mode uses the thickness gauging features of the Sitescan D-10 & D-20 to
calculate the surface distance and depth to a discontinuity from the actual beam path
measured. This is accomplished by calibrating the trig mode with the actual refracted angle
of the transducer being used. Additionally, the thickness of the test piece must be
established in the menu in order to calculate depth and surface distance when using
multiple skips in angle beam testing. The measurements being calculated are depicted in
the following diagram:
These measurements are displayed below the A-Trace on the Sitescan D-10 & D-20 as
follows:
Beam path distance B from the central exit point on the transducer to the
discontinuity, the sum of B1 and B2 in double skip mode.
Surface distance S from the central exit point on the transducer to a point directly
above the discontinuity on the test piece. By entering the distance from the Front
of the Probe to the emission point in the PROBE menu, this distance may be
displayed relative to the front of the probe, which is usually more convenient.
Depth distance D from the surface on which the transducer rests to the
discontinuity.
Depending on the measurement technique being used there is an additional value displayed
on the right of the measurement bar as shown below:
The example shows above the normal height value as a percentage of full screen; in this
case 85%. If DAC is being used then the user has the choice of displaying either dB, %FHS
or %DAC. If DGS/AVG is being used then ERS is displayed in the right hand side.
It is important to note that discontinuities in welds can be discontinuous and can extend
over a distance. The measurements made will, therefore, be close approximations to the
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discontinuity if the user properly calibrates the Sitescan D-10 & D-20 and uses care to locate
the desired peak amplitude signal to which a measurement is made.
To calibrate and use the trigonometry mode, follow the following instructions:
Using a suitable IIW or other calibration block, measure and establish the central sound
beam exit point and actual refracted angle for the transducer being used.
Establish the zero and velocity (span) for the transducer and material under test using
the A-CAL procedure described in Auto-Cal on page 93. Use a suitable calibration block
that has two drilled holes representing the thin to thick range of thickness expected in
the test piece. In the MEAS menu set the TRIGGER parameter to PEAK. As in any
ultrasonic thickness measuring method, it is important that the calibration be
performed using a calibration block of the same material as that being inspected.
Alternately, if you know the velocity of sound in the test piece, you may calibrate using
the A-CAL method on a different material and then set the velocity parameter.
Set the START and WIDTH of Gate1 to encompass the desired testing region.
From the Main menu, select MEAS and place the MODE to TRIG.
Set the TRIGGER parameter to PEAK.
From the PROBE menu select the ANGLE parameter and using the and keys,
set the refracted angle of the transducer measured in step 1 above.
From the TRIG menu select the THICK parameter and using the and keys dial
in the thickness of the test piece. You may have to readjust this parameter if the test
piece had varying thickness and you are using a multiple skip mode of angle beam
testing.
When measuring a discontinuity, position the transducer so as to obtain the maximum
amplitude signal before recording the readings. A typical TRIG mode display is shown
below.
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5.9 B-Scan Measurement Technique

5.9.1 Overview
The Sitescan D10 & D20 provide B-Scan functionality as an extension to the Advanced
Thickness Logging Mode.
The Sitescan units do not provide any encoder inputs, so the B-Scan is time-based.
A B-Scan can be used to graphically show an internal wall profile.
5.9.2 Configuring B-Scan Measurement Mode
The B-Scan option can be found under the MEAS menu group and provides 3 user
configurable options: The LOS (Loss of Signal) Mode can be switched between STOP and
CONTINUE. This parameter determines what happens when the signal is lost during
acquisition. When set to STOP the B-Scan stops collecting data and effectively pauses it.
When set to CONTINUE and there is no signal present No Reading values are stored for
that sample leaving blanks in the B-Scan.
The speed parameter refers to the update rate (sample rate) of the B-Scan, measured in
Samples per Second.
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The N.O.S parameter refers to the Number of Samples stored in the B-Scan; 250 is the
maximum, with one pixel line per sample.
Once the above parameters have been chosen, B-Scan mode can be switched on. It is
possible to adjust the SPEED and N.O.S with B-Scan mode switched on, however due to the
B-Scans dependence on the values the B-Scan is cleared. The LOS MODE can be changed
without clearing the B-Scan.
5.9.3 Using B-Scan Mode
Switching B-Scan mode on causes the screen to be resized, creating a half-size A-Scan and
showing the B-Scan panel at the bottom. The B-Scan panel depth represents the range of
the A-Scan, with the time-based aspect displayed across the width.
The minimum thickness (depth) in the currently shown B-Scan is displayed in the bottom
left corner.
Shown below is an example B-Scan. The user is expected to select an appropriate scanning
speed related to the SPEED parameter.
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Setting the LOS MODE to STOP, when the user wants to stop or pause scanning, one should
simply remove the transducer from the scanning surface.
Shown below is a scan of a similar surface with the range reduced to 50mm (compared to
100mm on the previous example). This shows a slightly more detailed B-Scan, highlighting
the importance of a correct calibration and setup.
It is possible to use the FREEZE mode functionality to FREEZE the B-Scan as well as the A-
Scan and measurements, as shown below:
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5.10 Temperature Compensation

5.10.1 Overview
The Sitescan D10 & D20 provide, as a standard option, a temperature compensation
feature (T-COMP) to enable measurements to be corrected for a temperature disparity
between a calibration block and the actual material under test. This feature can be found
under the MEAS menu group.
The temperature compensation feature does not operate in trigonometric measurement
mode due to the correction required for change in refractive index of the wedge material.
It allows users to calibrate and measure accurately between -250 C and 1000 C.
5.10.2 The Calculation
The calculation used to correct the beam path measurement in the Sitescan D10 & D20 is
shown below:
Corrected_Beam_Path = TOF * V(1 - k(T-T))
Where TOF is the time of flight, V is the calibrated velocity, k is the temperature coefficient
of the material, T is the temperature at calibration and T is the measured temperature.
5.10.3 Configuring Temperature Compensation
Temperature compensation provides 3 configurable parameters. These must be set correctly
to enable the feature to accurately compensate the measurements:
CAL C The temperature of the calibration block.
MAT C The temperature of the material under inspection.
k The temperature coefficient of the material. This parameter allows free
adjustment, defaulting to the value for Steel.
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Both temperature parameters and the coefficient parameter are converted when changing to
imperial units (where temperature is assumed to be in Fahrenheit). Popup lists containing
values to quickly select temperature values are available.
Once this feature has been set up measurements are automatically corrected and shown in
both the measurement line and the HUD.
It is imperative that the Sitescan is correctly calibrated before temperature compensation is
switched on. Temperature compensation should be switched off during calibration.
5.10.4 Using Temperature Compensation
Once the calibration procedure has been carried out, temperature compensation can be
switched on. When temperature compensation mode is switched on it should be noted that
a flag is placed in the information line to indicate to the user that Temperature
Compensation is active.
.
Also, as the beam path is corrected, instead of the (:), TC: is shown. This is again to
highlight to the user that they are viewing temperature corrected values.
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5.11 Flank Flank Measurement Mode

5.11.1 Overview
A new measurement mode has been introduced into the Sitescan D10 & D20. This new
mode, called Flank to Flank (F-F) measures the distance between the first rising flank
through gate 1 and the second rising flank through gate 2. This mode is designed for use
within the Thickness Measurement area of NDT.
5.11.2 Setting up Flank - Flank Mode
In order to use the F-F Measurement Mode the user must first calibrate the Sitescan unit
correctly See user guide section on Automatic Calibration. It is imperative that calibration
is carried out before F-F Mode is used.
Gate 2 is controlled automatically by the Sitescan based on the initial calibration and the
positioning of Gate 1 along with a couple of parameters described below:
The START parameter is replaced with a
choice of discrete options (compared with
the normal GATE START parameter). These
options control where the BLANKING should
start from.
The default is the trigger point of gate 1 (G1
TRIG).
The width parameter is standard and simply
defines the width of the gate.
The BLANKING parameter refers to the
number of millimetres of blanking required.
It is possible to set this parameter to AUTO
(as shown, left); this allows the Sitescan to
calculate where the gate should be
positioned to capture the next (repeat)
echo.
Gate 2s level parameter is controlled
automatically by the Sitescan. It is designed
to be proportionally at same height that Gate 1 is to the echo passing through it.
On a correctly calibrated unit is should be possible to draw Gate 1 across the whole screen
and then to begin taking measurements between the first and second Backwall echoes. It is
however more practical to position Gate 1 and set its width and height correctly according
to the situation in hand.
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It should be noted that automatic levelling of Gate 2 is dependent on the peak echo
through Gate 1, thus if there is a number of echoes traversing Gate 1, the measurement will
be taken from the first rising flank, but the amplitude (for calculating the correct height of
Gate 2) will be taken from the peak within that gate (which might not be the same echo).
Some user experience with NDT products is assumed when using this measurement mode.
5.11.3 Using Flank - Flank Mode
The screenshots below shows a measurements being taken between gates in Flank to Flank
Mode on a piece of steel of different thicknesses.
The screenshots above show two distinctly different measurements, however the user has
not had to adjust Gate 2 between the left and the right examples. It has been automatically
moved into position it can be noted here the difference in gate height. As described
earlier the level of the Gate 2 is dependant on ratio the level of Gate 1 to the amplitude of
the echo passing through the Gate 1 this same ratio is used on the amplitude of the echo
passing through Gate 2 to determine the level of gate 2.
It is possible to use this measurement mode
in TLOG mode.
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6 A-LOG, A-Scan Storage

