W-N-2010 Int. rind. SPQC. OQ-NO02R1C Avril 10, 1S67, d Fd. Sfmc. .W-fl-lalb -tobar 11, 1966 1s8.

6.6)
FEDLRAL NICKEL-COPPER sHEET, 5PEC1FICATION ALLOY BAS, ROD, ~D PUTE, STRUC-

(NAvY-ships J

sTRIP , WIRE , FORGINGS, AND SPECIAL SHAPED

TURAL

SECTIONS

Thin specificationW.. approved by the cmi

S.rvirnm 1. Ad!ni. iacracion, SCOPE for u.. of .11 FedOral AfJD CIASSIFICATION

OS IO!Wr, aqanciaa.

FKf.ral

SUPPIY

service.

, General

co=p.;;;iv~~;qh~in. and

cation c.a. ere ni5ke1-copper trenqth and reaiatace to corrosion. Pa.ifi alloy ~hall

.11o%

for application.

requirinq

Nickel-copper 1.2 clams ific~t,+on. conditions, 4. ape=f ied [see 6.21 : clan. A. Form 1 - Bar ad COnd, t, On:

be of the

followinq

clam...,

forms,

rod. cold drawn [stcees relieved) rell. veal). Hot finished (ru hot fi. inhed or .Cr... Hot finished, high te. ile (mtreas r.lieved) Mnealod (hot fiiahed or cold drawn) Forging quality.

form

2 - Forged part.. (.. forqed or .t.e*s relieved) Condition : Hot finished For.g.d, high tensile (mtr. s. relieved] mot f inishad. .mne.al. d. 3 - Sha~e Ccmdition :

Form

Annealed. Hot finished. cold rolled or cola

drawn.

FOL_M 4 - Sheet.

Cod Ltion:

Cold rolled (annealed) . cold rol led [.. rolled) Hot fini. hed [annealed)

form

5 - strip. C.and,tion:

cold Cold Cold Cold

rolled rolled rolled rolled

Imnnealed) . (quarter hard) . (hard, as rolled) . pzing, ae rolledl (full hard q

Form

6 - Plate. Condition,

mot Hot

fini. hod finished

[annealed] (ss rall.d)

Form

7 - wire. condition :

Cold

{annealed) drawn cold drawn ivario.. t.mpcro]

?Sc

~5]5

W-

N-281D
clan.
B.

mm

1 0.. and Cond, t,on :

rod. cold drawn (.s draw. or a,res. relieved) Mot finish. d (as hot fi. i.had or stream Annealed (hot flnl shed or cold drawn)

relieved].

Form

2 - 6,,. . Co. d,. ion:

Cold cold

drawn drawn

(annealed) l.ario. s ternwr.1

2. I

APPLICAULE

20 CEMENTS of of the the ,.s. e >. effect on date of invitation to the extent specified Speclflcation for bids herein. or

2.1 The follow, nq document. request for proposal fonr a part FEDERAL 5TMDARD5 FE D-5 TD- 182 FE9-5TD- 151 :

Iden,,t,cat, on ,!lark, nc/ of Nickel - M.ta>e; T.St Methods.

and

Nickel

B...

Alloy. .

[4ctx. L.Ies o.t~id. the Federal Gover!mvznt may obtatn copie. of Fed. r.1 SFcification, L. the Index of Federal specifications and Standards as o.tll. ed under C+n. ral Information and SLandards and at the prlcec, ,ndi cated 1. the Index, The index, which include. cumulative UJQ.cnl? s.pplcrne. ts as issued, i% for sale on a e. bsc. ,ption ba. ie by the s.~rint.. dent of Wa, hig. o, D. c.. 20402. D.curnenc, , u.S. Go., ernme. t Pr, ,)t,ncj Office, (Si@e the ?daral tie ad ,W:e. .: M. .P.C)?,U>IO. and other ,Mernl ~Cifi CntiOM ~ bY tiivitieo tSide

roe

P.-.? rnt.t for btddlw PJrFVBe6 a,ullnblewltbr?.!t C&@ Or?ic. o ti Bmton, S- YorE,WMMW., %_vicen Read XOI-UI,[.-, &n -cl..., Lo. AW.Slea, and S+attle, dA. activities may Speci !lcationm obc. in cop,.. anti standards

fran BIS1tWS, 6arvIce Centers &t

X, ~tih~,

~CW,

_
and tlo.

c~%Y, ,
standard. point.

(Federal Government and the Index of Federal I. their wgencl. s.)

of Federal specifications <corn e.tabli. hed distrib.

HILITANY SPECIFIUT1:JN: ,..:, ,.p. ,,s . P,, ,. ,,,,..,

,*e, nds

of.

.MILITAHY STANDARDS: /!, L.s TD-}6j - steel M,ll Produc L,, Pr. pa. ac, on for shipment and :41 S? D-271 - Noades. r.c:,. e Tc9tln9 LRequirements for .Metal, .

Stor Aqe

,, ,0,,.,,0. ,pecif, cat lo. and standard, are {Tee.-,r.,CalSOC,C, Y ..d u?ch.,ca! They ,arc also d,, tr, bted am!onq .echn ical .,<. 1101. :., ,. [,,,.-,., from I,b.. r,,,. .d ,s, .. }.:.,..1 .(!..,,. 2,. ) 3 ?.E,.W l+EMs:i 5 1 T

uener, l:y urou P,

00-N-281D

L, C-:1-2B1D 3.2 Thermal t.,... :cL (C1a SS > COld 5..$+ b., .nall be ql..e. a 1.., .,.,n~,=,] ~c~e~e~..-r~n,~to , internal .,., s, (le., .,, ed d,ri. g cold Llr,aw L.u, and rod), Clzss h .lrawn baz rel ie.. the ma j.. and rod portion

.f

Table

11 - Hecha.,cal P, Q7. .,LSS - class A, forqed Parts: cl .,, ii, bar and Y,eld ,crenqth at 0.01 percent offset 0. at .. ..s .. P5, [m.) ,nd, ca. ed~/ inch.. n 2 ,.ches

bar , rod rod

.nd

Yield sc.e.g.h at
0.02 percent offset or .C extension P. 1 (ml. ) class A relieved] 0.0078 11.00B6 0.0082 0.0076 indic. ted~/ Inches in 2 inches

:ond, t,.., and ,a,neter or m.x, u d,, cance EC.,,. parallel ...s (inches)

Ten,, le SEr, ngth P,, lmin)

Elongation in ~-inche~ or 4 x dim percent [mLrll

Cold DUnds, under 1/2 .unds, 1/2 co 31/2, i.cl. .unds , over 11/2 to 4, incl. ?tlaC. S,hexagons, and rectangle, , all sizes 84,000 87,000 84,000 84,000 40,000 45,000 42,000 40,000

Drawn

(.t.. ss 50,000 60,000 55,000

0.0031 0,0037 0.0034 0.0033

,.;/ ~~ 25 ~2:/~/

50,000

Hot ,und~ , jl,quare~ flat, p to 12, and hexagons 21/8 and under, and forged Part, up .0 12 ounds. squares , flat. ., . 12, and forge,? P., ,. 0.,. 12 exaqons aver 21/8 co 2-1/2, 1.1. , ~a ~oo

F, ished

[as hot

f, ni shed 40,000

o.

St e..

r.li...d] ,o~/

,0 ~oo

0.0025

0.0071

75.000

10,000

!!.00?5

40,000

0.0071

75,000

?5 ,000

1,

)!0, F,ls,,cd,

High

Ten, ,le

%$;

fi:~~

~ A?al.d [hot :,n,, hed

: or cold drawn) R.005~

,11 protiuc,s .11 si. e5t/

and

70,000

, I

...

-..

25,000

35

,,,,. nq . r,, ,11 5,,, s !., ,Ootnote. ... .. .

-,ual,~,,~/ ---

Q9-N-2E1D T,able 11 - ;Nechamical I properties - .1. Ss A: bar, rod and

forged parts; class B:

Tell,,l.? ,trenqth P., (rein 1 Yield strength at 0.01 percent offset 0. ac extension P., (rein) indicated~/ Inches in 2 inches

bar and rodlc. nt>d.l

Yield strenqth at 0.2 percent offset or at extension psi (mini i.dic. ted~/ Inches in 2 inches Elonqat, on in 2 inches or 4 x dim Pe#yt

!
lf

,amct,, or ..ax,um distance et.een 0.,.1:,1 ace. (iiches

k
ounds under

class Cold Drawn (as drawn

B~/ or stress relieved)

: ,2

ounds 1/2 t. : , ,ncl. ounds over k LO 3, ,Cl. exaqons ..6 squares 2 .,.: 1,, s

~
l[ot Finished 75,000 75,000 ----[.s hot finished or stress relieved)

1---I ~/l<ot .PPIICX ~/for i/O.ly ~/For section. te.si:= flats .trengch 5 :: inch =: rod / Applic.able

Iounds 3 and :,ss {Cxagon, and squares 2 A,: less exagons and square, over : CO 4 in.1.

