Enhanced Failover
Enhanced Failover
Enhanced Failover
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Table of Contents
Enhanced Failover 1
Terms You Should Know When Working with Enhanced Failover and LAN Redundancy 1
Active SCADA 3
Standby SCADA 3
iClient Connections 4
SCADASync.exe 4
SCADARoleMgr.exe 4
SCADASyncMonitor.exe 4
Updated Licensing 9
General Limitations 11
Unsynchronized Items 12
Synchronized Items 13
File Synchronization 13
Considerations for Using IGS vs. Other Drivers with Enhanced Failover 19
To define your local and logical node names on the primary SCADA: 44
To define your local and logical node names on the secondary SCADA: 45
Configuring iClients 53
Monitoring Enhanced Failover Status and Initiating Manual Failover to the Standby SCADA 61
Field Descriptions 63
SCADA Failover 67
LAN Failover 68
SCADASync.log 75
ScadaRoleMgr.log 76
Communication Status 87
SCADASync[0] 91
SCADASync[1] 91
Field Descriptions 92
Field Formats 99
106
Index 115
The Enhanced Failover e-book is intended for process control engineers, integrators, and developers
responsible for designing and creating operator displays, and configuring the development and run-time
environments. The manual assumes familiarity with the process database, the iFIX WorkSpace, and the
System Configuration Utility (SCU).
A configuration checklist is provided in the Checklist for Enhanced Failover Configuration section as over-
view. If you are familiar with iFIX, this should get you started quickly in making your updates.
The only changes between iFIX 5.0 and the current version of iFIX are the addition of the Enhanced Fail-
over Runtime Information (SCADASync) tags, and various server enhancements (that do not require any
configuration changes). For more information on the SCADASync tags, refer to the Runtime Information
Fields for Enhanced Failover section.
Before you begin working with Enhanced Failover in iFIX you should familiarize yourself with the following
terms:
Term Description
Enhanced Failover The process of switching the active SCADA node from a waiting,
standby SCADA node, when the active SCADA node becomes unavail-
able for processing data.
Active SCADA The fully functioning SCADA node in run mode. The active node sends
the process database to standby node. All iClients retrieve their data
and alarms from the active SCADA. The active SCADA generates
alarms.
Standby SCADA The “Idle” SCADA·node in run mode. Updates to the standby SCADA
are based on database synchronization updates pushed from the act-
ive node. The standby node replaces the concept of the backup node
in previous versions of iFIX, prior to iFIX 5.0.
Physical Node The physical node (also called the local node) is the local iFIX node
name, and should be unique within your iFIX network.
Logical Node A logical node is a pair of SCADA nodes configured to use Enhanced
Failover. A client using a logical node obtains data from the active
SCADA node in the pair.
Primary SCADA The first node that you configure in your primary and secondary pair
in configure mode. This is the node that goes active when you start
iFIX, but may not always be the active node.
Secondary SCADA The second node that you configure in your primary and secondary
pair.
Synchronization A process that occurs on the active SCADA node, where the iFIX pro-
cess database and all files in the PDB folder changed from the last
update are copied to the standby node.
The actual process name of the iFIX application that performs the
database synchronization is SCADASync.exe. The ScadaRoleMgr.exe
works in tandem with the SCADASync.exe, and assigns the roles dur-
ing failover.
iFIX Client node Operators view process data received from a SCADA Server using a
client (SCADA or iClient node).
The client obtains data and alarms from the active SCADA node:
Enhanced Failover is the capability to switch over automatically to a standby SCADA Server when a fail-
ure occurs. The switchover from the active to the standby SCADA Server occurs without user interaction,
unless it is manually triggered. There are certain components that need to be configured and running to
allow this switchover to occur.
The following components are included in the iFIX Enhanced Failover configuration:
l Active SCADA
l Standby SCADA
l Logical SCADA
l iClient Connections
l SCADASync.exe Process
l SCADARoleMgr.exe Process
l SCADASyncMonitor.exe
l iFIXNotificationFG.exe and iFIXNotificationBG.exe Applications
l SCADASync.log and ScadaRoleMgr.log Files
l Network Status Display (NSD) tag (optional)
l Enhanced Failover Runtime Information (SCADASync) tags (optional)
Active SCADA
The Active SCADA scans its database, communicates with the PLCs, and generates alarms. Periodically, it
sends its database to the standby SCADA over the dedicated SCADA Synchronization network.
Standby SCADA
The Standby SCADA is ready to take the place of the Active node if the need arises. SAC does not poll the
database or generate alarms on this node. Instead, the Standby SCADA receives database and alarm
information from the Active node.
The SCADA pair consists of a Primary node which is the preferred node in the pair, and a Secondary node
which is the backup node in the pair, each having a role/status. When Enhanced Failover is enabled, one
node will be Active, and the other node will be in Standby. The Active node functions as a normal SCADA
node. SAC is processing the database and alarms are being generated on the Active node. Additionally,
the Active SCADA node periodically sends database and alarm information to its partner, the Standby
node.
iClient Connections
iClient nodes allow operators to obtain data and alarms from the Active SCADA node. Clients must be
connected to the SCADA in “Active” mode to change data, acknowledge alarms, or write data to the PLC.
It is required that you have a dedicated network connection for SCADA synchronization and a separate
connection for iFIX Client connections. iFIX Clients follow the Active SCADA. When a failover occurs, the
Clients are notified to connect to the new active SCADA. For more information on configuring iClients,
refer to the Configuring iClients sections.
SCADASync.exe
SCADASync.exe is the process name of the iFIX application that performs the synchronization.
For more information on this process, refer to the What is Enhanced Failover? and What Happens when
a Failover Occurs? sections.
SCADARoleMgr.exe
SCADARoleMgr.exe is a process that decides if the SCADA node will be active or standby.
For more information on this process, refer to the What is Enhanced Failover? and What Happens when
a Failover Occurs? sections.
SCADASyncMonitor.exe
The SCADA Sync Monitor (SCADASyncMonitor.exe) displays information about the primary and secondary
SCADA Servers. You can use it for viewing diagnostic information about your Enhanced Failover con-
figuration, or for troubleshooting issues with your Enhanced Failover configuration. For more information
on this application, refer to the Enhanced Failover Diagnostics with the SCADA Sync Monitor section.
Enhanced Failover is the ability to define two SCADA nodes to function as one logical node. The logical
node provides data and alarms to its clients even if one of the SCADA nodes becomes inoperable. When
you start iFIX on both nodes, one SCADA will be your active node, and the other will be your standby
node.
The active node continuously pushes a copy of the memory-based process database (PDB) to the
standby node. This process is called synchronization, by which real-time data such as setpoints, the tag
database, and alarms are synchronized between the SCADA node pair. The active node synchronizes its
process database with the standby node. SCADASync.exe is the iFIX application that performs the syn-
chronization. SCADARoleMgr.exe is the iFIX application that decides if the SCADA node is active or
standby.
SCADASync.exe will use any available network connection for the synchronization; however, you should
prioritize network usage to separate your real-time iFIX network from the SCADA synchronization net-
work.
IMPORTANT: It is strongly recommended that you use a dedicated network connection between the primary and sec-
ondary SCADA nodes.
When the SCADA nodes are physically close to each other, a crossover cable can be used. Additionally, it
is further recommended that the network components (LAN adapters, hubs, switches, cables, etc.) used
for synchronization of the SCADA pair support a minimum 1 Gigabit Ethernet.
The following figure shows an example of an Enhanced Failover configuration that includes two networks:
a dedicated network for SCADA synchronization and a second network, LAN 1, which is for iFIX net-
working.
Simple Enhanced Failover Example: One LAN and One Dedicated Network
Enhanced Failover allows you to connect an iClient to both the primary and secondary SCADA Servers
that are connected to the same PLC(s). The iClient establishes and maintains the connections to both the
primary and secondary SCADA Servers, either of which can be the active server or the standby server.
When the active SCADA Server fails and the standby becomes active, the iClient nodes automatically fail
over to the newly active SCADA Server.
You can use Enhanced Failover and LAN Redundancy either individually or together. For more inform-
ation, see the Examples of LAN Redundancy Used with Enhanced Failover section.
A standby SCADA will automatically take over the active role from its partner SCADA when any of the fol-
lowing conditions occur on the active SCADA node:
Each node in an Enhanced Failover SCADA pair has a role: Active or Standby. In normal operations, one
SCADA assumes the Active role, and the other SCADA assumes the Standby role.
If a SCADA node cannot communicate or detects a problem with its partner, it becomes the Active node.
If both SCADA nodes are Standby or both nodes are Active, the Primary node becomes Active. When
using Maintenance Mode, both SCADAs will be Active.
Roles can also be changed manually by changing values of the NSD (network status display) tag: A_
SWITCHSCADAROLE or F_SWITCHSCADAROLE. The NSD tag provides the ability to force a SCADA to a
particular role or to display information about the SCADAs or Clients.
When Enhanced Failover is enabled, two SCADA Servers (a primary and secondary) provide increased
availability in case of a failure. This section describes how Enhanced Failover works and how to configure
it. It includes the following sections:
The Enhanced Failover configuration and architecture provided in iFIX 5.0 and greater is different com-
pared to previous iFIX versions. If you are a new customer or a customer upgrading from a previous ver-
sion of iFIX, be sure to allot some time to understand these changes and implement the new
configuration.
Some of the Enhanced Failover features provided in iFIX 5.0 and greater include:
l Updated Licensing
l Enhanced Failover and Legacy Client Compatibility
l More Robust and Efficient Processing
l Support for Database Synchronization
l True Standby Node Support
l Dedicated SCADA-to-SCADA Network for Improved Communications
l Automatic Switching to Active SCADA
l New NSD Tag Fields
l Alarm Acknowledgement Synchronization Change
l New Enhanced Failover Runtime Information Fields
l If the Primary SCADA fails over to the Secondary due to a shutdown or connection loss, the Sec-
ondary will remain active when the Primary comes back online. To make the Primary the active
Updated Licensing
Enhanced Failover is a keyed option in iFIX 5.0 and greater. New and upgrade customers must ensure this
option is enabled on your key before starting iFIX. You can check if this option is enabled through the
License Viewer.
l An iFIX client node, installed with iFIX version 5.5 or later, is fully compatible with iFIX version 5.8
Enhanced Failover SCADA nodes.
l An iFIX client node, installed with iFIX version 5.1 and updated with iFIX51_Pulse10_Workspace_
019 SIM (Software Improvement Module), is fully compatible with iFIX version 5.8 Enhanced Fail-
over SCADA nodes.
l An iFIX client node, installed with iFIX version 5.1 and is not updated with iFIX51_Pulse10_Work-
space_019 SIM is not compatible with iFIX version 5.8 Enhanced Failover SCADA nodes.
l An iFIX client node, installed with iFIX version 5.0 or earlier, is not compatible with iFIX version 5.8
Enhanced Failover SCADA nodes.
IMPORTANT: In an Enhanced Failover pair, both SCADA nodes must have the same iFIX version installed with all SIMs.
Before iFIX 5.0, generated alarms could vary based on differences in timing of the two independent
nodes. This process was improved, so that such inaccuracies are minimized.
If you are upgrading from a previous iFIX release, prior to iFIX 5.0, make sure you read the section of the
iFIX Getting Started guide, for a complete list of items that you should evaluate.
l The SAC database processing task is in standby mode, and no longer processing the database.
l Outputs are not being written to the PLC.
This means that you can no longer use your standby node (which used to be called a backup node) as your
development node, if you did so in the past.
l A_SCADASTATUS, F_SCADASTATUS – The status of the SCADA node: ACTIVE (1) or STANDBY
(2).
l A_SWITCHSCADAROLE, F_SWITCHSCADAROLE – Use this to request a change in state:
ACTIVE (1) or STANDBY (2).
l F_SCADAREDUN – This field is set to 1 if Enhanced Failover is enabled; it is set to 0 if it is dis-
abled.
For more information on the NSD fields, refer to the Network Status Display Fields section.
For more information on these runtime information fields, refer to the Runtime Information Fields for
Enhanced Failover section.
General Limitations
When using Enhanced Failover with iFIX, be aware of the following general limitations:
l If you did not purchase a key that supports Enhanced Failover, you will not be able to use this fea-
ture in iFIX. Do not use a standby SCADA Server as a development node. The standby SCADA node
must be a dedicated standby node.
l The SCADA pair must be configured identically.
l You cannot make database modifications to the standby node. Data cannot be written to a
standby node; you can only read data from the standby node. However, you can use Maintenance
Mode on the primary node to temporarily suspend synchronization between the two SCADA
nodes, so that you can make changes to your database while SAC is still running.
l iFIX I/O drivers do not support redundant communication with multiple SCADA nodes. iFIX only
supports synchronization of the Simulation (SIM) and Simulation 2 (SM2) I/O drivers. All SIM and
SM2 driver information is synchronized between the active and standby nodes.
l I/O drivers (6.x and 7.x versions) reading data between the SCADA pair is not supported. The I/O
drivers on the active and standby SCADA nodes run independently of each other (for example,
they have separate poll tables). Both SCADAs are reading data from the PLC/RTU network at all
times. Therefore, the driver configurations running on both SCADA nodes should be identical.
NOTE: Be aware that if your driver is utilizing Access Time for its datablock/poll records, on the standby
SCADA, these datablock/poll records will time-out.
NOTE: If both SCADAS are communicating to the same PLC, you can reduce the load by disabling a driver or
I/O devices under a driver if a SCADA is in Standby mode. For more information, see:
l Disable the IGS Driver on an iFIX Enhanced Failover Standby Scada
l Enable or Disable Datablocks, Devices or Channels in a 7.x Driver Programmatically
l The iFIX OPC data server and the Alarm & Event server running on the SCADA nodes is supported;
however, the iFIX OPC servers do not support logical names. OPC clients will not automatically
switch to the active node.
l The Proficy Historian collectors should be running on both the active and standby iFIX SCADA
nodes and configured in Proficy Historian as redundant collectors. For more information about
working with Proficy Historian, refer to the Proficy Historian and Enhanced Failover section.
l You should not have your Proficy Historian Archiver running on either computer in SCADA pair
when using Enhanced Failover or LAN Redundancy.
l If you upgraded from a version of iFIX before iFIX 5.0, and previously used the SCADA Failover fea-
ture, you will need to reconfigure some settings in the SCU (the data transport for syn-
Unsynchronized Items
Enhanced Failover only provides for database and alarm synchronization. The following items are not syn-
chronized between the active and standby node with the Enhanced Failover feature enabled:
The database synchronization feature automatically copies the memory-resident process database
(PDB) from the active SCADA node to the standby node at regular intervals. By default, to ensure that
the database on the standby SCADA node is as fresh as possible, database synchronization occurs as
fast as possible with very little time between synchronizations. See the Customizing the Synchronization
Process with SCADASync.ini section for more information on how to modify the frequency that database
synchronization occurs.
Synchronized Items
iFIX items that are synchronized as part of the database synchronization include the:
l Process Database
l SQL trigger (SQT) tasks
l SIM driver registers
l SIM signal generators and parameters
l SM2 driver registers
l Alarm counters
l Alarm logging to ODBC (relational database)
NOTE: AR and DR blocks are synchronized between nodes, however the data for these blocks resides in the driver's
image table. So, during a failover, the available data is supplied by the driver.
