Compressed Air Piping System
Table of Contents
Simplair Features and Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Compressed Air Piping System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Piping System Accessories and Tools . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Flow Rates Through Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Piping and Distribution Accessories . . . . . . . . . . . . . . . . . . . . . . . . . .14 Ball Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 System Pressure Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Simplair Evolution Simplicity, Versatility, and Performance in one integrated piping system.
Easy to install Flow rates up to 8,000 cfm Lightweight Leak-free High structural strength Low pressure drop Simple connections
Features and Benefits
Introducing A New Evolution In Piping . . .
Simplair Evolution. Simplicity, Versatility, Performance In One Integrated System
In the past, compressed air users have been burdened by the limitations of traditional piping systems difficult installation and modification, poor air quality, and high-pressure losses are all common problems. Now, Simplair solves these problems with its unique 110 mm (4") and 150 mm (6") Evolution System that makes installation fast, simple, and economical. Thanks to a revolutionary design, Simplair Evolution means big benefits for your business. Low operation costs Fast installation Simple connections High flow performance Low pressure drop Outstanding structural strength Lightweight components Noncorrosive
Constructed of anodized aluminum extrusion, Evolution is a modular piping system thats ideal for compressed air installations of any size. Yet despite its quick, easy assembly, Evolution offers unexpected flow rates of up to 8,000 cfm for compressor room applications and even higher for most factory loop systems.
With Simplair Evolution, you gain advantages formerly unheard of in integrated piping systems.
Advantages
Flexible Design Superior Performance Easy Expansion High Air Quality Leak-Free Seals Lightweight Material Sleek Appearance
Evolutions modular design means quick, easy installation. Even system modifications can be completed in seconds, minimizing downtime. The smooth bore of Evolution tubing prevents high-pressure losses, and allows higher flow rates than traditional piping systems. Because outlets and connections can be made in seconds, expansion is simple with minimum cost and production disruptions. Each Evolution tube is anodized to prevent corrosion from forming inside pipes, affording contaminant-free air throughout the system. Our positive O ring seal ensures that leaks will not occur at any stage of the systems life. Evolution offers the same structural strength of traditional piping, but with less than a quarter of the weight, making it the perfect choice for roof structures, walls or machinery. Ergonomically designed to fit the demands of modern production facilities, Evolution can enhance any working environment.
Compressed Air Piping System
Description
Simplair-Evolution Pipe Simplair-Evolution Pipe Simplair-Evolution Pipe Simplair-Evolution Pipe Simplair-Evolution Pipe Simplair-Evolution Pipe
Length
20ft 20ft 20ft 20ft 20ft 20ft
Bore Size
1.5" 2" 2.5" 3" 4" 6" (40mm) (50mm) (63mm) (80mm) (110mm) (150mm)
CCN
22189229 22194328 22194336 22189237 22194344 22194351
Description
Straight Joint Straight Joint Straight Joint Straight Joint Straight Joint Straight Joint
Bore Size
1.5" 2" 2.5" 3" 4" 6" (40mm) (50mm) (63mm) (80mm) (110mm) (150mm)
CCN
22412662 22412803 22412902 22412985 22342596 22342604
Description
Elbow Joint Elbow Joint Elbow Joint Elbow Joint Elbow Joint Elbow Joint
