Insulect Specification PDF
SK FORMULATIONS
(An ISO 9001-2000 Certified Company)
POLYMERIC BASED
SPECIALITY SURFACE COATINGS
Office & Works
R-406 , TTC Industrial Area, MIDC, Rabale, Navi Mumbai-400701 Tel : (022) 27691959/1874
COMPANY PROFILE
COMPANY SK Formulations
ADDRESS
R-406, TTC Industrial Area, M.I.D.C., Rabale, Navi Mumbai 400701
PHONE
(022) 2769 1959 / 1874
WEBSITE
www.skformulations.com
PROMOTERS:
Dr. Kusum Joshi Ph.D (Polymer )
Sachin Joshi- BE (Polymer Engineering)
PRODUCT RANGE
1. Anticor SK-03 -Anticorrosion Coatings for Ferrous & Non-Ferrous Metals.
2. Insulect SK-03- Electric Insulation Coatings
3. Heat Seal - Heat Resistant / Heat Conductive coatings
4. Aquaproof /PMT/ AquaSeal / Aquashield - Waterproofing Coatings
INSULECT SK-03
ELECTRIC INSULATION COATING
INSULECT SK-03
ELECTRIC INSULATION COATING
INSULECT SK-03 High Voltage Electric Insulation Coating
One Pack coating system designed for High Voltage Insulation applications..
DESCRIPTION
INSULECT SK-03 is a single component electric insulation coating designed to
impart high electric strength for various electrical applications. When properly
applied and dried, a tough film is formed over the surface. INSULECT SK-03 is
highly hydrophobic in nature and is having excellent water repellant properties.
INSULECT SK-03 film helps to reduce the leakage currents, resulting into
reduction in contamination flashovers.
INSULECT SK-03 coating offers excellent U.V. radiation resistance coupled with
tracking resistance which makes its use beneficial for outdoor exposure and in
extreme weather conditions.
Once coated with INSULECT SK-03, the applied part does not require any
maintenance like water washing or greasing.
INSULECT SK-03 is based on Grafted Copolymer System and is available in all
desired colour shades
FEATURES OF INSULECT SK-03
Single pack ready to use systems.
Quick drying of Room Temperature ( 15 minutes Touch Dry)
Electric strength 55 Kv/mm. ( 2.5 KV at 40 microns DFT)
Stable up to 180 0 C
Flame retardant
Excellent resistance to UV radiation (suitable for outdoor Exposure).
Excellent resistance to transformer oil.
Tough and Scratch resistant (excellent puncture resistant),
Resistance to acids, alkalis, chemicals and saline atmosphere.
Advantages
Can be applied with conventional brush, dip and spray techniques.
Can be applied on surface of any geometry such as bend bus-bars, twisted
bus-bars, etc,
Can be applied on all metals, aluminum, brass, copper, MS, ceramic,
porcelain etc,
Convenient application (does not require skill man power).
Fast Process ( Quick Drying at Room temp.)
APPLICATIONS
On Bus bars in control panels and Feeder pillars.
On porcelain and composite insulators where improved surface dielectric
properties are needed.
On line and station insulators, as well as bushings, instrument transformers
and related devices.
On pole joints to avoid Bird Faults.
Other applications requiring Arc / Track Resistance.
On damaged insulators to retain electric strength and megger value
To minimise electrical losses due to corrona effect.
On electrical equipments, poles and exposed cables to prevent accidental
deaths of birds, animals & human beings.
On distribution grid to enhance safety.
