SRM UniversitY
& Facultyof Engineering Technology - 603203 Kattankulathur Engineering Schoolof Mechanical of MechanicalEngineering Department CoursePlan ME0306 code ; Course Fluid Power Control title : Course V : Semester 2012 -2013 I odd (July - october 2012) Academicyear lsemester: Sectiondetails S" (,, no. o I 2 3
4
f
Details of FacultY member Name Room No. MEC
Intercom
No.
e-mail id ac.tn ktr. rajasekaran.t@ srmuniv. tn srmuniv.ac. murugesan.r@ktr.
Mr.T.Rajasekaran
r02 | ?35
I 840
B
C
Mr. R.Murugesan
Mr. S. Sundar Mrs.R.Ambigai
MEC 202
Student contact time W e dl 2 : 3 0 to l3:30 to Fri 12:30 13:30
MEB 205
MEA 2Q2 MEC 110
srmuniv in 1 8 1 0 sundar.s@ktr. "ac. l8l3
D E
F
Mon12:30 to 13:30 Mon 12:30 to l3:30
i Mr.K.sairam
Mr.Sachidhanantham
H502
Mon 12:30 to l3:30 Mon l2:30 rachidhanandam.m @ktr'srmuniv to 13:30 .ac.in
details: Direct assessment Nameof assessment Marks Topics Hydraulicsystems(fullY), circuits, Reciprocating circuits,SPeed synchronizing controlcircuits circuits-Two Cascading cYlinders cvlinders/Three sequencing sYstems, Pneumatic Safetycircu!!!circuits, All topics All topics Tentative date Duration
I cv.t. test I
test Surprise Cycletest- II Modelexamination examination End semester Attendance
l0
min 3 0 1 a 7 1 2 0 1 2 100
05 l0 20 50 05
1 7 1 0 9 1 2 0 1 2 l 0 - 1 5m i n 3 0 / 0 81 2 0 1 2 15l1012012 min 100 3 hours
3 hours
091 \u 2012
F
\
Syllabus
ME0306 Fluid Power Control LTPC\ 3003\
PURPOSE power control and their circuitswith industrial of To expose leamerto the fundamentals hydraulicand pneumatic the applications. INSTRUCTIONAL OBJECTIVES with To familiarizethe students . The fundamentals fluid power of . Principles and characteristics the fluid powercomponents of . Circuit building and interpretation . Logic controlsandtroubleshooting
'\.
I HYDRAULIC SYSTEMS Introduction to fluid power system - Hydraulic fluids - functions, types, properties,selection and application. and graphicalsymbolsof hydraulic components- pumps, actuators/motors, Construction, operation,characteristics fittings and otheraccessories" filters,seals, valves,switches, >II PNEUMATIC SYSTEMS and operation,characteristics Construction, Introduction,comparison with hydraulic systemsand electricalsystems. and Sensors types. characteristics Air treatment- principlesand components. symbolsof pneumaticcomponents. Introduction fluidics and MPL. to applications" III HYDRAULIC / PNEUMATIC CIRCUITS circuits, pressure dependant circuits, speedcontrol circuits, pilot operatedcircuits, simple sequencing Reciprocating circuits, time delay circuits, logic circuits, cascading circuits, synchronizingcircuits, circuits using accumulator, feedback controlcircuits. IV DESIGN OF FLUID POWER SYSTEMS size of actuators. drop acrosscomponents, Calculationof pressure and pressure Speed,force and time calculations, in pumps,reservoirs accumulators. and Calculations Heatgeneration fluids. of V APPLICATION, MAINTENANCE AND TROUBLE SHOOTING Developmentof hydraulic / pneumatic circuits applied to machine tools, presses,material handling systems" in packaging Maintenance fluid power systems preventive industries, manufacturing automation. automotive systems, - fault finding process, equipments procedures. Trouble shootingof fluid power systems Maintenance and breakdown. \ I tools used,causes remedies. Safetyaspects involved. and TEXT o . . BOOKS Hall Intemational.l99T Fluid Power with applications,Prentice AnthonyEsposito, MajumdarS"R.,Oil Hydraulics,TalaMcCRaw HllL2002 McGraw-Hill, New Delhi, 1995 systems principlesand maintenance,Tata MajumdarS.R.,Pneumatic
REFERENCE BOOKS . WernerDeppertI Kurt Stoll, Pneumatic Application,Vogel verlag,1986 . JohnPippenger, Tyler Hicks, IndustrialHydraulics,McGraw Hill IntemationalEdition, 1980 . Andrew Parr.Hydraulicsandpneumatics, House,2003 JaicoPublishing . FESTO,Fundamentals Pneumatics,YolI,II and III of . Hehn Anton, H., Fluid Power TroubleShooting, MarcelDekkerInc., NewYork, 1984 . Thomson,Intr oduction to F luid power, PrentcieHaIl, 2004
SRM UNIVERSITY ENGINEERING OF SCHOOL MECHANICAL PLAN LESSON CourseCode Title Course Semester BranchlClass SI. No.
