Wcenbr1040 01
Wcenbr1040 01
Wcenbr1040 01
(Part SB-442)
Worcester Controls
Flow Control
Worcester Controls
Heres Why:
Positive Ball Cavity Relief An upstream relief hole in the ball
prevents dangerous overpressure due to thermal expansion. On
extended stem valves through 2", a one-piece stem with alignment
pin assures proper orientation of the ball.
Pressure Safe Stem Both one-piece and two-piece, assembledinside-the-body stems are safe from blowout and are supported with
Polyfill thrustwashers.
Zero Leak Packing Belleville live-loaded TFE packing rings and stem
centering followers assure zero leakage through the toughest, highcycle applications.
Effective Bonnet Extensions The stem extensions of Worcester
Controls cryogenic valves conform to standard industrial practices.
That means wall thickness and lengths that keep heat transfer down,
the packing frost-free, operational torques low, and actuators solidly
supported.
FCD WCABR1040-00
Flow Control
Worcester Controls
Mounting Pad
for Automation
Bonnet Extension
Stainless Steel
S-Gasket Body
Seals
One-Piece
Heavy-Duty
Stem
Orientation-Controlled
Stem/Ball
Connection
Thrust Bearing
Quarter-Turn
High Flow Capacity
Ball Valve
FCD WCABR1040-00
Flow Control
Worcester Controls
Cryogenic Valve
Configurations
Flowserve Worcester Controls cryogenic valves are available in four
basic body configurations; C44 (1/4"-2"), C44 Diverter (1/2"-2"), C4
Wafer (3"-6"), and C51 Flanged (3"-6"). All four valve styles offer the
same features: exclusive Polyfill seats, all stainless steel construction,
pressure-safe stem, extension bonnet lengths, positive ball cavity
relief and low operational torques.
C44 Diverter
C4 Wafer
C4 Flanged
FCD WCABR1040-00
Flow Control
Worcester Controls
Applications
Environmental Control
FCD WCABR1040-00
Helium Leak Test Valves are dry tested, internally pressurized with
80 psi helium and checked with a helium leak detector (Helium Mass
Spectrometer sensitive to 1 x 10-5 cc/sec.).
Vacuum Sealed After all testing has been completed, cryogenic
valves are capped with protective plastic end caps, stamped, tagged
and heat sealed in 4 mil polyethylene bags. This ensures valve
integrity up to the point of installation.
Custom Testing On request, special material, valve integrity,
tightness and operational testing can be performed with valves
submerged in liquid nitrogen.
Flow Control
Worcester Controls
Rotary Concept
Eliminates expensive high-maintenance stuffing box design of
rising stem globe valves.
Series 75
Electric Actuator
Series 39
Pneumatic Actuator
FCD WCABR1040-00
Flow Control
Worcester Controls
Specifications
C44 and C44 Diverter Valves
Without Extensions
Valve Sizes:
Valve Sizes:
Styles:
Body:
Pipe Ends:
Ball:
Stem:
Seats:
Body Seals:
Externals:
End Connections:
Follower:
Packing:
1/4", 3/8", 1/2", 3/4", 1", 11/2" and 2" (diverter not available in 1/4"
and 3/8").
Unidirectional flow, three-piece design
Bottom entry, one-piece, blowout-proof stem diverter-V1, V2
porting
ASTM A351 CF8M, 316 or CF3M, 316L stainless steel
ASTM B283 C37700, brass
ASTM A351 CF3M (316L) stainless steel
ASTM A351 CF8M (316) stainless steel
ASTM B283 C37700, brass
ASTM A479 316 Condition A stainless steel or ASTM A351
CF8M stainless steel
ASTM B16 HO2
Upstream relief hole (V3) in ball to relieve cavity pressure.