Bore Size
1.5" 2" 2.5" 3" 4" 6" (40mm) (50mm) (63mm) (80mm) (110mm) (150mm)
CCN
22412688 22412829 22412928 22413009 22342638 22342646
Compressed Air Piping System
Description
Tee Joint Tee Joint Tee Joint Tee Joint Tee Joint Tee Joint
Bore Size
1.5" 2" 2.5" 3" 4" 6" (40mm) (50mm) (63mm) (80mm) (110mm) (150mm)
CCN
22412670 22412811 22412910 22412993 22342612 22342620
Description
Endcap Endcap Endcap Endcap Endcap Endcap
Bore Size
1.5" 2" 2.5" 3" 4" 6" (40mm) (50mm) (63mm) (80mm) (110mm) (150mm)
CCN
22412654 22412795 22412894 22412977 22342570 22342588
Description
40mm Male Thread Adaptor 40mm Male Thread Adaptor 40mm Male Thread Adaptor 50mm Male Thread Adaptor 50mm Male Thread Adaptor 63mm Male Thread Adaptor 80mm Male Thread Adaptor 80mm Male Thread Adaptor
Bore Size
0.5" 1" 1.5" 1" 2" 2" 2" 3"
CCN
22412753 22412779 22412738 22412878 22412852 22412951 22413033 22413017
Compressed Air Piping System
Description
40mm Outlet Plate 40mm Outlet Plate 50mm Outlet Plate 50mm Outlet Plate 63mm Outlet Plate 63mm Outlet Plate 80mm Outlet Plate 80mm Outlet Plate 80mm Outlet Plate 110mm Outlet Plate 110mm Outlet Plate 110mm Outlet Plate 150mm Outlet Plate 150mm Outlet Plate 150mm Outlet Plate
Bore Size NPT
0.5" 1" 0.5" 1" 0.5" 1" 0.5" 1" 2" 0.5" 1" 2" 0.5" 1" 2"
CCN
22412696 22412704 22412837 22412845 22412837 22412845 22342471 22342497 22342513 22342471 22342497 22342513 22342471 22342497 22342513
Description
ANSI Flange Adaptor ANSI Flange Adaptor
Bore Size
4" 6" (110mm) (150mm)
CCN
22342539 22342554
Description
4" Step Down Adaptor 6" Step Down Adaptor
Bore Size
110mm-80mm 150mm-110mm
CCN
22487748 22487730
Piping System Accessories and Tools
Description
Cut-Off Fixture Cut-Off Fixture
Bore Size
4" 6" (110mm) (150mm)
CCN
22448906 22404651
Description
Deburring Tool Blades
CCN
88162474 89238133
Description
Drill Jig Drill Jig Drill Jig
Bore Size
40mm 50, 63mm 80, 110, 150mm
CCN
22487672 22487680 22455356
Piping System Accessories and Tools
Description
Pilot Drill Bit 1/4
Bore Size
40,150mm
CCN
22604557
Description
Tap Tap Tap
Bore Size
40, 50, 63mm 80, 110mm 150mm
CCN
22598593 22598601 22598619
Description
Step Drill
Bore Size
40, 150mm
CCN
88162441
Description
M6 Tap Socket Adaptor 1/4 Drive * M6 Tap Socket Adaptor 3/8 Drive * M8 Tap Socket 3/8 Drive M12 Tap Socket 3/8 Drive
Bore Size
40, 50, 63mm 40, 50, 63mm 80, 110mm 150mm
CCN
22604532 22604540 22604516 22604524
*Both items needed when using 3/8" drive impact gun
Piping System Accessories and Tools
Description
Allen Key
Bore Size
40,150mm
CCN
22604565
Description
5mm Ball Nose Allen Key (3/8 Drive) 6mm Ball Nose Allen Key (3/8 Drive) 10mm Ball Nose Allen Key (3/8 Drive) 5mm Ball Nose Allen Key (Hex L Type) 6mm Ball Nose Allen Key (Hex L Type) 10mm Ball Nose Allen Key (Hex L Type)
Bore Size
40, 63mm 80, 110mm 150mm 40, 63mm 80, 110mm 150mm
CCN
22604300 22604292 22545040 22605133 22605125 22545073
Description
Hanging Bracket Hanging Bracket Hanging Bracket Hanging Bracket Hanging Bracket Hanging Bracket
Bore Size
1.5" 2" 2.5" 3" 4" 6" (40mm) (50mm) (63mm) (80mm) (100mm) (150mm)
CCN
22487698 22487706 22487706 22487706 22487714 22487722
10
Piping System Accessories and Tools
Description
40mm Toggle Hanger (Cable) 40mm Toggle Hanger (Cable) 40mm Toggle Hanger (Cable) 40mm Toggle Hanger (Cable) 50mm Toggle Hanger (Cable) 50mm Toggle Hanger (Cable) 50mm Toggle Hanger (Cable) 50mm Toggle Hanger (Cable) 63mm Toggle Hanger (Cable) 63mm Toggle Hanger (Cable) 63mm Toggle Hanger (Cable) 63mm Toggle Hanger (Cable) 80mm Toggle Hanger (Cable) 80mm Toggle Hanger (Cable) 80mm Toggle Hanger (Cable) 80mm Toggle Hanger (Cable) 100mm Toggle Hanger (Cable) 100mm Toggle Hanger (Cable) 100mm Toggle Hanger (Cable) 100mm Toggle Hanger (Cable) 150mm Toggle Hanger (Cable) 150mm Toggle Hanger (Cable) 150mm Toggle Hanger (Cable) 150mm Toggle Hanger (Cable)