ME0306 Control Power Fluid ODD l M e c h a n i c all l TITLE
SYSTEMS HYDRAULIC
Year:2012-13
REF. NO. CHAPTER BOOK
1 z
types' propentes' T 1 fluids-functions, to ntroduction fluid power system,Hydraulic and selection aPPlication. and graphicals ymbols operation,characteristics Construction, internal) pump- External,
c ch-1, h-2 ch-5 ch-5 ch-5 ch-5 ch-6,ch-7 ch-6 ch-8 ch-8 ch-8 ch-8
pumps(Gear T 1
and graphicalsymbols - pumps(Gear T1 characteristics operation, Construction, and Screw) pump-Lobe, Gerotor and graphicalsymbols- pumps(vane T 1 operation,characteristics construction, balanced) pressure-compensatedand pump- principle, Variable-displacement, and graphicalsymbols".-pumps(piston T1 characteristics operation, construction, PistonPump,Swashtype Pistonpumpand RadialPistonPump) pump- Bent-Axis (motors) actuator singleand doubleacting)-Rotary actuators(CylinderLinear
T1 T1
T1
arrangemenljlcyllngg andTelescoping of nder ioning cyli 3ush
checkvalve) Valves,Pilotoperated valve(Check control Valves Directional control valve - Two way, Four way (spool type, rotary type with Directional valve and shuttle manualand solenoid) actuation pressurereliefvalve, controlvalve - Pressurereliefvalve,Compound Pressure valves, controlvalve- Sequence Pressure Valve SYSTEMS PNEUMATIC
8 9
T1 T1
T1
1 0 Pressure valve, Reduclng
11
12
41.
systems. and electrical systems with hydraulic comparison ntroduction, symbols of pneumaticcomponents construction,operation,characteristics and compressor its tYPes and Air treatment principles components (FRL) and FilterRegulator Lubricator
T1
T1 T1
ch-13 l
ch-13 ch-13 ch-13 ch-16 ch-16 ch-16
,1q
T1 T1 T1 T1
flip Flip to 1 6 Introduction fluidics- flop,preference flop,Gates OR, AND, XOR and 1 7 Sensors types,characteristics applications. 18 MPL CIRCUITS / HYDRAULIC PNEUMATIC
circuits circuits,synchronizing 1 9 Reciprocating circuits dependant 20 Pressure controlcircu ts - Meter-in,Meter-outand bleedoff 21 Speed circuits circu ts, Simplesequencing 22 Pilot operated 23
'25
zo
T1 T1 T1 T1
T1
ch-g,ch-14
ch-g. ch-14
ircuitsusingaccumulator 24 Time delaycircuits Losic circuits circuits- Two cylinders Cascading
T1 T1 T,I
ch-g,ch-14 c ch- g, h- 14 ch-g,ch-14 ch-14 ch-g" c ch- g, h- 14 c ch- g, h- 14
L us llabusof the course
T
I
c
3
ME0306
Prerequisite Nil
FLUID POWER CONTROL
Objectives ProgramEducational
a isto provtde Program Engineering in of The mainobjective the B.Tech Mechanical of the completion the program so periodically-updated curriculum that, following to: our of and with a few years experience, alumniwill havethe expertise Solve 3. Enhance 2 Practice . industrial, professional mechanical 4. Work in large crossand social, in practice to meet engineering functional teams and environmental global the pursue learning. life-long different disciplines problems with systemstandards with towards appropriate ethical and social design, realization, techniques and responsibility. and manufacturing. tools. L.
Student outcomes
(c) an ability to design a system, comPonent, or process to meet desired needs within realistic as constraints such
economic, environmental, social, political. ethical, health and safetY, and manufacturability,
s u s t a i nb i l i t y a (e) an ability to identifY, solve formulate, and e n g i n e e r i np r o b l e m s g bY designed Course Studentoutcome L
Engineering Departmentof Mechanical f e d c b a c
X
Category
GENERAT (G)
SUBJECTS PROFESSIONAL SC BASrC SCTENCES E N G I N E E R I N G I E N C E S (P) ART TECHNICAL (B) AND (E)
x
Broadarea (for professional only, i.e courses 'under P'category) Course Coordinator Manufacturing Design Thermal Genaral
x
Mr. R. Murugesan
-:: a ztl
28 1
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11 | 11 i
SYSTEMS OF DESIGN FLUIDPOWER
for.. ,, 30-l Speed.
undti.. .ul.ul. dropacros and ofpressure pressure 3 1 ICalculation
J lzl ul qv luarvr J.
T1
T1 T1 T1
ch-9 ch-9
ch-11 ch-11 ch-g,ch-14 c ch- g, h- 14 ch-g,ch-14 ch-g,ch-14 ch-g,Ch-14
32-33 I
Ja-JV I JO-J/ I I
:-^
Jl4l
vl
^1:
i." ond qncrrmttlators
on Calculations H.at g"n"rdffi ffiTNTENANcE
sHoorlNc ANDTRoUBLE
tools to applied machine circuits / pneumatic Hydraulic
I
T1 T1 T1 T1 T1 T1 T1
39
a
i I
!
systems circuits automotive / pneumatic 4 0 Hydraulic industries circuits packaging Hvdraulic / oneumatic
42 HydrauIic/pneumaticcircuits-manufacturingautomation and systems preventive breakdown. of 43 Maintenancefluidpower
Troubleshootingof fluid power systems procedures. Maintenance used' causes and remedies' finding process, equipments/tools 144-45
I
ch-12
ch-12
TEXTBOOKS T99T Hall International, Prentice Fluid Powerwith applications. 1 AnthonyEsposito, 2 MajumdarS.R.,Oil Hydraulics,TataMcGraw Hil|2002
oMajumdarS.R..PneumaticSyStemS-principlesandmaintenance'TataMcGraw-Hill.NewDel i995 REFERENCE BOOKS verlag, 1986 Application,"vogel 1 werner Deppert/ Kurt Stoil, Pneumatic Edition' 1980 McGraw Hill lnternational Tyler Hicks. IndustrialHydraulics, 2 JohnPippenger, House,2003 JaicoPublishing 3 Andrew Parr,Hydraulicsand pneumatics. Vol of 4 FESTO,Fundamentals Pneumatics, l' II and III Marcel DekkerInc', New York' 1984 5 HehnAnton, H.. Fluid PowerTrouble Shooting, 6Thomson,lntroductiontoFluidpower,PrenticeHall'2004
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