st
21
Century!!!
20th Century
FLAME
DETECTOR
FLAME
AMPLIFIER
DETECTOR
CABLE
CUSTOMER
BMS
INTERFACE
TODAY
DETECTOR
AMPLIFIER
DETECTOR
CABLE
BMS
Integrated
Big growth in Integrated applications
Cost savings for customer
No amplifier/ no control panel
Reduced expensive screened cabling
Reduced Installation Costs
Ease of burner adaptation
Easy to Install & Commissioning
Applications
Wall Fired Burners
Front Wall
Opposed Wall
Cyclone
Tangentially Fired
Application adaptable
Fuels
Gas, Oil, Coal
Features
IR only, UV Only, UV+IR Dual Sensors
Solid state flame sensors
Integral detector and amplifier
Automatic tuning with manual edit
21 Flicker Frequency tuning selections
31 Gain selections
Four memory files (A, B, C, & D)
4-20 ma Analog Output
More Features
Alphanumeric display with keypad
Remote PC communications capabilities
Quick disconnect cable attachment
24VDC, microprocessor-based
Explosion Proof housing : Class 1 , Div 2 Group
ABCD as a Standard
Mechanical
Specification
Die Cast Aluminum Housing
3.8 lbs (1.73 kg), 9 (235 mm) long
NEMA 4X (IP66)-Corrosion Resistant
Mounting flange/heat insulator (1NPT)
Purge Air requirement: 15 SCFM @
6w.c. (15 mbar)
Temperature rating : -40C to 65C
Electrical
Specification
24 VDC, +10%, -15%, current 0.35A
12 Pin, turn quick disconnect
Flame relay SPST(NO)
Fault relay SPST(NC)
Rating 2A @ 240 VAC, 2A @ 30 Vdc
4-20 mA @ 24Vdc, 750 ohms
Keypad and Display
Alphanumeric
LED display
Flame status and
quality
Self fault
diagnostics
Internal detector
temperature
Operator Interface
Storage Files A,B,C ,D:
Remote File Select for
Multiple Profiles
CR2 Yellow
Common
Power Supply
K (RFS2)
CR1 Blue
J (RFS1)
Connector Pins
Binary RFS Switching Logic from BMS
File
RFS1
RFS2
A
B
C
D
Open
Closed
Open
Closed
Open
Open
Closed
Closed
Used when multiple
Profiles need to be
captured:
Fuels
Loads
Igniter and main
flame viewing
Process conditions
(FGR, etc.)
Bumpless file transfer
Communications
Remote detector setup via RS485 link.
Save Profile to computer for future upload
of new detector head.
Monitor performance of detectors in
relation to other burners
Analyze flicker frequency/amplitude curve
Evaluate detector configuration data
Windows Software for PCs :
Bar Graph Screen
Compare performance of burners
Monitor effectiveness of cooling air
TYPE 95IR/95UV/95DS
QUICK-DISCONNECT
PIN NUMBER
(+)
INPUT
POWER
24VDC
(-)
FIREYE CABLE 59-497
COLOR CODE
(+)
BLACK
WHITE
WHITE/BLACK
(-)
FLAME
RELAY
FAULT
RELAY
WHITE/RED
RED
GREEN
VIOLET
GREY
REMOTE
FILE SELECT 1
BLUE
REMOTE
FILE SELECT 2
(Model S2 only)
YELLOW
BROWN
ORANGE
(+)
4-20mA
OUTPUT
Referenced
to 24VDC
REMOTE
COMMUNICATIONS
(Model S2 only)
(-)
A
B
24 VDC
INPUT
POWER
TO BMS
INPUT
TO BMS
INPUT
TO BMS
METER
SW1
SW2
TO
COMPUTER
Flame Scanner
Installation
Scanner Installation
Requires clear view of pilot and main flame
Use swivel mount
Minimize excessive heat from boiler front
Use heat insulator
Use sealing unions (quartz and IR)
Minimize electrical noise from spark
sources
Implement good grounding techniques
Flame Detector
Line of Sight
BURNER THROAT
DETECTOR
BURNER FRONT
LINE O
F SIGH
T
FIGURE 28
Mounting Accessories
Swivel Mount Assembly 601664-3, -4
Scanner Mounting and
Accessories
Scanner Mounting and
Accessories
Fiber-Optic Flame
Scanners
Typical Installation
95 Series
Insight Scanner : 95DSS2-1 is a Integrated Scanner :
Cost Effective
No Need for Racks / Wiring Costs
No Need for Special Cables
Reduced Spares / Inventory
Modern Microprocessor based , Field Proven ,
NEMA 4X Corrosion Resistant , Weatherproof
Easy to Install 7 Commissioning ; with its AIM & Autotune Features
No Need for Special Tool for Setup / Configuration
Built in Alpha Numeric Display & Keypad
Explosion Proof
Dual Sensors
24 VDC operation
Higher Temperature Rating: -40 F/C to +150F(65C)
95 Series
Benefits
Dual Solid State Sensors .UV+IR
A combination of Super Blue Silicon Solid State Responsive to UV
Radiation plus Solid State GaS Cell for IR making it suitable for Multi
Fuel Application like : LDO/LSHS/HFO / Gas/ Lignite.