Size
5ft 10ft 15ft 30ft 5ft 10ft 15ft 30ft 5ft 10ft 15ft 30ft 5ft 10ft 15ft 30ft 5ft 10ft 15ft 30ft 5ft 10ft 15ft 30ft
CCN
22128508 22128516 38330726 38330734 22128508 22128516 38330726 38330734 22128508 22128516 38330726 38330734 22128508 22128516 38330726 38330734 38330825 38330833 38330841 38330858* 38330825 38330833 38330841 38330858*
No. 2 cable size Packaged 10 lengths per pack *Packaged 5 lengths per pack
11
Flow Rates Through Tubing
Pressure Bar (PSIG)
DIAMETER
mm in
7 (103)
L/sec M3/Min SCFM
8 (118)
L/sec M3/Min SCFM
10 (147)
L/sec M3/Min SCFM
12 (176)
L/sec M3/Min SCFM
14 (203)
L/sec M3/Min SCFM
40 50 63 80 110 150
1.5 112.8 2 3 4 6
6.7
239 830
125
7.52
265 138.7 8.32
294
151
9.05
320 162.8 9.76
345
212.4 12.74 450 228.9 13.71 485
251 15.04 532
276 16.55 585 292.6 17.55 620 546 32.77 1157 140 4963 951 57.06 2015 1028 61.71 2179 130 4615 2342 293 10356 5247 315 11119
2.5 391.7 23.5 1675 3770 100 226
420 25.19 890 467.7 28.05 991 509.7 30.58 1080 108 240 3817 2007 8493 4490 120 269 4254 2178 9513 4887
731 43.86 1549 777.8 46.67 1648 862.7 51.77 1828 3550 1801 7990 4008
Flows are based on 1 psig pressure drop per 30 meters (100ft). Tested to OSP 2944. Measured at standard atmospheric conditions 1013 mbar (14.7 psi) at 20C (68F).
Technical Specifications
DESC. Evolution 40 Evolution 50 Evolution 63 Evolution 80 INT. DIA.
mm in
mm
EXT. DIA.
in
STANDARD PIPE LENGTH
meters ft
Kg/Mtr
WEIGHT
lbs/ft
MAX. WORKING PRESSURE
bar psig
TESTED PRESSURE
bar psig
MAX. TEMP.
MIN. TEMP.
40 50 63 80
1.5 2 2.5 3 4 6
71.07 2.798031496 83.48 3.286614173 95.19 3.747637795 122.33 4.816141732 149.57 5.888582677 185.4 7.299212598
6 6 6 6 6 6
20 20 20 20 20 20
1.539 1.93651
1.03 1.3
14 14 14 13.79 13.79 11.72
203 203 203 203* 203* 151
** ** ** ** ** **
** ** ** ** ** **
130 266 130 266 130 266 130 266 130 266 130 266
-30 -30 -30 -30 -30 -30
-22 -22 -22 -22 -22 -22
2.50508 1.68334 3.40475 2.28789 5.36842 3.60741 7.34875 4.93813
Evolution 110 110 Evolution 150 150
* Outlet plates are rated for 177 psig ** 4 X MAWP with a 0.8 casting factor Example 1: Casting Proof Test Pressure for 170 psig MAWP is 170 x 4/.8= 850 psig proof test pressure Example 2: Non-casting Proof Test Pressure for 170 psig MAWP is 170 x 4= 680 psig proof test pressure
12
Flow Rates Through Tubing
Aluminium Extrusion Material Specification
Simplair extrusions are manufactured to EAA 6063 series.
Mechanical Properties
Temper Ultimate Tensile Strength Proof Stress 0.2% (%) Elongation (50mm) Modules of Elasticity
T6 195 N/mm 7 69x103mPa
2
T6 30 KSI (min) 25 KSI (min) 7 10.0x103 KSI
160 N/mm2
Physical Properties
Density Melting Range Specific Heat between 0-100C Coefficent of Linear Expansion
between 20-100C
2.70x10-6kg/mm3 615-655C 879 J/kgK 23x10-6/K 0.033um
0.0975 lb/in3 1140-1210F 22x104 BTU/lbF 13.0x10-6/F 0.033um
Electrical Resistivity at 20C
Nominal Chemical Properties
Copper Iron Magnesium Manganese Silicon Titanium Zinc Chromium Others, each Others, total Aluminum
% of Weight
0.10 max. 0.35 max. 0.46 0.10 max. 0.40 0.10 max. 0.15 max. 0.10 max. 0.05 max. 0.15 max. Remainder
Aluminium is a corrosion-resistant metal due to a film of aluminium oxide that occurs naturally on its surface. Anodizing is an applied finish by an electrochemical process. It thickens the natural oxide film on the aluminium and imparts to the metal surface the extreme hardness, corrosion and wear resistance of the oxide. Simplair is anodized to AA10 which signifies a 10 micron depth of anodizing.