The A-LOG feature provides for storage, recall and printing of A-Scans with all of the
instrument settings. Up to 800 A-Scans and their settings can be stored. This feature is
useful to record an indication for later review or for printing a hardcopy. In addition,
recalling an A-Scan and its settings will allow for easy follow-up inspection of the same
indication on the test piece. Simply unfreeze the display after recalling and the Sitescan D-
10 & D-20 is ready to repeat the same inspection. Be sure to use the same transducer that
was used for the original recording.
6.1.1 To Store An A-Scan:
Establish the basic calibration of the Sitescan D-10 & D-20 using the desired transducer
and the proper reference block.
Obtain a desired echo from a discontinuity or reference block.
Optionally press the cobbwb mb^h button to freeze the display before storing it.
From the MEMORY menu, select the A-LOG feature.
Select the STORE # by pressing the=lh=button. The list of available stores is shown
as below:
Be careful not to store over a valid location unless you want to erase what is there and
replace it with the current A-Scan and settings; if you do want to overwrite the memory
the following dialogue is displayed:
Use the Scroll-Wheel to select the location to store the A-Scan.

Pressing the=lh=button opens the NOTES window to allow the input of notes for the
stored A-Scan and its settings. See the section Adding NOTES to PANEL, A-LOG on
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page 45. When finished adding notes, press the ob`îi button to save the A-Scan
and return A-LOG menu.
6.1.2 Thumbnail Viewer
The functionality of the A-LOG menu has been extended to include a thumbnail view.
When scanning down the list of stored A-Logs, if the user pauses for a couple of seconds the
thumbnail view is activated showing an A-Scan thumb along with any notes stored with the
A-Scan this enables a quick look at the A-Scan and the full notes without actually having to
recall it. This can be seen on the below:
Pressing the RECALL key here will cause the A-Log to be recalled as normal otherwise
scrolling up and down or pressing the MENU key will remove the thumbnail view.
6.1.3 To Recall an A-Scan:

From the MEMORY menu, select the A-LOG feature.
Select the STORE # by pressing the=lh=button. The list of available stores is the
same as that for storing an A-Scan
Use the Scroll-Wheel to select the A-Scan to recall then press the ob`îi button. This
may take a couple of seconds after which the display will be in FREEZE mode and the
label of the A-LOG is displayed at the bottom of the display.
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To return to normal testing mode with the recalled settings, press the cobbwb mb^h
button.
6.1.4 To Delete a Stored A-Scan
From the MEMORY menu, select the A-LOG feature
Select the STORE # by pressing the lh button. The list of available stores is the
same as that for storing an A-Scan.
Use the Scroll-Wheel to select the A-Scan to delete then press the cobbwb mb^h
button; a dialogue is displayed asking you to confirm the deletion:
6.1.5 REF, Reference Waveform Comparisons

This feature allows the user to select a waveform from one stored in the A-LOG menu, and
to display this reference waveform on the display along with the real time waveform. This
makes easy comparisons possible between an expected signal response (the reference
waveform) and that obtained from the test piece.
6.1.6 To Recall an A-Scan as a Reference Waveform:
In order for a reference waveform to be recalled, the required trace must first be stored
into an A-LOG store.
From the MEMORY menu, select the REF feature.
Select the STORE # by pressing the=lh button. The list of available stores is the
same as that for storing an A-Scan..
Use the Scroll-Wheel to select the A-Scan to be used as a reference then press the
ob`îi button.
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Press the lh=button to display the reference waveform on the display. The reference
waveform will be a different colour as compared to the real time waveform, depending
on which display colour is chosen.
To remove the reference waveform, select ACTION REF OFF and press the lh=
button.
NOTE: When the reference is recalled, no setting parameters are changed. Therefore, if the
RANGE VELOCITY or DELAY are changed, the reference signal will not match the real
time waveform. This means that the RANGE, VELOCITY and DELAY used for storing the
reference waveform in A-LOG must match that used for the comparison of real time signals
to the reference waveform.
6.1.7 Peak Echo & Hold Dynamics
During flaw testing it is sometimes difficult to determine the exact peak of a discontinuity
echo due to its geometry, coupling and surface anomalies and part geometry. The Sitescan
D-10 & D-20 incorporates a Peak feature that, while activated, stores all of the signal
excursions on the display.
In addition to providing an effective method of capturing peak echo information, the Peak
mode is useful for crack tip diffraction methods in angle beam weld inspection. In the case
of crack tip diffraction, the extent of a crack type discontinuity can be inferred by the
positional excursions of the signal as it reflects from both tips of a crack. Thus, as the
transducer is moved past the indication, the signals will be filled-in on the display and the
resultant width of the envelope or echo dynamic pattern will infer the crack length.
To use the echo dynamic pattern feature, position the transducer just off one side of the
indication. Press the cobbwb mb^h button twice to activate the Peak mode which is
indicated by a box-displaying PEAK below the graticule. Move the transducer past the
indication to display the envelope pattern. In the case of angle beam testing, it is advisable
to rotate the transducer slightly and move it from side to side while moving forward past the
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indication. This will assure the capturing of all amplitude and distance information. An
example of peak echo mode capture is shown below:
The envelope can be changed between outline as shown above and filled-in by selecting the
SMOOTH parameter and switching between SMOOTH and FILL.
To return the display to normal mode, press and hold the cobbwb mb^h button. This
will erase the envelope pattern and return the instrument to the instantaneous mode of
display. While the display is showing the dynamic echo pattern, it is possible to record the
A-Scan as indicated in A-LOG, A-Scan Storage on page 75. Hold mode is similar to freeze
mode except that it stores the currently displayed waveform as a reference trace and leaves
the live waveform active. This is a quick and useful to way to make comparisons between
echoes.
Hold mode can be activated by pressing the cobbwb mb^h button three times. Pressing
the FREbZE mb^h button again will return the Sitescan D-10 & D-20 to its normal mode of
operation.
Page 87
7 B-Log, B-Scan Storage

The storage functionality in the Sitescan D10 & D20 has been extended to support the
storage of B-Scans. The extended functionality has been introduced into SDMS 3 in order to
allow the B-Scans to be read out and display, stored or added to a report.
The B-LOG menu, found under the MEMORY menu group, allows storage of B-Scans in the
same way that A-Scans are stored.
Simply FREEZE the display or make use of the LOS MODE: STOP and remove the transducer
from the scanning surface and navigate to the B-LOG menu. Press the OK key on the STORE
# menu item which will activate the popup list as shown below:
Choose a store location with the UP and
DOWN arrows and press OK to store (the
MENU key can be used to exit the list and
cancel the store procedure).
It is possible to overwrite a location the
Sitescan will ask for confirmation from the
user before writing the data to memory.
The FREEZE/PEAK key can be used to delete
the currently selected store.
In accordance with the A-Scan storage

functionality it is possible to store notes with
each B-Scan, as shown to the right.
Once complete pressing the RECALL key will
store the B-Scan to the Sitescan memory.
The storage success can be checked by

viewing the list of stores again:
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It is also possible to review the stored B-Scan on the Sitescan in the same way that an A-Scan
can be reviewed. It is not possible to load a B-Scan as a reference trace though and like the
A-Scan review the B-Scan is lost once freeze mode is released.
Above left, an example B-Scan, right shows

