The World Leader in High Performance Signal Processing Solutions

Energy Monitoring and Control

Industrial & Instrumentation Seminar 2011

Agenda
Overview

of Analog Devices Energy Metering ICs

Powerline
Power
Motor

Transducers

Distribution Units
Protection

The World Leader in High Performance Signal Processing Solutions

Analog Devices
Solutions for Energy Metering

Why Choose ADI for Metering Solutions

Broad portfolio of metering components and technology

Proven quality and reliability record

Expertise in all major metering markets

Strong applications support
Direct support as well as a range of evaluation and reference designs

Analog front end (AFE) solutions enable flexible architecture and a range of
sensor interfaces

Over 300M metering devices shipped

Global experience in metering for 10+ years

Market leader in converters and signal processing

Enables a common platform approach to serve a wide range of needs

Analog Devices AFEs offer:

The highest measurement performance available

Up to .1% active and reactive energy measurements over a 3000:1 dynamic range
Dedicated ADCs for each measurement channel offering simultaneous current and voltage
sampling
The broadest range of single and poly-phase energy measurement AFEs available
Hardware implemented advanced features
Exhaustive set of Power quality measurements, harmonic analysis

Overview

Energy Meter IC Product Portfolio & Roadmap

Three Phase AFE
ADE7752A
AD73360L
6ch, 16bit ADC

Pulse Output
Watt

ADE7758

ADE78XX

Watt, VA, VAR, RMS

SPI

.2% 3000:1

Single Phase AFE

ADE7753/63
ADE7757A
ADE7755
Pulse Output
Watt

Low Cost
Watt

Single Phase SOC (8052)

ADE7169
Family

Watt, VA, VAR, RMS

SPI

ADE7880
Harmonic
Analysis

ADE7953
.1% 3000:1

ADE7816
6 Circuit
Single Phase

ADE5169
Family
62kB

16kB

In Production
In Development
5

2010

2011+

ADE7953

High performance single phase energy metering AFE

All electrical parameters

computed in hardware
Active/Apparent/Reactive
energy
Voltage/Current rms
Frequency, Phase angle,
Power factor
Over/Under Voltage/Current
0.1% accuracy for Watt/VAR
over 3000:1 dynamic range
0.2% accuracy for Irms over
1000:1 dynamic range
0.2% accuracy for Vrms over
500:1 dynamic range
1.23KHz signal bandwidth

ADE71xx/51xx

Single phase energy metering System on Chip

1-phase Energy Measurement

Analog Front End
All electrical parameter computed in
hardware e.g.
Active/Apparent/Reactive energy,
Voltage/Current rms, Frequency etc..
0.1% accuracy for Watt over 1000:1
<0.5% accuracy for VAR over 1000:1
<0.5% accuracy for Irms over 1000:1
<0.5% accuracy for Vrms over 100:1

Integrated 4MIPS 8052 MCU core

with upto 62kB Flash memory and
2KB RAM. Other peripherals:
RTC
104-Segment LCD driver with 5V
contrast control
Temperature measurement
Onchip peripherals: UART, SPI / I2C,
Watchdog timer

64 Pin LQFP package

ADE78xx

High performance three phase energy metering AFE

RESET

REFin/out

VDD

AGND

AVDD

DVDD

DGND

17

26

25

24

AIRMSOS
LPF

CLKIN

27

CLKOUT

28

x2
POR

LDO

1.2V
REF

AIGAIN
7

IAN

PGA1
ADC

PGA3

23

ADC

HPF

PM0

PM1

AVRMS

Digital
Integrator

CFxDEN

AWATTOS

DFC

33

CF1

LPF
AVGAIN

HPF

CFxDEN

Phase
A,B and
C data

DFC

34

CF2

AVAROS
IBP

9
12

VBP

22

PGA3
ADC

ICP

13

PGA1
ADC

ICN

14

VCP

19

PGA3
ADC

VN

18

INP

15

INN

16

Computational
Block for Total
Reactive Power

ACTIVE/ REACTIVE/APPARENT
TOTAL/FUNDAMENTAL ENERGIES
AND VOLTAGE/CURRENT RMS
CALCULATION FOR PHASE B
(see phase A for detailed data path)