.-.
---

70,000

---

I
(hot I

35,000 35,000

0.0067
0.0067

I
1 at 0.2

30 30

0.0063

I
inch

30

Annealed --I all class specified I ---

finished

or .!

i drawn)
0.0059 ) 35

70,000

25,000

/The elastic :ropectles of offset, ,cr. :.ss otherwise :e to dianeters JP to 1/2

A and B material (see 6.2). under shall be

shall 3/32

be determined

percent

or cross-sections the be elongation

inch. minimum. up to 3/4 minimum. and sizes of for. md arts. diameter.

i.ch, shall

10 percent in coil,

r.qui red

for material, elongation

and

under only,

i. thickness, but

20 percent sh. ~es

and

bar

procurable

i. limited

~/ Forgi.g q.. :;:y rod is furnished co chemical composition ad surface inspection only. NO For Naval shipboard applications , the mechanical tensile se,. .gth tests are required. propertle. :: forcjinq q.alicy rod after hot working are required and shall conform to the The,, .PP1ic*l~ ;=od. ct cl. ~sific~ti On of the end item [see form 2 conditions) cond,tlons .:e as specified 1. table 11 for class A hot-finished forged parts. ~/See 6.1.2. p.: =.xim. m.

1/110,000

W- N-2 L71D Ta; ..ll - Mecha. ic.al properties 0[ .1. ss rolled and hot finished sheet. ~;e~~ Condition and ick.ess /4 inch. inclu~ve unless etherise indicated] Tens.le strenqth ,Cr, nqtiil at ~,z ~rc*nt
A, cold

~lonQation~/ in 2 inches Percent imin) H.de,, </

offset

or ac exte. sio. indicatt?d Inches in Z incht?s Cold rolled sheet

P.,

PS i (mini

Rockwe 11 B

nealed (P131. finish] ard (,s rolled)

70-s5,000 00,000 (mint

2!3 ,000 90,000

0.0362 0.0109 Hot rolled sheet

35 ~

(71 max) (93 mini

nealed finish)

(Pi. L.

70,000

(mini

2!3 ,000

0.0062

35 inch thick,

(73 ma.]

E N. yield st.enqti 30 (rein). L/Rockwell

requ, rem,?nt~ !:!!. material for hc, rdne. s. Ilard.e..

.der values

0.020 are

and

elongation

shall

be

9 or equivalent

informative

only,

Table

Iv - !Iecha.lcal properties cold rolled strip. ~ield ,trenq=h~/ at ~,>

of class

A,

~rcent

Codit, on (thic.kes. L/4 inc. and ,5s)

Tens,le streng t!)

~lDngation

L/

of f9et

w ac e.-te.. ion ind, cated Inches 12 2 inches 0.0062 0.0075 0.0109 ---

in 2 inches, Percent (mi) 15 20 2 --

2/ lardness

P,, nealed art,, hard lard [as rolled) 11 hard spr, q ,2, ,olled, ~/ B 70-05, coo 78-85, LO0 100,000 lmin) ---

P. 1 [ml. ) 28,000 45,800 10. OGO -..

Ro.kwe 11 !3 [68 ma. } (74-09] (91 miml 9!3 min

+Z:,0 Yield
30 ~/ ROckwell

,t.ew. h (m,).

requ, remc.ts for ma:erlal Hardness

under

0.020

,n. h tmlck. , and ln:orm. tl. e ..1.

clongacio. for Lho.e

shall co.di -

be

B or equi. <,len. h.rd. ss,

.al!Jes are

Table

es V - :Iecha. ical propec.. hot fi.l shed plate.

a: class

A,

1
I

Condition [thick,SS, S 3/16 ,nc nd heavier]

L___
7,

s, 1, ,trn.qtb .s, 1;,.)

I
I

E
BrLnell I 2.0062 (110 -!401

EszclzK
see

1 I

2,9,000

40,000

,.007,

footnote,

0.

...

page.

L_Z___

[125-190)

W2-N-281D ~/ken round 6Feci.mens are used, elongation shall be m.. asured in 4 times dismeter. :

as the basis for z/Hardness va2ue. are for in fomnatio,n only and are not to be construed 3ccepta-qca or rejection. If Rockwell ze. ?ings are mado, the following co.ver. ion applies Brinell hardness 110-140 125-180 For other hardness .4ST.M E-140. ~A.q rolled plate may conversion be stress values relieved Bee hardness number Rockwell 61-77 70-89 conversion to final tablee for nickel alloys, B

subsequent

rolling.

Table

VI - Mechanical

properties

of class

A,

shapes.

0.2

F-ercet offset

or

Elongation

condition P.nealed Hot finished cold rolled or cold drawn

70,000 75,000 80,000

I I
[max )
05,000

25,000 35,000 45,000

0.0059 0.0067 0.0075

I
draw

15
30

20

TaD1e

VII

- Mechanical properties ~ire i coil~/ Tens i k stremqch psi

of cold

condition

and

size,

itch (tin)

Wrapping

test

classes A and B: Annealed, all size* No. 0 temwr, de. l/2 NO. 1 temper, under 1/2 class P. (only) : Reglac temper, under 1/2 Regular temper, 1/2 and over sprin9 tem~. (round wire) 0.028 diameter and less over 0.028 to 0.057, icl. Over 0.057 to 0.114, incl. Over 0.114 to 0.312, incl. over 0.312 to 0.375, incl. over 0.375 to 0.500, incl. Over 0.500 to 0.563, incl. Properties are not applicable

70,000

00,000 90,000 110,000 90,000 165,000 160,000 150,000 140,000 135,000 130,000 120,000 to wire

95,000 110,000 140,000 130,000 ------------------------------------------after

All wire shall same diameter cracking

wrap around as the wire

a rod of without

the

All wire up to 0.2294 inch, icluoive, mhall wr?.P around a rod of the same diameter r.. the wire without crackirg. Wire over 0.2294 inch diameter Bhall wrap aro.d a rod of twice the wire diameter without ccackiq.

straightening

and

c.ttiq,

UQ-N-2B1D Table VII. .r:ln Sizo and ha:d. ess for cold rolled, arn spinning q.ali!y sheet and strip. t.?ep atawimg,

E~
sheet;;, %%$%%i+c%~= is specified. !.6 w Pne Liquid penetrane 1.1 ISL9.SQU.

Sheez

(56 inches 0.075 0.110

tflda and

less) 4.5 3.5 68 68

c~ll
0.050 and 1,s, Over 0.050 to 0.250, incl.

0.0030 0,0043

strip

[all widths)

n to the requ, remets ~ Cs= of deep A table

vIII. r

and

Spinnin

wlen specified IS.. 6.2], rod, bar, plate, ad simple 3.5 u1tra50 Lc inspection. forged shapes shall P.S. the~t..,..i. L.,P...L.. test l,ee 4.~.al Ro.d bar 1-1/16 inch testing diameter ad de. shall be ordered wl~h a c.rned 0. ground surface when .ltrasonic

tie

When spec~f ied (see Lrant %S. method as .peclf ied ,. 4.4,5.