the stores list with the B-Scan saved in store # 1. Holding for around 2 seconds over a store
will activate the thumbnail view mode this allows the user to view a small sample of the
stored B-Scan along with the minimum thickness value and notes it was stored with:
It should be noted that due to compression
of the data, it is representative of the
originally stored B-Scan not is not accurate.
The thumbnail view is not enabled until the
user moves position in the list.
Pressing menu with the thumbnail showing
will close the thumbnail view and will wait
until the user moves list position again
before enabling it.
To the right shows the B-Scan after recall:
It should also be noted that the waveform is
blank no waveforms are stored with the B-
Scan.
Once freeze mode is released the B-Scan is
cleared and the A-Scan waveform is re-
enabled.
See section Configuring B-Scan Measurement Mode for details on setting up the B-Scan
measurement mode.
Page 89
Sitescan D-10 & D-20 Users Guide ~ Thickness Gauging
8 Thickness Gauging
8.1 Basic Thickness Gauging
Accurate and reliable thickness gauging requires three important considerations:
a) Proper transducer selection
b) An accurate reference block of the same material as that being tested, and
c) Proper calibration of the instrument.
There are three types of transducers used in ultrasonic thickness gauging, all employing the
straight or longitudinal beam method. The single element contact transducer is used for
general purpose thickness gauging where material thickness is generally expected to be
above 2.5mm. The delay line contact transducer is used for measuring thin material down
to 0.5mm where the surfaces are clean and parallel. The dual element contact transducer is
used for moderately thin materials down to about 1.0mm where the surfaces may be
irregular and not necessarily parallel. The dual transducer is most commonly used for
corrosion thickness inspection where its ability to obtain echoes from a pitted surface is
superior. Nevertheless, dual transducer inspection on corroded materials is nowhere near
as accurate as single element and delay line inspection, due to the nature of the material
under test. In addition, the dual element transducer usually incorporates a slight included
angle on both the transmit and receive side, resulting in a small non-linearity of the
measurements. For this reason, dual transducer thickness testing is usually calibrated and
performed over a limited thickness range.
Regardless of the type of transducer used, it is important that it be specifically designed for
thickness gauging. This means that it must have broadband or highly damped
characteristics that provide a sharp leading edge. Otherwise, amplitude variations of the
signals can cause half-wavelength errors due to smaller build-up
The next requirement for thickness gauging is a calibration or reference block. This block
should be made of the same material as the components to be inspected. In other words, it
should have the same sound velocity and attenuation characteristics. The calibration block
should have parallel machined surfaces representing the thickness range to be inspected.
Although two thicknesses representing the minimum and maximum values are sufficient for
calibration, it is recommended that the calibration block have four sections covering the
range anticipated. This will allow for verification of the calibration.
It is possible to calibrate the Sitescan D-10 & D-20 using a generic test block and only one
known sample thickness of the material under inspection. This is a less desirable method
because there is no way of verifying the calibration. With this method, the calibration would
first be performed on the generic test block, which would have three to four sections
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covering the expected thickness range. Essentially, calibrating on the generic block would
set the transducer zero point. Then the Sitescan D-10 & D-20 Velocity would be adjusted on
the known sample of the test material until the thickness readout matched the known
thickness. This established the sound velocity for the test material.
Finally, it is necessary to establish the proper calibration of the Sitescan D-10 & D-20 in
order to assure accurate and reliable thickness testing. The essence of this calibration is to
set the pulser and amplifier characteristics to provide sharp leading edges on the echoes.
The following are the essential steps for basic thickness gauging:
Select the appropriate broadband transducer and calibration block that matches the
material under test.
In the CAL menu, select the proper RANGE and DELAY so those echoes from the
range of thickness can be viewed.
From the AMP menu, set the FREQ to the nominal value of the transducer (D-20 only)
and set the detection mode to RF.
From the TX menu select SINGLE for delay line and single element transducers and
DOUBLE for dual element transducers.
Couple the transducer to a mid-range thickness section on the calibration block and
obtain an echo.
From the AMP menu, set the DETECT parameter to either VE HW or +VE HW,
depending on which half of the RF provides the best half-cycle as determined above.
Adjust the gain to set the echo at about 80 %FSH and increase the REJECT parameter
to remove any undesirable noise from the baseline.
From the GATE1 menu, set the gate to ON +VE and adjust the START and WIDTH so
that the gate encompasses the thickness range of interest. Place the transducer
between the thin and thick area on the calibration block to verify proper coverage.
Adjust the LEVEL parameter to about 30 %FSH.
From the MEAS menu, set the MODE parameter to DEPTH and the TRIGGER
parameter to FLANK.
If desired, set the T-MIN parameter to ON so that the thinnest reading obtained will be
held in the display.
If desired, set the HUD parameter to ON to display the thickness in a large window at
the top right of the display.
To calibrate the Sitescan D-10 & D-20 for thickness readings, follow the steps outlined
in Auto-Cal on page 93. Alternately, you can use an iterative process from the CAL
menu of setting the ZERO on the thinnest calibration block sample and the
VELOCITY on the thickest sample. Using this technique, you must repeat ZERO to
VELOCITY several times until the two values are correct.
Page 91
When using a delay line transducer, there are two modes of measurement:
a) Interface to first return echo, and
b) Multiple echo mode which usually measures from the first to the second return echoes
after the interface echo.
The Sitescan D10 & D20 with Advanced Thickness provide two multiple echo measurement
modes:
a) Echo Echo (E-E)
From the MEAS menu, set the MODE to E-E for echo to echo measurement. You will
notice that a second gate bar appears below gate 1 and that its start point is slightly to
the right of gate 1. This is the blanking gate explained below.
For measuring from interface to first echo, position the start of gate 1 before the
interface echo. Using the BLANK parameter in the MEAS menu, position the start of
the second gate just after the interface echo but before the thinnest expected first echo.
For measuring multiple echoes after the interface, position the start of gate1 just after
the interface echo. Using the BLANK parameter in the MEAS menu, position the start
of the second gate just after the first echo but before the thinnest expected second
echo.
The BLANK parameter determines the blanking or starting position of the second gate
relative to the starting position of gate1. This prevents noise and spurious echoes
associated with the interface or first echo from terminating the measurement and
producing a false reading.
b) Flank Flank (F-F)
From the MEAS menu, set the MODE to F-F for flank to flank measurement. You will
notice that a second gate appears below and to the right of gate 1. The gate 2 has 3
parameters for controlling this automatic gate (START, WIDTH and BLANKING).
For a correctly calibrated Sitescan gate 1 can be positioned and with the BLANKING
parameter set to AUTO, gate 2 should position itself correctly over the second echo.
It should be noted that the blanking parameter works differently to the blanking
parameter in echo echo mode. In flank flank mode the blanking is measured in
timebase units as opposed to a percentage of gate 1 as in echo echo mode.
For storage of thickness readings, refer to Thickness Gauging on page 90.
Page 92
8.2 Auto-Cal
AUTO-CAL is an automated calibration feature for thickness gauging applications or when
measuring depth to an indication in flaw testing.
In order to achieve proper calibration for measuring time-of-flight in ultrasonic testing, two
factors must be known; the velocity of sound in the material under test, and the offset of the
transducer caused by wear face and phase shifts.
Conventional thickness calibration technique usually requires setting the zero (offset) and
span (velocity) using an iterative technique. This means alternately placing the transducer
on a thin sample to set the zero and a thick sample to set the span. This process is repeated
several times until both readings are correct. The reason for this is that raising the span will
also raise the zero.
The AUTO-CAL feature automates this process so that only two readings are required, one
on the thin sample and one on the thick sample. The Sitescan D-10 & D-20 then calculates
the correct offset and span factors and sets the velocity and zero. Any time the test material
is changed (velocity) or the transducer is changed (zero); this procedure must be repeated.
Using this procedure will result in quicker calibration of the instrument and more accurate
measurements.
The AUTO-CAL calibration procedure is as follows:
Select a test block of the same material as that being inspected, with reference thickness
covering the minimum to maximum thickness expected in the test parts. The
difference between the thick sample and the thin sample should be no less than five to
one.
From the main menu, select CAL and adjust the RANGE and DELAY so that the thin
and thick reference echoes show on the display.
From the CAL menu, select GATE1 and place the STATE in ON +VE. Adjust the
START and WIDTH of the gate to encompass the echoes from the thin and thick
samples.
From the main menu, select MEAS and place the MODE to DEPTH.
From the CAL menu, select the AUTO-CAL menu.
Select DIST1 using by pressing the=lh button to list common thicknesses then use
the Scroll-Wheel to select the desired value. If the required value is not shown in the
list then select the value closest to it by pressing the=lh key then press and hold down
the=lh key until the value is highlighted then use the Scroll-Wheel to change the value
using the Scroll-Wheel; once the value is correct press the=lh key again to exit from
the DIST1 parameter. Repeat this for the DIST2 parameter.
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Place the transducer on the thin reference sample and obtain an echo. Adjust the gate
start if necessary to obtain distance readout of the echo.
Select the ACCEPT DIST1 parameter box and press=lh to log the echo; the ACCEPT
parameter box will show DIST2.
Place the transducer on the thick reference sample and obtain an echo. Adjust the gate
width if necessary to obtain distance readout of the echo.
Press the lh=button to log the echo; the ACCEPT parameter box will show CAL
Press the lh=button. The transducer zero and velocity will now be adjusted.
The DIST1 and DIST2 values can be stored when the calibration information in PANEL
and A-LOG functions are stored. This overcomes the need to set these values and gate
positions every time a calibration is desired. Once established, all that is required is to
obtain each echo and press lh, and the instrument is calibrated.
If a delay transducer is used set DIST1 to 0.0 and use the interface echo as the thin
reference echo. The instrument will then set the transducer zero to compensate for the
delay line.
Once calibrated, it might be desirable to record the velocity and zero values from the CAL
menu for future reference. Note that this is a convenient method for determining the
velocity of sound in an unknown material. Once the Sitescan D-10 & D-20 is calibrated on a
known material, all that needs to be known is one fixed thickness point and the velocity can
be determined.
8.3 TCG for Reliable Gauging
As previously mentioned, reliable thickness gauging requires that the shape of the echoes be
consistent with sharp leading edges. When measuring the thickness of material with higher
than normal attenuation to ultrasonic energy or a wide thickness range, it is difficult to
maintain proper characteristics of the echoes. One way to overcome this is to use the Time
Corrected Gain feature of the Sitescan D-10 & D-20. TCG can improve the reliability of
thickness gauging by increasing the amplitude of echoes from thicker sections of the test
material so as to maintain the correct detection threshold on the leading edge. The
objective is to equalize the amplitude of echoes over the entire thickness range to be
expected.
To set up the TCG feature, refer to TCG Operation on page 54.
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8.4 Advanced Thickness Mode - Initial Overview

