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320B/330B Hydraulic Excavators: Service Training Malaga

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Service Training

MALAGA

320B/330B
Hydraulic Excavators
VI. INSTRUMENT PANEL

Francis
June 97
320B / 330B HYDRAULIC
EXCAVATORS
CHAPTER : Instrument Panel

SERVICE MODE ACCESS 5


1

2 6

3 7
Security code to access the Service Mode 4 8
R

FLASHING

To enter Security Code, while keeping the switch 8, press and hold 3
and 4 together for more than 2 seconds, digital display at top will read.

To enter this code press switch 1 to increase the flashing number, 2 to


decrease until the required number appears, press switch 3 to move
the flashing digit to the right and 4 to move to the left.

Press switch 1 to increase the flashing number until "E" appears, press
switch 3 to move the flashing digit to the 3 RD number from the left.

Press switch 1 to increase the flashing number until "3" appears, press
switch 3 to move the flashing digit to the 4 TH number from the left.

Press switch 1 to increase the flashing number until "2" appears, press
switch 3 to move the flashing digit to the 5 TH number from the left.

Press switch 1 to increase the flashing number


TH
until "3" appears, press
switch 3 to move the flashing digit to the 6 number from the left.

Press switch 1 to increase the flashing number until "A" appears, then
wait for then seconds and you are in, or
press switches 3, 4 and 8 and hold for more than 2 seconds, digital
display will read :

-The first 2 digital position from the left Service


: Code Group Number
-The last 4 digital position :

Page: 2
320B / 330B HYDRAULIC
EXCAVATORS
CHAPTER : Instrument Panel

LIST OF GROUPS CLASSIFICATION

THROUGH : DISPLAY GROUP

: TEST GROUP

: CALIBRATION GROUP GROUP

THROUGH : PARAMETER ADJUSTMENT GROUP

EXAMPLES
This code shows the status of the travel speed solenoid, the right" "
is for the tortoise position and a " " is for the rabbit position

Move the flashing number to the right, increase the number to " ",
this shows status of the cold temp mode. " " appears to indicate
oil temp below operating temperature " " indicate oil temp at
operating temperature

NOTE : To change the value of flashing numbers, the switch 8 arrow light must be "OFF"

Page: 3
320B / 330B HYDRAULIC
EXCAVATORS
CHAPTER : Instrument Panel

SERVICE CODE LIST


GROUP - 10
DISPLAY PRESS
ITEM DESCRIPTION
VALUE SWITCH

10 Status of travel speed switch "1" Low "2" High.


11 Status of cold temp. control Lo / HP.
12 Engine RPM Eng. RPM
13 Coolant temp. Btw 0 -125 C
14 Hydraulic oil temp. Btw 0 -125 C
15 Governor feed back (N/A)

16 Digital input

1 Accel. dial 01 to 10
2 Impl. press switch "of" / "on".
3 Left travel press. switch (N/A) "of".
4 Boom raise press. switch "of" / "on".
5 Manifold Air heater "of" / "on".
6 Engine oil press. switch "of" / "on".
7 Alternator "of" / "on".
8 Engine oil level switch (1) "of" / "on".
9 Coolant level switch (2) "of" / "on".
10 Hyd. oil level switch (2) "of" / "on".
11 Air filter clogging switch "of" / "on".
12 Fine swing switch "of" / "on".
13 Travel press. switch "of" / "on".
14 System voltage "of"/ "on".
15 Straight travel press. switch "of" / "on".
16 Attach pump press. switch "of" / "on".
17 One touch low idle switch "of" / "on".
18 Swing lock switch (attch) "of" / "on".
19 Ham. pedal press. sw. (attch) "of" / "on".
20 Capsule Filter "of" / "on".
17 Software version (Exam:325B)
a Monitor "A00H"
b Engine / pump controller "b070"
18 Active fault code (Code list nex p.) "toP" / "End"
19 Logged fault code "toP" / "End" 5 and 8 to
clear
1A Target eng. speed of each accel.
1b Vehicle model / description Exam. 25 CH
C : Cat, H : Hyd.
1C Active fault code for attach "toP" / "End"
1d Logged fault code for attach "toP" / "End" 5 and 8 to
clear

GROUP - 20
ITEM DESCRIPTION DISPLAY VALUE

20 Target power shift pressure (kPa) Present PS Press.


21 Pump pressure (kPa) Present Sys Press.

N/A: No Applicable NOTE : The alarm cancel light must be "ON"


(1) : Normal. "on". to change from Service Mode to normal
(2) : Normal. "of". panel operating conditions

Page: 4
320B / 330B HYDRAULIC
EXCAVATORS
CHAPTER : Instrument Panel

SERVICE CODE LIST


(Cont.)