File Synchronization
In addition to synchronization of the memory-resident parts of iFIX, certain directories and files are mon-
itored for changes. When changes to files are detected, files are copied from the active node to the
standby node (never in the other direction). Therefore, any file changes made on the standby will not be
synchronized to the active node. If the standby should become active, files will synchronize only if they
saved after the node becomes active.
If you never want to synchronize files from the secondary node to the primary node, you can disable file
synchronization on the secondary node. For more information, refer to Customizing the Synchronization
Process with SCADASync.ini section.
NOTE: Be aware that if you export a database from the iFIX Database Manager on the standby SCADA or iClient (View)
node, the default location will be the PDB directory of the local computer, not the SCADA node that is active.
l The Current Alarm, Alarm Priority, Current Value, Latched Alarm, and Alarm Acknowledgements
all reside in the iFIX database. These are included as part of the database synchronization pro-
cess.
l If you used Alarm Synchronization (Alarm_sync.exe) in an iFIX release prior to 5.0, this feature is
replaced by the alarm management and database synchronization available in iFIX 5.1. Alarm_syn-
c.exe is obsolete and should no longer be used.
l With Enhanced Failover enabled, alarms are generated only on the active SCADA node.
l Since the active node is the only one generating the alarms, only its SAC process is generating
alarms.
l During the failover process, from active to standby, both the standby and active SCADA will tem-
porarily generate alarms until the failover is complete.
l If the iClient cannot access the active node through iFIX networking, but can access the standby
SCADA through iFIX networking, the iClient uses the data on the standby node. This allows the
Alarm Summary to update the current value and acknowledgement status, but it does not
retrieve any new alarms until it can access the active node.
l UDP – UDP is a lightweight, fast, efficient, connectionless protocol. Since it does not open or maintain
a network connection, it is faster, but less reliable, than TCP. It broadcasts messages on the network
with no guarantee that the message will reach the destination. There is no message acknow-
ledgement built into the protocol. It is best used over short distances. Because of this behavior,
SCADA Synchronization using UDP requires a more stringent setup/environment to try to maximize
the chance of synchronization messages being successfully received at the destination. A dedicated
network and network card (NIC) are required, as is enabling Jumbo Frames and using a cross-over
cable. Use UDP if you need the SCADAs in the Failover pair to be as synchronized as pos-
sible, and you can provide a dedicated, stable network for SCADA Synchronization.
l TCP – TCP is a reliable, connection-oriented protocol. It establishes a connection to the destination
and provides error-checking, acknowledgements and re-transmission of network messages as
needed, all of which makes it comparatively slower than UDP. However, these features make TCP a
better choice for longer distances or less-reliable networks. Use TCP if you cannot provide a ded-
icated network, or experience issues getting UDP communications to work and do not
require ‘fast as possible’ data synchronization between your SCADA Failover pair.
When you configure Enhanced Failover, you need to choose one node to be the primary node and the
other to be the secondary. When iFIX starts, each SCADA node will start in standby mode, and then after
SCADA-to-SCADA communication is established, choose its correct state. If both the primary and sec-
ondary nodes can communicate with each other, and they are both in the same state (either active or
standby), then the primary will become active and the secondary will become standby.
During startup, if communication cannot be made to the partner node, then the node being started
becomes the active node. If you can communicate with the partner node and it's active, nothing happens.
However, if the partner node is also in standby node, the primary node becomes active.
If the secondary node starts more quickly than the primary, it will become the active SCADA node. When
the primary starts in this case, it remains on standby until a failure causes it to switch.
When iFIX starts on the iClient, it attempts to establish iFIX networking communication with its primary
and secondary SCADA Servers. If both nodes are available, the iClient establishes an iFIX networking con-
nection with both of them but retrieves its data and alarms only from the active SCADA. If only one
SCADA Server is available, the iClient establishes a connection with it. If neither SCADA Server is avail-
able, the iClient polls both nodes until it establishes a connection with at least one SCADA Server.
If an iClient loses its network connection to the active SCADA, the iClient fails over to the standby
SCADA, if available. The client remains connected to the standby SCADA until the active SCADA becomes
available to the client again. In this condition, the client displays an iFIX Notification message indicating
that the client cannot receive alarms, cannot do writes, and may display data that is out of date. This
message box closes within a minute after the iFIX networking connection to the active SCADA is
restored. The message box will remain on the screen until the connection to the active node is restored,
or until the SCADA nodes switch roles.
When iFIX security is enabled, the following security checks are performed. Unauthorized users are
blocked and violations are logged to the Security Log.
l When enabling or disabling Maintenance Mode using the SCADA Sync Monitor application, the
Manual Failover application feature is checked. This feature should be assigned to users or groups
who are allowed to manually enable or disable Maintenance Mode using the SCADA Sync Monitor.
If iFIX security is enabled, you are encouraged to use a security area to restrict manual SCADA node role
switching to specific users. One security area is supported for Enhanced Failover. This security area can
be assigned to authorize users of your Enhanced Failover configurations through the System Con-
figuration Utility (SCU). The Enhanced Failover security area can be set on either or both the primary and
secondary nodes; however, it is recommended to use the same security area on both nodes in your
Enhanced Failover configuration. With the security area configured, you can prevent unauthorized
manual SCADA node role changes that are performed locally or remotely. For example, you can prevent
specific users from enabling Maintenance Mode.
The Enhanced Failover security area is checked when enabling and disabling Maintenance Mode from the
SCADASync tag and when manually switching SCADA roles from the NSD tag.
1. In the SCU of the primary or secondary node, on the Configure drop-down menu, click SCADA. The
SCADA Configuration dialog box appears.
2. In the Enhanced Failover Security Area field, enter the security area name.
3. Click OK.
For more information on how to set up security in iFIX, refer to the Configuring Security Features e-book
For more information on the SCADA Configuration dialog box and configuring a node with the SCU, refer
to the Setting up the Environment e-book.
When a failure is detected, the active node goes into a standby state, and the standby node goes into an
active state. A list of what happens during each change of state is described below.
When you configure the networking and SCADA options in the SCU for both partner SCADA Servers, the
Alarm Startup Queue Service is automatically enabled. This service ensures that alarms are not lost dur-
ing session loss and reconnection, or during failover.
When an alarm occurs on a SCADA Server, the alarm is sent to all iClients. The iClient accepts alarms
from the active node only, regardless of whether it is the primary or secondary SCADA. Alarms are not
generated by the standby SCADA.
At the iClient, alarms and messages display the logical node name in brackets. In the following example,
the logical node name is LNN.
04/29/98 22:49:45.1 [LNN] AI-1 HI 72.00
However, if the message is generated by the Database Manager or because of networking problems,
node names within the alarm text display the physical node name.
When a node is configured as part of a SCADA Server pair, the Alarm Summary Queue on each SCADA
node needs to be twice as big as it would be if the node were not part of a SCADA pair. For example, if
you are generating 500 alarms, the Alarm Summary Queue must be set to 1000. If the Alarm Summary
Queue overflows, you may see alarms appear and disappear in the alarm summary. Refer to the Imple-
menting Alarms and Messages manual for more information on queue sizes.
When configuring Enhanced Failover, you define a logical node name to represent the physical names of
the primary and secondary SCADA nodes. The applications on the iClient should be configured to com-
municate with the logical node name. iFIX substitutes the active node name at run time based on which
SCADA Server is available. The combination of the logical node name and the physical, primary and sec-
ondary SCADA Server names is referred to as the primary and secondary grouping. You configure the
primary and secondary grouping in the SCU of the iClient and of each SCADA Server.
The Local Node and Local Logical Names are configured in the Local Startup Definition dialog box of the
System Configuration Utility (SCU). The primary and secondary nodes are configured in the Failover area
of the SCADA Configuration dialog box in the SCU. For iClients, the primary and secondary groupings are
configured in the Remote Nodes area of the Network Configuration dialog box of the SCU.
I/O drivers must be configured separately on each SCADA node, when setting up Enhanced Failover.
With Enhanced Failover, only the real time values for the Simulation (SIM) and Simulation 2 (SM2) drivers
are synchronized between the active and standby nodes. When the database synchronization occurs,
registers update in the SM2 and SIM drivers on the standby node.
NOTE: The SM2 driver increments the retry count if its global section is in use when it tries to poll. Because the SCADA
synchronization process updates this section frequently, the SM2 polling task on the standby node often finds the sec-
tion locked.
I/O driver poll tables (other than SM2 and SIM) are not synchronized. For instance, if you have the MBE
driver running on both SCADA nodes, each driver will maintain its own set of values in its I/O poll table for
the contents of the PLC values. It is likely that each poll table will have different values for the same
registers, depending on the timing of the different polls.
Scan, Alarm, and Control (SAC) does not process blocks on the standby SCADA, so there is a possibility
that the I/O driver could stop polling, after the access time expires. This will cause the data in the I/O poll
table to be out of date until SAC starts processing the blocks again. You should balance your need for the
most recent data after a failure with the extra polling traffic on your PLC network.
NOTE: GE 7x drivers support the use of a Primary Rate and Secondary (poll) Rate. When the Access Time time-out
occurs, if configured, polling will occur at the Secondary Rate. This reduces network traffic, yet allows the poll table of
the driver to possess fairly recent data from the PLC in the event that the SCADA becomes the active SCADA.
Be aware that you may need to reconfigure your driver polling time and access time in the Power Tool,
depending on your needs and the configuration of the driver.
IMPORTANT: Driver configuration changes made on the Primary SCADA will be synchronized to the Secondary only if
the configuration file is stored in the PDB folder. If necessary, manually copy the configuration file to the Secondary
SCADA. In either case, you must restart the I/O driver on the Secondary SCADA to load the updated configuration. Other-
wise, newly added tags will go off-scan if the Secondary SCADA becomes the Active node.
Considerations for Using IGS vs. Other Drivers with Enhanced Failover
When using iFIX with enhanced failover, the data and/or file synchronization does not influence or control
the I/O driver operations, which are independent on each node. As a result, the possibility exists that a driver
on the active node will be in a different state than a driver on the standby because independent com-
munications are not synchronized as part of iFIX's enhanced failover. The 7x driver architecture is very dif-
ferent than the IGS - so consider the MBE for comparison purposes.
Using the MBE on both nodes, where all datablocks are set with a primary poll time, no secondary poll
time, and access time disabled in the configuration on both nodes. This setup means that the MBE will
always poll each datablock at the defined primary rate from each scada node, regardless of act-
ive/standby scada node state. We have not seen a system that will show an alarm ack being lost on
failover when the MBE is configured to always poll for data on both nodes.
If you configure an access time and no secondary poll rate for the datablocks, this means the MBE
would stop actively polling on the standby node with SAC in the warm standby state. In this
We have not seen a system that will show an alarm ack being lost on failover when the IGS is con-
figured with the same iFix project startup ini file in place on both nodes AND configuring the IGS to
always poll for data. See below for additional information about how to ensure the IGS is configured
to constantly poll for data on both scada nodes.
l Consideration 2: The MBE can poll devices from both nodes without iFIX running, but the IGS does
not
When using the IGS, it doesn't poll for data on startup the same way as the MBE since the IGS doesn't
have the same configurable options (primary poll rate/access time/secondary poll rate). The MBE will
poll all enabled datablocks when started, regardless of what data is being requested from iFix (SAC).
The IGS does not poll for all data on startup, it waits for a client to connect and request certain data
(from SAC) at the defined poll rate.
There are two main configuration options to consider when configuring IGS to poll for data with iFix in
an Enhanced Failover setup.
1. Configure the IGS project options to never deactivate any iFix PDB tags.
This "deactivate" setting is found in the IGS Server GUI, under File, project properties, iFix PDB set-
tings...the checkbox at the bottom for "iFix PDB Read Inactivity". If this checkbox is NOT selected, the
IGS will poll for all items in the PDB (on startup, based on the use of the project startup ini file) on
both nodes, regardless of the active/standby state of SAC.
The IGS server maintains a special iFIX configuration file for the default server project that contains
all items that will be accessed by the iFIX client (database tags). This configuration file is used to auto-
matically start scanning items before iFIX requests item data. Therefore, data updates that are only
requested once (such as AO/DO) will have an initial value when requested iFIX. For information on
using this feature for existing iFIX projects, refer to the instructions below.
NOTE: If you have an existing default_fix.ini and you are not sure if it contains current tag information, it would be best to
delete it with iFIX shut down, and then re-create it to ensure it captures the current (complete) iFIX pdb information as it
applies to IGS tags. Also make sure the file contents are identical on both SCADA nodes.
This process will generate a new configuration file in the same folder as the default server project file
(default.opf), containing the name "default_FIX.ini".
There is always a chance that the value that caused the original alarm on the primary node could be dif-
ferent when the standby node becomes active, and if very close to an alarm threshold (or change of state for
a digital), the alarm could transition to a different state during the time it takes the standby node to become
the active node. For example, if the driver on the secondary node had a communication failure, depending on
timing/recovery, a tag with a value on the active node could be in a comm alarm state when the standby
node transitions to active.
The iFIX Alarm ODBC Service writes iFIX alarms and messages to an ODBC-compliant relational data-
base. When using the Alarm ODBC Service, the Enhanced Failover feature provides for synchronization of
the alarm logging to the ODBC database (relational database). Only the Alarm ODBC running on the act-
ive SCADA will write to SQL. The Alarm ODBC on standby does not write to SQL.
Be aware that when using the Alarm ODBC Service with Enhanced Failover:
l The Alarm ODBC Service does not inform Mission Control if it is running on the active or standby
node. If the counter for the logged alarms is incrementing, then the Alarm ODBC Service assumes
it is the active node. Use the NSD fields to check if the node is active or standby.
l In the ODBC relational database, knowing whether the active or standby node logged an alarm
message is not easily determined if only the logical node name is logged. If you choose to log the
physical node name column, however, you can determine which SCADA of the SCADA pair logged
them.
l During the process of a failover, there is a small window during which you may get duplicate
alarms, if you have a large burst of alarms when the failover is occurring (while both nodes think
they are still active). You can look for the most recent failover alarm message to see when the fail-
over occurred.
l When a SCADA node is in standby mode, the Alarm ODBC service does not send alarms to the
SQL database. To always send alarms to the SQL database, even in standby mode, you can include
a command line parameter in the fix.ini file to do so. Add a /all to the "RUN=%ALMODBC.EXE" com-
mand in your FIX.ini file, like this:
[ALARM ODBC]
RUN=%ALMODBC.EXE /all
The following figure illustrates some examples of failover alarm messages (shown in a portion of the
Alarm History window):
Additionally, all changes to a Failover pair’s Database or Model must be made on the Primary node. Changes
made to a Failover pair’s Database or Model on the Secondary node cannot be published.