ACTIVE/ REACTIVE/APPARENT
TOTAL/FUNDAMENTAL ENERGIES
AND VOLTAGE/CURRENT RMS
CALCULATION FOR PHASE C
(see phase A for detailed data path)

NIGAIN

HPF

DFC

Digital
Integrator

35

CF3/HSCLK

29

IRQ0

AFVAROS

32

IRQ1

36

SCLK/SCL

38

MOSI/SDA

SPI/I2C

Digital Signal
Processor

NIRMSOS

I2C

LPF

PGA2
ADC

AFWATTOS

Computational
Block for
Fundamental
Active & Reactive
Power

x2

CFxDEN

PGA1
ADC

IBN

AVRMSOS

APHCAL

VAP

2
LPF

LPF

x2
IAP

AIRMS

LDO

NIRMS

37

MISO/HSD

39

SS/HSA

HSDC

All electrical parameters

computed in hardware
Active/Apparent/Reactive
energy
Total/Fundamental power (for
THD)
Voltage/Current rms
Neutral current measurement
Frequency, Phase
angle/sequence
Over/Under Voltage/Current
0.1% accuracy for
Watt/VAR/Vrms/Irms over
1000:1 dynamic range
0.2% accuracy for Watt/VAR
over 3000:1 dynamic range
2KHz signal bandwidth

ADE78xx Family description

Generic
Number

Integrator

Fundamental
Power

Tamper Detect
& Low Power
Modes

Watt

VAR

IRMS/VRMS
& VA

ADE7878

ADE7868

ADE7858

ADE7854

ADE7758

ADE7878

: Full feature set

ADE7868 : ADE7758 features with
7th ADC for the neutral current
Power modes for anti-tamper detection
ADE7858 : ADE7758 with metering improvements
ADE7854 : ADE7858 VAR measurements
All devices pin and code compatible
All devices have been released

The World Leader in High Performance Signal Processing Solutions

Multifunction Programmable
Power Line Transducers

SCADA systems some background

SCADA stands for supervisory control and data acquisition.

Computer systems that monitor and control industrial, infrastructure, or facilitybased processes such as manufacturing, refineries, electrical power generation &
distribution etc..

Comprises of

Human Machine Interface (HMI)

Master Station/Supervisory Computer System
Acquire data from and send commands to RTU/PLC
Remote Terminal Units (RTU) or Programmable Logic Controllers (PLC)
Collect signal information from sensors/transducers
Control valves, switches, relays
Communication Networks
RS-485, Ethernet, Fiber optic, Wireless
Modbus RTU, IEC60870/61850

Power Line Transducers

Typical specifications
Measured

Voltage, Current, Frequency, Power, Power factor, Energy Summation

Accuracy

parameters
0.1 1% (typ)

Specified as % of reading or % of full scale span

Response

time

< 300ms (typ)

Outputs

Voltage output 0-10VDC at specified load (e.g. 1k min or 10K min)

Current output 4-20mA at specified load (e.g. 750 max)

Isolation

Input to output
Output to output
2.5KVrms or 4.0KVrms

The World Leader in High Performance Signal Processing Solutions

Multifunction programmable
digital transducer architectures

Single Phase Transducer with Single Isolated output

Programmable Voltage output
Voltage input (PT)
2 Current input s(CT)

(0-10V/0-5V)

ADE7169

AD5422*

ADuM3471
5V out

Programmable Current output

(0-20mA/4-20mA)

3.3V (non-isolated)
24V (isolated)
Auxiliary AC supply

Advantages
Better than Class 0.5% accuracy over
wide dynamic range

SMPS
2.5KVrms isolation barrier

Minimum software overhead all

parameters computed in hardware
Programmable voltage/current output
from same hardware

* Multiple pin compatible options available for output

AD5422 16-bit Voltage and Current output DAC
AD5420 - 16-bit Current output DAC
AD5412 - 12-bit Voltage and Current output DAC
AD5410 - 12-bit Current output DAC

Multiple pin compatible variants of

each part for different
functionality/perofrmance needs
Ultra low cost solution
Minimum component count and size