GROUP - 60

DISPLAY PRESS
ITEM DESCRIPTION
VALUE SWITCH

60 PS pressure sweep test "of" / "on". 8 to start/end


61 Governor motor sweep test "of" / "on". 8 to start/end

62 Digital output test

1 Spare Solenoid 1 "of" / "on". 8 to test


2 Swing priority solenoid "of" / "on". 8 to test
3 Boom priority solenoid "of" / "on". 8 to test
4 Aut. Travel speed solenoid "of" / "on". 8 to test
5 Travel alarm "of" / "on". 8 to test
6 Spare Solenoid 2 "of" / "on". 8 to test

66 Fixed power shift press. (kPa) Current PS 1 to , 2 to .


67 Fixed engine speed Eng. RPM

GROUP - 70
DISPLAY PRESS
ITEM DESCRIPTION
VALUE SWITCH

70 Gover. actuat. auto calibration "P 00" 8 to start,


P SP will app.
then 8 again
71 PS signal calibration H "H 0" : 2500 kPa 8 to memo
L "L 0" : 500 kPa 8 to memo

GROUP - 80

ITEM DISPLAY PRESS


DESCRIPTION
VALUE SWITCH

80 Select STD oil / BIO oil S td / b 1o 8 to memo


81 Adjust AEC level 2 engine speed Any btw 800 - HI 8 to memo
82 Adjust AEC waiting time Any btw 0 - 20 Sc 8 to memo
83 Select memory mode/default mode "on" / "of". 8 to memo
84 Reducing power for attach pump Any btw 0 - 100% 8 to memo
85 Adjust one touch low idle eng. spd 8 to memo
86 1 pump/2 pump for hammer N/A 8 to memo
87 Hammer relief valve setting N/A 8 to memo
88 Hammer request flow N/A 8 to memo
8A 2 nd Attch pump Any btw 0 - 30% 8 to memo

N/A : No Applicable

Page: 5
320B / 330B HYDRAULIC
EXCAVATORS
CHAPTER : Instrument Panel

FAULT CODE LIST

CODE FAULT DESCRIPTION

1301 Engine oil pressure drops


1302 Coolant temp is higher than normal
1303 Hyd. oil temp is higher than normal
1304 Air cleaner clogging
1305 Battery voltage is not normal
2201 Gover. Actuat. feed back open orshort. to bat. vol.
2202 Gover. Actuat. feed back shorted to body ground
2301 Gover. Actuat. feed back is not stable
2302 Gover. Actat. feed back signal deviates
2303 Gover. Actuat. feed back signal does not move
2304 calibration data error
3201 Monitor RAM is not normal
4101 Elec. power supply to controller is high (43V)
4102 Over-current in proportional reducing valve
4103 Proportional reducing valve is open
4104 Spare solenoid 1 over current
4105 Trenching solenoid over current
4106 Leveling solenoid over current
4107 Travel speed solenoid valve over current
4108 Travel alarm over current
4109 Spare solenoid over current
410A Swing brake solenoid over current
410B Spare solenoid 2 over current
4201 Engine speed is not normal
4202 Coolant temp sensor short. to body gnd
4203 Hyd. oil temp sensor short. to body gnd
4204 PWM pump deliv. press. sensor short. to gnd
4205 Spare PWM sensor 1 short. to gnd
4206 Spare PWM sensor 2 short. to gnd
4207 PWM pump deliv. press. sensor is open
4208 Spare PWM sensor 1 is open
4209 Spare PWM sensor 2 is open
420A Fuel level sensor short to body gnd
420B Fuel level sensor is open or short. to B +
420C Electric power supp. to low (less than 23 V)
420D Electric power supp. to high (over 32 V)
420E Engine speed dial is not one of the specif. 10
4301 Alternator signal is abnormal
4302 Speed sensor signal is abnormal
4303 Engine stalls
A201 Monitor communication is not normal
A202 Monitor takes to much time to resp. to contr.
A203 Communication is abnormal in controller.

Page: 6
320B / 330B HYDRAULIC
EXCAVATORS
CHAPTER : Instrument Panel

GOVERNOR FAULT CODE LIST


If calibration procedure cannot be completed, the six digit display will show an
error code. I f an "H" appears in the third character from the left and nothing
appears in the fourth position from the left while the calibration procedure is being
performed, and error code is present. If an "H" appears, push button "8". The error
code will appear in the three character positions on the right. The chart that follow
shows the possible error codes.

ERROR
CODE DISPLAY ERROR DETAILS

1 70 HF 01 Engine stops

2 70 HF 02 Speed sensor is abnormal

3 70 HF 03 Load is applied

4 70 HF 04 High idle engine speed is too fast

5 70 HF 05 Low idle engine is too low

6 70 HF 06 Governor actuator feedback sensor


circuit open

7 70 HF 07 Governor actuator feedback sensor


circuit shorted to body ground

8 70 HF 08 Abnormal feedback signal to governor


actuator

70 Hd 00 Retry error or too much hysteresis

If the error code "70 Hd 00" appears, push button "3" until the character display
stops flashing. Push button "1" to select the previous calibration data or push
button "2" to select the default calibration data. Push button "8" to store the above
calibration data. Make the necessary repairs and repeat the calibration procedure.

NOTE : When the calibration is completed, the display may flash between "70 End
and "70 06", the governor actuator cable is too loose by six full turns.
I f a set of numbers such as "70 - 60" with the minus sign appears, the
governor actuator cable end is too tight by six full turns.

I f a set of numbers such as "70 20 13" is displayed, the four numbers on t


right side indicate the actual engine speed which is below the correct
specification for high idle.

Page: 7
320B / 330B HYDRAULIC
EXCAVATORS
CHAPTER : Instrument Panel

PRACTICAL EXERCISES

Page: 8

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