ZORC
Transient Surge Suppressor
The ZORC is a unique, high frequency transient overvoltage surge suppressor for the protection of motors,
transformers and generators from steep wave-front, short rise-time, high magnitude, spikes, surges, other
transient voltages and circuit switching
Key Features:
   Manufactured and supported in South Africa
   Saves money by eliminating production downtime due to insulation failures.
   Protects motors, generators and transformers throughout their service life.
   Eliminates multiple pre and re-strike transients associated with vacu
                                                                        um and other switchgear
   Standard and intrinsically safe models available
   Three and single phase
Product Functions:
 System Voltage: 400 V to 40 kV
 Transient protection: 0.1 to 0.2 micro seconds range
 Special compact versions that can be fitted within most motor/transformer terminal enclosures or switchgear
  panels
Applications:
 Fans                                                                Pumps
 Compressors                                                         Mills
 Crushers                                                            Refrigeration machines
 Motor-generator sets                                                Mine winders
 Conveyors                                                           Mini and mobile substations
 Generators                                                          Power station auxiliaries
 Induction and arc furnaces                                          Dry type transformers
Installation:
ZORC surge suppressors may be installed in any orientation (including upside down) on the machine side of the associated medium
voltage motor/generator/transformer switch, in the following positions (in order of preferance from a surge protection point-of-view):
 In the motor/generator/transformer terminal box, connected from each phase to earth
 Cabled to the motor/generator/transformer terminal box via a 3-core cable (25mm minimum), plus earth conductor (in accordance
   with local regulations).
 In line with the motor/generator/transformer supply cable, shunt connected from each phase to earth.
 In the associated motor/generator/transformer switch panel, connected from each phase to earth.
 Convenient mounting brackets or clamps are provided.
 Overall mechanical dimensions - guide                           The ZORC surge suppressor is a unique voltage and frequency
                                                                 dependent cable-terminating network comprising of, capacitors,
 Model                  Height      Width Depth                  resistors and Zinc Oxide (ZnO) non-linear arresters.
 LVZ-400/550/1100       225         224      90
 M1-3 & 6kV             190         115      120
 M1-11kV/M1-13kV        480         405      135
 M3/P3-3 & 6kV          410         405      135
 M3/P3-11kV             480         515      105
 M3C-3 & 6kV            255         280      110
                                                                 Patented ZORC circuit and technique.
                                                                 Clamping
                                                                 The IEEE curve takes the effect of ageing into account.
Preferred connections of ZORC surge suppressors
                                                                           Showing unsuppressed switching surge magnitudes and
                                                                           rise-times, and insulation co-ordination provided by ZORC
Factory Test and AC Over-Potential Test:
                   Type            Test 1                                     Test 2
                                   Voltage          Voltage Voltage           Voltage       Voltage
                   ZORC      rated
                                   between          between between           between       between
                   voltage
                                   L1 & L2          L1 & L2 L1 & L2           L1 & earth    L2 & earth
                   M3/P3  3.3kV 14kV DC            14kV DC 14kV DC           3.3kV AC      3.3kV AC
                   M3/P3  6.6kV 28kV DC            28kV DC 28kV DC           6.6kV AC      6.6kV AC
                   M3/P3  11kV    47kV DC          47kV DC 47kV DC           11kV AC       11kV AC
                   M3C  3.3kV 14kV AC              14kV AC 14kV AC           3.3kV AC
                   M3C  6.6kV 28kV AC              28kV AC 28kV AC           6.6kV AC
TEST 1 Capacitance to be within 10% of nameplate rating when measure before and after test.
      Apply test voltage between L1 & L2, L1 & L3, and L2 & L3 phases, each for 10 seconds.
TEST 2 Bridge L1, L2 & L3, and then apply test voltage between bridged connections and earth for 10 seconds.
Note:     These are factory ZORC tests and should not be used as site testing. (Refer below).