Advanced thickness logging mode when used in conjunction with SDMS 3 allows operators
to configure custom inspection plans which can be downloaded into the Sitescan D10 / D20
DFDs.
It is possible to configure an inspection plan using the DFD. A configuration panel allows
most of the options to be configured. It is not possible to configure certain features without
the use of SDMS 3, such as downloading Sequence Text, Custom X and Y Labels and Old
Readings.
See the SDMS 3 user guide for more information on using Advanced Thickness mode with
SDMS.
8.5 Thickness Logging Without Advanced Thickness
When software version 2.3.0 or greater is installed on a Sitescan D10 or D20 without the
Advanced Thickness option, certain options will be disabled.
It is not possible to load user specified notes, sequence text or old readings into the
Sitescan. On top of this, it is not possible to store Calibrations, A-Scans or B-Scans with
thickness readings or to assign notes to thickness readings.
It is however still possible to configure 1D
and 2D grids both on the Sitescan and within
SDMS 3. Its possible to input a PLAN NAME
and PLAN DESCRIPTION, make adjustments
to the grid size, increment direction and
make use of the HIGH and LOW ALARMS.
Left the T-LOG configuration panel with the
locked options shown.
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8.6 Using Advanced TLOG Mode

8.6.1 Setting up an inspection plan on the DFD
Selecting the TLOG Menu (Under Memory) and pressing ok on the ACTION parameter
SETUP will activate a popup menu inviting the user to either create a new inspection plan
or load a previously saved one.
Pressing the User Assigned Key labelled 1
will activate the configuration panel
providing the user with all of the available
options:
The panel to the left shows the options
available to the user.
Using the Up and Down keys on the scroll
wheel to select the desired field and then
pressing the OK key to select that field for
adjustment.
To enter a plan name (analogous with a file name) for the inspection plan press enter on
the PLAN NAME field.
This will activate the text entry panel shown

to the right. Enter the desired text and when
complete press the MENU key to exit and
return to the configuration panel shown
above. The same method should be used to
enter text into the PLAN DESC field.
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The panel to the right shows a configuration

panel with completed plan name and
description fields. It is possible to enter up
to 32 characters of text into both fields.
Next to the notes field shows 15 X
characters, each one relates to a specific
field (1 - 15) of the user defined notes. To
edit the user notes press OK when the
NOTES field is highlighted. This will activate
the user notes entry panel which can be
seen below editing note field 1:
Selecting a field using the UP and DOWN
arrows and the pressing the OK key will
again activate the text entry panel, as shown
to the left.
Enter the desired text for the selected note
field pressing MENU when complete to
return to the notes index list as shown
below. Each note field can be 32 characters
long.
Once the desired note fields have been

entered pressing MENU again will close the
notes panel and return to the configuration
panel. It can be seen below the difference in
the characters next to the notes field.
The first four fields are represented by tick
characters this denotes that they have
been configured:
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The GRID MODE option allows the operator to choose the grid mode 1D grid or 2D grid.
When 2D grid mode is selected the following two parameters (GRID MAX and INCREMENT)
are automatically updated to reflect the valid options the X and Y bounds to 2D must be
defined (they default to 10x10, with a valid range between 1 and 999). The increment style
can be toggled between X then Y or Y then X.
In 1D grid mode, the GRID MAX option is not valid (and set to N/A) there are not any
bounds to the grid, the increment option is also not valid and set to N/A.
Shown above are the storage options. The four options available are OPTIONAL (default),
TLOG + CAL (Stores a calibration with every TLOG), TLOG + A-SCAN (stores an A-Scan &
calibration with every TLOG), TLOG + B-SCAN (stores a B-Scan & calibration with every
TLOG).
When OPTIONAL is selected it is possible to store an A-Scan, B-Scan or a calibration with
each TLOG, it selectable at the point of storing.
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When TLOG Mode is switched on the alarm

LEDs 1 & 2 and no longer controlled by
gate transitions but by the ALARM (L) and
the ALARM (H) parameters if the thickness
value is lower than the ALARM (L) value then
the LED 1 will be illuminated. If the
thickness value is above ALARM (H) then the
LED 2 will be illuminated.
The alarm values can be set between OFF
and 999.99.
The final option relates to the action to be
taken when a thickness value is stored. If set
to its default value (LONG PRESS) then the
notes panel shown in section 2.2 will
popup during the store process (only if the
user presses and holds the OK button when
storing a thickness reading). If set to
ALWAYS ASK, as shown to the right, then
the notes panel will be activated every time
the store operation is carried out.
Once the options detailed in this section have been configured it pressing the MENU key
will prompt the user to save the inspection plan, as shown below:
It is possible at this point to cancel the
storing process by pressing the MENU key.
Pressing OK will attempt to store the
inspection plan in the next available store.
Inspection plans are loaded and stored independent of PANELS. This allows the operator to
have various PANELS configured within the Sitescan D10 / D20 and load them without
having to re-load an inspection plan. It is also possible to view the inspection plan
configuration and make adjustments to some of the options. Pressing OK on the ACTION:
SETUP parameter again will show the EDIT option when a plan is loaded.
The GRID MODE and GRID MAX parameters
are locked once the inspection plan has been
configured it is not possible to edit these
fields.
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To verify a plan has been stored, select

LOAD INSPECTION PLAN from the ACTION:
SETUP popup menu and the list of
inspections are shown with the first 16
characters of the inspection plans name
along with the date and time it was stored.
Hovering over a store will activate the thumb
review mode showing the full complete plan
name and description.
It will show STORE EMPTY if nothing is
stored in that store or DATA ERROR if the memory in the Sitescan DFD has become
corrupted.
Within this panel it is possible to make
copies of inspection plans. Making a copy is
as simple as pressing the 1 User Assigned
Key This will take a copy and then allow
the user to select an empty store to paste
the inspection plan into. Once a plan has
been copied the action for the 1 key will
change to PASTE. Once a store has been
selected to paste into pressing the 1 key
will initiate the paste operation and take the
user the edit notes page to edit the title of the inspection plan as shown to the below:
Pressing the MENU key will cause the inspection plan to be stored in the selected store #.
Once the plan has been copied it is also possible to then edit the plan using the ACTION:
SETUP popup menu and using the thumb review mode, the differences can be easily seen,
as shown over the page.
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Above shows the state of the list after the paste operation has been completed. It can be
seen that Store #2 is a copy of Store #1 except for the plan name, and the date and time of
store.
8.6.2 Thickness Logging

Once an inspection plan has been configured, or loaded, it will be
possible to select LOGGING mode from the T-LOG MODE popup
as can be seen to the left.
With T-LOG MODE set to LOGGING it is the

Thickness logging panel is activated. This
shows a half-size A-Scan and a 2 Dimensional
grid as configured in the plan earlier.
The dashed lines denote that the reading
stored is categorised as a NO READING and
an empty cell show that a reading has not
yet been taken.
The highlighted cell shows the user which location the next reading will be stored in.
With measurements enabled and a signal though the gate it is possible to store a thickness
reading. Simply pressing OK (assuming the NOTES option was set to LONG PRESS) will
store the reading in the current location and increment putting the highlight to the next
cell (in accordance with the INCREMENT option).
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Performing a LONG PRESS (press and hold

for about 2 seconds on ACTION: STORE will
activate the notes popup as shown to the
left.
The notes panel, to the left, shows the four
note fields which can be selected using the
four user assigned keys (1-4). The UP and
DOWN arrows can then be used to select
the desired note value for each field the
note fields numeric identifier is shown
between the UP and DOWN arrows in the control legend at the bottom.
It is at this point that the operator can choose whether to store an A-Scan or B-Scan with the
thickness reading if the store mode was set to OPTIONAL. If the store mode is not
OPTIONAL, then the middle panel displaying the STORE ASCAN, STORE BSCAN and STORE
CAL options is not shown. Pressing the FREEZE/PEAK key will highlight the STORE ASCAN
option to illustrate that it is selected It will also automatically select the STORE CAL
option this is because a calibration must be stored with every A-Scan and B-Scan. The B-
Scan option can only be enabled if the
BSCAN MODE was ON prior to pressing the
OK button on the ACTION: STORE menu
item.
Right, shows the grid after the A-Scan was
stored with a reading, a small highlighted box
can be seen in the top right corner of the cell
this denotes that an A-Scan has been stored
with that reading. A highlighted block in the
bottom right corner of the cell denotes a B-
Scan has been stored with the thickness
reading.
It is possible to scroll around the grid using the UP, DOWN, LEFT and RIGHT arrows or by
using the scroll wheel. Simply select the NAVIGATE: CURSOR menu item and the scroll
wheel will behave has a grid control as shown above.
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8.6.3 Review Mode

