SENR1213-02 January 1999
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS
MAIN AUX
PUMP OR MOTOR
FLUID CONDITIONER
SPRING
CONTROL VALVES
RESTRICTION
LINE RESTRICTION (FIXED)
PUMP (2 - SECTION)
PUMP (VARIABLE & PRESSURE COMPENSATED)
VARIABILITY
SPRING (ADJUSTABLE)
LINE RESTRICTION (VARIABLE)
PRESSURE COMPENSATION
HYDRAULIC PNEUMATIC ENERGY TRIANGLES
LINE RESTRICTION (VARIABLE & PRESSURE COMPENSATED)
ATTACHMENT
VALVE ENVELOPES
VALVES
VALVE PORTS
ONE POSITION
TWO POSITION
THREE POSITION
TWO - WAY
THREE - WAY
FOUR - WAY
CONTROL VALVES
AB A B
CHECK VALVES
P T NORMAL POSITION
P T SHIFTED POSITION INFINITE POSITION BASIC SYMBOL SPRING LOADED SHUTTLE PILOT CONTROLLED
FLUID STORAGE RESERVOIRS
416C, 426C & 436C Backhoe Loader Hydraulic and Steering Systems
416C: 5YN1-UP 4ZN1-UP 1AR1-UP 1BR1-UP 1KR1-UP 1LR1-UP 1WR1-UP 1XR1-UP 426C: 6XN1-UP 7WN1-UP 1CR1-UP 1ER1-UP 1MR1-UP 1NR1-UP 1YR1-UP 1ZR1-UP 436C: 8TN1-UP 9JN1-UP 1FR1-UP 1GR1-UP 1PR1-UP 1RR1-UP 2AR1-UP 2BR1-UP
VENTED
PRESSURIZED
RETURN ABOVE FLUID LEVEL
RETURN BELOW FLUID LEVEL
MEASUREMENT
ROTATING SHAFTS
PRESSURE
TEMPERATURE
FLOW
UNIDIRECTIONAL
BIDIRECTIONAL
COMBINATION CONTROLS
SOLENOID
SOLENOID OR MANUAL
SOLENOID & PILOT
SOLENOID & PILOT OR MANUAL
SERVO
THERMAL
DETENT
MANUAL CONTROL SYMBOLS
PUSH - PULL LEVER
MANUAL SHUTOFF
GENERAL MANUAL
PUSH BUTTON
PEDAL
SPRING
RELEASED PRESSURE
PILOT CONTROL SYMBOLS
REMOTE SUPPLY PRESSURE
EXTERNAL RETURN
INTERNAL RETURN
SIMPLIFIED
COMPLETE
INTERNAL SUPPLY PRESSURE
ACCUMULATORS
CROSSING & JOINING LINES
HYDRAULIC & PNEUMATIC CYLINDERS
SPRING LOADED
GAS CHARGED
LINES CROSSING
LINES JOINING
SINGLE ACTING
DOUBLE ACTING
HYDRAULIC PUMPS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED
HYDRAULIC MOTORS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED
INTERNAL PASSAGEWAYS
INFINITE POSITIONING
3 POSITION
2 POSITION
UNIDIRECTIONAL
UNIDIRECTIONAL
BIDIRECTIONAL
BIDIRECTIONAL
FLOW IN ONE DIRECTION
PARALLEL FLOW
CROSS FLOW
FLOW IN EITHER DIRECTION
1999 Caterpillar, All Rights Reserved
Printed in U.S.A.
ELECTRICAL SYMBOLS TABLE
HYDRAULIC SYMBOLS (ELECTRICAL)
G
TRANSDUCER (FLUID) TRANSDUCER (GAS / AIR) GENERATOR
M
(Dimensions: 34 inches x 24 inches)
ELECTRIC MOTOR
PRESSURE SWITCH
PRESSURE SWITCH (ADJUSTABLE)
TEMPERATURE SWITCH
ELECTRICAL WIRE
ELECTRICAL SYMBOLS (ELECTRICAL)
PRESSURE SWITCH
TEMPERATURE SWITCH
LEVEL SWITCH
FLOW SWITCH
WIRE NUMBER IDENTIFICATION CODES
ELECTRICAL SCHEMATIC EXAMPLE CURRENT STANDARD
HARNESS IDENTIFICATION CODE THIS EXAMPLE INDICATES WIRE 135 IN HARNESS AG WIRE
HYDRAULIC SCHEMATIC EXAMPLE CURRENT STANDARD
SENR1213-02
325-AG135 PK-14
CIRCUIT NUMBER IDENTIFICATION
WIRE COLOR
CIRCUIT NUMBER IDENTIFICATION
WIRE COLOR
WIRE GAUGE
325-PK
PREVIOUS STANDARD
WIRE WIRE COLOR
325-PK-14
B
WIRE GAUGE
CIRCUIT NUMBER IDENTIFICATION
(EXAMPLE VALVE)
16 Page,
31 30
1 2 4 5 6 7 8
L R
3
Item No.
