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Injector Cylinder #1

0002

Injector Cylinder #2

0003

Injector Cylinder #3

0004

Injector Cylinder #4

0005

Injector Cylinder #5

0006

Injector Cylinder #6

0041

8 Volt DC Supply

0042

Injector Actuation Valve

0091

Throttle Position

0094

Fuel Pressure

9
1 8
6

17

0100

Engine Oil Pressure

0110

Engine Coolant Temperature

0164

Injector Actuation Pressure

0168

Electrical System Voltage

0172

Intake Manifold Air Temperature

0174

Fuel Temperature

0190

Engine Speed Sensor

0253

Personality Module

0261

Engine Timing Calibration

0262

5 Volt DC Sensor Power Supply

0268

Check Programmable Parameters

0274

Atmospheric Pressure

0286

EMS Oil Lamp

0342

Secondary Engine Speed

0617

Air Inlet Heater

1639

Machine Security System

1785

Intake Manifold Pressure Sensor

2417

Ether Injection Control Solenoid

2
18
15
14

19
12

11

16

Air Suspension (ATCH)

L-4

C-7

Alarm - Action

D-1

C-2

Alarm - Travel (ATCH)

B-15

B-2

20

7
5
3
10

Component

Machine
Location

Sender - Hydraulic Temperature

B-15

B-13

Sensor - Engine Speed Pickup

G-18

A-4

Sensor - Fuel Level

B-14

B-15

F-18

B-1

Sensor - Fuel Pressure

L-14

A-6

Assembly - Block

H-12

D-6

Sensor - Fuel Temperature

L-14

A-8

Aux. Pedal LH (ATCH)

L-1

C-8

Sensor - O.L.W.D. Pressure (ATCH)

C-11

A-10

Base - Fuse

F-8

C-30

Sensor - Pump #1 Pressure

B-18

B-16

Battery - Front

G-12

D-4

Sensor - Pump #2 Pressure

A-18

B-17

Battery - Rear

G-13

D-5

Sensor - Squeeze Pressure (ATCH)

A-10

A-18

Battery - (Front) (ATCH)

G-12

D-1

Sensor - Viscus Clutch Temperature (ATCH)

L-16

B-40

Battery - (Rear) (ATCH)

G-13

D-2

Sensor - Water Separator Level #1 (ATCH)

K-14

B-31

Breaker - Alternator

H-11

D-8

Service Meter

D-1

C-33

Breaker - Heater

H-11

D-9

Socket - 12V 7A Socket A (ATCH)

D-6

C-5

Breaker - Main

H-11

D-10

Socket - 12V 7A Socket B (ATCH)

D-7

C-6

Buss Bar

H-11

D-3

Solenoid - 1Way/2Way Change (ATCH)

A-10

B-41

Clutch - Viscus Clutch (ATCH)

L-16

B-39

Solenoid - A/C Clutch

F-18

B-20

I-1

C-12

Solenoid - Boom Check #1 (ATCH)

C-11

B-4

A-16

B-33

Solenoid - Boom Check #2 (ATCH)

C-11

B-4

Control - Engine

13

Schematic
Location

Component

Alternator

Coil - Exciter (ATCH)

Machine Control System


(MID No. 039)
CID

Machine
Location

Control - Gateway Worldview ECM

J-17

D-17

Solenoid - Boom Down Line Cutoff (ATCH)

A-12

B-6

Control - Machine ECM

E-11

D-14

Solenoid - Fine Swing

B-8

A-12

Control - Wiper

D-1

C-88

Solenoid - Flow Limit (ATCH)

A-18

B-24

Converter - 12V 7A Converter #1(ATCH)

K-4

C-3

Solenoid - Heavy Lift (ATCH)

B-12

A-11

Converter - 12V 7A Converter #2 (ATCH)

K-4

C-4

Solenoid - Hydraulic Lock

A-12

A-13

Converter - Radio

C-7

C-38

Solenoid - Power Shift Pressure

A-18

B-26

Diode - ACC

I-6

C-22

Solenoid - Relief #1 (ATCH)

B-10

B-54

Diode - Hydraulic Lock

I-6

C-23

Solenoid - Relief #1 (Check) (ATCH)

B-10

B-54

Diode - Lamp

G-9

C-24

Solenoid - Relief #2 (ATCH)

A-10

B-55

Diode - Main Relay

C-9

C-25

Solenoid - Relief #2 (Check) (ATCH)

A-10

B-55

Diode - Power Relay (ATCH)

B-5

B-5

Solenoid - Start Aid

K-14

A-17

Diode - Start Relay

H-12

D-13

Solenoid - Stem #1 Extend (ATCH)

C-18,D-18

B-29

Group - Block

G-13

D-7

Solenoid - Stem #2 Extend (ATCH)

C-18,D-18

B-29

Heater - Seat (ATCH)

I-3

C-19

Solenoid - Stem #3 Extend (ATCH)

B-18

B-29

Horn - Forward Warning (LH)

B-8

A-5

Solenoid - Stem #4 Extend (ATCH)

B-18

B-29

0041

8 Volt DC Supply

Joystick LH (3 Sw) (ATCH)

L-2

C-14

Solenoid - Stem #1 Retract (ATCH)

D-18

B-29

0096

Fuel Level Sensor

Joystick LH (ATCH)

K-2

C-13

Solenoid - Stem #2 Retract (ATCH)

D-18

B-29

0110

Engine Coolant Temperature Sensor

Joystick RH (3 Sw) (ATCH)

J-1

C-16

Solenoid - Stem #3 Retract (ATCH)

B-18

B-29

0167

Alternator Charging Voltage Sensor

Joystick RH (ATCH)

J-1

C-15

Solenoid - Stem #4 Retract (ATCH)

B-18

B-29

0168

Electrical System Voltage

Keyreader - MSS (ATCH)

I-2

C-17

Solenoid - Swing Brake

A-12

A-14

0171

Ambient Air Temperature Sensor

Lamp - Boom Lamp (LH) (ATCH)

B-7

A-2

Solenoid - Travel Speed

A-12

A-15

0190

Engine Speed Sensor

Lamp - Boom Lamp (RH) (ATCH)

A-7

B-3

Solenoid - Travel Straight

A-12

B-27

0246

Proprietary CAN Data Link

Lamp - Cab Lamp (LH) (ATCH)

G-1

C-10

Solenoid - Universal Quick Coupler (High)

A-8

B-25

0247

SAE J1939 Data Link

Lamp - Cab Lamp (RH) (ATCH)

G-1

C-11

Solenoid - Universal Quick Coupler (Low)

A-8

B-25

0248

CAT Data Link

Lamp - Chassis

A-8

A-3

Speaker (LH)

G-3

C-56

0254

Electronic Control Module

Lamp - Dome

F-1

C-29

Speaker (RH)

G-3

C-57

0262

5 Volt DC Sensor Power Supply

Lighter - Cigar

E-3

C-21

Switch - Air Cleaner

J-14

A-16

0271

Action Alarm

Monitor

E-1

C-34

Switch - Aux. Pump Pressure (ATCH)

L-1

C-58

0291

Engine Cooling Fan Solenoid

Motor - A/C Condenser Fan

K-14

B-12

Switch - Backup EPR Valve

H-3

C-75

0362

Engine Speed Fan Control Solenoid

Motor - Lower Washer (ATCH)

G-11

D-15

Switch - Backup Governor

I-3

C-76

0374

Swing Brake Solenoid

Motor - Priming Pump (ATCH)

L-14

A-1

Switch - Boom Down Pressure (ATCH)

A-12

B-28

0485

Engine Fan Reversing Solenoid

Motor - Starter

G-18

B-8

Switch - Boom Up/Down Pressure (ATCH)

A-12

B-28

0544

Engine Cooling Fan Speed Sensor

Motor - Washer

G-11

D-16

Switch - Coolant Level

K-14

A-17

0581

Power Shift Solenoid

Motor - Wiper

L-1

C-37

Switch - Disconnect

G-12

D-23

0586

Engine Speed Dial Switch

Pump - Refueling (ATCH)

C-5

A-7

Switch - Engine Oil Level

F-18

B-32

0588

Monitoring System Display

Radio (ATCH)

H-2

C-18

Switch - Fine Swing Control (ATCH)

B-2

C-61

0590

Engine Control Module

Radio - Product Link 2nd Generation

H-18

D-12

Switch - Fuel Pressure

L-14

A-9

0598

Travel Speed Solenoid

Relay - Beacon (ATCH)

E-9

C-39

Switch - High Pressure (ATCH)

K-1

C-63

0600

Hydraulic Oil Temperature Sensor

Relay - Boom Float Disable (ATCH)

G-10

C-40

Switch - Horn

K-3

C-77

0735

Heavy Lift Solenoid

Relay - Boom Lamp

F-9

C-42

Switch - Hydraulic Oil Filter

A-15

B-34

1129

Right Attachment Pedal Position Sensor

Relay - Cab Lamp

F-9

C-43

Switch - Hydraulic Oil Level

B-15

B-35

1130

Left Attachment Pedal Position Sensor

Relay - Chassis Lamp

F-9

C-44

Switch - Key

I-1

C-79

1160

Hydraulic Lock Solenoid

Relay - Heater

H-18

D-18

Switch - Medium Pressure (ATCH)

L-1

C-67

1178

Machine Overload Warning Pressure Sensor

Relay - Horn

F-9

C-45

Switch - Neutral Start Limit

L-3

C-80

1522

Relief Valve #2 Check Valve Solenoid

Relay - Main

C-10

C-47

Switch - One Touch Low Idle

J-2

C-81

1523

Relief Valve #1 Check Valve Solenoid

Relay - Neutral Start

E-9

C-46

Switch - Overload Warning (ATCH)

B-3

C-68

1525

Straight Travel Solenoid

Relay - Priming Pump (ATCH)

F-10

C-60

Switch - Panel

D-2

C-82

1590

Main Pump Flow Limitation Pressure Solenoid

Relay - Quick Coupler Hydraulic Lock #1

D-10

C-53

Switch - Priming Pump

L-14

A-1

1593

Attachment Valve #1 Extend Pressure Solenoid

Relay - Quick Coupler Hydraulic Lock #2

D-10

C-54

Switch - Radio Mute (ATCH)

B-2

C-70

1594

Attachment Valve #2 Extend Pressure Solenoid

Relay - Quick Coupler Hydraulic Lock On

E-10

C-55

Switch - Refueling (ATCH)

A-14

B-30

1595

Attachment Valve #3 Extend Pressure Solenoid

Relay - Quick Coupler Hydraulic Lock Priority

E-10

C-59

Switch - Refueling Start (ATCH)

A-5

B-36

1596

Attachment Valve #1 Retract Pressure Solenoid

Relay - Refueling Power (ATCH)

B-5

B-9

Switch - Refueling Stop (ATCH)

A-5

B-37

1597

Attachment Valve #2 Retract Pressure Solenoid

Relay - Refueling Start (ATCH)

A-5

B-10

Switch - Seat Heater (ATCH)

B-4

C-71

1598

Attachment Valve #3 Retract Pressure Solenoid

Relay - Refueling Stop (ATCH)

B-5

B-11

Switch - Secondary Shutdown

G-9

C-83

1609

F2 Type Valve Load Sense Pressure Sensor

Relay - Smart Boom Down (ATCH)

G-10

C-48

Switch - Smart Boom Select (ATCH)

B-3

C-72

1657

Left Joystick Thumbwheel

Relay - Smart Boom Up/Down (ATCH)

G-10

C-49

Switch - Throttle Position

I-1

C-84

1658

Right Joystick Thumbwheel

Relay - Start

H-11

D-19

Switch - Travel Left Pressure

K1

C-85

1665

Variable Relief Valve #1 Pressure Solenoid

Relay - Start Aid (ATCH)

D-9

C-62

Switch - Travel Right Pressure

K-1

C-86

1666

Variable Relief Valve #2 Pressure Solenoid

Relay - Travel Alarm

E-9

C-50

Switch - Travel Straight Pressure (ATCH)

K-1

C-73

1931

Auxiliary Circuit Flow Combining Solenoid

Resistor

C-3

C-51

Switch - Under Window Limit (ATCH)

F-1

C-74

2265

Hydraulic Pump #1 Outlet Pressure Sensor

Resistor - Backup

G-8

C-20

Switch - Universal Quick Coupler (ATCH)

C-1

C-78

2266

Hydraulic Pump #2 Outlet Pressure Sensor

Resistor - Can #1

C-12

D-20

Switch - Window Limit Upper

F-1

C-35

2275

Hammer Return to Tank Solenoid

Resistor - Can #2

C-12

D-21

Unit - Indicator

I-1

C-32

2280

Travel Alarm Relay

Resistor #2

C-7

C-52

2300

Switch Panel

Machine locations are repeated for components located close together.

AREA A

The CID is a diagnostic code that indicates which circuit is faulty.

A = See "AREA A".

The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

B = See "AREA B".


C = See "AREA C".
D = See "AREA D".

12

20

Failure Mode Identifiers (FMI)


FMI No.

Failure Description

Data valid but above normal operational range.

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

Voltage below normal or shorted low.

Current below normal or open circuit.

Current above normal or grounded circuit.

Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

14

Parameter failures.

15

Parameter failures.

16

Parameter not available.

17

Module not responding.

18

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

46

18
55

19

27

54

50 30

28
6
41

15
40

39
25

48
47

35

The FMI is a diagnostic code that indicates what type of failure has occurred.

44 55
43 51

14

31

45

17

Wire
Color

101
103
105
108
109
112
113
114
115
118
120
123
124
125
127
129
130
135
139
141
142
143
147
149
154
160
165
168
169
172
175
177
179
180
184
189
199

RD
RD
RD
RD
RD
PU
OR
RD
RD
GY
YL
WH
GN
RD
OR
BU
RD
BU
OR
RD
RD
BR
PU
RD
RD
PU
YL
RD
PK
RD
RD
RD
BU
GN
RD
RD
OR

200
210
229
235
A209

BK
BK
BK
BK
BK

304
306
307
308
310
317
320
321
322
323
325
326
329
331
365

WH
GN
OR
YL
PU
YL
RD
BR
GY
WH
PK
RD
YL
OR
YL

Starter Relay No. 1 Output


Starter Relay Coil To Neutral Start Switch
Neutral Start Switch To Key Switch
Main Power Relay Coil
Start Aid Relay To Start Aid Solenoid
Start Aid Relay To Engine Control
Horn Relay Coil To Horn Switch
Travel Alarm Relay To Travel Alarm
Warning Horn (Forward) To Horn Relay
Refueling Pump To Refueling Relay
Refueling Stop Switch (ATCH)
Key Switch 'C' Terminal
Refueling Relay To Refueling Stop Relay
Travel Alarm Relay To Switch Panel
Refueling Pump To Refueling Relay
Monitoring Circuits

251
252
261
262
403
405
410
412
430
487
491
495
496
C468
E472
E473
E474
E480
H446
H473
H474
H475
H476

YL
YL
GN
GN
GN
GY
WH
BU
BU
OR
PK
GN
WH
BU
GN
GY
OR
PK
PK
BR
GN
BU
WH

Can #1 (+)
Can #2 (+)
Can #1 (-)
Can #2 (-)
Alternator (R) Terminal
Opr Mon Oil Pressure
Opr Mon Action Alarm
Opr Mon Coolant Level Switch
Opr Mon Air Filter Switch
Hydraulic Oil Filter Switch
Hydraulic Oil Temperature Sender
Fuel Level Sensor
Hydraulic Oil Level
Opr Mon Engine Oil Level
8v Sensor Supply (Machine ECM)
Joystick (RH)
Joystick (LH)
Overload Warning Switch
O.L.W.D. Pressure Sensor
Travel Straight Pressure Switch
Travel Right Pressure Switch
Travel Left Pressure Switch
Implement Pressure Switch
Accessory Circuits

500
501
506
508
509
511
512
514
530
578
590
592
A513
A537
A579
A580
A584
A586
A588
C506
C560
C566
C569
E554
E562
E564
E565

BR
GN
PU
PU
WH
BR
GN
PU
OR
BU
GY
BU
RD
PK
OR
BR
BU
OR
GN
WH
OR
PK
YL
PK
PU
PK
BU

Window Limit Switch


Wiper Control
Washer - Front
Speaker - Left
Speaker - Left (Common)
Speaker - Right
Speaker - Right (Common)
A/C Condensor Motor
Wiper Control
Lower Washer Switch To Lower Wiper Motor
Wiper - Intermittent Module
Radio Converter
Radio Converter
Seat Heater
Wiper Motor
Wiper Motor
Front Window Limit Switch To Wiper Control
Switch Panel To Wiper Control
Neutral Start Limit Switch
A/C Condenser Fan Motor
Auxiliary Speaker
Auxiliary Speaker (Common)
Converter #2 Power Output
A/C Unit To A/C Clutch Solenoid
Universal QC Switch
QC Hydraulic Lock On Relay
Universal QC Switch
Lighting Circuits

603
607
615
616

PK
PK
YL
BU

Beacon Relay
Chassis Lamp
Cab Flood Lamp
Boom Flood Lamp

Description

Wire
Number

Wire
Color

638
645
646
684
A623

WH
RD
RD
RD
BU

763
779
780
788
789
A751
A755
A756
A757
A758
A760
A762
A768
A769
A770
F716
F773
F774
G723
H746
H747
H792
M736
M737
M739
M740
M743
M744
M745
M746
M747
M748
M749
N707
N789
N793
N794
N795
R725
T725
T776
T788
X738
892
893
A893
F889
G828
G829
G833
G834
K843
K844
K847
K848
K849
K850
K851
K852
K856
K857
K858
K859
K860
K861
K862
K863
K864
K865
K866
K868
K869
K871
K876
K877
L885
L886
998
C991
E997
G973
G976
K904
K906
K907
L968
L969
L972
L973
L976
M906
M968
M969
N957
N959
N960
N963
N970
N973
N979
N981
T901
T902
T967
T969
T970
T971
T972
T979

BU
WH
PU
YL
RD
YL
PK
BU
GY
BR
GY
PU
BU
GY
PK
WH
OR
WH
YL
YL
BR
BR
BU
WH
YL
PK
GN
WH
BU
YL
BU
OR
WH
PU
BU
GN
GY
WH
WH
WH
RD
GN
PK
BR
GN
OR
WH
WH
GN
PK
PU
GN
GY
PU
WH
YL
BR
BU
GN
PU
WH
YL
BR
BU
GN
GY
OR
PK
PU
WH
BR
BU
WH
BR
BU
BU
BU
BR
PK
RD
OR
BU
GN
GN
BU
OR
WH
BU
GN
GN
BU
BU
YL
PK
PK
OR
OR
YL
BR
GN
GN
YL
PK
YL
YL
GY
OR
GN
YL

Power Circuits

Description

Lighting Circuits Continued

Bat (+) (Not Application Specific)


Dome Lamp, Service Meter
Key Switch
Heater Breaker
Alt Output (+) Term.
Main Power Relay Output
Switch Panel (B+)
Warning Horn (Forward) Relay
Cab Lamp Relay
Wiper Control
+24V Battery In (Converter #1)
Seat Heater Switch (ATCH)
A/C Unit
A/C Unit
Air Suspension (ATCH)
Cigar Lighter
Engine Control
+12V Battery Out (Converter #1)
Radio (ATCH)
Aux Ckt
Aux Ckt
Boom Float Disable Relay
Travel Alarm Relay
Boom Lamp Relay
Neutral Start Relay Coil
Chassis Lamp Relay
Caution Lamp (Switch Panel)
Refueling Power Relay
Backup EPR Valve Switch
Gateway Worldview Module
A/C Unit
Main Breaker
+24V Battery In (Converter #2)
Aux Ckt
Machine (ECM) Battery+
Neutral Start Limit Switch
Fault Alarm
Ground Circuits
Main Chassis
Converter #1 (24/12 Volt)
Converter #2 (24/12 Volt)
Machine ECM
Machine ECM (Analog Return)
Basic Machine Circuits

Beacon Relay
Boom Lamp Relay
Lamp Delay Timer
Switch Panel
Chassis Lamp Relay
Control Circuits
Travel Speed Solenoid
Universal Quick Coupler Solenoid Low
Universal Quick Coupler Solenoid High
Engine Speed Pickup Sensor
Hydraulic Lock Diode
Fuel Temperature Sensor
Throttle Position Switch #1
Throttle Position Switch #2
Throttle Position Switch #3
Throttle Position Switch #4
+5v Supply (Machine ECM)
Engine Speed Pickup Sensor
Power Shift Pressure Solenoid
Power Shift Pressure Solenoid
Backup EPR Valve Switch
Secondary Shutdown Switch
Backup Governor Switch
Backup Governor Switch
Heavy Lift Solenoid
Fan Control Solenoid (+)
Fan Control Solenoid (-)
Boom Up/Down Pressure Switch
Backup EPR Valve Switch
Flow Limit Solenoid
Flow Limit Solenoid Return
Travel Straight Solenoid
Boom Float Disable Relay
Smart Boom Select Switch
Smart Boom Up/Down Relay
Smart Boom Select Switch
Smart Boom Select Switch
Smart Boom Down Relay
Boom Check Solenoid #2
Fuel Pressure Switch
Viscus Clutch Temperature Sensor
Not Used
Auxiliary Pedal (LH)
Auxiliary Pedal (RH)
Switch Panel
Switch Panel
Priming Pump Relay
Fuel Priming Pump
Hammer Return Filter Switch
CAT Data Link (-)
CAT Data Link (+)
Priming Pump Relay
Not Used
Fuel Pressure Sensor
Fuel Pressure Sensor
Engine Temperature Sensor Common
Fan Speed Feedback
Joystick (RH)
Joystick (LH)
Joystick (RH)
Joystick (LH)
High Pressure Switch
Not Used
Medium Pressure Switch
Auxiliary Pump Pressure Switch
Stem #1 Extend Solenoid
Stem #2 Extend Solenoid
Stem #3 Extend Solenoid
Stem #4 Extend Solenoid
Stem #1 Retract Solenoid
Stem #2 Retract Solenoid
Stem #3 Retract Solenoid
Stem #4 Retract Solenoid
Relief #1 Solenoid
Relief #2 Solenoid
Single Relay
Stem #1 Extend Solenoid
Stem #2 Extend Solenoid
1P/2P Change Solenoid #1 & #2
Relief #1 Check Solenoid
Relief #2 Check Solenoid
Not Used
Not Used
Backup Governor Switch
Fuel Pressure Sensor
Hydraulic Lock Diode
Boom Raise Press Switch
Water Separator Level Sensor
Pump #1 Pressure Sensor
Swing Brake Solenoid
Backup EPR Valve Switch
Backup EPR Valve Switch
Backup EPR Valve Switch
One Touch Low Idle Switch
Fine Swing Solenoid
Refueling Start Relay
Squeeze Pressure Sensor
Coupler Switch Interconnect
Coupler Switch Interconnect
Rxd - Comm #1
Rxd - Comm #3
Txd - Comm #1
Txd - Comm #3
Dtr - Comm #1
Dcd - Comm #1
Signal Gnd - Comm #1
Signal Gnd - Comm #3
MSS Exciter Coil In
MSS Exciter Coil Out
Pump #2 Pressure Sensor
Auxiliary Circuit 1
Auxiliary Circuit 2
Auxiliary Circuit 3
Auxiliary Circuit 4
Auxiliary Switch

324D, 325D, 325D MHPU, and


329D Excavator
Electrical System
324D:
LAB1-UP
EJC1-UP
T2D1-UP
SYM1-UP

High Fuel Pressure

E162

High Boost Pressure

E198

Low Fuel Pressure

E265

User Defined Shutdown

E360

Low Engine Oil Pressure

E361

High Engine coolant Temperature

E362

Engine Overspeed

E390

Fuel Filter Restriction

E539

High Intake Manifold Air Temperature

Symbols

Pressure
Symbol

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

33

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)
Harness Connector Serialization Code: The "C" stands
for "Connector" and the number indicates which
connector in the harness. (C1, C2, C3, .....)

