Quickair F (Aluminium)
Quickair F (Aluminium)
Quickair F (Aluminium)
ISO 9001:2008
Quickair
Modular Aluminium Piping System
Metal
97/23/EC(PED)
MODULAR
ALUMINIUM
PIPING SYSTEM
For Industrial Gases, Liquids,
Vacuum and Inert Gases
Applications
➤Plant air
➤Inert Gas distribution
➤Manufacturing hand tool operation
➤Manual and automated welding operations
➤Semi-Conductor tool hook up
➤Valve actuation - Control systems
➤Micro bulk inert gas delivery systems
➤Robotic Installations
Quickair
Modular Aluminium Piping system
Metal
Technical Specifications 7
Aluminium Tubes 8
Quickair Aluminium Fittings 8-9
Quickfit Fittings 10-11
Accessories 12
TM
With a wealth of experience and the broadest range of solutions and the systems on the market, Canares Quickair products
mean you’ll complete your installation as seamlessly, efciently and effectively as possible.
www.canares.com
2
TM
Quickair Metal
Modular Aluminium Piping system
STANDARDS,
APPROVALS
AND GUARANTEES
www.canares.com
3
TM
Quickair Metal
Modular Aluminium Piping system
PRE-INSTALLATION
Proper line sizing for an airline network
1. Identify type of network: closed loop or dead-end
2. Calculate total length of line (feet)
3. Determine total flow required
TOTAL LENGTH OF NETWORK
TOTAL FLOW REQUIRED
Ÿ Calculations based on total maximum pressure drop (ΔP) of no more than 3 PSIG
for entire network, at 100 PSIG @ 15.6 °C
Ÿ Total flow required takes account of all flows for all compressed air powered
tools and equipment
Ÿ Note that a typical compressor will produce approximately 4 SCFM per HP
WARNING
Installation of Quickair compressed air distribution system must be made according to the assembly instructions as
indicated in the installation guide (available on request or on the website)
www.canares.com
4
TM
Example:
Flow rate:850 cfm at 109 psi
Total area 1788 feet
TM
The recommended Quickair diameter is 80mm
size (pressure drop of 145 psi=less then 5%)
From above you can calculate cost of power for producing the compressed air.
Visit: www.canares.com for live calculation.
QuickairTM PIPELINE SYSTEMS
The QuickairTM pipe line system has been designed and built for installation of QUICKAIR OFFERS
compressed air and inert gas distribution system.
Lower installation cost
The materials and types of fittings used offer a exible system that can be
integrated with all QuickairTM Systems and solve all the problems and meet all
Simply push concept
the requirements of even the most complex systems.
Innovative technology at the heart of QuickairTM enables rapid and easy
No corrosion
assembly, quick connection of components to the Aluminium pipes.
Powder Coated
www.canares.com
5
TM
Quickair Metal
Modular Aluminium Piping system
TESTING
After installing the Quickair system, the
system should be tested for 1.5 times of the
working pressure for the period of 8 hours
and once line Is gradually pressurized all
the joints should be tested for any leakage by
applying the soap water or laser tester. If any
leakage found to be rectied. After 8 hours
pressure leakages drop should be observed
and ensured that within the permissible limit.
QuickairTM RANGE
Traditional compressed air piping materials with
their advantages and disadvantages.
The QuickairTM pipe line includes all the
Materials Advantages Disadvantages accessories you need for a top quality
Moderate material costs Labor intensive installation, May rust and installation:
Black Iron
(Mild steel) Readily available in leak rough inside promotes contaminant Ÿ Straight unions
multiple sizes build up and creates pressure drop Ÿ Elbows and tees
Often only exterior is coated. Labor Ÿ Equal cross
Moderate materials costs
Galvanized Iron intensive installation, Rough inside Ÿ Reducing ttings
Readily available in Some
multiple sizes promotes contaminant build up and Ÿ Integrated loop drop
rust protection. creates pressure drop, May rust at build Ÿ Ball valves
up and creates pressure drop, May rust at
Ÿ Quick assembly brackets and hangers
joints and leak
Ÿ Pipe clips
Copper No rust, good air quality Requires quality brazing to prevent leaks, Ÿ Expansion and ex hoses
smooth interior-low Susceptible to thermal cycling installation
Ÿ FRL
pressure drop involves open flame
Ÿ QRC
Stainless Steel No rust, good air quality labor intensive installation,
Smooth interior-low Expensive materials
pressure drop
OPTIMUM FLOW, HIGHEST AIR QUALITY AND LOW MAINTENANCE WHERE AS QuickairTM OFFERS
FEATURES INCLUDES
QuickairTM smooth calibrated aluminum construction has a low friction Installs faster than other common piping
coefcient,providing the best possible laminar ow. Full bore ttings
No specialized techniques needed
further minimize pressure drop for optimum ow and energy efciency.