It is possible to review the thickness
readings in a larger (full screen grid), chosen
via the T-LOG MODE menu item, review
mode shown left is simply a larger grid
which is automatically in NAVIGATE mode
pressing menu will exit this mode and
return to the previous screen.
Hovering over a view for a couple of seconds

will activate the thumbnail view. If an A or B
Scan is stored a small thumb will be shown
along with any notes, see right.
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8.6.4 B-Scans
It has been mentioned that it is possible to store a B-Scan with a thickness reading. The
BSCAN menu which can be found under the MEAS menu group is where all the BSCAN
configuration takes place. See the section B-Scan Measurement for information relating to
the setup and operation.
When an inspection plan is configured with B-SCAN storage an extra option is available in
the T-LOG menu: BSCAN: TOGGLE. This action parameter toggles the view between the
BSCAN and the grid; it is possible to add this function to a user assigned key (using the
BSCAN ON function listed in the U-KEYS menu). A single press will pause the B-Scan and
switch to the grid view this allows the operator to view the grid and return to the B-Scan
view without clearing the data; however a long press will clear the B-Scan and then switch
to then grid.
It can be noted that the minimum thickness within the current B-Scan is shown in the
bottom left corner. It is also the value that is stored in the grid as shown above.
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8.6.5 Old Readings

Using SDMS 3 it is possible to download previous readings into the Sitescan DFDs. The
previous readings can be stored in the DFD but cannot be read out once a new reading is
taken the previous reading for that location is deleted.
A previous reading is denoted using a strike-through style as shown below:
As shown above, the grid is filled with the previous readings which allow a user to see the
difference between the old and the current. When the reading is stored it is easily
distinguishable from the previous readings:
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8.6.6 Sequence Mode

Sequence mode is an extension of the 1D grid mode. It can only be configured using SDMS
3 as with previous readings the Sitescan requires the text to be downloaded to the DFD and
does not provide any method of inputting sequence text on the DFD.
Once an inspection plan has been configured and sequence text downloaded to the Sitescan
T-LOG MODE can be switched to LOGGING. Below shows an example of the T-LOG
sequence mode table:
There are 46 characters (23 per line) of sequence text available for each record.
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8.6.7 Customised Row / Column Titles

Using SDMS 3 it is possible to download customised column titles to the Sitescan DFD. In
2D grid mode, a set of row and column titles can be downloaded and displayed each title
can be a maximum of five characters long.
This feature enables an operator to achieve a closer relationship between the physical
inspection plan and the standard grid layouts common with Thickness Gauges.
Page 107
Sitescan D-10 & D-20 Users Guide ~ Upgrading to Version 3 Software
9 Upgrading to Version 3 Software

In order to upgrade a Sitescan D10 or D20 to software version 3.x.x, the following must be
taken into consideration.
9.1 FPGA Version:
If the FPGA Version is lower than 9 DO NOT INSTALL V3.x.x software. Installing V3.0.0
will cause the set to fail to boot and give snowy screen. DFD will need to be returned for
repair (NMI Reset).
If the FPGA Version is higher than 9 but lower than 12 V3.x.x software can be installed
BUT the BSCAN option and the new FLANK-FLANK MEAS option will not be available. It will
also not be possible to recall A-Logs. Installing V3.x.x will cause warning message, BSCAN
and FLANK-FLANK Meas mode will be locked out. A-LOG and REF menus will be disabled.
If the FPGA Version is 12 V3.x.x software can be installed BUT it will not be possible to
recall A-Logs. Installing V3.x.x will cause a warning message; A-LOG and REF menus will be
disabled.
If the FPGA Version is 13 or higher everything will work as expected.
9.2 Memory Stores:
Version 3.x.x software is required to format the memory store in order to allow access to the
extended memory. This means that all stores will be cleared all panels, A-Logs and T-
Logs.
When installing software version 3.0.0 or above for the first time you must be aware that the
DFDs internal memory must be wiped and formatted.
Before updating the unit you must save any information from the Sitescan D10 or D20 onto
a PC using SDMS that you wish to keep.
Once software version 3.0.0 or higher has been installed it will then be possible to enter
your license key for the Advanced Thickness option. Upon entering your license key 2 new
menus will appear - BSCAN (under menu group MEAS) and B-LOG (under menu group
MEMORY). Some other internal adjustments will occur to enable the locked options.
It is important that you wait for a couple of minutes after the set boots up for the first time
with version 2.3.0 installed for the memory to be formatted before switching off the unit or
attempting to store anything.
Page 108
Sitescan D-10 & D-20 Users Guide ~ Battery
10 Battery
The Sitescan D-10 & D-20 is powered by a Lithium-Ion battery pack, which is shown below.
The battery pack attaches to the rear of the Sitescan D-10 & D-20 by locating the prong in
the recess in the battery compartment and then hinge the battery into position and secure
using the thumb screw. The battery connects to the instrument via two terminal contact
points.
10.1 Battery Cautions

Misuse of Lithium-ion batteries may result in the following hazards: smoke, fire, or battery
rupture. Misuse can also cause other battery damage or degradation of battery performance
DANGER! Use and charge only the specified Sonatest battery pack with the Sitescan D-
10 & D-20. Only the Sonatest battery pack is tested and approved for use with the Sitescan
D-10 & D-20. Using third-party or counterfeit battery packs may cause smoke, fire, or cause
the battery to burst.
DANGER! DO NOT hammer or otherwise impact the battery. Do not use the battery if
it has been severely impacted or dropped, or if the battery has been subjected to heavy
pressure. Battery damage may not be visible on the outside of the case. Even if the surface
of the battery does not show cracks or any other damage, the cells inside the battery may
rupture or catch fire.
DANGER! NEVER use or leave battery pack in areas with temperatures above +60C.
High temperature build-up in the battery, such as could occur near fires or stoves, inside a
sun-heated car, or by setting the battery in direct sunlight may cause the battery to rupture
or catch fire. Excessive temperatures may also degrade battery performance or shorten
battery life.
Page 109
DANGER! DO NOT charge or use a wet battery. If the battery gets wet, be sure to wipe
it dry before using.
DANGER! NEVER incinerate a used battery pack since internal battery gas may cause a
rupture or explosion.
DANGER! NEVER solder the battery terminals, or modify the battery pack. This may
cause heat generation, and the battery may rupture, emit smoke or catch fire.
DANGER! Use the battery only with the Sitescan D-10 & D-20 for which it is specified.
Never use a battery with any other equipment, or for any purpose that is not specified in
this instruction manual.
DANGER! If fluid from inside the battery gets in your eyes, blindness can result. Rinse
your eyes with clean water, without rubbing them, and see a doctor immediately.
WARNING! Immediately stop using the battery if it emits an abnormal odour, heats up,
or is discoloured or deformed. If any of these conditions occur, contact Sonatest.
WARNING! Immediately wash, using clean water, any part of the body that comes into
contact with fluid from inside the battery.
WARNING! NEVER put the battery in a microwave oven, high-pressure container, or in
an induction heating cooker. This could cause overheating, a fire, or cause the battery to
rupture.
CAUTION! Always use the battery within the specified temperature range for the Sitescan
D-10 & D-20 (-10C to +55C) and the battery itself (-20C to +60C). Using the battery
out of its specified temperature range will reduce the battery's performance and battery life.
Please note that the specified temperature range of the battery may exceed that of the
Sitescan D-10 & D-20. In such cases, the Sitescan D-10 & D-20 may not work properly
because it is out of its operating temperature range.
CAUTION! Shorter battery life could occur if the battery is left fully charged, completely
discharged, or in an excessive temperature environment (above +45C) for an extended
period of time. If the battery must be left unused for a long time, it must be detached from
the Sitescan D-10 & D-20 after discharging. You may use the battery until the battery
indicator shows half-capacity, and then keep it safely in a cool dry place with the
temperature between -20C to +25C. If the battery pack is not going to be used for a long
time it must be periodically charged every 4 months; failure to do so will render the battery
inoperable and it will need to be returned to Sonatest for re-charging. If a number of spare
battery packs are in use the easiest way to maintain optimum conditions is to rotate the
battery packs so that when one is discharged it is swapped with a fully charged one.
Page 110
Sitescan D-10 & D-20 Users Guide ~ Battery
10.2 Battery Charging