C-C4
130-6795

Part Number for


Connector Plug

AG-C3
130-6795
Socket

L-C12
3E-5179

AG-C4
111-7898

5A

Receptacle
Pin or Socket
Number

Single Wire
Connector

13

Part Number For


Connector Recepticle

325-AG135 PK-14
Pin

32

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

1
2

Wire, Cable, or Harness Assembly Identification:


Includes Harness Identification Letters and Harness
Connector Serialization Codes

24

9X-1123

Harness identification code:


This example indicates wire
135 in harness "AG".

AREA B

Resistor, Sender and Solenoid Specifications


Part No.

SENR4130

Connector Location

SENR3581
RENR5089

Machine ECM:

RENR9848

Machine Monitoring System:

RENR9849

60
122

40

48

75

49
20
41

76
6
116

5
117
52
90

70
68

61

94

69
120

89
95

88

108
111
107
106

11

115
18
19

12
79

32
17

81

10

34

98

15
16

97
101

126

102

26

103
77

100

13

14
92

93

83

23
80

33

3
4

37

35

22

63

86
36
85

73

67
58

24 42
30 43
62 44

39
114

87 84
21

46

47 50

119

51

Machine
Location

CONN 1

I-18

D-11

CONN 2

I-18

D-11

CONN 3

L-18

B-14

CONN 4

L-17

B-39

CONN 5

L-17

D-29

CONN 6

K-16

D-11

CONN 7

J-17

D-17

CONN 8

B-16

B-33

CONN 9

I-16

D-29

CONN 10

D-14, D-15

B-51

CONN 11

D-14, D-15

B-43

CONN 12

C-14, C-15

B-44

CONN 13

C-14

B-45

CONN 14

C-15

B-45

CONN 15

B-14

B-50

CONN 16

A-13

A-13

55 54

CONN 17

I-12

D-24

59 53

CONN 18

L-11

D-25

CONN 19

K-11

D-26

CONN 20

J-11

C-89

CONN 21

J-11

D-27

CONN 22

I-11

A-9

CONN 23

I-11

D-24

CONN 24

I-11

D-24

CONN 25

D-9

C-110

CONN 26

H-9

C-92

CONN 27

B-8

A-19

CONN 28

B-8

A-20

CONN 29

A-8

B-48

CONN 30

A-8

B-47

110

45

105
104

78
82

124
121 25
118
113
112

109

71

74

29
99

91

38

72

96

Schematic
Location

Connector Number

56

C-91

CONN 34

H-8

C-94

10

CONN 35

H-7

C-95

CONN 36

H-6

C-99

6
8

CONN 37

F-7

C-121

CONN 40

L-5

C-100

L-5

C-93

CONN 42

J-4

C-101

CONN 43

H-5

C-96

CONN 44

H-5

C-90

CONN 45

A-5

B-52

CONN 46

A-5

B-53

CONN 47

H-4

C-98

CONN 48

I-4

C-103

CONN 49

I-4

C-102

CONN 50

I-4

C-97

CONN 51

J-4

C-101

CONN 52

K-4

C-26

CONN 53

I-2

C-126

CONN 54

C-1

C-87

AREA C

121-1491

Solenoid:

ATCH 1P 2P Change (1)


ATCH 1P 2P Change (2)
ATCH Double Action
Hydraulic Lock
Swing Brake
Travel Speed
Travel Straight
Universal Quick Coupler (High)
Universal Quick Coupler (Low)

152-8346

Solenoid:

ATCH Quick Coupler

163-6700

Sender:

32.0 3.2

32.6 1.6
Empty = 83.5 1.5

Fuel Level

Half = 33.8 2.0

174-3016

Resistor:

CAN #1
CAN #2

120 12

234-4460

Solenoid:

Fine Swing

34 0.5

239-1134

Solenoid:

ATCH Start Aid

Sender:

20
0 C = 20824 - 25451
25 C = 6134 - 7496
75 C = 973 - 1189
125 C = 221 - 269

Hydraulic Oil Temperature

Off Machine Switch Specification

29
16

H-8

CONN 41

11.7 1.2

At room temperature unless otherwise noted.

32 31

CONN 33

C-109

47 2.4

11

B-46

C-119

17

14

C-122

C-7

Solenoid:

4I-5394

B-8

C-6

111-9916

Resistance (Ohms)

Backup
ATCH Extend
ATCH Flow Limit
Power Shift Pressure
ATCH Retract

12

G-8

CONN 55
B-1
C-120
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near

22

CONN 32

CONN 38

Resistor:

Full = 8.0 (+ 1.0) (-0.5)

CONN 31

CONN 39

Component Description

102-8016

15

19

Function

154-0498

Air Cleaner
ATCH Aux Pump Pressure
ATCH Boom Down Pressure
ATCH High Pressure
ATCH Medium Pressure
ATCH Travel Straight Pressure
Travel Left Pressure
Travel Right Pressure

167-3466

18

20

23

13 21

26
27
24
4
5

AREA D

202-9002

Boom Up/Down Pressure

212-2768

Fuel Pressure

25

28 30

Part No.

Actuate

Deactuate

Contact Position

635 58 mm H2O

Normally Open

490 49 kPa
(71 7.1 psi)

290 MIN
(42 psi MIN)

Normally Open

13780 kPa MAX


(1998.6 psi MAX)

10335 689 kPa


(1498.9 psi 99.9 psi)

Normally Closed

103.4 (+20.7) (-13.8) kPa


((15 (+3) (-2) psi))

69 kPa MIN
(10 psi MIN)

Normally Closed

Fuse
(5 Amps)

Component
Part Number

Plug

Engine Troubleshooting:

Circuit Breaker
Symbol

Flow
Symbol

Symbols and Definitions

1
2

29

Form Number
207-1511

Level
Symbol

Harness and Wire Symbols

Related Electrical Service Manuals

Electric Starting Motor:

Temperature
Symbol

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is


activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

57

177-9953

Printed in U.S.A.

Harness And Wire Electrical Schematic Symbols

26

Alternator:

329D:
BFC1-UP
SCY1-UP

2009 Caterpillar, All Rights Reserved

21 22 23

Title

325D MHPU:
C3N1-UP

Volume 1 of 2: Chassis and Cab Wiring

Condition

E096

325D:
GPB1-UP
NAC1-UP
PKE1-UP
LAL1-UP
MCL1-UP
PAL1-UP
GBR1-UP
T2S1-UP
CYW1-UP

34

16

Event Codes
Engine Control
Event Code

53 37 52
10 11 36

Wire
Number

2
Ground
Connection

200-L32 BK-14
Circuit Identification
Number

Wire Color

Wire Gauge

(Dimensions: 48 inches x 35 inches)

Component

0001

Schematic
Location

Component

36 Page,

CID

RENR7243-04
November 2009

Wire Description

RENR7243-04 VOL 1 of 2

Component Identifiers (CID)


Module Identifier (MID)
Engine Control System
(MID No. 036)

A588-GT3 GN-18
A588-GT7 GN-18
A588-GT8 GN-18
200-GT4 BK-18
200-GT4 BK-18
200-GT12 BK-18
200-GT19 BK-18

CONN 8

18

235-C178 BK-18

C-C56
1552269
1
235-C178 BK-18
2
487-C19 OR-18

GROUND
SIGNAL

C-C46
1552269
1
M740-C74 PK-18
2
235-C200 BK-18

325-WJ1 PK-18

HYD OIL FILTER SW


1733518

ATCH REFUELING SW
5C6108
(8.0 to 83.5OHM)

A588-GU3 GN-18

INJ ACTUATION PRESS.

FUEL PRESS.

ENG TEMP SENSOR RTN

INLET AIR MTR RLY

TIMING CAL PROBE +


TIMING CAL PROBE ENG OIL PRESS.

15

ENG CONT
2267473

14

C-C47
1552269
1
763-C75 BU-18
2
235-C198 BK-18

763-C75 BU-18
A588-C167 GN-18
G723-C92 YL-18
K906-C62 GN-18
M740-C74 PK-18
200-C171 BK-18
235-C170 BK-18
235-C170 BK-18
235-C197 BK-18
235-C198 BK-18
235-C199 BK-18
235-C200 BK-18

C-C48
1552269
1
K906-C62 GN-18
2
235-C197 BK-18
C-C49
1552269
1
A588-C167 GN-18
2
200-C171 BK-18

GU-C4
3E3364
1
A588-GU7 GN-18
2
200-GU9 BK-18

CONN 16

GU-C5
1552269
1
A588-GU8 GN-18
2

105-A37 RD-16
508-A68 PU-18
113-A117 OR-18
120-A1 YL-16
135-A25 BU-16
103-A63 RD-16
154-A23 RD-18
169-A140 PK-18
179-A64 BU-16
307-A24 OR-16
320-A14 RD-18
308-A139 YL-16
127-A124 OR-16
509-A69 WH-18
512-A67 GN-18
511-A66 BR-18
A580-A65 BR-14
118-A39 GY-14
A579-A40 OR-14
607-A95 PK-16
607-A103 PK-16
A537-A41 PK-18
A770-A141 PK-18
C569-A27 YL-16
210-A26 BK-16
229-A28 BK-16
252-A126 YL-18
262-A127 GN-18

200-A93 BK-14
200-A8 BK-14
E554-A4 PK-18
C506-A6 WH-16
514-A5 PU-16
124-A86 GN-14
125-A92 RD-16
175-A87 RD-14
607-A91 PK-16

A-C33
2434507

A-C24
2304009

A-C34
2434508

A-C42
2434510

1
2
3
4

G-C1
2305008
E472-G1
E473-G2
K843-G3
K847-G4

1
2
3
4
5
6
7
8
9
10
11
12

G-C2
2434510
K906-G5 GN-18
A768-G6 BU-18
A769-G7 GY-18
105-G8 RD-16
A537-G9 PK-18
K907-G10 BU-18
M736-G11 BU-18
L969-G12 WH-18
L968-G13 OR-18
998-G14 BR-18
A770-G15 PK-18
F889-G16 WH-18
G-C3
2305010
308-G17
326-G54
307-G20
252-G21
262-G22

1
2
3
4
5
6
1
2
3
4
5
6
7
8
9
10
11
12

C
O
N
N

GN-18
GY-18
GN-18
PU-18

4
2
C
O
N
N
5
0
C
O
N
N

YL-16
RD-16
OR-16
YL-18
GN-18

4
9
C
O
N
N

4
4

1
2

252-A49 YL-18
262-A128 GN-18

252-A120 YL-18
252-A126 YL-18
252-A49 YL-18

4
3

1
2
3
4
5
6
7
8

AJ-C1
2312295
113-AJ1
200-AJ3
509-AJ4
512-AJ5

4
7

E564-GT13 PK-18
200-GT11 BK-18
E562-GT16 PU-16
779-GT5 WH-16

ATCH ETHER RELAY


1613128

ATCH QC HYD LOCK RELAY 2


1495050
GT-C5
1495051
779-GT6 WH-16
200-GT12 BK-18
E565-GT20 BU-16
780-GT1 PU-16

WH-C1 F-C29
3E3364 1552269
1
684-F130 RD-18
684-WH1 RD-18
2
646-F32 RD-18
F-C24 F-C28
3E3370 1552267
A
105-F137 RD-16
B
200-F138 BK-16
C
308-F141 YL-16

TRAVEL SPEED SOL


1211491
(32.0OHM)

HYD LOCK SOL


1211491
(32.0OHM)
PILOT MANIFOLD

1
2
3
4
5

F-C5
7Y3952
200-F146 BK-18
308-F145 YL-18
308-F144 YL-16
308-F104 YL-16
308-F141 YL-16

11

ATCH RADIO
1636706
ANTENNA ACC
GND
SPKR LH(-)
AUX-SPKR(-)
SPKR RH(-)
ILLUM
BACKUP
SPKR LH(+)
AUX-SPKR(+)
SPKR RH(+)

603-F133 PK-18
200-F134 BK-18
199-F69 OR-18
199-F135 OR-16
638-F91 WH-16

317-F82 YL-18
200-F123 BK-18
147-F83 PU-16
147-F14 PU-16
310-F99 PU-16

103-AJ6
508-AJ7
509-AJ4
511-AJ8
512-AJ5
200-AJ3
113-AJ1
113-AJ1

RD-16
PU-18
WH-18
BR-18
GN-18
BK-18
OR-18
OR-18

F-C47
1532602

200-F68 BK-14
118-F106 GY-14
G976-F36 BU-18
103-F70 RD-16
113-F101 OR-18
135-F95 BU-14
L973-F107 GN-16
252-F190 YL-18
262-F191 GN-18
251-F23 YL-18
261-F152 GN-18
430-F33 BU-18
487-F34 OR-18
506-F103 PU-18
A579-F176 OR-14
A580-F177 BR-14
147-F22 PU-16
X738-F35 PK-18
780-F21 PU-16
892-F98 BR-18
893-F111 GN-18
C569-F97 YL-14
A537-F108 PK-18
200-F113 BK-14
210-F47 BK-14
229-F45 BK-14
235-F114 BK-18
403-F115 GN-18
405-F62 GY-18
412-F2 BU-18
491-F3 PK-18
495-F1 GN-18
496-F5 WH-18
C468-F9 BU-18
508-F120 PU-18
511-F118 BR-18
509-F121 WH-18
512-F119 GN-18
200-F116 BK-14

AJ-C2
2305010

MAIN RELAY DIODE


1211022
1
2

AJ-C4
2312295
AJ-C5
2434509

ATCH FOR RADIO 12V

112-FC1 PU-4
MAIN RELAY
2130772

CONN 38

B
D
E
A
C
F
G
H
J

RESISTOR 2
1743016
A
B
C

RADIO CONVERTER
2341004

F-C54
3E3370

A588-RC21 GN-18

252-F20 YL-18
262-F19 GN-18

AJ-C3
2434505
1
113-AJ1 OR-18
2
139-AJ9 OR-18

F-C51
2434505

CONN 39

A588-RC4 GN-18
A588-RC3 GN-18
K848-RC2 WH-18

F-C49
2304011
1
113-F185 OR-18
2
139-F186 OR-18

200-T2 BK-16

U-C3
7Y3967

616-U1 YL-16

U-C4
7Y3966

200-U2 BK-16

V-C1
7Y3966

V-C3
7Y3967

616-V1 YL-16

V-C2
7Y3967

RD-16
1

V-C4
7Y3966

200-V2 BK-16

ATCH CAB LAMP(LH)


1673441
(24V,70W)

WH-16

RD-16

T-C4
7Y3966

ATCH CAB LAMP(RH)


1673441
(24V,70W)

WH-16

G
1
1
1
1

DOME LAMP
6C9121
103-F96 RD-16
200-F162 BK-16

615-F129 YL-16

UNDER WINDOW LIMIT SW


1892054

103-F96 RD-16
A584-F169 BU-18
200-F160 BK-16

F-C3
9G1906

500-F59 BR-18
A584-F169 BU-18
200-F157 BK-18

CIGAR LIGHTER
9W0335
F-C4
1532602

GND-CAB-1

X738-F35 PK-18
200-F25 BK-18
251-F100 YL-18
251-F109 YL-18
251-F189 YL-18
251-F189 YL-18
261-F52 GN-18
261-F52 GN-18
261-F50 GN-18
261-F48 GN-18

430-F33 BU-18
487-F34 OR-18
X738-F35 PK-18
G976-F36 BU-18
T725-F37 WH-18

F-C36
7Y3967

1
F-C14
7Y3967
1
F-C11
7Y3967
1
F-C62
7Y3967
1

RC-C4
1636803

E562-GT16
E562-GT18
E562-GT18
E562-GT16
E562-GT22
E562-GT21
E565-GT20

A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

780-F30 PU-18
L885-F39 BU-18
530-F29 OR-18
590-F67 GY-18
A586-F26 OR-18
501-F28 GN-18
646-F32 RD-18
645-F88 RD-18
331-F187 OR-18
165-F111 YL-18

L886-F13 BU-18

F-C19
7Y3967

ACC
GND
CAN1 +
CAN1 -

199-F165 OR-18
410-F89 WH-18

AIR CLEANER SW
CAPSULE FILTER SW
SP FILTER SW
WTR SPR LEVEL SW
FUEL FILTER SW
DIGITAL GND
DIGITAL GND

L885-F39 BU-18

2ND FILTER SW
OLWD CANCEL SW
OPTION STG SW
FINE SWING SW
SM BM UP/DOWN
SM BM DOWN
QUICK COUPLER SW
OPTION ROCKER SW
WASHER
WIPER INT-3
WIPER INT-6
WIPER LOW
CHAS LAMP RELAY
BOOM LAMP RELAY
TRAVEL ALARM
CAUTION LAMP (FOR CRANE)
DIGITAL GND
DIGITAL GND

165-F111 YL-18

CAN1 +
CAN1 J1939 SHIELD
J1939 +
J1939 ALARM

F-C33
1552269

1
2

ACTION ALARM
1321829

SERVICE METER
1978832

MOT WASH
GND IN
INT SP1
INT SP2
WASHER SW
MOT WIPER
BRAKE WIP
+24 V

1
2
3
4
5
6
7
8
9
10
11

A584-F169 BU-18
501-F28 GN-18
506-F103 PU-18
200-F180 BK-18
A586-F26 OR-18
590-F67 GY-18
530-F29 OR-18
A579-F176 OR-14
A580-F177 BR-14
118-F105 GY-14

WIPER CONT
1557042

F-C48
3E3370
A
251-F100 YL-18
B
261-F48 GN-18
C
RESISTOR
1743016

PU-16
PU-16
PU-16
PU-16
PU-16
PU-16
BU-16

+ BATTERY
ACC
CDL +
CDL GND

F-C26
1886406
WINDOW SW
WIPER SW

261-F48 GN-18
251-F100 YL-18

T725-F37 WH-18

ENG OIL PRESS.


ENG OIL LEVEL
COOLANT LEVEL
HYD OIL LEVEL
AIH CONT STATUS

F-C30
2677629
1 +B
103-F27 RD-18
F-C31
2677629
1 GROUND
200-F166 BK-18
F-C32
2677629
1 SIGNAL
403-F76 GN-18

F-C2
1636699

R725-F38 WH-18

FUEL LEVEL
COOLANT TEMP
HYD OIL TEMP
ALT R-TERM.