ASTM A479 316 stainless steel, Condition A
ASTM B16 HO2
Polyfill
TFE coated 316 stainless steel gaskets
300 series stainless steel
SE Screwed pipe ends (NPT) (dimensions to ANSI B1.20.1)
SW Socket weld ends (dimensions to ANSI B16.34)
SW0 Socket weld ends for O.D. tubing to ASTM A269
(stainless steel only)
BW1 Butt weld ends for schedule 10 pipe (dimensions to
ANSI B16.25) (stainless steel only)
TE Tube ends (sweat ends for type K, L and M copper tubing
to ASTM B88) (brass only)
AISI 316L stainless steel
Polyfill
FCD WCABR1040-00
Styles:
Body:
Pipe Ends:
Ball:
Stem:
Seats:
Body Seals:
Stem Packing:
1/4", 3/8", 1/2", 3/4", 1", 11/2" and 2" (diverter not available in 1/4"
and 3/8")
Unidirectional flow, three-piece design
Extended, one-piece, blowout-proof stem diverter-V1, V2 porting
ASTM A351 CF3M, 316L stainless steel
ASTM B283 C37700, Brass
ASTM A351 CF3M (316L) stainless steel
ASTM A351 CF8M (316) stainless steel
ASTM B283 C37700, brass
ASTM A479 316 Condition A stainless steel or ASTM A351
CF8M stainless steel
ASTM B16 HO2
ASTM A479 316L, 316L Condition A solution annealed. Onepiece stem with alignment pin in bottom and arrow on top for
proper orientation of ball in valve. Gives positive external
indication of ball position.
Polyfill
TFE coated 316 stainless steel gaskets
V-ring packing (TFE style C-VH rings)
Optional G7 graphite chevron packing available for valve
horizontal applications
(2) Polyfill
ASTM A479 316L
ASTM A479 316L
Polyfill (1"-2"), PBI (1/2", 3/4")
300 series stainless steel
SE Screwed pipe ends (NPT) (dimensions to ANSI B1.20.1)
SW Socket weld ends (dimensions to ANSI B16.34)
SW0 Socket weld ends for O.D. tubing to ASTM A269
(stainless steel only)
BW1 Butt weld ends for schedule 10 pipe (dimensions to
ANSI B16.25) (stainless steel only)
TE Tube ends (sweat ends for type K, L and M copper
tubing to ASTM B88) (brass only)
General Specifications
Worcesters stainless steel cryogenic valves are designed to meet B16.34 specifications.
For compliance to the code, special hydro testing is required. Full CMTRs (Certified
Material Tests Reports) on pressure vessels are available. Please order V-58 for complete
B16.34 compliance and CMTRs.
Shutoff:
The valve exceeds the tightness requirements of recognized
industry standards (.10 SCFH per inch of valve @ 100 psi
helium and -320F maximum leakage).
Packaging:
End connections are capped or plugged, and valves are placed
in 4 mil thick (minimum) polyethylene bags and heat sealed.
Operation:
Lever handle, pneumatic or electric actuators. Valve must be
installed with extension bonnet within 30 of true vertical.
Cleaning:
Cleaning for all valves is based on the oxygen cleaning
procedures of Praxair (formally Linde Division) Spec. GS38 and
GS40. Body, ball, stem and pipe ends degreased.
Lubrication:
Molykote 321
Assembly:
Assembly and test in a Class 100 environment per Federal
Standard 299B is available upon request.
Testing:
Valves are dry tested, internally pressurized with 80 psi helium,
check with helium leak detector (Helium Mass Spectrometer)
sensitive to 1 x 10-5 cc/sec.
Upstream relief hole (V3) in ball to relieve cavity pressure. Slot
in top of ball for insertion of stem alignment pin to ensure
proper orientation in valve. Gives external positive indication of
ball position (" - 2" valves).
Temperature Range:
-425F to +180F
Flow Control
Worcester Controls
Specifications
Body Temperature vs Bonnet Temperature
+200
(94)
900 (63)
+100
(38)
EXTENSION TEMPERATURE
800 (56)
0
(-18)
700 (49)
Wafer ANSI Class 300, 3"-6" Brass, Stainless Steel
Pressure psig (kg/cm2)
Pressure/Temperature Ratings
1000 (70)
-100
(-74)
-200
(-130)
-300
(-186)
600 (42)
500 (35)
400 (28)
300 (21)
Flanged ANSI Class 150, 3"-6" Stainless Steel
Wafer ANSI Class 150, 3"-6" Brass, Stainless Steel
200 (14)
BODY TEMPERATURE
100
-400
(-242)
(7)
-400
(-242)
+200
(94)
+100
(38)
0
(-18)
-100
-200
-300
(-74)
(-130)
(-186)
Body Temperature F (C)
-400
(-242)
-500
(-298)
-300
(-186)
-200
(-130)
-100
(-74)
0
(-18)
100
(38)
180
(82)
Temperature F (C)
Flow Coefficient
Cv Values and Equivalent Lengths of Pipe
CV
Valve Size
"-"
"
1"
1"
2"
3"
4"
6"
C44
C44 Diverter
8
12
32
82
120
3
5
10
24
36
Wafer
350
720
1020
Flanged
C44
C44 Diverter
3.1
6.3
3.1
4.3
7.5
19.6
30.4
27.8
43.5
22.7
350
720
1020
Wafer
Flanged
7.1
6.9
20.4
7.1
6.9
20.4
FCD WCABR1040-00
Flow Control
Worcester Controls
Parts Identification
SELF-LOCKING STEM NUT
HANDLE NUT
HANDLE NUT
LOCKWASHER
LOCKWASHER
ONE-PIECE
HANDLE & STOP
PACKING RING
PKG. FOLLOWER (BOT.)
