SENR5884-03

April 2016
FLUID POWER SYMBOLS
40 55 32 51 53 BASIC COMPONENT SYMBOLS

MAIN AUX

PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
JJ 15 17 16 36 MM 50 41 47 2 7 35 45 AA BB 9 (FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)

CC DD FF HH
VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT

KK 6 18 31 38 39 (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE

COMPENSATED)

VALVE ENVELOPES VALVES VALVE PORTS

42 43 44 48 49

5 12 ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

CONTROL VALVES CHECK VALVES

27 30 56 AB A B

P T P T
Tap Locations NORMAL POSITION SHIFTED POSITION INFINITE POSITION
BASIC
SYMBOL
SPRING
LOADED
SHUTTLE PILOT
CONTROLLED

Pressure, Sampling, and Sensor FLUID STORAGE RESERVOIRS

Tap Schematic
13 14 Number
Description
Location
980G Wheel Loader
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

LL NN AA Tilt Rod End E-7

MEASUREMENT ROTATING SHAFTS

Hydraulic System
10 BB Tilt Head End E-7
CC Lift Head End E-6
DD Lift Rod End D-6 PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
8
FF Implement Return D-6 9CM1760-UP COMBINATION CONTROLS

3 33 46
GG Implement Relief D-9 2KR3722-UP
11 19 4 21 20 GG 37 HH Pilot Pressure D-8 2SR651-UP SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
52 54 25 29 22 JJ Steering Pressure B-9 OR MANUAL & PILOT PILOT OR MANUAL

MANUAL CONTROL SYMBOLS

KK Oil Cooler Return B-7
LL Implement Pressure A-9
MM Steering Relief A-6 PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

NN Fan Relief A-7 RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE
OO Front Brake Pressure E-4
PP Rear Brake Pressure E-4
QQ Brake Accumulator Pressure D-3 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE
33 46 ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

16 36 MM 40 55 4 21 22 2
15 17 JJ 52 54
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

LL NN AA BB
FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE

13 14 9 10 DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

CC DD FF HH FLOW IN ONE PARALLEL CROSS FLOW IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER

KK DIRECTION

6 18 31 38 39
© 2016 Caterpillar, All Rights Reserved Printed in U.S.A.
42 43 44 48 49
5 12
27 30 56 7

35 45
Component Locations ELECTRICAL SYMBOLS TABLE
3 Part Schematic Machine Part Schematic Machine
Description Description HYDRAULIC SYMBOLS (ELECTRICAL)
Number Location Location Number Location Location
Accumulator Gp - Brake 111-9040 E-2 1 Valve Gp - Check (Ride Control) 9T-3096 E-6 31
Accumulator Gp - Ride Control 138-1292 E-5 2 Valve Gp - Check (Ride Control) 104-7108 E-5 32 G
Actuator AS - Brake 135-5148 E-1 3 Valve Gp - Check (Steering Quad) 111-7775 B-5 33 M
11 29 8 50 19 25 20 GG 41 47 32 51 53 Control Gp - Foot Brake 193-1448 E-3 4 Valve Gp - Control (Parking Brake) 106-1774 D-2 34
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
Core AS - Hydraulic Oil Cooler 130-7955 B-7 5 Valve Gp - Diverter (Ride Control) 115-9328 D-5 35

(Dimensions: 39 inches x 24 inches)

(FLUID) (GAS / AIR)
Cylinder Gp - Auxiliary E-8 6 Valve Gp - Diverter (Secondary Steering) 144-5330 A-6 36
MACHINE COMPONENT AND CONNECTOR LOCATIONS Cylinder Gp - Lift
Cylinder Gp - Steering
111-8181
115-1371
E-6
C-4
7
8
Valve Gp - Lowering Control
Valve Gp - Main Control
112-1817 C-9 37

SENR5884-03
Cylinder Gp - Tilt (Left) 1 Function: 116-7821
D-9 38
High-Lift: 124-6227 2 Function: 114-2787 PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
E-7 9 (ADJUSTABLE) SWITCH
Logger: 124-0617 3 Function: 114-2788
26 QQ
Standard: 112-5004 Valve Gp - Pilot
34
Cylinder Gp - Tilt (Right) Tilt and Lift: 142-3997 C-7 39 ELECTRICAL SYMBOLS (ELECTRICAL)
1 High-Lift:
124-6228 Tilt, Lift and Aux: 142-3998
E-7 10
Logger: 124-0617 Valve Gp - Pilot (Steering) 173-0439 B-6 40
28 Standard: 112-5003 Valve Gp - Pressure Reducing 114-1267 B-4 41
Filter Gp - Oil (Hydraulic) 174-6173 B-7 11 Valve Gp - Relief (Auxiliary, Head) 4T-4934 D-8 42 PRESSURE TEMPERATURE LEVEL FLOW
OO Motor Gp - Hydraulic Fan 129-2413 B-7 12 Valve Gp - Relief (Auxiliary, Rod) 4T-4162 D-8 43 SWITCH SWITCH SWITCH SWITCH
Pump Gp - Hydraulic Fan 162-3140 A-7 13 Valve Gp - Relief (Main) 114-2789 D-9 44
Pump Gp - Implement 162-3141 A-9 14 Valve Gp - Relief (Ride Control) 159-8201 D-5 45 WIRE NUMBER IDENTIFICATION CODES
PP
Pump Gp - Pilot (Brake) 113-7750 B-9 15 Valve Gp - Relief (Steering Cylinder Crossover) 9T-7419 C-4 46
ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE
Pump Gp - Secondary Steering 150-7585 A-6 16 Valve Gp - Relief (Steering Pump Backup) 9T-7418 B-3 47
CURRENT STANDARD CURRENT STANDARD
Pump Gp - Steering 105-3635 B-9 17 Valve Gp - Relief (Tilt, Head)
HARNESS IDENTIFICATION CODE THIS EXAMPLE
Screen As 6E-5065 C-9 18 Logger: 4T-4935 D-7 48 INDICATES WIRE 135 IN HARNESS “AG”
WIRE
Screen AS - Hydraulic Tank 9T-9227 A-8 19 Standard: 4T-4932