Charging Caution
DANGER! Only use the CH700-P charger to charge the battery. Using any other charger
may cause smoke, fire, or cause the battery to burst.
DANGER! NEVER charge the battery pack in areas with extremely high temperatures,
such as near fires or stoves, inside a sun-heated car, or in direct sunlight. In such
environments, the safety/protection circuit in the battery will activate, causing the battery to
stop charging.
WARNING! DO NOT charge or leave the battery in the battery charger beyond the
specified time for charging. If the battery is not completely charged by the specified time,
stop charging and remove the battery from the battery charger. Continuing to charge the
battery beyond the specified time limit may cause a fire, overheating, or the battery may
rupture.
WARNING! NEVER insert the battery charger into the Sitescan D-10 & D-20 or battery if
it is wet or soiled. This could corrode the battery charger terminals or damage the charger.
The charger is not waterproof.
CAUTION! DO NOT charge the battery outside of the specified temperature range: 0C to
+40C. Sonatest recommends charging the battery at +20C. The battery may heat up or
rupture if charged out of the specified temperature range. Additionally, battery
performance or battery life may be reduced.
When fully charged, the battery pack should enable the unit to be operated for 19 hours
when the brightness is at level 1 in the VIDEO menu under UTIL, for 12 hours with a
brightness of 10 (the default) or for 9 hours with a brightness of 20. The battery pack can
be charged while mounted to the Sitescan D-10 & D-20. Alternately, the battery pack can be
charged separate from the Sitescan D-10 & D-20 allowing continued operation of the
Sitescan D-10 & D-20 with the use of multiple battery packs.
When shipped the battery has only a nominal charge and must be fully charged before being
used for the first time.
The Sonatest CH700-P battery charger shown below is suitable for use with main supply
from 100 to 240 volts AC with a frequency of 50-60Hz. The LED on the charger illuminates
to indicate power on. When the battery level is low the LED will glow red. When the
battery level is almost full the LED will glow yellow. When the battery level is full the LED
glows green. The output voltage from the charger is 16.4 Volts DC. The output current
when charging is a constant 2.0 Amps. The part number for a battery pack is Y-04.
Page 111
WARNING The CH700 is a battery charger only. Any attempt to use it to power a
Sitescan D-10 & D-20, without a battery fitted, WILL damage your CH700-P battery
charger.
Page 112
Sitescan D-10 & D-20 Users Guide ~ Interface Connections
11 Interface Connections
11.1 USB
There is a 6-pin connector under the black cover on the rear of the Sitescan D-10 & D-20 as
shown below:
This connector is used to connect the flaw detector to a PC using a modified USB cable; this
allows information to be transferred to the computer using Sonatests program SDMS. A
printer can also be connected allowing information to be printed directly from the Sitescan
D-10 & D-20. Please contact Sonatest for a list for a list of supported printers.
11.2 Composite Video
Adjacent to the USB connector is a small connector used for composite video. The
composite video output is for connecting the Sitescan D-10 & D-20 to a compatible video
monitor or projector. The output is either NTSC (USA/Japan) or PAL (UK/Europe),
depending on the VIDEO selection in the UTIL menu. The screen update rate is 50Hz in
PAL and 60Hz in NTSC.
Page 113
Sitescan D-10 & D-20 Users Guide ~ Features of the Sitescan D-10 & D-20
12 Features of the Sitescan D-10 & D-20