ONE-PIECE HANDLE & STOP
RETAINING NUT
BELLEVILLE
WASHERS
THRUSTBEARINGS
STOP
PIN
STEM
RETAINING NUT
BELLEVILLE
WASHERS
FOLLOWER
STEM SEAL PROTECTOR
BONNET PLATE
EXTENSION
SPLIT
THRUST BEARING
BODY
BOLTS
STEM SEALS
STOP PIN
BALL (V2)
BODY
BALL (V1)
BALL
(STD.)
PIPE END
SEAT
BALL (V2)
BODY SEAL
"S" GASKET
PIPE
END
BODY
BALL (V1)
BODY SEAL
SEAT
1"-2" VALVE
BODY
SEAT
BALL (STD.)
THRUST BEARINGS
BODY SEAL
SEAT
BODY SEAL "S" GASKET
PIPE END
BODY NUTS
STEM
BODY NUTS
HANDLE
ASSEMBLY BOLT
HANDLE
ASSEMBLY BOLT
HANDLE
ASSEMBLY
STEM
EXTENSION
HANDLE ASSEMBLY
RETAINING NUT
BODY
(WAFER)
RETAINING NUT
RETAINING NUT
3" STOP
FOLLOWER
STEM SEAL
STOP SCREW
BODY
(FLANGED)
3" STOP
FOLLOWER
STEM SEAL
WASHER
BODY
(WAFER)
BODY
(FLANGED)
WASHER
STOP SCREW
DRIV-LOK PIN
BALL
END PLUG
WASHER
RETAINING SCREW
THRUST BEARING
SEAT
BODY
SEAL
SEAT
BOTTOM TANG
BALL
SEAT
BODY SEAL
END PLUG
SEAT
END
PLUG
END PLUG
RETAINING SCREW
WASHER
STEM
THRUST BEARING
Flow Control
Worcester Controls
Dimensions
C
B
C
D
PORT
" - 2" Cryogenic C44 Ball Valves Extended and Non-extended Bonnets
C
Valve Size
E
With Ext.
Without Ext.
With Ext.
Without Ext.
Port
Approx. Weight
lbs. (kg.)
With Ext. Without Ext.
2.54
(64.52)
7.86
(199.6)
6.53
(166)
5.53
(140)
7.87
(200)
1.76
(44.7)
1.75
(44.4)
.44
(11.8)
3.0
(1.4)
1.1
(0.5)
"
2.76
(70.10)
7.96
(202.2)
6.53
(166)
5.53
(140)
7.97
(202)
1.86
(47.2)
2.00
(50.8)
.56
(14.22)
3.5
(1.6)
1.8
(0.8)
1"
3.66
(92.96)
8.91
(226.3)
6.53
(166)
6.53
(1.66)
8.94
(227)
2.28
(57.8)
2.38
(60.4)
.81
(20.57)
5.0
(2.3)
3.1
(1.4)
1"
4.50
(114.30)
10.23
(259.8)
8.03
(204)
8.03
(204)
10.25
(260)
2.83
(71.9)
3.16
(80.3)
1.25
(31.75)
11.1
(5.0)
6.2
(2.8)
2"
4.94
(125.48)
10.41
(264.4)
8.03
(204)
8.03
(204)
10.44
(261)
3.02
(76.7)
3.56
(90.4)
1.50
(38.10)
14.4
(6.5)
9.5
(4.3)
B
C
D
PORT
" - 2" Cryogenic C44 Diverter Ball Valves Extended and Non-extended Bonnets
D
Valve
Size
"
2.54
(64.52)
7.86
(199.6)
"
2.76
(70.10)
1"
Without Ext.