Leak free connectors prevent air loss and wasted energy.
No threading, welding, or brazing pipe
QuickairTM is ideal for installations requiring the highest quality air. No special tools are needed
Aluminum material will not rust or corrode. Further, it has no rough Can connect to existing systems with other
surfaces or interior restrictions that accumulate contaminants. The pipe types
smooth interior with full bore design allows them to ow to your dryers Easy to add on to or disassemble for your
and lters for efcient removal. changing needs
www.canares.com
6
TM
Quickair
Modular Aluminium Piping system
Metal
Vacuum 760mm of hg
Chemical Composition of
Temperature 0
o
0
o
Application: Compressed air, nitrogen, Vacuum, Co2 for any other application Please contact.
Note: All products are 100% Tested
7
www.canares.com
TM
COMPONENTS Quickair
Modular Aluminium Piping system
Metal
D1
AP24 5001 50 6
PP24 5000 80 137 67
AP24 6301 63 6
PP24 6300 98 142 70
Design Standard : ASME B 31.1
Standard Colour : Blue(01) Other colours are optional. Design Standard : ASME B 31.1
colour(02)-yellow, colour(03)-Grey, colour(04)-Green. MOC : 20-63mm Powder coated Aluminum
L2
L1
L2
ET24 5000 80 188 67 EL24 5000 80 107 67
L2 L2
L1
ET246300 98 206 70 EL24 6300 98 116 70 L1
D1
MC24 2005
MC24 2007 BSP
Part No. ØD H K ØG L E F
MC24 2505
WB24 2005 20 102 50 46 130 58 25 MC24 2507
MC24 2510
WB24 2505 25 128 50 54 130 58 25
MC24 3210
L2
MC24 3212
MC24 4010
D1
MC24 4015 2
MC24 5015 2
MC24 5020
MC24 6320
MC24 6325
MD24 5032 50 32 45
EC24 6300 98 115 70 36
MD24 5040 50 40 62
MD24 6320 63 20 40 L2
L1
MD24 6325 63 25 40
MD24 6332 63 32 45
BSP
MD24 6340 63 40 62
Design Standard : ASME B 31.1
MD24 6350 63 50 67
MOC : 20-63mm Powder coated Aluminum
8
www.canares.com
TM
COMPONENTS Quickair
Modular Aluminium Piping system
Metal
Part No. ØD ØG L
BF24 2045 20 45 135
Part No. ØD ØG C W L
BF24 2554 25 54 168
MF24 2006 20 45 1/4” 38 220
BF24 3262 32 62 199
MF24 2006 25 54 1/4” 38 240
BF24 4074 40 74 202
BF24 5088 50 88 204
BF24 6307 63 107 224
Design Standard : Asme B 31.1 For 8mm Please Read As Mf11 1608 2008 2508.
MOC : 20-63mm Powder coated Aluminum MOC : Powder coated Aluminum
1/2xL1
L2
TD12 5005 2"x1/2" 106 94 55 50
TD12 6305 2 1/2"x1/2" 122 112 65 50
ØD1 L2 L2
L1
L2
PIPE CLAMP
INCH A B C D E F G H I
ØA
PART NO. SIZE MM ØA C D (r)F Part No.