SWITCH PANEL
2277575

R725-F38 WH-18
E480-F43 PK-18
L886-F13 BU-18
L973-F110 GN-18

E480-F43 PK-18
L973-F110 GN-18

MONITOR
2218941

F-C22
2397356
1
495-F1 GN-18
2
3
491-F3 PK-18
4
403-F4 GN-18
5
6
7
8
405-F62 GY-18
9
C468-F9 BU-18
10
412-F2 BU-18
11
496-F5 WH-18
12
F-C23
2304009
1
103-F24 RD-18
3
308-F144 YL-16
7
893-F11 GN-18
8
892-F12 BR-18
2
200-F8 BK-18
4
5
251-F147 YL-18
6
261-F51 GN-18
9
10
11
12
410-F89 WH-18

GND-CAB-3

F-C1
1636659
113-F81 OR-18
200-F25 BK-18
251-F109 YL-18
261-F50 GN-18

UPPER WINDOW LMT SW


1892054

200-F162 BK-16
200-F157 BK-18

500-F59 BR-18

200-F168 BK-18

200-F116 BK-14
200-F149 BK-16
200-F160 BK-16
200-F162 BK-16
200-F157 BK-18

200-F160 BK-16
103-F96 RD-16
A584-F169 BU-18
615-F129 YL-16

A579-F176 OR-14
A580-F177 BR-14
506-F103 PU-18

105-F40 RD-16
200-F113 BK-14

210-F47 BK-14
229-F45 BK-14
235-F114 BK-18

L973-F107 GN-16
780-F21 PU-16
892-F98 BR-18
893-F111 GN-18
G976-F36 BU-18
C569-F97 YL-14
A537-F108 PK-18
X738-F35 PK-18

103-F70 RD-16
113-F101 OR-18
135-F95 BU-14
147-F22 PU-16
252-F190 YL-18
262-F191 GN-18
430-F33 BU-18
487-F34 OR-18

113-F61 OR-18
103-F6 RD-16
103-F7 RD-18
892-F12 BR-18
893-F11 GN-18
261-F52 GN-18
251-F23 YL-18
251-F23 YL-18
261-F152 GN-18
261-F152 GN-18
251-F189 YL-18

T-C3
7Y3967

615-T1 YL-16

U-C2
7Y3967

R-C4
7Y3966

200-F149 BK-16
200-F161 BK-16
200-F155 BK-16

261-F51 GN-18
410-F89 WH-18
200-F8 BK-18
200-F8 BK-18
103-F7 RD-18
103-F7 RD-18
103-F24 RD-18
103-F27 RD-18
410-F89 WH-18
403-F76 GN-18

113-F81 OR-18
331-F187 OR-18
430-F33 BU-18
487-F34 OR-18
501-F28 GN-18
530-F29 OR-18
590-F67 GY-18
645-F88 RD-18
646-F32 RD-18
780-F30 PU-18
A586-F26 OR-18
G976-F36 BU-18

RC-C1
2304009

1
T971-RC7 OR-18
2
T972-RC8 GN-18
3
M968-RC9 BU-18
4
M969-RC10 YL-18
5
6
200-RC1 BK-16
7
8 T970-RC12 GY-18
9 T969-RC13 YL-18
10 T979-RC14 YL-18
11
12
RC-C3
1636803

R-C3
7Y3967

615-F129 YL-16
615-F164 YL-16

A580-F177 BR-14
A579-F176 OR-14
506-F103 PU-18
A584-F169 BU-18
118-F105 GY-14

123-RC11 WH-16

262-F150 GN-18
252-F153 YL-18

200-F149 BK-16
615-F163 YL-16

261-F152 GN-18
261-F52 GN-18

129-F57 BU-16

235-F112 BK-18
893-F142 GN-18
892-F143 BR-18
105-F40 RD-16

KEY SWITCH11
9G7641

(NOTE T)

200-F122 BK-16

RC-C7
2434510

C OFF
S ON
B ST

200-R2 BK-16

199-F165 OR-18
501-F28 GN-18
530-F29 OR-18
590-F67 GY-18
A586-F26 OR-18
200-F166 BK-18
200-F166 BK-18
200-F8 BK-18
200-F180 BK-18
200-F168 BK-18

F-C46
1532602

615-R1 YL-16

199-F165 OR-18

ATCH 12/7A SOCKET B ATCH 12V/7A SOCKET A


1210987
1210987

M-C3 THROTTLE POS SW


1552273 1060107
1
BK COM
2
PK S1
3
BU S2
4
GN S3
5
BR S4
6

M-C7
7Y3966
C566-M22 PK-18

U-C1
7Y3966

200-F139 BK-16

GND-CAB-2

200-F140 BK-16

+
-

T776-GR5 RD-16

1
F-C38
7Y3967

IND UNIT
1709324
GND
+B

1
2

M-C6
1532541
113-M13 OR-18
200-M14 BK-18
509-M15 WH-18
C566-M22 PK-18
512-M16 GN-18
607-M17 PK-16
103-M18 RD-16
508-M19 PU-18
C560-M21 OR-18
511-M20 BR-18

200-F166 BK-18
199-F165 OR-18

200-F136 BK-18
200-F134 BK-18
200-F123 BK-18
200-F68 BK-14
200-F139 BK-16
200-F138 BK-16
200-F140 BK-16

1
F-C45
7Y3967

1
2
3
4
5
6
7
8
9
10

T-C2
F-C44
7Y3967
7Y3966
11
200-F155 BK-16

251-F147 YL-18
308-F144 YL-16
646-F32 RD-18
646-F32 RD-18
123-F64 WH-18
607-F49 PK-18
603-F133 PK-18
199-F69 OR-18
331-F187 OR-18
645-F88 RD-18
147-F83 PU-16
147-F63 PU-16
M744-F195 WH-18
M746-F192 YL-18
M747-F42 BU-18
113-F81 OR-18

175-F72 RD-14
172-F10 RD-18
149-F80 RD-16
125-F71 RD-16
115-F78 RD-16
103-F6 RD-16
105-F77 RD-16
114-F79 RD-16
184-F74 RD-14
130-F75 RD-14
141-F16 RD-16
142-F15 RD-16
168-F73 RD-10

147-F58 PU-18
331-F187 OR-18
147-F58 PU-18
147-F14 PU-16
321-F44 BR-18

1
2
3
4
5

J-C6
7Y3966
1
143-J13 BR-18

M-C2
7Y3952

M-C1
1211168
T902-M12 PK-18
T901-M11 YL-18
607-M1 PK-16
200-M2 BK-18
235-M3 BK-18
A755-M4 PK-18
A756-M5 BU-18
A757-M6 GY-18
A758-M7 BR-18
308-M8 YL-16
326-M23 RD-16
307-M9 OR-16
105-M10 RD-16
113-M13 OR-18
200-M14 BK-18
509-M15 WH-18
512-M16 GN-18
607-M17 PK-16
103-M18 RD-16
508-M19 PU-18
511-M20 BR-18

T-C1
F-C43
7Y3966
7Y3967
11
615-F164 YL-16

199-F69 OR-18
331-F187 OR-18
603-F133 PK-18
607-F49 PK-18
645-F88 RD-18
684-F130 RD-18
M744-F195 WH-18
M746-F192 YL-18
M747-F42 BU-18
200-F138 BK-16
200-F139 BK-16
200-F140 BK-16

ATCH EXCITER COIL


2065208
M-C4 M-C5
1552269 3E3364
2
2
1
1

M-C8
7Y3967
1
C560-M21 OR-18

308-F144 YL-16
892-F12 BR-18
893-F11 GN-18
251-F189 YL-18
251-F23 YL-18

200-F139 BK-16
129-F57 BU-16
200-F138 BK-16
200-F140 BK-16
105-F137 RD-16
105-F137 RD-16
105-F77 RD-16
105-F102 RD-16
105-F40 RD-16
684-F130 RD-18
308-F104 YL-16
308-F144 YL-16

F-C55
7Y3967

15A
5A
10A
10A
10A
10A
10A
10A
15A
15A
10A
10A
30A
5A
10A
10A
10A
10A
15A
30A

306-F92 GN-16

1
2
3
4
5

1
F-C39
7Y3967

CONN 37

154-F93 RD-18
200-F136 BK-18
307-F94 OR-16

1
2
3
4
5

118-F90 GY-14
127-F60 OR-16
120-F55 YL-16
199-F135 OR-16
180-F54 GN-16
143-F41 BR-18
123-RC11 WH-16

CONN 54

GT-C7
GV-C1
1636803
1673542
1
147-GV1 PU-16
147-GT17 PU-16
2
E562-GT21 PU-16
E562-GV3 PU-16
3
E565-GT20 BU-16
E565-GV4 BU-16
4
5

ATCH UNIVERSAL QC SW
1055175
1
2
3
147-GV2 PU-16
4
5
6

E565-GV4 BU-16
E562-GV3 PU-16

147-GT17 PU-16
E562-GT22 PU-16

C-C36
C-C37
2434505
2304011
1
L973-C80 GN-16
CONN 27
2
200-C169 BK-16

1
2

C-C39
E-C1
2434505
2304011
1
322-E1 GY-16
322-C6 GY-16
2
200-E3 BK-16
200-C194 BK-16

GF-C12 GF-C19
1552269 3E3364
1
K864-GF10 PK-18
2
M739-GF22 YL-18

1
2

GF-C11 GF-C18
1552269 3E3364
1
K876-GF7 BR-18
2
235-GF20 BK-18

ATCH RELIEF-1 SOL


2448506
(NOTE L,M)

1
2

ATCH RELIEF-1 CHECK SOL


2154890
(NOTE L,M)
+B
GROUND
SIGNAL

1
2
1
2
1
2

CONN 28
780-GU1
779-GU2
200-GU5
200-GU6

ATCH SQUEEZE PRESS SENSOR


2218859
(NOTE L,M)
(Max 50mA)

PU-16
WH-16
BK-18
BK-18

ATCH RELIEF-2 CHECK SOL


2154890
(NOTE L)

FORWARD WARNING HORN LH(LOW)


7Y3919
(M4)(Max 2A)

322-E2
322-E1
200-E3
200-E4

FORWARD WARNING HORN RH(HIGH)


7Y3920
(M4)(Max 2A)

GY-16
GY-16
BK-16
BK-16

GU-C3
1552269
1
779-GU2 WH-16
2
200-GU6 BK-18

322-C6 GY-16
616-C9 BU-16
L973-C80 GN-16
200-C169 BK-16
200-C193 BK-16
200-C194 BK-16
168-C51 RD-10
325-C174 PK-18
607-C7 PK-16
200-C195 BK-16
200-C196 BK-10

P-C1
2434505
1
616-P1 BU-16
2
200-P4 BK-16

1
2

616-P2 BU-16
200-P5 BK-16

CONN 31
616-P3 BU-16
200-P6 BK-16
(NOTE D)
(NOTE E)

C-C38
2304011
1
616-C9 BU-16
2
200-C193 BK-16
GU-C2
1552269
1
780-GU1 PU-16
2
200-GU5 BK-18

168-C51 RD-10
322-C6 GY-16
325-C174 PK-18
607-C7 PK-16
616-C9 BU-16
L973-C80 GN-16
200-C169 BK-16

(NOTE C)
ATCH-FINE SWING SOL
2344460
(34OHM)

322-E2 GY-16
200-E4 BK-16

616-C9 BU-16
200-C193 BK-16

ATCH 1WAY/2WAY CHANGE SOL


2154890
(NOTE L,M)
ATCH RELIEF-2 SOL
2448506
(NOTE L)

AM-C1
AM-C2
1552269
2304011
1
L973-AM1 GN-16
2
200-AM2 BK-16

N-C1
2434505
616-N1 BU-16
200-N4 BK-16

CONN 31

ATCH BOOM LAMP(RH)


1532521
(M4)(24V,70W)

ATCH UNIVERSAL QU SOL HIGH


1211491

616-N3 BU-16
200-N6 BK-16

168-X15 RD-18
168-X14 RD-18
168-X14 RD-18
168-X13 RD-18
168-X1 RD-10
323-X12 WH-10
329-X18 YL-18

X-C4
1495051
L976-X9 GN-18
365-X6 YL-18
200-X4 BK-18
329-X18 YL-18

ATCH REFUELING STOP RELAY


1495050
X-C5
1495051
L976-X19 GN-18
365-X7 YL-18
168-X15 RD-18

C-C42 C-C43
2434505 2304011
1
325-C174 PK-18
2
CONN 29

X-C1
2304011
1
325-X3 PK-18
2

607-C7 PK-16
200-C195 BK-16

X-C2
1211038
168-X1 RD-10
200-X2 BK-10

168-X1 RD-10
325-X3 PK-18
365-X6 YL-18
365-X8 YL-18
365-X7 YL-18
L976-X9 GN-18
L976-X10 GN-18
L976-X11 GN-18
200-X2 BK-10
200-X2 BK-10
200-X4 BK-18
200-X5 BK-10

CHASSIS LAMP
1532523
(M4)(24V,70W)

168-X1 RD-10
365-X6 YL-18
L976-X9 GN-18
200-X4 BK-18
200-X5 BK-10
168-X13 RD-18
168-X15 RD-18
168-X15 RD-18
365-X7 YL-18
L976-X10 GN-18
325-X3 PK-18
365-X8 YL-18
168-X13 RD-18
L976-X11 GN-18

X-C6
2434505
365-X8 YL-18
325-X3 PK-18

1
2

X-C7
2304011
168-X13 RD-18
L976-X11 GN-18

1
2

A:
B:
C:
D:
E:
F:
K:
M:
N:
P:
T:

USE
USE
USE
USE
USE
USE
USE
USE
USE
USE
USE

WITH
WITH
WITH
WITH
WITH
WITH
WITH
WITH
WITH
WITH
WITH

COLD WEATHER.
JUMP START.
LONG BOOM FOR 324D.
SHORT BOOM FOR 325D.
LONG BOOM FOR 325D.
LAMP DELAY TIMER.
SYSTEM 16.
SYSTEM 17.
MEDDIUM CIRCUIT.
SHORT BOOM FOR 324D.
FRONT GUARD CAB LIGHT.

ATCH REFUELING STOP SW(NC)


9X4184

Y-C1
2434505
168-Y1 RD-18
L976-Y2 GN-18
ATCH REFUELING START SW(NO)
6T9442

147-F17 PU-16
780-F31 PU-16

147-F188 PU-16
200-F156 BK-18
200-F181 BK-18

607-F154 PK-18
L973-F117 GN-16

139-F186 OR-18
113-F185 OR-18
200-F170 BK-18
200-F156 BK-18
F-C40
1636803

F-C17
1636803

CONN 55

E562-GT22 PU-16
147-GT17 PU-16

F-C15
1636803

ATCH SEAT HEATER SW ATCH OVER LOAD WARNING SW


2382211
2382215
ATCH SMART BOOM SELECT SW
2382214

AA-C1
2304011
365-AA1 YL-18
325-AA2 PK-18

CONN 46

RC-C6
1636803

WIRE PAIRS OF 892-BR & 893-GN,251-YL & 261-GN,


252-YL & 262-GN MUST BE TWISTED AT LEAST
1 TURN PER 25mm.

CONN 45

F-C16
1636803

F-C50
7Y3952
GT-C1
7Y3953

PROVISION
ATCH BEACON SW

ATCH REFUELING START RELAY


1495050

GND-CHASSIS-3

10

1
2
3
4
5

F-C18
1636803

B
ATCH FINE SWING CONT SW
2382212

ATCH RADIO MUTE SW


2382216
CAB

OPERATOR STATION
NOTE
NOTE
NOTE
NOTE
NOTE
NOTE
NOTE
NOTE
NOTE
NOTE
NOTE

1
2
3
4
5

L976-X19 GN-18
L976-X10 GN-18

1
2

F-C13
1636803

ATCH REFUELING POWER RELAY


2130772

ATCH-UNIVERSAL QC SOL LOW


1211491

C-C40 C-C41
1160126 1211038
1
168-C51 RD-10
2
200-C196 BK-10
CONN 30

1
2
ATCH POWER RELAY DIODE
1974385

329-X17 YL-18
168-X16 RD-18

ATCH BOOM LAMP(LH)


1532521
(M4)(24V,70W)
616-N2 BU-16
200-N5 BK-16

X-C8
1552269

168-X16 RD-18
329-X17 YL-18

1
2

616-AV1 BU-16
200-AV2 BK-16

(NOTE P)

ATCH REFUELING PUMP


2291859

4
3
1
2
5

CONN 31

607-F171 PK-18
607-F154 PK-18

616-AV1 BU-16
616-AR1 BU-16
200-AR2 BK-16
200-AV2 BK-16

4
3
1
2
5

200-AE2 BK-16

CONN 31

1
2

607-F172 PK-18
607-F171 PK-18
M747-F42 BU-18
M746-F192 YL-18
M744-F195 WH-18
200-F167 BK-18
200-F170 BK-18

AR-C1
2434505
1
616-AR1 BU-16
2
200-AR2 BK-16

E480-F43 PK-18
200-F183 BK-18
200-F167 BK-18

616-AE1 BU-16

X-C3
1160126
323-X12 WH-10
200-X5 BK-10

RC-C5
1673542

1
5

AC-C1
2434505
1
616-AC1 BU-16
2
200-AC2 BK-16

GF-C7 GF-C15
1552269 3E3364
1
K877-GF8 BU-18
2
235-GF17 BK-18

11

A769-G7 GY-18

118-F105 GY-14

F-C27
9W1951

308-F141 YL-16
308-F104 YL-16
308-F144 YL-16

CONTROL VALVE

12

235-G38 BK-18

405-F62 GY-18
412-F2 BU-18
491-F3 PK-18
495-F1 GN-18
496-F5 WH-18
C468-F9 BU-18
403-F76 GN-18
403-F115 GN-18
403-F4 GN-18
403-F4 GN-18

CAB

GF-C8 GF-C16
1552269 3E3364
1
K865-GF11 PU-18
2
M739-GF21 YL-18

ATCH BOOM UP/DOWN PRESS SW


2029002
K-C4
1552269
1
H792-K1 BR-18
2
M749-K10 WH-18

114-F126 RD-18
320-F85 RD-18
114-F126 RD-18
114-F79 RD-16
322-F86 GY-16

15A
10A
10A
10A
10A
5A
5A
5A
10A
10A
15A

149-F80 RD-16
115-F78 RD-16
114-F79 RD-16
199-F135 OR-16
160-F53 PU-16
147-F83 PU-16
154-F93 RD-18
199-F69 OR-18
306-F92 GN-16
307-F94 OR-16
310-F99 PU-16
317-F82 YL-18
320-F85 RD-18
321-F44 BR-18
322-F86 GY-16
331-F187 OR-18
603-F133 PK-18
607-F49 PK-18
607-F87 PK-16
615-F129 YL-16
616-F84 BU-16
638-F91 WH-16
645-F88 RD-18
684-F130 RD-18

ATCH JOYSTICK RH
2277616

CONN 53

3
1
6
4
9
7
12
10

200-F116 BK-14

OPERATOR STATION

GF-C9 GF-C17
1552269 3E3364
1
K866-GF9 WH-18
2
235-GF18 BK-18

ATCH BOOM DOWN PRESS SW


1673466
K-C3
1552269
1
M748-K7 OR-18
2
M745-K6 GY-18

SWING BRAKE SOL


1211491
(32.0OHM)

A768-G6 BU-18

118-F90 GY-14
615-F129 YL-16
105-F102 RD-16
308-F104 YL-16
103-F6 RD-16
105-F77 RD-16
113-F61 OR-18
129-F57 BU-16
123-F64 WH-18
147-F63 PU-16
147-F83 PU-16

177-FA1 RD-4

GF-C5 GF-C20
1552267 3E3370
A
308-GF24 YL-18
B
A209-GF19 BK-18
C
M906-GF12 BU-18

ATCH BOOM DOWN LINE CUTOFF SOL


1850472
K-C2
1552269
1
M748-K8 OR-18
2
200-K9 BK-18

1
2
3
4
5

124-F65 GN-14
169-F175 PK-18
160-F53 PU-16
129-F57 BU-16
179-F56 BU-16
113-F61 OR-18
147-F63 PU-16
123-F64 WH-18

1
2
3
4
5

A209-K15 BK-18
308-K14 YL-18
H446-K16 PK-18
M745-K5 GY-18
M749-K10 WH-18
200-K9 BK-18
200-K9 BK-18
200-K11 BK-18
200-K12 BK-18
200-K13 BK-18
200-K4 BK-18
200-K4 BK-18
200-K13 BK-18

TRAVEL STRAIGHT SOL


1211491
(32.0OHM)

115-F127 RD-18
684-F128 RD-18
115-F127 RD-18
115-F78 RD-16
615-F129 YL-16

CONN 25

ATCH BOOM CHECK SOL 1


2154919
K-C6
1552269
1
M745-K5 GY-18
2
200-K12 BK-18

ATCH HEAVY LIFT SOL


1216303

1
2
3
4
5

1
2
3
4
5

E562-GT18 PU-16
E562-GT16 PU-16
E565-GT20 BU-16

ATCH-OLWD PRESS. SENSOR


2218859
(Max 50mA)

ATCH QC HYD LOCK RELAY 1


1495050
GT-C4
1495051

TRAVEL ALARM RELAY


1613128

ATCH BOOM CHECK SOL 2


2154890
K-C5
1552269
1
M749-K10 WH-18
2
200-K11 BK-18

1
2

160-F132 PU-18
A623-F131 BU-18
160-F132 PU-18
160-F53 PU-16
607-F87 PK-16
607-F49 PK-18

E564-GT14 PK-18
E564-GT15 PK-18

177-A71 RD-6
177-FA1 RD-4

BACKUP GOV SW
1 1636711
3

SPEAKER RH
2148889 25SD

607-F184 PK-18
607-F172 PK-18
235-F46 BK-18

CAN 1 RESISTOR
1743016

+B
GROUND
SIGNAL

ATCH BEACON RELAY


1613128

E564-GT14 PK-18
200-GT10 BK-18
A588-GT8 GN-18

1
2
3
4
5

15A
5A
10A
10A
10A
5A
10A
5A

508-F120 PU-18
509-F121 WH-18

4
3

C-C34
3E3370
A
251-C133 YL-18
B
261-C132 GN-18
C

CAN 2 RESISTOR
1743016

K-C8
1552267
A
308-K14 YL-18
B
A209-K15 BK-18
C
H446-K16 PK-18

NEUTRAL START RELAY


1613128

ATCH QC HYD LOCK ON RELAY


1495050
GT-C3
1495051

177-A71 RD-6

2
1

+
-

123-F64 WH-18
200-F173 BK-18
200-F183 BK-18

N793-C202 GN-18
G973-C203 OR-18

HORN RELAY
1613128

ATCH QC HYD LOCK PRIORITY RELAY


1495050
GT-C2
1495051
1
E562-GT18 PU-16
2
200-GT9 BK-18
3
E564-GT13 PK-18
4
E564-GT15 PK-18
5
A588-GT7 GN-18

1
2
3
4
5

G-C7
2434505

K906-G5 GN-18

200-F122 BK-16
200-F182 BK-18
200-F139 BK-16
200-F113 BK-14
200-F160 BK-16
200-F168 BK-18
200-F180 BK-18
200-F166 BK-18
200-F8 BK-18

H446-C119 PK-18
E474-C52 OR-18
H473-C31 BR-18
H474-C34 GN-18
K850-C120 BR-18
K851-C37 BU-18
892-C121 BR-18
E473-C55 GY-18

CAB LAMP RELAY


1613128

ATCH PRIMING PUMP


1495050
GR-C3
1495051
1
A893-GR2 OR-16
2
200-GR4 BK-18
3
T776-GR5 RD-16
4
5
T788-GR3 GN-16

1
2
3
4
5

G-C6
2304011

12
11
1
2
3
4
5
6
7
8
21
9
10
13
14
15
16
17
18
19
20

511-F118 BR-18
512-F119 GN-18

4
3
2
1
5

E472-C204 GN-18
F889-C115 WH-18
K847-C57 PU-18
K843-C56 GN-18
H475-C35 BU-18
K849-C36 YL-18
893-C116 GN-18
K904-C117 GN-18
T967-C118 YL-18

103-F6 RD-16
105-F77 RD-16
125-F71 RD-16
130-F75 RD-14
168-F73 RD-10
172-F10 RD-18
175-F72 RD-14
184-F74 RD-14
114-F79 RD-16
115-F78 RD-16
149-F80 RD-16

T902-G53 PK-18
T901-G52 YL-18
607-G30 PK-16
200-G33 BK-18
235-G39 BK-18
A755-G23 PK-18
A756-G24 BU-18
A757-G25 GY-18
A758-G26 BR-18
308-G18 YL-16
326-G54 RD-16
307-G20 OR-16
105-G8 RD-16
113-G44 OR-18
200-G45 BK-18
509-G46 WH-18
512-G47 GN-18
607-G48 PK-16
103-G49 RD-16
508-G50 PU-18
511-G51 BR-18

ATCH SEAT HEATER


2299093
2359027(UN TILT)
2
1

G-C13
1027964

ATCH MSS KEYREADER


2180404
1 KEY ON
2 GND
3 CAN +
4 CAN 5 COIL SIG
6 COIL RET
7
8

R-C2
F-C42
7Y3967
7Y3966
11
200-F161 BK-16

200-F181 BK-18
200-F25 BK-18
200-F122 BK-16

A209-C112 BK-18
A756-C25 BU-18
A757-C26 GY-18
K848-C54 WH-18
K844-C53 GY-18
308-C113 YL-16

179-F56 BU-16
160-F53 PU-16
199-F135 OR-16

RD-18
RD-18
RD-18
RD-16
BU-16

SW-COM
SW-1
SW-2
SW-3

ATCH JOYSTICK RH(3 SW)


247-5185

G-C12 G-C14
1552264 3E3388
1
308-G19 YL-16
2
200-G34 BK-18
3
252-G21 YL-18
4
262-G22 GN-18
5
T901-G52 YL-18
6
T902-G53 PK-18
7
8