All HBS Products meet the requirements of ANSI B31.1, BS1387, BS8118, TV
13
Piping and Distribution Accessories
Low Pressure Ultra Duty Hose Reel including Hose
Our ultra duty Hose Reels are manufactured of all steel construction with a durable powder coat finish.
Low Pressure Heavy Duty Hose Reel including Hose
Our new composite hose reel (depicted to the left) provides excellent durability at a great value. All composite reels are made of tough glass-filled composite material combined with a strong base.
CCN
PERFORMANCE RATING
MAX. PRESSURE
psig
HOSE LENGTH
ft
HOSE ID
DIMENSIONS
W
SPOOL MATERIAL
80105471 80105521 80105489 80105513
Ultra Duty Ultra Duty Heavy Duty Heavy Duty
300 300 300 300
50 50 50 50
0.375" 0.5" 0.375" 0.5"
16.5" 16.5" 17.75" 17.75"
6" 6" 7" 7"
17.5" 17.5" 20.37" 20.37"
Steel Steel Composite Composite
Air Hose Simplair Speed-Lok
Ingersoll-Rand Speed-Lok hose is a general-purpose hose made of a highquality, durable synthetic rubber. The hose is ideal for general industrial, maintenance and automotive applications. The hose has a blue shell, colorcoded for compressed air.The maximum temperature limit for the hose is 158F. The working pressure is 250 PSIG and the burst pressure is 1,000 PSIG.
ROLL
CCN
PER FOOT
DESCRIPTION
HOSE ID
HOSE OD
WEIGHT
lbs/ft
MIN. BEND RADIUS
38032249 38032926
38032223 38032231
3/8" Hose 1/2" Hose
0.38" 0.5"
0.63" 0.78"
0.11 0.18
3 5
14
Piping and Distribution Accessories
Hoses Quick Connect Fittings
The Ingersoll-Rand quick couplings have hardened wear points and load bearing areas (for steel nipples only) and precision-machined surfaces for durability in the toughest applications. Precision-molded seals form a tight seal for reliable operation, and hardened steel locking balls provide a strong connection with evenly distributed loads. The 3/8-inch body size couplers have larger orifices to minimize pressure drop. For a complete set, both a coupler and nipple of the same body size are required.
Technical Specifications
Body Size Related Pressure PSI Temperature Range Locking Device Vacuum Data, in Hg: Disconnected (coupler only): Connected:
1/4, 40 cfm 300 -40F to +250F 4 balls
Not Recommended
3/8, 90 cfm 300 -40F to +250F 6 balls
Not Recommended
27.4
28.2
Female Pipe Thread
CCN
38328464 38328472 38328480 38328597 38328605
Material
Brass Brass Brass Brass Brass
Body Size
0.375" 0.375" 0.375" 0.25" 0.25"
Thread Size
1/4-18 3/8-18 1/2-14 1/4-18 3/8-18
15
Piping and Distribution Accessories
Male Pipe Thread Coupler
CCN
38328431 38328449 38328456 38328563 38328571
Material
Brass Brass Brass Brass Brass
Body Size
0.375" 0.375" 0.375" 0.25" 0.25"
Thread Size
1/4-18 3/8-18 1/2-14 1/4-18 3/8-18
Speed-Lok Hose Barb Coupler
CCN
38328498 38328506 38328613
Material
Brass Brass Brass
Body Size
0.375" 0.375" 0.25"
Hose ID
3/8 1/2 3/8
Male Pipe Nipple
CCN
38328514 38328522 38328530 38328639 38328647
Material
Steel Steel Steel Steel Steel
Body Size
0.375" 0.375" 0.375" 0.25" 0.25"
Thread Size
1/4-18 3/8-18 1/2-14 1/4-18 3/8-18
16
Piping and Distribution Accessories
Speed-Lok Hose Barb Nipple
CCN
38328548 38328555 38328662
Material
Steel Steel Steel
Body Size
0.375" 0.375" 0.25"
Hose ID
3/8 1/2 3/8
Push-on Hose Barb Union
CCN
38034252 38034260
Hose Size
3/8" 1/2"
Point-of-Use Provider Manifold
The outlet manifold provides a simple, cost-effective solution to the untidy array of tees and elbows normally used to create outlets. The manifold is made of lightweight, durable anodized aluminum and features the following outlets: (2) 1-inch NPT (top and bottom), (2) 1/2" NPT, (2) 3/8" NPT and (2) 1/4" NPT. Plugs are provided for each outlet and have O-rings so that pipe sealant is not required.