ADuM347x

Quad channel isolator with Isolated PWM Controller

2W Isolated DC/DC Converter

Integrated PWM controller and

transformer driver
70% Efficiency
Isolated feedback
Load-independent efficiency
3.3V 30V Regulated output
Adjustable oscillator 0.2 to 1 MHz
Soft start & Thermal Shutdown

2.5 kV rms Isolation Rating

4 iCoupler Data Channels

15

Key Benefit

> 33% Size & Cost Savings

ADuM347x
Drivers /
Controller

PWM
Controller

1 to 25 Mbps grades

Small SSOP-20 Package

Easy-to-use Reference Designs

Temp
-40C +105C

Release
Released

Single Phase Transducer with Dual Output Isolated/Non-isolated

24V (non-isolated)

Programmable Voltage output

(0-10V/0-5V)
Programmable Current output

AD5422

* Different isolation levels available

ADuM1411 quad channel 2.5KV isolator
ADuM2401 - quad channel 5KV isolator
ADuM7441 - quad channel 1KV isolator

(0-20mA/4-20mA)

Programmable Voltage output

Voltage input (PT)

(0-10V/0-5V)

ADuM1411*

ADE7169

AD5422

2 Current input s(CT)

4.5V out

Programmable Current output

(0-20mA/4-20mA)

Advantages
Better than Class 0.5% accuracy over wide
dynamic range

3.3V (non-isolated)
Minimum software overhead all parameters
computed in hardware

Auxiliary AC supply

24V (isolated)

SMPS

Programmable voltage/current output from

same hardware
Multiple pin compatible variants of each part
for different functionality /performance needs

24V (non-isolated)
Ultra low cost solution
Minimum component count and size

2.5KVrms isolation barrier

Higher accuracy Single Phase Dual output Isolated/Non-isolated

Programmable Voltage output

24V (non-isolated)

AD5422

(0-10V/0-5V)
Programmable Current output
(0-20mA/4-20mA)

Programmable Voltage output

Voltage input (PT)

(0-10V/0-5V)
ADE7953

AD5422

ADuM1411

MCU

2 Current input s(CT)

4.5V out

Programmable Current output

(0-20mA/4-20mA)

Advantages
Better than Class 0.2% accuracy over wide
dynamic range
Minimum software overhead all
parameters computed in hardware

3.3V (non-isolated)

Auxiliary AC supply

SMPS

24V (isolated)

24V (non-isolated)

Programmable voltage/current from same

hardware
Multiple pin compatible variants of each
part for different functionality needs
Ultra low cost solution
Minimum component count and size

2.5KVrms isolation barrier

Three Phase Transducer with Multiple Isolated outputs

Output block can be
replicated for multiple
isolated outputs

2.5KVrms isolation barrier

3 Voltage inputs (PT)

Programmable Voltage output

ADE7878*

MCU

4 Current inputs (CT)

(0-10V/0-5V)

ADuM3471

AD5422

Programmable Current output

5V out
(0-20mA/4-20mA)
24V (isolated)
3.3V

Advantages
Better than Class 0.2% accuracy over wide dynamic range

Auxiliary AC supply

SMPS

Minimum software overhead all parameters computed in

hardware
Programmable voltage/current from same hardware

* Multiple pin compatible options available for AFE

ADE7878 Full feature AFE with neutral current & THD
ADE7868 Same as ADE7878 but without THD
ADE7858 - Same as ADE7868 but without neutral current
ADE7854 - Same as ADE7854 but without reactive power

Multiple pin compatible variants of each part for different

functionality needs
Ultra low cost solution
Minimum component count and size

The World Leader in High Performance Signal Processing Solutions

Power Distribution Units

Market Overview

Home & Building Energy Management

(HEM/BEM) Trends
HEM

BEM

Rising

electricity prices
Increasing market and
regulatory pressure for utilities
to become more efficient
Growth of residential demand
response
Consumer interest in green
living
Current emphasis on
interoperability and futureproof solutions

20

Commercial and Industrial

businesses represents 2/3rd of
total energy consumption
Growing corporate mandates to
save energy , reduce
greenhouse gas and promote a
green image
Stakeholders recognizing the
value of increased intelligence
around energy use