With Ext.
Without Ext.
6.53
(166)
5.53
(140)
7.87
(200)
1.76
(44.7)
1.75
(44.4)
2.25
(51.0)
.38
(9.70)
.34
(8.64)
3.2
(1.5)
1.6
(0.7)
7.96
(202.2)
6.53
(166)
5.53
(140)
7.97
(202)
1.86
(47.2)
2.00
(50.8)
2.50
(63.5)
.52
(13.20)
.50
(12.70)
3.8
(1.7)
2.0
(0.9)
3.66
(92.96)
8.91
(226.3)
6.53
(166)
6.53
(166)
8.94
(227)
2.28
(57.8)
2.38
(60.4)
3.06
(77.7)
.75
(19.10)
.72
(18.29)
5.3
(2.4)
3.6
(1.6)
1"
4.50
(114.30)
10.23
(259.8)
8.03
(204)
8.03
(204)
10.25
(260)
2.83
(71.9)
3.16
(80.3)
3.56
(90.4)
1.25
(31.75)
1.12
(28.45)
12.5
(5.7)
7.2
(3.3)
2"
4.94
(125.48)
10.41
(264.4)
8.03
(204)
8.03
(204)
10.44
(261)
3.02
(76.7)
3.56
(90.4)
3.94
(100.1)
1.50
(38.10)
1.38
(35.05)
14.7
(6.7)
9.6
(4.4)
10
With Ext.
FCD WCABR1040-00
Flow Control
Worcester Controls
Dimensions
H
PORT
PORT
3" - 6" Cryogenic C4 Wafer Ball Valves Extended and Non-extended Bonnets
D
Valve
Size
C Diam.
3"
4.50
(114.3)
4"
6"
J Diam.
Port Dia.
With Ext.
Without Ext.
7.22
(183.4)
22.0
(559)
5.88
(149)
2.50
(63.5)
27
(12.3)
21
(9.5)
19.30
(490)
7.84
(199.1)
22.0
(559)
7.50
(190)
3.25
(82.5)
41
(18.6)
34
(15.4)
23.00
(584)
11.21
(284.7)
26.0
(660)
9.88
(251)
4.38
(111.2)
94
(42.7)
64
(29)
With Ext.
Without Ext.
With Ext.
Without Ext.
5.31
(135)
15.38
(391)
3.88
(98.6)
18.73
(476)
5.81
(147.6)
6.81
(173)
15.94
(405)
4.48
(114)
7.38
(187.5)
8.69
(221)
17.98
(457)
6.19
(157)
G
H
D
G
D
PORT
PORT
B
C
3" - 6" Cryogenic C51 Flanged Ball Valves Extended and Non-extended Bonnets
Valve
Size
3"
8.00
(203.2)
3.62
(91.9)
4"
9.00
(228.6)
6"
10.50
(266.7)
C Diam.
With Ext.
Without Ext.
With Ext.
Without Ext.
3.06
(77.7)
15.38
(391)
3.88
(98.6)
18.73
(476.0)
7.22
(183.4)
22.0
(549)
4.00
(101.6)
4.03
(102)
15.94
(405)
4.48
(114.0)
19.30
(490.0)
7.84
(199.1)
4.25
(108.0)
6.06
(154)
17.98
(457)
6.19
(157.0)
23.00
(584.0)
11.21
(284.7)
FCD WCABR1040-00
Port Dia.
Without Ext.
2.50
(63.5)
46
(20.9)
39.5
(17.9)
22.0
(559)
3.25
(82.5)
69
(31.3)
62
(28.1)
26.0
(660)
4.38
(111.2)
139
(63.1)
125
(56.7)
11
J Diam.