Every time you make a change in the configuration and publish, the data is reloaded in the configuration and
the driver is restarted. This is important to know if you are making changes on a live system. You will NOT
need to restart iFIX after you make any changes in the Configuration Hub. However, after you exit Main-
tenance Mode, you will need to stop and restart the driver from Mission Control on the secondary in order to
pick up the configuration changes.
l Once registered, you can login and work with Configuration Hub on the Primary and Secondary Nodes.
l When making changes to the Database or Model you must be in Maintenance Mode, and those
changes must be made on the Primary node.
l Changes made while in Maintenance Mode need to be published in Configuration Hub to the iFIX
Node.
l Once all changes to the Database or Model have published, disable Maintenance Mode in the Primary
Node. This will allow the Primary Node to synchronize changes with the Secondary Node.
Server and Group configuration files are found in the PDB\iFixUaClient folder, in Servers and Groups folders,
respectively. Each server and group has its own file. In each of these folders, compare the contents on the
Primary node to those on the Secondary. If a file exists on the Secondary but not on the Primary then open
the file in a text editor and verify that it is a server or group that was deleted from the Primary. If so, delete
that file from the Secondary.
For all other operations, the synchronization works as expected such as: Server Create, Driver tag deletions
or updates, Group updates, and so on.
If you use Proficy Historian in conjunction with Enhanced Failover, your Proficy Historian Archiver should
not be installed on either of the SCADA pair; it should be on a remote machine. Historian Collectors
should be running on your iFIX SCADA nodes – both the primary and secondary. Your collectors can be
configured as redundant collectors, but they do not have to be. To configure redundant collectors, you
use the Proficy Historian Administrator. For more details, refer to the "Using the Historian Administrator"
electronic book in the Proficy Historian online help.
Be aware of the following when working with Proficy Historian and Enhanced Failover:
l If you want to collect data and alarms from SCADAs in an Enhanced Failover pair, you can do that
in the same way as in previous versions of iFIX. To collect data, use an iFIX native collector or use
the Historian OPC collector to the iFIX OPC data server. Put one data collector on each SCADA in
the pair. Be sure to collect data by logical node name. To collect alarms, put an alarm collector on
each SCADA node.
l Proficy Historian collectors currently do not support Windows Vista. So, if you want to use
Enhanced Failover and Proficy Historian, do not install iFIX on Windows Vista.
l Tags are added to the default collector selected on the SCADA node from Configure Historian
Server(s) dialog box. To access this dialog box, in the iFIX WorkSpace, in Ribbon view, on the Admin-
istration tab, in the Proficy Historian Group, in the Configure Historian list, click Configure His-
torian Server.
l Only a primary collector can be set as the default collector. Secondary collectors are not available
for selection.
l Historical data links are not affected by a SCADA Server failover since they continue to request
data from the same Proficy Historian Archiver.
l The Integrated Historian feature for iFIX allows you to add tags only from an active SCADA node.
l With the Integrated Historian feature, iFIX always adds tags as LogicalNodeName.TagName.F_CV
except for a text block. For a text block, it is added as LogicalNodeName.TagName.A_CV.
;MMSync parameters govern synchronization from secondary to primary when Maintenance Mode is exited.
;By default, alarm acknowledgement sync and simulation register sync are enabled and the sync timeout is set to 60 seco
;See Electronic Books for more information about these parameters.
;MMSyncAlarmAcks=1
;MMSyncSimRegs=1
;MMSyncTimeout=60
[ScadaRoleMgr]
; default: 0 - to prevent this SCADA from checking client connections.
; Client pulling after failover should now be done by CONMGR. Old default was 60 seconds
ClientConnectionsCheckInterval=0
DelayAutomaticAfterManualSwitch=5
[FileSync0]
FIXDIR=PDBPATH
Inclusion="*.*"
Exclusion="*.TMP;*.EVS;~*.*;*.foo"
IdleTime=5000
Recursive=1
Valid Entries:
0 = Disable
1 = Enable (default)
NOTES:
Valid Entries:
0 = Disable
1 = Enable (default)
NOTES:
Valid Entries:
0 = Disable
n = 1 to 300 seconds (default=60 seconds)
NOTES:
Valid Entries:
0 = Disable
1 = Enable (default)
Valid Entries:
Valid Entries:
l Communication or Comm =
Enables described behavior.
l No value = Disables described beha-
vior (default).
When a change in failover status occurs, the iFIX Notification window displays a message with inform-
ation on screen about the status of the change, such as the following example.
If you want more information, click the arrow beside the message. A table appears with a status of all the
logical nodes included in your Enhanced Failover configuration. In the following example, there is only one
logical node.
In this example, the user on an iFIX client node is only able to communicate with a standby SCADA node.
You cannot write to a standby SCADA node, and a standby SCADA node does not generate any alarms.
Since this limits what the operator can do, the iFIX Notification window that appears is modal, remaining
on screen – informing the user about the condition until an active SCADA node becomes available again.
For more examples of this window, refer to the Network Failure Detection on the iClient section.
Be aware that the iFIX Notification applications (iFIXNotificationFG.exe and iFIXNotificationBG.exe) are
added to the list of iFIX startup commands in FIX.INI when you install iFIX. If you do not use Enhanced Fail-
over, you can safely delete these iFIX Notification programs from the FIX.INI file.
Column Description
Logical Node The logical node name represents the pair of SCADA nodes con-
figured to use Enhanced Failover. A client using a logical node
obtains data from the active SCADA node in the pair.
Current Connection The status of the SCADA node the client is currently connected to:
Active or Standby.
Primary Node The physical node name of the primary SCADA node.
Primary Status The status of the primary SCADA node: Active or Standby.
Secondary Node The physical node name of the SCADA secondary node.
iFIX Notification (iFIXNotificationFG.exe and iFIXNotificationBG.exe) will run when iFIX runs as a service.
Be aware, however, of the following cases where you may need to manually start it:
l If you use a Remote Desktop Connection to start iFIX as a service from a remote machine.
l If you select the "Start at Boot Time" option in the SCU's Local Startup Definition (Configure >
Local Startup) and restart the computer remotely.
In both cases, the iFIX Notification Foreground program. iFIXNotificationFG.exe, does not start auto-
matically, and subsequently the iFIX Notification window does not launch. To manually start it in this
instance, double-click the iFIXNotificationFG.exe in the iFIX folder.
The following figure illustrates an Enhanced Failover configuration. It includes two SCADA Server partners
– a primary and secondary node. There is a dedicated network for SCADA-to-SCADA communication,
another network for SCADA-to-iClient communication, and another network for PLC communication only.
In this example there are three iClients accessing the currently active node, and one PLC on the network.
NOTE: Although a dedicated network is not necessary when using the TCP protocol, it is the recommended con-
figuration. The lack of a dedicated SCADA network can negatively impact picture performance on client machines and
database synchronization.
The following scenarios, illustrated in more detail below, describe failure situations that can occur:
The following example shows one Local Area Network (LAN) for iFIX networking and one dedicated LAN
between the SCADA failover pair as the Primary network for data and alarm synchronization. Also in use
is the iFIX network, as the Secondary network, for data and alarm synchronization.
The sections that follow describe the recovery state of the primary SCADA, secondary SCADA, and iClient
should one of these scenarios occur.
NOTE: Although TCP does not require the dedicated network indicated in the diagrams below, the behavior illustrated
in the examples would be expected if one were used.
Item State
Primary SCADA Server Unavailable.
Secondary SCADA Server Switches to Active. No Synchronization.
iFIX Client The iFIX Client detects loss of communication to
primary node and switches to newly active node. The
iFIX Client generates a system message that com-
Item State
Primary SCADA Server Active. No Synchronization.
Secondary SCADA Server Unavailable.
iFIX Client The iFIX Client detects loss of communication to sec-
ondary node. The iFIX Client generates a system mes-
sage that communication was lost to the secondary
SCADA node. The Client continues to obtain data and
alarms from Primary SCADA.
Item State
Primary SCADA Server Unavailable.
Secondary SCADA Server Unavailable.
iFIX Client The iFIX Client generates a system message that
communication was lost to both the primary and sec-
ondary SCADA nodes. The iFIX Client fails to obtain
data and alarms.
Item State
Primary SCADA Server Active. Synchronization occurs over dedicated net-
work, if configured.
Secondary SCADA Server Standby.
iFIX Client The iFIX Client generates a system message that
communication was lost to the secondary SCADA
node. The Client continues to obtain data and alarms
from the primary SCADA.
Item State
Primary SCADA Server Active. Synchronization occurs over LAN1.
Secondary SCADA Server Standby.
iFIX Client The iFIX Client obtains data and alarms from the
primary SCADA.
Item State
Primary SCADA Server Active. No Synchronization.
Secondary SCADA Server Active. No Synchronization.
iFIX Client The iFIX Client generates a system message that
communication was lost to both the primary and sec-
ondary SCADA nodes. The iFIX Client fails to obtain
data and alarms.
This section provides detailed information on configuring Enhanced Failover. It includes the following sec-
tions:
Confirm that your primary and secondary computers meet the minimum hardware requirements for the
Enhanced Failover feature. For a list of supported hardware, refer to the section of the iFIX Getting Star-
ted guide, or the IPI.
For Enhanced Failover, Gigabit-Ethernet cards (or better) are required for Data Sync Transport com-
munication. When using UDP, a dedicated card is required for Data Sync Transport communication. When
using TCP, one card can be used for both iFIX and Data Sync Transport communication, although two are
strongly recommended to avoid slower updates of data and alarms on clients.
Use the following checklist to confirm that your primary and secondary computers are configured prop-
erly before continuing with the rest of the Enhanced Failover configuration. Validate that the SCADAs, I/O
drivers, and iClients function independently before continuing with the Enhanced Failover configuration.
The next set of configuration steps describe how to enable Enhanced Failover and defines partner nodes,
so that the SCU configuration on both the primary and secondary nodes is also the same.
To ensure that you configured the Enhanced Failover feature properly, use the following checklist. This
checklist lists each task in the configuration process, and whether it applies to the primary node, sec-
ondary node, and/or iClient.
Confirm that your primary and secondary computers meet the minimum hardware requirements for the
Enhanced Failover feature. For a list of supported hardware, refer to the section of the iFIX Getting Star-
ted guide, or the IPI.
For Enhanced Failover, Gigabit-Ethernet cards (or better) are required for Data Sync Transport com-
munication. When using UDP, a dedicated card is required for Data Sync Transport communication. When
using TCP, one card can be used for both iFIX and Data Sync Transport communication, although two are
strongly recommended to avoid slower updates of data and alarms on clients.
Use the following checklist to confirm that your primary and secondary computers are configured prop-
erly before continuing with the rest of the Enhanced Failover configuration. Validate that the SCADAs, I/O
drivers, and iClients function independently before continuing with the Enhanced Failover configuration.
The next set of configuration steps describe how to enable Enhanced Failover and defines partner nodes,
so that the SCU configuration on both the primary and secondary nodes is also the same.
The physical nodename is the local iFIX node name, and should be unique within your iFIX network. The
logical node name is a name that represents the Enhanced Failover SCADA pair (that is, the name will be
the same on both SCADAs). Both the physical and logical node names must be defined on the primary
and standby SCADA nodes.
Use the Local Startup Definition dialog box in the System Configuration Utility (SCU) to define the physical
(local) and logical node names. In the SCU, you define the local node name and logical node name in the
Local Startup Definition dialog box. The following figure shows an example of the Local Startup Definition
dialog box for a primary node named FOXBORO, and a secondary node named ALBANY. Both areas are
highlighted in the following figure. The logical node name for both is SCADA.
To define your local and logical node names on the primary SCADA:
1. On the Start menu, point to Programs, iFIX, and then System Configuration. The System Con-
figuration Utility (SCU) appears.
2. On the Configure menu, click Local Startup. The Local Startup Definition dialog box appears.
3. In the Local Node Name field, enter the unique primary node name.
4. In the Local Logical Name field, enter the common logical node name.
5. Click OK.
1. On the Start menu, point to Programs, iFIX, and then System Configuration. The System Con-
figuration Utility (SCU) appears.
2. On the Configure menu, click Local Startup. The Local Startup Definition dialog box appears.
3. In the Local Node Name field, enter the unique primary node name.
4. In the Local Logical Name field, enter the common logical node name.
5. Click OK.
To use the Enhanced Failover feature, you must enable it and define the SCADA pair. Use the SCADA Con-
figuration dialog box in the System Configuration Utility (SCU) to enable redundancy and define the part-
ner nodes (primary and secondary pairing). These steps must be performed on both the primary and
secondary nodes.
Use the SCADA Configuration dialog box to configure these items. The following figure shows an example
of the SCADA Configuration dialog box for a primary node named FOXBORO, where a secondary node
named ALBANY is defined. The Failover area of the dialog box is highlighted in the following figure.
The next figure shows the portion of the SCADA Configuration dialog box that you edit for a secondary
node named ALBANY. The primary SCADA node name FOXBORO is defined.
1. On the Start menu, point to Programs, iFIX, and then System Configuration. The System Con-
figuration Utility (SCU) appears.
2. On the Configure menu, click SCADA. The SCADA Configuration dialog box appears.
3. In the Failover area, select the Enable check box.
4. In the Node area, select the Primary option.
5. In the Secondary SCADA Name field, enter the name of your secondary SCADA node.
6. In the Data Sync Protocol area, select TCP or UDP.
7. Click OK.
1. On the Start menu, point to Programs, iFIX, and then System Configuration. The System Con-
figuration Utility (SCU) appears.
2. On the Configure menu, click SCADA. The SCADA Configuration dialog box appears.
3. In the Failover area, select the Enable check box.
4. In the Node area, select the Secondary option.
5. In the Primary SCADA Name field, enter the name of your primary SCADA node.
6. In the Data Sync Protocol area, select the same protocol you chose for the primary SCADA node.
7. Click OK.
For Enhanced Failover, you need to select the network LAN adapter(s) to use for SCADA synchronization
on both the primary and secondary SCADA nodes. The data sync transports should be configured when
To configure your data sync transports and the IP address for the partner SCADA:
Select the LAN adapter(s) to use for SCADA synchronization and select their order. When using UDP, the
two network cards (for these two IP addresses) need to be on the same physical network, and should be
static or fixed IP addresses. All available adapters are enabled by default, including those used for iFIX
networking. You should disable any adapter that is not used for SCADA synchronization.
Up to three data sync transports can be configured in the Data Sync Transport Options dialog box.
If you are using only one network adapter (i.e., Primary), it must be at the top of the list. If you are using
multiple adapters, they must be in the same order on each SCADA (e.g., Primary should be first, Sec-
ondary should be second, Tertiary should be third).
If you add or remove LAN adapters at a later date, you will need to re-configure the data sync transports,
as well as the network configuration settings in the SCU. The primary, secondary, and tertiary LAN con-
nections and partner IP address must be entered for each LAN.
The following example shows the Data Sync Transport Options dialog box for a primary node with the
Partner's Address field highlighted. In this figure, the secondary node partner, ALBANY, has an IP address
of 123.123.123.12.
The next figure shows the Data Sync Transport Options dialog box that you edit for the secondary node,
ALBANY. The primary node, FOXBORO, has an IP address of 123.123.123.13. Notice how the Address and
Partner's Address fields are reversed.