6.2) , material

shall

be

inspected

by

Dimesio.. . A1l farged parts shall con fonr t. the sizes and shapes ss specified 3 .7.1 The respo. sib, lit. of furnishing j forqed parts that . . . be laid ot and machined (see 6.2). to the finished d.mensi~s w,.:hln the gpeci fled tolerance. as show. on the drawings, and that will CLMIfomm to such qsc!es as may be specified in lmdi.,dual ca~e~, shall rest with the contractor. Sufficient stoc}. shall be allowed for f:n>sr, ing. Forgings .reasonably in excess of CM specified 61:. ,0: ..eiqt,: shall be rej~.ced.
3 .7.2 Perm, ss, ble var, at, on,. i the Nhen d,me. sl onal .ole:anc.ss are not included contract or order, the, . iiwneters or between parallel faces shall Eot-qed parts rneas. red on not vary from the s?e.lfi. d dime sios b., more tn.. the amounts specified in table x111 for rod and bar, ..cI BY not more tn.. ~ 1/32 l.ch . . s..moc. forced or ~ 3/32 inch o rough th aach, ed forged Part. ocher t.h ., rod a,nd bar. 3.8 1 .8.1 Perm. ss, ble Cold ,.,,.,,0s, bar anti rod.

dra.n. rod mess.ed on their from specified dimensions

3 .0,1.1 D,.meter, th, cknc,, , o~ .,dth. Cold drawn bar and diameters . . between par~~e., s-.G. vary at a.y point by more ha. tie ~o.. ts ?pec Lf ied in r.ble 1:<. TaiJ1e 1:< - Permissible .ari. c>nn between parallel ..z and rod (all clas, cs

n d,ameter or A,stancc C?. of cold draw bar

%3-i-%3
9

OQ-N-281D Table lx - Permissible variation in diameter c.. distance between parallel .sUrfaces of cold drawn bar and rod (all classes] (continued) Permissible variation (Inch) minus I

&/ Di!mmsion, inche,

~oud,y

(Inch) plus

Under 1/2 1/2 to 15/16, in.1. over 15/16 to 1-15/16 , incl. over 1-15/16 to 2-1/2, incl. Over 2-1/2 to 3, incl. Over 3 to 3-1/2, incl. Over 3-1/2 to 4, incl.

0
0

0 0 0 0 0

9 Dimensions apply to the diameter of rounds, across flats for hexagons and squares, and to width and thickness of rectangles. ~See 6.1.7. by more

,,

distance separately

1
0.001 0.002 0.003 0.004 0.005 0.006 0.007 one-half th. Permissible have comrcially sharp .=s of arc) 6.3.5)

1 .8.1.2 Round rod shall not be out-of-round varlatmn L. diameter specified in table 1X. 3 .8.1.3 sq.~re, rectti9u1=, corner. , unless othersise specified 3 .8.1.4 Stral.qhtnesm . ~d hex~gOnal [ace 6.2) .

than

b=

-d

rod

,hall

3. 0.1.4.1 The permiaeible variation. in straightness determined by the departure from true straightness (throw shall be as specified i table x.

of cold drawn rod .ad bar in one revoluticm or depth

Table x - Parmim.ibl. variation. i strc.ightneas

of

cold

drawn

rod

and

bar

(me

Specified diameter or di, tance between parallel .wf. c.n, imhen

Permissible variations in lengths indicated, inches Throw i. one revolution : 0.020 i 42 inch length 0.015 in 42 inch length DePth of arc : 0.025 per foot of length

The ~rmissible variations i. straightness of precision straightened cold 3. 8.1.4.2 draw. round rod and shaftimj (class A only) , as determined by the departure from straightness All pre. isi.a =traight.ened (throw in one revolutiol , shall be as specified in table x1. rods shall be checked for straightness when supported on rollers at 42-inch intervals, and also on rollers at the ends of the rods in d.ameters and lengths as specified in table X1. 3 .8.1.4.3 The permissible variations in straightness of hot fii$hed rod and bar .9 determined by the departure from straightness (throw i. Oe rev.ltim cm depth of chord) shall be as specified in table X11.

3 .0.2

Hot

fiishad

(classes

A and -.

01 Hot finished bar ad ot vary at my point in table X111. tO .emOv@ minor cod, from measured o their the specified

1. 6.2. 1 Diameter, thick m=ss, ~ width. diameter or between parallel surfaces, =l dimensions by more than the amo.ts specified 3 .8.2.2 specified i SFC table qri.dinq x111 of forging stOck,

defects,

may

be ~mplOyed

~S

C4-N-281D T, lr - ?ermis%ible varistio. s in straightness 0: P.e. i.io. -strai$ntened cold d=,... ,hafting (.1.9SS ,3 only) (see 6.3.5)

Spcified diumeter of s}, afti,ng . 1Che, 1/2 to 1:,/16, ,,1. Over 15/16 to 1-15/16, 1..1. Over 1-15/16 to 2-1/2, incl 0,, 2-1/2 to 4, i.cl. 3/4 ,0 15/16, ,C1.

Standard distance between support.

Inch,.

Permissible vari at>on3 ltkrow i. one revolution) from straightness Inches 0,005 D.006 0.007 0.008 0 .00.$ each tion C,s, 0.005 each tion ,,s. for fracthereof i. ex of 3 feet . 0.0015 for foot 0, fra Cthereof in exof 3 f,, ,
foot
or

42 42 42 4? Spec. fied lengths of 1 to 10 feet Spec, (L, d lenqths of 20 feet and less

. D.0D25

Over 15/16 to 4, incl.

T*1.

X11

- Pe.m. ss:ble i. hot

...iat;o.,
rod

.f
and

,tralg~tne,,

finished

bark/ Permissible .ariatios (inches per foot)

Rod

and

bar,

hot

fi. >shr?d q....d ..

Round rod. hOt rough turr,cd Round rod, mactl,ned Round cod, nach, ned

fin.. h~d,

0.050L/ ~,05&

,,0, f,n, ,ne, hot f,, shed,

sem, -,nooth smooth

0.0031 t/Y/ ~.oo15f/

c.r.. a:. ze ~/The maximum (depth 0: Cil Ll=d) !ihal1 mot exceed the ..1.. s i.dicat. d m.lt~pli*d by length in feet.

~/The throw fraction

in one revolution thereof.

in any

3 feet

of

length,

or Ie. qth

4/The throw 1 one re. olurion 1. any 20 EOOt shall OL exceed the ..1.. s indicated.

maximum

deviation from ~)for shafts over 20 feet, the maximum straiqhrn$zss (thros 1. 0. revolt. on) shall not exceed 0.062 ,,, c:.. ., , the .:, ,. length when sugported at the ends

w-N-201D

Table XIII - Pernmssible variation. diameter or in distance between parallel surfaces

of hot finished rod and bar. permissible ..ariatios from specified dimensions , inches minus

Specified

dimension,

incheskl

Round,

rod, rod.

hot hot

fini. heal, sem,-smwth finished, and rough-

0.016 0.031 0.047 0.125 0.011

0,016 0.016 0.031 0.060 0

= Round

0.031 Ro.d

0 0.005i/

finished, smooth finish machined over 4 inch..

rod, hot

Forqinq quality rounds :L1

Under 1 1 and over forging quality bolt stock (round. only) : 1/4, 5/16 3/0, 7/16, 1/2 9/16 to 7/8, in 1/16 15/16 ad 1 1-1/16 to 1-1/2, incl. , i 1/16 0.005 0.031 0.005 0

0 0 0 0 0

0,0062 0.0066 0.0082 0,0098 0.0112

:, Dime8ions apply to diameter of rounas , to distance across f 1..s of hex.a.gos and squares , and separately to width and thickness of rectangles. available .s plus 0.005 inch, mi. u, Q; ~/pe~i~~ible arlatio. or ~/
plus

,,

0.0025

inch,

minus

0.0025

inch

when

S. specified.

spot grindinq is permitted to remove minor surface defects. such spot-.groud areas shall ot reduce the diameter of the of the diameter. bar at ay point by mare than 3 percent be o.t-of-round in tabls x111 by

more

3 .0.2.3 Round rod in straight lengths. classes A and B, shall not than one-half the total permissible .ariatic. in diameter specified

3 .8.2.4 square , rectangular, an91. s .O. siste. t +ich comrcial 3.B.3 Le.qt.h--?.ll classes,

and hexagonal bar and rod shall ha.,.?sharp corners Practice .nless othemise specified (see 6.2) . bar and rod. in cut length, , random (see 6.2) . lengths,

and

3 .0.3.1 0.. a+ rod of all sizes may be ordered (stock) lengths, or I m.ltxple lenqths as specified

omial

3 .0.3.2 unless otherwise specified (see 6.2), bar and rod shall be furnished i random mill lengths with cut or sheared ends, Rod ad bar furnished to nominal (stock) Ieqths shall be f.rished with either cropped or saw-cut ends. Material ordered to cut leqths shall be frnishet with square saw-cut or machined ends where rod ad bar are ordered i multiple lengths, 1/4 inch will be allowed for each multiple cut .1. ss otherwise specified m the contract or order, ad the rod and bar will have cut ends. 3 .8.3.3 The condltios , shall permissible variations in lengths be as specified i tables XIV ad of rod xv. ad bar,
.11 .1. ss, s ad .lL

11

CQ-N-201D Table <, variations irmi. sible rod. .11 classes. all in length of bar conditions. and

spe. ified

Length.

feet

16 14 12 10 B 6 4

lB ft, 16 fc, 14 f,, 12 f,, 10 ft. 0 1., 6 f.,

1/2 1/2 1/2 1/2 1/2 1/2 1/2

in in in in i. in i

10II per.et 100 p+rcent 100 percent 100 100 percent percent percent percent

16 ft or 14 ft ox 12 ft 0.