PERFORMANCE PROPERTIES
TEST
OBSERVATIONS
Electric Strength
55 Kv/mm
Flame Retardency BS-163
Satisfactory
Thermal Stability
180o C
Oil Resistance
(Transformer)
Satisfactory
Tracking Index
> 400
Permittivity at 50 Hz
56.5
APPLICATION PROPERTIES
Touch Dry
15 minutes
Recoatable
20 minutes
Hard Dry
24 hours
Coverage
70 sq. ft. per liter per coat( Flat Area)
Dry Film Thickness
35- 40 microns / per coat Spray Application
Application Method
Application Tools
55-60 microns/per coat Brush Application
Conventional Spray gun Technique , , Brush
Technique , Dip Technique
HVLP Gun with 0.8 / 1.1 mm Nozzle Diameter
Air Pressure 3.5 to 4 kg/cm2
Application Distance 6 to 8 Inches
Surface Requirement
Free from dust, rust, oil, grease & any other
Foreign Deposits.
Comparison with Heat Shrinkable PVC Sleeves
Sr. No.
01.
Parameters
Form
PVC Sleeves
Tubings
INSULET SK-03
Free Flowing Liquid
02.
Colour
RYB
RYB
03.
Application
Putting tube on busbar
and controlled heating for
shrinkage.
Simple spray technique
with conventional spray
tools.
04.
Criticality of
application
Skill operation
a) chances of burning
during heating process.
b) chances of air bubble
formation between sleeves
& busbar.
Non-skill operation &
convenient process
a) Quick drying at room
temperature.
b) no chance of air
bubble formation.
05.
Surface of
application
Geometry of busbars is
not constrained, can be
applied on any shape &
size of busbars.
06.
Puncture resistance
Not applicable on bend
busbars, twisted busbars
and on the shapes other
than straight.
Not convenient for busbars
having long length.
Poor.
07.
In case of damage
Calls for complete
replacement.
Touch up possible at
damaged areas.
08.
In case of fire
Releases harmful chlorine
gas.
Melts without any
harmful releases.
09.
Inventory
Huge inventory as per
sizes of busbars.
Low inventory.
10.
Dielectric strength
2.5 KV
80 micron 5 KV
1 mm 55 KV
11.
Heat dissipation
property
Satisfactory
Satisfactory
12.
Thermal Stability
Stable up to 2100 C
13.
Additional Features
Excellent Resistance to
Chemicals &
Corrosion / Oxidation
Excellent.
APPLICATION PROCEDURE- BUSBARS
1 Clean the surface to make it free from dust, rust, oil, grease and any other
foreign deposits with suitable cleaning procedures.
2 Put masking tape on the areas where coating is not required.
3 Apply first coat of INSULECT SK-03 with conventional spray or brush
technique uniformly over the entire surface.
4 Allow it to dry for 15 to 20 minutes.
5 Apply next coat uniformly over the entire surface.
6 Repeat the procedure for next coats to achieve desired insulation
level.
7 Place Butter paper between the coated bus bars during storage.
8 Send coated bus bars for tinning after 24 hrs. of application.
Expected Performance - 5 KV at 80 microns (DFT)
Recommended Tools
For Spray Technique - HVLP Gun (High Volume Low Pressure)
For Brush Technique - Soft , Art Type , Animal Hair Brush
Note
For removal of applied coat of INSULECT, use specific thinner supplied by
the company.
Test the performance only after 48 hrs of application.
OUR ACHIEIVEMENTS
National Award & Certificate of Excellence.
Technology awarded as Best Product Developed by an
Indian in an international Exhibition Elecrama 2006.
Jewel of TSSIA, an award given by industrial association
as the most progressive industry in SSI category.
Selected to Represent Indian delegation to Italy to
explore the possibilities of Technology Transfer between
two countries.
ISO 9001-2008 certification for Development,
Manufacturing and Application of polymeric based surface
coatings.
ESTEEM CLIENTS
Indian Navy
National Thermal Power Corporation
L & T Ltd.
Crompton Greaves Ltd
TELCO
Metler Toledo India
International Clients
Dynatrron System LLC., Dubai
Circul Aire Inc., Canada
Bahrain Trading Agency, Bahrain
The Diplomat Raddission , Bahrain
iPower Solutions Pvt. Ltd. , Australia
Circul Aire Inc., Canada
Kum Hoi. Engineering Ltd Malaysia
Dectron International, Canada