C EL12 3000 88.9 88.9 213.35 80 88.9 BF128000 3” 46 15 81 50 17 7 65 255 195
3”
EL12 4000 4” 114.3 114.3 266.45 95 114.3 BF1210000 4” 52 15 103 50 17 7 65 284 195
EL12 6000 6” 168.3 168.3 362.45 110168.3 BF1250000 6” 56 19 153 70 17 9 90 358 320
D
EL12 8000 8” 219.1 219.1 438.65 110 219.1 BF1220000 8” 60 19 201 70 97 9 90 421 320
C
D Material: SS
Design Standard : ASME B 31.1 Design Standard : ASME B 31.1
MOC : 3”-8” Stainless Steel. Standard Colour : 3”-8” Cast iron/ SS Disc
Material: SS Material: MS
Design Standard : ASME B 31.1 Design Standard : ASME B 31.1
MOC : 3”-8” Stainless Steel Standard Colour : 3”-8” Stainless Steel.
www.canares.com
10
QUICKFIT FITTINGS TM
DROP REDUCER
PART NO. SIZE Ø1 Ø2 L1 L2 L3
PART NO. INCH INCH ØD A B C(BSP) RD12 3010 88.9 33.4 170 82.5 60
DR88.9-0205C 3" 0.5" 88.9 123 136 0.5" RD12 3012 88.9 42.2 165 82.5 60
DR88.9-0275C 3" 0.75" 88.9 123 136 0.75" RD12 3015 3” 88.9 48.3 178 82.5 75
DR88.9-0210C 3" 1" 88.9 123 136 1" RD12 3020 88.9 60.3 175 82.5 77.5
DR88.9-0215C 3" 1.5" 88.9 123 155 1.5" RD12 3025 88.9 73 168 82.5 77.5
DR114.3-0205C 4" 0.5" 114.3 149 155 0.5" RD12 4010 114.3 33.4 196 95 60
DR114.3-0205C 4” 0.75" 114.3 149 160 0.75" RD12 4012 114.3 42.2 192 95 60
DR114.3-0275C 4" 1" 114.3 149 160 1" RD12 4015 114.3 48.3 204 95 75
4”
DR114.3-0210C 4" 1.5" 114.3 149 183 1.5" RD12 4020 114.3 60.3 200 95 77.5
DR114.3-0215C 2" 114.3 149 183 2" RD12 4025 114.3 73 194 95 77.5
4"
DR168.3-0220C 0.5" 168.3 202 222 0.5" RD12 4030 114.3 88.9 190 95 82.5
6"
DR168.3-0275C 6" 0.75" 168.3 202 222 0.75" RD12 6010 168.3 33.4 228 100 60
DR168.3-0210C 6" 1" 168.3 202 222 1" RD12 6012 168.3 42.2 223 100 60
DR168.3-0215C 1.5" 168.3 202 245 1.5" RD12 6015 6” 168.3 48.3 235 100 75
6"
DR168.3-0220C 6" 2" 168.3 202 245 2" RD12 6020 168.3 60.3 232 100 77.5
DR219.1-0205C 8" 0.5" 219.1 255 270 0.5" RD12 6025 168.3 73 225 100 77.5
DR219.1-0275C 219.1 255 270 0.75" RD12 6030 168.3 88.9 223 100 82.5
8" 0.75"
DR219.1-0210C 219.1 255 270 1" RD12 6040 168.3 114.3 223 100 95
8" 1"
219.1 255 RD12 8010 219.1 33. 258 105 60
DR219.1-0215C 8" 1.5" 292 1.5"
DR219.1-0220C 219.1 255 RD12 8012 219.1 42.2 254 105 60
8" 2" 292 2"
RD12 8015 219.1 48.3 266 105 75
8”
RD12 8020 219.1 60.3 262 105 77.5
RD12 8025 219.1 73 256 105 77.5
RD12 8030 219.1 88.9 253 105 82.5
RD12 8040 219.1 114.3 253 105 95
RD12 8050 219.1 168.3 230 105 100
Material: Aluminium
www.canares.com
11
TM
MOC: Polyurethene
Available in 100mtrs Available in 2,3,5,6,8 & 10 Mtr’s for respective
*Colour Code: 00- Transparent
length please add number of meter to the part
01- Blue (Std)
02- Yellow number. For 5 Mtr’s length of 6mm OD
03- Green add 05 (Ex: RH 11 0605).