10IW. longer 1on9er

10 ft cl, IOqer 8 ft or 6 ;t or 4 ft or longer longer

lo. qer

Specified length

(see table xv)

100 100

100 percent specified Lenqt] [see table m)

)J3t ap,olicabl. co smooth forged rod and bar or to hot f ini=hcd sections weighing over 25 pounds per lineal foot. These items are generally not available in the range of lengths indicated: short lengths down to 2 feet in lie. of 6 feet may be furnished. ~/other .C,ml.aI length, ..ith a specified range of not less than 2 feet. with no short, allowed, may also be furmished. . { F., cold draw rod and bar, under 1/2 inch ,. diameter or distance across flats ordered co nominal or stock lengths h.ith a 2-foot raqe, at least 93 percee of such material shall be within the range specified, the bal.ace may be in shorter lengths but in .. case shall lengths less than 4 feet be furnished. Table xv Permis,5ible .ariati. n~ in leqth of bar machxne cut after machine s.rraighteninq. Permissible variations length, inches TO 12 :t, ~er icl. Udec over over 3/16 l/4 5/16 , 1/2 12 in

3.9

Permls. sible

L
To 1, ,ncl.
variations, variacios, .

.1.. of , rounds , q,.,, ,h. xagon, , .cta~o, , and ,., dLhs lchcs of flats,

swcifi.~

f,

under
0 o O 0

1/0
3/16 1/4 1/2 :
o o

3 to 6, ...1. 6 to 9, Lnel. 9 to 12, incl.

shapes. ,. cross sectional dirnesions

of

3 .9.1 The permissible specified [see 6.21. 3 .9.2 ,0, ,. s. 1.9.3 leg:h. 3.10 unless

variations

shapes

shall

be as

.Cher-, se specified

[s.. 6.2) , shapes

shall

ha..

commercially

sharp

a. Perr.lssible

k ar, at, n of PIUS

1/8

Inch

IS Permitted

on shapes

ordered

to cut-to-

~,

sheet,

and

~, in thickness shall be as specified in

3 .10.1 Thickness. The Ferm Ls&ible tables :Kv1, x: 11, and kVI II.

Vaci. tions

12

CG-N-281D Table XVI - Permimnible variations in thicknes= in thickness inches of sheet

Permissible variations~/ for widths given,

Hot-rolled, an.,. led and pick led Specified thickness, inches

Cold

rolled

All widths

4E and de r

over 40 to 60, in.1. Plus or minus

0.003 0.004

Plus or m~n.. 0.010

Over Over

Plus or minus
0.002 0.003

to 0.025,
0.025 0.034 to

i.cl.
0.043,

to 0.034,
co to to to to co to to 0.056, 0.070, 0.078, 0.093, 0.109, 0.125, 0.140, 0.171, 0.187, 0.218,
0.234,

Over Over Over Over Over OVer Over over over Over
Over

0.043 0.056 0.070 0.078 0.093 0.109 0.125 0.140 0.171 0.107
0.218

to to
to

Over

0.234

to 0.250, 3/8 inch

incl. incl. incl. incl. incl. i.cl. incl. i.cl. incl. incl. i.cl. i.cl. incl. i.cl. from

0.003 0.004 0.005 0.005 0.006 0.007 0.008 0.009 0.010 0.012 0.014 0.015
0.017

0.004 0.004
0.005

0.005 0.005
0.006

0.006 0.007 0.007 0.008 0.008 0.009 0,010

0.011

0.007 0.000 0.009 0.010 0.010 0.012 0.013

0.015

0.018 0.020 any edge.

0.012 0.013

0.016 0.018

/ f Measured

or more

Table

XVII

- Permissible variation. of cold rolled strip.

in thickness

I
I

SFcified

thickness,

inches

~
I

Plus cm mims
0.0005 0.000B 0.0015 0.0025 0.0040 ~,oo45y ~.oo55;/ edge excepc is measured for at a.y

tinder 0.006 0.006 to 0.009, incl. over 0.009 to 0.050, i.cl. over 0.050 to 0.093, incl. Over 0.093 to 0.125, i.cl.

I over
lover

0.125

to

0.156. incl.
i.cl.

I
I

0.156

to 0.250

~/.?easured 3/8 strip under place.

inch or more from any 1 inch in width which

the permissible ~,?or widths over l! inches, for cold rolled sheet are applicable.

v?, riatios

3 .10.1.1 The permissible thickness variations c.. sheet and strip shall be based on measurements taken .ith the micrometer spindle 3/8 inch 0. more from any edqe for material 1 inch or over L. .:dth and at any place on strip under 1 inch in width and shall be as specified in tables :...,1nd XVII. a 3 .10.1.> Tile permissible ,. over..elq,ht of plates variations under the specified shall be as spec>: ied i. table thickness XVIII. and the pemnlssible

excess

11

OQ-!l-201D

QQ-N-281D 3.10.2 ~.

3. 10.2.1 The permissible variations in width for sheet and strip shall be .s spe.if:.ed in table X1X and chose for Plates shall be as specified in table XX. Table x1X - Permissible ~~eet ~n~ variations ,tripi/ in width of

Permissible

I
Sheet Sheared: 0.0180 over 0.010 to 0.109, 0.109 incl. incl. 14 and 14 and over Strip 51it edge: 0.009 and la,?+ over 0.009 to 0.024, over 0.024 to 0.075; over 0.075 to 0.100, over 0.100 to 0.125, over 0.125 to 0.250, Slit o. sheared edge; Over 0.125 to 0.250, 14 1,, s 1,,,

Plus

minus

~,062;/ 0.125~[ 0.125~/

~ 0 0

to 0.250, incl.

to 0.250,

incl. incl. incl. incl. incl. incl.

12 12 14 14 14 *

and and and and and ~,j

1,ss less 1.ss less less ~e,&/

0.005 0.007 0.007 0,009 0.012 0.015 0.125

0.005 0.007 0.007 0.009 0.012 0.015 0

OV~, 8 to 14, imcl.y 3 ad 1,, s

?.o.nd or
0.020

w.... edge strip: to 0.250, incl.

0.005

0.005 -

!.men so specified, sheet .ce of plus 0 with the

shall above

be furnished with a tc.ler tolerance o the min..

side or with one-half the above tole. ace cm the plus side .md One-half on the minus side.
~/A. ailable 3 .10.2.2 unless as follows: only in straight [random or cut) lengths.

othem+ise

specified (see 6.21, scrip shall be furnishedwith tYPe of

edge

Thickness 0.125 OVe, Over

, inches less

Width , inches 14 and 8 and over 8 less less

Type

of edge

and 0.125 0.125

~lit~/ ~li& Slit or sheared~/

~/in COI1 or scraiqht [random or cut) lengths. </ 1. random or cut straight lengths only.

1.10.3 -. 3.10.3.1 All sheet and strip

pe~i~,ible ,Ja~iatiOn Of P1. S 1/8 in scraiqht lengths ordered cut-to-length i.ch Over the sp.cifi. d ~en9th. shall have a

15

CQ-N-2E1D 3. 10.1.2 when strip up to 14 inch,:, wide is ordered i. nominal (stock) lengths, tho The shortest acceptpie-s shall he .ut tO tie nom+. al le.9th Plus 1/8 inch as a maximum. able Lengths, the maximum p~nnlssible percentage by weight of short length., and the required Perce. ta9e by we,9ht Of .Oml.al le.9~, i. an5 one .hipment shall be ae sPeclfied in table

XXI.
Table XXI - Permissible 14 inches Maximum Noninal (stock ) length , fee t Required perce?ta9e. by weight, of nominal length variations in length wide and less. of nt.rip

permissible percentage, of short length. 8 Over 6 Over 4

by weight

over

to
10 :et, incl. 40 a feet, icl. 30 30 6 ~et, incl. 20 20 20

2 to 4 feet, tcl . 10 10 10

Under 2 feet

10 0 6

60 70 00

0 0 0

table

3.10. 3.3 XXII.