Electronic Self Checking is used . No Moving Parts.
Error Message on the Display available in case of Fault
Fault Contact available in case of Fault and failure of Self Check.
95 Series- Benefits
Insight Scanner : has Four Remotely Switchable Memory
Files A,B,C&D .Two Digital Inputs RFS1 & RFS2
available .These Two Digital Inputs can be connected to
BMS or Fuel Selector Switch . In These 4 Memory Files the
Signature Profile of the Flame like Gain , Flicker Frequency
, OTD , FFRT , ON/OFF Threshold , Sensor Type , Range
etc Settings will be stored . The Remote Switching of a
Particular File is Bumpless .
This Powerful Feature makes Insight Scanner is like having
4 Different Scanners packaged in One.
95 Series-Benefits
Insight Scanner ; has 21 Selections of Flicker Frequency.
The Flicker Frequency Selection is done via Auto Tune
with Manual Override and stored in a specific Memory File
selected .
Each of The Four (4) Memory Files ABC &D are
Remotely Switchable . Therefore Each Scanner will have 4
sets of 21 Selections covering the Entire Flicker Frequency
Band from 23 Hz to 179 HZ
This Powerful Feature makes Insight Scanner is like having
4 Different Scanners packaged in One.
95 Series-Benefits
Insight Scanner ; There is No Need to go through the Cumbersome
Time consuming many Steps Manually while tuning the scanner .
Insight Scanner is Tuned using its Auto Tune Feature.
The Microprocessor does Automatically the selection of Gain &
Flicker Frequency and captures the Flame Characteristics and stores in
a Memory File.
Each of the Sensor (UV and IR ) has a Separate Range , Gain, & Flicker
Frequency selections.
Range Selection : High / Low
Gain Selection ; 1 to 31
Frequency Selection ; 21 covering the Three (Low/ Mid/ High
Frequency Band) Ranges.
95 Series-Benefits
Insight Scanner : 4-20 ma output Available as a Standard
The Flame Signal Quality FQ is indicated on the Display .
The Flame Signal Strength :0 to 999 is available separately
for Each Sensor (UV & IR ) as an Indication.
95 Series-Benefits
Insight Scanner ; Comply and Designed for Multi Fuel / Multi Burner / Front
Wall Fired / Opposed Wall Fired / Tangentially Tilting Corner Fired Electric
Utility Boilers.
Has Excellent Detection and Discrimination Properties using three Distinctive
methods
Solid State UV Sensor : 295 to 320nm
Solid State IR sensor : 700 to 1700 nm
Combination of UV +IR Signal Strength is used.
Flame Flicker Frequency Principle Selectable using Auto Tune :covering the
Entire Frequency band of Different Fuels like LDO/LSHS/HFO.
AIM feature helps to physically AIM the scanner towards the Combustion Zone
of the Flame.
Remotely Switchable Four Memory Files can be used to accurately tune the
Scanner depending on the Fuel Selected .
95 Series-Benefits
Insight Scanner :FFRT Settings range from 1 to 6 Secs in
steps of 1 sec .
95 Series-Benefits
Insight Scanner ; has a Built-in Eight Character Alphanumeric Display
with Key Pad .
This Display will provide the following display information:
FQ=Flame quality ; 0 to 100 in Percentage
Flame ON / Flame OFF indication
File Selected
Flame Strength : 0- to 999 for UV and IR and Also AIM value: 0 to 60
Flicker Frequency Band / Gain / Range for both UV and IR sensors
ON/ OFF Threshold
FFRT
OTD(On Time Delay)
Scanner Error Message
Pass Word Feature.
95 SeriesFeatures/Summary
Solid State IR Sensor for TT Fired Applications(Coal/ Oil):95IRS2
Solid State UV Sensor for Gas/Light Oil Fired Applications:95UVS2
Solid State UV + IR Dual Sensors for Multi Fuel Fired Burners:95DSS2
Integral Detector and Amplifier :Microprocessor Based
Automatic Tuning Capabilities : No Need for Special Configuration Tools
Remote File Select for Multiple Profile Selects via 4 Different Files
Remote Communication to a PC for Remote Monitoring & Configuration
Alphanumeric display with keypad
24VDC,0.5 A Power Supply
Flame Relay:SPST (N.O)
Fault Relay:SPST (N.C.)
Analog Output: 4-20 mA
Standard NEMA 4X / IP66 housing is Standard
Explosion Proof : Class 1 Div 2 , Groups A,B, C & D is Standard
Agency Approvals: FM, CSA, DIN-DVGW, TUV/ CE, APAVE
Temperature: -40 F/C to +150F(65C)
Dramatic
Improvement
Advanced
Technology
Enhanced
Performance
The Next Generation
in Flame Detection