CCN
38004339
Model
Point-of-Use Provider Manifold
17
Ball Valves
Ball Valves
Ingersoll-Rand forged body ball valves provide extended service life and resist failure caused by severe temperature applications. Full-flow design ensures maximum system efficiency. Highly inert PTFE seats provide resistance to chemical corrosion. Two Viton O-rings at the stem provide maximum safety with no maintenance. The blow-out proof stem, chrome-plated brass ball and specifically designed handle enable increased turning leverage for ease of opening and closing. Ingersoll-Rand ball valves can be readily identified, ensuring high-quality engineering and reliability. These economical ball valves are available in female pipe sizes.
Size NPT
0.5" 0.75" 1.0" 1.25" 1.5" 2.0" 2.5" 3.0"
CCN
54634431 54634449 54634456 54634464 54634472 54634480 54634498 54634514
Please be aware that ball valves are intended for use in the fully open or closed positions. Depending on application conditions, throttling of the valve may result in premature seal failure and/or inability to turn the valve handle.
18
System Pressure Controllers
Intellliflow PID Controlled
CCN Model Control +/- 0.75 psi within flow range Seamless 2" - 6" Butterfly valve controlled Standard and high performance models Performance Level Min. Flow Max. Flow
(SCFM) @ 125 PSI(G)1
42548719 42548727 42548743 42548768 42550970 42548735 42548750 42548776 42544304
IR-BP-BV 2.0 IR-BP-BV 3.0 IR-BP-BV 4.0 IR-BP-BV 6.0 IR-BP-BV 8.0 IR-BP-BV 3.0-HP IR-BP-BV 4.0-HP IR-BP-BV 6.0-HP IR-BP-BV 8.0-HP
Standard Standard Standard Standard Standard High (Triple Offset) High (Triple Offset) High (Triple Offset) High (Triple Offset)
170 307 495 1023 2100 175 333 807 1827
850 1571 3033 7855 15900 1620 3127 8098 17085
PacE .5, I & II Air System Pressure Controllers
PacE air controllers provide total air system control through a single device, giving you the ability to see both upstream and downstream pressures from one convenient location.
Technical Specifications
PacE .5 CCN Connection Size (female) Maximum Flow Maximum Inlet Pressure Control Range Max Operating Temperature Sensitivity Repeatability PacE I PacE II
38342119 0.5" NPT 40 scfm 232 psig 144 psig-7 psig 176F (80C)-4F (-20C) 0.2% of full span 0.5% of full span
38334314 1" NPT 250 scfm 232 psig 144 psig-7 psig 176F (80C)-4F (-20C) 0.2% of full span 0.5% of full span
38041166 2" NPT 650 scfm 150 psig 150 psig-7 psig 176F (80C)-4F (-20C) 0.2% of full span 0.5% of full span
19
More Than Air. Solutions.
Online solutions: www.air.irco.com
Ingersoll-Rand compressors are not designed, intended or approved for breathing air applications. Ingersoll-Rand does not approve specialized equipment for breathing air applications and assumes no responsibility or liability for compressors used for breathing air service. Nothing contained on these pages is intended to extend any warranty or representation, expressed or implied, regarding the product described herein. Any such warranties or other terms and conditions of sale of products shall be in accordance with Ingersoll-Rands standard terms and conditions for such products, which are available upon request. Product improvement is a continuing goal at Ingersoll-Rand. Designs and specifications are subject to change without notice or obligation.
Ingersoll-Rand Company
Air Solutions P.O. Box 1803 800-B Beaty Street Davidson, NC 28036 1-800-526-3615 or 1-800-247-2667
Ingersoll-Rand SEA (pte), Limited
Jurong Town P.O. Box 88 Singapore 916103 (65) 68611555
Ingersoll-Rand European Sales Limited
Swan Lane, Hindley Green Wigan WN2 4EZ United Kingdom +44 (0) 1942 257171 @2005 Ingersoll-Rand Company Form 38437224 Printed in USA www.air.irco.com