The

permissible

variation.

i length

for plates

shall

be as Bpecifiad

3. 10.3.3.1 unless otherwise sp-scified (s., 6.21, plate 1-1/4 inch thick be furnished with a sheared edge, and plate over 1-1/4 inch shall be furnished abrasive or plasma torch cut edge. .B epecified (8.. 6.21. 3 .10.4 Diameter. shall have a Fmionible variation in diameter

and under shall with mchied,

(ace

3. 10.4.1 Circular plate 6.2), in table XXIII. 3.10.5 curvature [edge

a. npecified

wavinemal

. exhibit edgewise

3.10.5.1 Sheet. cuxvatre (dep~arc)

Sheet i straightened and cut lenqthm shall not i excess of 1/4 inch in 0 feet of length. Scrip i straightened and ct lenqth~ shall ot inch per foot of length. i excess of 0.05 edges finished (Btrip) . edges of strip axe specified

exhibit

edqewine

curva~;;~;i~p~~r.) 3 .10.6 3 .10.6.1 apP1y: Finished h%e

[see 6.2) , the

following

description

shall

Square-edgematerial shall be supplied with fi. i.hed edge with sharp, commercially of my sort. square cor,ners without bevel or rcwdig Rod edge- material shall be supplied with finished edge, semicircular in form, t-he diameter of the circle forming the edge being equal to the thickness of the strip. 3 .10.6.2 .ders. tood tie o description of any required ti. at edges such as would result from form of edge on strip is give, it shall slitting or shearing will be acceptable.

be

3 .10.7 Unless othervise specified (see 6.21 , sheets shall be furnished to the specified widths ad le.q Ltis: strip shall be furnished in random (straight) lengths; plate 1-1/4 inches in thickness and less shall be furnished with sheared edges; .12 plate over 1-1/4 inches in thickness shall be finished with rnachied edges. 1.11 Permissible variations , wire. . variations XXIV. in diameter ad o.t-of-round.ess of cold draw

Permissible 3 .11.1 Diameter. ..ire shall be as specified i table

be

as3~~~;~fi%+n%b%%%%%%JI

Permissible variations (see 6.2) .

in coil

ad

spool

weights

shall

17

W-N-281D

18

W-N-281D Table XXIII - Permissible variation for circular plate, Permissible diameter in diameter

Specified diameter,
Inches ~heared ~late ,~/

variations over ,Pecif ied for thickness given, inches to 3/0 , incl l/4 5/16 3/8 7/16

Thickness

20 to 32, ,..1. 32 to 84, ,x Cl. 84 to 108, ,. Cl. 108 to 140, ,xCl.

=ssPlasm. torch plate ,&~/ 19 20 22 24 2B 32 14 3B 40 to to to to to to to to to 20, 22, 24, 2B, 32, 34, 3!4, 40, 140, cut . ..1. .,.1. ,,,1. ,x.1. . ..1. excl. excl. ,,,1. ,..1.

2 0
PIU. a 0 0 0 0 0 o 5/8 5/8 5/0 5/8 5/8 ------5/0

. ..1
Iin.s

/ No Remissible

variation

~{The tolerance for plasma cut plate may be obtained all min.. or divided bctwee. the 01. s and minus sides. ?.s sw+cified (see 6.2). L/Permissible variations in plasma torch cut be as agreed upon between the manufacturer Table XXIV - Permissible cold drawn variations w,re . ermissible Diameter, inches Plus under 0.0044 0.0044 to U. 0073, incl. over 0.0079 to 0.6149, 1..1. over 0.0149 to 0.0199, ,..1. to 0.031, ..1. 0.2, 0.0199 Over 0.031 to 0.045, in.1. 0.. 0.045 to 0.079. LC1. over 0.079 to 0.10?5, incl. Over 0.1875 to 0.406, incl. O, = 0.406 :1 .W1re .baII pe.missible 1.12 3 .12.1 Xki,ll 3.13 Identification mark, .. m.3rking shaIl be . accorda-:n L!nless .Cherw. se spec. fieri (see 6.2) , identification FE D- ST D-182. Mach: niq Hachinlng .OL b. o.c-of. .o.nd shown. finished finished material. material shall l,e z.. .pecif ied in cable 0.0002 0.00025 0.0003 0.0004 0.0005 0.0006 0.00o7 0.001 0.001
0.002

-u
3 2-3/4 2-1/2 2-1/4 2 1- 3/4 1- l/2 1-1/4 3 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2
o

0 0 0 0 0 ----0

under.

sketch plates shall and the purchaser. in diameter of

variations-

1/

inche5

M,. 0.0032 0.00025 0.0001 0.0004 0.0005 0.0006 0.0007 0.001 0.002 0.00? than one-half the total

by more

...iat,ons :.. hot .

allowances allowances

for hot

19

?.b

1,

:<:<$

I,ecmisslble variation coil. and on spools

in weight of wire in (except Air Force use] standard *pool wcighh lpouncis 1 2 5 10
Aw... ~?xn~

Conci, .,..

w,re diameter (inches I

weight

of

wire O each SPOO1 [pounds) 2-1/2 1; . Maximum weight per cOil [mounds ) 15 25 40 100 100
100

t---

spools [all cond, ,,ar,, )

Llnd.,- 0,010 0.01[1 :0 O.olcl, ,.1. 0,,,, .?. 019 to 0.040,

,.1.

itete

m.?.. coil diameter [inches ) under >.010 0.01[, :0 0.019, ,.1, 0.. 0.018 .0 0.040, over ,1.040 to 0.051, over 11. OB1 to 0.3!2, OVC= ,1.312 ,0 0.561, * ,C1. i.cl. incl. zc1.

,. ~+r~
Coni:::o.
,1.. dlame. e.

8 to 12 16 LO 20 18 t. 20 22 co 10

T.. !e x.XVI - ?erm I.slble .ar. ar-ion i. seiqht .0,1s .36 0 SPOOIS (A,, Force

of wire i. se ol Y)

(i. c,hes)

Table r
I

XXVII

- >!ac.Lning finished
I

.llow?.. c.. mater, al~/

5.. hot

:Jacnlnlna

allowance.

inches

D,, ,ance b,.., ??, ..11.1 ,Ur faces

for

nexaqo. s
square.

0 :hick,,,

0 width

1/8 3/16 1/4

1/8 1/R

...

--...

.-.

3/16 3/L6 1/16 3/16 3/0

.-.

.-. ---

W-N-281D ~/TTIe

allowance for hot finished material are recommaded for rc.. nds machined in lemqths of 3 feet or less and for squares, hexagons, and rectangles machined in lengths of 2 feet or 1.sss. Hot finishedm.terial to be machined in longer lengths should be specified showing the
length i which the ma Le finished cross-sectional dimension and the ci.1 WLL1 be ~c?ined in order that the manufacturer may supply material, with sufflclet oversize, includlng allowance for o.t-of stralghtess.

~/Dimensions apply to the diameter of rounds, surfaces of flats or squares and hexagons, and thickness of rectangle=. L! le. gths. APP1lcable to 30 feet maximum The mater. al shall b.? unifoim

distance becwee parallel and separately to width

and .Ondltion, cl.., material 1... impezfectios such as pipe , laps, cracks , and seams which due to their nature , degree or extent may detriProducts ordered with a hot mentally affect the suitability for the service intended. finished or machined surface may contain surface imperfections that shall not be considered injur{o.5 unless they exceed the rec.mumeded machining allowance specified i table XXVII.

in qua~ity

.mo.~;~o+%$%%+!iat

ad straight, and be free from foreign

4.

QUAL&TY

ASSUPANCE

PROVISIONS

unless othervise specified i the contract o. 4.1 R., pe. sibilit~~ inspection. pur.hasy ~rder, the suppller ,S respo.~ible COY the per form~.ce of all inspection requirements Excepc as ocherwlse specified i the contra.. . . order, the supplier as speclf. ed herein. may .s. nls own or any other facilities suitable for the performance of the inspection ,,s,,.3 The Government requirements specified herein, .less disapproved by the wvernment. the right to ~rfonn any of the ispe. tios set forth i the specification where such inspections are deemed neces$a<y to assure supplies and services conform to prescribed requirement-s.. 4.2 ~.

A lot shall consist of material of 4 .2.1 for visual i% ectio ad mechanical tests. sbe~ad w.th the~shed product heat treated in the .ame oe class, co~it.om, batch or continuous process under the same .C.. ditlons as to temperature , time and aurosphere of sheet, strip, or plate and For mechanical tests, size shall refer :0 the same thickcss the same cross section for other products and shall consist of not more than 30,000 pounds. 4 .2.2 4. 3 4 .3.1 For . chemical analysis. A lot shall consist of material from the same heat.