103-AJ6 RD-16
508-AJ7 PU-18
511-AJ8 BR-18

607-F174 PK-18
607-F184 PK-18
A537-F108 PK-18

M906-C111 BU-18

149-F125
645-F88
149-F125
149-F80
616-F84

SW-3

+B
GND
PWM OUT

1
2
3
4
5
6

SW-4
SW-COM
SW-1
SW-2

ONE TOUCH LOW IDLE SW


2220225

235-G38 BK-18
235-G37 BK-18
L968-G13 OR-18
F889-G16 WH-18
M736-G11 BU-18
A770-G15 PK-18
L969-G12 WH-18
169-G31 PK-18
K907-G10 BU-18

OR-18
BK-18
WH-18
GN-18

1
2
3
4
5
6
1

R-C1
F-C41
7Y3966
7Y3967
11
615-F163 YL-16

4
3
2
1
5

K852-C38 GN-18
A760-C108 GY-18
H476-C30 WH-18
A755-C24 PK-18
A758-C27 BR-18
L972-C33 BU-18
184-C109 RD-14
235-C110 BK-14

+B
GND
RS422 WITH REMOTE CONTROL EQUIPMENT
AMBIENT TEMP (BOOM ANGLE SENSOR)
(STICK ANGLE SENSOR)
(OFFSET ANGLE SENSOR)
ATT STEM-4 STATUS
POWER SUPPLY FOR POTENTIO (+5V)
IMPLEMENT PRESS.
THROTTLE-1
THROTTLE-4
ONE TOUCH LOW IDLE SW
+B
GND
RS422 WITH REMOTE CONTROL EQUIPMENT
SQUEEZE PRESS SENSOR
SPARE (PWM IN)
ANALOG RETURN
THROTTLE-2
THROTTLE-3
LH HANDLE FORE SW
LH HANDLE UPPER SW
KEY SW
RS422 WITH REMOTE CONTROL EQUIPMENT
RS422 WITH REMOTE CONTROL EQUIPMENT
SPARE (PWM IN)
POWER SUPPLY FOR SENSOR (+8V)
BACKUP SW
RH HANDLE FORE SW (FOR SMART BOOM)
RH HANDLE UPPER SW (INSTEAD OF FOOT PEDAL)
TRAVEL-L PRESS
ATT STEM-1 STATUS
CDL +
PUMP PRESS. SNSR-1
PUMP PRESS. SNSR-2
BOOM CYL ROD PRESS. (FOR CRANE)
BOOM CYL HEAD PRESS. (FOR OL& CRANE)
THUMB WHEEL-LH
TRAVEL STRAIGHT PRESS
TRAVEL-R PRESS
ATT STEM-2 STATUS
ATT STEM-3 STATUS
CDL THUMB WHEEL-RH
CANCEL SW (FOR CRANE)
SPARE (PWM IN/STG)
SPARE (PWM IN/STG)
SPARE (PWM IN/STG)
SPARE (PWM IN/STG)
SPARE (PWM IN/STG)
SPARE (PWM IN/STG)
SPARE (PWM IN/STG)
AUX PEDAL LH
AUX PEDAL RH (STRAIGHT TRAVEL)

L972-G27 BU-18

F774-G28 WH-18
F773-G29 OR-18

C
O
N
N

G-C9
2472693

1
2
3
4
5
6

G-C10
7Y3967
1
G-C11
7Y3967
1

235-G43 BK-18

BACKUP EPR VALVE SW


1636710

OR-18
BK-18
WH-18
GN-18
PK-16
RD-16
PU-18
BR-18

G-C8
2397352

GN-18
BK-18
GY-18
BK-18
GN-18
PU-18

CONSOLE(RH)

G976-F36 BU-18
780-F30 PU-18
113-F81 OR-18
129-F57 BU-16
251-F189 YL-18
261-F52 GN-18
331-F187 OR-18
430-F33 BU-18
645-F88 RD-18
487-F34 OR-18
646-F32 RD-18
X738-F35 PK-18
199-F165 OR-18
199-F165 OR-18
A586-F26 OR-18
501-F28 GN-18
530-F29 OR-18
590-F67 GY-18

N789-C107 BU-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

1
2
3
4
5

A770-F66 PK-18
169-F18 PK-18
169-F175 PK-18

CAB

235-F112 BK-18
235-F46 BK-18
235-F114 BK-18
235-F46 BK-18
200-F181 BK-18

184-C105 RD-14
235-C106 BK-14

F-C52
1532602

684-F130 RD-18
BOOM LAMP RELAY
1613128

F-C57
1532602

ATCH TRAVEL STRAIGHT PRESS SW


1673466

GN-18
YL-18
BU-18
GN-18
GY-18

E472-G1
235-G42
E473-G2
235-G41
K843-G3
K847-G4

998-G14 BR-18

A-C2
2304011
F-C53
2434505

123-F64 WH-18

E997-C201 RD-18

1
1

BACKUP RESISTOR
1028016

A623-F131 BU-18
684-F128 RD-18

169-F18 PK-18
113-F61 OR-18
118-F90 GY-14
120-F55 YL-16
123-F64 WH-18
124-F65 GN-14
127-F60 OR-16
129-F57 BU-16
147-F63 PU-16

FUSE BASE
2382319

1
2
3
4
5

A-C13 A-C14
1552269 3E3364
1
1
H473-A38 BR-18
2
2
235-A118 BK-18

235-A132 BK-18

200-G35 BK-18
A537-G9 PK-18

4
8

169-G31 PK-18
200-G32 BK-16
235-G36 BK-18
G-C5
2312295
113-G44
200-G45
509-G46
512-G47
607-G48
103-G49
508-G50
511-G51

1
2
3
4
5
6
7
8

ATCH HIGH PRESS SW (STEM1)


1673466

CONSOLE(RH)

G-C4
2304009
A755-G23 PK-18
A756-G24 BU-18
A757-G25 GY-18
A758-G26 BR-18
L972-G27 BU-18
F774-G28 WH-18
F773-G29 OR-18
607-G30 PK-16

252-F190 YL-18
262-F191 GN-18

508-F120 PU-18
509-F121 WH-18
511-F118 BR-18
512-F119 GN-18
200-F116 BK-14
251-F23 YL-18
261-F152 GN-18

495-F1 GN-18
496-F5 WH-18
C468-F9 BU-18

262-A127 GN-18
262-A121 GN-18
262-A128 GN-18

PU-18
WH-18
BR-18
GN-18
BK-14
YL-18
GN-18
508-A68
509-A69
511-A66
512-A67
200-A51
251-A47
261-A48

495-A54 GN-18
496-A61 WH-18
C468-A62 BU-18

147-A58 PU-16
L973-A153 GN-16
235-A33 BK-18
200-A29 BK-14
403-A52 GN-18
405-A75 GY-18
412-A60 BU-18
491-A56 PK-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

C
O
N
N

147-F22 PU-16
147-F17 PU-16
147-F188 PU-16

251-C103 YL-18
261-C104 GN-18

F-C12
7Y3952

CHAS LAMP RELAY


1613128

CONN 16
13

C
O
N
N

147-F83 PU-16

252-C101 YL-18
262-C102 GN-18

C-C35
3E3370
A
252-C131 YL-18
B
262-C130 GN-18
C

C-C44 C-C45
1552269 3E3364
1
G723-C92 YL-18
2
235-C199 BK-18

325-WJ1 PK-18

(M4)(0.4 to 9.1mA at 12V)

ATMOSPHERIC PRESS.

ENG PRESS. SENSOR +5V


ENG PRESS. SENSOR COM

IGNITION KEY SW

-B

-B
THROTTLE

-B

+B
+B

+B

USER DEFINED SHUTDOWN

16

1
2

C-C52 C-C51
2304011 2434505
1
325-C174 PK-18
2
CONN 15

IAP CONTROL VALVE


IAPCV COMMON

229-C184 BK-14

F716-C21 WH-18

229-C183 BK-14

130-C180 RD-14
130-C181 RD-14

130-C179 RD-14

405-C16 GY-18

317-C15 YL-18

893-C153 GN-18
892-C152 BR-18

F773-C69 OR-18
F774-C70 WH-18
(ACCEL)
(DECEL)
TDC CAL
TDC CAL

17

NOT AVAILABLE-USED ON J2
LOW OIL PRESS. OUTPUT

ATCH FLOW LIMIT SOL


1119916
(NOTE G,H,J,K,L,M,S)

THROTTLE BACKUP
THROTTLE BACKUP
SHARED WITH
SHARED WITH

1
2

C-C60 C-C59
3E3364 1552269
1
M737-C77 WH-18
2
M739-C135 YL-18

FUEL PUMP RELAY

POWER SHIFT PRESS. SOL


1119916

NOT AVAILABLE-USED ON J2

CAT DATA LINK +


CAT DATA LINK -

C-C61
1552269
1
A768-C64 BU-18
2
A769-C65 GY-18

WJ-C1
2304011

235-C175 BK-18
235-C178 BK-18
T
HYD TEMP SENDER
4I5394

C-C58
1607689
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

PUMP 2 PRESS. SENSOR


2218859
(Max 50mA)

998-C71 BR-18

PUMP 1 PRESS. SENSOR


2218859
(Max 50mA)
C-C63
1552267
1
+B
308-C187 YL-18
2
A209-C189 BK-18
GROUND
3
SIGNAL
T967-C118 YL-18

F889-C100 WH-18

FUEL LEVEL SENSOR


1636700

235-C175 BK-18
491-C20 PK-18

ANALOG SENSOR POWER


ANALOG SENSOR RETURN
THROTTLE POWER
THROTTLE RETURN

+B
GROUND
SIGNAL

HYD OIL LEVEL SW


2130677
(Max 0.25A)

BOTTOM CAM S/T +


BOTTOM CAM S/T -

(ROTOTILT CIRCUIT)
C-C62
1552267
1
308-C186 YL-18
2
A209-C188 BK-18
3
K904-C117 GN-18

C-C55
1552269
1
496-C23 WH-18
2
235-C176 BK-18

ATCH TRAVEL ALARM


2139100
(Max 1A)

INJECTOR 5
INJECTOR 6

L968-RT15 OR-18

1
2

TOP CAM S/T +


TOP CAM S/T -

C-C57
3E3388

PU-18
GN-18
WH-18
GY-18
YL-18

1
2

LAMP DIODE
1211022

C-C50
1552269
1
495-C22 GN-18
2
235-C173 BK-18

INJECTOR COMMON 1 &2


INJECTOR COMMON 3 &4
INJECTOR COMMON 5 &6

RT-C7
1552269
1
K859-RT14 BR-18
2
L968-RT17 OR-18

C-C53 C-C54
1552269 3E3364
1
321-C40 BR-18
2
235-C177 BK-18

OIL TEMP
INTAKE AIR TEMP
INJECTOR 1
INJECTOR 2
INJECTOR 3
INJECTOR 4
TURBO OUTLET PRESS.
OIL PRESS. SENSOR +5V
OIL PRESS. SENSOR RETURN

K869-RT22 BU-18
RT-C6
1552269
1
K863-RT13 OR-18
2
L968-RT16 OR-18

COOLANT TEMP

YL-18
BU-18

K856-C95
K861-C96
K857-C97
K862-C98
K858-C99

TRAVEL STRAIGHT SOL


ATT STEM-4 RETRACT PRV
TRAVEL SPEED SOL
PS PRESS. PRV
ATT STEM-4 EXTEND PRV
SPARE (STB)
VALIABLE FAN MOTOR PRV
SPARE(PRV)
FLOW LIMIT PRESS. PRV
2 PUMP FLOW COMBINE SOL
1WAY/2WAY CHANGE SOL
BOOM UP LIMIT PRV (for CRANE)
FINE SWING SOL
SPARE (OC)
CAN-3 (S) WITH VALVE ECM-1
ENG SPEED SLIDE ARM POSITION SENSOR
VARIABLE RELIEF-1 PRV
PRV RETURN
PRV RETURN
PRV RETURN
PRV RETURN
SWING BRAKE SOL
FAN SPEED
ENG SPEED +
CAN-4 (S) WITH VALVE ECM-2
HYD LOCK SW
VARIABLE RELIEF-2 PRV
VARIABLE RELIEF-1 CHECK SOL
VARIABLE RELIEF-2 CHECK SOL
HEAVY LIFT SOL
ATT STEM-1 RETRACT PRV
STK OUT LIMIT SOL (for CRANE)
BKT LOCK SOL (for CRANE)
PRV RETURN
CAN-4 (+) WITH VALVE ECM-2
CAN-4 (-) WITH VALVE ECM-2
ATT STEM-1 EXTEND PRV
ATT STEM-2 RETRACT PRV
ATT STEM-2 EXTEND PRV
ATT STEM-3 RETRACT PRV
ATT STEM-3 EXTEND PRV
SPARE (PRV)
ENG SPEED COMMAND
CAN-3 (+) WITH VALVE ECM-1
CAN-3 (-) WITH VALVE ECM-1
CAN-2 (+) WITH MSS
CAN-2 (-) WITH MSS
CAN-2 (S) WITH MSS
CAN-1 (+) WITH MONITOR& SW PANEL
CAN-1 (-) WITH MONITOR& SW PANEL
CAN-1 (S) WITH MONITOR& SW PANEL
HYD LOCK SOL
SPARE (FREQ IN)

K856-GF1 PU-18
K857-GF3 WH-18
K860-GF2 BU-18
K861-GF4 GN-18
K868-GF13 BR-18
K868-GF14 BR-18
K868-GF15 BR-18
K868-GF16 BR-18
K868-GF5 BR-18
K868-GF5 BR-18
K865-GF11 PU-18
K866-GF9 WH-18
K877-GF8 BU-18
235-GF18 BK-18
235-GF17 BK-18
M739-GF21 YL-18
235-GF20 BK-18
M739-GF22 YL-18
M739-GF6 YL-18
235-GF23 BK-18
235-GF23 BK-18
M739-GF6 YL-18
308-GF24 YL-18
A209-GF19 BK-18
K864-GF10 PK-18
K876-GF7 BR-18
M906-GF12 BU-18

GY-18
BU-18

M739-C94 YL-18

235-GF23 BK-18

321-C40 BR-18
487-C19 OR-18
491-C20 PK-18
496-C23 WH-18
235-C173 BK-18
235-C172 BK-18
235-C172 BK-18
235-C173 BK-18
235-C176 BK-18
235-C177 BK-18
235-C175 BK-18

308-C168 YL-16

ATCH STEM-4 EXTEND SOL


1119916

CONN 13

GN-18
PU-18
BR-18
BU-18
YL-18
BU-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

C-C27
1532620

C-C30
2304009
147-C73 PU-16
K871-C78 WH-18
K866-C79 WH-18
K864-C82 PK-18
M739-C134 YL-18
K876-C90 BR-18
K865-C89 PU-18
K877-C91 BU-18
G973-C203 OR-18
K850-C120 BR-18
E472-C205 GN-18
N795-C59 WH-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

ATCH STEM-4 RETRACT SOL


1119916

1
2
3
4
5
6
7
8
9
10
11
12

A588-C88
K865-C89
K876-C90
K877-C91
G723-C92
K860-C93

N794-C58 GY-18
N795-C59 WH-18

K858-GG5 YL-18

K869-GG18 BU-18
K869-GG27 BU-18
K869-GG27 BU-18
RT-C8
1552269
1
K862-RT19
2
K869-RT20
RT-C9
1552269
1
K858-RT18
2
K869-RT21

N795-RT12 WH-18

1
2
3
4
5
6
7
8
9
10
11
12

235-GF23 BK-18

YL-18
PK-18
WH-18
PU-18
WH-18
GN-18
PK-18

(MEDIUM CIRCUIT)

147-RT1 PU-16
K871-RT2 WH-18
K866-RT3 WH-18
K864-RT4 PK-18
M739-RT5 YL-18
K876-RT6 BR-18
K865-RT7 PU-18
K877-RT8 BU-18
G973-RT9 OR-18
K850-RT10 BR-18
E472-RT11 GN-18

K864-C82 PK-18
K868-C83 BR-18
L968-C67 OR-18
K869-C84 BU-18
H747-C85 BR-18
K907-C63 BU-18
G834-C86 PU-18
A762-C87 PU-18

ATCH BOOM FLOAT DISABLE RELAY


1495050
J-C4
1495051
1
143-J11 BR-18
2
M743-J12 GN-18
3
143-J11 BR-18
4
143-J13 BR-18
5
M744-J14 PK-18

CONN 32

M746-F192 YL-18
M744-F195 WH-18
A770-F66 PK-18
M747-F42 BU-18

TRAVEL R PRESS SW
1673466

SEE IN (C-15)

103-G49 RD-16
105-G8 RD-16
113-G44 OR-18
252-G21 YL-18
262-G22 GN-18
307-G20 OR-16
308-G17 YL-16
308-G17 YL-16
308-G18 YL-16
308-G19 YL-16
326-G54 RD-16
508-G50 PU-18
509-G46 WH-18
511-G51 BR-18
512-G47 GN-18
607-G30 PK-16
607-G48 PK-16
A755-G23 PK-18
A756-G24 BU-18
A757-G25 GY-18
A758-G26 BR-18
E472-G1 GN-18
E473-G2 GY-18
K843-G3 GN-18
K847-G4 PU-18
L972-G27 BU-18
200-G45 BK-18
200-G32 BK-16
200-G32 BK-16
200-G33 BK-18
200-G34 BK-18
235-G41 BK-18
235-G42 BK-18
235-G43 BK-18
235-G40 BK-18
235-G36 BK-18
235-G36 BK-18
235-G40 BK-18
235-G39 BK-18

1
2 CONN 42
3
4

E473-RP5 GY-18

607-F49 PK-18
607-F174 PK-18
199-F69 OR-18
199-F165 OR-18
603-F133 PK-18
200-F173 BK-18

K862-GG6 GY-18
K869-GG17 BU-18

A751-C144
G833-C145
T725-C146
N707-C147
G828-C148
G829-C149
C991-C150

1
2

GG-C3
1552269
GG-C2
1552269

1
2
3
4
5
6
7
8
9
10
11
12

SEE IN (J-3)

1
2
3
4
5
6
7
8

ATCH STEM-3 EXTEND SOL


1119916
(NOTE N)

1
2

1
2
3
4
5
6 CONN 14
7
8
9
10
11
12

C-C31
2434510

788-C81 YL-18

ATCH LOWER WASHER MOTOR


7T8890
(Max 3.5A)

1
2
3

F-C56
2434506
1
M744-F195 WH-18
2
M746-F192 YL-18
3
M747-F42 BU-18

F-C58
2304013

A-C35
1552269
1
H474-A147 GN-18
2
235-A149 BK-18

235-A136 BK-18
235-A132 BK-18

RP-C1
2434507

4
3
1
2
5

K868-GE3 BR-18
K868-GE3 BR-18

(SYSTEM 16)

ATCH STEM-3 RETRACT SOL


1119916
(NOTE N)

K866-GF9 WH-18
K864-GF10 PK-18
M739-GF6 YL-18
K876-GF7 BR-18
K865-GF11 PU-18
K877-GF8 BU-18

RT-C4
2434510

M737-C77 WH-18
K871-C78 WH-18
K866-C79 WH-18

L969-C66 WH-18
L972-C33 BU-18
M737-C77 WH-18
M739-C94 YL-18
M740-C74 PK-18
M906-C111 BU-18
N789-C107 BU-18
N793-C202 GN-18
N794-C58 GY-18
N795-C59 WH-18
T967-C118 YL-18
235-C166 BK-14
235-C166 BK-14
235-C106 BK-14
235-C110 BK-14
251-C49 YL-18
251-C49 YL-18
251-C103 YL-18
261-C50 GN-18
261-C50 GN-18
261-C104 GN-18
252-C60 YL-18
252-C60 YL-18
252-C101 YL-18
262-C61 GN-18
262-C61 GN-18
262-C102 GN-18
262-C130 GN-18
252-C131 YL-18
261-C132 GN-18
251-C133 YL-18

C-C32
2312295
K856-C95 PU-18
K860-C93 BU-18
K857-C97 WH-18
K861-C96 GN-18
K868-C83 BR-18
308-C127 YL-18
A209-C124 BK-18
M906-C111 BU-18

GN-18
GY-18
GN-18
PU-18

4
3
2
1
5

GE-C2
1552269
K856-GE1 PU-18
K868-GE4 BR-18

RT-C5
2304009

H746-C76 YL-18

MOTOR

MACHINE ECM
2218874

C-C26
1532630
M740-C74 PK-18
K863-C207 OR-18
763-C75 BU-18
L969-C66 WH-18
K859-C208 BR-18

1
2

H474-A147
K849-A150
K851-A142
K852-A105
N794-A129

CONN 51

4
7

200-RC19 BK-18

1
2

RT-C10
2434510

CONN 12

1
2
3
4
5
6
7
8

200-C164 BK-18
578-C46 BU-16

J-C5
2304013
M744-J14 PK-18
M746-J7 YL-18
M747-J10 PU-18

TRAVEL L PRESS SW
1673466

200-A110 BK-14
235-A137 BK-18
235-A137 BK-18
235-A118 BK-18
235-A151 BK-18

RP-C3 RT-C1
2304012 2304011
1 N795-RT12 WH-18
E473-RP6 GY-18
2

C
O
N
N

200-RC20 BK-18

ATCH STEM1 EXTEND SOL(SYS 16)


1119916
(NOTE K)

GF-C6
2434510

C-C33
2434509

MOTOR

WASHER MOTOR
7T8890
(Max 3.5A)

C-C25
7T5957

E472-C29 GN-18
E472-C205 GN-18
E473-C55 GY-18
E474-C52 OR-18
E997-C201 RD-18
F889-C129 WH-18
F889-C68 WH-18
F889-C100 WH-18
F889-C115 WH-18
F889-C115 WH-18
F889-C100 WH-18
G723-C92 YL-18
G834-C86 PU-18
G973-C203 OR-18
H446-C119 PK-18
H473-C31 BR-18
H474-C34 GN-18
H475-C35 BU-18
H476-C30 WH-18
H746-C76 YL-18
H747-C85 BR-18
K843-C56 GN-18
K844-C53 GY-18
K847-C57 PU-18
K848-C54 WH-18
K849-C36 YL-18
K850-C120 BR-18
K851-C37 BU-18
K852-C38 GN-18
K856-C95 PU-18
K857-C97 WH-18
K858-C99 YL-18
K860-C93 BU-18
K861-C96 GN-18
K862-C98 GY-18
K864-C82 PK-18
K865-C89 PU-18
K866-C79 WH-18
K868-C83 BR-18
K869-C84 BU-18
K871-C78 WH-18
K876-C90 BR-18
K877-C91 BU-18
K904-C117 GN-18
K907-C63 BU-18