Market Overview

HEM and BEM Product Needs

Energy

Measurement Parameters

Active energy
Other measurements optional

Accuracy

.2% to 3%

High

6 to 32 circuits per unit per phase

Load Management
Delayed power sequencing
Power outlet use management
Remote ON/OFF switching control of individual loads
Interface
RS485/Ethernet

21

Density

The World Leader in High Performance Signal Processing Solutions

ADE7816
1 Voltage X 6 Current
Energy Measurement AFE

ADE7816 Overview

ADE7816 Energy Measurement AFE

Current signal
Current signal
Current signal
Current signal
Current signal
Current signal

Voltage signal

25

101011...Per

ADC
ADC
ADC
ADC
ADC
ADC
ADC
ADC

ADC
ADC
ADC
ADC

ADC
ADC

Phase
RMS,
Active
Power,
VAR

DigitalTo
- Frequency

I2C/SPI
Or
I2C/HSDC

ADE7816 Overview

ADE7816 Application Circuit

Neutral Line

26

ADE7816 Overview

Sample and Production Time Frames

Standard

product samples and evaluation platform available

September 2011
Full production early 2012

28

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Motor Protection

Motors and their protection

Some background
Motors

are everywhere

Billions

of motors in operation around the world

Used everywhere Pumps, Fans, Compressors, Conveyers,
Grinders, Mixers etcetc
Valuable assets Need to monitor and protect
Repair/replacement costs of the motors themselves
Related hazards to life and property
Production line down time
Motor

failures can be Electrical, Mechanical or

Environmental/Maintenance related
Electrical

failures account for one third of the failures

Motor Electrical Protection

Different

operating conditions leading to failure

Over

voltage or Under voltage

Over current
Voltage/Current unbalance
Phase failure/reversal
Underfrequency
Earth fault
Harmonics
And

one chip to monitor them all.

ADE7880

ADE7880

Next generation 3 phase energy metering AFE

ADE7880

= ADE7878 with enhancements

Basic/existing

features

High

accuracy measurement of V,I,W,VAR,VA, Frequency, Phase

angles
Neutral current measurement and sum of phase currents (zero
sequence current) calculation
Over voltage, over current, Under voltage
Phase sequence error detection
Pin

for pin compatible with ADE78xx family

ADE7854,

32

ADE7858, ADE7868, ADE7878

ADE7880

New features/enhancements over ADE7878

Harmonic

measurement

harmonics calculations upto 40th order

Available on Watt, VAR, VA, Voltage and Current
1% accuracy over a 1000:1 dynamic range
750ms settling time
Individual

Power
RMS
3rd

factor on fundamental and harmonics

of sum of phase currents

phase voltage calculation in 3 phase 3 wire configuration

Input

bandwidth increased from 2KHz to 3.3KHz

ADE7880 in motor protection application

Overvoltage and overcurrent

Undervoltage

ADE7880 monitors if the voltage on any phase drops below a user programmable
threshold for a specified number of cycles

Voltage and current unbalance

ADE7880 compares voltage and current in each phase with user programmable
threshold and generates an interrupt

ADE7880 monitors each phase voltage and current instantaneously

Phase failure/reversal

ADE7880 monitors if no zero crossings detected on any phase for a specified

number of cycles
ADE7880 can detected incorrect phase sequence

Under

frequency

ADE7880 accurately measures the line frequency on each phase

ADE7880 in motor protection application

Abnormal Harmonics

ADE7880 measures individual harmonics upto 40th order on voltage, current, Watt,
VAR and VA with high accuracy

Earth fault

Traditional approach
Traditional approach is to use a large diameter Core Balanced CT (also called
Summation or Zero sequence CT)
Large in size, expensive
CT diameter can be a limitation for high current
cables

Alternative

approach

Use regular measurement CTs on individual phases

ADE7880 computes the sum of instantaneous phase currents (ISUM), or in other words
Zero Sequence Current
ADE7880 can generate an interrupt if ISUM exceeds a user programmable threshold
Digital calibration takes care of mismatch between CTs

The World Leader in High Performance Signal Processing Solutions

Thank You
Industrial & Instrumentation Seminar 2011