5amp1in~. Sam.pli~ for chemical analysis. Sample, may be product shall be

taken taken

4 .3.1.1 One repcesencative sample shall be obtained from each lot. Samples from the finished from the Ladle or the finished product. i accordance with met-hot ill . . 112 of FE D- ST D-151 . for from tine wire, 0.012 inch diametez the final Starting size prior for visual ad dimensional

may

4 .3.1.2 be take 4 .3.2

for chemical and less, samples to the final cold reduction. inspection. Eac~

analysis

sampling

or mo~~~~~~1

%%j$%%%%%%

%P.%%%

%r%%nash,p

forged part weighing .. dimensions.

?50

pounds

1,, s than 250 _ ad 4 .3.2.2 Small forqed arts wei hi + ~c~f~ispecci~o each lot, represetatlve samp e. _Fi+l+ s a characteristics -ith acceptance based 0. the sampling requirements 1. case of wi r., a .it shall be o.. coil of wire.

all other forms. FrOm fii=a=mensional specified i table XI VI1l.

21

DO-N-2

BID

Table XXVIII - Sampling for visual

AOL Nulnber of units , ?4Umher of n, ts

and dimen.io.al inspection lapp,. x. ) . 1.5 percent defective. Acceptance n-e, (deestive.) f 0 0 1 1 2 3 Reject inn number ldefectives) 1 1 ; 3 4

lot
15 and de, 16 to 40 41 to 110 111 to 300 301 to 500 501 and over E 4 .1.3 4 .3.3,1 lot. I 4 .3.3.2 w=. Samplinq ES!!l,~, ~

.. sample
7 ;; :; 75 ~~

nmchan, cal . and

tests. _ One tensile specimen shall be take from each

flat products.

4 .3.3.2.1 For ,!3 ~ 250 a,mds and ],ss. One ,amP1e shall be taken from Prolongations sha -1-l% ,roviderohez F Wrce. t of the for9ed part. unless is used or the producer may provide extra identical forged parts for test. ~ ?reater than 25o -. part Each forged unless trepani.

each

lot.

trepanning

part shall be tested.

g is used.

Prolongationssha

e PrJvlde~a=o~d

Forged parts under 3-1/2 inches thick may have 4. 3.3.2.3 -or m?= arts. test specimens remo.e~from Separate %cged ~ test bars with the same wall thickness, amount Extra forged parts shall o: working, and annealed with Lhe same chanqe as the forged parts. be provided for samples when forged par Ls are OU. C 3-1/2 inches chick. ~. 3.3.1 XXIX. Wk. SeunP1eS f.r mechanical test, and .cc,?Pc.c, shall be as specified i.

:able

m: ,, .,, P.unds

:,unt3er of sample, for each L,, .

maximum

numb, r of
failures al lowed

For S1.CS 1/4 inch diameter or less: 1 180 and under 0 2 181 .0 500 0 3 501 co 800 0 5 801 to 1300 0 7 1301 to 3200 0 10 1201 to 5000 For wires 1/4 Inch diameter: 1 For each 500 Ibx 0 or fraction thereof test shall not be required for A wrappinq -ire over 1/4 inch d, ameter.
1 over

shall

4 .1.4 Sam l, C! for be in.pbo.~c=~o~.

Itra,..,

test.

*he

SPec, fled

[see 6. 2) , each

piece

of each

lot

I
IM-N-201D 4.4 Quality conformance ~ ~roced. res selected in accordance with 4 .3.1 shall be anamethod co determine conformance with table I , be made.

The sample 4 .4.1 Chemical analysis. Or spectrographic lyzed by the wet chenmcal A slnqle analysis of a compound sample may

4 .4.2 visual and dimensional examination. Each sample Selected in accordance with tab Le XKV1ll~ =Subje. ted to surface .nspeccion for workmanship and dimensions. Any sample unit found containing one or more visual or dimensional defects shall be rejected, units i. any sample exceeds the acceptance number for that and if the ntier of de feccive

sample, tie lot represented by the sample hall be zejetted.

4 .4.2.1 Inspection ~ $ finished or exanuned to locate imperfect, ons of max,rnum by 9ri.di~9, filing, or othe~ise redw=i.g Sufficient material shall be imperfection. The crass-section dimension is !r.easre.dat does ot exceed the m.achiing allowance in p.. d.. t will be .Cceptable, machined ~cerial. Rod or bar surface shall be These imperfections shall be explored sever, ty. dimension at the site of the the cross-section removed to zeach the bottom of the imperfection. 1 f the depth o f the imperfection this point. table XXVII for the applicable size and form, the

4 .4.2.2 Straightness. In determining conformance to 3 .0.1.4 straightness requirements between supports or conformance to straightness .ihen suPin the stand. r~ 42 inch d~stance ported at the ends, the rod shall be placed on a precision table equipped with ball-bearing The rod shall then be rotated slowly against rollers arid a micrometer or dial indicator. the Lndicator, and the deviation from straightness in any portion of the rod between the supports shall DOt exceed che permissible Variations specified in tables x and XI. The deviation from szraightnes5 (throw in one resolution) is defined as the difference between Lhe maxunum and minimum readings of the dial indicaco. in one complete revolution of the rod.

<.

4.3

subjected

Tension co~ns=test

tests.

Each -af .he s~ecimes as follows :

selected

in accord. ..

with

4.3

shall

be

4 .4.3.1 Rod, bar, and all flat prod. ct5 shall be tested in full size when practicable. L4%s. a math.ned specimen becomes necessary , enough metal may be removed from the qaqe $ectioc. ta meet the Limitations of the testing machine, or che specimen may be machined to the form and dimensions of the largest standard round specimen i ASTM E-8 obtainable from the product being teszed. 4 .4.3.2 ?or rod, bar ad .11 flat produces up to 1-1/2 inches in diameter or minimum the axis of the test specirnan shall coincide with .he central axis of the piece. thick esst if a machined specimen i5 used, FC.X material 1-1/2 inches and over i diameter or thickness, the axis shall be located midway betwemn the center and the rolled or drawn surface of the P,ece. 4 .4.3.3 For plate, sheet, ad strip less than 0.500 inch thick, the t.st specimen shall be machined to the form ad dimensions of the standard plate or sheet type specimens in the .. . . specimen shall be machined to che form 0.500 inch ad thicker, ASTM E-8 . For plates and dirnesions of the largest standard round specimen i ASTM E-6 obtainable from the product being tested. 4 .4.3.4 For forged the sample material parts, the ia. gest shall be sad. standard round specimen i ASTM E-8 available

from

4. 4.1.5 For wire, specimens shall be of the full CCoss-section than 15 Lnche, in length. SPe. imens hall be free f.om sharp bends be:ween the ja. s of the testing machine, with the spccime in place be not less tiar 10 inches.

of the wire and ot 1.ss The distance or kinks. ready for testiq, shall

4 .4.. 3.6 Wrappin.q te!jc spe. imes shall be f,J1l size sections Df wire of a suitable leqth. The specimens shall be wrapped . . least 360 deqrees around a rod of the diameters If cracks exist, the sample ad che lot specified in table VII and c?xamined for .Iacks. cepresenced by the sample shall be r. jectf?d. 4 .4.4 4 .4.4,1 Ultra 50ic ~. te5cs.

4.4.4 .1. L ultrasonic testing shall be performed in accordance with MI L-STD-271 as modified by the requirements, specified herein. Testing shall be done by the longitudinal wave or shear wave technique as specified herein.

23

W-N-281D I 4 .4.4.1.2 Calibration.

4.4. 4.1. ?.1 Shear wave. The shear wave test sb. all be calibrated on two notches: one . notch cut Lnto Lhe ~ns. de and one into t-he outside s,urface. The notches shall be cut axially and shall have a depth of 5 percent of tb, mterlal e thickness . . 1/4 inch, .,hichever is less. Notch length shall not exceed 1 inch. :Io:ches shall be mad. either in the piece to be examdefect-fzee ape.i.en of the same size [within 5 1/8 inch), shape, m.teined or in a separate

rial, and condition or acou.tic.lly similar materi.1. Ace.stlcally similar nmterial is velocity within defined .. one which has been (?xperirhentally prove. to have an acoustical
b 3 F.c.. t, and ~ atte.uatio. at the frequencY to be used within + 0.25 decibels idB) per inch of the material to be inspected, .,ing the same wave mode as t~at used for inspection. The posit i.a ?.d amplitude of the response from each match shall be marked on the instrument screen, or a transparec overlay, and these marks shall be s-d as the evaluation reference. Indications which appear betwe,? these poIts shall be evaluated on the basis of a straight line joi. ig the two peak amplitudes. 4 .4.4.1.2.1 Lo. icudinal wave. The longitudinal wave test shall be calibrated o a flat bocto,med reference o e of .3 qiven diameter i accordance with table XXX (or table Xx XI, ~ as applicable) , for specified ,m?terial thickness drilled either into the piece to be tested Or Lnto a Beparate defect-free specimen of the same size (within + 1/8 inch) , shape, material and condition or acoustically similar material. Acoustically similar material is defined .8 experimentally proven to have an acoustical velocity within ~ 1 percent, one which has been to and an attenuation at the freq, ency to be used -ithin ~ 0.25 dB per inch of the material be inspectmd, si.q the same wave made as that used for in~pectio. Holes are to be drilled to midsection and the bottom of the hole shall be parallel to the entrant surface of the ultra .oic beam or to the tangent to the etrat ..rface. The .ltrasoic test in. trwnent shall be adjusted so that the ceapose from the reference hole shall be not less than 25 percent and OX w,. th?. 75 percent of screen height. Table XXX - ultrasonic testing reference f~r rod, bar, disc, pa. ake inqs, and forged parts. ,ches
6

hola fc. rg-

Mater L.al thickness,

up over to

I Holei::~ter,

0.,

and and 16

icludiq

I/a

including

16
I

1/4 .4. aqreed

uPon

Table

xxxl

- Ultrasonic testing for plate.