C-C67
2305010
K858-C99 YL-18
K862-C98 GY-18
K869-C84 BU-18

F-C9
1211168

A-C40
1552269
1
H475-A146 BU-18
2
235-A148 BK-18

235-A152 BK-18
235-A152 BK-18

K843-RP3 GN-18
K847-RP4 PU-18

308-A139 YL-16
326-A159 RD-16
307-A24 OR-16
252-A126 YL-18
262-A127 GN-18

A-C23
1027964

3
6

ATCH MIDIUM PRESS SW (STEM3)


1673466

A-C12 A-C44
1552269 3E3364
1
1
K849-A150 YL-18
2
2
235-A151 BK-18

E472-A133 GN-18
A580-A65 BR-14
118-A39 GY-14
A579-A40 OR-14
235-A143 BK-18
235-A143 BK-18
235-A144 BK-18
235-A149 BK-18
235-A148 BK-18
235-A104 BK-18
H475-A146 BU-18

GR-C2
2434505
326-GR1 RD-16

1
2

CONN 52

200-RC6 BK-18
607-RC5 PK-18

GE-C3
1552269
K857-GE2 WH-18
K868-GE5 BR-18

CONN 11

1
2
3
4
5
6

A-C50
2434505

1
2

L969-A89 WH-18
L968-A90 OR-18
998-A138 BR-18
A770-A141 PK-18
F889-A101 WH-18

4
3
1
2
5

1
2

130-C179 RD-14
130-C180 RD-14
130-C181 RD-14
130-C1 RD-14
130-C1 RD-14
308-C168 YL-16
317-C15 YL-18
405-C16 GY-18
892-C152 BR-18
893-C153 GN-18
998-C71 BR-18
F716-C21 WH-18
F773-C69 OR-18
F774-C70 WH-18
F889-C129 WH-18
229-C183 BK-14
229-C184 BK-14
229-C185 BK-14
229-C182 BK-14
229-C182 BK-14

ATCH STEM2 EXTEND SOL(SYS 16)


1119916
(NOTE K)

C-C68
2434508

ATCH 12V 7A CONVERTER 2


2341004
(7.5A)

E472-RP1 GN-18
E473-RP2 GY-18

K906-A73 GN-18
A768-A77 BU-18
A769-A78 GY-18
105-A37 RD-16
A537-A41 PK-18
K907-A74 BU-18

607-RC17 PK-18

308-K14 YL-18
A209-K15 BK-18
H446-K16 PK-18
200-K4 BK-18
M745-K2 GY-18
M745-K2 GY-18
M745-K5 GY-18
200-K9 BK-18
M749-K10 WH-18
M749-K10 WH-18
200-K9 BK-18
M748-K3 OR-18
M748-K3 OR-18
M748-K7 OR-18
M748-K8 OR-18
M745-K6 GY-18
H792-K1 BR-18

(SYSTEM 3,5,14,17)

CONN 10

C-C28
2304013
1
308-C128 YL-18
2
A209-C125 BK-18
3
H446-C119 PK-18

A-C49
2304011

CONN 42

607-RC18 PK-18
199-RC16 OR-18
603-RC15 PK-18

GF-C1
1552269
K856-GF1 PU-18
K868-GF16 BR-18

229-C185 BK-14
F889-C129 WH-18

1
2

1
2
3

GG-C1
2434508
1
RT-C3
K858-GG5 YL-18
2
2434508
K862-GG6 GY-18
3
1
K858-RT18 YL-18
K869-GG27 BU-18
4
2
K862-RT19 GY-18
5
3
K869-RT22 BU-18
6
4 CONN 11
5
6
GE-C1
GF-C10
2434509
2434509
1
K856-GE1 PU-18
1
2
K856-GF1 PU-18
2
3
K860-GF2 BU-18
K857-GE2 WH-18
3
4
K857-GF3 WH-18
4
5
K861-GF4 GN-18
K868-GE3 BR-18
5
6
K868-GF5 BR-18
6
7
308-GF24
YL-18
CONN 12
7
8
A209-GF19 BK-18
8
M906-GF12 BU-18

GF-C21 GF-C2
3E3364 1552269
1
K860-GF2 BU-18
2
K868-GF15 BR-18
ATCH STEM1 EXTEND SOL
1119916
(NOTE J,L,M,R)

C-C29
2434506

+12V MEMORY OUT


+12V SWITCHED OUT
GND (12V)
GND (24V)
+24V BATTERY IN
+24V SWITCHED IN

4
3
1
2
5

1
2

ATCH STEM1 RETRACT SOL


1119916
(NOTE L,M,R)

K-C7
2434506
308-K14 YL-18
A209-K15 BK-18
H446-K16 PK-18

1
2
3
4

L973-F107 GN-16
M747-F42 BU-18
A537-F108 PK-18
M744-F195 WH-18
M746-F192 YL-18

GF-C13 GF-C3
3E3364 1552269
1
K857-GF3 WH-18
2
K868-GF14 BR-18

RP-C2
2305008
1
2
CONN 42 3
4

E472-A84
E473-A50
K843-A57
K847-A22

L973-F110 GN-18
E480-F43 PK-18

1
2

ATCH STEM2 EXTEND SOL


1119916
(NOTE J,L,M)

J-C7
2434507
E472-J15 GN-18
E473-J16 GY-18
K843-J17 GN-18
M743-J12 GN-18

CONN 42

L973-F117 GN-16
L973-F110 GN-18

GF-C14 GF-C4
3E3364 1552269
1
K861-GF4 GN-18
2
K868-GF13 BR-18

1
2
3
4

J-C8
2305008

210-F47 BK-14
135-F95 BU-14
229-F45 BK-14
C569-F97 YL-14
893-F11 GN-18
893-F111 GN-18
893-F142 GN-18
893-F142 GN-18
892-F12 BR-18
892-F98 BR-18
892-F143 BR-18
892-F143 BR-18
105-F40 RD-16
235-F112 BK-18
262-F191 GN-18
262-F150 GN-18
262-F19 GN-18
262-F19 GN-18
262-F150 GN-18
252-F190 YL-18
252-F153 YL-18
252-F20 YL-18
252-F20 YL-18
252-F153 YL-18
235-F112 BK-18
199-F165 OR-18
199-F69 OR-18
603-F133 PK-18
607-F49 PK-18
780-F21 PU-16
780-F21 PU-16
780-F31 PU-16
147-F22 PU-16
147-F63 PU-16

1
2

ATCH STEM2 RETRACT SOL


1119916
(NOTE L,M)

308-C114 YL-18
A209-C122 BK-18
A768-C64 BU-18
A769-C65 GY-18
K904-C117 GN-18
M737-C77 WH-18
M739-C135 YL-18
T967-C118 YL-18
229-C182 BK-14
130-C1 RD-14
308-C168 YL-16
317-C15 YL-18
405-C16 GY-18
892-C152 BR-18
893-C153 GN-18
998-C71 BR-18
A751-C144 YL-18
C991-C150 PK-18
F716-C21 WH-18
F773-C69 OR-18
F774-C70 WH-18
F889-C129 WH-18
G828-C148 WH-18
G829-C149 GN-18
G833-C145 PK-18
N707-C147 PU-18
T725-C146 WH-18

1
2
3
4
5
6

A-C43
1552269
1
H476-A145 WH-18
2
235-A137 BK-18

123-F64 WH-18
147-F188 PU-16
780-F31 PU-16
199-F69 OR-18
607-F49 PK-18
200-F181 BK-18
147-F17 PU-16
235-F46 BK-18
199-F165 OR-18
603-F133 PK-18
A537-F108 PK-18
M744-F195 WH-18
M746-F192 YL-18
M747-F42 BU-18
L973-F107 GN-16

A768-C64 BU-18
A769-C65 GY-18
A209-C122 BK-18
A209-C122 BK-18
A209-C188 BK-18
A209-C189 BK-18
308-C114 YL-18
308-C114 YL-18
308-C186 YL-18
308-C187 YL-18
K904-C117 GN-18
M737-C77 WH-18
M739-C135 YL-18
T967-C118 YL-18

C
O
N
N

139-F186 OR-18
113-F185 OR-18

GND-CHASSIS-5

INLET AIR MTR PLY COMMON

GND-CHASSIS-4

1
2

329-X18 YL-18

101-C139 RD-4
108-C136 RD-4
109-C138 RD-4
130-C1 RD-14
304-C137 WH-8
308-C114 YL-18
308-C168 YL-16
317-C15 YL-18
403-C151 GN-18
405-C16 GY-18
788-C81 YL-18
892-C152 BR-18
893-C153 GN-18
998-C71 BR-18
A209-C122 BK-18
A751-C144 YL-18
A762-C87 PU-18
A768-C64 BU-18
A769-C65 GY-18
C468-C28 BU-18
C991-C150 PK-18
E554-C11 PK-18
F716-C21 WH-18
F773-C69 OR-18
F774-C70 WH-18
F889-C129 WH-18
G828-C148 WH-18
G829-C149 GN-18
G833-C145 PK-18
K904-C117 GN-18
M737-C77 WH-18
M739-C135 YL-18
N707-C147 PU-18
T725-C146 WH-18
T967-C118 YL-18
200-C161 BK-16
200-C162 BK-18
200-C163 BK-18
200-C171 BK-18
235-C41 BK-18
235-C42 BK-18
235-C43 BK-18
235-C154 BK-18
235-C160 BK-16
235-C166 BK-14
235-C170 BK-18
235-C172 BK-18

ATCH 12V 7A CONVERTER 1


2341004
(7.5A)

A-C28 A-C48
3E3364 1552269
2
235-A152 BK-18
1
N793-A131 GN-18

120-F55 YL-16
124-F65 GN-14
125-F71 RD-16
127-F60 OR-16
130-F75 RD-14
154-F93 RD-18
168-F73 RD-10
172-F10 RD-18
175-F72 RD-14
179-F56 BU-16
184-F74 RD-14
169-F18 PK-18
306-F92 GN-16
307-F94 OR-16
310-F99 PU-16
317-F82 YL-18
320-F85 RD-18
321-F44 BR-18
322-F86 GY-16
607-F87 PK-16
616-F84 BU-16
638-F91 WH-16
A770-F66 PK-18
308-F104 YL-16
105-F102 RD-16
200-F68 BK-14

200-X5 BK-10
323-X12 WH-10

101-C139 RD-4
108-C136 RD-4
109-C138 RD-4
304-C137 WH-8
403-C151 GN-18
E554-C11 PK-18
A762-C87 PU-18
C468-C28 BU-18
788-C81 YL-18
200-C190 BK-4
200-C191 BK-18
235-C192 BK-18
235-C192 BK-18
200-C191 BK-18
200-C190 BK-4
200-C161 BK-16
200-C162 BK-18
200-C163 BK-18
200-C171 BK-18
235-C41 BK-18
235-C42 BK-18
235-C43 BK-18
235-C154 BK-18
235-C160 BK-16
235-C166 BK-14
235-C170 BK-18
235-C172 BK-18
229-C182 BK-14

200-C165 BK-18
506-C45 PU-18

ATCH BATTERY FRONT


3T5760
(NOTE A)

235-GF23 BK-18
308-GF24 YL-18
A209-GF19 BK-18
K856-GF1 PU-18
K857-GF3 WH-18
K860-GF2 BU-18
K861-GF4 GN-18
K864-GF10 PK-18
K865-GF11 PU-18
K866-GF9 WH-18
K868-GF5 BR-18
K876-GF7 BR-18
K877-GF8 BU-18
M739-GF6 YL-18
M906-GF12 BU-18

200-C190 BK-4

235-GF23 BK-18

109-C138 RD-4

607-C7 PK-16
616-C9 BU-16
L973-C80 GN-16
K906-C62 GN-18
G723-C92 YL-18
235-C170 BK-18
A588-C167 GN-18
M740-C74 PK-18
763-C75 BU-18
200-C171 BK-18

B+
B-

235-C172 BK-18
321-C40 BR-18
487-C19 OR-18
491-C20 PK-18
496-C23 WH-18
235-C173 BK-18
235-C173 BK-18
495-C22 GN-18
325-C174 PK-18
168-C51 RD-10
322-C6 GY-16
325-C174 PK-18

229-C182 BK-14

235-C154 BK-18
235-C160 BK-16
235-C41 BK-18
235-C170 BK-18
235-C166 BK-14
235-C172 BK-18
235-C42 BK-18
235-C43 BK-18
235-C192 BK-18

200-C190 BK-4
200-C161 BK-16
200-C162 BK-18
200-C163 BK-18
200-C171 BK-18
200-C191 BK-18

200-GP3 BK-18
200-GP5 BK-16

(80A)

403-C151 GN-18

101-C139 RD-4
108-C136 RD-4
109-C138 RD-4
130-C1 RD-14
168-C51 RD-10
304-C137 WH-8
317-C15 YL-18
321-C40 BR-18
322-C6 GY-16
403-C151 GN-18
405-C16 GY-18
487-C19 OR-18
491-C20 PK-18
495-C22 GN-18
496-C23 WH-18
607-C7 PK-16
616-C9 BU-16
892-C152 BR-18
893-C153 GN-18
998-C71 BR-18
A588-C167 GN-18
A751-C144 YL-18
A768-C64 BU-18
A769-C65 GY-18
C468-C28 BU-18
C991-C150 PK-18
E554-C11 PK-18
F716-C21 WH-18
F773-C69 OR-18
F774-C70 WH-18
G828-C148 WH-18
G829-C149 GN-18
G833-C145 PK-18
K906-C62 GN-18
L973-C80 GN-16
N707-C147 PU-18
T725-C146 WH-18
200-C161 BK-16
200-C162 BK-18
200-C163 BK-18
235-C41 BK-18
235-C42 BK-18
235-C43 BK-18
235-C154 BK-18
235-C160 BK-16
308-C168 YL-16
308-C114 YL-18
308-C114 YL-18
308-C168 YL-16
308-C4 YL-16
308-C140 YL-16
308-C113 YL-16
308-C126 YL-18
763-C75 BU-18
788-C81 YL-18
A209-C122 BK-18
A762-C87 PU-18
F889-C129 WH-18
G723-C92 YL-18
K904-C117 GN-18
M737-C77 WH-18
M739-C135 YL-18
M740-C74 PK-18
T967-C118 YL-18
235-C166 BK-14

ALTERNATOR
1779953

235-GF23 BK-18

101-C139 RD-4
108-C136 RD-4
109-C138 RD-4
130-C1 RD-14
168-C51 RD-10
304-C137 WH-8
308-C4 YL-16
308-C140 YL-16
317-C15 YL-18
321-C40 BR-18
322-C6 GY-16
403-C151 GN-18
405-C16 GY-18
487-C19 OR-18
491-C20 PK-18
495-C22 GN-18
496-C23 WH-18
607-C7 PK-16
616-C9 BU-16
892-C152 BR-18
893-C153 GN-18
998-C71 BR-18
A588-C167 GN-18
A751-C144 YL-18
A768-C64 BU-18
A769-C65 GY-18
C468-C28 BU-18
C991-C150 PK-18
E554-C11 PK-18
F716-C21 WH-18
F773-C69 OR-18
F774-C70 WH-18
G828-C148 WH-18
G829-C149 GN-18
G833-C145 PK-18
K906-C62 GN-18
L973-C80 GN-16
N707-C147 PU-18
T725-C146 WH-18
200-C161 BK-16
200-C162 BK-18
200-C163 BK-18
235-C41 BK-18
235-C42 BK-18
235-C43 BK-18
235-C154 BK-18
235-C160 BK-16
147-C73 PU-16
184-C5 RD-14
251-C49 YL-18
252-C60 YL-18
261-C50 GN-18
262-C61 GN-18
892-C121 BR-18
893-C116 GN-18
A209-C123 BK-18
A588-C88 GN-18
A755-C24 PK-18
A756-C25 BU-18
A757-C26 GY-18
A758-C27 BR-18
A760-C108 GY-18
E472-C29 GN-18
E473-C55 GY-18
E474-C52 OR-18
E997-C201 RD-18
F889-C68 WH-18
G834-C86 PU-18
H473-C31 BR-18
H474-C34 GN-18
H475-C35 BU-18
H476-C30 WH-18
H746-C76 YL-18
H747-C85 BR-18
K843-C56 GN-18
K844-C53 GY-18
K847-C57 PU-18
K848-C54 WH-18
K849-C36 YL-18
K851-C37 BU-18
K852-C38 GN-18
K907-C63 BU-18
L968-C67 OR-18
L969-C66 WH-18
L972-C33 BU-18
N789-C107 BU-18
N793-C202 GN-18
N794-C58 GY-18
K863-C207 OR-18
K859-C208 BR-18

A/C CLUTCH SOL


2457779
(Max 1.2A)

F-C8
1027964

3
5

200-X5 BK-10
168-X1 RD-10
168-X13 RD-18
168-X15 RD-18
365-X6 YL-18
L976-X9 GN-18
200-X4 BK-18

E554-C11 PK-18
200-C191 BK-18

101-C139 RD-4
108-C136 RD-4
109-C138 RD-4
130-C1 RD-14
304-C137 WH-8
308-C114 YL-18
308-C168 YL-16
317-C15 YL-18
403-C151 GN-18
405-C16 GY-18
788-C81 YL-18
892-C152 BR-18
893-C153 GN-18
998-C71 BR-18
A209-C122 BK-18
A751-C144 YL-18
A762-C87 PU-18
A768-C64 BU-18
A769-C65 GY-18
C468-C28 BU-18
C991-C150 PK-18
E554-C11 PK-18
F716-C21 WH-18
F773-C69 OR-18
F774-C70 WH-18
F889-C129 WH-18
G828-C148 WH-18
G829-C149 GN-18
G833-C145 PK-18
K904-C117 GN-18
M737-C77 WH-18
M739-C135 YL-18
N707-C147 PU-18
T725-C146 WH-18
T967-C118 YL-18
200-C161 BK-16
200-C162 BK-18
200-C163 BK-18
235-C41 BK-18
235-C42 BK-18
235-C43 BK-18
235-C154 BK-18
235-C160 BK-16
235-C166 BK-14
235-C170 BK-18
200-C171 BK-18
235-C172 BK-18

C-C64
2304011

+12V MEMORY OUT


+12V SWITCHED OUT
GND (12V)
GND (24V)
+24V BATTERY IN
+24V SWITCHED IN

200-F136 BK-18
200-F123 BK-18
200-F134 BK-18
200-F68 BK-14
200-F138 BK-16
200-F140 BK-16
200-F139 BK-16

ENG OIL LEVEL SW


2130677
(Max 0.25A)
1
2

NEG

L968-C67 OR-18
K859-C208 BR-18
K863-C207 OR-18
184-C5 RD-14
184-C5 RD-14
184-C105 RD-14
184-C109 RD-14
308-C113 YL-16
763-C75 BU-18
788-C81 YL-18
892-C121 BR-18
893-C116 GN-18
A209-C112 BK-18
A209-C112 BK-18
A209-C123 BK-18
A209-C206 BK-18
A209-C206 BK-18
A209-C122 BK-18
A209-C124 BK-18
A209-C125 BK-18
A588-C88 GN-18
A755-C24 PK-18
A756-C25 BU-18
A757-C26 GY-18
A758-C27 BR-18
A760-C108 GY-18
A762-C87 PU-18
E472-C204 GN-18

K859-C208 BR-18
K863-C207 OR-18
184-C5 RD-14
251-C49 YL-18
252-C60 YL-18
261-C50 GN-18
262-C61 GN-18
892-C121 BR-18
893-C116 GN-18
A209-C123 BK-18
A588-C88 GN-18
A755-C24 PK-18
A756-C25 BU-18
A757-C26 GY-18
A758-C27 BR-18
A760-C108 GY-18
E472-C29 GN-18
E473-C55 GY-18
E474-C52 OR-18
E997-C201 RD-18
F889-C68 WH-18
G834-C86 PU-18
H473-C31 BR-18
H474-C34 GN-18
H475-C35 BU-18
H476-C30 WH-18
H746-C76 YL-18
H747-C85 BR-18
K843-C56 GN-18
K844-C53 GY-18
K847-C57 PU-18
K848-C54 WH-18
K849-C36 YL-18
K851-C37 BU-18
K852-C38 GN-18
K907-C63 BU-18
L968-C67 OR-18
L969-C66 WH-18
L972-C33 BU-18
N789-C107 BU-18
N793-C202 GN-18
N794-C58 GY-18
147-C73 PU-16
308-C113 YL-16
763-C75 BU-18
788-C81 YL-18
A209-C122 BK-18
A762-C87 PU-18
F889-C129 WH-18
G723-C92 YL-18
K904-C117 GN-18
M737-C77 WH-18
M740-C74 PK-18
T967-C118 YL-18
235-C166 BK-14
308-C126 YL-18
M739-C94 YL-18
M739-C94 YL-18
M739-C135 YL-18
M739-C134 YL-18
308-C128 YL-18
308-C127 YL-18
147-C73 PU-16
A209-C124 BK-18
A209-C125 BK-18
E472-C205 GN-18
G973-C203 OR-18
H446-C119 PK-18
K850-C120 BR-18
K856-C95 PU-18
K857-C97 WH-18
K858-C99 YL-18
K860-C93 BU-18
K861-C96 GN-18
K862-C98 GY-18
K864-C82 PK-18
K865-C89 PU-18
K866-C79 WH-18
K868-C83 BR-18
K869-C84 BU-18
K871-C78 WH-18
K876-C90 BR-18
K877-C91 BU-18
M906-C111 BU-18
N795-C59 WH-18

A588-GU3 GN-18
780-GU1 PU-16
779-GU2 WH-16
200-GU5 BK-18
200-GU6 BK-18

C468-C28 BU-18
235-C192 BK-18

A-C52
1211168

A-C25 A-C45
1552269 3E3364
1
1
K851-A142 BU-18
2
2
235-A144 BK-18

A-C7
1552272
3 WIPER MOTOR
A579-A40 OR-14
2 DOGA
A580-A65 BR-14
4 251-3482
118-A39 GY-14
1
200-A110 BK-14

ATCH JOYSTICK LH
2277617

HORN SW
2220225

ATCH AUX PEDAL LH


2277597

CALIBRATION
CALIBRATION

ATCH AUX PUMP PRESS SW (STEM4)