It is not required for all three network choices to be Gigabit-Ethernet cards; however, it is strongly recom-
mended that you use at least one Gigabit-Ethernet card for dedicated SCADA-to-SCADA traffic, as the
Primary data sync transport. In this example, the dedicated SCADA-to-SCADA network is selected as the
Primary data sync transport. LAN1 and LAN2 are primarily used for iFIX networking. LAN1 is the iFIX
primary network; LAN2 is the backup iFIX network (as configured in the Advanced Network Con-
figuration). LAN2 is selected as the secondary SCADA synchronization transport as it will carry less traffic
than LAN1. LAN2 is selected as the tertiary SCADA sync transports as it will carry more traffic than
LAN2. The following figure illustrates how these three transport options map to the available network
adapters.
Item Description
Description area Lists all available network adapters for use as primary, sec-
ondary, and tertiary data sync transports in the order of priority.
Up to three LAN adapters can display in this field.
The descriptions that appear here match what appears in the net-
work configuration for the operating system.
Enable Select this check box to use the selected network adapter for
SCADA synchronization.
MAC Address This field is for viewing purposes only. The Media Access Control
(MAC) address represents a unique identifier for the selected net-
work adapter on the local computer.
Address This field is for viewing purposes only. The Address is the IP
address for the selected network adapter on the local computer.
Enter the IP address in this field into the Partner Address field on
the other SCADA node in the pair.
Partner's Address Enter the IP address of the partner SCADA node.
1. On the Start menu, point to Programs, iFIX, and then System Configuration. The System Con-
figuration Utility (SCU) appears.
2. On the Configure menu, click SCADA. The SCADA Configuration dialog box appears.
3. In the Failover area, confirm that the Enable check box is selected. If it is not, select Enable now.
4. In the Failover area, click the Data Sync Transport button. The Data Sync Transport Options dialog
box appears.
5. In the Description list, highlight the network adapter to use for data synchronization between the
SCADA pair.
6. Select the Enable check box.
7. If you want the enabled adapter to appear on another line (slot), you can move the adapter up or
down in the list using the up and down arrow buttons.
8. In the Partner's Address field, enter the IP address of the secondary SCADA node.
9. Leave the default settings for the rest of the fields.
10. Click OK.
1. On the Start menu, point to Programs, iFIX, and then System Configuration. The System Con-
figuration Utility (SCU) appears.
2. On the Configure menu, click SCADA. The SCADA Configuration dialog box appears.
3. In the Failover area, confirm that the Enable check box is selected. If it is not, select Enable now.
4. In the Failover area, click the Data Sync Transport button. The Data Sync Transport Options dialog
box appears.
5. In the Description list, highlight the network adapter to use for data synchronization between the
SCADA pair.
6. Select the Enable check box.
7. If you want the enabled adapter to appear on another line (slot), you can move the adapter up or
down in the list using the up and down arrow buttons.
8. In the Partner's Address field, enter the IP address of the primary SCADA node.
9. Leave the default settings for the rest of the fields.
10. Click OK.
Configuring iClients
To configure an iClient for Enhanced Failover, in the SCU for the iClient, you must add the logical name of
the SCADA pair to the remote node list in the Network Configuration dialog box. You must do this for all
iClients, as well as the primary and secondary pairing for this SCADA node. The following figure shows an
After you make these changes in the Network Configuration dialog box, you need to configure the logical
node name in the Remote Network Configuration dialog box. These steps must be performed on all iCli-
ent or View nodes that obtain data from the SCADA pair. The following example shows the Remote Net-
work Configuration dialog box for an iClient node with the fields requiring edits highlighted. The primary
node name is FOXBORO, while the secondary node name is ALBANY, and logical node name is SCADA.
If both nodes are available, the iClient establishes an iFIX networking connection with both of them but
will get its data and alarms only from the active SCADA. If only one SCADA Server is available, the iClient
establishes a connection with it. If neither SCADA Server is available, the iClient polls both nodes until it
establishes a connection with at least one SCADA server.
If iFIX is stopped on the active SCADA, the computer is shut down, all networking to the SCADA fails, or a
manual failover is initiated, the standby SCADA will become the active SCADA. All iClients nodes will
switch to the newly active node and will now get their data and alarms from the newly active SCADA.
If LAN Redundancy is not enabled (only one network path is enabled for iFIX Networking):
If the iClient loses its iFIX networking connection to the active SCADA, it fails over to the standby SCADA,
if available. The iClient remains connected to the standby SCADA until the active SCADA becomes avail-
able to the iClient again. In this condition, the iClient displays an iFix Notification message indicating that
you will not receive alarms, cannot do writes, and displayed data may be out of date. This message box
closes within a minute after iFIX networking connection to the active SCADA is restored. If a write is
attempted in this condition, the following prompt displays: “Cannot write value. The SCADA node is in
Standby mode.” You will also receive a prompt if you attempt to modify the database from the Database
Manager on the iClient node.
If LAN Redundancy is enabled (two network paths are enabled for iFIX Networking):
If the iClient loses its iFIX networking connection to the active SCADA, the LAN redundancy feature will
switch to use the other iFIX network to continue to get data and alarms from the active SCADA. If the
second iFIX network also fails, the iClient fails over to the standby SCADA, if available. The iClient
remains connected to the standby SCADA until the active SCADA becomes available to the iClient again.
In this condition, the iClient will display an iFIX Notification message indicating that you will not receive
alarms, cannot do writes, and displayed data may be out of date. This message box closes within a
minute after iFIX networking connection to the active SCADA is restored. If a write is attempted in this
condition, the following prompt displays: “Cannot write value. The SCADA node is in Standby mode.” You
will also receive a prompt if you attempt to modify the database from the Database Manager on the iCli-
ent node.
Steps to Configure
1. Add the remote node on the iClient.
2. Configure the logical node name (remote node) on the iClient.
IMPORTANT: If you use Enhanced Failover with LAN Redundancy, you must also update the HOSTS file on the primary
computer, the secondary computer, and all iClient computers that connect to the active SCADA Server pair. Make sure
that the HOSTS files contain static or fixed IP addresses for the primary and secondary SCADA nodes.
1. On the Start menu, point to Programs, iFIX, and then System Configuration. The System Con-
figuration Utility (SCU) appears.
1. On the Start menu, point to Programs, iFIX, and then System Configuration. The System Con-
figuration Utility (SCU) appears.
2. On the Configure menu, click Network. The Network Configuration dialog box appears.
3. In the Configured Remote Nodes list, select the logical node name that you added.
4. Click Configure. The Remote Node Configuration dialog box appears.
5. Select the Enable Logical Node Name check box.
6. In the Primary Node field, enter the primary node's local node name.
7. In the Secondary Node field, enter the secondary node's local node name.
8. Click OK to close the Remote Node Configuration dialog box.
9. Click OK.
When an iClient establishes a connection to an active SCADA Server node, it starts to read data from
that node. When the active SCADA Server node becomes unavailable or manual switching of the active
SCADA occurs, the iClient momentarily loses its session with that node, causing a message box to appear
with following message:
1914: Node.Tag.Field Connection Not Established With Node
To suppress this message from appearing on screen, edit the FilteredErrors.ini file, which is located in the
C:\Program Files (x86)\Proficy\iFIX\Local directory. Add the 1914 error code to the FilteredErrors.ini file,
as shown in the following example:
;To add an error code to be filtered increment the count and set
;the Error equal to the return code
[ErrorCodes]
Count = 4
Error1 = 1620
Error2 = 1914
Error3 = 1915
Error4 = 8517
In this example, all typical network session errors are suppressed. After you edit the
FILTEREDERRORS.INI file, restart the iFIX WorkSpace to ensure your changes take effect.
1. Open the FilteredErrors.ini file in a text editor, such as Notepad. The FilteredErrors.ini file is typ-
ically located in the C:\Program Files (x86)\Proficy\iFIX\Local directory.
2. Add a line for your entry, as in the following example:
;To add an error code to be filtered increment the count and set
;the Error equal to the return code
[ErrorCodes]
Count = 4
Error1 = 1620
Error2 = 1914
Error3 = 1915
Error4 = 8517
After you complete your Enhanced Failover configuration, be sure to save your changes in the System
Configuration Utility (SCU) on both the primary and secondary nodes. You can now begin to test your
changes. Validate each node independently, then validate the pair.
1. Start the Primary node and verify that it's working properly.
2. After you confirm the Primary node is working properly, shutdown the Primary node.
3. Start the Secondary node and verify that it's working properly.
4. After you confirm the Secondary node is working properly, shutdown the Secondary node.
5. Restart the Primary node.
6. Restart the Secondary node. This allows the SCADAs to start in the preferred SCADA roles: the
Primary as Active, and the Secondary as Standby.
7. Allow a minute or two for the nodes to connect, ensuring all data & alarms settle out before the
Failover status changes.
8. Confirm that the Primary SCADA starts as the Active node and all driver and PLC communications
are good. The iClients should connect to the Primary and have the ability to change and read data.
The Secondary SCADA should start up as the Standby node.
Use the following tools to help you monitor the initial status of the Enhanced Failover pair and the net-
work:
l Windows Task Manager, Networking tab – to see if your networking cards are doing what they are
configured to do, and that each adapter is performing appropriately.
l Windows Task Manager, Processes tab – to verify that ScadaSync.exe and ScadaRoleMgr.exe are
listed as running on both SCADAs.
l For scripts in pictures that you develop, always use the logical node name, unless you specifically
need to use the physical node name.
l EDA programs should use the logical node name as well.
l Ensure the same loadable blocks” (also called Database Dynamos) are installed on both SCADAs
in the same slots.
l When configured and running, use the SCADA Sync Monitor to check the status of the SCADA
nodes. For more information on this and other uses of the SCADA Sync Monitor, refer to the
Enhanced Failover Diagnostics with the SCADA Sync Monitor section.
l Use the FILTEREDERRORS.INI file to filter out commonly displayed error messages such as the
1914 error message displayed when a failover occurs. For steps, refer to the Disabling the 1914
Error Message section.
l Use the Checklist for Enhanced Failover Configuration to ensure that you configured the Enhanced
Failover feature properly. This checklist lists each task in the configuration process, and whether it
applies to the primary node, secondary node, and/or iClient.
l Be sure to enable the Keep Alive Network Timer in the SCU for network configuration on all nodes.
Decreasing the Keep Alive Timer increases the frequency of the delivery of failover status from
the SCADA nodes to the clients. For more information, refer to the Timer Dialog Box section of the
Setting Up the Environment e-book.
l On redundant SCADA nodes, do not reduce the SAC delay interval below the default value (8
seconds). This allows the SCADA Role Manager (ScadaRoleMgr.exe) to set the node status of
ACTIVE or STANDBY before the SAC initializes. For more information, refer to the Controlling SAC
Startup section of the Setting Up the Environment e-book.
IMPORTANT: The SAC delay period must be the same on both the primary and secondary nodes. When the
SAC delay on the primary node is less than the SAC delay on the secondary node, the secondary node may incor-
rectly try to become ACTIVE.
l Database size
l Network speed and/or traffic
l Network adapter used
When using Enhanced Failover with iFIX include and VMWare, be aware that:
l For data synchronization between both the Primary and the Secondary SCADAs, use a CAT6 cable
(without going through any switches, hubs, or routers), or the VMXNET 3 network adapter (for
UDP only).
l Use a 1 Gigabit-Ethernet NIC card (or better) or the VMXNET 3 network adapter NIC for dedicated
SCADA-to-SCADA traffic (for a total of two network cards). The NIC cards need to match exactly.
It is recommended to disable all Offload settings for your Enhanced Failover and iFIX networking
NIC properties. If using a virtual server, you may also have to do this on the virtual NIC’s and/or
switches.
l By default, port 53014 should be open on your firewall. If you change this port in the scadasync.ini
file, ensure the newly configured port is open.
l The IP address associated with the network card (NIC) definition in the FIX SCU Data Sync Trans-
port Options should match the IP address associated with the NIC properties in the Windows net-
work configuration.
l The cable or switch between the SCADAs is functioning correctly. Be sure that you can ping both
the Primary and Secondary by iFIX node name, from each of the SCADA nodes.
l The FIX.ini file contains the right settings in the [PartnerSCADA] section. Make sure both ScadaSyn-
c.exe and ScadaRoleMgr.exe are listed. You can also check in Windows Task Manager on both
SCADAs to make sure both tasks are currently running.
l The power savings settings are disabled on the NIC cards.
l The Windows HOSTS file contains the correct IP address and iFIX nodename for both the Primary
and the Secondary SCADAs. Make sure this file is the same on both SCADAs.
For detailed information on all system requirements, see the section of the iFIX Getting Started guide.
For a complete checklist of all items to check in your enhanced failover configuration, see Configuring
Computers for Enhanced Failover.
By default, the VMWare image may have the MTU value for Jumbo Frames set to 1500. On the VMWare
ESX/ESuXi Server, set this value to 9000.
The NIC card on the physical machine may not have a valid value for 9000, but may have a value of 9014.
You can use this value even though the MTU you set in VMWare ESX/ESXi Server will have a value of
9000.
To enable Jumbo Frames for software and dependent hardware iSCSI adapters in the vSphere Web Cli-
ent, change the default value of the MTU parameter:
For more information on Jumbo Frames configuration for VMWare, see article ID 1007654 on the
VMWare support web site: http://kb.vmware.com/selfservice.
The Network Status Display (NSD) fields are available for writing application programs and create dis-
plays that monitor and control iFIX networking. This section explains how to use the Network Status Dis-
play tag on the iClient to:
iFIX provides the Network Status Display (NSD) tag that you can use when designing displays for mon-
itoring and controlling Enhanced Failover and LAN Redundancy. This tag is not a database block. It is a spe-
cial tag residing on each networked node that displays diagnostic, failover, and network information.
Refer to the table of available Network Status Display fields in the Network Status Display Fields section.
To access the fields, use the server.node.NSD.field syntax. In the following example, PACKER1 is the local
physical name. NSD is always the tag.
FIX32.PACKER1.NSD.A_PRIMARYSCADA_0
NOTE: TCP/IP networking must be enabled in the SCU to use NSD fields in iFIX.
Monitoring Enhanced Failover Status and Initiating Manual Failover to the
Standby SCADA
Three NSD fields have been added for Enhanced Failover: SCADAREDUN, SCADASTATUS, and
SWITCHSCADAROLE.
F_SCADAREDUN is a read-only field that returns an indication as to whether enhanced failover is enabled
on the SCADA node. If Enhanced Failover is enabled, a 1 displays, and if it is disabled, a 0 displays.
F_SCADASTATUS and A_SCADASTATUS are read-only fields that return an indication as to whether the
SCADA node is in an active state or the standby state. If the SCADA is in an active state, a 1 (or ACTIVE)
displays, and if it is in the standby state, a 2 (or STANDBY) displays.
In addition to monitoring the SCADA status or having automatic SCADA failover, you can also manually
force a SCADA failover to occur at any time. For example, you can manually switch to the standby SCADA
node when the active SCADA node needs to be shut down for maintenance. When iFIX security is
enabled, the Manual Failover application feature is checked prior to performing the manual SCADA fail-
over. The Manual Failover application feature should be assigned to users or groups who are allowed to
manually initiate SCADA failover.
To trigger an event on SCADA failover, write to the A_FAILOVER or F_FAILOVER Network Status Display
field. This field is set to 1 on automatic or manual failover. You must reset it to 0 to receive notification of
subsequent failovers.