reference

hole

.$. 4.4.1.3 Recalibration. D.ri9 quality conformance inspection, any realignment of the search unit which 111 cause a decrease in the calibrated sensitivity and resolution, or instrument settings or sc.ani.q speed from that both, or any change i search unit, co.plant, Recalibration shall be performed at least used for calibration shall require recalibration. 0., per a no, ,,h.f,. 4 .4.4.1.4 Procedure. The following paragraphs describe the requirements for rod, bar, and simple forge~ shapes Sheet, 5.,1P and ,., shall be ,pec, fically excluded from these requl,-ements. shapes other cha those listed IJ.1OW shall oe tested to the extent set forth

i the approved procedure.

(al The ~. Rod snail oe tested ..lng the Io. gltudlnal wave technu+. e. scanning path small be circ.mferetial or helical with the beam directed aloq a radius of the rod. Bar. B.. shall be tested us.lnq L5e 10.9LCtidinal wave technique through %% side of each pair of paralle! s,des.

[b]

I
CQ-N-2E1D
(c)

(d)

(e]

Rin s and other hollow cylindrical ti hOll~ round shear wave method by the contact products= fis%%%i the q O. immersion technique . The shear wave entrant angle shall be such to assure reflection from the notch o= notches .sed 1. calibration. For contact tescinq, the search unit shall be fitted with a wedge or shoe machined to fit the curvature cf the piece beinq inspected. The product shall also be inspected with a longitudinal wave test from the external circumferential and ed surfaces. Disk or ancake for ed arts. Disk or pancake forged parts shall be wave techni..e from both Dar.llel sriaces. Plate. Plate hall be inspected by the longitudinal wave technique For contacc, the sc.an.ig =9 the contact or immersion method. shall be o a 24 inch grid and one diagonal in each grid. For immersion. the scannina shall be continuous on a 12 inch arid. For either ~thod, the-march shall be expanded t-a determ~ii-i-he full extent of my rejecttile indication if the material is to be offered on a waiver basis. ~

~P=tk

~ib.al

4.4.4 .l.5 4 .4.4.1.5.1 the respmse

Acceptance

criteria. Any material which produces indications ence notch sh?ll be rejected. equal to or larqer

than I

Shear W~V=. ~t=efe.

Any material which produces indications equal to or 4 .4.4.1.5.2 Lon9it.dinal wave. from t=eferece hole or which produce. a complete 10. s of back larger tn. tie response Material shall be tested using a square, rectangular, or reflection shall be rejected. ciccular transducer t,aving a effective area of OE square inch or less, but no dirneaio 1. the e.et of disaqreen,ent on shal 1 be smaller than the diameter of the reference hole. the deg.=. of back reflection loss, it shall be determined by the contact method using a 1 co 1-1/0 icn diameter transducer or one whose area falls within this range. If refercce notches 4 .4.4.1.5.3 Reference notch removal. i the material to be t=,~all be so located that not impair the suitability of the material for its intended 4.~.5 penetrant Procedure. inspection. penetrat inspection shall be codcted i ac. ordace with ar flat-bottomed their s. bseq. et use. holes are removal

made will

4 .4.5.1 MI L- ST D-271.

Liquid

shall be explore the dinmnsional d ,his ~~~i~ ~~f (a) {b] (cl

4452 tolerance.nJ. ng or other suitable %7+= c=iteria Y .3r, of the material.

or

Linear

defects

revealed by liquid peetrat mea, . Depth of dc?feCCS shall

ispectio not exceed

If ?.y specimen fails co meet the req. iremets of this specification, rejection of the entire lot except as specified hereinafter:

id)

when inspecting or testing material iz accord... with 4 .1.2.1 or 4.3.3.2.2. Subject to the retest provisions Of FEo-STO- 151. material not eeti.g the visual, dimensional , or weight requirements may be offered again If, after rework, it passes .11 the tests and inspections of this specification. :!aterial failing the ultrasonic and liqicl peetrat examinations may be retested after overhaul provided such overhaul does ot reduce the material below miirn.m specified dimension. The removal of a defect shall he verified by the method Oziqia Lly used to detect the defect. of preparation for delivery. =.11 be exami=to determine The preservation c.anipli..ce with packaging , packiq , and the reqirmnets of

Inspection 4.5 marking of Ltie items section 5. 5. PREP.4MTION

FOR

OELIVERy for direct for delivery

(?he prepa~acion for delivery requirements specified herein apply only For the . . .. . . of applicability of the preparation GOerm, t Proc. remets. req.lremer. ts O: referenced documents listed in section Z, 3*c 6.5. I

,]Q-:, -2!31D
o

5.1 Nlckcl-.. pp!,. alloy Products shall b. ;,rescrvee -pac::aqed, Packed. and marked 1evel L-5 T9- 163, HC,Pt that !0. 1.2, s1 A Drc .4 or C as sPeclf:c~: [,.= 6.: ) , in acco!-dance u~:h :41 serva:ion- packag.. g -ire pzc,ducts furnished o. SPOGIS or in coils 1.. s than 25 pounds 111 of ,M: L-F,-. maximum weiqht shall be indi. ldually unit protected in accordance wi:b. mnthod 116. The Contra ctorns standard spool 3. coil package =ill be acceptable as the uic pzck.age under this procedure 6. MOTES

!;i. kel-copper .Ilmjs, classes A and B, . ..? .Bed where a combination 6.1 Intended use. of high strenqth, d~ility, and excellent resistance to Corrosion arc involved. :Iickel-copper alloy, class A, is a general p,irpose alloy and is used by aircraft, 6 .1.1 building, chemical , ho. seware, 011 refinery, paper and pulp, and many other industries in the maufact. m! of articles .equi zing bending, forming, upset ti. g, and similar operations. 6 .1.2 work, where recommended Nickel-copper alloy, class 8, is i.tended primarily for automatic screw machine such mater, al IS Ot generally free cutting a.c machining are of high importance. for forged parts , and the prod . .. . should be consulted. rolled sheet, afterward, annealed, is intendeu for forming and fabric atinq where finish

6 .1.3 Cold is to be appl led 6 .1.4 redrawing.

Annealed cold drawn rod swaging, and .pset:inq.

is intended

for

severe

cold

working

operations

such

as

mpcr wire. are intended for the fi. 1.5 Annealed wire and conditions )!. 0 and NO. 1 te. . and nails and for roll threading and similar manufacture 0: cold headed Lolts, rivets, screws, The selection of the proper temper .,111 vary, depending on the type of headi.q P.. P:. e. machine used and the severity of cold forml. q involved. 6 .1.6 Class A cold treatment after eq. aliziq 575-F. Wlenever springs the stress equal izlnq. I 6 .1.7 co. pllqs, draw.
fom

are

should be give. a stress alloy wire springs .Ickel -copper The stress equalizing should be of 1 ho.. duration at Lng. to be set or pressed before .siq, this should b. done after

Where rounds are ordered for shaftinq to be used with S, A.E. can be Prov, d.d (?.,, 6.21P)). special diameter .ol?rances rel. e., ed rounds, recommended CO. CI:: LO. for shafting,

straight

bore

oxide

6 .1.8 Stress surface.

may

have

a thin

dark

t
may

6 .1.9 For SPec, al dPPILca:, be ordered to definite qrai.

os 0: .ieeP drak,ing, K.SP d,a. i.g SiZe limi. s (s.. table .;1111

quality,

sheet

end

scrip

6.1.10 for welding

Plate IS available dcscalecl by blasting .iLh iron free mineral or o:her .PF1, C. CIO. S sher, ,,.lde free surface is required. OptiO.s

grit,

when

required

6.?

include

Purchasers sho,ld select the pr. f.. red order, .. data. the follo-, i~n[crma .,0 in Pro,urernen: documents: (a] [b) Title, Class, number, and fern, size, date of this speciflcatio. cod, c,o, and s.rf.?cc finish

permitted

h.rein

~.d

of material

required

table (n) (e) (5) [.)