1673466

SW-COM
SW-1
SW-2
SW-3

SPEAKER LH
2148889 25SD

ATCH SMART BOOM DOWN RELAY


1495050
J-C3
1495051
1
M746-J9 YL-18
2
200-J6 BK-18
3
M748-J3 OR-18
4
M747-J10 PU-18
5
M746-J9 YL-18
M746-J8 YL-18

C-C24
7T5957

506-C45 PU-18
578-C46 BU-16
200-C165 BK-18
200-C164 BK-18
200-C163 BK-18
200-C163 BK-18

101-C139 RD-4
108-C136 RD-4
109-C138 RD-4
304-C137 WH-8
578-C46 BU-16
506-C45 PU-18
200-C163 BK-18

308-C140 YL-16
403-C151 GN-18
892-C121 BR-18
892-C152 BR-18
893-C116 GN-18
893-C153 GN-18
A209-C123 BK-18
A751-C144 YL-18
A760-C108 GY-18
C991-C150 PK-18
G828-C148 WH-18
G829-C149 GN-18
G833-C145 PK-18
G834-C86 PU-18
H746-C76 YL-18
H747-C85 BR-18
N707-C147 PU-18
N789-C107 BU-18
T725-C146 WH-18
200-C161 BK-16
200-C162 BK-18
235-C154 BK-18
235-C160 BK-16
130-C1 RD-14
147-C73 PU-16
168-C51 RD-10
184-C5 RD-14
251-C49 YL-18
252-C60 YL-18
261-C50 GN-18
262-C61 GN-18
308-C4 YL-16
317-C15 YL-18
321-C40 BR-18
322-C6 GY-16
405-C16 GY-18
487-C19 OR-18
491-C20 PK-18
495-C22 GN-18
496-C23 WH-18
607-C7 PK-16
616-C9 BU-16
998-C71 BR-18
A588-C167 GN-18
A588-C88 GN-18
A588-C3 GN-18
A588-C3 GN-18
A755-C24 PK-18
A756-C25 BU-18
A757-C26 GY-18
A758-C27 BR-18
A768-C64 BU-18
A769-C65 GY-18
C468-C28 BU-18
E472-C29 GN-18
E473-C55 GY-18
E474-C52 OR-18
E554-C11 PK-18
E997-C201 RD-18
F716-C21 WH-18
F773-C69 OR-18
F774-C70 WH-18
F889-C68 WH-18
H473-C31 BR-18
H474-C34 GN-18
H475-C35 BU-18
H476-C30 WH-18
K843-C56 GN-18
K844-C53 GY-18
K847-C57 PU-18
K848-C54 WH-18
K849-C36 YL-18
K851-C37 BU-18
K852-C38 GN-18
K906-C62 GN-18
K907-C63 BU-18
L968-C67 OR-18
L969-C66 WH-18
L972-C33 BU-18
L973-C80 GN-16
N793-C202 GN-18
N794-C58 GY-18
235-C41 BK-18
235-C42 BK-18
235-C43 BK-18
K863-C207 OR-18
K859-C208 BR-18
506-C45 PU-18
578-C46 BU-16

200-WM1 BK-16

ENG SPEED PICKUP


1895746
(142OHM)
C-C65
1552269
1
2

POS

788-C81 YL-18
A762-C87 PU-18

F-C7
1288950

3
4

C
O
N
N

BLOCK GP
9W0742
(NOTE B)
1
2

NEG

ATCH BATTERY REAR


3T5760
(NOTE A)

101-CP1 RD-00

326-A159 RD-16

210-F47 BK-14

101-CP1 RD-00

POS

F716-AG2 WH-18

A-C22
1254766

135-F95 BU-14

101-CG1 RD-00

101-CR1 RD-00

1
2
3
4
5
6

GND-CHASSIS-2

177-A71 RD-6

PE
ENG-GND STRAP
1400860

M745-J2 BU-18
200-J5 BK-18
M746-J7 YL-18
M746-J8 YL-18
H792-J1 BR-18

F-C6
1027964

3
3

C
O
N
N

101-CF1 RD-00

SECONDARY SHUTDOWN SW
4D1836
2
1 235-AG1 BK-18

A-C20
1211168

C569-F97 YL-14

101-CF1 RD-00

1
2
3
4
5

DISC BOX

BATTERY FRONT
3T5760

BATTERY REAR
3T5760

101-C139 RD-4
101-CA1 RD-00
101-CF1 RD-00
101-CP1 RD-00

PC
DISC-GND STRAP
1321806

NEG

F-C10
1343296

C
O
N
N

326-GR1 RD-16

147-F22 PU-16
L973-F107 GN-16
235-F114 BK-18
200-F113 BK-14
403-F115 GN-18
405-F62 GY-18
412-F2 BU-18
491-F3 PK-18

POS

NEG

A-C3
1343295

CONN 26

229-F45 BK-14

POS

304-C137 WH-8

C-C66
1552269

AG-C1
2434505

ATCH SMART BOOM UP/DOWN RELAY


1495050
J-C2
1495051

DISCONNECT SW
7N0719

200-CE1 BK-00
200-CH1 BK-00

101-CR1 RD-00

A-C15
2304011

1
2
3
4
5
6
7
8

STARTER MOTOR
2071511
(B:1/2,S:No10,GND:1/2)

1
2
3
4
5
6

A-C5
2434508

A-C26
2434509
113-A155 OR-18
200-A102 BK-18
509-A69 WH-18
512-A67 GN-18
607-A103 PK-16
103-A63 RD-16
508-A68 PU-18
511-A66 BR-18

A579-F176 OR-14
A580-F177 BR-14
118-F106 GY-14
G976-F36 BU-18
X738-F35 PK-18
135-F95 BU-14
210-F47 BK-14
C569-F97 YL-14
229-F45 BK-14

177-WE1 RD-6
BLOCK AS.
1211023

101-CC1 RD-00

179-A64 BU-16

1
2
3
4
5
6

169-A140 PK-18
200-A94 BK-16
235-A88 BK-18

200-A7 BK-14
892-A31 BR-18
893-A32 GN-18
103-A63 RD-16
113-A117 OR-18
430-A42 BU-18
487-A43 OR-18
506-A35 PU-18
780-A83 PU-16
A537-A41 PK-18
578-A34 BU-16
A579-A40 OR-14
A580-A65 BR-14
118-A39 GY-14
G976-A45 BU-18
X738-A44 PK-18
135-A25 BU-16
210-A26 BK-16
C569-A27 YL-16
229-A28 BK-16

177-A71 RD-6

120A
HEATER BREAKER
2164970

+B
GND
PWM OUT

1
2
3
4
5
6

+8V
GND
PWM OUT

A-C31 A-C32
1552269 3E3364
1
1
K852-A105 GN-18
2
2
235-A104 BK-18

H473-A38 BR-18

A-C11
2434508

A755-A100 PK-18
A756-A99 BU-18
A757-A98 GY-18
A758-A97 BR-18
L972-A96 BU-18
F774-A107 WH-18
F773-A106 OR-18
607-A95 PK-16

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

101-C139 RD-4

109-WA1 RD-8
109-CL1 RD-4
101-CJ1 RD-4

108-C136 RD-4

101-CA1 RD-00

C569-A27 YL-16
229-A28 BK-16
200-A112 BK-16
179-A17 BU-16
179-A16 BU-16

A-C18
2434505
A-C17
2304011

200-F68 BK-14
892-F98 BR-18
893-F111 GN-18
103-F70 RD-16
113-F101 OR-18
430-F33 BU-18
487-F34 OR-18
506-F103 PU-18
780-F21 PU-16
A537-F108 PK-18

109-C138 RD-4

108-CM1 RD-4

200-J4 BK-18
200-J4 BK-18
200-J5 BK-18
200-J6 BK-18
H792-J1 BR-18
M743-J12 GN-18
M745-J2 BU-18
M748-J3 OR-18
143-J13 BR-18
M744-J14 PK-18
M746-J7 YL-18
M747-J10 PU-18

321-A122 BR-18

304-WC1 WH-8

HEATER RELAY
2237577
101-CA1 RD-00

A-C4
2305010

M743-J12 GN-18

A770-A141 PK-18

108-CM1 RD-4

304-C137 WH-8

CAB

321-F44 BR-18

80A
MAIN BREAKER
1712210

START RELAY
1251302

108-C136 RD-4

1
1

101-CA1 RD-00
101-CF1 RD-00
101-CP1 RD-00

BUS BAR
2382279
80A
ALT BREAKER
1712210

H-C7
2472693

1
2
3
4
5
6

H-C4
7Y3967
1
320-H8 RD-18
H-C5
7Y3967
1
200-H9 BK-18

177-WE1 RD-6

306-A20 GN-16
200-A85 BK-16
177-A71 RD-6

PROD LINK 2ND GENERATION RADIO


2429230

120-A1 YL-16

109-CL1 RD-4

1
2

200-A30 BK-18
200-A18 BK-18
306-A2 GN-16
306-A3 GN-16

780-GU1 PU-16
779-GU2 WH-16
A588-GU3 GN-18

200-GT9 BK-18
200-GT10 BK-18
200-GT11 BK-18

H-C3
2397352
E472-H1 GN-18
235-H6 BK-18
E474-H2 OR-18
235-H7 BK-18
K844-H3 GY-18
K848-H4 WH-18

ATCH JOYSTICK LH(3 SW)


2475185

4
3
1
2
5

306-A2 GN-16
200-A30 BK-18

A-C21
1552269

135-A25 BU-16
210-A26 BK-16
200-A111 BK-16
120-A119 YL-16
120-A109 YL-16

779-GT2 WH-16
779-GT5 WH-16
779-GT6 WH-16

GT-C6
2305008
780-GT1 PU-16
779-GT2 WH-16
A588-GT3 GN-18
200-GT4 BK-18

SW-3

118-F105 GY-14

1
2
3
4

A-C36
A-C37
2397352
2472693
1
1
E472-A133 GN-18
2
2
235-A136 BK-18
3
3
N794-A129 GY-18
4
4
5
5
6
6

SW-4
SW-COM
SW-1
SW-2

615-F129 YL-16

GU-C1
2434507
780-GU1 PU-16
779-GU2 WH-16
A588-GU3 GN-18
200-GU4 BK-18

A-C10
2305010

780-GT1 PU-16

CONN 24

CONSOLE(LH)

ACC DIODE
A-C47 1974385
1552269
1
789-A157 RD-18
2
113-A156 OR-18

1
2

200-RP9 BK-18

1
2
3
4
5
6

NEUTRAL START LIMIT SW


1114799

CONN 41

M743-J12 GN-18

M743-J12 GN-18

RP-C5
2434507

1
2
3
4
5
6

1
2

200-H14 BK-16
A588-H11 GN-18
154-H10 RD-18
189-H12 RD-18
320-H8 RD-18
E472-H1 GN-18
E474-H2 OR-18
K844-H3 GY-18
K848-H4 WH-18
235-H5 BK-18
235-H5 BK-18
235-H6 BK-18
235-H7 BK-18
200-H13 BK-16
200-H13 BK-16
200-H14 BK-16
200-H9 BK-18

H-C1
2434508
320-H8 RD-18
200-H13 BK-16
154-H10 RD-18
189-H12 RD-18
A588-H11 GN-18
127-H15 OR-16

HYD LOCK DIODE


A-C46 1974385
1552269
1
789-A158 RD-18
2
E997-A154 RD-18

A770-F66 PK-18

RXD
GND
DTR
DCD

200-GU4 BK-18
200-GU6 BK-18
200-GU5 BK-18

MOTOR

1
2
3
4

780-RP7 PU-16
779-RP8 WH-16

START RELAY DIODE


A-C9 1974385
1552269
1
306-A3 GN-16
2
200-A18 BK-18

GK-C3
1552252

MTR BAT

CONN 23

M743-J12 GN-18

DISC BOX

CONN 1

J-C1
2305008
H792-J1 BR-18
M745-J2 BU-18
M748-J3 OR-18
200-J4 BK-18

CONN 24

CONN 17

GN-C4
2434508

1
2
3
4

A-C51
2305010

1
2
3
4
5
6

H-C6
1552267
A
154-H10 RD-18
B
A588-H11 GN-18
C
189-H12 RD-18

H-C8
2434505

1
+ B
2
GND
ATCH AIR SUSPENSION
2405063
(6A)

H-C2
2305010
E472-H1 GN-18
E474-H2 OR-18
K844-H3 GY-18
K848-H4 WH-18
235-H5 BK-18

638-A19 WH-16
200-A53 BK-16

RP-C6
2305008
1
2
CONN 24 3
4

RC-C2 RP-C9
2434506 2304013
3
K848-RC2 WH-18
2
A588-RP10 GN-18
A588-RC3 GN-18
1
A588-RP11 GN-18
A588-RC4 GN-18

L968-C209 OR-18
780-C8 PU-16
K859-C208 BR-18
K863-C207 OR-18
X738-C39 PK-18

C-C22
2304011
1
780-C8 PU-16
2

CONN 22
K-C1
2434507
H792-K1 BR-18
M745-K2 GY-18
M748-K3 OR-18
200-K4 BK-18

317-A59 YL-18

OR-18
PK-18
GN-18
YL-18
BR-18

C-C20
2304011
X738-C39 PK-18

X738-A44 PK-18
235-A33 BK-18
235-A115 BK-18
235-A125 BK-18
235-A125 BK-18
235-A76 BK-18
235-A132 BK-18
235-A88 BK-18
235-A113 BK-18
235-A113 BK-18
235-A143 BK-18
252-A120 YL-18
262-A121 GN-18
E997-A154 RD-18

317-F82 YL-18

C-C23
2434505

1
2

1
2
3
4

GR-C1
2305008
326-GR1 RD-16
A893-GR2 OR-16
T788-GR3 GN-16
200-GR4 BK-18

308-A108 YL-16
310-A55 PU-16

C-C21
2434505

CONN 9

GP-C1
2434507
326-GP1 RD-16
A893-GP2 OR-16
T788-GP4 GN-16
200-GP3 BK-18

CONN 40

A-C8
2434508

789-A157 RD-18
789-A158 RD-18
E997-A154 RD-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

CONN 9

177-A71 RD-6
306-A20 GN-16
200-A85 BK-16

235-RP16 BK-18

113-A155 OR-18
113-A156 OR-18
789-A123 RD-18

308-F104 YL-16
310-F99 PU-16

C-C69
2304013
K863-C207 OR-18
K859-C208 BR-18
L968-C209 OR-18

2
1

1
2
3
4
5
6

RT-C2
2434506
1
K863-RT13 OR-18
2
K859-RT14 BR-18
3
L968-RT15 OR-18

1
2
3

C
O
N
N

+12V MEMORY OUT


+12V SWITCHED OUT
GROUND
GROUND
+24V BATTERY IN
+24V SWITCHED IN

C-C70
2434506

C-C4
A-C41
2304009
2434510
1
K906-A73 GN-18
K906-C62 GN-18
2
K907-C63 BU-18
K907-A74 BU-18
3
A768-C64 BU-18
A768-A77 BU-18
4
A769-C65 GY-18
A769-A78 GY-18
5
L969-C66 WH-18
L969-A89 WH-18
6
L968-A90 OR-18
L968-C210 OR-18
7
F889-C68 WH-18
F889-A101 WH-18
8
F773-C69 OR-18
F773-A106 OR-18
9
F774-C70 WH-18
F774-A107 WH-18
10
998-C71 BR-18
998-A138 BR-18
11
12

A513-AJ10 RD-18
592-AJ11 BU-18
512-AJ5 GN-18
511-AJ8 BR-18
A513-AJ10 RD-18
592-AJ11 BU-18
200-AJ2 BK-18
200-AJ3 BK-18
103-AJ6 RD-16

KEY SWITCH ON

E472-A116 GN-18
E472-A116 GN-18
E474-A79 OR-18
E554-A4 PK-18
F716-A114 WH-18
F773-A106 OR-18
F774-A107 WH-18
F889-A101 WH-18
G976-A45 BU-18
H473-A38 BR-18
H474-A147 GN-18
H475-A146 BU-18
H476-A145 WH-18
K847-A22 PU-18
K844-A46 GY-18
K848-A36 WH-18
K849-A150 YL-18
K851-A142 BU-18
K852-A105 GN-18
K906-A73 GN-18
K907-A74 BU-18
L968-A90 OR-18
L969-A89 WH-18
L972-A96 BU-18
E473-A50 GY-18
K843-A57 GN-18
N794-A129 GY-18

2
0

252-A120 YL-18
262-A121 GN-18

307-A24 OR-16
308-A139 YL-16
320-A14 RD-18
508-A68 PU-18
509-A69 WH-18
511-A66 BR-18
512-A67 GN-18
A580-A65 BR-14
118-A39 GY-14
A579-A40 OR-14
607-A95 PK-16
607-A103 PK-16
A537-A41 PK-18
A770-A141 PK-18
C569-A27 YL-16
210-A26 BK-16
229-A28 BK-16
252-A126 YL-18
103-A63 RD-16
262-A127 GN-18

616-A13 BU-16
125-A92 RD-16
322-A15 GY-16
120-A1 YL-16
172-A9 RD-18
179-A64 BU-16
638-A19 WH-16
105-A37 RD-16
169-A140 PK-18

RS-232 PORT #3-TXD


RS-232 PORT #3-RXD
RS-232 PORT #3-GND
GROUND

C
O
N
N

RP-C7
2434508
1
2
3
4
5
6

K848-RP15 WH-18

320-A14 RD-18
200-A82 BK-16
154-A23 RD-18
789-A123 RD-18
A588-A12 GN-18
127-A124 OR-16

120-A1 YL-16
135-A25 BU-16
179-A64 BU-16
200-A111 BK-16
C569-A27 YL-16
200-A112 BK-16
210-A26 BK-16
229-A28 BK-16
235-A152 BK-18
235-A137 BK-18
103-A63 RD-16
N793-A131 GN-18
169-A140 PK-18
307-A24 OR-16
308-A139 YL-16
508-A68 PU-18
509-A69 WH-18
511-A66 BR-18
512-A67 GN-18
607-A95 PK-16
607-A103 PK-16
998-A138 BR-18
A537-A41 PK-18
A755-A100 PK-18
F889-A101 WH-18
A757-A98 GY-18
A758-A97 BR-18
A768-A77 BU-18
A769-A78 GY-18
A770-A141 PK-18
F773-A106 OR-18
F774-A107 WH-18
E472-A84 GN-18
A756-A99 BU-18
H476-A145 WH-18
K847-A22 PU-18
K906-A73 GN-18
K907-A74 BU-18
L968-A90 OR-18
L969-A89 WH-18
L972-A96 BU-18
E473-A50 GY-18
K843-A57 GN-18
200-A94 BK-16
200-A102 BK-18
235-A88 BK-18
252-A126 YL-18
262-A127 GN-18
105-A37 RD-16
113-A117 OR-18

105-A37 RD-16
113-A117 OR-18
120-A1 YL-16
127-A124 OR-16
135-A25 BU-16
154-A23 RD-18
169-A140 PK-18
179-A64 BU-16

616-F84 BU-16
125-F71 RD-16
322-F86 GY-16
120-F55 YL-16
172-F10 RD-18
179-F56 BU-16
638-F91 WH-16
105-F102 RD-16
169-F18 PK-18

ALTERNATOR R-TERM

A-C1
2304009
E474-A79 OR-18
K844-A46 GY-18
K848-A36 WH-18
E473-A50 GY-18
K843-A57 GN-18
K847-A22 PU-18
N793-A131 GN-18
N794-A129 GY-18

L973-A153 GN-16
130-A10 RD-14
147-A58 PU-16
168-A70 RD-10
172-A9 RD-18
177-A71 RD-6
184-A11 RD-14
251-A47 YL-18
261-A48 GN-18
306-A20 GN-16
308-A80 YL-16
310-A55 PU-16
317-A59 YL-18
321-A122 BR-18
322-A15 GY-16
403-A52 GN-18
405-A75 GY-18
412-A60 BU-18
430-A42 BU-18
487-A43 OR-18
491-A56 PK-18
495-A54 GN-18
496-A61 WH-18
506-A35 PU-18
514-A5 PU-16
578-A34 BU-16
607-A81 PK-16
616-A13 BU-16
780-A83 PU-16
892-A31 BR-18
893-A32 GN-18
C468-A62 BU-18
C506-A6 WH-16
E554-A4 PK-18
G976-A45 BU-18
X738-A44 PK-18
200-A7 BK-14
200-A8 BK-14
200-A29 BK-14
200-A51 BK-14
200-A53 BK-16
200-A93 BK-14
235-A33 BK-18
252-A120 YL-18
262-A121 GN-18
F716-A114 WH-18
235-A115 BK-18

509-AJ4 WH-18
508-AJ7 PU-18
200-AJ2 BK-18

N963-GN18 OR-18
N959-GN16 PK-18
N981-GN22 GN-18
1
2
3
4
5
6

UNSWITCHED POWER

L968-C210 OR-18
K859-C208 BR-18
K863-C207 OR-18
L968-C67 OR-18
147-C72 PU-16
172-C2 RD-18
310-C44 PU-16
403-C14 GN-18
412-C17 BU-18
430-C18 BU-18
514-C12 PU-16
780-C8 PU-16
892-C48 BR-18
893-C47 GN-18
C506-C13 WH-16
G976-C32 BU-18
X738-C39 PK-18
308-C140 YL-16
403-C151 GN-18
892-C121 BR-18
892-C152 BR-18
893-C116 GN-18
893-C153 GN-18
A209-C123 BK-18
A751-C144 YL-18
A760-C108 GY-18
C991-C150 PK-18
G828-C148 WH-18
G829-C149 GN-18
G833-C145 PK-18
G834-C86 PU-18
H746-C76 YL-18
H747-C85 BR-18
N707-C147 PU-18
N789-C107 BU-18
T725-C146 WH-18
200-C161 BK-16
200-C162 BK-18
235-C154 BK-18
235-C160 BK-16

252-C60 YL-18
262-C61 GN-18

1
2
3
4
5
6
7
8
9
10
11
12

1
2
3
4
5
6
7
8
9
10
11
12

607-A21 PK-16
154-A23 RD-18
127-A124 OR-16
306-A20 GN-16
124-A86 GN-14
307-A24 OR-16
175-A87 RD-14
320-A14 RD-18
184-A11 RD-14

N960-GK6
N979-GK9
N970-GK7
N973-GK8

147-C72 PU-16
172-C2 RD-18
308-C140 YL-16
310-C44 PU-16
403-C151 GN-18
403-C14 GN-18
403-C141 GN-18
403-C141 GN-18
412-C17 BU-18
430-C18 BU-18
514-C12 PU-16
892-C143 BR-18
892-C143 BR-18
892-C48 BR-18
892-C121 BR-18
892-C152 BR-18
893-C142 GN-18
893-C142 GN-18
893-C47 GN-18
893-C116 GN-18
893-C153 GN-18
A209-C123 BK-18
A751-C144 YL-18
A760-C108 GY-18
C506-C13 WH-16
C991-C150 PK-18
G828-C148 WH-18
G829-C149 GN-18
G833-C145 PK-18
G834-C86 PU-18
G976-C32 BU-18
H746-C76 YL-18
H747-C85 BR-18
N707-C147 PU-18
N789-C107 BU-18
T725-C146 WH-18
200-C161 BK-16
200-C162 BK-18
235-C154 BK-18
235-C160 BK-16
L968-C67 OR-18
L968-C210 OR-18