The Sitescan D-10 & D-20 is a user-friendly ultrasonic digital flaw detector and thickness
gauge, which is simple to use and provides the experienced ultrasonic operator with a full-
function device that incorporates many productivity enhancing features. All of the features
of the Sitescan D-10 & D-20 are accessed through a menu system using the front panel
keypad.
Functional Testing Methods
The Sitescan D-10 & D-20 supports the following ultrasonic testing methods:
Pulse-Echo Flaw Detection
Transmit-Receive Flaw Detection
Time of flight measurement
Contact or Immersion Methods
Angle Beam (Shear Wave) Testing
Angle Beam (Surface Wave) Testing
Crack Diffraction Methods
Depth of Flaw Measurement
Single Transducer Thickness Measurement
Dual Transducer Thickness Measurement
Indirect Measurement of Sound Velocity in Materials
Phase change display in un-rectified mode
Through transmission testing
Creep wave testing
Pitch and catch techniques
Page 114
Sitescan D-10 & D-20 Users Guide ~ Specifications
13 Specifications
Feature Details
Test Range 0 - 5mm (0.2in) up to 0 5,000 mm (200 in.) at steel velocity.
Variable in 1mm &10mm steps
Velocity 1,000 to 9,999m/s continuously variable.
Probe Zero 0 to 999.999 s, continuously variable.
Delay Calibrated delay from 0 - 5,000mm in 0.05 mm steps at steel velocity
(0-400in. in 0.002 in. steps).
Gain 0 to 110dB. Adjustable in 0.5, 1, 2, 6, 10, 14 and 20dB steps. Direct
access to gain control at all times.
Test Modes Pulse echo and transmit/receive.
Pulser -200V square wave pulser. Pulse width from 30 to 250ns duration
linked to filter band. rise/fall times <10ns into 50 ohms
P.R.F Selectable 35 to 500 Hz in 5 Hz steps
Update Rate 60Hz (NTSC Mode); 50Hz (PAL Mode).
Rectification Full wave, positive or negative halfwave and unrectified rf.
Frequency Range 3 narrow bands centred at1MHz, 2.25MHz and 5MHz (D-20 Only)
10MHz. Broad band at 1.5 MHz to 15MHz (-6dB).
System Linearity Vertical = 1% Full Screen Height (FSH). Amplifier Accuracy
0.1dB. Horizontal 0.4% Full Screen Width (FSW).
Reject 50% supressive reject. LED warning light when selected.
Units Metric (mm) or inch (in)
Display Colour Display area 111.4 x 83.5 mm (4.39 x 3.29 in) 320 x 240 pixels. A-
Transflective TFT Scan Area 255 x 200 pixels (315 x 200 expanded), 8 colour options
and variable brightness.
Gate Monitor Two fully independent gates for echo monitoring and thickness
measurement. Start and width adjustable over full range of unit,
amplitude variable from 0 to 100% FSH. Bar presentation. Positive or
negative triggering for each gate with audible and visual alarms.
Gate Expansion Expands range to width of Gate 1.
Measurement Modes
Mode 1 Signal Monitor
Mode 2 Depth and amplitude of first signal in gate.
Mode 3 Echo-to-Echo distance measurement. (single gate)
Mode 4 Trigonometric display of beam path, surface distance and depth of
indication, curve surface correction and X-OFFSET for probe index.
Half skip indication on screen.
Mode 5 Gate to Gate distance measurement. (Independent gates). (Option)
Page 115
Feature Details
Mode 6 T-Min mode for holding minimum thickness reading.
Resolution 0.01mm (0.001in) for distance measurement or 1% FSH for
amplitude measurement. Large display of measurement at top of A-
Scan display. Measurement mode selectable between peak and flank.
A-Scan Memory 800 waveforms can be printed or transferred to a PC using optional
SDMS software.
Panel Memory 100 stores for retaining calibrations.
Thickness Storage for 8,000 thickness readings configured either by
Logging Block/Location/Number mode or pre-programmable work sheets in
sequential mode. Readings can be exported to MS Excel using
optional software.
AGC Automatic Gain Control automatically sets the signal to a level
between 10-90% FSH with tolerance between 5-20% accuracy.
DAC (Option) DAC defined by up to 10 points and digitally drawn on screen. DAC
curves meet requirements of EN 1714, JIS and ASME standards,
selectable between -2, -6, -10, -12 and -14dB. Amplitude read out
selectable between % DAC or relative dB.
TCG (D-20 Only) Time Corrected Gain, also known as Swept Gain. 40dB dynamic
range greater than 30dB per microsecond and up to 10 points may
be used, setting all signals initially to 80% FSH.
AWS (Option) Built in software for evaluation of defect indications in accordance
with AWS D1.1 structural weld code.
AVG/DGS Automatic calculation from probe data.
(Option)
API (Option) Flaw sizing complying with API 5UE
Auto-Cal Provides automatic calibration from two echoes.
Clock Sets time and date.
Reference This menu displays a waveform from one of the A-log stores as a
Waveform reference or fingerprint display in a colour different from the active
display highlighting differences from the reference.
Notes Alphanumeric labelling for panel and A-log allows the user to enter
Notes for storage with panel settings and A-scans.
Display Freeze For capturing the current A-scan image.
Peak Memory For echo-dynamic pattern determination.
Help Key For instant operator guidance on using the Sitescan Series.
Language Supports 6 simultaneous languages, user selectable.
Support
Waveform Gives a smooth signal envelope, simulating analogue equipment.
Smoothing
Page 116
Feature Details
Outputs USB to transfer parameters, thickness readings and waveform
memories. Composite video, PAL or NTSC compatibility.
Printers Supports any printer with PCL support including HP Deskjet and
Epson.
Power Lithium Ion battery pack 14.4V, 5.0 ampere hours, gives up to 18
hours duration from a fully charged pack. Indication of low battery
status. Recharge time 3-4 hrs.
Page 117
Sitescan D-10 & D-20 Users Guide ~ Warranty
14 Warranty
Warranty/Defects after Delivery: Immediately upon receipt of the goods the buyer is
required to check the goods carefully and thoroughly. In order to benefit from the
guarantee, any defect in the product should be immediately reported in writing to Sonatest.
Sonatest will make good by repair or by the supply of a replacement or by equivalent
adjustment of the price at our sole option, any defects which under proper use appear in
the goods within the period of twelve (12) calendar months after the goods have been
delivered and which arise solely from faulty design, material or workmanship, provided that
the goods are carefully packed and promptly returned by you, free of charge, to the Sonatest
works unless otherwise arranged. Said goods should be covered while in transit to us and
must be accompanied by a written statement detailing the precise nature of the fault and the
operating conditions under which the fault occurred. The repaired goods will be returned
by Sonatest free of charge.
Save as in this Clause herein before expressed Sonatest shall not be under any liability in
respect of defects in goods delivered or for any injury damage or loss resulting from such
defects and our liability under this Clause shall be in lieu of any warranty or condition
implied by law as to the quality, fitness or merchantability for any particular purpose of such
goods.
Index
A-Scan 1, 9, 10, 17, 25, 35, 36, 40, 53, 76,
77, 83, 84, 85, 87, 88, 89, 95, 98, 101, 102,
A 115, 116
Attenuation 30, 33, 49, 54, 56, 60, 65, 67,
Adjustment 71 68, 90, 94
AGC 21, 25, 28, 29, 72, 116 AVG 33, 59, 65, 66, 71, 72, 116
AGC (Automatic Gain Control) 28 AWS 31, 41, 59, 60, 61, 72, 116
A-Log 1, 21, 35, 36, 37, 40, 41, 45, 53, 83, AWS Menu 31
84, 85, 86, 87, 94, 108, 123
A-Scan Storage 1, 36, 53, 83, 87
Memory Menu 36 B
American Welding Society 31, 59
Amplifier 22, 29, 50, 91, 115
Backwall 50, 68, 81
Amplifier Menu 22
Basic Flaw Testing 49
angle 9, 26, 27, 49, 53, 65, 67, 68, 73, 74, 86
Basic Thickness Gauging 90
Angle 72, 114
Battery 1, 17, 39, 109, 110, 111, 112, 117
API 32, 41, 59, 62, 63, 64, 72, 116, 123
Battery Charging 111
Menu 32
Beam 4, 9, 25, 26, 27, 49, 53, 54, 56, 59, 65,
73, 74, 78, 79, 86, 90, 114, 115
Page 118
Beam Path Distance 26, 27, 73
Blank 89
D
Block 4, 14, 15, 24, 27, 33, 49, 50, 65, 67,
68, 69, 74, 78, 90, 91, 102, 116 DAC 1, 21, 25, 30, 33, 56, 57, 58, 59, 65, 72,
BNC 11 73, 116
Broad Band 115 dB 21, 29, 30, 33, 34, 47, 58, 60, 66, 67, 68,
72, 73, 116
Default 17, 27, 28, 30, 31, 34, 81, 98, 99,
111
C Delay 8, 22, 33, 67, 90, 91, 92, 94, 115
Delete a panel set: 44
CAL 8, 13, 15, 21, 22, 24, 27, 32, 50, 52, 59,
Delete a Stored A-Scan 85
62, 72, 74, 78, 91, 93, 94, 98, 102
Depth Distance 26, 59, 73
Menu 22
Depth of Flaw 114
Calibration 1, 4, 5, 7, 11, 14, 15, 16, 17, 21,
Detailed Menu Description 1, 19
22, 24, 27, 32, 34, 35, 40, 43, 45, 49, 50,
Detect 72
51, 54, 56, 63, 67, 68, 69, 70, 74, 77, 78,
DGS 33, 34, 65, 66, 67, 68, 69, 70, 71, 72,
79, 81, 83, 90, 91, 93, 94, 98, 102, 116
73, 116
Calibration Menu 22
DGS/AVG 33, 34, 65, 66, 67, 68, 69, 70, 71,
Calibration of the Sound Velocity 4
72, 73, 123
Centre Frequency 22
Diffraction 86
Certification 4
Disclaimer of Liability 6
Charge 109, 110, 111, 118
Disclaimers and Notices 1, 3
Charger 111, 112
Discontinuity 4, 50, 73, 74, 83, 86
Clearing the Memory 17
Dual Element 65, 90, 91
Click 40, 41
Dual Probe 72
Clock 21, 41, 116
Dynamic 26, 55, 56, 87, 116
CLOCK Menu 41
Composite Video 39, 113, 117
Concave 26
Connector 11, 113
E
Contact 6, 49, 50, 90, 109, 110, 113, 114
Contents ii Echo Dynamic 9, 63, 86
Contour 72 Edit Notes 100
Controls 35, 36, 37, 39 Effects of Temperature on Calibration 5
Convex 26 Electromagnetic Compatibility 6
Corrosion 90 Envelope 9, 22, 63, 86, 87, 116
Couplant 5
Coupling 5, 33, 34, 54, 55, 56, 67, 86
Crack Diffraction 114 F
Critical Operating Factors 4
CSC (Curved Surface Correction) 26 Factory Default 7, 17, 18, 123
Cursor 8, 29, 30, 31, 34, 45, 48, 54, 56, 59 Far Field 66
Curve 29, 30, 33, 34, 54, 55, 56, 57, 58, 65, Far Surface 49
70, 71, 72, 115 Flank 26, 81, 82, 92, 116
Flaw Detection 4, 13, 114
Flaw Detection Calibration 4
Page 119
Sitescan D-10 & D-20 Users Guide ~ Index
Flaw Detector 3, 4, 113, 114
Flaw Testing 1, 14, 22, 49, 50
L
Flaw Testing Calibration 22, 50
Focus 65 LEMO 11
Freeze 9, 47, 64, 83, 87, 89, 116 Level 22, 23, 25, 29, 30, 31, 32, 39, 59, 60,
FREEZE/PEAK 10, 88, 102 70, 81, 82, 111, 116
Frequency 66, 115 Location 36, 43, 45, 73, 83, 88, 101, 105,
Front Panel Controls 7, 19 116
Front Surface 5, 49 Longitudinal 90
full screen 10, 22, 23, 28, 38, 39, 59, 60, 61,
62, 64, 73, 103
Full Screen 30, 47, 58, 115 M
Function 2, 10, 17, 26, 27, 43, 46, 47, 54,
56, 60, 65, 71, 104, 114 Main Menu 21
Functional Testing Methods 114 Main Menu Selection 21
MEAS 8, 13, 15, 21, 25, 27, 28, 29, 30, 32,
50, 51, 54, 56, 57, 58, 59, 62, 63, 74, 75,
G 78, 91, 92, 93, 104, 108
MEAS Menu 25
Gain 8, 10, 28, 29, 41, 47, 50, 54, 60, 61, 65, Measurement 1, 21, 23, 25, 26, 27, 28, 30,
66, 68, 70, 71, 72, 91, 115, 116 31, 32, 34, 39, 40, 51, 52, 60, 63, 64, 65,
Gate 8, 23, 24, 25, 26, 28, 29, 30, 32, 41, 47, 70, 71, 72, 73, 74, 75, 78, 79, 81, 82, 89,
50, 51, 52, 56, 58, 60, 62, 70, 71, 72, 81, 92, 104, 114, 115, 116
82, 91, 92, 93, 94, 99, 101, 115 Measurement Menu 21, 25
Gate 1 13, 15, 21, 23, 50, 51, 52, 62, 91, 93 Memory 1, 8, 17, 18, 21, 35, 36, 37, 40, 43,
Gate 2 23 83, 84, 85, 88, 96, 100, 108, 116
Gates 23, 25, 82, 115 Menu Tree 19
General Warnings 3 Metric 15, 17, 18, 27, 115
Ghosting 23 Microseconds 22
MISC 21, 40
MISC Menu 40
Mode 3, 8, 9, 10, 11, 13, 15, 16, 22, 23, 25,
H 26, 27, 28, 29, 30, 31, 32, 33, 34, 38, 40,
41, 47, 48, 54, 55, 56, 57, 59, 60, 61, 63,
Hardcopy 83
64, 72, 73, 74, 75, 76, 77, 78, 79, 81, 82,
Help 7, 11, 45, 47, 116
84, 85, 86, 87, 89, 91, 92, 95, 96, 98, 99,
HUD 13, 15, 25, 27, 41, 60, 61, 64, 79, 91
100, 101, 102, 103, 106, 107, 108, 114,
115, 116
Mode Conversion 3
I Multiple Echo 92
Immersion 114
Included Angle 90 N
Interface Connections 1, 113
Near Field 4, 33, 65, 66
Page 120
Notes 35, 36, 37, 40, 43, 44, 45, 46, 83, 84,
88, 89, 95, 97, 99, 102, 103, 116
R
Notes Window 45
NTSC 39, 113, 115, 117 Range 5, 13, 15, 22, 23, 28, 50, 54, 55, 56,
65, 67, 71, 72, 74, 76, 77, 86, 90, 91, 93,
94, 98, 110, 111, 115, 116
Recall 10, 17, 35, 36, 37, 43, 44, 45, 47, 83,
O 84, 85, 88, 89, 108
Recall a panel set: 44
Operator Training 3, 4
Recall an A-Scan 84
Orientation 4, 49
Recall an A-Scan as a Reference Waveform:
Outputs 117
85
Recall Key 17, 43, 44, 84, 85, 88
Receiver 11
P REF 8, 21, 29, 30, 31, 32, 33, 36, 58, 59, 67,
68, 69, 71, 72, 85, 86, 108
PAL 17, 39, 113, 115, 117 REF, Reference Waveform Comparisons 85
Panel 2, 7, 10, 17, 19, 21, 27, 35, 36, 37, 41, REF/GAIN 21, 72
43, 44, 45, 46, 47, 48, 76, 83, 94, 95, 96, Reference 1, 4, 5, 24, 29, 30, 31, 32, 33, 34,
97, 99, 100, 101, 102, 114, 116 35, 36, 49, 50, 54, 55, 56, 57, 58, 59, 60,
Parameter 7, 8, 10, 14, 21, 24, 28, 33, 38, 61, 62, 65, 67, 68, 69, 70, 72, 83, 85, 86,
46, 47, 50, 54, 55, 56, 57, 58, 59, 62, 63, 87, 89, 90, 93, 94, 116
66, 67, 69, 70, 74, 75, 76, 78, 79, 81, 87, Reference Block 4, 49, 54, 55, 56, 58, 65,
91, 92, 93, 94, 96, 99, 104 67, 68, 69, 70, 83, 90
Pipe 32, 62 Reject 13, 22, 72, 91, 115
Planar 49 Reset 7, 17, 18, 108
Point 11, 26, 27, 29, 30, 54, 56, 73, 74, 81, Resolution 49, 50, 116
91, 92, 94, 98, 99, 102
PRF 13, 15, 23
Print 21, 39, 40, 43 S
PRINT Menu 40
Printing 40, 53, 83
Scroll-Wheel 7, 21, 40, 41, 43, 45, 54, 56,
Probe 3, 27, 33, 41, 59, 60, 65, 66, 67, 68,
83, 84, 85, 93
69, 70, 72, 73, 115, 116
Sensitivity 7, 14, 34, 39, 49, 50, 65, 66, 67,
PROBE Menu 27
69, 70, 72
Probe Zero 33, 41, 68, 72, 115
Shear 114
Pulse 3, 23, 114, 115
Shear Wave 114
Pulse Repetition Frequency 23
Single Probe 72
Pulse-Echo 114
Size 4, 8, 10, 32, 33, 34, 49, 54, 56, 65, 66,
69, 72, 76, 95, 101
Skips 26, 73
Q Socket 11
Sound Field 33, 66, 68
Qualification 4 Sound Velocity 4, 5, 24, 49, 90, 91, 114
Quick Start 1, 7 Specific Warnings 3
Specifications 4, 115
Page 121
Sitescan D-10 & D-20 Users Guide ~ Index
Start 17, 23, 24, 25, 32, 81, 92, 94, 115
State 23, 101
U
Storage 1, 17, 35, 37, 43, 88, 116
Storage & Recall of Calibration Setups 17, Ultrasonic 1, 3, 4, 5, 6, 19, 32, 62, 65, 74,
35, 43 90, 93, 94, 114
Store 17, 35, 36, 37, 38, 43, 44, 45, 83, 85, Ultrasonic Testing 1, 3, 4, 6, 19, 93, 114
88, 89, 95, 98, 99, 100, 101, 102, 104, 108 Unrectified 115
Store a panel set 43 USB 11, 40, 46, 113, 117
Store An A-Scan 83 Use of Couplant 5
Surface 4, 25, 26, 27, 28, 33, 34, 49, 50, 59, User Keys 10, 21, 39, 41, 47, 104
65, 67, 68, 73, 77, 86, 88, 90, 109, 114, Using the Optional Keyboard 46
115 UTIL 8, 13, 15, 21, 22, 39, 47, 111, 113
Surface Wave 49, 114 Utilities 21
T V
TCG 1, 21, 25, 29, 33, 54, 55, 56, 59, 65, 94, Valid 40, 64, 65, 83, 98
116 Velocity 3, 4, 13, 15, 22, 33, 51, 66, 67, 68,
Temperature 5, 27, 78, 79, 109, 110, 111 69, 74, 78, 91, 93, 94, 115
Temperature Variations 5 Velocity of Sound 3, 22, 51, 74, 93, 94
Test Blocks 5, 59, 90, 93 Video 17, 21, 39, 111, 113
Testing Limitations 4 VIDEO Menu 39
T-FN 21
Theory 65
Thickness Gauge 3, 107, 114 W
Thickness Gauging 1, 15, 90, 92
Threshold 23, 25, 30, 56, 94 Warranty 118
Time Corrected Gain 29, 54, 56, 94, 116 Wave 3, 22, 41, 62, 67, 72, 114, 115
Time of Flight 4, 62, 78, 114 Wavelength 49, 66, 67, 69, 90
Time-of-Flight 93 Wedge 67, 68, 78
T-Log 38, 108 Weld 26, 31, 49, 53, 59, 73, 86, 116
T-Min 116 Weld Inspection 26, 31, 49, 53, 59, 73, 86,
Training 3 123
Transducer (Probe) Zero Procedure 4 Weld Inspection Using the AWS Menu 31,
Transducer Condition 5 59
Transmit-Receive 114 Weld Inspection Using Trigonometry Mode
Transmitter 11 49, 53, 59, 73
Trigger 8, 58, 81 Width 3, 22, 23, 26, 30, 31, 34, 66, 76, 81,
Trigonometric 26, 78, 115 86, 94, 115
Twin 11, 23
TX 13, 15, 21, 23, 47, 50, 91
Typographical Conventions 2 Z
Zero 4, 8, 22, 24, 67, 69, 72, 74, 91, 93, 94
Page 122
, A-Scan Storage to factory defaults - Initial Overview & Recall of Calibration Setups
Calibration Operation Operation Inspection Using the AWS Menu Imperfections ~ API 5UE
(Optional Feature)/AVG Operation & Recall of Calibration Setups, A-LOG , A-Scan Storage, A-
LOG , A-LOG Inspection Using Trigonometry Mode Inspection Using Trigonometry Mode,
A-Scan Storage Operation Inspection Using Trigonometry Mode, A-LOG , A-Scan Storage
Operation Technique
Page 123