Flow Control
Worcester Controls
How to Order
"
C44
SE
Valve
Size
Modifications
Product
Series
Body,
Pipe Ends
Ball,
Stem
Seat
Body
Seal
Connection
"
#?8"
!?2"
#?4"
1"
1!?2"
2"
Blank -
C44
1 - Brass
1 - Brass
6 - 316 Stainless 6 - 316 Stainless
Steel
N* -
with Stem
Extension
C44 Diverter
Steel
1 - Brass
1 - Brass
6 - 316 Stainless 6 - 316 Stainless
Steel
N* -
SE Coated
Stainless
SW Steel
Steel
TE -
Blank -
3"
4"
6"
Blank -
with Stem
Extension
without Stem
Extension
N* -
N* -
with Stem
Extension
without Stem
Extension
1 - Brass
C4 - Wafer 1 - Brass
6 - 316 Stainless 6 - 316 Stainless
Steel
C51 Flanged
Steel
P - Polyfill T - TFE
P - Polyfill T - TFE
Steel
Variations
V5 - Hydrostatic
Testing
P - Polyfill M - TFE
without Stem
Extension
3"
4"
6"
Porting
Configuration
SE Coated
Stainless
SW Steel
P - Polyfill M - TFE
without Stem
Extension
Blank !?2"
#?4"
1"
1!?2"
2"
with Stem
Extension
V58
V6 - Source
Inspection
V14 - Handleless
Valves
3"-6"
V32 - Stainless
Steel Oval Handle
!?4"-2"
V1 - Porting 1
V2 - Porting 2
V36 - Certificate
of Compliance
V48 - Extended
Lever Handle
!?4"-2"
V58 - B16.34
Compliance
V59 - Extended
Oval Handle
!?4"-2"
V60 - Locking
Mechanism on
Std. Lever Handle
!?4"-2"
* Non-extended stem valves are designed for intermittent cryogenic service (drains, vents,
sampling and small Dewar drain and fill).
Place the designation V-58 for B16.34 compliance at the end of the valve ordering code.
See page 4.
Ordering example above is a " three-piece cryogenic ball valve with stainless steel
body, pipe ends, ball and stem, Polyfill seats, TFE coated stainless steel body seal, screw
ends with no extension, B16.34 Compliant.
CAUTION: Ball valves can retain pressurized media in the body cavity when closed. Use care when disassembling. Always open valve to relieve pressure prior to disassembly.
Due to continuous development of our product range, we reserve the right to alter the product specifications contained in this leaflet as required.
CRYOGENS CAN CAUSE SEVERE BURNS, SUFFOCATION OR OTHER SERIOUS INJURIES. ENVIRONMENTS CONTAINING CRYOGENIC VALVES NEED PROPER VENTILATION AND LOW
OXYGEN WARNING DEVICES.
Polyfill is a registered trademark of Flowserve Corporation.
Pulsair is a registered trademark of Flowserve Corporation.
Praxair is a registered trademark of Praxair Technology, Inc.
Flowserve Corporation has established industry leadership in the design and manufacture of its products. When properly selected, this Flowserve product is designed to perform its intended function
safely during its useful life. However, the purchaser or user of Flowserve products should be aware that Flowserve products might be used in numerous applications under a wide variety of industrial
service conditions. Although Flowserve can (and often does) provide general guidelines, it cannot provide specific data and warnings for all possible applications. The purchaser/user must therefore
assume the ultimate responsibility for the proper sizing and selection, installation, operation, and maintenance of Flowserve products. The purchaser/user should read and understand the Installation
Operation Maintenance (IOM) instructions included with the product, and train its employees and contractors in the safe use of Flowserve products in connection with the specific application.
While the information and specifications contained in this literature are believed to be accurate, they are supplied for informative purposes only and should not be considered certified or as a guarantee of
satisfactory results by reliance thereon. Nothing contained herein is to be construed as a warranty or guarantee, express or implied, regarding any matter with respect to this product. Because Flowserve
is continually improving and upgrading its product design, the specifications, dimensions and information contained herein are subject to change without notice. Should any question arise concerning
these provisions, the purchaser/user should contact Flowserve Corporation at any one of its worldwide operations or offices.
For more information about Flowserve Corporation, visit www.flowserve.com or call USA 1-800-225-6989.
FLOWSERVE CORPORATION
1978 Foreman Drive
Cookeville, Tennessee 38501 USA
Phone: 931 432 4021
Facsimile: 931 432 3105
www.flowserve.com
2004 Flowserve Corporation, Irving, Texas, USA. Flowserve and Worcester Controls are registered trademarks of Flowserve Corporation.
(Part SB-442)
FCD WCABR1040-00 Printed in USA.