25
Hydraulic Schematic - Single Tilt Component
29 28 27 26 10 8 7 35 44 33
24 23 9 22 21 20 17 16 15 19
1 2 3
Front Steering Cylinder 2WS Steering Metering Pump AWS Steering Metering Pump AWS Brake Control Valve Multipurpose Bucket Cylinder (Optional) AWS Rear Axle Brakes Loader Valve Group Auxillary Control Valve (Optional) Lines to Auxillary Cylinders (Optional) Auxillary Control Valve (Optional) Boom Cylinder Swing Cylinders Left Stabilizing Cylinder and Check Valve Right Stabilizing Cylinder and Check Valve Backhoe Bucket Cylinder Extendible Stick Bucket Cylinder (Optional) Stick Cylinder Extendible Stick Cylinder (Optional) Extendible Stick Control Valve (Optional) Stick Control Valve Bucket Control Valve Right Stabilizer Control Valve Left Stabilizer Control Valve Swing Control Valve Boom Control Valve Tilt Control Valve Lift Control Valve AWS 3 Bank Valve (Optional) AWS Inlet Manifold and Steering Priority Valve Group 2WS 3 Bank Valve (Optional) 2WS Inlet Manifold and Steering Priority Valve Group
Single Tilt
LS T P
4 5 6 7 8 9 10
4 18 3 11 2 34 42
12 11
13
14
11
15
16
17
18
12 13 14
44 45 43 42 9 39 41 40 10
15 16 17 18 19 20 21
12
26 37 38 27
13 32 39 46 6 45 38 43
43
22 23 24 25 26 27 28
36 40 41
37
36
37 38 39 40
Lift Cylinders AWS Rear Steering Cylinder (Optional) AWS Steering Valve and Mounting Group Ride Control Accumulator (Optional) Ride Control Solenoid Valve (Optional) Tilt Cylinder AWS Valve Assembly AWS Brake Reservoir Tank Group Return Line Hydraulic Oil Filter Check Valve
35
29
48
30 31 32 33
41
Piston Type Hydraulic Pump Hydraulic Oil Tank Hydraulic Oil Cooler AWS Oil Pressure Switch Ride Control Pressure Switch (Optional)
42 43 44 45 46
47
34 30 29 28
25
24
23
22
21
20
19
34
47 48 49
Orifice Diameter 1.5 mm (0.06 in) Orifice Diameter 0.4 mm (0.02 in) Orifice Diameter 1.2 mm (0.05 in)
46
35 36
31 33
49
32
27 26 1 2 4 5 6 7 8 9 11 10 3
Item No. Hydraulic Schematic - Parallel Lift Component
40 39 34 33 32 31 10 9 38 36 29
25 24 23 22 21 19 17 18 20 8 12
(Dimensions: 34 inches x 24 inches)
Front Steering Cylinder 2WS Steering Metering Pump AWS Steering Metering Pump Multipurpose Bucket Cylinders (Optional) Broom Motor (Optional) Pin Coupler Cylinder (Optional) Coupler Valve and Mounting Group (Optional) Manual Shut Off Valve (Optional) Loader Valve Group Auxillary Control Valve (Optional) Lines to Auxillary Cylinders (Optional) Auxillary Control Valve (Optional) Boom Cylinder Swing Cylinders Left Stabilizer Cylinder and Check Valve Right stabilizer Cylinder and Check Valve Backhoe Bucket Cylinder Extendible Stick Bucket Cylinder (Optional) Stick Cylinder
2 3
30 3 2 48 37
SENR1213-02
Parallel Lift
47
'B'
4 5 6 7 8
14
48 40
9 10 11 12
15 46 28 49 43 35
47 41 44 45 42
1 4 5 6 7 8
LS
'A'
14 13
15
13
16
17
18
19
20
14 15
49
46 45
44
16 17 18
36 37
Hydraulic Oil Tank Hydraulic Oil Cooler AWS Oil Pressure Switch Lift Control Valve Tilt Control Valve Ride control Pressure Switch Lift Cylinders AWS Rear Steering Cylinder (Optional) Ride Control Solenoid Valve (Optional) Ride Control Accumulator (Optional) AWS Steering Valve and Mounting Group (Optional) AWS Valve Assembly Tilt Cylinders Return Line Hydraulic Oil Filter Orifice Diameter 1.5 mm (0.06 in) Orifice Diameter 0.4 mm (0.02 in) Orifice Diameter 1.2 mm (0.05 in) Check Valve Fluid from AWS brake valve to AWS steering valve Signal from AWS brake reservoir to AWS steering valve
42 43 39 41
11
12
19 20 21 22 23 24 25
38
Extendible Stick Cylinder (Optional) Extendible Stick Control Valve (Optional) Stick Control Valve Bucket Control Valve Right Stabilizer Control Valve Left Stabilizer Control Valve Swing Control Valve Boom Control Valve AWS Rear Axle Brakes
39 40 41 42 43 44 45 46 47
16 Page,
38 51 50
P LS T
26 27 28 29
48
AWS Brake Reservoir Tank Group AWS Brake Control Valve AWS 3 Bank Valve (Optional) AWS Inlet Manifold and Steering Priority Valve Group 2WS 3 Bank Valve (Optional) 2WS Inlet Manifold and Steering Priority Valve Group Piston Type Hydraulic Pump
49 50 51 52 53 A B
37
36
35
31 34 33
B
28
A P LS T
30 31 32 33 34 35
32
27
26
25
24
23
22
21
52
30 29
53