To see if any connection has had a SCADA failover, read the F_SCADAANYFAILOVER field. It is set to non-
zero if any F_FAILOVER field is set to non-zero.
To trigger an event on LAN failover, write to the F_LANFAILOVER or A_LANFAILOVER field. This field is set
to 1 on LAN failover. You must reset it to 0.
To see if any connection has had a LAN failover, read to the F_LANANYFAILOVER field. It is set to non-
zero if any F_LANFAILOVER field is set to non-zero.
For more information on the Network Status Display fields, refer to the Network Status Display Fields
section.
The Network Status Display (NSD) fields contain networking information. For instance, these fields
include node specific information such as the current active node name, the logical SCADA name, the
backup path, the failover status, and so on. Networking must be enabled in SCU, or you will not be able to
view the fields for NSD tags.
NSD fields can be used in a datalink in an iFIX picture. For instance, to display networking information for
troubleshooting or diagnostics.
If you do not have an iFIX key on your computer, you will not be able to access the NSD tag. This is
because in Demo mode, iFIX does not have networking enabled. You must have a key on your computer
that supports networking in order to display the NSD information in iFIX. The NSD tag is not supported in
iFIX Demo mode.
Field Descriptions
The following table lists the fields that are available for the Network Status Display (NSD) tag.
F_ACTIVESTATUS_0 through F_
ACTIVESTATUS_200
A_ALOCALADDR_0 through A_ This is for the active network connection. For TCP/IP, displays the local
ALOCALADDR_200 IP address used to reach the remote node.
F_ALLOWREMOTEWRITES_0 This field is 1 if remote nodes are allowed to write to the NSD fields on
through F_ the active node, or 0 if writes are not allowed.
ALLOWREMOTEWRITES_200
A_APATHSTATUS_0 through A_ Status of the connection over the active path. This is either the primary
APARTHSTATUS_200 or secondary status.
F_APATHSTATUS_0 through F_
APATHSTATUS_200
A_AREMOTEADDR_0 through This is for the active network connection. For TCP/IP, displays the IP
A_AREMOTEADDR_200 address of the remote node.
A_BACKUPPATH_0 through A_ Backup network path. When using LAN Redundancy, it shows the paths
BACKUPPATH_200 per connection. For TCP/IP, it is the IP address.
A_BACKUPSCADA_0 through Standby SCADA Server name for this connection.
A_BACKUPSCADA_200
A_BACKUPSTATUS_0 through Status of the connection to the standby SCADA (OK or an error code).
A_BACKUPSTATUS_200
F_BACKUPSTATUS_0 through
F_BACKUPSTATUS_200
A_BCONNREASON_0 through The current state of the connection to the standby node. This is either
A_BCONNREASON_200 "Established" or text describing the current state.
A_BLOCALADDR_0 through A_ This is for the backup network connection. For TCP/IP, displays the local
BLOCALADDR_200 IP address used to reach the remote node.
A_BPATHSTATUS_0 through A_ Status of the connection to the backup network path.
BPATHSTATUS_200
F_BPATHSTATUS_0 through F_
BPATHSTATUS_200
A_BREMOTEADDR_0 through This is for the backup network connection. For TCP/IP, displays the IP
A_BREMOTEADDR_200 address of the remote node.
A_CONNDIRECTION_0 through Indicates whether the connection is incoming or outgoing.
A_CONNDIRECTION_200
–> if outgoing.
<– if incoming.
F_FAILOVER_0 through F_ You can read to this field to trigger an event on SCADA failover.
FAILOVER_200
F_FAILOVERMANL_0 through Total number of manual failovers to this node since iFIX startup.
F_FAILOVERMANL_200
F_FAILOVERTOTAL_0 through Total number of failovers (automatic and manual) to this node name
F_FAILOVERTOTAL_200 since iFIX startup.
F_LANANYFAILOVER Use this field to see if any connection has had a LAN failover. It is set to
a non-zero number, if any.
A_LANFAILDSABL_0 through A_ Enabled in this field indicates that LAN Redundancy is enabled if it is
LANFAILDSABL_200 configured; Disabled indicates LAN Redundancy is disabled.
F_LANFAILDSABL_0 through F_ Use this field to disable LAN Redundancy on a per connection basis.
LANFAILDSABL_200
A_LANFAILOVER_0 through A_ This field is set to 1 on LAN failover. You must reset it to 0.
LANFAILOVER_200
F_LANFAILOVER_0 through F_
LANFAILOVER_200
F_LANFAILOVERTOTAL_0 Total number of automatic failovers to this path since iFIX startup. Ses-
through F_ sion losses that are re-established over the same network path are not
LANFAILOVERTOTAL_200 included.
A_LOCALNAME Displays the local physical node name.
A_LOGICALNAME_0 through A_ Logical SCADA Server name for this connection. (Same as A_
LOGICALNAME_200 LOGICALSCADA and retained for backwards compatibility.)
A_LOGICALSCADA_0 through Logical SCADA Server name for this connection.
A_LOGICALSCADA_200
A_LOGICALSTATUS_0 through Status of the connection to the logical SCADA (OK or an error code).
A_LOGICALSTATUS_200
F_LOGICALSTATUS_0 through
F_LOGICALSTATUS_200
A_NETNAME_0 through A_ Name used to connect to the remote node. For TCP/IP, it is the remote
NETNAME_200 node name.
A_PCONNREASON_0 through The current state of the connection to the primary node. This is either
A_PCONNREASON_200 "Established" or text describing the current state.
A_PLOCALADDR_0 through This is for the active network connection. Displays the local TCP/IP
PLOCALADDR_200 address used to reach the remote node.
A_PPATHSTATUS_0 through A_ Status of the connection over the primary network path.
PPATHSTATUS_200
F_PPATHSTATUS_0 through F_
PPATHSTATUS_200
F_PRIMARYSTATUS_0 through
F_PRIMARYSTATUS_200
A_PROTOCOL Displays the current protocol (TCP/IP) that iFIX is using for networking.
A_SCADASTATUS The status of the SCADA node: ACTIVE (1) or STANDBY (2).
F_SCADASTATUS
A_SWITCHSCADAROLE A request for change in state: ACTIVE (1) or STANDBY (2).
F_SWITCHSCADAROLE NOTE: The user who is currently logged on must have rights to the
Enhanced Failover security area in order to perform a manual SCADA
node role switch.
F_ALLOWREMOTEWRITES This field is 1 if remote nodes are allowed to write to the NSD fields on
this node, or 0 if writes are not allowed.
A_CURACTIVENODE_0 through Indicates if the active node is the primary or secondary SCADA.
A_CURACTIVENODE_200
A 0 in this field indicates that the primary SCADA is the active node; a 1
F_CURACTIVENODE_0 through indicates that the secondary SCADA is the active node.
F_CURACTIVENODE_200
You can write to this field to perform a manual failover.
F_FAILDISABLE_0 through F_ SCADA Server failover state.
FAILDISABLE_200
A 0 in this field indicates that SCADA Server failover is enabled if it is
A_FAILDISABLE_0 through A_ configured; a 1 disables SCADA Server failover. Manual failover is still
FAILDISABLE_200 possible.
You can write to this field to disable automatic failover to the standby
SCADA on a per-connection basis.
A_FAILOVER_0 through A_ This field is set to 1 on automatic or manual SCADA failover. You must
FAILOVER_200 reset it to 0 to receive notification of subsequent failovers.
F_FAILOVER_0 through F_ You can read to this field to trigger an event on SCADA failover.
FAILOVER_200
F_FAILOVERMANL_0 through Total number of manual failovers to this node since iFIX startup.
F_FAILOVERMANL_200
F_FAILOVERTOTAL_0 through Total number of failovers (automatic and manual) to this node name
F_FAILOVERTOTAL_200 since iFIX startup.
F_LANANYFAILOVER Use this field to see if any connection has had a LAN failover. It is set to
non-zero if any F_LANFAILOVER_# field is set to non-zero.
F_LANFAILDSABL_0 through F_ A 0 in this field indicates that LAN Redundancy is enabled if it is con-
F_LANFAILOVER_0 through F_
LANFAILOVER_200
F_LANFLOVRTOTAL_0 through Total number of automatic failovers to this path since iFIX startup. Ses-
F_LANFLOVRTOTAL_200 sion losses that are re-established over the same network path are not
included.
F_SCADAANYFAILOVER Use this field to see if any connection has had a SCADA failover. It is set
to non-zero if any F_FAILOVER_# field is set to non-zero.
F_SCADAREDUN This field is set to 1 if Enhanced Failover is enabled; it is set to 0 if it is
disabled.
F_TRANSACTTIME_0 through Indicates the amount of time, in milliseconds, that it took this iClient to
F_TRANSACTTIME_200 get data from the SCADA Server the last time data transfer occurred.
To view NSD field names in the iFIX Expression Builder, you must have TCP/IP networking enabled in the
SCU (in the Network Configuration dialog box). The NSD tag is not supported in iFIX Demo mode. Refer to
the Network Status Display Tag section for more information.
NSD fields can be used in datalinks, for instance, to provide information on the current status of the
SCADA network. In addition to the fields that already existed in previous releases, you can use the fol-
lowing new NSD fields in datalinks to monitor and switch the SCADA status:
SCADA Failover
You can identify when a SCADA Server failover has occurred using a Network Status Display field (for
example, (A_FAILOVER_0 through A_FAILOVER_200, F_FAILOVER_0 through F_FAILOVER_200), or through
the alarm messages.
For example, if you are communicating from an iClient named LN1_VIEW to a primary SCADA node
named FOXBORO, and the active SCADA fails over to the secondary SCADA node named ALBANY, the
message on the iClient is:
06/07/2013 16:35:21.5 [FOXBORO] SAC is in Standby mode
LAN Failover
You can use a Network Status Display field (A_LANFAILOVER_0 through A_LANFAILOVER_200, F_
LANFAILOVER_0 through F_LANFAILOVER_200) or the messages to identify when a LAN failover has
occurred.
For example, if you are communicating from an iClient named LN1_VIEW over TCP/IP address 1.1.1.2 to a
SCADA node named FOXBORO, and the session is lost and re-established over TCP/IP address
198.212.170.4, the message on the iClient is:
19:24:00.0 [LN1_VIEW] Connection to [FOXBORO]
switched to 1.1.1.2 - 1.1.1.5 to 198.212.170.4 - 198.421.103.6
You can use either the logical or physical node name in displays to access data. You will only be able to
write on the active SCADA. This section explains the impact of using one or the other and uses the iFIX
WorkSpace as an example. This also applies to VBA scripts and any application that uses EDA (Easy Data
Access) to access process data. For more information, refer to the Writing Scripts manual.
Pictures with links to tagnames using the logical node name always display data from the active SCADA,
regardless of whether it is the primary or secondary SCADA. This is done without requiring the picture to
be opened, closed, or replaced after failover.
If you want to access data from a specific SCADA Server using the physical node name (and have a ses-
sion established to it), you can read data from both the primary and secondary SCADA, regardless of
which one is active, but you can only write to the SCADA that is active. You cannot write to the SCADA
that is in standby mode. This is because you used the physical node name in the datalink. The picture dis-
plays data from the physical SCADA Server specified. If communication with that SCADA Server is lost,
data for datalinks using the physical node name is not available at the iClient until the connection is re-
established with that node.
For example, if the datalink on the iClient node is using the logical node name of the SCADA pair (for
example LNN.DI_VALVE_OPEN.F_CV) and it is currently getting data from the primary SCADA (which is
the active SCADA) and a failover to the standby SCADA occurs, then the datalink still displays data that is
from the now active secondary SCADA.
However, if the datalink the iClient node is using the physical node name of the primary SCADA pair (for
example FOXBORO.DI_VALVE_OPEN.F_CV) and is currently getting data from the primary SCADA (which
is the active SCADA) and a failover to standby SCADA occurs, then the datalink displays @@@@ and a
1914 “Connection not established” prompt displays.
If you are upgrading from a prior iFIX release, you will need to re-evaluate the NSD fields you use to get
the status. Older EDA applications created for failover scenarios may not be correct when all the new
information available in iFIX 5.1 is considered. There are new NSD fields that you may want to evaluate
for use in your applications.
If you are creating new EDA applications, or modifying existing ones, you can use the following new NSD
fields in datalinks to monitor and switch the SCADA status:
With these new fields, you can control EDA applications based on the SCADA role and mode.
Some common troubleshooting issues are provided in the following table. If you are new to Enhanced Fail-
over, refer to the Troubleshooting Checklist for Enhanced Failover Configuration section if you do not
know where to start troubleshooting your configuration.
IMPORTANT: When troubleshooting, be aware starting and stopping SAC in an Enhanced Failover environment is not
recommended. Doing so, could place your system in an unexpected state. While the capability of starting and stopping
the SAC is provided via Mission Control and with the iFIX Integration toolkit, such action on an Enhanced Failover pair
may lead to an unexpected failover and role change. A restart of the SAC process will be interpreted as a failure and sub-
sequently lead the standby SCADA node to be promoted to an active role. You may want to consider this prior to stop-
ping and restarting SAC on any node in a failover pair.
Issue Resolution
SCADA Failover feature is not This error found in ScadaRoleMgr.log indicates that your key
enabled in the license for this does not support the Enhanced Failover feature. Check your key
node. in the License Viewer, and contact GE to purchase an upgrade
or replace a defective key.
You will also get an error message at iFIX startup indicating the
SCADA failover feature is not enabled in the license for your
node.
Verify the Hosts files are configured correctly on all node links.
For more information, refer to the Before You Begin with TCP/IP
section in the Setting Up the Environment e-book.
The I/O driver configuration is Your driver configuration or node configuration (where the
causing issues. For instance, driver is installed) could be invalid. Try running each node inde-
blocks are going off scan, or pendently before configuring Enhanced Failover to determine if
question marks appear for the drivers are configured differently on each node. They should
data links (the default indic- be configured identically.
ation that there is no data,
and is defined in the User
Preferences).
When the active switches to Your standby node is most likely not configured properly. Your
the standby node, the blocks driver configuration could be invalid. Try running each node inde-
go off scan and you see pendently before configuring Enhanced Failover to determine if
@@@@ signs or question the drivers are configured differently on each node. Make sure
marks instead of real data. that your drivers are configured the same on each node. Val-
The node fails back to the idate that both systems run properly alone before reconfiguring
other node. All blocks are still Enhanced Failover.
off scan, after it fails back.
iClient nodes display error This is an expected message if the 1914 error has not been con-
message number 1914, every figured to be filtered. When an iClient establishes a connection
time the active SCADA to an active SCADA Server node in run mode, the iClient starts
You can suppress this error from appearing on screen. For more
information on how to suppress this message and others, refer
to the Reading Data from iFIX Pictures in iClients section.
Connection Not Established When any iClient loses its iFIX networking session with a
With Node. remote node, this error to appears in alarm service des-
tinations. Check your Ethernet connections.
iFIXNotification dialog dis- iFIXNotification dialog displays when iClient is only able to com-
plays for an extended length municate with a standby SCADA node. Check your Ethernet con-
of time. nections being used for iFIX networking.