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Sitescan D-10 & D-20

Document Number: 147320 Issue 3 October 2009

Copyright 2009 Sonatest Limited

4.4.5 BSCAN (Optional Feature) ............................................................................. 27

5.7.4 DGS/AVG dVK, REF TYPE and REFSIZE ......................................................... 68

9 Upgrading to Version 3 Software .................................................................................. 108

1 How to Use This Users Guide

2 Disclaimers and Notices

2.6 Disclaimer of Liability

This is a momentary button with no repeat action.

3.2 Flaw Detection

3.3 Thickness Gauging

3.4 Sitescan D-10 & D-20 Memory

NOTE: The video always defaults to PAL.

4 Detailed Menu Description

4.2 Main Menu

4.3 CAL Menu

TX MODE Select SINGLE for single crystal transducers and DOUBLE

4.3.4 GATE1 & GATE2 Menus

4.3.5 Auto-Cal Menu

4.4 MEAS Menu

BLANK This function sets the blanking distance, as a percentage of

RADIUS Select the radius of the curvature.

4.4.3 PROBE Menu

CURSOR Allows the cursor to be changed to a thick or thin band.

4.4.8 Distance Amplitude Correction (DAC) Menu (Optional Feature)

4.4.9 AWS Menu (Optional Feature)

4.4.10 API Menu (Optional Feature)

4.4.11 DGS/AVG (Optional Feature)

MODE: Mode used to perform calibration

T-LOSS Used to set the transfer loss in dB due to surface condition,

4.5 MEMORY Menu

(See Adding NOTES to PANEL, A-LOG on page 45. for more

4.5.2 A-LOG Memory Menu

(See Adding NOTES to PANEL, A-LOG on page 45. for more

ACTION Used to remove a reference waveform

4.5.4 B-LOG Memory Menu

Note: The store option is only available in the BSCAN:

(See Adding NOTES to PANEL, A-LOG on page 45. for more

4.5.5 T-LOG Mode - Off Mode

4.5.6 T-LOG Mode - Logging Mode

4.5.7 T-LOG Menu - Review Mode

4.6 UTIL Menu

WHEEL Allows the sensitivity of the scroll-wheel to be adjusted; 1 is

4.6.3 MISC Menu

4.6.5 CLOCK Menu

API VIS Shows the HUD when in API mode

4.7 Storage & Recall of Calibration Setups

Press lh again to store or jbkr to quit

4.7.3 To recall a panel set:

4.7.4 To delete a panel set:

4.7.5 Adding NOTES to PANEL, A-LOG and B-LOG sets

4.7.6 Using the Optional Keyboard

External Keyboard Key-press Action

5.2 Flaw Testing Calibration

5.3 TCG Operation (D-20 Only)

5.4 DAC Operation (Optional Feature)

These additional, automatically generated, reference curves provide a method for