20 Page,
Screen Gp - Case Drain (Steering Pilot) 154-2883 C-5 20 Valve Gp - Relief (Tilt, Rod) CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR
Sensor Gp - Position (Left Brake Pedal) 214-4863 E-3 21 Logger: 4T-6103 D-7 49
Switch AS - Limit (Stop Light) 3E-5520 E-3 22 Standard: 4T-4933 CIRCUIT NUMBER WIRE WIRE GAUGE
IDENTIFICATION COLOR 325-PK
Switch AS - Pressure (Brake) 3E-7693 D-3 23* Valve Gp - Shuttle 8J-6875 A-6 50
Switch AS - Pressure (Parking Brake Oil) 3E-6452 D-1 24* Valve Gp - Shuttle 141-1481 E-6 51 PREVIOUS STANDARD
Tank Gp - Hydraulic 171-5446 A-8 25 Valve Gp - Shuttle 4T-1860 C-4 52
WIRE WIRE COLOR
Valve Gp - Accumulator Charging (Brake) 172-6144 D-3 26 Valve Gp - Solenoid (Ride Control) 3E-8574 E-5 53
Valve Gp - Ball 164-5559 B-8 27 Valve Gp - Steering 166-8495 C-3 54 325-PK-14 B A
Valve Gp - Brake Control (Service) 201-3200 E-3 28 Valve Gp - Steering Neutralizer 8J-1553 B-5 55
CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)
Valve Gp - Breaker Relief 9T-0818 B-8 29 Valve Gp - Thermostat (Hydraulic Fan) 152-7202 B-8 56 IDENTIFICATION
Valve Gp - Check (Hydraulic Oil Cooler Bypass) 130-5202 B-7 30
HYDRAULIC AND BRAKE CONTROL SYSTEM Note - * Not shown on the graphic.
 9 8 7 6 5 4 3 2 1

(22) SWITCH AS
(9) CYLINDER GP LIMIT (STOP LIGHT)
(10) CYLINDER GP (7) CYLINDER GP TO TRANSMISSION CONTROL 3E-5520 (4) CONTROL GP
TILT (LEFT) (2) ACCUMULATOR GP
TILT (RIGHT) LIFT FOOT BRAKE
(6) CYLINDER GP STANDARD: 112-5004 RIDE CONTROL TO BRAKE LIGHTS

AA STANDARD: 112-5003 111-8181 193-1448

AUXILIARY LOGGER: 124-0617 (53) VALVE GP 138-1292 FRONT AXLE
LOGGER: 124-0617
HIGH-LIFT: 124-6227 SOLENOID (RIDE CONTROL) (28) VALVE GP RELEASE
(3) ACTUATOR AS
HIGH-LIFT: 124-6228 (21) SENSOR GP NO

LIFT 3E-8574 BRAKE CONTROL BRAKE

(38) VALVE GP TILT POSITION APPLY

E MAIN CONTROL
AUX NC
(SERVICE) 135-5148 E
(LEFT BRAKE PEDAL) C

3 FUNCTION: 114-2788 (51) VALVE GP 201-3200

214-4863
2 FUNCTION: 114-2787 SHUTTLE (1) ACCUMULATOR GP
(43) VALVE GP
1 FUNCTION: 116-7821 141-1481 PP BRAKE
RELIEF (AUX., ROD) (31) VALVE GP
4T-4162 BB 111-9040
CHECK
CC (RIDE CONTROL) OO
(32) VALVE GP
9T-3096
(42) VALVE GP CHECK (RIDE CONTROL)
RELIEF (AUX., HEAD) 104-7108
4T-4934 DD (45) VALVE GP
FROM DEMAND FAN TO HYDRAULIC OIL FILTER

(49) VALVE GP

LOWER CLOSE
(44) VALVE GP RELIEF

OPEN RAISE
RELIEF (TILT, ROD) O

RACK BACK
RELIEF (MAIN) STANDARD: 4T-4933 (RIDE CONTROL) REAR AXLE
114-2789 159-8201

DUMP
LOGGER: 4T-6103

LOWER
RAISE
A1

P
(35) VALVE GP
DIVERTER (RIDE CONTROL)
A2
115-9328
(48) VALVE GP
D D
RELIEF (TILT, HEAD)
STANDARD: 4T-4932
LOGGER: 4T-4935 FF (23) SWITCH AS
T PRESSURE (BRAKE) NC