11)

Whether

(h]

[>1
(])

is rcqsl red (see 1.5). .lcrasonic knspec.lon ,kTle E l,qu:d Pdnetran, Lhe :,s, ,s requ, red ~see 1.6). The s,., and sha Pes of the forged Parts required (,,. 3.7. 1) Wc. her square, rectangular, and hexaqonal bar, rod, ad shapes shall have corners other th. n ,cmrmerci.llv sh. rD (see 3.8.1.3, 3.8.2.4, and 3.9.?). The Ieriqths required and ,.hethcr cut-t o-lenq:h, random mill lengths, .om, mal Istoct.) length, (or multiples of specified length, [see 3. B. 3.1, 3.8.3.2, 3.9.3, 1.10.1, ad 3.10,7). The .ermiss, ble . .. I.cIc.11. in cro. s-. ect, on.l dimensions of stIaPcs

(A

3.9.1).
than standard (see 3.10 .? .2, 1.10.3.3.1,

If edges are to be other and 3.1 O. O. 1).

26

CQ-N-201D (k) (1] (m) (n) If the tolerance. .xne. than those

specified ore required lace

3.10.4.1 and table XXIII).

weight of coil or spool of wire required (see 3.11.2) . whether marking, othar than FED-STD-IR2 f. r=q.ic.ad (0s. 3.131. met-her each piece of each lot shall be lnmpected 100 percent by volume for .ltra.onic tenting (see 4.3.4) . selection of applicable level, of pranervation-pack aqing and (0 packin9 req. i~ed [see 5.11. (p; whether precis. on straightened, cold dr.svn shaftinq is required. whether these should have special diameter t01erance8 (acie 6.1.7) whether descalad surface is desired (see 6.1.101. ~,i,l(% ~U 1,,.<L,L~.._.~ 1 ~ L :,]. /./ 6.3 6 .3.1 understood and do not 6. 1.2 may be 6 .3.1 Gecteral information. it e.hali be of the material

tin mate.ial is ordered in the form of plate; sheet, or strip, tiat these term. refer merely co the general form and dimension. hax.e any technical sigif i..... as to the methods of manufacture. S=et 9. strip s:, ghtly wavy. F Late, sheet, required for deep drawing or spinning is not

stretcher

leveled

and

and

strip

should

be ordered rounds for hot

in a. narrow

width6

as can a cold

be uand. pass

are

6. 3.4 net finished to special available

forging quality c1o.. tolerances

(see table X111) with upsetting of bol t..

draw

The comrcial straightness tolerances of cold drawn rod ad bar are specified 6. 3.5 in table x ar.i those of precision straightened sh.aftig are specified in table x1. wha r. material is i=teded for shafting, the .s. of precision atraighteed cold drawn shafting is recanune.cfed [see 3.8.1.41. wkksre oxide-free plate is desired, such 6 .1.6 Welding where axidized surface may be objcctioable, blasted usinq :ron- free mineral qrit) . as for parts involving considerable plates may be furnished descaled [grit-

that

is the ,fiish resulcig from material that 6 .3.7 .? Lain finish has beer. annealed in an atmosphere that yields a bright finish. 6 .3.8 T>e following g., f.: information hardneus only: values for clas B B cold-drawn and

has

been

descaled

or

class

B annealed

material

are

condition

and

form

or disDiameter tance between ,arallel surfaces, inches

lard,,. , lockel 1 B

Cold-drawn: Rounds Hexagons and Annealed : All products squares Under 1/2 1/2 to 1, incl. over 1 to 1, incl. 1/4 co 2, incl. All

1
00-94 60-75 of this

I
I are

04-96 84-98 84-100

6.4 The z:, emical and similar to A5T?. B127, ASTM

mechanical 8164, ad

property requirements ASTM B564.

specification

6.5 The preparation for delivezy requirements of sub- =,ztracted material and referenced doc~mt. listed L. S. C. LO. w . 0 not apply when material and parts are procured by the s.pplie: for incorporation i.o the equipment and lose their s.pax. te identity vhen the equipment :s shipped.

27

CU-N-281D

6.6 THE ,XARGIKS OF ,rHIS 5PCC1 F1CP.TIO:4 mw ;.IAPXED - I - TO INDICATE ,&)ERE CHANGES [ADDITIONS, MOD XF1I3TIOMS, CORRECTIONS, DELET1Ol~S] FRW.: Tt{EPREV1OUS ISSUE ,iAVE BEF:4 MADE . THIS WAS M!IE AS A cO.WENIEP:CE 0!1L% A:jCJTHE COVE P:lMENT AS SIJ4ES :10 LIABILITY WHATSOEVER FOR ,WJY l)IACCURACIES 1!4 THESE !VLYCATIOtl S BIDDEP.S .W:D CO:JTRACTORS ARE CAUTIO!1ED TO EVALUATE THE iwQul P.EI1mTS OF THIS DOCUMENT BASZD 0:: THE E?JTXRE CONTENT IRRESPECTIVE OF T;l l.m E RGI!V+L I1OTAT1I3NS X4D RELATIONS1I1P TO THE LAST PP.EJ1OUS ISSUE. Custodians : AmIY - MR Navy - SH Air Force - 11 Review act..l ties: Amy - MR, Ml, HU N&vy - SH, OS, AS, YD Air Force - 11, 04, B5 Preparing activ, ty: Navy - SH (Project 9535-0207)

user

actk. ity:
Army - ME

STANDARDIZATION

DOCUMENT

IMPROVEMENT

PROPOSAL

OMB No.

Approval 22. R155

INSTRUCTIONS: The P.rposc of this form is t. solicit b.n. fici.l ..mm.. t$ ~h!.h will help achieve Pr... reme. i of sui~. blc produc!s at reaso.. ble COS( and minimum deley, or will otherwise e.hn. ce use of the document DoD cotr.[ors, government activities, w menu f.cturersl vendors who .re prospective suppliers of lhe product are invited to ..bm, t commenls 10 Ihe Eovemment. Fold on lines o. reverse s!de, staple in comer, end send t. prepari. ~ act>va$y. Comments submilt. d o. this corm do not constitute or imply .ulhor(zati.an to waive any porlmn of Ihc referenced docume l(s) or 1. emend colr.ctua) req. mcmenls. Attach a.y pcrt>nent dst. which may be or se I. !mpro. >.g !h, s document. If there .re .ddilio. al papers, u!!ach t. form and p!... both in . . e.velo. e .ddrcssed 10 nre~.rin~ aclivity. OCMENT IDENTIFIER h.. TITLE @R.zB~

NiCk~l-Copper

Alloy

Bar

Rod,

Plate,

fieet,

Strip,

Wire.
AND

Forglrw@.
ADDRESS

and

Structural
CONTRACT

and
NuMBER

Swcial

E%aped Sect 1ons

AME OR OF

G. N, Z4T,0.

MATERIAL

PROCURED

UNtl EW A

OO,R.CT AS . . . . ..7 OF THE DOCUMENT CR EAT ED PROBLEMS USE, . GIVE . . . . . . . . .. t4. MeE. ..0 .0. .1..

.OJERNEN, IN,

CONTRACT

=W.co.,..c,

OR REQU(REO

ERPRETA1,ONIH PRocuREMENT

J841,7

7EC

B. ,%?>-:.. .- ,,..

rim.,

--#d,dd,.,,

0,,,...1,

-~,.k..c

_-

.,_ .0 ~

I
r...

COhWIANDER NAVAL CENTER PRINCE SHIP EIIG1!l EERIIIG BUILDI!{G - SEC GEORGES CUJTER MARYLAND SIM CEI?TEJJ 6124 20782 DOO 316 -,,.0. OEPARTMErlT .0 ,.IJ q AID OF lIAVY

RYATTSVILLE,

OP?ICIAL BUSWC3S ., ..,,, .. ..,..,. .,1

CO,FUWIOER iJAVAL CE:!TER PRItjCE RYLTTSV1 sI:IP Et/G I: JEENING CEliTER 6124 20782 BUILD I:4G - SEC GEORGES CEIITER LLE, ,MARir.AfJO