C-C3
2434510
E474-C52 OR-18
K844-C53 GY-18
K848-C54 WH-18
E473-C55 GY-18
K843-C56 GN-18
K847-C57 PU-18
N793-C202 GN-18
N794-C58 GY-18

E472-A133 GN-18
E997-A154 RD-18
N793-A131 GN-18

GN-18
OR-18
GY-18
WH-18

E472-A72 GN-18
E474-A79 OR-18
K844-A46 GY-18
K848-A36 WH-18
235-A76 BK-18

200-A110 BK-14
235-A132 BK-18
E472-A133 GN-18
235-A137 BK-18
K852-A105 GN-18
235-A152 BK-18

H-C9
2304011
127-H15 OR-16
200-H14 BK-16

CONN 40

E472-RP12
E474-RP13
K844-RP14
K848-RP17

N794-A129 GY-18

K843-A57 GN-18
235-A88 BK-18
235-A132 BK-18
235-A143 BK-18
235-A76 BK-18

A-C6
2304009
124-A86 GN-14
200-A8 BK-14
175-A87 RD-14
E554-A4 PK-18
607-A91 PK-16
200-A93 BK-14
514-A5 PU-16
C506-A6 WH-16
125-A92 RD-16

112-FC1 PU-4

OR-18
GN-18
YL-18
BR-18

N960-GN17
N957-GN15
N979-GN21
N970-GN19
N973-GN20

AIR CLEANER SW
1540498
(1A)

RS-232
RX-232
RX-232
RX-232

BATT +
GND
KEY SW ON
ALT R-TERM
RS-232 TXD

1
2
3
4
5
6

OR-18
PK-18
GN-18
YL-18
BR-18
GK-C2
2305010

1
2
3
4
5
6
7
8
9
10
11
12

172-GK1 RD-18
235-GK2 BK-18
308-GK3 YL-16
403-GK4 GN-18
N957-GK5 PK-18

N960-GK6
N957-GK5
N979-GK9
N970-GK7
N973-GK8

CONN 7

J1939 HIGH

CONN 2

GL-C2
8T8732
GL-C3
8T8731

GK-C1
GN-C3
2434508
2305010
1
172-GN8 RD-18
172-GK1 RD-18
2
308-GK3 YL-16
308-GN10 YL-16
3
403-GN12 GN-18
403-GK4 GN-18
4
5
6
235-GN14 BK-18
235-GK2 BK-18

ATCH WATER SEPARATOR LEVEL SW


1782345

1
9

235-A76 BK-18
235-A88 BK-18
235-A132 BK-18

177-A71 RD-6

+B
GND
OUTPUT 1
OUTPUT 2

A-C29
1343296
1
168-A70 RD-10

GND-PLATFORM

177-FA1 RD-4

308-GN9 YL-16

J1939 LOW

235-C158 BK-18

C-C15
7Y3966

1
2
3
4

C-C2
1343295
168-C51 RD-10

C
O
N
N

998-A138 BR-18
235-A143 BK-18
A588-A12 GN-18
A755-A100 PK-18
A756-A99 BU-18
A757-A98 GY-18
A758-A97 BR-18
A768-A77 BU-18
A769-A78 GY-18
E472-A72 GN-18
E472-A84 GN-18
E474-A79 OR-18
F773-A106 OR-18
F774-A107 WH-18
F889-A101 WH-18
H473-A38 BR-18
H474-A147 GN-18
H475-A146 BU-18
H476-A145 WH-18
K844-A46 GY-18
K847-A22 PU-18
K848-A36 WH-18
K849-A150 YL-18
K851-A142 BU-18
K852-A105 GN-18
K906-A73 GN-18
K907-A74 BU-18
L968-A90 OR-18
L969-A89 WH-18
L972-A96 BU-18
E473-A50 GY-18
K843-A57 GN-18
N794-A129 GY-18

RP-C8
2305010
1
2
3
4
5
6

127-A124 OR-16
200-A82 BK-16
154-A23 RD-18
789-A123 RD-18
A588-A12 GN-18
320-A14 RD-18
235-A76 BK-18
E472-A72 GN-18
E474-A79 OR-18
K844-A46 GY-18
K848-A36 WH-18
235-A143 BK-18
A580-A65 BR-14
118-A39 GY-14
A579-A40 OR-14
H473-A38 BR-18
H474-A147 GN-18
H475-A146 BU-18
K849-A150 YL-18
K851-A142 BU-18

H475-A146 BU-18
998-A138 BR-18
A588-A12 GN-18
A755-A100 PK-18
A756-A99 BU-18
A757-A98 GY-18
A758-A97 BR-18
A768-A77 BU-18
A769-A78 GY-18
E472-A84 GN-18
E997-A154 RD-18
E474-A79 OR-18
E472-A72 GN-18
F773-A106 OR-18
F774-A107 WH-18
F889-A101 WH-18
H473-A38 BR-18
H474-A147 GN-18
E472-A133 GN-18
H476-A145 WH-18
K847-A22 PU-18
K844-A46 GY-18
K848-A36 WH-18
K849-A150 YL-18
K851-A142 BU-18
K852-A105 GN-18
K906-A73 GN-18
K907-A74 BU-18
L968-A90 OR-18
L969-A89 WH-18
L972-A96 BU-18
E473-A50 GY-18
N793-A131 GN-18
N794-A129 GY-18

T776-GR5 RD-16

N963-GN18 OR-18
N959-GN16 PK-18
N981-GN22 GN-18
235-GN13 BK-18

RS-232 PORT #1-CDC


RS-232 PORT #1-GND

430-C18 BU-18

ATCH ETHER SOL


239-1134
COOLANT LEVEL SW
2459205

C-C12 C-C13
1552272 3E3376
1
147-C72 PU-16
2
235-C155 BK-18
3
G976-C32 BU-18
4
C-C14
7Y3967

1
2

200-A51 BK-14
200-A7 BK-14
200-A8 BK-14
200-A93 BK-14
200-A53 BK-16
200-A29 BK-14
200-A85 BK-16
200-A85 BK-16
L973-A153 GN-16
578-A34 BU-16
130-A10 RD-14
147-A58 PU-16
168-A70 RD-10
172-A9 RD-18
177-A71 RD-6
184-A11 RD-14
251-A47 YL-18
261-A48 GN-18
306-A20 GN-16
308-A80 YL-16
310-A55 PU-16
321-A122 BR-18
A756-A99 BU-18
322-A15 GY-16
403-A52 GN-18
405-A75 GY-18
412-A60 BU-18
430-A42 BU-18
487-A43 OR-18
491-A56 PK-18
495-A54 GN-18
496-A61 WH-18
506-A35 PU-18
514-A5 PU-16
A755-A100 PK-18
607-A81 PK-16
616-A13 BU-16
780-A83 PU-16
892-A31 BR-18
893-A32 GN-18
998-A138 BR-18
A588-A12 GN-18
N793-A131 GN-18
317-A59 YL-18
A757-A98 GY-18
A758-A97 BR-18
A768-A77 BU-18
A769-A78 GY-18
C506-A6 WH-16
C468-A62 BU-18
E472-A72 GN-18
E472-A84 GN-18
E472-A133 GN-18

130-A10 RD-14

172-GN7 RD-18
403-GN11 GN-18

CONN 6

A/C CONDENSER FAN MOTOR


2276838

GND-CHASSIS-1

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

N973-GN20 BR-18
N979-GN21 GN-18

GN-C5
2305010
GL-C1
2434508

RS-232 PORT #1-RXD


RS-232 PORT #1-DTR

+B
GND
F/B

1
2

412-C17 BU-18
235-C156 BK-18

172-C2 RD-18
308-C140 YL-16
403-C141 GN-18
892-C143 BR-18
893-C142 GN-18
235-C159 BK-18
A209-C123 BK-18
A760-C108 GY-18
G834-C86 PU-18
H746-C76 YL-18
H747-C85 BR-18
N789-C107 BU-18
235-C154 BK-18
A751-C144 YL-18
C991-C150 PK-18
G828-C148 WH-18
G829-C149 GN-18
G833-C145 PK-18
N707-C147 PU-18
T725-C146 WH-18
147-C72 PU-16
310-C44 PU-16
412-C17 BU-18
430-C18 BU-18
514-C12 PU-16
C506-C13 WH-16
G976-C32 BU-18
200-C162 BK-18
200-C161 BK-16
235-C159 BK-18
235-C160 BK-16
235-C160 BK-16
235-C159 BK-18
235-C158 BK-18
235-C157 BK-18
235-C157 BK-18
235-C155 BK-18
235-C156 BK-18

N960-GN17 OR-18
N970-GN19 YL-18

RS-232 PORT #1-TXD

C-C11
1552269

FUEL PRESS. SENSOR


2392396
(Input : Max 20mA)
(Output : Max 1.5mA)

200-A82 BK-16
200-A94 BK-16
200-A102 BK-18
200-A110 BK-14
200-A111 BK-16
200-A112 BK-16

1
8

317-A59 YL-18
405-A75 GY-18
412-A60 BU-18
430-A42 BU-18
487-A43 OR-18
491-A56 PK-18
F716-A114 WH-18
495-A54 GN-18
496-A61 WH-18
A755-A100 PK-18
A756-A99 BU-18
A757-A98 GY-18
A758-A97 BR-18
C468-A62 BU-18
E472-A116 GN-18
H476-A145 WH-18
H473-A38 BR-18
G976-A45 BU-18
L972-A96 BU-18
H474-A147 GN-18
H475-A146 BU-18
K849-A150 YL-18
E997-A154 RD-18
K851-A142 BU-18
K852-A105 GN-18
X738-A44 PK-18
321-A122 BR-18
235-A125 BK-18
235-A113 BK-18
235-A143 BK-18
310-A55 PU-16
506-A35 PU-18
578-A34 BU-16
893-A32 GN-18
892-A31 BR-18
251-A47 YL-18
261-A48 GN-18

2
OPERATOR STATION

CONN 40

T776-GR5 RD-16

N957-GN15 PK-18

CAT DATA LINK +


CAT DATA LINK -

A +B
B GROUND
C SIGNAL

C-C9 C-C10
1552269 3E3364
1
310-C44 PU-16
2
200-C162 BK-18

N960-GL2 OR-18
N957-GL1 PK-18
N979-GL3 GN-18

893-GN6 GN-18
892-GN5 BR-18

892-GN5 BR-18
893-GN6 GN-18
N959-GN16 PK-18
N963-GN18 OR-18
N981-GN22 GN-18
172-GN1 RD-18
172-GN1 RD-18
172-GN7 RD-18
172-GN8 RD-18
308-GN3 YL-16
308-GN3 YL-16
308-GN9 YL-16
308-GN10 YL-16
403-GN4 GN-18
403-GN4 GN-18
403-GN11 GN-18
403-GN12 GN-18
235-GN2 BK-18
235-GN2 BK-18
235-GN14 BK-18
235-GN13 BK-18
235-GN23 BK-18
235-GN23 BK-18
235-GN14 BK-18
403-GN12 GN-18
308-GN10 YL-16
172-GN8 RD-18
N957-GN15 PK-18
N960-GN17 OR-18
N970-GN19 YL-18
N973-GN20 BR-18
N979-GN21 GN-18

B
C
A

GATEWAY WORLDVIEW MODULE


2399954
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

A
B
C

C-C8
1552267
514-C12 PU-16
A
C506-C13 WH-16
B
200-C161 BK-16
C

N959-GN16 PK-18
N963-GN18 OR-18
N981-GN22 GN-18
GN-C2
1607690

C-C7
3E3370

308-A80 YL-16
184-A11 RD-14
322-A15 GY-16
607-A81 PK-16
780-A83 PU-16
616-A13 BU-16
147-A58 PU-16
E554-A4 PK-18
514-A5 PU-16
C506-A6 WH-16
403-A52 GN-18

CONSOLE(LH)

PK-16
RD-18
OR-16
GN-16
GN-14
OR-16
RD-14
RD-18
RD-14

G828-C148 WH-18
G829-C149 GN-18
C991-C150 PK-18

FUEL PRESS. SW
2122768

317-C15 YL-18
405-C16 GY-18
412-C17 BU-18
430-C18 BU-18
487-C19 OR-18
491-C20 PK-18
F716-C21 WH-18
495-C22 GN-18
496-C23 WH-18
A755-C24 PK-18
A756-C25 BU-18
A757-C26 GY-18
A758-C27 BR-18
C468-C28 BU-18
E472-C29 GN-18
H476-C30 WH-18
H473-C31 BR-18
G976-C32 BU-18
L972-C33 BU-18
H474-C34 GN-18
H475-C35 BU-18
K849-C36 YL-18
E997-C201 RD-18
K851-C37 BU-18
K852-C38 GN-18
X738-C39 PK-18
321-C40 BR-18
235-C41 BK-18
235-C42 BK-18
235-C43 BK-18
310-C44 PU-16
506-C45 PU-18
578-C46 BU-16
893-C47 GN-18
892-C48 BR-18
251-C49 YL-18
261-C50 GN-18

C
O
N
N

607-F87
154-F93
127-F60
306-F92
124-F65
307-F94
175-F72
320-F85
184-F74

CONN 5

C-C18
2305010
172-C2 RD-18
308-C140 YL-16
403-C141 GN-18
892-C143 BR-18
893-C142 GN-18
235-C159 BK-18

K863-C207 OR-18
K859-C208 BR-18
L968-C67 OR-18
147-C73 PU-16
130-C1 RD-14
168-C51 RD-10
184-C5 RD-14
251-C49 YL-18
252-C60 YL-18
261-C50 GN-18
262-C61 GN-18
308-C4 YL-16
317-C15 YL-18
321-C40 BR-18
322-C6 GY-16
405-C16 GY-18
487-C19 OR-18
491-C20 PK-18
495-C22 GN-18
496-C23 WH-18
506-C45 PU-18
578-C46 BU-16
607-C7 PK-16
616-C9 BU-16
998-C71 BR-18
A588-C3 GN-18
A755-C24 PK-18
A756-C25 BU-18
A757-C26 GY-18
A758-C27 BR-18
A768-C64 BU-18
A769-C65 GY-18
C468-C28 BU-18
E472-C29 GN-18
E473-C55 GY-18
E474-C52 OR-18
E554-C11 PK-18
E997-C201 RD-18
F716-C21 WH-18
F773-C69 OR-18
F774-C70 WH-18
F889-C68 WH-18
H473-C31 BR-18
H474-C34 GN-18
H475-C35 BU-18
H476-C30 WH-18
K843-C56 GN-18
K844-C53 GY-18
K847-C57 PU-18
K848-C54 WH-18
K849-C36 YL-18
K851-C37 BU-18
K852-C38 GN-18
K906-C62 GN-18
K907-C63 BU-18
L969-C66 WH-18
L972-C33 BU-18
L973-C80 GN-16
N793-C202 GN-18
N794-C58 GY-18
235-C41 BK-18
235-C42 BK-18
235-C43 BK-18

308-C4 YL-16
184-C5 RD-14
322-C6 GY-16
607-C7 PK-16
780-C8 PU-16
616-C9 BU-16
147-C10 PU-16
E554-C11 PK-18
514-C12 PU-16
C506-C13 WH-16
403-C14 GN-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

K848-RP18 WH-18

130-F75 RD-14

1
2
3
4
5
6

FUEL TEMP SENSOR


1978391

1
2

PA
PLATF-CHASSIS STRAP
7G1060

168-A70 RD-10

C-C19
2434508

GN-C1
2434508
1
RD-18
2
YL-16
3
GN-18
4
BR-18
5
GN-18
6
BK-18

SIGNAL
GND

130-C1 RD-14
147-C10 PU-16
168-C51 RD-10
172-C2 RD-18
184-C5 RD-14
251-C49 YL-18
252-C60 YL-18
261-C50 GN-18
262-C61 GN-18
308-C4 YL-16
310-C44 PU-16
317-C15 YL-18
321-C40 BR-18
322-C6 GY-16
403-C14 GN-18
405-C16 GY-18
412-C17 BU-18
430-C18 BU-18
487-C19 OR-18
491-C20 PK-18
495-C22 GN-18
496-C23 WH-18
506-C45 PU-18
514-C12 PU-16
578-C46 BU-16
607-C7 PK-16
616-C9 BU-16
780-C8 PU-16
892-C48 BR-18
893-C47 GN-18
998-C71 BR-18
A588-C3 GN-18
A755-C24 PK-18
A756-C25 BU-18
A757-C26 GY-18
A758-C27 BR-18
A768-C64 BU-18
A769-C65 GY-18
C468-C28 BU-18
C506-C13 WH-16
E472-C29 GN-18
E473-C55 GY-18
E474-C52 OR-18
E554-C11 PK-18
E997-C201 RD-18
F716-C21 WH-18
F773-C69 OR-18
F774-C70 WH-18
F889-C68 WH-18
G976-C32 BU-18
H473-C31 BR-18
H474-C34 GN-18
H475-C35 BU-18
H476-C30 WH-18
K843-C56 GN-18
K844-C53 GY-18
K847-C57 PU-18
K848-C54 WH-18
K849-C36 YL-18
K851-C37 BU-18
K852-C38 GN-18
K906-C62 GN-18
K907-C63 BU-18
L968-C210 OR-18
L969-C66 WH-18
L972-C33 BU-18
L973-C80 GN-16
N793-C202 GN-18
N794-C58 GY-18
X738-C39 PK-18
235-C41 BK-18
235-C42 BK-18
235-C43 BK-18

A-C16
1532620
130-A10 RD-14
172-A9 RD-18
L973-A153 GN-16
A588-A12 GN-18

172-GN1
308-GN3
403-GN4
892-GN5
893-GN6
235-GN2

200-GU4 BK-18
200-GU5 BK-18
200-GU6 BK-18

36 Page,

(Dimensions: 48 inches x 35 inches)

T725-C146 WH-18
N707-C147 PU-18

C-C6
1552269

1
2

ATCH-PRIMING PUMP
1886121

C-C1
1636637
130-C1 RD-14
172-C2 RD-18
L973-C80 GN-16
A588-C3 GN-18

168-F73 RD-10

ATCH VISCUS CLUTCH TEMP SENSOR


1078618

C-C5
1552269

1 MOTOR
2

1
2

200-A93 BK-14
200-A8 BK-14
200-A53 BK-16
200-A85 BK-16
200-A7 BK-14
200-A29 BK-14
200-A51 BK-14
200-A82 BK-16
200-A94 BK-16
200-A102 BK-18
200-A110 BK-14
200-A111 BK-16
200-A112 BK-16

A751-C144 YL-18
G833-C145 PK-18

GP-C3
1552269

ATCH-PRIMING PUMP SW
1655970

103-A63 RD-16
105-A37 RD-16
113-A117 OR-18
120-A1 YL-16
124-A86 GN-14
125-A92 RD-16
130-A10 RD-14
127-A124 OR-16
135-A25 BU-16
147-A58 PU-16
154-A23 RD-18
168-A70 RD-10
169-A140 PK-18
172-A9 RD-18
175-A87 RD-14
177-A71 RD-6
179-A64 BU-16
184-A11 RD-14
251-A47 YL-18
261-A48 GN-18
306-A20 GN-16
307-A24 OR-16
308-A80 YL-16
308-A139 YL-16
308-A108 YL-16
308-A108 YL-16
310-A55 PU-16
317-A59 YL-18
320-A14 RD-18
321-A122 BR-18
322-A15 GY-16
403-A52 GN-18
405-A75 GY-18
412-A60 BU-18
430-A42 BU-18
487-A43 OR-18
491-A56 PK-18
495-A54 GN-18
496-A61 WH-18
508-A68 PU-18
506-A35 PU-18
511-A66 BR-18
509-A69 WH-18
A580-A65 BR-14
512-A67 GN-18
A579-A40 OR-14
118-A39 GY-14
578-A34 BU-16
L973-A153 GN-16
607-A95 PK-16
607-A103 PK-16
607-A81 PK-16
607-A91 PK-16
607-A21 PK-16
607-A21 PK-16
616-A13 BU-16
780-A83 PU-16
892-A31 BR-18
893-A32 GN-18
A537-A41 PK-18
A770-A141 PK-18
C468-A62 BU-18
C569-A27 YL-16
G976-A45 BU-18
X738-A44 PK-18
200-A7 BK-14
200-A29 BK-14
200-A51 BK-14
210-A26 BK-16
229-A28 BK-16
235-A33 BK-18
252-A120 YL-18
262-A121 GN-18
252-A126 YL-18
262-A127 GN-18
200-A53 BK-16

+B
GND
SIGNAL

T788-GP4 GN-16
200-GP5 BK-16

172-C2 RD-18
310-C44 PU-16
403-C14 GN-18
412-C17 BU-18
430-C18 BU-18
514-C12 PU-16
780-C8 PU-16
892-C48 BR-18
893-C47 GN-18
C506-C13 WH-16
G976-C32 BU-18
L968-C210 OR-18
X738-C39 PK-18
147-C10 PU-16
147-C10 PU-16
147-C72 PU-16

177-A71 RD-6

A
B
C

ATCH VISCUS CLUTCH


2181964

BK-18
WH-18
RD-18

OPERATOR STATION

L973-A153 GN-16
130-A10 RD-14
168-A70 RD-10
147-A58 PU-16
172-A9 RD-18
177-A71 RD-6
184-A11 RD-14
251-A47 YL-18
261-A48 GN-18
306-A20 GN-16
308-A80 YL-16
310-A55 PU-16
317-A59 YL-18
321-A122 BR-18
322-A15 GY-16
403-A52 GN-18
405-A75 GY-18
412-A60 BU-18
430-A42 BU-18
487-A43 OR-18
491-A56 PK-18
495-A54 GN-18
496-A61 WH-18
506-A35 PU-18
578-A34 BU-16
607-A81 PK-16
616-A13 BU-16
780-A83 PU-16
892-A31 BR-18
893-A32 GN-18
C468-A62 BU-18
G976-A45 BU-18
X738-A44 PK-18
200-A7 BK-14
200-A29 BK-14
200-A51 BK-14
200-A53 BK-16
235-A33 BK-18
252-A120 YL-18
262-A121 GN-18
514-A5 PU-16
C506-A6 WH-16
E554-A4 PK-18
200-A8 BK-14
200-A93 BK-14

AU-C3
1552267

326-GP1 RD-16

A
C
B

A
C
B

235-A115 BK-18
F716-A114 WH-18

CONN 4

A893-GP2 OR-16

10

2
1

A760-AU9 GY-18
235-AU7 BK-18
N789-AU6 BU-18

FAN SPEED FEEDBACK


GND
SOL SOL +
+5V

1
2
3
4
5
6

11

L39

A760-AU8 GY-18
A760-AU1 GY-18
A760-AU9 GY-18

PU-18
BK-18
BR-18
YL-18
GY-18

GP-C2
1552267

12

BK-16
BK-16
BK-16
BK-16
BK-10

CONN 3

1
2
3
4
5
6

AT-C2
1552273

13

200-C169
200-C193
200-C194
200-C195
200-C196

1
2
3
4
5
6
7
8

PU-18
BK-18
BR-18
YL-18
GY-18

AT-C1
2434508
G834-AT1
A209-AT2
H747-AT3
H746-AT4
A760-AT5

14

200-K4 BK-18
200-K13 BK-18

1
2
3
4
5
6
7
8

G834-AU3
A209-AU2
H747-AU5
H746-AU4
A760-AU8

AU-C1
2434509
A760-AU1 GY-18
A209-AU2 BK-18
G834-AU3 PU-18
H746-AU4 YL-18
H747-AU5 BR-18
N789-AU6 BU-18
235-AU7 BK-18

AU-C2
2305010

15

101-CJ1 RD-4

C-C17
2434509

16

K848-RP18 WH-18

C-C16
2312295
A760-C108 GY-18
A209-C123 BK-18
G834-C86 PU-18
H746-C76 YL-18
H747-C85 BR-18
N789-C107 BU-18
235-C154 BK-18

RENR7243-04 VOL 1 of 2

17

200-GP5 BK-16
200-GP3 BK-18
200-GP3 BK-18
326-GP1 RD-16
A893-GP2 OR-16
T788-GP4 GN-16

18

IDENT
PART NO.
HARNESS AS.