Standby SCADA displays “Con-This is not a synchronization message. This message indicates
nection Failover: failover that the iFIX networking connection to the Active SCADA has
attempted” message every failed. Check the Ethernet connection being used for iFIX net-
minute in alarm services des- working.
tinations.
Failover takes a long time. Adjust the session timers. Refer to the Working with Con-
figurable Session Timers section in the Setting Up the Envir-
onment manual for more information.
On iClients, alarms are being Make sure that the Alarm Startup Queue is enabled and that
lost during failover periods. the queue size is large enough to handle the alarms. Refer to
the Implementing Alarms and Messages manual for more
information on this service.
On iClients, alarms are miss- Make sure that the Alarm Summary Queue on the node is twice
ing from the summary link or as big as it would normally be if the node were not part of a
alarms appear and disappear SCADA server failover pair. For example, if you are generating
in the alarm summary link. 500 alarms, the Alarm Summary Queue must be set to 1000.
Refer to the Implementing Alarms and Messages manual for
more information on queue sizes.
You are not seeing any Use the Alarm Status Utility (almstat.exe) to check if alarms are
alarms. coming into the alarm queues and being taken out. To start this
utility while iFIX is running, type the following at the command
line:
almstat
When only the synchronization path is restored and the iFIX net-
work path between the SCADAs remains bad, the client applic-
ations on the local SCADA can only connect to the local SCADA.
In this situation, the client applications on the standby SCADA
are not able to “write” to the SCADA node.”
If you experience issues with Enhanced Failover and you do not know where to begin, start by asking your-
self:
1. Do you understand the architecture of your Enhanced Failover system? If not, review the What is
Enhanced Failover?, What is my SCADA Role?, and Components of Enhanced Failover sections, for
starters. Other information is also provided earlier in this e-book.
2. Once you understand the architecture, verify that each SCADA node works independently without
Enhanced Failover enabled. For tips, refer to the Testing Your Enhanced Failover Configuration sec-
tion.
It is important to understand the use of all the network cards on the PC. It is possible to use a particular
NIC card for multiple uses by design. It is also possible to inadvertently apply the NIC card to the incorrect
uses causing undesirable results.
l Whenever a new NIC is installed, re-check all configuration items that use the NIC card. The NIC
slot/order or IP address could require changes.
l It is desirable that both machines have the same NIC cards and NIC order (slot).
l Some drivers use a NIC IP Address or slot/order number. Communication may cease after
installing another NIC card since slot/order may change. The slots should be in the same order on
both nodes.
l When copying a Driver Configuration file from one node to another, the slot/order or IP Address
may need to be changed on the PC receiving the file.
l It is required to perform SCADA synchronization on a dedicated NIC (for UDP only). It is recom-
mended to have an identical NIC on both the Primary and Secondary SCADA.
l SCADA synchronization should be tested with the “default” NIC settings. Any advanced setting
changes should be mirrored on the partner SCADA.
l SCADA synchronization can optionally include a second NIC (as a backup to the first). Often this
can be the same NIC as the iFIX Client connection.
l Typically, iFIX Client connectivity uses a different NIC then SCADA synchronization. Only ONE NIC
should be enabled in the iFIX Networking configuration (unless LAN Redundancy is used).
The following tools can be used to assist you in troubleshooting Enhanced Failover features in iFIX:
l Windows Task Manager, Networking tab – to see if your networking cards are doing what they are
configured to do, and that each adapter is performing appropriately.
For Enhanced Failover, there are two log files available for troubleshooting:
l SCADASync.log – for reviewing log messages that occur during the SCADA synchronization pro-
cess.
l ScadaRoleMgr.log – for debugging the active to standby role switch.
Both of these files can be found in your iFIX LOCAL directory. If you installed iFIX to the default location,
this directory location is:C:\Program Files (x86)\Proficy\iFIX\LOCAL.
TIPS:
l The SCADA Sync Monitor (SCADASyncMonitor.exe) found in your iFIX install folder can be used to view the
information that appears in these logs.
l You can configure whether the SCADASync.log file is refreshed on iFIX startup (so that it does not get over-
written) by using the SCADASync.ini file's DeleteOnStartup key. For more information, refer to the Customizing
the Synchronization Process with SCADASync.ini section.
l By default, debugging messages seen in the Debug Log page of SCADA Sync Monitor are not sent to the
SCADASync.log file. For details on how to change the default behavior, refer to the Customizing the Syn-
chronization Process with SCADASync.ini section.
l Other logs that are not specific to Enhanced Failover, but may also be helpful for reviewing system activity
include the iFIX event (.EVT) file, usually found in C:\Program Files (x86)\Proficy\iFIX\ALM folder, and iFIX alarm
destinations, such as the Alarm History window, which you can access from the iFIX WorkSpace.
SCADASync.log
The following figure shows an example of the SCADASync.log file with some messages displaying.
Adding the following lines to the SCADASync.ini file causes the SCADASync.log file to be deleted on star-
tup:
[LogFile]
DeleteOnStartup=1
ScadaRoleMgr.log
To enable logging to the ScadaRoleMgr.log, file, add the Logging parameter (/L) to the ScadaRoleMgr.exe
command line in the FIX.INI file. The log file will append new entries, even after restarting iFIX, until it
reaches its maximum size and then creates a new log file. Older log files will be renamed, with the oldest
one being deleted if the maximum number of files to retain has been reached.
[PARTNER SCADA]
...
RUN=%SCADAROLEMGR.EXE /L
...
The following figure shows an example of the ScadaRoleMgr.log file with some messages displaying.
Examples of system messages generated for Enhanced Failover (that can appear in the SCADARoleM-
gr.log file) include:
l When the SCADA node is transitioning into the Active state. The message contains the reason for
the state transition
l When the SCADA node is transitioning into the Standby state. The message contains the reason
for the state transition
l When the partner SCADA goes offline.
l When the partner SCADA comes back online.
If a network problem exists that prevents network sessions from establishing or causes network sessions
to be terminated due to the SCADA synchronization process, one of the error codes listed in the following
table may appear in the SCADA Sync Monitor, the SCADASync.log, or in the iFIX Alarm History program.
Error Codes
Error Message Description
Node.Tag.Field Connection Not
When an iClient establishes a connection to an active
Established With Node
SCADA Server node, it starts to read data from that node.
When the active SCADA Server node becomes unavailable,
the iClient loses its session with that node, causing this
error to appear.
This error appears in the iFIX event log. For more inform-
ation on how to suppress this message and others, refer to
the Reading Data from iFIX Pictures in iClients section.
UDP Socket error <number> This error occurs if a network card does not initialize (for
example, if the network cable is not plugged in).
Thruput limited to <number> This message is informational. It is a network-throttling mes-
Megabytes / Second sage.
UDP Buffer allocation FAILED This error indicates that iFIX could not allocate memory for a
<text message> buffer. Call GE Support if this message recurs. This message is
not a typical error, and rarely displays.
TCP Buffer allocation FAILED This error indicates that iFIX could not allocate memory for a
<text message> buffer. Call GE Support if this message recurs. This message is
not a typical error, and rarely displays.
File <name> Received from This message is informational. It indicates that the active
For the graphic that is generating the error, ensure the data-
base tag is using the LogicalNodename that is shared between
the redundant SCADA pair. Also, the error will not occur if you
do not write directly to the Standby SCADA.
Error 1762 – “Process Data- This problem typically occurs when the application's
base Has Been Modified”. ScadaRoleManager and AlarmODBC fail to map to SYNCLDBA.
This mapping fails because at the time of launch, SYNCLDBA
was not yet fully loaded into global memory.
[SCADA]
DLL=BTK_ETR.DLL
RUN=BTKINIT.EXE BTK_ETR 40
RUN=DBCVT.EXE
DLL=LDBA.DLL
DLL=ALMDATA.DLL
DLL=SYNCLDBA.dll
RUN=%FIXTOHIST.EXE
[PARTNER SCADA]
RUN=%SCADASYNC.EXE
RUN=%SCADAROLEMGR.EXE /L
;DLL=SYNCLDBA.dll
File service Retrying Message Indicates there was an error or timeout while sending a file to
<file name> the Standby SCADA, and that the operation is being retried.
File service failed file transfer - Indicates that the specified file failed to be sent to the Standby
<file name> SCADA.
Unable to retrieve partner's pro- When iFIX starts on a SCADA with Enhanced Failover enabled,
tocol, perhaps not running yet. ScadaSync.exe tries to determine the protocol (TCP or UDP) its
Error = <number> partner is configured to use. This message indicates that the
partner node cannot be reached yet. This commonly occurs
because iFIX is not yet fully started on the partner SCADA. The
error number indicates the iFIX error that was encountered.
An error of 1914 means “Connection NOT established with
node”.
Partner's protocol has been This message is informational. It indicates that the partner
determined and matches this SCADA has been confirmed to be configured to use the same
SCADA's protocol protocol (TCP or UDP) as this SCADA.
When using the Enhanced Failover feature, you can use the SAC tab in the Mission Control application to
view the status of the Scan, Alarm, and Control (SAC) program. The SAC program retrieves process
information from an I/O driver or OPC server. Using the data it receives, SAC updates blocks in the data-
base and processes alarms. SAC also writes set point values from the database to a control device. SAC
runs independently of the I/O driver or OPC server.
When reviewing the SAC tab in Mission Control, the Status field indicates whether SAC is in one of the fol-
lowing modes:
l Run
l Standby
l Stopped
The following figure shows an example of SAC in Run mode on a primary SCADA Server. The Status field is
set to Run, and is highlighted in the following figure. Another field that you may want to monitor is the
Blocks Proc. field, which is also highlighted in the following figure. In an Active (running) SCADA, the Blocks
SAC, when running, receives a write request as a result of a user action or internally via another block.
SAC processes the request and pushes the request to the driver. It is possible that at any given time you
would have a number of pending writes in the driver queue. If the driver is optimized, the goal would be to
have the writes get processed very quickly.
The speed at which writes in the queue get processed depends primarily on the driver technology (Serial
vs. Ethernet) and the driver configuration (whether or not the driver has been properly setup or optim-
ized).
It is important to note that pending writes in the queue do not necessarily indicate issues. It is possible
for a driver to have pending writes as long as the count does not continue to permanently grow. It is also
possible for a driver to receive thousands of writes, have the queue count increase briefly, and then come
back down, ideally close to 0.
The following two examples describe how driver queues and Enhanced Failover are independent of each
other.
Consider this example: the driver is in the running state on both SCADAs. The driver is very busy and has
an average 10 pending writes in the queue. When the “failover” happens, the current active node
switches from Active to Standby. SAC will be “paused” at this time.
When the Active node becomes the Standby, the driver is still running. The writes will still be processed
as fast as the driver can handle them. The driver remains independent of SAC. So while SAC is paused
and no longer processing, the driver will continue to process anything in the write queue. If there are 10
pending writes the driver will write them to the device. If there are no communication errors to be repor-
ted, the writes will be successful.
One possible side effect is if you have a very quick driver, the writes will likely be done by the time the
second Node is promoted to Active, but if you are using a driver connected over a serial line, then it is pos-
sible that the two drivers will attempt writes at the same time against the same IO on the PLC at least
for the duration needed for the first driver to empty its write queue.
The driver is in the running state only on the Active SCADA (using script). When the “failover” occurs pro-
grammatically, one driver is stopped while the other driver is started.
When a driver is stopped either programmatically or manually, the write queue will get flushed. There-
fore, if you had 10 pending writes, then stop the driver, you just lost 10 writes and the writes will never
take place.
It is important to understand that this is not a driver issue. Understanding a driver's capability, testing,
and optimizing the driver based on actual throughput restrictions and PLC responsiveness is the best way
to ensure desired driver performance.
The SCADA Sync Monitor displays information about the primary and secondary SCADA Servers. You can
use it to view diagnostic information about your Enhanced Failover configuration, or for troubleshooting
issues with your Enhanced Failover configuration.
The SCADA Sync Monitor displays whether the selected SCADA is in active or standby state, shows how
often database synchronizations occur, whether the database synchronization networks are in good com-
munication, debug log messages that occur during synchronization of the databases, SAC information,
The following figures illustrate the ScadaSyncMonitor dialog box. The top section of this dialog box con-
tains six SCADA Sync Monitor toolbar buttons. To the right of the toolbar buttons, there are two option
buttons, which allow you to select either the local or partner SCADA node. The status of both nodes dis-
plays to the right of the buttons.
l When ScadaSync.exe is not running, an alert message under the toolbar indicates that "ScadaSyn-
c.exe is not running. Local fields show last known values." Below this alert message, the Primary,
Secondary, Tertiary IP Address and Descriptions area displays white text in a red area.
l When ScadaSync.exe is running, there is no alert message under the toolbar. The Primary, Sec-
ondary, Tertiary IP Address and Description area displays in white text in a green area to indicate
that the communication networks are all in good health. The partner nodes are communicating
successfully with each other, and that all three networks are available.
1. Open Windows Explorer and locate the iFIX install folder. By default, this folder is: C:\Program
Files (x86)\GE\iFIX.
2. Double-click the ScadaSyncMonitor.exe file. The SCADA Sync Monitor dialog box displays.
3. Click the button in the toolbar for the information that you want to display. Also, select either the
local or partner node using the radio buttons. For information on the toolbar buttons, refer to the
table in the following section.
NOTE: • When starting your SCADA pair the connection state flow displayed in SCADA Sync Monitor may be different
based on the protocol used. When using the TCP protocol, both SCADAs may spend a short time in the Active state until
the TCP connection is established and they negotiate their respective roles. Also, be aware that it takes longer for
SCADA Sync to initially get to an Active / Standby state with TCP than UDP.
Icon Function
Overview of the SCADA Node Synchronization History
Communication Status
The Overall Partner Status screen in the SCADA Sync Monitor allows you to view whether the
primary and secondary SCADA Server pair are communicating and view event log messages per-
taining to Enhanced Failover.
The following table describes the fields that appear in this screen.
The Database Synchronization screen in the SCADA Sync Monitor displays information on the
database synchronization between the active and standby nodes. For instance, by looking at this
screen you can determine how fast the database updates are occurring between the active and
standby nodes.
The following table describes the fields that appear in this screen.
The value of this field is always greater than the "Duration of Last
PDB Synchronization" field.
When you finish making your changes, click the Disable Main-
tenance Mode button to become the active node; your changes
will now be synchronized with the standby node. For more inform-
ation, refer to the Maintenance Mode section.
Communication Status
The Communication Status screen in the SCADA Sync Monitor displays information about the
bytes sent and received on each network transport.
The following table describes the fields that appear in this screen.
Watchdog Count Displays the number of times that the watchdog timer has
checked the network connection between the primary and sec-
ondary SCADA nodes.
The Debug Log screen in the SCADA Sync Monitor displays detailed debug messages that occur
during the SCADA synchronization process.
The Debug Log screen displays debugging information. The following figure shows an example of these
debug messages in the SCADA Sync Monitor. This screen is intended for use by GE Support and Devel-
opment only.
The Overall System Health screen in the SCADA Sync Monitor displays the general health of your
local and remote SCADA pair.
The following table describes the fields that appear in this screen.
The Global Memory Synchronization Status screen in the SCADA Sync Monitor displays internal
troubleshooting information for Customer Support and Development.