04- Black
05- Red Part No. ØD
RH11 0403* 04
Part No. ØD RH11 0603* 06
PT11 0401 04 RH11 0803* 08
RH11 1003* 10
PT11 0601 06
RH11 1203* 12
PT11 0801 08
PT11 1001 10
PT11 1201 12 BV11 BALL VALVE - BV11
EH11 EXPANSION HOSE - EH11 Part No. DN A B C
BV11 0200 ¼” 90 38 48
BV11 0500 ½” 90 46 58
Available in 1,2&3 Mtr’s. For 1 Mtr’s add .1 BV11 0700 ¾” 90 52 65
(Ex:Eh112505.1) BV11 1000 1” 106 60 69
BV11 1200 1¼” 110 62 80
Part No. ØD Size Part No. ØD Size BV11 1500 1½” 148 83 92
BV11 2000 2” 148 89 110
EH11 2505* 25 ½” EH11 4012* 40 1 ¼”
BV11 2500 2½” 217 110 132
EH11 2507* 25 ¾” EH11 4015* 40 1 ½”
EH11 2510* 25 1” EH11 5015* 50 1 ½”
EH11 3210* 32 1” EH11 5020* 50 2”
EH11 3212* 32 1 ¼” EH11 6320* 63 2”
EH11 4010* 40 1” EH11 6325* 63 2 ½”
FR11 FR - FR11
FL11 FRL- FL11
Part No. Size
Part No. Size
FL11 0200 ¼” FR11 0200 ¼”
FL11 0500 ½” FR11 0500 ½”
FL11 0700 ¾” FR11 0700 ¾”
FL11 1000 1” FR11 1000 1”
12
www.canares.com
QUICK RELEASE COUPLERS TM
TOOLS
REMOVING CLIP
CT11 Rc11
CHAMPERING TOOL Part No.
RC 24 20 00
CT11 0100 RC 24 25 00
RC 24 32 00
RC 24 40 00
RC 24 50 00
RC 24 63 00
PW11
PIPE WRENCH
PW11 0100
www.canares.com
13
TM
TM
QUICKAIR INSTALLATION STEPS(20-63mm) Quickair Metal
Modular Aluminium Piping system
INSTRUCTIONS
Before Installing Quickair TM system a responsible person should check, that area of installation conforms to regulation designed to
prevent the risk of explosion. Quickair must be installed either After the receiver or after the dryer. Flexible hose should be fitted at
the beginning of the piping system. In order to counter the vibration found in any compressed air piping system. When maintaining
or modifying the Quickair piping system the work must be undertaken only after the compressed air system has been vented.
The installer must use only Quickair components and accessories. The installer also ensure that the installation has been properly
carried out in-line with the instruction and that it meets all legal requirements.
6 mtr
d 500mm
d-Distance between fitting and clip Dmax 2mtr
Dmax-Distance between two clips(2 mtr)
www.canares.com
14
TM
TM
Quickair INSTALLATION STEPS(3”,4”,6” & 8”) Quickair
Modular Aluminium Piping system
Metal
X<d<500
STEP1: Join the bush with pipe. STEP2: join another pipe with bush.
STEP3: Join the top and bottom clamp with the bush. STEP4: Tight the clamp with align bolts and align key.
STEP5: While tightening maintain 1mm gap between STEP6: After tightening pass the air and check the
top and bottom clamp. leakage with soap water.
www.canares.com
15
Quickair
TM
Metal
Modular Aluminium Piping system
Follow us on
TM
Quickair Metal
TM
Quickfit
Distributor’s Address,
CANARES ENGINEERING CO.
80/0 - B, Industrial Suburb, Industrial Layout,
Yeshwanthpur, Bangalore- 560022 India
Contact Us: +91-80-23578014 | 23578016
Email:sales@canares.com
www.canares.com
www.canares.com