LOC

A
C
E
F
G
H
J
K
M
N
P
R
T
U
V
X
Y
AA
AC
AE
AG
AJ
AK
AM
AR
AT
AU
AV
GE
GF
GG
GK
GL
GN
GP
GR
GT
GU
GV
RC
RP
RT

L-11
L-11
B-8
H-5
J-4
L-5
I-11
I-11
I-2
B-7
B-7
G-1
G-1
G-1
G-1
A-7
A-5
A-5
B-8
A-5
H-9
C-7
I-16
B-8
B-7
L-16
L-18
B-7
C-15
C-15
D-15
H-18
J-16
K-17
J-11
J-11
C-2
I-11
C-1
C-5
L-5
B-17

264-7095
283-2932
267-8073
275-8651
259-4877
251-0580
251-0614
267-7964
251-0543
238-2302
238-2303
167-3456
167-3456
170-9295
170-9295
238-1579
238-1595
238-1597
238-2347
259-5324
251-0299
234-1124
251-0457
267-7675
238-2347
275-6911
267-8020
259-5323
267-8018
267-7882
267-8019
267-7790
259-4940
259-4887
267-7967
259-5119
267-7644
267-7645
267-7672
289-1220
289-1153
289-1218

IDENT

PART NO.

LOC

IDENT

CABLE AS.

(NOTE D)
(NOTE E)
(NOTE T)
(NOTE T)

CA
CC
CE
CF
CG
CH
CJ
CL
CM
CP
CR
FA
FC

PART NO.

LOC

WIRE AS.

251-0451
170-6929
231-1827
251-0454
170-6929
193-3515
251-0303
251-0304
234-1035
251-0455
251-0456
238-2390
238-2391

G-13
G-13
G-12
G-13
G-13
G-12
H-11
H-11
H-11
G-13
G-13
C-10
C-10

(NOTE A)
(NOTE A)
(NOTE A)

WA
WC
WE
WH
WJ

234-1037
234-1038
238-2280
163-6758
238-1593

H-11
H-11
H-11
D-10
B-15

(NOTE B)
(NOTE B)

(NOTE P)
(NOTE P)

(NOTE C)
(NOTE
(NOTE
(NOTE
(NOTE

C)
K)
J,L,M,R)
N)

THIS SCHEMATIC IS FOR THE 324D, 325D, 325D MHPU, AND 329D EXCAVATOR
VOLUME 1 of 2: CAB AND CHASSIS WIRING
PART NUMBER: 251-0506, CHANGE: 03, VERSION: (V)
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
3

SYMBOL

WIRE GROUP COLOR DESCRIPTIONS

DESCRIPTION
CIRCUIT CONNECTED

GROUND CIRCUIT

CIRCUIT NOT CONNECTED

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF

ELECTRICAL CONNECTION TO
MACHINE STRUCTURE

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON

INTERNAL ELECTRICAL CONNECTION


TO SURFACE OF COMPONENT

VOLTAGE CONVERTER OUTPUT CIRCUIT


STARTING CIRCUIT

CONNECTOR

START AID CIRCUIT


MACHINE CONTROL CIRCUIT
MONITOR CIRCUIT
MACHINE SECURITY CONTROL CIRCUIT
ENGINE CONTROL CIRCUIT

H#

CIRCUIT GROUPING DESIGNATION


ATCH WIRE, CABLE, COMPONENT
CIRCUIT CONNECTED

HEATER AND AIR CONDITIONER CIRCUIT


TURN SIGNAL / WIPER WASHER CIRCUIT
CAT DATA LINK
PRODUCT LINK
CAN DATA LINK A

SPLICE
BLADE, SPADE, RING OR SCREW
TERMINAL

CAN DATA LINK B

OTHER COLOR DESCRIPTIONS


HIGHWAYS

COLOR ABBREVIATIONS
ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

Harness And Wire Electrical Schematic Symbols

RENR7243-04
November 2009

Symbols

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Circuit Breaker
Symbol

Flow
Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

324D, 325D, 325D MHPU, and


329D Excavator
Electrical System
325D:
GPB1-UP
NAC1-UP
PKE1-UP
LAL1-UP
MCL1-UP
PAL1-UP
GBR1-UP
T2S1-UP
CYW1-UP

325D MHPU:
C3N1-UP

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

329D:
BFC1-UP
SCY1-UP

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is


activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

Wire, Cable, or Harness Assembly Identification:


Includes Harness Identification Letters and Harness
Connector Serialization Codes
Part Number for
Connector Plug

AG-C3
130-6795

Harness Connector Serialization Code: The "C" stands


for "Connector" and the number indicates which
connector in the harness. (C1, C2, C3, .....)

Socket

Part Number For


Connector Recepticle

325-AG135 PK-14
Pin

L-C12
3E-5179

AG-C4
111-7898

5A

Receptacle
Pin or Socket
Number

Single Wire
Connector

9X-1123

Component
Part Number

Plug

Harness identification code:


This example indicates wire
135 in harness "AG".

Volume 2 of 2: Engine Wiring

Fuse
(5 Amps)

Ground
Connection

200-L32 BK-14
Circuit Identification
Number

Wire Color

Wire Gauge

Printed in U.S.A.

2009 Caterpillar
All Rights Reserved

Component Identifiers (CID)


Module Identifier (MID)
Engine Control System
(MID No. 036)
CID

Component

Event Code

Injector Cylinder #1

E096

High Fuel Pressure

E162

High Boost Pressure

E198

Low Fuel Pressure

E265

User Defined Shutdown

E360

Low Engine Oil Pressure


High Engine coolant Temperature

0002

Injector Cylinder #2

0003

Injector Cylinder #3

0004

Injector Cylinder #4

0005

Injector Cylinder #5

0006

Injector Cylinder #6

0041

8 Volt DC Supply

E361

0042

Injector Actuation Valve

E362

Engine Overspeed

0091

Throttle Position

E390

Fuel Filter Restriction

0094

Fuel Pressure

E539

High Intake Manifold Air Temperature

0100

Engine Oil Pressure

0110

Engine Coolant Temperature

0164

Injector Actuation Pressure

0168

Electrical System Voltage

0172

Intake Manifold Air Temperature

0174

Fuel Temperature

0190

Engine Speed Sensor

EN-C1

0253

Personality Module

0261

Engine Timing Calibration

0262

5 Volt DC Sensor Power Supply

0268

Check Programmable Parameters

0274

Atmospheric Pressure

0286

EMS Oil Lamp

0342

Secondary Engine Speed

0617

Air Inlet Heater

1639

Machine Security System

1785

Intake Manifold Pressure Sensor

2417

Ether Injection Control Solenoid

The CID is a diagnostic code that indicates which circuit is faulty.


The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.
EN-C9

INJECTOR
HARNESS
CONNECTOR

EN-C7

INTAKE MANIFOLD
AIR TEMPERATURE
SENSOR
CONNECTOR

INJECTOR
ACTUATION
PRESSURE
CONTROL VALVE
CONNECTOR

Failure Mode Identifiers (FMI)


FMI No.

Failure Description

Data valid but above normal operational range.

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

Voltage below normal or shorted low.

Current below normal or open circuit.

EN-C13

EN-C11

Current above normal or grounded circuit.

RAIL PRESS.
SENSOR
CONNECTOR

ATM PRESS.
SENSOR
CONNECTOR

Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.

CHASSIS
HARNESS
INTERFACE

EN-C3

INLET AIR
HEATER
CONNECTOR
EN-C2
EN-C6

BOOST
PRESSURE
SENSOR
CONNECTOR

EN-C16

EN-C12

COOLANT
TEMPERATURE
SENSOR
CONNECTOR

EN-C14

CAP

EN-C10

TDC PROBE
CONNECTOR

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

14

Parameter failures.

15

Parameter failures.

16

Parameter not available.

17

Module not responding.

18

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

The FMI is a diagnostic code that indicates what type of failure has occurred.

(CRANK - BOTTOM)
SECONDARY
SPEED/TIMING
SENSOR B
CONNECTOR
EN-C5

(RUN - TOP)
PRIMARY
SPEED/TIMING
SENSOR A
CONNECTOR
EN-C4

ENGINE OIL
PRESSURE
SENSOR
CONNECTOR
EN-C15

EN-C1

ECM

Condition

0001

ECM
Connector

Engine View Harness Connector And Component Locations

Event Codes
Engine Control

Related Electrical Service Manuals


Title
Engine Troubleshooting:

Form Number
RENR5089

(Dimensions: 18 inches x 24 inches)

C-C4
130-6795

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

1
2

8 Page,

1
2

RENR7243-04 VOL 2 of 2

324D:
LAB1-UP
EJC1-UP
T2D1-UP
SYM1-UP

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

T957-EN16
T958-EN17
T959-EN18
T960-EN19
T961-EN28
T962-EN29
T860-EN90
T860-EN89
T859-EN88
T859-EN87
T858-EN86
T858-EN85

EN-C9
3E5179
PU-18-XLPE
YL-18-XLPE
BR-18-XLPE
BU-18-XLPE
GN-18-XLPE
WH-18-XLPE
OR-18-XLPE
OR-18-XLPE
WH-18-XLPE
WH-18-XLPE
GY-18-XLPE
GY-18-XLPE

1
2
3
4
5
6
7
8
9
10
11
12

EP-C1
1552252
A701-EP1
A702-EP3
A703-EP5
A704-EP7
A705-EP9
A706-EP11
L985-EP12
L985-EP10
L984-EP8
L984-EP6
L983-EP4
L983-EP2

GY-16-NW
PU-16-NW
BR-16-NW
GN-16-NW
BU-16-NW
GY-16-NW
YL-16-NW
YL-16-NW
OR-16-NW
OR-16-NW
WH-16-NW
WH-16-NW

CONN 72
EN-C1
2645732
J2

INTAKE AIR HEATER


MAINTENANCE LAMP

IAP CONTROL VALVE RETURN


COOLANT TEMPERATURE SENSOR
INTAKE MANIFOLD AIR PRESSURE SENSOR
TRANSMISSION OIL PRESSURE SENSOR
ANALOG RETURN (BOOST,IAP)
STARTER INTERLOCK
IAP CONTROL VALVE

PASSIVE SPD -1: (RUN) TOP SPD/TMG SNSR A


TDC SERVICE PROBE +
TRANSMISSION OIL TEMPERATURE SENSOR
ENGINE OIL PRESSURE SENSOR
+8V DIGITAL POWER (COOLANT LVL,EXHAUST TEMP)
TEMPERATURE SENSOR COMMON
SMART WASTEGATE ACTUATOR (-) (POTENTIAL)
PASSIVE SPD +1: (RUN) TOP SPD/TMG SNSR A
TDC SERVICE PROBE FUEL LEVEL SENSOR
EXHAUST TEMPERATURE SENSOR
FUEL PRESSURE SENSOR

SMART WASTEGATE ACTUATOR (+) (POTENTIAL)


PASSIVE SPD +2: (CRANK) BOTTOM SPD/TMG SNSR B
PASSIVE SPD -2: (CRANK) BOTTOM SPD/TMG SNSR B
COOLANT LEVEL SENSOR

ANALOG RETURN (FUEL,LUBE)


INTAKE MANIFOLD AIR TEMPERATURE SENSOR
ATMOSPHERIC PRESSURE SENSOR

FUEL TEMPERATURE SENSOR


LOAD FEED BACK (+) (FUTURE)
FUEL PRESSURE SWITCH

LOAD FEEDBACK (-) (FUTURE)


PRESSURE SENSOR +5V (BOOST,IAP)

INTAKE AIR HEATER RETURN


PRESSURE SENSOR +5V (FUEL,LUBE)
+5V ANALOG POWER (TRANS TEMP, TRANS PRESS.)
FUEL PRESSURE SWITCH RETURN
INJECTOR ACTION PRESS SENSOR

DIGITAL RETURN (COOLANT LEVEL, EXHAUST TEMP)


ANALOG RETURN (TRANS TEMP & PRESS,FUEL LEVEL)

(Dimensions: 18 inches x 24 inches)

INJECTOR 1&2
INJECTOR 6
INJECTOR 3
INJECTOR 5
INJECTOR 4

8 Page,

RENR7243-04 VOL 2 of 2

INJECTOR 5&6 HS

HS
LS
LS
LS
LS

INJECTOR 3&4 HS
INJECTOR 1 LS
INJECTOR 2 LS

EP-C6
1539693

EP-C7
1539693
A
B

EP-C5
1539693
A
B

EP-C4
1539693
A
B

EP-C3
1539693
A
B

EP-C2
1539693
A
B

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120

A
B

ENGINE CONTROL MODULE


2267475

C987-EN99 RD-18
CYL HEAD SOL 1

CYL HEAD SOL 2

CYL HEAD SOL 3

CYL HEAD SOL 4

CYL HEAD SOL 5

CYL HEAD SOL 6

G855-EN91 PU-18
995-EN12 BU-18
R746-EN20 PK-18
G829-EN93 GN-18
G854-EN100 PK-18

E963-EN27 BK-18
G856-EN22 WH-18
994-EN10

GY-18

G833-EN47 PK-18

E964-EN26 WH-18
G857-EN30 YL-18

C991-EN33 PK-18

T957-EN16
T958-EN17
T959-EN18
T960-EN19
T961-EN28
T962-EN29

PU-18-XLPE
YL-18-XLPE
BR-18-XLPE
BU-18-XLPE
GN-18-XLPE
WH-18-XLPE

T860-EN34 OR-18-XLPE

T860-EN90 OR-18-XLPE
T860-EN89 OR-18-XLPE

T859-EN37 WH-18-XLPE

T859-EN88 WH-18-XLPE
T859-EN87 WH-18-XLPE

T858-EN23 GY-18-XLPE

T858-EN86 GY-18-XLPE
T858-EN85 GY-18-XLPE

G856-EN22 WH-18
G857-EN30 YL-18

E966-EN49 YL-18
E965-EN48 BU-18

EN-C2
1552269

C987-EN99 RD-18
G850-EN98 BU-18

C991-EN33 PK-18
G827-EN2

BU-18

C967-EN15 BU-18
R747-EN6 GY-18

A751-EN13 YL-18
T725-EN32 WH-18

994-EN10 GY-18
995-EN12 BU-18
R746-EN20
C967-EN15
E965-EN48
E963-EN27
E964-EN26

G856-EN22 WH-18
G857-EN30 YL-18
C987-EN99 RD-18
G826-EN1 BR-18

G828-EN92 WH-18
G829-EN93 GN-18
G833-EN47 PK-18
G850-EN98 BU-18
G826-EN1 BR-18
N707-EN31 PU-18
G849-EN96 BR-18

1
2

E965-EN48 BU-18
E966-EN49 YL-18

SIG SIG +

(RUN) TOP SPD/TMG SNSR A


1097194

EN-C4
1003320

TWISTED PAIR

SIG SIG +

A
B

INTAKE MAINIFOLD AIR TEMP SNSR


1978391

EN-C7
1552269

G826-EN35 BR-18
G826-EN38 BR-18

C967-EN15 BU-18
G833-EN45 PK-18

BU-18
BU-18
WH-18
WH-18
WH-18
GN-18
GN-18
GN-18

SIGNAL
GROUND

1
2

EN-C6
1552269
995-EN12 BU-18
G833-EN44 PK-18

COOLANT TEMP SNSR


1978392
SIGNAL
GROUND

1
2

EN-C3
1552269
G854-EN100PK-18
G855-EN91 PU-18

G833-EN45 PK-18
G833-EN46 PK-18
G833-EN44 PK-18

G849-EN96 BR-18
G850-EN98 BU-18
G854-EN100 PK-18
G855-EN91 PU-18
R747-EN6 GY-18

IAP CONTROL VALVE


2188654
BK-18
BK-18

1
2

EN-C15 ENGINE OIL PRESS SENSOR


1552267 1978394
G826-EN38 BR-18
G827-EN43 BU-18
994-EN10 GY-18

ANALOG +5V
GROUND
SIGNAL

A
B
C

EN-C12 INTAKE MANIFOLD PRESSURE SENSOR


1552267 2101747

A751-EN13 YL-18
T725-EN32 WH-18
N707-EN31 PU-18

G828-EN39 WH-18
G829-EN41 GN-18
R746-EN20 PK-18

A
B
C

EN-C13
3E3370
G828-EN95 WH-18
G829-EN94 GN-18
G849-EN96 BR-18

E966-EN49 YL-18

ANALOG +5V
GROUND
SIGNAL

INJECTOR ACTION PRESS SENSOR


2366220

A
B
C

OR-18
YL-18
GN-18

ANALOG +5V
GROUND
SIGNAL

EN-C16
1552264

T860-EN34 OR-18-XLPE

T858-EN23
T962-EN29
T959-EN18
T961-EN28
T960-EN19

SH1 G-17
TO AIR HEATER
RELAY CONNECTOR

(CRANK) BOTTOM SPD/TMG SNSR B


1097195

A
B

E963-EN27 BK-18
E964-EN26 WH-18

G827-EN36
G827-EN43
G828-EN40
G828-EN95
G828-EN39
G829-EN94
G829-EN42
G829-EN41

+ INLET AIR
HEATER

EN-C5
1112416

TWISTED PAIR

PK-18
BU-18
BU-18
BK-18
WH-18

G827-EN2 BU-18

G828-EN92 WH-18

EN-C10 EN-C14
1552269 3E3364
1
+ TIMING PROBE
2
- CONNECTOR

TWISTED PAIR

A751-EN13
G833-EN46
T725-EN32
N707-EN31
G826-EN35
G827-EN36
C991-EN33

GY-18-XLPE
WH-18-XLPE
BR-18-XLPE
GN-18-XLPE
BU-18-XLPE

YL-18
PK-18
WH-18
PU-18
BR-18
BU-18
PK-18

1
2
3
4
5
6
7
8

MATE C-C54
SH1 D-17
TO CHASSIS HARNESS

EN-C11 ATMOSPHERIC PRESSURE SENSOR


1552267 1978393
G828-EN40 WH-18
G829-EN42 GN-18
R747-EN6 GY-18

T859-EN37 WH-18-XLPE
T957-EN16 PU-18-XLPE

A
B
C

ANALOG +5V
GROUND
SIGNAL

T958-EN17 YL-18-XLPE

5V ANALOG POWER
ANALOG RETURN
8V DIGITAL POWER
HOUR METER (-)
CAT DATA LINK (+)
CAT DATA LINK (-)

COLOR ABBREVIATIONS

HOUR METER (+)

DIAGNOSTIC LAMP
WARNING LAMP
REMOTE SHUTDOWN SWITCH
MAINTENANCE CLEAR SWITCH

LOW OIL PRESSURE LAMP


HIGH COOLANT TEMPERATURE LAMP
LOW COOLANT LEVEL LAMP

J1939 DATA LINK (-)


SYNCHRONIZE SWITCH 1
TACHOMETER (+)
TACHOMETER (-)
TRIP CLEAR SWITCH
TROLLING MODE SWITCH
J1939 SHIELD
SYNCHRONIZE SWITCH 2

(+) BATTERY UNSWITCHED


J1939 DATA LINK (+)
(+) BATTERY UNSWITCHED
(+) BATTERY UNSWITCHED

MATE C-C55
SH1 H-17
TO CHASSIS HARNESS

ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

SYMBOL

DESCRIPTION
CIRCUIT CONNECTED
CIRCUIT NOT CONNECTED
ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT
CONNECTOR

H#

CIRCUIT GROUPING DESIGNATION


ATCH WIRE, CABLE, COMPONENT
CIRCUIT CONNECTED
SPLICE
BLADE, SPADE, RING OR SCREW
TERMINAL

ENGINE COLOR LEGEND


(+) BATTERY
(+) BATTERY SWITCHED
STARTING CIRCUIT
(-) BATTERY / SENSOR RETURN
SENSOR / ACTUATOR SUPPLY
SIGNAL PLUS TO ECM
SIGNAL MINUS TO ECM
CONTROL PLUS FROM ECM
CONTROL MINUS FROM ECM
CAT DATA LINK

IDENT
EN
EP

PART NO. CHG


198-2713
299-5179

5
5

LOC

DESCRIPTION

NOTE

HARNESS AS.

D-10
F-10

ENGINE HARNESS
INJECTOR HARNESS

WIRES (944-OR & 945-BR),(E963-BK & R817-GY),


(E965-BU & E966-YL), (F723-PK & F724-PU)
MUST BE TWISTED TOGETHER AT LEAST 1 TURN PER 25mm
UNLESS OTHERWISE SPECIFIED:

ALL WIRES CONNECTED

TO J2 TO BE 16 OR 18 AWG. ALL OTHER WIRES TO BE 16


AWG OR LARGER SAE J1128 TYPE SXL OR EQUIVALENT.
NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES
WITHOUT CATERPILLAR ENGINEERING APPROVAL.

J1939 DATA LINK


RS-232/RS-485 DATA LINK
HIGHWAYS

SLOW VESSEL MODE SWITCH


(-) BATTERY
(-) BATTERY
(-) BATTERY
PRIMARY THROTTLE POSITION
(-) BATTERY
SECONDARY THROTTLE POSITION
MULTI-STATION CONTROL SYSTEM RETURN
(+) BATTERY KEYSWITCH

THIS SCHEMATIC IS FOR THE 324D, 325D, 325D MHPU, AND 329D EXCAVATOR
VOLUME 2 of 2: ENGINE WIRING (C7 PETROLEUM ENGINE W/ECM)
PART NUMBER: 235-9565, CHANGE: 01, VERSION: Components are shown installed on a fully operable machine.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

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