The runtime information fields for Enhanced Failover reside within the SCADASync tags (also known as
Enhanced Failover tags) on SCADA nodes configured for Enhanced Failover. These fields are very helpful
for troubleshooting your Enhanced Failover configuration.
If you do not have an iFIX license on your computer, you will not be able to access the SCADASync tags or
fields. This is because in Demo mode, iFIX does not allow you to enable Enhanced Failover. You must have
From within an iFIX picture, you can view the SCADASync tag using a datalink. It is important to use the
physical node name, not the logical node name of the SCADA node in the datalink. Refer to the Reading
Data in iFix Pictures on iClients section for more information about physical and logical node names.
In this example, you would replace PrimaryPhysicalNodeName with the physical name of the primary
SCADA node as configured in the SCU (the Local Node Name in the Local Startup Definition dialog box).
Since, it is an A_ tag, a True or False entry appears in your picture in run mode (as opposed to the F_ tag
which displays a 1 or a 0).
SCADASync[1]
SCADASync[1] refers to the partner of the node specified in the datalink. For example, say you want to
determine what remaining disk space is available on the secondary SCADA node. You could enter a data
source like the following in your picture.
Fix32.PrimaryPhysicalNodeName.SCADASync[1].E_SYSTEMDISK
Field Descriptions
The following table lists the SCADASync fields that are available for use with the Enhanced Failover fea-
ture.
SCADASync Fields
Field Name Description
A_AVAILMEM The available memory, in bytes, on the specified node. Use this field
E_AVAILMEM along with the "A/E_SYSTEMDISK" and "A/E_TOTALMEM" fields to
troubleshoot disk space errors.
For example, if a Primary node referencing this tag was running iFIX 5.1,
Fix32.PrimaryNode.SCADASync[0].A_IFIXVERSION, then 5.1.6846 would
display in run mode.
A_LASTACKTIME The last time a network handshaking acknowledgement was sent from
E_LASTACKTIME the partner node. This timestamp is based on the local regional set-
tings from the computer receiving the acknowledgement.
A_LASTMSG[0-63] Displays any of the last 64 messages related to partner SCADA com-
munications. Each message includes a timestamp. If you do not specify
an index number, the A_LASTMSG field represents the most current
message in the log. However, if you want to identify a specific message
number (for instance, the message before the most recent one in the
list – the second to last message), you would use the field: A_LASTMSG
[1], since the index starts at 0.
If you need to review messages older than the last 64, you can review
the SCADASync .log file, in your iFIX LOCAL directory. If you installed
iFIX to the default location, this directory location is: C:\Program Files
(x86)\Proficy\iFIX\LOCAL.
A_LOCPATHDISK The available disk space where iFIX is installed, in bytes. If the available
E_LOCPATHDISK disk space is zero, it causes a failover.
0 is the first message in the queue displayed in the SCADA Sync Mon-
itor's message list, while 63 is the last message in the queue. Once 64
messages are reached, the queue resets. For more information, refer
to the Overview of the SCADA Node Synchronization History section.
If you need to review messages older than the last 64, you can review
the SCADASync .log file, in your iFIX LOCAL directory. If you installed
iFIX to the default location, this directory location is: C:\Program Files
(x86)\Proficy\iFIX\LOCAL.
A_MSGTIMEOUT The number of times that a synchronization message had no response
E_MSGTIMEOUT from the partner node.
If you need to review more than just the most recent synchronization
error message, you can review the SCADASync.log file in your iFIX
LOCAL directory. If you installed iFIX to the default location, this dir-
ectory location is: C:\Program Files (x86)\Proficy\iFIX\LOCAL.
A_PDBNUMOFBLOCKS The number of database blocks included in the last synchronization
E_PDBNUMOFBLOCKS sent from this node to its partner.
A_PDBNUMOFSYNCS The number of synchronizations that were sent since you started iFIX.
E_PDBNUMOFSYNCS
A_PDBNUMRECVD The total number of synchronizations received since iFIX started and a
E_PDBNUMRECVD successful synchronization communication occurred. The maximum
number that can appear in this field is 4,294,967,296. After this number
is reached, the number is reset to zero and the counter restarts.
A_PDBRCVDDATE The last date that the iFIX database was received by the partner node.
A_PDBRCVDTIME The last time that the iFIX database was received by the partner node.
This time is based on the local regional settings of the computer receiv-
ing the information.
A_PDBSECBTWNSYNC The total number of seconds it takes to synchronize the active data-
E_PDBSECBTWNSYNC base with the standby database, from beginning to end. This field is a
very valuable field to monitor.
A [0] following the field name refers to the primary data transport. [1]
refers to the Secondary data transport. [2] refers to the tertiary data
transport. For example, A_TPORTACKCNT[0] represents the number of
acknowledgements on the primary data transport.
A_TPORTAVEACK[0-2] The average time it takes the specified SCADA node to acknowledge
E_TPORTAVEACK[0-2] the communication status on the network for the specified data trans-
port.
[0] following the field name refers to the primary data transport. For
example, A_TPORTAVEACK[0] represents the average time for acknow-
ledgements from the primary data transport.
[1] refers to the secondary data transport.
[2] refers to the tertiary data transport.
[0] following the field name refers to the primary data transport. [1]
refers to the secondary data transport. [2] refers to the tertiary data
transport. For example, A_TPORTBYTESASEC[0] represents the num-
ber of bytes processed by the primary data transport.
[0] following the field name refers to the primary data transport. [1]
refers to the secondary data transport. [2] refers to the tertiary data
transport. For example, A_TPORTBYTESREVD[0] represents the total
number of bytes received by the primary data transport.
[0] following the field name refers to the primary data transport. [1]
refers to the secondary data transport. [2] refers to the tertiary data
transport. For example, A_TPORTBYTESSENT[0] represents the total
number of bytes sent over the primary data transport.
[0] following the field name refers to the primary data transport. [1]
refers to the secondary data transport. [2] refers to the tertiary data
transport. For example, A_TPORTDESC[0], represents description of
the primary data transport.
A_TPORTDOGCOUNT[0-2] The number of times that the watchdog timer has checked the network
E_TPORTDOGCOUNT[0-2] connection between the SCADA pair for the specified data transport.
[0] following the field name refers to the primary data transport. [1]
refers to the secondary data transport. [2] refers to the tertiary data
transport. For example, A_TPORTIP[0], represents the local TCP/IP
address of the primary data transport.
A_TPORTMSGREVD[0-2] The number of times that a communication message was received on
E_TPORTMSGREVD[0-2] the specified data transport.
[0] following the field name refers to the primary data transport. [1]
refers to the secondary data transport. [2] refers to the tertiary data
transport. For example, A_TPORTMSGREVD[0] represents the number
of times a message was received over the primary data transport.
A_TPORTMSGSENT[0-2] The number of times that a communication message was sent on the
E_TPORTMSGSENT[0-2] specified data transport.
[0] following the field name refers to the primary data transport. [1]
refers to the secondary data transport. [2] refers to the tertiary data
transport. For example, A_TPORTMSGSENT[0] represents the number
of times a message was sent over the primary data transport.
A_TPORTNAKCNT[0-2] The number of times that the specified transport did not acknowledge
E_TPORTNAKCNT[0-2] a communication message (sent a NAK).
[0] following the field name refers to the primary data transport. [1]
refers to the secondary data transport. [2] refers to the tertiary data
transport. For example, A_TPORTNAKCNT[0] represents the number
NAKs sent to the primary data transport.
A_TPORTNAKRCV[0-2] The number of times that the specified transport received a com-
E_TPORTNAKRCV[0-2] munication message that was not acknowledged (received a NAK).
[0] following the field name refers to the primary data transport. [1]
refers to the secondary data transport. [2] refers to the tertiary data
transport. For example, A_TPORTNAKRCV[0] represents the number of
NAKs received on the primary data transport.
A_TPORTSTATUS[0-2] Displays the status of the network: Good, Bad, Undefined (disabled).
F_TPORTSTATUS[0-2]
[0] following the field name refers to the primary data transport. [1]
refers to the secondary data transport. [2] refers to the tertiary data
transport. For example, A_TPORTSTATUS[0] represents the network
status of the primary data transport.
Field Formats
Format: Description: Used in...
A_ ASCII Format. Data links and objects in pictures.
F_ Floating-point Data links, objects in pictures, and block-to-block references.
Format.
E_ 15-Digit Pre- Data links, objects in pictures, and block-to-block references. Valid values
cision Format. range from +/-3.40282300000000e+/-38, with 15 digits of accuracy.
SCADASync tags contain diagnostic and network information that you can use to monitor and
troubleshoot your Enhanced Failover configurations. For more information on SCADASync tags, refer to
the Runtime Information Fields for Enhanced Failover section.
When using the following tag in a datalink (with the A_ field), the status of the primary node in your
Enhanced Failover configuration displays in run mode: STANDBY, ACTIVE, or MAINTENANCE. For example,
if the primary node were the active node, this tag would display ACTIVE:
Fix32.PrimaryPhysicalNodeName.SCADASYNC[0].A_STATUS
When using the following tag in a datalink (with the F_ field), the status of the primary node in your
Enhanced Failover configuration displays in run mode: 0 for STANDBY, 1 for ACTIVE, or 2 for
MAINTENANCE. For example, if the primary node were the active node, this tag would display 1:
Fix32.PrimaryPhysicalNodeName.SCADASYNC[0].F_STATUS
When using the following tag in a datalink (with the A_ field), the status of the secondary node in your
Enhanced Failover configuration displays in run mode: STANDBY, ACTIVE, or MAINTENANCE. For example,
if the secondary node were the standby node, this tag would display STANDBY:
Fix32.SecondaryPhysicalNodeName.SCADASYNC[0].A_STATUS
When using the following tag in a datalink (with the F_ field), the status of the secondary node in your
Enhanced Failover configuration displays in run mode: 0 for STANDBY, 1 for ACTIVE, or 2 for
MAINTENANCE. For example, if the secondary node were the standby node, this tag would display 0:
Fix32.SecondaryPhysicalNodeName.SCADASYNC[0].F_STATUS
The following example shows the version of iFIX running on the primary node:
Fix32.PrimaryPhysical.SCADASYNC[0].A_IFIXVERSION
The following example displays the logical node name configured for the SCADA pair, as defined in the
SCU on the primary node:
Fix32.PrimaryPhysicalNodeName.SCADASYNC[0].A_LOGICALNODE
The following example displays the primary node name; however, it uses the secondary node name in the
datalink to reference it:
Fix32.SecondaryPhysicalNodeName.SCADASYNC[0].A_PRIMARYNODE
The following example displays the available system disk of the Windows system disk drive, in bytes, left
on the primary node (using the A_ field):
Fix32.PrimaryPhysicalNodeName.SCADASYNC[0].A_SYSTEMDISK
The following example displays the available system disk of the Windows system disk drive, in bytes, left
on the primary node (using the E_ field):
Fix32.PrimaryPhysicalNodeName.SCADASYNC[0].E_SYSTEMDISK
A_SYSTEMDISK represents a whole number, restricted only by the number of characters you select when
you add the field to your picture. E_SYSTEMDISK represents a value with up to 15-digit precision that can
be displayed, depending on how many digits you enable for viewing.
The following sections identify questions and answers to commonly asked questions when working with
Enhanced Failover.
Question Answer
Why does my SCADA node When an iClient establishes a connection to an active SCADA
display error message num- Server node in run mode, the iClient starts to read data from that
ber 1914, every time the act-node. When the active SCADA Server node switches to the part-
ive SCADA switches? ner SCADA, the iClient momentarily loses its session with that
node, causing this error to appear.
You can suppress this error from appearing on screen. For more
information on how to suppress this message and others, refer to
the Reading Data from iFIX Pictures in iClients section.
What kind of hardware It is required to have at least one dedicated SCADA network (for
For more information, refer to the Log Files for Enhanced Failover
Features section.
Is there an iFIX security fea- Yes. For information, refer to the Assigning Failover Security Priv-
ture for Enhanced Failover? ileges to Users section. There is also a security area available for
Enhanced Failover. Refer to the Security Area for Enhanced Fail-
over section for more information.
Maintenance Mode is an Enhanced Failover feature that allows you to temporarily suspend syn-
chronization between the two SCADA nodes in an Enhanced Failover pair in order to make changes to
your iFIX database. For example, you could use Maintenance Mode to add a database block (using a pre-
existing driver I/O address). Driver modifications are not recommended in Maintenance Mode. Any
SCADA modifications using Maintenance Mode should be planned ahead of time to minimize disruptions
to your network.
IMPORTANT: Maintenance Mode is the only valid and supported way to modify a database on the Enhanced Failover
pair. In Maintenance Mode, modifications are done on the primary node. If you do not go into Maintenance Mode to
make your changes, you may lose the changes you enter or corrupt the database.
You can initiate Maintenance Mode on the primary SCADA node either locally or remotely from an iClient.
When you enter Maintenance Mode, SCADA synchronization temporarily stops; synchronization between
the SCADA pair is suspended. Physical file synchronization of the process database (.PDB file) is included
in this suspension of synchronization. After Maintenance Mode is enabled, you can make changes to the
database on the primary node.
When iFIX security is enabled, you are encouraged to use an Enhanced Failover security area to restrict
the remote usage of Maintenance Mode to specified users. When security is enabled on your iFIX nodes,
Maintenance Mode can only be enabled if you have access to that Enhanced Failover security area. For
information on the security area for Maintenance Mode, refer to the Enhanced Failover Security Area sec-
tion.
NOTES:
l In Maintenance Mode, the Scan, Alarm, and Control (SAC) program is active on both SCADA nodes. This places
an increased load on your PLC network, as the I/O drivers on both nodes are polling at the active rate. Both
nodes will generate alarms.
l Since both nodes are SAC-active in Maintenance Mode, this can cause duplicate alarm entries (one from each
SCADA node) in the Alarm ODBC service. In addition, Historian tags continue to collect from the primary SCADA
node running in Maintenance Mode. You can use the Historian Administrator to force a switch to the redundant
collector.
After entering Maintenance Mode, changes to the database can be made on the primary SCADA node
only; however, the secondary node remains active and is fully runtime functional. In Maintenance Mode,
all iClient applications (except the Database Manager) operate on the secondary SCADA node. All real-
time operator interactions, such as alarm acknowledgement and outputs, are performed through the sec-
ondary SCADA node and are recorded in the secondary SCADA node's database.
IMPORTANT: Before exiting Maintenance Mode, be sure to save the database on the primary node. Failure to do so can
result in database corruption or loss of changes.
Upon exiting Maintenance Mode, alarm acknowledgements and the simulation register changes made on
the secondary SCADA node are copied to the primary SCADA node. Then, iFIX copies the database on the
primary SCADA node to the secondary SCADA node, including the .PDB file. The primary SCADA node
becomes the active node and the secondary SCADA node becomes standby. All iClient (View) node con-
nections display the active SCADA node, which is now the primary node.
NOTE: Some file changes made during Maintenance Mode are not retroactively propagated. For example, if you entered
Maintenance Mode to add a new alarm area, after you exit Maintenance Mode from the primary node, you will need to
manually copy the *.AAD files from the primary SCADA to the secondary SCADA.