QQ 3E-7693 NO
TO TRANSMISSION CONTROL

GG (NOT SHOWN ON GRAPHIC)

(26) VALVE GP C
HH ACCUMULATOR CHARGING NC
NO

(39) VALVE GP (BRAKE)

TO SEMS (34) VALVE GP (24) SWITCH AS
(18) SCREEN AS PILOT 172-6144 C
CONTROL (PARKING BRAKE) PRESSURE (PARKING BRAKE OIL)
6E-5065 TILT AND LIFT : 142-3997 106-1774 3E-6452
LOWER TILT, LIFT AND AUX : 142-3998 (8) CYLINDER GP (NOT SHOWN ON GRAPHIC)
DUMP LOWER CLOSE
STEERING
115-1371
(37) VALVE GP FLOAT
LOWERING CONTROL (46) VALVE GP
112-1817 RELIEF (STEERING CYLINDER
(20) SCREEN GP CROSSOVER)
9T-7419 (54) VALVE GP
CASE DRAIN (STEERING PILOT)
STEERING
154-2883
166-8495
C C
RACK BACK OPEN
RAISE RAISE
LINE PATTERNS
Pressure Line

Pilot / Load Sensing Pressure

(52) VALVE GP

LOAD SENSE STEERING

Drain / Return Lines
SHUTTLE
4T-1860 Component Group
HIGH PRESSURE H.E. OR R.E
Air Line
(33) VALVE GP
IMPLEMENT

PILOT/BRAKE

CHECK (STEERING QUAD) CALLOUTS

111-7775 YY Taps (Pressure, Sampling, Sensor - by letter)
IMPLEMENT RETURN
(40) VALVE GP DIRECTIONAL SPOOL
Callout Number Component
PILOT (STEERING) (Machine Location from
Component LocationsTable)
(52) VALVE GP - CONTROL Name

138-1234
(Dimensions: 39 inches x 24 inches)

173-0439 MAKEUP
Part Number

IMP PILOT/ PILOT STEERING RETURN CHECK

(15) PUMP GP
JJ
PILOT (BRAKE)
113-7750
SENR5884-03

(5) CORE AS (30) VALVE GP (47) VALVE GP

OIL FROM BRAKE CHARGING VALVE HYD. OIL COOLER CHECK RELIEF (STEERING PUMP
B BACKUP) B
(56) VALVE GP 130-7955 (HYD. OIL COOLER BYPASS)
130-5202 9T-7418 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
TO TRANS. THERMOSTAT (HYD. FAN)
(17) PUMP GP 152-7202 (55) VALVE GP PILOT/BRAKE PUMP OUTPUT
STEERING PUMP OUTPUT
STEERING STEERING NEUTRALIZER SECONDARY STEERING PUMP OUTPUT
(11) FILTER GP KK
105-3635 8J-1553 STEERING CIRCUIT
(29) VALVE GP OIL (HYDRAULIC) SUPPLY LINE

BREAKER RELIEF (41) VALVE GP AUXILIARY CYLINDER CONTROL CIRCUIT

174-6173 ENGINE COOLER IMPLEMENT CONTROL CIRCUIT
9T-0818 PRESSURE REDUCING TILT CYLINDER CONTROL CIRCUIT
(12) MOTOR GP 114-1267 STEERING CYLINDER CONTROL CIRCUIT
HYDRAULIC FAN LIFT CYLINDER CONTROL CIRCUIT
DRAIN / RETURN LINE
129-2413 IMPLEMENT PUMP OUTPUT
FAN PUMP OUTPUT
BRAKE CONTROL CIRCUIT
(27) VALVE GP ELECTRICAL CIRCUITS
STEER RETURN
STEER AND PILOT/BRAKE SUCTION

BALL (36) VALVE GP

LL 164-5559 DIVERTER (SECONDARY STEERING) (50) VALVE GP
(14) PUMP GP 144-5330 SHUTTLE
MM
IMPLEMENT 8J-6875
20 Page,

162-3141
IMP SUCTION

A NN A
(19) SCREEN AS
HYD. TANK
9T-9227
FAN SUCTION THIS SCHEMATIC IS FOR THE 980G WHEEL LOADER HYDRAULIC SYSTEM
SEC STEER SUCTION MEDIA NUMBER: SENR5884-03
SCHEMATIC PART NUMBER: 174-9175, CHANGE: 01, VERSION: -
(13) PUMP GP SCHEMATIC PART NUMBER (BRAKE SYSTEM): 142-0726, CHANGE: 02, VERSION: -
(25) TANK GP (16) PUMP GP Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
HYDRAULIC FAN in neutral and with parking brake set.
HYDRAULIC 162-3140 SECONDARY STEERING Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
171-5446 150-7585 Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

9 8 7 6 5 4 3 2 1