To enable or disable Maintenance Mode locally on the primary SCADA node, use either the SCADA Sync
Monitor application (ScadaSyncMonitor.exe) or the SCADASync tag. The Enable or Disable Maintenance
Mode button is available in SCADA Sync Monitor on the PDB Synchronization Information screen. The but-
ton is available only on the primary node. It does not display on the secondary node.
When iFIX security is enabled, the following two security checks are made when enabling or disabling
Maintenance Mode. Unauthorized users are blocked and violations are logged to the Security log.
l The Manual Failover application feature is checked prior to enabling/disabling Maintenance Mode
using the SCADASyncMonitor application. The Manual Failover application feature should be
assigned to users or groups who are allowed to enable or disable Maintenance Mode using the
SCADA Sync Monitor.
l The Enhanced Failover security area is checked prior to enabling/disabling Maintenance Mode
using the SCADASync tag. This security area should be assigned to users or groups who are
allowed to enable or disable Maintenance Mode using the SCADASync tag.
To enable or disable Maintenance Mode remotely from an iClient, use the SCADASync tag. For inform-
ation on the SCADASync tag, refer to the Maintenance Mode from Remote iClient section.
The following graphic provides an example of the ScadaSyncMonitor screen with the Enable Maintenance
Mode button displayed. For information on SCADA Sync Monitor, refer to the Components of Enhanced
Failover section.
NOTE: When working with large databases that synchronize frequently, it will take longer to switch to Main-
tenance Mode when the SCADAs are in the middle of a synchronization. If the Primary was the Active SCADA
when switching to Maintenance Mode then the ScadaSyncMonitor screen will show a status of ‘PENDING
NOTE: As with switching into Maintenance Mode, an Enhanced Failover pair with a large database may take
longer to exit Maintenance Mode and switch the primary back to Active.
5. Alarm acknowledgements and simulation register changes are copied from the secondary node to
the primary node.
6. The databases are re-synchronized.
7. The primary node becomes the active node. The secondary node becomes standby node. All iCli-
ent (View) node connections display the primary SCADA node.
NOTES:
l Client applications running locally on the SCADA nodes are dependent on an operational iFIX networking path
between the SCADA nodes. Ensure that after a disruption of the synchronization path followed by a disruption
of the iFIX network path that both network paths are once again operational. When only the synchronization
path is restored, and the iFIX network path between the SCADAs remains bad, the client applications on the
local SCADA can only connect to the local SCADA. In this situation, the client applications on the standby SCADA
are not able to “write” to the SCADA node. To check the iFIX networking path between the SCADA nodes, run
NetHis.EXE on each SCADA node. The partner SCADA node should be listed as an established connection.
l Any database changes made by clients, EDA programs, or schedules to the secondary node are lost when Main-
tenance Mode ends. For example, if you added a block to the Secondary node database, that change would be
gone when the primary node leaves Maintenance Mode and becomes active.
l For more up to date information on Maintenance Mode, refer to our Knowledgebase.
Maintenance Mode allows you to temporarily suspend synchronization between the two SCADA nodes so
that you can make changes to your database while the Scan, Alarm, and Control (SAC) program is still run-
ning. For example, you could use Maintenance Mode to add a database block (using a pre-existing driver
I/O address). Driver modifications are not recommended in Maintenance Mode. Maintenance Mode
always runs on the primary node. For more information on how Maintenance Mode works, refer to the
Maintenance Mode section.
The SCADA Sync Monitor application (SCADASyncMonitor.exe) cannot be used to enable or disable Main-
tenance Mode on a remote SCADA node because you can only access the SCADA Sync Monitor locally.
If you want to enable Maintenance Mode from a remote iClient, use the A_MAINTENANCEMODE or F_
MAINTENANCEMODE fields in a SCADASync tag within an iFIX picture or an EDA application. When iFIX
security is enabled, you are encouraged to use an Enhanced Failover security area to restrict the remote
usage of Maintenance Mode to specified users. When security is enabled on your iFIX nodes, Maintenance
where:
For example, the following addressing successfully enables or disables Maintenance Mode:
Node Address
Primary Fix32.PrimaryPhysicalNodeName.SCADASYNC[0].A_MAINTENANCEMODE
Address Result
Fix32.PrimaryPhysical NodeName.SCADASYNC[1].A_ Fails because this addressing
MAINTENANCEMODE tries to put the primary node's
partner (the secondary node)
into Maintenance Mode.
Fix32.SecondaryPhysicalNodeName.SCADASYNC[0].A_ Fails because this addressing
MAINTENANCE MODE tries to put the secondary node
into Maintenance Mode. Main-
tenance Mode is only valid on
the primary node.
Fix32.SecondaryPhysicalNodeName.SCADASYNC[1].A_ Fails because this addressing
MAINTENANCE MODE tries to put the secondary
node's partner (the primary
node) into Maintenance Mode
remotely.
Be sure to use the physical node name configured in the SCU (the Local Node Name in the Local Startup
Definition dialog box) for the primary node.
Once you put the primary node into Maintenance Mode, you can open the primary database on the iClient
node (assuming you have the network privileges to do so), and make your changes.
IMPORTANT: Always make sure that you open the primary database and not the local one. Otherwise, your changes
will not persist after you exit Maintenance Mode. Any file changes to the active secondary node are lost when Main-
tenance Mode ends.
NOTES:
l Maintenance Mode is only valid on the primary node.
l Always use the physical node name of the primary node.
For more information on other SCADASync fields you can use in your pictures, refer to the Runtime
Information Fields for Enhanced Failover section.
In Enhanced Failover, Maintenance Mode allows you to temporarily suspend synchronization between the
two SCADA nodes in order to make on-the-fly configuration changes to the process database. After
entering Maintenance Mode, you can make modifications to the database on the primary SCADA node.
During this time, the secondary SCADA node is fully runtime functional and carries all the iClients. Oper-
ator interaction from the iClients, such as alarm acknowledgments and outputs, are performed through
the secondary SCADA node and recorded in the secondary SCADA database. When Maintenance Mode is
exited, operator interactions on the database in the secondary SCADA node are synchronized to the
primary SCADA node before the primary SCADA node becomes active and starts to synchronize the data-
base to the secondary SCADA node.
By default, Maintenance Mode synchronization and corresponding time-out parameters are enabled. To
disable Maintenance Mode Synchronization, refer to the Disabling Maintenance Mode Synchronization
section.
A successful alarm acknowledgment synchronization returns the following message on the Overview
page of ScadaSyncMonitor on the primary node:
Updated Alarm Acknowledgements
An unsuccessful alarm acknowledgment synchronization may return the following message on the Over-
view page of ScadaSyncMonitor on the primary SCADA node:
Updated Alarm Acknowledgments with Read Errors
Updated Alarm Acknowledgments with Write Errors
Read errors occur when the primary SCADA node cannot read alarm acknowledgements from the sec-
ondary SCADA node. Check iFIX networking to ensure that the primary and secondary SCADA are con-
nected. Write errors occur when the primary SCADA node cannot write alarm acknowledgements,
perhaps because the tag it tried to write to does not exist.
A successful simulation register synchronization returns the following message on the Overview page of
ScadaSyncMonitor on the primary node:
Updated Simulation Registers
If the primary SCADA node does not receive simulation register synchronization from the secondary
SCADA node within the timeout period (the default is 10 seconds), it exits Maintenance Mode without
synchronizing. An unsuccessful simulation register synchronization indicates that the SCADASync con-
nection may be broken and returns the following message on the Overview page of ScadaSyncMonitor on
the primary SCADA node:
Maintenance Mode Synchronization Timed Out, Check Scada Sync Communication.
When the primary SCADA node is in Maintenance Mode, iClients consider the secondary SCADA node to
be the active SCADA node. The Database Manager behaves differently than the other iFIX applications on
an iClient in that it can connect to the primary SCADA node in Maintenance Mode.
IMPORTANT: This connection between the Database Manager and the SCADA node continues even when there is a
SCADA role change, which may result in a connection to a standby node. To prevent this situation, always enter Main-
tenance Mode before connecting to a SCADA node and always close the Database Manager before exiting Maintenance
Mode.
When the Database Manager runs locally on one of the SCADA nodes, the local SCADA node is added to
the list of available nodes. Both SCADA nodes are displayed in the list of available nodes. The local SCADA
node is considered available even when it is in standby, or its partner is in Maintenance Mode. A warning
message displays if you select the local SCADA node when the node is in standby or its partner is in Main-
tenance Mode.
IMPORTANT: If the Database Manager is run locally on the secondary SCADA node, take extra care to ensure that the
changes made do not disrupt iClient operations and that any process database files saved will not be overwritten when
Maintenance Mode is exited.
TIP: Check the Database Manager title bar, which shows the logical and physical name of the SCADA nodes and
whether the connected SCADA node is the primary or the secondary node.
By default, alarm acknowledgements and simulation registers are synchronized when exiting Main-
tenance Mode; however, you can disable synchronization if you wish.
NOTE: These parameters are effective only on the primary SCADA node. They are ignored on the secondary SCADA
node since the secondary does not enter Maintenance Mode.
l Add the following line to the [SyncManager] section of the ScadaSync.Ini file on the primary SCADA
node:
MMSyncAlarmAcks=0
l Add the following line to the [SyncManager] section of the ScadaSync.Ini file on the primary SCADA
node:
MMSyncSimRegs=0
For the changes to take effect, you must restart iFIX after making either change.
The following sections describe the operations for the iClient for Enhanced Failover scenarios:
The Alarm Startup Queue Service is enabled by default when you enable networking and SCADA. This
ensures that the iClient receives all alarms after a SCADA failover occurs. The Alarm Summary will be cor-
rect after failover.
When an alarm occurs on a SCADA Server, the alarm is sent to all connected iClients. The iClient accepts
alarms from the active SCADA node only. Alarms are not generated on the standby SCADA. In Enhanced
Failover, only one SCADA node is generating alarms. During failover there may be a small window where
both SCADAs are momentarily active, where both generate alarms to send to the iClient. During this
period the iClient accepts alarms only from the active node(s).
You can view alarms in the Alarm History window on the iClient.
At the iClient, alarms and messages display the logical node name in brackets. In the following example,
the logical node name is LNN.
04/29/98 22:49:45.1 [LNN] AI-1 HI 72.00
However, if the message is generated by the Database Manager or because of networking problems,
node names within the alarm text display the physical node name.
If you want to read data from a specific SCADA Server, you can access it by using its physical node name.
The SCADA Server can be active or standby, but a session must be established to it. Data is not available
on the iClient if communication with that SCADA Server is lost. You can read or write data to the active
SCADA node. You can read data from the standby SCADA node but you cannot write data to it.
iFIX pictures, with links using a logical node name, always attempt to show data from the active SCADA
regardless of whether it is the primary or secondary SCADA. This is done without requiring the picture to
be opened, closed, or replaced.
When an iClient establishes a connection to an active SCADA Server node, it starts to read data from
that node. If the active SCADA Server node becomes unavailable, the iClient loses its session with that
node, and causes a message box to appear with following message:
Node.Tag.Field Connection Not Established With Node
When the iClient switches to a newly active SCADA node, the following events occur:
1. The standby node becomes the active node, and the active node becomes the standby node.
2. The links in the open pictures on the iClient display @ symbols (as the default) to indicate that the
session with the previously active node has been temporarily lost.
3. The pictures resolve automatically using the information from the newly active node. This ensures
data integrity.
4. The @ signs are replaced with process data from the newly active node. The node name ref-
erenced by these links does not change; it continues to display the name of the logical node.
5. An event message indicating that a failover has occurred is sent to all alarm destinations con-
figured for the iClient when failover occurs.
NOTES:
1. You can change the default @ signs using the Comm Error setting on the Animations Data Error Defaults tab in
the User Preferences dialog box of the iFIX WorkSpace.
2. The physical and logical names of a SCADA server are set in the SCU in the Local Startup Definition. The phys-
ical node name is set using the LocalNodeName field. The logical node name is set using the LocalLogicalName
field.
The iClient retrieves data and alarms from the active SCADA node in run mode. If a SCADA failover event
occurs, the currently active SCADA Server automatically switches control over to the newly active
SCADA (the previous standby SCADA), and they switch roles. If an iClient does not switch to the newly
active SCADA, an iFIX Notification window appears on the iClient until the switch to the newly active
SCADA completes.
Another instance where the iFIX Notification window displays is when the iClient loses all iFIX network
connections to the active SCADA, but still has an iFIX networking connection to the standby SCADA. The
network connection between the SCADA pair that is being used for data synchronization is still estab-
lished, and the iClient switches to the standby SCADA. When this occurs, an iFIX Notification message
box appears on the iClient. Note that while in this condition, iFIX is receiving data, but that data may be
out of date; you cannot execute a write from this iClient; you will not receive new alarms. The Noti-
fication window continues to display until the iClient switches to get its data from the active SCADA.
If an iFIX WorkSpace pop-up message appears, for instance to request to write a tag, it appears over-
lapping the iFIXNotification dialog box.
NOTE: The Minimize button, the first button in the upper right corner of this dialog box, reduces this dialog box to dis-
play the title bar only. The text "iFIX Notification" is the only text that appears in this title bar. Clicking the Restore but-
ton, the middle button in the upper right corner, restores the dialog to display the original state. You can also double-
click the title bar to toggle between states.
If you click the arrow for more information, the following shows an example of what appears when the
failover nodes are in a good state:
If you click the arrow for more information, the following shows an example of what appears in a problem
state:
Data is written to the active SCADA Server only. Data cannot be written to the standby SCADA Server.
For example, if the active node is FOXBORO and the standby node is ALBANY, before a failover the iClient
writes data to FOXBORO. After a failover, the iClient writes data to ALBANY.
When a failover occurs on the SCADA node, it is automatic and seamless. iFIX sends an alarm message
whenever SCADA Server failover occurs. One of the few times a message appears on screen during the
failover is when you do not programmatically suppress the SCADA connection error message (error
When a failover event occurs, some VBA scripts may return an error if they are executing at the time of
the failover. Real-time trends may show a small gap in the line chart. The Alarm Summary window should
show the same number of alarms and acknowledge states after the failover occurs.
If you try to write data to a standby node, an error message appears. You can only read data from a
standby node.
You cannot make database modifications to the standby SCADA. If you try to do so, a prompt appears,
such as “Cannot write value. The SCADA node is in Standby mode” or “Cannot add a block. The SCADA
node is in Standby mode.”
description 5
1
diagnostics with SCADASync tags 90
1914 100, 112
diagnostics with SCADASyncMonitor 83
1914 error code 56
error messages 77
log files 75
A
Error Codes for redundancy and failover 77
active 18
error number 1914 112
alarm acknowledgement synchronization 18
B
G
Background Scheduler 40, 43
Gigabit-Ethernet card 39, 42
checklist 41 I
choosing communications protocol 14
I/O drivers 19
Communication Status 87
iClient 7, 16, 53, 68, 111-112
N secondary 18
standby 18
Network Status Display 62, 67
STK 40, 43
Network Status Server 67
System Configuration Utility 47
NSD 60, 67
NSS 67
T
O troubleshooting 69
primary 18